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Abstract
A large number of factors influence the choice of production
system for a particular oil and gas field. This paper outlines
the key drivers that govern the selection process for one subset
of systems surface facilities for deepwater production and
verifies them using a comprehensive database of deepwater
platforms. Regional variations natural, industrial, political
and experiential are seen to be particularly important in the
selection process. For fields benefiting from platform drilling
and/or workover, the water depth and well count are
key drivers.
The matrix approach to system comparison presented in
the paper also highlights future technology developments
across a range of disciplines required for more efficient
hydrocarbon production in ultra-deepwater.
Both new
platform types, and enhancements of existing facilities to
extend their applicability, are described. Overall, subsea well
systems are anticipated to find increasing application as water
depths increase.
Introduction
Offshore oil and gas fields may be developed using a variety
of production systems. The configuration of the optimum
system for a particular application depends on a myriad of
factors [1]. First, the selection criteria used to determine the
best solution must be defined these are likely to be lifecycle financial value as well as other more subjective
measures. The field characteristics are important, including
site, regional, global and company parameters, as are the
elements of the preferred production plan to deplete the
reservoir. The hardware components required to deliver the
production plan have inherent advantages and limitations that
must be correlated with each other and to the field and
B F RONALDS
OTC 14259
Platform
First Deepwater (>300m)
Number
Present Maxima
Water Depth (m)
Wells
Risers
Oil Production (k.bbl/d)
Gas Export (MMm3/d)
Displacement (k.t)
Hull Steel Weight (k.t)
Topside Weight (k.t)
Hull Top Dimensions (m)
Features
Drilling (%)
Gas Export (%)
Conversions/Reuse (%)
EPS/EWT (%)
FPSO
1988
34
1,853
59
107*
250
4.8
400
Without Derrick
Semi
Mini-TLP
1992
1998
14
3
With Derrick
TLP
C Tower
1989
1984
13
4
Semi
1988
10
24
348 x 56
1,930
63
104*
190
38.0
84
19
43
114 x 96
1,006
5
14*
40
1.7
10
3
4
18 dia
1,845
48
89*
250
9.9
57
13
26
84 x 84
1,250
62
58
230
11.5
107
33
42
101 x 101
0
45
73
26
0
100
50
7
0
100
0
0
90
80
60
20
Spar
1997
11
535
58
60
140
5.7
1,720
20
22
100
9.2
33
26
37 x 37
32
27
45 dia
67
100
0
0
100
56
100
0
0
TLP
C Tower
0
0
* risers + umbilicals
Table 2: Key drivers of facility selection
1
2
3
4
5
6
7
8
Platform
Drivers
Well Pattern
Oil Export
Service Life
Region
Gas to Oil Ratio
Topside Weight
Well Count
Water Depth
Hardware
Workover
Drilling
Trees
Production Risers
Hull Construction
FPSO
Semi
Mini-TLP
Distributed
Tanker
Various
Moderate
Various
GOM
Low
Various
Low
Various
Low
Various
Intervention Vessel
MODU
Subsea
Compliant
Conversion/New-build
New
Semi
Spar
Clustered
Pipeline/Tanker
Various
Moderate/Long
Various
GOM/WA
GOM
Various
Various
Moderate
Moderate/High
Limited
Mod/Deep Moderate Ultra-deep
Conv/New
Platform
Platform/MODU
Surface
Rigid
New-build
FPSO
2
2
3
(3)
3
3
3
#
3
$
3
2
6
Semi
2
2
2
3
3
3
3
#
3
3
3
3
8
Mini-TLP
2
2
2
3
2
2
2
3
3
2
2
3
4
Semi
3
2
2
3
3
3
3
#
3
3
3
3
9
TLP
3
3
2
3
2
2
3
3
2
3
3
2
7
C Tower
3
3
2
3
2
2
2
3
2
3
2
2
5
Spar
3
3
2
3
2
2
2
3
3
2
2
2
5
OTC 14259
2. Oil Export
Of the three facility options in this category (the FPSO,
semi and mini-TLP), the FPSO may be considered first as it
has a unique feature relative to other hull/substructure forms
oil storage capability which is often the primary reason for
its selection. The Appendix shows FPSOs to be the facility of
choice in regions where oil fields are remote from refining
infrastructure; these include North-West Australia, West
Africa (WA) and parts of Asia.
