Subject:Corrosion@soiltoairinterfaceinsidecontainmentdome.

684

684

03/Feb/'14

TDI

VIOLATION

MECHL

PAINTING

Arthur
Fernandez

DuringfieldsurveillanceinsideCON4903,ithadbeennoticedthatthereiscorrosion@soiltoairinterface
insidelowestlevelwhererainwatersettles.Itisstartingtodamagethecoatingandeminenttopenetrateon
shellbottombasemetal,ifnotrectified.ThisviolatesRT61CS,item2.4.1andneedstoberectifiedASAP.

TCC

CONSTRUCTIO
N

03/Feb/'14

A.Khaliq

30/Dec/'14

DSAinformedtoTCCthatsoilmustbereplacedimmediately
andrepairthecoatingifanydamage.

TCC

CONSTRUCTIO
N

05/Apr/'14

Josillito
Lluisma

30/Aug/'14

ContractorTCCwereinformedregardingthisvoilationand
advisetocoverincompliancetocompanystandardrequirment
within72hrs.

TCC

CONSTRUCTIO
N

21/May/'14

Josillito
Lluisma

30/Sep/'14

TCCCONTRACTORWERENOTIFIEDTHISVIOLATIONFOR
PROPERHANDLING,STORAGE&PRESERVATIONOF
MATERIALS.

TCC

CONSTRUCTIO
N

18/Jun/'14

M.
Rayeesuddin

30/Sep/'14

ThesubjectnonconfirmityhasbeeninformedtoTCCQC
supervisor.Cleaning&Visualexaminationshallbeperformed
beforegalvanizing/painting.

TCC

CONSTRUCTIO
N

15/Aug/'14

Josillito
Lluisma

30/Sep/'14

SAMEISSUEPERLBE962.COMPANYNCRISSUED320080614
01PERTRANSMITTALNO:320TCJDJQC071DATED10.08.14

TCC

CONSTRUCTIO
N

21/Aug/'14

Josillito
Lluisma

15/Sep/'14

ContractorTCCprovideadequatetemporarysupport&
uncoupleequipmentsuction/dischargenozzlewithpiping.

SubjectAirCoolerFansNotCoveredwithPlasticorCanvas

772

772

05/Apr/'14

PMDI

VIOLATION

MECHL

EQUIPT

Nelson

DuringSurveillanceforMaterialandEquipmentProtectionandPreservationPlan,itwasobservedthatthe
installedAirFancoolerswerenotcoveredwithplasticorcanvaswhichisrequiredperpara.2.17.6ofRT61CS
whichstate"CarbonSteelTUbeswithextrudedfinsshouldhavetheexposedendssprayedwithoileverythree
monthsandthetubebundleshouldbecoverdwithplasticorcanvas".

Subject:StackingofHotdipGalvanisedstructuralpipeandStructuralsteelmembers

854

854

22/May/'14

TDI

VIOLATION

MECHL

STRUCTL

Peer
Mohammed

DuringsurveillanceatTDIareaitwasnoticedthatthehotdipgalvanizedstructuralpipesupportsandother
structuralsteelmemberswerenotstored/handledproperly,thisconditionwasnoticedeverywhereinTDIarea.
Thisisaviolationtocompanyspecifications.Contractorisadvisedtotakeimmediatecorrectiveactionon
STORAGEandHANDLINGtoavoidanyreccurence.

Subject:WeldingSlag,spatter,sharpburrsandmissedcoatingobservedinGalvaniseditems.
TCCPaintShopCoatedSpoolsstoragearea.

889

889

09/Jun/'14

TDI

VIOLATION

MECHL

PAINTING

Peer
Mohammed

Duringsurveillance/RFIatTCCcoatedspoolsstackingareitwasnoticedthatthegalvanizesteelsupport
membersandmiscellaneousitemsshowsthesignageofmissedcoatinginsomeitemsandalsowelding
slag/spattersandsharpconcernsarenotproperlygoundpriortogalvanizing.this.Conttractorisadvisedto
verifyandimplementnecessaycorrectiveaction.

Reference:RT2S512001PARA.3.5.5/ASTMA123PARA.6.2/ScheduleQattachmentIVPara.6
EQUIPMENTFieldInstallationofCentrifugalBlower

PerRFI#SIPTCCME2946&2947forCentrifugalBlower340B7951A&BatPMDIArea,Ithasbeenobserved
thatContractorTCCcarriedoutinstallation,dissemblingandreassemblingofcentrifugalBlowerwithoutthe
presenceofvendorrepresentative.
983

983

14/Aug/'14

PMDI

VIOLATION

MECHL

EQUIPMENT

Mumtaz

ThisviuolatesScheduleQAttachmentIVsectionpara1.1.SIITPK40201Rev5toreviseandincorporate
requirementsperA554KPRGCMGENDON005Rev1Attachment3forVendorSupportasaminimum
requirementrequiredduringerection.

