Professional Documents
Culture Documents
Grasso 6
Parts list
pador9115_2
COPYRIGHT
All Rights reserved. No part of this publication may
be copied or published by means of printing, photocopying, microfilm or otherwise without prior written
consent of Grasso.
This restriction also applies to the corresponding
drawings and diagrams.
LEGAL NOTICE
This publication has been written in good faith. However, Grasso cannot be held responsible, neither for
any errors occurring in this publication nor for their
consequences.
SAFETY INSTRUCTIONS
Hint!
This manual must be carefully read
and understood prior to installing and
servicing the compressor (package)
General Safety
All service operations described in this servicemanual are only to be carried out by well-trained/qualified personnel and even then only after this service
manual has been read carefully and is fully understood.
Personal safety
Observe all (inter)national and/or local safety standards, measures and regulations during reinstalling,
repairing and connecting the compressor (package).
Mechanical safety
If the compressor does not have to be removed from
its base, it is advisable to put warning labels on vital
parts of the compressor saying that the plant is outof-operation and must not be started up.
If the compressor has to be opened for service,the
refrigerant has to be pumped down and the electric
supply has to be cut off.
After having run the initial 100 operating hours,it is
essential (in both new and modified plants) to
replace the red running-in discharge oil filter element
with the permanent grey filter element. Also replace
the running-in suction gas filter element.
Check the direction of rotation is correct before restarting the compressor.
PREFACE
General
1. All documentation can be downloaded via our
web site.
2. Grassos technical manuals includes generic
paragraphs; this means that it can occur that
not all data as described is relevant for the current compressor series as mentioned in this
manual. (For instance, not all compressor series
are suitable for all mentioned refrigerants or not
all compressor series includes two-stage compressors)
Directives
Equipment is based on Pressure Equipment Directive (PED 97/23/EG) regulations and according to
Machine Directive (MD 2006/42/EG) regulations.
The applied standards are:
NEN-EN-IEC 60204, NEN-EN-ISO 12100, NEN-ENISO 13857, NEN-EN 378
TABLE OF CONTENTS
1
PARTS COMPRESSOR
1.1 ...
1.2 ...
1.3 ...
1.4 ...
1.5 ...
1.6 ...
1.7 ...
1.8 ...
1.9 ...
1.10 ...
1.11 ...
1.12 ...
1.13 ...
1.14 ...
1.15 ...
PARTS HISTORY
2.1 ...
2.2 ...
2.3 ...
2.4 ...
2.5 ...
2.6 ...
2.7 ...
2.8 ...
9
9
13
15
17
19
21
23
25
27
29
31
33
35
37
39
42
42
45
47
49
51
53
55
57
TABLE OF FIGURES
fig. 1
fig. 2
fig. 3
fig. 4
fig. 5
fig. 6
fig. 7
fig. 8
fig. 9
fig. 10
fig. 11
fig. 12
fig. 13
fig. 14
fig. 15
fig. 16
fig. 17
fig. 18
fig. 19
fig. 20
fig. 21
fig. 22
fig. 23
10
14
16
18
20
22
24
26
28
30
32
34
36
38
40
44
46
48
50
52
54
56
58
1
1.1
PARTS COMPRESSOR
...
10
start
Description
Dims.
Item ref.
Qty
Remarks
1.1Aa
GR6-2CR
2336521
1.1Ab
GR6-2CR
2336525
1.1Ba
GR6-1CR
2336510
1.1Bb
GR6-1CR
2336515
1.2
M10x120(1
0.9)
0187512
1.3A
GASKET
190x405x2
CR
0907192
1.3B
GASKET
190x405x1
CR
0907191
2.1a
GR6-OCR
2336500
2.1b
GR6-OCR
2336505
2.2
GASKET
190x405x1.
5-OCR
0907190
3a
M10x100(1
0.9)
0187510
20
3b
M10x120(1
0.9)
0187512
20
FLAT WASHER
M10
1113501
36
CRANKCASE
GR6
GASKET
175x290x1.
