Exam

1.
For the purpose of comparison, the steam generating capacity of a

boiler is generally expressed in terms of
equivalent evaporation
kg/hr
steam pressure
thermal efficiency
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2. One of the following methods is adopted for governing of steam
turbines in a power plant
hit and miss governing
blow off in boiler
throttle governing
speed control
3. An aircraft gas turbine operates on
Sterling cycle
Bryton cycle
Rankine cycle
Otto cycle
4. The output of a gas turbine is 300 KW and its efficiency is 20
percent, the heat supplied is
150 KW
6000 KW
600 KW
15 KW
5. Which of the following is not used as a refrigerant ?
carbon monoxide
amonia
sulphur dioxide
carbon dioxide
6. A refigerant used in the domestic refrigerator is
Sulphur dioxide
air
methane
freon
7. In Industry of the developed nations the type of production most
often occurring is
Mass production
Batch production
Single lot production
Create lot production
8. Quick return motion is used in a
lathe
drilling
shaper
grinder
9. Draft on a pattern is provided for
facilitating pattern making
easy lifting of the casting
facilitating withdrawal of the pattern from the mould
providing for strinkage of the casting
10. Which of the following operations cannot be performed on a
lathe
facing
drilling
thread cutting
slotting
11. The pump with a low initial cost and low maintenance cost is
gear pump
bucket pump
double acting piston pump
centrifugal pump
12. Mandrels are used to hold
cutting tools
hollow work pieces
face plate
drill bits
13. The operation of enlarging of a hole is called
drilling
reaming
boring
counter sinking
14. In upcut milling the work piece is fed
at angle of 60 deg to the cutter
against the rotating cutter
at the right angle to the cutter
in the direction of the cutter
15. Sprue is the passing provided for the
outflow
smooth flow
inflow
solidification of the molten material
16. Feed in a lathe is expressed in
mm per revolution
mm per degree
mm
rpm
17. Rapping allowance is provided on a pattern to take care of
shrinkage
distortion
machining
easy withdrawl
18. Upsetting is the term used in one of the following operations
casting
turning
drilling
forging
19. Reducing flame is obtained in oxyactetylane welding with
excess oxygen
equal parts of both gases
excess of acetylene
reduced acetylene
20. Brasses and bronzes are welded using
neutral flame
oxidizing flames
carburising flame
reducing flame
21. One of the materials used for making surface plate is
granite
brass
stainless steel
wood
22. In a process chart the inverted triangle symbol indicates
an operation
inspection
storage
transport
23. One of the following function is not performed by coating on the
welding electrodes
increase the cooling rate
provide protective atmosphere
refuce oxidation
stabilize the arc
24. Feeler gauges are used for measuring the
thickness of plates
clearances between mating parts

pitch of screw threads
radius of curvature
25. A micrometer screw has pitch of 0.5 mm and the themble has 100
equal divisions marked on it, the least count of the instrument in mm
is
0.05
0.5
0.025
0.005
26. One of the following objectives is not achieved by the process of
annealing
to relieve internal stress
to refine grain structure
to increase the yield point
to soften the metal
27. In oxacetylane welding, acetylene is produced using
Ca (OH)2 and CO2
Ca C2 and H2O
CaCO3 and H2O
CH4 and H2SO4
28. A product layout is generally suggested for
continuous type of production
jobbing work
batch production
efficient machine utilisation
29. The objective of time study is to determine the time taken by
a new worker
a trainee
a very good worker
efficient machine utilization
30. The break even point is that volume of production where