320P3120and320P3110OnCentrifugalPumpsSuctionanddischargeNozzlepipingconnectedwithoutFinal
alignmenthasbeencompleted,Witnessed,andapprovedbyOwner

DuringSurveillanceinspectionondated20Aug2014wasobservedin320P3120and320P3110Centrifugal
Pump,Pipindalreadyconnectedtothepumps,pipingworksandfinalfieldweldingwerenotcompleted.Which
areViolatesto

1RT5S532102pare2.2.Pipingshallnotbeattacheduntilrotatingequipmentfinalalignmenthasbeen
completed,witnessedandapprovedbyOwner.

992

992

20/Aug/'14

TDI

VIOLATION

MECHL

EQUIPT

JAYANTI
2API686Para4.1.2Unsupportedpipingshallnotbeinstalledonthemachinery.Pipinghangersandsupports
shallbeinstalledasSpecifiedbydesigntominimizepipingappliedstrainonthemachinery.Thecasualaddition
ordeletionofpipingsupportsduringfieldconstructioncanresultinpipingstressesnotanticipatedbythe
pipingdesignerandisprohibited.

3API686para4.4finalfieldweldinghavecompletedStraycurrentsfromweldingorelectricalheatingstress
releivingcancausedamagetoseals,bearingsandothermachinerycomponents.StrayelectricalCurrentscan
bealsomagnetizemachinerycomponentsthatcanlatergeneratedamagingcurrents.ContractorSupervisor
andQCwereinformed.

Subject:TCCHVACInspector(320and340)

1002

1002

27/Aug/'14

TDI

VIOLATION

MECHL

HVAC

ContractorTCCfortheinstallationofHVACsystemforcontainmentdomesinUnit320and340hasyetnot
assignedapprovedHVACInspectortocoverinspectionrelatedactivities.

TCC

CONSTRUCTIO
N

27/Aug/'14

Josillito
Lluisma

SubcontractorTCCwerenotified&willprovideHVACinspector
tocoverbothTDI&PMDIcompliancetoScheduleQ.

PDYBARLY

LBEfor3204911A/B(CentrifugalBlower)TDIAreaEl.+15100
CHEMIIISOCYANATES,TDI/PMDI,DuringfieldinspectionforRFI#SIPTCCME3116
&RFI#SIPTCCME3117noticesomeoftheanchorboltsinstalledandgroutedintherespectivepocketsare
outofcenterfromthepocketholesaswellassomeboltsareinstalledinoffsetpositionornotstraightasper
GADrawing(MJ6T16B49113205069001)andRT2G307009.ThisisaviolationtoGAdrawing
requirementsaswellastoDOWstandard(RT2G307009).Anotherobservationnoticedwastheincomplete
chippingofthetopsurfaceoftheconcretefoundationattheedgeportion.Contractorisexpectedtotake
correctiveactiontoimplementandcomplywiththeconstructionrequirementsasperdesign.Inform
contractorandsubcontractorinspectorsoftheinstallationdiscrepancies.(PDYBARLY/BASHWORTH)

TCC

CONSTRUCTIO
N

22/Sep/'14

Masoom
Ghole

DSAwillrectifytheissue.

PDYBARLY

LBEforREJECTEDRFI#SIPTCCPA1441CHEMII
ISOCYANATES,TDIArea320,Duringinspectionnoticethattheitemtobeinspectedwasastructural
modificationforextendingthelengthofthestructuralsupportbeamforpiping.Asperreferencetothe
attachedconstructiondrawingitwasstillrev.o,butdidnotshowacloudforthechangestobemadeandonly
anextensionofthebeamwasshownfortheextension.Itwasnotclearforthepurposeorextensionaswellas
fortopweldsurfaceintheflangewasgoingtobeflushgrindpriortopainting.Contractorwasinformedto
provideandattachproperdocumentsandchangetheRFIdescriptiontoindicatestructuralmodificationand
makeclearoftheweldingrequirementseithertoflushgrindpriortopaintingthetopflangesurfaceweld.(PD
YBARLY/BASHWORTH)

TCC

CONSTRUCTIO
N

28.09.14

Josillito
Lluisma

DSAEngineeeringwillproviderevisedrawingwiththe
correspondingdetailchangesweremade.

