Mode02 - Steel Reefer Box

Standard Time System
Stainless-steel Reefer Box
TABLE OF CONTENTS:
Table of ContenTs:........................................................................................................................... 1
TABLE OF REVISIONS ..................................................................................................................... 4
CONFIRMATION OF RECEIPT................................................................................................ 4
General Remarks .............................................................................................................................. 6
0.0
MISCELLANEOUS................................................................................................................... 7
0.1
0.2
0.3
0.4
0.5
0.6
1.0
ROOF..................................................................................................................................... 10
1.1
1.2
1.3
1.4
1.5
1.6A
1.6B
1.7
1.8A
1.8B
1.9A
1.9B
2.0
ROOF PANEL - REPLACEMENT, SANDWICH TYPE.................................................. 10

ROOF PANEL - REPLACEMENT, MCI - SANDWICH TYPE ........................................ 11
ROOF PANEL - PATCHING ......................................................................................... 11
ROOF PANEL - REFOAMING PATCH ...................................................................... 12
ROOF PANEL - REPLACEMENT ................................................................................. 12
SPECIAL ROOF SECTION .......................................................................................... 13
SPECIAL ROOF SECTION - MCI DESIGN .................................................................. 14
ROOF STRINGER........................................................................................................ 14
ROOF CEILING - REPLACEMENT .............................................................................. 14
ROOF CEILING - REFOAMING ................................................................................... 15
ROOF CEILING - GLUE PATCHING ............................................................................ 15
ROOF CEILING - PATCHING....................................................................................... 15
FRONT................................................................................................................................... 16
2.1.A
2.1.B
2.2
2.3
2.4
2.5
2.6
2.7A
2.7B
2.8
2.9
2.10
2.11
2.12
3.0
PREPARATION TIME .................................................................................................... 7

CLEANING ..................................................................................................................... 7
DECALS AND ISO-MARKING ........................................................................................ 8
MISCELLANEOUS ......................................................................................................... 8
GLUE PATCHES ............................................................................................................ 9
CHECKING OF ISO-DIMENSION................................................................................... 9
FRONT LINING REPLACEMENT/-REINSTALLATION ................................................. 16

FRONT LINING - REPLACEMENT/ REINSTALLATION MCI DESIGN ...................... 16
FRONT HEADER REPLACEMENT ........................................................................... 17
FRONT HEADER STRAIGHTENING......................................................................... 17
FRONT HEADER - INSERT ......................................................................................... 17
FRONT SILL - REPLACEMENT ................................................................................... 19
FRONT SILL - INSERT/STRAIGHTENING ................................................................... 19
REPLACEMENT OF FRONT CORNER POST ............................................................. 19
REPLACEMENT OF FRONT CORNER POST - MCI DESIGN ..................................... 20
FRONT CORNER POST - INSERTS/STRAIGHTENING .............................................. 20
FRONT CORNER CASTING REPLACEMENT .......................................................... 21
REFOAMING OF KICK PLATE OR FRONT PAN PLATE ............................................. 21
LEFT BLANK ................................................................................................................ 21
REEFER UNIT - REMOVAL AND REINSTALLATION .................................................. 21
SIDES .................................................................................................................................... 22
3.1
3.2
SIDE PANELS - REPLACEMENT, SANDWICH TYPE ................................................. 22

SIDE PANELS - REPLACEMENT, MCI - SANDWICH TYPE........................................ 22
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Stainless Steel Reefer Box
Page 1
of 50

3.3 TECTROL PORT ASSY REINSTALLATION.............................................................. 23

3.4A SIDE PANELS (MAIN)- PATCHING.............................................................................. 23
3.4B SIDE PANELS (END)- PATCHING ............................................................................... 24
3.5 SIDE PANEL - REPLACEMENT ................................................................................... 24
3.6A SIDE PANEL - REFOAMING PATCH ........................................................................ 25
3.6B SCUFF PLATE REFOAMING INSERT ................................................................... 25
3.7 SIDE POSTS-REPLACEMENT SPLICING/STRAIGHTENING. .................................... 25
3.8 SIDE (INNER) LINING REPLACEMENT.................................................................... 26
3.9A SIDE (INNER) LINING - PATCHING STAINLESS STEEL ............................................ 26
3.9B SIDE(INNER)LINING - GLUE- PATCHING ................................................................... 26
3.9C SIDE (INNER) LINING - PATCHING ALUMINIUM (MCI-CONTAINERS) ...................... 27
3.9D SCUFF PLATE - INSERT ............................................................................................. 27
3.10 SIDE (INNER) LINING STRAIGHTENING ................................................................. 27
3.11 SIDE TOP RAILS REPLACEMENT ........................................................................... 28
3.12 CORNER COVER - INSERTS/REINSTALLATION ....................................................... 28
3.13 SIDE TOP RAILS - SECTION STRAIGHTENING ...................................................... 29
3.14 LEFT BLANK .................................................................................................................. 30
3.15 SIDE BOTTOM RAILS - REPLACEMENT .................................................................... 31
3.16 SIDE BOTTOM RAILS - SECTION STRAIGHTENING .............................................. 31
3.18 SPECIAL PANEL SECTION ......................................................................................... 34
3.19 SIDE BOTTOM RAILS.................................................................................................. 34
3.20 SIDE TOP/BOTTOM RAILS .......................................................................................... 34
4.0
REAR ..................................................................................................................................... 35
4.1
4.2
4.3
4.4
4.5
4.6A
4.6B
4.7
4.8
4.9
4.10
4.11
5.0
DOORS .................................................................................................................................. 40
5.1
5.2A
5.2B
5.3A
5.3B
5.3C
5.4
5.5A
5.5B
5.6
5.7
5.8
6.0
REAR HEADER - REPLACEMENT .............................................................................. 35

