Risk Assessment Calculator

www.machinesafety.co.
uk
guards@procterbedwas.co.uk
How to use the Procter Risk Assessment Calculator

This Risk Assessment Calculator is designed to assist with carrying out risk assessments. However, it is the user's
responsibility to ensure that risk assessments are carried out in accordance with BS EN ISO 12100:2010 (Safety of
machinery. General principles for design. Risk assessment and risk reduction). If required, contact Procter Machine
Guarding for advice on specialists who can assist with complex risk assessments. The Risk Assessment Calculator
is based on Annex B of BS EN ISO 12100, copies of which can be purchased from BSI.
It should be noted that the Machinery Directive 2006/42/EC and the corresponding Supply of Machinery (Safety)
Regulations 1992 stipulate that the machine manufacturer or his representative must ensure that a risk assessment
is carried out. In addition, the Technical File must contain a copy of the risk assessment. It is therefore essential that
the risk assessment process is both carried out and documented adequately. The risk assessment can also assist in
preparing the instructions for the machine, as the Machinery Directive requires that information about the residual
risks must be included in the instructions.
Seven worksheets are provided in this Risk Assessment Calculator: the Welcome page, Instructions (this page), a
Look-Up Table, a Summary page, two Machine pages and an Example Machine page. If more than two machines
are being assessed, copy one of the existing Machine worksheets and rename it as appropriate.
To use this Calculator, start by entering the company information on the Summary page. Then decide how many
machines are to be assessed and ensure that there are sufficient worksheets (one per machine). For each machine,
enter the machine details and other data in the table at the top of the worksheet. Then work down the list of hazards
and decide which are applicable to the machine in question. If a hazard is not applicable, mark N/A in the Comments
column; the Risk Level column will automatically show 'negligible' for these risks. For each applicable hazard, use the
Look-Up Table to choose appropriate values for the Likelihood of Occurrence (LO), Frequency of Exposure (FE),
Degree of Possible Harm (DPH) and Number of Persons at risk (NP). In addition to the list of hazards, there is also a
list of hazardous situations (tasks) and a list of hazardous events. See BS EN ISO 12100 for more information about
these.
The Hazard Rating Number (HRN) is calculated automatically (LO x FE x DPH x NP) and colour-coded (see Look-Up
Table). In addition, the Calculator shows the corresponding Risk Level so that the user can decide if action is
required. A risk is 'Negligible' if there is very little risk to health and safety; a risk is 'Low, significant' if hazards exist
that require control measures; a risk is 'High' if there are potentially dangerous hazards that require control measures
to be implemented urgently; and a risk is 'Unacceptable' if continued operation in this state is unacceptable.
If action is required, it should be outlined in the first Action column. A further assessment must then be carried out to
see the effect on the HRN and Risk Level of taking the action. If the Risk Level is still too high, additional action can
be specified in the second Action column on the far right-hand side, after which a confirmatory assessment should be
carried
out.
Once the
above procedure has been completed for each machine, the user can return to the Summary page and list
the actions required.
Procter Machine Guarding - the UK's leading supplier of bespoke and modular machine guarding
Procter Machine Guarding, 11 Pantglas Industrial Estate, Bedwas, Caerphilly, CF83 8XD, UK
Tel: +44 (0)29 2085 5758. Fax: +44 (0)29 2088 7005
www.machinesafety.co.uk
guards@procterbedwas.co.uk
LO (Likelihood of Occurrence)
0.033 Almost impossible Only in extreme circumstances
1
Highly unlikely
Though conceivable
1.5
Unlikely
But could occur
2
Possible
But unusual
5
Even chance
Could happen
8
Probable
Not surprising
10
Likely
To be expected
15
Certain
No doubt
FE (Frequency of Exposure)
0.5 Annually
1
Monthly
1.5 Weekly
2.5 Daily
4
Hourly
5
Constantly
DPH (Degree of Possible Harm)

0.1
Scratch or bruise
0.5
Laceration or mild ill-effect
2
Break of minor bone or minor illness (temporary)
4
Break of major bone or major illness (temporary)
6
Loss of one limb, eye, hearing (permanent)
10
Loss of two limbs or eyes (permanent)
15
Fatality
NP (Number of Persons at risk)

