Professional Documents
Culture Documents
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Technical Information
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
History of Revisions
Page
25
last
various
all
All
1
Changed
First edition
TY shaft uses a #8 woodruf key
Fix Osaka address
Add reversing fan drive motor
Turolla colors
TurollaOCG new layout, fonts update, Sauer-Danfoss replacement.
Cover page change
Rev.
AA
AB
AC
BA
CA
D
E
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
General Information
Overview............................................................................................................................................................ 5
Features and Benefits............................................................................................................................... 5
Fan Drive Motors........................................................................................................................................ 5
Features.............................................................................................................................................................. 6
Benefits............................................................................................................................................................... 6
System Schematics......................................................................................................................................... 7
Product Features............................................................................................................................................. 8
Technical Specifications................................................................................................................................ 9
Fluid Specifications......................................................................................................................................... 9
Sizing Equations............................................................................................................................................10
Operating Parameters
Overview..........................................................................................................................................................11
Pressure.............................................................................................................................................................11
Peak Pressure.............................................................................................................................................11
Rated Pressure..........................................................................................................................................11
System Pressure........................................................................................................................................11
Back Pressure.............................................................................................................................................11
Case Drain Pressure.................................................................................................................................11
Temperature and Viscosity.........................................................................................................................12
Speed.................................................................................................................................................................12
Temperature..............................................................................................................................................12
Viscosity......................................................................................................................................................12
Hydraulic Fluid...............................................................................................................................................13
Filtration...........................................................................................................................................................13
Filters............................................................................................................................................................13
Selecting a Filter.......................................................................................................................................13
Reservoir...........................................................................................................................................................14
Line Sizing........................................................................................................................................................14
Motor Life.........................................................................................................................................................14
Motor Shaft Connection.............................................................................................................................15
Radial and Axial Loading............................................................................................................................15
Model Code
Order Code......................................................................................................................................................16
Fan drive motor code example...........................................................................................................16
Dimension Drawings
Mounting Flanges.........................................................................................................................................21
Shaft Options..................................................................................................................................................22
Port Options....................................................................................................................................................23
Selecting Port Options................................................................................................................................24
Integrated Reversing Motor with Proportinal Relief and Shock/Anti-cavitation Valves......25
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Options
Performance Data
Reference Literature
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Overview
The TurollaOCG D Series fixed displacement gear motor has been specifically designed
for demanding mobile equipment applications where maximum performance is
required at peak power levels and operating temperatures. The D Series motor is
available in displacements of 14cm to 45cm [0.87 in3 to 2.75 in3]. This motor delivers
consistent efficiency across the entire operating range of pressure, speed, and
temperature; all in an industry-leading package size that maximizes power density.
Features and Benefits
High strength cast iron construction allows consistently efficient performance in
continuous operation at 276 bar (4000 psi) and 110C (230F).
Compact three-piece design with bearings located in the front flange and rear cover
minimizes the overall package length and increases radial load carrying capability,
eliminating the need for outrigger bearings on most applications.
Variety of integrated valve options make the D Series motor ideally suited for high
performance fan drive applications.
350
D SERIES Cast Iron Gear Motor
300
4000
Pressure
250
3000
2000
SGM3Y Aluminum
Gear Motor
SGM2Y Aluminum
Gear Motor
200
150
100
1000
0
50
0
0
0
10
0.5
15
1.0
20
25
1.0
30
Displacement
2.0
35
40
2.5
45
50
cm3/rev
3.0
in 3/rev
P107 949E
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Features
Pressure balanced
bronze-on-steel
thrust plates
High performance
integrated
PLUS+1 TM compliant
valves
Radial
case drain
High strength
ductile iron
body and covers
Dust protector
Flexible configuration
of shaft, flange
and ports
Benefits
High quality steel backed bronze bearings for maximum pressure handling capacity,
located in the front flange, allowing extended radial loading capacity without an
external roller bearing.
Output shaft external dust seal to protect the oil seal from contamination damage
Available side or rear ports, SAE A or B flange, with a variety of shafts for versatility.
