Standard Time System

Flat Rack Container

TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................................ 1
TABLE OF REVISIONS ............................................................................................................................................ 3
CONFIRMATION OF RECEIPT .............................................................................................................................3
GENERAL REMARKS .............................................................................................................................................. 4
Calculation of patch sizes: ............................................................................................................................ 4
0.0 MISCELLANEOUS .............................................................................................................................................. 5
0.1 PREPARATION TIME.............................................................................................................................5
0.2 CLEANING .............................................................................................................................................5
0.3 DECALS AND ISO-MARKING. ..............................................................................................................6
0.4 MISCELLANEOUS. ................................................................................................................................6
0.5 CHECKING ISO DIMENSION. ...............................................................................................................7
2.0 FRONT AND REAR ............................................................................................................................................. 8
2.1 FRONT / REAR PANEL - REPLACEMENT............................................................................................8
2.2 FRONT / REAR PANEL PATCH / STRAIGHTENING. .........................................................................8
2.3 FRONT / REAR TOP RAIL REPLACEMENT. .........................................................................................9
2.4 FRONT / REAR TOP RAIL- INSERT/STRAIGHTENING........................................................................9
2.5 FRONT / REAR SILL- REPLACEMENT. ................................................................................................9
2.6 FRONT / REAR SILL INSERT / STRAIGHTENING. ..........................................................................10
2.7 FRONT / REAR BOTTOM RAIL- INSERT / STRAIGHTENING ...........................................................11
2.8 FRONT / REAR CORNER POST - REPLACEMENT. ............................................................................11
2.9 FRONT / REAR CORNER POST - INSERT/STRAIGHTENING ............................................................12
2.10 FRONT / REAR CORNER CASTING - REPLACEMENT. ...................................................................12
3.0 SIDE..................................................................................................................................................................... 13
3.1 BOTTOM RAIL .....................................................................................................................................13
3.2 BOTTOM RAIL SECTIONING - 20 FT ONLY .....................................................................................13
3.3 STANCHION POST...............................................................................................................................13
5.0 LOCKING DEVICE ........................................................................................................................................... 14
5.1 COBRA DESIGN ...................................................................................................................................14
5.2 GRAAFF DESIGN .................................................................................................................................14
5.3 JINDO DESIGN .....................................................................................................................................14
5.4 YMC DESIGN .......................................................................................................................................15
6.0 FLOOR................................................................................................................................................................ 16
6.1 FLOORING............................................................................................................................................16
6.2 FLOOR BOARD - PLANK. ....................................................................................................................16

2009
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Standard Time System

Flat Rack Container

7.0 UNDERSTRUCTURE......................................................................................................................................... 17
7.1 CROSSMEMBER. .................................................................................................................................17
7.2 TUNNEL SECTION...............................................................................................................................18
7.3 FORK LIFT POCKET. ...........................................................................................................................19
REQUEST OF CHANGE / NEW STS CODE. ........................................................................................................ 20

2009
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Flat Rack Container

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Standard Time System

Flat Rack Container

TABLE OF REVISIONS
Chapter No.

Revision No

Revision Date

Sign.

2001-12-04
2001-12-04
2001-12-04
2001-12-04

pse
pse
pse
pse
pse
pse
pse
pse
pse
pse
pse

May 2000
TABLE OF CONTENTS
TABLE OF REVISION
GENERAL REMARKS
0.0 MISCELLANEOUS
1.0
2.0 FRONT and REAR
3.0 SIDES
4.0
5.0 LOCKING DEVICE
6.0 FLOOR
7.0 UNDERSTRUCTURE

A
A
A
A
Not in use
A
A
Not in use
A
A
A

2001-12-04
2001-12-04
2001-12-04
2001-12-04
2001-12-04

Confirmation of receipt
As confirmation of receipt of STS mode 04 this page must be returned to CENEQUEMR,TEC with e-mail to
CENEMRTEC@MAERSK.COM.
Please fill out below and return:
Date______________________________
Location __________________________
Department________________________
Confirm hereby receipt of STS, mode 04, 2009, chapter: All
Signed by ________________________(user ID)
In case you distribute to other locations/departments please add these locations below:
Cc___________________________

Cc___________________________

Cc___________________________

Cc___________________________

Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same on
attached sheet, page 31 and forward to CENEQUEMR,TEC on above address.

