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Directive 009

Directive 009: Casing


Cementing Minimum
Requirements
July 1990
Effective June 17, 2013, the Energy Resources Conservation Board
(ERCB) has been succeeded by the Alberta Energy Regulator (AER).
As part of this succession, the title pages of all existing ERCB directives
now carry the new AER logo. However, no other changes have been
made to the directives, and they continue to have references to the
ERCB. As new editions of the directives are issued, these references
will be changed.
Some phone numbers in the directives may no longer be valid. Contact
AER Inquiries at 1-855-297-8311 or inquiries@aer.ca.

Directive 009

Casing Cementing Minimum


Requirements
July 1990
Effective January 1, 2008, the Alberta Energy and Utilities Board (EUB)
has been realigned into two separate regulatory bodies, the Energy
Resources Conservation Board (ERCB), which regulates the energy
industry, and the Alberta Utilities Commission (AUC), which regulates
the utilities industry.
As part of this realignment, the title pages of all existing EUB directives
now carry the new ERCB logo. However, no other changes have been
made to the directives, and they continue to have references to EUB.
As new editions of the directives are issued, these references will be
changed.

ENERGY RESOURCES CONSERVATION BOARD


Directive 009: Casing Cementing Minimum Requirements
July 1990

Published by
Energy Resources Conservation Board
640 5 Avenue SW
Calgary, Alberta
T2P 3G4
Telephone: 403-297-8311
Fax: 403-297-7040
Publications@ercb.ca
Web site: www.ercb.ca

Directive 009

Casing Cementing
Minimum Requirements
July 1990

GUIDE RENAMED AS A DIRECTIVE


As announced in Bulletin 2004-02: Streamlining EUB Documents on Regulatory Requirements, the
Alberta Energy and Utilities Board (EUB) will issue only directives, discontinuing interim directives,
informational letters, and guides. Directives set out new or amended EUB requirements or processes to
be implemented and followed by licensees, permittees, and other approval holders under the jurisdiction
of the EUB.
As part of this initiative, this document has been renamed as a directive. However, no other changes
have been made. Therefore, the document text continues to have references to guides. These
references should be read as referring to the directive of the same number. When this directive is
amended, these references will be changed to reflect their renaming as directives.

ALBERTA ENERGY AND UTILITIES BOARD


Guide 9: Casing Cementing Minimum Requirements
July 1990

Published by
Alberta Energy and Utilities Board
640 5 Avenue SW
Calgary, Alberta
T2P 3G4
Telephone: (403) 297-8311
Fax: (403) 297-7040
Web site: www.eub.gov.ab.ca

Guide 9

Casing Cementing
Minimum Requirements

Alberta Energy and Utilities Board

,... ,....

.--.

Casing Cementing
Minimum Requirements

Important Message
The EUB is updating publications that pre-dated the
amalgamation of the Energy Resources Conservation Board
(ERCB) and the Public Utilities Board (PUB) in 1995. The
Alberta Energy and Utilities Board (EUB) takes the place of
any references to the ERCB, PUB, or their full names.
Major revisions to EUB documents are occurring as part of
regulatory re-engineering and streamlining initiatives. In
some cases, older publications are withdrawn or integrated
into new ones. This document has not yet gone through the
revision process. Please consult the latest Acts and
Regulations to interpret and apply legal requirements.
To find out a current contact name for this publication,
please call 297-8311.

( ......""'"-.
,

ii
ENERGY RESOURCES CONSERVATION BOARD
GUIDE SERIES

July 1990 Edition


Published by
Energy Resources Conservation Board
640 Fifth Avenue SW
Calgary, Alberta
T2P 3G4
Telephone (403) 297-8311
Facsimile (403) 297-7040

iii
CONTENTS
Page No.

.....................................

2 THE REGULATIONS ..............

1 INTRODUCTION

3 CEMENTING REQUIREMENTS

...........................

3.1 Conductor Pipe


3.2 Surface Casing
3.3 production, Intermediate, and Liner casing

5
5
5

4 SPECIAL CEMENTS ...

4.1 Foam Cement


4.2 Thermal Cement
5 METHOD OF DETERMINING REQUIRED CEMENT TOP
ATTACHMENT 1
Map of Required Cement Tops
ATTACHMENT 2
Example Cement Report Form

7
7
9

INTRODUCTION

The purpose of this guide is to outline casing cementing


requirements in accordance with sections 6.080 and 6.090 of
the oil and Gas Conservation Regulations.
This guide:
o quotes the relevant sections of the regulations;
o outlines the method for determining the required
cement tops when cementing casing;
o outlines cementing requirements for casing;
o outlines Board requirements for the use of special
cements such as foam and thermal cements.

