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Composites: Part A
journal homepage: www.elsevier.com/locate/compositesa
Technische Universitt Hamburg-Harburg, Institute of Polymers and Composites, Denickestrasse 15, 21073 Hamburg, Germany
Freiburg Materials Research Center (FMF), Freiburg Institute for Advanced Studies (FRIAS) and Institute for Macromolecular Chemistry of the Albert-Ludwigs University
Freiburg, Stefan-Meier-Strasse 31, D-79104 Freiburg, Germany
b
a r t i c l e
i n f o
Article history:
Received 19 July 2012
Received in revised form 11 February 2013
Accepted 15 February 2013
Available online 26 February 2013
Keywords:
A. Polymer matrix composites (PMCs)
B. Rheological properties
B. Electrical properties
a b s t r a c t
The effect of thermally reduced graphene oxide (TRGO) on the electrical percolation threshold of multi
wall carbon nanotube (MWCNT)/epoxy cured composites is studied along with their combined rheological/electrical behavior in their suspension state. In contrast to MWCNT and carbon black (CB) based
epoxy composites, there is no prominent percolation threshold for the bi-ller (TRGOMWCNT/epoxy)
composite. Furthermore, the electrical conductivity of the bi-ller composite is two orders of magnitude
lower (1 105 S/m) than the pristine MWCNT/epoxy composites (1 103 S/m). This result is primarily due to the strong interaction between TRGO and MWCNTs. Optical micrographs of the suspension
and scanning electron micrographs of the cured composites indicate trapping of MWCNTs onto TRGO
sheets. A morphological model describing this interaction is presented.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Recent advancements in the eld of carbon based composites
focuses on the two-dimensional form of carbon sheet called graphene [1,2]. Graphene, like carbon nanotubes (CNTs) and fullerenes,
is an allotropic form of carbon, which is constituted solely by
sp2-hybridised carbon atoms. Since its rst synthesis, the exceptional properties of graphene (mechanical properties, electrical
and thermal conductivity) became very attractive for the development of novel polymer composites [3,4]. There are several literatures on graphene, production methods of graphene or graphene
oxide and their usage as a ller material in composites [5]. One
such method is a top-down process where functionalized graphene
(FG) is prepared by exfoliation of graphite through the formation of
graphite oxide (GO) [6,7]. This layered graphite oxide is exfoliated
further to get individual sheets through ultra-sonication in a solvent to yield graphene oxide. Graphite oxide which is an insulator
by nature due to the oxygen functionalities, can be reduced either
thermally or chemically to form an electrically conductive FG [8].
Among the different reduction methods, thermal reduction of GO
results in a FG-material called thermally reduced graphite oxide
(TRGO). This thermal procedure does not need toxic reducing
agents like hydrazine and yields a ne graphene powder that can
be used without further purication. Most of the graphene nanosheets used in the composites are prepared by the reduction of
Corresponding author. Tel./fax: +49 (0) 40 42878 4504.
E-mail address: Swetha.chandrasekaran@tuhh.de (S. Chandrasekaran).
1359-835X/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compositesa.2013.02.008
52
The need for multi-functional polymer composite led to combine several nanoparticles of different geometry, in order to
achieve synergetic effects in so-called multi-ller composites
[19,20]. Graphene and FG are also utilized in multi-ller based
composites and its combination with CNT or carbon black (CB)
showed synergy in terms of tensile strength, thermal conductivity
and also on super-capacitance [21,22]. The development of multiller polymer nano-composites is an effective procedure for the
preparation of materials with improved mechanical and thermal
properties [23,24]. On the other hand, the llerller interactions
play also a key role on the nal properties of the composite. It
was seen that there is a reduction in the CNTs effective aspect ratio
due to the formation inter-connects between the tubes which leads
to decreasing mechanical properties at higher ller loadings [25].
Partial replacement of mono-dimensional ller like carbon nanotubes (MWCNT) by carbon black (CB) spherical nanoparticles enabled the production of highly conducting epoxy/MWCNT/CB. It
was proposed by the authors that the CB shortcuts some parts of
MWCNT network and thereby increases the electrical conductivity
with lower loadings of MWCNT. A conductivity of 5 104 S/m at
0.2 wt.% with 50 phr of CB and 50 phr of MWCNT nano-composites
was observed at very low CNT concentration [26].
In this study, we describe the properties of a bi-ller epoxy
based composite containing nanotubes and thermally reduced
graphene oxide, starting from the rheological behavior of the suspension until the electrical properties of the cured composites. The
results provided by combined rheological/electrical measurements
together with the investigation of the percolation behavior of the
cured composites, gave a wide range of information on the
MWCNTTRGO interactions and on their effect on the nal electrical properties.