1
1-2 persons
2
3-7 persons
4
8-15 persons
8
16-50 persons
12 50+ persons
Source: Pilz Guide to Machinery Safety, 6th Edition
HRN
0-5
5-50
50-500
Over 500
Risk
Negligible
Low, significant
High
Unacceptable
HRN = LO x FE x DPH x NP
Company name:
Company address:
Assessment reference:
Assessment carried out by:
Assessment date:
Assessment checked by:
Assessment approved by:
Machines requiring action
Worksheet reference:
Machine reference:
Action required:
Type of machine:
Machine location:
Machine description:
Machine manufacturer:
Machine model:
Machine serial number:
Modifications from 'as-supplied':
Energy sources:
Energy source ratings:
Safety measures:
Assessment date:
Type or group of
hazard
Mechanical hazards
Origin
Acceleration/deceleration
Kinetic energy
Angular parts
Approach of a moving element to a

fixed part
Cutting parts
Elastic elements
Falling objects
Gravity
Stored energy
Height from the ground
High pressure
Machinery mobility
Moving elements
Rotating elements
Surface finish (rough or slippery)
Sharp edges
Instability
Vacuum
Electrical hazards
Other
Arc
Electromagnetic phenomena
Electrostatic phenomena
Live parts
Insufficient distance from live parts

under high voltage
Overload
Parts becoming live under fault

conditions
Short-circuit
Thermal radiation
Thermal hazards
Other
Explosion
Flame
Objects or materials with a high or

low temperature
Radiation from heat sources
Noise hazards
Other
Cavitation phenomena
Exhaust system
High-speed gas leak
Manufacturing process (eg stamping,

pressing, grinding)
Moving parts
Scraping surfaces
Unbalanced rotating parts
Whistling pneumatics
Worn parts
Vibration hazards
Other
Misalignment of moving parts
Mobile equipment
Scraping surfaces
Vibrating equipment
Worn parts
Radiation hazards
Other
Ionising radiation source
Low-frequency electromagnetic
radiation
Optical radiation (infrared, visible

and ultraviolet), including laser
Radio frequency electromagnetic

radiation
Material/substance hazards
Other
Aerosol
Biological and microbiological (viral

or bacterial) agent
Combustible
Dust
Explosive
Fibre
Flammable
Fluid
Fume
Gas
Mist
Oxidiser
Ergonomic hazards
Other
Access
Design or location of indicators and

visual display units
Design, location or identification of

control devices
Effort
Flicker, dazzling, shadow,

stroboscopic effect
Local lighting
Mental overload or underload
Posture
Repetitive activity
Visibility
Other
Dust and fog
Hazards associated with the
environment in which the machine
is used
Electromagnetic disturbance
Lighting
Moisture
Pollution
Snow
Temperature
Water
Wind
Lack of oxygen
Combined hazards
Other
eg repetitive activity + effort + high
environmental temperature
Hazardous situations (tasks)

Phase of machine
lifecycle
Transport
Assembly, installation and

commissioning
Setting, teaching, programming

and/or process changeover
Tasks
Lifting
Loading
Packing
Transportation
Unloading
Unpacking
Other tasks
Preparations for installation (eg
foundations, vibration isolators)
Assembly of the machine
Fixing, anchoring
Connection to energy supplies (eg
electricity, compressed air)
Connecting to disposal system (eg
for exhaust gases, waste water)
Adjustment of the machine and its
components
Fencing
Feeding, filling, loading of ancillary
fluids (eg lubricants, adhesives)
Testing
Running the machine without load
Trials with load or maximum load
Demonstration
Other tasks
Mounting or changing tools, toolsetting
Adjustment and setting of protective
devices and other components
Operation
Cleaning and maintenance
Adjustment and setting or verification

