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ABSTRACT
Some customers of Transport Refrigeration Units
(TRUs) powered by 2.1 liter diesel engines in Europe
are requesting to run 100% biodiesel fuel in their TRUs.
The purpose of this paper was to find a way for users of
100% biodiesel fuel to maintain reliable diesel engine
operation through selection of a better engine lubricant.
Diesel engines that have been run with 100% biodiesel
fuel have been found to have deposits inside the engine
that are not found when running on fossil petroleum
diesel fuel. This paper examines the effect of various
engine-lubricating oils on engines running with 100%
biodiesel fuel. The comparison of various engine oils was
accomplished by evaluating the piston skirt and ring
groove deposits when running 4 different engine oils for
1000 hours each on identical engines that are fueled by
Soybean Biodiesel fuel.
INTRODUCTION
WHAT IS BIODIESEL FUEL? - Biodiesel fuel is a diesel
fuel substitute that is made from vegetable oils or animal
fats. Vegetable oils that are used for cooking are too
thick and viscous to run properly in a diesel engine and
so a process was developed to take the very long
molecules found in cooking oils, and shorten those
molecules so the cooking oils can become similar in
viscosity to petroleum diesel fuel. In vegetable oils, the
glycerin portion of the molecule connects three long
chain (mostly 18 carbons long) molecules together
(Figure 1).
The glycerin is what makes vegetable oil thick and sticky.
The process of transesterification, which is the
conversion of vegetable oil into biodiesel, releases those
three long chain carbon molecules from being stuck
together by the glycerin portion of the vegetable oil.
In order to reduce the viscosity to make the fuel usable in
a diesel engine, the pure oil is converted from a natural
oil triglyceride (three long chain carbon molecules stuck
together by the glycerin) into three monoalkyl esters
(three separate long chain carbon molecules).
Rapeseed
Methyl
Ester
Biodiesel
Neat
Rapeseed
vegetable
oil (not
methyl
ester)
28.1
22.5
25.4
Surface
Tension,
mM/m at
100C
.852
.874
.906
Specific
Gravity
1.3
2.4
Viscosity,
cs at 100C
TABLE 1: Comparison of the fuel properties that affect
droplet size for Rapeseed Biodiesel and for Petroleum
Diesel Fuel [15] [analysis done by Phoenix Chemical
Laboratory]
EXPERIMENTAL APPROACH
TEST PLAN - The following test was designed to
compare the effect of various engine lubricating oils on
the piston surface and ring groove deposits of engines
running on 100% biodiesel fuel.
For this test, 4 Yanmar 2.1 liter direct injection diesel
engines were run on 100% soybean biodiesel (SOME). It
was decided to run this test using the soybean biodiesel
because the deposit formation capability is greater for
soybean biodiesel than for rapeseed biodiesel. Each of
the 4 engines was run with a different lubricating oil: two
mineral oils, one synthetic oil and one synthetic-mineral
blend. In addition, a fifth engine was run under the same
operating conditions but with petroleum diesel fuel and
the mineral lube oil with the lowest level of anti-oxidant.
TEST PROCEDURE - Five new Yanmar 4TNE86 direct
injection 4 cylinder 2.1 liter diesel engines (Table 2) were
tested on Stusska water brake dynamometers for 1000
hours each on identical duty cycles simulating TRU
(transport refrigeration unit) operation: 15 minutes at
2200 rpm and 21hp (which is 62% of rated load at 2200
rpm), then 44 minutes at 1450 rpm and 10 hp (which is
37% of rated load at 1450 rpm), then 1 minute
shutdown, restart at high speed and repeat. Oil sump
temperature during this duty cycle was found to be about
205F. One engine was fueled on petroleum diesel and
four engines were fueled on B100 SOME biodiesel which
slightly exceeded ASTM D6751-02 in acid number. The
Oil was not added to engines during the entire 1000 hour
test. At each 200 hour oil sample interval, the length on
the dipstick of oil level was recorded so that the
comparative oil consumption rates of the engines could
be determined. At the completion of the 1000 hour test,
engines were disassembled and condition of rings and
ring grooves were inspected.
direct-injection combustion
4 stroke, water cooled
86mm bore X 90mm stroke
2.09 liter displacement
33.9 hp @ 2200 rpm power rating
10 degrees BTDC fuel injection timing
2800 to 3000 psi nozzle injection popping pressure
18:1 compression ratio
2 valves per cylinder
naturally aspirated
TABLE 2: YANMAR 4TNE86 TEST ENGINE DETAILS
The lubricating oils used in these four engines were
commercially available API CI-4 diesel engine oils
1. Test Oil A: Mineral Fleet Grade 15W40
2. Test Oil B: Mineral Premium 15W40
3. Test Oil C: Semi-synthetic 15W40
4. Test Oil D: Full Synthetic 5W40
A fifth Yanmar 4TNE86 engine was set up to run on the
exact same duty cycle as the biodiesel engines, however
fueling this engine with 2-D petroleum diesel fuel. This
engine also ran for 1000 hours and was used for
comparing the deposits. The A oil was used in this
petroleum diesel-fueled engine, as it has the lowest level
of additives of the four test oils.
