Mom Mantenimiento 140h

MAINTENANCE INTERVALS
Operation and Maintenance

Manual Excerpt
2010 Caterpillar
All Rights Reserved
SEBU7056-07
October 2007
Operation and
Maintenance
Manual
140H and 160H Motor Graders
XZH1-Up (Machine)
XZK1-Up (Machine)
2FM400-Up (Machine)
5HM1150-Up (Machine)
8JM280-Up (Machine)
9JM350-Up (Machine)
98
Maintenance Section
Maintenance Interval Schedule
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i02826134

SMCS Code: 1000; 7000
Ensure that all safety information, warnings and
instructions are read and understood before any
operation or any maintenance procedures are
performed.
The user is responsible for the performance of
maintenance, including all adjustments, the use of
proper lubricants, fluids, filters, and the replacement
of components due to normal wear and aging. Failure
to adhere to proper maintenance intervals and
procedures may result in diminished performance of
the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or
calendar time, WHICH EVER OCCURS FIRST,
in order to determine the maintenance intervals.
Products that operate in severe operating conditions
may require more frequent maintenance.
Note: Before each consecutive interval is performed,
all maintenance from the previous interval must be
performed.
When Required
Battery - Recycle ................................................ 102
Blade Lift Cylinder Socket - Check/Adjust/
Replace ............................................................. 103
Centershift Cylinder Socket - Check/Adjust/
Replace ............................................................. 107
Circle Clearances - Check/Adjust ....................... 108
Circle Drive Oil Level - Check .............................. 112
Circuit Breakers - Reset ....................................... 113
Cutting Edges and End Bits - Inspect/Replace ... 120
Drawbar Ball and Socket End Play Check/Adjust ..................................................... 121
Engine Air Filter Primary Element - Clean/
Replace ............................................................. 122
Engine Air Filter Secondary Element - Replace .. 123
Engine Air Filter Service Indicator Screen Check/Replace .................................................. 125
Engine Air Precleaner - Clean ............................ 125
Engine Overheating ............................................ 128
Engine Power Loss ............................................. 128
Ether Starting Aid Cylinder - Replace ................. 129
Evaporator Coil and Heater Coil - Clean ............ 130
Fuses - Replace .................................................. 134
Moldboard Wear Strip - Inspect/Adjust/Replace .. 140
Oil Filter - Inspect ................................................ 141
Radiator Core - Clean ......................................... 143
Ripper Tip - Inspect/Replace .............................. 143
Scarifier Teeth - Inspect/Replace ........................ 145
Seat - Inspect ...................................................... 146
Seat Belt - Inspect .............................................. 146
Window Washer Reservoir - Fill .......................... 159
Window Wiper - Inspect/Replace ........................ 160
Every 10 Service Hours or Daily

Air Tank Moisture and Sediment - Drain ............. 101
Backup Alarm - Test ............................................ 102
Brakes, Indicators and Gauges - Test ................. 104
Circle Drive Pinion Teeth - Lubricate ................... 113
Circle Top - Lubricate ........................................... 113
Cooling System Level - Check ............................. 118
Engine Air Filter Service Indicator - Inspect ........ 124
Engine Oil Level - Check .................................... 126
Fuel Tank Water and Sediment - Drain ............... 134
Walk-Around Inspection ...................................... 154
Windows - Clean ................................................. 160
Every 50 Service Hours or Weekly

Articulation Bearings - Lubricate .........................
Axle Oscillation Bearings - Lubricate ..................
Cab Air Filter - Clean/Replace ............................
Centershift Lock Bar - Clean/Lubricate ...............
Drawbar Ball and Socket - Lubricate ..................
Hydraulic System Oil Level - Check ...................
Kingpin Bearings - Lubricate ...............................
Ripper Cylinder Bearings - Lubricate ..................
Scarifier Lift Link Socket - Lubricate ...................
Tire Inflation - Check ...........................................
Wheel Lean Bar Bearings - Lubricate .................
Wheel Lean Bearings - Lubricate .......................
Wheel Lean Cylinder Bearings - Lubricate .........
101
101
105
108
120
138
140
143
145
148
158
158
159
Initial 250 Service Hours

Engine Valve Lash - Check ................................. 129
Every 250 Service Hours or Monthly

Battery Electrolyte Level - Check ........................ 102
Blade Lift Cylinder Socket - Lubricate ................. 104
Braking System - Test ......................................... 105
Centershift Cylinder Socket - Lubricate .............. 107
Cooling System Coolant Additive (DEAC) - Add .. 117
Engine Air Filter Service Indicator Inspect/Replace ................................................ 124
Engine Oil Sample - Obtain ................................ 127
Engine Oil and Filter - Change ........................... 127
Hydraulic System Oil Sample - Obtain ............... 139
Radiator - Clean .................................................. 143
Tandem Drive Oil Level - Check ......................... 147
Tandem Drive Oil Sample - Obtain ..................... 147
Transmission and Differential Oil Level - Check .. 151
Transmission and Differential Oil Sample Obtain ............................................................... 152
V-Belts - Inspect/Adjust/Replace ........................ 152
Wheel Bearing Oil Level (Front) - Check ............ 158
Every 500 Service Hours or 3 Months

Articulation Bearings - Lubricate .........................
Engine Crankcase Breather - Clean ...................
Fuel System - Prime ...........................................
Fuel System Primary Filter - Clean/Inspect/
Replace .............................................................
101
126
131
132
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Fuel System Secondary Filter - Replace ............ 133

Fuel Tank Cap and Strainer - Clean ................... 134
Hydraulic System Oil Filter - Replace ................. 137
Parking Brake - Drain ......................................... 141
Pump Drive Shaft - Lubricate .............................. 142
Transmission and Differential Oil Filter and Screens Replace/Clean .................................................. 149
Every 1000 Service Hours or 6 Months

Cooling System Pressure Cap - Clean/Replace .. 119
Rollover Protective Structure (ROPS) - Inspect .. 144
Transmission and Differential Oil - Change ........ 148
Every 2000 Service Hours or 1 Year

Air Conditioner - Test .......................................... 100
Battery or Battery Cable - Inspect/Replace ........ 103
Circle Drive Oil - Change ..................................... 111
Condenser (Refrigerant) - Clean ......................... 114
Engine Valve Lash - Check ................................. 129
Engine Valve Rotators - Inspect ......................... 129
Evaporator Coil and Heater Coil - Clean ............ 130
In-Line Refrigerant Dryer - Replace .................... 139
Tandem Drive Oil - Change ................................ 146
Every 2000 Service Hours or 2 Years

Final Drive Preload - Check ................................ 130

Cooling System Coolant (DEAC) - Change ......... 114
Cooling System Coolant Extender (ELC) - Add ... 118
Cooling System Water Temperature Regulator Replace .............................................................. 119
Every 4000 Service Hours

Hydraulic System Oil - Change ........................... 136

Cooling System Coolant (ELC) - Change ............ 115
99
Maintenance Section
100
Maintenance Section
Air Conditioner - Test
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Air Conditioner - Test

SMCS Code: 7320-081
Inhaling air conditioner refrigerant gas through a

lit cigarette or other smoking method or inhaling
fumes released from a flame contacting air conditioner refrigerant gas can cause bodily harm or
death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.
Illustration 172
1. Start the engine. Operate the engine at high idle.
g00107787
5. Check for refrigerant in the air conditioning

system, as follows:
Feel the suction line (1) and feel the discharge

line (2).
If the system contains refrigerant, the discharge

line is warmer than the suction line.
If the air conditioning system does not contain
refrigerant or if the level of the refrigerant in the

air conditioning system is very low, then you will
experience poor cooling.
Illustration 170
g00107785
2. Set the air conditioner control for maximum

cooling. Set the fan control on HIGH FAN SPEED
position.
3. In order to stabilize the air conditioning system,
run the air conditioning system for two minutes.
Illustration 171
g00681561
4. Open the engine compartment access door on the

right side of the machine.
6. Close the engine compartment access door on

the right side of the machine.
7. Stop the engine.
8. Consult your Caterpillar dealer for air conditioner
system service, if necessary.
Note: For the proper cooling of the air conditioner,
check the temperature of the vent with a thermometer.
The air temperature should be between 13 to 16 C
(55 to 60 F).
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101
Maintenance Section
Air Tank Moisture and Sediment - Drain
i00175310
Air Tank Moisture and

Sediment - Drain
SMCS Code: 4272-543-M&S; 5505-543
Illustration 173
Illustration 175
g00699287
Illustration 176
g00123309
g00123238
The upper articulation bearing has one fitting. Apply

lubricant through the fitting in order to lubricate the
upper articulation bearing.
Illustration 174
g00107830
There is one drain valve on each end of the air tank.

Open the two drain valves. Drain any condensation
into a container. Close the two drain valves.
i01321864
Articulation Bearings Lubricate

SMCS Code: 7057-086-BD
Wipe all the fittings before you apply lubricant through
the fittings.
The lower articulation bearing has one fitting. Apply

lubricant through the fitting in order to lubricate the
lower articulation bearing.
i01322020
Axle Oscillation Bearings Lubricate

SMCS Code: 3268; 4313
Wipe the fitting before you apply lubricant to the
fitting.
102
Maintenance Section
Backup Alarm - Test
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i00993589
Battery - Recycle
SMCS Code: 1401-561
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following
locations:
A battery supplier
An authorized battery collection facility
Illustration 177
g00699385
Recycling facility
i00118824
Battery Electrolyte Level Check

SMCS Code: 1401-535-FLV
Table 10
The Chart for the Battery Electrolyte

Battery
Illustration 178
g00107912
Apply lubricant to the one fitting in order to lubricate

the axle oscillation bearings.
i02307698
Backup Alarm - Test

SMCS Code: 7406-081
Interval
Conventional
100 Hour
Low Maintenance
250 Hours
Maintenance Free
None Required
Tighten the battery retainers on all of the batteries.

Tighten the battery retainers at every 1000 hours.
Check the following areas at a minimum interval
of 1000 hours. Check the following areas more
frequently during adverse conditions:
Turn the engine start switch to the ON position in

order to perform the test.
1. The battery access covers are positioned at the

rear of the machine on the sides. Open the battery
access covers.
Apply the service brake. Move the transmission

control (lever) to the REVERSE position.
2. Clean the battery surface with a clean cloth.
The backup alarm should sound immediately.

The backup alarm should continue to sound until
the transmission control (lever) is moved to the
NEUTRAL position or to any FORWARD position.
The backup alarm is located at the rear of the
machine.
3. Maintain clean battery terminals. You may use

a coating of corrosion protection. Only use the
corrosion protection after the battery cable is
connected and after the battery cable is clean.
4. Coat the terminals with corrosion protection. Then,
install the post cover.
5. For conventional batteries and batteries of low
maintenance, follow these additional instructions:
Inspect the battery electrolyte level in each
battery cell. A maintenance free battery does

not require inspection.
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103
Maintenance Section
Battery or Battery Cable - Inspect/Replace
Maintain the level of the distilled water to the
bottom of the filler openings. If distilled water is

not available, use clean drinking water.
A battery should not require more than 30 cc

(1 ounce) of water per cell per week. This
requirement should exist with the proper
charging rate and with a moderate climate.
In extreme temperatures, check the water in the

cells weekly. Cell water usage could be higher
in extreme temperatures.
i01287298
Blade Lift Cylinder Socket Check/Adjust/Replace

SMCS Code: 5102-025; 5102-510; 5102-535;
5103-025; 5103-510; 5103-535
1. Rotate the blade. Position the blade at an angle
of 90 degrees to the frame. Lower the blade to
the ground.
2. Operate the blade lift cylinders. Observe the
socket. If the socket moves without blade
movement, adjustment is necessary.
6. Close the battery access covers.

i01770781
Battery or Battery Cable Inspect/Replace

SMCS Code: 1401-510; 1402-510; 1411-510
1. Turn the engine start switch key to the OFF
position. Turn all the switches to the OFF position.
2. Turn the key for the battery disconnect switch to
the OFF position. Remove the key.
3. Disconnect the negative battery cable at the
battery disconnect switch. The battery disconnect
switch is connected to the machine frame.
Note: Do not allow the disconnected battery cable to
contact the battery disconnect switch or the machine.
4. Disconnect the negative battery cable from the
battery.
5. Disconnect the positive battery cable from the
battery.
6. Inspect the battery terminals for corrosion. Inspect
the battery cables for wear or damage.
7. If necessary, make repairs. If necessary, replace
the battery cable or the battery.
8. Connect the positive battery cable at the battery.
9. Connect the negative battery cable at the battery.
10. Connect the battery cable at the battery
disconnect switch.
11. Install the key for the battery disconnect switch.
Turn the battery disconnect switch to the ON
position.
Illustration 179
g00682175
3. Remove the bolts (2) from the cap (1). Remove

the cap (1).
4. Remove one shim from either side of the inserts in
order to reduce clearance.
Note: If you need to remove two shims, then remove
one shim from each side of the inserts.
5. Install the cap. Install the bolts and tighten the
bolts.
6. Check the socket for movement. If you observe
movement in the socket, repeat Step 3 through
Step 5.
Note: If no shims remain, install new inserts. Install
two shims on each side of the inserts. Add additional
shims, as needed.
104
Maintenance Section
Blade Lift Cylinder Socket - Lubricate
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i01322897
i00185759
Blade Lift Cylinder Socket Lubricate
Brakes, Indicators and Gauges