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

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Standard Time System

Flat Rack Container

GENERAL REMARKS
All estimations of man-hours are based on high cube containers and include:
MIG welding when joining steel parts.
Estimation of repairs which includes use of spare parts such as corner casting corner post crossmember
header sill and top/bottom rail, asume spare parts delivered in correct size and shape.
Time for manufacturing of spare parts shall bee included in the price for spare parts.
Calculation of patch sizes:
If patch sizes not as described in this manual, please use the repair code which covers the circumference of
the actual patch.
e.g.
Actual patch 850 x 450 (perimeter = 2.600 mm) ref. page 8, the proper code to use is 2117 (patch 600 x
900) whose perimeter covers the actual perimeter.
Actual patch 1.150 x 500 (perimeter = 3.300 mm) ref. page 8, the smallest patch which covers the perimeter
is 900 x 1.028 and the proper code is 2118
If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.

Glossary of terms
Replace :
Remove damaged part and install new part.
Reinstallation :
Remove sound part and install same part in previous position.
Doubler plate : Plate or angle which add thickness to a part of a structure such as header/sill
Reinforcement/
gusset plate : Same as doubler plate
Stiffener :
Plate which add strength to the formed part of a structure such as header/sill
Section :
A piece of a structure such as: top/bottom rail floor locking rod.
Splice :
A section which is connected to the structure with plates (e.g. ALU-container)
Insert :
A part worked in a structure such as: top/bottom rail corner post header/sill etc.

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

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CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

0.0 MISCELLANEOUS
0.1 PREPARATION TIME
0A

Job with a process time of less than or equal to 2

hours.

0.1

0003

0A

Job with a process time of more than 2 hours but

less than or equal to 8 hours.

0.3

0005

0A

Job with a process time of more than 8 hours but

less than or equal to 24 hours.

0.6

0008

0A

Job with a process time of more than 24 hours but

less than or equal to 40 hours.

0.9

0011

0A

Job with a process time of more than 40 hours

1.2

0014

***

Total labor cost and hours

9997

***

Total repair shop material

9998

***

Total owner supplied parts

9999

0.2 CLEANING
***

Remove nails

0.2

0806

***

Remove steel straps/wire

0.3

0807

***

Remove cargo label. per piece

0.1

0986

All other cleaning please see chapter General

instruction in Policy Manual.

***

Partial blasting/repainting (only after CPHs

approval)

2.0

0918

***

Mechanical cleaning (scrap off paint/glue) (Only

after CPHs approval)

2.0

0919

***

Sales tax (Only after CPHs approval)

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

0976

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CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

0.3 DECALS AND ISO-MARKING.

8B

Replace decal of type 4 letters e.g. MAEU

0.2

0951

8B

Replace decal of digit type (per 3 digits)

0.2

0952

8B

Replace ckeck decal

0.1

0953

8B

Replace U.I.C. decal

0.1

0954

8C

Replace Star or Letter at Flat Rack Container

0.1

0955

***

Replace Miscellaneous markings

0.2

0959

8A

Painting repair of part of letter

0.1

0963

Re-install data plate. (per piece)

0.2

0985

10.03
,

0.4 MISCELLANEOUS.
10.04

Replace lashing ring/bar

0.2

6721

10.04

Replace drop ring assy

0.2

6723

Emergency repair.

0.5

0802

***

Handling and trucking charge.

0.0

0917

10.05

Weld and paint cuts or cracks.

= < 500

0.2

7891

> 500

0.3

7892

***

Replace gusset plate. (leased boxes only)

0.5

7920

***

Straighten gusset plate. (leased boxes only)

0.1

7981

***

Straighten/re-weld gusset plate. (leased boxes

only)

0.2

7982

2009
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MODE 04
Flat Rack Container

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CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

0.5 CHECKING ISO DIMENSION.

5B

Checking ISO dimension

(3 measurements - Top, front and side)

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

0.3

9200

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CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

2.0 FRONT AND REAR

2.1 FRONT / REAR PANEL - REPLACEMENT.

7.01

1 st. section

1026 x 2700

4.4

2121

7.01

Next section

1026 x 2700

3.2

2122

2.2 FRONT / REAR PANEL PATCH / STRAIGHTENING.

7.00

100 X 150

0.7

2111

150 X 300

0.9

2112

200 X 300

0.9

2113

200 X 450

1.1

2114

300 X 600

1.4

2115

450 X 750

1.7

2116

600 X 900

2.0

2117

900 X 1028

2.4

2118

1200 x 1028

2.6

2119

> 1200 x 1200

2110

Straighten damaged area up to (950 x 950 mm) by

means of hydraulic tools (per damaged area)

950 x 950

0.3

2181

Straighten front panel by means of hammer

500 x 500

0.1

2183

Manufacture and install patch.

