Professional Documents
Culture Documents
NGA 2000
Software Manual
MLT Analyzer
MLT Analyzer Module
(combined with NGA 2000 platform /
MLT analyzer / TFID analyzer
or customer-developed control unit)
CAT 200
Software Version 3.4.X
2nd Edition June 2001
Catalog No.: ETC 00 375
RosemountAnalytical
This Operation Manual includes information about the operation of the instrument.
Information about the additional indications and notes regarding maintenance, troubleshooting and repair
are found in the accompanying Maintenance & Operation Manual.
Troubleshooting, component replacement and internal adjustments must be made by qualified
service personnel only.
Fisher-Rosemount GmbH & Co. does not take responsibility for any omissions or errors in this
manual.
Any liability for direct or indirect damages, which might occur in connection with the delivery or the use of
this manual, is expressly excluded to the extend permitted by applicable law.
This instrument has left the works in good order according to safety regulations.
To maintain this operating condition, the user must strictly follow the instructions and consider the warnings
in this manual or provided on the instrument.
Read this operation manual carefully before attempting to operate the analyzer !
For expedient handling of reports of defects, please include the model and serial number which
can be read on the instrument identity plate.
Industriestrasse 1
D - 63594 Hasselroth - Germany
Phone + 49 (6055) 884-0
Telefax + 49 (6055) 884-209
Internet: http://www.processanalytic.com
ETC00375(2) [NGA-e (MLT Software 3.4.X)] 06/01
Contents
1
Introduction
1- 1
Menu Structure
2- 1
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
4
4.1
4.1.1
4.1.2
4.2
4.3
4.4
4.5
4.6
4.7
4.8
NGA 2000
5.1
5.1.1
5.1.2
Alarm Parameters...........................................................................................5 - 21
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
Programmable Calculator...............................................................................5 - 45
Measurement Display Configuration...............................................................5 - 49
5.1.9
5.1.10
5.1.11
5.1.12
5.1.13
5.1.14
5.1.15
5.1.16
5.1.17
5.1.18
II
NGA 2000
5.2
5 - 85
5.2.1
5.2.2
5.3
6
6- 1
6.1
6.1.1
Diagnostic Menus........................................................................................... 6 - 3
Control Module Diagnostics ........................................................................... 6 - 4
6.1.2
6.2
6.3
6.4
6.5
6.6
7
Display Controls
7- 1
Supplement:
System Calibration
Tables:
Conversion Factors
ppm mg/Nm
Index
NGA 2000
III
1 Introduction
This software manual describes step by step how to operate successfully the
NGA 2000 Series MLT analyzer modules and analyzers (MLT 1, 2, 3, 4
and 5) as well as CAT 200.
Chapter 2 shows the structure of the MLT software menus. Chapter 3 describes the
display and the keyboard of the analyzer and the main menu and submenus. Chapter 4
describes the basic controls incl. calibration with detailed illustrations. So you can
easily compare the actual analyzer (module) display with the illustrations of the manual.
Chapter 5 describes the expert configurations of the analyzer module and of the Input/
Output modules (I/O modules). Chapter 6 describes the system configuration and
diagnostics. The layout of both chapters is not as detailed as in chapter four. Normally,
the way to a certain menu of the MLT software is described with the software catchwords
you have to press to reach this menu. You will find the illustration of the corresponding
LCD screen at the end of the catchword listing. After that you can read the meaning of the
functions and variables of each expert or system configuration menu. In chapter 7 you will
find some information about the display controls.
Some contents of the expert configurations are not important for each customer. It depends
on the configuration of your NGA 2000 system, relative to the following components:
Control Module
CM
Analyzer Module
AM
Input/Output Modules
I/O's (SIO = Standard I/O, DIO = Digital I/O)
Network I/O Modules
Analog Output with 3 Alarms I/O, Auto Calibration I/O,
System Auto Calibration I/O
You can distinguish the following system units and SIO/DIO configurations:
System Unit
SIO/DIO Configuration
5.1.18
p. 5-69
Section
Page
NGA 2000
5.2
p. 5-85
5.2
p. 5-85
1-1
The following illustrations shall clarify the relationship between the hardware configuration
and the software setup of the modules:
NGA 2000 System via Platform
(see 5.1.18)
(see 5.1.18)
Analyzer
Modules (AM's)
SIO
DIO
SIO
DIO
Control
Module (CM)
System I/O
Modules
TFID
1 SIO
(see 5.2.1)
MLT
4 DIO's
max.
(see 5.2.2)
(additional
manuals)
CLD
(additional
manuals)
PMD
(additional
manuals)
FID
Platform
Local
I/O's
Network I/O's
(see 5.1.18)
(see 5.1.18)
1-2
Analyzer
Modules (AM's)
SIO
DIO
SIO
DIO
Control
Module (CM)
System I/O
Modules
MLT
1 SIO
(see 5.2.1)
TFID
1 DIO
(see 5.2.2)
(additional
manuals)
CLD
(additional
manuals)
PMD
(additional
manuals)
FID
MLT Analyzer
Local
I/O's
NGA 2000
1 Introduction
(see 5.1.18)
(see 5.1.18)
Analyzer
Modules (AM's)
SIO
DIO
SIO
DIO
Control
Module (CM)
TFID
TFID Analyzer
Local
I/O's
MLT
(additional
manuals)
CLD
(additional
manuals)
PMD
(additional
manuals)
FID
System I/O
Modules
1 SIO
(see 5.2.1)
1 DIO
(see 5.2.2)
Note:
This software manual will describe the software of all MLT analyzers and MLT analyzer
modules combined with a platform, an MLT analyzer or a TFID analyzer.
It will not describe the software of MLT analyzer modules running with a customers control
unit.
This software manual will also describe the CAT 200 which is a MLT 1 in an E EX d
housing working with a touch screen front panel.
Beside this software manual the CAT 200 has an extra manual for all CAT specific items
too.
The software of TFID analyzers or TFID analyzer modules is nearly identically to the MLT
software. An own TFID software manual is available containing the FID specific functions.
For all network I/O modules please consult factory for separate instruction manuals. This
manual describes the network I/Os just in a short form.
NGA 2000
1-3
NGA 2000
*
*
Section 5
Section 7
Display controls...
Section 6
System configuration
and diagnostics...
Section 3.8
Menu lines ending with three points (...) are followed by submenus with further functions and setups, lines ending with "!" allow to start
the function, lines ending with ":" display module parameters - some can be changed.
All setups in the menu "Analyzer basic controls (calibration) & setup" are valid for the analyzer or analyzer module (AM).
At each menu point of the "Analyzer and I/O, expert controls & setup" and "System configuration and diagnostics"
you can find which functionality will be setup:
AM (A nalyzer M odule), CM (C ontrol M odule), local, system or network I/O (Input/Output Module).
Notes:
Section 4
Main Menu
2 Menu Structure
2-1
LCDReset
F1
Abort
F2
F3
F4
F5
After Initializing network interface the next display shows Searching for nodes followed
by Calculating binds.
If you press the F1 -key during the initializing, you will reset the LCD brightness and
contrast to factory settings (see also section 7). Pressing the F3 -key will abort the
network initializing. There will be no connection to any analyzer module. Only the menus
of the control module (platform, MLT or TFID analyzer) will be available.
At the end of the initializing procedure you can see the single component display of
channel one (see illustration on next page). It is the starting point to all the other channel
displays, menus and submenus.
The instructions of the basic controls (chapter four) are all beginning with the single component display. Since this screen is customer configurable the actual display might differ
from the one shown in this manual (see section 5.1.8 p. 5-49 and section 7).
NGA 2000
3-1
In case of power failure all customer specific module parameters are saved by a batterypowered buffer.
At the top left of each menu page you will find the tag of the current channel.
Typical tags:
MLT/CH1/R1: MLT Analyzer or Analyzer Module / CHannel 1 / Range 1
TFID-R1:
Thermo FID Analyzer or Analyzer Module - Range 1
In this manual the default screen will show "TAG". But specific MLT menu pages will
use "MLT" instead of TAG.
TAG
37.50
ppm CH4
Range: 1
0.00
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
100.0
Channel
F4
BasicCal
F5
Function Keys:
Keys without defined functions
The current function depends on
3-2
NGA 2000
Cursor keys:
-key / -key:
Line up / line down
within the same menu
Alteration of numbers,
variables or digits
-key / -key:
Moving back/forwards
between the pages of
a menu
Selection of digits
Enter Key:
To confirm a previously entered value
(variable)
To start a selected function
(alternative: -key)
To enter a menu (via menu line)
Line of variables:
Line ending with a colon.
View module parameters (variables).
Some parameters can be changed (e.g. begin of range), other parameters showing a
status (e.g. temperature) are for information only and cannot be changed. They are
displayed below a separation line within the menu.
Text line
Line without any punctuation marks.
Giving additional information only (such as headlines a.s.o.).
The following illustrations explain the functions of lines and softkeys as described above:
37.50 ppm
TAG
Menu Headline
Menu Line
Function Lines
Lines of Variables
(The last one cannot be
changed
below the separation line)
Enabled
1
100 ppm
100 ppm
Range number:
Span gas:
Range upper limit:
Operation status:
Ready
Measure
Status...
F1
F2
Channel
F3
NGA 2000
Back...
F4
Valves...
F5
3-3
TAG
37.50 ppm
Ready
0s
Samplegas
37.50 ppm
F1
Cancel !
F2
Back...
F3
Function Softkey
F4
More...
F5
Menu Softkeys
3-4
NGA 2000
Lock
Lock all three operation levels at the main menu if a security code is activated in the
system configuration level (see section 6.4 p. 6-8).
F4 in the main menu.
BasicCal (see section 4.4 p. 4-17 and 5.1.1 p. 5-15!)
Switch from the single component display to the menu "Analyzer module calibration".
F5 in the single component display.
MFG Data (see section 3.8 p. 3-7/8!)
Switch from the main menu to the menu "Module Manufacturing Data":
Additional submenus are available with information about the control module and
analyzer module data, such as manufacturer address, module serial numbers or
software and hardware revisions.
F5 in the main menu.
Back
Return to the previous menu page (alternative: -key).
reset a changed but not confirmed parameter to the previous value.
If available: F4 for returning back, F2 for reset.
More
Entering the next page of the current menu.
If available: F5.
! -key
If you have already selected a line of variables (highlighted) and press the ! -key, the
parameter will be selected and may be edited.
If you press the ! -key again, the new value will be confirmed.
-key / -key
Function depends on the variable selected:
- Changing the parameter values
- Scrolling among variables selected
- Changing single digits or characters
- Increasing or decreasing numbers.
-key / -key
Selects single digits within a number.
The number of digits or characters of some variables may be changed.
NGA 2000
3-5
37.50 ppm
TAG
Yes
F1
F2
Back...
F3
F4
F5
Note:
Confirmation of function line entries may be disabled:
Select "Measurement Display Configuration" from the expert configuration level (see
section 5.1.8 p. 5-49).
Change "Display confirmation menus" to "No".
Now the selected function will start immediately after entering. No confirmation is required.
3-6
NGA 2000
95.00 ppm
TAG
See chapter 4 !
See chapter 5 !
See chapter 6 !
Display controls...
See chapter 7 !
To setup see 6.3 p. 6-7
Factory Setting
Status...
F1
F2
F3
Lock...
F4
MFG Data
F5
F1
F2
F3
F4
F5
NGA 2000
3-7
95.00 ppm
TAG
95.00 ppm
Measure
F1
<<<
F2
F3
Back...
F4
TAG
Measure
>>>
F1
F5
Or...
F2
F3
Back...
F4
TAG
95.00 ppm
More...
F5
95.00 ppm
F1
Hardware revision:
Software revision:
Revision date:
Revision time:
F3
F4
Back...
F2
D9409512
27.06.1997
P010/01/00
English
Measure
F5
F1
Back...
F2
F3
F4
F5
95.00 ppm
TAG
95.00 ppm
Measure
F1
<<<
F2
F3
Back...
F4
TAG
>>>
Measure
F5
F1
Hardware revision:
Software revision:
Revision date:
Revision time:
3-8
F3
F4
F4
F5
95.00 ppm
Measurement system:
RAM-memory:
Local SIO module installed:
Serial interface adapter:
Heater installed:
Local DIO module installed:
Sensor system revision:
Sensor system serial number:
Back...
F2
F3
More...
-- Hardware Configuration --
D9409512
26.06.1997
Measure
F1
F2
Back...
TAG
95.00 ppm
Or...
More...
Measure
F5
F1
NGA 2000
Channel
F2
F3
PSV-System
224394 Bytes
Disabled
RS-232
No
2
DSP-V???
Back...
F4
F5
Chapter 4 "Analyzer basic controls (calibration) & setup" describes the most
important measurement, setup and calibration functions of your MLT/TFID analyzer or
analyzer module.
All steps are figured with detailed illustrations and operation instructions. In the left column
you can see display and keyboard of the NGA front panel. The keys you have to press
are illustrated in black. In the right column you can read the instructions and notes. All
instructions will begin with any single component display and will end with the
corresponding single component display after the setups are done. So you can easily
compare the actual display of the analyzer or analyzer module with the illustrations of the
manual.
Example: You want to change from the single component display of channel 1(CO2) to
the single component display of channel 2 (CO).
Picture one shows the starting situation: single component display of CO2.
Picture two shows the result you get if you press the F4 -key (Channel):
single component display of CO.
Left column:
Right column:
TAG
2.50
% CO2
Range: 2
5.00
F4
Temperature:
25.0 C 0.0
Maintenance-Requests: No
Any_Alarms:
No
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
Press
100.0
Channel
BasicCal
F4
F5
Example:
Changing from
CO2 (Channel 1) to
CO (Channel 2)
Next instruction
or step
TAG
95.00
ppm CO
Range: 2
250
Temperature:
25.0 C 0.0
Maintenance-Requests: No
Any_Alarms:
No
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
100.0
Channel
BasicCal
F4
F5
NGA 2000
4-1
4-2
NGA 2000
TAG
37.50
ppm CH4
Range: 1
0.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
Press
50.00
100.0
Channel
BasicCal
F4
F5
TAG
37.50 ppm
F1
Press
Status details...
Analyzer operation settings...
General status:
Hours of operation:
Operation status:
Events:
Alarms:
Failures:
Maintenance requests:
Function control/Service:
Measure
RawMeas
F1
F2
Channel
F3
Normal
13242
Ready
No
No
No
No
No
Back...
F4
More...
F5
TAG
37.50
ppm CH4
Range: 1
0.00
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
F1
Note:
The F2-key enters the
submenu Raw Signals
and from there in a
second step using F5 to
reach Secondary Raw
Signals if available.
Via the F5 -key you can
switch to the submenu
"Special Functions".
Status...
F2
Main...
F3
100.0
Channel
BasicCal
F4
F5
NGA 2000
4-3
4-4
NGA 2000
TAG
37.50
ppm CH4
Range: 1
0.00
Failures:
No
Maintenance-Requests: No
20.0 C 0.0
Temperature:
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
Press
50.00
100.0
Channel
BasicCal
F4
F5
37.50 ppm
TAG
Press
RawMeas
F1
F2
Channel
F3
Normal
164
Ready
No
No
No
No
No
Back...
F4
More...
F5
37.50 ppm
TAG
F1
F3
Maintenance requests
Function controls
Alarms
Events
or
Back...
F2
Note:
Press
or
F4
F5
NGA 2000
Note:
If you want to see other
available status details,
highlight the line you want
using the - or -key and
enter pressing the ! -key .
4-5
37.50 ppm
TAG
Switch to the
second menu page
No
Chopper fail:
Raw signal overflow:
Detector signal communication failed:
Source:
Detector:
Heater control:
Temperature measurement:
Invalid pressure measurement:
No
No
No
No
No
No
No
No
Measure
F1
Back...
F2
F3
F4
More...
F5
TAG
37.50 ppm
Measure
F1
No
No
F3
F4
37.50
F5
ppm CH4
Range: 1
0.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C
Operation:
Ready
4-6
F1
Press
TAG
F1
Return to the
single component
display
Back...
F2
Display
F5
Press
Status...
F2
Main...
