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Desalination
journal homepage: www.elsevier.com/locate/desal
School of Science and Technology, The University of New England, Armidale, NSW 2351, Australia
Saline Water Desalination Research Institute, SWCC, P. O. Box 8328, Al Jubail 31951, Saudi Arabia
Sugar Research and Innovation, Centre for Tropical Crops and Biocommodities, Queensland University of Technology, Brisbane, Queensland 4001, Australia
H I G H L I G H T S
a r t i c l e
i n f o
Article history:
Received 20 December 2013
Received in revised form 23 January 2014
Accepted 24 January 2014
Available online 22 February 2014
Keywords:
Crystallization
Calcium carbonate
Polyelectrolytes
Scale inhibitor
SEM (Scanning Electron Microscopy)
XRD (X-ray Diffraction)
Poly(acrylic acid)
ATRP (Atom Transfer Radical Polymerization)
a b s t r a c t
The ability of poly(acrylic acid) (PAA) with different end groups and molar masses prepared by Atom Transfer
Radical Polymerization (ATRP) to inhibit the formation of calcium carbonate scale at low and elevated temperatures was investigated. Inhibition of CaCO3 deposition was affected by the hydrophobicity of the end groups of
PAA, with the greatest inhibition seen for PAA with hydrophobic end groups of moderate size (610 carbons).
The morphologies of CaCO3 crystals were signicantly distorted in the presence of these PAAs. The smallest
morphological change was in the presence of PAA with long hydrophobic end groups (16 carbons) and the relative inhibition observed for all species were in the same order at 30 C and 100 C. As well as distorting morphologies, the scale inhibitors appeared to stabilize the less thermodynamically favorable polymorph, vaterite, to a
degree proportional to their ability to inhibit precipitation.
2014 Elsevier B.V. All rights reserved.
1. Introduction
Calcium carbonate is one of the most common scales found in both
thermal (e.g., multi-stage ash, MSF) and membrane (e.g., reverse osmosis) desalination processes. At lower temperatures, it is the main
component of alkaline scale, while at higher temperatures it is found
mixed with magnesium hydroxide in desalination plant scales [1]. The
exact temperature at which Mg(OH)2 deposition becomes competitive
with CaCO3 deposition will depend on the extent to which carbon dioxide is degassed from the brine [2].
In MSF desalination, CaCO3 generally appears above 45 C as a result
of the thermal decomposition of the bicarbonate ion (Re. (1)); increasing
Re:1
The precipitation of CaCO3 occurs when the ion product exceeds the
Ksp (Re. (2)). The concentration of Ca2+ and HCO
3 ions in standard seawater (Salinity = 35 g/kg) are 10.3 and 1.8 mM respectively, but the
will be much lower and sensitively dependent
concentration of CO2
3
on conditions [3].
2
Ca aq CO3 aq CaCO3 s
Re:2
94
2. Experimental
2.1. Synthesis and characterization of poly(acrylic acid)
Poly(acrylic acid) with different end-groups (Table 2) and molar
masses were synthesized by Atom Transfer Radical Polymerization
(ATRP) of t-butyl acrylate and subsequent hydrolysis with triuoroacetic
acid, as described previously [15]. Molar masses of PAA were estimated
by 1H and NMR spectroscopy (Bruker-300) and Gel Permeation Chromatography (GPC Waters 1525 HPLC, Waters auto-sampler 712 WISP and
Waters 2414 RI detector).
The following PAAs were tested: carboxymethyl-1,1-dimethylPAA (CMM-PAA, Mn = 1500, 7600, 11,800); ethyl-isobutyrate-PAA,
(EIB-PAA Mn = 1700, 5100, 7200); cyclohexyl-isobutyrate-PAA (CIBPAA, Mn = 1700, 1900, 3500, 5100, 8400, 11,000, 13,200); n-hexylisobutyrate-PAA (HIB-PAA, Mn = 1400, 2000, 3600, 4200, 6700, 8900,
13,100); n-decyl-isobutyrate-PAA (DIB-PAA, Mn = 2400, 4500, 6200);
and n-hexadecyl-isobutyrate-PAA (HDIB-PAA, Mn = 1700, 4100, 9400,
7200) (see Supplementary material, Fig. S1).
Table 1
Crystallization test conditions with PAA.
