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ThyssenKrupp Industries India

Polysius Cement Division


Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

Rev. : 0

Date

: 7/6/2010

Section

Description

Clinker grinding (close circuit)

Ball mill size


Available power at shaft
Separator size

: Dia. 4.6 m x 15.75m


: 4385 kW
: NSV 310/4

Summary of items
503HP1
503SG1
503RA2
503BN1
503BL1-2
503DA1
503FM1
503AS1
503FN1
503BF1
503RA1
503FN2
524BM1
524FV1
524AS1
524FN1
524BE1
524AS2
524FN2
524FN3
525SR1
525FV1
525CN1-4
525FV2-5
525FN1
525LD1
525LD2
525BF1
525RA1

1
1
1
1
2
1
1
1
1w+1s
1
1
1
1
1
1
1w+1s
1
1
1w+1s
1w+1s
1
1
4
4
1
1
1
1
1

Fly ash hopper with high and low level indicator with Aeration
Manual slide gate
Rotary air lock (Variable Speed)
Fly ash bin with load cell
Blower
Discharge apparatus
Impact flow meter
Fluidor
Blower for fluidor
Bag filter
Rotary air lock valve
Bag filter
Ball mill
Pendulum flap
Fluidor
Blower for fluidor
Vertical bucket elevator
Fluidor with nib trap and Manual Slide Gate
Blower for fluidor
Blower for nib trap
Separator SEPOL
Pendulum flap valve
Fines collecting cyclones
Pendulum flap valve
Separator fan
Fan inlet damper
Regulating damper
Bag filter
Rotary airlock valve
1

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

525FN2
526AS1-2
526FN7-8
525AS1
525FN3
525FM1
527GS1
527FV1
527BF1
527AS1
527RA1
527FN2
527AS2
527FN3
527FN1
527LD1
527SK1
526AS3
526FN3
526SM1
526BE1
526AS4
526FN4
526BF1-2
526RA1-2
526FN1-2
526AS5
526FN5
526AS6
526FN6
527BF2
527RA2
527FN4
527BF3
527RA3
527FN5
561BE1
561DG1
561AS1

Qty.

1
2
2w+2s
1
1w+1s
1
1
2
1
1
1
1w+1s
1
1w+1s
1
1
1
1
1w+1s
1
1
1
3w+3s
2
2
2
1
2w+2s
1
3w+3s
1
1
1
1
1
1
1
1
1

Rev. : 0

Date

Description

Fan for bag filter


Fluidor
Blower for fluidor
Fluidor
Blower for fluidor
Impact flow meter
Grit separator
Pendulum flap valve
Bag filter with discahrge equipment
Fluidor
Rotary airlock valve
Blower for fluidor
Fluidor
Blower for fluidor
Cement mill fan
Mill fan inlet damper
Stack for cement mill
Fluidor with motorised Divertor pot
Blower for fluidor
Sampler
Vertical bucket elevator
Fluidor
Blower for fluidor
Bag filter
Rotary airlock valve
Fan for bag filter
Fluidor with motorised divertor pot
Blower for fluidor
Fluidor
Blower for fluidor
Bag filter
Rotary airlock valve
Fan for bag filter
Bag filter
Rotary airlock valve
Fan for bag filter
Vertical bucket elevator
Motorised divertor
Fluidor
2

: 7/6/2010

Section

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

561FN1
561AS2
561FN2
521CP1
527CP1

1w+1s
1
1w+1s
1
1

XXX
XXX

1
1

XXX

XXX

XXX

Rev. : 0

Date

: 7/6/2010

Section

: N-B

Description

Blower for fluidor


Fluidor
Blower for fluidor
Compressor with air receiver
Compressor with air receiver
Set of chutes, ducts, matching flanges and venting pipes
Set of platforms, ladders/staircases, walkways, hand railings, supports,
etc. forming part of equipment
Set of platforms, ladders/staircases, walkways, hand railings, supports,
etc. not forming part of equipment
Set of belt conveyor trestle supports, rain hoods, platforms, ladders /
staircases, walkways, hand railings, etc
Set of compressed air piping, water piping with fittings

