07/20/2007 08:56 FAX 3199655493 ALTORFER CAT Boor C7 On-highway Engine C7S00001-UP(SEBP4353 - 06) - Document Structure Page 1 of 22 SAARI I) so-sce tntormation System Product: TRUCK ENGINE Model: C7 TRUCK ENGINE C75, ‘Configuration: C7 On-highway Engine c7500001-uP Troubleshooting €7 and C9 On-highway Engines Media Number -RENR9342-06 Publication Date -01/05/2007 Date Updated -22/05/2007 worers012 Diagnostic Trouble Code List SMCS - 1900 Tables 1 and 2 list the diagnostic trouble codes that apply to the engines that are covered in this manual. ‘he codes are sorted by 31939 code number in Table 1 The codes are sorted by ATA code number in Use the Caterpillar Electronic Technician (ET) in order to determine the codes that are active or logged. Then refer to the appropriate troubleshooting procedure for more information. Table 1 List of Diagnostic Trouble Codes Sorted by 31939 Code Number oe 51939 Code Description Troubleshooting Procedure || (ATA 383 ‘ivond Fuel Level : Voltage Above Fuel Level - Test 383 33-4 | Second Fost Level: Voluge Below Fuel Level Test _ 34.9 | Wheel-Based Vehicle Speed : High - Most |v c16 Overapeeds 240 Severe (3) —— Wheel-Based Vehicle Speed : Erratic, : ene Vebicle Speed - Test 84.2 Wheel-Based Vehicle Speed : Abnormal . sag | Neel Based Veit reed: Abn Vehicle Speed - Test 84.8 Wheel-Based Vehicle Speed : Abnormal . 84-10 ewe Vehicle Speed - Test 84-10 ‘Wheel-Based Vehicle Speed : Special hittps://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnuri~/sisweb/siswe... 7/20/200707/20/2007 08:59 FAX 3193655493 ALTORFER CAT @o20 C7 On-highway Engine C7S00001-UP(SEBP4353 - 06) - Document Structure Page 2 of 22, 84-14 | Instruction Quick Stop Occurrence 84-14 84-19 || Wheel-Based Vehicle Speed : Data Emor | Vonicte speed - Test ay Accelerator Pedal Position 1 : Abnormal 7 91-8 Frequency, Pulse Width, or Pecied Sensor Signal (PWM)-Test [91-8 Accelerator Pedal Position 1 : Calibrati 5 91-13 ad re 7 bration! sonsor Signal (PWM) - Test 91-13 96-3 Fuel Level : Voltage Above Normal Fuel Level - Test 96-3 96-4 Fuel Level : Voltage Below Normal Fuel Level - Test 96-4 aot Engine Oil Pressure : Low-Most Severe || 9:1 pressure Is Low 100-11 100-3 _ | Engine Oil Pressure : Voltage Above Sensor Signal (Analog, Active) | 199 5 ‘Normal Test Engine Oil Pressure : Voltage Below ‘Sensor Signal (Analog, Active) - 100-4 | Normal Tea 1004 a [eect haar Sensor Supply - Test 100-10 100-17 Was e Oil Pressure Is Low 100-1 101-3 | Engine Crankcase Pressure : Voltage Call 1-877-690-7228 for 101.3 Above Normal assistance. . 101-4 || Engine Crankease Pressure : Voltage Call 1-877-690-7228 for a Below Normal assistance, 102.3 || Engine Intake Manifold #1 Pressure : Sensor Signal (Analog, Active) | sg. Voltage Above Normal Test a Engine Intake Manifold #1 Pressure : Sensor Signal (Analog, Active) - 102-4} Voltage Below Normal Test soem : [Se wenn 102-10 102-10 al Rate of Change Sensor Supply - Test 102-18 | Engine Intake Manifold #1 Pressure : Low | Intake Manifold Air Pressure Is. | yy 1 - Moderate Severity (2) Low Engine Turbocharger 1 Speed : Abnormal 103-8 | Frencacy Boise Width pr Peced ‘Turbocharger = Test 103-8 : Engine Turbocharger 1 Speed : High - 103-11 103-16 | Moderate Severity ©) ‘Turbocharger - Test I rt hhttps://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page,jsp?returnurl=/sisweb/siswe... 7/20/200707/20/2007 08:59 FAX 3193655493 C7 On-highway Engine C7S00001-UP(SEBP4353 - 06) - Document Structure ALTORFER CAT 105.3 | Engine Intake Manifold 1 Temperature: | sensor Signal (Analog, Passive) | 55.5 Voltage Above Normal = Test 105-4 | Engine Intake Manifold 1 Temperature: Sensor Signal (Analog, Passive) | 19, 4 Voltage Below Normal Test Engine Intake Manifold 1 Temperature: | Intake Manifold Air 105-15 Wl High - Least Severe (1) Temperature Is High [ise 105-16 | Engine Intake Manifold 1 Temperature: | Intake Manifold Air 105-11 Hiigh - Moderate Severity (2) Temperature Is High 1103 | Bnine Coolant Temperature: Volige | Sensor Signal (Analog, Passive) | 119 5 ‘Above Normal = Test 110-4] Engine Coolant Temperature: Voltage | Sensor Signal (Analog, Passive) [19 4 Below Normal Test tos PS Sree ees *High- 1 cootant Temperature Is High | 110.0 110-16 xe ecaee eee + High - Coolant Temperature Is High |) 120-11 . : + riiet | Engie Coole Level: Low Mest ope 11-11 111-2 | Paging Coolant Level : Erratic, Coolant Level - Test 112 111-3 | Bsine Coolant Level : Voltage Above | ccsaut revel - Test 13 114 | Bpsine Coolant Level: Voltage Below | Ossie evel Tet _ (eae IsLow una Engine Injector Metering Rail 1 Pressure: | Sensor Signal (Analog, Aetive)- [1157.4 ‘Voltage Above Normal Test Engine Injector Metering Rail 1 Pressure : || Sensor Signal (Analog, Active) - 187-4 || Voltage Below Normal Test 157-4 157-7 _ | Eneine Injector Metering Rail 1 Pressure : | Call 1-877-690-7228 for — Not Responding Properly assistance. Engine Injector Metering Rail 1 Pressure : i . isras__ [ibe nico Metin Fuel Rail Pressure Is High 157.0 Engine Injector Metering Rail 1 Pressure : 15717 | row Leeat Severe (rs Fuel Rail Pressure Is Low 157-4 ] J Ir 1 hittps’//sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page jsp?returnurl=/sisweb/siswe... 7/20/2007