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Abstract
The tribological performances of epoxy-based composites, filled with short carbon fibre, graphite, PTFE and nano-TiO2 in different
proportions and combinations, were investigated. The patterns of frictional coefficient, wear resistance and contact temperature were examined
by a pin-on-disc apparatus in a dry sliding condition under different contact pressures and sliding velocities. The experimental results
indicated that the addition of nano-TiO2 could apparently reduce the frictional coefficient, and consequently reduce the contact temperature
of fibre-reinforced epoxy composites. As a result, the wear resistance of the composites was significantly enhanced, especially at extreme
wear conditions, i.e. high contact pressures and sliding velocities. Compared to traditional fillers, epoxy nanocomposites attained generally
improved both wear resistance and load-carrying capacity.
2004 Elsevier B.V. All rights reserved.
Keywords: Epoxy composite; Short carbon fibre; Nano-TiO2 ; Solid lubricants; Wear rate; Frictional coefficient
1. Introduction
In order to improve the wear resistance of polymers, fibre reinforcements and solid lubricants were frequently applied. It was found that short fibre reinforcements, e.g. carbon,
glass and steel fibres, could generally improve the mechanical
properties of the composites and result in an enhanced wear
resistance [14]. Solid lubricants, e.g. graphite and polytetrafluoroethylene (PTFE), were proved to be very helpful in
developing a transfer film between the two counterparts and
normally could drastically reduce the wear rate of the composites [57]. However, tribological properties are generally
not real material parameters, but depend on the system in
which these materials have to function [811]. Nevertheless,
when the materials are subjected to various sliding conditions
in practice, the load-carrying capacity and wear resistance
determine its tolerability in applications. In fact, most of the
applications of polymers are limited to low temperatures, and
consequently low speeds and loads [10]. Therefore, a compre
Corresponding author. Tel.: +49 631 2017213; fax: +49 631 2017196.
E-mail address: zhong.zhang@ivw.uni-kl.de (Z. Zhang).
0043-1648/$ see front matter 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.wear.2004.09.005
hensive investigation and evaluation of the tribological characteristics of composites under various sliding conditions are
needed.
To evaluate the wear behaviours of materials under different wear conditions, the time-related depth wear rate, Wt ,
was frequently applied,
Wt = k pv =
h
(m/s)
t
(1)
142
2. Experimental
2.1. Materials
The wear test was performed on a Wazau pin-on-disc (P-oD) apparatus according to ASTM D3702. As shown in Fig. 1,
the specimen pin was rotated on a flat steel disc with a radius
of 16.5 mm. The initial surface roughness of the counterpart
was about 0.23 m. All tests in this study were conducted
Table 1
Compositions and tribological properties of epoxy composites under 1 MPa and 1 m/s
Symbols of composition
Matrix
(vol.%)
Nano-TiO2
(vol.%)
Graphite
(vol.%)
SCF
(vol.%)
PTFE
(vol.%)
Density
(g/mm3 )
Frictional
coefficient
Neat matrix
5/0/0/0
5/0/0/15
0/0/10/0
0/0/0/10
0/0/10/0
0/10/10/10
0/5/5/5
0/5/5/15
0/5/10/15
5/0/5/5
5/0/5/15
5/0/10/15
5/10/0/15
5/5/5/15
5/0/15/15
2/0/15/15
6/0/15/15
10/0/15/15
10/0/5/5
100
95
80
90
90
90
70
85
75
70
85
75
70
70
70
65
68
64
60
80
0
5
5
0
0
0
0
0
0
0
5
5
5
5
5
5
2
6
10
10
0
0
0
10
0
0
10
5
5
10
5
5
10
0
5
15
15
15
15
5
0
0
15
0
10
0
10
5
15
15
5
15
15
15
15
15
15
15
15
5
0
0
0
0
0
10
10
5
5
5
0
0
0
10
5
0
0
0
0
0
1.13
1.28
1.3
1.14
1.23
1.58
1.18
1.2
1.28
1.27
1.35
1.39
1.42
1.31
1.44
1.48
1.4
1.58
1.61
1.5
1.18
1.02
0.43
0.59
0.59
0.54
0.59
0.59
0.59
0.72
0.41
0.34
0.38
0.5
0.49
0.41
0.37
0.38
0.35
0.43
5.63
17.56
3.95
7.07
4.6
1.02
0.75
0.94
0.81
0.88
0.55
0.45
0.64
0.86
0.89
0.47
0.53
0.57
0.52
0.67
for 20 h under dry condition at room temperature. The reduction of specimens height was observed by a displacement
sensor. The temperature of the disc was monitored by an
iron-constantan thermocouple positioned on the edge of the
disc, which was recorded as contact temperature [13]. The
frictional coefficient was recorded and calculated by a ratio
between the tangential force and normal load. The mass loss
of the specimen was measured after the wear test in order
to calculate the specific wear rate by the following equation,
which is the same as the wear factor, k* .
