DEPARTMENT OF AUTOMOBILE ENGINEERING

Curriculum and Syllabi R-2013 for B.E. Automobile Engineering

SEMESTER - I
COURSE
CODE
THEORY

COURSE TITLE

EN 101

Technical English I

MA 101

Engineering Mathematics I

PY 101

Engineering Physics

CH 101

Engineering Chemistry
Fundamentals of Computing
and Programming
Engineering Drawing

CS 101
ME 101
PRACTICAL
CS 102
EN 103
CH 103

Fundamentals of Computing
and Programming Laboratory
Communication Skills
Laboratory
Chemistry Laboratory
Total Credits

27
SEMESTER - II

COURSE
CODE
THEORY

COURSE TITLE

EN 102

Technical English II

MA 102

Engineering Mathematics II

PY 102

Material Science
Environmental Science and
Engineering
Engineering Mechanics
Basic of Electrical and
Electronics Engineering

CH 102
ME 102
EE 101

PRACTICAL
PY 103
ME 103
GE 102

COURSE
CODE
THEORY

Physics Laboratory
Computer Aided Drafting
Laboratory
Engineering Practices
Laboratory
Total Credits
SEMESTER - III

2
27

Engineering Thermodynamics

ME 202

Fluid Mechanics & Machinery

AU 201

Automotive Systems

AU 202

Automotive Electrical Systems

GE 201

Career Development
Programme I (Soft Skills)

2*

MA 201
ME 217
ME 201

COURSE TITLE

Transforms and Partial

Differential Equations
Strength of Materials

PRACTICAL
AU 203
ME 207
AU 204

Automotive Systems
Laboratory
Computer Aided Machine
Drawing Laboratory
Strength of Materials
Laboratory

28+2
*

Total Credits
* Not Included in the Calculation of C.G.P.A
SEMESTER - IV

COURSE
CODE
THEORY
MA 202

COURSE TITLE
Statistics and Numerical

Methods
AE 204

Mechanics of Machines

AU 205

Automotive Engines
Engineering Metrology &
Measurements
Thermal Systems and Heat
Transfer
Automotive Materials and
Production Techniques
Career Development
Programme II (Soft Skills)

2*

ME 210
AU 206
AU 207
GE 202
PRACTICAL
AU 208
AU 209
AU 210

Thermal Systems and Heat

Transfer Laboratory
Manufacturing Technology
Laboratory
a)Fluid Mechanics Laboratory
b)Dynamics laboratory

26+2
*

Total Credits
SEMESTER - V
COURSE
CODE
THEORY

Design of Machine Elements

Vehicle Design and Body
Engineering
Two and Three Wheeler
Technology

AU 303

Automotive Emission Control

AU 304

Mechatronics
Electronics and Micro
Processor
Career Development
Programme III

2*

ME 301
AU 301
AU 302

EC 347
GE 301

COURSE TITLE

PRACTICAL
AU 305

Vehicle Design Data

Characteristics Laboratory

AU 306

Engine Testing and Emission

Measurement Laboratory

AU 307

Mechatronics Laboratory

2
26+2
*

Total Credits
SEMESTER - VI
COURSE
CODE
THEORY
BA 301
AU 308
AU 309
ME 310
AU 310

GE 302

COURSE TITLE

Principles of Management
Electronic Engine
Management Systems
Automotive Transmission

Operations Research
Computer control of vehicle
systems
Elective I
Career Development
Programme IV

2*

PRACTICAL
AU 311
AU 312
AU 313

Computer Aided Engine

Design Laboratory
Automotive Electrical and
Electronics Laboratory
Mini Project and
Comprehension

25+2
*

Total Credits

SEMESTER - VII
COURSE
CODE
THEORY

COURSE TITLE

ME 401

Total Quality Management

AU 401
AU 402

Vehicle Dynamics

Vehicle Maintenance

Computer Simulation of IC
Engine Processes
Elective II

AU 403

Elective III

PRACTICAL
Vehicle Maintenance and ReConditioning Laboratory
Computer Aided Chassis
Design Laboratory

AU 404
AU 405
AU 406

Project Work Phase I

Total Credits

26
SEMESTER - VIII

COURSE
CODE
THEORY

COURSE TITLE

Elective V

Project Phase II

Automotive Safety and

Infotronics
Elective IV

AU 407

PRACTICAL
AU 408

Total Credits

15

Summary of Credits
Semest
er

II

III

IV

VI

VII

VIII

Total

Credits

27

27

28

26

26

25

26

15

200

List of Elective Subjects

Elective - I
COURSE
CODE

COURSE TITLE

AU 314

Alternate Fuels and energy

systems

AU 315

Automotive Aerodynamics

AU 316

Computer Integrated
Manufacturing

AU 317

Design of Jigs and Fixtures

AU 318
AU 319

Advanced Materials for

Automobiles
Rubber Technology for
Automobiles

Elective- II
COURSE
CODE
AU 409
AU 410
AU 411
ME 402

COURSE TITLE
Combustion
Thermodynamics and Heat
Transfer
Advanced Theory of IC
Engines
Engine and Vehicle
Management System
Finite Element Analysis

Elective- III
COURSE
CODE
GE 401
GE 402
ME 404
ME 409

COURSE TITLE
Professional Ethics and
Human Values
Fundamentals of Nano
Technology
Process Planning and Cost
Estimation
Entrepreneurship
Development

ME 416

Advanced Welding Processes

ME 417

Computational Fluid
Dynamics

ME 419

Non-Destructive Testing

Elective- IV
COURSE
CODE
AU 412
AU 413
AU 414
AU 415
AU 416

COURSE TITLE
Fleet Management
Automotive Embedded
Systems
Automotive Vibration and
Noise control
Unconventional Engines and
Hybrid Vehicles
Product Development and
Manufacturing

Elective- V
COURSE
CODE

COURSE TITLE

AU 417

Rapid Prototyping

AU 418

Fuels and Lubricants

AU 419

Special Vehicles

ME 426

Industrial Robotics

AU 420

Tractor and Farm Equipments

AU 421

Vehicle Air-Conditioning

SEMESTER III
MA201
L P T

Transforms and Partial Differential Equations

C
(Common to all II B.E/ B.Tech courses)