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
System Schematics
Microcontroller
(PLUS+1TM)
RESERVOIR
Filter
Temperature
sensors
T1
case drain
DIESEL ENGINE
D Series
gear pump
T2
D Series
gear motor
T3
P107 929E
Microcontroller
(PLUS+1TM)
RESERVOIR
Filter
case drain
Temperature
sensors
T1
T2
DIESEL ENGINE
Variable pump
(Series 45)
D Series
gear motor
T3
P107 931E
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
System Schematics
(continued)
Microcontroller
(PLUS+1TM)
Reservoir
Filter
Engine Control
Module (ECM)
T1
Case Drain
Diesel Engine
T2
Gear Pump
(D Series)
T3
Gear Motor with
Integrated Reversing
and Modulating Valves
(D Series)
Temperature
Sensors
T1, T2, T3
P108 248E
Product Features
Features
Description
Construction
Displacements
Continuous Pressure
Peak Pressure
Speed
Mounting
Shaft (types)
Fluid viscosity
8 mm/sec (cSt) [36 SUS] minimum, 1600 mm/sec (cSt) [7500 SUS] maximum
Filtration requirement
Inlet options
Fluids
Petroleum/mineral based
Operating temperature
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Technical Specifications
Technical data for D Motors
Ratings
Units
Displacement
Rated pressure
Peak pressure
Speed at rated pressure
Start speed at 1000 PSI
Standard Weight
Mass moment of inertia of internal
rotating components
14
17
19
21
23
25
29
32
36
38
41
45
cm3/rev
14.3
17.0
19.0
20.5
22.5
25.4
29.0
31.8
36.1
38.0
41.0
45.0
in3/rev
0.87
1.04
1.16
1.25
1.37
1.55
1.77
1.94
2.20
2.32
2.50
2.75
bar
276
276
276
276
276
276
276
276
276
276
241
210
psi
4000
4000
4000
4000
4000
4000
4000
4000
4000
4000
3495
3045
bar
303
303
303
303
303
303
303
303
303
303
265
231
psi
4400
4400
4400
4400
4400
4400
4400
4400
4400
4400
3843
3350
maximum
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3000
3000
minimum*
600
600
600
600
600
600
600
600
600
600
600
600
rpm
400
400
400
400
400
400
400
400
400
400
400
400
kg
8.46
8.53
8.66
8.80
8.94
9.07
9.38
9.53
9.84
9.93
10.16
10.43
lb
18.7
18.8
19.1
19.4
19.7
20.0
20.7
21.0
21.7
21.9
22.4
23.0
x10-6 kgm
113
127
138
146
156
172
191
206
228
239
255
276
83
94
102
107
115
127
141
152
168
176
188
204
Nm
62.6
65.7
73.4
79.2
87.0
98.2
112.1
122.9
139.6
146.9
138.4
132.4
lbfft
46.2
48.5
54.2
58.4
64.2
72.4
82.7
90.7
102.9
108.3
102.1
97.6
kW
22.3
23.4
26.1
28.2
31.0
35.0
39.9
43.8
49.7
46.1
43.5
41.6
hp
29.9
31.2
34.9
37.6
41.3
46.6
53.2
58.4
66.3
61.1
58.0
55.5
bar
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
psi
72.5
72.5
72.5
72.5
72.5
72.5
72.5
72.5
72.5
72.5
72.5
72.5
x10-6 slugft
Fluid Specifications
Parameter
Unit
Viscosity
mm/sec (cSt)
[SUS]
Temperature
C [F]
Cleanliness
Filtration efficiency
Minimum
Continuous
Maximum
8
[36]
10 - 100
[50 - 212]
1600
[7500]
-40 [-40]
110 [230]
115 [239]
15-20 =75(1010)
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Sizing Equations
Input flow
Vg n
Q = 1000
M =
Output power
P =
Motor speed
Variables
Mn
9550
Q =
(l/min)
v
Vg p m
20
Output torque
Based on US units
Q 1000 v
Vg
n =
Q p t
600
Vg p m
(kW)
(min-1(rpm))
P =
n =
Q p t
1714
Q 231 v
10
(US gal/min)
M =
2
(Nm)
Vg n
231 v
cm3/rev [in3/rev]
bar [psi]
bar [psi]
bar [psi]
min-1 (rpm)
Vg
(lbfin)
Mn
63 025
(hp)
(min-1(rpm))
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Overview
Definitions of the D Series operating parameters appear below. Consult your TurollaOCG
representative for applications running outside of these parameters.
Pressure
Peak Pressure
Peak pressure is the highest intermittent
pressure allowed.
The relief valve overshoot (reaction
time) determines peak pressure. It is
assumed to occur for less than 100 ms.
The illustration to the right shows peak
pressure in relation to rated pressure and
reaction time (100 ms maximum).
Rated Pressure
Rated pressure is the average, regularly
occurring operating inlet pressure that
should yield satisfactory product life.
The maximum machine load at the
motor shaft determines rated pressure.
Pressure
Time
P107 861E
System Pressure
System pressure is the differential between the inlet and outlet ports. It is a dominant
operating variable affecting hydraulic unit life. High system pressure, resulting from high
load at the motor shaft, reduces expected life. System pressure must remain at, or below,
rated pressure during normal operation to achieve expected life.
Back Pressure
The hydraulic load downstream of the motor determines the back pressure.
The D Series motor can work with back pressure up to 100% of the maximum rated inlet
pressure.
Case Drain Pressure
Case drain pressure is the pressure in the case drain line. Route case drain plumbing
directly to the reservoir to keep the case drain pressure as low as possible. Maximum
continuous case drain pressure allowed is 5 bar [72.5 psi].
11
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Temperature and
Viscosity
Viscosity
Minimum viscosity occurs only during brief occasions of maximum fluid temperature
and severe duty cycle operation. Its the minimum acceptable viscosity to guarantee the
motor life. (Duty cycle 1% or less)
Maximum viscosity occurs only during cold start at very low temperatures. It is the
upper limit of viscosity that allows the motor to start.
Continuous viscosity: The viscosity range at which you may expect normal motor.
Speed
Operating
envelope
69
[1000]
400
600
Speed - min (rpm)
12
Rated
P107 960E
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Hydraulic Fluid
Filtration
Filters
Use a filter that conforms to Class 22/18/13 of ISO 4406 (or better). It may be on the
motor outlet (discharge filtration) or inlet (pressure filtration).
Selecting a Filter
When selecting a filter, please consider:
Contaminant ingression rate (determined by factors such as the number of actuators
used in the system)
Generation of contaminants in the system
Required fluid cleanliness
Desired maintenance interval
Filtration requirements of other system components
Measure filter efficiency with a Beta ratio (X). x ratio is a measure of filter efficiency
defined by ISO 4572. It is the ratio of the number of particles greater than a given
diameter (in microns) upstream of the filter to the number of these particles downstream
of the filter.
For discharge filtration with controlled reservoir ingression, use a 35-45 = 75 filter
For pressure filtration, use a filtration with an efficiency of 10 = 75
Every system is unique. Only a thorough testing and evaluation program can fully
validate the filtration system.
