LESSON PLAN

cHE 684/686
DESIGN PROJECT

FACULTY OF CHEMICAL ENGINEERING

UNIVERSITI TEKNOLOGI MARA

PAGE
1.0

COURSE INFORMATION
COURSE
CODE

TITLE

PROGRAM
SEMESTER
CREDIT HOURS
CONTACT HOURS
C.OURSE STATUS
PRE-REQUISITE

2.0

DESIGN PROJECT
cHE686/ CPe644

F.H.22O

6 and7
3.0
2.0

CORE
: CHE531 - CHEMICAL PROCESS PRINCIPLES II
CHE6O4/CHE644 - PLANT DESIGN AND ECONOMICS

SYNOPSIS

The Design Project course is the pinnacle of the Chemical Engineering program.
Students are required to carry out a project on related topic to chemical engineering.
Although this course is designed as a team work, much emphasis is given to the
individual effort in carrying out of the task. This course focuses on the literature study
of the project including process background, market analysis, site selection,
environmental & safety consideration, detailed mass & energy balances and process
simulation
3.0

OBJECTIVES
Upon completion of this course, students should be able to:
Identify different steps taken to perform a research or developmental work of a
chemical engineering design project.
2. Perform detailed chemical engineering calculations using manual calculation and
prove it using Hysys simulation
3. bptimized design of chemical engineering plant in compliance with local

legislation.

4.0

METHODS OF INSTRUCTION
Students will proceed with the detailed design of the whole process as stated in the
Guideline for besign Project I CHE 684. Supervisors of the respective group will
supervise the group till the end of the semester. Please refer to the Guideline for
Supervisor of Design Project I (cHE 634) & Design Project II (cHE 694).

5.0

LESSON PLAN

Process background

process introduction, process background and process details (i.e. chemistry,

kinetics and thermodYnamics)

LESSON PLAN
cHE 684/686
DESIGN PROJECT

FACULTY OF CHEMICAL ENGINEERING

UNIVERSITI TEKNOLOGI MARA

PAGE

2
3
4

Market analysis
Supply and demand study, market analysis and break even analysis.
Site selection
Site location study and proposal of the plant site
Mass and energy balance
Detailed mass and energy balance

Process simulation
Process simulation using HYSYS.

Environmental and safety consideration

6.1 Safety for 'start-up and shut down' procedure
6.2HAZOP study
6.3 Emergency Response Plan (ERP)
6.4 Environmental Impact Assessment (EIA)

Waste prevention and treatment

Process synthesis and description of the waste treatment facility.

Students are required to follow strictly the manual provided before embarking on the
Design Project.

6.0

ASSESSMENTS

1. Continuous Assessment (20o/o)

Course supervisor will assess the progress report based on group activities. The
progress report will cover the following topics:
(GROUP)
i. Process
(GROUP)
ii. Market
(GROUP)
iii. Site
iv. Environmental and Safety Consideration (GROUP)
(GROUP)
v. Mass
(GROUP)
vi. Energy
vii. Process Simulation (ASPEN PLUS/HYSYS) (GROUP)

Background/Selection
Analysis
Location
Balance
Balance

2.

Report Presentation Assessment by allied supervisor (20%)

Allied supervisor will assess the report presentation of the design project I. The
assessment will be based on group activities and the topics that will be covered are the
same with the final assessment.

3.

Final Report Assessment by second examiner (20%)

The Final Report will be assess by a group of lecturer in one workshop.

LESSON PLAN
cHE 684/686
DESIGN PROJECT

F'ACULTY OF CHEMICAL ENGINEERING

UNIVERSITI TEKNOLOGI MARA

I
PAGE

4.

a
J

supervisors will assess the students' attitude such as follows (l0o/o'12

.
Time management

o
o
o
o

Cooperation
Comrnitment

Initiative
Independency/ Self-directed

5. Presentation (20o/o)z

The marks for the presentation

will be allocated as individual

and group

marks.

Individual marks: Presentation

o
o
o
.

Structural of Presentation
Techniques (Any Audio-Visual Aids/props)
Effectiveness of Delivery (Eye contact, voice, non-verbal
communication, pace, physical appearance)
Response to Questions

Group marks: Presentation

o
.
o
o
o
o
o
6.

7.0

Process Background/ Process selection/ pFD/ process Details

Supply & Demand/ Market Survey/ Economic Data

Site Location Data/ Criteria of the Site Selection
Environmental and Safety Consideration/ MSDS/ Waste Treatment/
Waste Management
Material Balance
Energy Balance
HYSYS Simulation

Peer Evaluation (107o)

REFERENCES

l.
.,

J.

Perr),R.H., Green D.w. (1997). Perry's Chernical pngineering Handbook (1th

,r,*,.1\'.1
r' ,{ r,,.
ed.). McGraw-Hill.
Seider w.D., Seader J.D. and Lewin D.R. (2004). Product anil process Design
Principles. (2nd ed.). John Wiley and Sons Inc.
Turton R., Bailie R.c., whiting N.B. and shaeiwitz J.A. (2003). Anarysis
synthesis and Design of chemicql Process (2nd ed.). prentice-Hall, New
Jersey.

4.
5.

Fakulti Kejuruteraan Kimia uirM. (2003). Guidelinesfor Design project L

All other references relevant to Design Project.

LESSON PLAN

cHE

6841686

DESIGN PROJECT

FACULTY OF CHEMICAL ENGINEERING

I'NIVERSITI TEKNOLOGI MARA

PAGE

8.0

OTHER INT'ORMATION/DETAILS

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