Professional Documents
Culture Documents
BARON
HERVE
BARON
Dear colleague,
I am glad to share with your this educative material on the
Engineering of Oil & Gas facilities.
I developed it for classroom training sessions which I have been
conducting since 2009.
This material will give you an overview of the work and deliverables of
the different engineering disciplines.
I also thrived to produce workflow visuals to help understand the
work sequence of each discipline and how they interface.
I wish you an enjoyable journey within Engineering
HERVE
BARON
HERVE
BARON
Lets see
HERVE
BARON
Comments?
HERVE
BARON
Comments?
HERVE
BARON
Comments?
HERVE
BARON
Comments?
HERVE
BARON
Comments?
HERVE
BARON
Comments?
HERVE
BARON
Site visits?
You, me
HERVE
BARON
HERVE
BARON
Training Objectives
To give a detailed knowledge of what
engineering of oil and gas facilities consist of
To describe the activities and show a sample
deliverable in the various disciplines
To explain the challenges
Scope
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
Design
BARON
Installation
Procurement
Manufacturing
Construction
& erection
Inspection &
tests
Shipping
Hand-over
HERVE
BARON
Home office (Paris)
Project management
Detail Engineering (part)
Procurement
Shipyard (Korea)
Hull Engineering &
Fabrication
Fabrication yard
(Nigeria):
Fabrication (part)
Offshore (Nigeria):
Installation, commissioning,
start-up
HERVE
BARON
Project
Engineering
Procurement
Construction
HERVE
BARON
HERVE
BARON
Project
Instrumentation
& Control
Layout
& Piping
Process
Engineering
Procurement
Construction
Electrical
Equipment
Civil
Safety
HERVE
BARON
Discipline code
A
Civil engineering
Electrical
Mechanical
Safety
Processes
Steel Structures
Materials Welding
Document
number
Document title
48104
48102
48134
50100
Instrument index
50003
50960
50110
62059
62020
Installation drawings
62070
Detail drawings
60100
Diagrams
62250
60000
Isometrics
62351
Calculation notes
60001
Specifications
60103
Data sheets
60200
Requisitions
Document code
HERVE
BARON
Diagram
Key plan
Drawing
HERVE
BARON
Drawings common
sizes & scales
A0 = 840x1188
A1 = 594x840
A2 = 420x594
A4 =
210x
297
A3 =
297x
420
Scale
1m =
1/1000
1 mm
1/500
2 mm
1/250
4 mm
1/100
1 cm
1/50
2 cm
1/33
3 cm
HERVE
BARON
Engineering schedule
HERVE
BARON
Engineering
resources
Commissioning
9%
Electrical
9%
Mechanical
Equipment
6%
Instrumentation
/ICSS/Telecom
10%
Naval
4%
Process
2%
Others
6%
Structural
23%
~1,000,000 man-hours
Piping
31%
HERVE
BARON
Client
Documents
submitted
to client
Approval/
Comments
Design basis:
- Functional
requirements
Engineering
- Client
specifications
- Design codes
Documents
submission
Comments
Vendors
HERVE
BARON
HERVE
BARON
Design Basis
Infrastructure:
Pressure (bar)
Process facilities:
50
45
40
Control room
35
Access road
30
25
20
Performance:
15
Products specifications
10
Design criteria:
% of over design
5
0
-85
Utilities:
Electric power supply
Other utilities
-80
-75
-70
-65
-60
-55
Environment data:
Min/max temperature
Rain/snow fall
Wind
Geological conditions
Systems:
Process control
Fire/gas alarm
Public address, LAN, PABX
HERVE
BARON
HERVE
BARON
Engineering disciplines
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON
Performance
HERVE
BARON
TEG
1200 psig
3000 psig
500 psig
200 psig
IP Compression
From Wells
165 - 205 F
HP Separator
500 psig
5500 psig
50 psig
LP Compression
5 psig
Cooler
Emul. Treater
50 psig 150 F
Process Scheme
Optimization
Degasser
5 psig
Oil Production
HERVE
BARON
Process simulations
HERVE
BARON
HERVE
BARON
Equipment list
HERVE
BARON
Thermodynamic
calculations
HERVE
BARON
Equipment
sizing
HERVE
BARON
HERVE
BARON
Fluid list
HERVE
BARON
Line List
HERVE
BARON
HERVE
BARON
HERVE
BARON
Line sizing
HERVE
BARON
HERVE
BARON
Process control
HERVE
BARON
Process safety
HERVE
BARON
HERVE
BARON
HERVE
BARON
Flare Report
HERVE
BARON
HERVE
BARON
Operating manual
HERVE
BARON
HERVE
BARON
Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON
Process design
PFDs
H&M balance
Process
data
sheet
Equipment
specification
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
HERVE
BARON
Equipment list
HERVE
BARON
Rotating machinery
HERVE
BARON
Pressure vessels
HERVE
BARON
Heat exchangers
HERVE
BARON
Packages
HERVE
BARON
Process data
sheet
Mechanical
data sheet
HERVE
BARON
HERVE