THE REGULATIONS

The regulat"ions governing the cementing of casing for wells


in Alberta are the "oil and Gas Conservation Regulations",
sections 6.080(4) and (6) and 6.090, as quoted below.
2.1

section 6.080
"(4) Where the required surface casing setting depth
is less than
(a) 180 metres, or
(b) 25 metres below any aquifer which is a
source of useable water
the casing string next to the surface casing shall
be cemented full length."

NOTE: The intent of section 6.080(4) above is to ensure the


protection of useable groundwater by the adequate cementing
of production and/or intermediate casing in lieu of the
requirement to set deeper surface casing.
11(6) The licensee shall ensure that surface casing is
cemented full length from the depth prescribed by
the Board before any drilling is commenced more
than 10 metres beyond the prescribed setting
depth. II
2.2

section 6.090
"The Licensee shall cement casing as prescribed by
the Board's Guide G-9, Casing Cementing - Minimum
Requirements, as amended from time to time, unless
the Board,
(a) exempts the Licensee from the
requirements, or
(b) prescribes another method for
cementing the casing for a particular
well or area."

CEMENTING REQUIREMENTS

The licensee is responsible for the satisfactory cementing


of casing, as required by the oil and Gas Conservation
Regulations. These requirements are summarized below:
3.1

Conductor pipe (where required for well control)


(a) The conductor pipe shall be cemented full length
by the circulation method.
(b) If the cement job fails to retain its integrity,
then drilling shall be suspended and remedial
action undertaken.
(c) The hole diameter shall be at least 100 rom larger
than the diameter of the pipe.

3.2

Surface casing
(a) Surface casing shall be cemented full length.
(b) If cement returns are not obtained at surface or
the cement level in the annulus drops, then the
cement top shall be determined and the appropriate
ERCB Area Office contacted to discuss remedial
action.
(c) Fillers or additives that reduce the compressive
strength shall not be used in the cement.
(d) Surface casing shall be adequately centralized at
the top and bottom and at 50-metre intervals.

3.3

Production, Intermediate, and Liner Casing


(a) Cement shall not be pumped down the annulus from
surface unless approved by a Board representative.
(b) The minimum cement top shall be determined as
outlined in section 5 of this guide.
(c)

The required cement volume shall be based on


hole-size measurements, taken from a caliper log,
plus a minimum of 20 per cent excess. An exemption
from the 20 per cent excess requirement may be
granted upon application.

6
(d)

The use of fillers and/or additives to the cement


system is acceptable only if the compressive
strength of the mixture is at least 3500 kPa after
curing for 48 hours at the temperature of the
uppermost hydrocarbon bearing zone.

(e)

The temperature of the zone referred to in item (d)


should be calculated using a surface temperature of
4.4C and a 2.7C/100 m temperature gradient where
the actual temperature is unknown.

(f) stage cementing programs, which will result in an


open-hole (uncemented) interval behind casing,
shall be approved by a Board representative.
(g) Liners shall be cemented full length.
(h) During the cementing operation, flow returns shall
be visually monitored. If cement returns are not
obtained at surface when cementing full length, or
if displaced drilling fluid returns indicate that
the required cement top may not have been obtained,
a cement-top locating log shall be run. The log and
a proposed remedial cementing program shall be
submitted to the Board within 60 days of rig
release, or prior to commencement of completion
operations.

(i) Full details of the cementing operation shall be


recorded and submitted to the Board either on the
tour reports or on a casing cement report simi liar
to the example in the Attachment 2.
(j) The casing shall be adequately centralized. On

intermediate and production casing, centralizers


shall be placed at the top and bottom of all
productive formations and at 50-metre intervals to
the required cement top.

USE OF SPECIAL CEMENTS

In addition to the foregoing Cementing Requirements (Section


3) the Board requires the following when special cements are
used.
4.1

Foam Cement
(a) If circulation of foam cement to surface occurs,
the rig's blowout preventers shall be closed and
circulation monitored through a bleed-off line
equipped with an operational adjustable choke and
pressure gauge until displacement is completed.
(b) The pumping of cement down the annulus is not
permitted unless prior approval has been obtained
from the Board. This approval shall be obtained
from the appropriate ERCB Area Office or the
Calgary Office well in advance of the job.
(c) The compressive strength requirement of 3500 kPa in
48 hours is applicable to the foam cement column,
but only up to the required cement top of 100
metres above the shallowest hydrocarbon-bearing
zone.

4.2

Thermal Cement
(a) The Board considers thermal cement to be a blend
which does not exhibit a significant reduction in
strength when subjected to temperatures greater
than 3601C.
It is expected that, as a minimum, the cement
blends used in oil well cementing will be designed
to withstand the operating conditions they will be
subjected to; however, there is a need to ensure
that the potential for enhanced recovery operations
is not compromised.
(b)

All wells licensed for the purpose of the


production of crude bitumen (primary, experimental,
or commercial) will be required to cement casing
with thermal cement. The well licence will be
provisioned accordingly.

