Professional Documents
Culture Documents
Product Range
G = Overall Length
F = Effective Length
Spigot End
also known
as male end
Socket End
also known
as bell end
or female
end
A=DN
D
B
Arrow indicates
flow direction
Light =
225
300
375
450
525
600
675
750
52
55
62
65
70
82
87
95
100
115
140
150
165
190
245
Medium =
52
55
62
65
70
82
87
95
100
115
140
150
165
190
245
Heavy =
52
55
62
65
70
82
87
95
100
115
140
150
165
190
245
329
410
499
580
665
764
849
940
1100 1280
2188
2598
445
530
645
715
800
910
1005
2270
2598
E Projection of socket
58
60
73
68
68
73
78
46
F Effective length
2000
2500
2500 2500
2500
2500 2500
2100
2600
2640 2640
2640
2645 2645
870
1115
4210 4710
5230
6250 7360
230
400
550
3660 4300
5200
7400 10500
680
850
80
1150 1425
90
50
80
80
80
90
52
38
30
25
18
15
13
10
180
130
95
75
62.5
45
37.5
32.5
25
20
15
12.5
10
7.5
Length varies
Length varies
BUTT END
SOCKET
BUTT END
SPIGOT
Effective Length
Effective Length
DOUBLE SPIGOT
ROCKER PIPE
225
300
375
450
525
600
675
750
900
620
620
620
825
825
825
825
1245 1245
Ref: TC11/1
Date: 1/12/03
Arrow indicates
flow direction
ROCKER
TRACEY CONCRETE
Limited
Old Rossorry
Sligo Road
Enniskillen
Co.Fermanagh
CHANNEL
BENCHING
MANHOLE
RING
ROCKER
T: 028 6632 6437 F: 028 6632 4908( From ROI (048) W: traceyconcrete.com E: headoffice@traceyconcrete.com
Whilst all information was correct at time of printing, the company reserves the right, without notice to the purchaser, to alter or change any dimension or illustration.
Bends
The centre line effective length on bends vary depending on
diameter of pipe.
221/20
111/40
900
450
Angle
0
17.46 mm
1 deflection
34.92 mm
20 deflection
98.49 mm
5 /8 deflection
198.91 mm
111/40 deflection
1
414.21 mm
22 /2 deflection
1000.00 mm
450 deflection
Junctions
Inlet pipe may be PVC, clay or concrete.
D1 Not more than D
Square or T junction
D = Inside
Diam
45
D1 Not more
than D
D = Inside
Diam
Oblique or Y junction
Date: 1/12/03
as D
Oblique or Y tumbling
bay junction
Ref: TC11/2
450
as D
T: 028 6632 6437 F: 028 6632 4908( From ROI (048) W: traceyconcrete.com E: headoffice@traceyconcrete.com
Whilst all information was correct at time of printing, the company reserves the right, without notice to the purchaser, to alter or change any dimension or illustration.
TRACEY CONCRETE
Limited
Old Rossory
Sligo Road
Enniskillen
Co.Fermanagh
14 m
14 m
14 m
14 m
Hydrostatic Test
Fill pipe with water
and pressurize to
20psi. Hold for one
minute, Pipe to show
no signs of leaks
Joint Straight
Draw Test
After pressurizing
hold for 5 minutes,
Joint to show no
sign of leaks
Pipe diam
Test
14 m
All sizes
Surface voids
Water
7m
Water
7m
Water
Expanding
Stoppers
Of
Joint Withdrawn
20mm To Seal Ends
7m
Expanding Stoppers To Seal Ends Of Pipes
Pipes
Water
Water
Joint Withdrawn 20mm
Expanding Stoppers To Seal Ends Of Pipes
7m
Water
7m
Joint Deflection
Test
After pressurising
hold for 5 minutes,
Joint to show no
sign of leaks
Water7 m
7m
Water
7m
20 Up to DN 600
10 DN 675 - 1200
0
.5
DN 1350 - 1800
200Up to DN 600
0 Up to DN 600
675 - 1200
120DN
10 DN
DN1350
675- 1800
- 1200
.5
Water
7m
0
.50 DN 1350 - 1800
2 Up to DN 600
10 DN 675 - 1200
.50 DN 1350 - 1800
20 Up to DN 600 Load
10 DN 675 - 1200
.50 DN 1350 - 1800
Load
Load
This Pipe
Held Ridget
This Pipe
Held Ridget
Water
This Pipe
Ref: TC11/3
Date: 1/12/03
TRACEY CONCRETE
Limited
Old Rossorry
Sligo Road
Enniskillen
Co.Fermanagh
Water absorption
Hydrostatic
Maximum load
Cover to reinforcement
Straightness
Surface evenness
Joint deflection
Joint sheer
up to and
incl. DN 300
Bending moment
resistance (BMR)
Water
7m
Water
Load
7m
7m
Support At
Balance Point
Load
Support At
Balance
2 Point
Water
7m
Support At
Balance Point
This
Pipe
Support
All of the above tests Held
areRidget
carried out
with
pipeAt
HeldThis
Ridget
Balance
Pipethe pipe or
Support
AtPoint
filled water and pressurized,
joint
Held Ridget
Balance Point
should withstand this test with no sign of leaks.