Condition set
pH
T C
[Ca2+] ppm
[CO2
3 ] ppm
[Ca2+]/[CO2
3 ]
[PAA] ppm
9
Ksp 10
SL
9.2
25
66
100
1:1
1.50
4.95
556
60
66
100
1:1
1.50
2.80
983
100
36
30
1.8:1
0.50
1.69
277
100
66
100
1:1
6.70
1.69
1629
95
(a)
610
Induction Time
570
550
530
510
490
470
450
0
500
1000
1500
2000
Time (s)
(b)
200
180
160
Absorbance (900nm)
Conductivity (S/cm)
590
140
Steady State
120
100
80
60
40
20
Induction Time
0
0
500
1000
1500
Time (s)
Fig. 1. Determination of induction time and steady state for three different experiments
(ne gray lines) and their average (thick gray line) for a solution containing Ca2 +
and CO2
ions and 1.5 ppm HDIB-PAA (Mn = 17,200) under condition set 1 (SL = 556,
3
T = 25 C) by conductivity (a) and turbidity (b).
% IE
SSC Blank
100
C C Blank
where SS is the steady state value of conductivity, CBlank is the equilibrium conductivity value of the system with no PAA under the given
conditions, and C0 is the conductivity value before any CaCO3 scale formation under the given conditions. For example % IE of PAA at without
any CaCO3 scale formation = 100% and IE of blank = 0%.
Induction time (IT) is a measure of the time before any effects of
crystal formation on macroscopic properties of the reaction mixture
can be observed. It was measured by tting a straight line to the decreasing part of the conductivity curve (Fig. 1a) or increasing part of
the turbidity curve (Fig. 1b) and a straight line to the initial invariant
part of the curve. The induction time is then measured as the intersection of these two lines, as illustrated in Fig. 1.
3. Results
The conductivity and turbidity measurement curves of solutions
containing Ca2 + and CO23 ions and PAA with different end groups
and molar masses under the conditions described in Section 2 are detailed below. First, results obtained at 25 C (condition set 1), then 60
C (condition set 2) and then 100 C at relatively low (condition set 3)
and relatively high (condition set 4) supersaturation values. Following
96
Table 2
Induction times (IT) and % inhibition efciency (% IE) of PAA for CaCO3 formation under condition set 1. Unclear indicates that no clear transition corresponding to an induction time could
be observed. (1) Group one, no precipitation and no signicant change in conductivity. (2) Group two, minor precipitation with long IT. (3) Group three, more signicant precipitation and
shorter IT.
End group
terminated
PAA
CMM
EIB
CIB
HIB
DIB
Mn
Blank
SS
conductivity
(S/cm)
IT
turbidity
% IE
419
0
100
IT conductivity
Group
225
400
>5000
>5000
1457
1.5
592
7633
1.5
582
94.2
Unclear
Unclear
11773
1.6
576
90.5
Unclear
Unclear
1669
1.3
592
>5000
>5000
5065
1.3
481
35.8
796
+110
225
866
+208
332
7180
1.3
514
54.9
460
+81
185
610
+212
23
1689
1.4
592
100
>5000
>5000
3518
1.2
592
100
>5000
>5000
5088
1.4
592
84.4
Unclear
Unclear
8400
1.2
560
81.5
Unclear
Unclear
9954
1.3
497
45.1
510
+50
75
100
749
+204
25
790
+204
25
433
+146
50
10988
1.2
505
49.7
620
+86
160
13209
1.1
456
21.4
318
+33
23
1403
592
100
>5000
>5000
1981
1.2
592
100
>5000
>5000
3563
1.2
592
100
>5000
>5000
4224
1.2
592
100
>5000
>5000
6723
1.2
592
100
>5000
>5000
8928
1.1
511
53.2
829
+70
99
1190
+15
209
13094
1.1
461
24.3
314
+30
13
421
+103
13
2422
1.3
546
73.4
Unclear
Unclear
4472
1.3
530
64.2
Unclear
Unclear
6203
1.5
503
48.6
Unclear
Unclear
1687
491
41.6
706
4135
497
45.1
1095
9391
489
40.5
609
17167
470
29.5
507
+6
16
959
+266
239
1150
+238
365
+40
27
827
+166
15
+16
35
676
+104
139
+92
397
HDIB
100
97
90
80
70
% IE
60
50
40
30
20
10
0
0
5000
10000
15000
20000
Mn
Fig. 2. Inhibition efciency (% IE) of CaCO3 formation by PAA with different molar masses
and end groups ( CMM, EIB, CIB, HIB, DIB and HDIB) under condition set
1 (SL = 556, T = 25 C).
Table 3
Induction times (IT) and % inhibition efciency (% IE) of PAA for CaCO3 formation under condition sets 2, 3 and 4.