- Test
SMCS Code: 5102-086; 5103-086
SMCS Code: 4251-081; 4267-081; 4269-081;

7000-081; 7450-081; 7490-081
Wipe all the fittings before you apply lubricant to the

fittings.
Illustration 182
Illustration 180
g00699744
g00130645
Look for broken lenses on the gauges, broken

indicator lights or broken switches, etc.
Start the engine. Run the engine until the gauges
have stabilized.
Look for inoperative gauges.
Turn on all of the machine lights. Check for proper
operation.
Sound the forward horn.
Illustration 181
g00123423
Each blade lift cylinder socket has one fitting. Apply

lubricant to the fitting in order to lubricate the blade
lift cylinder socket.
There is a total of two fittings.
Move the machine forward and test the service

brakes. If the service brakes do not function properly,
see Operation and Maintenance Manual, Braking
System - Test in the Maintenance Interval Schedule
of this manual.
Stop the engine.
Make any needed repairs before you operate the
machine.
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105
Maintenance Section
Braking System - Test
i01998856
Braking System - Test

SMCS Code: 3077-081; 4011-081; 4250-081;
4251-081; 4267-081
Service Brake Holding Ability Test
Personal injury can result if the machine moves

while testing.
If the machine begins to move during test, reduce
the engine speed immediately and engage the
parking brake.
NOTICE
If the machine begins to move, reduce the engine
speed immediately and engage the parking brake.
NOTICE
If the machine moved while testing the service brake
consult your Caterpillar dealer.
Have the dealer inspect and, if necessary, repair the
service brakes before returning the machine to operation.
Make sure that the area around the machine is clear
of personnel and clear of obstacles.
Test the service brake on a dry level surface.
Fasten your seat belt before you test the brakes.
Use the following test in order to determine whether
the service brake is functional. This test is not
intended to measure the maximum holding ability of
the service brake.
1. Start the engine. Raise the blade slightly. Depress
the transmission modulator control. Apply the
service brake control.
2. Move the transmission control (lever) to FIFTH
SPEED FORWARD. Increase the engine speed
to high idle.
3. Gradually release the transmission modulator
control. The machine should not move. The
engine should stall.
4. Reduce the engine speed to low idle. Engage
the parking brake control. Lower the blade to the
ground. Stop the engine.
Note: The friction material for the brake may require

replacement. The new friction material for the brake
may require burnishing for maximum performance.
For the procedure to burnish the new friction material
for the brake, consult your Caterpillar dealer.
Parking Brake Holding Ability Test
Personal injury can result if the machine moves

while testing.
It the machine begins to move during test, reduce
the engine speed immediately and engage the service brake control.
NOTICE
If the machine moved while testing the parking brake,
Have the dealer inspect and, if necessary repair the
parking brake before returning the machine to operation.
Be sure that the area around the machine is clear of
personnel and clear of obstacles.
Test the parking brake on a hard dry surface.
Fasten the seat belt before you test the parking
brake.
Use the following test to determine whether the
parking brake is functional. This test is not intended
to measure the maximum holding ability of the
parking brake.
1. Position the machine on a slope of 20 percent.
2. Engage the parking brake control. Release the
service brake control. The wheels should not
rotate. If the wheels rotate, engage the service
brake control.
i01288046
Cab Air Filter - Clean/Replace

SMCS Code: 7311-070-FI; 7311-510-FI; 7342-070;
7342-510
Clean Filters
Note: Clean the cab air filters more often in dusty
conditions.
106
Maintenance Section
Cab Air Filter - Clean/Replace
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Outside Filters
Illustration 183
Inside Filter
g00108033
The cab air system has two outside filters. There is

one outside filter above each cab door.
Illustration 184
g00108034
Illustration 185
g00682619
The filter for the inside cab air system is positioned

behind the operators seat.
Illustration 186
g00108036
1. Remove the filter cover.
2. Remove the filter elements. Clean the filter

elements with pressure air or wash the filter
elements in warm water and in a nonsudsing
household detergent.
2. Remove the filter element. Clean the filter element

with pressure air or wash the filter element in warm
water and in a nonsudsing household detergent.
3. Rinse the filter elements in clean water.

Thoroughly air dry the filter elements.
4. Install the filter elements. Install the filter cover.
3. Rinse the filter element in clean water. Thoroughly

air dry the filter element.
4. Install the filter element. Install the filter cover.
Replace the Filters

Note: Replace the cab air filters, as required.
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107
Maintenance Section
Centershift Cylinder Socket - Check/Adjust/Replace
Outside Filters
i00173892
Centershift Cylinder Socket Check/Adjust/Replace

SMCS Code: 5223-023; 5223-025; 5223-535
1. Rotate the blade. Place the blade at an angle of
90 degrees to the frame. Lower the blade to the
ground.
2. Operate the centershift cylinder. Observe the
socket. If the socket moves without movement of
the drawbar, adjustment is necessary.
Illustration 187
g00108033

2. Remove the filter elements. Discard the filter
elements.
3. Install the new filter elements.
4. Install the filter cover.
Inside Filter
Illustration 189
g00108045
3. Remove the bolts (1) from the cap. Remove the

cap (2).
4. Remove one shim from either side of the inserts in
order to reduce clearance.
Note: If you need to remove two shims, then remove
one shim from each side of the inserts.
5. Install the cap and bolts and tighten the bolts.
Illustration 188
g00682619

2. Remove the filter element. Discard the filter
element.
6. Check the socket for movement. If you observe

movement in the socket, repeat Step 3 through
Step 5.
Note: If no shims remain, install new inserts. Install
two shims on each side of the socket. Add additional
shims, as needed.
3. Install the new filter element.

4. Install the filter cover.
i00177746
Centershift Cylinder Socket Lubricate

SMCS Code: 5223-086
fittings.
108
Maintenance Section
Centershift Lock Bar - Clean/Lubricate
Illustration 190
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g00123467
Illustration 193
g00123485
Clean the dirt, the lubricant and the rust from the
holes in the centershift lock bar.
Apply lubricant to the holes in the centershift lock bar.
i01865351
Circle Clearances Check/Adjust
Illustration 191
g00123468
The centershift cylinder has one fitting on each end.

Apply lubricant to the fittings in order to lubricate the
centershift cylinder socket.
SMCS Code: 6152-025; 6152-535; 6153-025;

6153-535; 6154-025; 6154-535; 6155-025;
6155-535
Blade Circle and Drawbar

90 degrees to the frame.
Note: Install the C-clamps before you lower the blade
to the ground.
i01323659
Centershift Lock Bar Clean/Lubricate

SMCS Code: 5221-070; 5221-086
Illustration 192
g00700232
Illustration 194
g00950750
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Illustration 195
109
Maintenance Section
Circle Clearances - Check/Adjust
g00774795
2. Clamp two C-clamps onto the front of the blade

circle (1) and the drawbar (2). This will fasten the
blade circle and the drawbar together. Tighten
the two C-clamps until the wear strips (3) are in
contact with the top of the blade circle and the
wear strips (3) are in contact with the bottom of
the drawbar.
Illustration 196
g00950750
Illustration 197
g00774796
3. Lower the blade to the ground. Stop the engine.

4. Measure the distance (A) that is between the top
surface of the blade circle and the bottom surface
of the drawbar. Replace the wear strip (3), if the
distance between the top surface of the blade
circle and the bottom surface of the drawbar is
less than 1.5 mm (0.06 inch).
5. Inspect the wear strip (3). Inspect the drawbar.
The wear strip (3) should be in complete contact
at all points with the blade circle. If the wear strip
(3) is not in complete contact with the blade circle,
replace the wear strip (3).
Blade Circle to Shoe Clearance

90 degrees to the frame.
Note: Install the C-clamps before you lower the blade
to the ground.
2. Clamp two C-clamps onto the front of the blade

circle (1) and the drawbar (2). Tighten both
C-clamps until the wear strips (3) contact the top
of the circle and the bottom of the drawbar.
3. Lower the blade to the ground. Stop the engine.
Note: Check the wear strips (3) around the entire
circumference of the blade circle. The wear strips (3)
should be in complete contact with the blade circle
and the drawbar.
110
Maintenance Section
Circle Clearances - Check/Adjust
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9. After all the circle shoes (9) have been adjusted,

check the circle shoes (9) for proper clearance.
If necessary, perform adjustments to the circle
shoes (9).
Note: After all the adjustments have been performed,
the blade circle (1) must rotate freely without binding .
Circle Pinion and Circle
Illustration 198
g00108090
4. Shoe mounting fastener (4), shoe mounting

fastener (5) and shoe mounting fastener (6) must
be tight. Make sure that the shoe wear strips (3)
are completely seated in the circle shoes.
Illustration 199
Note: The engagement of the circle pinion and the

circle teeth is determined by the adjustment of the
circle shoes. Clean the circle and the pinion. Remove
any dirt and any abrasive material. This will reduce
wear to the circle pinion and to the circle teeth. Also,
this will improve the accuracy of the adjustment of
the circle shoes. After the adjustment, apply clean
lubricant to the circle pinion and to the circle teeth.
1. Rotate the blade. Place the blade at an angle
of 90 degrees to the frame. Lower the blade to
the ground. As you slowly inch the machine in a
forward direction, apply the service brake. This
will hold a light load between the wear strips for
the front circle shoes and the circle. Engage the
parking brake. Stop the engine.
g00774798
5. Measure the clearance (B) between the bottom of

the circle (1) and the top of the shoe wear strip
(7). Maintain a maximum clearance of 0.5 mm
(0.02 inch). Maintain the proper clearance by
adding shims (8) or by removing shims (8).
Note: The proper clearance will permit the blade
circle to freely rotate for 360 degrees.
Adjust the circle shoes (9) one at a time.
6. Loosen shoe mounting fastener (6). Remove shoe
mounting fastener (4) and remove shoe mounting
fastener (5).
7. Add shims or remove shims, as required.
8. Install shoe mounting fastener (4) and install shoe
mounting fastener (5). Tighten the shoe mounting
fasteners.
Illustration 200
g00775404
2. Measure the clearance (X) that is between

the bottom flange of pinion (10) and the inner
machined surface of circle (1). If the clearance is
less than 49.5 to 52.5 mm (1.95 to 2.07 inch), then
adjust the clearance.
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111
Maintenance Section
Circle Drive Oil - Change
11. Tighten all shoe mounting fasteners (4), shoe

mounting fasteners (5) and all shoe mounting
fasteners (6) to a torque of 475 60 Nm
(350 44 lb ft).
12. Tighten all locknuts (11) to a torque of
200 30 Nm (150 22 lb ft).
i01862702
Circle Drive Oil - Change

SMCS Code: 5207-510-OC
Illustration 201
g00774800
3. Loosen shoe mounting fastener (4), shoe

mounting fastener (5), shoe mounting fastener (6)
and locknuts (11) on the front circle shoes.
4. Loosen the shoe mounting fasteners and the
locknuts for the rear circle shoes.
5. Loosen the shoe mounting fasteners and the
locknuts for the side circle shoes, if equipped.
6. Adjust the front circle shoes one at a time.
Turn the adjusting bolts (12) inward or turn the
adjusting bolts (12) outward in order to attain
49.5 to 52.5 mm (1.95 to 2.07 inch). Adjust the
other front circle shoe.
Note: If the circle shoes are moved outward, it may
be necessary to slowly inch the machine in a forward
direction in order to place a light load between the
wear strips for the front circle shoes and the circle.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Tools and Shop Products Guide for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
Clean the area around the drain plug and clean the
area around the check/fill plug before you remove
the plugs.
Note: Adjust the front shoes so that the front circle

shoes have the same clearance measurement.
7. If you cannot attain the correct clearance
measurement due to worn front shoe wear strips
(7), replace the worn shoe wear strips (7). Then,
repeat Step 6.
8. Tighten the shoe mounting fasteners and locknuts
for the front circle shoes.
Note: The adjusting bolts must be tight against
the circle shoes before you tighten the mounting
fasteners and the locknuts.
9. Set all of the circle shoes (front, side and rear)
to contact the circle. There will be no clearance
between the circle shoes and the circle.
10. When the pinion clearance is set and the front
circle shoes are in contact with the blade circle,
measure the distance (C) between each wear strip
(7) and the blade circle. The clearance should be
a maximum of 0.8 mm (0.03 inch).
Illustration 202
Bottom view of the blade circle.
g00108105
112
Maintenance Section
Circle Drive Oil Level - Check
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Illustration 204
g00701509
6. Stop the engine. Remove the check/fill plug and

check the oil level. Maintain the oil level to the
bottom of the filler opening. If necessary, add oil.
Illustration 205
g00108110
7. Install the check/fill plug.
2. Maintain the oil level to the bottom of the check/fill

plug opening.
Illustration 203
g00949554
1. Remove drain plug (1). Remove the check/fill plug

(2). Allow the oil to drain into a suitable container.
2. Clean the drain plug and install the drain plug.
3. Fill the circle drive housing with oil. See Operation
and Maintenance Manual, Capacities (Refill).
4. Clean the check/fill plug and install the check/fill
plug.
5. Start the engine. Operate the machine for a few
minutes. Check the circle drive housing for leaks.
i01325743
Circle Drive Oil Level - Check

