Falconbridge Limited

Kidd Metallurgical Division

Procedure:

Ball Mill Baghouse 1 & 2 Operational Inspection

SOP-2222-5000

Purpose & Scope

This procedure will assist Operations Personnel in performing a baghouse

operational inspection of the Roaster Ball Mill Baghouses (#1 and #2)

Department(s)

2222

Occupation(s)

Process Operator

Hazards:

Baghouse dust
control equipment
Flashlight as
required

Dust
Rotating
Equipment

PPE:

Reference Documents:

Severity (0-6)
6

FRM-2222-2004
Roaster Plant Check
Sheet 2

SOP-9995-1226
Baghouse Operational
Inspection

Issue Date:
Nov. 20, 2003

Revision Date:

Uncontrolled Document When Printed

Compressed
Air

Kidd Standard
Respiratory protection
as required

Criticality

Tools & Materials

Repetetiveness (1-3)
1
Criticality Index (0-10)
TPL-9995-1216
Particulate Emissions
EMP Training Plan
TML-9995-1216
Particulate Emissions
EMP Training
JTO-9995-1226
Baghouse Operation

Rev. #
0

Owner
1760

Probability (-1 to 1)
0
7
TPL-9995-1226 Baghouse
EMP Operation_Inspection
TML-9995-1226 Baghouse
Operations Training
TST-9995-1226

Document Number
SOP-2222-5000

Page
1

Last printed 12/19/2003 11:02:00 AM

SOP-2222-5000 Ball Mill Baghouse 1 & 2 Operational Inspection

It is the responsibility of the Operator of dust handling equipment to ensure that the unit is operated
in accordance to standard operating procedures. This equipment, if allowed to operate without
adequate operating and maintenance safeguards, has the potential to discharge process elements to
the environment. Every effort must be made to minimize the risk of these emissions.
1.

Visually check the clean air discharge for evidence of dusting. Record the result on FRM-22222004 Roaster Plant Check Sheet 2.
If the unit is emitting dust, report the condition to your supervisor (or delegate) immediately and
request instructions.

2.

Visually check the pressure-drop measuring equipment. (manometer, magnahelic, pressure

transmitter etc.) Record the values on the checksheet.
NOTE: the pressure drop reading should be . 5 to 6. If the value on the measuring equipment is
outside of parameter, troubleshoot the baghouse and correct the fault.

3.

Visually inspect the baghouse fan. Ensure that the unit is not vibrating excessively, that all belts are
in place and not making unusual noise or show evidence of slippage and that guards are in place.
Record the results on the Roaster Plant Check Sheet 2.
If a fault is found with the fan assembly, advise your Supervisor (or delegate) and issue the
appropriate work order or work request.
The cleaning system has to operate at peak efficiency to clear the bags of excess build-up so
maximum suction can be maintained at the ventilation points.
Visually check the bag cleaning system.

4.

Verify the pulse cleaning system is active and each row of bags is receiving a pulse of air. A
difference in tone on a row of bags may indicate a diaphragm problem requiring maintenance
assistance to repair. Record the results on the Roaster Plant Check Sheet 2.
The process does not allow an inspection door to be opened while the mill system is operating. If
baghouse is dusting, inform supervisor and check if system can be switched off for inspection. The
mill feed must be switched to other mill system or shut off and system allowed to clear, then the
inspection door can be opened and bags can be observed during the cleaning cycle. The flexing
action may be observed and any excess build-up noted. The condition of the bags can also be noted
(ripped, torn, fallen etc). Any observations made should be noted on the inspection report and
conveyed to the shift supervisor.

5.

Check the air supply pressure and ensure it is within parameter (40 60 psi) 60 psi is preferred, but
is also the MAX. pressure allowed. Record the result on the checksheet. If the supply pressure is
outside of parameter, advise your supervisor or delegate.
When inspecting operating equipment, keep body away from guarded areas. Observe lockout
procedures if entry or close inspection is required. Full body entry into a baghouse will require that
Confined Space Procedures be followed. If in doubt, contact your Supervisor.

6.

7.

Visually check the baghouse ductwork. Any holes or cracks must be reported to your Supervisor (or
delegate). Issue the appropriate work order or work request. Record the results on the Roaster Plant
Check Sheet 2.
Determine the fan amperage (from CRO) or at amp meter in field and record on check sheet.
If the amperage is outside of parameter (19 25 amps), make necessary adjustments to filter fan
damper. If unable to correct, advise the Supervisor and troubleshoot the baghouse. Obtain the
appropriate maintenance assistance.

8.
9.

Record any additional observations on the Roaster Plant Check Sheet 2. If you have any doubts
about the performance of the unit, contact your Supervisor.
The check sheet (FRM-2222-2004 Roaster Plant Check Sheet 2) used to record operation of the
baghouses is to be filled in daily. When completed a copy is to stay on file in plant, and a photocopy
is to be made and sent to the production clerk (file).

Critical Task Assessment Table

Document #

Procedure Title

SOP-2222-5000

Date
Nov. 20, 2003

Ball Mill Baghouse 1 & 2 Operational

Inspection

Refer to SOP-9996-0002 for assistance in filling out this table.

Severity
(0 to 6)

F/A

Env.
Cost of
# of Empl.
Impact Loss
Doing the
Work
None
<$5k

M/A

Cleanup

>$5k

L/T

Hazard

>$10k

Disables

MOE

>$25k

Safety

0
2
4
6

Repetetiveness
(1 to 3)

Severity (highest value)=

0-2
3-6
>6

Probability
(-1 to 1)

Task frequency (hrs)

>8 hrs <8 >1hr

1hr or
less

Repetetiveness=

Low
Average
High
Probability=

-1
0
1
0

Criticality Index = 7
Supporting Comment
Severity

Safety

Lock out procedures apply when isolating this equipment.

Environment

This equipment can cause emissions to the environment if its not properly
operated and maintained.

Cost

Repetitiveness

Probability

Knowledge Based Risk Assessment for: SOP-2222-5000

Ste
3
All

Potential Hazar

Consequenc

Risk Control Measur

Pinch points from belt driven rotating

equipment.

Personal injury

Ensure guards are in place and adjusted

properly. Have repaired as required.

Airborne dust and particulate

Health and hygiene problems. Dust in

eyes, inhalation of process material.

Wear correct PPE for the job.