Professional Documents
Culture Documents
SERVICE MANUAL
GARDA
Models:
M90F.24S
M90F.28S
M90F.32S
M90F.24SR
M90F.28SR
47--970--19
47--970--20
47--970--22
41--970--10
41--970--11
Table of contents
1
1.1
1.2
Overall information . . . . . . . . . . . . . . . . . .
Overall View . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic diagram . . . . . . . . . . . . . . . . . . . .
2
2
2
3
3
3
3
4
4
4
2.1
2.2
2.3
2.4
2.5
2.6
3
3.1
3.2
3.3
3.4
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wiring diagram
M90F.24S M90F.28S, M90F.32S . . . . . . . . 5
Wiring diagram M90F.24SR, M90F.28SR
7
Functional flow diagrams . . . . . . . . . . . . . . 9
Circuit voltages . . . . . . . . . . . . . . . . . . . . . . 10
Fault finding . . . . . . . . . . . . . . . . . . . . . . . . 12
5
5.1
5.2
5.3
6
6.1
6.2
7
7.1
7.2
7.3
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8.1
8.2
8.3
8.4
14
14
14
14
10.2
10.3
10.4
Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Ignition and control sequence . . . . . . . . . . 26
11
11.1
11.2
11.3
11.4
11.5
11.6
27
27
27
27
28
28
28
12
12.1
12.2
12.3
29
29
29
29
13
13.1
13.2
13.3
13.4
30
31
31
31
31
31
14.6
16
16
16
16
15
15.1
15.2
15.3
Temperature probe . . . . . . . . . . . . . . . . . .
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
33
33
33
17
17
17
17
16
16.1
16.2
By -- pass valve . . . . . . . . . . . . . . . . . . . . . . 34
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
17
17.5
18
18.1
18.2
18.3
37
37
37
37
19
19.1
19.2
19.3
Safety thermostat . . . . . . . . . . . . . . . . . . .
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
39
39
39
20
18
9
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
19
19
19
19
20
21
22
22
22
22
22
24
9.12
10
10.1
mode . . . . . . 24
14
14.1
14.2
14.3
14.4
14.5
30
30
30
30
17.1
17.2
17.3
17.4
31
32
35
35
35
36
36
36
Overall information
1.1
Overall View
Air pressure
switch
Fan
Main heat
exchanger
Safety
thermostat
Burner
Expansion
vessel
Combustion
chamber
Ignition
electrodes
Detection
electrode
Diverter valve
Automatic
air release
valve
Main circuit
flow switch
D.h.w. temp.
probe
Pump
Gas valve
D.h.w
flow switch
Control
panel
1.2
Hydraulic diagram
C.h.
water return
D.h.w.
heat exchanger
C.h.
water flow
D.h.w.
inlet
D.h.w.
outlet
2.1
Nomenclature
2
6
Fig. 2
D
5
Fig. 1
Front panel
Service panel
C
Fig. 3 --- bottom view of the boiler
2.3
2.2
Body panels
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
For the most part of the check and maintenance operations it is necessary to remove one or more panels of
the case.
The side panels can be removed only after the removal
of the front panel.
To remove the front panel remove screws A (Fig. 2), lift
the panel and remove it.
Control panel
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
Move the lower part of the side panels as indicated in Fig. 4 and pull the control panel.
When completely pulled out, the panel can rotate
45 downwards to facilitate the service operations on the internal parts.
3
2.5
1
Fig. 4
5
6
J
H
Open the drain tap I (Fig. 8) until the boiler is completely emptied.
