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Specification
Equipment design conditions
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SPECIFICATION
EQUIPMENT DESIGN CONDITIONS
02 IFD
01 IFC
22-Jul-11
F.Le Frapper
03-May-11 F.Bessieres
Date
Written By
V. Fort
X.Grandiaud
F.Le Frapper
X.Grandiaud
Checked By
Approved By
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Page 2 of 32
INDEX
GENERAL ..................................................................................................................................................4
DEFINITIONS .............................................................................................................................................4
ABBREVIATIONS ......................................................................................................................................4
5.4
5.5
5.6
6
Soil Characteristics............................................................................................................................7
Hydrological data...............................................................................................................................7
Seismic Data .....................................................................................................................................7
Design life..........................................................................................................................................8
Temperature and humidity ................................................................................................................8
Blast Conditions ................................................................................................................................8
Design Conditions for Transportations..............................................................................................8
Flare Radiations ................................................................................................................................8
Environmental Pollution.....................................................................................................................9
Emissions for Hydrocarbon Installation Equipment ......................................................................................9
Emissions for Electrical Generators and Boilers...........................................................................................9
Rejected Water Regulation Performances Criteria.....................................................................................10
7
THE PRESENT PARAGRAPH CONCERNS ONLY RAINWATER AND FRESH WATER REJECT.
REQUIREMENT FOR OPEN DRAIN REJECT ARE IN HOLD. ......................................................................10
7.1.1
Noise ..........................................................................................................................................................10
UTILITY ....................................................................................................................................................11
8.1
8.1.1
8.1.2
8.1.3
8.2
8.2.1
8.2.2
8.2.3
8.3
8.3.1
8.3.2
8.3.3
Electrical..........................................................................................................................................11
Piraa CPF.................................................................................................................................................11
Curaray Terminal........................................................................................................................................12
Piraa PPiX ................................................................................................................................................13
Fuel Gas..........................................................................................................................................13
Fuel Gas Design.........................................................................................................................................13
13
Fuel Gas Composition ................................................................................................................................14
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8.6
8.7
8.7.1
8.7.2
8.7.3
8.7.4
8.7.5
8.7.6
8.8
8.8.2
8.9
8.9.1
8.9.2
8.10
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Page 3 of 32
Nitrogen...........................................................................................................................................20
Chemical Injection ...........................................................................................................................21
Piraa CPF.................................................................................................................................................21
22
Arabela River Water Pumpng Station........................................................................................................22
22
Piraa PPiX ................................................................................................................................................22
Curaray Terminal........................................................................................................................................23
Fire Water.......................................................................................................................................31
8.11
8.12
8.13
8.14
Foam ...............................................................................................................................................31
MP Flare Network............................................................................................................................32
LP Flare Network.............................................................................................................................32
Thermal Oil......................................................................................................................................32
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GENERAL
The purpose of this document is to list the project data for the mechanical design and specifications of
equipment relevant to the Peru Block 67 Field Development (Piraa CPF, CT and pads PPi1 and PPi3).
This is a general specification. All specific required data shall be found in the dedicated equipment
specification or data sheet.
2
REFERENCE DOCUMENTS
2.1
Project Documents
[1]
PP67-PE-GEN-00-DOR-RP-I-001
[2]
PP67-PE-GEN-00-DOR-RP-I-002
2.2
[3]
[4]
Diseo Sismorresistente
[5]
[6]
DEFINITIONS
Company
Contractor
DORIS Engineering
ABBREVIATIONS
AMB
Ambient
ATM
Atmosphere
CO2
Carbon Dioxyde
CPF
DLB
HP
High Pressure
LHV
LP
Low Pressure
NO2
Nitrogen Dioxide
SLB
SO2
Sulphur Dioxide
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The site is located on the Maranon Basin in the north-east part of the Peru and is situated in the Amazon
rainforest between the Andean Cordillera and the Guyana Shield. Altitude is comprised between 140 m and
200 m above sea water level.