F3
50.00
0.0
100.0
Channel
F4
BasicCal
F5
NGA 2000
Note:
If you have solved the reasons for the failures reported, you should start this
function.
The menu "List of Possible Failures" will be ready for new reports !
Starting this function is only possible, if it is enabled in the menu
"Acknowledgement of Status Reports": the line "Acknowledgement allowed in
status menu: Yes/No" has to be set to Yes! (see 5.1.9 p. 5-53)
Use the same procedure as described below to start the other available functions in
the menu
"Status Details":
- Acknowledge and clear maintenance requests !
- Acknowledge and clear function controls !
TAG
37.50
ppm CH4
Range: 1
0.00
50.00
F2
Press
Failures:
Yes
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
100.0
Channel
BasicCal
F4
F5
TAG
37.50 ppm
RawMeas
F1
F2
Channel
F3
Normal
164
Ready
No
No
No
No
No
Back...
F4
or
More...
F5
NGA 2000
4-7
37.50 ppm
TAG
Press
or
as often as necessary
to get the menu line
"Acknowledge and clear
failures !" displayed
inverse.
F1
Back...
F2
F3
F4
F5
37.50 ppm
-- Status Details --
Press
Failures...
Maintenance requests...
Function controls...
Alarms...
Events...
or
F1
Back...
F2
F3
F4
TAG
F5
37.50 ppm
Note:
Starting this function is only
possible, if it is enabled in the
menu "Acknowledgement of
Status Reports"
(see 5.1.9 p. 5-53) !
Press
to start the function
immediately.
-- Confirmation Required --
Option:
Press the F4 -key if you
want to cancel the order and
return to the menu "Status
Details".
Yes
F1
4-8
F2
Back...
F3
F4
F5
NGA 2000
TAG
37.50 ppm
F1
F2
F3
F4
Execution
message appears
This message will be displayed when the function
has been started.
The display will return
automatically to the menu
"Status Details".
F5
TAG
37.50 ppm
Press
F1
Back...
F2
F3
F4
F5
TAG
37.50
ppm CH4
Range: 1
0.00
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
100.0
Channel
BasicCal
F4
F5
NGA 2000
4-9
4 - 10
NGA 2000
TAG
37.50
ppm CH4
Range: 1
0.00
Display
F1
Status...
F2
Main...
F3
F2
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Press
100.0
Channel
BasicCal
F4
F5
TAG
37.50 ppm
RawMeas
F1
F2
Channel
F3
Normal
164
Ready
No
No
No
No
No
Back...
F4
TAG
RawMeas
F1
F2
Channel
F3
Normal
164
Ready
No
No
No
No
No
Back...
F4
once
Press
to get the line "Analyzer
operation settings..."
inverse.
F5
37.50 ppm
Status details...
Analyzer operation settings...
General Status:
Hours of operations:
Operation status:
Events:
Alarms:
Failures:
Maintenance requests:
Function control/Service:
More...
Measure
More...
F5
NGA 2000
4 - 11
TAG
37.50 ppm
F1
Channel
F2
F4
F5
TAG
37.50 ppm
Channel tag:
Procedure type:
Interval mode:
Start time:
Start date:
MLT1/CH1/CO
SPAB
Each Day
01:00:00
May 2, 2000
22:16:35 April 30, 2000
Measure
F1
F3
F4
37.50
ppm CH4
Range: 1
0.00
Status...
F2
Main...
F3
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
4 - 12
Note:
The menu
"Auto-Start Procedures"
enables you to view the
status of the three different
time controlled
calibrations.
(see 5.1.1 p. 5-12/13)
F5
TAG
F1
Back...
F2
Display
Press
Back...
F3
100.0
Channel
BasicCal
F4
F5
NGA 2000
TAG
2.50
% CO2
Range: 2
Display
F1
Status...
F2
Main...
F3
F4
5.00
Temperature:
25.0 C 0.0
Maintenance-Requests: No
Any_Alarms:
No
Operation:
Ready
Press
100.0
Channel
BasicCal
F4
F5
TAG
95.00
ppm CO
Range: 2
250
Temperature:
25.0 C 0.0
Maintenance-Requests: No
Any_Alarms:
No
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
100.0
Channel
BasicCal
F4
F5
F1
Status...
F2
Main...
F3
as often
Press
as necessary to get the
display of the channel
you want
Note:
You can reach any existing
channel by pressing the
F4 -key several times.
5.00
Temperature:
25.0 C 0.0
Maintenance-Requests: No
Any_Alarms:
No
Operation:
Ready
Display
Single component
display of the
starting channel
appears
% CO2
Range: 2
Example:
Switching from
CO2 (Channel 1) to
CO (Channel 2)
F4
TAG
2.50
100.0
Channel
BasicCal
F4
F5
NGA 2000
4 - 13
4 - 14
NGA 2000
Switch to the
multi component
display
TAG
2.50
%CO2
Range: 2
Temperature:
25.0 C 0.0
Maintenance-Requests: No
Any_Alarms:
No
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
F1
5.00
Press
100.0
Channel
BasicCal
F4
F5
Note:
You can change to the multi
component display from any
single component display.
2.50
95.00
333.0
150.0
20.00
Select
F1
Status...
F2
F1
0.00
[ 2]
5.00
0.00
[2]
250.00
0.00
[2]
500.00
0.00
[2]
0.00
Tags Off
100.00
LCDReset
F3
F4
F5
Press
or
Notes:
Each bargraph shows the
begin and end of range of
the corresponding
channel. (F.S. = full scale)
The number in
parentheses shows the
number of the selected
range.
Option:
Using the F3-key you can
fade out or in the tags.
2.50
95.00
333.0
150.0
20.00
Select
F1
Status...
F2
0.00
[ 2]
5.00
0.00
[2]
250.00
0.00
[2]
500.00
0.00
[2]
0.00
Tags Off
F3
or
as often as necessary to
place the > mark at
the line you want to
select.
100.00
LCDReset
F4
Press
F5
NGA 2000
Example:
Change from
CO2 (Channel 1) to
CO (Channel 2)
4 - 15
MLT25/CH1
%CO2
MLT25/CH2
ppm CO
MLT25/CH3
ppm SO2
MLT25/CH4
ppm NO
MLT25/CH5
%O2
2.50
95.00
333.0
150.0
20.00
Select
Status...
F1
F2
0.00
[ 2]
5.00
0.00
[2]
250.00
0.00
[2]
500.00
0.00
[2]
0.00
Tags Off
F3
100.00
LCDReset
F4
F5
TAG
95.00
ppm CO
Range: 2
F1
4 - 16
Status...
F2
Main...
F3
Note:
Pressing F5 resets the
LCD brightness and
contrast to factory default
settings
(see also section 7) !
Single component
display of the
selected channel
appears
250
Temperature:
25.0 C 0.0
Maintenance-Requests: No
Any_Alarms:
No
Operation:
Ready
Display
F1
Press
100.0
Channel
BasicCal
F4
F5
NGA 2000
TAG
37.50
ppm CH4
Range: 1
0.00
50.00
F5
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
Press
100.0
BasicCal
Channel
BasicCal
F4
F5
TAG
37.50 ppm
1
46.00 ppm
50.00 ppm
Operation status:
Status...
F1
F2
Ready
Channel
F3
Disabled
Range number:
Span gas:
Range upper limit:
Measure
Open the
menu "Analyzer
Basic Controls
and Setup"
Back...
F4
TAG
Valves...
F5
37.50 ppm
Ready
0 s
Samplegas
37.50 ppm
Options:
Via the F5 -key you can
reach the submenu, where
you can close all valves or
set up each valve
separately for:
zero gas or
span gas or
sample gas or
test gas.
(See section 4.7 ,
p. 4-27...)
Press
F1
Cancel !
F2
Channel
F3
Back...
F4
More...
F5
NGA 2000
4 - 17
Press
0.34 ppm
4.41 ppm
0.82 ppm
7.57 ppm
Measure
F1
Channel
F2
F3
Flow...
Back...
F4
F5
TAG
37.50
ppm CH4
Range: 1
0.00
Display
4 - 18
Status...
F2
Main...
F3
Notes:
A basic calibration procedure will reset the deviations to 0.00 (see 5.1.1
Advanced Calibration
Methods - Start basic
calibration procedure !)
Using the F3 -key you can
change to other available
channels to check their
"Calibration Deviations".
With the F4 -key you can
return to the menu
"Calibration Procedure
State".
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
F1
F1
37.50 ppm
-- Calibration Deviations --
100.0
Channel
BasicCal
F4
F5
NGA 2000
TAG
37.50
ppm CH4
Range: 1
0.00
Open the
menu "Analyzer
Basic Controls
and Setup"
50.00
F5
Press
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
Caution:
100.0
Channel
BasicCal
F4
F5
TAG
37.50 ppm
1
46.00 ppm
50.00 ppm
Operation status:
F1
Status...
F2
Ready
Channel
F3
Note:
Zeroing of all measurement
ranges of the same channel
is running simultaneously.
Highlight the
line "Start zero
calibration
procedure !"
Disabled
Range number:
Span gas:
Range upper limit:
Measure
Back...
F4
TAG
once to
Press
get the line "Start zero
calibration procedure !"
highlighted.
Valves...
F5
37.50 ppm
Press
Disabled
Range number:
Span gas:
Range upper limit:
1
46.00 ppm
50.00 ppm
Operation status:
Measure
Status...
F1
F2
or
Note:
Ready
Channel
F3
Back...
F4
Valves...
F5
NGA 2000
4 - 19
37.50 ppm
TAG
Press
to start
the zeroing immediately.
-- Confirmation Required -Do you really want to do this ??
Press "Yes" or "Back..."
Yes
F1
F2
Back...
F3
F4
TAG
F5
37.50 ppm
Option:
Press the F4 -key if you want
to cancel the procedure.
Notes:
The display of this message
depends on the setup in
the expert controls & setup
(see 5.1.8 p. 5-49).
The next 3 illustrations
show the displays you can
see after starting the
zeroing procedure.
Zeroing:
1st Purging1
Purging1
8s
Zero gas
37.50 ppm
F1
Cancel !
F2
Channel
F3
Back...
F4
TAG
More...
F5
3.13 ppm
Notes:
The procedure time depends on the parameters
entered for purge time
(see section 5.1.1 p. 5-9).
The purge time must be
long enough to get a stable
signal before calibration.
You can cancel the
running calibration
procedure at any time
with the F2 -key.
Zeroing:
2nd Zeroing
Zeroing
97 s
Zero gas
3.13 ppm
F1
4 - 20
Cancel !
F2
Channel
F3
Back...
F4
Note:
The procedure time depends on the parameters
entered for stability time and
averaging time.
(see section 5.1.1 p. 5-9)
More...
F5
NGA 2000
TAG
0.00 ppm
Ready
0 s
Sample gas
0.00 ppm
F1
Cancel !
F2
Channel
F3
Back...
F4
More...
F5
TAG
0.00
ppm CH4
Range: 1
0.00
F1
Status...
F2
Main...
F3
F1
Press
Options:
F4-key: Return to the
menu "Analyzer Basic
Controls & Setup".
F5-key: Open the menu
"Calibration Deviations".
Single component
display appears
when zeroing has
finished
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
Return the
single component
display of the
current channel
100.0
Channel
BasicCal
F4
F5
NGA 2000
4 - 21
4 - 22
NGA 2000
TAG
37.50
ppm CH4
Range: 1
0.00
50.00
F1
Status...
F2
Main...
F3
F5
Press
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
Span Calibration:
Open the menu
"Analyzer Basic
Controls (calibration)
& Setup"
100.0
Channel
BasicCal
F4
F5
TAG
37.50 ppm
Caution:
Before starting span
calibration, check that
span gas with correct
concentration is available !
(See also section 5.1.1,
p.5-5... !)
Enabled
Range number:
Span gas:
Range upper limit:
1
46.00 ppm
50.00 ppm
Operation status:
Measure
Status...
F1
F2
Ready
Channel
F3
Back...
F4
TAG
Valves...
F5
37.50 ppm
1
46.00 ppm
50.00 ppm
F1
F2
Ready
Channel
F3
Start
span calibration
Press
Operation status:
Status...
Note:
Normally, all measurement
ranges of the same channel will be calibrated simultaneously.
To calibrate separately you
have to change the
parameters (see 5.1.1 p.
5-12).
Enabled
Range number:
Span gas:
Range upper limit:
Measure
twice to get
Press
the line "Start span
calibration procedure !"
inverse.
Back...
F4
or
Note:
Valves...
F5
NGA 2000
4 - 23
Confirm starting
span calibration
TAG
37.50 ppm
Option:
Press the F4 -key if you want
to cancel the procedure.
Note:
The display of this message
depends on the setup in
the expert controls & setup
(see 5.1.8 p. 5-49).
The 3 following illustrations
show the displays you can
see after starting the
spanning procedure.
Yes
F1
F2
Back...
F3
F4
TAG
F2
to start
Press
the spanning immediately.
F5
37.50 ppm
Spanning:
st
1 : Purging1
Purging1
4 s
Span gas-1
37.50 ppm
F1
Cancel !
F2
Back...
Channel
F3
F4
More...
F5
TAG
43.57
Note:
The procedure time depends on the parameters
entered for purge time
(see 5.1.1 p. 5-9).
The purge time must be
long enough to get a stable
signal before starting
calibration.
You can cancel the
running calibration
procedure at any time
with the F2 -key.
Spanning:
nd
2 : Spanning
Spanning
108 s
Span gas
43.57 ppm
F1
4 - 24
Cancel !
F2
Channel
F3
Back...
F4
Note:
The procedure time depends on the parameters
entered for stability time and
averaging time.
(see 5.1.1 p.5-9)
More...
F5
NGA 2000
37.50 ppm
TAG
Ready
8s
Zero gas
37.50 ppm
F1
Cancel !
F2
Channel
F3
Back...
More...
F4
F5
TAG
50.00
ppm CH4
Range: 1 F.S.
0.00
F1
Status...
F2
Main...
F3
F1
Press
Options:
F4 -key: Return to the
menu "Analyzer Basic
Controls".
F5 -key: Switch to
the menu "Calibration
Deviations".
Single component
display appears
when spanning
has finished
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
Return to the
single component
display of the
current channel
100.0
Channel
BasicCal
F4
F5
NGA 2000
4 - 25
Setup basic parameters like check (of) calibration deviation, (measuring) range
number, span gas and range upper limit (end of range):
Press -key or -key to highlight the appropriate line.
TAG
37.50 ppm
-- Analyzer Basic Controls (calibration) & Setup -Calibration procedure state ...
Start zero calibration procedure !
Start span calibration procedure !
Check calibration deviation:
Disabled
Range number:
Span gas:
Range upper limit:
1
46.00 ppm
50.00 ppm
Operation status:
Measure
F1
Status...
F2
Ready
Channel
F3
Back...
F4
Valves...
F5
are not accepted (Take into account the lowest and highest end of range ! Span gas
should be within 70 to 100 % of the upper limit !).
Line of variables Range upper limit:
Put in the end of range (upper limit). Inadmissible high upper limits (outside the linearization)
are not accepted.
4 - 26
NGA 2000
4.7 Flow Zero Gas, Span Gas, Sample Gas or Test Gas
Close all Valves
TAG
37.50
ppm CH4
Range: 1
0.00
50.00
F1
Status...
F2
Main...
F3
F5
Press
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
100.0
Channel
BasicCal
F4
F5
TAG
37.50 ppm
Caution:
Before starting zero gas flow,
make sure that zero gas
is available !
(See also section 5.1.1,
p.5-5... !)
F5
Press
Disabled
Range number:
Span gas:
Range upper limit:
1
46.00 ppm
50.00 ppm
Operation status:
Measure
F1
Ready
Status...
F2
Channel
F3
Back...
F4
Valves...
F5
37.50 ppm
TAG
Press
or
Valve position:
Operation status:
Measure
Status...
F1
F2
Samplegas
Ready
Channel
F3
Back...
F4
Flow...
F5
NGA 2000
4 - 27
37.50 ppm
TAG
Press
to start the zero
gas flow immediately.
Yes
F1
Back...
F2
F3
F4
TAG
F5
37.50 ppm
F1
F2
F3
F4
Option:
Press the F4 -key if you
want to cancel the
procedure and return to the
menu "Set Gas Valves".