SMCS Code: 5207-535-OC
If a leak develops or you suspect a leak, check the
oil level.
Wipe the surfaces around the check/fill plug opening
before you check the oil and before you add oil.
1. Remove the check/fill plug.
SEBU7056-07
113
Maintenance Section
Circle Drive Pinion Teeth - Lubricate
i01446316
Circle Drive Pinion Teeth Lubricate

SMCS Code: 5207-086-PI
Illustration 208
Illustration 206
g00701518
g00760618
3. Apply a dry film lubricant to the 5 mm (0.2 inch) gap

between the circle and the drawbar yoke. Apply
the dry film lubricant around the entire circle. See
Operation and Maintenance Manual, SEBU6250,
Dry film Lubricant for further information.
i00178485
Circuit Breakers - Reset

SMCS Code: 1417-529; 1420-529
Circuit Breaker Reset Push the button inward in
order to reset the circuit breakers. If the system is
working properly, the button will remain depressed.
If the button does not stay depressed, check the
appropriate electrical circuit.
Illustration 207
g00108116
1. Clean the dirt and the old lubricant from the blade
circle and from the circle drive pinion teeth.
2. Apply molybdenum disulfide grease to the
blade circle and to the circle drive pinion teeth.
Caterpillar Auto Lube 2 is recommended.
i01459100
Circle Top - Lubricate

SMCS Code: 6154-086-TP
1. Park the machine on a level surface and engage
the parking brake.
2. Stop the engine. Lower the blade and any
attachments to the ground.
Illustration 209
g00108132
The main circuit breaker for the alternator

is positioned at the right rear of the engine
compartment.
Alternator The main circuit breaker for
the alternator is 60 amp.
114
Maintenance Section
Condenser (Refrigerant) - Clean
SEBU7056-07
i01355464
i01326615
Condenser (Refrigerant) Clean
Cooling System Coolant

(DEAC) - Change
SMCS Code: 1805-070
SMCS Code: 1350-044; 1350-070; 1395-044;

1395-544
NOTICE
If excessively dirty, clean condenser with a brush. To
prevent damage or bending of the fins, do not use a
stiff brush.
Repair the fins if found defective.
Personal injury can result from hot coolant, steam

and alkali.
At operating temperature, engine coolant is hot
and under pressure. The radiator and all lines
to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to
relieve pressure only when engine is stopped and
cooling system pressure cap is cool enough to
touch with your bare hand.
Do not attempt to tighten hose connections when
the coolant is hot, the hose can come off causing
burns.
Illustration 210
g00715444
The refrigerant condenser is located behind the

radiator at the rear of the machine.
1. Remove the access panel for the radiator at the
rear of the machine.
2. Inspect the condenser for debris. If necessary,
clean the condenser.
3. Use clean water in order to wash off all dust and
dirt from the condenser.
4. Replace the access panel.
Cooling System Coolant Additive contains alkali.

Avoid contact with skin and eyes.
If the coolant is dirty or if you observe any foaming
in the cooling system, drain the coolant before the
recommended interval.
It is important to replace the thermostat in order
to avoid any unexpected failure of the thermostat.
This is a good preventive maintenance practice that
reduces the chances of unscheduled downtime.
Failure to replace the thermostat on a regularly
scheduled basis could cause severe engine damage.
Note: If you are only replacing the thermostat, drain
the coolant from the cooling system so that the level
of the coolant is below the thermostat housing.
Always operate Caterpillar engines with a thermostat
because these engines have a shunt design cooling
system.
Note: Thermostats can be reused if the thermostats
meet certain test specifications. The tested
thermostats must not be damaged and the tested
thermostats must not have an excessive buildup of
deposits.
1. Stop the engine and allow the engine to cool.
SEBU7056-07
115
Maintenance Section
Cooling System Coolant (ELC) - Change
10. Remove the cooling system pressure cap. Start

the engine and run the engine. Leave the cap off
until the thermostat opens and the coolant level
stabilizes.
11. Maintain the coolant level within 13 mm (.5 inch)
of the bottom of the filler tube.
12. Install the cooling system pressure cap. Close
the cover.
13. Stop the engine.
Illustration 211
g00108134
2. Open the cover. Slowly remove the cooling system

pressure cap in order to relieve pressure.
i01327874
Cooling System Coolant (ELC)

- Change
SMCS Code: 1350-044-NL; 1350-544-NL;
1395-044-NL

and alkali.
Illustration 212
g00701954
3. Remove the drain plug (1). The drain plug (1) is

located on the water line at the lower left side of
the engine. Open the drain valve (2). The drain
valve is located under the radiator. Allow the
coolant to drain into a suitable container.
Note: Discard any drained fluids according to local
regulations.
4. Close the drain valve. Clean the drain plug and
install the drain plug. Fill the cooling system with
clean water and with a 6 to 10% concentration of
cooling system cleaner.
5. Start the engine. Run the engine for 90 minutes.
6. Stop the engine. Drain the cleaning solution.
7. Flush the cooling system with water until the
draining water is transparent.
8. Close the drain valve and install the drain plug.
9. Add the coolant solution. Refer to Operation and
Maintenance Manual, Refill Capacities.

burns.
NOTICE
Do not change the coolant until you read and understand the material in the Cooling System Specifications section.
116
Maintenance Section
Cooling System Coolant (ELC) - Change
SEBU7056-07
NOTICE
Mixing Extended Life Coolant (ELC) with other products reduces the effectiveness of the coolant and
shortens coolant life. Use only Caterpillar products or commercial products that have passed the
Caterpillar EC-1 specifications for premixed or concentrate coolants. Use only Caterpillar Extender with
Caterpillar ELC. Failure to follow these recommendations could result in the damage to cooling systems
components.
If ELC cooling system contamination occurs, refer to
Operation and Maintenance, Extended Life Coolant
(ELC) under the topic ELC Cooling System Contamination.
This machine was factory filled with Extended Life
Coolant.
Illustration 213
g00108134
2. Open the cover. Slowly remove the cooling system

pressure cap in order to relieve pressure.
If the coolant in the machine is changed to Extended

Life Coolant from another type of coolant, see
Operation and Maintenance Manual, SEBU6250,
Extended Life Coolant (ELC) Cooling System
Maintenance.
If the coolant is dirty or if you observe any foaming
in the cooling system, drain the coolant before the
recommended interval.
It is important to replace the thermostat in order
to avoid any unexpected failure of the thermostat.
This is a good preventive maintenance practice that
reduces the chances of unscheduled downtime.
Failure to replace the thermostat on a regularly
scheduled basis could cause severe engine damage.
Note: If you are only replacing the thermostat, drain
the coolant from the cooling system so that the level
of the coolant is below the thermostat housing.
Always operate Caterpillar engines with a thermostat
because these engines have a shunt design cooling
system.
Note: Thermostats can be reused if the thermostats
meet certain test specifications. The tested
thermostats must not be damaged and the tested
thermostats must not have an excessive buildup of
deposits.
Illustration 214
g00701954
3. Remove the drain plug (1). The drain plug (1) is

located on the water line at the lower left side of
the engine. Open the drain valve (2). The drain
valve is located under the radiator. Allow the
coolant to drain into a suitable container.
regulations.
4. Flush the cooling system with clean water until the
draining water is transparent.
5. Close the drain valve. Clean the drain plug and
install the drain plug.
6. Add the Extended Life Coolant. See Operation
and Maintenance Manual, Refill Capacities.
Note: Make sure that the cooling system pressure
cap is removed for the following Steps 7 through 8.
7. Start the engine and run the engine until the
thermostat opens and the coolant level stabilizes.
of the bottom of the filler tube.
SEBU7056-07
117
Maintenance Section
Cooling System Coolant Additive (DEAC) - Add

the cover.
i00155934

Additive (DEAC) - Add
SMCS Code: 1352-045; 1352-535; 1352-544;
1395-081

and alkali.
NOTICE
Do not exceed the recommended six percent cooling
system coolant additive concentration. Excessive
cooling system coolant additive concentration can
form deposits on the higher temperature surfaces
of the cooling system, reducing the engines heat
transfer characteristics. Reduced heat transfer could
cause cracking of the cylinder head and other high
temperature components. Excessive cooling system
coolant additive concentration could also result in radiator tube blockage, overheating, and/or accelerated
water pump seal wear. Never use both liquid cooling
system coolant additive and the spin-on element (if
equipped) at the same time. The use of those additives together could result in cooling system coolant
additive concentration exceeding the recommended
six percent maximum.

burns.
Illustration 215
See the appropriate topics in your machines

Operation and Maintenance Manual for all cooling
system requirements.
Use 8T-5296 Test Group to check the concentration
of the Diesel Engine Antifreeze/Coolant DEAC.
If necessary, add cooling system coolant additive.
g00108134
2. Open the cover. Remove the cooling system

pressure cap slowly in order to relieve the
pressure.
3. Drain some coolant from the radiator into a
suitable container. This will allow space for
additional cooling system coolant additive.
Note: Always discard drained fluids according to
local regulations.
4. Add 0.24 L (.50 pint) of cooling system coolant
additive for every 38 L (10 US gal) of engine
cooling capacity.
the cover.
118
Maintenance Section
Cooling System Coolant Extender (ELC) - Add
i01292446

Extender (ELC) - Add
SMCS Code: 1352-045; 1352-535; 1352-544;
1352-544-NL; 1395-081

and alkali.
SEBU7056-07
3. Drain some coolant from the radiator into a

suitable container. This will allow space for
additional cooling system coolant extender.
Note: Discard drained fluids according to local
regulations.
4. In order to add cooling system coolant extender,
refer to the Operation and Maintenance Manual,
SEBU6250, Extended Life Coolant (ELC). Refer
to the table for the correct amount of Caterpillar
Extended Life Coolant (ELC) Extender that is
needed to be added to the cooling system.
the cover.
i00120056

burns.
Cooling System Level - Check

SMCS Code: 1350-040-HX; 1350-040;
1350-535-FLV; 1350-535; 1353-535-FLV;
1354-535; 1395-082; 1395-535-FLV; 1395-535
The cooling system pressure cap is positioned in the
left rear of the hood.

When a Caterpillar Extended Life Coolant (ELC)
is used, an extender must be added to the cooling
system. See the Operation and Maintenance
Manual, Maintenance Interval Schedule for the
proper service interval. The amount of extender is
determined by the cooling system capacity.
Illustration 217
g00108134
1. Open the cover. Remove the cap slowly in order

to relieve pressure.
of the bottom of the filler pipe. If it is necessary to
add coolant daily, check for leaks.
3. If additional coolant is necessary, add the
appropriate coolant mixture.
Illustration 216
g00108134
2. Open the cover. Remove the cooling system

pressure cap slowly in order to relieve the
pressure.
4. Install the cap. Close the cover.
SEBU7056-07
119
Maintenance Section
Cooling System Pressure Cap - Clean/Replace
i00135951
Cooling System Pressure Cap

- Clean/Replace
SMCS Code: 1382-070; 1382-510
i00350379
Cooling System Water

Temperature Regulator Replace
SMCS Code: 1355-070; 1355-510; 1393-010

and alkali.
Remove filler cap slowly to relieve pressure only
when engine is stopped and radiator cap is cool
enough to touch with your bare hand.
burns.
Cooling System Conditioner contains alkali. Avoid
contact with skin and eyes.
The cooling system pressure cap is positioned in the
left rear of the hood.

and alkali.
Remove filler cap slowly to relieve pressure only
when engine is stopped and radiator cap is cool
enough to touch with your bare hand.
burns.
Cooling System Conditioner contains alkali. Avoid
contact with skin and eyes.
Replace the cooling system water temperature
regulator on a regular basis in order to reduce the
chance of unscheduled downtime and of problems
with the cooling system.
The water temperature regulator should be replaced
after the cooling system has been cleaned. Replace
the water temperature regulator while the cooling
system is completely drained or while the cooling
system coolant is drained to a level that is below the
water temperature regulator housing assembly.
Illustration 218
g00108134
1. Open the cover. Remove the cap slowly in order

2. Inspect the cap and the cap seal for damage,
deposits, and foreign material. Clean the cap
with a clean cloth. Replace the cap if the cap is
damaged.
3. Install the cap. Close the cover.
NOTICE
Failure to replace the engines water temperature regulator on a regularly scheduled basis could cause severe engine damage.
Note: If you are only replacing the water temperature
regulator, drain the cooling system coolant to a level
that is below the water temperature regulator housing
assembly.
1. Loosen the hose clamp and remove the hose from
the water temperature regulator housing.
2. Remove the bolts from the water temperature
regulator housing and remove the water
temperature regulator housing.
120
Maintenance Section
Cutting Edges and End Bits - Inspect/Replace
SEBU7056-07
3. Remove the gasket and remove the water

temperature regulator from the water temperature
regulator housing.
NOTICE
Former water temperature regulators may be used, if
they meet test specifications and are not damaged or
have excessive buildup or deposits.
NOTICE
Since Caterpillar engines incorporate a shunt design
cooling system, it is mandatory to always operate the
engine with a water temperature regulator.
Depending on load, failure to operate with a water
temperature regulator could result in either an overheating or an overcooling condition.
Illustration 219
g00702924
2. Remove the cutting edges and/or the end bits.