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

503HP1

Rev. : 0

Date

7/6/2010

Section

Description

Fly ash storage bin with high & low level indicator with aeration
Construction
Material handled
Bulk density
Moisture content
Capacity

:
:
:
:
:

Steel
Fly ash (Dry)
0.7 t/m3
2.5 % max
300 t

Aeration blowers covered under 503BL1-2


503SG1

Manual slide gate


Size

503RA2

: 1000 x 1000 mm

Rotary air lock


Capacity
Size
Type of drive
Motor

503BN1

120 tph
To suit
Variable speed
Refer motor & consumer list

:
:
:
:
:

60 CuM
Fly ash (Dry)
0.7 t/m3
2.5 % max
Dia 5 m

:
:
:
:
:

503HP1+503BN1 aeration
1- working/1- stand-by
15 m3/min
1.0 bar
0.6 bar
Refer motor & consumer list

Fly ash bin with load cell


Capacity
Material handled
Bulk density
Moisture content
Size

503BL1
503BL2

:
:
:
:

Blower
Application
Duty
Capacity
Intake pressure
Operating pressure
Motor

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

503DA1

Rev. : 0

Date

1w+1s

:
:
:
:
:
:
:

0 - 120 tph
350
Manual
350
Pneumatic
350
Motorised

:
:
:
:

Fly ash (Dry)


0.8 t/m3
min 2000 blain
120 tph

:
:
:
:
:
:
:
:

Fly ash (Dry)


0.6 t/m3
Ambient
47.7 tph
240 m3/hr
200 mm
10.7 m (approx.)
8 deg

Impact flow meter

Fluidor
Material
Bulk density
Temperature
Throughput
Capacity
Trough size
Trough length
Inclination

503FN1

Section

Discharge apparatus

Material to be conveyed
Bulk density
Particle size
Capacity
503AS1

7/6/2010

Description

Capacity
Size of slide valve (mm)
Operation
Size of rotary slide valve (mm)
Operation
Size of dosing slide valve (mm)
Operation
503FM1

Blower for fluidor


Blower capacity
Static pressure
Motor rating

: 6 m3/min
: 80 mbar
: Refer motor & consumer list

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Rev. : 0

Eqpt No.

Qty.

Description

503BF1

Bag filter

Date

Type
Amount of gases
Temperature
Dust load at inlet
Dust material
Gas pr. At bag filter inlet
Dust content in clean gas

7/6/2010

:
:
:
:
:
:
:

Section

Pulse jet
12,000 m3/h(approx.)
Ambient
50 gm/m3
Fly ash (Dry)
10 mbar
50 mg/Nm3

Note-The dedusting volume for flyash feeding system is considered as 7500 m3/hr
503RA1

Rotary air lock valve

503FN2

Fan for bag filter


Volume rating
Temperature
Static pressure
Motor rating

:
:
:
:

Power transmission
Type of transmission

524BM1

12000 m3/h(approx.)
Ambient
25 mbar
Refer motor & consumer list

: Through flexible coupling

Ball mill
Type of mill
Size of mill
Feed material
Material feed size
Qty. of finished product

:
:
:
:
:

Fineness of product

Power available
Kind of drive
No. of drives
Mill speed

:
:
:
:
6

2 Chamber end discharge


Dia. 4.6 m x 15.75 m long
Clinker, gypsum, additive
0-30 mm / 50 mm max.
265 TPH (PCC) at 3600 blaine
310 TPH (PPC) at 3600 blaine
3600 Blaine PCC
3600 Blaine PPC
4385 kW
Girth gear and pinion
Two
15.1 rpm

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

Rev. : 0

Date

: 2 nos.
: I st 5.25 m
II nd 9.50 m

:
:
:
:

Floating bearing
Four
650 mm
870 mm

Hydrodynamic bearing arrangement


Type of bearing
Number of bearing shoes
Width of bearing shoe
Length of bearing shoe