REAR HEADER - INSERTS/STRAIGHTENING............................................................ 35
GASKET IN REAR END ............................................................................................... 35
REAR SILL - REPLACEMENT...................................................................................... 36
REAR SILL - INSERT/STRAIGHTENING ..................................................................... 36
REAR CORNER POST REPLACEMENT................................................................... 37
REAR CORNER POST REPLACEMENT, MCI DESIGN............................................... 37
REAR CORNER POST - INSERT/STRAIGHTENING................................................... 38
REAR CORNER CASTING REPLACEMENT............................................................. 38
REPLACEMENT OF GUSSET PLATE MCI- DESIGN .................................................. 38
INSERT IN REAR SIDE PROFILE/ HEADER SECTION MCI- DESIGN....................... 39
REPLACEMENT OF REAR SIDE-/TOP LINING ........................................................... 39
DOOR PANEL - REPLACEMENT................................................................................. 40
DOOR PANEL - PATCHING INTERNAL/REINSTALLATION LINING ........................... 40
DOOR PANEL - GLUE- PATCHING ............................................................................. 40
DOOR PANEL ALU PATCHING EXTERNAL .......................................................... 42
DOOR PANEL EXTERNAL GLUE- PATCHING ............................................................ 42
DOOR PANEL STEEL PATCHING EXTERNAL...................................................... 42
DOOR PANEL - REFOAMING...................................................................................... 43
DOOR GASKET - REPLACEMENT/REPAIRS.............................................................. 44
INSERT IN GASKET MCI-DESIGN .............................................................................. 44
DOOR HARDWARE REPLACEMENT....................................................................... 45
DOOR HARDWARE STRAIGHTENING .................................................................... 45
DOORS - MISCELLANEOUS ....................................................................................... 45
FLOOR .................................................................................................................................. 46
6.1
T-FLOOR - REPLACEMENT/SECTIONING/ STRAIGHTENING.................................. 46
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Revision: 1.3
Revised : 2009
MODE 02
Page 2
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6.2
6.3
6.4
6.5
7.0
FLOOR - REINFORCEMENT PLATE T-MEMBER REAR END .................................... 47

SUBFLOOR - PATCHING ............................................................................................ 47
SUBFLOOR SECTIONING ........................................................................................... 47
SUBFLOOR - DRAINPLUGS........................................................................................ 48
UNDERSTRUCTURE............................................................................................................. 49
7.1
7.2
7.3
7.4
LOAD MEMBER ........................................................................................................... 49

LEFT BLANK ................................................................................................................ 49
TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS .................................. 49
FORK LIFT POCKET REPLACEMENT/INSERT/STRAIGHTENING............................. 50
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 3
of 50

TABLE OF REVISIONS
Chapter No.
Revision No
Revision Date
Sign.
2002-08-08
2002-08-08
2002-08-08
2002-08-08
2002-08-08
2002-08-08
2002-08-08
2002-08-08
2002-08-08
2002-08-08
2002-08-08
2004-06-15
2004-06-15
2004-06-21
2004-10-31
2005-01-18
2005-02-08
2005-03-02
2005-03-17
2005-07-01
pse
pse
pse
pse
pse
pse
pse
pse
pse
pse
pse
KPK
KPK
KPK
KPK
KPK
KPK
KPK
KPK
KPK
October 2004
TABLE OF CONTENTS
TABLE OF REVISION
GENERAL REMARKS
0.0 MISCELLANEOUS
1.0 ROOF
2.0 FRONT
3.0 SIDES
4.0 REAR
5.0 DOORS
6.0 FLOOR
7.0 UNDERSTRUCTURE
3.4 SIDE PANEL PATCHING
1.2 ROOF PATCHING
6.4 SUBFLOOR SECTIONING
6.3 SUBFLOOR PATCHING
2.1B FRONT LINING-REPLACEMENT MCI
5.2A DOOR PANEL
7.1 LOAD MEMBER
0.4 MISCELLANEOUS
6.5 DRAIN PLUGS
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
1.0
1.1
1.2
1.2
CONFIRMATION OF RECEIPT
As confirmation of receipt of STS mode 02 this page must be returned to CENEQUEMR,TEC with e-mail to
CENEQUEMRTEC@MAERSK.COM.
Please fill out below and return:
Date______________________________
Location __________________________
Department________________________
Confirm hereby receipt of STS, mode 02, 2009, chapter: All
Signed by ________________________(user ID)
In case you distribute to other locations/departments please add these locations below:
Cc___________________________
Cc___________________________
Cc___________________________
Cc___________________________
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 4
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Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same on
attached sheet, page 31 and forward to CENEQUEMR,TEC on above adress.
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 5
of 50

GENERAL REMARKS
All estimations of man-hours are based on high cube containers and include:
PVC between aluminium and steel parts.

MIG welding when joining steel parts.
TIG welding when joining aluminium-parts
Calculation of patch sizes:
If patch sizes not as described in this manual, please use the repair code which covers the circumference of the actual
patch.
e.g.
Actual patch 850 x 450 (circumference = 2.600 mm) ref. page 8, the proper code to use is 1115 (patch 900 x 600)
whose circumference covers the actual circumference.
Actual patch 1.150 x 500 (circumference = 3.300 mm) ref. page 8, the smallest patch which covers the circumference is
1.200 x 900 and the proper code is 1116
If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.
CENEQUEMRTEC
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Revised : 2009
MODE 02
Page 6
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Repair
Manual
Chapter
no.
0A
Description
0.0
MISCELLANEOUS
0.1
PREPARATION TIME
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
Job with a process time less or equal to 2 hours
0.1
0003
Job with a process time more than 2 hours but less

or equal to 8 hours
0.3
0005
Job with a process time more than 8 hours but less

or equal to 24 hours
0.6
0008
Job with a process time more than 24 hours but

less or equal to 40 hours
0.9
0011
Job with a process time more than 40 hours
1.2
0014
***
Total labor cost and hours
9997
***
Total repair shop material
9998
***
Total owner supplied parts
9999
0A
0.2
CLEANING
Removal of cargo label, per piece
0.1
0986
All other cleaning please see chapter General

instruction in Policy Manual
***
Partial blasting/repainting (only after CPHs

approval)
2.0
0918
***
Mechanical cleaning (scrap off paint/glue) (Only

after CPHs approval)
2.0
0919
***
Sales tax (Only after CPHs approval)
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
0976
Page 7
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Repair
Manual
Chapter
no.
Description
0.3
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
DECALS AND ISO-MARKING
8B
Replace decal of type 4 letters e.g. MAEU
0.2
0951
8B
Replace decal of digit type (per 3 digits)
0.2
0952
8B
Replace ckeck decal
0.1
0953
8B
Replace U.I.C. decal
0.1
0954
8C
Replace Star Door Logo
0.1
0955
***
Replace Miscellaneous markings
0.2
0959
8A
Paint marking of Side Star Logo
0.7
0961
8A
Paint marking of Side Letter
0.2
0962
8A
Painting repair of part of letter
0.1
0963
Re-install data plate. (per piece)
0.2
0985
0.2
0801
10.03
0.4
MISCELLANEOUS
4B
Sealing incl. removal of old sealer
***
Emergency repair only full containers
Replacement of missing rivets/lock bolts, per 5