Mn
SS
(S/cm)
IT
conductivity
453
175
End groups
terminated
PAA
Blank
% IE
Condition
set 2
2106
1.3
588
217
+166
80
68.3
7633
1.5
521
110
+12
5
34.4
1669
1.3
573
202
+58
61
61.1
7180
1.3
494
128
+42
16
21.1
1689
1.4
600
304
+126
121
74.4
5088
1.3
521
158
+41
28
34.9
589
250
+12
90
68.8
Condition
set 3
67.8
Group
Condition
set 4
65.9
CMM
2
84.3
75.3
EIB
2
84.3
93.2
CIB
1403
100
100
HIB
3563
1.3
522
176
+34
49
50.3
2422
1.3
503
163
25.5
25.5
4472
1.3
504
130
+26
9
25.6
1687
506
182
+68
17
26.9
4135
484
188
+66
29
15.8
21.6
18.2
DIB
2
12.7
45.5
HDIB
2
1403 (HIB)
850
Cond.uctivity (S/cm)
98
1669 (EIB)
1689 (CIB)
2106 (CMM)
800
2422 (DIB)
1687 (HDIB)
750
Blank
700
650
600
0
200
400
600
800
1000
Time (s)
Since CaCO3 is the predominant alkaline scale in MSF plants at temperatures less than 100 C, the % IE was determined at 60 and 100 C.
Under condition set 2, conductivity measurements were used to determine the % IE of PAA with different end groups and molar mass to inhibit
CaCO3 crystallization in bulk solution for the polymers which performed
very well (IE = 100%) under condition set 1.
100
90
1403 (HIB)
80
980
1689 (CIB)
Conductivity(S/cm)
70
% IE
60
50
40
30
20
1669 (EIB)
2106 (CMM)
940
1687 (HDIB)
2422 (DIB)
900
Blank
860
10
0
0
2000
4000
6000
8000
10000
Mn
Fig. 3. Inhibition efciency (% IE) of CaCO3 formation by PAA with different end groups
and molar masses ( CMM, EIB, CIB, HIB, DIB and HDIB) under condition set
2 (SL = 983, T = 60 C).
820
0
100
200
300
400
500
600
Time (s)
Fig. 5. Conductivity measurements of solutions containing Ca2+ and CO2
ions and 6.7
3
ppm PAA (Mn 2000) with different end groups under condition set 4 (SL = 1629, T =
100 C) with end groups: HIB, CIB, EIB, CMM, DIB, HDIB and Blank.
99
Fig. 6. SEM micrograph magnication (500) of rod-like CaCO3 crystals, identied by XRD
as largely aragonite, in the absence of PAA under condition set 4 (SL = 1629, T = 100 C).
The similarity between the results under condition set 3 and condition set 4 requires explanation. At the same supersaturation level, less
scale control would be expected at 0.5 ppm than 6.7 ppm; but very similar results are seen in both cases. However, the concentration of the
scale-forming ions is considerably lower in condition set 3 and the
ratio of SL values in the two systems (5.9) is roughly comparable to
the difference in PAA concentrations (13.4).
Fig. 8. XRD of CaCO3 crystals after subtraction of background under condition set 4 (SL =
1629, T = 100 C). A: aragonite, C: calcite, V: vaterite. (a) in the absence of PAA (Blank);
(b) in the presence of CMM-PAA (Mn = 2100); (c) in the presence of DIB-PAA (Mn =
2400); (d) in the presence of HDIB-PAA (Mn = 1700).
Fig. 7. FTIR spectra of CaCO3 crystals prepared under condition set 4 (SL = 1629, T =
100 C). A: aragonite, C: calcite, V: vaterite. (a) in the absence of PAA; (b) in the presence
of DIB-PAA (Mn = 2400).
100
Fig. 9. SEM micrographs ( 500) of CaCO3 crystals in the presence of PAA (Mn 2000) with different end groups under condition set 4 (SL = 1629, T = 100 C). (a) CMM-PAA;
(b) CIB-PAA; (c) HIB-PAA; (d) DIB-PAA; (e) HDIB-PAA.
may indicate that the rod-like morphology consisted originally of aragonite polymorph as was observed by Yang et al. [22].
In the presence of low molar mass PAA with different end groups,
two points can be observed from the SEM micrographs ( 500) of
101
Fig. 10. SEM micrographs (2000) of aragonite rod-like CaCO3 morphology under condition set 4 (SL = 1629, T = 100 C) in the absence (a) and in the presence of PAA (Mn ~ 2000) with
different end groups; (b) CMM-PAA; (c) HIB-PAA; (d) DIB-PAA; (e) HDIB-PAA.
of aragonite (Fig. 10), calcite (Fig. 11), and vaterite (Fig. 12) in the same
order. This is presumably due to adsorption of PAA with different end
groups to the active faces of growing nuclei of CaCO3 [23].