5
0907175
7a
175x290
0530175
7b
175x290W
K
0530178
M10x40
0110540
16
O-RING
2.62x32.99
0952284
10
SIGHT GLASS
29x60
1224029
11
M6x16
0110316
12
EYE BOLT
M16
0118812
13
26.5G33
1249333
14
PLUG
G13S
0136134
15a
CRANKCASE HEATER
240V-200W
1372203
240V-200W
15b
240V-400W
1372403
240V-400W
16
STOP VALVE
TAH8-12
0607011
17
ORIFICE
G13x3x20
0123139
18
ALU.SEALING RING
21x25x1
0912021
19a
PLUG
G21
0136216
19b
PLUG
G21
0136216
20
21x27x2
0914023
21
13.5x20x1
0912014
22
NIPPLE COUPLING
12G13
0338131
23
NIPPLE COUPLING
12G21
0338211
11
12
1.2
...
13
MAIN BEARINGS
14
start
MAIN BEARINGS
Pos
Description
Dims.
Item ref.
Qty
Remarks
BEARING FLANGE
60x15x11.5
1143600
driving end
BEARING ASSY
GR6
2.1
PUMP HOUSING
GR6
2.2
O-RING
3.53x209.1
4
0952365
2.3
BEARING FLANGE
60x50xM10
1143651
2.4
M10x100
0104510
FLAT WASHER
M10
1113501
16
M10x40
0110540
M10x35
0110535
1.3
From 95081648
...
15
CRANKSHAFT
fig. 3 CRANKSHAFT
16
start
CRANKSHAFT
Pos
Description
Dims.
Item ref.
1.1
CRANKSHAFT
E/K-GR6
1Aa
CRANKSHAFT GRASSO 46
E-GR6
2236400
1Ab
CRANKSHAFT, GRASSO 46
LLOYDS
K-GR6
2236410
1Ba
CRANKSHAFT, GRASSO 66
E-GR6
2236600
1Bb
CRANKSHAFT, GRASSO 66
LLOYDS
K-GR6
2236610
1Ca
CRANKSHAFT, GRASSO 86
E-GR6
2236800
1Cb
CRANKSHAFT, GRASSO 68
LLOYDS
K-GR6
2236810
KEY
14x9x70
1102570
CARRIER DISC
60x5A
1125106
M10x25
0104525
1.4
Qty
Remarks
From 95081648
...
17
18
start
Description
Dims.
Item ref.
Qty
PISTON ASSY
85GR6
2436010
1.1
PISTON
85GR6H
1.2
GUDGEON PIN
26x16x68R
6
2436260
1.3
SAFETY RING
1.4
85GR6
0974084
CONNECTING ROD
60x170xGR
6
2436500
2.1
CONNECTING ROD
170GR6
2.2
MF8
0111401
2.3
M8
1139400
2.4
HEXAGON NUT
MF8x1
0147405
1.5
Remarks
in two pieces
...
19
20
start
Description
Dims.
Item ref.
Qty
M10x40
0110540
FLAT WASHER
M10
1113501
PRESSURE RING
GR6
2736410
SINUSOIDAL SPRING
87x125x4
1133087
5H
GR6
2736103
5L
GR6
2736113
5.1
LOCKING NUT
M8
0145400
5.2
FLAT WASHER
M8
1113401
5.3A
GR6
2736251
5.3B
GR6
2736260
5.4a
SINUSOIDAL SPRING
64x76x0.5
5.4b
SINUSOIDAL SPRING
64x76x0.5
5.5
64x76x1
5.6A
GR6
2736206
5.6B
GR6
2736216
5.7
FITTED BOLT
M8x45
0106445
5.8H
R (halocarbons)
1134105
5.8L
NH3
(ammonia)
1134110
DAMPER RING
108x87x4
SINUSOIDAL SPRING
88x103x0.5
88x103x0.5
O-RING
3.53x117.0
7
0952362
10
CYLINDER LINER
85GR6
2336120
11
O-RING
3.53x91.67
0952361
12
GR6/GR7
1134115
1.6
Remarks
ex. 09.52.385
...
21
22
start
Description
Dims.
Item ref.
GR6
2636100
2A
PLUG
G13S
0136134
2B
PLUG
NPT13X1.5
0365513
NIPPLE COUPLING
6N10
0338810
O-RING
3.53x158.3
4
0952364
M10x35
0110535
FLAT WASHER
M10
1113501
GR6
0962900
1.7
Qty
Remarks
...
