Professional Documents
Culture Documents
TM
REPORT
GUIDELINE FOR INSPECTION OF
DECOMMISSIONED OFFSHORE
STRUCTURES
MANAGING RISK
Table of Contents
Page
GENERAL .......................................................................................................................................... 1
1.1 Introduction ............................................................................................................................... 1
1.2 Scope ......................................................................................................................................... 2
1.3 Objective and use....................................................................................................................... 2
1.4 Structure of document ............................................................................................................... 2
ABBREVIATIONS ............................................................................................................................. 4
INFORMATION GATHERING......................................................................................................... 9
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7.2.1 General ............................................................................................................................. 28
7.2.2 B.1 CP system .................................................................................................................. 28
7.2.3 B.2 Coating....................................................................................................................... 30
7.2.4 B.3 Coating repair ............................................................................................................ 31
7.2.5 B.4 Splash zone (corrosion) ............................................................................................. 31
7.2.6 B.5 Riser and riser clamps (corrosion) ............................................................................. 32
7.3 Group C Inspection Technology........................................................................................... 33
7.3.1 General ............................................................................................................................. 33
7.3.2 C.1 Details that have inspection findings from operation ................................................ 34
7.3.3 C.2 Areas of difficult/challenging underwater inspection ............................................... 35
7.3.4 C.3 Verification of new inspection techniques ................................................................ 35
7.4 Group D Other ...................................................................................................................... 36
7.4.1 D.1 Bolts........................................................................................................................... 36
7.4.2 D.2 Repair clamps ............................................................................................................ 36
7.4.3 D.3 Marine growth ........................................................................................................... 37
8
10 REFERENCES .................................................................................................................................. 44
Appendix 1: Example format for workshop
Appendix 2: Checklist for workshop
MANAGING RISK
GENERAL
1.1 Introduction
Many offshore structures are approaching the end of their original design life. In the coming years
these will either be decommissioned or their operating lifetime will be extended. .
In April 2010 the PSA activities regulation 50 was published, ref. /1/: When facilities are disposed
of, the operator shall carry out studies of the structures condition. The results shall be used to assess
the safety of similar facilities.
In the guidance note to 50 it is specified that the examinations should particularly be carried out
with a view towards projected new facilities and use of facilities beyond their original planned lifetime
in mind. PSA has however not specified what type of inspection which shall be performed.
PSA expects that the industry identifies areas on decommissioned structures which should be
inspected/tested to provide information of general value for life extension and design of similar
facilities. The industry should organize experience transfer and make relevant data available to ensure
that all operators learn from these inspections.
This guideline has been financed by NOG and prepared in co-operation with the industry in order to
establish a common set of criteria for which areas to inspect on decommissioned structures, when to
inspect, what type of inspections that should be performed and how to report the results to ensure that
the lessons learned can be incorporated into the inspection and maintenance program on structures
which are intended to operate beyond the original design life. Over time the experience and learning
from decommissioned structures may also be utilised in design of new structures.
Inspection of decommissioned structures is a unique opportunity to investigate how the structures
actually have performed over 20-40 years operation; were the designs adequate or unfavourable? The
following is examples of what may be possible to learn and obtain:
Relation between design calculations and real conditions; i.e. how the structure have performed
Increased knowledge related to offshore repair and reinforcement solutions
Confirm condition of non-accessible areas (e.g. piles, bolts/fasteners, clamps)
Verify inspection findings from operation
Sharing information via uniform collection of data
Inspection of structures brought onshore will provide added value and over time;
help the operators to direct the inspections and maintenance to the most important areas
provide information of how much contingency is built into design codes which can be utilised
in life extension
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1.2 Scope
The purpose of the guideline is to establish a common approach for planning, execution and
documentation of inspection of decommissioned jacket structures.
The guideline is applicable for all structural parts of the jacket structures, including topside structures.
Topside process equipment is not covered by this guideline.
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Figure 1-1
may
shall
should
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ABBREVIATIONS
ALS
CP
Cathodic Protection
DFF
DFI
ET
FLS
FMD
MPI
MSF
MT
NDE
NDT
NOG
POD
Probability Of Detection
PSA
SCF
ULS
UT
Ultrasonic Testing
VE
Visual Examination
VT
Visual Testing
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AREAS TO BE INSPECTED
The candidate areas for inspection have been classified into 4 groups:
Group A:
Structural strength
Group B:
Corrosion
Group C:
Inspection technology
Group D:
Other
Each area of inspection has been given a dedicated ID that will follow this area of inspection
throughout the document. Each area for inspection has been given an inspection code:
Code 1:
Code 2:
Code 3:
Inspection areas with Code 1 and 2 are detailed further in this document. Inspection areas with Code 3
will require development of test procedures and is not covered in more detail in this guideline.