Fig. 5
2.4
Fig. 8
2.6
Fig. 6
Diagrams
3.1
Wiring diagram
M90F.24S M90F.28S, M90F.32S
Wiring diagram for boiler equiped with full sequence ignition device type: Bertelli & Partners FM30
rd
bu
Fan
Air pressure
switch
ye
M
~
wh
gnye
og
vt
Safety
thermostat
NC
bk
COM
gnye
gnye
gnye
gnye
gy
bn
3
Electric supply
terminal block
gnye
bu
bu
External controls
terminal block
gnye
bu
bn
bk
rd
bn
bu
bk
bn
rd
bk
rd
wh
bu
gy
bk
Electronic
control p.c.b.
gnye
gnye
ye
wh
og
vt
bk
bu
bn
bk
bu
bk
bu
bn
bk
rd
bk
bu
bu
gy
rd
gnye
bn
gnye
bn
bu
bn
bk
bu
bu
bk
bn
rd
Full sequence
ignition device
bk
gy
bk
t
D.h.w. temperature
probe NTC
bn = brown
bu = blue
bk = black
wh = white
rd = red
gy = grey
gn = green
ye = yellow
vt = violet
og = orange
gnye = green/yellow
bu
D.h.w. flow
switch
bk
bu
bu
bk
gnye
rd
1
2
3
wh
t
bk
bk
gnye
bn
bu
bk
rd
rd
M
~
M
~
Three way
diverter valve
Pump
bu
gnye
bn
gnye
Modulating
gas valve
rd
bk
wh
gn
Time switch
Diagrams
Wiring diagram for boiler equiped with full sequence ignition device type: Honeywell FPLD
rd
bu
Fan
Air pressure
switch
ye
M
~
wh
gnye
og
vt
Safety
thermostat
NC
bk
COM
gnye
gnye
gnye
gnye
gy
bn
3
Electric supply
terminal block
gnye
bu
bu
External controls
terminal block
gnye
bu
bn
bk
rd
bn
bu
bk
bn
rd
bk
rd
wh
bu
gy
bk
Electronic
control p.c.b.
bn
gnye
gnye
ye
wh
og
vt
bk
bu
bu
bk
bn
bk
bu
bn
bk
rd
bk
bu
bu
gy
rd
gnye
bn
gnye
bu
bn
bk
bu
bu
bn
bu
bk
rd
rd
bk
bk
bu
bk
bu
DHW temperature
probe NTC
DHW flow
switch
Primary circuit
flow switch
CH temperature
probe NTC
Three way
diverter valve
bk
gy
bu
bn
gnye
wh
1
2
3
rd
bk
Full sequence
ignition device
rd
bn
bk
gnye
M
~
M
~
bu
gnye
bn
gnye
Modulating
gas valve
Pump
rd
bk
wh
bn = brown
bu = blue
bk = black
wh = white
rd = red
gy = grey
gn = green
ye = yellow
vt = violet
og = orange
gnye = green/yellow
gn
Time switch
Diagrams
3.2
Wiring diagram for boiler equiped with full sequence ignition device type: Bertelli & Partners FM30
rd
bu
Fan
Air pressure
switch
ye
M
~
wh
gnye
og
vt
Safety
thermostat
NC
bk
COM
gnye
gnye
gnye
gnye
gy
bn
3
Electric supply
terminal block
gnye
bu
bu
External controls
terminal block
gnye
bu
bn
bk
rd
bk
rd
bk
bu
gy
bk
Electronic
control p.c.b.
bn
bu
bk
bn
bu
gnye
gnye
ye
wh
og
vt
bk
bu
bn
bk
bu
bu
gy
rd
gnye
bn
gnye
bn
bu
bn
bk
bu
bk
bn
rd
Full sequence
ignition device
bk
bk
bu
bk
gy
t
bu
bk
gnye
rd
bk
gnye
M
~
bu
gnye
bn
Pump
gnye
Modulating
gas valve
bn = brown
bu = blue
bk = black
wh = white
rd = red
gy = grey
gn = green
ye = yellow
vt = violet
og = orange
gnye = green/yellow
Diagrams
Wiring diagram for boiler equiped with full sequence ignition device type: Honeywell FPLD
rd
bu
Air pressure
switch
ye
wh
gnye
og
vt
Fan
M
~
NC
bk
COM
gnye
gnye
gnye
gnye
gy
bn
3
Safety
thermostat
gnye
bu
bu
Electric supply
terminal block
gnye
bu
bn
bk
rd
bk
rd
bk
bu
gy
bk
Electronic
control p.c.b.