2. Experimental
2.1. Preparation of nanocomposite
In this study, two different nano-ller suspensions namely
TRGO/epoxy and MWCNT/epoxy suspensions were prepared using
the three-roll-milling technique. All the composites were produced
using diglycidyl ether of bisphenol A epoxy resin (Araldite LY 556)
as matrix, cured using an anhydride (Aradur CH917) and an imidazole accelerator (DY070) (100:90:1 phr) all supplied by Huntsman. The llers used were multi walled carbon nanotubes (NC
7000, supplied by Nanocyl S.A.) and thermally reduced graphene
oxide (TRGO) from Freiburg University [27]. The TRGO used in this
method is prepared from graphite via GO synthesized by Hummers method [28]. The GO was reduced in a tube furnace at
750 C in a nitrogen atmosphere. The lateral dimensions of the
TRGO sheets vary from 1.4 to 4.6 lm with a specic surface area
of 413 m2/g and have some 12 wt.% of oxide content (elemental
analysis). Raman spectra, thermo-gravimetric analysis (TGA) and
elemental analysis for the llers used are provided in Supporting
information (Figs. S1 and S2). Composite suspensions were produced using three-roll-mill (EXAKT 120E). Appropriate amounts
of nanoller and epoxy were mixed inside the glove box and were
milled using the EXAKT three-roll-mill by varying the distance between the rolls. To this suspension 90 parts of hardener and 1 part
of accelerator were added and mixed manually for 10 min. The
mixture was then degassed under vacuum at 50 C to remove air
bubbles. The nal mixture was poured into the curing mold and
cured in the oven for 80 C for 4 h and 140 C for 8 h [23]. The
weight percentage of TRGO in TRGO/epoxy suspension was xed
to 0.02 wt%, as this suspension was below its electrical percolation
threshold. A master batch of 0.1 wt% of MWCNT/epoxy was prepared by 3-roll-mill and diluted using epoxy to 0.01 wt%,
0.02 wt%, 0.05 wt%, and 0.07 wt% respectively. To this diluted suspension 50 phr of 0.02 wt% of TRGO/epoxy suspension was added
and then the bi-ller suspension was milled again using the same
condition. A higher concentration of 0.57 wt% MWCNT/epoxy and
0.57 wt% TRGO/epoxy was also prepared and mixed using the
three-roll-mill in 1:1 ratio to measure the electrical conductivity.
The study at such a concentration of TRGO (0.57 wt%) well above
the electrical percolation threshold will give more insight on the
electrical conductivity by addition of TRGO to MWCNT/epoxy
composite.
2.2. Electro-rheological measurements of nanocomposite suspension
Combined rheological and electrical measurements were carried out on the freshly prepared suspensions using a modied
stress-controlled rheometer (StressTech HR, Rheological Instruments), in order to evaluate the agglomeration behavior of the
bi-ller system under shear. It must be noted that the time between measurement and sample preparation was less than 24 h.
This ensured that there were no effects on the agglomeration or
sedimentation and in turn on the conductivity from the storage
time. Optical, electrical and rheological in situ measurements were
possible with this test setup [29]. Shear rate step tests were carried
out, by shearing at a constant rate for 10 min and simultaneously
measuring the electrical conductivity. The shear rates were changed from 100 s1 to 0.1 s1 [30,31]. Measurements were carried
out at 60 C for better resolution of the data.
2.3. Electrical conductivity of cured nanocomposite
The second part of the experimental work aimed to study the
electrical conductivity of the TRGOMWCNT/epoxy cured composite, in order to make a comparison with MWCNT/epoxy composites
properties. This study will give information about the effect of
TRGO on MWCNT/epoxy cured composite due to temperature induced agglomeration [32]. Therefore, the electrical conductivity of
the cured composite for both TRGOMWCNT/epoxy and the
MWCNT/epoxy systems were measured using Hewlett Packard
impedance analyzer (HP4284A LCR) using two-point contact. Circular shaped samples of diameter 15 mm and thickness of 2 mm
coated with silver paint on both sides were used for this test.
3. Results and discussion
3.1. Combined electrical and rheological measurements of suspension
The electrical conductivity of different weight percentage of
MWCNTs in epoxy suspension as function of shear rate is shown
in (Fig. 1a and b). The electrical conductivity for both mono-ller
(MWCNT/epoxy) suspensions and bi-ller (TRGOMWCNT/epoxy)
suspensions are plotted in the same graph for the ease of
comparison.
It is visible from the above graph, (Fig. 1a and b) that the electrical conductivity increases as the shear rate is decreased for both
bi-ller and mono-ller suspensions. At higher shear rates (e.g.
100 s1) the ller particles cannot agglomerate, since the energy
input by the shearing is enough to separate the particles from each
other. As the shear rate is decreased, the ller particles are expected to build up agglomerates and their contact giving rise to
an electrically conductive network. However, the electrical
conductivity of the TRGOMWCNT/epoxy suspensions does not
increase at low shear rates unlike mono-ller MWCNT/epoxy
suspensions.
Unlike MWCNT suspensions, the bi-ller (TRGOMWCNT/
epoxy) suspensions seem to have a less pronounced tendency to
53
Fig. 1. Electrical conductivity at different shear rates for the MWCNT/epoxy and TRGOMWCNT/epoxy suspensions (a) at lower concentration of ller and (b) at very high
ller concentration respectively. (For interpretation of the references to color in this gure legend, the reader is referred to the web version of this article.)