pieces
0.1
0804
1D3
5400
0,5
0802
***
Shower test
20/40/45 ft
0.5
0915
***
Smoke test
20/40/45 ft
1.0
0916
***
Handling and Trucking Charge
20/40/45 ft
0.0
0917
<= 500
0.2
7891
> 500
0.3
7892
1000
20
0.3
7893
0.00
6.07
Welding and painting of cut/cracks
Re-welding of T-floor
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Revised : 2009
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Repair
Manual
Chapter
no.
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
***
Replace gusset plate. (leased boxes only)
0.5
7920
***
Straighten gusset plate. (leased boxes only)
0.1
7981
***
Straighten/re-weld gusset plate. (leased boxes

only)
0.2
7982
4.09
0.5
Prepare and apply patch, incl. cleaning surface
250 x 300
0.2
9113
Prepare and apply patch, incl. cleaning surface
333 x 600
0.3
9115
0.3
0.6
5B
GLUE PATCHES
CHECKING OF ISO-DIMENSION
Checking ISO-dimension (3 measurements)
9200
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Repair
Manual
Chapter
no.
5.01
Description
Size
LxW
(in mm)

Manhours
Max
per
STS
Pieces piece
Code
1.0
ROOF
1.1
ROOF PANEL - REPLACEMENT, SANDWICH TYPE
Locate and mark damaged area, remove damaged

section, install - coating, bracing, refoaming and
painting sandwich section
Replacement of front or first intermediate section
1215 x 2350
10.1
1721
Replacement of adjacent section
1215 x 2350
3.2
1722
Replacement of section in rear end
450 x 2350
7.2
1723
Entire roof :
Remove entire damaged Roof and insulation.
Mounting of Roof including check of ISO
dimension, welding, wacuumblasting and painting
Bracing and refoaming Roof
5.03
Entire Roof
20 ft
24.5
1421
5.03
Entire Roof
40 ft
38.8
1422
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Repair
Manual
Chapter
no.
5.21
Description
1.2
Size
LxW
(in mm)

Manhours
Max
per
STS
Pieces piece
Code
ROOF PANEL - REPLACEMENT, MCI - SANDWICH TYPE

section, install - coating, bracing refoaming and
painting sandwich section
Replacement of first intermediate section
1300 x 2350
10.3
1724
1300 x 2350
4.4
1725
Replacement of section in rear or front end
1300 x 2350
11.7
1726
40 ft
37.9
1424
150 x 150
0.4
1101
300 x 200
0.9
1111
450 x 200
1.0
1112
450 x 300
1.1
1113
600 x 450
1.6
1114
900 x 600
2.0
1115
1200 x 900
2.8
1116
1200 x 1200
3.1
1117
1500 x 1200
3.5
1118
1800 x 1500
4.2
1119
>1800 x 1500
5.0
1110
Entire roof :
Remove entire damaged Roof and insulation.
Mounting of Roof including check of ISO
dimension, welding, wacuumblasting and painting
Bracing and refoaming Roof
5.23
Entire roof
4.12
1.3
ROOF PANEL - PATCHING
Locate and mark damaged area. Manufacturing

and mounting of patch incl. vacuumblasting,
welding and painting
***
Patch larger than 1800 x 1500 mm
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Repair
Manual
Chapter
no.
4.13
Description
1.4
ROOF PANEL - REFOAMING PATCH
Remove insulation in open and narrow area, coat

patch, brace and refoam.
5.02
Size
LxW
(in mm)

Manhours
Max
per
STS
Pieces piece
Code
300x200 to
450x300
0.3
1871
600x450 to
900x600
1.0
1872
1200x900 to
1200x1200
1.6
1873
1500x1200 to
1800x1500
2.1
1874
>1800 x 1500
2.6
1875
Replacement of front or first intermediate panel
1215 x 2350
6.3
1121
Replacement of adjacent panel
1215 x 2350
4.1
1122
Replacement of panel in rear end
450 x 2350
4.9
1123
1.5
ROOF PANEL - REPLACEMENT

material and insulation, install, coating, bracing
refoaming and painting panel
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Manual
Chapter
no.
5.10
Description
Size
LxW
(in mm)

Manhours
Max
per
STS
Pieces piece
Code
1.6A SPECIAL ROOF SECTION

Locate and mark damaged area, manufacturing
and mounting of roof section including welding,
vacumblasting masking and painting.
4.13
Remove damaged material and insulation, coating 600 x 1200

bracing and refoaming section
3.4
1611
600 x 1800
4.5
1612
600 x 2400
4.6
1613
600 x 3000
6.3
1614
600 x 3600
7.1
1615
600 x 4800
8.9
1616
600 x 6000
10.7
1617
600 x 9600
15.8
1618
600 x 12000
19.2
1619
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Repair
Manual
Chapter
no.
5.10
Description
Size
LxW
(in mm)

Manhours
Max
per
STS
Pieces piece
Code
1.6B SPECIAL ROOF SECTION - MCI DESIGN

and mounting of roof section including welding,
vacumblasting masking and painting
4.13
Remove damaged material and insulation,

coating, bracing and refoaming section
1.7
***
600 x 1200
3.4
1511
600 x 1800
4.5
1512
600 x 2400
4.6
1513
600 x 3000
6.3
1514
600 x 3600
7.1
1515
600 x 4800
8.9
1516
600 x 6000
10.7
1517
600 x 9600
15.8
1518
600 x 12000
19.2
1519
0.2
1221
ROOF STRINGER
Replace Roof stringer
1.8A ROOF CEILING - REPLACEMENT

***
First intermediate panel
1220
3.5
1321
***
Adjacent panels
1220
1.9
1322
***
Starter panel in front or rear
1220
2.8
1323
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Chapter
no.
Description
Size
LxW
(in mm)