3. Service Life
An important feature of both FPSOs and semis is that they
do not need to be purpose-built for the field conversions
from another use, or reuse from another field, are prevalent
(Table 1). This has the advantage of reducing construction
cost and schedule.
The versatility demonstrated by
conversions and reuse make FPSOs and semis well suited to
shorter assignments, including small or high risk fields, early
production systems (EPS) and extended well tests (EWT)
(Table 1). This is particularly the case for FPSOs, with their
inherent feature of avoiding an export pipeline.
4. Region
A further very important driver for system selection is
geographical location.
Brazil
The Appendix shows that significant numbers of FPSOs
and semis without workover capability have been employed
offshore Brazil. Almost all Brazils FPSOs and semis are
conversions: their use is facilitated by the mild environment.
Phased field development, commencing with an EPS, is also
commonly employed in Brazil.
Probably the most important parameter differentiating
FPSOs and semis in this region relates to time. The
Appendix indicates that FPSOs have replaced semis as the
preferred hull form in recent years. This is attributed to the
dramatic improvements in FPSO mooring technology in the
late 1990s, which enabled larger riser and umbilical counts to
be accommodated in the turret, along with high pressure gas
swivels for gas export/disposal. More recently, spread
moorings have been adopted.
A further important
consideration is the availability of suitable hulls for
conversion. Large semisubmersible rigs are currently fully
utilised in their traditional drilling role, whereas VLCCs are a
popular choice for FPSO conversions in regions where a
double hull is not required.
5. Gas to Oil Ratio
North Sea
In contrast, new-buildings are much more prevalent than
conversions in the harsh North Sea climate, where fatigue,
greenwater on deck and other risks favour a purpose-designed
B F RONALDS
Semi's
New-builds
Conversions
20
OTC 14259
7. Well Count
8. Water Depth
Dry Tree Platforms
Gulf of Mexico and West Africa
Whereas semis and FPSOs are applicable over a very
wide range of water depths, dry tree production systems are
water depth sensitive. Platform well count is another
important determinant of facility selection. The essentially
inverse degree to which these two parameters can be handled
is illustrated in Fig. 2, which includes data for the two
deepwater petroleum provinces with mild to moderate metocean conditions where dry tree platforms have seen
application the Gulf of Mexico and West Africa. To aid
discussion a series of approximate water depths ranges are
also shown in Fig. 2 and Table 4, as defined below:
Designation
0
0
100
200
harsh environments.
Fig 1: Oil and gas production rates for FPSOs and semis
6. Topside Weight
Gulf of Mexico
The final major deepwater province is the Gulf of Mexico
(GOM), where FPSOs have not yet seen application and
deepwater platforms without workover capability are rare. A
new-build semi has recently been adopted for a major multifield development in ultra-deepwater. Three small fields have
been developed using mini-TLPs; with a single column, these
have a much lighter hull than other alternatives but can only
carry a small topside (Table 1). They can also support steel
catenary risers (SCRs) in shallower water depths and harsher
environments. Mini-TLPs differ from semis and FPSOs (and
conventional TLPs), however, in that both the hull and the
topside are lift-installed at the field site. This approach is costeffective because there are a number of suitable heavy-lift
vessels in the Gulf of Mexico, and offshore hook-up and
commissioning of the single deck module is not onerous.
Platforms with Drilling/Workover Derrick
Attention is directed now to the second category of platforms
those with sufficient clustered wells to justify drilling and/or
workover capability. These may be considered further in two
groups the semi, which is associated with subsea trees, and
the compliant tower, TLP and spar, which support surface
trees. The latter group is discussed first.
