Professional Documents
Culture Documents
Overview
Pushing
the Limits
Mechanical,
Scale
PC-2040T
Features
Performance
Comparison with other technology
Advantages & Benefit
Its
BIG !!!!
systems
Surface,
Regulated
to zero discharge
systems
1.2
25 cycles of concentration
Maximizing
utilization!
How
How
Tech
Risks
Pushing
the Limit
TOC
SHE
Treatment
Program
Potential
Risks
System
Survey
Monitoring
& Control
Lowest
TOC
1. System Survey
2. MakeUp Analysis
Optimizer
Configure
Direct Connect
Cross Over Cable
ISP
Wireless
Modem
Dial Up
3D Web
Dial Up
Download
Excel
Vantage
PSR
Import
3D Data Log
Service Report
Exciter &
Stator Coolers
Cooling Source
Condenser
3-5% of
main flow
Circulating Water
Booster Pumps
Circulating
Water
Pumps
Lube Oil
Coolers
Boiler Feed
Pump
Turbine
Condenser
Bearing
Cooling
Water
Coolers
Type
Cross Flow
Counter Flow
Fill
Type
Splash bar
High efficiency
Structure:
Flow
Temp
Main Condenser
2.0-2.7 m/s
Continuous
50 C
skin temp
BFP Turbine
Condenser
(if present)
2.0-2.7 m/s
Continuous
50 C
skin temp
0.15-2.0 m/s
Throttled
65 C
skin temp
0.15-2.0 m/s
Throttled
40-65 C
skin temp
Exciter Cooling
0.3-2.0 m/s
Throttled
50-65 C
skin temp
Bearing /Auxiliary/
Service HX
1-2.7 m/s
Throttled
20 43 C
skin temp
Combustion Turbine
Cooling
(0.3-2.0 m/s)
Throttled
>65 C
skin temp
H2 /Air Coolers
(Rotor & Stator)
Surface Condenser
Water-side velocity
: 1.5-2.4 m/s
Vacuum
: 4-10 kPaa
U Value
: 3-5 kW/m2 0C
15
16
Plant Shutdown
Relatively low
temperatures and heat
flux.
Survey: Metallurgy
Copper alloys
- May prohibit or limit use of ammonia for
condensate corrosion control
- Especially for admiralty tubes
Titanium
- Extremely brittle with very thin walls
- Leaks common (especially during initial
commissioning and startup)
- ANY mechanical impingement can cause leaks
Stainless Steel
- Subject to chloride stress corrosion
- Must ensure cooling water chloride level
remains within limits
- Under-deposit corrosion, MIC issues
Ammonia
Grooving
Under Deposit
Corrosion / MIC
Pitting / MIC
Value
50
18
0,02
0
100
15
0,1
0
35
19
0,1
0
300
0
0,1
2
Variability is important !
Units
ppm Ca as CaCO3
ppm Mg as CaCO3
ppm Mn
ppm NH3
ppm as CaCO3
ppm SiO2
ppm Al
ppm F
ppm Cl
ppm SO4
ppm PO4
ppm Cu
uS/cm
ppm Zinc as Zn
ppm as Fe
NTU
CaCO3 Scale
CaSO4 Scale
Silica Scale
Microbio Fouling
Ca3PO4 Scale
Copper Corrosion
24
Non PO4
Corrosion
Inhibitor
Silica
Inhibitor
High
Stress
Polymer
(HSP)
High
Resistant
Azoles
25
Good Doctor
Good Doctor
Good Doctor?
to learn
about a
problem!
26
Is The Best
Water Doctor
1. System Survey
2. MakeUp Analysis
Optimizer
Configure
Direct Connect
Cross Over Cable
ISP
Wireless
Modem
Dial Up
3D Web
Dial Up
Download
Excel
Vantage
PSR
Import
3D Data Log
Service Report
29
30
Vary Temperature
HX
Temperature
& Velocity
Make Up
Water
Chemistry
Vary Cycle
System
Design
Optimizer
Vary pH
Vary Treatment
Contaminants
System
Metallurgy
31
3DT
Simulation
& Program Design
3DTOptimizer
Optimizer
for Diagnostic
Technical Risks
32
Non PO4
Corrosion
Inhibitor
Silica
Inhibitor
High
Stress
Polymer
(HSP)
High
Resistant
Azoles
1. System Survey
2. MakeUp Analysis
Optimizer
Configure
Direct Connect
Cross Over Cable
ISP
Wireless
Modem
Dial Up
3D Web
Dial Up
Download
Excel
Vantage
PSR
Import
3D Data Log
Service Report
35
Automation control of
Corrosion inhibitor TRASAR
Scale inhibitor- Tagged Polymer
Biocide Bio reporter & ORP
On line measurement:
Conductivity
pH
ORP
Corrosion rate
37
Date
10/26/03
10/21/03
10/16/03
10/11/03
10/6/03
10/1/03
9/26/03
9/21/03
9/16/03
9/11/03
9/6/03
9/1/03
8/27/03
8/22/03
8/17/03
8/12/03
8/7/03
8/2/03
7/28/03
7/23/03
7/18/03
7/13/03
7/8/03
7/3/03
6/28/03
6/23/03
6/18/03
6/13/03
6/8/03
6/3/03
5/29/03
5/24/03
5/19/03
5/14/03
5/9/03
5/4/03
4/29/03
4/24/03
4/19/03
4/14/03
4/9/03
4/4/03
3/30/03
3/25/03
3/20/03
mpy
3.0
2.5
2.0
1.5
1.0
0.5
0.0
39
Waste Money
41
1. System Survey
2. MakeUp Analysis
Optimizer
Configure
Direct Connect
Cross Over Cable
ISP
Wireless
Modem
Dial Up
3D Web
Dial Up
Download
Excel
Vantage
PSR
Import
3D Data Log
Service Report
Nalco 360 TM
Nalco 360 Service provides
peace of mind that your water
system is being monitored by
a team of Nalco Experts, 24 hours
a day, 7 days a week.
Nalco 360 TM
Nalco 360
Expert Center
3D TRASAR
controller
Web
connection
Performance
reviews
Immediate alarm
response
Nalco Sales
Engineer
Automated Reporting
47
How
How
Technology
Best
Water Doctor !
Is The Best
Water Doctor
Efficiency
Enhance
Meet
Reliability
A Peace of Mind