Manhours
Max
per
STS
Pieces piece
Code
1.8B ROOF CEILING - REFOAMING

4D25
2.0
1371
4D26
Adjacent panel
1.3
1372
4D26
Starter panel in front or rear
1.2
1373
4.09
1.9A ROOF CEILING - GLUE PATCHING
4.12
Prepare and apply patch incl. cleaning surface
250x300
0.2
9113
330x666
0.3
9115
200 x 300
0.6
1311
200 x 450
0.8
1312
300 x 600
1.0
1313
450 x 725
1.3
1314
600 x 875
1.7
1315
725 x 1025
2.0
1316
875 x 1250
2.3
1317
1025 x 1500
2.7
1318
1225 x 1500
2.9
1319
>1225 x 1500
3.5
1310
1.9B ROOF CEILING - PATCHING

Manufacturing and mounting of patch incl. Panel
recess, single row of rivets and removal of
damaged material.
***
* Patch larger than 1225 x 1500 mm
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Manual
Chapter
no.
Description
2.0
7.01
***
7.21
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
FRONT
2.1.A FRONT LINING REPLACEMENT/-REINSTALLATION

Replacement/reinstallation of passage plate no. 1
or 2
0.7
2321
Replacement/reinstallation of Front top lining or

front side lining
0.5
2322
Replacement/reinstallation of Kick plate supporters

no. 1, 2, 3 or 5
0.2
2323
Replacement /reinstallation of Kick plate supporter

no. 4
0.3
2324
Replacement/reinstallation of Kick plate no. 2
0.5
2325
Replacement/reinstallation of Kick plate no. 1
1.6
2326
Replacement/reinstallation of Front bottom lining
0.8
2328
Repair/replacement/reinstallation of close plate
0.1
2329
Repair/replacement/reinstallation of lining
supporter/PVC profile
0.2
2330
2.1.B FRONT LINING - REPLACEMENT/ REINSTALLATION MCI DESIGN

Replacement/reinstallation of Locker Complete
0.5
2332
Replacement/reinstallation of Air Guide
0.1
2333
Replacement/reinstallation of Front Top Lining
1.5
2334
Replacement/reinstallation of Front Side Lining
2.2
2335
Replacement/reinstallation of pan plate
2.6
2336
Replace door to void room
0.3
2338
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Chapter
no.
Description
2.2
***
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
FRONT HEADER REPLACEMENT
MCI- & Hyundai header, including refoaming,

vacuumblasting masking and painting
9.0
2421
20/40ft
11.0
2422
45 ft
18.0
2423
20/40 ft
***
Header, including installation of foundation for

gensets and reinforcement at corners
***
Replace front header
4D28
Refoaming of header
0.5
2471
7.03
Replace genset bracket
0.2
2424
2.3
FRONT HEADER STRAIGHTENING
***
Straightening
20/40 ft
1.0
2481
***
Straightening in connection low bridge
20/40 ft
5.0
2483
0.1
2484
300
1.2
2441
450
1.3
2442
600
1.4
2443
900
1.6
2444
1200
1.8
2445
1500
2.1
2446
1800
2.3
2447
(AAR,ALR,KAO,HKG,NWK,ROT,SIN Only.)
7.03
Straighten genset bracket
2.4
7.00
FRONT HEADER - INSERT
Insert in front Header incl. vacumblasting

refoaming masking and painting
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Chapter
no.
Description
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
Size
LxW
(in mm)
MODE 02

Manhours
per
STS
Max
Code
Pieces piece
Page 18
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Repair
Manual
Chapter
no.
Description
2.5
***
7.00
FRONT SILL - REPLACEMENT
Including foaming, vacuumblasting masking and

painting
2.6
***
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
12.5
2521
FRONT SILL - INSERT/STRAIGHTENING
U or V- twist lock cone insert
350
0.7
2541
Insert in front Sill incl. Vacumblasting refoamimg

masking and painting
300
1.2
2542
450
1.3
2543
600
1.4
2544
900
1.6
2545
1200
1.8
2546
1500
2.1
2547
1800
2.3
2548
***
Straightening
0.2
2581
***
4.8
2582
2.7A REPLACEMENT OF FRONT CORNER POST

7.02
Time for loosen/fasten corner post from panel and

front side lining together with time for refoaming is
given in connection with replacement of side
panel.
1.2
2621
7.02
Only when side- or front panel is NOT damaged
3.7
2623
Time includes add insert in Sill, welding,

refoaming masking and painting of corner post.
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 19
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Repair
Manual
Chapter
no.
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
2.7B REPLACEMENT OF FRONT CORNER POST - MCI DESIGN

7.02

front side lining together with time for refoaming is
panel.
3.4
2622
7.22
Only when side- or front panel is NOT damaged
5.9
2624
Time includes add insert in Sill, welding,

refoaming masking and painting of corner post.
2.8
7.00
7.02
***
FRONT CORNER POST - INSERTS/STRAIGHTENING
Insert in corner post incl. vacuumblasting,

300
1.2
2641
450
1.3
2642
600
1.5
2643
900
1.7
2644
1200
2.0
2645
1500
2.2
2646
1800
2.5
2647
Straightening
1.5
2681
Straightening low bridge
4.0
2683
CENEQUEMRTEC
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Revised : 2009
MODE 02
Page 20
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Repair
Manual
Chapter
no.
Description
2.9
FRONT CORNER CASTING REPLACEMENT
***
Top casting including refoaming
***
Intermediate top casting
***
Bottom casting including refoaming
***
Intermediate bottom casting
7.02
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
45 ft
45 ft
Replacement of blocking plate
3.0
2721
4.5
2723
3.0
2722
4.5
2724
0.3
2725
2.10 REFOAMING OF KICK PLATE OR FRONT PAN PLATE

Kick plate or front pan plate
0.7
2371
2.11 LEFT BLANK
2.12 REEFER UNIT - REMOVAL AND REINSTALLATION