of functional parameters of the
machine (eg speed, pressure, force,
travel limits)
Clamping/fastening the workpiece
Feeding, filling, loading of raw
material
Program verification
Functional test, trials
Verification of the final product
Other tasks
material
Manual loading/unloading
Operating manual controls
Driving the machine
Minor adjustments and setting of
functional parameters of the machine
(eg speed, pressure, force, travel
limits)
Minor interventions during operation
(eg removing waste material,
eliminating jams, local cleaning)
Restarting the machine after
stopping/interruption
Unclamping/unfastening the
workpiece
Control/inspection
Supervision
Other tasks
Adjustments
Cleaning, disinfection
Dismantling/removal of parts,
components, devices of the machine
Housekeeping
Isolation and energy dissipation
Lubrication
Replacement of tools
Replacement of worn or damaged
parts
Resetting
Removal and disposal of spent fluids
Fault-finding/trouble-shooting
Restoring fluid levels

Verification of parts, components,
devices of the machine
Other tasks
Adjustments
Fault-finding
Dismantling and disabling
Recovering from control and

protective devices failure
Recovering from jam
Repairing
Replacement of parts, components,
Rescue of trapped persons
Resetting
Other tasks
Disconnection and energy
dissipation
Dismantling
Lifting
Loading
Packing
Transportation
Unloading
Other tasks
Hazardous events
Origin related to
Hazardous event
Shape and/or superficial finishing Contact with rough surfaces

of accessible parts of the machine Contact with sharp edges and
corners, protruding parts
Contact with moving parts
Moving parts of the machine
Contact with rotating open ends
Falling or ejection of objects
Kinetic energy and/or potential
energy (gravity) of the machine,
parts of the machine, tools and
materials used, processed or
handled
Loss of stability
Stability of the machine and/or
parts of the machine
Deflection or break-up during
Mechanical stiffness/strength of
operation
parts of the machine, tools, etc
Displacement of moving elements
Pneumatic and hydraulic
Projection of high-pressure fluids
Uncontrolled movements
Direct contact
Electrical equipment
Disruptive discharge
Electric arc
Fire
Indirect contact
Short-circuit
Control system
Materials and substances or

physical factors (temperature,
noise, vibration, radiation and
environment)
Workstation and/or work process

design
Other
Dropping or ejection of a moving

parts of the machine or of a
workpiece clamped by the machine
Failure to stop moving parts
Machine action resulting from
inhibition (defeating or failure) of
protective devices
Uncontrolled movements (including
speed changes)
Unintended/unexpected start-up
Other hazardous events due to
failure(s) or poor design of the
control system
Contact with objects with high or low
temperature
Emission of a substance that can be
hazardous
Emission of a level of noise that can
be hazardous
interfere with a speech
communication or with acoustic
signals
Emission of a level of vibration that
can be hazardous
Emission of radiation fields that can
be hazardous
Harsh environmental conditions
Excessive effort
Human errors/misbehaviour
(unintentional and/or deliberately
induced by the design)
Loss of direct visibility of the working
area
Painful and/or tiring postures
Repetitive handling at high frequency
Other events
Number of operatives:
Number of shifts per week:
Usage (hours per month):
Operating manuals:
Standard operating procedures:
Operatives' training record:
Warning signs:
Raw materials:
Maintenance manual:
Maintenance training record:
Access by untrained visitors:
Potential
consequences
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Initial assessment
Comments
LO
FE DPH NP
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Other
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Other
Burn
Dehydration
Discomfort
Frostbite
Injuries from radiated heat
Scald
Burn
Dehydration
Discomfort
Frostbite
Scald
Burn
Dehydration
Discomfort
Frostbite
Scald
Burn
Dehydration
Discomfort
Frostbite
Scald
Other
Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness

acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Other
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Other
Burn
Damage to eyes and skin
Effects on reproductive capability
Genetic mutation
Headache, insomnia, etc
Burn
Genetic mutation
Burn
Genetic mutation
Burn
Genetic mutation
Other
Breathing difficulties, suffocation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation

Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Other
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Other
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Other
eg dehydration, loss of awareness,
heat stroke
Consequences
Initial assessment
Comments
LO
FE DPH NP
Consequences
Initial assessment
Comments
LO
FE DPH NP
Initial assessment
HRN
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Re-assessment after taking action
Action required
LO
FE
DPH NP HRN
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
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Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
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Negligible
Negligible
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Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
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Negligible
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Negligible
Negligible
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Negligible
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Negligible
Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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Negligible
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Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
0
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Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
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Negligible
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0
0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
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Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
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0
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0
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0
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0
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0
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0
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0
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0
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0
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0
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0
0
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0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
0
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0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
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0
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0
0
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0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
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0
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0
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0
0
0
0
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0
0
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0
0
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0
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0
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0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0 Negligible
0 Negligible
0
0
0
0
0
0
HRN
0
0
0
0
0
0
0
0
0 Negligible
0 Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Initial assessment
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Action required
LO
FE
DPH NP HRN
0
0
0
0
0
0
0
0
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Initial assessment
HRN
Risk level
0 Negligible
0 Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Action required
LO
FE
DPH NP HRN
Risk level
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
Action required
Action required
Action required
Type of machine:
Machine location:
Machine model:
Energy sources:
Safety measures:
Assessment date:
Type or group of
hazard
Mechanical hazards
Origin
Kinetic energy
Angular parts

fixed part
Cutting parts
Elastic elements
Falling objects
Gravity
Stored energy
High pressure
Machinery mobility
Moving elements
Rotating elements
Sharp edges
Instability
Vacuum
Electrical hazards
Other
Arc
Live parts

under high voltage
Overload

conditions
Short-circuit
Thermal radiation
Thermal hazards
Other
Explosion
Flame

low temperature
Noise hazards
Other
Exhaust system
High-speed gas leak

pressing, grinding)
Moving parts
Scraping surfaces
Worn parts
Vibration hazards
Other
Mobile equipment
Scraping surfaces
Vibrating equipment
Worn parts
Radiation hazards
Other
radiation


radiation
Other
Aerosol

or bacterial) agent
Combustible
Dust
Explosive
Fibre
Flammable
Fluid
Fume
Gas
Mist
Oxidiser
Ergonomic hazards
Other
Access


control devices
Effort

stroboscopic effect
Local lighting
Posture
Repetitive activity
Visibility
Other
Dust and fog
is used
Lighting
Moisture
Pollution
Snow
Temperature
Water
Wind
Lack of oxygen
Combined hazards
Other

Phase of machine
lifecycle
Transport

commissioning

Tasks
Lifting
Loading
Packing
Transportation
Unloading
Unpacking
Other tasks
Fixing, anchoring
components
Fencing
Testing
Demonstration
Other tasks
Operation

travel limits)
material
Other tasks
material
Driving the machine
limits)
workpiece
Control/inspection
Supervision
Other tasks
Adjustments
Housekeeping
Lubrication
parts
Resetting

Other tasks
Adjustments
Fault-finding

Recovering from jam
Repairing
Resetting
Other tasks
dissipation
Dismantling
Lifting
Loading
Packing
Transportation
Unloading
Other tasks
Hazardous events
Origin related to
Hazardous event

handled
Loss of stability
operation
Direct contact
Electric arc
Fire
Indirect contact
Short-circuit
Control system

environment)

design
Other

protective devices
speed changes)
control system
temperature
hazardous
be hazardous
signals
can be hazardous
be hazardous
Excessive effort
area
Other events
Operating manuals:
Warning signs:
Raw materials:
Maintenance manual:
Potential
consequences
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Initial assessment
Comments
LO
FE DPH NP
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Other
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Other
Burn
Dehydration
Discomfort
Frostbite
Scald
Burn
Dehydration
Discomfort
Frostbite
Scald
Burn
Dehydration
Discomfort
Frostbite
Scald
Burn
Dehydration
Discomfort
Frostbite
Scald
Other
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness

acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Other
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Other
Burn
Genetic mutation
Burn
Genetic mutation
Burn
Genetic mutation
Burn
Genetic mutation
Other
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation

Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Other
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Other
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Other
heat stroke
Consequences
Initial assessment
Comments
LO
FE DPH NP
Consequences
Initial assessment
Comments
LO
FE DPH NP
Initial assessment
HRN
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Action required
LO
FE
DPH NP HRN
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
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Negligible
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Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
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Negligible
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Negligible
Negligible
Negligible
Negligible
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Negligible
Negligible
Negligible
Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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Negligible
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Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
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0
0
0
0
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0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
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0
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0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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Negligible
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
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0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
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0
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0
0
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0
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0
0
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0
0
0
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0
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0
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0
0
0
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0
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0
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0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0 Negligible
0 Negligible
0
0
0
0
0
0
HRN
0
0
0
0
0
0
0
0
0 Negligible
0 Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Initial assessment
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Action required
LO
FE
DPH NP HRN
0
0
0
0
0
0
0
0
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Initial assessment
HRN
Risk level
0 Negligible
0 Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Action required
LO
FE
DPH NP HRN
Risk level
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
Action required
Action required
Action required
Type of machine:
Machine location:
Machine model:
Energy sources:
0101
Cable re-reeler
Building 01, cable section
Machine re-reels cable following
marking or measuring operations on
other machines.
CableMagic
CM01
0000123
None
Electricity, compressed air
240V AC; 6bar pressure
Safety measures:
Emergency stop button connected to

safety relay - isolates power and
operates dump valve.
A. Person
14 December 2011
A. N. Other Person
A. Third Person

Assessment date:
Type or group of
hazard
Mechanical hazards
Origin
Kinetic energy
Angular parts

fixed part
Cutting parts
Elastic elements
Falling objects
Gravity
Stored energy
High pressure
Machinery mobility
Moving elements
Rotating elements
Sharp edges
Instability
Vacuum
Electrical hazards
Other
Arc
Live parts

under high voltage
Overload

conditions
Short-circuit
Thermal radiation
Thermal hazards
Other
Explosion
Flame

low temperature
Noise hazards
Other
Exhaust system
High-speed gas leak

pressing, grinding)
Moving parts
Scraping surfaces
Worn parts
Vibration hazards
Other
Mobile equipment
Scraping surfaces
Vibrating equipment
Worn parts
Radiation hazards
Other
radiation


radiation
Other
Aerosol

or bacterial) agent
Combustible
Dust
Explosive
Fibre
Flammable
Fluid
Fume
Gas
Mist
Oxidiser
Ergonomic hazards
Other
Access


control devices

control devices
Effort

stroboscopic effect
Local lighting
Posture
Repetitive activity
Visibility
Other
Dust and fog
is used
Lighting
Moisture
Pollution
Snow
Temperature
Water
Wind
Lack of oxygen
Combined hazards
Other

Phase of machine
lifecycle
Transport

commissioning
Tasks
Lifting
Loading
Packing
Transportation
Unloading
Unpacking
Other tasks
Fixing, anchoring

components

Operation
Fencing
Testing
Demonstration
Other tasks
travel limits)
material
Other tasks
material
Driving the machine
limits)
workpiece
Control/inspection
Supervision
Other tasks
Adjustments
Housekeeping
Lubrication
parts
Resetting

Other tasks
Adjustments
Fault-finding
Recovering from jam
Repairing
Resetting
Other tasks
dissipation
Dismantling
Lifting
Loading
Packing
Transportation
Unloading
Other tasks
Hazardous events
Origin related to
Hazardous event

handled
Loss of stability
operation
Direct contact
Electric arc
Fire
Indirect contact
Short-circuit
Control system

protective devices
speed changes)

environment)

control system
temperature
hazardous
be hazardous

design
Other

signals
can be hazardous
be hazardous
Excessive effort
area
Other events
Operating manuals:
1
5
35
Yes, as supplied

Warning signs:
Raw materials:
Maintenance manual:
Yes, adjacent to machine.