3. Install the new cutting edges and/or the end bits.
NOTICE
If the water temperature regulator is installed incorrectly, it will cause the engine to overheat.
4. Raise the blade and remove the blocks.

i01328517
4. Install a new water temperature regulator and

a new gasket. Install the water temperature
regulator housing.
Drawbar Ball and Socket Lubricate
5. Install the water temperature regulator housing

and the hose. Tighten the hose clamp.
SMCS Code: 6170-086; 6171-086
6. Add the cooling system coolant. Maintain the

coolant level within 13 mm (.5 inch) of the bottom
of the filler tube.

fitting.
i01328429
Cutting Edges and End Bits Inspect/Replace

SMCS Code: 6801-040; 6801-510; 6804-040;
6804-510
Personal injury or death can result from the blade

falling.
Block the blade before changing blade tips.
The cutting edges and/or the end bits may be
damaged or the cutting edges and/or the end bits
may be worn excessively. Replace the cutting edges
and/or the end bits, as needed.
1. Place blocks under the blade. Lower the blade
onto the blocks. Do not block up the blade too
high. Just use enough blocks so that the end bits
and the cutting edges can be removed.
Illustration 220
g00702974
SEBU7056-07
121
Maintenance Section
Drawbar Ball and Socket End Play - Check/Adjust
Adjust
1. Support the drawbar and support the circle.
2. Remove the four bolts that hold the drawbar to the
bolster. Move the drawbar backward or move the
machine forward.
Illustration 221
g00130670
The drawbar ball and socket has one fitting. Apply

lubricant to the fitting in order to lubricate the drawbar
ball and socket.
i00347316
Drawbar Ball and Socket End

Play - Check/Adjust
SMCS Code: 6170-025; 6170-535; 6171-025;
6171-535
Check
Rotate the blade so that the blade is placed at an
angle of 90 degrees to the frame. Lower the blade to
the ground. While you maintain a light load between
the drawbar ball and the socket, inch the machine
slowly to the rear. Stop the machine and shut off the
engine.
Illustration 223
3. Remove the two capscrews (1) from the drawbar

cap (4) that holds the drawbar and the adapter (2)
together. Remove the adapter.
4. As required, remove the shims (3) or install
the shims (3) in order to attain an end play of
0.6 0.2 mm (.02 .01 inch).
5. Install the two capscrews (1) in the drawbar cap
(4) and adapter (2). Rotate the drawbar cap (4)
by hand. The socket should rotate freely on the
drawbar ball (6).
Illustration 224
Illustration 222
g00268392
Measure the end play that is between the drawbar

ball (6) and the drawbar cap (4). The end play should
be 0.6 0.2 mm (.02 .01 inch). Adjust the end play,
if necessary.
g00109786
g00109787
6. Check the torque on the five bolts (5) that hold

the drawbar ball (6) in place. The correct torque
is 500 20 Nm (370 15 lb ft).
7. Assemble the drawbar to the bolster. Tighten
the four bolts to a torque of 700 40 Nm
(515 29 lb ft).
122
Maintenance Section
Engine Air Filter Primary Element - Clean/Replace
SEBU7056-07
i01328707
Engine Air Filter Primary

Element - Clean/Replace
SMCS Code: 1051-070-PY; 1051-510-PY;
1054-070-PY; 1054-510-PY
Illustration 227
g00102317
4. Clean the inside of the air cleaner housing.
Illustration 225
g00703095
The engine air filter primary element is located on the

left side of the machine at the rear of the machine.
1. Open the left side engine compartment access
door, if the machine is equipped with engine
compartment access doors.
5. Inspect the primary element. If the pleats, the

gaskets, or the seals are damaged, discard the
primary element. Replace a damaged primary
element with a clean primary element.
NOTICE
Do not clean the primary element by bumping or tapping them. Do not use primary element with damaged
pleats, gaskets or seals. Engine damage can result.
Make sure the cleaned primary element is completely
dry before installing into the air cleaner housing. Water
remaining in the primary element can cause false indications of contamination in Scheduled Oil Sampling
test results.
6. If the primary element is not damaged, clean the
primary element.
The primary element can be cleaned by using the
following methods:
Air pressure
Water pressure
Illustration 226
g00102316
2. Remove air cleaner cover (1).

3. Remove the engine air filter primary element (2)
from the air cleaner housing.
Detergent washing
When you use air pressure, the maximum air
pressure is 205 kPa (30 psi). When you use water
pressure, the maximum water pressure is 280 kPa
(40 psi).
SEBU7056-07
123
Maintenance Section
Engine Air Filter Secondary Element - Replace
i01341132
Engine Air Filter Secondary

Element - Replace
SMCS Code: 1051-510-SE; 1054-510-SE
NOTICE
Always replace the secondary element. Do not attempt to reuse it by cleaning. Engine damage could
result.
Illustration 228
g00102318
7. When you clean the inside pleats and the outside

pleats, direct the air along the pleats or direct the
water along the pleats.
The primary element can be washed in a solution
that consists of warm water and of nonsudsing
household detergent. Fully rinse the pleats. Allow
the primary element to air dry completely.
Note: Replace the engine air filter secondary element

when you service the engine air filter primary element
for the third time. Replace the secondary element
if the exhaust smoke remains black and a clean
primary element has been installed. Also, replace
the secondary element if the element has been in
service for one year.
door, if equipped. Remove the air cleaner cover
and the primary element.
8. Inspect the primary element after you clean the

primary element. Do not use a primary element if
the pleats, the gaskets or the seals are damaged.
9. Cover the clean primary element. Store the
primary element in a clean, dry location.
A primary element may be cleaned for a maximum
of six times. Also replace the primary element if
the primary element has been in service for one
year.
10. Install a clean primary element.
11. Clean the cover and install the cover.
12. Reset the engine air filter service indicator.
Start the engine. If the yellow piston in the engine
air filter service indicator moves into the red zone,
install a new primary element. Also if the exhaust
smoke is black, install a new primary element. If
the piston remains in the red zone after resetting
and installing a new primary filter element, replace
the engine air filter secondary element. See the
Operation and Maintenance Manual, Engine Air
Filter Secondary Element - Replace.
13. Close the engine compartment access door, if the
machine is equipped with engine compartment
access doors.
Illustration 229
g00039214
2. Remove the secondary element.

3. Cover the air inlet opening. Clean the inside of
the air cleaner housing.
4. Uncover the air inlet opening. Install a new
secondary element.
5. Install the primary element and the air cleaner
cover.
6. Close the left side engine compartment door, if
equipped.
Note: When you replace the air filter element, you
must replace the filter screen. Refer to Operation
and Maintenance Manual, Engine Air Filter Service
Indicator Screen - Check/Replace.
124
Maintenance Section
Engine Air Filter Service Indicator - Inspect
SEBU7056-07
i01340969
i01360141
Engine Air Filter Service

Indicator - Inspect

Indicator - Inspect/Replace
SMCS Code: 7452-040; 7452-040-DJ;

7452-040-ENG
SMCS Code: 7452-040; 7452-510
Illustration 230
g00244804
1. Start the engine.

2. Run the engine at high idle.
3. If the yellow piston in the engine air filter service
indicator enters the red zone, service the air
cleaner.
4. Stop the engine.
Note: See the Operation and Maintenance Manual,
Engine Air Filter Primary Element - Clean/Replace.
See the Operation and Maintenance Manual, Engine
Air Filter Secondary Element - Replace.
Note: Refer to Operation and Maintenance Manual,
Engine Air Filter Service Indicator - Inspect/Replace
in order to check an engine air filter service indicator
that is faulty.
Illustration 231
g00244804
1. Open the left side engine compartment door.

2. Stop the engine. Check the operation of the
service indicator by pressing the reset button on
the bottom of the service indicator. This should
require three pushes or less of the reset button.
3. Next, check the movement of the yellow piston
in the service indicator. Start the engine and
accelerate the engine to high idle for a few
seconds. After the governor control pedal is
released, the yellow piston should remain at
the highest position that was achieved during
acceleration.
Note: The air filter indicator should be replaced
during engine overhauls. The air filter indicator should
also be replaced during replacement of any major
engine component . Replace the air filter indicator at
least one time per year.
4. If the indicator will not reset easily, replace the
service indicator. If the yellow piston of the
indicator will not latch at the highest vacuum that is
attained, replace the service indicator. Tighten the
indicator to a torque of 2 Nm (18 lb in). Excessive
tightening force may crack the top of the indicator.
For more information on the air filter indicator,
refer to Video Tape, PEVN1736, Caterpillar Air
Filter Service Indicator.
Note: If you still believe that the service indicator
is working improperly, refer to Operation and
Maintenance Manual, Engine Air Filter Service
Indicator Screen - Check/Replace.
5. Close the left side engine compartment door.
SEBU7056-07
125
Maintenance Section
Engine Air Filter Service Indicator Screen - Check/Replace
i01360098

Indicator Screen Check/Replace
3. After the plugged filter screen (1) has been

removed, install a new filter screen (1) in the hole
on the outside of the elbow. Use a piece of 1/4
inch drill rod to lightly seat the filter element in the
bottom of the bore.
SMCS Code: 7452-510-Z3; 7452-535-Z3
i00186095
Engine Air Precleaner - Clean

SMCS Code: 1055-070; 1055-070-DJ
NOTICE
Service the engine air precleaner only with the engine
stopped.Engine damage could result.
Illustration 232
g00713605
Typical Example
Check
1. Set an 8N-2694 Air Filter Service Indicator to
indicate a restricted indicator screen.
2. Screw the indicator onto a 1/8 inch NPT pipe
nipple.
3. Screw the other end of the nipple into the threaded
hole in the elbow. Normally, filter screen (1) is
located in the elbow.
Illustration 233
g00130675
The engine air precleaner is positioned at the center

4. Depress the reset button on the 8N-2694 Air

Filter Service Indicator.
5. If the indicator resets, filter screen (1) is not
plugged. If the indicator does not reset, filter
screen (1) is plugged. Filter screen (1) should
then be replaced.
Replace
1. Remove the air cleaner from the air cleaner
housing. Removing the air cleaner from the air
cleaner housing will provide access to the hole
inside the elbow. Filter screen (1) is installed
inside the elbow.
2. A 2 inch piece of 1/8 inch drill rod is needed in
order to push filter screen (1) from the inside of
the elbow to the outside.
Illustration 234
g00109839
1. Loosen clamp (1) at the bottom of the engine air

precleaner.
2. Remove the engine air precleaner screen (2) and
inspect the engine air precleaner tube openings
for dirt and debris. Clean the tubes, if necessary.
3. Clean the engine air precleaner screen (2) with
pressure air or wash the engine air precleaner
screen (2) in clean warm water.
126
Maintenance Section
Engine Crankcase Breather - Clean
SEBU7056-07
4. Install the engine air precleaner screen (2).

Tighten clamp (1).
i01329959
Engine Crankcase Breather Clean

SMCS Code: 1000-070-BRE; 1317-070;
1317-070-DJ
The engine crankcase breather is positioned on the
top of the engine at the front of the engine.
Illustration 237
g00109868
3. Remove the bolt. Remove the washer and remove

the cover from the engine crankcase breather.
4. Check the condition of the seal on the cover. If
the seal is damaged, replace the old seal with a
new seal.
5. Remove the engine crankcase breather. Wash the
engine crankcase breather and the cover in clean
nonflammable solvent.
Illustration 235
g00703769

6. Shake the engine crankcase breather or use

pressure air to dry the engine crankcase breather.
7. Inspect the hose for damage. If the hose is
damaged, replace the hose.
8. Install the engine crankcase breather. Install the
cover. Install the washer and install the bolt for the
engine crankcase breather.
9. Install the hose and the clamp.
10. Close the left side engine compartment access
i01330176
Engine Oil Level - Check

Illustration 236
g00109867
2. Loosen the outlet hose clamp on the cover of the

engine crankcase breather. Remove the outlet
hose from the cover of the engine crankcase
breather.
SMCS Code: 1000-535-FLV; 1302-535-FLV;

1326-535-OC; 1326-535-FLV; 1348-535-FLV
Hot oil and hot components can cause personal

injury. Do not allow hot oil or hot components to
contact skin.
NOTICE
Do not under fill or overfill engine crankcase with oil.
Either condition can cause engine damage.
SEBU7056-07
127
Maintenance Section
Engine Oil Sample - Obtain
Clean the area around the dipstick and clean the

area around the oil filler cap before you remove the
dipstick and the oil filler cap.
i01312992
Engine Oil Sample - Obtain

SMCS Code: 1348-008; 1348-554-SM; 7542-008;
7542-554-OC, SM
Illustration 238
g00703864

Illustration 240
g00695011
The sampling valve for the engine oil is located on

the right side of the engine compartment.
Refer to Operation and Maintenance Manual,
SEBU6250, SOS Oil Analysis for information that
pertains to obtaining a sample of the engine oil.
Refer to Special Publication, PEHP6001, How To
Take A Good Oil Sample for more information about
obtaining a sample of the engine oil.
i01330276
Engine Oil and Filter - Change

Illustration 239
g00109873
2. Before starting the engine, check the ENGINE

STOPPED side of dipstick (1) while the engine is
stopped. Maintain the oil level between the ADD
mark and the FULL mark.
Start the engine and check the ENGINE
RUNNING side of dipstick (1) while the engine is
running. Maintain the oil level between the ADD
mark and the FULL mark.
3. Remove oil filler cap (2). If necessary, add oil.
4. Clean the oil filler cap and install the oil filler cap.
5. Close the left side engine compartment access
SMCS Code: 1302-044-OC; 1308-510; 1318-510;

1326-535-OC; 1348-044

contact skin.
NOTICE
Do not under fill or overfill engine crankcase with oil.
Either condition can cause engine damage.
Park the machine on a level surface and engage the
Note: Drain the crankcase while the oil is warm. This
allows waste particles that are suspended in the oil to
drain. As the oil cools, the waste particles will settle
to the bottom of the crankcase. The particles will not
be removed by draining the oil and the particles will
recirculate in the engine lubrication system with the
new oil.
128
Maintenance Section
Engine Overheating
SEBU7056-07
Note: Articulate the machine to the left in order to get

better access to the crankcase drain valve.
8. Clean the area around the dipstick before

removing the dipstick. Clean the area around
the oil filler cap before removing the oil filler cap.
Remove the oil filler cap (1). Fill the crankcase
with new oil. See Operation and Maintenance
Manual, Refill Capacities. Clean the filler cap
and install the filler cap.
9. Start the engine and allow the oil to warm. Check
the engine for leaks.
10. Run the engine. Check the ENGINE RUNNING
side of dipstick (2) while the engine is running.
Maintain the oil level between the ADD mark and
the FULL mark. If necessary, add oil .
Illustration 241
g00703960
11. Stop the engine. Close the engine compartment

access door on the left side of the machine.
1. Open the crankcase drain valve. Allow the oil to

drain into a suitable container.
Note: Discard any drained fluids and discard any
filter elements according to local regulations.
2. Close the crankcase drain valve.
left side of the machine.
4. Clean the area around the engine oil filter before
removing the engine oil filter. Remove the engine
oil filter with a strap type wrench. See Operation
and Maintenance Manual, Oil Filter - Inspect.
i01485299
Engine Overheating
SMCS Code: 1000; 1350; 1353
If your machine experiences an engine overheating
problem, do the following maintenance procedures
in the order that is listed:
1. Operation and Maintenance Manual, Cooling
System Level Check
2. Operation and Maintenance Manual, Radiator Clean
5. Clean the base of the engine oil filter housing.