Shallow
Moderate
Deep
Ultra-deep
Water Depth
Range
(m)
< 300
300 550
550 1,250
> 1,250
OTC 14259
Compliant Towers
TLPs
Spars
Spars
2000
ULTRA-DEEP
1000
TLPs
DEEP
Compliant Towers
MODERATE
SHALLOW
0
0
20
40
60
B F RONALDS
Moderate
Harsh
Semi
TLP
C Tower
Deep
Moderate
TLP/Spar
TLP
Ultra-deep
Spar
Semi
Brazil
Finally, there have been two deepwater platforms offshore
Brazil with derricks these are semis. They are conversions,
used for EPS or also accommodating a significant number of
remote wells; this reflects the Brazilian trend for dispersed
subsea well patterns.
GOM
NS
TLPs
Spars
Semi's
40
20
0
0
25
50
Technology Innovations
The system selection process outlined above has been
demonstrated to be robust through correlations with a database
of deepwater field developments. However, this is necessarily
a reflection of proven technology. Ongoing innovation will
alter the selection outcomes by overcoming limitations of the
various facilities and reducing the need to compromise.
Several areas in which technology development would bring
major gains are apparent from Tables 1-3 and the above
discussion. These innovations are now outlined, by separately
considering platforms that support surface and subsea wells.
Dry Tree Platforms
The current deepwater platform options with surface trees
are quite constrained: each of the three has distinct water depth
OTC 14259
OTC 14259
B F RONALDS
OTC 14259
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Oil Company
Without Derrick
Liuhua 11-1
Lufeng 22-1
West Linapacan
Lufeng 13-1
Liuhua 11-1
Lufeng 22-1
Buffalo
Laminaria
Kuito
Girassol
Bonga
Kizomba
Erha
Dalia
Agbami
Aquila
Marlim P20
Pirauna/Marimba P8
Marlim P18
Albacora P25
Marlim P19
Voador P27
Marimba P21
Marlim P26
Marlim Sul P40
Barracuda P34
Marlim Sul
Albacora P31
Marlim P33
Marlim P35
Marlim Sul
Roncador
Espadarte
Marlim P37
Roncador
Salema/Bijupira
Barracuda P43
Caratinga P48
Albacora Leste
Troll B
Troll C
Asgard B
Kristin
Troll West
Norne
Foinaven
Schiehallion
Morpeth
Amoco
Occidental
Alcorn
JHN
Amoco
Statoil
Nexen (BHPP)
Woodside
Chevron
Elf
Shell
ExxonMobil
ExxonMobil
TotalFinaElf
ChevronTexaco
Agip
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Petrobras
Norsk Hydro
Norsk Hydro
Statoil
Statoil
Norsk Hydro
Statoil
BP
BP
Agip (British Borneo)
Dril Location
ling
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Asia
Asia
Asia
Asia
Asia
Asia
Australia
Australia
W Africa
W Africa
W Africa
W Africa
W Africa
W Africa
W Africa
Mediterranean
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
Brazil
N Sea
N Sea
N Sea
N Sea
N Sea
N Sea
N Sea
N Sea
GOM
49 Allegheny
GOM
50 Typhoon
Chevron
No
GOM
51 Na Kika
BP
No
GOM
Hull
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
Semi
