Professional Documents
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Scana Propulsion
Propellers
Reduction gears
Tunnel thrusters
Service
SCANA
INTEGRATED PROPULSION SYSTEMS
service support.
Spare parts
CONTROLLABLE PITCH
PROPELLERS (CPP)
Tailor-made and optimised propeller blade design.
In-house hydrodynamic expertise.
Hub diameter from 520 1900 mm
Propeller diameter from 1600 8000 mm
Power range from 500 20000 kW
TUNNEL THRUSTERS
FIXED PITCH PROPELLERS (FPP)
REDUCTION GEARS
configurations
CONTROLLA
CONTROLLABLE
ABLE PITCH
H
PROPULSIO
ON SYSTEMS
S
PROPULSION
CP-Propellers
Scana CP-Propellers have a push-pull
rod from the pitch mechanism in the
hub through the propeller shaft to the
ACG System
SYSTEM CO
CONFIGURATIONS
The variety and flexibility of system solutions are numerous, and are based
customers requirements
requ
of engine power solution.
A COST-EFFICIE
COST-EFFICIENT
CIE
ENT AND RELIABLE SOLUTION
Integrated systems ensure optimum and seamless solutions in installation,
operation and service support
The servo system for the propeller pitch may be integrated with the gear oil system,
or in a separate system
Less components, no need for separate power pack and adherent equipment
Time-saving installation
A single supplier of gear and CP-propellers gives easier delivery and support
ECP-Propellers
In the Scana ECP-Propellers, the servo
of the prop
propellers
EF System
EACG System
The varying working conditions of a vessel require flexible solutions in order to execute all tasks efficiently. The
goal is therefore that the ships total operating system is optimised to the ships actual service profile. With different
configurations of engines and gearboxes, combined with propellers and tunnel thrusters,,
y.
it is possible to achieve required flexibility, efficiency and economy.
DIESEL-MECHANICAL PROPULSION
These are systems at a reasonable price level with a simplistic
solution, suitable to all ship types with a narrow service profile.
Typical ships are cargo vessels, tankers and ferries. The system
can be driven by either a constant or slightly varying engine rpm.
Simultaneous running of an el-generator with fixed or floating
frequency is possible by a PTO.
SINGLE-IN SINGLE-OUT
SYSTEM WITHOUT
CLUTCH
A simple configuration where the
diesel engine is running the
propeller via a reduction gearbox
without clutch. The generator is
always running with the
propeller. Ideal for long distance
running with few port calls.
Manouevring and flexibility by
use of pitch-controlled propeller.
Generator
Diesel engine
TWIN-IN SINGLE-OUT
SYSTEM
CREATING PROGRESS BY
TAILOR-MADE SOLUTIONS
Scana optimises every propulsion configuration to the specific
vessels running condition. The shipowner focuses strongly on operating
costs. A tailor-made design to a vessels propulsion system can yield great
savings. A conventional propulsion system can be the best solution for one
vessel type, while others will benefit from a diesel-electric, hybrid or a twin
engine solution. Scana propulsion systems can be adapted to most types
of medium and high speed engines. The propeller range fits any slow speed
engine in a direct drive system.
Generator
"Father"
Diesel engine
"Son"
Diesel engine
Generator/
El. motor
This mechanical gear solution with PTO/PTI is mainly used in ships with
diesel engine and generator, both working at constant speed, but with
need for widely different levels of propulsion power.
Diesel
engine
Generator/
El. motor
Diesel
engine
Diesel
engine
Generator/
El. motor
HYBRID PROPULSION
ge
requirements to run at high propeller efficiency. A large
e
the rapid reversal of thrust direction, without need of a reversible
any
engine. This system is an economical and reliable system for many
merchant vessels.
wo
hybrid propulsion systems benefit of the best from two
Switchboard
Aux eng.
Diesel
engine
Generator
Diesel engine
Diesel engine
El. motor
Frequency
converter
Aux eng.
DIESEL-ELECTRIC PROPULSION
Generator/
El.motor
Switchboard
El. motor
Diesel engine
Frequency
converter
Diesel engine
Aux. eng.
Generator
El. motor
El. motor
Diesel engine
Frequency
converter
El. motor
El. motor
Switchboard
El. motor
Frequency
converters
El. motor
Generator
Switchboard
El. motor
Aux eng.
El. motor
Aux eng.
Switchboard
Diesel engine
Generator
HYDRODYNAMIC DESIGN
Both CP- and FP-propellers are tailor-made to the particular vessel. Scana
bases its hydrodynamic propeller design on calculation methods from the latest
hydrodynamic theories and tank test results. The propeller blade data, such as
diameter, pitch, rpm, skew and load distribution, are always carefully selected
to give the best solution with respect to both efficiency and noise/vibration
characteristics. The blades are machined, polished and statically balanced,
according to the tolerance requirements of ISO 484 class l. Adaptations to other
class requirements can be carried out upon request. Scana propellers can be
supplied with certificates from any major class society, and to the highest ice class
requirements.
test results.
Feathering Propeller
A feathering propeller is an option
on standard CP-propeller systems.