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ID
Code
Areas to be inspected
components
A.9
A.10
Pile to topside
connection/condition of
splice connections
Ring stiffened joints
A.11
A.12
Closure welds
A.13
A.14
A.15
3
3
Conductors, Risers,
Caissons - structural
condition
Cast joints
Materials and welding
A.16
A.17
Measurement of residual
stresses
A.18
Purpose
experience for selection of grout material and testing
for later grout operations. See Sec. 7.1.9.
Verify how these connections have worked. See Sec.
7.1.10.
Check the condition of the inner ring stiffeners with
the objective to validate the fatigue analysis procedure
for the stiffener itself and the weld between stiffener
and chord. See Sec. 7.1.11.
Check the condition of the root area in single sided
welds with the objective to validate the fatigue
analysis procedure. See Sec. 7.1.12.
Welds made under difficult condition in the yard with
limited NDT. Possible sites for fatigue cracking in life
extension. See Sec. 7.1.13.
To get an overview of the structural condition of the
conductors/risers/caissons. Main focus area is
connection point to structure. See Sec. 7.1.14.
Confirm quality of cast joints. See Sec. 7.1.15.
Knowledge about the steel quality and quality of
welding of steels used in early platforms. See Sec.
7.1.16.
Establish stress/strain curves to assess possible ageing.
Perform fatigue testing to establish remaining fatigue
life. See Sec. 7.1.17.
Improve understanding of the residual stresses in a
structure that has served for several years in order to
remove possible conservatism in the assessment
methods. See Sec. 7.1.18.
Establish S-N curves for structures with free corrosion.
See Sec. 7.1.19.
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4.2 Corrosion
Table 4-2 lists candidate areas for inspection defined in the Group B Corrosion.
Table 4-2 Candidate areas for inspection defined in Group B Corrosion.
ID
Code Areas to be inspected
Purpose
B.1
1
CP system
Knowledge of contingency of the CP-system can be
utilised for lifetime extension of other structures. See
Sec. 7.2.2.
B.2
1
Coating
Improve knowledge of coating degradation. See Sec.
7.2.3.
B.3
1
Coating repairs
Evaluate if repair methods are good/poor. Can be used
as input on other existing structures. See Sec. 7.2.4.
B.4
1
Splash zone (corrosion)
Establish corrosion rates to be able to document longer
life and larger capacity for existing structures. See Sec.
7.2.5.
B.5
2
Riser and riser clamps
Establish data on how risers and riser clamps perform
(corrosion)
with respect to corrosion in order to improve
assessment/inspection methods. See Sec. 7.2.6.
B.6
2
Waterfilled closed
Inspection of corrosion condition in closed
compartment
compartments. See Sec. 7.2.7.
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4.4 Other
Table 4-4 lists candidate areas for inspection defined in the Group D Other.
Table 4-4 Candidate areas for inspection defined in Group D Other.
ID
Code Areas to be inspected
Purpose
D.1 1
Bolts
Determine how bolts and other fasteners perform over
time to improve future specifications. See Sec. 7.4.2.
D.2 2
Repair clamps
Increase understanding of the performance of repair
clamps in order to design efficient clamps in the future
and to prolong the life of existing clamps. See Sec.
7.4.4.
D.3 2
Marine growth
Validate the recommendations given in NORSOK N003. See Sec. 7.4.5.
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INFORMATION GATHERING
Information from the design phase, installation phase and operation phase of the jacket structure is
important in order to select the appropriate locations for the inspection and in order to learn from the
inspection. This information will determine the usefulness of follow-up analyses and tests after
removal.
Table 5-1 to Table 5-3 shows the type of documentation that should be available for the project. In
some projects documentation can be a challenge to locate and the table therefore also list some
important information that should be gathered as a minimum if the documents cannot be found.
Table 5-1 Information that should be available from design and fabrication of the structure.
Documentation
Minimum information requested
DFI resumes (including
Design premises, design codes, design lives, materials
modifications)
selection, incidents during fabrication,
CP-design report
Design code, CP design zones with number of anodes and
anode types, CP design life
Coating specification
Type of coating, coating thickness, surface preparation
NDT specifications
NDT methods, acceptance criteria
Table 5-2 Information that should be available after transportation and installation of the
structure.