16.01
***
Undamaged unit
2.1
2131
Additional time for twisted unit (low bridged)
2.0
2132
CENEQUEMRTEC
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Revised : 2009
MODE 02
Page 21
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Repair
Manual
Chapter
no.
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
11.00
3.0
SIDES
11.01
3.1
SIDE PANELS - REPLACEMENT, SANDWICH TYPE

section, install - coating, bracing, refoaming
masking and painting sandwich section
Replacement of first intermediate section
1215 x 2506
9.9
3721
1215 x 2506
3.7
3722
Replacement of section in rear or front end
1100 x 2506
9.1
3723
***
Entire panel, including refoaming
20 ft
34.0
3724
***
40 ft
49.0
3725
11.21
3.2
SIDE PANELS - REPLACEMENT, MCI - SANDWICH TYPE

section, install - coating, bracing refoaming
masking and painting sandwich section
***
Replacement of first section, including refoaming
1200 x 2553
10.8
3726
Adjacent panels, including refoaming
1200 x 2553
12
3.9
3727
Starter panel, front or rear, including refoaming
600 x 2553
8.7
3728
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
20 ft
MODE 02
NA
Page 22
of 50
Repair
Manual
Chapter
no.
11.09
***
4.12
Description
3.3
TECTROL PORT ASSY REINSTALLATION
Remove assy from damaged panel, prepare new

panel and reinstall assy
0.5
3931
Replacement of port plug
0.1
3932
150 x 150
0.4
3101
300 x 200
0.9
3111
450 x 200
1.0
3112
450 x 300
1.1
3113
600 x 450
1.7
3114
900 x 600
2.2
3115
1200 x 900
3.0
3116
1200 x 1200
3.4
3117
1500 x 1200
3.8
3118
1800 x 1500
4.5
3119
>1800x1500
5.0
3110
3.4A SIDE PANELS (MAIN)- PATCHING

and mounting of patch incl. Panel recess, welding,
***
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
CENEQUEMRTEC
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Revised : 2009
MODE 02
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Repair
Manual
Chapter
no.
4.12
Description
3.4B SIDE PANELS (END)- PATCHING

and mounting of patch incl. welding,
***
11.02
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
300 x 200
1.1
3911
450 x 200
1.2
3912
450 x 300
1.2
3913
600 x 450
1.5
3914
900 x 600
1.9
3915
1200 x 900
2.5
3916
1200 x 1200
2.7
3917
1500 x 1200
3.0
3918
1800 x 1500
3.6
3919
>1800 x 1500
4.2
3910
Replacement of first intermediate panel
1215 x 2506
7.7
3121
Replacement of adjacent panel
1215 x 2506
12
4.4
3122
Replacement of rear/front end panel
1100 x 2506
7.2
3123
3.5
SIDE PANEL - REPLACEMENT
All Stainless Steel design

panel and insulation. install, coating bracing and
refoaming panel. Vacuumblasting, masking and
painting
CENEQUEMRTEC
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Revised : 2009
MODE 02
Page 24
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Repair
Manual
Chapter
no.
4.13
Description
3.6A SIDE PANEL - REFOAMING PATCH

patch, brace and refoam
4.13
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
300x200 to
450x300
0.3
3871
600x450 to
900x600
1.2
3872
1200x900 to
1200x1200
1.8
3873
1500x1200 to
1800x1500
2.2
3874
>1800 x 1500
2.6
3875
300 x 300
0.3
3876
300 x 620
0.3
3877
600 x 620
0.5
3878
620 x 1200
0.7
3879
3.6B SCUFF PLATE REFOAMING INSERT

insert and refoam
3.7
SIDE POSTS-REPLACEMENT SPLICING/STRAIGHTENING.
***
Replace including mounting of

T-spacer and bonding
0.4
3221
***
Splicing including manufacturing of splice
0.6
3251
Straightening of side post incl. patching and

refoaming
2.9
3281
11.03
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 25
of 50
Repair
Manual
Chapter
no.
12.01
Description
3.8
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
SIDE (INNER) LINING REPLACEMENT

material and insulation. Install, coating, bracing
and refoaming panel
***
4.12
1215 x 2470
2.6
3321
Adjacent panels
1215 x 2470
1.6
3322
Starter panel front or rear
1100 x 2470
2.0
3323
1100
20
0.3
6331
Reinstall bottom side angle
3.9A SIDE (INNER) LINING - PATCHING STAINLESS STEEL

and mounting of patch incl. panel recess, single
row of rivets and removal of damaged material
***
4.09
Patch larger than 1800 c 1500 mm
300 x 200
0.8
3311
450 x 200
1.0
3312
450 x 300
1.1
3313
600 x 450
1.4
3314
900 x 600
1.9
3315
1200 x 900
2.7
3316
1200 x 1200
3.0
3317
1500 x 1200
3.4
3318
1800 x 1500
4.0
3319
>1800 x 1500
4.5
3310
3.9B SIDE(INNER)LINING - GLUE- PATCHING

250x300
0.2
9113
330x666
0.3
9115
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 26
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Repair
Manual
Chapter
no.
4.12
Description
3.9C SIDE (INNER) LINING - PATCHING ALUMINIUM (MCI-CONTAINERS)

Manufacturing and mounting of patch including
panel recess, single row of rivets and removal of
damaged material
***
12.02
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
200 x 300
0.6
3341
200 x 450
0.8
3342
300 x 600
1.0
3343
450 x 725
1.3
3344
600 x 875
1.7
3345
725 x 1025
2.0
3346
875 x 1250
2.3
3347
1025 x 1500
2.7
3348
1225 x 1500
2.9
3349
>1225 x 1500
3.5
3350
300 x 300
0.7
3351
300 x 620
0.9
3352
600 x 620
1.0
3353
620 x 1200
1.2
3354
1000 x 300
0.3
3381
2000 x 300
0.6
3382
3000 x 300
0.9
3383
3.9D SCUFF PLATE - INSERT

Manufacturing and mounting of insert
3.10 SIDE (INNER) LINING STRAIGHTENING

***
Straightening of stainless steel inner lining
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 27
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Repair
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Chapter
no.
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
3.11 SIDE TOP RAILS REPLACEMENT

***
***
Replacement, incl. refoaming.
Replacement of 2,5 ft steel top rail, front or rear,

including refoaming
20 ft
18.8
3421
40 ft
36.8
3422
45 ft
42.0
3423
2.5ft
2.4
3424
1215
0.4
3431
2430
0.5
3432
3645
0.7
3433
4860
1.0
3434
6075
1.1
3435
7290
1.2
3436
8505
1.3
3437
9720
1.4
3438
3.12 CORNER COVER - INSERTS/REINSTALLATION

12.04
Remove damaged corner cover, prepare insert

and fasten insert
12.03
Reinstall entire corner cover
11760
3.8
3439
12.03
Replacement of entire corner cover
11670
4.6
3425
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 28
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Repair
Manual
Chapter
no.
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
3.13 SIDE TOP RAILS - SECTION STRAIGHTENING

11.06
Replacement of Section of Top Rail

To be used if BOTH roof panel AND side panel is
damaged.
Locate, mark and cut away damaged part of rail.
Manufacturing and install section, including
painting
600-12000
1.0
3460