Note:
Whether this message
appears or not depends on
the setup in the expert
controls & setup
Confirmation of
function start
Note:
This message is displayed
when the function has been
started. After a moment the
display will return
automatically to the menu
"Set Gas Valves".
F5
Additional options
0.00 ppm
TAG
Valve position:
Operation state:
Measure
Status...
F1
F2
4 - 28
Zero gas
Ready
Channel
F3
Back...
F4
Flow...
F5
NGA 2000
TAG
37.50
ppm CH4
Range: 1
0.00
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
F1
Status...
F2
Main...
F3
F5
100.0
Channel
BasicCal
F4
F5
TAG
37.50 ppm
Enabled
1
46.00 ppm
50.00 ppm
Ready
Status...
F2
Channel
F3
Back...
F4
Valves...
F5
37.50 ppm
TAG
F1
Status...
F2
Press
Valve position:
Operation state:
Measure
Operation status:
F1
Press
Press
Range number:
Span gas:
Range upper limit:
Measure
Open the
menu "Analyzer
Basic Controls
(calibration) &
Setup"
Sample gas
Ready
Channel
F3
Back...
F4
Flow...
F5
NGA 2000
4 - 29
0.00 ppm
TAG
ml/min
Valid
1.0 ml/min
Channel
F1
F2
F3
Back...
F4
F5
37.50 ppm
TAG
Status...
F1
F2
Valve position:
Operation state:
Measure
F1
Sample gas
Ready
Channel
F3
Back...
Flow...
F4
F5
TAG
37.50
ppm CH4
Range: 1
0.00
50.00
Failures:
No
Maintenance-Requests: No
Temperature:
20.0 C 0.0
Operation:
Ready
Display
F1
4 - 30
Status...
F2
Main...
F3
100.0
Channel
BasicCal
F4
F5
NGA 2000
If you press the -key or the -key in the line "Analyzer and I/O, expert controls
& setup..." of the "Main Menu", the following menu will open:
37.50 ppm
TAG
-- Analyzer and I/O Expert Controls & setup -Analyzer module controls...
System & network I/O module controls...
Analyzer module setup...
System & network I/O module setup...
F1
Channel
F2
F3
Back...
F4
F5
In the menu "Expert Module Configuration" you can enter several submenus to set up
parameters for measurement and calibration of your analyzer / analyzer module. Moreover
you can set up the configuration for external modules. Which parts of these menus are
important for you depends on the configuration of your NGA 2000 system.
The following table will give you a short overview about the contents of the menus:
Menu
Important Contents
Section/Page
Analyzer module controls... See "Analyzer module setup" and note below!
System & network I/O
module controls...
Note:
All submenus of "Analyzer module controls..." are the same as those of "Analyzer module
setup..." if you use a TFID/MLT analyzer / analyzer module! If your analyzer is not of such
type the submenus of "Analyzer module controls..." and "Analyzer module setup..." will
look different. Refer to the corresponding software manuals.
Both analyzer module and I/O module functions are analyzer module resp. I/O module
level in combination with a control module (platform, MLT/TFID analyzer) level.
The MLT/TFID analyzer does not have a pure platform (control module) level but a
combined CM/AM level (MCA level) !
ETC00375(2) [NGA-e (MLT SW 3.4.X)] 05/01
NGA 2000
5-1
Example: You want to set up the calibration parameters for the calibration procedure of
the analyzer module.
Main Menu Analyzer and I/O, expert controls & setup
Calibration parameters
95.00 ppm
TAG
10 s
120 s
Tracking
Together
Valve position:
Samplegas
Stability time:
Averaging time:
Measure
F1
30 s
5 s
Channel
F2
F3
Back...
F4
F5
In the menu "Calibration Procedure Setup" you can set the parameters for the calibration
procedures zeroing and spanning.
Detailed explanations and instructions will follow later in this chapter!
5-2
NGA 2000
TAG
95.00 ppm
-- Analyzer Module Setup and Controls (1/3) -Calibration param eters ...
Alarm param eters ...
Range param eters...
Cros s interference com pens ation...
Linearization...
Programm able logic control (PLC)...
Programm able calculator...
Meas urem ent display configuration...
Acknowledgement of s tatus reports...
General concentration m eas urem ent setup...
Measure
ManData
Channel
F1
F2
F3
Back...
F4
TAG
More...
F5
95.00 ppm
F1
Channel
F2
F3
Back...
F4
TAG
More...
F5
95.00 ppm
Measure
F1
Back...
F2
F3
F4
NGA 2000
F5
5-3
Starting from the menu "Analyzer Module Setup and Controls" you can enter all menus
and submenus of the expert configuration level via the corresponding menu lines.
Entering menus and submenus:
Select the menu line you want using the -key or the -key.
If necessary: Enter the next menu page using the F5 -key (More...)
Enter the corresponding menu/submenu using the -key or the -key.
Menu "Load Factory Configuration" (Softkey ManData):
This function is used to delete the analyzer module RAM data and load factory default
settings from the Flash-EPROM. If MLT/TFID is not an analyzer module but an analyzer
enter the menu "Load/Save configuration (CM/MCA)" in the menu "System Configuration
and Diagnostics" for loading control module factory default settings. For more information
refer to chapter 6.2, page 6-6.
If you press the F2 -key (ManData) in the menu "Analyzer Module Setup and Controls (1/3)",
anyway you will see the following display:
TAG
95.00 ppm
Back...
F1
F2
F3
F4
>>>
F5
Pressing F5 as asked will take you to directly to the menu "Load/Save configuration
(CM/MCA)" as described above.
F4 returns you back to the previous menu.
5-4
NGA 2000
Calibration parameters
37.50 ppm
TAG
F1
Manual
Channel
F2
F3
Back...
F4
F5
From the menu "Calibration Parameters" you can enter several submenus to set up zero
and span gas calibration parameters and to start the different calibration methods.
Enter submenus:
Select the menu line you want using the -key or the -key.
Enter the submenu pressing the
Select the parameter with the -key or the -key, switch into EDIT mode using the
- key or - key and change the value using the -key or -key
-key or
cancel and return to the previous value pressing F2.
Function keys:
F1: Return to the single component display!
F3: Switch to other MLT analyzer or analyzer module channels!
F4: Return to the previous menu page!
NGA 2000
5-5
Calibration parameters
Zero gases
37.50 ppm
TAG
Measure
F1
0.00 ppm
Back...
F2
F3
F4
F5
In the menu "Zero Gases" you may set the actual zero gas concentration for all ranges of
the current MLT analyzer or analyzer module channel. The concentration unit ("ppm",
"ppb", "%" etc.) is determined by the setup of the current channel (see section 5.1.10 p. 555).
Zero gas concentration setup:
Select the variable with the
Select any digit with the -key or the -key and adjust a new value with
! -key or
NGA 2000
5-6
Calibration parameters
Span gases
95.00 ppm
TAG
ppm
F1
ppm
ppm
ppm
ppm
ppm
1.250
95.00 ppm
Back...
F2
F3
F4
F5
In the menu "Span Gases" you may set the actual span gas concentration, the default
span gas value for each range of the current channel, and the desired span gas unit. The
span gas concentration of each range should be a value between 70 % and 110 % of the
end of range value.
Set up parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
Change the whole value using the -key or the -key or select single digits using the
-key or the -key and enter a new value using the -key or the -key.
Confirm the new value using the ! -key or
cancel and return to the previous value using the F2 -key.
Note:
3
To setup the "ppm "mg/Nm " conversion factor you have to enter the menu "General
Concentration Measurement Setup" (see section 5.1.10, page 5-55) !
The last two lines of variables:
These lines are for information only. The variables cannot be changed. The line
"Concentration in span gas units" is only important for the TFID (see TFID manual) !
5-7
NGA 2000
Calibration parameters
Tolerances
95.00 ppm
TAG
20.00 %
20.00 %
Disabled
100.00 %
100.00 %
100.00 %
100.00 %
F1
Success
Success
Channel
F2
F3
Back...
F4
F5
In the menu "Tolerances" you can set the parameters for the stability controlled calibration
procedure (see pg. 5-10/11) of one channel. Furthermore you may disable the stability
control and the maximum calibration deviation (deviation control deviation tolerance).
Set up parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
5-8
NGA 2000
Lines of variables "Max. zero calibration deviation" / "Max. span calibration deviation":
These two variables define if zero calibration and span calibration are executed or not.
The value entered in line "Max. zero calibration deviation" refers to the smallest span gas
range out of range 1...4 and defines one single "zero tolerance" for all ranges. The zero
calibration gas applied has to generate a signal within this tolerance around 0, otherwise
the calibration will run into time out. The value entered in line "Max. span calibration
deviation" defines "span tolerances" calculated for each range 1...4 separately. The span
gas applied for calibration has to generate a signal within the tolerance around the current
end of range value to start calibration.
Line of variables "Check calibration deviation":
Enabled: The deviation control during the calibration procedure will be based on the
values of the menu "Deviation Parameters".
Disabled: The calibration procedure is executed without deviation control. Any
calibration will be accepted.
Example:
End of range:
Max. calibration deviation:
Expected value:
Displayed value
Deviation:
Result:
1000 ppm
20 % (equivalent 200 ppm)
990 ppm
740 ppm
250 ppm (more than 200 ppm!)
Max. calibration procedure time over limit;
Calibration will be canceled !
Potential solutions:
Adjust 100 % in the line "Max. zero calibration deviation"
resp. "Max. span calibration deviation"
or
select "Disabled" in the line "Check deviation".
Result: Any Calibration will be accepted!
Line of variables "Stability tolerance - range 1, ..., 4":
The setup in these lines is defining a bandwidth in percentage of span gas for stability
control during the calibration procedure: If signal stability is out of this tolerance during the
first stability time period (see note on pg. 5-11), stability control procedure will start again
automatically. This procedure will be repeated as long as the signal is out of the tolerance
limits, but longest until the end of the maximum procedure time ("Time over limit").
Defining a very small deviation tolerance owns the risk that the calculated deviation is out
of range during the stability time (as defined in "Calibration Procedure Setup", pg. 5-10 ff.)
and the calibration will run into time out. If you choose a very large deviation tolerance the
calibration will be executed in ranges with poor stability too.
Standard value: 10 % or 20 %
To disable this check and calibrate anyway set the value to 100 %.
NGA 2000
5-9
Calibration parameters
TAG
95.00 ppm
10 s
120 s
Tracking
Together
Valve position:
Samplegas
Stability time:
Averaging time:
30 s
5 s
Measure
F1
Channel
F2
F3
Back...
F4
F5
In the menu "Calibration Procedure Setup" you can set up the parameters for the
calibration procedure of zeroing and spanning. Every channel has it's own menu page
Set up parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
cancel and return to the previous value using the F2 -key.
NGA 2000
than the allowed maximum calibration deviation (see menu "Tolerances", pg. 5-8/9), the
calibration will start. If not, the stability control is starting again until a stable measurement
is possible or the time in the line "Procedure times-out after" is reached.
The following figure shows the procedure of stability controlled zero gas and span gas
calibration:
Start Span
Calibration
Concentration
Averaging
over Ti
Ti
Start Zero
Calibration
Purge
Time
Stability
Time
Stability
Time
Stability
Time
Stability
Time
Time
Note:
Stability time and averaging time are factory settings and cannot be changed by the
operator. If you want to use other values, ask your service!
Line of variables "Analog output during calibration":
Here you can determine if you want to hold the analog output and the limits of a local SIO
in the TFID analyzer module during calibration. The setup for a platform or TFID analyzer
SIO has to be done in the menu "Analog Outputs" (see 5.2.1 p. 5-87).
Tracking: The analog output signal is following to the signal during the whole calibra-
tion procedure.
Holding: During the whole calibration procedure the analog output signal is fixed to the
last value before calibration started. This adjustment is useful if limits are controlled
using the analog output.
Sample Gas
Analog Output
Tracking
Analog Output
Holding
Zeroing
Spanning
0V
Sample Gas
xV
Purging
This sketch shows the difference between analog output TRACKING and HOLDING:
While output tracking gives the actual value all the time during calibration, output holding
is zero during calibration. It still remains zero after span calibration till purge time is over.
ETC00375(2) [NGA-e (MLT SW 3.4.X)] 05/01
NGA 2000
5 - 11
5 - 12
NGA 2000
Calibration parameters
TAG
37.50 ppm
F1
Channel
F2
F3
Never
0
0
Never
0
0
Never
0
0
Back...
F4
ShowList
F5
Use the menu "Time Control" to define time controlled zero gas calibration / span gas
calibration for the actual channel. Press F3 if other channels need to be defined.
Notes:
Time controlled calibration is only possible if span gas is supplied using a valve gear! If
a valve gear is not connected you have to select "Never" in all lines containing "Day of
week".
Zero gas calibration should be performed before starting span gas calibration.
Therefore the starting time of the zero gas calibration should be earlier than the starting
time of span gas calibration. If you select the option "Zero+Span calibration" the zeroing
will run prior to spanning automatically.
Set up time parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
Options for day of week:
Monday, ..., Sunday, Each day, Never
for hour:
0, 1, 2, 3, ..., 23
for minute:
0, 1, 2, 3, ..., 59
-key or
NGA 2000
5 - 13
Additional Parameters:
Pressing the F5 -key (ShowList) opens the following submenu:
37.50 ppm
TAG
Never
-
Measure
F1
Back...
F2
F3
F4
F5
In this submenu you can define some more parameters for time controlled calibration.
Lines "Position in auto-start list", "Erase current position from list!" and
"Erase all positions from list!":
If you have disabled time controlled calibration in the menu "Time Control" you have to
reset the memory to avoid future calibrations by time control. Starting the function "Erase
current position from list !" will reset the memory for the position selected in the line
"Position in auto-start list".
There are three positions corresponding with the lines in the menu "Time Control":
Position 1:
Position 2:
Position 3:
Zero calibration
Span calibration
Zero+Span calibration
Starting the function "Erase all positions from list !" will delete the setup for all kinds of
time controlled calibration in the menu "Time Control".
The last five lines of variables:
These lines show the parameters of the position selected in the line "Position in auto-start
list:".
5 - 14
NGA 2000
Calibration parameters
37.50 ppm
TAG
enabled
Range number:
Span gas:
Range upper limit:
1
100.00 ppm
100.00 ppm
Operation status:
Ready
Measure
Status...
F1
F2
Channel
Back...
F3
F4
TAG
Valves...
F5
37.50 ppm
Valve position:
Operation state:
Measure
F1
Sample gas
Ready
Status...
Channel
F2
F3
Back...
F4
Flow ...
F5
In the menu " Analyzer basic controls (calibration) & setup " you may
start zero calibration or span calibration
for all measurement ranges of the current MLT analyzer / analyzer module channel.
Press F3 to reach other channels.
Variables lines "Check calibration deviation", "Range number", "Span gas" and "Range
upper limit" may be edited depending on the parameter in the "Basic Controls Menu"
(see 5.1.8, page 5-52).
ETC00375(2) [NGA-e (MLT SW 3.4.X)] 06/01
NGA 2000
5 - 15
Pressing the F5 -key you enter the menu "Set Gas Valves", where you may
set up the gas flow of the current channel with
zero gas or
span gas or
sample gas or
test gas or
close all valves.
cancel and return to the previous menu page using the F4 -key (Back...) or the -key.
cancel and return to the previous menu page using the F4 -key (Back...) or the -key.
Notes:
The signal has to be stable prior to starting any calibration!
The last line of the menu "Analyzer Module Calibration" resp. the last two lines of the
Calibration" of "Basic Controls" (see sections 4.4 to 4.11), including all submenus. So,
calibration and gas flow procedures are analogous to the descriptions in sections 4.5 to
4.11.
If you want to start zero and/or span calibration for all channels simultaneously, you
set up "Separately" in the line "Span ranges" in the menu "Calibration Procedure Setup"
(see p. 5-12).
Pressing the F2 -key you will enter the menu "Analyzer Channel Status". In this
menu and its sub-menus you will find a status report for the current channel including
Hours of operation
Events
Alarms
Failures
Maintenance requests
Function controls
and (in a sub-menu) operational settings for the current channel like
The menu "Analyzer Channel Status" and its submenus are shown in detail in section
4.1.