:
:
:
:

Fixed bearing
Four
650 mm
870 mm

Oil supply system for floating / fixed bearing

Low pressure oil pump


Delivery of pump
Oil pressure
Motor rating

: 90 l/min
: 15 bar
: Refer motor & consumer list

High pressure oil pump


Delivery of pump
Oil pressure
Motor rating

: 20 l/min
: 160 bar
: Refer motor & consumer list

Axial guide oil pump


Delivery of pump
Oil pressure
Motor rating

Section

Hydrodynamic bearing arrangement


Type of bearing
Number of bearing shoes
Width of bearing shoe
Length of bearing shoe

7/6/2010

Description

No. of grinding chambers


Length of each grinding
chamber (effective)
1

: 10 l/min
: 15 bar
: Refer motor & consumer list

Oil-water cooling system


7

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

1 set

Rev. : 0

Date

1 set

2 set

Boltless
Hi-chrome
Hi-chrome
Hi-chrome

: Hi-chrome

: 309 MT
: Hi-chrome

Power transmission

Rating of gear box


Type of lubrication
Lub. pump motor rating
Type of auxiliary drive

Rating of auxiliary gearbox

: Gearbox with input / output


couplings, Girth gear / pinion
: 2 x 2550 kW
: Force lubrication
: Refer motor & consumer list
: Gearbox with input / output
couplings
Overriding jaw clutch
1
x 90 kW
:

Motor
Mill main motor power
Mill main motor speed
Rating of auxiliary motor

:
:
:
:

Grinding media

Type of transmission

Section

Linings

Grinding media load


Material
524MD1
524MD2
524AD1

7/6/2010

Description

Type
Lining plates for mill shell
Lining plate for front wall
Lining plate for middle
diaphragm
Lining plate for discharge
diaphragm
524GM1

: 2 x 2600 kW
: 990 rpm
: 1 x 90 kW / 1500 rpm

Girth gear lubrication system


Pump
Capacity
Spray panel / nozzles per panel

: Pneumatically operated
: 0 - 1.1 cc/stroke
: Two / Six

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

1 set

Rev. : 0

Date

Motor for blower


: Refer motor & consumer list
: 3000 rpm

Pendulum flap
: 900 x 1000 mm

Fluidor
Material
Bulk density
Temperature
Throughput
Capacity
Trough size
Trough length
Inclination

524FN1

1w+1s

6000 lit/hr
10 bar
2
6 m3/min
60 mbar

: Refer motor & consumer list


: 3000 rpm

Size
524AS1

:
:
:
:
:

Motor for pump

Motor power
Speed of motor
524FV1

Section

Water spray system for mill

Motor power
Speed of motor
2

7/6/2010

Description

Maximum throughput
Maximum pressure
No. of blowers
Blowers capacity
Blower pressure
1

:
:
:
:
:
:
:
:

Recirculation material
1.0 t/m3
90-110 degC
335 tph
750 m3/hr
400 mm
9.0 m (approx.)
10 deg

Blower for fluidor


Blower capacity
Static pressure
Motor rating

: 15 m3/min
: 80 mbar
: Refer motor & consumer list

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

524BE1

Rev. : 0

Date

:
:
:
:
:
:
:
:
:
:
:

Recirculation material
1.15-1.7 t/m3
90-110 degC
0-5 mm
0-0.5 %
335 tph
650 tph
Chain type
41 m (approx.)
Refer motor & consumer list
Refer motor & consumer list

Power transmission

Type of auxiliary drive


1

Section

Vertical bucket elevator

Type of transmission

524AS2

7/6/2010

Description

Material handled
Bulk density
Temperature
Material size
Moisture
Throughput
Capacity
Type of elevator
C/C distance
Motor rating
Aux. motor rating
1

: Gearbox with input / output


couplings
: Geared motor with over riding
jaw clutch

Fluidor with nib trap


Material handled
Bulk density
Temperature
Throughput
Capacity
Trough size
Trough length
Inclination
Nib trap size
No. of slide gates
Size of slide gate
Operation