Documentation
Minimum information requested
As laid survey/inspection Condition of jacket structure when installed. Any deviations from
report after installation
original design? Were there any fatigue issues during transportation?
Any incidents during temporary phases?
Table 5-3 Information that should be available from operation of the structure.
Documentation
Minimum information requested
Reassessment reports ULS
Reassessment reports ALS
Reassessment report FLS
Inspection reports (ROV, NDT)
Inspection history: Reported damages, incidents, what has
been inspected and what has not been inspected, areas of
concern, what type of inspection techniques have been used,
anode consumption, CP potential readings?
Documentation of reinforcement
Reason for reinforcement, type of reinforcement, design
premise and design calculations for reinforcement, year of
installation.
Repair history
What have been repaired, when and how?
Non-repaired inspection findings
Type of finding and reason for decision not to repair.
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SELECTION OF AREAS
The selection of areas to inspect shall be discussed and decided for each structure brought ashore. The
benefit from the inspections on the decommissioned structures may be acknowledged in other parts of
the Company than in the cessation project team, where the main focus typically has been
decommissioning at low cost. In the discussion of selection of areas it is therefore crucial to bring in
support from resources within technical disciplines; structural strength, inspection and materials.
Resources from license partners or external consultants may also be invited.
An inspection plan for decommissioned structures shall be developed either as part of the cessation
project or by other parts of the organisation and thus given as input to the cessation project. The
selection of areas should comprise the following three steps:
1) Establish basis for selection of areas for inspection
2) Workshop to detail locations and specify type of inspections to be performed
3) Include requirements to inspection in the decommissioning plan
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6.3 Documentation
Requirements to inspection during decommissioning shall be detailed in the decommissioning plan.
The decommissioning plan should as a minimum include the following:
Detailed requirement to type and extend of inspection at specific locations of the structure
(reference to areas on drawings and tag no.)
All minimum recommended topics for inspection in this guideline (code 1 green) should be
covered or Company should justify why the inspection is not relevant
Requirements to documentation of inspections performed offshore prior to removal of structure
and onshore.
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An inspection plan for decommissioned structures shall be developed either as part of the cessation
project or by other parts of the organisation and thus given as input to the cessation project.
This section provides i) motivation for the proposed inspections listed in Section 4, ii) information
required prior to inspection, iii) type of inspection needed prior to offshore removal and iv) type of
inspection/activity proposed at the demolition yard.
Appendix 2 contains a summary table listing all potential inspections with purpose and motivation,
including a check list (control questions) which can be used as a support when planning which areas to
inspect and type of examination.
As stated in Section 4, inspection IDs with Code 1 are minimum recommended inspections.
Inspection IDs with Code 2 should be discussed in workshop based on the operation history of the
jacket in question, and supported by the checklist in Appendix 2. The project decides if
inspection/examination of these areas will provide information of general value for design of new
structures and/or for life extension purpose.
Inspection IDs with Code 3 may be extensive and involve laboratory testing. Only motivation for the
proposed inspections is given in Section 7.
It is emphasized that a no finding at the demolishing yard may be equally important as a finding as
regards to providing experience feedback for life extension and new designs. Similarly, a structure
characterized as robust may also be equally important to inspect as a structure with much findings
during operation etc.
Information required prior to inspection: describes what type of information that should be
available prior to inspection. This information should be available and discussed during the workshop
(Section 6.2) in order to specify the exact location for the inspection on each structure. The
information is also relevant for the assessment of the results, post-processing and storage of results.
Inspection prior to offshore removal: describes type of inspection that should be performed before
the structure is removed offshore. This inspection will be performed by removal contractor for safety
reasons and the information from this inspection should be documented and submitted to Company.
The results from these inspections should be used in the assessment of the results, post-processing and
storage of results. Further, to ensure that the results are not influenced by the removal operation, it may
be advantageous to perform some inspections prior to offshore removal.
Inspection on yard: describes the type of inspection that should be performed onshore when the
structure has been shipped to the yard where demolishing will take place. The results from these
inspections shall be documented, post-processed and stored.
An inspection report shall be prepared from all inspections performed on the decommissioned
structures. Section 9 presents the information that should be included in such a report. For some
inspections, post processing of data is required prior to the reporting, see Section 8.2. For other
inspections, post-processing may be performed after inspection results from several structures have
been gathered, see Section 8.
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Inspection on yard:
Removal of marine growth and coating.