bn
bu
bk
bn
bu
bn
gnye
gnye
ye
wh
og
vt
bk
bu
bu
bk
bn
bu
gy
rd
gnye
bn
gnye
bu
bn
bk
bu
bk
bk
bu
bk
gy
t
Primary circuit
flow switch
CH temperature
probe NTC
bu
bn
gnye
rd
bk
gnye
M
~
bu
gnye
bn
Pump
bn = brown
bu = blue
bk = black
wh = white
rd = red
gy = grey
gn = green
ye = yellow
vt = violet
og = orange
gnye = green/yellow
bk
Full sequence
ignition device
rd
bn
Modulating
gas valve
gnye
Diagrams
3.3
General layout
J1--- 1
Fuse 1,6A T
Electronic
control p.c.b.
(low voltage section)
PTC
Transformer
L
J3--- 5
J3--- 4
J3--- 3
Three way
diverter valve
J1--- 2
Pump
J3--- 1
J3--- 2
J2--- 5
J2--- 4
Full sequence
ignition device
Fuse 1,6A T
PTC
Transformer
L
J3--- 5
J3--- 4
J3--- 3
Three way
diverter valve
J1--- 2
Pump
L --- LINE
J3--- 1
J3--- 2
J2--- 5
J2--- 4
N --- NEUTRAL
ACTIVE CIRCUIT
INACTIVE CIRCUIT
Full sequence
ignition device
Fuse 1,6A T
PTC
Transformer
L
J3--- 5
J3--- 4
J3--- 3
Three way
diverter valve
J1--- 2
Pump
J3--- 1
J3--- 2
J2--- 5
J2--- 4
Full sequence
ignition device
Diagrams
3.4
Circuit voltages
Diagrams for boiler equiped with full sequence ignition device type: Bertelli & Partners FM30
during c.h. or d.h.w. operation
Electrical voltages with burner on
230~
0
230~
230~
230~
Pump
Supply network
230~
Full sequence
Ignition device
230~
230~
230~
Modulating
Gas valve
0
Safety
thermostat
Fan
230~
Air
pressure
switch
Electronic
control p.c.b.
Electronic
control p.c.b.
230~
10
Diagrams
Diagrams for boiler equiped with full sequence ignition device type: Honeywell FPLD
during c.h. or d.h.w. operation
Electrical voltages with burner on
230~
0
230~
230~
230~
Pump
Supply network
230~
Full sequence
Ignition device
230~
230~
230~
Modulating
Gas valve
0
Safety
thermostat
Fan
230~
Air
pressure
switch
Electronic
control p.c.b.
Electronic
control p.c.b.
230~
11
12
--(5)
8.2
Diverter valve
D.h.w. circuit
C.h. circuit
9.9
7.2
Pump
Regulation p.c.b.
--(3)
Defect
#
--(4)
Flue pipes
--(2)
10.2
12.2 14.5
15.2
16
17.2
18.2
Ignition electrode
J
Detection electrode
D.h.w. filter
11.4
19.2
Safety thermostat
--(9)
--(8)
Injectors
Components to check
Expansion vessel
Fault finding
---
---
Safety valve
Appliance operation
lamp green (1)
OFF
OFF
ON
OFF
Pressure gauge
---
---
Appliance operation
lamp green (1)
ON ----- norm
mal pulsess
---
---
Noisy bolier
Incorrect modulation
C.h. circuit
9.9
Regulation p.c.b.
J
12.2 14.5
D.h.w. filter
10
8
9
(10)
15.2
16
17.2
19.2
--(8)
Injectors
--(9)
Expansion vessel
Ignition electrode
---
---
A jammed by--- pass could cause the over--- heating of the main
circuit and the intervention of the safety thermostat.
Check the minimum gas pressure at the outlet test point of the
gas valve (see sect. 11.3) and compare it with the value given
on the installation booklet.
Verify the cleanness of injectors.