Jessie
Candillario

ComplianceperScheduleQAttchmentVISection1Para1.1

1062

1063

1062

1063

22.10.14

22.10.14

TDI

TDI/PMDI

PAN

PAN

MECHL

MECHL

EQUIPT

PAINTING

Subject:Strucutral/Restingtypesupportpaintclarificationrequired

1094

1094

07/Oct/'14

TDI

PAN

MECHL

STRUCTL

Peer
Mohammed

DuringRFI/surveillanceitwasnoticedmanyofthestructural/restingtypesupportswaspaintedand
contractorfailedtoprovidedocumentshowingpaintsystemforthosesupports,Contractorisadvisedto
provideclarificationonpaintforthoseitems.Formorethan1monthnoanyactionfromsubcon/contractor
onthisissue.

TCC

CONSTRUCTIO
N

08/Oct/'14

Josillito
Lluisma

SubcontractorTCCwereadvisetoclarificationforthoseresting
typesupportbeingpainted&tobepresentedtocompany.

TCC

CONSTRUCTIO
N

13.10.14

Josillito
Lluisma

TCCtoprovideallnecessarydocumentsrequired.

TCC

CONSTRUCTIO
N

22.10.14

Josillito
Lluisma

DSAQCwillcoordinatethisissuewithelectricalQCfor
structuraltocomplete/raiseRFIforbolttighteningasperITP.

TCC

CONSTRUCTIO
N

24.10.14

Josillito
Lluisma

ThisissuewerebroughttotheattentionofcivilQCDept.&
discussionweremade@Mr.BrianOFFICE(UL)toresolvethis
issue.DSAwillprovidethereqd.documents.

TCC

CONSTRUCTIO
N

29.10.14

Josillito
Lluisma

TCC/DSAWILLCOMPLY

Subject:GARNETMaterialReceivingInspection

1103

1103

12.10.14

TDI

VIOLATION

MECHL

PAINTING

Peer
Mohammed

DuringMaterialReceivingInspectionofAbrassivematerialatTCCLaydownpaintyarditwasnoticedthatthe
freesilicacontentvaluenotmentionedinthetestcertificateandalsothevaluesofchloridecontentismore
thanacceptablelimit.Contractorisadvisedtoclarifyonthisandtakenecessarycorrectiveaction.RFI#SIPTCC
MRPA1702.

SUBJECT:Erectionofcabletrayandsupport

1117

1119

1117

1119

21.10.14

23.10.14

TDI

PMDI

VIOLATION

VIOLATION

MECHL

MECHL

EQUIPT

EQUIPT

ARCHE

Mumtaz

1130

1130

28.10.14

PMDI

VIOLATION

MECHL

EQUIPT

Mumtaz

1131

1131

28.10.14

PMDI

VIOLATION

MECHL

EQUIPT

Mumtaz

Refernce:ITPSIITPD00101Rev.9Discription:DuringSurveillanceInspectionwas
conductedonequipment(320D4005)ANTIOXIDANTDRUM,Itwasnoticedthatcabletrayandtheirsupport
waserectedwithoutpriorinspectionofplatformweretheScheduleQisnotcomplied.

DuringInspectionperRFI#SIPTCCME3480,3523,3524,3525,3526&3527for340P7843ACHILLED
WATERRECIRCULATIONPUMP,DVS34002&03FireFighteningDelugeValveSkid&PU7166CoolingWaterat
PMDIarea,thefollowingdiscrepancieswasobserved:ContractorsubmittheRFIforPreInstallation
inspectionwithoutfoundationreleasefromCIVILforP7843A&PU
7166.ContractorsubmittheRFIforInstallation,
Levelling,alignmentinspectionandSkidhasbeeninstalledwithoutfoundationreleasefromCIVILforDVS340
02&03.ContractorsubmittheRFI
forInstalledAnchor/SettingboltsfinaltighteninginspectionwithoutMRIofboltsforDVS34002&
03.This
violatesSCHED.QPara.1.6,3.7states:Contractormustperforminspectionandtestsinaccordancewiththe
approvedITP.

Subject:VendorRepresentativeDuringsurveillanceinspectionatPMDI
Area,ithasbeenobservedthatthecontractorhasinstalledtheequipment340ARU75001&75002
AbsorptionRefrigerationUnitatsitewithoutthepresenceofvendor
representative.
Compliancepercontractno.6600027485ScheduleBAttachmentIX,ContractorshallensurethatVendor
representativesarepresentforinstallation&erection.

Subject:EQUIPMENTINTERNALCOMPONENTSInstallationDuring
inspectionperRFI#SIPTCCME3544FORTRAYS&INTERNALCOMPONENTSInstallationofT7181,BRINE
STRIPPERatPMDIArea,ithasbeenobservedthatthecontractorhasinstalledtheTRAYS&COMPONENTS
InsideT7181withoutpreinstallationinspection.ThisviolatesScheduleQpARA3.7&3.6WHICH
STATES