BARON
Material Requisition
HERVE
BARON
HERVE
BARON
HERVE
BARON
Vendor design
HERVE
BARON
Equipment summary
HERVE
BARON
Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON
HAZOP Review
RISK LEVEL
RISK MATRIX
FREQENCY
SEVERITY
HERVE
BARON
HERVE
BARON
HERVE
BARON
Fire Fighting
HERVE
BARON
HERVE
BARON
HERVE
BARON
Deluge system
arrangement drawings
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
Hazardous
HERVE area
BARON
classification
drawing
HERVE
BARON
Quantitative Risk
Analysis (QRA)
HERVE
BARON
Quantitative Risk
Analysis (QRA)
Step 1:
Identification and characterisation
of initiating events
risk components
*failure rate
(from statistics)
Frequency (event/year)
Outflow rate (kg/s)
Hole size
(% of component section)
5%
20%
Full
1,11E-01
5,06E-04
6,83E-05
5,7
90,8
2270,0
HERVE
BARON
Probability of immediate
ignition for 1-50 kg/s release
rate is 7% (from statistical data)
0,998
0,070
Delayed
Ignition
Explosion/
Flash-fire
Consequence Event
Frequency (ev/y)
0,002
1,520E-05
1,11E-01
Release/yr
0,949
Dispersion
9,827E-02
0,120
Explosion
1,774E-05
0,880
Flash fire
1,301E-04
Dispersion
5,133E-03
0,930
0,028
0,051
0,972
Yes
Frequency (event/year)
Jet fire ESD & FF
7,779E-03
Jet fire no ESD & FF
1,520E-05
Explosion
1,774E-05
1,301E-04
Flash Fire
Dispersion
1,034E-01
No
B04a/b/c/d
5%
HERVE
BARON
Step 3:
Consequence evalutation
Overpresssure (bar)
0.2
0.1
0.01
Distance (m)
96
167
1270
CONSEQUENCE CLASS
QUANTITATIVE CRITERIA
EFFECTS
MINOR
No effect, no damage
SIGNIFICANT
SEVERE
MAJOR
HERVE
BARON
Unacceptable
risk
area
Design change necessary
Delayed
Ignition
Explosion/
Flash-fire
Consequence Event
As Low As
Reasonably
Practicable
Plant
Management measures
Acceptable risk area
Frequency (ev/y)
0,998
7,779E-03
0,002
1,520E-05
0,070
1.0E-02
1,11E-01
Release/yr
0,949
Dispersion
9,827E-02
0,120
Explosion
1,774E-05
0,880
Flash fire
1,301E-04
Dispersion
5,133E-03
0,930
0,028
0,051
0,972
Yes
Frequency (event/year)
Jet fire ESD & FF
7,779E-03
Jet fire no ESD & FF
1,520E-05
Explosion
1,774E-05
Flash Fire
1,301E-04
Dispersion
1,034E-01
No
B04a/b/c/d
5%
1.0E-03
1.0E-04
Unlikely
1.0E-05
Rare
1.0E-06
Minor
Significant
CONSEQUENCE CLASS
QUANTITATIVE CRITERIA
EFFECTS
MINOR
No effect, no damage
SIGNIFICANT
SEVERE
MAJOR
Severe
Major
HERVE
BARON
HERVE
BARON
Noise Map
dB(A)
HERVE
BARON
HERVE
BARON
Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON
Process design
PFDs
P&IDs
H&M balance
Piping
Instrumentation
Process
data
sheet
Equipment
specification
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
Vendor
drawings
Layout
Civil
Electrical
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
Grading plan
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
Vendor information
HERVE
BARON
Foundation
Calculation
HERVE
BARON
Foundation
drawing/
re-inforcement
HERVE
BARON
Foundation
drawing/
Formwork
HERVE
BARON
Civil works
specification
HERVE
BARON
HERVE
BARON
Loading data
HERVE
BARON
Structural design
HERVE
BARON
Calculation note
HERVE
BARON
Structural
drawings
HERVE
BARON
Architectural drawings
Equipment layout
drawing
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
Standard drawings
HERVE
BARON
Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON
Process design
PFDs
P&IDs
H&M balance
Piping
Instrumentation
Process
data
sheet
Equipment
specification
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
Vendor
drawings
Layout
Civil
Electrical
HERVE
BARON
HERVE
BARON
HERVE
BARON
Layout/
principles
HERVE
BARON
Layout/vendor drawings
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
3D modelling
HERVE
BARON
HERVE
BARON
3D model review
HERVE
BARON
Equipment handling
HERVE
BARON
Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON
Process design
PFDs
P&IDs
H&M balance
Piping
Instrumentation
Process
data
sheet
Equipment
specification
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
Vendor
drawings
Layout
Civil
Electrical
HERVE
BARON
Line Diagram
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
Isometric drawing
HERVE
BARON
Piping Pre-fabrication
HERVE
BARON
HERVE
BARON
HERVE
BARON
Piping General
Arrangement drawing
HERVE
BARON
Calculations
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
Plot
Plan
Piping
line
diagram
Piping
studies
& layout
Piping 3D
modelling
Piping
isometric
drawing
Stress
OK?
