Eatons Cooper Power Systems catalog

Overhead transformers

Overhead
transformers
Catalog information

Overhead transformers catalog

Technical Data
Effective March 2014

Overhead transformers
catalog contents
Contents
Description

Page

Single-phase overhead transformers (201-10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PEAK single-phase overhead distribution transformer (201-50). . . . . . . . . . . . . . . . . . . . . . . . 7

www.cooperpower.com

Technical Data 201-10

Effective March 2014

Supersedes August 2013

Single-phase overhead transformers

General
Eatons Cooper Power Systems manufactures
a complete line of single-phase overheadtype distribution transformers. Single-phase
transformers are available as conventional
(5-167kVA), completely self-protected (CSP
5-75kVA), or MagneX interrupter-protected
(5-167kVA) in a variety of ratings to meet or
exceed the requirements of applicable ANSI
and NEMA standards. Units designed per Rural
Utilities Service (RUS) standards are also available.
CSP transformers have direct connected primary
arresters, secondary circuit breakers, and internal
primary voltage fuses. This eliminates the need
for separately mounted protective devices and
provides reduced installation costs.
The MagneX interrupter is an overcurrent
protective device that protects distribution
transformers from damaging overloads and
secondary faults, and is also used for switching
the transformer on or off.
Transformers shown include, first and second,
single-phase overhead conventional transformers,
and third, MagneX interrupter-protected
transformer.

201-10-1

Technical Data 201-10

Single-phase overhead transformers

Effective March 2014

Standard features

Meet or exceeds ANSI and NEMA standards

Meets DOE Energy Efficiency Standard 10 CFR Part 431 for

distribution transformers

EPRI recommended interlaced core-type design (5-75 kVA)

Tank coating exceeds IEEE Std C57.12.31-2010 standard

Cover with a minimum dielectric strength of 8 kV

Tin-plated high and low-voltage bushing terminals to

accommodate aluminum or copper conductors

Laser-engraved nameplate

Wet process porcelain high-voltage bushings resistant to highvoltage corona

Tank grounding provisions

Envirotemp FR3 fluid or electrical grade mineral oil

Heavy-duty lifting lugs and hanger brackets per ANSI

requirements1

Visible cover ground on units with cover-mounted bushings

Recessed tank bottom that offers protection when sliding over

rough surfaces

Automatic pressure relief device

Polymer low-voltage bushings (5-75 kVA)

Arrester mounting and grounding provisions

Internal mark indicating the proper oil level

Permanently stamped secondary leads to ensure proper

identification

Corrosion-resistant cover band

Quality System ISO 9001 certified

ULTRASIL
POLYMERHOUSED
EVOLUTION
ARRESTER
COOPERGUARD
SHIELD
STANDARD
BIRDGUARD
HIGH-VOLTAGE
BUSHING

LIFTING
LUGS

SECONDARY
BREAKER
HANDLE

LOWVOLTAGE
BUSHING

OVERLOAD
SIGNAL
LIGHT

GROUND
STRAP

CORE

Optional accessories

Taps either two 2.5 % above and below; four 2.5% below;
NEMA taps or special taps

Externally-operable tap changer switches for safe operation

Multiple voltage primaries (5-75kVA)

Externally-operable multiple voltage switches for safe operation

High corrosion area protection with 304 or 409 stainless steel

hardware and tanks

MagneX interrupter

Birdguards

Envirotemp FR3 fluid where less-flammable fluid is required

and superior environmental characteristics are desired

Cover with a minimum dielectric strength of 15 kV

Extra creep high voltage bushings (up to 150 kV BIL)

Porcelain low-voltage bushings

Canadian Standards Association (CSA) conforming design

Special designs conforming to international specifications

Drain/sampling valve

Pressure vacuum gauge (tank size limitations apply)

Filter press connections

Temperature gauge (tank size limitations apply)

Liquid level gauge (tank size limitations apply)

High efficiency transformers at 0.05% or higher above DOE

efficiency

1Lugs and brackets per ANSI requirements up to 4500 lbs.

201-10-2

www.cooperpower.com

COILS

RECESSED BOTTOM

Figure 1. Single-phase overhead CSP transformer.