Fluid cleanliness level and X ratio
Fluid cleanliness level (per ISO 4406)
X ratio (discharge filtration)
35-45
10 = 75
= 75 and 10 = 2
Recommended inlet screen size
13
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Reservoir
Line Sizing
Choose pipe sizes that accommodate minimum fluid viscosity to reduce system noise,
pressure drops and overheating in order to maximize system life and performance. Line
velocity should not exceed 5.0 m/s [16.4 ft/s]. Route case drain line direct to tank.
Most systems use hydraulic oil containing 10% dissolved air by volume. Over-areation,
or entrained air is the result of flow line restrictions, where the dissolved air comes
out of solution, or when air is allowed to leak into the hydraulic circuit. These include
inadequate pipe sizes, sharp bends, or elbow fittings, causing reduction of flow-line
cross-sectional area. This problem will not occur if these circuit recommendations are
followed, rated speed requirements are maintained, and reservoir size and location are
adequate.
Motor Life
Motor life is a function of speed, system pressure, and other system parameters (such as
fluid quality and cleanliness).
All TurollaOCG gear motors use hydrodynamic journal bearings that rely on an oil
film between the gear shaft and bearing surfaces at all times. You can expect long life
when this film is sustained through proper system maintenance and operating within
recommended limits.
A B10 bearing life expectancy number is generally associated with rolling
element bearings. It does not exist for hydrodynamic bearings.
High pressure impacts motor life. When submitting an application for review, provide
machine duty cycle data that includes percentages of time at various loads and speeds.
We strongly recommend a prototype testing program to verify operating parameters
and their impact on life expectancy before finalizing any system design.
14
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Motor Shaft
Connection
To avoid spline shaft damage, use carburized and hardened steel couplings
with 80-82 HRA surface hardness.
Radial and Axial
Loading
Allowable radial shaft loads are a function of the load position, load orientation, and
operating pressure. All external shaft loads have an effect on bearing life, and may affect
motor performance.
In applications where external shaft loads cannot be avoided, minimize the impact on
the motor by optimizing the orientation and magnitude of the load. Avoid thrust loads
in either direction. The table below shows the preferred orientation for radial loads
assuming maximum pressure. For assistance concerning shaft loading, contact your
TurollaOCG representative.
Units
14
17
19
21
23
25
29
32
36
38
41
45
lbf
1510
1430
1360
1300
1210
1070
870
700
420
270
450
620
6717
6361
5943
1783
5382
4760
3870
3114
1868
1201
2002
2758
lbf
350
350
350
350
350
350
350
350
350
350
350
350
1557
1557
1557
1557
1557
1557
1557
1557
1557
1557
1557
1557
Shaft loading
counterclockwise rotation
12:00
clockwise rotation
25 mm
[1 inch]
9:00
6:00
15
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Order Code
A B1 B2 C D1 D2
D E MR - 1 7 T Y - A A - B
E F
G H I
Sense of rotation
Code
Description
B1 Displacement
Code
14
17
19
21
23
25
Description
14.3 cm/rev [0.87 in/rev]
17.0 cm/rev [1.04 in/rev]
19.0 cm/rev [1.16 in/rev]
20.5 cm/rev [1.25 in/rev]
22.5 cm/rev [1.37 in/rev]
25.4 cm/rev [1.55 in/rev]
Code
29
32
36
38
41
45
Description
29.0 cm/rev [1.77 in/rev]
31.8 cm/rev [1.94 in/rev]
36.1 cm/rev [2.20 in/rev]
38.0 cm/rev [2.32 in/rev]
41.0 cm/rev [2.50 in/rev]
45.1 cm/rev [2.75 in/rev]
B2 Input shaft
Code
PB
PW
TY
TK
SM
SH
Mounting
Code
AA
BB
16
Description
SAE 22 mm [7/8 in] x 41mm [1.62 in] Extension, 1/4 in key, with key
SAE 22 mm [7/8 in] x 51mm [2 in] Extension, 1/4 in key, with key
SAE 1:8 taper, 22 mm [7/8 in] x 59 mm [2.34 in] Extension, 5/8-18 x 21 mm [.81 in] external
thread with #8 Woodruff key
1:8 taper, 22 mm [7/8 in] x 35 mm [1.38 in] Extension, 3/8-24 x 19 mm [.75 in] Internal thread
11 tooth, 48 mm [1.89 in] extension, (modified length) 30 mm [1.20 in] effective spline
13 tooth, 41 mm [1.62 in] length
Description
SAE A, 2 bolt
SAE B, 2 Bolt
Description
No valves, standard cover
Cover with anti-cavitation check valve
Cover for use with low flow relief valve (P1, P3 or F) and anti-cavitation check valve
Cover for use with high flow relief valve (P2, P4 or G) and anti-cavitation check valve
Cover with empty SAE 12-2 cavity and anti-cav ity (customer supplied) relief valve
Cover with empty SAE 10-2 cavity and anti-cav ity (customer supplied) relief valve
Cover for reversing function with proportional relief, primary CW rotation
Cover for reversing function with proportional relief, primary CW rotation
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Order Code
(continued)
A B1 B2 C D1 D2
G H I
D E MR - 1 7 T Y - A A - B 1 0 7 -
Description
Inlet/Outlet
3/4-16 SAE O-ring boss
3/4-16 SAE O-ring boss
7/8-14 SAE O-ring boss
7/8-14 SAE O-ring boss
1 1/16-12 SAE O-ring boss