no profit exists
maximum profits are obtained
fixed costs are less
minimum losses occur
31. The melting point of the filler material in brazing should be
above
420 deg C
600 deg C
800 deg C
1000 deg C
1. Work done in a free expansion process is
Zero
Minimum
Maximum
P1 V1 - P2 V2/(n-1)
2. A system absorbs 100 k J of heat and the increase in its internal
energy is 100 kJ; the work done is
200kJ
0kJ
-200kJ
100kJ
3. The specific heats of the gas at constant pressure and constant
volume are respectively 1.0 kJ/kg K and 0.72 kJ/kg K; the value of R
for the gas is
0.272 kJ/kg K
1.71 kJ/kg K
29 Nm/kg K
290 Nm/kg K
4. he compression ratio for a petrol engine generally lies between
6 and 10
14 and 22
2 and 8
10 and 14
5. The SFC of an engine is 0.25 kg/kW hr. when the fuel used has a
calorific value of 36000 kJ/kg. the thermal efficiency of the engine
is
50%
25%
40%
27%
6. When steam condenses and becomes water at the same
temperature, the specific heat for the process in kJ/kg k is
infinity
0.5
1.0
0.25
7. In vapour absorption refrigeration machine fluids used are
freon and lithium bromide
water and ammonia
brine and sulphur dioxide
air and water
8. In a carnot engine with an efficiency of 40%, the heat rejected to
the sink at 27 C is 60 kJ, then the heat supplied in kJ to the engine by
the sources is
24
56
100
50
9. In a simple spur gear train, gears with 24, 48, 32, 72 and 96 teeth
are in sequence. The gear with 24 teeth runs at 900 rpm. The speed in
rpm of gear with 72 teeth is
450
225
2700
300

10. a governer in an Ic engine controls the
mean speed variation
cyclic speed variation
load fluctuations
exhaust gas temperature
11. For a spring controlled governer the relation F = ar+b (F is the
controlling force, r is the radius of rotation a and b are constants),
indicates that the governer is
unstable
stable
insochronous
satisfactory
12. 1.25 kg of hydrogen are burnt with stiochiometric air, the mass of
air in kg required is (choose the nearest value)
10.0
21.6
43.5
48.6
13. A low wet bulb temperature indicates
cool air
cool air with high specific humidity
cool air with high enthalpy
cool air with low specific humidity
14. The moisture in air will condense at
wet bulb temperature
low point temperature
saturaion temperature
dry bulb temperature
15. Air refrigeration cycle works on the
Brayton cycle
Bell Coleman cycle
Carnot cycle
Sterling cycle
16. A feather key is on one the following types
sunk
tapered
parallel
tangent
17. A cotter joint is generally used to transmit
torque
shear forces
tensile forces
bending forces
18. The screw thread commonly used for transmission of motion is one
of the following types of threads
acme
vee
knuckle
British Association
19. In a flange coupling, the flange bolts are designed for
fatigue
shear forces
compression
tensile forces
20. In power transmission using open belts or horizontal shafts it is
preferable to have the slack side of the belt on the top because
the belt length is smaller
the slip is more
the angle of contact is more
it is safe
21. Centrifugal tension in belts results in
increased power transmission
reduced power transmission

increased belt velocity
same power transmission
22. One of the following materials is comonly used for bearings
steel
gun metal
zinc
aluminium
23. Babbitt metal is an alloy of
tin, copper, antimony and lead
copper, zinc and tin
iron and tungsten
tin, copper, lead and phosphorous
24. A mass of 40 kg is about to slide down when placed on a plane
inclined at 30 degree to horizontal. The coefficient of friction between
the plane and the mass is
3/2
2/3
1/3
4/3
25. Two forces of magnitude 30 N and 40 N act at right angles at a
point, the magnitude of the resultant force is
50N
10N
70N
35N
26. A simply supported beam has a uniformly distributed load on it, the
bending moment diagram is
triangle
parabola
semicircle
rectangle

27. A 3m long simply supported beam has a load of 60 N acting at a
distance of 1m from the left hand support, the shear force at a distance
1m from the right hand support is
60 N
40 N
20Nm
20 N
28. A box of 10 kg mass is being pulled to the left by a force of 10 N
and to the right by a force of 15 N, both forces acting parallel to each
other. The acceleration of the box in m/s^2 is
2.0
1.5
0.5
zero
29. An object moves on a horizontal plane at a velocity of 1 m/sec. If
no external force acts ont the object, its velocity after 5 sec, is
25 m/s
5 m/s
1 m/s
125 m/s
30. A square block wieghtining 30N rests on the ground, the coefficient
of friction between the block and the ground is 0.6. The force required
to pull the block horizontally is
30 N
50 n
15 N
18 N
31. A military organisation is known as
Line organisation
Line and staff organisation
Functional organisation
Staff organisation
1. The purpose of chaplets is to
Ensure directional solidification