Manufacturing and install section, including
painting
1200
1.6
3451
NOTE Time for refoaming and welding Top Rail to

Roof or Side Panel is given in connection with
spec. Patch for Roof or Side Panel
1800
1.8
3452
2400
2.1
3453
3000
2.3
3454
3600
2.5
3455
4800
3.0
3456
6000
3.5
3457
9600
4.9
3458
12000
5.8
3459
NOTE Time for refoaming and welding Top Rail to

Roof and Side Panel is given in connection with
spec. Patch for Roof and Side Panel
11.06

To be used if roof panel OR side panel is
damaged.
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 29
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Repair
Manual
Chapter
no.
***
Description

To be used if NONE of the panels are damaged.
Remove insulation - manufacturing and install
section, incl. refoaming and painting
11.07
***
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
600
1.6
3449
1200
2.2
3450
300
1.2
3441
450
1.3
3442
600
1.4
3443
900
1.6
3444
1200
1.8
3445
300
0.3
3481
600
0.4
3482
900
0.5
3483
Insert in Top Rail

Including vacumblasting, refoaming masking and
painting
Straightening
3.14 LEFT BLANK
CENEQUEMRTEC
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Revised : 2009
MODE 02
Page 30
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Repair
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Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
3.15 SIDE BOTTOM RAILS REPLACEMENT

***
***
Replacement, incl. refoaming.
Replacement of 2.5 ft steel bottom rail, front or

rear including refoaming
20 ft
18.8
3521
40 ft
36.8
3522
45 ft
42.0
3523
2.5 ft
2.4
3524
1.0
3560
3.16 SIDE BOTTOM RAILS - SECTION STRAIGHTENING

11.06
Replacement of Section of Bottom Rail

To be used if BOTH sub-flor AND side panel is
damaged.
Manufacturing and install section,incl. painting
600-12000
NOTE Time for refoaming and welding Bottom

Rail to Sub-flor and Side Panel is given in
connection with spec. Patch for Sub-flor and Side
Panel
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 31
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Repair
Manual
Chapter
no.
11.06
11.06
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece

To be used if sub-floor OR side panel is damaged.
Manufacturing and install section, incl. painting
1200
1.6
3551
NOTE Time for refoaming and welding Bottom

Rail to Sub-flor or Side Panel is given in
connection with spec. Patch for Sub-flor or Side
Panel
1800
1.8
3552
2400
2.1
3553
3000
2.1
3554
3600
2.5
3555
4800
3.0
3556
6000
3.5
3557
9600
4.9
3558
12000
5.8
3559
600
1.6
3549
1200
2.2
3550

To be used if NONE of the panels is damaged
Remove insulation manufacturing and install
section,incl refoaming and painting
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 32
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Repair
Manual
Chapter
no.
11.07
***
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
Insert in Bottom Rail

Including vacumblasting masking and painting
Straightening
300
1.2
3541
450
1.3
3542
600
1.4
3543
900
1.6
3544
1200
1.8
3545
300
0.3
3581
600
0.4
3582
900
0.5
3583
3.17 LEFT BLANK
CENEQUEMRTEC
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Revised : 2009
MODE 02
Page 33
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Repair
Manual
Chapter
no.
11.10
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
3.18 SPECIAL PANEL SECTION

and mounting of panel section including welding,
vacuumblasting masking and painting
4.13
Remove damaged material and insulation,

coating, bracing and refoaming section
600 x 1200
3.7
3611
600 x 1800
5.0
3612
600 x 2400
5.8
3613
600 x 3000
7.0
3614
600 x 3600
7.8
3615
600 x 4800
9.9
3616
600 x 6000
11.8
3617
600 x 9600
17.4
3618
600 x 12000
21.2
3619
0.1
3529
12
0.3
3548
3.19 SIDE BOTTOM RAILS

***
Install door chain hook / rope
3.20 SIDE TOP/BOTTOM RAILS

11.08
Add stiffeners to side top- or bottom rail
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 34
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Repair
Manual
Chapter
no.
***
Description
4.0
REAR
4.1
REAR HEADER - REPLACEMENT
Size
LxW
(in mm)
Including refoaming, sandblasting and painting
4.2
7.00

Manhours
per
STS
Max
Code
Pieces piece
10.0
4421
300
1.2
4441
450
1.3
4442
600
1.4
4443
900
1.6
4444
1200
1.8
4445
1500
2.1
4446
1800
2.3
4447
REAR HEADER - INSERTS/STRAIGHTENING
Inserts in rear Header incl. Vacumblasting,

refoamimg masking and painting
***
Straightening
20/40ft
1.0
4481
***
20/40ft
5.0
4483
0.2
4231
(AAR, ALR, HKG, KAO, NFK, NWK,

ROT & SAI only.)
4.3
9.27
GASKET IN REAR END
Replacement of gasket in rear end, MCI design
CENEQUEMRTEC
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Revised : 2009
MODE 02
Page 35
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Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
Page 30 revised 1999-03-18 by EH
4.4
***
Including refoaming, sandblasting and painting
4.5
***
7.00
REAR SILL - REPLACEMENT

1
8.1
4521
REAR SILL - INSERT/STRAIGHTENING
U or V Twist lock cone insert
350
0.7
4541
Inserts in rear Sill incl. Vacumblasting, refoaming

masking and painting
300
1.2
4542
450
1.3
4543
600
1.4
4544
900
1.6
4545
1200
1.8
4546
1500
2.1
4547
1800
2.3
4548
***
Straightening
0.2
4581
***
4.8
4582
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 36
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Repair
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Chapter
no.
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
4.6A REAR CORNER POST REPLACEMENT

9.02
Replacement, including painting of corner post .

rear side lining together with time for refoaming is
panel.
Time for reinstallation of door assembly is given in
connection with replacement of door panel
1.4
4621
Replacement of Rear Corner Post
4.8
4623
1.7
4622
6.5
4624
Only when side- OR rear panel is NOT damaged

Time includes reinstallation of door assembly,
welding, refoaming and painting of corner post
4.6B REAR CORNER POST REPLACEMENT, MCI DESIGN