Make sure that all of the old filter gasket is
removed.
3. Operation and Maintenance Manual, Belts Inspect/Adjust/Replace
6. Apply a light coat of engine oil to the gasket of the

new engine oil filter.

System Pressure Cap - Clean/Replace
7. Install the new engine oil filter by hand. Additionally

tighten the engine oil filter by 3/4 of a turn, after
the gasket contacts the filter base.
5. Operation and Maintenance Manual, Radiator

Core - Clean
System Water Temperature Regulator - Replace
If the engine overheating problem is not corrected,
i00357039
Engine Power Loss

SMCS Code: 1000; 1051; 1250
Illustration 242
g00109912
If your machine experiences an engine power loss,

do the following maintenance procedures in the order
listed:
SEBU7056-07
129
Maintenance Section
Engine Valve Lash - Check
See Operation and Maintenance Manual for the

following topics:
1. Engine Air Filter Service Indicator - Inspect
2. Engine Air Precleaner - Clean
3. Engine Air Filter Primary Element - Clean/Replace
4. Engine Air Filter Secondary Element - Replace
5. Fuel Tank Water and Sediment - Drain
This maintenance is recommended by Caterpillar

as part of a lubrication and preventive maintenance
schedule in order to help provide maximum engine
life.
Ensure that the engine is stopped before measuring
the valve lash. To obtain an accurate measurement,
allow the valves to cool before this maintenance is
performed.
Refer to the Service Manual for more information.
i00128925
6. Fuel Tank Cap and Strainer - Clean

7. Fuel System Primary Filter - Clean/Inspect/
Replace
Engine Valve Rotators - Inspect

SMCS Code: 1109-040
8. Fuel System Secondary Filter - Replace

If the engine power loss problem is not corrected,
i01714628
Engine Valve Lash - Check

SMCS Code: 1105-535
When inspecting the valve rotators, protective

glasses or face shield and protective clothing
must be worn, to prevent being burned by hot oil
spray.
Inspect the engine valve rotators after the valve
clearances have been set.
1. Start the engine and run the engine at low idle.
Ensure that the engine can not be started while

this maintenance is being performed. To help prevent possible injury, do not use the starting motor
to turn the flywheel.
Hot engine components can cause burns. Allow
additional time for the engine to cool before measuring/adjusting valve lash clearance.
NOTICE
Only qualified service personnel should perform this
maintenance. Refer to the Service Manual or your
Caterpillar dealer for the complete valve lash adjustment procedure.
2. Watch the top surface of each valve rotator. When

the intake valve or the exhaust valve closes, the
engine valve rotator should turn slightly.
If an intake valve or an exhaust valve fails to rotate,
consult your Caterpillar Dealer.
i01330698
Ether Starting Aid Cylinder Replace

SMCS Code: 1456-510-CD
Operation of Caterpillar engines with improper valve

adjustments can reduce engine efficiency. This reduced efficiency could result in excessive fuel usage
and/or shortened engine component life.
The initial valve lash adjustment is recommended
at the first scheduled oil change. The valve lash
adjustment should then be made at every 2000 hour
interval. The adjustment is necessary due to the
initial wear of the valve train components and to the
seating of the valve train components.
Illustration 243
g00704212
130
Maintenance Section
Evaporator Coil and Heater Coil - Clean
SEBU7056-07
1. Open the fan access door on the left side rear

of the machine. The ether starting aid cylinder is
mounted on the left side of the compartment.
Illustration 244
g00110222
2. Loosen the retaining clamp on the ether starting

aid cylinder. Remove the empty ether starting aid
cylinder. Properly discard the empty ether starting
aid cylinder.
Illustration 245
3. Remove the used gasket. Install the new gasket

that is provided with each new ether starting aid
cylinder.
4. Replace both of the covers and replace the seat.
4. Install the new ether starting aid cylinder. Tighten

the ether starting aid cylinder hand tight. Tighten
the retaining clamp on the ether starting aid
cylinder securely.
g00931904
3. Clean evaporator coil (1) and clean heater coil (2).

Replace both coils.
Note: If you are operating the machine under harsh

conditions or with the cab door open, it may be
necessary to clean the coils more often.
i01863059
5. Close the left side fan access door.
Final Drive Preload - Check

i01827363
Evaporator Coil and Heater

Coil - Clean
SMCS Code: 7309-070; 7343-070
The evaporator coil and the heater coil are located
under the seat in the cab.
1. Remove the seat.
2. Remove both of the covers.
SMCS Code: 4050-535-ZP

Table 11
Required Tools
Part Number
5P-4204
9U-5015
Description
Quantity
Wrench for 140H

Wrench for 160H
Torque Wrench Gp
(3/4 Inch Drive)
1
1
Table 12
Bearing Preload for the Final Drive

Sales Model
140H
160H
Final Torque
136 Nm (100 lb ft)
1. Park the machine on a level surface.
SEBU7056-07
131
Maintenance Section
Fuel System - Prime
2. Refer to the Operation and Maintenance Manual,

Jacking Locations for the proper lifting points.
Support the machine so that the rear tires are
off the ground. The machine must be in a stable
position in order to be able to turn the rear tires.
3. Unlock the differential.
4. Stop the engine.
5. Drain the oil below the level of the outer cover.
Illustration 248
g00798248
8. Install the wrench for your machine to the

appropriate torque wrench.
9. Check the torque. Refer to Table 12.
10. Refer to the adjustment procedure in Systems
Operation, Testing and Adjusting, Final Drive
Bearings - Adjust if the torque is incorrect.
Illustration 246
g00949715
i00130623
Fuel System - Prime
6. Remove outer cover (1).
SMCS Code: 1250-548; 1258-548

The priming pump for the fuel system is positioned
in the engine compartment at the right rear of the
machine.
1. Open the engine access door on the right side of
the machine.
Illustration 247
g00949716
7. Remove lock (2).
Illustration 249
g00111679
2. Check that the fuel supply valve is open. The

fuel supply valve is positioned in the engine
compartment on the right side of the engine.
132
Maintenance Section
Fuel System Primary Filter - Clean/Inspect/Replace
SEBU7056-07
i00130694
Fuel System Primary Filter Clean/Inspect/Replace

SMCS Code: 1260-040; 1260-070; 1260-510;
1260-571
NOTICE
Do not fill fuel filters with fuel before installing them.
Contaminated fuel will cause accelerated wear to fuel
system parts.
Illustration 250
g00110251
Wipe the area around the primary filter for the fuel
system before you remove the primary filter.
3. Unlock the priming pump plunger by turning the

priming pump plunger counterclockwise and pull
out the priming pump plunger.
The primary filter for the fuel system is positioned

machine.
4. Operate the priming pump in order to fill the new

primary fuel filter and the new secondary fuel filter.
Continue to operate the priming pump until the
pump resists operation. This indicates that the fuel
filters are full of fuel.
1. Open the engine compartment access door on

the right side of the machine, if the machine is
equipped with engine compartment access doors.
5. Lock the priming pump plunger by turning the

priming pump plunger clockwise.
6. Start the engine. Look for leaks around the
primary fuel filter and the secondary fuel filter. If
the engine will not start, air is trapped in the fuel
injection lines to the engine.
7. Loosen all the fuel injection lines at the cylinder
head of the engine. Use two wrenches to avoid
breaking the fuel injection lines.
8. Move the throttle control to the LOW IDLE position.
9. Turn and hold the engine start switch to the
START position until the fuel flows free of air
bubbles from all fuel injector lines. Allow the fuel
to flow into a suitable container.
Illustration 251
g00111679
2. Close the fuel supply valve. The fuel supply valve

is positioned in the engine compartment on the

regulations.
10. Stop the engine. Tighten the nuts on the fuel
injector lines to a torque of 40 7 Nm (30 5 lb ft).
11. Close the engine access door on the right side of
the machine.
Illustration 252
3. Loosen the filter housing retaining bolt.
g00110252
SEBU7056-07
133
Maintenance Section
Fuel System Secondary Filter - Replace
4. Remove the filter housing and the primary filter.

5. Drain the fuel from the filter housing and the
primary filter into a suitable container.
1. Open the engine compartment access door on


regulations.
6. Remove the primary filter from the filter housing.
7. Wash the primary filter and the filter housing in a
clean, nonflammable solvent.
8. Inspect the primary filter. If the primary filter is
damaged, replace the primary filter.
9. Use pressure air to dry the primary filter.
g00111679
10. Clean the filter housing base.
Illustration 253
11. Inspect the seal in the filter housing base. Inspect

the gasket in the filter housing base. If the seal
is damaged, replace the seal. If the gasket is
damaged, replace the gasket.
2. Close the fuel supply valve. The fuel supply valve

is positioned in the engine compartment on the
12. Install the clean primary filter in the filter housing.

13. Install the clean primary filter and the filter housing
into the filter housing base.
14. Tighten the retaining bolt to a torque of 24 4 Nm
(17 3 lb ft).
15. Open the fuel supply valve.
16. Prime the fuel system. See the Operation and
Maintenance Manual, Fuel System - Prime for
more information.
Illustration 254
17. Close the engine access door on the right side

of the machine, if the machine is equipped with
engine compartment access doors.
g00704379
3. Remove the secondary fuel filter.

4. Drain the fuel from the secondary fuel filter into a
suitable container.
i01331041
Fuel System Secondary Filter Replace

regulations.
SMCS Code: 1261-510-SE
5. Clean the mounting base for the secondary fuel

filter. Make sure that you removed all of the old
seal.
NOTICE
Do not fill fuel filters with fuel before installing them.
Contaminated fuel will cause accelerated wear to fuel
system parts.
6. Coat the seal of the new secondary fuel filter with

clean diesel fuel.
The secondary filter for the fuel system is positioned

machine.
7. Install the new secondary fuel filter by hand.

Tighten the new secondary fuel filter until the seal
contacts the mounting base. Then tighten the new
secondary fuel filter for an additional turn of 3/4
of a turn.
134
Maintenance Section
Fuel Tank Cap and Strainer - Clean
SEBU7056-07
Use the rotation index marks on the new

secondary fuel filter as a guide for tightening the
filter. These rotation index marks are spaced at
intervals of 1/4 turn.
8. Install the strainer.

9. Install the fuel tank cap.
i01331178
8. Open the fuel supply valve.

9. Prime the fuel system. See the Operation and
Maintenance Manual, Fuel System - Prime for
more information.
10. Close the engine compartment access door on
Fuel Tank Water and Sediment

- Drain
SMCS Code: 1273-543-M&S
The drain valve is positioned at the left side of the
machine under the fuel tank.
i00130705
Fuel Tank Cap and Strainer Clean

SMCS Code: 1273-070-STR; 1273-070-Z2
The fuel tank cap is positioned on the left side rear
of the machine.
Illustration 256
g00704449
1. Open the drain valve. Drain the water and the

sediment into a suitable container.
regulations.
2. Close the drain valve.
Illustration 255
i00259472
g00110324
1. Remove the fuel tank cap and disassemble the

fuel tank cap.
Fuses - Replace
SMCS Code: 1417-510
2. Inspect the seal on the fuel tank cap for damage.