(c)

Conventional wells licensed in designated oil sands


areas and that penetrate oil sands zones will be
required to cement casing with thermal cement from
30 metres below the base of the deepest oil sands
zone to 30 metres above the top of the shallowest
oil sands zone.

METHOD OF DETERMINING REQUIRED CEMENT TOP

In order to determine the required cement top in a given


area refer to the Map of Alberta (Attachment 1) and follow
the steps outlined below.
(a) In all cases if less than 180 metres of surface
casing has been run, or casing is not set more than
25 metres below any aquifer which contains useable
water, .the intermediate or production casing shall
be cemented full length. This requirement will take
precedence over the required cement top in the map
(Attachment 1) or on the licence.
(b) Refer to the map, which identifies the required
cement tops by township, range, and meridian.
(c) Using the example of:
Township: 36, Range: 24, west of the 4th
Meridian,
the required cement top is "100 metres above the
top of the viking and/or any shallower potential
hydrocarbon-bearing zone".
(d) Should the township and range be blank, then the
appropriate ERCB Area Office shall be contacted
after the well has been drilled and evaluated to
obtain approval of the licensee's proposed cement
top.
(e) The cement top requirements shown on the map are
subject to change, and priority shall be given to
requirements specified on the well licence, or by a
Board representative.
(f) Requests for a relaxation or change in the required
cement top will not normally be considered prior to
the drilling and evaluation of a well; however
provided good offset data exists, requests will be
evaluated, but may not be granted.
All requests must be supported by log or sample
interpretation, or other data from offset wells or
the well being drilled. These requests should be
directed to the appropriate ERCB Area Office as far
in advance of the cementing operation as possible.
(g)

If log evaluation indicates a shallower


hydrocarbon-bearing zone than the required cement
top, it shall be covered and the Board notified
accordingly.

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i!bcWe any shellower zone found to conIlIlrl oil or gas.

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L:S021 '::'2728:2423 22 21 2011 18 1718 151413 t211 to i

JULY 1990

43

2.

ATTACHMENT 2

CASING AND CEMENTING REPORT


lI ...E

I YR

I ..

LE
-'
w

UCENCEE

ITol TUlE I YR

I . . I ~0

UNIQUE LD.

WElLIWIE (COI.lPLMJ
-'

~Y

AGENT

ReE

1WP

SEC

t.SD

1.1

UCENCE NO.

3:

UCENCEE REP

COmRACTOR NlD RIC NO.

AVf:1I}I; HOLE SIZE

BIT SIZE
0

J:

(CAlJPER)

lOYAL. DEPTH

CDIENT lOP RQU1REIIENT

INTERVAL.
(m)

SIZE
(mm)

CI

,REQUIRED CDIENT

CONNECI1ON
TYPE

c.\SWC
GRIDE

UNEAR

DENSnY.

.1. KELLY BUSHINC

1110100 'lYPE NlD DENSITY

\IOLUU

NUIoIl!ER
OF .IOCNl'S

COWENIS
(NEW ? USED 1)

IF NOT, YMf 1

IS CASING M; PER UCENCE OR APPRfNAL. 1

mm

mm

SItO IoIAKE

SF:r1J

Fl.CI.t.T COLINl MAKE

ST AT

CENTRAIJZERS - NO. AND DEPTH ST IJ


SCRAlCHEIIS - NO. AND DEPTH ST AT
J!OTAm)

CASING REC1PROCA"IED 1
STAGE TOOL - MAKE/DEPTH

STAGE NO. 1
mTD

STAG NO. 2
m

mTD

OPERATOR

COIENl1NG COIIPANY

TYPE

DENSI1Y
(Iog/m3 )

YOLLJUE

TDIH:s

IDDITMS

(m 3 )

et)

1HEORETICAL 1NlERVAL.
em)

IIIX WAlER
emJ)

CI

z
z

;:::
PREfUJSH VOWIoIE I TYPE

UJ

:l:

STNn'

tJ

DISPI.ACEI.IENT VOW ...E I 'lYPE

I
I

FINISH

loll)(

START

PWC DOWN PftESSURE

fINISH

kPc

START

m3

fINISH

l1IoIE

....

Fl.CI.t.T HElD 1

kPc

kPc
FALLBACK

CflIENT REI\JItNS ?
AIoIQUNT m3

I SAIoIPLES TAKEN ?

!
I

IcPo

ClRCULAllNC PRESSURES
GOOD RETURNS lIiROUGHOUT JOB?

CDIENT YCLIJUE

SNoIPLES SET UP ?

:
CO...... ans

_______________________________________________________________________________________________

_____________________________________________________________

~REP.

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