Professional Documents
Culture Documents
Mid-Range Printer
ii
Date
Description of Change
940-002-004
4/2012
940-002-003
4/2011
940-002-002
1/2010
940-002-001
12/2009
iii
iv
Contents
Contents
PM4i Spare Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Spare Parts Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
PM4i Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Keyboard and Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Print Mechanism (Media Compartment Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Print Mechanism (Electronics Compartment Side 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Print Mechanism (Electronics Compartment Side 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Label Stop Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Ribbon Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Ribbon Rewind Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Ribbon Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Side Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Media Supply Roll Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Label Slack Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Media Supply Roll Hub Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Fanfold Guide (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Liner Takeup Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Paper Cutter Kit (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Double Serial Interface Kit (Fingerprint Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Serial/Industrial Interface Kit (Fingerprint Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
IEEE 1284 Parallel Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
EasyLAN Ethernet Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
EasyLAN Wireless Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
RFID Kit (IM4 869 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
RFID Kit (IM4 915 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
RFID Kit (IM5 869 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
RFID Kit (Class 1, 915 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
RFID Kit (Gen 2, 869 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
RFID Kit (Gen 2, 915 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
RFID Kit 920 MHz, Hong Kong (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Label Taken Sensor (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Contents
vi
3
4
1
5
6
16
7
15
8
14
9
13
11
12
10
Callout
Description
Page
Keyboards
10
20
26
22
24
23
24
24
24
10
25
Description
Page
11
Optional printheads
12
12
16, 17, 19
13
27
14
Front Door
21
15
42
16
Print mechanism
11, 12, 15
Chassis
11
16
CPU board
28
29
30, 31, 32
33, 34
RFID kits
PM4i Accessories
Part Number RoHS Part Number Description
Notes
1-975571-20
U.S.A., Canada
1-975571-30
Power cord
U.K., Ireland
1-975571-10
Power cord
European standard
1-975571-00
Power cord
1-975583-18 1-974022-018
1-091122-06
1-206368-05
1-110501-00
GEZ400STB
1-010590-90
1-206508-51
1-206179-01
4
1
Description
1-206431-12
1-206431-02
355-422-001
1-206161-04
1-206161-03
10
Notes
Chassis
Description
1-992328-90
1-206350-02
Notes
11
2
1
16
15
14
13
12
5
6
11
12
10
710-047-900
1-010043-900
1-010043-910
1-010044-900
1-010044-910
1-010045-900
Notes
Media thickness max 175m
Media thickness max 170-220m
Media thickness max 175m
Media thickness max 170-220m
Media thickness 170-220m
1-206239-00
Pressure arm
1-206301-90
Cam handle
524-125-001
1-206154-90
1-206398-00
1-206389-01
1-206380-00
Media link
1-206242-00
Guide shaft
10
1-206248-01
642-941-001
Guide link
Guide link PM4iD
Backward compatible
11
1-206288-00
Plastic clip
12
1-206203-95
Includes bearing
13
1-206182-00
14
1-206278-04
Tear bar
15
1-206250-00
Shaft, 4-in
16
655-156-001
Dispenser, PM4iD
1-206147-00
656-005-001
See page 16
13
14
Description
Notes
1-995103-01
Belt
1-206039-02
Vibration damper
4 required
1-206960-11
Includes pulleys
1-206100-01
Pulley assembled
4
3
2
1-206106-95
Notes
1-206352-01
1-206150-95
15
16
Description
Notes
1-206147-01
3
2
Description
Notes
Includes cable
1-206112-02
1-206266-01
Bobbin plate
17
1
2
18
Description
Notes
1-206271-00
Hub
1-206111-02
Bobbin
1-206266-01
Bobbin plate
1-206112-02
Ribbon Motor
1
5
3
4
Notes
1-206159-90
1-206159-900
1-994059-008
3 required
1-206332-00
Gear wheel
1-206132-00
1-994058-005
2 required
19
Side Doors
20
Notes
1-206135-91
1-206138-00
Hinge assembly
1-206177-90
1-206153-02
Includes hinges
Front Door
Description
1-206141-00
21
22
Notes
1-206383-90
Media supply roll post assembly Includes small edge guide and
screw only, order large edge guide
P/N 1-206384-05 separately
1-206384-05
1-206438-01
Description
1-206318-00
1-040329-00
Edge guide
1-040321-00
Spring
Notes
23
1-206651-700
1-206172-00
1-150166-00
Bobbin assembly
1-776290-00
1-040327-52
Bobbin adapter
1-206158-01
24
Notes
Includes all illustrated parts
Description
Notes
Complete unit
1-206651-80
25
4
3
Description
Notes
1-206571-90
Includes hub, spring clutch, pulley, shaft, belt, and guide shaft
1-206226-01
Brace
1-206224-00
Shaft
1-995103-05
Timing belt
26
3
5
Notes
1-206012-90
1-206012-900
Complete kit
1-971650-50
1-971150-001
1-206163-01
1-206164-00
Cover
1-206432-00
Tray
1-994059-006
Cutter assembly
27
CPU Board
J30
J20
J21
J10
1-971630-00 PO2
2
P35
Notes
1-971630-90 1-971130-900
1-971156-900
1-995190-01
J21
1-020040-04
1-020040-08
1-020040-16
1-020040-004
1-020040-008
J10
1-971634-25
1-971634-30
1-971134-001
1-971134-001
J30
1-956009-90
1-936009-900
You need to configure the CPU board. For help, see the PM4i Mid-Range Printer
Service Manual (P/N 939-021-xxx).