23
OIL PUMP
start
OIL PUMP
Pos
Description
Dims.
Item ref.
Qty
PUMP COVER
GR6
2636700
GR6A
2636601
BEARING
GR6x13.5
2636710
M6x16
0110316
O-RING
3.53x209.1
4
0952365
O-RING
3.53x136.1
2
0952363
PUMP HOUSING
Grasso 6
2637503
1.8
Remarks
From 95081648
...
25
26
start
Description
Dims.
Item ref.
Qty
Remarks
FLANGE
GR6C
2736702
ex. 27.36.701
M4x10
0168210
GR6
2736600
PRESSURE SPRING
1,25x10x11
,5x64
1131133
56x51.3x2
0970056
FLAT WASHER
M10
1113501
M10x40
0110540
GASKET
87x94x1.5
0907087
GR6
2736500
10
40x36.6x2
0970040
11.1A
VALVE BODY
11.1B
VALVE BODY
11.2A
VALVE COIL
110-120/50- 1316311
60
110-120V
11.2B
VALVE COIL
220-240/50- 1316322
60
11A
SOLENOID VALVE
110/120V
11B
SOLENOID VALVE
220FA
0680111
ex. 06.80.110/06.80.123
12a
CONNECTOR
DIN
1316610
DIN
Without LED
12b
CONNECTOR
220/240 V
1316611
AC/DC, DIN
incl. LED
12c
CONNECTOR
24/48 V
DC, DIN
incl. LED
1316615
48V
13
SOCKET COUPLING
6G10
0337106
14
SET SCREW
M5x10
0123010
15
PLUG
M8x1
0365708
16
O-RING
1,78x5,6
0952183
1.9
...
27
28
start
Description
Dims.
Item ref.
Qty
FILTER SET
GR6
0711900
1.1
O-RING
3.53x136.1
2
0952363
1.2
FILTER CARTRIDGE
480x15
LOCKING NUT
M6
0145300
STUD
M6x20
0151320
FILTER HOUSING
130
0702130
M10x75
0110575
FLAT WASHER
M10
1113501
1.10
Remarks
...
29
30
start
Description
Dims.
Item ref.
Qty
1A
SHOULDER FLANGE
RC46
0539045
1B
SHOULDER FLANGE
GR66
0539051
1C
SHOULDER FLANGE
RC86
0539063
M16x40
0110840
GASKET
67x81x1.5
0903067
26.5G33
1249333
1.11
Remarks
...
31
aaaaaaaaaaaaaaaaaa
a aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
a a a a a a a a a
32
start
Description
Dims.
Item ref.
Qty
1A
SHOULDER FLANGE
RC46
0539048
1B
SHOULDER FLANGE
GR66/
RC86
0539060
GASKET
67x81x1.5
0903067
STRAINER ELEMENT
544x100
0716544
1.12
Remarks
...
33
start
Description
STRAINER ELEMENT
SWIVEL COUPLING
1.13
Dims.
16G21
Item ref.
Qty
Remarks
0716164
149x16
0339216
...
35
36
start
Description
Dims.
Item ref.
Qty
Remarks
SAM GR6
1241140
1.1
K12x1.5
1241012
1.2
21x27x2
0914023
1.3
BEAMING BALL
W16
1119010
1.4
PRESSURE SPRING
1.25x14x9x
35.5
1131134
1.5
THRUST BOLT
G21x60S
0135218
1.6
O-RING
1.78x8.73
0952184
1.7
NIPPLE
G21CxG21
0304921
1.8
10x18x1
0912010
1.9
CAP NUT
GK21R
0117021
NIPPLE COUPLING
12G13
0338131
NIPPLE COUPLING
12G21
0338211
1.14
...
37
38
start
Description
Dims.
Item ref.
Qty
1a
GASKETS (SET)
RC46/
GR47
0990046
1b
GASKETS (SET)
GR66/
GR67
0990066
1c
GASKETS (SET)
RC86/
GR87
0990086
2a
R (halocarbons)
1134105
2b
NH3
(ammonia)
1134110
GR6/GR7
1134115
GR6/GR7
2036011
5a
TIRE CLAMP
232
1508232
5b
TIRE CLAMP
244
1508244
5c
TIRE CLAMP
280
1508280
1.15
Remarks
...