S = m (mm3 /N m)
W
FN L
(2)
143
Table 2
Wear results of the composites under various contact pressures and sliding velocities
Composition
pv factor
Contact temperature ( C)
Frictional coefficient
0/5/5/15
1 MPa, 1 m/s
2 MPa, 1 m/s
4 MPa, 1 m/s
1 MPa, 0.5 m/s
1 MPa, 2 m/s
34.07
67.98
82.78
25.95
62.27
0.59
0.78
0.63
0.47
1.08
0.81
2.08
4.28
0.55
3.14
5/0/5/15
1 MPa, 1 m/s
2 MPa, 1 m/s
4 MPa, 1 m/s
8 MPa, 1 m/s
1 MPa, 0.5 m/s
1 MPa, 2 m/s
4 MPa, 2 m/s
26.06
32.09
41.67
50.36
24.56
30.35
46.41
0.33
0.28
0.22
0.14
0.32
0.40
0.17
0.45
0.72
0.83
1.49
0.51
0.69
1.72
5/0/10/15
1 MPa, 1 m/s
4 MPa, 1 m/s
8 MPa, 1 m/s
12 MPa, 1 m/s
4 MPa, 2 m/s
4 MPa, 3 m/s
29.00
38.84
44.12
43.14
40.91
55.77
0.38
0.21
0.13
0.09
0.15
0.16
0.64
0.82
1.54
0.96
1.54
2.64
5/10/0/15
1 MPa, 1 m/s
4 MPa, 1 m/s
8 MPa, 1 m/s
12 MPa, 1 m/s
4 MPa, 2 m/s
4 MPa, 3 m/s
29.41
52.33
69.12
74.92
71.45
78.57
0.50
0.33
0.26
0.18
0.30
0.23
0.86
1.12
1.71
1.26
2.64
2.31
5/5/5/15
1 MPa, 1 m/s
4 MPa, 1 m/s
8 MPa, 1 m/s
12 MPa, 1 m/s
4 MPa, 2 m/s
4 MPa, 3 m/s
29.74
50.99
57.24
60.65
54.90
67.20
0.49
0.33
0.21
0.14
0.21
0.20
0.89
0.98
1.22
0.95
1.09
1.40
144
Fig. 3. Comparisons of the frictional process i.e. the frictional coefficient and
the contact temperature of the compositions [0/5/515] without nanoparticles
and [5/0/5/15] with nanoparticles under a standard wear condition, i.e. 1 MPa
and 1 m/s.
that of [0/5/5/15] without nanoparticles under different normal pressures. The pressure increased from 1 to 4 MPa, while
sliding velocity kept as constant at 1 m/s. As shown in Fig. 4a,
the specific wear rates of both compositions were enhanced
with an increased pressure. However, the slope of nanocomposite was much smaller, which means that the reduction of
wear rate by incorporating nano-TiO2 was much more remarkable at a higher contact pressure. The frictional coefficient of the composites with or without nanoparticles was
compared in Fig. 4b. For [0/5/5/15] without nano-TiO2 , no
obvious trend was observed and a peak value of the frictional
coefficient was obtained at 2 MPa. However, the frictional coefficient of nanocomposite was steadily decreased with the
increased load. There are mainly two dominant effects, i.e. the
real contact area and load-carrying capacity, govern the frictional behaviour of composites at various contact pressures.