If the seal is damaged, replace the seal.
3. Remove the strainer from the filler opening.
4. Wash the strainer and the fuel tank cap in clean
nonflammable solvent.
5. Disassemble the vent assembly. Wash the vent
assembly in clean nonflammable solvent.
6. Inspect the vent assembly for damage. If the vent
assembly is damaged, replace the vent assembly.
7. Apply a light coat of oil to the vent assembly.
Assemble the fuel tank cap.
Illustration 257
g00189310
SEBU7056-07
135
Maintenance Section
Fuses - Replace
Fuses Fuses protect the electrical system from

damage that is caused by overloaded circuits.
Replace the fuse if the element is separated. Check
the circuit if the element is separated in a new fuse.
Repair the circuit.
NOTICE
Replace the fuses with the same type and size only.
Stop Lights (7) 10 amp
Floodlights for the Blade (8) 10 amp
If it is necessary to replace fuses frequently, an electrical problem may exist. Consult your Caterpillar dealer.
There are two fuse panels. One fuse panel is
positioned in the base of the steering column.
The other fuse panel is on the control box for the
windshield wipers at the right side of the operator.
Illustration 258
Tail Lights (1) 10 amp
Centershift Lock (9) 10 amp
g00189312
Illustration 259
g00189313
Dome Lamp (10) 10 amp

Key Switch (2) 10 amp
Upper Front Windshield Wiper/Washer
(11) 10 amp
Gauges (3) 10 amp
Lower Front Windshield Wiper/Washer
(12) 10 amp
Horn (4) 10 amp
Rear Windshield Wiper/Washer (13) 10
amp
Rear Floodlights (5) 10 amp
Heating (6) 15 amp
136
Maintenance Section
Hydraulic System Oil - Change
Illustration 260
SEBU7056-07
g00189314
Beacon (14) 10 amp
Illustration 261
g00704484
The hydraulic system oil tank is positioned behind

the operator station at the center of the machine.
Front Defroster Fan (15) 10 amp
Rear Defroster Fan (16) 10 amp
i01446318
Hydraulic System Oil - Change

SMCS Code: 5050-044; 5056-044; 5095-044
Illustration 262
Note: If the hydraulic oil is not being monitored by

the Caterpillar SOS Oil Analysis program, change
the hydraulic oil at every 2000 service hour interval.
1. Slowly remove the hydraulic oil filler cap.
g00110366

contact skin.
Operate the machine until the oil is warm.
Park the machine on a level surface with the front
wheel straight ahead. Lower all attachments to the
ground. Apply a slight downward pressure to the
attachments. Center the articulation of the machine
and install the frame lock pin. The frame lock pin
must move freely in the frame. Move the front wheels
to vertical and install the wheel lean bolt. Engage the
Illustration 263
g00110367
2. The drain plug is positioned in the bottom of the

hydraulic oil tank. Remove the drain plug. Drain
the oil into a suitable container.
regulations.
SEBU7056-07
137
Maintenance Section
Hydraulic System Oil Filter - Replace
3. Replace the filter for the hydraulic system oil. See

Operation and Maintenance Manual, Hydraulic
System Oil Filter - Replace in the Maintenance
Interval Schedule.
Note: The oil must be free from bubbles. If there are

bubbles in the oil, then air is entering the hydraulic
system. Inspect the suction hoses and inspect the
clamps.
4. Remove the filler screen from the filler tube in the

hydraulic oil tank. Wash the filler screen in clean
nonflammable solvent. Allow the filler screen to
dry.

13. If necessary, tighten any loose clamps and any
loose connections. Replace any damaged hoses.
5. Clean the drain plug and install the drain plug.

6. Install the filler screen.
7. Fill the hydraulic system oil tank. See Operation
and Maintenance Manual, Refill Capacities.
i00457463
Hydraulic System Oil Filter Replace

SMCS Code: 5056-510-FI; 5068-510
8. Inspect the filler cap gasket. If the filler cap gasket

is damaged, replace the filler cap gasket.
9. Install the hydraulic oil filler cap.
10. Start the engine. Run the engine for a few
minutes.

contact skin.
Park the machine on a level surface with front wheels
straight ahead. Lower all attachments to the ground.
Apply a slight downward pressure to the attachments.
Center the articulation of the machine and install the
frame lock pin. The frame lock pin must move freely
in the frame. Move the front wheels to vertical and
install the wheel lean bolt. Engage the parking brake.
Stop the engine.
Clean the area around the filler cap before removing
the filler cap. Clean the area around the filter cover
before removing the filter cover.
Illustration 264
g00110368
Illustration 266
Illustration 265
g00110369
11. Maintain the oil level above the ADD mark in

sight gauge (1). If necessary, add oil through the
filler tube (2).
g00110366
1. Slowly remove the hydraulic oil filler cap in order

to relieve the tank pressure.
138
Maintenance Section
Hydraulic System Oil Level - Check
SEBU7056-07
i01331619
Hydraulic System Oil Level Check

SMCS Code: 5050-535-FLV; 5056-535-FLV;
5095-535-FLV; 7479-535

contact skin.
Illustration 267
g00110384
Operate the machine until the oil is warm.
2. Remove the filter cover from the hydraulic system

oil tank.
3. Inspect the seal for the cover. If necessary, replace
the seal.
4. Remove the filter element and discard the filter
element.
Park the machine on a level surface with front wheels

straight ahead. Lower all attachments to the ground.
Apply a slight downward pressure to the attachments.
Center the articulation of the machine and install the
frame lock pin. The frame lock pin must move freely
in the frame. Move the front wheels to vertical and
install the wheel lean bolt. Engage the parking brake.
Stop the engine.

5. Install a new filter element.
6. Install the cover.
Illustration 269
g00704629
The hydraulic tank sight gauge is positioned on the

left side of the machine.
Illustration 268
g00110385
7. Maintain the hydraulic oil level above the ADD

mark in the sight gauge.
8. Inspect the filler cap gasket. If the filler cap gasket
is damaged, replace the filler cap gasket. Install
the oil filler cap.
Illustration 270
g00110368
SEBU7056-07
139
Maintenance Section
Hydraulic System Oil Sample - Obtain
1. Maintain the oil level above the ADD mark in

hydraulic tank sight gauge (1).
i01350269
In-Line Refrigerant Dryer Replace

SMCS Code: 7322-510
Personal injury can result from contact with refrigerant.

Contact with refrigerant can cause frost bite. Keep
face and hands away to help prevent injury.
Illustration 271
g00110369
2. If necessary, add oil. Slowly loosen the filler cap in

order to relieve the tank pressure. Remove filler
cap (2). Add oil through the filler tube.
3. Clean the filler cap and install the filler cap.
i01958445
Hydraulic System Oil Sample

- Obtain
SMCS Code: 4129-008; 5050-008; 5056-008;
5095-008; 5095-SM
Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.
Always use precaution when a fitting is removed.
Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated
area.
Personal injury or death can result from inhaling
refrigerant through a lit cigarette.
Inhaling air conditioner refrigerant gas through a
lit cigarette or other smoking method or inhaling
fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or
death.
Do not smoke when servicing air conditioners or
wherever refrigerant gas may be present.
Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Illustration 272
g00695058
The sampling valve for the hydraulic oil is located

underneath the operators compartment on the right
side.
Refer to Special Publication, SEBU6250, Caterpillar
Machine Fluids Recommendations, SOS Oil
Analysis for information that pertains to obtaining
a sample of the hydraulic oil. Refer to Special
Publication, PEHP6001, How To Take A Good Oil
Sample for more information about obtaining a
sample of the hydraulic oil.
Illustration 273
g00712672
The in-line refrigerant dryer is located under the cab

on the right side.
140
Maintenance Section
Kingpin Bearings - Lubricate
SEBU7056-07
Refer to Service Manual, SENR5664, In-Line

Refrigerant Dryer - Remove and Install for the
replacement procedure of the in-line refrigerant dryer.
Note: When you operate the machine in a climate
with high humidity, replace the in-line refrigerant dryer
after every 1000 service hours or 6 months.
i01886332
Kingpin Bearings - Lubricate

SMCS Code: 4314-086
fittings.
Illustration 275
g00118295
2. Remove the top retaining plates and the bottom

retaining plates. Visually inspect the wear strips. If
the wear strips are worn close to the moldboard,
replace the wear strips.
3. Install shims between the moldboard rail and the
wear strips at the location of minimum clearance.
Add shims in order to provide a clearance of
0.13 mm (.005 inch) to 0.89 mm (.035 inch).
Note: The shims that are required should be divided
evenly between the upper wear strips and the lower
wear strips.
Illustration 274
g00979000
The kingpins are located to the inside of the front

wheels. Each front wheel has a kingpin. Each kingpin
has two fittings. In order to lubricate the kingpin
bearings, use 183-3424 Grease Cartridge to apply
lubricant to the fittings.
i01332088
Moldboard Wear Strip Inspect/Adjust/Replace
4. Install the top retaining plate and install the bottom

retaining plate.
5. Start the engine. Raise the blade, so that the
blade will clear the ground. Sideshift the blade
through the entire limit of travel. Measure the
clearance between the wear strips and the blade.
This will allow you to determine the location of the
minimum clearance.
6. Stop the engine.
SMCS Code: 6174-025; 6174-040; 6174-510

1. Rotate the blade. Position the blade at an angle of
90 degrees to the frame. Lower the blade to the
ground. Stop the engine.
Illustration 276
g00704861
SEBU7056-07
141
Maintenance Section
Oil Filter - Inspect
7. Remove the top retaining plate from the center

wear strip bracket. Visually inspect the wear strips.
If the wear strips are worn close to the moldboard,
replace the wear strips.
8. Install shims between the moldboard rail and the
wear strips at the location of minimum clearance.
Add shims in order to provide a clearance of
0.13 mm (.005 inch) to 0.89 mm (.035 inch).
9. Install the top retaining plate for the center wear
strip bracket.
Using an oil filter element that is not recommended

by Caterpillar can result in severe engine damage
to engine bearings, to the crankshaft, and to other
parts. This can result in larger particles in unfiltered
oil. The particles could enter the lubricating system
and the particles could cause damage.
i01863714
Parking Brake - Drain

SMCS Code: 4267-543-M&S
i02106227
Oil Filter - Inspect

SMCS Code: 1308-507; 3004-507; 3067-507;
5068-507
Inspect a Used Filter for Debris
Sudden movement of the machine or release of

air under pressure can cause injury to persons on
or near the machine. To prevent possible injury,
perform the procedure that follows before testing
and adjusting the air system and brakes.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Tools and Shop Products Guide for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Illustration 277
g00100013
Dispose of all fluids according to local regulations and

mandates.
The element is shown with debris.
Use a filter cutter to cut the filter element open.

Spread apart the pleats and inspect the element for
metal and for other debris. An excessive amount of
debris in the filter element can indicate a possible
failure.
If metals are found in the filter element, a magnet can
be used to differentiate between ferrous metals and
nonferrous metals.
Ferrous metals can indicate wear on steel parts and
on cast iron parts.
Nonferrous metals can indicate wear on the
aluminum parts of the engine such as main bearings,
rod bearings, or turbocharger bearings.
Small amounts of debris may be found in the filter
element. This could be caused by friction and by
normal wear. Consult your Caterpillar dealer in order
to arrange for further analysis if an excessive amount
of debris is found.
1. Move the machine to a smooth horizontal location.

Move away from operating machines and move
away from personnel. Lower all implements to the
ground.
2. Install the wheel lean locking bolt in the front axle.
Install the frame lock pin. Engage the parking
brake and stop the engine.
3. Permit only one operator on the machine. Keep all
other personnel away from the machine. Also, all
personnel should be visible to the operator.
4. Place chocks in front of the wheels and behind
the wheels.
142
Maintenance Section
Pump Drive Shaft - Lubricate
SEBU7056-07
i01332152
Pump Drive Shaft - Lubricate

SMCS Code: 3108-086
Illustration 278
g00950101
(1) Parking brake

(2) Outer plug
1. Remove outer plug (2) and an inner plug (not

shown) behind outer plug (2).
Illustration 280
2. Start the engine. Make sure that the air system

pressure reaches 965 34 kPa (140 5 psi).
The pump drive shaft is positioned at the center of

the machine.
g00704918
Note: Articulate the front of the machine to the right

for improved accessibility to the fitting.
fitting.
Illustration 279
g00950104
(3) Transmission control (lever)
3. Make sure that the service brake control (pedal)

is down. Move lever (3) from PARKING BRAKE
ENGAGED position to the NEUTRAL position
and back to the PARKING BRAKE ENGAGED
position.
4. Continue to move lever (3) from PARKING BRAKE
ENGAGED position to the NEUTRAL position
and back to the PARKING BRAKE ENGAGED
position. This will drain the moisture from parking
brake (1).
5. Stop the engine and allow the air to escape from
the system. Replace the inner plug and outer plug
(2).
Illustration 281
g00110406
Apply lubricant to the one fitting in order to lubricate

the pump drive shaft.
SEBU7056-07
143
Maintenance Section
Radiator - Clean
i00357046
Radiator - Clean
SMCS Code: 1353-070; 1805-070; 1810-070
Illustration 283
Illustration 282
g00270278
1. Remove the access cover on the right rear of the

machine. Remove the access cover on the left
2. Remove any dirt from the area around the radiator.
Remove any debris from the area around the
radiator.
3. Install the access covers.
g00844648
The trunnion has one fitting (1) on each side. In

order to lubricate the trunnion, use183-3424 Grease
Cartridge to apply lubricant to each fitting (1).
One fitting (2) is mounted on the rod end of the
ripper cylinder. In order to lubricate the rod end of the
cylinder, use 183-3424 Grease Cartridge to apply
lubricant to fitting (2).
i01563909
Ripper Tip - Inspect/Replace

SMCS Code: 6808-040; 6808-510
i01671005
Radiator Core - Clean
Personal injury or death can result from the ripper

falling.
SMCS Code: 1353-070; 1353-070-KO

You can use compressed air, high pressure water,
or steam to remove dust and other debris from the
radiator core. However, the use of compressed air
is preferred.
Block the ripper before changing teeth.
See Special Publication, SEBD0518, Know Your

Cooling System for the complete procedure for
cleaning the radiator core.
Retainer pin, when struck with force, can fly out

and cause injury to nearby people.
i01671072
Ripper Cylinder Bearings Lubricate
Make sure the area is clear of people when driving

retainer pins.
To avoid injury to your eyes, wear protective
glasses when striking a retainer pin.
SMCS Code: 5352-086; 6325-086
Inspect the ripper tips. Replace the ripper tips if the

tips are damaged or the tips are worn excessively.

fittings.
1. Block up the ripper to a height that is adequate for

the removal of the tips.
144
Maintenance Section
Rollover Protective Structure (ROPS) - Inspect
Illustration 284
g00110460
2. Drive out the retainer pin from the retainer side

of the ripper tip. Remove the ripper tip and the
retainer.
3. Clean the adapter, the retainer pin, and the
retainer. Install the retainer in the groove.
SEBU7056-07
Illustration 285
g00706955
1. There are two retaining pins for the ROPS. One

retaining pin is located on each side of the cab.
Remove the access covers from the retaining pin
locations.
4. Install the new ripper tip over the retainer.