Provide efficient venting
Functions as lower and upper parts of the moulding box
support the cores
2. The main constituent moulding sand is
Carbon
Graphite
Clay
Silicon
3. Shrinkage allowance is made by
Adding to external and internal dimensions
Subtracting from external and adding to internal dimensions
Subtracting from external and internal dimensions
Adding to external and subtracting from internal dimension
4. A large intricate heavy casting weighing two tons is to be cast. The
most appropriate moulding process would be
Machine moulding
Pit moulding
Cement moulding
Ceramic moulding
5. A force of 250 N acts for 0.5 sec on a body of mass 20 kg. which is
initially at rest. The velocity attained by the body in m/sec is
6.25
5.25
52.5
62.5
6. The potential energy of body of mass one kg placed at a height of
one metre is
9800 J
980 J
9.8 J
98 J
7. The unit of energy is S.I. system is
Newton
Pascal
Joule
Watt
8. A 98N force is sufficient to pull a 100 kg block on horizontal table at
a uniforce speed. If g=9.8 m/s^2, the coefficient of friction is
0.98
0.1
0.01
0.098
9. In a lifting machine, a load of 240 N is being raised and the velocity
ratio is 20. If the efficiency of the machine is 40%, the effort is equal
to
20N
25N
30N
35N
10. Two masses of 10 gm and 4 gm are moving with equal kinetic
energy. The ratio of their linear momentum is
1:2
3:1
4:1
1:16
11. Centrifugal tension in belts
Reduce power transmission
Increase power transmission
Does not effect power transmission
The effect is not definite
12. In V-belts the contact between the pulley and the belt is at the
Bottom only
Both side and bottom
Top and bottom
Sides only
13. At half load the steam, consumption in the throttle governed
engine is 'S1' and in a cut off governed engine it is 'S2' under similar
condition
S2>S1
S2=S1
S2=S1/4
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14. For gas turbines, the compressors used are
Reciprocating type
Centrifugal type
Axial flow type
Sliding value type
15. In vapour compression refrigeration system, compressor is used
because
It increases cooling effect of cycle
It makes possible, to remove heat from refrigerant at atmospheric
pressure
It increases the coefficient of performance of the system
It removes thermal properties of refrigerant
16. In a mechanical refrigeration system, the highest temperature of
refrigerant occurs,
Between condenser and evaporater
In evaporator
Before expansion value
Between compressor and condenser
17. A sine bar cannot be used without
Angle gauge
Vernier calliper
Slip gauge
Micrometer
18. Which one of the following is not part of combination set?
Try square
Scale
Bevel Protractor
Dial guage
19. For machining the flange of a 90 elbow on a lathe, the following
holding device is used.
Lathe dog
Catch plate
Angle plate
Face plate
20. The purpose of tumbler gears in lathe is to
Cut gears
Cut threads
Reduce spindle speeds
Give desired direction of movement to the lathe carriage
21. Permeability, in relation to moulding sands, is high for
coarse grains
fine grains
round grains
medium grains
22. In a typical lathe machining, discontinuous chips are formed when
machining
carbon steel
copper
steel at high speed
mild steel
23. Gnatt chart is used for
efficient machine utilisation
production scheduling
manpower utilisation
routing
24. Pipes subjected to high pressures are generally made by
slush casting
pressure casting
extrusion
centrifugal casting
25. Cobalt is added to high speed steel (H.S.S.) to
increase ductility
increase wear resistance
increases hot hardness
increase fatigue
26. During cold working, metals are worked
below their recrystalization temperature
below room temperature
below their melting point
below 200 degree celcius
27. Cores are used in a mould to make it
symmetrical
hollow
strong
smooth
28. Angle plate is used for
cutting tapers in a lathe
cutting angles in a shaper
cutting gear in a milling
fixing job to cut angles is a grinder
29. A vent wire is used in
Foundry
Cold forging
Hot forging
Fitting
30. The purpose of using flux in soldering is to
Increase fluidity of solder material
Fill up gaps in bad joint
Prevent oxide formation
Lower the melting temperature of the solder
31. Cope in foundry practice refers to
Bottom half of moulding box
Top half of moulding box
Middle portion of the moulding box
Coating on the mould face
1. When small castings are to be produced in large numbers, the type
of pattern generally used will be
match plate pattern
sweep pattern
solid pattern
split pattern
2. Cylindrical bores are measured using
plug gauges
cylindrical gauges
master gauges
universal
3. The operation of finishing a drilled hole to the correct size is
known
reaming
counter sinking
counter boring
spot facing
4. One of the most important techniques of establishing the standard
time of doing a job is through
method study
time study
job evaluation
merit rating
5. Hardened gears are finished by
milling
gear grindling
gear shaping
gear shaving
6. The tool life is affected to the maximum extent by
the cutting speed
the feed
the depth of cut
the size of the tool
7. The centrifugal tension in belts
increase power transmission
decrease power transmission
doubles the power transmission
does not affect the power transmission in any way
8. A process in which no heat is supplied or rejected and entropy is
constant is known as
adiabatic process
isentroic process
polytropic process
isothermal process
9. Critical pressure ratio for a convergent nozzle is
the ratio of the pressures at the outlet and inlet of nozzle
the ratio of the pressures at the outlet of nozzle
the ratio of the pressures at outlet and inlet of nozzle when the
mass flow is a maximum