Close visual inspection and Magnetic Particle Testing (MT) should be performed after removal
of coating.
Ultrasonic Testing (UT) should be performed to ensure that potential cracks starting in weld
root will be detected.
It may be considered to store samples for future references (e.g. qualification of NDT-methods
or further investigation of the cause of the crack, remaining fatigue life etc.). It is important that
such joint(s) are stored in a non-corrosive environment (i.e. indoor).
Table 9-1 lists the information that should be stored regarding this area of inspection.
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Inspection on yard:
Look at the grout exposed at the ends of the leg.
Carefully cut out steel at various positions along the leg, leaving windows for inspection and
sample collection.
Assess the quality of the grout; i.e. colour, consistency.
It may be considered to store core samples for future references. It is important that such core
sample(s) are stored in a dry environment.
Take photos, prepare a report from the inspection and store grout samples.
Table 9-2 lists the information that should be stored regarding this area of inspection.
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Information required prior to inspection:
The following information should be reviewed prior to workshop and presented at the workshop:
Reports from inspections/repair of damaged members caused by boat impact and dropped
objects.
Sketches/Photos/Videos of the damage, and description of damage/dent.
Inspection prior to offshore removal:
It is anticipated that the marine contractor inspects for any visible damages/dents caused by boat
impact or sudden drop.
Company should be informed if marine contractor identifies any previously detected cracks or
damages in these areas.
The marine contractor should assess and note any damage during decommissioning to steel tubulars,
piles etc., and notify Company.
Inspection on yard:
Visual inspection of the damaged structural component.
Measure the damage (width, depth etc).
Take photos and prepare a report from the inspection.
It may be considered to store samples for future references (e.g. laboratory testing of remaining
capacity and/or full scale testing. It is important that such joint(s) are stored in a non-corrosive
environment (i.e. indoor).
Table 9-5 lists the information that should be stored regarding this area of inspection.
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Information required prior to inspection:
The following information should be reviewed prior to workshop and presented at the workshop:
Drawings showing which members have been grouted.
Information on the purpose of grouting.
Grout specifications/type of grout.
Reports from testing of grout prior to offshore operation (if available).
Reports from the offshore operation (if available). (Any incidents during the grout operations?)
Inspection prior to offshore removal:
It is anticipated that the marine contractor will identify the grout filled braces with FMD, and that the
Company confirms which members are grout filled.
Inspection on yard:
Identify the grout filled members selected for inspection (if any) from the workshop.
Cut loose the parts as specified in the inspection package prepared.
Efforts should be made not to remove the steel end caps until time of inspection.
In this way the degree of filling and the condition of the grout close to the interface with the leg
(or brace) can be retained as exactly as possible.
To allow for a close visual inspection of the grout, sections of steel should be removed
(windows) at the ends of the member, and at the middle of the member.
Do a qualitative evaluation of the grout quality and degree of filling.
It may be considered to store drill core samples for future references (e.g. crush tests to
determine the compressive strength). It is important that such joint(s) are stored in a dry
environment.
Take photos and prepare a report from the inspection.
Discuss and decide if testing in a laboratory may provide information of general value for life
extension and new design.
Table 9-2 lists the information that should be stored regarding this area of inspection.
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Information required prior to inspection:
The following information should be reviewed prior to workshop and presented at the workshop:
Design specifications, design briefs.
Location of ring stiffeners, type and dimensions.
Purpose of ring stiffeners.
Methodology used in design for capacity check of ring stiffeners (ULS/ALS, FLS).
Inspection prior to offshore removal:
Any cracks observed by marine contractor in areas with ring stiffeners should be reported to Company.
Inspection on yard:
Open the joints selected for inspection.
Visual inspection for any anomalies. Any cracking at welds between ring stiffener and joint?
In case of any crack like defects, the coating should be removed and tested by MT and UT to
define crack extension and geometry.
Take photos and prepare a report from the inspection.
It may be considered to store samples for future references (e.g. qualification of NDT-methods
or further investigation of the cause of the crack, remaining fatigue life etc.). It is important that
such joint(s) are stored in a non-corrosive environment (i.e. indoor).
Table 9-1 lists the information that should be stored regarding this area of inspection.
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Information required prior to inspection:
The following information should be reviewed prior to workshop and presented at the workshop:
Design specifications, design briefs, drawings
Identify any single sided welds, e.g. locations with no stubs towards chords.
Reports from inspection of connections with single sided welds.
Inspection prior to offshore removal:
Any cracks observed by marine contractor in areas with single sided welds should be reported to
Company.
