Alexandra University Ay tisuyt deale Faculty of Engineering Auasigh duls Textile Engineering Department sy in ha pa 2011 januarye 5! 445 Course Title Number: Theories TE ARG LSE a gi ast aly 3 pal of Spinning TE 436 Year: fourth year gh sig ah Riad Time allowed : 3 hours lola 3 1laiay bas 4) Define the yarn packing density. Figure (1) gives the packing density for several types ofyams. Give your comments how the process of carding and combing in ring spinning, compact spinning and rotor spinning affects the yarn packing density. (18 Marks) combed ting | carded ring rotor combed Novaspin carded Novaspin { combed compact carded compact yarn fineness (tes) = AT +9, Figure (1) 5) Theory of roller draft indicates that the friction field has a significant influence on the irregularity of the drafted product. Show the factors that affect the intensity value and extent of the frictional field. How you can increase friction field in double apron drafting system. Choose your settings for double apron drafting system to process cotton of staple length 33.1 mm, micronaire value 3.9 and maturity index 89%. What are the purposes of break draft? Give the suitable break draft in the case of using total draft E = 30. 18 Marks)Question three: (12 marks] Put (1) or (X) for each of the following sentences and explain why 7 1. The garment standard time is the time required from customer placing the order till he receives the garment. 2. Motion study is investigating and analyzing the movement involved in doing a work which leads to the improvement of productivity. 3. Work station is the arrangement of machinery and equipment to reduce the through put time of a garment having the same type of machinery. 4. Combination of different types of production systems is possible in garment mills 5. Lay out planning is calculating the number of machinery and labor required for each operation in a production line. 6. Through put volume is higher in case of Unit production system than modular production system. Question Four [12 mark} The following table shows the list of skirt operations as estimated by the time engineer Serial_| ___ Operation "Standard time (min.)_ Making darts _ 1.68 _____ Serging parts _ 2.00 | Making front pleats 1.15 ___ Closing side seam __| 2.00 Ironing side seam __1.35] Basting hem 1.45 | Blind stitching hem 2.30 | Run stitch waist band - 1.75 Closing waist band ms) Trimming 2.35 1. Calculate the theoretical workplaces, and the actual workers at every working station for a production capacity 7200 skirts per480 minutes shift 2. Calculate both labors and machines balance lasses. 3. Show how u can make a better balance for this production line Question Five: [16 marks} 1, When do you need to redesign the lay out of a garment mill? How can you judge the best lay-out? 2. Compare between progressive bundle system and Unit production system and Modal production system. Which is more suitable for rapid change styles of garment production? 3. Define what is meant by productivity. Show how to measure man, machine and land productivity and How can you improve each of them in agarment mill? Write briefly the steps required to calculate the standard time for each operation in a production line, showing how to calculate the labor Quota? y Dr. Sherwet Hussein — Dr. Alaa Arafa and CommitteeFaculty of Engineering | ‘Aiexandra Universy | Textile Engineering Deparment Jan Gatment Engineering Fourth year Time: Three hours ‘Answer the following questions Question one: pail Sil a pb TAY fe (oe Raia) T= yg sl ae Eee (10 marks} 1. State the different factors that limit the lay dimension. 2. What are the differences between efficiency and utilization, giving an example from the garment industry? 3. What are the types of material waste inside the cutting room? Question two: For the given order find the followings: [10 marks] 4- An economical cutting order plan to execute this order 2- From the economical point of view and by calculating material and labor cost, which is the most economical lay and why? Knowing that: - Total Quantity = 1200 pieces - Allowance 3.omiply - Max. lay length = 10 mt - Max. no of plies = 90 - Fabriccost. = 30 LE/mt - Labor cost in the cutting room = 7 LE/hr Sizes 3s [3s [40 [42 fa Contract Ratio 1 2 4 2h Marker length/garment (mt) | 2 21 [22 [23 ba Number of garments per | 1 2 3 ly marker Spreading time/ply (min) 0755 [08 [oa po Marker preparation time (hr) | o.shr | o.75hr|o9hn Har Cutting time (min) es 1 Dr. Sherwet Hussein ~ Dr. Alaa Arafa and CommitteeAlexandra University Faculty of Engineering Textile Engineering Department Se Course Title Number: Theories of Spinning TE 436 Year: fourth year ‘Time allowed : 3 hours eles 1OGYi baa ‘Theories of Spinning Answer the following questions: Assume any suitable data required 1) In the recent decades, design of the spinning machineries in cotton industry had been continuously developed. Discuss the need for such developments and how they are implemented in different machines in spinning mill. (18 Marks) 2) The EFS® system can assist in maximizing the fiber-yarn yield through appropriate selection of cotton types that have minimum potential waste. Discuss how you can select the fiber efficiently using this EFS system and improve the yarn quality through the intimate mixing in modem spinning mill. (18 Marks) 3) Calculate the maximum yarn count which can be spun from the Egyptian cotton given the Table (1). What is the expected yarn strength for each type of cotton ? Ca eet ak) (es ] Cer | [esr] (ess |[Ceo: ] (ee ] [x0 | (ooo ——— ue x63 [feu |e | [5] Ge | F cae ume | fae [eva ][ oer ][ses | [a] [oe po = [LL |= Ee EE ee - 3. Ja a | [97 Fae om ast | [ss [ss sunt ][ 408 _— ee |[ 7 | Dee] [os] [er 7 oem « 88 us || 83 84 |] isa {| mst os os |} 09 or a |[ 1a (as = |-# |[a | fe]ls ” e > lel je uT uss |[ ass | tes | [re || et az |fae |[he7 | fas | neo |[a9_| [pes] [20 [ses atAlexandra University Faculty of Engineering Teutile Engineering Depsrtatent Weaving and knitting TE444 Forth year Textile Time allowed 3 hours 1- Define the following: a) Stiteh and structure. Give examples. b) Rack. Runner. Quality and Runne ©) Cover factor and cover factor Utiliz: d) Importance and effect of timing p machine (16 marks) 2- Paint on the design paper the following de: a) Full cardigan. b) Accordian structure of single jersey. ©) Single pique do. ble knit plain fabric. d) Interlock Ottoman ripple fabric. gns: (16 marks) 3- Acicular weft kitting machine runs with 30 r.p.m and 24 inches diameter. It is used to produce a single jersey fabric with 30 courses per inch from a yarn count 36 Ne. Find the weight of the fabric in gmlm? if the length of the yarn fed every course 200 inches and machine efficiency 85% and 42 feeders, also find the number of machine required to produce one million meter in a month of 26 days if the working hours per day 16 hours in two Shifts . (12 marks) 4- Write short notes on: a) End use of warp knit fabrics. b) Fall plate fabrics. ©) Pattern drives on Raschel warp knitting machine. (10 marks)fseay Alessnutra Universit Faculty of Engineer ange Teatile Engineering Departinent gents Gi a pk SOs Gets a shall pel Weaving and knitting TEA Forth year Textile Time allowed 3 hours Ges SE Aa aaa: Meet a) Lia lola lai) 5a YeN) lb 5-1 -A double needle bar raschel warp knitting machine runs with 900 r.p.m. and produces a fabric of 20 courses per cm from 133.3 dtex. The pattern of the fabric requires 3 guid bars. The front bar runner is 200cm and the back bars runner BI and B2 are 182 and 163 em. The machine stoppages are 8% the width of the machine 160 inches and 56 gauge. If the working hours per day are 24 hours .Find Production in rack/hr, m/hr and in kg/day. (8 marks ) II- Paint on the design paper the designs the following : Front bar fully threaded ( 2-0). (0-2) Back bar Bi (0-~0)(2-2}, (U-0), (4-4), (2-2) . (4-4). Back bar B2 fully threaded (4-4) , (2-2), (4-4), (0-0) , (2-2). (0-0) one complete repeat. (5 marks) (13 marks) WITH MY BEST WISHES.Mlevandra University Faculty of Engineer : SH ee at January :2011 DWH ns Weaving and knitting TE 444 4” textiles Year ime allowed 3 Hrs for both parts tile Engineering Department Part - If 1) Give a technical comparison between center and side welt stop motion marks) 2) By aid of neat sketch, explain the principle of electronic Jacquard machine and state its advantages, (5 marks) 3-A) State briefly different types of harness tie. (2.5 marks) 3 -B) A jacquard head of 1344 hooks (16 hook/short row), all are tied up, is used to produce a boardered 1:1 double cloth. The fabric with bi-symmetrical designs for both borders and ground, and each border consists of 382 ends (one repeat) and the ground (3 repeats) + 382 ends over. - Show a plan of comber board. - List no of cords tied to each hook. - Calculate size of repeat in the ground. (10 marks) Prof. Dr-E. El-Heby, Prof-Dr. AMito& Des. 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Cut 40% 15% | 25% 20% Compare between the theoretical fabric consumption and the actual fabric usage of the given marker. Give your comment on the result explaining how this difference could be expiainea Question two: [12 marks] 1. What are the differences between efficiency and utilization, giving an example from the garment industry? 2. The task of any company is to translate sales forecasts into delivery. Explain this statement showing by block diagram the steps for choosing the sales collection of @ certain product 3. State the different factors that limit the lay dimension Question three: [12 marks] wr ccientific name for each of the following: Planning the required raw material, equipments, workers and material handling to produce the required orders during the working season 2. Investigating and analyzing the movement involved in doing @ work which ieads to the improvement of productivity 3. The arrangement of machinery and equipment to reduce the through put time of a garment according to the type of machinery. 4. Number of garments under production at any given time 5. Calculating the number of machinery and labor required for each operation in a production line. 6. A production system in which The ratio between the number of workers and machines is 1:4 Page 1/2 PTOQuestion Four: [20 marks) 1. Show how to improve the movement of the worker involved in doing a job to increase the productivity 2. When do you need to redesign the lay out of a garment mill? How can you judge the best lay-out? Which type of lay out is more suitable for flexible manufacturing? 3. Compare between progressive bundle system and Unit production system. Which is more suitable for rapid change styles of garment production? 4, Show by a neat sketch the different types of handling systems that can be used in garment mills, Question Five: [8 marks] The following are the operations required to produce a T- shirt. Arrange them in the right order then. A) Write the type of machine required for each operation B) Calculate the actual and theoretical number of work places for each operation to produce 5000 T- shirt /day, working 8 hours/day Standard time in sec 40 _ 60 45 e256) 35 Oper: Top stitching shoulder seam ‘Attaching nib- collar Top stitching collar 7 Attaching sieeve ___ Joining shoulders _____ Close side seam and sleeve Hemming bottom + sieeve | Good luck Dr. A. Mito, Dr. S. Hussein & Dr. Alaa Arafa Examiners