1 1/16-12 SAE O-ring boss
1 5/16-12 SAE O-ring boss
1 5/16-12 SAE O-ring boss
1inch SAE Split flange
1inch SAE Split flange
1-1/4 SAE Split flange
1-1/4 SAE Split flange
Drain port
Radial 9/16-18 SAE (idler side*)
Radial 9/16-18 SAE (drive side*)
Radial 9/16-18 SAE (idler side*)
Radial 9/16-18 SAE (drive side*)
Radial 9/16-18 SAE (idler side*)
Radial 9/16-18 SAE (drive side*)
Radial 9/16-18 SAE (idler side*)
Radial 9/16-18 SAE (drive side*)
Radial 9/16-18 SAE (idler side*)
Radial 9/16-18 SAE (drive side*)
Radial 9/16-18 SAE (idler side*)
Radial 9/16-18 SAE (drive side*)
Legend:
Standard
Optional
Not Available
17
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
A B1 B2 C D1 D2 E F
G H I
D E MR - 1 7 T Y - A A - B 1 0 7 - P 1 A B
Code
Description
N000
No relief valve
R000
N/A
See module G
138 [2000]
l
l
l
172 [2500]
207 [3000]
241 [3500]
F276
276 [4000]
G138
138 [2000]
172 [2500]
207 [3000]
241 [3500]
G276
276 [4000]
P1AA
138 [2000]
P1AB
172 [2500]
207 [3000]
F138
F172
F207
F241
G172
G207
G241
P1AC
P1AD
241 [3500]
P1AF
276 [4000]
P2BA
138 [2000]
172 [2500]
207 [3000]
241 [3500]
P2BF
276 [4000]
P3AA
138 [2000]
P3AB
172 [2500]
207 [3000]
241 [3500]
P3AF
276 [4000]
P4BA
138 [2000]
P4BB
172 [2500]
207 [3000]
241 [3500]
276 [4000]
P2BB
P2BC
P2BD
P3AC
P3AD
P4BC
P4BD
P4BF
Legend:
Standard
Optional
18
Not Available
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Order Code
(continued)
A B1 B2 C D1 D2
F G H I
D E MR - 1 7 T Y - A A - B 1 0 7 -
No valves
F
N000
Anti-cavitation valve
A000
S300
l
l
Code
Description
N000
Pressure
bar [psi]
N/A
138 [2000]
A1AA
A1AB
172 [2500]
207 [3000]
241 [3500]
A1AF
276 [4000]
A2AA
138 [2000]
A2AB
172 [2500]
207 [3000]
241 [3500]
A2AF
276 [4000]
B1AA
138 [2000]
172 [2500]
207 [3000]
241 [3500]
B1AF
276 [4000]
B2AA
138 [2000]
B2AB
172 [2500]
207 [3000]
241 [3500]
276 [4000]
A1AC
A1AD
A2AC
A2AD
B1AB
B1AC
B1AD
B2AC
B2AD
B2AF
Legend:
Standard
Optional
Not Available
19
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Order Code
(continued)
A B1 B2 C D1 D2
D E MR - 1 7 T Y - A A - B 1 0 7 -
Name Plate
Code
AN
BN
20
Description
Standard nameplate, radial ports
Standard label, axial ports
Name Plate
Code
Description
NNN
F G
H I
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Mounting Flanges
SAE-A 2-bolt flange (AA)
Dimensions mm [in]
12.45
[0.49]
106.38
[4.188]
10.41
[0.41]
53.19
[2.094]
6.35
5.84
[0.250]
[0.230]
11.7
[0.46]
82.55
82.50
[3.250]
[3.248]
P107 926E
Dust protector
(standard)
Shaft seal
12.4
[0.49]
146.05
[5.750]
10.4
[0.41]
P108 260E
9.65
9.14
[0.380]
[0.360]
73.02
[2.875]
101.60
101.55
[4.000]
[3.998]
14.23
[0.56]
P107 927E
21
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Shaft Options
PB shaft option
SM shaft option
effective
spline
length
TY shaft option
41.1
[1.62]
48.0
[1.89]
mm [in]
59.5
[2.34]
36.4
[1.43]
25.5
[1.00]
30.5
[1.20]
24.9
[0.98]
18.5
[0.730]
22.2
[0.85]
11 -tooth
16/32 pitch flat
root side fit
Tapered 1:8
5/8-18 x 0.64 inch thread
with #8 woodruff key
7/8 inch diameter shaft
(modified length)
P107 888E
P107 889E
TK shaft option
SH shaft option
P107 885E
PW shaft option
50.8
[2.00]
41.2
[1.62]
35.0
[1.38]
30.0
[1.18]
Eff. spline
length
25.4
[1.00]
24.9
[0.98]
21.9
[0.864]
22.2
[0.85]
SAE 13-tooth
16/32-pitch
flat root side fit
41.2 mm [1.62 in] length
Tapered 1:8
3/8-24 x 0.64 inch internal thread
with 1/4 inch key
7/8 inch diameter shaft
P108 259E
P107 886E
P108 249E
Type
Diameter
mm [in]
Length
mm [in]
SM
Spline
19.1 [0.75]
38.1 [1.50]
PB
TY
Tapered
TK
Tapered
SH
Spline
PW
22
Description
11 tooth, 48 mm [1.89 in] extension,
(modified length) 30 mm [1.20 in] effective spline
SAE 22 mm [7/8 in] x 41mm [1.62in]
Extension, 1/4in key, with key
SAE 1:8 taper, 22mm [7/8 in] x 59mm [2.34 in]
Extension, 5/8-18 x 21 mm [.81 in] external thread with #8 Woodruff key
1:8 taper, 22mm [7/8 in] x 35 mm [1.38 in]
Extension, 3/8-24 x 19 mm [.75 in] Internal thread
13 tooth,
41 mm [1.62 in] length
SAE 22 mm [7/8 in] x 51mm [2 in]
Extension, 1/4 in key, with key
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Port Options
Inlet
3/4-16 SAE
3/4-16 SAE
7/8-14 SAE
7/8-14 SAE
1 1/16-12 SAE
1 1/16-12 SAE
1 5/16-12 SAE
1 5/16-12 SAE
External drain
9/16-18 SAE Straight thread
for 3/8 inch O.D. tube
(Note: Location can be on
opposite side of motor)
Radial ports
Axial ports
P107 904E
Inlet
1 inch Split flange
1 inch Split flange
1-1/4 Split flange
1-1/4 Split flange
P107 942E
23
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
24
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Integrated Reversing
Motor with Proportinal
Relief and Shock/Anticavitation Valves
T
P108 250E
Technical Data
The directional control valve uses an internal spring to bias spool position and direct
flow to the motor. As a result, the preferred motor rotation must be specified in the
model code. A right hand motor would be biased for clockwise rotation with counterclockwise reversing, while a left hand motor would be biased for counter-clockwise
rotation with clockwise reversing.