Technical Data 201-10

Single-phase overhead transformers

Effective March 2014

Single-phase overhead
conventional
Product Scope:
kVA: 5-167

Primary Voltage: 2400-19,920 V

Secondary Voltage: 120-600 V

95 kV BIL

75 kV BIL1

Table 1. Typical dimensions and Weights2,3

Dimensions (in.)
A

kVA

75 kV BIL

95 kV BIL

125 kV BIL

150 kV BIL

75 kV BIL

95 kV BIL

5
10
15
25
37.5
50
75
100
167

26
26
30
31
33
36
39
40
47

32
32
35
38
40
44
51
55
55

42
42
46
48
52
52
54
58
58

45
45
49
51
55
55
57
61
61

281
281
281
301
311
331
331
331
351

17
17
17
20
20
22
24
27
35

20
20
20
22
24
25
28
31
37

Approx.
Weight (Ibs.)

220
220
280
350
450
600
820
1100
1400

Includes sidewall mount H.V. bushings.

Includes radiators.
3
Weights, gallons of fluid and dimensions are for reference only, and not for construction. Please contact Eatons Cooper Power Systems for exact dimensions.
1
2

Single-phase overhead
completely self protected
(CSP)
Product Scope:
kVA: 5-75

Primary Voltage: 2400-19,920 V

Secondary Voltage: 120-600V

95 kV BIL

75 kV BIL1

Table 2.Typical Dimensions and Weights2,3

Dimensions (in.)
A

kVA

75 kV BIL

95 kV BIL

125 kV BIL

150 kV BIL

75 kV BIL

95 kV BIL

C1

Approx.
Weight (Ibs.)

5
10
15
25
37.5
50
75
1004
1674

26
26
30
31
33
36
39
40
47

36
36
42
44
46
46
51
55
55

42
42
46
48
52
52
54
58
58

45
45
49
51
55
55
57
61
61

281
281
281
301
311
331
331
331
351

17
17
17
20
20
22
24
27
35

20
20
20
22
25
26
30
34
40

240
240
300
400
500
600
900
1100
1600

Includes sidewall mount H.V. bushings.

Includes Radiators
3
Weights, gallons of fluid and dimensions are for reference only, and not for construction. Please contact Eatons Cooper Power Systems for exact dimensions.
4
MagneX interrupter Only
1
2

www.cooperpower.com

201-10-3

Technical Data 201-10

Single-phase overhead transformers

Effective March 2014

Protection options

High fire point Envirotemp FR3 fluid

for increased fire safety

Secondary breaker with weak link for

secondary fault and overload protection
(5-75 kVA)

Primary weak link fuse

Current-limiting fuse for high interrupting

ratings and limiting fault
currents

Low-voltage distribution class MOV

arrester internally or externally mounted

MagneX interrupter (Primary Breaker)

with isolation link

MagneX interrupter (Primary Breaker)

with partial range current-limiting fuse

Lightning arresters for primary overvoltage protection: direct connected,

normal or heavy duty metal oxide varistor
(MOV) either internal (VariSTAR),
or external UltraSIL Polymer-Housed
Evolution or UltraSIL Polymer-Housed
VariSTAR arrester with polymer housing.

Quality control

Fluid options

Single-phase overhead-type transformers

manufactured by Cooper Power Systems
provide outstanding performance. All
transformers from Cooper Power Systems
pass tests as prescribed by ANSI prior to
shipment. Cores and coils are designed for
high reliability and low field failure rates.
The domed cover design in conjunction
with the formed cover band provides
increased pressure withstand capability,
eliminates bushing overhang and improves
cover retention. The high-voltage bushing
design improves gasket protection and seal.
The low-voltage polymer bushing virtually
eliminates ultraviolet deterioration with
its captured gasket, compression-limiting
design. Transformers are designed and
manufactured to be corrosion-resistant.
Special attention is given to all welded
external parts, to avoid moisture entrapment
that can lead to corrosion problems. The
recessed bottom design, as well as the
stainless steel cover band ends, provide
corrosion protection in areas that are more
susceptible to coating damage during
handling. All coating systems exceed IEEE
Std C57.12.31-2010 standard.