Semi
Semi
Semi
Semi
Semi
Semi
Semi
Semi
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
FPSO
Semi
Semi
Semi
Semi
FPSO
FPSO
FPSO
FPSO
MiniTLP
MiniTLP
MiniTLP
Semi
Purpose
Subsea
Depth Oil
(m)
Built
Wells
305
335
360
330
310
330
300
383
365
1350
1030
1200
1210
1300
1430
850
625
423
910
515
770
530
700
990
1080
835
1420
330
780
850
1215
1853
800
905
1350
701
815
1035
1200
320
340
300
350
330
380
460
400
509
1988
1990
1992
1993
1996
1997
1999
1999
1999
2001
2004
2004
2004
2005
2005
1998
1992
1993
1994
1996
1997
1998
1998
1998
2002
1997
1997
1998
1998
1999
1999
1999
2000
2000
2002
2003
2003
2003
2003
1996
1999
2000
2005
1989
1997
1997
1998
1998
Oil
EWT
1989 EWT
1991 EWT
1996
Conversion
Conversion
Reuse
Conversion
Conversion
New
Conversion
Yes
Conversion
Yes
Yes
Yes
EPS
EPS
EPS
1998 EPS
EPS
2001 EWT
EPS
1991 EWT
Yes
Yes
Reuse
Conversion
Conversion
Yes
Conversion
Conversion
Reuse
Reuse
New
Conversion
Reuse
Reuse
Conversion
Conversion
Conversion
Reuse
Reuse
Reuse
Conversion
Conversion
Conversion
Conversion
Conversion
Conversion
Yes
Yes
Yes
Yes
Reuse
Yes
Conversion
Yes
Yes
Production
Risers
No Type
3
3
5
20
5
3
9
21
39
29
30
32
59
13
2
7
13
28
29
28
12
12
26
24
11
2
35
10
26
2
1
24
35
11
15
31
17
36
63
40
22
12
1
28
22
29
4
1 Flexible
Flexible
3 Flexible
4 Flexible
3 Flexible
2 Flexible
2 Flexible
6 Flexible
10 Flexible
3 Tower
9 SCR
5 Tower
SCR
Tower
2
18
54
29
26
25
24
23
3
24
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Flexible
Rigid
Flexible
Flexible
14 Flexible
Flexible
Flexible
13 Flexible
40 Flexible
12 Flexible
Flexible
1 Flexible
8 Flexible
10 Flexible
14 Flexible
4 Flexible
Production Capacity
Oil
Oil
Gas
(k.bbl/d) (MMm3/d)
Export
20
0.0 Tanker
20
0.0 Tanker
30
0.0 Tanker
23
0.0 Tanker
65
0.0 Tanker
60
0.0 Tanker
50
0.0 Tanker
170
0.0 Tanker
100
0.0 Tanker
200
0.0 Tanker
225
4.8 Tanker
250
0.0 Tanker
230
13.6 Tanker
225
Tanker
200
7.4 Tanker
20
0.0 Tanker
50
1.2 Tanker
60
1.5 Pipeline
100
2.0 Tanker
100
3.3 Tanker
100
2.1 Tanker
50
1.8 Tanker
30
0.5
100
2.5 Tanker
150
6.0 Tanker
42
0.6 Tanker
30
0.0 Tanker
100
2.6 Tanker
50
2.0 Tanker
100
3.0 Tanker
30
0.0 Tanker
20
0.0 Tanker
100
2.5 Tanker
150
4.6 Tanker
90
3.2 Tanker
70
2.0 Tanker
150
4.0 Tanker
150
4.0 Tanker
180
6.0 Tanker
190 Future 7.1 Pipeline
190
9.0 Pipeline
135
38.0 FPSO
120
18.7
26
0.0 Tanker
210
4.1 Tanker
100
0.0 Tanker
154 Future
Tanker
40
1.3 Pipeline
Vessel
Displacemt
(k.t)
70
45
127
128
140
103
104
250
229
400
300
138
26
21
36
29
36
42
11
28
59
55
127
282
279
270
127
76
275
280
354
275
275
194
54
84
52
31
100
44
154
10
1006 1999
Yes
5 SCR
30
1.3 Pipeline
10
610 2001
Yes
6 Flexible
40
1.7 Pipeline
10
1930 2003
Yes
10
100
9.2 Pipeline
58
6 SCR
OTC 14259
No Field
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