Inspection on yard:
See Sec. 7.1.11(A.10 Ring stiffened joints).
Table 9-1 lists the information that should be stored regarding this area of inspection.
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7.2.2 B.1
CP system
The CP system should be assessed based on visual inspection of anodes and potential measurements
performed during operation.
If the CP design report is available, the subdivision of the CP zones from the design should be
followed. Minimum one of the CP zones should be selected for detailed inspection on each structure. If
the subdivision for the CP design is not known, the CP system inspection should be divided into the
following zones:
Splash zone / Top zone
General / Bulk zone
Near seabed zone
After inspection, recalculations with todays codes for the actual lifetime of the anodes should be
performed and results shall be compared with actual remnants of anodes in order to estimate the
contingency of the CP system, see Section 8.2.
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Information required prior to inspection:
The following information should be reviewed prior to workshop and presented at the workshop:
Location and size of anodes (e.g. drawings)
Inspection history (visual inspection and potential mapping)
Areas with increased consumption of anodes and retrofitting (if applicable) should be
highlighted
CP design report, if available
The number of and exact location of anodes to be inspected shall be decided in the workshop, see
Section 6.2. Minimum one defined CP zone should be selected for detailed inspection. In this zone, the
weight of a representative selection of anodes (number to be decided in the workshop) shall be
established.
Inspection prior to offshore removal:
Prior to offshore removal the number of anodes, locations, estimated remnants from visual inspection
and potential measurements for the selected CP zone for further evaluation should be available to the
project. The workshop should decide if this information is available from inspection during operation
or if some additional measurements are required prior to offshore removal.
Inspection during offshore removal:
If anodes from the selected CP zone(s) are removed offshore, the anodes shall be uniquely
marked and brought offshore for inspection.
Inspection on yard:
For the selected zone(s), the number of anodes should be counted and estimates of remaining
anode mass shall be performed visually (for comparison with last CVI offshore).
A minimum of 3 representative anodes should be cut down, washed with high pressure washer
and weighed from each zone. To select anodes representing the minimum and maximum anode
mass left in the zone is beneficial.
Dimension (length, thickness, width) of the anodes that is weighted shall be measured.
It should be evaluated if the anodes is uniformly or localized corroded
The weighted anodes shall be photo documented.
Table 9-7 lists the information that should be stored regarding this area of inspection.
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7.2.3 B.2
Coating
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7.2.4 B.3
Coating repair
The aim for gathering information on coating repair is to evaluate the successfulness of the repair
procedure. This information can then be used on other existing structures for selection of repair
method. It is a presumption for inspection B.3 that the repair coating type and method is known.
Information required prior to inspection:
The following information should be reviewed prior to workshop and presented at the workshop:
Areas where coating repairs have been performed
Inspection history for coating repair (when was the area repaired, any need for multiple repairs,
method for repair?)
Technical documentation and procedures describing the repair.
The number of and exact location of repaired coating to be inspected shall be decided in the workshop,
see Section 6.2.
Inspection on yard:
See Section 7.2.3 (C.2 Coating on offshore structures).
Table 9-9 lists the information that should be stored regarding this area of inspection.
7.2.5 B.4
The splash zone is designed with corrosion allowance. Thickness measurements in the splash zone
above upper astronomical tide should be performed in order to compare with requirements in
NORSOK M-001.
Information required prior to inspection:
The following information should be reviewed prior to workshop and presented at the workshop:
Design corrosion allowance in splash zone
Inspection history from operation (any areas with known reduced wall thickness?)
Type of coating in splash zone?
Amount of subsidence of the structure during lifetime?
The number of and exact location of areas to be inspected shall be decided in the workshop, see
Section 6.2. A representative location for measurements of wall thickness in the splash zone above
upper astronomical tide (at time of removal of structure) should be selected.
Inspection on yard:
Visual inspection of coating condition and extend and type of corrosion
Wall thickness measurement
Table 9-10 lists the information that should be stored regarding this area of inspection.
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7.2.6 B.5
High corrosion rates have been reported in some cases externally on carbon steel risers and riser
clamps underneath damaged coating. Detailed inspections in these locations will give increased
knowledge of the reason for these damages and the extent.
Information required prior to inspection:
The following information should be reviewed prior to workshop and presented at the workshop:
Location and type of risers and riser clamps
Inspection history (any known areas with wall thickness reduction, any repairs, method for
repair?)