39
40
start
Description
Dims.
Item ref.
Qty
HOSE, RUBBER
19W
1518019
HOSE CLAMP
19-28 mm
1508600
SPIGOT NIPPLE
19xG21
1555419
G21xG21
0372441
SOCKET NIPPLE
G21xG42
0302471
NIPPLE COUPLING
16G21
0338212
6.1
CLAMPING SLEEVE
P16
0334516
COIL COOLER
16x1.5x280
x198
0410365
GR6-OCR
2336505
GR6-1CR
2336515
10
175x290W
K
0530178
Remarks
ex. 03.34.016/03.34.416
0335016 - 0338212 - 0339216
41
2
2.1
42
PARTS HISTORY
...
43
start
Description
Dims.
Item ref.
Qty
Remarks
2.3
BEARING FLANGE
60x50xM10
1143650
2.2
...
45
46
start
Description
Dims.
Item ref.
Qty
Remarks
CARRIER DISC
60x5
1125105
Up to 95081647
2.3
...
47
start
Description
Dims.
Item ref.
Qty
Remarks
PUMP HOUSING
GR6
Up to 95081647
2.4
...
49
50
start
Description
STRAINER ELEMENT
COUPLING RING
GLAND
2.5
Dims.
Item ref.
Qty
0716160
S16
0334116
16G23
0344223
Remarks
...
51
52
start
Description
Dims.
Item ref.
Qty
20
6.5x1.5
2036030
2.6
Remarks
...
53
54
start
Description
11.1A
VALVE BODY
11.1B
VALVE BODY
11.2A
COIL
100/110V
12/14W
11.2B
COIL
11A
SOLENOID VALVE
11B
VALVE BODY
12
13
NIPPLE COUPLING
2.7
Dims.
Item ref.
Qty
Remarks
1316115
110V/DC
200/220V
13/14W
1316225
220V/DC
100/110V
AC-DC
1316622
6G10
0338106
AC/DC
...
55
SUCTION AND DISCHARGE VALVE (valves for compr. < june 1999 (mach. nr. <9906****),
which are not converted already
fig. 22 SUCTION AND DISCHARGE VALVE (valves for compr. < june 1999 (mach. nr. <9906****), which are
not converted already
56
start
SUCTION AND DISCHARGE VALVE (valves for compr. < june 1999 (mach. nr. <9906****), which are not converted already
Pos
Description
Dims.
Item ref.
Qty
Remarks
M10x30
0110530
FLAT WASHER
M10
1113501
PRESSURE RING
GR6
2736400
SINUSOIDAL SPRING
87x125x4
1133087
5.NH3
RCA6
2736110
5.R
RCF6
2736101
5.1
LOCKING NUT
M8
0145400
5.2
FLAT WASHER
M8
1113401
5.3
GR6
5.4a
SINUSOIDAL SPRING
64x76x0.5
5.4b
SINUSOIDAL SPRING
64x76x0.5
5.5
64x76x1
5.6
GR6
5.7
GR6
9990062
5.8.NH
3
NH3
(ammonia)
1134110
5.8.R
R (halocarbons)
1134105
6a
SINUSOIDAL SPRING
88x103x0.5
6b
SINUSOIDAL SPRING
88x103x0.5
88x103x1
O-RING
3.53x117.0
7
0952362
CYLINDER LINER
85GR6
2336100
10
O-RING
3.53x91.67
0952361
11.NH
3
NH3
1134140
Ammonia
11.R
1134145
Halocarbons
2.8
ex. 09.52.385
...
57
58
start
Description
Dims.
Item ref.
Qty
Remarks
MP55A
1260232
Oil difference
BRACKET
63x115
T-COUPLING
6x6x6
0340406
ex. 03.54.006
SOCKET COUPLING
6G17
0337176
UNION NUT
F6
0310006
DN 6x1
NIPPLE COUPLING
6G10
0338106
P6
59
GEA Group is a global engineering company with multi-billion euro sales and operations in more than
50countries. Founded in 1881, the company is one of the largest providers of innovative equipment and
process technology. GEA Group is listed in the STOXX Europe 600 Index.