With Derrick
Lena
Baldpate
Petronius
Prince
Jolliet
Matterhorn
Auger
Mars
Brutus
Ram/Powell
Marlin
Ursa
Neptune
Medusa
Genesis
Gunnison
Boomvang
Nansen
Holstein
Mad Dog
Hoover
Horn Mountain
Devil's Tower
Green Canyon 29
Cooper
Crazy Horse
Benguela/Belize
Kizomba
Snorre A
Heidrun
Njord
Visund
84 Snorre B
85 Marlim P13
86 Bijapura/Salema
P13
87 Roncador P36
88 Liuhua 11-1
89 West Seno
Oil Company
Exxon
Amerada
Texaco
El Paso
Conoco
TotalFinaElf
Shell
Shell
Shell
Shell
BP Amoco
Shell
Kerr McGee (Oryx)
Murphy
Chevron
Kerr McGee
Kerr McGee
Kerr McGee
BP
BP
ExxonMobil
BP (Vastar)
Dominion
Placid Oil
Enserch
BP
Chevron
ExxonMobil
Saga
Conoco
Norsk Hydro
Statoil (Norsk
Hydro)
Statoil (Norsk
Hydro)
Petrobras
Petrobras
Petrobras
Amoco
Unocal
Drilling
Location
Yes
Yes
Yes
Workover
Workover
Workover
Yes
Yes
Yes
Yes
Workover
Yes
Workover
Yes
Yes
Hull
Purpose
Subsea
Depth Oil
(m)
Built
Wells
305
503
535
442
537
853
872
896
910
980
986
1160
590
762
790
945
1052
1122
1326
1372
1463
1646
1720
469
668
1845
396
1250
310
345
330
335
Oil
EWT
GOM
GOM
GOM
GOM
GOM
GOM
GOM
GOM
GOM
GOM
GOM
GOM
GOM
GOM
GOM
GOM
Yes
GOM
Workover GOM
Yes
GOM
Workover GOM
Yes
GOM
Workover GOM
GOM
Yes
GOM
Yes
GOM
Yes
GOM
Yes
W Africa
Yes
W Africa
Yes
N Sea
Yes
N Sea
Yes
N Sea
Yes
N Sea
C Tower
C Tower
C Tower
TLP
TLP
TLP
TLP
TLP
TLP
TLP
TLP
TLP
Spar
Spar
Spar
Spar
Spar
Spar
Spar
Spar
Spar
Spar
Spar
Semi
Semi
Semi
C Tower
TLP
TLP
TLP
Semi
Semi
1984
1998
2000
2001
1989
2003
1994
1996
2001
1997
1999
1999
1997
2002
1999
2004
2002
2001
2003
2004
2000
2002
2003
1988 1990
1996 1999
2005
2004
2004
1992
1995
1997
1998
Yes
N Sea
Semi
350 2001
Yes
Yes
Yes
Brazil
Brazil
Semi
Semi
Conversion
Reuse
Yes
Brazil
Asia
Asia
Semi
Semi
TLP
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Reuse
Conversion
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Conversion
Conversion
Yes
Production
Risers
No Type
58
19
21
9
20
9
32
24
8
20
5
20
16
Production Capacity
Oil
Oil
Gas
(k.bbl/d) (MMm3/d)
Export
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Rigid
Tower
Tower
SCR
Rigid
Rigid
Rigid
Rigid
Flexible
Flexible
30
60
60
50
35
33
100
200
100
70
40
150
30
40
55
40
30
40
27 17 Flexible
110
Flexible
6 Flexible
Flexible
0
24 Rigid
20
4
24
48
23
23
3
26
20
9
9
20
16
8
14
8
1
1
23
42
36
44
56
31
26
1.4
5.7
2.8
2.3
1.4
1.6
11.5
5.2
8.5
7.4
7.1
11.3
0.8
3.1
2.3
5.7
5.7
5.7
100
9.2
50
1.7
60
23
3.4
40
3.4
250
5.6
140
250
230
3.2
220
5.0
70 Future 9.9
110 Future 1.8
Vessel
Displacemt
(k.t)
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
Pipeline
FPSO
FPSO
Pipeline
Tanker
Tanker
Pipeline
13
17
66
48
50
45
89
20
30
30
37
45
26
130
107
291
46
53
3.0
57
25
25
0.0 Tanker
0.3 Pipeline
22
22
180
0
60
4.0 Tanker
0.0 FPSO
4.2
55
28
15