5 - 16
NGA 2000
37.50 ppm
TAG
Ready
0 s
Sample gas
37.50 ppm
F1
Cancel !
Channel !
F2
F3
Back...
F4
More...
F5
In the menu "Calibration Procedure Status" you will find the results of the last calibrations.
This menu will appear automatically after starting the zero or span gas calibration. Then it
will display the status of the running calibration procedure (see sections 4.5/4.6, page 4-41
to 4-48). A running calibration may be canceled at any time by pressing the F2 -key.
Pressing F5 (More...) will open a submenu where you will find the calibration deviations of
the current channel.
TAG
37.50 ppm
-0.05 ppm
-0.41 ppm
-0.14 ppm
-0.57 ppm
Measure
F1
Channel
F2
F3
Back...
F4
NGA 2000
Flow ...
F5
5 - 17
Calibration parameters
modules are connected the single channel MLT, this channel will be calibrated only.
TAG
95.00 ppm
-- Ad vanced Calibration Methods -Start zero calibration procedure for all MLT channels !
Start span calibration procedure for all MLT channels !
Start zero+span calibration procedure !
Start zero+span calibration procedure for all MLT chan
Start basic calibration procedure !
Cancel all running procedures !
Info...
Measure
F1
Status...
F2
Back...
F3
F4
F5
cancel and return to the previous menu page pressing F4 (Back...) or the -key.
If asked: Confirm with F2 (Yes) or
cancel and return to the previous menu page pressing F4 (Back...) or the -key.
5 - 18
NGA 2000
Note:
The signal has to be stable before starting any calibration !
If you want to start zero and span calibration separately, or
if you want to calibrate separately each available channel of a MLT analyzer / analyzer
modules, or if you want to calibrate the measurement ranges separately with span gas
you have to switch to the menu "Analyzer Module Calibration" (see page 5-15) resp. to
the menu "Calibration Procedure Setup" (page 5-10).
You may cancel any calibration procedure using the function "Cancel all running
procedures !"
Pressing the F2 -key you will enter the menu "Analyzer Channel Status". In this
menu and its sub-menus you will find a status report for the current channel including
Hours of operation
Events
Alarms
Failures
Maintenance requests
Function controls
and (in a sub-menu) operational settings for the current channel like
The menu "Analyzer Channel Status" and its submenus are shown in detail in section
4.1.
Menu line "Info...":
This menu line opens a screen "State of Calibration Procedures", where you may find the
actual calibration status of all available channels.
95.00 ppm
TAG
Channel -1:
Channel -2:
Channel -3:
Channel -4:
Channel -5:
Ready
Ready
Ready
Ready
Ready
Measure
F1
Back...
F2
F3
F4
NGA 2000
F5
5 - 19
5 - 20
NGA 2000
Alarm parameters
TAG
95.00 ppm
F1
Status...
F2
0.2 s
Back...
F3
F4
ClrAla !
F5
The menu "Alarms Setup" and its submenus you may use to set up and control alarms for
several parameters of a MLT analyzer / analyzer module. If the selected parameter signal
exceeds a certain limit you will get the corresponding alarm message. If the parameter
selected is displayed with a mini bargraph in the single component display, you will find
little flag icons at the alarm values on its bargraph.
With the F5 -key (ClrAla! = Clear Alarm) you can delete a actual alarm message. You
should do this after the signal is back in the allowed range to reset the alarm message for
new events.
Parameter set up / entering submenus:
Select the line of variables, the function line or any menu line using
Select the variable, start the function or enter the submenu using
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
NGA 2000
5 - 21
and its submenus you will find a status report for the current channel including
General status
Hours of operation
Operation status
Events
Alarms
Failures
Maintenance requests
Function control/service
and (in a submenu) operational settings for the current channel like
The menu "Analyzer Channel Status" and its submenus are described in detail in
section 4.1.
5 - 22
NGA 2000
TAG
95.00 ppm
-10.000
0.000
100.000
1000.000
Low-Low alarm:
Low alarm:
High alarm:
High-High alarm:
Measure
F1
Off
Off
Off
Off
Channel
F2
Off
ppm
ppm
ppm
ppm
F3
Back...
F4
F5
Notes:
If setting the selected parameter is not possible, a message will appear on the screen,
NGA 2000
5 - 23
On: The alarm message of the signal parameter selected will only appear as long as
the signal will exceed the allowed level. The alarm message will disappear if the value
is back in the range allowed.
On (Hold Alarm): The alarm message for the signal parameter selected will come up
after the signal has exceeded the allowed value. The alarm message will stay alive if
the value will be back again in the range allowed.
To delete the message, you have to enter the menu "Alarms Setup (as described
above; s. page 5-21) and start the function "Clear alarm !" with the F5 -key.
5 - 24
NGA 2000
Range parameters
TAG
95.00 ppm
1
Manual
0.00 ppm
100.00 ppm
Measure
F1
Channel
F2
F3
Back...
F4
F5
Use this menu and its submenus to define and setup up to four ranges for each available
measurement channel. You may set and control range parameters like
begin and end of range
response time (electronic t90-time)
autoranging.
Select the variable, start the function or enter the submenu using
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
cancel and return to the previous value using the F2 -key.
NGA 2000
5 - 25
ment value with the end of range. The signal at the analog output is tracking. The value
in the line "Switch level hysteresis" of the menu "Autoranging Control" is enabled (see
page 5-30).
Program I/O-module: The autoranging is controlled by the I/O-Board. The value in the
line "Switch level hysteresis" of the menu "Autoranging Control" is disabled (see page
5-30). For further information see the related manual.
Inputs I/O-module: The autoranging is remote controlled by the digital inputs. The
value in the line "Switch level hysteresis" of the menu "Autoranging Control" is disabled
(see page 5-30).
5 - 26
NGA 2000
Range parameters
TAG
95.00 ppm
0.00 ppm
50.00 ppm
Range 2 begin:
Range 2 end:
0.00 ppm
250.0 ppm
Range 3 begin:
Range 3 end:
0.00 ppm
2500 ppm
Range 4 begin:
Range 4 end:
0.00 ppm
10000 ppm
Measure
F1
Channel
F2
F3
Back...
F4
F5
The menu "Begin / End of Ranges" allows you to set begin and end of range for each
range of the current channel
Set up parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
of the menu "Autoranging Control" (see page 5-29). You can set up each value
between the full scale concentration of range 1 and the full scale concentration of range
4 to meet the specifications.
Confirm the new value using the
-key or
NGA 2000
5 - 27
Range parameters
TAG
95.00 ppm
2.00
2.00
2.00
2.00
1
2.00 s
Measure
F1
Channel
F2
F3
s
s
s
s
Back...
F4
F5
In the menu "Response Times" you may set up the response time (electronic t90-time) for
each range of the current channel.
The response time (t90-time) is defined as the time the analyzer needs to display 90 % of a
sudden component's concentration change of 100 %.
Set up parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key. Options: 0,01 to 85 seconds for each range of a channel (see
notes!).
-key or
NGA 2000
Range parameters
TAG
95.00 ppm
10 %
Enabled
Enabled
Enabled
Enabled
F1
1000000 ppm
0.00 ppm
Channel
F2
F3
Back...
F4
F5
In the menu "Autoranging Control" you may set up the parameters for autoranging control
of the current channel
If autoranging is enabled, the best range for the current concentration will be selected
automatically.
Conditions:
Range control has to be enabled!
To setup: See the line "Range control" in menu "Range parameters", page 5-25/26.
Begin of range has to be zero for all four ranges of the current channel!
To setup: See menu "Begin / End of Ranges", page 5-27.
All four response times of the current channel must have the same value!
To setup: See menu "Response Times", previous page.
The span gas concentration has to be within the correct range!
To setup: See menu "Span Gas Definition", chapter 5.1.1 page 5-6.
The last two lines of the menu:
The parameters in these lines are factory settings and cannot be changed in this menu.
Absolute, range upper limit: It is 120 % of the largest end of range defined at first
analyzer start-up. Higher values for end of range values will not be accepted!
Absolute, range lower limit: Normally this value is zero. It will only differ from zero for
NGA 2000
5 - 29
Notes:
You may enable or disable each range in the lines "Usage of range -1, ..., -4".
"Range -4" has not to be the biggest range.
Setting parameters:
Select the line of variables, the function line or any menu line using
the -key or the -key.
Select the variable, start the function or enter the submenu using
the -key or the -key.
Change the whole value using the -key or the -key
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
TAG
95.00 ppm
500.0 ppm
-
Range -2 up:
Range -2 down:
1000 ppm
450.0 ppm
Range -3 up:
Range -3 down:
1500 ppm
900 ppm
Range -4 up:
Range -4 down:
1350 ppm
Measure
F1
Channel
F2
F3
Back...
F4
F5
Range: 2
Range: 3
Range: 4
500 ppm
0 ppm
1000 ppm
450 ppm
1500 ppm
900 ppm
2000 ppm
1350 ppm
5 - 30
NGA 2000
95.00 ppm
TAG
F1
----------
Channel
F2
F3
Back...
F4
F5
NGA 2000
5 - 31
TAG
95.00 ppm
MLT25/CH1
MLT25/CH2
MLT25/CH3
MLT25/CH4
MLT25/CH5
Measure
F1
Back...
F2
F3
F4
F5
4) Insert the interference gas component into the analyzer (module) and wait for a stable
signal.
5) Go to the line "Calculate factor for selected interference component !" using the -key
or the -key and then start the calculation using the ! -key or the -key. If you want
to see the results switch to the line "Interference factors..." and press the ! -key to
reach the corresponding submenu:
95.00 ppm
TAG
Measure
F1
1.000
1.000
1.000
Back...
F2
F3
F4
F5
5 - 32
NGA 2000
Linearization
TAG
95.00 ppm
F1
F3
Disabled
No Coeffs !
In Range
-0 %
2%
Channel
F2
Splines
Back...
F4
F5
The menu "Linearization" and its submenus allow to set up and start the calculation to
linearize one MLT analyzer or analyzer module channel.
Background:
The relation between the optical absorption of a gas and its concentration is not linear
within the whole measuring range. Therefore the analyzer's measurement value has to be
linearized. You can linearize manual or semi-automatically. This chapter describes the
manual linearization. If you want to linearize semi-automatically contact your customer
service.
Conditions:
Before you start linearization you have to calibrate the largest range of the channel
(usually range 4) with zero gas and span gas.
You have to record a set of raw values/setpoint values to linearize a channel. You need
at minimum 6 raw values and their corresponding setpoint values: zero, end of range
and 4 values in between. You should take 10 to 15 values (maximum: 30) to improve
the precision of the linearization curve.
Executing the linearization:
1) Disable the linearization:
Prior to recording linearization values you have to disable the current linearization to
avoid the calculation of the new curve being influenced by old values:
Highlight the line "Linearizer operation" using the -key or the -key.
Press the -key or the -key and select "Disabled" using the -key or the -key.
Confirm your adjustment pressing the -key.
ETC00375(2) [NGA-e (MLT SW 3.4.X)] 05/01
NGA 2000
5 - 33
Example:
You have got the following values for the NO-Channel of the analyzer:
No. Setpoint Value
[ppm NO]
1
0.000
2
217.455
3
319.620
4
428.610
5
536.760
6
636.510
7
955.395
8
2105.560
9
3163.860
Raw Value
[ppm NO]
0.000
266.291
387.709
517.464
645.199
757.313
1113.910
2263.390
3163.860
corresponding raw value. In addition it is possible to enter all setpoints first and in a
second pass all raw values (or vice versa).
The setpoint value entered must belong to the raw value (e.g. setpoint1 - raw1;
setpoint2 - raw2)! Do not mix values, the calculation of the linearization will be wrong!
5 - 34
NGA 2000
3163.860 ppm
TAG
F1
0.000
266.291
387.709
517.464
645.199
757.313
1113.910
2263.390
3163.860
0.000
Y1...10
F2
Channel
F3
Back...
ppm
ppm
ppm
ppm
ppm
ppm
ppm
ppm
ppm
ppm
More...
F4
F5
3163.860 ppm
TAG
F1
0.000
217.455
319.620
428.610
536.760
636.510
955.395
2105.560
3163.860
0.000
X1...10
F2
Channel
F3
Back...
F4
ppm
ppm
ppm
ppm
ppm
ppm
ppm
ppm
ppm
ppm
More...
F5
NGA 2000
5 - 35
TAG
95.00 ppm
F1
F3
Disabled
No Coeffs !
In Range
-0 %
2%
Channel
F2
Splines
Back...
F4
F5
5 - 36
NGA 2000
95.00 ppm
TAG
Disabled
Measure
F1
Back...
F2
F3
F4
F5
In the menu "Programmable Logic Control" you can enable or disable the logic control of
the TFID/MLT analyzer, of the analyzer module or of the digital outputs by using individual
program. For instance you may decide if some calibration results should be sent to a
certain analyzer output. If you want to realize a program, you have to enter the submenu
"Program" (line "Programming..."). If you want to control the output status you have to
enter the submenu "PLC Outputs" (line "Results...").
Note:
The PLC is only able to work with signals of the MLT/TFID analyzer or analyzer module
selected! It is not possible to work with other analyzer modules, with the control module or
external undefined input signals!
Set up parameters:
Select the line of variables or any menu line using the -key or the -key.
Select the variable or enter the submenu using the
Select "Enabled" or "Disabled" in the line "PLC is" pressing the -key or the -key.
Confirm the parameter selected with the
-key or
NGA 2000
5 - 37
Press the -key or the -key in the line "Results..." of the menu "Programmable
Logic Control" to open the submenu "PLC Outputs" where you can view the output
status.
NOP
OR
AND
INVERT
STORE
CLEAR
END
Operator Description
No operation (= blank line)
OR combine the next commands; store operand to buffer
AND combine the next commands; store operand to buffer
Invert the buffer
Store the buffer to result buffer
Clear the buffer
End of program
5 - 38
Signal
RAM-Failure
ROM-Failure
Seconds; LOW/HIGH change all 1000 ms
Any sample gas valve selected (Channel 1...5)
Any zero gas valve selected (Channel 1...5)
Any span gas valve selected (Channel 1...5)
NAMUR-status: Failure (Channel 1...5)
NAMUR-status: Maintenance Request (Channel 1...5)
NAMUR-status: Function Control (Channel 1...5)
Reserved
NGA 2000
Programmable Calculator
Signal ID
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 - 39
SIO I/O-module
Signal
Execution status
Result 1 / Limit 1
Result 1 / Limit 2
Result 1 / Limit 3
Result 1 / Limit 4
Result 2 / Limit 1
Result 2 / Limit 2
Result 2 / Limit 3
Result 2 / Limit 4
Result 3 / Limit 1
Result 3 / Limit 2
Result 3 / Limit 3
Result 3 / Limit 4
Result 4 / Limit 1
Result 4 / Limit 2
Result 4 / Limit 3
Result 4 / Limit 4
Reserved
Signal ID
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
Signal
Output Result buffer #1
Output Result buffer #2
Output Result buffer #3
Output Result buffer #4
Output Result buffer #5
Output Result buffer #6
Output Result buffer #7
Output Result buffer #8
Output Result buffer #9
Output Result buffer #10
Output Result buffer #11
Output Result buffer #12
Output Result buffer #13
Output Result buffer #14
Output Result buffer #15
Output Result buffer #16
Output Result buffer #17
Output Result buffer #18
Output Result buffer #19
Output Result buffer #20
Execution status
Reserved
Signal
Output #1 < 0V
Output #1 > 10V
Output #2 < 0V
Output #2 > 10V
Output #3 < 0V
Output #3 > 10V
Output #4 < 0V
Output #4 > 10V
Output #5 < 0V
Output #5 > 10V
Output #6 < 0V
Output #6 > 10V
Output #7 < 0V
Output #7 > 10V
Output #8 < 0V
Output #8 > 10V
Relay #1
Relay #2
Relay #3
Reserved
DIO I/O-module
Signal ID
90
91
92
93
94
95
96
97
98
99
100
101
102 - 109
Signal
Input #1
Input #2
Input #3
Input #4
Input #5
Input #6
Input #7
Input #8
Output 1..8 failure
Output 9..16 failure
Output 17..24 failure
General Failure
Reserved
NGA 2000
5 - 39
Measurement-Channels
Signal
ID
Ch. 1
Signal
ID
Ch. 2
Signal
ID
Ch. 3
Signal
ID
Ch. 4
Signal
ID
Ch. 5
Signal
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
5 - 40
NGA 2000
CO/SO2/O2
O2
CO/SO2
You have the following zero and span gases for each gas component:
Channel:
CO
SO2
O2
O2
CO/SO2
Zero gas:
O2
Span gas: CO/SO2 CO/SO2
O2
You need the following logical combination for the valves:
O Valv e
CO/SO Valv e
Or
PLC Output 2
Zero-Cal. Channel 2
Or
Zero-Cal. Channel 1
PLC Output 1
Span-Cal. Channel 3
With the conditions described you will get the following program:
StepNo.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Code Function/Parameter
-2
112
162
218
-5
40
-6
-2
118
168
212
-5
41
-6
-7
NGA 2000
5 - 41
You have enter the codes of the table into the corresponding lines of the submenu
"Program". If you have more than ten program steps, just open the next menu page using
the F5 -key (More...). An indicator about the steps to enter on the actual page is shown in
the first line on each page: "Program offset (o)" is "0" on the first page, "10" on the
rd
second, "20" on the 3 , a.s.o. Pressing F5 (More...) on the last page (Program offset =
90) returns to the first page (Program offset = 0).