10. A belt can transmit maximum power when the total tension of the
drive is
equal to the centrifugal tension
twice the centrifugal tension
three times the centrifugal tension
four times the centrifugal tension
11. Curtis turbine is a
pressure-compounded turbine
velocity-compounded turbine
pressure-velocity compounded turbine
reaction turbine
12. Newton is a unit of
Mass
Momentum
Force
Energy
13. Air fule ratio in a jet engine is
10:1
40:1
60:1
90:1
14. Which one of the following is spring loaded type
Watt governor
Hartnel governor
Porter governor
Propel governor
15. The part which provides simple harmonic to the D-slide valce of a
steam engine is called
eccentric rod
valve rod
piston rod
fly wheel
16. The refrigerant used in vapour absorption refrigeration
Freon-12
ammonia
CO2
Aqua-ammonia
17. The compression ratio of a petrol engine is approximately
3:1
7:1
18:1
25:1
18. The dimensional formula MLT^2 represents
velocity
acceleration
momentum
force
19. The function of a carburettor is to supply
air and diesel
air only
air and petrol
petrol
20. For cooling the pistons of diesel engine common fluid used is
air
water
fuel oil
lubricating oil
21. To produce a spark across the gap of a spark plug, the voltage used
is
1000 to 2000 volts
2000 to 4000 volts
4000 to 6000 volts

6000 to 10000 volts
22. For the steam which is initially saturated andflowing through a
nozzle, the ratio of pressures at exit and inlet for maximum discharge
is equal to
0.545
0.582
0.5
0.6
23. A stone of mass 1 kg tied to a string of 1 metre long is rotated in a
horizontal circle at a constant angular speed of 5 rad/sec, then the
tension in the string will be
5N
10N
15N
25N
24. A lift descends with an acceleration of 0.5 metres/sec^2 from the
top floor of a multistoried building. The time required to travel a
distance of 25 metres will be
5 sec
8 sec
10 sec
12 sec
25. The coefficient of Performance for a refrigerator will be
0.001
0.10
1.00
above 1.0
26. If the acceleration due to gravity is doubled at any place, the
weight of the body will be
half
double
same
2g times
27. The internal energy of a gas is a
function of pressure only
function of volume only
function of temperature only
function of pressure and volume
28. The unit of power is SI unit is
Joule
Watt
Erg
kg-m
29. In a flow through nozzle, the steam undergoes
constant pressure process
constant volume process
adiabatic process
isothermal process
30. Welding defect called Arc blow occurs in
Arc welding using AC current
Arc welding using DC current
Gas Welding
MIG welding
31. Draft on a pattern is provided for
facilitating pattern making
easy lifting of the casting
facilitating withdrawal of the pattern from the mould
providing for strinkage of the casting
1. Direct expense includes
factory expenses
selling costs
material costs
administrative expenses