:
:
:
:
:
:
:
:
:
:
:
:

10

Recirculation material
1.0 t/m3
90-110 degC
335 tph
750 m3/hr
400 mm
14.2 m (approx.)
10 deg
400 mm
2
300 mm
Manual

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

524FN2

1w+1s

Rev. : 0

Date

1w+1s

: 22 m3/min
: 80 mbar
: Refer motor & consumer list

Blower for nib trap

Type
Rotor size
Housing diameter
Speed of motor
Separating air volume
1

525FV2
TO
525FV5

: Cement
: 90-110 degC
: 3600 Blaine PCC
3600 Blaine PPC
: NSV 310/4
: 3100 x 2070
: 4470 mm
: 31-185 rpm
: 290,000 m3/hr

Pendulum flap valve


: Below grits cone
: 700 mm x 900 mm

Location
Size
525CN1
TO
525CN4

: 11 m3/min
: 160 mbar
: Refer motor & consumer list

Separator, SEPOL
Material handled
Temperature
Separator product fineness

525FV1

Section

Blower for fluidor

Nib trap blower capacity


Static pressure
Motor rating
525SR1

7/6/2010

Description

Blower capacity
Static pressure
Motor rating
524FN3

Fines collecting cyclones


No. of cyclones
Capacity of each cyclone
Cyclone diameter

: Four
: 72,500 m3/hr
: 2,920 mm

Pendulum flap valve


: Below cyclones
: 400 mm

Location
Size
11

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

Rev. : 0

Date

: 350 kW
: 250-1500 rpm

Separator fan
Type
Volume of gas handled
Temperature
Static pressure of fan
No. of inlet damper
Operation of damper

Backward curve
290,000 m3/hr
80-100 degC
38 mbar
1
Motorised

: Direct with flexible coupling

Motor
Power of motor
Speed of motor

525LD2

:
:
:
:
:
:

Power transmission
Type of transmission

: Gearbox with input / output


couplings
: 8.11:1
: 350 kW
: Later
: Force lubrication
: Refer motor & consumer list

Motor
Power of motor
Speed of motor

Section

Power transmission

Reduction ratio
Rating of gear box
Size of gear box
Type of lubrication
Lub. pump motor rating

525FN1
525LD1

7/6/2010

Description

Type of transmission

: Refer motor & consumer list


: 200 - 1000 rpm

Regulating damper
Size
Duty
Operation of damper

12

: 600 mm dia
: Vent air control
: Motorised

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Rev. : 0

Eqpt No.

Qty.

Description

525BF1

Bag filter

Date

Type
Amount of gases
Temperature
Dust load at inlet
Type of dust / particle size
Gas dew point
Gas pr. At bag filter inlet
Dust content in clean gas
525RA1

Pulse jet
25000 m3/h
80 degC
50 gm/m3
Cement / less than 1 mm
55 degC
10 mbar
50 mg/Nm3

Bag filter fan


:
:
:
:

25000 m3/h
80 degC
25 mbar
Refer motor & consumer list

Power transmission
Type of transmission

526AS1
526AS2

:
:
:
:
:
:
:
:

Section

: 250 mm
: 8 tph
: Refer motor & consumer list

Volume rating
Temperature
Static pressure
Motor rating
1

7/6/2010

Rotary air lock


Size
Capacity
Motor rating

525FN2

: Direct with flexible coupling

Fluidor
Material handled
Bulk density
Temperature
Throughput
Capacity
Trough size
Trough length
Inclination

:
:
:
:
:
:
:
:

13

Cement
0.9 t/m3
90-110 degC
150 tph
250 m3/hr
200 mm
7.0 m (approx.)
8 deg

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

526FN7
526FN8

2w+2s

Rev. : 0

Date

1w+1s

: 4 m3/min
: 50 mbar
: Refer motor & consumer list

Fluidor
:
:
:
:
:
:
:
:

: 6 m3/min
: 80 mbar
: Refer motor & consumer list

Impact flow meter


Material to be conveyed
Bulk density
Particle size
Capacity

527GS1

:
:
:
:

Cement grits
1.4 t/m3
0-5 mm max.
400 tph

Grit separator
Material to be conveyed
Volume handled
Size

527FV1

Cement grits
1.3 t/m3
90-110 degC
200 tph
530 m3/hr
315 mm
5 m (approx.)
15 deg

Blower for fluidor


Blower capacity
Static pressure
Motor rating

525FM1

Section

Blower for fluidor

Material handled
Bulk density
Temperature
Throughput
Capacity
Trough size
Trough length
Inclination
525FN3

7/6/2010

Description

Blower capacity
Static pressure
Motor rating
525AS1

: Cement grits
: 72,500Cum/hr
: Dia.3250 mm

Pendulum flap valve


Material to be conveyed
Size
14

: Cement grits
: To suit

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

527BF1

Rev. : 0

Date

1w+1s

:
:
:
:
:
:
:

72,500 m3/h
80-105 degC
500 gm/m3
Cement / less than 1 mm
35-50 degC
50 mbar
50 mg/Nm3

:
:
:
:
:
:
:
:
:

Fluidor with rotary airlock


1 no.
250 mm (approx)
8m (approx.)
40 tph
1 no.
250 mm
40 tph
Refer motor & consumer list

Discharge equipment

Blower for fluidor


Blower capacity
Static pressure
Motor rating

527AS2

Section

Bag filter with discharge equipment

Type
Fluidor
Size Fluidor
Length
Capacity
Rotary airlock valve
Size of rotary airlock valve
Capacity
Motor rating
527FN2

7/6/2010

Description

Amount of gases
Temperature
Dust load at inlet
Type of dust / particle size
Gas dew point
Gas pr. At bag filter inlet
Dust content in clean gas
527AS1
527RA1

: 8 m3/min
: 50 mbar
: Refer motor & consumer list

Fluidor
Material handled
Bulk density
Temperature
Capacity
Trough size
Trough length
Inclination

:
:
:
:
:
:
:

15

Cement
0.9 t/m3
90-110 degC
40 tph
160 mm
18 m (approx.)
8 deg

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

527FN3

1w+1s

Rev. : 0

Date

: 8 m3/min
: 50 mbar
: Refer motor & consumer list

Cement mill fan


Backward curve
72,500 m3/hr
80-105 degC
45 mbar
1
Motorised
Refer motor & consumer list

: Direct with flexible coupling

Motor
Power of motor
Speed of motor

: Refer motor & consumer list


: 300 - 1500 rpm

527SK1

Stack for cement mill

526AS3

Fluidor with divertor pot


Material handled
Bulk density
Temperature
Throughput
Capacity
Trough size
Trough length
Inclination

:
:
:
:
:
:
:

Power transmission
Type of transmission

Section

Blower for fluidor

Type
Amount of gas
Temperature
Static pressure of fan
No. of inlet damper
Operation of damper
Power of actuator
1

7/6/2010

Description

Blower capacity
Static pressure
Motor rating
527FN1
527LD1

Dia 1400mm

:
:
:
:
:
:
:
:

Divertor pot -Motorised


16

Cement
0.9 t/m3
90-110 degC
310 tph
890 m3/hr
400 mm
~ 16.585 m
8 deg

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

526FN3

1w+1s

Rev. : 0

Date

: N-B

: 16 m3/min
: 63 mbar
: Refer motor & consumer list

Sampler
: 72 mm
: Refer motor & consumer list
: Auto / manual

Vertical bucket elevator(Belt type)


Material handled
Bulk density
Temperature
Material size

:
:
:
:

Moisture
Throughput
Capacity
C/C distance
Motor rating
Aux. motor rating

:
:
:
:
:
:

Cement
0.95-1.3 t/m3
90-110 degC
3600 Blaine PCC
3600 Blaine PPC
0-0.5 %
310 tph
375 tph
27 m (approx.)
Refer motor & consumer list
Refer motor & consumer list