Maximum of program steps to enter: 100.
Select any digit with the -key or the -key and adjust the code number with
the -key or the -key. If necessary, change the sign (+/-) pressing F4.
Confirm the code with the -key or cancel and return to the previous value using the
F2 -key.
TAG
95.00 ppm
0
-2
112
162
218
-5
40
-6
-2
118
168
Measure
F1
Back...
F2
F3
F4
TAG
More...
F5
95.00 ppm
10
212
-5
41
-6
-7
0
0
0
0
0
Measure
F1
5 - 42
Back...
F2
F3
F4
NGA 2000
More...
F5
Start the program with "Enabled" in the line "PLC is" of the menu "Programmable Logic
Control (PLC)". Then check the output status in the submenu "PLC Outputs". You will
open this menu via the line "Results..." in the menu "Programmable Logic Control (PLC)":
TAG
0.00 ppm
-1:
-2:
-3:
-4:
-5:
-6:
-7:
-8:
-9:
-10:
On
Off
Off
Off
Off
Off
Off
Off
Off
Off
Measure
F1
Back...
F2
F3
F4
More...
F5
In the display shown above the output 1 is "On". That means for the example described:
The O2 valve is activated (open):
The zero gas calibration of channel 1 or 2 or
the span gas calibration of channel 3 is running.
Note:
To view the results of PLC outputs 11 to 20 open the next menu page pressing
F5 (More...).
NGA 2000
5 - 43
5 - 44
NGA 2000
Programmable calculator
95.00 ppm
TAG
Calculator
Calculator
Calculator
Calculator
Enabled
1:
2:
3:
4:
0.012 Vol%
123.000 ppm
_
_
Measure
F1
Back...
F2
F3
F4
F5
In the menu "Programmable Calculator" you can start the calculation with variables of the
MLT/TFID analyzer or analyzer module selected, e.g. conversion of concentrations from
3
ppm to mg/m . You have four memory buffers to calculate results. The required program
and further conditions have to be set up in several submenus.
The calculation with values of external modules is not possible!
Set up parameters:
Select the line of variables or any menu line with the -key or the -key.
Select the variable or change to the submenu with the
Select "Enabled" or "Disabled" in the line "Calculator is" pressing the -key or the -
key.
Confirm the parameter selected with the
-key or
NGA 2000
5 - 45
In the following table you can see the types of operators and operands you can use:
Operator types
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
Operand Types
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
5 - 46
Operator Description
Add Operand to IR (intermediate result)
Subtract Operand from IR
Divide IR by operand
Multiply IR with operand
Add Constant to IR
Subtract constant from IR
Divide IR by constant
Multiply IR with constant
Add Memory to IR
Subtract Memory from IR
Divide IR by memory
Multiply IR with memory
Store IR at memory and set IR = 0.0
Store IR to result and set IR=0.0
No operation
Convert IR into absolute value
End of program
Operand Description
Calculator Result #1
Calculator Result #2
Calculator Result #3
Calculator Result #4
Channel 1 (PPM!)
Concentration
Concentration average Channel 1 (PPM!)
Channel 1
Temperature
Channel 1
Pressure
Channel 1
Flow
Channel 2 (PPM!)
Concentration
Concentration average Channel 2 (PPM!)
Channel 2
Temperature
Channel 2
Pressure
Channel 2
Flow
Channel 3 (PPM!)
Concentration
Concentration average Channel 3 (PPM!)
Channel 3
Temperature
Channel 3
Pressure
Channel 3
Flow
Channel 4 (PPM!)
Concentration
Concentration average Channel 4 (PPM!)
Channel 4
Temperature
Channel 4
Pressure
Channel 4
Flow
Channel 5 (PPM!)
Concentration
Concentration average Channel 5 (PPM!)
Channel 5
Temperature
Channel 5
Pressure
Channel 5
Flow
ADD
SUB
DIV
MUL
ADDC c
SUBC c
DIVC c
MULC c
ADDM m
SUBM m
DIVM m
MULM m
STOM m
STOR r
NOP
ABS
EOP
NGA 2000
You need to set every operator in the line above the corresponding variable. After
each calculating step you need to store the intermediate result and to delete the
memory before you continue with the next step. Each program must end with the
command "End of program" (code -17).
3) Inserting constants:
Press the -key or the -key in the line "Constants..." of the menu "Programmable
Calculator" to switch to the corresponding submenu, where you can define at
maximum four constants, e.g. conversion constant from ppm to mg/m3.
4) Determination of the units:
Press the -key or the -key in the line "Units..." of the menu "Programmable
Calculator" to enter the submenu "Calculator Result Units" to set the unit the
3
calculator's result shall be displayed, e.g. ppm, mg/Nm , Vol% and so on.
Note: The units may be set while the program is running too.
5) Starting the program:
Select "Enabled" in the line "Calculator is" of the menu "Programmable Calculator" to
start the calculation.
6) Check the results:
The results of up to four calculators will be displayed in the last four lines of the menu
"Programmable Calculator".
Example for programming a calculation:
You want to calculate the whole content of NOx as NO2 in mg/m3 from the concentrations
of NO in ppm (Cannel 1) and of NO2 in ppm (Channel 2). So you have to add the single
concentrations and then to multiply with a constant:
(ppm NO + ppm NO2) "conversion constant (here: 2,05 mg/ml)" = NOx as mg/m3 NO2
So you will get the following program:
Step- Code
No.
1
-1
2
5
3
-1
4
10
5
-13
6
1
7
-9
8
1
9
-8
10
1
11
-14
12
1
13
-17
Program Description
Add to intermediate result (At the beginning the memory is zero)
NO-Concentration from channel 1 (ppm)
Add to IR (the concentration of channel 1)
NO2-Concentration from channel 2 (ppm)
Store the result of the addition to memory and set IR = 0
Result 1
Add memory to IR (= sum of NO and NO2 in ppm)
Result 1
Multiply IR with constant ([ppm NO + ppm NO2] "conversion constant")
3
Result 1 (= "conversion constant" ppm to mg/m , here: 2,05 mg/ml)
Store IR to result and set IR = 0
Result 1 (= mg/m3 NO2)
End of program
You have to insert the codes of the table into the corresponding lines of the submenu
"Program". If the program consists of more than ten steps, you can open another menu
page with the F5 -key. Maximum of program steps: 100; maximum of results: 4; maximum
of constants: 4.
ETC00375(2) [NGA-e (MLT SW 3.4.X)] 05/01
NGA 2000
5 - 47
Select any digit with the -key or the -key and adjust the code number with the
-key or the -key. If necessary, change the sign (+/-) with the F4 -key.
-key.
95.00 ppm
TAG
0
-1
5
-1
10
-13
1
-9
1
-8
1
Measure
F1
Back...
F2
F3
F4
More...
F5
95.00 ppm
TAG
10
-14
1
-17
0
0
0
0
0
0
0
Measure
F1
Back...
F2
F3
F4
More...
F5
Start the calculation with "Enabled" in the line "Calculator is" of the menu "Programmable
Calculator". The results will appear in the last four lines of that menu.
5 - 48
NGA 2000
TAG
95.00 ppm
4
2
Yes
Signal on mini-bargraph - 1:
Signal on mini-bargraph - 2:
Signal on mini-bargraph - 3:
Signal on mini-bargraph - 4:
Temperature
Maintenance-Requests
Any_Alarms
Operation
Measure
F1
Channel
F2
F3
Back...
F4
Tags...
F5
resp. select the whole parameter pressing the -key or the -key.
-key or
cancel and return to the previous value pressing F2.
NGA 2000
5 - 49
Options: 3, 4, 5, 6
Line of variables "Digits after decimal point":
Options: 0, 1, 2, 3
Each time a function is started you will be asked "Do you really want to do this ?". So
you will have the option to cancel the execution or to confirm and start.
No:
Note:
Each bargraph will display the low limit (beginning value) and the high limit (end value)
5 - 50
NGA 2000
"Tags...":
Press F5 (Tags...) to enter the second page of the menu "Measurement Display
Configuration". There you can adjust the identification tag of the MLT analyzer / analyzer
module and the tag of each range for the current channel. These range tags will appear at
the top left of each menu page display
Caution:
If you change the identification tag, you have to change the configuration of the
programmable digital inputs and analog outputs because the parameters of the
module have changed and relations got lost!
TAG
95.00 ppm
Measure
F1
MLT25/CH2
MLT25/CH2/R1
MLT25/CH2/R2
MLT25/CH2/R3
MLT25/CH2/R4
Channel
F2
F3
Back...
F4
Applicat
F5
Setting Tags:
Select the line you want with the -key or -key.
Select the parameter with the
Select the digit you want to change with the -key or the -key and adjust the new
NGA 2000
5 - 51
Via F5-key (Applicat) you can enter the 3 page of the menu Measurement Display
Configuration.... There you can adjust the authorization which settings are allowed to be
changed in the menu BasicCal (Analyzer Basic Controls (calibration) & Setup, chapter
4.4). This function gives you the opportunity depending on the application and usefulness
to allow or reduce the possibilities of operation.
TAG
95.00 ppm
-- Application -Application for "Basic Controls and Setup" menu: All allowed
(This will enable/disable certain functions
for this menu.)
Back...
Measure
F1
F2
F3
F4
F5
-key or
Standard CEMS
+
+
+
+
+
+
+
5 - 52
NGA 2000
95.00 ppm
TAG
Yes
Hours of operation:
164
Measure
F1
Status...
F2
720
Back...
F3
F4
F5
Notes:
In the line "Hours of operation for maintenance request" you set how many hours the
MLT analyzer / analyzer module may run until the maintenance will be required.
Options: 1 to 30000 hours.
The last line of the menu shows the total number of hours of operation since the startup
of the MLT analyzer / analyzer module resp. since the last time, hours of operation was
resetted.
NGA 2000
5 - 53
Via the F2 -key you will reach the menu "Analyzer Channel Status". This menu and its
Failures
Maintenance requests
Function controls
Alarms
Events
The menu "Analyzer Channel Status" and its submenus are shown in detail in section
4.1.
Setting parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
cancel and return to the menu page with F4 (Back...) or the -key.
Variable editing: Select any digit with the -key or the -key
-key or
5 - 54
NGA 2000
5.1
37.50 ppm
MLT-CH1-R1
ppm
Begin of Range
Measure
F1
1.250
10.00 %
20.00 %
Back...
F2
F3
F4
F5
In the menu "General Concentration Measurement Setup" you can set the following
parameters for the current MLT analyzer / analyzer module channel:
the sample gas unit
Options: 0 to 1000000
Note: The "ppm" "mg/Nm3" conversion factor is required if you want to view sample
gas values in "mg/Nm3". (see attachment for calculation)!
the lower explosion limit (LEL) and the upper explosion limit (UEL)
Options: 0 to 100 %
the measurement output during failure
Options: Actual, Low High, End of Range+10%, Begin of Range-10%, End of Range,
Begin of Range
Set up parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
cancel and return to the previous value using the F2 -key.
NGA 2000
5 - 55
5 - 56
NGA 2000
95.00 ppm
TAG
Always
Always
Difference (Max-Min):
Last minimum:
Last maximum:
2.500
93.400
95.900
Measure
F1
Channel
F2
F3
Back...
F4
F5
In the menu "Concentration Peak Measurement" you may define conditions for detecting
extreme (maximum, minimum) values of a channel and view these values.
Set up parameters:
Select the line of variables or any function line using the -key or the -key.
Select the variable or start the function using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
cancel and return to the previous value using the F2 -key.
If asked after function start: Confirm with the F2 -key (Yes) or
cancel and return to the menu page with the F4 -key (Back...) or the -key.
Function lines "Reset minimum !" or "Reset maximum !"
Confirm the new value using the
Executing these functions will reset the last minimum or maximum value of concentration.
This is necessary to start a new minimum or maximum detection.
Function line "Reset both !"
Executing this function will reset both last minimum and last maximum values of concentration simultaneously.
NGA 2000
5 - 57
extreme values for the actual channel of a MLT analyzer / analyzer module.
You may send these values to the analog outputs.
You may show the minimum and the maximum value in one of the last four lines of the
5 - 58
NGA 2000
Differential measurement
95.00 ppm
TAG
Disabled
Use actual value
----
Source channel:
Measure
F1
Channel
F2
F3
Back...
F4
F5
In the menu "Differential Measurement" you can measure the difference between the
current concentration and a reference concentration of the same gas component. That
means, the measurement value is not based on the zero value as it is usual for an
absolute value measurement. Instead of this the signal will be compared to a defined
concentration of the component selected. That may be useful for concentrations that only
differ a little from the basic value of this component in the measurement environment
(Example: CO2 of plants in air).
If you want to have a differential measurement for other components, you may change to
other connected channels pressing the F3 -key.
Condition:
You have to calibrate with zero gas and to linearize the measurement channel and the
reference channel.
To calibrate see 4.5 page 4-41 and 4.6 page 4-45 or 5.1.1 page 5-15 to 5-17.
To linearize see 5.1.5 page 5-33
Differential measurement:
1) Disable the function:
Press the -key or the -key in the line "Function is" to select the parameter and
adjust "Disabled" with the -key or the -key. Confirm it using the -key.
This is necessary to avoid interference of values while the parameters are defined.
2) Select the reference channel:
Select the menu line "Choose source channel..." using the -key and press the
-key or the -key to enter the submenu "Choose Source Channel":
NGA 2000
5 - 59
95.00 ppm
MLT-CH1-R1
-- Channels --
MLT25/CH1
MLT25/CH2
Measure
F1
Back...
F2
F3
F4
F5
Select the line you want using the -key or the -key.
Select the tag of the reference channel using the -key or the -key:
The display will return to the menu "Differential Measurement" automatically. You can
see the channel selected in the line "Source channel".
5 - 60
NGA 2000
TAG
95.00 ppm
Parallel
Sample gas
Valve position:
Operation state:
Sample gas
Ready
Measure
F1
Channel
F2
F3
Back...
F4
F5
In the menu "Gas flow Setup" you can set the method of gas flow through
the analyzer cell:
Parallel or
Serial
Note:
The adjustment for the gas flow through the analyzer cell has to match the real
configuration of the analyzer cells.
The setup is normally correct by factory setting.
Only change it if you modify your configuration of cells.
The correctness of this adjustment is very important while using time controlled
calibration with a valve gear (see 5.1.1 page 5-13)
Set up parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
cancel and return to the previous value using the F2 -key.
NGA 2000
5 - 61
5.1
Pressure compensation
95.00 ppm
TAG
F1
Valid
1013.0 hPa
1013.0 hPa
Channel
F2
F3
Back...
F4
F5
In the menu "Pressure Compensation" you may set the pressure parameters for the MLT
analyzer / analyzer module. Pressing F3 you may switch to other available channels.