Drawing of design of riser and riser clamps, including information of coating (any field joints
in the splash zone?)
The number of and exact location of repaired coating to be inspected shall be decided in the workshop,
see Section 6.2.
Inspection on yard:
See section 7.2.5 (B.4 Corrosion in splash zone).
It may be considered to take samples of riser and riser clamp damages to laboratory for closer failure
investigation.
Table 9-11 lists the information that should be stored regarding this area of inspection.
7.2.7 B.6
Closed compartments (e.g. legs, braces and piles) may be partly or completely water filled. On some
structures these closed compartments are filled with chemically treated water (e.g. addition of biocide
and/or oxygen scavenger) while on other structures the water may be untreated. Inspection of these
closed compartments will confirm if the risk for corrosion is low or if microbiologically induced
corrosion needs to be taken into account.
Information required prior to inspection:
The following information should be reviewed prior to workshop and presented at the workshop:
Location of waterfilled and closed compartments
Description of type of water treatment (e.g. untreated seawater, biocide treatment, oxygen
scavenger etc.)
The number of and exact location of repaired coating to be inspected shall be decided in the workshop,
see Section 6.2.
Inspection on yard:
The closed compartment should be opened and inspected internally for extent and type of corrosion.
Measurements of wall thickness reduction should be performed.
Table 9-12 lists the information that should be stored regarding this area of inspection.
DNV Reg. No.: 13XE6KG-4
Revision No.: 0
Date : 2013-07-03
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ET (Eddy Current
Testing)
UT
(Ultrasonic
Testing)
UT
general
FMD
Prods/yoke, colour
contrast or
fluorescent.
Method typically
used where it is
expected to be
findings.
Probes, ROV or
diver operated.
Preferred NDT
method for inservice inspection
since coating do
not need to be
removed
ROV or diver
operated
Leading tool for
underwater
inspection
Limitations
Accessibility, Visibility,
ROV/camera limitations.
Surface methods.
Subjective opinions from
inspector regarding
marine growth, anode
consumption.
Accessibility.
Need to scan very
thoroughly in order to
achieve complete
coverage. Surface
methods. Max. 2 mm
crack depth can be
measured. Can be used
on coated surfaces up to
2 mm in thickness.
Accessibility. UT
possible with smooth
coating but difficult with
layers of coating and e.g.
blistering. Partly filled
members (FMD) may not
be detected
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Inspection techniques
RT (Radiographic
testing)
RT
general
FMD
Equipment/applic
ation
ROV or diver
operated. Rarely
used due to
radiation hazard.
Leading tool for
underwater
inspection
Limitations
Inspection on yard to
confirm size, location and
geometry of finding.
In-service inspection underwater is more difficult and limited compared to topside, due to cost of ROV
spread and/or diver spread. Inspection of areas with limited access like e.g. twelve oclock position in
complex nodes and painted/coated structural parts will result in possible uncertainties which could
affect the probability of detection.
Inspection of decommissioned structures is a unique opportunity to verify the capability of offshore
inspection methods with detailed measurements performed on yard. The capability of new inspection
techniques may also be verified on decommissioned structures.
The location of the inspections performed on decommissioned structures should be based on input
from fatigue calculations and results from inspection history on the structure.
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Inspection on yard:
Close visual inspection prior and after removal of marine growth
Verification of results from NDT performed offshore on inspection findings. The technique(s)
to use on yard depends on type of finding and location. As a minimum, the same technique as
used for offshore inspection should be performed onshore. Results from both onshore and
offshore inspection shall be stored for comparison (e.g. length, width, depth of cracking).
In case of any crack like defects, the coating should be removed and tested by MT and UT to
define crack extension and geometry.
It may be considered to store samples of structure parts with findings for future references (e.g.
qualification of NDT-methods or further investigation of damage).
Table 9-13 lists the information that should be stored regarding this area of inspection.
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MANAGING RISK
Table 9-13 lists the information that should be stored regarding this area of inspection.
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Inspection on yard:
Visual inspection of external part of repair clamp and surrounding areas
Opening of repair clamp
Do a qualitative evaluation of the grout quality (i.e. colour, consistency) and degree of filling.
Inspect repaired area underneath clamp. Where damage as expected?
Photo documentation
Table 9-15 lists the information that should be stored regarding this area of inspection.
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MANAGING RISK
POST-PROCESSING OF DATA
An inspection report shall be prepared on all inspection performed on the decommissioned structures.