OIL ANALYSIS - Standard oil analysis included viscosity
at 100C, as well as TBN, metals, fuel/water dilution and
was performed by Cleveland Technical Center labs. Oil
samples were collected at 200 hour intervals beginning
with "0" hours. 2 oil samples were collected at each 200
hour interval from each engine. This allowed averaging
of the variation due to the oil analysis lab procedures.
Frequency and multiplicity of samples was determined by
limiting the total oil removed for samples to 10% of the
total oil sump capacity. A total of ten 120cc oil samples
were removed from an oil sump capacity of 12 liters
during the 1000 hour test from each engine, and two
more samples at 1000 hours (12 total). Normal oil
consumption rate is about 5 liters/1000 hours. This
Oil Type
% of Piston Diameter
with
Black,
Sticky
Deposit in Top Ring
Groove
100%
100%
40 to 50%
40 to 50%
none
18
Premium Mineral
Oil B and B100
fuel
14
12
10
Semi-synthetic
Oil C and B100
Fuel
8
6
4
2
0
0
200
400 600
Hours
800 1000
Fleet Grade
Mineral Oil A
and Petroleum
Diesel fuel
0.7
0.6
Soot Solids, % Volume
16
Premium
Mineral Oil B
and B100 fuel
0.5
0.4
Semi-synthetic
Oil C and B100
fuel
0.3
0.2
Full synthetic
Oil D and B100
fuel
0.1
0
0
Fleet grade
mineral Oil A
and Petroleum
Diesel fuel
CONCLUSIONS
All four of the B100 Biodiesel fueled engines had at least
one stuck top ring at the completion of the 1000 hour
test. As discussed in the introduction, the light loading of
the TRU application and the direct-injection combustion
could have contributed to excessive unburned fuel
getting past the rings and decomposing to form a deposit
in the ring grooves. The type of lube oil would have a
very limited effect in reducing deposits in the top ring
groove. The synthetic Oil D, and the semi-synthetic Oil
C, had better top ring groove condition for the Biodiesel
fueled engines than the mineral Oils A and B, however
even the synthetics were not able to protect the engines
from the formation of a stuck ring condition.
The higher additive level Oils B, C and D contributed to
the reduction in piston skirt deposits of the B100
Biodiesel fueled engines.
REFERENCES
1. Blackburn, J.H.; Pinchin, R.; Nobre, J.I.T.; Crichton,
B.A.L.; Cruse, H.W.; Performance of lubricating oil in
vegetable oil ester-fueled diesel engines, SAE 831355,
1983
2. Choi, C.Y.; Bower, G.R.; Reitz, R.D.; Effects of
Biodiesel Blended Fuels and Multiple Injections on DI
Diesel Engines, SAE 970218, 1997
APPENDIX
CERTIFICATE OF ANALYSIS FOR THE TEST FUEL
ASTM D6751
LIMITS for
biodiesel
blendstock
BD020403
LOT NUMBER
ExxonMobil
Research
and
.02
0.00008
TOTAL GLYCERINE %
.24
0.1297
130 MIN
136.29
.050
0.01
CARBON RESIDUE %
MASS
.05 MAX
.0292
SULFATED ASH %
MASS
.02 MAX
.001
1.9-6.0
4.2138
FLASHPOINT, C
.00004
Total sulfur by UV
fluorescence % mass
Thomas R. Sem
Engine Applications Engineer
Corporation since 1981, MSME
FREE GLYCERINE %
KINEMATIC
VISCOSITY Cst, 40C
CONTACT
at
Thermo
King
FUEL SAMPLE
CETANE NUMBER
47 MIN
49.86
0
CLOUDPOINT C
tsem@thermoking.com
952-887-2603
COPPER
CORROSION
ACID NUMBER mg
KOH/gm
PHOSPHOROUS BY
ICP% MASS
3 MAX
1A
.80
.89
.001 MAX
0.0007
47.2
360 MAX
350
131