The reversing valve function is available in two flow ratings. The D05 directional valve
is standard with the high flow proportional valve, while the D03 directional valve is
standard with the low flow proportional valve. Use the P-T pressure drop curves to
minimize pressure drop at maximum flow conditions.
25
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Integrated Reversing
with Proportinal Relief
and Shock/Anticavitation Valves
(continued)
Description
A1
D03 Directional valve with P1 (low flow) style proportional relief valve, 12VDC
A2
D03 Directional valve with P3 (low flow) style proportional relief valve, 24VDC
B1
D05 Directional valve with P2 (high flow) style proportional relief valve, 12VDC
B2
D05 Directional valve with P4 (low flow) style proportional relief valve, 24VDC
Bar
psi
700
40
600
Pressure loss
500
30
20
10
0
A1, A2 (D03)
400
300
B1, B2 (D05)
200
100
0
0
0
10
20
30
40
50
10
60
15
Flow
70
80
20
90
100 l/min
25
US gal/min
P108 251E
26
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Desctiption
Relief valve internally drained - applications with 95 l/min [26 US gal/min] or less flow
Relief valve internally drained - applications with 96-190 l/min [26-50 US gal/min] flow
Any modification to the valve to change the factory setting will void
product warranty.
The fixed-setting relief valve can only be used to limit fan speed in one rotational
direction. As a result, the preferred motor rotation must be specified in the model code DEML or DEMR.
Schematic - Motor with standard relief valve
with optional anti-cavitation valve
P107 946E
P107 938E
27
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
psi
bar
F Valve settings
5000
Pressure setting
bar [psi]
276
276 [4000]
241
241 [3500]
207
Pressure
300
Valve
option
4500
4000
276
250
3500
241
200
3000
207
2500
172
150
2000
138
207 [3000]
100
1500
172
172 [2500]
50
138
138 [2000]
1000
500
0
0
10
20
10
15
40
30
50
20
60
By-pass flow
25
90
80
70
30 US gal/min
100
l/min
110
P107 918E
bar
psi
G Valve settings
300
4500
Pressure
5000
4000
276
250
3500
241
200
3000
207
150
100
50
0
2500
172
2000
138
1500
1000
500
0
0
0
5
10
20
10
30
40
15
50
60
20
70
80
25
90
By-pass flow
28
100
30
110
120
35
130
40
140
150
45
160
US gal/min
l/min
P107 919E
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
P107 956E
P107 945E
29
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Proportional Relief
Valve with Anticavitation Valve
Section A-A
P107 937E
Technical data
Capacity
Electrical connector
Electrical supply
PWM frequency
The proportional relief valve can only be used to modulate fan speed in one rotational
direction. As a result, the preferred motor rotation must be specified in the model code DEML or DEMR.
Motor with proportional relief valve and anti-cavitation check valve
2466
30
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Proportional Relief
Valve (continued)
Description
P1
P2
P3
P4
Select proportional relief valve setting using the pressure vs. bypass flow
graphs. Any modification to the valve to change the factory setting will void
product warranty.
AF
276 [4000]
AD
241 [3500]
AC
207 [3000]
AB
172 [2500]
AA
138 [2000]
psi
Pressure setting
bar [psi]
350
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0
300
Delta Pressure
Valve
option
Bar
250
200
150
100
50
0
AF
AD
AC
AB
AA
0
10
10
30
20
15
40
50
20
60
70
25
80
90
30
US gal/min
l/min
100
Bypass flow
P107 909E
- 0 Bar
+ 7 Bar
BF
276 [4000]
BD
241 [3500]
BC
207 [3000]
BB
172 [2500]
BA
138 [2000]
psi
Pressure setting
bar [psi]
Bar
Valve
option
Delta pressure
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0
300
250
200
150
100
50
0
BF
BD
BC
BB
BA
20
10
40
15
60
25
20
80
100
Bypass flow
30
40
35
120
140
45
160
US gal/min
l/min
P107 911E
31
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Proportional Relief
Valve (continued)
30
25
Pressure
20
15
10
5
0
psi
Bar
P1, P3
200
P2, P4
150
100
50
0
5
20
10
30
40
15
50
20
60
70
80
By-pass flow
25
90
30
100
110
35 US gal/min
120
l/min
130
P107 913E
Valve Settings
Code
P1
P2
P3
P4
Desctiption
12 Vdc Proportional relief valve internally drained - with 95 l/min [25 US gal/min] or less flow
12 Vdc Proportional relief valve internally drained - with 96-190 l/min[26-50 US gal/min] flow
24 Vdc Proportional relief valve internally drained - with 95 l/min [25 US gal/min] or less flow
24 Vdc Proportional relief valve internally drained - with 96-190 l/min[26-50 US gal/min] flow
Any modification to the valve to change the factory setting will void
product warranty.
