Minera Yanacocha, S.R.L.

Conga Project
A3SP

Form 000.450.F2013
Date 14Oct2011
Page 1 of 3

QUALITY AND CERTIFICATION REQUIREMENTS

FABRICATED STRUCTURAL STEEL / LADDERS & PLATFORM
FABRICACION DE TECHO REMOVIBLE METALICO PARA
CASETA DE VALVULAS EN CHAILHUAGON SEDIMENT POND

Equipment Description:
Tag No.'s:
RFQ / P.O. Number:

Originator:
A3SP-2-1011-01-P/FAB

File Number:
=

Inspect

R =

Review

Verify

W =

ACTION TYPE:

= Hold Point

X =

Supplier Action Required

O = Observation Point

INSPECTION ACTIVITY

FLUOR
I

I. INSPECTION & TEST PLAN /

PROCEDURE REVIEW
Suppliers Quality Plan
Suppliers Inspection & Test Plan

f
f

Weld Procedures

Weld Consumable Control

Procedure
Weld Repair Procedures
NDE Procedures
Pre Heat Procedures
Fireproofing Sealant Procedure
Paint Procedures
Galvanizing Procedures
Refractory/Fireproofing
Procedures
II. DOCUMENT REVIEW
Order & Sub-Order(s)
Material Test Reports
Origin of Material / AML
Supplier Inspector Qualifications
Welder Qualification Records
NDE Personnel Qualifications
NDE Reports (HT, VT, MT, PT,
RT, UT)
Galvanizing Reports
Paint Reports
Material / Weld / NDE Maps
Manufactures Data Book(s) as
per SDDR

Date:

03-Jul-2013

of

DEFINITIONS:

b = First Article Only Random Thereafter

c1 = Random Inspection
(Engineered Equipment)
c2 = Random Inspection
(Non Engineered Equipment)
f = 100% Examination

Witness

Assignment Date:
Assignment Page:

REQUIREMENT TYPE:
I

A. Puentes / C. Gallardo

Rev.:

Review: Physical examination of documents

Verify: Verify all procedures as required by the PO have been reviewed by
Fluor and authorized for use, and physically verify the implementation of
those procedures as applicable, on a random basis.
Hold Pt.: Activity is not to proceed until Inspected by Fluor SQS
Observation: Fluor SQS to be notified - however, the supplier may
proceed if Fluor SQS is not available
Random Inspection (Engineered Equipment) = In-process planned and
unsystematic patterns of all necessary actions to provide adequate
confidences to the Fluor SQS representative that the product quality fulfils
the PO Quality Requirements
Random Inspection (Non Engineered Equipment) = In-process planned and
unsystematic representative sampling activities necessary to provide
adequate confidences to the Fluor SQS representative that the product
quality fulfills the PO Quality requirements.

COMMENTS
H

Welding Procedure Specification (WPS), Procedure Qualification Record (PQR), Welder

Performance Qualification (WPQ), according to AWS D1.1.

f
f
f

See item IV

f
f

Certifications of Materials: bolts, connection plates, columns, beams, etc.

f
f
f

All welds shall be 100% visually examined prior to, and after welding in accordance AWS D1.1
See item IV

See item IV

f
f
f

Refractory/Fireproofing Test
Results
Copyright 2011, Fluor Corporation. All Rights Reserved.

Supplier Quality Surveillance

Minera Yanacocha, S.R.L.

Conga Project
A3SP

Form 000.450.F2013
Date 14Oct2011
Page 2 of 3

QUALITY AND CERTIFICATION REQUIREMENTS

FABRICATED STRUCTURAL STEEL / LADDERS & PLATFORM
INSPECTION ACTIVITY

FLUOR
I

III. IN PROCESS VERIFICATION

(Visual / Dimensional)
Fit Up
Material Thickness & Condition
Measuring & Test Equipment
Welding Consumables
Welding (Size / Appearance)
Material Stamping / Traceability
Pre-Heat / Pre-Heat Maintenance
Special Cleaning
Dimensional Check
Weld Internal / External
Major Weld Repairs
Trial Assembly
Base plates/Bearing plate
Safety Gates
Grating / Floor Plate
Toe Kick Plate

COMMENTS
H

f
f
X
X

All welds shall be 100% visually examined prior to, and after welding in accordance AWS D1.1
Acceptance Criteria AWS D1.1

f
X
X

IV. NON DESTRUCTIVE /

SPECIAL TESTING
HT (Hardness)
Charpy Impacts
VT (Visual Inspection)
MT (Magnetic Particle)
PT (Liquid Penetrant)
RT (Radiography)
UT (Ultrasonic)
V. PAINT, MARKING, &
SHIPPING PREPARATION
Surface Preparation / Anchor
Profile
Coating Appearance & DFT (Dry
Film Thickness)
Galvanizing
Fireproofing
Blockout Areas
Piece Marking / Tagging
Bar Code Labels
Preparation for Shipment
Ship Loose Items

c2

10% in Welds

f
f

f
f

VI. SUPPLEMENTAL
VERIFICATION (as reqd per
P.O. / Specifications)
Bolt, Nuts and Washers
Final Dimensional

f
f

Copyright 2011, Fluor Corporation. All Rights Reserved.

Supplier Quality Surveillance

Minera Yanacocha, S.R.L.

Conga Project
A3SP

Form 000.450.F2013
Date 14Oct2011
Page 3 of 3

QUALITY AND CERTIFICATION REQUIREMENTS

FABRICATED STRUCTURAL STEEL / LADDERS & PLATFORM
The Quality and Certification Requirement document provide guidelines to enable the supplier to understand the minimum
level of inspection involvement intended for the purchased equipment. The Quality and Certification Requirements are not
intended to outline all requirements for inspection and quality control as required by the purchase order, material requisition,
referenced codes, specifications and standards listed in the order requirements. Witnessed inspections, documentation
reviews, procedural compliance checks and supplemental inspections by the buyer will be conducted to ensure the
equipment's compliance with the purchase order, applicable codes, specifications and standards has been attained.
The Quality and Certification Requirement document does not imply that Fluors SQS representative will perform 100%
inspection on each listed activity or that the material or equipment will be accepted based on that assumption.
The Fluor SQS representative will issue an NCR to the seller when a product or service, presented to the Fluor SQS
representative for Fluor acceptance, fails to comply with PO (Purchase Order) quality requirements. The intent of the NCR is to
document the nonconforming condition for proper and timely disposition and to document the corresponding failure in the
supplier's quality system.
HOLD POINTS ASSOCIATED WITH REVIEW ACTIVITES WILL BE PERFORMED AT OR BEFORE FINAL RELEASE FOR SHIPMENT AND IS
NOT TO BE INTERPERTED AS AN ACTIVITY THAT HALTS MANUFACTURING.
HOLD POINTS ARE NOT INTENDED TO IMPEDE MANUFACTUERS PRODUCTION SCHEDULE PROVIDED HOLD POINT/OBSERVATION
NOTIFICATION IS PROVIDED TO FLUOR IN ADVANCE OF ACTIVITY.

SUPPLIER ACTION REQUIRED - applies to Hold and Observation columns only. Supplier is to note all 'X' marks and transfer those points
to their Inspection and Test Plans. The Fluor SQS representative will review the other action types (noted as b, c or f) with the supplier
during the Supplier Quality Alignment Meeting. These other action types are to be addressed in the Supplier's Inspection and Test Plans or
supporting Quality System.

Copyright 2011, Fluor Corporation. All Rights Reserved.

Supplier Quality Surveillance