Check the pressurization of the expansion vessel. Refer to the
installation manual for proper values.
d.h.w. pressure too high or flow rate too high. If necessary insert a flow rate limiter (14.6).
18.2
Detection electrode
11.4
Safety valve
Components to check
10.2
Gas valve (modulating operator)
stop valves.
Check the gas pressure at the inlet test point of the gas valve
(see sect. 11.3) with the boiler at rest and during operation and
compare it with the values given on the installation booklet.
8.2
D.h.w. circuit
7.2
Note
OFF
F
--(5)
Pump
J
--(3)
Diverter valve
Defect
#
--(4)
Flue pipes
--(2)
Safety thermostat
Pressure gauge
13
5.1
Characteristics
C
G
B
A
E
D
Fig. 11
8
9
Fig. 9
I
H
Fig. 10
5.2
Removal
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
Remove the combustion chamber lid B by unscrewing the screws C (Fig. 11).
3b
14
Fig. 12
5.3
Cleaning
6.1
Function
6.2
The d.h.w heat exchanger A in Fig. 13 allows the instantaneous transfer of heat from the primary hydraulic circuit to the water destined for d.h.w use.
Removal
Fig. 15
5
Fig. 13
Fig. 16
15
Pump
7.1
Function
n
Check that the impeller is integral with the rotor.
With the boiler off remove the front and right hand side
case panels, lower the control panel and empty the primary circuit.
Remove the pump head by undoing the screws which
hold it to the pump body and check that the impeller is
firmly joined to the rotor.
7.3
Removal
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
1
2
3
4
5
6
7
C
B
Fig. 17
7.2
Checks
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
n
Check that the pump is not seized and that the
movement of the rotor is not subject to mechanical impediments.
E
Fig. 18
8
9
With the boiler off, remove the front panel. Remove the
air release plug of the pump and turn the rotor with a
screwdriver.
n
With the boiler off, remove the front panel and disconnect the connector B (Fig. 18).
H
F
I
Fig. 19
Reassemble the pump carrying out the removal operations in the reverse order. When reassembling the
pump, check the correct location of the O---ring gasket
in the inlet port of the pump that seals the connection
between the pump and the brass group .
8.1
Function
Spindle B
not visible
The diverter valve A (Fig. 20) has the function of modifying the hydraulic circuit of the boiler by means of an
electric command given by the electronic control p.c.b.
in order to send the water that exits the primary heat exchanger towards the c.h. system or towards the d.h.w.
heat exchanger.
9,4 Kohm
bn
0V
bu
bk
Open circuit
230 V
bn = brown
bu = blue
bk = black
Spindle B
visible
Open circuit
Checks
Check the electrical continuity
bn
bu
230 V
Fig. 20
8.2
9,4 Kohm
bk
bn = brown
bu = blue
bk = black
0V
8.3
1
2
3
17
Fig. 23
8.4
1
2
3
4
5
6
L
Fig. 25 Rear view of the boiler
10
F
H
Fig. 24
7
8
18
Fig. 26
11
9.1
Function
Inlet Information
On the Electronic control p.c.b.......
Function control*
C.h. temperature adjustment*
D.h.w. temperature adjustment*
Function dip---switches
Max. c.h. gas pressure adjustment
Ignition gas pressure adjustment
Boiler reset button*
*control panel fascia
From other boiler devices....
C.h. temperature probe NTC
D.h.w. temperature probe NTC
D.h.w. flow switch
Primary circuit flow switch
Room thermostat (if fitted)
Time switch
Flame presence signal*
*from the full sequence ignition device
9.2
On the Electronic control p.c.b. several selection, adjustment and protection devices are located. (Fig. 28).
Some of these devices are directly accessible by the
user (function control, temperature adjustment potentiometers etc.) others are accessible by removing the
service panel or the control panel lid.