Transformers can be filled with standard

electrical grade mineral insulating oil,
Envirotemp FR3 fluid, or other dielectric
coolants.
For fire-sensitive locations, Envirotemp
FR3 fluid, a fire resistant natural esterbased fluid is recommended. Envirotemp
FR3 fluid also offers the benefits of
a soy oil-based dielectric coolant that is
sustainable and has unique environmental
and material properties in addition to
increased fire safety over conventional
mineral oil.
Check with Eatons Cooper Power Systems
for the availability of other dielectric
coolants in single-phase, pad-mounted
transformers.

The Quality System at Eatons Cooper

Power Systems Transformer Products is ISO
9001 certified.

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 201-10

201-10-4

Eaton, Cooper Power Systems, MagneX,

VariSTAR, UltraSIL, Evolution, and
CooperGuard are trademarks of Eaton in the
U.S. and other countries. You are not permitted
to use these trademarks without the prior
written consent of Eaton.
IEEE Std. C57.12.31-2010 standard is a
trademark of the Institute of Electrical and
Electronics Engineers, Inc., (IEEE). This product
is not endorsed or approved by the IEEE.
Envirotemp and FR3 are licensed trademarks of Cargill, Incorporated.
NEMA is a registered trademark of the
National Electrical Manufacturers Association.
ANSI is a registered trademark of the
American National Standards Institute.

For Eatons Cooper Power

Systems single-phase
overhead transformer
product information call
1-877-277-4636 or visit:
www.cooperpower.com.

Technical Data 201-50

Effective March 2014

Supersedes August 2012

PEAK single-phase overhead

distribution transformer
General
Single-phase PEAK transformers are available
as conventional (5-167 kVA), Completely SelfProtected (CSP) (5-75 kVA), or MagneX
interrupter protected (5-167 kVA) in a variety
of ratings to meet or exceed the requirements
of applicable ANSI and NEMA standards.
Units designed per Rural Utilities Service (RUS)
standards are also available.
PEAK transformers from Eatons Cooper Power
Systems are a class of transformer technologies
that are designed to improve performance in
terms of kVA rating, compact dimensions, lighter
weight, safety, and sustainability. Conventional
transformers operate at 65 C for the Average
Winding Rise (AWR) at full load. PEAK
transformers are currently available with ratings up
to 75 C AWR.
PEAK transformers are ANSI compliant, available
with all current conventional transformer options
and are backed by Eatons Cooper Power Systems
quality control assurances. They are offered in
either 65/75 C slash rated or 75 C rise rated
configurations. A 65/75 C rated PEAK transformer
is comparable in size to a conventional transformer
but has nameplated overload capability. A 75 C
rise rated PEAK transformer is smaller in size
but delivers the same kVA as its conventional
counterpart.
All PEAK transformers use Envirotemp FR3
dielectric fluid as their cooling fluid. Envirotemp
FR3 fluid has a higher flash point than
conventional transformer fluids which increases
PEAK transformers fire protection. Envirotemp
FR3 fluid increases the life span of the core and
fluid insulation to a point where the overall life
expectancy of PEAK transformers is significantly
increased. Envirotemp FR3 fluid is also a
green product that has nearly neutral carbon
footprint.
CSP transformers have direct connected primary
arresters, secondary circuit breakers, and internal
primary voltage fuses. This eliminates the need
for separately mounted protective devices and
provides reduced installation costs.
The MagneX interrupter is an overcurrent
protective device that protects distribution
transformers from damaging overloads and
secondary faults, and is also used for switching
the transformer on or off.
Transformers shown are the PEAK single-phase
overhead conventional transformers and (bottom)
PEAK MagneX interrupter protected transformer.

201-50-1

Technical Data 201-50

PEAK single-phase overhead distribution transformer

Effective March 2014

COOPERGUARD

STANDARD BIRDGUARD

HIGH-VOLTAGE BUSHING
EVOLUTION ARRESTER

LIFTING LUGS

SECONDARY BREAKER HANDLE

LOW-VOLTAGE BUSHING
GROUND STRAP

OVERLOAD SIGNAL
LIGHT

CORE
COILS

RECESSED BOTTOM

Figure 1. Single-phase overhead CSP transformer.