Crushing Test
See crushing table
for applied loads
per metre, pipe to
sustain its applied
work load for 1
minute without
developing a crack
width greater than
0.25mm.
7m
Bending Moment
Resistance Test
For pipes up to and
including DN 300
which are longer
than 1.25m
Normal
Type
Routine Test Test
WATER
LOAD
LOAD
Water
L = Light
M = Medium
H = Heavy
DN =
Works
Max
Work
Max
Work
Max
Diam
Load
Load
Load
Load
Load
Load
150
20
25
23
29
225
20
25
23
29
300
20
25
23
29
375
20
25
31
39
36
45
450
20
25
35
44
41
52
525
20
25
38
48
46
58
600
20
25
46
58
54
68
675
20
25
50
63
60
75
750
38
48
53
67
65
81
900
46
58
67
84
85
106
1050
51
64
76
95
96
120
1200
58
72
87
109
110
138
1350
63
79
96
120
122
153
1500
69
87
104
130
132
165
1800
82
103
124
155
158
198
2100
96
120
146
183
184
230
T: 028 6632 6437 F: 028 6632 4908( From ROI (048) W: traceyconcrete.com E: headoffice@traceyconcrete.com
Whilst all information was correct at time of printing, the company reserves the right, without notice to the purchaser, to alter or change any dimension or illustration.
Water Test
To test the pipeline:1. Insert plugs in both ends of the drain or sewer and in
connections if necessary. Precautions should be
taken by strutting or otherwise to prevent movement
of the drain or sewer during testing.
2. Fill the system with water ensuring all the air has
been expelled.
3. Allow at least two hours before test readings are
taken to allow conditions to stabilise, adding water to
maintain the test head.
It may be necessary to extend this period for large
diameter pipes, up to twenty-four hours or more
before a stable condition is reached.
4. Apply required test head at the upper end by means
of a flexible pipe leading from a graduated container
or stand pipe.
5. Apply the test pressure of 1.2m head of water above
the soffit of the drain or sewer at the high end with a
maximum of 6m head at the low end. If it exceeds
6m test the drain or sewer in stages.
6. Measure the loss of water over a period of 30
minutes by adding and metering quantities of water
at intervals of 5 minutes to maintain original water
level in the standpipe.
Over this 30 minute period the quantity of water added
should not exceed 0.05 litre per 100 linear meters per
millimetre of nominal size of the drain or sewer, i.e. for
a 150m length of DN 800 the allowable leakage
would be:
1.2m Head of
Water (6.0m Max
at lower end)
Date: 1/12/03
1.2m
6.0m Max
T: 028 6632 6437 F: 028 6632 4908( From ROI (048) W: traceyconcrete.com E: headoffice@traceyconcrete.com
Whilst all information was correct at time of printing, the company reserves the right, without notice to the purchaser, to alter or change any dimension or illustration.
TRACEY CONCRETE
Limited
Old Rossory
Sligo Road
Enniskillen
Co.Fermanagh
Ref: TC11/5
225
0.9 minutes
300
1.3
375
1.7
450
2.3
525
3.0
600
3.8
675
4.6
750
5.5
900
7.5
1050
10.0
75
100
90
80
70
60
50
40
30
20
10
0
10
20
30
40
50
60
70
75
75mm 100mm
80
90
100
'U' Gauge
(Manometer)
EXPANDING
STOPPERS
Date: 1/12/03
TRACEY CONCRETE
Limited
Old Rossorry
Sligo Road
Enniskillen
Co.Fermanagh
T: 028 6632 6437 F: 028 6632 4908( From ROI (048) W: traceyconcrete.com E: headoffice@traceyconcrete.com
Whilst all information was correct at time of printing, the company reserves the right, without notice to the purchaser, to alter or change any dimension or illustration.