The steady reduction of the frictional coefficient of nanocomposite indicated that the load-carrying capacity of composites
was improved by nano-fillers. A strengthened polishing effect of nano-TiO2 under an elevated compressive stress could
also contribute to this phenomenon. The improved wear resistance of nanocomposite under high contact pressure could
also support the explanation of a lower wear rate resulted
from the B-o-R compared to that from the P-o-D discussed
in Section 3.1.
145
Fig. 5. Sliding processes, i.e. the variations of the rate of specific frictional work and the contact temperature, of composition [0/5/5/15] without
nanoparticles under different contact pressures.
In order to analyse the correlation between frictional energy and contact temperature, the rate of specific frictional
f was introduced, which is defined as,
work W
f = pv (N m/m2 s)
W
(3)
Fig. 6. Sliding processes, i.e. the variations of the rate of specific frictional
work and the contact temperature, of composition [5/0/5/15] with nanoparticles under different contact pressures.
146
Fig. 9. Sliding processes, i.e. the variations of the rate of specific frictional
work and the contact temperature, of composition [5/0/5/15] with nanoparticles at different sliding velocities.
sliding velocities. Typical curves of the rate of specific frictional work and temperature during the whole test duration
were additionally given in Figs. 8 and 9, respectively. It can be
found that the frictional coefficient and the contact temperature of both two compositions were simultaneously enhanced
with an increased sliding velocity. However, the frictional coefficient was kept almost the same at different sliding veloci-
Fig. 8. Sliding processes, i.e. the variations of the rate of specific frictional work and the contact temperature, of composition [0/5/5/15] without
nanoparticles at different sliding velocities.
ties, and the absolute values of temperature of the nanocomposite were much lower compared to that without nanoparticles under a similar sliding condition.
The contact temperature under different sliding conditions
were plotted against the rate of specific frictional work in
Fig. 10 in order to further understand the correlation between
these two parameters. It was clear that the contact temperature was almost linearly proportional to the rate of frictional
work. Therefore, the addition of nano-TiO2 effectively reduced the frictional coefficient and consequently resulted in
a lower contact temperature. As a result, the wear resistance
of nanocomposite was progressively improved, especially at
high sliding speed situations.
3.4. Time-related depth wear rate
The time-related depth wear rate calculated by Eq. (1) was
evaluated as a function of the pv factor in Fig. 11, in order
to comprehensively understand the wear behaviour of epoxy
composites with or without nano-TiO2 . To avoid the measurement error on the height reduction which may be due
Fig. 10. The steady state contact temperature against the steady state rate of
specific frictional work under various sliding conditions.
Fig. 11. Comparisons of the time-related depth wear rate of epoxy composites filled with and without nano-TiO2 as a function of pv factor.
4. Conclusions
In the present paper, tribological performances of epoxybased composites filled with short carbon fibres, graphite,
PTFE and nano-TiO2 in different proportions and combinations were systematically studied under different sliding
conditions. The following conclusions can be drawn:
1. Wear results of pin-on-disc were well comparable to that
of block-on-ring under a standard sliding condition, i.e.
1 MPa and 1 m/s. The lower wear rates resulted from the
B-o-R indicated to the good mechanical load-carrying capacity of nanocomposites.
2. Owing to a nano-scale rolling effect of TiO2 particles
on short carbon fibres, the frictional coefficient of epoxy
nanocomposites was reduced and the contact temperature
was consequently decreased under all test conditions. A
good coincidence between the variations of frictional energy and contact temperature during sliding was observed
experimentally.
147
Acknowledgement
Z. Zhang is grateful to the Alexander von Humboldt Foundation for his Sofja Kovalevskaja Award, financed by the German Federal Ministry of Education and Research (BMBF)
within the German Governments ZIP program for investment in the future.
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