1 0

4
VIDE Aeronautical Engineering

ME217

Strength of Materials
L T P C
(Common to Aero, Mechanical, Automobile & Production)
1 0 4

OBJECTIVES
To gain knowledge of simple stresses, strains and deformation in components due to
external loads.
To assess stresses and deformations through mathematical models of beams, twisting
bars or combinations of both.
Effect of component dimensions and shape on stresses and deformations are to be
understood.
PRE REQUISITES
Engineering Mathematics
Engineering Mechanics
UNIT I
STRESS STRAIN DEFORMATION OF SOLIDS
9+3
Rigid and Deformable bodies Strength, Stiffness and Stability - Stresses; Tensile, Compressive
and Shear - Deformation of simple and compound bars under axial load - Elastic constants Strain energy and unit strain energy - Strain energy in uniaxial loads.
UNIT II
BEAMS SHEAR FORCE, BENDING MOMENT AND THEORY OF
BENDING
9+3
Types of beams: Supports and Loads - Shear force and Bending Moment in beams - Cantilever,
Simply supported and Overhanging beams - Stresses in beams - Theory of simple bending Stress variation along the length and in the beam section. Strain energy in bending.
UNIT III
TORSION AND SPRINGS
9+3
Analysis of torsion of circular bars - Shear stress distribution - Bars of Solid and hollow circular
section - Stepped shaft - Twist and torsion stiffness - Compound shafts - Fixed and simply
supported shafts - Application to close-coiled helical springs - Maximum shear stress in spring
section including Wahl Factor - Deflection of helical coil springs under axial loads - Design of
helical coil springs - stresses in helical coil springs under torsion loads. Strain energy in Torsion.
UNIT IV
DEFLECTION OF BEAMS AND BUCKLING OF COLUMNS
9+3

Elastic curve of Neutral axis of the beam under normal loads - Evaluation of beam deflection and
slope: Double integration method, Macaulay Method, Moment-area Method - Conjugate Beam
Method - Columns - End conditions - Equivalent length of a column - Euler equation Slenderness ratio - Rankine formula for columns.
UNIT V
ANALYSIS OF STRESSES IN TWO DIMENSIONS
9+3
Biaxial state of stresses - Thin cylindrical and spherical shells - Deformation in thin cylindrical
and spherical shells Biaxial stresses at a point - Stresses on inclined plane Principal planes
and stresses - Mohrs circle for biaxial stresses - Maximum shear stress.
L:45 T:15 TOTAL :60
PERIODS
TEXT BOOKS
1. Popov E.P, Engineering Mechanics of Solids, Prentice-Hall of India, New Delhi,1997.
(Unit I, II, III, IV,V)
2. R.K.Rajput, Strength of Materials, S.Chand and Company Ltd, New Delhi, 2007. (Unit I,
II, III, IV,V)
REFERENCES
1. R.S.Khurmi, Strength of Materials, S.Chand and Company Ltd, New Delhi, 2006. (Unit I,
II, III,V)
2. Kazimi S.M.A, Solid Mechanics, Tata McGraw-Hill Publishing Co., New Delhi,1981. (Unit
I,II, III)
3. Ryder G.H, Strength of Materials, Macmillan India Ltd., Third Edition, 2002(Unit I, II, III,
IV,V)
4. Ray Hulse, Keith Sherwin & Jack Cain, Solid Mechanics, Palgrave ANE Books,2004. (Unit
I, II,V)
5. Singh D.K Mechanics of Solids Pearson Education, 2002. (Unit I, II, III, IV,V)
WEB RESOURCES
1. www.nptel.com
2. www.technologystudent.com
COURSE OUTCOMES
At the end of the course students should be able to
Examine and apply the various material properties and its stresses for different
applications.
Resolve the Shear Force and Bending moment diagram of all types.
Explain the application of torsion, deflection of beams and principal stresses.

ME201
T P C

ENGINEERING THERMODYNAMICS

(Common to Automobile Mechanical & Mechatronics,)

3 1 0 4
OBJECTIVES
To familiarize the students to understand the fundamentals of
thermodynamics and to perform thermal analysis on their behavior and
performance.
To enlighten the basic concepts of Gas and Steam power cycles.
To provide in-depth study of thermodynamic relations, thermodynamics
of state, basic thermodynamic relations.
(Use of Standard and approved Steam Table, Mollier Chart, Compressibility
Chart and Psychrometric Chart permitted)
PREREQUISTIES
Engineering Physics
Engineering Mathematics
UNIT I
BASIC CONCEPTS AND FIRST LAW
9+3
Basic concepts - concept of continuum-comparison of microscopic and
macroscopic approach-Path and point functions-Intensive and extensivetotal and specific quantities-System and their types-Thermodynamic
Equilibrium State-path and process-Quasi-static-reversible and irreversible
processes- Heat and work transfer- definition and comparison- sign
convention- Displacement work and other modes of work-P-V diagram-Zeroth
law of thermodynamics concept of temperature and thermal equilibrium
relationship between temperature scales new temperature scales-First law
of thermodynamics application to closed and open systems steady flow
processes.
UNIT II
9+3

PROPERTIES OF PURE SUBSTANCE

Formation of steam and its thermodynamic properties-P-V, P-T, T-V, T-s, h-s
diagrams. P-V-T surface - Use of Steam Table and MollierChart-Determination
of dryness fraction - Application of I law for pure substances.
UNIT III
SECOND LAW
9+3
Second law of thermodynamics-Statements of second law and its corollariesCarnot cycle- Reversed Carnot cycle- Performance-Clausiusequality inequality- Concept of entropy-T-s diagram-Tds Equations- entropy change for
pure substance- ideal gases - different processes- principle of increase in
entropy- Applications of II Law.
UNIT IV
GAS POWER AND STEAM POWER CYCLES
9+3
Otto- Diesel-Dual-Braytoncycles- Calculation of mean effective pressure- air
standard efficiency - Actual and theoretical PV diagram of four stroke and two
stroke engines - Ideal and actual Rankine cycles- Cycle Improvement
Methods-Reheat and Regenerative cycles.
Economiser- preheater- Co-generation Introduction-Binary and Combined
cycles. (Qualitative treatment only)