Process
OK?
Piping
isometric
drawing
IFC
HERVE
BARON
HERVE
BARON
Material Selection
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
Piping material
classes
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON
Piping &
Instrumentation
Diagram (P&ID)
HERVE
BARON
HERVE
BARON
HERVE
BARON
Instrument list
HERVE
BARON
Level sketch
HERVE
BARON
HERVE
BARON
HERVE
BARON
System
Architecture
drawing
HERVE automations
Process
BARON
HERVE
BARON
Control narrative
HERVE
BARON
HERVE
BARON
Emergency shutdown
HERVE
BARON
Controller
cabinet
cabinet
Control room
VDU
PT
JB
Process
line
CPU
LAN
Secondary cable
Multi cable
HERVE
BARON
Junction Box
drawing
HERVE
BARON
Instrument location
drawing
HERVE
BARON
HERVE
BARON
Instrument standard
installation drawings
HERVE
BARON
HERVE
BARON
Cable list
HERVE
BARON
ITEM
QUANTITY
DESIGNATION
195
Gauge adapter x
37
23
300m
200
Reducer 12mm x
50
50
350
10
Plug NPTF
11
Plug NPTM
HERVE
BARON
HERVE
BARON
Instrumentation &
control rooms layout
HERVE
BARON
Screen displays
HERVE
BARON
HERVE
BARON
Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON
HERVE
BARON
Electrical Load
Summary
HERVE
BARON
HERVE
BARON
General One
Line
Diagram
HERVE
BARON
Generators
Switchgear
Transformer
HERVE
BARON
HERVE
BARON
Switchboard
Single Line
Diagram
HERVE
BARON
HERVE
10000
BARON
9900
9800
9700
9600
9500
9400
9300
9200
9100
9000
8900
8800
0.0
2.5
5.0
7.5
10.0
12.5
Time (Seconds)
15.0
17.5
20.0
50.0
49.5
49.0
48.5
Calculations
48.0
47.5
47.0
0.0
2.5
5.0
7.5
10.0
Time (Seconds)
12.5
15.0
17.5
20.0
HERVE
BARON Cable
routing drawing
Cable schedule
HERVE
BARON
Typical
installation
drawings
HERVE
BARON
Block Diagram
HERVE
BARON
Trouble shooting
diagrams
HERVE
BARON
Lighting layout
HERVE
BARON
Iso lux
curves
HERVE
BARON
HERVE
BARON
Electrical Control
System
HERVE
BARON
Electrical
Control System
HERVE
BARON
From main
power
generators
From emergency
(diesel)
generators
To normal consummers
e.g. pumps in process
and utility units
To essential
consummers e.g. fire
water pump
HERVE
BARON
HERVE
BARON
Field Engineering
HERVE
BARON
Site Query
HERVE
BARON
HERVE
BARON
HERVE
BARON
MONTH
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
PROJECT SCHEDULE
PLANT START-UP
PIPING PRE-FABRICATION & INSTALLATION
X X X X X X X X X X
PIPING MATERIAL & DRAWINGS AT SITE
PIPING MATERIAL MANUFACTURING & SHIPPING
X X X X X X
PURCHASE OF PIPING MATERIAL
TECHNICAL & COMMERCIAL CLARIFICATIONS
X X
CALL FOR TENDER FOR PIPING MATERIAL
PREPARE PIPING MATERIAL TAKE-OFF
X
PIPING ROUTING STUDIES
X X X
PIPING & INSTRUMENTATION DIAGRAMS (PIDs)
2 3
4
2
HERVE
Process
BARON
simulations
Process
data sheet
Equipment
selection
&
purchase
Vendor data
Foundation
drawings
HERVE
BARON
HERVE
BARON
Engineering schedule
Safety valves
duty & data
sheet (Process)
Size
& weight
estimates
Safety valves
inquiry and
purchase
(procurement)
Safety valves
location & piping
routing
(piping/layout)
Supports
& loads estimates
Purchase steel
(manufacturer)
Safety valves
sizing & drawings
(vendor)
Fabrication
(manufacturer)
Shipping
Structure
at Site
HERVE
BARON
HERVE
BARON
What the
Vendor
supplied
What
Engineering
designed
HERVE
BARON
HERVE
BARON
HERVE
BARON
Document
number
Document title
Document
revision
48104
48102
48134
50100
Instrument index
50003
50960
50110
62059
62020
62070
60100
HERVE
BARON
HERVE
BARON
HERVE
BARON
HERVE
BARON
Interface
Agreement
Section/Step 1
Section/Step 2
HERVE
BARON
Interface definition
HERVE
BARON
I hope you enjoyed these few slides. They date from the first session of my
Engineering training, back in 2009.
The training has since then grown a lot. It today contains 3 to 4 times as much
information.
Have a look at the on-line PREVIEW of the current training:
https://www.dropbox.com/s/6ea0gaxcj7xjqz2/Eng%20Mgt%20Training%202014.pdf