The results of SEM (Fig. 9) and XRD (Fig. 8(b)) for PAA with a hydrophilic end group (CMM) showed the CaCO3 crystals to be mostly calcite
of rhombohedral morphology, with distorted edges. The hydrophilicity
of the CMM group may make the effect of PAA on the growth stage of
calcium carbonate precipitation more pronounced than at the nucleation stage, and it appears to be much less selective in its effect, in
that all crystals formed in the presence of CMM-PAA are signicantly
distorted, while the rod-like crystals formed in the presence of DIBPAA and HDIB-PAA show little distortion (Fig. 10).
In contrast to PAA-CMM, the SEM of crystals grown in the presence
of PAA with long hydrophobic end groups (DIB and HDIB) shows crystals of CaCO3 were a mixture of rod-like aragonite, vaterite orettes
and a few single crystals of rhombohedral calcite (Figs. 912). The formation of vaterite ower polymorph may be due to the adsorption of
PAA on active vaterite surfaces, preventing the transformation of
vaterite into aragonite or calcite. The distortion of different polymorphs
by DIB-PAA and HDIB-PAA was the least in comparison to other
102
Fig. 11. SEM micrographs (30,000) of calcite rhombohedral morphology under condition set 4 (SL = 1629, T = 100 C) in the absence (a) and in the presence of PAA (Mn ~ 2000) with
different end groups; (b) CMM-PAA; (c) HIB-PAA; (d) DIB-PAA; (e) HDIB-PAA.
end groups, delaying the growth of the CaCO3 nuclei. Alternatively, the
hydrophobic end-groups may lead to preferential adsorption at the
edges between more and less charged surfaces, giving a higher degree
of distortion per amount of polymer adsorbed.
3.4. Discussion
The target molar mass of scale inhibitors for good control of scale formation is 10003000 [9]. In the results presented here for CaCO3 scaling,
PAAs in that molar mass range were generally most effective in inhibition of CaCO3 crystallization. The results for all conditions showed that
103
Fig. 12. SEM micrographs (10,000) of vaterite morphology under condition set 4 (SL = 1629, T = 100 C) in the absence (a) and in the presence of PAA (Mn ~ 2000) with different end
groups; (b) CMM-PAA; (c) CIB-PAA; (d) HIB-PAA; (e) DIB-PAA; (f) HDIB-PAA.
the nature of the end groups terminating PAA played a very important
role, as previously reported for calcium oxalate scaling. In general, the
two measurements of effectiveness (induction time, IT, which relates
to the nucleation stage of scale formation and inhibition efciency,
% IE, which relates to the growth stage of scale crystals) tracked each
other closely, with an additive giving a good result by one measure
also giving a good result with the other.
Induction time was affected by the hydrophobicity of end groups,
with the hydrophobic end groups having a usually longer induction
time than the hydrophilic end groups, as previously found in the calcium oxalate system [14]. This may possibly be because the hydrophobic
end groups discourage the PAA chains from desorbing from the nuclei of
CaCO3 as fast as PAA with hydrophilic end groups, delaying the growth
of the CaCO3 nuclei. However, IT measurements showed a higher variability and a reduced difference between PAA than measurements of %
IE, consistent with the greater variability in the nucleation stage of
scaling.
The % IE of CaCO3 precipitation was affected strongly by the size of
the end groups. PAAs with short end groups with both hydrophilic
(CMM) and hydrophobic (EIB) and middle hydrophobic end groups
(CIB and HIB) of PAA were found to have excellent inhibition efciency
(100%) at room temperature and are more efcient than PAA with long
hydrophobic end groups (DIB and HDIB) at all temperatures investigated (25100 C). At high temperature, the inhibition efciency of PAA
with hydrophobic end groups of moderate size (CIB and HIB) remained
superior. The inhibition efciency and induction time of PAAs decreased
104
Table 4
The relationship between the nature and length end groups of PAA and the distortion and speciation of CaCO3 polymorphs under condition set 4.