Section 9 presents the information that should be included in such a report. For some inspections, post
processing of data is required prior to the reporting, see Section 8.2. For other inspections, postprocessing may be performed after inspection results from several structures have been gathered, see
Section 8.1, 8.3 and 8.4.
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MANAGING RISK
STORAGE OF RESULTS
An inspection report shall be prepared on all inspection performed on the decommissioned structures.
Section 9 presents the information that should be included in such a report.
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MANAGING RISK
Table 9-3 Results from inspection of piles - A.4,
Information
Installation year
Original design code
Location
Description of type of damage/crack (if applicable)
Calculated fatigue life from design/reassessment? (driving vs operation)
Assumptions made in design and reassessment/life extension valid?
Photo documentation
Table 9-4 Results from inspection of members with unintended flooding A.5.
Information
Installation year
Original design code
Location
Cause of flooding
Photo documentation
Table 9-5 Results from inspection of mechanical damages - A.7, A.9.
Information
Installation year
Original design code
Location
Description of damage
Damage observed during operation?
Any remedial measures done during operation?
Photo documentation
Table 9-6 Results from inspection of conductors, risers and caissons - A.13.
Information
Installation year
Original design code
Location
Description of condition
Any failures observed during operation ?
Any remedial measures done during operation ?
Photo documentation
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MANAGING RISK
Table 9-9 Results from inspection of coating repair - B.3.
Information
Installation year
Location of repaired coating
Type and method of coating repair
Multiple repairs? If yes, how long time between repairs.
Results from inspection of coating repair offshore
Degree of blistering on yard (ISO 4628-2)
Degree of rust on yard (ISO 4628-3)
Degree of cracking on yard (ISO 4628-4)
Degree of flaking on yard (ISO 4628-5)
Actual operating life of coating repair system
Repair system acceptable (Yes/No)
Table 9-10 Results from inspection in splash zone (corrosion) - B.4.
Information
Installation year
Design corrosion allowance in splash zone on structure
Actual operating life of structure in splash zone inspected (note subsidence may reduce lifetime)
Type of coating in splash zone
Results from inspection offshore (any known wall thickness reduction, condition of coating)
Condition of coating on yard (Poor/Fair/Good)
Wall thickness reduction in splash zone above lower astronomical tide
Table 9-11 Results from inspection of riser and riser clamps - B.5.
Information
Installation year
Type of riser material/clamp material
Type of coating riser/clamp
Actual operating life of riser/clamp
Results from inspection offshore (any known wall thickness reduction, condition of coating)
Condition of coating on yard (Poor/Fair/Good)
Wall thickness reduction
Table 9-12 Results from inspection of waterfilled closed compartment - B.6.
Information
Installation year
Type of closed compartment (leg/brace/pile etc)
Type of water treatment
Actual operating life
Results from inspection (no corrosion, severe corrosion, pitting corrosion)
Wall thickness reduction
Water treatment acceptable (Yes/No)
DNV Reg. No.: 13XE6KG-4
Revision No.: 0
Date : 2013-07-03
Page 42 of 44
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Page 43 of 44
MANAGING RISK
10 REFERENCES
/1/
/2/
/3/
Gerhard Ersdal (PSA) and John Sharp (Cranfield University), Priorities for Testing
Components/Steelwork from Decommissioned Structures
June 2007
/4/
Gerhard Ersdal (PSA) and John Sharp (Cranfield University), Proposed Best Practice
for Testing Recovered Steelwork/Components from Decommissioned Offshore
Platforms, Draft 1.June 2007.
/5/
/6/
/7/
/8/
Inge Lotsberg et al,Fatigue Testing and S-N Data for Fatigue Analysis of Piles
OMAE 2008-57250, June 15-20 2008, Estoril, Portugal
/9/
/10/
Ridley, J. A., A Study of Some Aspects of Slamming. NMI Report R 158 OT-82113,
1982. Department of Energy, NMI Project 302025.
/11/
Page 44 of 44
MANAGING RISK
APPENDIX
1
EXAMPLE FORMAT FOR WORKSHOP
Page 1 of 1
MANAGING RISK
ID
Topic
Inspection
Category1)
1
2
Location of inspection
(Tag.no, ref. drawing)
X
X
X
X
X
X
X
X
X
X
Page 1 of 2
Comments
MANAGING RISK
ID
Topic
Group B - Corrosion
B.1
CP system
B.2
Coating
B.3
Coating repairs
B.4
Splash zone (corrosion)
B.5
Riser and riser clamps (corrosion)
B.6
Waterfilled closed compartments
Group C Inspection Technology
C.1
Details that have inspection
findings from operation
C.2
Areas of difficult/challenging
underwater inspection
C.3
Verification of new inspection
techniques
Group D - Other
D.1 Bolts
D.2 Repair clamps
D.3 Marine growth
Inspection
Category1)
Location of inspection
(Tag.no, ref. drawing)
Comments
X
X
X
X
X
X
X
X
X
X
X
X
1) Code 1 (green): Minimum recommended requirement; i.e. should be performed on all structures.