UNIT V
IDEAL AND REAL GASES, THERMODYNAMIC RELATIONS
9+3
Properties of Ideal gas- Ideal and real gas comparison- Equations of state for
ideal and real gases-Reduced properties-Compressibility factor-Principle of
Corresponding states -Generalized Compressibility Chart and its use- Maxwell
relations-Tds Equations-Difference and ratio of heat capacities-Energy
equation-Joule-Thomson
Coefficient-Clausius-Clapeyron
equation-Phase
Change Processes-Simple Calculations.
L:45 T:15 TOTAL :60 PERIODS
TEXT BOOKS
1. Nag.P.K., Engineering Thermodynamics, 4thEdition, Tata McGraw-Hill,
New Delhi, 2008. (Unit I,II,III,IV,V)
2. Cengel. Y and M.Boles, "Thermodynamics - An Engineering Approach",
7th Edition, Tata McGraw Hill, 2010. (Unit I,II,III,IV,V)
REFERENCES
1. Natarajan E., "Engineering Thermodynamics: Fundamentals and
Applications", Anuragam Publications, 2012. (Unit I, II, III, IV,V)
2. Holman.J.P., "Thermodynamics", 3rd Edition, McGraw-Hill, 1995. (Unit
I,II,III,IV)

3. Rathakrishnan. E., "Fundamentals of Engineering Thermodynamics",

2nd Edition,
Prentice- Hall of India Pvt. Ltd, 2006 (Unit I,II,IV)
4. Arora C.P, Thermodynamics, Tata McGraw-Hill, New Delhi, 2003.(Unit
I,II,III,IV)
5. Kau-Fui Vincent Wong, "Thermodynamics for Engineers", CRC Press,
2010 Indian
Reprint. (Unit I,II,IV)
WEB RESOURCES
www.technologystudents.com
www.nptel.ac.in
www.animatedengines.com
COURSE OUTCOMES
At the end of the course students should be able to
Understand the laws of thermodynamics and their application to a wide
range of systems.
Determine the equilibrium of states, thermodynamics relationsand to
solve problems related to steam and ideal substance undergoing
various processes.
Apply the principles of various gas and steam power cycles.

ME 202
C

FLUID MECHANICS AND MACHINERY

(Common to Mechanical,Aeronautical, Automobile)

4
OBJECTIVES
To analyze and appreciate the complexities involved in solving the
fluid flow problems and learn to apply conservation of laws to flow
through pipes.
To understand the importance of dimensional analysis and
similitude.

To understand the importance of various types of flow in pumps and

turbines.
PREREQUISITES
Students must have the prerequisite knowledge on the following courses

Engineering Mechanics

Basic Physics and Chemistry

UNIT I
FLUID PROPERTIES AND FLOW CHARACTERISTICS
9+3
Units & Dimensions - Properties of fluids Mass density - Specific gravity specific weight specific volume-viscosity-compressibility-vapour pressure
capillarity and surface tension - Measurement of Pressure using ManometersFlow characteristics: concepts of system and control volume - Application of
control volume to continuity equation - energy equation - Bernoullis
Equation- impinging of jets - Pitot tube - momentum equation.
UNIT II
DIMENSIONAL ANALYSIS AND SIMILITUDE
9+3
Need for Dimensional Analysis - Buckinghams theorem - Dimensionless
parameters - Reynolds Number - Froudes Number - Eulers Number Webers Number - Machs Number - Laws of Models and similitude
Reynolds model law Froude Model Law
UNIT III
FLOW
OVER
FLAT
PLATE
AND
FLOW
THROUGH
CIRCULARCONDUITS
9+3
Boundary layer concepts - Boundary layer theory- Boundary layer thickness
flow over flat plate - Laminar flow through circular conduits and circular
annuli - DarcyWeisbach equation - Friction factor and Moody diagram Commercial pipes - Minor losses - Flow through pipes in series and in parallel
- Hydraulic and energy gradient.
UNIT IV
TURBINES
9+3

Classification of turbinesheads and efficiencies velocity triangles - Axial,

radial and mixed flow turbines-Pelton wheel - Francis turbine and Kaplan
turbines - working principles - work done by water on the runner draft tube
- Specific speed - unit quantities performance curves for turbines
governing of turbines.
UNIT V
PUMPS
9+3
Impact of jets Eulers equation - Theory of roto-dynamic machines various
efficiencies velocity components at entry and exit of the rotor- velocity
triangles - Centrifugal pumps working principle - work done by the impeller performance curves - Reciprocating pump- working principle Indicator
Diagram Rotary pumps classification.
L:45, T:15, T: 60 PERIODS

TEXT BOOKS
1. Streeter. V. L., and Wylie, E.B., Fluid Mechanics, McGraw Hill, 2010. 9 th
Edison(Unit I,II,III,IV,V)
2. Yunus A. engel, John M. Cimbala., Fluid Mechanics: Fundamentals and
Applications, McGraw-Hill Higher Education, 2010, 10thedition(Unit I,II,
III,IV,V)
REFERENCES
1. Modi P.N. and Seth, S.M. "Hydraulics and Fluid Mechanics including
Hydraulic Machines", Standard Book House, New Delhi 2013. 19 th
Edison (Unit I,II, III,IV,V)
2. Ramamritham. S, Fluid Mechanics, Hydraulics and Fluid Machines,
Dhanpat Publishing Company Pvt. Ltd. New Delhi, 2006. 4th Edison
(Unit I,II, III,IV,V)
3. Kumar. K.L., Engineering Fluid Mechanics, Eurasia Publishing House (P)
Ltd., New Delhi, 2010. 8th Edison (Unit I,II,III)
4. Bansal, R.K., Fluid Mechanics and Hydraulics Machines, Laxmi
Publications (P) Ltd., New Delhi. 2011. 9th Edison (Unit I,II, III,IV,V)
WEB RESOURCES
http://nptel.ac.in/courses/105101082/
http://nptel.ac.in/courses/Webcourse-contents/IITGuwati/fluid_mechanics/index.htm
http://nptel.ac.in/courses/Webcourse-contents/IITKANPUR/machine/ui/TOC.htm
COURSE OUTCOMES
At the end of the course student should be able to:
Apply mathematical knowledge to predict the properties and
characteristics of a fluid.
Understand the change of parameter of a fluid within the system and
flow over flat plate and flow through circular conduit.
Criticallyanalyze the performance of pumps and turbines.