End-group
% IE
Distortion
Average rod
length (m)
Average vaterite
diameter (m)
Predominant polymorph
None
CMM
HIB/CIB
DIB
HDIB
0
66
100/94
20
45
None
Moderate
High
Low
Low
63
19
14
29
28
20
9.5
9
13
21
Rod-like
Rhombohedral calcite
Mixture of rod-like, vaterite and
rhombohedral calcite
again that they have a strong impact on growth as well as nucleation. Although the inhibition efciency of PAA with DIB and HDIB end groups
was the lowest (18.2 17 and 45.5 5.7 respectively), the action of
these polymers as scale inhibitors can clearly be seen in the reduction
of rod-like population (comparison with the blank) and the stabilization
of vaterite metastable polymorph (Fig. 9(d, e)). The correlation between
% IE and amount of rod-like polymorph formed can be observed in these
images.
Finally, in contrast to the action of these same scale inhibitors previously reported on the calcium oxalate system [15], all changes in morphology observed in the calcium carbonate system tended to a loss of
denition in the structures. This suggests a relatively indiscriminate adsorption of polymer to all surface and/or edges, which is not surprising
considering the high (6.7 ppm) concentration of inhibitor employed in
condition set 4. Work is currently underway on the behavior of PAA at
lower concentrations and over a range of ion ratios.
4. Conclusion
The inhibition efciency of PAA with different end groups and molar
masses as scale inhibitors to prevent CaCO3 formation in bulk solution
was studied at temperatures ranging between 25 and 100 C using conductivity and turbidity. The results showed that both molar mass and
the nature of the end group of PAA affect the inhibition of CaCO3 scale.
Low molar mass PAA with short and moderately-sized end groups had
relatively high inhibition efciency and long induction times under all
conditions investigated, while all high molar mass PAAs had poor
inhibition efciency of CaCO3. Low molar mass PAA with long hydrophobic end groups had poor inhibition efciency of CaCO3 scale. At
room temperature, the lowest molar mass of PAA with hydrophilic
end group showed good efciency in the inhibition of CaCO3 scale
making it suitable for use as a scale inhibitor in RO desalination.
However, with increasing temperature, the lowest molar mass of PAA
with different middle hydrophobic end groups gave a better inhibition
efciency and induction time than PAA with hydrophilic end groups.
These results suggest that the lowest molar mass PAA with end groups
of moderate hydrophobicity are more suitable as scale inhibitors in MSF
desalination.
Effectiveness of the inhibitors declined with increasing temperature,
but the relative effectiveness of the inhibitors according to end-group
remained essentially the same. At 100 C, 0.5 ppm PAA applied to a
system with SL = 277 gave approximately the same inhibition efciency (% IE) as 6.7 ppm applied at SL = 1629, with the order of efciency of
the different end-groups being almost identical.
The nature and length of end groups of PAA had a major effect on
the morphologies of CaCO3 obtained at 100 C with 6.7 ppm. The highest
distortion in the CaCO3 polymorphs was for PAA with mid-hydrophobic
end groups. However, the lowest distortion in different CaCO3 polymorphs was for PAA with long-hydrophobic end groups. These results
may due to its rate of adsorption/desorption on the active faces of
CaCO3 polymorphs. The conductivity and morphology results are compatible, where the % IE of CaCO3 formation and the distortion of its morphologies have the same order of HIB N CIB N CMM N HDIB N DIB. As
previously observed with the calcium oxalate system, the PAA appears
to be stabilizing the initially-formed kinetically-favored product so it
is not transformed to the thermodynamic product, though less
comprehensively. The crystals formed are more ill-dened than observed in the calcium oxalate system, which may be related to the
higher concentration of polymer employed, a smaller difference in
charge density between crystal growth faces, or some other unidentied feature of the system.
[7]
[8]
[9]
List of acronyms
ATRP
Atom Transfer Radical Polymerization
CMM-PAA carboxymethyl-1,1-dimethyl-terminated poly(acrylic acid)
EIB-PAA ethyl-isobutyrate-terminated poly(acrylic acid)
CIB-PAA cyclohexyl-isobutyrate-terminated poly(acrylic acid)
DIB-PAA n-decyl isobutyrate-terminated poly(acrylic acid)
FTIR
Fourier Transform Infrared spectroscopy
HDIB-PAA n-hexadecyl isobutyrate-terminated poly(acrylic acid)
HIB-PAA n-hexyl isobutyrate-terminated poly(acrylic acid)
IT
induction time
MSF
multi-stage ash thermal desalination
PAA
poly(acrylic acid)
RAFT
Reversible AdditionFragmentation chain Transfer
polymerization
SEM
Scanning Electron Microscopy
SL
supersaturation level
SS
steady state value of a parameter
XRD
X-ray diffraction
% IE
Percent inhibition efciency
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[25]
[26]
[27]
[28]
105
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