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ABSTRACT: Drillability of a rock is often expressed in terms of a large number of parameters; however, the industry hardly
uses any. Quite often these are not well understood or communicated to the end users. As a compromise, the present work
describes drillability in terms of eight simple physical, mechanical, and micro-structural properties, which are displayed visually
and are available from either log data or from laboratory core testing. The relevant rock properties are density, porosity,
compressional and shear wave velocities, unconfined compressive strength, Mohr friction angle, mineralogy, and grain sizes.
These are compiled and normalized in a scale of 1 to 8; value of 1 represents very soft rock and a value of 8 represents hard rock,
ideally. The real rock is in between depending upon the rock type. The plot is called a spider plot, which characterizes
drillability fully in simple enough parameters for use in the industry, yet detailed enough to describe drillability issues to a great
extent. Further, this gives an excellent tool to optimize the bit and drilling process for a given rock formation while depicting its
physico-mechanical and micro-structural properties as a signature plot.
1.The
INTRODUCTION
relevant rock properties are density, porosity, compressional
andthat
shear
wave
velocities,
compressive
found
these
estimates
dounconfined
not often provide
the full
strength, Mohr
friction
angle,
mineralogy
and grain
sizes. These
are compiled
and normalized
in a scale
of complicated
1 to 8; value
picture
of drillability
of rocks, which
have
Drillability
may be
defined
as an
ease of drilling
or rate
of
1
represents
very
soft
rock
and
a
value
of
8
represents
hard
rock,
ideally.
The
real
rock
is
in
between
depending
upon
mineralogy and microstructures that go through complex
of penetration (ROP), achieved using specific cutterthe
rock
type.
The
plot
is
called
spider
plot
which
characterizes
drillability
fully
in
a
simple
enough
parameters
for
use
digenesis process. In addition, it is also well known in
metallurgy type cutters or compacts with the given
in the industry yet detailed enough to describe drillability issues to a great extent. Further, this gives an excellent tool to
the industry that different rocks such as limestone,
cutter-bit
design parameters and operating parameters;
optimize the bit and drilling process for a given rock formation while depicting its physico-mechanical and microanhydrite, shale, and sandstone with similar UCS values
anstructural
efficient cutting
removal
system
for
the
drilling
properties as a signature plot.
have very different drilling characteristics and need
environment using a particular drill rig type; and an
completely different sets of bit designs/drilling
outcome of unchanged cutter /bit dullness or balling
parameters.
condition. The drillability is assumed to be indicative of
unconfined compressive strength (UCS) at atmospheric
As a judicious compromise, the present work describes
drilling [1,2] or confined compressive strength (CCS)
drillability in terms of eight simple physical, mechanical,
together with a factor of efficiency [3,4,5]. The UCS is
and micro-structural properties. These properties are
considered fundamental as it not only indicates
displayed visually, and are available either from the log
atmospheric stress and strain at failure but also is related
data or from the core testing in a commercial laboratory.
to elastic behavior (compressional and shear wave
Since the typical relevant rock properties are subject of
velocities, Youngs, bulk and shear modulii), which
investigation at various phases of exploration and
doesnt change much under confinement. It also
exploitation of energy resourceswhich fall under
indicates a co-efficient of energy transfer and the extent
various subjects of expertise such as seal, fault and trap
of vibration in an efficient drilling process.
estimation, mineralogy and petrophysics of reserves
2. PRESENT WORK
3.1. Density
Density is a bulk property that represents mass per unit
volume. Since density of an individual mineral matrix is
fixed (e.g., quartz 2.65 g/cc, calcite 2.71 g/cc, dolomite
2.89 g/cc etc.), a decrease in density of rocks can be
indicative of the porosity of the rock type. Further, this
formation property is unaffected due to the presence of
3.2. Porosity
Porosity is sometimes considered one of the most usable
parameters in the petroleum industry, whether for
drilling, reservoir engineering, completion, or production
purposes. Data for such formation parameters, however,
is often difficult to obtain, as it may be confidential to
operators. A proper estimate of porosity, however, may
be vital for the drilling process. Fundamentally, porosity
is void space or pore volume, which causes stress
concentration in the deformation or failure process.
Porosity also causes a decrease in modulii of elasticity,
and thus wave velocity, as well. The presence of a
compliant crack or fracture contributes little to porosity,
but decreases the modulii of elasticity to a great extent,
and can make the rock type anisotropic. The anisotropy
is reflected in the S wave being horizontally and
vertically polarized. The pore volume and its shapes,
and even the compliant crack, can be vital for strength of
rock determination if it favors a suitable stress
concentration (e.g., depending upon sharpness of pore
edges and alignment of crack or fractures). In any case,
porosity can be characterized in various parameters such
as, primary porosity, secondary porosity, fracture
porosity, vuggy or channel porosity, effective porosity,
etc. About 17 variations of porosity related terms have
been used in the literature, which characterizes texture,
grain sorting and shape, deposition environments, high
or low energy, its evolution to present state, etc. This
makes proper interpretation of it difficult. Further, the
presence of gas and fluids of different types may
complicate the bulk porosity values. Accordingly, the
present work cautions the user to use the porosity values
with great care.
3.5. Mineralogy
Mineralogy plays a significant role in wear and balling
characteristics in drilling. For example, quartz, being
the hardest minerals in common rock types, causes
extensive wear, whereas; clay, due to its affinity of
moisture and swelling characteristics, causes balling.
Due recognition and quantification of these minerals,
already determined via core samples and log
measurements, provides a much better characterization
shows very low UCS but may become very strong under
confining pressure due to its high Mohr friction angle.
This plot gives an excellent tool to optimize the bit
selection for a given rock formation while considering
its physico-mechanical and micro-structural properties as
a signature plot. Further, it gives an opportunity to
investigate the details of micro-mechanical behavior of
rocks as to why it shows weaker in one parameter and
stronger in other attributes.
UCS: 0-50k psi
8
S:220-80 s/ft
Mohr : 10-60
4
2
P:100-40 s/ft
Q: 0.1-100 %
7
Grain/Block:3-0.001, mm
Porosity:20-0 %
Mancos Shale
SWG Granite (coarse grained)
Travis Peak SS (Average values)
6. DISCUSSION
ACKNOWLEDGEMENTS
The author would like to thank the Baker Hughes
management, in general and GMI, in particular, for their
support and permission to prepare, present, and publish
this paper. Further, the author expresses his great
appreciation for the valuable technical and editorial
comments given by David Curry, Roy Ledgerwood, and
Erica Tucci.
7. CONCLUSIONS
REFERENCES