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Abstract
The topic of when to use salted vs. non-salted
cement slurries has been around for decades and still
arises frequently. The answers vary depending on the
situation and the background of the person being asked.
This mixed bag often contributes more confusion than
clarification because well planners often seek a universal
answer that does not exist. The correct answer to this
simple question is it all depends. The variables
involved in making the correct decision are mostly
covered in existing literature, but there is lacking an allinclusive treatment on the subject.
The type of questions that should be raised any time
this topic arises should at least consider (1) the
formation types (halite, anhydrite, reactive shales,
mineralogy of salt formations other than halite, etc.) that
the cementing fluids will contact, (2) composition of the
mud system, (3) the wellbore temperature profile, (4) the
intended purpose of the casing string, and ultimately (5)
what the set cement is to accomplish. Only after all
these issues have been examined can the engineer
design a cement system specific to the application
without over or under-designing. This paper will provide
a complete review of salt-cementing application
situations, and a practical guide to help the well designer
decide when the use of salt-containing cementing fluids
is appropriate, and when it is not necessary. Also
included will be highlights of some more recent findings.
Background
This paper will apply the term salt when discussing
the general topic of cementing across predominantly
evaporate subterranean formations, but will apply the
appropriate specific mineralogy or chemistry when
needed. The literature is filled with publications on the
topic of salts in cements and cementing across salt
formations.1-18 Most earlier papers were generally in
favor of minimizing use of high concentrations of salts
such as sodium chloride in cement slurries.1-5 This
philosophy carries through to some of the more recent
papers.6 These more recent papers concentrate on the
North Sea and the US Gulf of Mexico. Some discussion
of cementing as related to salt dome solution mining
wells also appears in these publications.
Many of these publications present conflicting results
J. HEATHMAN, R. VARGO
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J. HEATHMAN, R. VARGO
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10.
11.
12.
13.
14.
J. HEATHMAN, R. VARGO
AADE-06-DF-HO-36
68.410
2.450
4[K2MgCa2(SO4)4 2H2O]
Polyhalite
2.780
Sylvite
23.800
56.710
1.980
4[KCl]
*Temperature (C) at which solubility was reported
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J. HEATHMAN, R. VARGO
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Derivative
d36
d48
d72
18
19
20
21
12
NT
14
14
8
NT
10
10
19
14
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Fig. 1Shale from DeepWater Gulf of Mexico exposed to freshwater under SEM.
Fig. 2Shale from DeepWater Gulf of Mexico exposed to cement filtrate under SEM.
10
J. HEATHMAN, R. VARGO
AADE-06-DF-HO-36
Fig. 3Shale from DeepWater Gulf of Mexico exposed to 7% KCl under SEM.
AADE-06-DF-HO-36
11
16.65
16.6
16.55
16.5
16.45
16.4
16.35
16.3
16.25
16.2
16.15
0
10
15
20
25
30
35
40
12
J. HEATHMAN, R. VARGO
AADE-06-DF-HO-36
Fig. 6Risk capacity of freshwater cement for a 13 5/8-in. casing cemented in a 14 -in.
borehole, 20% standoff, no formation salt creep or plasticity allowed.
AADE-06-DF-HO-36
Fig. 7Risk capacity of salt-saturated cement for a 13 5/8-in. casing cemented in a 14 -in.
borehole, 20% standoff, no formation salt creep or plasticity allowed.
13
14
J. HEATHMAN, R. VARGO
AADE-06-DF-HO-36
Fig. 8Risk capacity of freshwater cement for a 13 5/8-in. casing cemented in a 16-in. borehole,
70% standoff, no formation salt creep or plasticity allowed.
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15
16
J. HEATHMAN, R. VARGO
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Fig. 10Risk capacity of salt-saturated cement for a 13 5/8-in. casing cemented in a 16-in.
borehole, 70% standoff, no formation salt creep or plasticity allowed.