SOCKET
SPIGOT
Fig 1
Fig 2
Prepare the
Trench Bed
Make a recess in the bed
to accommodate the pipe.
Line Up the Pipes
Carefully centre the spigot
within the socket.
Fig 3
Laying Pipes
After ensuring that you are using the correct bedding,
Diameter and class of pipe as specified and that jointing
T: 028 6632 6437 F: 028 6632 4908( From ROI (048) W: traceyconcrete.com E: headoffice@traceyconcrete.com
Whilst all information was correct at time of printing, the company reserves the right, without notice to the purchaser, to alter or change any dimension or illustration.
Date: 1/12/03
TRACEY CONCRETE
Limited
Old Rossory
Sligo Road
Enniskillen
Co.Fermanagh
.600
225
.700
300
.750
375
1.050
450
1.150
525
1.200
600
1.350
675
1.450
750
1.500
900
1.900
1050
2.050
1200
2.300
1350
2.450
1500
2.600
1800
2.950
2100
3.200
2400
3.500
2700
3.800
Ground level
Cover to
pipe H
H = Cover
to pipe
Bd
300
Lightly
Compacted
300 above
crown of pipe
Well
compacted
in layers
especially
under
haunches
of pipes
Trench width
maintained to
300 above
crown of pipe
Y
Lightly compacted
under pipe
Temporary drain
where necessary
min
of 100
under Barrells
and 50 and
under sockets.
Y = min Y=
of In
100
under
Barrells
50 under
rock, 200 min under Barrell and 150 under socket.
sockets. In rock, 200 min under Barrell and 150
under socket
Ref: TC11/7
Date: 1/12/03
TRACEY CONCRETE
Limited
Old Rossorry
Sligo Road
Enniskillen
Co.Fermanagh
T: 028 6632 6437 F: 028 6632 4908( From ROI (048) W: traceyconcrete.com E: headoffice@traceyconcrete.com
Whilst all information was correct at time of printing, the company reserves the right, without notice to the purchaser, to alter or change any dimension or illustration.
C.P.S.A.
60 Charles Street, Leicester
England LE1 1FB
Phone: +44 (0) 116 253 6161
Fax: +44 (0) 116 251 4568
Website: www.concretepipes.co.uk
1. Loads on Buried pipelines in trenches simplified
tables.
2. Hydraulic calculations for sewer and surface water.
3. Laying concrete pipelines in trenches.
4. Jacking Concrete Pipes.
Below describes the markings which the
manufacturer puts on pipes to identify them.
L = Light Duty
see the crushing tables which
M = Medium Duty
shows the load a particular
H = Heavy Duty
diameter of pipe or class
should sustain
R =
Reinforced
Unreinforced
is not identified
SR = Sulphate
Resistant Cement
Fig. 1
Fig. 2
Fig. 3
Fig. 5
2.0M MAX.
Specifying
Spigot & Socket pipes and accessories are manufactured
in accordance with BS 5911 pt 100. This is the relevant
British Standard which sets out the complete
specification including manufacturing tolerances and the
various strength and hydrostatic tests which the final
product must comply with. However it does not include
guidelines on the use if pipes for particular situations.
For Guidelines on specifying the use of pipes including
Diameter, Class, Bedding details etc. refer to Concrete
Pipe Systems Association Publications or your engineers
details.
BS5911 pt100 =
British Kitemark =
EQUAL
EQUAL
80mm
T: 028 6632 6437 F: 028 6632 4908( From ROI (048) W: traceyconcrete.com E: headoffice@traceyconcrete.com
Whilst all information was correct at time of printing, the company reserves the right, without notice to the purchaser, to alter or change any dimension or illustration.
Ref: TC11/8
Date: 1/12/03
TRACEY CONCRETE
Limited
Old Rossory
Sligo Road
Enniskillen
Co.Fermanagh