(including masking and painting)

* Add 0.2 hour for each 300 mm. the height

exceeds 1200 mm.
3G

7.10

2009
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CPH
Reference

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

2.3 FRONT / REAR TOP RAIL REPLACEMENT.

5.05

***

Replace front / rear top rail complete.

2.1

2421

Replace foldable header (GRAAFF)

Right or left side

0.3

2422

2.4 FRONT / REAR TOP RAIL- INSERT/STRAIGHTENING.

5.00

***

Manufacture and install insert. (material thickness

5 mm)
(including masking and painting)

150

0.9

2441

300

1.1

2442

450

1.2

2443

600

1.3

2444

900

1.5

2445

1200

1.8

2446

1500

2.0

2447

1800

2.2

2448

0.5

2481

Straighten front / rear top rail.

2.5 FRONT / REAR SILL- REPLACEMENT.

5.05

Replace front / rear sill complete.

(including reinstallation of floor board )

20 ft

3.6

2523

5.05

Replace front / rear sill complete.

(including reinstallation of floor board )

40 ft

3.6

2522

2009
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Revised : 2009

MODE 04
Flat Rack Container

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CPH
Reference

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

2.6 FRONT / REAR SILL INSERT / STRAIGHTENING.

Manufacture and install U-V twistlock cone insert

350

0.7

2541

Manufacture and install insert (material thickness.5

mm)
(including masking and painting)

300

1.1

2542

450

1.2

2543

600

1.3

2544

900

1.5

2545

1200

1.8

2546

1500

2.0

2547

1800

2.2

2548

Straighten flange.

0.1

2581

5.05/4.02 Straighten / re-weld flange.

0.2

2582

0.4

2561

***
5.00

5.05

***

Manufacture and install reinforcement plates.

(gussets)

2009
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Revised : 2009

MODE 04
Flat Rack Container

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CPH
Reference

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

2.7 FRONT / REAR BOTTOM RAIL- INSERT / STRAIGHTENING

5.00

***

Manufacture and install insert. (material thickness

5 mm)
(including masking and painting)

150

0.9

2341

300

1.1

2342

450

1.2

2343

600

1.3

2344

900

1.5

2345

1200

1.8

2346

1500

2.0

2347

1800

2.2

2348

0.5

2481

Straighten front / rear top rail.

2.8 FRONT / REAR CORNER POST - REPLACEMENT.

5.03

***

Replace corner post ---fixed end - exclucive

castings

906

4.8

2621

Replasce corner post --- folding single post --exclucive casting

906

2.4

2622

Replace corner post --- folding post --- exclucive

castings

906

4.8

2623

2009
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Revised : 2009

MODE 04
Flat Rack Container

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CPH
Reference

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

2.9 FRONT / REAR CORNER POST - INSERT/STRAIGHTENING

5.00

5.03

Manufacture and install insert (material thickness

6.0 mm)
(including masking and painting)

Straighten front corner post.

150

1.0

2641

300

1.1

2642

450

1.2

2643

600

1.3

2644

900

1.6

2645

1200

1.8

2646

1500

2.1

2647

0.5

2681

2.10 FRONT / REAR CORNER CASTING - REPLACEMENT.

5.03

Replace top front / rear corner casting

1.2

2721

5.03

Replace bottom front / rear corner casting

1.5

2722

Alignment of frame to ISO standard

0.5

2281

***

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

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CPH
Reference

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

3.0 SIDE
3.1 BOTTOM RAIL
4.06

Add insert in bottom rail flange L = 600 mm

600

1.7

3541

4.06

Add insert in bottom rail flange L = 900 mm

900

2.0

3542

4.06

Straighten bottom rail flange

0.2

3581

3.2 BOTTOM RAIL SECTIONING - 20 ft ONLY

4.07

Sectioning of bottom rail L = 600 mm

600

1.5

3551

4.07

Sectioning of bottom rail L = 1200 mm

1200

2.5

3552

0.3

3721

3.3 STANCHION POST

10.06

Replace Stanchion post

2009
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Revised : 2009

MODE 04
Flat Rack Container

Page 13
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CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

5.0 LOCKING DEVICE

5.1 COBRA DESIGN

8.01

Replace locking arm and bumper for folded

position

0.2

5122

8.02

Replace twist lock for raised position

0.2

5231

8.03

Replace blade spring type COBRA

0.3

5324

Replace locking arm and house for folded position

0.2

5123

Replace bumper at stancion post

0.1

5131

8.02

Replace ratchet lock for raised position

0.2

5232

8.02

Replace twist lock for inter linking

0.2

5233

8.03

Replace blade spring type GRAAFF

0.3

5325

5.2 GRAAFF DESIGN

8.01
***

5.3 JINDO DESIGN

8.01

Replace locking handle and spring for folded

position

0.2

5124

8.01

Replace house for locking handle for folded

position

0.2

5125

8.02

Replace twist lock assy for raised position

0.3

5234

8.03

Replace spring type JINDO

0.2

5322

8.03

Replace holder for eye bolt type JINDO

0.1

5323

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

Page 14
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CPH
Reference

Size
LxW
(in mm)