32
Delta pressure
300
250
psi
bar
AF
4000
200
3500
3000
150
2500
2000
100
1500
50
1000
500
AD
AC
AB
AA
0.2
0.4
0.6
Current (A)
0.8
1.2
P107 914E
0.6
Current (A)
0.8
1.2
P107 915E
0.3
Current (A)
0.4
0.5
0.6
P107 916E
0.4
0.5
0.6
P107 917E
Delta pressure
300
250
psi
bar
BF
4000
200
3500
3000
150
2500
2000
100
1500
50
1000
500
BD
BC
BB
BA
0.2
0.4
300
250
psi
bar
Delta pressure
4500
AF
4000
200
3500
3000
150
2500
2000
100
1500
50
1000
500
AD
AC
AB
AA
0.1
0.2
psi
Proportional Relief
Valve (continued)
bar
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Delta pressure
4500
BF
4000
200
3500
3000
150
2500
2000
100
1500
50
1000
500
BD
BC
BB
BA
0.1
0.2
0.3
Current (A)
33
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Dimensions mm [in]
2 pin
Deutsch
connector
44.4
[1.75]
85.1
[3.35]
20.32
[0.8]
Motor is also
available with
cavities only
(no valve)
170.0
[6.69]
44.4
[1.75]
88.9
[3.50]
C
External drain - idler side
P107 882E
Dimensions (maximum)
Dimension
A
B
C
34
Units
14
17
19
21
23
25
29
32
36
38
41
45
mm
86.2
88.9
90.9
92.5
94.2
97.3
100.8
103.6
107.7
109.7
112.8
117.1
in
3.40
3.50
3.58
3.64
3.71
3.83
3.97
4.08
4.24
4.32
4.44
4.61
mm
89.0
91.7
93.8
95.3
97.0
100.1
103.6
106.4
110.7
112.5
115.6
119.9
in
3.51
3.61
3.69
3.75
3.82
3.94
4.08
4.19
4.36
4.43
4.55
4.72
mm
151.8
154.4
156.5
158.0
160.0
162.8
166.4
169.2
173.5
175.5
178.6
182.6
in
5.89
6.08
6.18
6.22
6.30
6.41
6.55
6.66
6.83
6.91
7.03
7.19
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Standard Motor
20.32
[0.80]
21.59
[0.85]
21.59
[0.85]
44.6
[1.75]
20.70
19.94
[0.815]
[0.785]
44.4
[1.75]
A
Port
88.9
[3.50]
85.2
[3.35]
Dimensions (maximum)
Dimension
A
B
C
Units
14
17
19
21
23
25
29
32
36
38
41
45
mm
88.5
91.2
93.2
94.7
96.8
99.6
103.1
105.1
110.2
112.3
115.3
119.4
in
3.49
3.59
3.67
3.73
3.81
3.92
4.06
4.17
4.34
4.42
4.54
4.70
mm
89.0
91.7
93.8
95.3
97.0
100.1
103.6
106.4
110.7
112.5
115.6
119.9
in
3.51
3.61
3.69
3.75
3.82
3.94
4.08
4.19
4.36
4.43
4.55
4.72
mm
111.1
113.8
115.8
117.4
119.4
122.2
125.7
128.5
132.8
134.9
137.9
139.5
in
4.38
4.48
4.56
4.62
4.70
4.81
4.95
5.06
5.23
5.31
5.43
5.49
35
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
B
Case drain
20.70
19.94
[0.815]
[0.785]
44.4
[1.75]
A
Port
88.9
[3.50]
44.6
[1.75]
85.2
[3.35]
73.41
[2.89]
P107 957E
146.81
[5.78]
Dimensions (maximum)
Dimension
A
B
C
36
Units
14
17
19
21
23
25
29
32
36
38
41
45
mm
94.1
96.8
98.8
100.3
102.1
105.2
108.7
111.5
115.8
117.6
120.6
125.0
in
3.71
3.81
3.89
3.95
4.02
4.14
4.28
4.39
4.56
4.63
4.75
4.92
mm
89.0
91.7
93.8
95.3
97.0
100.1
103.6
106.4
110.7
112.5
115.6
119.9
in
3.50
3.61
3.69
3.75
3.82
3.94
4.08
4.19
4.36
4.43
4.55
4.72
mm
126.1
128.8
130.8
132.3
134.4
137.2
140.7
143.5
147.8
149.9
152.9
157.0
in
4.97
5.07
5.15
5.21
5.29
5.40
5.54
5.65
5.82
5.90
6.02
6.18
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
20.70
19.94
[0.815]
[0.785]
60.3
[2.38]
118.8
[4.68]
44.4
[1.75]
2 pin
Deutsch
connector
B
Outlet port
(Near side)
88.9
[3.50]
146.8
[5.78]
2 pin
Deutsch
connector
73.4
[2.89]
Counterclockwise rotation
166.4
[6.55]
119.7
[4.71]
P108 246E
Dimensions (maximum)
Dimensions
Port
All
107- 108
109 - 110
111 - 112
330 - 331
332 - 333