14
1
13
12
11
10
9
Fig. 28
Outlet command
Pump
Three way diverter valve
Full sequence ignition device
Modulation operator
Appliance operation light*
Operation/service lamps
Lock ---out signal lamp*
*control panel fascia
Fig. 27
1
2
3
4
5
6
7
8
9
10
11
12
13
14
9.3
J3 connector
J2 connector
Lock ---out signal lamp
Boiler reset button
Function control / C.h. temperature adjustment
D.h.w. temperature adjustment
Service lamps (service mode)
Appliance operation lamp (normal use mode)
Dip---switch selectors
Setting jumpers
Ignition gas pressure adjustment (ACC.)
Maximum c.h. gas pressure adjustment (RISC.)
J1 connector
Fuse 1,6 A T
The Electronic control p.c.b. makes it possible to separately adjust the c.h. water flow temperature and d.h.w.
outlet temperature.
The temperature of the water is converted into an electric signal by means of temperature probes.
19
75 C
Fig. 30
9.4
Fig. 29
20
Operation/Service lamps
C.h. operation
D.h.w. operation
or
D.h.w. operation
Excessive temperature on primary circuit
Service operation
Lamp
OFF
Lamp
ON
Flashing lamp,
alternate with
another lamp.
* These conditions are normal only for a short time when the
power supply is applied to the boiler.
If permanent they indicate a faulty p.c.b.
9.5
Dip---switch selectors
The function selectors 9 (Fig. 28 and Fig. 31) are microswitches with which it is possible to select the various
boiler control function modes.
In Fig. 31 the selectors are illustrated in the configuration in which the boiler is set in the factory (natural gas
boiler).
Minimum gas pressure adjustment
Gas conversion
Ignition gas pressure adjustment
Reignition frequency
ON (1)
OFF (0)
9
Fig. 31
f
Selector 1
This forces the boiler to operate at the minimum gas
pressure in order to allow the adjustment of the minimum gas pressure at the burner (on the modulation operator of the gas valve).
21
Selector 2
12 3456 789
Fig. 36
9.7
Position of selector
Natural gas
On
120 mA
L.P.G.
Off
165 mA
Fig. 32
Selector 3
9.8
OFF (0)
gas pressure calibration
Normal
Fig. 33
Selector 4
30 sec.
OFF (0)
3 min.
9.6
Setting jumpers
12 3456 789
Fig. 35
22
By using device 12 (Fig. 28) marked RISC. on the Electronic control p.c.b., you can limit the maximum useful output delivered during the c.h. operating mode.
This adjustment does not influence the maximum useful output delivered during the d.h.w. operating mode.
By rotating the device clockwise the pressure increases.
9.9
n
Fig. 34
Checks
Check that the fuse is complete
If the Electronic control p.c.b. does not supply any device (pump, fan, etc.) check that the fuse 14 (Fig. 28) is
complete.
If the fuse has blown replace it with one that has the
same characteristics after having identified the reason
for failure.
n
Check the setting jumpers position
Two setting jumpers must be fitted on the Electronic
control p.c.b. as shown in Fig. 35 and Fig. 36.
9.10
1
2
Gain access to the parts located inside the control panel as explained in the section 2.3 of this
manual.
Remove all the wiring connected to the Electronic
control p.c.b..
To disconnect the connectors J1, J2 and J3 (13,
5
6
Attention
After installing the Electronic control p.c.b. :
10
11
Important
When re---assembling the Electronic control p.c.b.:
7
Fig. 38
Fig. 37
Fit the p.c.b. into the control panel by first inserting the front lower edge under the control knob
shafts. Lower the rear edge and ensure that no
wiring is trapped beneath.
Insert the spindles in the control panel knobs untill the notch A (Fig. 38) reaches the potentiometer edge. It is not necessary to force them in
the knob.
23
mode
Switch in the
YES
(sec. 9.12)
function mode
Taking
water from the domestic hot
water circuit?
Is primary circuit
temperature higher than that
selected?
YES
NO
Circulator off
Operates motorised valve
Ignition device off
NO
NO
YES
Starts the circulator
Operates motorised valve
Supplies the ignition device
Fig. 39
mode
Switch in the
YES
function mode
Taking
water from the domestic hot
water circuit?