Note: All flash memory expansion units are delivered blank except for the boot
sector. The latest firmware releases are available from the printer download page on
the Intermec web site at www.intermec.com.
28
Description
Notes
1-206170-00
29
IC23
B
IC21
C11
C10
C12
1-971642-01
C63
R24
R27
R30
IC8
C60
R28
R29
R26
K
NC
J9 R19
F9
C64
IC7
R25
D1
Z1
R21
C62
J8 A
R20
C40
R32
P3
IC24
J5
C13
IC22
R31
R33 R34
R22
NC
Z2
R23
J10 R35
J7
C61
F13
C36
C41
IC20
C42
C34
IC3
C35
J2
R13
C51
IC11
C32
IC12
R8
R18
R10
R12
IC6
R9
R16
IC4
C56
J3
R1
IC1
C52
R3
J1
R2
R4
C54
R11
C30
IC9
IC5
R7
R17
R6
C31
C53
C57
J4
C55
P2
C50
R5
IC13
R15
F1 F6 F2 F7 F3 F8 F4 F5
IC10
C1
C2
A
C33
C3
C4
R14
P1
IC2
UARTA
P01
J6
NC
UARTB
Description
Notes
1-971642-80
Modification circuits
(for one port):
1-956036-00
30
1-956038-01
RS-422 isolated
1-985319-00
20 mA current loop
2 optocouplers
1-956037-01
RS-485
1 circuit
C63
IC23
C40
R32
10P
R33
IC20
IC24
R31
R34
R35
R36
R37
1-971643-01
C21
C60
R27
IC26
R26
IC27
C62
IC25
C65
R41
R51
C23
C22
R43
R42
R53
R52
C24
R54
R44
C25
C26
R45
R55
C27
R46
R56
R47
R57
C28
R48
R58
R38
R25
R24
R23
R22
P3
R21
R28
IC21
REL4
C61
C51
C67
IC22
IC2
IC28
REL3
C36
C34
REL2
IC3
C66
REL1
P1
C3
C4
C35
IC10
* IF END OF CABLE
C1
C2
J2
R13
IC11
IC12
R8
R12
R18
J3
R10
IC4
IC6
R16
C56
R9
C57
R7
R1
R6
R17
C31
C53
J4
IC9
R4
R11
IC1
C52
C55
R3
C30
C54
P2
R2
F1 F6 F2 F7 F3 F8 F4 F5
R15
C50
R5
IC13
IC5
C32
R14
UARTA
J1
Notes
1-971643-80 1-971141-800
1-956038-01 1-936038-001
RS-422 isolated
1 circuit
1-956037-01 1-956007-001
RS-485
1 circuit
31
1-971641-02
P01
F18
F17
R17
F16
R16
F15
R11
F14
R10
F13
R15
F12
R14
F11
R13
F10
R12
F8
R8
F7
R7
F6
R18
R6
F5
R5
IC5
F4
R4
F3
C1
C2
R2
C13
R19
R3
F2
R1
P3
P1
IC3
F1
F9
R9
D1
C9
F19
C3
C11
C8
IC1
IC4
C5
C10
C14
IC6
C4
C7
R22
R21
C12
IC2
R20
C6
1-971641-80
1-971141-800
1-994058-005
32
Notes
1-975569-00
1-971645-80
Notes
33
Notes
1-971646-80
1-971146-800
066147-002
34
4
3
Description
Notes
Complete kit
245-299-200
Not shown
35
4
3
36
Description
Notes
1-207201-100
Complete kit
245-299-240
4
6
Part Number
1-207028-800
1-975624-20
1-974034-020
1-971647-90
1-971147-900
I/O board
1-975567-01
1-975623-11
224-423-401A
1-206586-10
1-206586-90
1-975626-20
1-974032-020
345-005-001
Notes
Complete kit
This product is intended for use under a general license or license exemption
in the following countries only: Austria, Belgium, Denmark, Finland, France,
Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain,
Sweden, United Kingdom, Norway, and Switzerland.
37
Part Number
Notes
1-207033-800
1-959184-90
1-959184-90
1-971644-90
1-971644-80
1-971144-900
1-975567-01
1-206586-90
Complete kit
This product is intended for use under a general license or license exemption
in the USA only.
38
10
4
5
6
7
Description
1-975624-20
1-971747-90
I/O board
1-975567-01
1-975623-11
IM5A002003
1-94032-020
345-005-001
10
Notes
Complete kit
1 plug
This product is intended for use under a general license or license exemption
in the following countries only: Austria, Belgium, Denmark, Finland, France,
Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain,
Sweden, United Kingdom, Norway, and Switzerland.
39
10
4
5
6
7
Description
Notes
1-975624-20
1-971647-90
I/O board
1-975567-01
1-975623-11
IM5A002014
345-005-001
10
Complete kit
1 plug
This product is intended for use under a general license or license exemption
in the USA only.
40
Description
Notes
245-333-001
Complete kit
41
42
1-206652-80 1-206652-800
Notes
43
Worldwide Headquarters
6001 36th Avenue West
Everett, Washington 98203
U.S.A.
tel 425.348.2600
fax 425.355.9551
www.intermec.com
2012 Intermec Technologies
Corporation. All rights reserved.
*940-002-004*
P/N 940-002-004