Power transmission
Type of transmission
Type of auxiliary drive

526AS4

Section

Blower for fluidor

Diameter of screw
Motor rating
Operation
526BE1

7/6/2010

Description

Blower capacity
Static pressure
Motor rating
526SM1

: Gearbox with input / output cplgs


: Geared motor with over riding jaw clutch

Fluidor
:
:
:
:
:
:
:

Material handled
Bulk density
Temperature
Throughput
Capacity
Trough size
Trough length
17

Cement
0.9 t/m3
90-110 degC
310 tph
890 m3/hr
400 mm
~ 65.19 m

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

Rev. : 0

Date

3w+3s

Blower for fluidor


: 22 m3/min
: 63 mbar
: Refer motor & consumer list

Bag filter
Type
Amount of gases
Temperature
Dust load at inlet
Dust material
Gas pr. At bag filter inlet
Dust content in clean gas

526RA1

Rotary air lock

526FN1

Fan for bag filter


Volume rating
Temperature
Static pressure
Motor rating

:
:
:
:
:
:
:

Pulse jet
5,000 m3/h
80 deg C
50 gm/m3
Cement
10 mbar
50 mg/Nm3

:
:
:
:

5,000 m3/h
80 deg C
25 mbar
Refer motor & consumer list

Power transmission
Type of transmission

526BF2

Section

: 9 deg

Blower capacity
Static pressure
Motor rating
526BF1

7/6/2010

Description

Inclination
526FN4

: Through flexible coupling

Bag filter
Type
Amount of gases
Temperature
Dust load at inlet
Dust material
Gas pr. At bag filter inlet
18

:
:
:
:
:
:

Pulse jet
5,500 m3/h
80 deg C
50 gm/m3
Cement
10 mbar

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

Rev. : 0

Date

526RA2

Rotary air lock

526FN2

Fan for bag filter


Volume rating
Temperature
Static pressure
Motor rating

526FN5

2w+2s

: Through flexible coupling

Fluidor with divertor pot


:
:
:
:
:
:
:
:

Cement
0.9 t/m3
90-110 degC
310 tph
890 m3/hr
400 mm
~ 39.7 m
10 deg

Divertor pot - Motorised


Blower for fluidor
Blower capacity
Static pressure
Motor rating

526AS6

5,500 m3/h
80 deg C
25 mbar
Refer motor & consumer list

Power transmission

Material handled
Bulk density
Temperature
Throughput
Capacity
Trough size
Trough length
Inclination
1

Section

: 50 mg/Nm3

:
:
:
:

Type of transmission
526AS5

7/6/2010

Description

Dust content in clean gas

: 20 m3/min
: 63 mbar
: Refer motor & consumer list

Fluidor
Material handled
Bulk density
Temperature

: Cement
: 0.9 t/m3
: 90-110 degC
19

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

Rev. : 0

Date

3w+3s

:
:
:
:
:

Bag filter

Pulse jet
11,000 m3/h
80 degC
50 gm/m3
Cement
Ambient
10 mbar
50 mg/Nm3

: 200 mm
: 1 tph

Bag filter fan


:
:
:
:

Volume rating
Temperature
Static pressure
Motor rating
1

:
:
:
:
:
:
:
:

Rotary air lock valve


Size
Capacity

527FN4

310 tph
890 m3/hr
400 mm
~ 47.6 m
10 deg

: 16 m3/min
: 63 mbar
: Refer motor & consumer list

Type
Amount of gases
Temperature
Dust load at inlet
Type of dust
Gas dew point
Gas pr. At bag filter inlet
Dust content in clean gas
527RA2

Section

Blower for fluidor


Blower capacity
Static pressure
Motor rating

527BF2

7/6/2010

Description

Throughput
Capacity
Trough size
Trough length
Inclination
526FN6

11,000 m3/h
80 degC
25 mbar
Refer motor & consumer list

Power transmission
Type of transmission

20

: Direct with flexible coupling

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Rev. : 0

Eqpt No.