AU 201

AUTOMOTIVE
SYSTEMS

3
OBJECTIVES
To understand the construction and working principle of various
systems of an automobile.
To study about the constructional details and theory of important drive
line, Structural, Steering, Braking and Suspension Systems of
Automobiles.
PRE REQUISITES
Basic Mechanical Engineering
Automotive components
UNIT I VEHICLE STRUCTURE
9
Brief history, introduction to automobile, layout of an automobile, Role and
requirement of a chassis frame. Types of chassis Light, medium and heavy
duty vehicle chassis, ladder chassis, integral body. Design features of a body
Types of bodies, coach built, convertibles. Body accessories, bumpers.
UNIT II STEERING SYSTEM
9
Desirable characteristics, principle of steering, steering linkage layouts for
rigid axle suspension and independent suspension systems, reversible and
irreversible steering. Steering gearbox Purpose, types of steering
gearboxes. Front wheel alignment and steering geometry, centre point
steering. Power steering Purpose, basic principle, types of power steering.
UNIT III TRANSMISSION SYSTEMS
9
Clutch-types and construction, gear boxes- manual and automatic, gear shift
mechanisms, Over drive, transfer box, fluid flywheel, torque converter,
propeller shaft, slip joints, universal joints. Construction - Differential, rear
axle. Types -Full Floating, Three Quarter Floating and Semi Floating Axles Multi axles vehicles, Hotchkiss Drive
UNIT IV SUSPENSION SYSTEM
9
Desirable characteristics. Types of suspension systems Rigid axle
suspension and independent suspension systems. Types of suspension
springs Leaf springs, coil springs, torsion bar springs, air springs, rubber

springs, hydro elastic springs. Linked suspension system. Shock absorbers

Role of shock absorber Types of shock absorbers, construction and working
of telescopic shock absorber.
UNIT V BRAKING SYSTEM
9
Need, characteristics of good braking system, principle of working of a
braking system, wheel locking and stopping distance. Types of brakes Drum
brakes, disc brakes. Types of brake actuating systems Mechanical brakes,
hydraulic brakes, power brakes, servo brakes. Wheels and Rims, Types of
Tyres and their constructional details.
TOTAL : 45 PERIODS
TEXT BOOKS
1. Kirpal Singh, Automobile Engineering, Vol 1 & 2, Seventh Edition,
Standard Publishers, New Delhi, 1997.
2. K.K.Ramalingam, Fundamentals of Automobile Engineering, Scitech
Publications (India) Private Limited, Chennai, 2013.
REFERENCES
1. Jain K.K. and Asthana .R.B, Automobile Engineering Tata McGraw Hill
Publishers, New Delhi, 2002.
2. Joseph Heitner, Automotive Mechanics, Second Edition, East-West
Press, 1999.
3. Giri. N.K., Automotive Mechanics, Khanna Publishers, New Delhi,
2005.
WEB RESOURCES
www.googlebooks.com
www.nptel.ac.in
www.animatedengines.com
COURSE OUTCOME
At the end of this course the student will be able to
Identify the different components in an automobile.

Have clear understanding on different automobile systems.

AU 202

AUTOMOTIVE ELECTRICAL
SYSTEMS

3
3

0
OBJECTIVE
To impart knowledge to the students in the principles of operation and
constructional details of various Automotive Electrical and Electronic
Systems like Batteries, Starting System, charging System, Ignition
System, Lighting System and Dash Board Instruments.
PRE REQUISITES
Basic Electrical Engineering
Automotive components
UNIT I BATTERIES
8
Principle and construction of lead-acid battery. Characteristics of battery,
rating, capacity and efficiency of batteries. Various tests on battery
condition, charging methods. Details of modern storage batteries.
UNIT II STARTING SYSTEM
9
Condition of starting Behavior of starter during starting. Series motor and its
characteristics. Principle & construction of starter motor. Working of different
starter drive units. Care & maintenance of starter motor, Starter switches.
UNIT III CHARGING SYSTEM
9
Function, Components of DC and AC Charging System for Automobile,
construction, operating principle, characteristics, charging circuit controls
cut out, relays, voltage and current regulators, 42-volt systems
troubleshooting.
UNIT IV IGNITION SYSTEM
10

Types, construction & working of battery coil and magneto ignition systems.
Relative merits, centrifugal and vacuum advance mechanisms. Types and
construction of spark plugs, Electronic Ignition system. Digital ignition
system. Control Strategy of Electronic Ignition System.
UNIT V LIGHTING SYSTEM & ACCESSORIES
9
Insulated & earth return systems. Positive & negative earth systems. Details
of head light ,side light and Braking circuits. Head light dazzling & preventive
methods. Electrical fuel-pump, Speedometer, Fuel, oil & temperature gauges,
Horn, Wiper system, Trafficator, wiring system.
TOTAL 45 PERIODS
TEXT BOOK
1. Judge,A.W., Modern Electrical Equipment of Automobiles, Chapman &
Hall,London, 1992.
2. Young,A.P. & Griffiths,L., Automobile Electrical Equipment, English
Language Book Society & New Press, 1990.
REFERENCES
1. Vinal,G.W., Storage Batteries, John Wiley & Sons Inc., New York, 1985.
2. Crouse,W.H., Automobile Electrical Equipment, McGraw Hill Book Co.
Inc., New York, 1980.
3. Spreadbury,F.G., Electrical Ignition Equipment, Constable & Co. Ltd.,
London,1962.
4. Kholi,P.L., Automotive Electrical Equipment, Tata McGraw-Hill Co. Ltd.,
New Delhi, 1975.
5. Automotive Hand Book, fifth edition, Robert Bosch, Bently Publishers,
2003.
WEB REFERENCES
www.googlebooks.com
www.nptel.ac.in
COURSE OUTCOMES
At the end of this course the student will be able to
Analyze the structure and function of electrical systems in
automobiles.
Examine maintenance issues and charging systems arising in
automotive electrical system.
Compare computerized and solid state controls uses in automobiles.