5. Drive the retainer pin through the retainer, through
the adapter, and through the ripper tip from the
opposite side of the retainer.
6. Repeat Step 2 through Step 5 in order to replace
additional ripper tips.
7. Raise the ripper. Remove the block. Lower the
ripper to the ground.
Illustration 286
g00110517
i01336901
Rollover Protective Structure

(ROPS) - Inspect
2. Inspect the retaining pins. Inspect the keeper bolt.

Replace any damaged keeper bolts or any missing
keeper bolts with only original equipment parts.
SMCS Code: 7323-040; 7325-040
3. Install the access covers.
NOTICE
Do not attempt to straighten the ROPS structure. Do
not repair the ROPS by welding reinforcement plates
to the structure.
If there are any cracks in the welds, in the castings, or
in any metal section of the ROPS, consult your Caterpillar dealer for repairs.
Illustration 287
g00713462
4. Inspect the front and the rear cab mounts (1) for
damage or for wear.
SEBU7056-07
145
Maintenance Section
Scarifier Lift Link Socket - Lubricate
Note: In order to correctly inspect a cab mount, the

cab mount must be removed. Cab mounts (1) may be
compressed, torn or cut. If you find a front cab mount
that is damaged, replace both front mounts and both
pads. If you find a rear cab mount that is damaged,
only replace that rear mount and that rear pad.
Scarifier Teeth Inspect/Replace
5. Inspect the ROPS for any loose bolts or any

damaged bolts. Replace any damaged bolts or
any missing bolts with only the original equipment
parts. Tighten the four rear bolts (2) to a torque
of 430 60 Nm (320 45 lb ft). Tighten the
two front bolts (3) to a torque of 240 40 Nm
(180 30 lb ft).
Personal injury or death can result from the scarifier falling.
Note: Apply oil to all ROPS bolt threads before you

install the bolts for the ROPS. Failure to apply oil can
result in improper bolt torque.
6. When you operate the machine on a rough
surface, the ROPS may rattle or the ROPS may
make a noise. If the ROPS rattles or if the ROPS
makes a noise, replace the ROPS mounting
supports .
i01863262
Scarifier Lift Link Socket Lubricate
i01863797
SMCS Code: 6807-040; 6807-510
Block the scarifier before changing the teeth.
Flying objects can cause injury or death.

Make sure the area is clear of people when removing/installing scarifier teeth.
To avoid injury to your eyes, wear protective
glasses when removing/installing scarifier teeth.
If the scarifier teeth are damaged or worn excessively,
then change the scarifier teeth.
SMCS Code: 6162-086-LNK

fittings.
Illustration 289
g00950158
1. Block up the scarifier. Do not block up the scarifier

too high. Block up the scarifier to a height that
allows you to remove the teeth.
Illustration 288
g00949846
The machine has two fittings on each side.

In order to lubricate the scarifier lift link socket, use
183-3424 Grease Cartridge (5% Molybdenum
Disulfide) to apply lubricant through the fittings.
2. Remove the scarifier tooth from the shank.

3. Clean the shank.
4. Install the new scarifier tooth over the shank.
5. Drive the scarifier tooth onto the shank.
6. Repeat Step 2 through Step 5 in order to replace
additional scarifier teeth.
7. Raise the scarifier and remove blocking.
146
Maintenance Section
Seat - Inspect
SEBU7056-07
i01337335
Seat - Inspect
SMCS Code: 7312-040
Check the operation of the seat adjustment levers.
Lubricate the adjustment levers and the adjustment
knobs, if necessary.
Ensure that the seat can be adjusted properly for
maximum support for the operator.
Inspect the fabric for the seat cushion for wear and
inspect the fabric for the backrest for wear.
Consult your Caterpillar dealer for the replacement of

the seat belt and the mounting hardware.
Note: Within three years of the date of installation or
within five years of the date of manufacture, replace
the seat belt. Replace the seat belt at the date which
occurs first. A date label for determining the age of
the seat belt is attached to the seat belt, the seat belt
buckle, and the seat belt retractor.
If your machine is equipped with a seat belt
extension, also perform this inspection procedure for
the seat belt extension.
i01359965
Ensure that the mounting bolts for the seat are not
loose. Replace any missing mounting bolts.
Tandem Drive Oil - Change
If necessary, repair the seat.
SMCS Code: 4071-510

i02429589
Clean the surface area around the oil check plug

before you check the oil level.
Seat Belt - Inspect

SMCS Code: 7327-040
Always check the condition of the seat belt and the
condition of the seat belt mounting hardware before
you operate the machine. Replace any parts that are
damaged or worn before you operate the machine.
Illustration 290
Illustration 291
g00692505
Illustration 292
g00713512
g00932801
Typical example
Check the seat belt mounting hardware (1) for wear

or for damage. Replace any mounting hardware that
is worn or damaged. Make sure that the mounting
bolts are tight.
Check buckle (2) for wear or for damage. If the buckle
is worn or damaged, replace the seat belt.
Inspect the seat belt (3) for webbing that is worn or
frayed. Replace the seat belt if the seat belt is worn
or frayed.
SEBU7056-07
147
Maintenance Section
Tandem Drive Oil Level - Check
1. Remove drain plug (1). Remove oil check plug (2).

Allow the oil to drain into a suitable container.
2. When you change the tandem drive oil, use diesel
fuel in order to clean the housing of the sludge
and flush the housing of the sludge.
regulations.
3. Clean the drain plug (1) and install the drain plug
(1).
4. Open the cover on the top of the tandem drive
housing. Fill the tandem drive housing with new
oil. See Operation and Maintenance Manual,
Refill Capacities.
1. Remove the oil check plug.

2. Maintain the oil level at the bottom of the opening
for the oil check plug. If necessary, add oil. Open
the cover on the top of the tandem drive housing
and add oil. Close the cover on the top of the
tandem drive housing.
3. Install the oil check plug.
i01318437
Tandem Drive Oil Sample Obtain

SMCS Code: 4071-008
5. Close the cover on the top of the tandem drive

housing.
6. Clean the oil check plug (2) and install the oil
check plug (2).
7. Start the engine. Operate the machine for a few
minutes. Check the tandem drive housing for
leaks.
8. Stop the engine. Remove the oil check plug (2).
Check the oil level. Maintain the oil level to the
bottom of the opening for the oil check plug (2). If
necessary, add oil. Install the oil check plug (2).
9. Inspect the breathers for the tandem drive
housings. Replace the breather, if either breather
is wet or if either breather is dirty.
i01829619
Tandem Drive Oil Level - Check

SMCS Code: 4071-535
Clean the surface area around the oil check plug
Illustration 293
g00933714
Illustration 294
g00697966
The oil sample for the tandem drive should be taken

from the housing by removing a plate that is located
on the top of the tandem housing.
Refer to Operation and Maintenance Manual, SOS
Oil Analysis and Operation and Maintenance
Manual, Sampling Interval and Location of Sampling
Valve for information that pertains to obtaining a
sample of the tandem drive oil.
148
Maintenance Section
Tire Inflation - Check
SEBU7056-07
i00149440
Tire Inflation - Check

SMCS Code: 4203-535-AI; 4203-535-PX
Operate the engine until the transmission and

differential oil is warm. Park the machine on a level
surface and engage the parking brake. Lower the
blade and apply slight down pressure to the blade.
Stop the engine.
Note: Drain the transmission case and drain the
differential case while the oil is warm. This allows
waste particles that are suspended in the oil to drain.
As the oil cools, the waste particles will settle to the
bottom of the case. The particles will not be removed
by draining the oil and the particles will recirculate in
the lubrication system with the new oil.
Illustration 295
g00103147
Measure the air pressure on each tire. Consult your

tire dealer for the correct load rating and for the
correct operating pressures.
If necessary, inflate the tires. Refer to the following
additional information about tire inflation:
Operation and Maintenance Manual, Tire Inflation

with Nitrogen
Illustration 296
g00115301
Operation and Maintenance Manual, Tire Shipping
1. Remove the drain plug for the differential case

and remove the drain plug for the transmission
case. Drain the oil into a suitable container.
Operation and Maintenance Manual, Tire Inflation

regulations.
Pressure
Pressure Adjustment
i00342295
Transmission and Differential

Oil - Change
SMCS Code: 3030-510-OC; 3080-510; 3258-510-OC
Clean the area around the differential drain plug
before removing the differential drain plug. Clean the
area around the transmission case drain plug before
removing the transmission case drain plug. Clean
the area around the dipstick/fill cap before removing
the dipstick/fill cap.

contact skin.
2. Change the filter element and clean the screens.

See Operation and Maintenance Manual,
Transmission and Differential Oil Filter and
Screen in the Maintenance Interval Schedule.
3. Clean the drain plugs and install the drain plugs
for the differential and the transmission case.
SEBU7056-07
149
Maintenance Section
Transmission and Differential Oil Filter and Screens - Replace/Clean
Illustration 297
g00115302
5. Fill the transmission and differential case with oil

through the dipstick/fill tube. See Operation and
Maintenance Manual, Refill Capacities.
Illustration 299
g00115302
9. With the engine at low idle, maintain the oil level

between the marks on the dipstick. If necessary,
add oil through the dipstick/fill tube .
11. Close the engine compartment access door.
i00457951

Oil Filter and Screens Replace/Clean
Illustration 298
g00115303
6. Remove the transmission breather and discard the

transmission breather. Install a new transmission
breather.
7. Start the engine and run the engine at low
idle. Inspect the transmission and differential
components for leaks.
SMCS Code: 3030-070-Z3; 3030-510-Z3;

3067-070; 3067-510; 3258-070-FI; 3258-070-Z3;
3258-510-FI; 3258-510-Z3

contact skin.
8. Engage the transmission modulator control pedal.

Slowly operate the transmission direction and
speed control lever in order to circulate the oil.
Illustration 300
g00264764
The transmission and differential oil filter is positioned

under the radiator at the right rear of the machine.
150
Maintenance Section
Transmission and Differential Oil Filter and Screens - Replace/Clean
SEBU7056-07
5. Clean the oil filter housing and the drain plug with
a clean nonflammable solvent.
6. Clean the base of the oil filter housing.
7. Insert a new filter element into the filter housing.
8. Replace the filter housing base seal.
9. Install the filter housing.
10. Install the drain plug in the filter housing.
Illustration 301
g00122794
1. Install the frame lock pin.
Illustration 304
Illustration 302
g00122795
2. Remove the drain plug from the oil filter housing.

Allow the oil to drain into a suitable container.
g00122797
11. Slowly remove the cover for magnetic screen

(1). Slowly remove the cover for supplemental
magnetic screen (2). Allow the oil to drain into a
suitable container.
regulations.
12. Remove the magnetic screen tube assemblies.
13. Separate the magnets and the tube assemblies
from the screens. Wash the screens and the tube
assemblies in clean nonflammable solvent. Allow
the screens to dry and allow the tube assemblies
to dry.
NOTICE
Do not drop or rap magnets on hard objects, or damage can result. Replace damaged magnets.
14. Clean the magnets with a cloth or clean the
magnets with a stiff brush. Allow the magnets to
dry.
Illustration 303
g00122796
15. Install the magnets and tube assemblies into the

screens.
3. Remove the oil filter housing.
16. Install the screens.
4. Remove the used element and discard the used

element.
17. Inspect the cover seals. If the cover seals are

damaged, replace the cover seals.
SEBU7056-07
151
Maintenance Section
Transmission and Differential Oil Level - Check
18. Install the covers and tighten the bolts.