Set up parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
The pressure compensation of the current channel is based on the value measured by
a pressure sensor. The corresponding value will be displayed in the line "Reference
pressure". Setting this value is not possible if no sensor is installed. In this case the
standard pressure of 1013.0 hPa resp. 14.7 psig is shown in this line.
Measure pressure:
5 - 62
NGA 2000
Disabled:
compensation.
Allowed values: 500 to 1300 hPa resp. 7,3 to 18,9 psig
hPa
psig
NGA 2000
5 - 63
5.1
Flow measurement
95.00 ppm
TAG
ml/min
Valid
23.0 ml/min
Measure
F1
Back...
F2
F3
F4
F5
In the menu "Flow Measurement" you can set up the flow unit of a MLT analyzer /
analyzer module. In the last line of this menu you will find the actual flow of the channel
selected.
Selecting the flow unit:
Press the
-key or
5 - 64
NGA 2000
Temperature measurement
95.00 ppm
TAG
Valid
77.0 F
Measure
F1
Back...
F2
F3
F4
F5
In the menu "Temperature Measurement" you can set up the temperature unit of a MLT
analyzer or analyzer module. In the last line of this menu you will find the actual
temperature of the channel selected.
Selecting the temperature unit:
Press the
Options: F, C
Confirm your adjustment with the
-key or
NGA 2000
5 - 65
5.1
95.00 ppm
TAG
Measure
F1
Back...
F2
F3
F4
F5
5 - 66
NGA 2000
NGA 2000
5 - 67
5 - 68
NGA 2000
NOTE:
THIS SECTION
BOARDS
95.00 ppm
TAG
Measure
F1
<<<
F2
F3
Back...
F4
>>>
F5
From the menu " I/O-Module Controls" you can open several submenus where you can
set parameters for the local SIO module or the local DIO module of a TFID/MLT analyzer
module:
Press the
-key or the -key in the line "SIO module..." or "DIO module(s)..." to open
NGA 2000
5 - 69
5.1
SIO module
TAG
95.00 ppm
Enabled
Measure
F1
Back...
F2
F3
F4
F5
From the menu "Local SIO - Configuration Parameters" you can enter submenus to
control and set up several output configurations of the local SIO module.
General Configuration of a SIO board (the whole specification see its own manual):
Analog outputs: minimum 2, maximum 8
Serial interface (RS 232 or RS 485) to connect the analyzer module with
an external computer
Three relay outputs
If there is a SIO module installed in the analyzer you have select "Enabled" in the line
"Module installed", otherwise "Disabled".
Set up parameters:
Select the line of variables or any menu line using the -key or the -key.
Select the variable or enter the submenu with the
-key or
5 - 70
NGA 2000
TAG
95.00 ppm
F1
Back...
F2
F3
F4
More...
F5
TAG
95.00 ppm
-- Analyzer Modules --
MLT25/CH1
MLT25/CH2
MLT25/CH3
MLT25/CH4
MLT25/CH5
Measure
F1
<<<
F2
F3
Back...
F4
NGA 2000
>>>
F5
5 - 71
Choose the line you want with the -key or the -key.
Select the tag of the channel with the -key or the -key:
The display will return to the menu "Analog Outputs" automatically.
The tag of the channel selected will appear in the line "Analyzer module".
Select the line "Signal value for 0 % output" or "Signal value for 100 % output" with
the -key.
Select the value with the -key or the -key.
Select any digit with the -key or the -key and adjust a new value using the -key
or the -key.
Confirm the new value pressing the -key.
Note:
Changing the measurement range will result in overriding the adjustment of this menu
and reset to the standard values of the range! To change the output signal values
permanently you have to change the parameters in the menu "Begin and End of
Ranges" (see 5.1.3 p. 5-27)! If you want to work with suppressed ranges, you will
have to compensate the pressure influence!
Caution:
The signal range at the analog output should not be less than the smallest range
otherwise the noise level at the analog output may increase!
5 - 72
NGA 2000
6) Concentration scaling:
Press the -key or the -key in the line "Use range limits for concentration scaling"
to select the parameter and select "Enabled" using the -key or the -key to enable
the limits control or "Disabled" to disable it.
Confirm the new parameter pressing .
7) Fine adjustment of the analog output:
If you press F5 (More...) in the menu "Analog Outputs", you open the submenu "Fine
Adjustment", where you may fine adjust the analog output:
95.00 ppm
TAG
Operation mode:
Fine adjustment for 0% output:
Fine adjustment for 100% output:
Measure
F1
Updates
F2
Normal
4097
799
Back...
F3
F4
F5
Press the -key or the -key in the line "Operation mode" to select the parameter
and adjust one of the following parameters with the -key or the -key:
Normal: The absolute measurement signal will be sent to the analog output.
! Zero: Coordination between the display and the analog output for 0 V with fine
adjustment 0 %.
! Full Scale: Coordination between the display and the analog output for 10 V with
fine adjustment 100 %.
!
The last three lines of variables in the menu "Analog Outputs" are for information only and
show some analog output values! They are not selectable.
NGA 2000
5 - 73
TAG
95.00 ppm
Measure
F1
19200
8
1
None
Disabled
Xon/Xo ff
0
RS232
AK
Back...
F2
F3
F4
F5
In the submenu "Serial Interface" you may define parameters for data transfer between
the analyzer module and external computer. The settings in this menu depend on the
configuration of the analyzer module and the corresponding computer. The serial interface
specification is described in another manual.
Set up parameters:
Select any line of variables or the menu line with the -key or the -key.
Select the variable or enter the submenu with the -key or the -key.
Select any digit with the -key or the -key and adjust a new value with
the -key or the -key
resp. select the whole parameter with the -key or the -key.
Confirm the new value with the -key or
cancel and return to the previous value using the F2 -key.
Options:
Baudrate:
Data bits:
Stop bits:
Parity:
Echo mode:
Handshake:
Transmission delay:
Type of installed
serial interface:
5 - 74
300
7
1
None
Enabled
None
0 ... 100
1200
8
2
Even
Disabled
Xon/Xoff
2400
4800
9600 19200
Odd
NGA 2000
TAG
95.00 ppm
4
5
6
On
Off
Off
Measure
F1
Back...
F2
F3
F4
F5
Use the menu "Relay Outputs" to attach signals to the relay outputs of the local SIO
board, e.g. the relation between the zero valve and a certain channel. Insert a number
code (= variable of a signal) in the corresponding line for the relay:
See the table "Signal Codes 1 - 359" on the following pages: page 5-77 to 5-79 !
There are three relays on the local SIO board. With a jumper you may define the relay
contact status: normally open (NO) or normally closed (NC). For Information about the
whole specification of the SIO board refer to another manual.
Note:
This menu allows to define the relay output configuration for analyzer module channels
only, not for channels of system modules.
Set up parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
Select the code number for the signal with the -key or the -key.
-key or
cancel and return to the previous value using the F2 -key.
Lines of variables "Relay 1, 2, 3 - actual status":
These lines show the current gear status of each relay. The lines are not selectable.
NGA 2000
5 - 75
5.1
Local DIO-module(s)
TAG
95.00 ppm
1
13
1
111
Board state:
Slot number of selected board:
Current status of selected input:
Current status of selected output:
Measure
F1
NEXT_DIO
F2
F3
Normal
6
Low
High
Back...
F4
F5
In the menu "Local DIO Boards Setup" you can set up the configuration of the local DIO
modules of an analyzer module. Every DIO module consists of 8 digital inputs and 24
digital outputs. You may assign a function to each input (e.g. opening of a valve) and a
signal to each output (e.g. zero valve) by a corresponding code.
See the tables on the following pages:
! Signal codes 1 -359: see page 5-77 to 5-79; Function codes: 1 - 599 see page 5-80 !
Set up parameters:
Select the line of variables or the function line using the -key or the -key.
Select the variable or start the function with the
cancel and return to the menu page pressing the F4 -key (Back...) or the -key.
Changing Variables:
Select any digit using the -key or the -key and adjust a new value with
the -key or the -key.
-key or
5 - 76
NGA 2000
General Signals
Signal ID
1
2
3
4
5
6
7
8
9
10 - 19
Signal
RAM-Failure
ROM-Failure
Seconds; LOW/HIGH change all 1000 ms
Any sample gas valve selected (Channel 1...5)
Any zero gas valve (Channel 1...5)
Any span gas valve Selected (Channel 1...5)
NAMUR-status: Failure (Channel 1...5)
NAMUR-status:Maintenance Request (Channel 1...5)
NAMUR-status:Function Control (Channel 1...5)
Reserved
Programmable Calculator
Signal ID
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 - 39
Signal
Execution status
Result 1 / Limit 1
Result 1 / Limit 2
Result 1 / Limit 3
Result 1 / Limit 4
Result 2 / Limit 1
Result 2 / Limit 2
Result 2 / Limit 3
Result 2 / Limit 4
Result 3 / Limit 1
Result 3 / Limit 2
Result 3 / Limit 3
Result 3 / Limit 4
Result 4 / Limit 1
Result 4 / Limit 2
Result 4 / Limit 3
Result 4 / Limit 4
Reserved
NGA 2000
5 - 77
Signal
Output Result buffer #1
Output Result buffer #2
Output Result buffer #3
Output Result buffer #4
Output Result buffer #5
Output Result buffer #6
Output Result buffer #7
Output Result buffer #8
Output Result buffer #9
Output Result buffer #10
Output Result buffer #11
Output Result buffer #12
Output Result buffer #13
Output Result buffer #14
Output Result buffer #15
Output Result buffer #16
Output Result buffer #17
Output Result buffer #18
Output Result buffer #19
Output Result buffer #20
Execution status
Reserved
5 - 78
Signal
Output #1 < 0V
Output #1 > 10V
Output #2 < 0V
Output #2 > 10V
Output #3 < 0V
Output #3 > 10V
Output #4 < 0V
Output #4 > 10V
Output #5 < 0V
Output #5 > 10V
Output #6 < 0V
Output #6 > 10V
Output #7 < 0V
Output #7 > 10V
Output #8 < 0V
Output #8 > 10V
Relay #1
Relay #2
Relay #3
Reserved
NGA 2000
Signal
Input #1
Input #2
Input #3
Input #4
Input #5
Input #6
Input #7
Input #8
Output 1..8 failure
Output 9..16 failure
Output 17..24 failure
General Failure
Reserved
Measurement Channels
Signal
ID
Ch 1
Signal
ID
Ch 2
Signal
ID
Ch 3
Signal
ID
Ch 4
Signal
ID
Ch 5
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
Signal
Raw signal failure
Sample gas valve
Zero gas valve
Test gas valve
Span gas valve - range 1
Span gas valve - range 2
Span gas valve - range 3
Span gas valve - range 4
Any of the span gas valves
Lin1 gas valve
Lin2 gas valve
Purge gas valve
Linearization Underflow
Linearization Overflow
Zero calibration in progress
Span calibration in progress
Range Underflow
Range Overflow
Range #1
Range #2
Range #3
Range #4
Failure (Namur)
Maintenance request (Namur)
Function Control (Namur)
Concentration / Limit #1
Concentration / Limit #2
Concentration / Limit #3
Concentration / Limit #4
Conc. Average / Limit #1
Conc. Average / Limit #2
Conc. Average / Limit #3
Conc. Average / Limit #4
Temperature / Limit #1
Temperature / Limit #2
Temperature / Limit #3
Temperature / Limit #4
Pressure / Limit #1
Pressure / Limit #2
Pressure / Limit #3
Pressure / Limit #4
Flow / Limit #1
Flow / Limit #2
Flow / Limit #3
Flow / Limit #4
External signal #1
External signal #2
External signal #3
External signal #4
External signal #5
NGA 2000
5 - 79
The following functions are activated only if the input signal changes from low to high
level:
ID
General functions
1
Set all channels into STANDBY state (Stop procedures)
2 99 Reserved
ID
CH1
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
...
149
ID
CH2
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
...
249
ID
CH3
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
...
349
ID
CH4
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
...
449
ID
CH5
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
...
549
Channel dependent
functions
Start Zero calibration
Start Span calibration
Start Zero + Span calibration
Open sample gas valve
Open zero gas valve
Open purge gas valve
Open test gas valve
Open linearizer gas valve
Open span gas valve (of current range)
Open span gas valve of range-1
Open span gas valve of range-2
Open span gas valve of range-3
Open span gas valve of range-4
Close all valves (STANDBY)
Set range-1
Set range-2
Set range-3
Set range-4
Reserved
...
Reserved
The following functions are active if the input signal is set to high level:
ID
CH1
150
151
152
...
199
5 - 80
ID
CH2
250
251
252
...
299
ID
CH3
350
351
352
...
399
ID
CH4
450
451
452
...
499
ID
CH5
550
551
552
...
599
Channel dependent
functions
AK key-switch: Remote
Namur signal: Function Control
Reserved
...
Reserved
NGA 2000
TAG
95.00 ppm
1.000 s
Averaging time:
Set average to 0.0 !
2 min
Concentration average:
Measure
F1
93.87 ppm
Channel
F2
F3
Back...
F4
F5
Set up parameters:
Select the line of variables or any function line using the -key or the -key.
Select the variable or start the function using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
NGA 2000
5 - 81
the time line. Proper shifting may be used to synchronize the starting points of different
channels output signals.
Options: 0.000 to 10.000 seconds.
To disable shifting set concentration output delay time to 0.000 s.
Example:
Conc.
CO
shift
CO2
shift
NO
Time
Line of variables "Averaging time" and function line "Set average to 0.0 !":
The mean value of a measurement is calculated as follows (arithmetic mean value):
"Concentration average".
Starting the function "Set average to 0.0 !" will calculate a new mean value.
After the time set in the line "Averaging time" is over the result is shown in the line
"Concentration average".
5 - 82
NGA 2000
Special functions
95.00 ppm
TAG
-SORRY-
Back...
F1
F2
F3
F4
F5
The menu "Special Functions" offers special functions for different analyzer (modules) like
TFID, CLD, FID.
NGA 2000
5 - 83
5.1
AK protocol communication
TAG
95.00 ppm
Enabled
Measure
F1
Channel
F2
F3
Back...
F4
More...
F5
In the menu "AK-Communication" you may set the parameters for current channel remote
control via serial interface.
Set up parameters:
Press the
Select the parameter you want with the -key or the -key.
Options:
Disabled:
Full AK:
Enabled:
-key or
cancel and return to the previous option pressing the F2 -key.
Note:
Use the F5 -key (More...) to enter a submenu to set the times of the AK commands
"SNGA", "SEGA", "SATK" and "SMGA". Refer to the manual "AK commands" (No.
90003752) for information about the AK-communication protocol and its settings !
To set data transfer parameters (e.g. baud rate) enter the menu "Serial Interface" (see
5 - 84
NGA 2000
NOTE:
THIS SECTION DESCRIBES THE SYSTEM I/O BOARDS (CONTROL MODULE LEVEL IN
PLATFORM, TFID OR MLT ANALYZER) !
THE DESCRIPTION OF LOCAL I/O'S INSTALLED IN AN MLT OR TFID ANALYZER
MODULE YOU WILL FIND IN SECTION 5.1.18 !
System & network I/O module controls (or ... I/O module setup)
TAG
95.00 ppm
Measure
F1
<<<
F2
F3
Back...
F4
>>>
F5
From the menu "I/O Module Controls" or "I/O Module Controls" you may enter some
submenus to set parameters for the SIO module and/or DIO module(s) of the TFID/MLT
analyzer / platform:
Select the line you want with the -key or the -key.
Press the
NGA 2000
5 - 85
System & network I/O module controls (or ... I/O module setup)
TAG
95.00 ppm
Yes
Measure
F1
Back...
F2
F3
F4
F5
Use the menu "System SIO Module" to enter submenus to control and set up several
output configurations of the programmable system SIO module.
General Configuration of a SIO board (for the whole specification see its own manual):
Analog outputs: minimum 2, maximum 8
Serial interface (RS 232 or RS 485) to connect the analyzer to an external computer
Three relay outputs
If there is a SIO module installed in the platform or in the TFID/MLT analyzer, select "Yes"
in the line "Module installed", otherwise "No".
Set up parameters:
Select the line of variables or any menu line using the -key or the -key.