GE201
L T P

CAREER DEVELOPMENT PROGRAMME I SOFT SKILLS

C
(Common to all branches)

2
VIDE Aeronautical Engineering

AU 203

AUTOMOTIVE SYSTEMS
LABORATORY

L
T

C
0

0 3 2
OBJECTIVE
To familiarize and train the students on the constructional
arrangements of different chassis system.
To Study, assemble and dismantle of the different engine components.
LIST OF EXPERIMENTS
CHASSIS COMPONENTS
Study and Measurement of the Following Chassis Frames
1. Heavy duty vehicle frame (Example Leyland / Tata)

2. Light duty vehicle frame (Example Ambassador / Maruthi / M&M

Jeep)
Study, Dismantling and Assembling of
3. Front Axle-Rzeppa joint assembly
4. Rear Axle
5. Clutch 2 types-Coil Spring & Diaphragm spring clutches
6. Gear Box- Sliding mesh, Constant mesh & Synchromesh gear box
7. Steering systems-Rack & Pinion, Recirculating ball, Warm & Gear
and Motorised power steering system
8. Braking systems- Air Braking System
9. Differential Mechanism
10. Transfer case
ENGINE COMPONENTS
11. Assembling and Dismantling of Multi-cylinder Petrol Engine
12. Assembling and Dismantling of Multi-cylinder Diesel Engine
13. Assembling and Dismantling of petrol and diesel engine fuel
system
14. Assembling and Dismantling of two wheeler - two stroke and four
stroke engines.
COURSE OUTCOMES
At the end of this course student will be able to
Know the constructional features of chassis.
Dismantle and assemble the automobile engine components.

ME 207
L
T
P

COMPUTER AIDED MACHINE DRAWING LABORATORY

C
(Common to Mechanical, Mechatronics, Automobile)
0
0
3
2
OBJECTIVES
To gain practical experience in handling 2D drafting and 3D modeling
software systems.
To make the students understand and interpret drawings of machine
components so as to prepare assembly drawings either manually or
using standard CAD packages.
To familiarize the students with Indian Standards on drawing practices
and standard components.
LIST OF EXPERIMENTS
1. DRAWING STANDARDS

Code of practice for Engineering Drawing, BIS specifications Welding

symbols, riveted joints, keys, fasteners Reference to hand book for
the selection of standard components like bolts, nuts, screws, keys etc.
2. 3D GEOMETRIC MODELLING
2.1

Introduction
3D Modeling software such as SOLIDEDGE/AUTOCAD/PRO-E
2.2 Real Components Drawing:
Simple components are given, such as Bolts & Nut, Hacksaw frame,
Brake shoe, etc
and made to draw their views and to draw
assembly drawing
2.3 Creation of 3D assembly model of following machine
elements using 3D Modelling software
a. Flange Coupling
b. Plummer Block
c. Screw Jack
d. Lathe Tailstock
e. Universal Joint
f. Machine Vice
g. Stuffing box
h. Crosshead
i. Safety Valves
j. Non-return valves
k. Connecting rod
l. Piston
m. Crankshaft
* Students may also be trained in manual drawing of any two of the above
components
TOTAL: 45 PERIODS
COURSE OUTCOMES
At the end of the course the students should be able to
Develop 2D and 3D models using modeling software.
Familiarize with Indian Standards on drawing practices and standard
components.
Apply the knowledge to read industry drawing
REFERENCE BOOKS
1. Bhatt.N.D. and Panchal.V.M., Machine Drawing, Charotar Publishing
House, 388001, 38th Edition,2003.

2. P.S.G. Design Data Book

3. Manuals given by Software vendors.

WEB RESOURCES
www.grabcad.com
www.3dcadbrowser.com
www.solidcomponents.com
www.cadyou.com
EQUIPMENT NEEDED (FOR A BATCH OF 30 STUDENTS)
1. Computer System 30
17 Graphics Terminal
Pentium IV Processor
80 GB HDD
512 MB RAM
Advanced graphics accelerator
2. Laser Printer 01
3. Plotter (A2 size) 01
4. SOFTWARE:
36 seats of latest/recent versions of
AutoCAD/CATIA/SOLIDWORKS/SOLIDEDGE/NX/PRO-E/COLLABCAD or
equivalent software

AU 204

STRENGTH OF MATERIALS
LABORATORY

L
T

C
0
3

OBJECTIVE
To expose the students to the testing of different materials under the
action of various forces and determination of their characteristics
experimentally.

LIST OF EXPERIMENTS
1. Tension test on mild steel
2. Compression test on wood
3. Double shear test on metal
4. Torsion test on mild steel
5. Impact test on metal specimen - IZOD
6. Impact test on metal specimen - Charpy
7. Hardness test on metals (Rockwell and Brinell Hardness Tests)
8. Deflection test on metal beam
9. Compression test on helical spring
10.
Deflection test on carriage spring
COURSE OUTCOME
At the end of this course student will be able to
Get required knowledge in the area of testing of materials and
components of structural elements experimentally.

SEMESTER IV
MA202
L P T

Statistics and Numerical Methods

C
(Common to Aero, Automobile & Mechanical)

VIDE Aeronautical Engineering

AE205

MECHANICS OF MACHINES

(Common to Aeronautical, Automobile and

Mechatronics)

OBJECTIVES
To learn and analyze different mechanisms involved in the machines
To analyze and handle the friction in the machines
To learn the importance and methods of balancing the machine
components.
PREREQUISTIES
Engineering Mechanics
Engineering Drawing
Engineering Mathematics
UNIT I

KINEMATICS OF MECHANICS

9+3

Mechanisms Terminology and definitions kinematics inversions of 4 bar

and slide crank chain kinematics analysis in simple mechanisms
velocity and acceleration polygons Analytical methods computer
approach Cams classifications displacement diagrams - layout of
plate cam profiles derivatives of followers motion circular arc and
tangent cams.
UNIT II FORCE ANALYSIS

9+3

Applied and Constrained Forces Free body diagrams static Equilibrium

conditions Two, Three and four members Static Force analysis in simple
machine members Dynamic Force Analysis Inertia Forces and Inertia
Torque D-Alemberts principle superposition principle dynamic Force
Analysis in simple machine members.
UNIT III GEARS AND GEAR TRAINS

9+3

Spur gear law of toothed gearing Involute gearing Interchangeable

gears Gear tooth action interference and undercutting nonstandard
teeth gear trains parallel axis gears trains epicyclical gear trains
automotive transmission gear trains.
UNIT IV FRICTION

9+3

Sliding and Rolling Friction angle friction in threads Friction Drives

Friction clutches Belt and rope drives brakes Tractive resistance.