Yes, held in HR file.
One, relating to pinch hazard.
Electrical cable up to 3mm diameter.
Yes, held in maintenance dept (last
serviced 3 months ago).
Maintenance manager trained during
installation of machine.
None

Potential
consequences
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Initial assessment
Comments
LO
FE DPH NP
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Rotating cable reel (approx 5kg, card

or plastic flanges, no sharp edges)
could become detached.
0.5
Being run over

Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Pneumatic-actuated (10mm cylinder)
'dancing arm' could trap hand or
finger
N/A
N/A
Pneumatic-actuated (10mm cylinder)
'dancing arm' could strike hand or
finger
N/A
N/A
N/A
N/A
N/A
Being run over

Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Escaping compressed air could enter
the blood stream
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Rotating cable reel (approx 5kg, card
or plastic flanges, no sharp edges)
could become detached.
Rotating cable reel (card or plastic
flanges, no sharp edges, up to 100
rpm, max 250mm dia).
Nip point where cable is wound onto
reel
Exposed end of shaft on which cable
reel is mounted
Rotating cable reel (card or plastic
flanges, no sharp edges, up to 100
rpm, max 250mm dia).
N/A
N/A
N/A
N/A
N/A
0.033
15
0.5
0.033
0.5
1.5
0.5
0.5
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Entanglement
Impact
Injection
Shearing
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Potential for inadequately finished
cast, machined and other surfaces
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Potential for inadequately finished
cast, machined and other edges
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Snagged cable could cause re-reeler
to tip over
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.033
0.1
0.5
0.1
0.033
0.5
Suffocation
Other
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Potential for stray EMI
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.033
15
0.1
0.033
0.5
0.033
15
0.033
0.5
0.033
0.5
Static charge could build up where

cable passes over pulleys
Burn
Chemical effects
Electrocution

Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Burn
All electrical components contained

within earthed metal machine casing
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Motor control incorporates overload
protection
Chemical effects
Electrocution
Fire
Shock
Burn
Chemical effects
Electrocution

Fire
Shock
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.033
0.5
0.033
15
0.033
0.5
0.033
0.5
0.033
15
0.033
0.5

N/A
N/A
N/A
N/A
N/A
Burn
Chemical effects
Electrocution

Fire
Shock
Burn
Chemical effects
Electrocution
Fire
Shock
Other
Burn
Dehydration
Discomfort
Frostbite
Scald
Burn
Dehydration
Discomfort
Frostbite
Scald

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Burn
Dehydration
Discomfort
Frostbite
Scald
Burn
Dehydration
Discomfort
Frostbite
Scald
Other
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
0.5
0.033
0.5
0.033
0.5
Only source of significant noise is

gearmotor
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Only low noise from out-of-balance
cable drum
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Potential for leaks from pneumatic
components
N/A
N/A
N/A
N/A
N/A
N/A

acoustic signals.
Discomfort
Loss of awareness
Loss of balance
Stress
Tinnitus
Tiredness
acoustic signals.
Other
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
N/A
Gearmotor and bearings are lightly
stressed, so unlikely to wear
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
No human contact with machine
while it is running
N/A
N/A
N/A
N/A
N/A
No human contact with machine
while it is running
N/A
N/A
N/A
N/A
0.033
0.5
0.033
0.5
0.033
0.5
Vascular disorder
Discomfort
Low-back disease
Trauma of the spine
Vascular disorder
Other
Burn
Genetic mutation
Burn
Genetic mutation
Burn
Genetic mutation
Burn
Genetic mutation
Other
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
N/A
Gearmotor and bearings are lightly
stressed, so unlikely to wear
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.033
0.5
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Cancer
Corrosion
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Other
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Illuminated on/off switch and
pneumatic pressure gauge well
placed for easy visibility
N/A
N/A
N/A
N/A
Illuminated on/off switch and
pneumatic regulator well placed for
easy accessibility
0.033
0.5
0.033
0.5
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Discomfort
Fatigue
Stress
Other
Burn
Slight disease
Slipping or falling
Suffocation
N/A
N/A
N/A
N/A
Full cable reel max 5kg so minimal
effort required
Full cable reel max 5kg so minimal
effort required
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.033
0.5
0.033
0.5

the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Burn
Slight disease
Slipping or falling
Suffocation
the machine
Other
heat stroke
Consequences
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Initial assessment
Comments
Check if safe for one person to lift