Standard features

Meet or exceeds ANSI and NEMA

standards
Meets U.S. Department of Energy (DOE)
Energy Efficiency Standard 10 CFR Part
431 for distribution transformers
Electric Power Research Institute (EPRI)
recommended interlaced core-type design
(5-75 kVA)

Recessed tank bottom that offers

protection when sliding over rough
surfaces

Automatic pressure relief device

Polymer low-voltage bushings (5-75 kVA)

Arrester mounting and grounding provisions

Internal mark indicating the proper fluid

level

Tank coating exceeds IEEE Std

C57.12.31-2002 standard

Permanently stamped secondary leads to

ensure proper identification

Cover with a minimum dielectric strength of 8 kV

Corrosion-resistant cover band

Tin-plated high and low-voltage bushing

terminals to accommodate aluminum or
copper conductors

Quality System ISO 9001 certified

Laser-engraved nameplate

Wet process porcelain high-voltage

bushings resistant to high-voltage corona

Tank grounding provisions

Optional accessories

Taps either two 2.5% above and below;

four 2.5% below; NEMA taps or special
taps

Externally-operable tap-changer switches

for safe operation

Envirotemp FR3 fluid

Multiple voltage primaries (5-75 kVA)

Heavy-duty lifting lugs and hanger

brackets per ANSI requirements1

Externally-operable multiple voltage

switches for safe operation

Visible cover ground on units with covermounted bushings

High corrosion area protection with 304 or

409 stainless steel hardware and tanks

1Lugs

and brackets per ANSI requirements up to 4500 lbs.

201-50-2

www.cooperpower.com

MagneX interrupter protection

Birdguards

Cover with a minimum dielectric strength

of 15 kV

Extra creep high voltage bushings (up to

150 kV BIL)

Porcelain low-voltage bushings

Canadian Standards Association (CSA)

conforming design

Special designs conforming to

international specifications

Drain/sampling valve

Pressure vacuum gauge (tank size

limitations apply)

Filter press connections

Temperature gauge (tank size limitations

apply)

Liquid level gauge (tank size limitations

apply)

High efficiency transformers at 0.05% or

higher above U.S. Department of Energy
(DOE) efficiency

Technical Data 201-50

PEAK single-phase overhead distribution transformer

Effective March 2014

PEAK single-phase
overhead conventional
transformer
C

Product Scope:

kVA: 5-167
Primary Voltage: 2400-19,920 V
Secondary Voltage: 120-600 V

B
95 kV BIL
75 kV BIL1

Table 1. Typical Dimensions and Weights 2,3

Dimensions (in.)
A

C1

kVA

75 kV BIL

95 kV BIL

125 kV BIL

150 kV BIL

75 kV BIL

95 kV BIL

150 kV BIL

Approx. Weight
(Ibs.)

5
10
15
25
37.5
50
75
100
167

26
26
28
30
32
33
36
37
44

34
34
36
38
38
41
48
52
52

37
37
39
41
44
44
51
53
53

41
41
43
45
48
48
53
57
57

251
251
251
261
271
291
311
311
331

17
17
17
19
19
22
24
27
35

20
20
20
22
24
25
28
31
37

220
220
260
340
440
580
800
1050
1350

1 Includes sidewall mount H.V. bushings.

2 Includes Radiators
3 Weights, gallons of fluid and dimensions are for reference only, and not for construction. Please contact Eatons Cooper Power Systems for exact dimensions.

PEAK single-phase overhead

completely self protected
transformer
Product Scope:

kVA: 5-75
Primary Voltage: 2400-19,920 V
Secondary Voltage: 120-600 V

B
95 kV BIL
75 kV BIL1

Table 2. Typical Dimensions and Weights2,3

Dimensions (in.)
A

C1

kVA

75 kV BIL

95 kV BIL

125 kV BIL

150 kV BIL

75 kV BIL

95 kV BIL

150 kV BIL

Approx.
Weight (Ibs.)