UNIT V BALANCING AND VIBRATION

9+3

Basics of free, damped and forced vibrations, Static and Dynamic

balancing Balancing of revolving and reciprocating masses Balancing
machines Governors: Introduction Types Watt, Porter, Proell
Governors.
TOTAL PERIODS ( L:45 + T:15): 60
TEXT BOOKS
1. Rattan.S.S, Theory of Machines, Tata Mcgraw Hill Education Private
Limited, 3rd Edition, 2009. (Units: 1,2,3,4&5)
2. Thomas Bevan, The Theory of Machines 3rd Edition, CBS Publisher,
2005.
3. R.S.Khurmi & J.K.Gupta, Theory of Machines - S.Chand and company
Pvt Ltd, 14th Edition, 2005. (Units: 1,2,3,4&5)
REFERENCE BOOKS
1. Rao, J.S and Dukkipati, R.V, Mechanism and Machine Theory,
Second Edition, New Age International (P) Ltd. Reprint, 2006. (Units:
1,2,3,4&5)
2. Ballaney.P.L, Theory of Machines, Khanna Book Publishing Co. (P)
Ltd, New Delhi, 2008. (Units: 1,2,3,4&5)
3. Gosh, A. and Mallick, A.K., Theory of Machines and Mechanisms,

East West Press, 3rd Edition, 2006. (Units: 1,2,3,4&5)

WEB REFERENCES

http://facultad.bayamon.inter.edu/elay/mecn4110/Kinematics
%20Fundamentals.pdf
https://www.youtube.com/watch?v=fEdz91oWrts

OUTCOMES
At the end of the course student will be able to
describe different mechanisms and Linkages.
analyse the contribution of friction in the machines.
describe the methods balancing the moving parts of the machines.
do the vibration analysis of various components.

AU 205

AUTOMOTIVE ENGINES
P
0

C
3

OBJECTIVE
To impart the knowledge on basic concepts on Automotive Engines
and its various sub components along with its functions.
To understand the basic principles of engines used for automobiles and
different systems.
PRE REQUISITES
Thermodynamics
UNIT I CONSTRUCTION AND OPERATION
9
Constructional details of spark ignition (SI) and compression ignition (CI)
engines. Working principles. Two stroke SI and CI engines construction and
working. Comparison of SI and CI engines and four stroke and two stroke
engines. Engine classification, firing order. Otto, diesel and dual cycles.
UNIT II FUEL SYSTEMS
9
Air fuel ratio requirements of SI engines, Air fuel ratio and emissions, Working
of a simple fixed venturi carburetor, Constant vacuum carburetor. Diesel fuel
injection systems-Jerk pumps, distributor pumps, pintle and multihole
nozzles, Unit injector and common rail injection systems. Description of a
simple diesel engine governor.
UNIT III COMBUSTION AND COMBUSTION CHAMBERS
9
Introduction to combustion in SI and diesel engines and stages of
combustion. Dependence of ignition timing on load and speed. Knock in SI
and CI engines. Combustion chambers for SI and CI engines. Direct and

indirect injection combustion chambers for CI engines. Importance of Swirl,

squish and turbulence. Factors controlling combustion chamber design.
UNIT IV SUPER CHARGING , TURBOCHARGING AND ENGINE TESTING
9
Supercharging and Turbo charging, Different methods of turbo charging, Inter
cooling, Turbocharger controls including, waster gate, variable geometry,
variable nozzle types. Indicated thermal, brake thermal and volumetric
efficiencies. Measurement of friction, Cylinder pressure measurement.
Engine performance maps, Engine testing standards.
UNIT V COOLING AND LUBRICATION SYSTEMS
9
Need for cooling, types of cooling systems- air and liquid cooling systems.
Thermo syphon and forced circulation and pressurized cooling systems.
Properties of coolants. Requirements of lubrication systems. Types-mist,
pressure feed, dry and wet sump systems. Properties of lubricants.
TOTAL: 45 PERIODS
TEXT BOOKS
1. Ganesan V., "Internal Combustion Engines", Tata McGraw Hill, 2007
2. Ramalingam K.K., Internal Combustion Engine, Sci-Tech Publications,
2005.
REFERENCES
1. Heisler, "Advanced Engine Technology" SAE Publication, 1995
2. Edward F. Obert "Internal Combustion Engines" 3 Edition, 1970
3. Gupta. H.N. "Fundamentals of Internal Combustion" Engines, reprint,
PHI Learning Pvt. Ltd. 2006
4. Mathur and Sharma "Fundamental Combustion Engines" Dhanpat Rai
and Sons, 2002
5. John B. Heywood, Fundamentals of Internal Combustion Engines,
1988
WEB REFERENCES
www.nptel.ac.in
www.animatedengines.com
www.googlebooks.com
COURSE OUTCOMES
At the end of this course student will be able to,
Understand the concept, construction and principle of operation of
engine and various engine components, combustion, cooling and
lubrication systems

Design the fuel system and combustion chamber for a particular

application.
Apply the knowledge on engine modifications and maintenance.

ME210
L T P

ENGINEERING METROLOGY AND MEASUREMENTS

C
(Common to Mechanical, Automobile)

3 0

0 3
OBJECTIVES
To provide knowledge on various Metrological equipments available to
measure the dimension of the components.
To provide knowledge on the Linear and Angular measurement and
equipments.
To impart knowledge on advances in metrology.
PREREQUISTIES
Must know the basic principles of measuring instruments.
Knowledge about the manufacturing process.
UNIT I
BASICS OF METROLOGY
8 Introduction to MetrologyNeedElementsWork piece-Instruments

Persons Environment their effect on Precision and Accuracy Errors

Errors in Measurements Types Control Types of standards.
UNIT II
LINEAR AND ANGULAR MEASUREMENTS
10 Linear Measuring Instruments Evolution Types Classification
Limit gauges gauge design terminology procedure concepts of
interchange ability and selective assembly Angular measuring instruments
Types Bevel protractor- clinometers- angle gauges- spirit levels- sine bar
Angle alignment telescope Autocollimator Applications.
UNIT III
FORM MEASUREMENT
9 Basic principles of geometrical features and symbols-Principles and
Methods of straightness Flatness measurement Thread measurementgear measurement-surface finish measurement-Roundness measurement
Applications.
UNIT IV
ADVANCES IN METROLOGY
10
Basic concept of lasers Advantages of lasers laser Interferometers types
DC and AC Lasers interferometer Applications Straightness Machine tool
Alignment. Basic concept of CMM Types of CMM Constructional features
Probes Accessories Software Applications Basic concepts of Machine
Vision System Element Applications.
UNIT V
MEASUREMENT OF POWER AND TEMPERATURE
8
Force-torque-power mechanical Pneumatic - Hydraulic and Electrical typeFlow measurement -Speed measurement Temperature- bimetallic stripthermocouples-Temperature sensors-electrical resistance thermometer
Reliability and Calibration Readability and Reliability.
TOTAL: 45 PERIODS