9.02
Replacement, including painting of corner post.

rear side lining together with time for refoaming is
panel
Time for reinstallation of door assembly is given in
connection with replacement of door panel
Replacement of Rear Corner Post, MCI design
Only when side- OR rear panel is NOT damaged
Time includes reinstallation of door assembly and
gasket, welding, refoaming and painting of corner
post
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 37
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Repair
Manual
Chapter
no.
Description
4.7
7.00
***
Size
LxW
(in mm)
REAR CORNER POST - INSERT/STRAIGHTENING
Insert in corner post/J-bar incl. vacuumblasting,

300
1.2
4641
450
1.3
4642
600
1.5
4643
900
1.7
4644
1200
2.0
4645
1500
2.2
4646
1800
2.5
4647
1.5
4681
Straightening
4.8

Manhours
per
STS
Max
Code
Pieces piece
REAR CORNER CASTING REPLACEMENT
***
Top casting
3.5
4721
***
Bottom casting
4.2
4722
1.0
4121
9.26
4.9
REPLACEMENT OF GUSSET PLATE MCI- DESIGN

4
Replace gusset plate
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 38
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Repair
Manual
Chapter
no.
9.23
Description
4.10 INSERT IN REAR SIDE PROFILE/ HEADER SECTION MCI- DESIGN

Remove damaged material, prepare and install
insert incl. Welding and refoaming
9.02
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
300
1.0
4241
600
1.2
4242
900
1.3
4243
1.200
1.5
4244
1.800
1.9
4245
2.400
2.2
4246
Replacement of Rear Side Lining
0.5
4331
Replacement of Rear Top Lining
0.4
4332
4.11 REPLACEMENT OF REAR SIDE-/TOP LINING

Remove damaged material, remove insulation
from side lining or top lining, install rear side-/top
lining.
Time for bracing and refoaming is given in
connection with replacement of side-/top panel
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 39
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Repair
Manual
Chapter
no.
***
10.01
Description
5.0
DOORS
5.1
DOOR PANEL - REPLACEMENT
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
Replacement, including removal and replacement

of door hardware
4.8
5121
Reinstallation per Door Panel
1.5
5931
5.2A DOOR PANEL - PATCHING INTERNAL/REINSTALLATION LINING

***
4.12
Reinstall door lining (estimated)
Manufacturing and mounting of patch incl. single

row of rivets and removal of damaged material.
4.6
5321
200 x 300
0.5
5311
200 x 450
0.7
5312
300 x 600
0.9
5313
450 x 725
1.2
5314
600 x 875
1.4
5315
725 x 1025
1.7
5316
875 x 1250
2.0
5317
1025 x 1500
2.4
5318
1225 x 1500
2.6
5319
***
Replacement of Door inner lining gasket
0.5
5720
***
Refastening of door inner lining
1.3
5735
0.2
9113
4.09
5.2B DOOR PANEL - GLUE- PATCHING

CENEQUEMRTEC
Revision: 1.3
Revised : 2009
250x300
MODE 02
Page 40
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Repair
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Chapter
no.
Description
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
Size
LxW
(in mm)
330x666
MODE 02

Manhours
per
STS
Max
Code
Pieces piece
6
0.3
9115
Page 41
of 50
Repair
Manual
Chapter
no.
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
5.3A DOOR PANEL ALU PATCHING EXTERNAL

4.12
4.09
Manufacturing and mounting of patch incl. single

row of rivets and removal of damaged material.
200 x 300
0.5
5111
200 x 450
0.7
5112
300 x 600
0.9
5113
450 x 725
1.2
5114
600 x 875
1.4
5115
725 x 1025
1.7
5116
875 x 1250
2.0
5117
1025 x 1500
2.4
5118
1225 x 1500
2.6
5119
5.3B DOOR PANEL EXTERNAL GLUE- PATCHING

250x300
0.2
9113
330x666
0.3
9115
5.3C DOOR PANEL STEEL PATCHING EXTERNAL
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 42
of 50
Repair
Manual
Chapter
no.
Description
and mounting of patch incl. vacuumblasting,
welding and painting
4.13
5.4
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
300 x 200
0.9
5141
450 x 200
1.0
5142
600 x 300
1.4
5143
725 x 450
1.7
5144
875 x 600
2.1
5145
1025 x 725
2.4
5146
1250 x 875
2.9
5147
1500 x 1025
3.3
5148
1500 x 1225
3.6
5149
200x300 to
300x450
0.3
5871
450x600 to
900x600
1.2
5872
900x1200 to
1200x1200
1.8
5873
1200x1500 to
1500x1800
2.2
5874
DOOR PANEL - REFOAMING
Refoaming of door panel and/or lining
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 43
of 50
Repair
Manual
Chapter
no.
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
5.5A DOOR GASKET - REPLACEMENT/REPAIRS

10.05
600
0.4
5721
1200
0.5
5722
1800
0.6
5723
2400
0.7
5724
3000
0.7
5725
Complete replacement, per door (4 pieces)
2.3
5726
Replacement of corner taps (2 pieces)
0.1
5727
10.05
Repair cut by means of lap joint
0.1
5728
***
Replace door fibre glass profile
1200
0.5
5729
2700
1.0
5730
0.1
5731
300
0.5
5741
600
0.6
5742
1200
0.7
5743
1800
0.9
5744
2400
1.1
5745
10.05
***
***
10.25
Partial replacement
Refastening
5.5B INSERT IN GASKET MCI-DESIGN

Locate and remove damaged gasket. Manufacture
and install insert.
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 44
of 50
Repair
Manual
Chapter
no.
Description
5.6
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
DOOR HARDWARE REPLACEMENT
10.02
Cam keeper, per piece
1.1
4821
10.03
Door hinge, per piece (including refoaming and

patching of lining)
10
0.9
5221
10.03
Hinge pin, per piece
10
0.2
5222
10.02
Locking rod assembly, per piece (including

refoaming and patching of lining)
3.2
5421
10.02
Top/bottom guide plate, per piece (including

refoaming and patching of lining)
0.7
5521
10.02
Lock rod guide, per piece (including refoaming and

patching of lining)
0.6
5522
10.02
Door handle, per piece
0.1
5523
10.06
Rubber bumper, per piece
0.1
5525
10.02
Seal plate, per piece
1.2
5621
Replacement/repair of locking bar, handle hub
0.2
5422
***
5.7
DOOR HARDWARE STRAIGHTENING
10.02
Locking rod, per piece
0.2
5481
10.03
Door handle, per piece
0.2
5581
0.1
5271
5.8
***
DOORS - MISCELLANEOUS
Free up both doors and hardware
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 45
of 50
Repair
Manual
Chapter
no.
Description
6.0
FLOOR
6.1
T-FLOOR - REPLACEMENT/SECTIONING/ STRAIGHTENING
***
Straightening or repair of T-member(estimated)
***
Sectioning (full length)
6.01
6.02
Sectioning (partially)
0.5
6281
320x11500
15.1
6249
320x300
1.6
6241
320x600
2.0
6242
320x900
2.3
6243
320x1200
2.7
6244
320x1500
3.1
6245
320x1800
3.5
6246
300
0.8
6221
600
0.9
6222
900
1.0
6223
1200
1.1
6224
1800
1.4
6225
2400
1.6
6226
60.0
6420
Replacement of T-floor section)

