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GLC 2200
Lubrication Controller
3A2960D
Model: 24N468
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
EN
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to Procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working Pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturers warnings. For complete information about
your material, request MSDS from distributor or retailer.
Do not leave the work area while equipment is energized or under pressure.
Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturers replacement parts only.
Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
Make sure all equipment is rated and approved for the environment in which you are using it.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
3A2960D
Component Identification
Component Identification
Keypad, Display, and Icons
Display (E)
NOTICE
To prevent damage to soft key buttons, do not press
the buttons with sharp objects such as pens, plastic
cards, or fingernails.
B
ON
SS
OFF
D
MM
A
HH
##
In RUN MODE activates the pump for one complete ON cycle if actuated during the OFF portion of the RUN cycle.
!
G
FIG. 1
3A2960D
Installation
Installation
Typical Installation
The installation shown in FIG. 2 is only a guide for selecting and installing system components. Contact your Graco
distributor for assistance in planning a system to suit your needs.
J
Controller
Capabilities
B2
B1
B3
A
D
FIG. 2
A
B
B1 - Filter
B2 - Regulator
B3 - Lubricator
C
D
E
F
G
H
J
K
Ignition Switch
High-Pressure Lubricant Supply Lines
Injector Banks
Lubrication Controller
In-line Fuse
Power Source
3A2960D
Installation
Figure
4
5
6
Page
6
7
8
Figure
7
8
Page
10
10
Mode
Time ON/Time OFF
Cycle ON or Pressure
ON/Time OFF
Low Level Switch
Power
DC
DC
Figure
9
9
Page
9
9
a
FIG. 3
3A2960D
Installation
System Configuration
Injector System
Lubrication Points
Injectors
Pressure
Switch
Vent
Valve
Vent
Line
Pump &
Reservoir
Low Level
Switch
Pump On/Off
GLC 2200
External
Alarm
FIG. 4
3A2960D
Installation
Cycle
Switch
Pump &
Reservoir
Low Level
Switch
GLC 2200
Pump On/Off
External
Alarm
FIG. 5
3A2960D
Installation
Cycle
Switch
Reverser
Bi-flo
Valves
Vent
Line
Pump &
Reservoir
Low Level
Switch
GLC 2200
Pump On/Off
External
Alarm
FIG. 6
3A2960D
Installation
Wiring Diagram
Modes of Operation: Optional I/O Wiring Diagram
Used with all modes of GLC2200 Operation
10
V*
9A Fuse
FIG. 7
*Normally open vent valve for use with Injector-based systems
Wiring Key
Pin
Pump
Alarm
Low Level
Pressure/Cycle Switch
Voltage Input
Pump
Alarm
Low Level
Pressure/Cycle Switch
10
Voltage Input
3A2960D
+/+
+
+
+
+
PIN
PIN
9A
2A
P/C
+9V
+30V
10
Installation
+VDC
GLC 2200
GLC 2200
4
4
FIG. 8
-VDC
FIG. 9
10
3A2960D
Setup
Setup
Entering SETUP MODE
1. Press both the UP and DOWN ARROW buttons
together for three seconds.
NOTE:
A blinking dot below the HH, MM, SS, or ## indicates the field currently being programmed.
Programming ON Duration
on:Pr, on:CY or on:ti appears on the display identifying the function you are programming (see below).
3A2960D
11
Setup
NOTE:
Backup Time
In both Cycle and Pressure Modes, a maximum run
Time (Backup Time) for the lubrication period must be
set up. If this Time expires before the lubrication is completed an alarm/warning is triggered and the pump
stops.
To determine the Backup Time, Graco recommends the
user verify the length of time it takes to complete a typical cycle and double that value.
2. Press ENTER.
Backup Time is setup after Cycle or Pressure Sensor
Setup is complete.
3. To set the ON time use the UP or
DOWN ARROW to scroll through
the numerals 0-5 until the desired number appears
in the first Minutes (MM) field.
NOTE:
NOTE:
12
3A2960D
Setup
2. Press ENTER.
The next HH number field to the right
flashes, indicating it is ready for programming.
OFF
NOTE:
3A2960D
13
Setup
Operation
Run Mode
The controller is in Run Mode providing the following circumstances are present:
14
3A2960D
Setup
The Time OFF LED illuminates as long as the system is in the Pump OFF state.
Alarm Operation
When an alarm situation occurs:
3A2960D
15
Setup
Error Code
Description
Things to Check/Do
Refill lubrication reservoir.
Low Level
Cycle
Pressure
System Fault
16
3A2960D
Parts
Parts
Ref.
1
2
3
4
Description
BOX, enclosure
LABEL, control, overlay
LABEL, serial, name
LABEL, connector
Qty
1
1
1
1
3A2960D
17
Troubleshooting
Troubleshooting
Description
Problem
Incorrect or loose wiring
Solution
Refer to installation instructions
beginning on page 4.
Program Settings
Modes of Operation
Maximum / Minimum and Additional Comments
Description
PUMP ON, page 11
Cycles = 01 - 99
Accessories
Related Kits
Kit No.
24P314
24P686
24P687
18
Description
GLC2200 Wiring Harness Kit
Single Connector Kit
Multiple Connector Kit
3A2960D
Technical Data
Technical Data
Input Contact
Power Source DC
Power Consumption
Cycle/Pressure Control Input (optional)
Lubrication level (optional)
9 - 30 VDC
1 Watt
9 - 30 VDC, Normally open Pressure or cycle switch
Normally open level switch, closes upon low level
Outputs
Pump control
Voltage
30 VDC
9A (DC)
100 mA (DC)
30 VDC
2A (DC)
Protection grade
Alarm Sound Pressure Level
Enclosure Material
Membrane Material
Polyester
Maximum Humidity
90% RH (non-condensing)
Storage Temperature
3A2960D
19
Dimensions
Dimensions
4.92 in.
(125.0 mm)
1.57 in.
(40.0 mm)
5.53 in.
(140.0 mm)
20
3A2960D
Notes
Notes
3A2960D
21
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.