Code 2 (yellow): Supplementary inspection; up to project to decide if inspection should be performed based on checklists given in Section 7 and engineering judgement.
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MANAGING RISK
APPENDIX
2
CHECK LIST FOR WORKSHOP
Page 1 of 1
MANAGING RISK
ID
Code
A.1
Low fatigue
cracks
Purpose
Comment
Check list
Improve understanding
of the fatigue
phenomenon to improve
fatigue analysis
methods.
A.2
Document performance
of piles; a key element
in demonstrating life
extension.
Remove uncertainty
about joint behaviour for
joints on composite
members.
Page 1 of 8
MANAGING RISK
ID
Code
Purpose
Comment
Check list
Pile/sleeve connections
Water depth ?
Deck weight ? Any tension in jacket legs ?
Any dynamic amplification ?
Reanalysed for ULS and FLS according to new design formulas ?
Inspected during in-service ?
Platform exposed to any extreme storms ? Hs, max ?
Any abnormal platform behaviour registered in-service ?
Keep samples of grout material for later tests in laboratory?
A.4
Piles
Inspection of the piles is difficult/impossible during inservice. It is crucial that the foundation works properly
when planning for life extension.
A.5
A.6
Detect cause of
flooding.
Some braces have been reported as water filled inservice, but the cause of water filling may not have been
identified and explained. Inspection onshore may reveal
the reason for water filling, which can be of value for
similar situations for existing installations.
A.7
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MANAGING RISK
ID
Code
Purpose
Comment
Check list
of damaged structural
elements.
A.10
Page 3 of 8
MANAGING RISK
ID
Code
Purpose
Comment
Check list
Closure welds
A.13
To get an overview of
how riser and riser
supports have performed
over time to possible
improve design and
assessment methods.
To get an overview of
how caissons and
A.14
Page 4 of 8
MANAGING RISK
ID
Code
Purpose
Comment
Check list
A.15
Cast Joints
A.16
A.17
Laboratory tests:
Establish stress/ strain curves to assess possible ageing.
It is of most interest toward parts that have been highly
loaded.
A.18
Improve the
understanding of the
residual stresses in a
structure that has served
for several years in order
to remove possible
conservatism in the
assessment methods.
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MANAGING RISK
ID
Code
Purpose
Comment
Check list
Group B - Corrosion
B.1
1
CP system
Establish mechanical
data for corroded
material to be able to
determine capacity of
such structures.
Knowledge of
contingency of the CPsystem can be utilised
for lifetime extension of
other structures.
Confirm if the corrosion
protection systems have
functioned according to
the assumptions.
Confirm the design
assumptions for anode
supports.
B.2
Coating
Improve knowledge of
coating quality.
B.3
Coating repairs
Evaluate if repair
methods are good/poor.
Can be used as input on
other existing structures.
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MANAGING RISK
ID
Code
B.4
Purpose
Comment
Check list
Internal corrosion:
Establish loss of wall thickness by external ultrasonic
measurements and cut out of pipe sections subjected to
extensive corrosion for laboratory examination in order
to establish the cause of the corrosion (e.g. CO2corrosion, MIC etc.).
B.6
C.2
Verification of
underwater inspection
capability
C.3
New inspection
techniques may be
tested offshore and
verified with onshore
inspection
Examples are:
- high quality digital photos and videos.
- EC inspections with use of ROV
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MANAGING RISK
ID
Code
Group D - Other
D.1
1
Bolts
Purpose
Comment
Check list
What types of bolts are installed on the structure in the different operating
conditions (submerged with CP, in splash zone, marine atmospheric zone)?
Materials selection?
Type of coating (if applicable)?
Any bolts with findings?
Any locations where bolts have been replaces (how many times)?
Any bolts located in especially highly utilised areas and/or critical
components?
Any bolts located in unfavourable design?
D.3
Repair clamps
Marine growth
Increase understanding
of the performance of
repair clamps in order to
design efficient clamps
in the future and to
prolong the life of
existing clamps.
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