Description

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

5.4 YMC DESIGN

8.01

Replace locking arm, pin and brushing for folded

position

0.2

5121

8.02

Replace locking pawl for raised position

0.2

5221

8.02

Repair of safty screw in sliding bolt

0.1

5222

8.02

Replace missing guide plate for sliding bolt

0.1

5223

8.02

Replace bow for inner guide for sliding bolt

0.2

5226

8.02

Replace adjusting plate for post in raised position

0.1

5227

8.02

Replace twist lock for inter linking

0.1

5224

8.02

Replace hinge wedge plate for twist lock

0.1

5225

8.03

Replace spring type YMC

0.2

5321

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

Page 15
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CPH
Reference

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

6.0 FLOOR

6.1 FLOORING.
***

Repair holes < 5 mm in floor board per 5 pieces

0.1

6141

***

Repair holes < 25 mm in floor board per 5 pieces

0.1

6142

***

Re-fasten floor screws. per 5 pieces

0.1

6171

***

Caulking of floorboard

0.1

6172

Add floor screw per 3 screw

0.1

6173

20 ft

14.4

6423

40 ft

22.6

6424

1200

0.9

6622

1800

1.2

6624

2400

1.4

6625

3000

1.6

6626

4.00

6.2 FLOOR BOARD - PLANK.

4.01

4.01

Replace floor complete inclusive cutting and

prepare plank

Replace floor partially.

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

Page 16
of 20

CPH
Reference

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

7.0 UNDERSTRUCTURE

7.1 CROSSMEMBER.
4.02

Replace crossmember.

1.1

7121

4.02

Replace special crossmember H = 550 mm

1.3

7122

5.00

Manufacture and install insert. ( material thickness

4.5 mm)

150

0.9

7141

300

1.0

7142

450

1.1

7143

4.02

Straighten flange.

0.1

7181

4.02

Straighten and re-weld.

0.2

7182

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

Page 17
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CPH
Reference

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

7.2 TUNNEL SECTION.

4.05

Replace tunnel assembly complete.

4.05

Replace section of formed tunnel rail

2.3

7321

600

0.9

7351

1,200

1.0

7352

1,800

1.1

7353

4.05

Replace special outrigger.

0.3

7421

4.05

Straighten of outrigger flange.

0.1

7481

Straighten and re-weld outrigger.

0.2

7482

Reweld special outrigger or tunnel

0.1

7491

4.02

Replace of tunnel bolster.

1.3

7721

5.00

Manufacture and install insert in bolster.

300

1.0

7741

600

1.2

7743

900

1.4

7744

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

Page 18
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CPH
Reference

Standard Time System

Flat Rack Container
Manhours
Max.
per
STS
Pieces piece
Code

Size
LxW
(in mm)

Description

7.3 FORK LIFT POCKET.

4.03

Replace fork lift pocket complete.

5.00

Manufacture and install insert in fork lift pocket.

1.2

7521

150

0.9

7541

300

1.0

7542

450

1.1

7543

600

1.2

7544

900

1.4

7545

1200

1.7

7546

1500

1.9

7547

1800

2.1

7548

4.03

Replace of strap.

0.3

7621

4.03

Straighten strap.

0.1

7681

4.03

Straighten and re-weld strap.

0.2

7682

< 500

0.2

7581

> 500

0.3

7582

***

Straighten and weld fork lift pocket wall.

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

Page 19
of 20

Standard Time System

Flat Rack Container

Request of change / new STS code.

This page must be forwarded to CENEQUEMRTEC case you request changes in codes or request new STS
code.

Requesting office:
Telex address:
Name and initials:
New STS code

yes

no

Code requested for modes:

00
01
02

03

Revised STS code

04

05

(code number)

06

Description of work:

Size (in mm):

Pieces:

Suggested Man-hours:

Page:

For CENEQUEMR,TEC use only

Suggested STS Manual Description
Suggested RKRP D escription
Suggested WMNR Description
CENEMR comments:

2009
Revision 1.1
Revised : 2009

MODE 04
Flat Rack Container

Page 20
of 20