Replacement including glueing section to ALUplate and welding top of T-members
Time is given per 2 T-members
***
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
Replacement entire T-Floor 40 ft. incl. foaming
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 46
of 50
Repair
Manual
Chapter
no.
Description
6.2
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
FLOOR - REINFORCEMENT PLATE T-MEMBER REAR END
***
L = 300
0.4
6261
150 x 150
0.4
6501
200 x 300
0.9
6502
450 x 450
1.3
6511
450 x 1000
1.7
6512
450 x 1500
2.1
6513
900 x 500
1.8
6514
900 x 1000
2.3
6515
900 x 1500
2.7
6516
1350 x 500
2.3
6517
1350 x 1000
2.7
6518
1350 x 1500
3.2
6519
2400
4.3
6551
3600
6.0
6552
4800
7.7
6553
6000
9.4
6554
Repair/Replacement
6.3
SUBFLOOR - PATCHING
4.12/13 Manufacturing and mounting of patch including

welding, vacumblasting, refoaming and painting
6.4
6.08
SUBFLOOR SECTIONING
Manufacturing and mounting of subfloor including

refoaming and removal of damaged material
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 47
of 50
Repair
Manual
Chapter
no.
Description
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
6.5 SUBFLOOR - DRAINPLUGS

***
Repair
0.1
6661
***
Replacement of drain plug
0.2
6621
***
Replacement of Kazoo
0.1
6625
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 48
of 50
Repair
Manual
Chapter
no.
6.05
***
***
Description
7.0
UNDERSTRUCTURE
7.1
LOAD MEMBER
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
Replacement of load member

Only in connection with replacement of subfloor
1.1
7121
Replace steel/ALU Crossmember
0.7
7122
7.2
LEFT BLANK
7.3
TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS
Insert/straighten tunnel rail
350
1.1
7356
700
1.8
7357
***
Entire tunnel assembly
20.0
7321
***
Reinstallation og Goosneck tunnel assy
20.0
7331
***
Sectioning of formed tunnel plate
350
7.2
7351
700
7.9
7352
1050
8.5
7353
1400
9.1
7354
1750
9.7
7355
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 49
of 50
Repair
Manual
Chapter
no.
Description
7.4
15.01
Size
LxW
(in mm)

Manhours
per
STS
Max
Code
Pieces piece
FORK LIFT POCKET REPLACEMENT/INSERT/STRAIGHTENING

300
1.0
7541
450
1.1
7542
600
1.2
7543
900
1.4
7544
1200
1.6
7545
1500
1.8
7546
1800
2.0
7547
Straightening and re-welding of strap
0.3
7682
***
Complete replacement
8.8
7521
15.01
Replacement of strap
0.6
7621
***
Straightening of strap
0.1
7681
***
Straightening and welding of fork lift pocket wall
< 500
0.2
7581
> 500
0.3
7582
15.01
Insert in fork lift pocket
CENEQUEMRTEC
Revision: 1.3
Revised : 2009
MODE 02
Page 50
of 50

Mode02 - Steel Reefer Box

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Mode02 - Steel Reefer Box

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Standard Time System

Stainless-steel Reefer Box

ROOF PANEL - REPLACEMENT, SANDWICH TYPE.................................................. 10

PREPARATION TIME .................................................................................................... 7

FRONT LINING REPLACEMENT/-REINSTALLATION ................................................. 16

SIDE PANELS - REPLACEMENT, SANDWICH TYPE ................................................. 22

Standard Time System

3.3 TECTROL PORT ASSY REINSTALLATION.............................................................. 23

REAR HEADER - REPLACEMENT .............................................................................. 35

T-FLOOR - REPLACEMENT/SECTIONING/ STRAIGHTENING.................................. 46

Standard Time System

FLOOR - REINFORCEMENT PLATE T-MEMBER REAR END .................................... 47

LOAD MEMBER ........................................................................................................... 49

Standard Time System

Standard Time System

Standard Time System

PVC between aluminium and steel parts.

Calculation of patch sizes:

Standard Time System

Job with a process time less or equal to 2 hours

Job with a process time more than 2 hours but less

Job with a process time more than 8 hours but less

Job with a process time more than 24 hours but

Job with a process time more than 40 hours

Total labor cost and hours

Total repair shop material

Total owner supplied parts

Removal of cargo label, per piece

All other cleaning please see chapter General

Partial blasting/repainting (only after CPHs

Mechanical cleaning (scrap off paint/glue) (Only

Sales tax (Only after CPHs approval)

Standard Time System

DECALS AND ISO-MARKING

Replace decal of type 4 letters e.g. MAEU

Replace decal of digit type (per 3 digits)

Replace ckeck decal

Replace U.I.C. decal

Replace Star Door Logo

Replace Miscellaneous markings

Paint marking of Side Star Logo

Paint marking of Side Letter

Painting repair of part of letter

Re-install data plate. (per piece)

Sealing incl. removal of old sealer

Emergency repair only full containers

Replacement of missing rivets/lock bolts, per 5

Handling and Trucking Charge

Welding and painting of cut/cracks

Standard Time System

Replace gusset plate. (leased boxes only)

Straighten gusset plate. (leased boxes only)

Straighten/re-weld gusset plate. (leased boxes

Prepare and apply patch, incl. cleaning surface

Prepare and apply patch, incl. cleaning surface

Checking ISO-dimension (3 measurements)

Standard Time System

ROOF PANEL - REPLACEMENT, SANDWICH TYPE

Locate and mark damaged area, remove damaged

Replacement of adjacent section

Replacement of section in rear end

Standard Time System

ROOF PANEL - REPLACEMENT, MCI - SANDWICH TYPE