NO
Circulator off
Ignition device off
Circulator on
YES
24
Is domestic
hot water outlet temperature
lower than that
required?
NO
10
10.1
Function
checks the presence of the flame during the entire period in which it is activated
Faulty modulation gas valve (faulty on---off operators or not electrically supplied).
With the burner firing, interrupt the gas supply. The Full
sequence ignition device must carry out a complete
ignition cycle and then stop.
By turning the boiler on and off by means of the function
switch the device must not unlock and the burner must
not turn on.
Fan functioning device
With the boiler operating and the burner on, open the
negative pressure test point of the Venturi device.
At the moment of opening the burner must turn off.
10.3 Removal
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
1
Gain access to the parts located inside the control panel as explained in the section 2.3 of this
manual.
Remove all the wiring connected to the Full sequence ignition device.
To disconnect the connectors A, delicately flex the
hook present on one side of each socket
(Fig. 41).
Unscrew the two screws B that hold the Full sequence ignition device on the panel and remove
the component.
Other components like the air pressure switch can temporarily stop the ignition of the burner but allow its ignition when the cause of the intervention has stopped.
Fig. 42 shows the sequence of the operations that are
carried out at the start of every ignition cycle and during
normal functioning.
10.2 Checks
n
Lock sequence
Fig. 41
25
YES
lock memorised?
NO
cancels lock
NO
YES
starts fan
NO
YES
beginning of wait period
NO
NO
presence of flame?
YES
NO
end of ignition
period?
NO
YES
NO
flame presence?
YES
YES
flame presence?
NO
YES
Fig. 42
26
NO
NO
Safety thermostat
opens the circuit?
YES
11
11.1
Function
7
2
3
6
Fig. 44
11.3
Adjustment
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
5
Fig. 43
11.2
On---off operators
12
Modulation operator
10
11
27
11.4
11.6
Checks
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
n
1
2
n
1
2
3
Fig. 45
11.5
1
2
3
4
G
F
D
Fig. 46
28
Fig. 47
12
12.1
Function
12.2
Checks
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
n
1
2
3
Mechanical function
Remove the front panel of the case.
Start and stop the boiler either in d.h.w. or c.h.
mode.
Looking through the switch box verify the position
of the shaft B referring to Fig. 50.
Boiler OFF
Boiler ON
Fig. 50
A
I
Electrical check
Fig. 48
This hydraulic/membrane operated electrical micro--switch device will control the functioning of the ignition
control circuit, providing there is an adequate quantity
and flow of water in the primary circuit. Any failure of the
pump or obstructions in the primary circuit, whilst in
either c.h. or d.h.w. modes, will not allow the device to
operate.
This device is connected to the electronic control p.c.b.
and if, after the pump operates, it does not activate within 20 seconds the control board will indicate that a fault
condition (see section 9.4 of this manual) has occurred.
do not use
Fig. 51
12.3
C
D
n
1
2
3
Fig. 49
Removal
G
E
2
Fig. 52
13
13.1
Function
13.2
1
2
Fig. 54
Checks
Turn off the flow and return isolation valves and
empty the primary circuit of the boiler.
Remove the protective cap J (Fig. 53) from the
valve on the top of the expansion vessel and connect a suitable air pressure gauge.
13.4
1
2
J
3
4
Fig. 53
13.3
30
M
Fig. 55
14
14.1
Function
The d.h.w. flow switch A in Fig. 56 is a device that generates an electrical signal when hot water is drawn.
14.2
1
2
3
4
5
6
7
8
9
10
10
A
4
3
2
1
Fig. 58
14.3
Fig. 56
Checks
n
1
2
14.4
1
2
14.5
Fig. 57
4
3
Fig. 60
14.6
Flow limiter
Fig. 59
3
4
32
Colour
10
Yellow
12
Brown
Unscrew the threaded ring 10 (Fig. 58) and remove it from the body 7.
Install the flow limiter 9 putting its smaller diameter side towards the threaded ring.