Phase 0 will focus on Piraa field (CPF, PPi1 and PPi3) and CT:
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Facilities Coordinates
Location
Reference Point
East
North
Elevation above
MASL
CURARAY TERMINAL
AS PER EIA
455586.00
9827611.00
160 m
PIRAA CPF
AS PER EIA
458762.00
9788030.00
173 m
PIRAA 2D
45968838
9787571.78
AS PER EIA
459710.00
9787630.00
PIRAA 3D
458880.00
9783999.97
AS PER EIA
45887600
9783999.00
PPI1
171 m
PPI3
5.3
5.3.1
178 m
Environmental Conditions
Ambient Air Temperature
18.5
28
5.3.2
5.3.3
Relative humidity
Minimum Humidity (%)
80
92
Solar Radiation
Prevailing Wind
Minimum wind is 0ms which is actually the most often case with time frequency of 47%.
Prevailing directions is from North, for 22.8%, with a mean maximal speed of 1.8 m/s and East, for 19.5%,
with a mean maximal speed of 1.6 m/s.
The following design wind speed above ground level shall be considered in all directions:
All directions-Design Wind Speed
Return Period
Wind Speed (m/s)
1 year
6
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100 years
19
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Page 7 of 32
Rain fall
Yearly
Monthly Maximum
Daily Maximum
540 mm
5.4
132 mm
Minimum
Mean
Maximum
2180 mm
3460 mm
5760 mm
Soil Characteristics
Geological and geotechnical data shall be extracted from the geological and geotechnical synthesis report
Ref. [1].
5.5
Hydrological data
Hydrological data shall be extracted from the Hydrological Synthesis Report Ref. [2].
5.6
Seismic Data
According to Peruvian standards for seismic design (Ref. [4]), the project site is characterized in the following
way:
Site parameter: Zone 1 corresponding to a zone factor of Z=0.15,
Type of soil profile S3 (conservative) on all sites corresponding to a soil amplification factor S of 1.4,
Facilities category of importance A: essential facilities corresponding to a U-factor of 1.5.
Seismic design base shear shall then be computed according the methodology proposed in Ref. [4] for
structural elements and non-structural elements (article 23 respectively).
The following maximum accelerations shall then be considered:
Equipments, tanks, piping : H = 0.29g.
According to Ref. [4], no vertical seism acceleration shall be considered for zone 1.
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Page 8 of 32
6.1
Design life
Outdoors
Buildings
Max
28
26
80/92
45/55
The design temperature for guaranteed performance of air cooling system is 28C.
The black body temperature is the temperature induced by solar radiation on metal equipment. This is the
minimum value for the design temperature and shall be taken into account only for equipment and piping
located outdoor. Black Body Temperature = 43 C.
6.3
Blast Conditions
Equipment shall be designed to withstand here below accelerations in case of sea transportation to site:
Acceleration (g)
Roll and Pitch
heave
0.9
0.8
Equipment shall be designed to withstand here below accelerations in case of road transportation to site:
Acceleration (g)
Longitudinally
Vertical & Transverse
6.5
0.3
0.1
Flare Radiations
4.7
4.7
2.4
1.6
3.2
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Environmental Pollution
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Page 10 of 32
Mg/l
20 ppmv
500 (Rivers, lakes, reservoirs)
0.1
0.5
0.02
0.1
0.2
0.5
1.0
50
250
0.2
40
<1000
<400
2
5.0
6.0-9.0
20
0.1
<3C
6.6.4 Noise
For each noisy equipment, reference shall be made to the dedicated data sheet and / or specification
providing the equipment maximum sound pressure (SPL) at 1 m.
