Professional Documents
Culture Documents
Table of Contents
1.0 Operating Instructions . . . . . . . . . . . . . . . . . . . 2
1.1 Tool Description . . . . .
1.2 Applications . . . . . . .
1.3 Choosing the Die Nest . .
1.4 Removing and Installing Die
1.5 Preparing the Conductor .
1.6 Making a Compression . .
2.0
3.0
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Installation Test Procedure.
2.1 Installation Test Procedure . .
2.2 Tensile Test Procedure . . .
Calibration Verication. . .
3.1 Visual Inspection . . . . . .
3.2 Handle Spread Check . . . .
3.3 Gaging Procedure . . . . .
3.4 Gaging Table . . . . . . .
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TA00084 G Page 1 of 6
1.0
OPERATING INSTRUCTIONS
WARNING
SHURE STAKE SAFETY RELEASE
WARNING
Keep ngers clear of die nests whenever handles are brought together.
1.1
The TBM5-S compression tool is equipped with the Shure Stake full
stroke compelling mechanism. If it becomes necessary to release the
Shure Stake Mechanism before completion of the crimp cycle, disengage ratchet as follows. Slightly squeeze handles, and push the dowel
pin, releasing the locking mechanism allowing the handles to open.
1.2
TOOL DESCRIPTION
APPLICATIONS
TOOL HEAD
SHURE STAKE
MECHANISM
(TBM5-S and
TBM5-SV ONLY)
HANDLES
LOCKSCREW
DIE
SLOT
DOWEL PIN
ADJUSTING
SCREW
RAM
GRIPS
DIES
(FULL SET INCLUDED)
1.4
REMOVING DIE
Red
21
Blue
24
Grey
29
33
Green
37
ORNG
Brown
BLK
13454
DIE GROOVE
COLOR
GREEN
PINK
13457
13458
42
45
Orange
50
Purple
54
COLOR CODE
DIE RETAINING
SPRING
ORNG
13456
Pink
Black
BLK
13455
GREEN
1.3
PINK
Yellow
62
Gold
45
Tan
50
Olive
54
Ruby
60
White-66
66
DIE
CAUTION
Use only a listed (UL and/or CSA) Thomas & Betts connector with this tool.
Any other combination may result in a connection which does not meet established standards.
TA00084 G Page 2 of 6
1.5
1.6
MAKING A COMPRESSION
STEP 1
TYPICAL COPPER
INSTALLATION
CABLE
DIE
DIE
STEP 2
TYPICAL ALUMINUM
INSTALLATION
CABLE
DIE
DIE
STEP 3
TA00084 G Page 3 of 6
SHURE STAKE SAFETY RELEASE The TBM5-S compression tool is equipped with the Shure Stake full stroke compelling mechanism. If
it becomes necessary to release the Shure Stake Mechanism before completion of the crimp cycle, disengage ratchet as follows. Slightly squeeze
handles, and push the dowel pin, releasing the locking mechanism allowing the handles to open.
2.1
COLORED-KEYED CONNECTORS
1. Strip conductor approximately 1/4 longer than the connector
barrel. (Strip length for test purposes only. For actual installation,
refer to the instruction sheet supplied with the connectors).
CAUTION
Care should be taken to strip the insulation of the conductor
without cutting or nicking the conductor strands, as this
condition will result in premature pull-test failures.
TYPICAL COPPER
INSTALLATION
TYPICAL ALUMINUM
INSTALLATION
INTERCHANGEABLE
NEST
COLOR CODE
BANDS
CONNECTOR
INTERCHANGEABLE
NEST
COLOR CODE
BANDS
CONNECTOR
2.2
FIXED
NEST
FIXED
NEST
CABLE
TERMINAL
TERMINAL
FORCE
FORCE
CABLE
SIZE
COPPER
ALUMINUM
12
70
35
10
80
40
90
45
100
50
140
70
180
90
200
100
1/0
250
125
2/0
300
150
3/0
350
175
4/0
450
225
250
500
250
300
550
275
350
600
300
TERMINAL
FORCE
FORCE
3.0
CALIBRATION VERIFICATION
NOTE: Calibration verication of the tool should be performed whenever damage or suspected damage has occurred or as
often as operating conditions warrant.
3.1
VISUAL INSPECTION
3.2
3.3
GAGING PROCEDURE
ADJUSTING TOOL
1. Loosen lockscrew.
2. To increase distance between handles, turn
adjusting screw clockwise.
3. To decrease distance between handles, turn
adjusting screw counterclockwise.
4. Tighten lock screw.
5. Recheck handle distance. Adjust again, if
necessary.
GAGE PIN
RAM JUST
TOUCHING DIE
ADJUSTING SCREW
HANDLE
LOCK SCREW
DIE
MEASURE
HERE
3.4
GAGING TABLE
DIE
COLOR
DIE
CAT. NO.
GAGING
MIN. - MAX.
RED
BLUE
GRAY
BROWN
13454
.165-.181
.181-.201
.230-.251
.260-.281
GREEN
PINK
BLACK
ORANGE
13455
.313-.335
.351-.371
.383-.406
.429-.454
PURPLE
YELLOW
13456
.480-.503
.529-.562
GOLD
TAN
OLIVE
RUBY
13457
.383-.406
.429-.454
.480-.503
.533-.553
WHITE
13458
.580-.604
RETAINING SCREW
FLAT SURFACE OR
TABLE TOP
TA00084 G Page 5 of 6
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to
determine the suitability of this product for the users intended application. Thomas & Betts warrants that this product
will be free from defects in materials and workmanship for the period stated on the enclosed warranty card. Upon prompt
notication of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund
the purchase price. Proof of purchase is required. Misuse or unauthorized modication of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN
LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR
BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO
CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
TA00084 G Page 6 of 6