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10
of
machining
centers
are
than
11kW
These machines are predominantly used in the twowheeler industry to produce small components
of
aluminium and cast iron material with light machining
operations.
time is
machine
recommended.
of machines
Machines
slower machine
is
.WI
ER,WI
ERXLandCHALLE
GERwith
taper.
.MCV-600CX
in the
with
X/Y/Z
strokes
as
1250/600/600mm
As the machine sizes increase, spindle power also rises.
11
has to be
Higher the rapid traverse, lower will be the idle time, and
higher is the cost of the machine. As mentioned earlier,
where labour cost and overheads are higher, it is
preferable to select a machine with higher rapid traverse
with lower chip-to-chip time . Generally, the small-scale
industries select low-speed versions of machines to keep
the initial investment low.
Size of the spindle
This depends upon the size of the component, number
of setups for each component, number of components
to be loaded for each set-up, type of fixture-plain fixture
or cradle fixture-with index table I rotary table with
tails to ck.
Increased
12
output
(kW)
10
, .... .......6.
Output
(kW)
10
B
,=
time
21/
0
35kW
, -"'= rJ---
.......4.
/,IJJ :
23kW
15 min
Operating Zone
Co
Open . gZo e
ti;~OUS
,,
'
15J
4500
2000 4000 6000 BOOO
Spindle speed (RPM)
J:
Con nuous
Opera ngZon
I',oAt
o
Pallet Changer
(APC)
50
40
30
OperatingZone
--n/
-,\
-t
20
10
00
70
15 min
(Nm)
60
72
FIiI'I-,
+--+----1
o
6
60 in
Op rating one
'\
I \
:~\"
"\
o
-..::::::
uous
Opera ing Zon
I ('I\nti,
"
7.5
5.2
1500
2000 4000 6000 8000
Spindle speed (RPM)
Chip conveyor
This is a very important feature. All chip conveyors
supplied to AMS have 100 microns drum filtration
facility to keep the coolant tank cleaner and to prevent
the blocking of the coolant passage and pipe.
It is recommended to use scraper conveyor to handle
aluminium and cast iron chips and duplex conveyor(slatcum-scraper) to handle long chips of steel, cast iron and
aluminium chips. Screw conveyors to transfer the long
and heavy chips of steel and cast iron are recommended
when chips produced are more. This is an optional
feature on the machine.
Hydraulic
power pack
60 in
Ooer tin Z e
ot'
Co tinuou
Op rating one
: I'" ~
15 min OperatingZone
centers can be
in the manufacture
of
components
for both
systems or as stand-
the
Of 'l~te,
components
provides
the
feature
to
clamp
the
component
automatic
loading
and
unloading
of the machine
also.
Grinding Applications
External CNC Cylindrical
Grinder eGRIND 200
Component: Spring seat needle lift sensor
Material
16MnCr55
Application
Hardness
700Hv
Work holding
Diaphragm
Specials
In process gauging
Accuracies
Dia. 3.932
Chuck
+ 0.004.
+ 0.015mm.
48 Seconds
14
of
Specials
Accuracies
Cycle time
: 56 Seconds