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UTILITY
7.1
7.1.1
Electrical
Piraa CPF
Nominal Voltage
Operational
voltage
Range
Neutral System
Service
Internal
Power
Generation
6.6 kV AC 60 Hz
(3ph 3 wire)
Internal
Power
Generation
480V AC 60 Hz
(3ph 3 wire)
5%
Earthed by Earthing
transformer
5%
6.6 kV AC 60 Hz
(3ph 3 wire)
5%
33 kV AC 60 Hz
(3ph 3 wire)
480 V AC 60 Hz
(3ph 3 wire)
5%
Earthed by high
Emergency Power
impedance (IT
system)
Neutral not
distributed
Power Distribution
Earthed by Earthing
HV motors
transformer
HV / LV transformers
HV / HV transformers
Earthed trough an
Well pads supply
impedance
IT system With
MCC
permanent insulation Main LV distribution
monitoring
Motors
Neutral not
LV voltage transformer
distributed
230 V AC UPS
400/230 V AC
60 Hz
(3ph 4 wire)
5%
5%
Normal Power
230 V AC UPS
60 Hz
(2 ph 2 wire)
10 %
Isolated IT system
With permanent
insulation monitoring
(neutral not
distributed)
48 V DC
(2 pole 2 wire)
10 %
Unearthed system
With permanent
insulation monitoring
Maximum
voltage drop
at equipment
terminals
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5%
5%
5%
5%
2%
5%
2%
8 % max to the
farthest fitting
Status: IFD
Class: 1
Page 12 of 32
Curaray Terminal
Nominal Voltage
Operational
voltage
Range
Internal
Power
Generation
480 V AC 60 Hz
(3ph 3 wire)
5%
480 V AC 60 Hz
(3ph 3 wire)
5%
400/230 V AC
60 Hz
(3ph 4 wire)
5%
Neutral System
Earthed by high
impedance (IT system)
Neutral not distributed
Service
Normal power
Emergency power
Power Distribution
IT system With
MCC
permanent insulation
Main LV distribution
monitoring
Motors
Neutral not distributed LV voltage transformer
230 V AC UPS
TNS neutral earthed
Lighting distribution board
and distributed
Lightings fittings
230 V AC UPS
60 Hz
(2 ph 2 wire)
10 %
Isolated IT system
With permanent
insulation monitoring
(neutral not
distributed)
48 V DC
(2 pole 2 wire)
10 %
Unearthed system
With permanent
insulation monitoring
Maximum
voltage drop
at equipment
terminals
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2%
5%
2%
8 % max to the
farthest fitting
Revision: 02
Status: IFD
Class: 1
Page 13 of 32
Piraa PPiX
Nominal Voltage
Operational
voltage
Range
33 kV AC 60 Hz
(3ph 3 wire)
5%
480 V AC 60 Hz
(3ph 3 wire)
5%
400/230 V AC
60 Hz
(3ph 4 wire)
5%
Neutral System
Service
Power Distribution
Earthed trough an
HV / LV transformers
impedance
IT system With
permanent insulation
monitoring
Neutral not
distributed
MCC
Main LV distribution
Motors
LV voltage transformer
230 V AC UPS
230 V AC UPS
60 Hz
(2 ph 2 wire)
10 %
Isolated IT system
With permanent
insulation monitoring
(neutral not
distributed)
48 V DC
(2 pole 2 wire)
10 %
Unearthed system
With permanent
insulation monitoring
7.2
Fuel Gas
115
50
13
1.5 / 2
53.72 / 56.97
33.49 / 35.07
None
5
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Maximum
voltage drop
at equipment
terminals
5%
2%
5%
2%
8 % max to the
farthest fitting
7.2.2
Status: IFD
Class: 1
Page 14 of 32
Gas Composition
CO2
Nitrogen
Methane
Ethane
Propane
i-Butane
n-Butane
i-Pentane
n-Pentane
n-Hexane
Mcyclopentan
Benzene
Cyclohexane
n-Heptane
Mcyclohexane
Toluene
n-Octane
E-Benzene
m-Xylene
o-Xylene
C9*
C10*
C11*
C12*
C13*
C14*
C15*
C16*
C17*
C18*
C19*
C20+ - Cetico (UP)*
C20+ - Glauconitico*
C20+ - Dorado*
C20+ - Paiche*
H2O
NBP[0]-2*
NBP[0]-13*
NBP[0]-27*
NBP[0]-42*
NBP[0]-56*
NBP[0]-70*
NBP[0]-85*
NBP[0]-99*
NBP[0]-113*
NBP[0]-127*
NBP[0]-141*
NBP[0]-156*
NBP[0]-171*
% Mole
Phase 0 - Centrifuge Train
6.493482
9.564435
43.882450
5.040715
6.734889
1.132354
1.588743
0.399531
0.301448
0.226365
0.104838
0.017990
0.042634
0.078391
0.034355
0.004740
0.023777
0.001180
0.001254
0.000953
0.007539
0.002138
0.000641
0.000205
0.000090
0.000023
0.000005
0.000001
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
4.113583
3.206155
2.744036
2.861083
3.122127
2.755021
2.268112
1.609505
0.939588
0.456120
0.179002
0.048134
0.009988
0.002379