15
Temperature probe
15.2
15.1
Function
Temperature---resistance relationship
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
Checks
15.3
Removal
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
Refer to Fig. 63 for the c.h. Temperature probe
and to Fig. 64 for the d.h.w. Temperature probe.
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Remove the electric connector of the Temperature probe and unscrew it.
Fig. 61
A
Fig. 63
A
B
c.h.
return
Fig. 62
c.h.
flow
d.h.w.
inlet
d.h.w.
outlet
Fig. 64
33
16
By---pass valve
16.1
Function
16.2
Removal
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
Unscrew the connector B and remove the by--pass valve C (Fig. 66).
Fig. 66
A
Fig. 65
34
17
17.1
Function
The function of the Fan is to force the products of combustion to the outside air via the flue system.
Its correct functioning is controlled by means of a system incorporating a built in venturi device (A in Fig. 73)
and an Air pressure switch.
17.2
Checks
N.O.
COM
L connection
N.C.
H connection
Fig. 68a
B
C
H connection
(not used)
L connection
Fig. 69b
F
1
2
Fig. 67
Remove the caps of the pressure test points located on the top of the boiler and connect a differential pressure gauge (Fig. 70).
Switch on the boiler.
Fig. 70
35
Fan
3
Compare the value on the gauge with the following minimum values:
17.4
17.3
H
E
Fig. 73
17.5
Fig. 71
Assemble the fan carrying out the removal operations in reverse sequence.
---
3
4
5
Fig. 72
18
18.2
18.1
Function
Checks
Check the position of the electrode edges
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
The third electrode is the detection electrode and it detects the presence of the flame.
Fig. 74 shows the electrodes configuration on the models M90F.24S, M90F.24SR, M90F.28S, M90F.28SR.
Detection
Ignition
Male
Female
Fig. 76
1
2
Fig. 74
18.3
Detection
Male
2
3
3b
4
Fig. 75
Removal
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
Ignition
1
Female
38
19
Safety thermostat
19.1
Function
19.3
Removal
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
1
1b
Consequently, the full sequence ignition device attempts to light the burner and, at the end, locks the
boiler and lights the lock ---out signal lamp.
B
Fig. 79
2
3
D
E
Fig. 78
19.2
Checks
Warning: isolate the boiler from the mains
electricity supply before removing any
covering or component.
n
1
2
n
1
2
Fig. 80
4
5
20
Description
173---148
173---149
169---069
169---070
3
4
E83---121
6
7
E83---129
169 127
E83---013
9
10
E83---178
E83---180
BI1193 500
KI1064 506
BI1202 102
1
1
1
1
1
1
BI1222 100
BI1366 102
BI1366 103
BI1376 105
BI1193 105
KI1267 103
BI1366 107
BI1376 104
BI1131 100
2
1
BI1326 100
BI1326 107
BI1326 108
BI1326 101
BI1366 109
1
1
BI1515 107
BI1305 101
1
1
BI1001 101
BI1001 102
1
1
1
1
1
1
1
1
1
BI1272 100
BI1011 505
BI1091 104
BI1011 103
BI1101 102
BI1172 105
BI1005 105
BI1001 117
BI1123 101
1
1
BI1193 102
BI1123 103
BI1193 103
BI1172 103
BI1202 101
CIMM 6 litres
Watts
Orkly (alternative)
E83---181
11
E83---196
E83---197
12
13
E83---142
14
E01---204
E01---205
15
16
17
18
19
20
21
22
23
E00---684
E83---082
E00---688
E83---086
E83---101
169---083
164---026
E83---127
24
E83---126
40
Elbi
ELTH --- type 261
E83---122
26
E83---145
Detection electrode
(mod. M90F.28S, M90F.28SR)
Detection electrode (mod. M90F.32S)
Temperature ---pressure gauge
BI1123 102
BI1193 104
BI1475 108
IMIT
6
5
9
10
12
13
11
14
20
21
15
16
22
17
23
19
18
24
25
26
41
*1796209186*
17962.0918.6 1704 44A4 UK