Discomfort, musculoskeletal disorder machine unassisted
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Supplied fully assembled
Potential injury during drilling of
Use good working practices
holes
Potential for electric shock and injury
Standard mains lead supplied with
from compressed air
machine; use good working practices
when connecting to air supply
LO
FE DPH NP
0.033 0.5
2
1
0.033 0.5
0.033 0.5
15
N/A
Impact from dancing arm
Supply machine with regulator turned

down to minimum; include warning in
instructions
0.033 0.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Cable reel could work loose
N/A
N/A
N/A
N/A
Ensure clamp nut is tight
0.5
Max cable drum weight is 5kg
N/A
N/A
N/A
Machine could restart unexpectedly
if dancing arm moved from bottom
position
N/A
N/A
N/A
N/A
N/A
N/A
Ensure machine is switched off

before removing cable drum
N/A
N/A
N/A
N/A
N/A
N/A
N/A
All components specified to last the

lifetime of the machine
N/A
N/A
N/A
N/A
N/A
Hazards from electrical and
pneumatic energy
Ensure machine is isolated from

energy supplies before dismantling
2 0.5
15

energy supplies before attempting to
clear jam
2 0.5
15

2 0.5
15

2 0.5
15
0.033 0.5
N/A
N/A
N/A
Machine could restart unexpectedly

pneumatic energy

pneumatic energy
N/A
N/A
N/A
N/A
pneumatic energy
N/A
N/A
Check if safe for one person to lift
Discomfort, musculoskeletal disorder machine unassisted
N/A
N/A
N/A
N/A
N/A
Consequences
Initial assessment
Comments
LO
FE DPH NP
See above
See above
See above
N/A
Crushing or impact from cable drum

if it works loose
See above
See above
N/A
See above
See above
See above
See above
See above
N/A
N/A
N/A
See above
Crushing or impact from cable drum
if it works loose
See above
Machine could fail to stop if control
circuit is faulty
N/A
N/A
Machine could start unexpectedly if
control circuit is faulty
N/A
N/A
N/A
See above
0.033
See above
See above
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Initial assessment
HRN
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2.5
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Action required
LO
None
FE
DPH NP HRN
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Risk level
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
80
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
High
0 Negligible
0 Negligible
80 High
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Fit interlocked
guarding
Fit interlocked
guarding
0.033
0.033
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.33
0 Negligible
0 Negligible
0.33 Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
2.475
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2.5
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0.0825 Negligible
80 High
3.75 Negligible
20 Low, significant
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
2.475
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
None
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
None
0 Negligible
Include warning in
instructions
0.033
Fit interlocked
guarding
None
0.033
Fit interlocked
guarding
0.033
15
0.33 Negligible
0 Negligible
0.33 Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0.0165
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0.25
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.0825
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
None
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
None
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Ensure instructions
refer to secure
anchoring
0
0
0
0
0
0
0
0
0
0
0
0
4.95
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
1
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0.0825 Negligible
0 Negligible
0 Negligible
2.475 Negligible
0
0
0
0.0825
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0.0825
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Use proven
components and bestpractice design
Use best-practice
design (material choice
for pulleys); include
warning in instructions
Use best-practice
design
Use best-practice
design
Use best-practice
design
Use best-practice
design
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0.0825
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
2.475 Negligible
0
0
0
0.0825
Negligible
Negligible
Negligible
Negligible
0.0825 Negligible
0 Negligible
0 Negligible
2.475 Negligible
0
0
0
0.0825
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Use best-practice
design
Use best-practice
design
Use best-practice
design
Use best-practice
design
Use best-practice
design
Use best-practice
design
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
10 Low, significant
0 Negligible
Use sound meter to

