Alexandra University Faculty of Engineering Teatile Engineering Department ath AD a Ba eo a ad ol Fad: Gul) Lad TeV AfAfVa Ge sa Glee Fr gash . Modern Weaving Systems TE 440 uswer the following questions 1-a, Summarize all the factors affecting the weft insertion rate (machine speed, machine width and machine efficiency). b. Compare between saurer 500 and saurer 600. c. Compare between projectile weaving machine and ving machi apier s of the shuttelles weaving machines over the ¢ of the following 2- Explain the advuntag shuttel weaving machine in ¢ i- Increase in weaver production and machine efficiency . ii- Number of wett colors available more than seven colors. Reduction in vibration and weaving machine noise « iv Reduction in weaving cost, 3- a, Explain the function of each of the following = i- Weft stretching system Weft feeder threading. ifi- Sumo Motor . iv - Two independent sub- Tanks. y+ Automatie pick controller for filament. 4- a, Discuss the kinematies of crank drive and cam drive sley . b, Plot, the velocity, acceleration and deceleration of the picking shoe on Sulzer projectile weaving machine. Show the following: When does the projectile leaves the shoe? Max speed and acceleration of the projectile. The distance at which the projectile returns ( determi machine). sam diagram of weft inse whieh side of the tion on iv Show the energy str projectile weaving machine.dra Luiversity uf Engineering Tevtile Fagineering Department Ale saving Systems . Modern W TE 440 TeVafafva: Beh hele Tt a3) re equipped 5. a. Give examples for the weaving machines, which with particular devices to permit the production of particular types of fabries b. In one figure plot the relation between the weft insertion machine speed , machine width and cost. Discuss the relations. ¢. Discuss the water stream on the water jet weaving machine. d- Draw the kinematics of water front at different percentage of water viscosity . State how can you change the water viscosity ‘age , With my best wishes Prof.Dr.-Eng. Abou Bakr Mito Peek Dr £Alexandra University Spey het Faculty of Engineering Asie 4 Textile Engineering Department ‘ Final Term Exam, June 2011 Feasibility Studies Fourth Year Time Allowe Question No. (1) (10 Marks ) Discuss briefly the following;using graphical illustrations wherever possible : 1/1 Main aspects /steps in carrying out a feasibility study. 1/2 Classification of materials and inputs. 1/3 Check list of classification of equipment. 1/4 Total investment costs and its financing means. Question No. (2) (10 Marks ) Evaluate the following statements and mark (v)for each true statement and (x) for each falst one : 2/1 The sources and the constant availability of basic production materials are crucial (important) to the determination of the technical and economic viability (_), and not to the size of most industrial projects ( ). 2/2 While unproven (new) technology should be considered appropriate (_), ‘obsolescent (ald) technology should be avoided (_). 2/3 Organizational planning will enable the calculation of overhead costs ( ), which in some projects can be decisive to their profitability (_). 2/4 The possibility of extending the market to other counties should not be explored for most projects of any size (_), as export sales should not be taken into consideration in determining plant capacity ( ). 2/5 Feasible normal capacity is that capacity which is achievable under normal working conditions (_}, while nominal maximum capacity is the technically feasible capacity ( ). (HS 461) osm ctl! SLD pT 4 apatad Aha ost ‘wo hours (10 Marks ) locations are shown below: Question No. (3) Fixed and variable costs for 4 potenti ~e Plot the tots cost curves tor these locations. © Identity ( mathematically and graphically 1 the range of ouput for which each alternative §s superior Question (1 (15 Marks ) The attached table shows the major activities in « project and their expected duration © Plot the PERT network for the project © Determine the critical path + Calculate the project duration. © Determine the amount of slack (float) time for each activity sctivityAlexandra University Faculty of Engineering Teatile Engineering Department Goally Jail dala pad TEAS) AI ST Course Title & Number: TE Automatie Control & Robotics : Year: fourth year ee are Time allowed: 3 hour JUNE 2011 Automatic Control and Robotics Answer the following Questions: 1- a. “Yarn evenness deals with the variation in YARN DIAMETER. This is the property, commonly measured as the variation in mass per unit length along the yarn, is a basic and Important one, since it can influence other properties of the yarn and fabric made from it. Such variations are inevitable, because they arise from the fundamental nature of textile fibers and from their resulting arrangement. The spinner tries to produce a yarn with the highest Possible degree of homogeneity. In this connection, the evenness of the yarn mass is of the greatest importance. In order to produce an absolutely regular yarn, all fiber characteristies Should be uniformly distributed over the whole yarn. However, that is ruled out by the homogeneity of the fiber material and by the mechanical constraints. Accordingly, there aro limits to the achievable yarn evenness." Explain the importance of reducing the yarn unevenness and how the use of Autoleveller affects it. 1.b. A cotton yarn of 50s English cotton count (Ne) spun of cotton with @ micronaire value of 4.1 (“8/ , ). What will be the ideal irregularity Of this yarn and what is its expected actual measured irregularity? 