TEXT BOOKS
1. Jain R.K. Engineering Metrology, Khanna Publishers, 2005.(UNIT
I,II,III,IV,V)
2. Backwith, Marangoni, Lienhard, Mechanical Measurements, Pearson
Education, 2006.(UNIT I,II,III,IV,V)
REFERENCES
1. Charles Reginald Shotbolt, Metrology for Engineers, 5th edition,
EngageLearning EMEA,1990.(UNIT I,II,III,IV,V)
2. Holman. J.P Experimental Methods For Engineers Tata Mcgraw-Hill
Publishing Company Limited, 2010 (UNIT I,II,III)
3. KumarD. S. Mechanical Measurements and Control Engineering
Metropolitan Book Company, 1979 (UNIT I,II,III,IV)
4. Doebelin O.E, Manik. D.N Measurement System Tata McGraw Hill,
2011 (UNIT I,II,III,IV,V)
5. Gupta. I.C., Engineering Metrology, Dhanpatrai Publications, 2005.
(UNIT I,II, III, IV,V)
WEB REFERENCES
www.nptel.com
www.scribd.com
COURSE OUTCOMES
At the end of this course student should be able to
demonstrate different measurement technologies
select and use the measuring device based on Industrial Components
apply the principle of various advanced measuring instruments.
AU 206
THERMAL SYSTEMS AND HEAT
L T P
TRANSFER
C
3 1 0 4
(Use of Standard and approved Steam Table, Mollier Chart,
Compressibility Chart and Psychometric Chart permitted)
OBJECTIVES
To familiarize the students to understand the fundamentals of thermal
systems.
To apply the thermodynamic concepts into various thermal application
like Compressors and Refrigeration and Air conditioning systems
PRE REQUISITES
Engineering Thermodynamics
Chemistry

UNIT I GAS POWER CYCLES

10
Air standard cycles-Otto-Diesel-Dual-Work output, Efficiency and MEP
calculations comparison of the cycles for same compression ratio and heat
addition, same compression ratio and heat rejection, same peak pressure,
peak temperature and heat rejection, same peak pressure and heat input,
same peak pressure and work output, Brayton cycle
UNIT II RECIPROCATING AIRCOMPRESSORS & AIR CONDITIONING
10
Single acting and double acting air compressors, work required, effect of
clearance volume, volumetric efficiency, isothermal efficiency, free air
delivery, Fundamentals of air conditioning psychrometry- Air Conditioning
Systems with Controls: Temperature, Pressure and Humidity sensors,
Actuators & Safety controls. Automotive air conditioners Lay out and
components.
UNIT III CONDUCTION
10
Basic Concepts Mechanism of Heat Transfer Conduction, Convection and
Radiation General Differential equation of Heat Conduction Fourier Law of
Conduction Cartesian One Dimensional Steady State Heat Conduction
Conduction through Plane Wall and Cylinders. Conduction with Internal Heat
Generation Extended Surfaces.
UNIT IV CONVECTION
8
Basic Concepts Convective Heat Transfer Coefficients Types of Convection
Forced Convection External Flow Flow over Plates and Cylinders. Internal
Flow Laminar and Turbulent Flow Flow over Bank of tubes Free
Convection Flow over Vertical Plate.
UNIT V RADIATION
7
Basic Concepts, Laws of Radiation Stefan Boltzmann Law, Kirchoff Law
Black Body Radiation Grey body radiation Shape Factor Algebra Electrical
Analogy Radiation Shields Introduction to Gas Radiation.
TOTAL: 60 PERIODS
TEXT BOOKS
1. Rajput. R. K., Thermal Engineering S. Chand Publishers, 2000
2. Yunus A. Cengel, "Heat Transfer A Practical Approach", Tata McGraw
Hill, 2010
REFERENCES
1. Kothandaraman.C.P, Fundamentals of Heat and Mass Transfer, New
Age International, New Delhi, 1998

2. Stoecker, W.F. and Jones J. W., "Refrigeration and Air Conditioning",

McGraw Hill, New Delhi, 1986.
3. Nag, P.K., "Heat Transfer", Tata McGraw Hill, New Delhi, 2002
4. Holman, J.P., "Heat and Mass Transfer", Tata McGraw Hill, 2000
5. Jones W.P., "Air conditioning engineering", 5th
edition, Elsevier
Butterworth-Heinemann, 2001
COURSE OUTCOMES
At the end of this course student will be able to
Demonstrate the operations of different air compressors and air
conditioning systems.
Have a clear idea of application of thermodynamics and heat transfer.
The student would be able to identify the applications of these
techniques in their engineering fields.

AU 207

AUTOMOTIVE MATERIALS AND PRODUCTION

TECHNIQUES

L T P
3 0 0

OBJECTIVE
To understand the fundamentals of materials and its mechanical
behavior.
To introduce the concepts of manufacturing processes, metal casting
and surface treatment.
PRE REQUISITES
Strength of materials
Engineering Chemistry
UNIT I BEHAVIOUR OF MATERIALS
9
Elasticity-forms - Stress and strain relationship in engineering materials
Deformation mechanism - Strengthening material - Strain hardening,
alloying, iron carbon diagram. Composite materials - Definition Need
General Characteristics.
UNIT II SELECTION OF MATERIALS
9
Criteria of selecting materials for automotive components viz. cylinder block,
Cylinder head, piston, piston ring, Gudgeon pin, connecting rod, crank shaft,
crank case, cam, cam shaft, engine valve, gear wheel, clutch plate, axle,
bearings, chassis, spring, body panel - radiator, brake lining etc. Application