Phase 1
6.075222
10.434824
47.399612
4.801487
5.869281
0.942265
1.311905
0.329460
0.250440
0.203492
0.095726
0.016600
0.040089
0.080358
0.035454
0.005072
0.027556
0.001410
0.001517
0.001161
0.009292
0.002723
0.000821
0.000262
0.000114
0.000029
0.000006
0.000001
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
4.117196
2.699418
2.298340
2.406558
2.669397
2.424642
2.090232
1.573581
0.984944
0.511154
0.212865
0.059668
0.012745
0.003080
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7.3
7.3.1
Status: IFD
Class: 1
Page 15 of 32
Diesel Oil
Piraa CPF
Pressure
Temperature
Coarse
Filtration
Water
Filtration
7.3.2
Revision: 02
Design
Working
Design min/max
Working
6 barg
2.4 /1.4 barg
43C
Ambient
Curaray Terminal
Pressure
Temperature
Coarse
Filtration
Water
Filtration
Design
Working
Design
Working
3.5 barg
1.2 / 0.2 barg
43C
Ambient
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Page 17 of 32
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7.4
Revision: 02
Status: IFD
Class: 1
Page 18 of 32
Crude Oil
Temperature
Pressure
Visco @ 25C
Visco @ 50C
LHV
flash point
Composition
CO2
Nitrogen
Methane
Ethane
Propane
i-Butane
n-Butane
i-Pentane
n-Pentane
n-Hexane
Mcyclopentan
Benzene
Cyclohexane
n-Heptane
Mcyclohexane
Toluene
n-Octane
E-Benzene
m-Xylene
o-Xylene
C9*
C10*
C11*
C12*
C13*
C14*
C15*
C16*
C17*
C18*
C19*
C20+ - Cetico
(UP)*
Design
Working
Design min/max
Working
cSt
cSt
C
% mol
18 / 93 C
50 C
5 barg
2 / 0 barg
620
175
4,86
3587
601
61,18
0,084826
0,005287
0,049979
0,096708
0,428802
0,160902
0,290779
0,161725
0,151795
0,350048
0,171287
0,029061
0,089910
0,446226
0,187801
0,033373
0,616425
0,038134
0,051320
0,044295
0,647534
0,909530
0,991209
1,063355
1,454230
1,425456
1,508136
1,379510
1,347279
1,416511
1,396849
0,00276849
0,000164188
0,001512844
0,003704652
0,026229212
0,01550549
0,032506046
0,029511006
0,030969857
0,124953434
0,063071872
0,010481691
0,036942901
0,254549926
0,108644022
0,019957972
0,50778124
0,03238534
0,045090525
0,039946308
0,654480205
1,097653117
1,308808928
1,486928086
2,107318427
2,122521028
2,287233734
2,113085674
2,075596704
2,188390994
2,16115272
10,280147
15,94475274
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% mol
% vol
Status: IFD
Class: 1
Page 19 of 32
26,218735
0,000000
0,000000
9,194673
0,639348
0,778508
1,189893
1,959300
2,658552
3,658208
4,617904
5,324140
5,406859
4,925860
3,122222
1,769961
1,227407
40,66588383
0,000000
0,000000
0,028686397
0,079012188
0,117969406
0,224097841
0,459885395
0,771635288
1,333047775
2,10064298
3,021802787
3,73900863
4,085715026
2,99999371
1,942651105
1,495368276
37,278162
16
22,370830
7,51
Oil
2.5
Wt%
Oil + Naphta
2.3 Wt%
Nickel
96
ppm
91
Iron
11
ppm
6.4 ppm
Vanadium
358 ppm
324 ppm
11.9 Wt%
9.5 Wt%
Salt
10
10
BS& W
0.5 %
ptb max
ppm
ptb max
0.5 %
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7.5
7.5.1
Status: IFD
Class: 1
Page 20 of 32
Design
Working
Design
Pressure
Working
Oil and Particle contents
Water dew point
18C/72C
18.5C/38C
11 barg
9 barg
ISO 8573-1 Class2
ISO 8573-1 Class2
Design
Working
Design
Pressure
Working
Oil and Particle contents
Water dew point
18C/72C
18.5C/38C
10 barg
8 barg
ISO 8573-1 Class2
ISO 8573-1 Class2
Design
Working
Design
Pressure
Working
Oil and Particle contents
Water dew point
18C/72C
18.5C/38C
10 barg
8 barg
ISO 8573-1 Class2
ISO 8573-1 Class2
Design
Operating
Design
Normal
18C/72C
18.5C/38C
11 barg
7.7 barg
98%
Oil Free
ISO 8573-1 Class2
Curaray Terminal
Piraa PPiX
Temperature
7.6
Piraa CPF
Temperature
7.5.3
Revision: 02
Instrument Air
Temperature
7.5.2
Nitrogen
Temperature
Pressure
Purity
Oil content
Water Dew Point
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7.7
Status: IFD
Class: 1
Page 21 of 32
Chemical Injection
7.7.1
7.7.1.1
Piraa CPF
Anti-Fouling
Temperature
Pressure
7.7.1.2
Design min/max
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
Atm 10 barg
Design min/max