check noise levels. If
excessive, enclosure
gearmotor
0.033
0.5
0.33 Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0.33 Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0.33 Negligible
0
0
0
0
0
0
None
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0
0
0
0
0
0
0
None
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0.33 Negligible
0 Negligible
None
0 Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
None
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
None
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0 Negligible
0.33 Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
None
0 Negligible
0 Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0.0825 Negligible
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
None
Negligible
Negligible
Negligible
Negligible
0.0825 Negligible
0 Negligible
0
0
0
0
None
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0.0825 Negligible
None
0 Negligible
0.0825 Negligible
None
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Initial assessment
HRN
Risk level
0.033 Negligible
0
0
0
0
0
0
0
0 Negligible
0 Negligible
0
0
0
0
0
0
LO
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0.099 Negligible
0.2475 Negligible
Action required
Ergonomic
assessment
FE
DPH NP HRN
Risk level
0 Negligible
0
0
0
0
0
0
0
None
Use good working
practices
Use good working
practices
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0.033 Negligible
0 Negligible
Supply machine with
regulator turned down
to minimum; include
warning in instructions
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
2.5 Negligible
0 Negligible
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
None
None
0
0
0
0
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
20 Low, significant
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Install interlocked
guarding
0.033
0.33 Negligible
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0
0
0
0
0
None
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
15 Low, significant
Warnings on machine
and in instructions;
competence of
technician
0.033
0.5
15
0 Negligible
0 Negligible
0 Negligible
4 Negligible
15 Low, significant
15 Low, significant
0 Negligible
0 Negligible
0 Negligible
Warnings on machine
and in instructions
Warnings on machine
competence of
technician
Warnings on machine
0 Negligible
0.033
0.5
15
1 0.2475 Negligible
0.033
0.5
15
1 0.2475 Negligible
0 Negligible
0 Negligible
0 Negligible
15 Low, significant
0 Negligible
0 Negligible
Warnings on machine
competence of
technician
0 Negligible
0 Negligible
0.033 Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
1 0.2475 Negligible
0.033
0.5
15
0 Negligible
1 0.2475 Negligible
0 Negligible
0 Negligible
Ergonomic
assessment
0 Negligible
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Initial assessment
HRN
Action required
Risk level
0 Negligible
0 Negligible
LO
FE
DPH NP HRN
Risk level
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0
0
0
0
0
0
0
0
0
0
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0.33 Negligible
0
0
0
0
0
0
0
0
0
0
Design control circuits

to appropriate
standards
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
Action required
None
None
None
None
None
None
Action required
None
None
None
None
None
Action required

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How to use the Procter Risk Assessment Calculator

DPH (Degree of Possible Harm)

NP (Number of Persons at risk)

Source: Pilz Guide to Machinery Safety, 6th Edition

Approach of a moving element to a

Height from the ground

Surface finish (rough or slippery)

Insufficient distance from live parts

Parts becoming live under fault

Objects or materials with a high or

Radiation from heat sources

High-speed gas leak

Manufacturing process (eg stamping,

Unbalanced rotating parts

Misalignment of moving parts

Unbalanced rotating parts

Optical radiation (infrared, visible

Radio frequency electromagnetic

Biological and microbiological (viral

Design or location of indicators and

Design, location or identification of

Flicker, dazzling, shadow,

Mental overload or underload

Hazardous situations (tasks)

Assembly, installation and

Setting, teaching, programming

Cleaning and maintenance

Adjustment and setting or verification

Restoring fluid levels

Dismantling and disabling

Recovering from control and

Shape and/or superficial finishing Contact with rough surfaces

Materials and substances or

Workstation and/or work process

Dropping or ejection of a moving

Other (eg mechanical or electrical)

Breathing difficulties, suffocation

Re-assessment after taking action

Re-assessment after taking action

Re-assessment after taking action

Approach of a moving element to a

Height from the ground

Surface finish (rough or slippery)

Insufficient distance from live parts

Parts becoming live under fault

Objects or materials with a high or

Radiation from heat sources

High-speed gas leak

Manufacturing process (eg stamping,

Unbalanced rotating parts

Misalignment of moving parts

Unbalanced rotating parts

Optical radiation (infrared, visible

Radio frequency electromagnetic

Biological and microbiological (viral

Design or location of indicators and

Design, location or identification of

Flicker, dazzling, shadow,

Mental overload or underload

Hazardous situations (tasks)

Assembly, installation and

Setting, teaching, programming

Cleaning and maintenance