All
All
Units
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
14
92.4
3.64
100.6
3.96
98.5
3.88
95.1
3.74
98.0
3.86
97.4
3.83
85.6
3.37
171.8
6.76
17
95.0
3.74
103.3
4.07
101.1
398
97.7
3.85
100.6
3.96
100.0
3.94
88.2
3.47
174.4
6.87
19
97.1
3.82
105.3
4.15
103.1
4.06
99.8
3.93
102.7
4.04
102.1
4.02
90.3
3.55
176.5
6.95
21
98.6
3.88
106.9
4.21
104.7
4.12
101.3
3.99
104.2
4.10
103.6
4.08
91.8
3.61
178.0
7.01
23
100.4
3.95
108.7
4.28
106.5
4.19
103.1
4.06
106.0
4.18
105.4
4.15
93.6
3.69
179.8
7.08
25
103.4
4.07
111.7
4.40
109.5
4.31
106.1
4.18
109.0
4.29
108.4
4.27
96.6
3.80
182.8
7.20
29
107.0
4.21
115.3
4.54
113.1
4.45
109.7
4.32
112.6
4.43
112.0
4.41
100.2
3.95
186.4
7.34
32
109.8
4.32
118.0
4.65
115.8
4.56
112.5
4.43
115.4
4.54
114.8
4.52
103.0
4.05
189.2
7.45
36
114.0
4.49
122.3
4.82
120.1
4.73
116.8
4.60
119.6
4.71
119.0
4.69
107.3
4.22
193.4
7.62
38
116.0
4.57
124.3
4.89
122.1
4.81
118.7
4.67
121.6
4.79
121.0
4.76
109.2
4.30
195.4
7.69
41
119.0
4.69
127.3
5.01
125.1
4.93
121.7
4.79
124.6
4.91
124.0
4.88
112.2
4.42
198.4
7.81
45
123.2
4.85
131.5
5.18
129.3
5.09
125.9
4.96
128.8
5.07
128.2
5.05
116.4
4.58
202.6
7.98
37
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
2 pin
Deutsch
connector on
200mm leads
2 pin
Deutsch
connector
A
Inlet port
(Far side)
C
Case drain
Inlet port and outlet port
sized identically
(SAE ORB ports shown)
139.3
[5.50]
20.70
19.94
[0.815]
[0.785]
89.3
[3.51]
44.4
[1.75]
88.9
[3.50]
B
Outlet port
(Near side)
76.1
[3.00]
Counterclockwise rotation
152.2
[5.99]
120.0
[4.73]
External drain
idler side
171.0
[6.73]
P108 247E
Dimensions (maximum)
Dimensions
Port
All
107- 108
109 - 110
111 - 112
330 - 331
332 - 333
38
All
All
Units
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
14
92.4
3.64
100.6
3.96
98.5
3.88
95.1
3.74
98.0
3.86
97.4
3.83
85.6
3.37
197.2
7.76
17
95.0
3.74
103.3
4.07
101.1
398
97.7
3.85
100.6
3.96
100.0
3.94
88.2
3.47
199.8
7.87
19
97.1
3.82
105.3
4.15
103.1
4.06
99.8
3.93
102.7
4.04
102.1
4.02
90.3
3.55
201.9
7.95
21
98.6
3.88
106.9
4.21
104.7
4.12
101.3
3.99
104.2
4.10
103.6
4.08
91.8
3.61
203.4
8.01
23
100.4
3.95
108.7
4.28
106.5
4.19
103.1
4.06
106.0
4.18
105.4
4.15
93.6
3.69
205.2
8.08
25
103.4
4.07
111.7
4.40
109.5
4.31
106.1
4.18
109.0
4.29
108.4
4.27
96.6
3.80
208.2
8.20
29
107.0
4.21
115.3
4.54
113.1
4.45
109.7
4.32
112.6
4.43
112.0
4.41
100.2
3.95
211.8
8.34
32
109.8
4.32
118.0
4.65
115.8
4.56
112.5
4.43
115.4
4.54
114.8
4.52
103.0
4.05
214.6
8.45
36
114.0
4.49
122.3
4.82
120.1
4.73
116.8
4.60
119.6
4.71
119.0
4.69
107.3
4.22
218.8
8.62
38
116.0
4.57
124.3
4.89
122.1
4.81
118.7
4.67
121.6
4.79
121.0
4.76
109.2
4.30
220.8
8.69
41
119.0
4.69
127.3
5.01
125.1
4.93
121.7
4.79
124.6
4.91
124.0
4.88
112.2
4.42
223.8
8.81
45
123.2
4.85
131.5
5.18
129.3
5.09
125.9
4.96
128.8
5.07
128.2
5.05
116.4
4.58
228.0
8.98
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Motor Performance
Graphs
The graphs show typical inlet flow and output power for the D series motors at various
working pressures as a function of speed. Data were taken using hydraulic fluid
conforming to ISO VG46 at 50C [120 F] with viscosity at 28 mm/sec (cSt) [132 SUS].