On a feathering propeller the blade
angle can be arranged in line with the
water flow. This reduces the water
resistance, and gives the following
advantages:
Additional operational mode
Low oil pressure inside the propeller hub reduces risk for oil spillage
Low friction mechanism
PROPELLER NOZZLE
A nozzle increases the thrust at low speed/high propeller loading. This is essential
as 30% by using a nozzle. The nozzles length/diameter ratio varies from 0,5 for
low speed service to 0,4 for higher speed service. If the propeller loading is high,
a nozzle may also be an efficient solution for ships with an operational profile
for the particular ship. Tailor-made blade design ensures optimum propeller
in transit. A nozzle will give you less speed reduction in head-on sea/wind, and
efficiency with lowest possible vibration and noise levels. The use of modern
for ship types such as tugs and trawlers. The thrust may be increased as much
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Scana offers configurations from single-mode transmission systems to advanced systems, customised for specialised
vessels with a high number of operational modes. Stringent safety regulations and environmental concerns are in focus
when designing a system for any type of ship, to ensure cost efficiency and reliability.
DESIGN PRINCIPLES
All Scana gear designs are based on the gearhouse and PTO parts are
standardised in modules giving the unique flexibility to configure the gearbox
to each customers requirements. All gearboxes are designed in 3D and both
FEM and FMEA analysed in order to secure strength and reliability.
SOFTCLUTCH
The unique PLC-controlled Scana SOFTCLUTCH reduces the large torque
peaks which may occur in connection with clutch engagements in todays
complex propulsion system. Hydraulically operated wet plate multi-disc clutch
allows for engagement at full engine speed with zero propeller pitch.
CUSTOMISED REDUCTION
GEARBOXES
Scana has gained vast experience as a gearbox designer and manufacturer
since the early 1960s. Through being part of the Norwegian maritime cluster,
we have contributed to the definition and production of highly advanced
offshore vessels. The close relationship between Scana, ship owners and
class societies has led to the wide range of gear models and configurations
that makes our assortment one of the most extensive in the market.
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REDUCTION GEAR
FEATURES
RANGE OF
REDUCTION GEARS:
Mechanical driven main hydraulic
pump is normally integrated. Electrical
driven hydraulic pump is optional.
Vertical
critical operations.
Up to approx.: 20000 kW
Vertical K-type
Horizontal
O
Optional in customer specified
Up to approx.: 8000 kW
Up to approx.: 20000 kW
P
PTO/PTI gearboxes.
All gearboxes
approved and certified
oxes are app
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Twin-in, Single-out
Up to approx.: 2x10000 kW
Up to approx.: 10000 kW
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DRIVE SYSTEM
The standard drive system is a class-certified asynchronous, 3-phase,
squirrel cage motor in marine execution. Voltage, frequency, duty class,
protection degree and insulation classes are designed according to the customers
requirements. Motor windings are equipped with temperature sensors and anticondensation heaters. An autotransformer start is included as a recommended
solution. Other starting systems (DOL, star/delta, softstarter) are also available.
The tunnel thrusters can also be driven by hydraulic motors or diesel engines.
COMPLETE TUNNEL
THRUSTER SYSTEMS
TUNNEL
Scana has, since the early 1970s, manufactured with controllable (CPT)
and fixed pitch propeller (FPT). More than a thousand transverse thrusters
steel are mounted inside a tunnel in the propeller blade area. The tunnel
in the power range from 100 to 3500 kW have been delivered to different
is equipped with radial and horizontal ribs for welding to the ships hull
at minimum noise and vibration level, have been the design parameters.
This is highly environmentally-friendly, as the thrusters can operate on
Extra lengths, additional ribs and control panels, and other interfacing can
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user-friendliness
thrusters.
SCANA REMOTE
CONTROL SYSTEMS
Scanas control systems are designed to suit most vessel types, from fast
ferries and yachts to fishing boats, cargo- and offshore supply vessels. Our
Position keeping
based upon our extensive experience. The remote control systems are
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MAINTENANCE
Scana Marine Service adds value
UPGRADING AND
RETROFIT
Basic support
Spares
Technical support
Maintenance planning
Performance optimisation
consisting of experienced
SPARE PARTS
We have a large stock of both
mechanical and electrical spare
parts (OEM). Agreements with
major suppliers assures minimised
CUSTOMER TRAINING
As a supplier of highly
SERVICE AGREEMENTS
and economy.
customers needs.
E
ARIN
NA M
SCA RVICE
SE
365
24 RLD WIDE
T
WO
POR
SUP
Our vast experience with the Scana Propulsion product range and related
systems ensures fast localisation of possible failures. The close co-operation
between the head office and the local service teams ensures quick response
for repair and general service attendance. Our aim is to reduce vessel
downtime to the absolute minimum.
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2B@M@NEkBD
FDMS
STEEL
The steel area manufactures
mainly customised steel forgings
and castings for the oil and gas,
energy, marine, machine and tool
industries.
MARINE
The marine area develops and
produces propellers, gears, tunnel
thrusters, remote controls, and
valve control systems for ships.
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Machining
Engin
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SCANA PROPULSION
GLOBAL SALES AND SERVICE ORGANISATION
Scanas technology, unique knowledge of materials and extensive
production experience form the basis of our competitive power. The
majority of our customers are located in Europe, the USA and South
East Asia. Scana has companies in Norway, Sweden, Poland, China,
Singapore, Korea, USA and Brasil, as well as associated companies in a number of countries. The Groups head office is located in
Stavanger, Norway.
d u ct
SCANA IS COMMITTED TO its customers through
excellence in supply of engineering, materials, manufacturing
and complete life-cycle support.
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HEAD OFFICE:
Scana Propulsion
P. O. Box 205, NO - 6101 VOLDA, Norway
Tel.: +47 7005 9000
Scana Marine Service 24/365
Tel.: +47 478 24 365
Group e-mail
propulsion@scana.no
www.scana.no