2. Select the proper sequence of the activities given: (i) Dispatching
(ii) Routing (iii) Schedules
(i), (ii), (iii)
(iii), (ii), (i)
(i), (iii), (ii)
(iii), (i), (ii)
3. Cast iron contains one of the following % of carbon
0.3 to 0.6 %
0.05 to 0.3 %
0.6 to 1.3 %
2 to 4 %
4. Rack and pinion arrangement is used for
linear motion of rotary motion
rotary motion to rotary motion
linear to linear motion
rotary to linear motion
5. Tungsten is HSS imparts
corrosion resistance
red hardness
ductility
shock resistance
6. An error of 5% occurred ducing the measurement of the dia of a
cylindrical part. The likely error in the calculated weight of the part
is
10 %
5%
1%
7.5 %
7. The operation chart indicates
method of assembly
sequence of operation
times for each operation

layout of machines
8. Standard data used in work study is a
table of time required for various jobs
catalogue of material properties
table of cost of components
catalogue of elemental time standard
9. Two stroke IC engines are commonly used in 2 wheelers because
the
power to weight ratio is high
thermal efficiency is high
lube oil consumption is less
cnoise is less
10. High carbon steel has a carbon content of
1 to 3 %
0.5 to 1 %
0.8 to 2 %
2 to 4 %
11. The equipment used for transporting material horizontally as well
as vertically which saves labour cost is
trucks
car dumper
trailers
conveyors
12. For large power production, it is economical to set up
diesel plants
steam power plants
gas turbines
hydro-electric plants
13. During tensile testing on a specimen cup and cone formation is
observed with
cast iron
cast steel
mild steel
glass
14. When water at atmospheric pressure is heated from 40 deg to 80
deg, the heat absorbed is
sensible heat
latent heat
super heat
specific heat
15. For comfort air conditioning the conditions maintained are
15 deg dbt to 20 deg Wbt
25 deg dbt to 60 % RH
40 deg dbt and 40 deg Wbt
25 deg dbt and 80 % RH
16. For transmitting power without slip one of the following drives is
used
belt drives
rope drives
cone pulleys
chain drives
17. For chain drives the small sprockets should have a minimum
number of teeth of
17
25
27
31
18. The angular speed of watt governor, when its height is 98 mm is
equal to
10 rad/s
9.8 rad/s
98 rad/s
5 rad/s
19. The area under pressure volume curve of any thermodynamic
process represents
heat rejected only
heat absorbed only
heat absorbed and rejected
work done
20. First law of the thermodynamics deals with conversation of
mass
heat
momentum
energy
21. The number of valves in a two stroke engine is
0
1
2
4
22. A perfect gas at 27 C is heated at constant pressure as to trible its
volume the temperature of the gas will be
81 deg C
270 deg C
627 deg C
900 deg C
23. In a pertrol engine the theoretical ratio of air to fuel is
approximately
3:1
5:1
15:1
30:1
24. Chunk used on turret lathe is
Four jaw self centering chunk
Collect chunk
Three jaw independent chunk
Magnetic chunk
25. Bore and stroke of a double acting steam engine cylinder are 30
cms and 50 cms respectively. If the IHP on crank end is 1% less than
IHP on cover end, the diameter of piston rod is
1 cm
2 cm
3 cm
2.5 cm
26. Kerosene is used as coolant, while machining
mild steel
cast iron
stainless steel
aluminium
27. ABC analysis deals with
Analysis of process chart
Flow of material
Ordering schedule of job
Controlling inventory costs
28. The basic tool of work study is
process chart
planning chart
bar chart
stop watch
29. Routing prescribes
The flow of materials in the point
Proper utilization of man power
Proper utilization of machines
Inspection of final product
30. Bin cards are used in
Machine loading
Fixing targets
Quality control
Stores
31. Quick return motion is used in a
lathe
drilling machine
shaper
grinder
1. The bed of a machine tool is normally made of
C.I.
Medium Carbon steel
Alloy steel
Mild steel
2. For transmitting power between two shafts which are at right angles
but non-intersecting, the gearing used is
worm and worm wheel
spur gearing
helical gearing
beve; gearing
3. In a lifting machine, a load of 50 KN is moved by a distance of 10 KN
which moves through a distance of 1 m, the efficincy of the machine
is
20%
50%
10%
40%
4. The spindles of bench vices are usually provided with
Buttress threads
square threads
acme threads
V-threads