54
Fig. 2. Optical micrographs of 0.02 TRGO0.02 MWCNT wt.%/epoxy (ac), 0.02 TRGO0.05 MWCNT wt.%/epoxy (df), 0.02 MWCNT wt.%/epoxy (gi) and 0.05 MWCNT wt.%/
epoxy (ln).
Fig. 3. (a) Electrical conductivity of TRGO/epoxy cured composite at different weight percentage and (b) comparison of the electrical conductivity between bi-ller TRGO
MWCNT/epoxy and pristine MWCNT/epoxy cured composites respectively. (For interpretation of the references to color in this gure legend, the reader is referred to the web
version of this article.)
electrical conductivity cannot be appreciated at any ller concentration. Clearly, the minimum optimal amount of MWCNT for percolation threshold requires not a homogenous dispersion but an
adequate dispersion, sufcient enough to form conduction pattern
along the matrix. This is possible in MWCNTs in epoxy at even lower loadings due to the high dispersive surface energy which produces spontaneous re-agglomeration.
The same phenomenon is also observed in carbon black lled
epoxy systems where the network formation depends on particle
particle interaction which in turn is controlled by the shear forces
or ionic interaction of the resin [33]. From these ndings it is very
clear that TRGO reduces the electrical conductivity of CNT composites by hindering the agglomeration of the carbon nanotubes. This
effect seems to be independent whether the agglomeration of
MWCNT is by shear (Fig. 1a and b) or by temperature (Fig. 3b).
55
Fig. 4. Scanning electron micrographs of 500 nm thin slices of composite deposited on Si substrate. (a and b) SEM of mono-ller MWCNT/epoxy (0.035 MWCNT wt.%/epoxy)
cured composite; (ce) SEM of bi-ller TRGOMWCNT/epoxy (0.01 TRGO0.035 MWCNT wt.%/epoxy) cured composite.
56
Fig. 5. Morphological model for TRGOMWCNT/epoxy cured composite; (a) cross-sectional view and (b) top-view respectively. (For interpretation of the references to color
in this gure legend, the reader is referred to the web version of this article.)
the TRGO sheet is already restricted because of oxygen functionalities on the basal plane; in addition to this the MWCNT are attracted by the p conjugated nano-islands. All these effects make
the whole aggregate an insulator; it acts as a barrier for electron
transport [35]. Adding to this, the specic surface area of the sheets
is 413 m2/g which is greater than or equal to that of MWCNT and
hence the inuence of van der Waals force exerted by the sheets
on MWCNTs are much higher. The attraction of carbon particles
Fig. 6. Scanning electron micrograph of cryo-fractured surface of bi-ller 0.57 TRGO0.57 MWCNT wt.%/epoxy cured composite in in-lens mode: (a) MWCNT agglomerates
are surrounded by TRGO agglomerates and (b) MWCNTs pinned onto the TRGO sheets respectively.
by the TRGO sheets was observed not only with MWCNT but also
for carbon black particles (not presented here). The presence of
functional groups makes the TRGO partially polar which makes it
well dispersed in the matrix and their tendency to agglomerate
is low. When mixing with MWCNTs, the sheets act as a barrier
reducing the mobility of CNT in the matrix. The pp interaction between the TRGOMWCNT is not the only contributing factor for
the observed behavior, the viscosity of the resin along with the dispersive shear forces could also contribute to this MWCNTTRGO
interaction.
4. Conclusion
The effect of addition of small amounts of TRGO (0.02 wt%) to the
MWCNT/epoxy system was investigated under combined rheological and electrical measurements. The electrical conductivity of the
cured composites was also measured, which includes inuence of
temperature on the agglomeration. The experimental results show
that the addition of TRGO reduces the electrical conductivity of
MWCNT/epoxy composites by two orders of magnitude. Based on
the structural characterization, a morphological model for this biller system is proposed. It can be seen that TRGO sheets hinders
the agglomerate formation by trapping the MWCNTs between them.
Author contributions
The manuscript was written through contributions of all
authors. All authors have given approval to the nal version of
the manuscript.
Acknowledgements
The authors would like to acknowledge Adan Hernandz and
Jana Schlutter for their support in sample production and characterization. We would like to acknowledge DAAD-SIEMENS A/10/
71620, German Federation of Materials Science and Engineering
(BV MatWerk) and German Research Foundation (DFG) for their
nancial support.
Appendix A. Supplementary material
The Supporting information consists of the electrical conductivity of pristine 0.02 TRGO wt.%/epoxy suspensions which can be
used for comparison with the bi-ller TRGOMWCNT/epoxy system. Optical micrographs of the suspension (0.02 TRGO wt.%/
epoxy) at different shear rates are also provided. Scanning electron
micrographs of pristine TRGO sheets both top and cross-sectional
view is available which helps to visualize better the proposed morphological model. Supplementary data associated with this article
can be found, in the online version, at http://dx.doi.org/10.1016/
j.compositesa.2013.02.008.
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