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
Atm 10 barg
Design min/max
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
Atm 13 barg
Design min/max
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
Atm 13 barg
Design min/max
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
Atm 13 barg
Design min/max
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
Atm 13 barg
Demulsifier
:
Temperature
Pressure
7.7.1.3
Anti-Foam
Temperature
Pressure
7.7.1.4
Corrosion inhibitor
Temperature
Pressure
7.7.1.5
Acid
Temperature
Pressure
7.7.1.6
Biocide
Temperature
Pressure
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Pressure
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Design min/max
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
Atm 13 barg
Design min/max
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
Atm 13 barg
Design min/max
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
Atm 13 barg
Reverse Demulsifier
Temperature
Pressure
7.7.1.9
Revision: 02
O2 scavenger
Temperature
7.7.1.8
Design min/max
Operating
Design
Normal
Design min/max
Operating
Design
Pressure
Normal
7.7.3
7.7.3.1
18/43 C
Ambient
15.6 barg
Atm 13 barg
18/43 C
Ambient
Tank Full of
Liquid
Atm
Piraa PPiX
Oil Demulsifier
Temperature
Pressure
Design min/max
Operating
Design
Normal
18/43 C
Ambient
93 barg
16 barg
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Pressure
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Design
Operating
Design
Normal
18/43 C
Ambient
93 barg
16 47 barg
Design
Operating
Design
Normal
18/43 C
Ambient
15.6 barg
3 barg
Curaray Terminal
7.7.4.1
Corrosion inhibitor
Temperature
Pressure
7.7.4.2
Biocide
Temperature
Design min/max
Operating
Design
Pressure
Normal
7.8
Corrosion inhibitor
Temperature
7.7.4
Revision: 02
18/43 C
Ambient
Tank Full of
Liquid
Atm
Utility Water
7.8.1.1
Piraa CPF
Temperature
Pressure
Coarse
Filtration
Design
Working
Design
Working
18 / 43C
Ambient
13 barg
11 barg
100 microns
Water shall be sourced to Piraa CPF from Arabela River. Water composition from Arabela River is resumed
on the following table:
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Page 25 of 32
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7.8.1.2
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Curaray Terminal
Temperature
Pressure
Coarse
Filtration
Design
Working
Design
Working
18/43 C
Ambient
13 barg
11 barg
100 microns
Water shall be sourced to the Curaray Terminal from Curaray river. Water composition from Curaray River is
resumed on the following table:
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7.9
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Potable water
7.9.1
7.9.1.1
Temperature
Design
Working
Design
Pressure
7.9.1.2
Working
18/43 C
Ambient
15 barg
6.7 barg
Curaray Terminal
Temperature
Design
Working
Design
Pressure
Working
18/43 C
Ambient
15 barg
6.7 barg
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Temperature
Design
18/43 C
Working
Ambient
Design
Pressure
12.5 barg
Working
Coarse
Filtration
8.8 barg
100 microns
Design
18/43 C
Working
Ambient
Design
Pressure
Note 1
Working
Coarse
Filtration
Note 1
100 microns
Note 1 : the firewater ring main at CT is not pressurised and dry during normal operation. When required, the
ring main is fed by two fire water pumps discharging firewater at 8.7 barg (working) minimum (12.5 barg
design).
7.10.2 Fire Water Composition
Fire water composition is assumed to be the same as Curaray River for CT and as Arabela River for Piraa
CPF.
7.11 Foam
Design min/max
18/43 C
Temperature
Operating
Pressure
Design
Normal
Ambient
10 barg Note 1
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Temperature
Pressure
Max. Design
10 / 135 C
Normal
AMB
Design
3.5 barg
Normal
ATM
Max. Design
10 / 115 C
Normal
AMB
Design
3.5 barg
Normal
ATM
Temperature
Pressure
7.14 Thermal Oil
11.3
2/6
18 / 270
230
160
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