5. Complementary shear stresses equal to 200 KN/m^2 are acting on
the side of a square 1m*1m, the stress on the diagonal is
200 KN/m^2 shear
200/2 KN/m^2, tensile
200 KN/m^2, tensile
200/2 KN/m^2, shear
6. First law of thermodynamics involves the concept of
absolute temperature
entropy
work done
internal energy
7. The kinetic energy of a body of a mass 2kg, when it falls in air from
rest through a height of 5 m is
98.1 J
9.8 Nm
10 n
20 j
8. Indicated thermal efficiency of an engine is
Brake power/Indicated power
Indicated power/Mechanical efficiency
Brake thermal efficiency/Mechanical efficiency
Brake power/Mechanical efficiency
9. The approximate air fuel ratio in a diesel engine under rated
conditions is
12 to 1
20 to 1
15 to 11
80 to 1
10. A 4 cylinder 4 stroke diesel engine has 3000 power strokes per
minute; its speed in RPM is
3000
6000
750
1500
11. One of the following type of pumps is used in a diesel engine
jet pump
reciprocating pump
gear pump
axial flow pump
12. In a six cylinder 4 stroke petrol engine running at 2000 RPM, the
cam shaft runs at
1000 RPM
2000 RPM
6000 RPM
500 RPM
13. The inlet valve in a 4 stroke IC engine opens
after TDC
before BDC
before TDC
after BDC
14. The gudgeion pin connects the
connecting rod and the crank
piston and crank
crank and connecting rod
piston and the connecting rod
15. The cost of lubricating oils in a machine shop may be classified
as
direct material cost
prime cost
factory overhead cost
administrative overhead cost
16. The thermo dynamic cycle used in a petrol engine is the
constant pressure cycle

Carnot cycle
Rankine cycle
constant volume cycle
17. A 4 stroke 2 cylinder deisel engine has an IMEP of 4 bar and a
mechanical efficiency of 80 per cent, the brake mean effective pressure
is
3.2 bar
5.0 bar
6.4 bar
2.5 bar
18. In an inpulse turbine the velocity of steam remains constant in
the
nozzles
moving blades
fixed blades
casing
19. Parson's turbine is an example of a
impulse turbine
reaction turbine
radial flow turbine
water turbine
20. An example of a water tube boiler is a
Locomotive boiler
Lancashire boiler
Babcock-Wilcox boiler
Cochran boiler
21. Which one of the following is a boiler mounting?
fusible plug
super heater
economiser
chimney
22. In our state a super thermal power station is located at
Hyderabad
Vijayawada
Nellore
Ramagundam
23. Super heated steam at 20 bar enters a nozzle, for maximum
discharge the throat pressure should be
16 bar
10.92 bar
10 bar
11.6 bar
24. For the purpose of comparison, the steam generating capacity of a
boiler is generally expressed in terms of
equivalent evaporation
kg/hr
steam pressure
thermal efficiency
25. One of the following methods is adopted for governing of steam
turbines in a power plant
hit and miss governing
blow off in boiler
throtle governing
speed control
26. An aircraft gas turbine operates on
Sterling cycle
Bryton cycle
Rankine cycle
Otto cycle
27. The output of a gas turbine is 3000 KW and its efficiency is 20
percent, the heat supplied is
150 KW
6000 KW
600 MW
15 MW
28. Which one of the following is not used as a refrigerant?
carbon monoxide
ammonia
sulphur dioxide
carbon dioxide
29. The refrigerant used in the domestic refrigerator is
sulphur dioxide
air
methane
Freon
30. In industry of developed nations the type of production most often
occuring is
Mass production
Batch production
Single lot production
Create lot production
31. The operation which can not be performed on a lathe machine is
facing
drilling
thread cutting
slottin

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1.

For the purpose of comparison, the steam generating capacity of a

clearances between mating parts

30. The break even point is that volume of production where

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reduced power transmission

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Ensure directional solidification

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4000 to 6000 volts

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times for each operation

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constant pressure cycle

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