19. Start the engine.
20. With the parking brake engaged, run the engine
at low idle in order to circulate the transmission oil.
21. Inspect all of the transmission components for
leaks.
Illustration 306
g00707643
Clean the area around the dipstick/fill cap before

removing the dipstick/fill cap. The dipstick/fill cap is
located on the right side of the engine compartment.
Illustration 305
g00115302
22. With the engine at low idle, maintain the oil level
between the marks on the dipstick. If necessary,
add the oil through the filler tube .
24. Remove the frame lock pin and store the frame
lock pin.
Illustration 307
g00115302
i01338055

Oil Level - Check
1. Run the engine at low idle. Remove the dipstick/fill

cap. Maintain the oil between the LOW mark and
the FULL mark on the dipstick.
SMCS Code: 3030-535-FLV; 3080-535-FLV;

3258-535-FLV
2. If necessary, add oil.

contact skin.
3. Clean the dipstick/fill cap and install the dipstick/fill

cap.
152
Maintenance Section
Transmission and Differential Oil Sample - Obtain
i01318444

Oil Sample - Obtain
SEBU7056-07
The air conditioner belt is located on the right side of

the engine compartment.
SMCS Code: 3006-008; 3030-008; 3080-008;

3258-008; 7542
Illustration 310
Illustration 308
g00115302
The oil sample for the transmission and the

differential should be taken from the dipstick tube for
the transmission oil.
g00107793
1. Inspect the condition and the adjustment of the air

conditioner belt. The air conditioner belt should
deflect 14 to 20 mm (.6 to .8 inch) under 110 N
(25 lb) of force.
Adjust The Belt
Refer to Operation and Maintenance Manual, SOS

Oil Analysis and Operation and Maintenance
Manual, Sampling Interval and Location of Sampling
Valve for information that pertains to obtaining a
sample of the transmission and differential oil.
i01338179
V-Belts - Inspect/Adjust/
Replace
SMCS Code: 1357-025; 1357-040; 1357-510
Illustration 311
Air Conditioner Belt
The air conditioner belt is located on the right side of

the engine compartment.
g00707713
Inspect The Belt
Illustration 312
Illustration 309
g00707713
g00107794
SEBU7056-07
153
Maintenance Section
V-Belts - Inspect/Adjust/Replace
1. Loosen the lock bolt (1) for the refrigerant

compressor. Loosen the mounting bolt (2) for the
refrigerant compressor.
Illustration 315
Illustration 313
g00107795
2. Pull the refrigerant compressor backward. Tighten

the mounting bolt. Tighten the lock bolt for the
refrigerant compressor.
3. Check the adjustment of the air conditioner belt.
4. If the air conditioner belt is not correctly adjusted
repeat Steps 1 through Step 3.
g00123270
Note: If one belt or more than one belt is worn or

damaged, replace the belts in sets.
2. Inspect the condition and the adjustment of the
alternator and fan drive belts. Correctly adjusted
belts should deflect 14 to 20 mm (.6 to .8 inch)
under 110 N (25 lb) of force.
Adjust The Belts

1. Open the right access door.
5. If you start the engine and poor cooling is still

experienced, turn off the air conditioner. Stop the
engine. Consult your Caterpillar dealer for air
conditioner system service, if necessary.
Alternator Belts And Fan Drive

Belts
Inspect The Belts
Illustration 316
g00123271
2. Loosen the alternator bracket bolt (1). Loosen the

adjusting bolt (2).
3. Adjust the belts until the correct belt tension is
reached. Tighten adjusting bolt (2) to 150 20 Nm
(110 15 lb ft).
4. Tighten alternator bracket bolt (1).
Illustration 314
g00707714
1. Open the access door on the rear, right side of

the machine.
5. Check the adjustment of the alternator and fan

drive belts.
6. If the alternator and fan drive belts are not
correctly adjusted repeat Steps 2 through Step 5.
7. Close the access door.
154
Maintenance Section
Walk-Around Inspection
SEBU7056-07
i01334760
SMCS Code: 7000-040

contact skin.
At operating temperature, the engine coolant is
hot and under pressure.
Illustration 318
Steam can cause personal injury.

Check the coolant level only after the engine has
been stopped and the cooling system pressure
cap is cool enough to touch with your bare hand.
g00705959
Inspect the blade and the end bits for damage or for
excessive wear. Make any necessary repairs.
Remove the cooling system pressure cap slowly

Cooling system conditioner contains alkali. Avoid
contact with the skin and eyes to prevent personal
injury.
NOTICE
Accumulated grease and oil on a machine is a fire hazard. Remove this debris with steam cleaning or high
pressure water, at least every 1000 hours or each time
any significant quantity of oil is spilled on a machine.
Note: Watch closely for leaks. If you observe a leak,
find the source of the leak and correct the leak. If you
suspect a leak or you observe a leak, check the fluid
levels more frequently.
Illustration 317
g00109838
Inspect the engine precleaner for dirt buildup.

Remove dirt from the engine precleaner screen.
Make sure that the piston in the air filter indicator is
not in the red zone.
Illustration 319
g00705962
Inspect the attachment linkage, the attachment

cylinders, and the attachment for damage or for
excessive wear. Make any necessary repairs.
Illustration 320
g00270469
Inspect the lights for broken bulbs and for broken

lenses. Replace any broken bulbs and any broken
lenses.
SEBU7056-07
155
Maintenance Section
Inspect the tandem housings for dirt and trash

buildup. Remove any dirt and any trash buildup from
the tandem housings. Check the tandem housings
for leaks. Repair any leaks. Check the breathers for
the tandem drive housings. Replace the breather, if
either breather is wet or if either breather is dirty.
Illustration 321
g00705965
Inspect the engine compartment for any trash

buildup. Remove any trash buildup from the engine
compartment.
Illustration 324
g00122886
Inspect the cooling system for any leaks, for faulty

hoses and for any trash buildup. Correct any leaks.
Remove any trash from the radiator.
Illustration 322
g00705966
Inspect the area of articulation for dirt and for trash

buildup. Remove any dirt and trash buildup from the
area of articulation.
Illustration 325
g00705974
Inspect all of the belts for the engine attachments.

Replace any belts that are worn, frayed, or broken.
Illustration 323
g00705968
Illustration 326
g00706013
156
Maintenance Section
SEBU7056-07
Inspect the hydraulic system for leaks. Inspect the

tank, the cylinder rod seals, the hoses, the tubes, the
plugs, the connecting joints, and the fittings. Correct
any leaks in the hydraulic system.
Inspect the differential and the tandems for leaks.

Make any necessary repairs.
Illustration 330
Illustration 327
g00122889
Inspect the spindle bearing housings for the front

wheel for leaks. If a leak is found consult your
Caterpillar dealer for an inspection of the spindle
bearing housings for the front wheel. If necessary,
make repairs to the spindle bearing housings for the
front wheel.
g00122892
Inspect the tires for any damage and for proper

inflation. Replace any missing valve caps.
Illustration 331
g00122893
Inspect the transmission for leaks. Make any

necessary repairs.
Illustration 328
g00706014
Inspect the circle drive for leaks. Repair any leaks in

the circle drive.
Illustration 332
g00706128
Make sure that all covers and guards are securely

attached. Inspect the covers and the guards for
damage.
Illustration 329
g00122891
SEBU7056-07
Illustration 333
157
Maintenance Section
g00706130
Inspect the steps, the walkways, and the handholds.

Clean the steps, the walkways, and the handholds.
Make any necessary repairs. Inspect the Rollover
Protective Structure (ROPS) for damage. If repair is
necessary, consult your Caterpillar dealer. Tighten
any loose ROPS bolts.
Illustration 336
Clean the recirculation filters. The filters are located

inside the cab. Two filters are located above the
doors and a filter is located behind the seat. There
are a total of three filters.
Illustration 337
Illustration 334
g00706133
Inspect the operator compartment for trash buildup.

Inspect the area under the floorplate for trash buildup.
Inspect the top of the crankcase guard for trash
buildup. Keep these areas clean.
g00108033
g00715704
Check the drain tubes on the evaporator. The drain

plug should not be obstructed. The drain tubes are
located underneath the cab on the right side of the
machine and on the left side of the machine.
Illustration 338
Illustration 335
g00682619
g00715709
158
Maintenance Section
Wheel Bearing Oil Level (Front) - Check
SEBU7056-07
Inspect the accumulator. The accumulator is located

underneath the machine on the right side. The
accumulator is below the rear ROPS. Start the
machine. Set the air conditioner on HIGH. Feel
the accumulator with your hands. The accumulator
should be cool or cold to the touch.
i00385527
Wheel Bearing Oil Level (Front)

- Check
i00151046
Wheel Lean Bar Bearings Lubricate

fittings.
SMCS Code: 4205-535-FLV; 4208-535-FLV;

4234-535-FLV; 7551-535-FLV
Clean the surface area around the check/fill plug
Illustration 339
Illustration 341
g00110393
Illustration 342
g00118004
g00115313
Each of the front wheels has one fitting. Apply

lubrication to the fittings in order to lubricate the
wheel lean bar bearings.
Illustration 340
g00115314
1. Remove the check/fill plug.

2. Maintain the oil level to the bottom of the opening
for the check/fill plug. If necessary, add oil.
4. Repeat Step 1 through Step 3 for the other wheel
bearing.
i00151054
Wheel Lean Bearings Lubricate

fittings.
SEBU7056-07
159
Maintenance Section
Wheel Lean Cylinder Bearings - Lubricate
Illustration 343
g00115440
Illustration 345
g00242135
Illustration 344
g00115441
Illustration 346
g00115462
Each front wheel has two fittings. Apply lubricant

to the fittings in order to lubricate the wheel lean
bearings.
Each end of the wheel lean cylinder has one fitting.

Apply lubricant to the fittings in order to lubricate the
wheel lean cylinder bearings.
There is a total of four fittings.

i00313798
i01307996
Wheel Lean Cylinder Bearings

- Lubricate
Window Washer Reservoir Fill
SMCS Code: 7306-544-KE
Wipe all fittings before you apply lubricant to the

fittings.
NOTICE
Use Caterpillar nonfreezing window washer solvent
or a commercially available windshield washer fluid
in order to prevent freezing of the windshield washer
system.
The windshield washer reservoir is positioned in the
seat support to the left of the operators seat.
1. Remove the access cover for the windshield
washer reservoir.
160
Maintenance Section
Window Wiper - Inspect/Replace
SEBU7056-07
i01339759
Windows - Clean
SMCS Code: 7310-070; 7340-070
Illustration 347
g00115499
2. Remove the filler cap for the windshield washer

reservoir.
3. Fill the window washer reservoir with window
washer solvent through the filler cap opening.
4. Install the filler cap.
5. Install the access cover.
Note: The window washer nozzles can be adjusted
so that the window washer solvent will be sprayed
in the desired direction.
i01336305
Window Wiper Inspect/Replace

SMCS Code: 7305-040; 7305-510
Illustration 348
g00706629
Inspect the upper front windshield wiper blade.

Inspect the lower front windshield wiper blades.
Inspect the wiper blade for the rear window. If any of
the wiper blades are streaking any of the windshields,
replace the wiper blade. Also, if the wiper blade is
streaking the rear window, replace the wiper blade.
Illustration 349
g00708508
Use commercially available window cleaning

solutions to clean the window. Stand on the ground in
order to clean the outside window, unless handholds
are available.

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MAINTENANCE INTERVALS

Operation and Maintenance

Maintenance Interval Schedule

Every 10 Service Hours or Daily

Every 50 Service Hours or Weekly

Initial 250 Service Hours

Every 250 Service Hours or Monthly

Every 500 Service Hours or 3 Months

Fuel System Secondary Filter - Replace ............ 133

Every 1000 Service Hours or 6 Months

Every 2000 Service Hours or 1 Year

Every 2000 Service Hours or 2 Years

Every 3000 Service Hours or 2 Years

Every 4000 Service Hours

Every 6000 Service Hours or 6 Years

Air Conditioner - Test

Inhaling air conditioner refrigerant gas through a

1. Start the engine. Operate the engine at high idle.

5. Check for refrigerant in the air conditioning

Feel the suction line (1) and feel the discharge

If the system contains refrigerant, the discharge

If the air conditioning system does not contain

refrigerant or if the level of the refrigerant in the

2. Set the air conditioner control for maximum

4. Open the engine compartment access door on the

6. Close the engine compartment access door on

Air Tank Moisture and

The upper articulation bearing has one fitting. Apply

There is one drain valve on each end of the air tank.

Articulation Bearings Lubricate

The lower articulation bearing has one fitting. Apply

Axle Oscillation Bearings Lubricate

Battery Electrolyte Level Check

The Chart for the Battery Electrolyte

Apply lubricant to the one fitting in order to lubricate

Backup Alarm - Test

Tighten the battery retainers on all of the batteries.

Turn the engine start switch to the ON position in

1. The battery access covers are positioned at the

Apply the service brake. Move the transmission

2. Clean the battery surface with a clean cloth.

The backup alarm should sound immediately.

3. Maintain clean battery terminals. You may use

Inspect the battery electrolyte level in each

battery cell. A maintenance free battery does

Maintain the level of the distilled water to the

bottom of the filler openings. If distilled water is

A battery should not require more than 30 cc

In extreme temperatures, check the water in the

Blade Lift Cylinder Socket Check/Adjust/Replace

6. Close the battery access covers.

Battery or Battery Cable Inspect/Replace

3. Remove the bolts (2) from the cap (1). Remove

Blade Lift Cylinder Socket Lubricate

Brakes, Indicators and Gauges

SMCS Code: 5102-086; 5103-086

SMCS Code: 4251-081; 4267-081; 4269-081;

Wipe all the fittings before you apply lubricant to the

Look for broken lenses on the gauges, broken

Each blade lift cylinder socket has one fitting. Apply

Move the machine forward and test the service

Braking System - Test

Service Brake Holding Ability Test

Personal injury can result if the machine moves