C
3

of non-metallic materials such as composite, ceramic and polymers in

automobile.
UNIT III CASTING FOR AUTOMOTIVE ENGINE COMPONENTS
8
Sand casting of cylinder block and liners Centrifugal casting of flywheel,
piston rings,bearing bushes, and liners, permanent mould casting of piston,
pressure die casting of carburetor and other small auto parts.
UNIT IV MACHINING OF AUTOMOTIVE ENGINE COMPONENTS
9
Machining of connecting rods crank shafts cam shafts pistons piston
pins piston rings- valves front and rear axle housings fly wheel Honing
of cylinder bores Copy turning and profile grinding machines Materials
and properties.
UNIT V HEAT TREATMENT AND SURFACE TREATMENT
10
Heat treatment of steel - Annealing - Types, normalizing, Types, hardening
and tempering with specific relevance to automotive components, surface
hardening techniques, Induction, flame and chemical hardening, coating of
wear and corrosion resistance, Electroplating. Phosphating, Anodizing, hot
dipping, thermal spraying, hard facing and thin film coatings.
TOTAL: 45 PERIODS
TEXT BOOKS
1. Khanna.O.P., " Material Science and Metallurgy ", Dhanapal Rai & Sons,
1992.
2. Heldt,P.M., High Speed Combustion Engines, Oxford Publishing Co., New
York,1990.
REFERENCES
1. Kapoor, " Material Science and Processes ", New India Publishing House,
1987.
2. Dieter.G.E., Mechanical Metallurgy, McGraw Hill, New York, 1972.
3. Avner.S.H., Introduction to physical metallurgy, MaGraw Hill, New York.,
1982.
4. Raghavan.V., Physical Metallurgy, Principle and Practice, Prentice Hall,
1995.
5. Avner S.H". Introduction to Physical Metallurgy" McGraw-Hill, New York,
1982.
6. Haslehurst,S.E., Manufacturing Technology, ELBS, London, 1990.
7. Upton, Pressure Die Casting, Pergamon Press, 1985.

COURSE OUTCOMES
At the end of this course student will be able to
Select the materials for the different automotive applications.
Manufacture the different automobile components.

GE202
SKILLS

AU
208

CAREER DEVELOPMENT PROGRAMME II SOFT

T P C
(Common to all branches)
1 2
VIDE Aeronautical Engineering
THERMAL SYSTEMS AND HEAT TRANSFER
L T P
LABORATORY
C
0 0 3
2

OBJECTIVE
To expose the students to the testing of different materials under the
action of various forces and determination of their characteristics
experimentally.
To study the valve timing-V diagram and performance of IC Engines.
To study the heat transfer phenomena predict the relevant coefficient
using implementation
LIST OF EXPERIMENTS
1. Valve Timing and Port Timing diagrams.
2. Performance Test and heat balance test on 4 stroke Diesel Engine.
3. Morse Test on Multi-cylinder Petrol Engine.
4. Retardation Test on a Diesel Engine.
5. Determination of Flash Point and Fire Point of various fuels / lubricants.
6. Thermal conductivity measurement using guarded plate apparatus.
7. Determination of heat transfer coefficient under forced and free
convection.
8. Performance test on a reciprocating air compressor.
9. Heat transfer from pin-fin apparatus (natural & forced convection
modes)
10.
Determination of Stefan Boltzmann constant.
COURSE OUTCOME
At the end of this course the student will be able to

Knowledge about the valve timing-V diagram and performance of IC

Engines.
Knowledge about the heat transfer phenomena predict the relevant
coefficient using implementation
Demonstrate the fundamentals of heat and predict the coefficient used
in that transfer application.

AU 209

MANUFACTURING TECHNOLOGY
LABORATORY

L
P

C
0
2

OBJECTIVES
Demonstration and study of the various machines. The Main emphasis
will be on a complete understanding of the machine capabilities and
processes.

 Understand the foundry technology.

LIST OF EXPERIMENTS
LATHE PRACTICE
1. Prepare the component using the following operations- Facing, Turning,
Step turning, Taper turning and Knurling.
2. Prepare the component using the following operations- Facing, Turning
and Thread cutting (Single start only)
DRILLING PRACTICE
3. Prepare the component using the following operations- Drilling, Tapping
and Reaming.
MILLING
4. Prepare the component using the Surface Milling operations
5. Prepare the component using the Gear Cutting operations
PLANNING / SHAPING
6. Prepare the component using Planer or Shaper
a. Key way cutting
b. Dove tail machining.
FOUNDRY
7. Prepare the mould using the following patterns:
a. Single piece pattern
b. Split pattern
c. Pattern with self core
d. Pattern with core box
COURSE OUTCOMES
At the end of this course the student will be able to
Use different machine tools to manufacturing gears.

Use different machine tools for finishing the components.

Prepare the different types of mould.

AU 210

FLUID MECHANICS AND

DYNAMICS LABORATORY

T
0

P
0

C
3

2
OBJECTIVE
Upon Completion of this subject, the students can able to have hands
on experience in flow measurements using different devices and also

perform calculation related to losses in pipes and also perform

characteristic study of pumps.
To supplement the principles learnt in kinematics and Dynamics of
Machinery.
To understand how certain measuring devices are used for dynamic
testing.
LIST OF EXPERIMENTS
a) Fluid Mechanics Laboratory
1. Determination of the Coefficient of discharge of given Orifice meter.
2. Determination of the Coefficient of discharge of given Venturi
meter.
3. Performance studies of centrifugal pump/ submergible pump
4. Determination of friction factor for a given set of pipes.
5. Performance studies of reciprocating pump.
6. Performance studies of Gear pump.
b) Dynamics laboratory
1. Study of gyroscopic effect and couple.
2. Governor - Determination of range sensitivity, effort etc., for Watts,
Porter, Proell, and Hartnell Governors.
3. Cams Cam profile drawing, Motion curves and study of jump
phenomenon
4. Vibration of Equivalent Spring mass system undamped and
damped vibration.
5. Whirling of shafts Determination of critical speeds of shafts with
concentrated loads.
6. a) Balancing of rotating masses b) Balancing of reciprocating
masses.
COURSE OUTCOMES
At the end of this course the student will be able to
Getting Knowledge about flow measurements using different devices
and also perform calculation related to losses in pipes
Know about the perform characteristic of pumps.
Understand how certain measuring devices are used for dynamic
testing.