5
10
15
25
37.5
50
75
1004
1674

26
26
28
30
32
33
36
37
44

38
38
43
44
44
43
48
52
52

37
37
39
41
44
44
51
53
53

41
41
43
45
48
48
53
57
57

251
251
251
261
271
291
311
311
331

17
17
17
19
19
22
24
27
35

20
20
20
22
25
26
30
34
40

240
240
280
390
490
580
880
1050
1550

1 Includes sidewall mount H.V. bushings.

2 Includes Radiators
3 Weights, gallons of fluid and dimensions are for reference only, and not for construction. Please contact Eatons Cooper Power Systems for exact dimensions.
4 MagneX interrupter Only
www.cooperpower.com

201-50-3

Technical Data 201-50

PEAK single-phase overhead distribution transformer

Effective March 2014

Protection options

Additional Information

Secondary breaker with weak link for secondary fault and overload
protection (5-75 kVA)

B201-12076, A New Era in Transformer Design Standards

Primary weak link fuse

Current-limiting fuse for high interrupting ratings and limiting fault

currents

S201-10-1,

MagneX interrupter (Primary Breaker) with isolation link

MagneX interrupter (Primary Breaker) with partial range currentlimiting fuse

235-99,

UltraSIL Polymer-Housed Evolution Surge Arrester

Surge arresters for primary overvoltage protection:

240-34,

MagneX Single-Phase Interrupter

Direct connected UltraSIL Polymer-Housed VariSTAR arrester,

normal duty or heavy duty

235-16,

Storm Trapper H.E. (High Energy) Low-Voltage

Distribution-Class MOV Surge Arrester

Direct connected UltraSIL Polymer-Housed Evolution arrester

235-64,

VariSTAR Type AZU Heavy Duty Distribution-Class

Under-Oil MOV Arrester

Internal, under-oil VariSTAR arrester

240-31,

Oil Immersed Current Sensing Weak Link Cartridge

Surge arrester for secondary overvoltage protection:

240-32,

Oil Immersed Dual Sensing Weak Link Cartridge

Storm Trapper H.E. (High Energy), low voltage distribution-class

surge arrester, internally or externally mounted

240-98,

ELSP Current-Limiting Backup Fuse

B240-11013, Optimal Overcurrent Transformer Protection

Instructions for Mineral Oil-Filled, Single-Phase
Overhead Distribution Transformers

201-60,
PEAK Single-Phase Pad-mounted Distribution-Class
Transformer

Quality control
Single-phase overhead-type transformers manufactured by Eatons
Cooper Power Systems provide outstanding performance. All Eatons
Cooper Power Systems transformers pass tests as prescribed by
ANSI prior to shipment. Cores and coils are designed for high
reliability and low field failure rates. The domed cover design in
conjunction with the formed cover band provides increased pressure
withstand capability, eliminates bushing overhang and improves
cover retention. The high-voltage bushing design improves gasket
protection and seal. The low-voltage polymer bushing virtually
eliminates ultraviolet deterioration with its captured gasket,
compression-limiting design.
Transformers are designed and manufactured to be corrosionresistant. Special attention is given to all welded external parts, to
avoid moisture entrapment that can lead to corrosion problems. The
recessed bottom design, as well as the stainless steel cover band
ends, provide corrosion protection in areas that are more susceptible
to coating damage during handling. All coating systems exceed IEEE
Std C57.12.31-2002 standard.
The Quality System at Eatons Cooper Power Systems Transformer
Products is ISO 9001 certified.

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 201-50

201-50-4

Eaton, Cooper Power Systems, MagneX,

VariSTAR, Evolution, PEAK, UltraSIL, and
Storm Trapper are valuable trademarks of
Eaton in the U.S. and other countries. You are
not permitted to use the these trademarks
without the prior written consent of Eaton.
IEEE Std C57.12.31-2002 standard is a
trademark of the Institute of Electrical and
Electronics Engineers, Inc., (IEEE). This publication is not endorsed or approved by the
IEEE.
IEEE is a registered trademark of the
Institute of Electrical and Electronics
Engineers, Inc.
ANSI is a registered trademark of American
National Standards Institute.
NEMA is a registered trademark of the
National Electrical Manufacturers Association.
Envirotemp and FR3 are licensed
trademarks of Cargill, Incorporated.

For Eatons Cooper Power

Systems PEAK transformer
product information call
1-877-277-4636 or visit: www.
cooperpower.com.

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53186
United States
CooperPower.com
2014 Eaton
All Rights Reserved
Printed in USA

Eaton and Cooper Power Systems are valuable

trademarks of Eaton in the U.S. and other
countries. You are not permitted to use these
trademarks without the prior written consent
of Eaton.
All other trademarks are property
of their respective owners.