2" SPECTROGRAM Is a reprosentation of the mass variation in the frequency domain Spectrogram helps to recognize and analyze the periodic fault in the sliver, roving and yarn Two common reasons: Variability in fiber length and the presence of shar fibers mace hoe control during drafting difficult, this leads to non-random variations. in a fiber assem, Such non-random variation is called a drafting wave. Itis called a drafting wave beenece he mass variation oceurs in a more or less periodic manner in the drafted materia, much lke & wave of variations along the length of the fiber assembly. There may be machine defects cr mechanical faults in the drafting systems, which causes changes in drafting peso ona Ure actual draft periodically, leading to rather strictly periodic mass variations in the drafted ticer assembly a. Draw a spectrum of a cotton yarn showing how you can differentiate between the above reasons of irregularitiesAlexandra {1 iversity Leprren erie i gl 3 epartment aig ls 1g Deps Gyely Jit) asta aad oy GN SH ga Bs ao Course Title & Number: TE 484 5 ie Contral & Robotics aly ecleal a hess igiaiay fae JUNE 2011 b, On the yarn spectrum a chimney was noticed at wave length 32 m Analyze the causes of such defect. Plot the chimneys corresponding defects caused by top apron of the ring spinning drafting system and bad setting in the front zone of finisher draw frame. 3. Analyze the different parts of the Autoleveller used on the drawing machine and explain their main functions. Following are the two important parameters for Quality Leveling © Leveling action point and Leveling intensityAlexandra University Faculty of Engineering Teutite Engineering Department eae Eels it aie aad Course Tile & Number: TE 48 TESS HAG SH BL Go ED A ‘Automatic Control & Roboties Bal Rell a Year: fourth year eles sola Time allowed: hour JUNE 2011 Explain how you can adjust your Autoleveller when new material is processed 4. In modern Textile mills both Automations and Robotics are used on some machinery. Differentiate between the applications and explain in full details an example of such applications 5. a. Explain the necessity of using Autoleveller in the case of production of combed yarn and OE yarn made of cotton waste. Indicate the type of the Autolevellers and their location in the spinning mill | Wi) yO A _ leseaae [eee poo wif? 5. b. For the above block diagram calculate the final transfer function Wys).Mesandria Unis ersity L-Give reasons for : 1- Exhaustion inereases with increasing electrolyte concentration . 11 -The decrease of affinity and increase of rate of dyeing with increase of temperature IV- bleaching of cotton w hydroxide e short notes on z= A~ The role of stabilizers in H O bleaching, B—The effect of PH and temperaiure on enzyme dexizing . What is the Effect of steaming after padding fabric with concentrated enzyme solution C- The idea of optical bleaching, h HO increases in presence of sodium 3 Write what do you know about :- A ~ Different types of keratin with special reference to super contraction, permanent and temporary set . 4- A~ Discuss the scientific base of classification of direet dyes . B— Why the speed of fabric travel of wool is lower than that of cotton in Singeing machine . Write briefly about the main idea of azoic dyeing . Examiner : Prof. Dr. Samy El ~- GarfAjay) daale Alexandra University Faculty of Engineering usigsh As Textile Engineering Department ety J Lea dune 2011 eth gig TE 4384350) Jia) pi New Spinning system sar: Fourth year Bayly gal yall Abel ¢ allowed : 3 hours leks Glade) Se Answer the following questions Question 1 Discuss the advantages and disadvantages of producing staple fiber yarns by uvisting and twistless yarn production methods. Question 2 Illustrate the main parts of two systems of twistless yarn produetion usi neat sketch, Question 3 Discuss the difference between yarn properties of compact and ring spun yarns. Do you think ring spun yarn will be completely replaced by compact yarn? Explain why. Question 4 With the aid of a sketch, explain the fundamental principle of the Wrap spinning method. Compare the structure and properties of yarn produced by the wrap spinning method to that of ring spun yarn. Question 5 the properties of a. Fiber properties play an important role in determini air jet spun yarn, Discuss this statement. b. Explain how the design of the air jet nozzle efficiency. Question 6 a, Explain the principle of friction spinning he Di rietion spinnii aid ofa sketch, dese b, With machine.