Qty.

Description

527BF3

Bag filter

Date

Type
Amount of gases
Temperature
Dust load at inlet
Type of dust
Gas dew point
Gas pr. At bag filter inlet
Dust content in clean gas
527RA3

Pulse jet
11,000 m3/h
80 degC
50 gm/m3
Cement
Ambient
10 mbar
50 mg/Nm3

Bag filter fan


:
:
:
:

11,000 m3/h
80 degC
25 mbar
Refer motor & consumer list

Power transmission
Type of transmission

561BE1

:
:
:
:
:
:
:
:

Section

: 200 mm
: 1 tph

Volume rating
Temperature
Static pressure
Motor rating
1

7/6/2010

Rotary air lock valve


Size
Capacity

527FN5

: Direct with flexible coupling

Vertical bucket elevator


Material handled
Bulk density
Temperature
Material size

:
:
:
:

Moisture
Throughput
Capacity
Type of elevator
C/C distance

:
:
:
:
:
21

Cement
0.95-1.3 t/m3
90-110 degC
3600 Blaine PCC
3600 Blaine PPC
0-0.5 %
310 tph
375 tph
Belt type
40 m (approx.)

: N-B

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

Rev. : 0

Date

1w+1s

:
:
:
:
:

After bucket elevator 561BE1


To feed cement silo feeding fluidors
830 x 830 mm
Motorised
Refer motor & consumer list

:
:
:
:
:
:
:
:

Cement
0.9 t/m3
90-110 degC
310 tph
890 m3/hr
400 mm
11 m (approx.)
10 deg

Fluidor

Blower for fluidor


Blower capacity
Static pressure
Motor rating

561AS2

: Gearbox with input / output cplgs


: Geared motor with over riding
jaw clutch

Motorised divertor

Material handled
Bulk density
Temperature
Throughput
Capacity
Trough size
Trough length
Inclination
561FN1

: N-B

Power transmission

Location
Duty
Size
Operation
Motor rating
561AS1

Section

: Refer motor & consumer list


: Refer motor & consumer list

Type of transmission
Type of auxiliary drive

561DG1

7/6/2010

Description

Motor rating
Aux. motor rating
1

: 12 m3/min
: 63 mbar
: Refer motor & consumer list

Fluidor
Material handled
Bulk density
Temperature

: Cement
: 0.9 t/m3
: 90-110 degC
22

ThyssenKrupp Industries India


Polysius Cement Division
Specifications

310 TPH Clinker Grinding Unit

Client

: SHAH CEMENT CO. LTD, BANGLADESH

Project N0.

: 6M0050

Eqpt No.

Qty.

Rev. : 0

Date

1w+1s

:
:
:
:
:

: N-B

310 tph
890 m3/hr
400 mm
20 m (approx.)
10 deg

: 20 m3/min
: 63 mbar
: Refer motor & consumer list

Compressor with air receiver


: Compressed air for bag filter
Compressed air for girth gear
Spray lubrication system
: 375 Nm3/hr
: 8.5 bar
: Refer motor & consumer list
: 5000 litres

Duty

Capacity
Discharge pressure
Motor rating
Air receiver volume
1

Section

Blower for fluidor


Blower capacity
Static pressure
Motor rating

521CP1
527CP1

7/6/2010

Description

Throughput
Capacity
Trough size
Trough length
Inclination
561FN2

Power transmission
Type of transmission

: V - belt drive

XXX

Set of chutes, ducts, matching flanges and venting pipes

XXX

Set of platforms, ladders/staircases, walkways, hand railings,


supports, etc. forming part of equipment

XXX

Set of platforms, ladders/staircases, walkways, hand railings,


supports, etc. not forming part of equipment

XXX

Set of belt conveyor trestle supports, transfer towers, platforms,


ladders/staircases, walkways, rain hoods, hand railings, etc

XXX

Set of compressed air piping, water piping with fittings

23

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