Select the variable or open the submenu pressing the
-key or
5 - 86
NGA 2000
TAG
95.00 ppm
F1
1
0.00 ppm
2500.00 ppm
0...20 mA
No
Concentration
95.00
TAG
Back...
F2
F3
F4
More...
F5
TAG
95.00 ppm
-- Analyzer Modules --
MLT25/CH1
MLT25/CH2
MLT25/CH3
MLT25/CH4
MLT25/CH5
MLT26/CH1
MLT26/CH2
FID
Measure
F1
<<<
F2
F3
Back...
F4
>>>
F5
Highlight the line you want with the -key or the -key.
NGA 2000
5 - 87
Select the tag of the channel with the -key or the -key:
The display will return to the menu "Analog Outputs" automatically.
The tag of the channel selected will appear in the line "Source module".
TAG
95.00 ppm
-- Signals --
Concentration
Average
Minimum
Maximum
Temperature
Pressure
Flow
Calculator-1
Measure
F1
<<<
F2
Back...
F3
F4
>>>
F5
Calculator-2
Calculator-3
Calculator-4
Failures
Maintenance-Requests
Function-Control
Range-ID
Operation
Any_Alarms
Span-Conc.
Gasflow
Heater Fail
Go to the line you want using the -key or the -key. Pressing the F5- key (>>>) will
open additional menu pages containing more signals. Pressing the F4 -key will return
to the menu "Analog Outputs".
5 - 88
NGA 2000
Select the line "Signal value for 0 % output" or "Signal value for 100 % output" with
the -key.
Select the value with the -key or the -key.
Select any digit with the -key or the -key and adjust a new value using the -key
or the -key.
Confirm the new value pressing the -key.
Note:
Changing the measurement range will result in overriding the adjustment of this menu
and reset to the standard values of the range! To change the output signal values
permanently you have to change the parameters in the menu "Begin and End of
Ranges" (see 5.1.3 page 5-27)!
Caution:
The signal range at the analog output should not be less than the smallest range
otherwise the noise level at the analog output may increase!
During the whole calibration the analog output signal and the status of the
limits are fixed to the last value before calibration.
! No: The analog output signal and the status of the limits are following the
measurement signal during the whole calibration procedure.
Note:
! The
adjustments "Yes/No" are valid for all kinds of calibrations of a platform SIO or
TFID/MLT analyzer SIO: manual, time controlled, AK controlled and system
calibration.
! The signal drift and status of limits of a local SIO in a TFID/MLT analyzer module
may be assigned in the menu "Calibration Procedure Setup" in the line "Analog
output during calibration: ... Holding/Tracking" (see 5.1.1 page 5-10/11).
NGA 2000
5 - 89
TAG
EndOfRange
F1
1
Normal
4097
799
Back...
F2
F3
F4
More...
F5
If an analyzer module
(and channel) fails the
appropriate analog output
value can be defined to
show one of the following
signals:
End of range
Begin of range
Actual
End of range + 10 %
Begin of range - 10 %
If you press the F5 -key in the menu "Analog Output Setup" you enter the submenu
"Fine Adjustment", where you may fine adjust the analog output:
The line "Output number" shows the output number selected in the menu "Analog
Outputs". If you want, you may select another output here:
! Press the -key or the -key to select the output number and adjust the value
you want with the -key or the -key. Options: 1, ... , 8.
! Confirm the number selected with the -key.
Fine adjustment setup of the analog output:
Note: This function is used to compensate an offset possibly existing at the analog
output caused by hardware tolerances. Selecting the modes "Adjust 0V" or "Adjust
10 V" will simulate a measurement signal of 0% respectively 100%. Meanwhile the
analog output may be adjusted to give 0 V respectively 10 V to have full correlation
between analog signal and measurement signal as it is shown on the display.
Press the -key or the -key in the line "Operation mode" to select the parameter
and choose one of the following parameters using the -key or the -key:
! Normal:
The measurement signal is used to drive the analog output.
! Adjust 0 V:
Adjust 0 V output at 0 % for correlation between display and analog
output.
! Adjust 10 V: Adjust 10 V output at 100 % measurement signal for correlation
between display and analog output.
Confirm the parameter using the -key and enter the next line with the -key or the
-key.
Press the -key or the -key in the line "Fine adjustment for 0 % output" or "Fine
adjustment for 100 % output" to select the corresponding value.
Adjust the value you want with the -key or the -key and confirm it with the -key.
Options: 3500 - 4800 for 0 % and 750 - 900 for 100 %.
F5 -key (More...):
Pressing this key enters the submenu "Special Scaling for Concentration Signal" and
from there the submenu "Analog Output Updates per Second".
The last three lines of variables in the menu "Analog Outputs" show some analog output
values only! They are not available.
5 - 90
NGA 2000
TAG
95.00 ppm
19200
8
1
None
Disabled
Xon/Xoff
0
RS232
AK
Measure
F1
Back...
F2
F3
F4
F5
In the submenu "Serial Interface Setup" you may set the data transfer parameters for
serial communication between the TFID/MLT analyzer / platform and external computer.
The setups in this menu depend on the configuration of the analyzer / platform and the
corresponding computer. The serial interface specification is described in another manual.
Parameter set up or entering submenus:
Select the line of variables or menu line using the -key or the -key.
Select the variable or enter the submenu using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
cancel and return to the previous value using the F2 -key.
Options:
Baudrate:
Data bits:
Stop bits:
Parity:
Echo mode:
Handshake:
Transmission delay:
Type of installed
serial interface:
300
7
1
None
Enabled
None
0 ... 100
1200
8
2
Even
Disabled
Xon/Xoff
2400
4800
9600 19200
Odd
NGA 2000
5 - 91
TAG
95.00 ppm
1
Disabled
Control Module
Function control
ON
Measure
F1
Back...
F2
F3
F4
F5
There are three relays on any SIO board. The relay contact status is NO (normally open)
by factory setting. A jumper gives the option to set the relay contact status as NC
(normally closed). For information about the whole specification of the SIO board refer to
another manual.
In the menu "Relay Outputs Setup" you may define the configuration of the three relay
outputs of the SIO!
Configuration setup:
1) Select the output number:
Press the -key or the -key in the line "Output number" and select the output
number one, two or three using the -key or the -key.
Enter the number selected pressing the -key.
2) Choose the source module:
Change to the line "Choose source module...".using the -key
Enter the submenu " Choose Source Module" pressing the -key or the -key.
(illustration see next page)
All analyzer modules connected to the platform / TFID/MLT analyzer and the
control module are available.
Highlight the line you want using the -key or the -key. If there are more than eight
source modules available, press F5 to open the next menu page.
Select the module tag pressing the -key or the -key:
The display will return to the menu "Relay Outputs" automatically. The tag of the
module selected will appear in the line "Signal comes from".
5 - 92
NGA 2000
TFID-R1
95.00 ppm
Measure
F1
Back...
<<<
F2
F3
F4
>>>
F5
TAG
95.00 ppm
F1
<<<
F2
F3
Back...
F4
>>>
F5
Highlight the signal you want to choose using the -key or the -key, press -key
or the -key to confirm the selection.
Pressing F5 (>>>) opens additional menu pages containing more available signals:
!
!
!
!
!
!
!
!
Range low
Range high
Flow Low, Flow High
Conc. Low-Low
Conc. Low
Conc. High
Conc. High-High
And many more ...
NGA 2000
5 - 93
If you selected an TFID analyzer (module) channel the menu pages 2 to 10 will show the
following signals:
! Range 1, ..., 4
! Sample gas
! Zero gas
! Span gas
! Span gas 1, ..., -4
! Purge gas
! Test gas
! Linearizer gas
! Average-Alarm 1, ..., 4
! Flow-Alarm 3, 4
! Temperature-Alarm 1, ..., 4;
! Calculator1-Alarm 1, ..., 4; Calculator2-Alarm 1, ..., 4; Calculator3-Alarm 1, ..., 4;
Calculator4-Alarm 1, ..., 4
! Pressure-Alarm 1, ..., 4
! PLC-Output 1, ..., 20
If you selected an other analyzer module channel (e.g. CLD, MLD) the menu pages
show the corresponding signals. Refer to the manuals of these analyzer modules to get a
list of specific signals.
Note:
All signals of the control module and the analyzer modules connected to the platform or
TFID/MLT analyzer (e.g. CLD, TFID, MLT AM) are available in the menu "Signals".
4) Invert signal:
Select the variables line to invert the measurement signal at the relay output. This
may be necessary to combine a failure with an alarm control.
!
!
Press the -key or the -key in the line "Invert signal" to select the parameter
and choose "Enabled" or "Disabled" using the -key or the -key.
Confirm the parameter selected with the -key or the -key.
The last three lines of variables in the menu "Relay Outputs Setup" show the actual
configuration for the relay output selected:
"Signal comes from:" shows the source module selected for the current relay output.
"Signal name:" shows the signal driving the current relay output.
"Actual status:" shows the status of the current relay ("On" or "Off").
5 - 94
NGA 2000
95.00 ppm
TAG
F1
1
Disabled
Normal
1
????
Off
????
Next...
F2
F3
Back...
F4
Ackn!
F5
The "System DIO Module" allows to configure digital inputs and outputs individually.
Any DIO module consists of 8 digital inputs and 24 digital outputs. If there exist several
DIO modules in the platform or MLT/TFID analyzer, you can change to the setup menu of
each with the F3 -key. The tag number of the DIO board selected will appear in the line
"Slot ID". The changing with the F3 -key is not available for the platform or MLT/TFID
analyzers if only one DIO is installed.
The 24 digital outputs are composed of 3 units with 8 outputs. If there is a short circuit or
an overload in one unit, it will be switched off and saved against destruction. After the
defect is removed the board is available immediately. You only have to press the F5 -key
(Ackn!). Informations about the whole specification of the DIO board you will find in
another manual.
Set up parameters:
Select any line of variables or any menu line with the -key or the -key.
Select the variable or change to the submenu with the ! -key or the -key.
Adjust a new value or select the whole parameter with the -key or the -key.
Confirm the new value with the ! -key or
cancel and go back to the last value with the F2 -key.
Line of variables "Invert output":
Select "Enabled" in the line "Invert output", if you want to invert the signal
at the actual digital output, otherwise select "Disabled". The output inversion can be
necessary for instance, if you want to combine a failure with an alarm control.
NGA 2000
5 - 95
The last five lines of variables in the menu "System DIO-Module" display the configuration
of the DIO output selected:
"Module status:" displays the status of the current DIO board.
"Slot ID:" displays the tag number of the DIO board selected.
"Signal name:" displays the signal selected for the current DIO output.
"Signal level:" displays the status of the signal selected.
"Signal comes from:" displays the source module selected for the current DIO output.
95.00 ppm
TAG
-- Inputs -1
Input number:
Choose module...
Choose function...
Slot ID:
Signal name:
Signal level:
Signal goes to:
Measure
F1
1
????
Off
NGA_Control_module
Next
F2
F3
Back...
F4
F5
In the menu "Inputs" you have to determine the configuration for all of the eight DIO
module inputs!
DIO input configuration setup:
1) Select the input number:
Press the ! -key or the -key in the line "Input number" and adjust an input number
(1, ... , 8) with the -key or the -key.
Confirm the number selected with the ! -key.
2) Choose the module:
Change with the -key to the line "Choose module...".
Change to the submenu "Choose Module" with the !
-key or the -key
(illustration see next page)
All modules joint to the platform or to the MLT/TFID analyzer and the control module
will be available.
Go to the line you want with the -key or the -key. If there are more than eight
source modules available, you have to press the F5 -key to go to another menu page.
5 - 96
NGA 2000
Select the tag of the module with the ! -key or the -key:
The display will go back to the menu "Inputs" automatically. The tag of the module
selected will appear in the line "Signal goes to".
95.00 ppm
TAG
-- Choose Module --
NGA_Control_module
MLT25/CH1
MLT25/CH2
MLT25/CH3
MLT25/CH4
MLT26/CH1
MLT26/CH2
FID
Measure
F1
Back...
<<<
F2
F3
F4
>>>
F5
If you will have selected the NGA control module you will find the following
functions:
TAG
95.00 ppm
-- Choose Functions --
AM:Zero-Cal
AM:Span-Cal
AM:Range-1
AM:Range-2
AM:Range-3
AM:Range-4
SYS:Zero-Cal
SYS:Zero/Span-Cal
Measure
F1
<<<
F2
F3
Back...
F4
>>>
F5
Go to the line you want with the -key or the -key. With the F5 -key you can go to
further menu pages containing also available functions:
" SYS:Program-Cal
" SYS:Cancel-Cal
" SYS:CAL-Test-Mode
" SYS:AM-Zero-Gas
" SYS:AM-Span-Gas1, 2, 3, 4
" External function control
NGA 2000
5 - 97
If you will have selected an MLT/TFID analyzer (module) channel you will find on the
menu pages 3 to 5 the following functions:
Page 3:
External function control
AM: Hold outputs
" AM-closed-valves
" CLD-AM: NOx
" External failure
" External maintenance
" Span-Gas 1, 2
"
"
Page 4:
Span-Gas 3, 4
" ResetMinMeas
" ResetMaxMeas
" FunctionControl
" StartMinMeas
" StartMaxMeas
" HoldAnalogOutput
Page 5:
" AK-Error#8
" ExtStatus1, ..., 5
"
The last four lines of variables in the menu " Inputs" display the configuration of the DIO
input selected:
"Slot ID:" displays the tag number of the DIO board selected. If there exist several DIO
modules in the platform you can change to the setup menu of each with the F3 -key.
The tag number of the DIO board selected will appear in the line "Slot ID".
"Signal name:" displays the signal selected for the current DIO input.
"Signal level:" displays the status of the signal selected.
"Signal goes to:" displays the source module selected for the current DIO input.
Configuration of the 24 DIO module outputs:
1) Select the output number:
Press the ! -key or the -key in the line "Output number" of the menu
"System DIO-Module" and adjust an output number (1, ... , 24) with the
-key or the -key.
Confirm the number selected with the ! -key.
5 - 98
NGA 2000
95.00 ppm
TAG
NGA_Control_module
MLT25/CH1
MLT25/CH2
MLT25/CH3
MLT25/CH4
MLT26/CH1
MLT26/CH2
FID
Measure
F1
<<<
F2
F3
Back...
F4
>>>
F5
Go to the line you want with the -key or the -key. If there are more than eight
source modules available, you have to press the F5 -key to go to another menu page.
Select the tag of the module with the ! -key or the -key:
The display will go back to the menu "System DIO-Module" automatically.
The tag of the module selected will appear in the line "Signal comes from".
95.00 ppm
-- Choose Signal --
Function control
Maintenance request
Failure
Cal. in progress
Zero in progress
Span in progress
Zero failed
Span failed
Measure
F1
<<<
F2
F3
Back...
F4
>>>
F5
Go to the line you want with the -key or the -key. With the F5 -key you can go to
further menu pages containing also available signals:
NGA 2000
5 - 99
Range Low
" Range High
" Flow Low
" Flow High
" Conc. Low-Low
" Conc. Low
" Conc. High
" Conc. High-High
" SYS:Valve-1, -2, ... , -32
" Ext.Switch-1, ..., -8
"
If you will have selected an MLT/TFID analyzer module channel you will find on the
other menu pages the following signals:
Range overflow, Range underflow
Flow low, Flow high
" Concentration-Alarm1, ..., 4
" Range 1, ..., 4
" Sample gas
" Zerogas
" Spangas
" Spangas-1, ..., -4
" Purgegas
" Testgas
" Linearizer gas
" Average-Alarm1, ..., 4
" Flow-Alarm3, 4
" Temperature-Alarm1, ..., 4
" Calculator1-Alarm1, ..., 4; Calculator2-Alarm1, ..., 4; Calculator3-Alarm1, ..., 4;
Calculator4-Alarm1, ..., 4
" Pressure-Alarm1, ..., 4
" PLC-Output1, ..., 20
"
"
If you will have selected an other analyzer module channel (e.g. CLD, FID), you will
find the corresponding signals. Look at the manuals of those analyzer modules to get
a list of specific signals.
Note:
All signals of the control module and of the analyzer modules joint to the platform or
MLT/TFID analyzer (e.g. CLD, FID, TFID or MLT) are available in the menu "Signals".