17 cm [1.04 in]
65
50
16
10
a
6b
27
35
4
r[
I]
a
3b
10
1
r[
S
0P
50
I]
30
20
25
20
1500
21
18
15
3000
3500
P108 252E
l/min
Nm
90
70
80
70
6b
27
60
ar
[4
0P
00
3b
10
50
12
SI]
15
r[
P
00
S I]
20
1000
1500
2000
2500
3000
3500
Speed(rpm)
30
21
Flow
18
20
15
9
6
3
I]
PS
I]
00
PS
00
5
a
[1
6b
ar
27
3b
10
40
r[
20
1000
1500
2000 2500
Speed(rpm)
3000
3500
10
4000
30
20
20
10
10
4000
P107 893E
Nm
80
l/min
100
90
21
80
18
70
15
70
0P
00
SI]
I]
PS
[4
00
ar
15
b
[
6
ar
27
3b
10 172 bar [2500 PSI]
60
50
6
10
70
40
30
20
10
500
1000
1500
2000
2500
3000
50
50
30
103 bar [1500 PSI]
lbfft
60
40
30
20
20
3500
10
4000
10
P107 895E
Speed(rpm)
US gal
/min
50
60
40
40
30
l/min
100
24
90
21
80
18
50
40
15
Nm lbfft
100
70
90
70
6b
27
60
40
r[
P
00
3b
10
SI]
ar
[1
0P
50
80
SI]
70
50
12
60
50
60
172 bar [2500 PSI]
40
40
50
9
30
30
30
20
10
500
10
500
30
40
25 cm [1.55 in]
50
12
P
00
20
24
90
60
3b
10
5
[1
ar
P107 894E
l/min
100
70
00
40
Nm lbfft
80 60
80
0
[4
40
50
SI]
12
Torque
24
6
27
r
ba
I]
PS
23 cm [1.37 in]
US gal
/min
US gal
/min
50
30
30
10
500
50
40
40
60
21 cm [1.25 in]
60
lbfft
40
4000
Flow
US gal
/min 24
2000 2500
Speed(rpm)
Flow
1000
19 cm [1.16 in]
Flow
Torque
500
60
30
50
10
2
70
40
lbfft
70
12
10
15
Nm
50
15
15
25
8
6
30
40
l/min
80
Torque
45
S
0P
00
Flow
Flow
12
18
35
55
14
US gal
/min 20
lbfft
40
Torque
Nm
l/min
Torque
US gal
/min
18
Torque
14 cm [0.85 in]
1500
2000 2500
Speed(rpm)
3000
3500
20
20
4000
P107 896E
6
3
40
20
10
500
1500
2000
2500
Speed(rpm)
3000
3500
30
25
30
4000
P107 897E
39
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
I]
PS
60
40
50
30
20
1000
1500
2000
2500
3000
3500
Speed(rpm)
25
30
4000
P107 898E
27
6
ba
10
r
3
ba [40
0
r[
15 0 P
SI
00
PS ]
I]
120
110
21
80
80
70
80
70
60
70
60
50
60
50
103 bar [1500 PSI]
30
1000
40
1500
2000 2500
Speed(rpm)
3000
40
3500
100
90
21
80
18
15
12
9
6
70
50
40
50
103 bar [1500 PSI]
40
30
30
1000
1500
2000 2500
Speed(rpm)
3000
3500
20
20
4000
P107 899E
Nm lbfft
18
70
160
150
a
6b
27
4
r[
0P
00
SI
3b
10
[1
ar
S
0P
50
120
90
110
80
100
70
90
60
80
70
50
50
60
40
40
50
40
30
20
500
100
130
I]
60
110
140
1000
1500
2500
2000
30
30
3500
3000
P107 901E
Speed(rpm)
45 cm [2.75 in]
120
I]
PS
24
I]
0
PS
50
[3
00
5
1
r[
ba
03
110
r
ba
100
90
80
70
60
50
US gal
/min
90
42
39
80
36
70
60
33
50
60
40
30
1500
2000
2500
Speed(rpm)
40
80
30
4000
P107 900E
1000
21
Nm lbfft
130
70
20
500
90
30
Torque
Flow
27
24
60
80
60
40
24
12
41 cm [2.50 in]
US gal l/min
/min
39 150
140
36
130
33
120
30
110
70
90
50
10
500
80
100
20
15
50
40
20
500
90
100
90
1
r[
US gal l/min
/min
39 150
140
36
130
33
120
30
110
27 100
Torque
Flow
90
a
3b
10
0
50
I
PS
30
Nm lbfft
140
100
130
24
12
[4
110
38 cm [2.32 in]
US gal l/min
/min
39 150
140
36
130
33
120
30
110
27 100
18
60
36 cm [2.20 in]
15
15
ar
SI
Torque
10
500
70
6b
27
0P
00
3000
50
40
3500
40
30
P107 902E
30
27
l/min
170
160
150
140
130
ar
[3
SI
a
3b
10
1
r[
S
0P
50
I]
80
90
110
80
70
103 bar [1500 PSI]
70
1000
1500
2000
2500
Speed(rpm)
80
3000
70
60
50
60
50
60
50
500
120
90
100
90
lbfft
100
110
21
15
b
10
0P
00
120
24
18
Nm
130
Torque
18
30
40
100
80
Flow
110
90
12
40
Nm lbfft
120
l/min
120
21
Flow
50
Flow
PS
I]
00
00
r[
40
r[
15
ba
70
172 bar [2500 PSI]
50
12
60
80
60
15
24
70
90
70
18
27
100
ba
27
6
21
80
110 80
10
3
90
US gal
/min
30
Torque
Flow
24
32 cm [1.94 in]
Nm lbfft
120
US gal l/min
120
/min
30
110
27
100
Torque
29 cm [1.77 in]
40
3500
40
30
P107 903E
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Type
Technical Information
Order number
11023458
Type
Technical Information
Technical Information
Technical Information
Datasheet
Order number
11005336
11005337
BLN-95-9063
520L0801
Datasheet
11005336
Datasheet
11006645
Type
Datasheet
Technical Information
Order number
L1001666
520L0588
Type
Technical Information
Technical Information
Technical Information
Technical Information
Technical Information
Datasheet
Datasheet
Technical Information
Order number
L1022940
L1016341
L1016456
L1016082
L1016036
11029652
11056719
520L0519
Type
Technical Information
Order number
L1021414
41
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
42
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
43
OpenCircuitGear
MEMBER OF THE SAUER-DANFOSS GROUP
Our Products
Turolla OpenCircuitGear
Local address:
TurollaOCG
Via Villanova 28
40050 Villanova di Castenaso
Bologna, Italy
Phone: +39 051 6054411
Fax:
+39 051 6053033
TurollaOCG
Kukunova 2148-84
01701 Povask Bystrica, Slovakia
Phone: +421 424 301 544
Fax:
+421 424 301 626
TurollaOCG
2800 East 13th Street
Ames, IA 50010
USA
Phone: +1 515 239 6000
Fax:
+1 515 239 6618
www.turollaocg.com