5 - 100
NGA 2000
95.00 ppm
TAG
Measure
F1
Back...
<<<
F2
F3
F4
>>>
F5
In the menu "I/O Module Setup" you can select any of the following types of network
I/O modules:
1) Analog Output with 3 Alarms I/O Module
2) Auto Calibration I/O Module
3) System Auto Calibration I/O Module
Notes:
If one of these network modules is available, you will find its corresponding tag in a line
of this menu. If there exist more than eight of such modules, you can change to another
menu page with the F5 -key.
! -key or the -key in the line where the tag of the module is displayed to
change to the setup submenus of the corresponding I/O board.
Press the
For further Informations, please contact your customer service or look at the manual of
NGA 2000
5 - 101
5 - 102
NGA 2000
Pressing the -key or the -key in the line "System configuration and diagnostics..."
of the "Main Menu" will open the following display:
TAG
37.50 ppm
Fisher-Rosemount
Measure
F1
Channel
F2
F3
Back...
F4
F5
This menu "System configuration" offers to open several submenus to set the platform /
TFID/MLT analyzer system parameters. Furthermore you may set or view the control
module / analyzer module software and hardware configuration.
The following table will give a short overview about the contents of the menus and where to
find their description in this manual:
Menu
Important Contents
System calibration...
Diagnostic menus...
Load/Save configuration
(CM/MCA)...
Date and time
Security codes...
Network module
management...
System Reset...
NGA 2000
Section/Page
See
Supplement!
6.1 / p. 3 to 5
6.2 / p. 6
6.3 / p. 7
6.4 / p. 8, 9
6.5 / p. 10, 11
6.6 / p. 12
6-1
TAG
37.50 ppm
F1
Back...
F2
F3
F4
F5
The menu "work module management" is used for binding the following types of network
controlled I/O modules connected to the platform / TFID/MLT analyzer with the analyzer
modules / MLT channels:
1) Analog Output with 3 Alarms I/O Module
2) Auto Calibration I/O Module
3) System Auto Calibration I/O Module
Pressing F4 returns to the menu "System Configuration and diagnostics".
Further explanations and setup instructions follow!
6-2
NGA 2000
Diagnostic menus
TAG
37.50 ppm
Measure
F1
<<<
F2
F3
Back...
F4
>>>
F5
From the menu "Diagnostic menus" you may open submenus showing software error
messages of the control module / analyzer module. If necessary the error messages may
be resetted in these menus, too.
Entering the submenus:
Scroll using the -key or the -key to select the menu line you want.
Press the
submenu.
NGA 2000
6-3
Diagnostic menus
TAG
37.50 ppm
F1
Report
Back...
F2
F3
F4
Reset...
F5
The menu "Control Unit Diagnostics" shows actual control module software error
messages. If messages are listed the preferred procedure is as follows:
1) Write down the error messages.
2) Reset the messages:
Press the -key or the -key in the line "Edit to reset".
Select "Reset" using the -key or the -key and confirm pressing the -key:
The error messages will be cleared if the cause is not existing any more.
If error messages are still shown:
3) System reset:
Enter the menu "System Reset" pressing the F5 -key (Reset...).
Press the -key or the -key again in the line "System reset !" to reboot
(see 6.5 pg. 6-11).
4) Check the error messages:
Return to the menu "Control Unit Diagnostics".
If all error messages are cleared highlight the line "Edit to reset" and select "Report".
If error messages are still shown contact your customer service center.
6-4
NGA 2000
Diagnostic menus
37.50 ppm
TAG
F1
Report
Back...
F2
F3
F4
F5
The menu " Analyzer Module Diagnostics " shows actual analyzer module software error
messages. If messages are listed the preferred procedure is as follows:
1) Write down the error messages.
2) Reset the messages:
Press the -key or the -key in the line "Edit to reset".
Select "Reset" using the -key or the -key and confirm pressing the -key:
The error messages will be cleared if the cause is not existing any more. The line
"Edit to reset" will show "Report" again.
If error messages are still shown contact your customer center.
NGA 2000
6-5
95.00 ppm
TAG
Measure
F1
Back...
F2
F3
F4
F5
In the menu "Load/Save Configuration (CM/MCA)" you may start several functions to send
or load configuration data of the TFID/MLT analyzer / analyzer module via the serial
interface. Additional terminal software is required for data transfer (contact your customer
center). These functions are only available if a SIO with serial interface is installed in the
TFID/MLT analyzer / analyzer module.
Caution!
Loading data will overwrite all RAM data!
Executing functions:
Select the function line you want using the -key or the -key.
Press the
6-6
NGA 2000
TAG
37.50 ppm
Minutes:
Hours:
Year:
Day:
Month:
0
12
2001
4
5
Network updating:
Current time:
Enabled
14:01:35 12 May 1998
Measure
F1
Set !
F2
F3
Back...
F4
F5
Use the menu "Date and Time" to set date and time for the control module (platform or
TFID/MLT analyzer).
Line of variables "Network updating":
All modules connected to the control module can use its date and time settings if this
variable is set to "Enabled".
Set a new date or time:
1) Press the -key or the -key in the line "Minutes", "Hours", "Year", "Day", or "Month"
to select the variable.
2) Select any digit using the -key or the -key and adjust a new value pressing the key or the -key.
Options:
! Minutes:
0 to 59
! Hours:
0 to 23
! Year:
manufacturing year (e.g. 1998) up to 2035.
! Day:
1 to 28/30/31 depending on the month selected
! Month:
1 to 12
3) Press the F3 -key to set the new date or time. The new settings will appear in the line
"Current time". This line will be refreshed every five second.
NGA 2000
6-7
Security codes
TAG
37.50 ppm
Disabled
Disabled
Disabled
F1
Back...
F2
F3
F4
F5
The menu "Security Setup" offers the opportunity to enable security codes the "Basic level"
as well as for the "Expert level" and for the "System level". If enabled a security code is
required to enter the levels.
Caution: If you enable a security code and forget it, you will not have any possibility to
enter the locked level!
How to set and enable the security codes:
1) Setting the code for:
"Basic level"
(factory setting: 12345):
"Expert level"
(factory setting: 12345):
"System level" (factory setting: 54321):
!
Enter the code you want using the function keys F1, ..., F5:
!
The sequence of the code numbers will appear in the line "Actual PIN".
Note:
!
Only numbers are used for security codes, the letters shown above the function
keys will not be used. Cipher "1" is attached to F1, "2" to F2 a.s.o.
!
Press the keys in desired order to combine a security code. Repeat these step
until the correct PIN is shown.
!
Press the -key to return to the "Security Codes" menu.
6-8
NGA 2000
Example:
!
!
37.50 ppm
TAG
-- Define Basic Level Security PIN -Press five softkeys in any order to define the PIN.
The actual PIN is represented by the order in which
they are pressed, and shown numerically below.
Press the left arrow key when you are done.
Actual PIN:
ABCDE1
F1
12345
FGHIK2
F2
LMNOP3
QRSTU4
VWXYZ5
F3
F4
F5
The symbol "" will appear in the line "Input" for each input.
If the code is wrong, "Ready" will appear again in this line, preventing you from
entering the locked level.
If the code is correct, the screen will switch to the secured level after the last
digit of the code has been entered.
Note:
Once a secured level is opened by entering the security code it will stay unlocked. Locking
it again needs to press F4 (Lock...) in the "Main Menu" each time you leave the level to be
locked.
NGA 2000
6-9
TAG
37.50 ppm
F1
Back...
F2
F3
F4
F5
The menu "Network Module Management" is used for binding, unbinding (erasing) and
replacing of network controlled I/O modules (connected to the platform, TFID/MLT
analyzer) with the AMs/ MLT channels. The following types of I/O modules may be
selected:
!
Analog Output with 3 Alarms I/O Module
!
Auto Calibration I/O Module
!
System Auto Calibration I/O Module
List of active modules:
This menu shows tags of all available modules/channels.
TAG
37.50 ppm
Measure
F1
6 - 10
<<<
F2
F3
Back...
F4
NGA 2000
>>>
F5
Memory usage:
This menu page shows all available modules, the memory they have allocated (in bytes)
and remaining free memory in bytes. If more than 8 modules are available open additional
menu pages pressing F5.
Binding modules:
Enter the submenu pressing the -key or the -key in the line "Bind modules..."
Highlight the line containing the module's tag you want to bind using the -key or the
-key.
If there are more than eight I/O modules available, you may open the next menu page
pressing the F5 -key (>>>).
Press the -key or the -key to select the tag of the I/O module:
The display will return to the menu "Module binding" automatically.
Repeat the steps 1 and 2 as often as necessary until all modules you want to bind are
selected.
Press the F4 -key (Bind!) open the submenu "Bind Modules Selected":
37.50 ppm
TAG
Measure
F1
Bind !
F2
F3
Back...
F4
F5
Act with respect to the content of section "Binding modules", starting from the
submenu "Replace modules..."
Re-initializing network
Highlight the line "Re-initialize network!" using the -key or the -key.
Press the -key or the -key to re-initialize the network.
CAUTION!
Re-initializing network will delete all bindings between analyzer modules and I/O
modules and will delete all SIO and DIO configurations!
NGA 2000
6 - 11
System Reset
TAG
37.50 ppm
-- System Reset --
System reset !
Measure
F1
Back...
F2
F3
F4
F5
System Reset:
The TFID/MLT analyzer or the platform will start initializing if you press the -key or
the -key in the line "System reset !".
This reboot corresponds to switching off and on the control module using the mains
switch.
6 - 12
NGA 2000
Display Controls
37.50 ppm
TAG
74 %
23 %
10 Min
Measure
More...
F1
Back...
F2
F3
F4
F5
In the menu "Display Controls" you may set several display parameters for the front
panel:
Setting parameters:
Select any line of variables using the -key or the -key.
Select the variable using the
or select single digits using the -key or the -key and enter a new value using
the -key or the -key.
-key or
NGA 2000
7-1
7-2
NGA 2000
NGA 2000
Supplement - 1
Table of Contents
1
Introduction ___________________________________________________________________3
3.1
3.2
3.3
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.5
14
17
18
20
21
Functionality _________________________________________________________________24
4.1
4.2
4.3
Holding analog outputs of the SIO and avoid limit violation alarms _______________________26
4.4
4.4.1
The sequence buffer _________________________________________________________________
4.4.1.1
Filling sequence buffer _____________________________________________________________
4.4.1.2
Before starting actions______________________________________________________________
4.4.1.3
Calibration control _________________________________________________________________
4.4.1.4
Switch valves _____________________________________________________________________
4.4.1.5
Wait for Purging ___________________________________________________________________
4.4.1.6
Zero Calibration ___________________________________________________________________
4.4.1.7
Span Calibration ___________________________________________________________________
4.4.1.8
Wait for Finishing Calibration ________________________________________________________
4.4.2
Finishing System Calibration __________________________________________________________
Supplement - 2
NGA 2000
28
28
30
30
30
30
31
31
32
32
1 Introduction
Each analyzer module gives the opportunity to carry out zero and span calibration
independent from other connected analyzers / analyzer modules. In addition to this system
calibration (SYSCAL) gives the opportunity to combine the calibration procedures of all
analyzers / analyzer modules connected together to a system into one single procedure.
The idea is not to have one single valve for each gas of each analyzer but to have
combinations to use less valves. This you call a valve pool.
The valves are assigned to the different gases needed. Several analyzers / analyzer
modules may share the same valve: e.g. the valves for zero gas and span gas could be the
same for all analyzers, reducing the number of valves and consumption of calibration gases.
To use system calibration you need a control module (CM) and programmable Input/Output
modules:
SIO: Standard I/O module
DIO: Digital I/O module
These modules may be located in a platform, MLT analyzer or TFID analyzer and support all
analyzer modules within a NGA 2000 system.
IMPORTANT NOTE
TFID analyzers use internal valves for gas flow control! To include an TFID analyzer into
SYSCAL take care of some specialties as described later on in this chapter (s. section 4, pg.
supplement - 24)
NGA 2000
Supplement - 3
- 24 digital outputs / 8 digital inputs (max. 4 DIO modules per platform or 2 per
MLT/TFID analyzer)
- 3 digital outputs (max. 1 SIO module per CM)
- 4 digital outputs (max. 4 modules per CM)]
SIO and DIO are available, the control valve unit (CVU) is in progress.
The NGA software supports up to 32 system valves. Assigning an output port to a system
valve
1.1 Assigning an output to a system valve
Use the specific output module (DIO, SIO or CVU).menus for assigning an output to a
system valve
Select the NGA Control Module as Source Module. It will provide the signals for the system
valves V1...V32.
Example for assigning a DIO module:
Main Menu Analyzer and I/O, expert controls & setup
System & network I/O module controls (or ... I/O module setup)
Corresponding
LON variable
DIOOUTNUMC
DIOOUTINVC
DIOMODSTAC
DIOSLOTIDC
DIOOUTSIGC
DIOOUTSTATC
DIOOUTSRCC
TAG
95.00 ppm
F1
1
Disabled
Normal
1
SYS:VALVE-1
Off
NGA Control Module
Next...
F2
F3
Back...
F4
Ackn!
F5
Note: Front panel illustrations later on in this chapter will only show the LCD without keys!
NGA 2000
It is also possible to configure the DIO outputs via LON variables (i.e. SLTA-adapter or AKprotocol).
Therefore is the LON-variable "DIOOUT_ENTRYSIG" which corresponds to DIOOUTSIGC
and evaluates enum-values of ST1NAME (enum-values 0..19), ST2NAME (enum-values
20..39) or ST3NAME (enum-values 40..59).
For digital output you have to set variables in following sequence.
1.
2.
3.
4.
DIOSLOTIDC
DIOOUTNUMC
DIOOUTSRCC
DIOOUT_ENTRYSIG
SYS: VALVE-1
SYS: VALVE-2
.
.
.
.
.
.
SYS:VALVE-32
= 20 (enum-value in ST2NAME)
= 21
= 51 (enum-value in ST3NAME)
For each required system valve you have to repeat these appropriate selections.
It is also possible to distribute the system valves onto different output modules.
NGA 2000
Supplement - 5
System calibration...
Calibration & test procedures...: start / stop system calibration and test procedures
Supplement - 6
NGA 2000
System calibration...
SPANGAS-1
V5
20 s
SCAMGAS
SCVALVE
SCPURGE
SCMODULE
SCCONTROL
View...
Setting up an AM for system calibration means assigning valves from system valve pool.
The Control Module provides support for up to 32 system-valves (V1....V32). You have to
decide which valves supply which gas for an analyzer module. Also you have to know the
purge time from a valve to the AM/ MLT channel.
For each of the following types in the parameter Gas type you have to assign a valve and
the appropriate purge time :
SAMPLE-GAS
ZERO-GAS
Once a valve has been assigned to be a sample gas valve for an AM it can not
be used for zero or span gases !
The zero valve of an AM can not be used as span valve of the same AM.
NGA 2000
Supplement - 7
V1
Sample2
V2
AM4
AM2 (MLT
ch.2)
AM5 (TFID)
Sample 3
Sample
Span
V 3
V 4
V 5
Possible assignment:
SAMPLE-GAS
ZERO-GAS
SPANGAS-1
SPANGAS-2
SPANGAS-3
SPANGAS-4
Attention:
AM1/Ch.1
V1
V4
V5
V5
V3
V3
AM2/Ch.2
V1
V4
V5
V5
V5
V5
AM3/Ch.3
V1
V5
V4
V4
V4
V4
AM4
V2
V5
V3
V3
V4
V4
AM5
Internal
Internal
internal
Take in mind that any MLT channel is treated as separate AM in this case!
Take care that TFID uses its internal valves, which are not related to other
AMs or MLT channels (internal TFID valves only)!
This procedure has to be performed for all analyzer modules which should be included in
system calibration.
To view already assigned valves and purge times for each AM push the softkey View.
If you want to exclude an AM from SYSCAL you can do this by entering an invalid valve.
The last menu line gives the information whether the selected AM/channel is enabled for
system calibration or not.
Attention: Remember to assign a system valve to an I/O module output port!
Supplement - 8
NGA 2000
System calibration...
SCSTEP
SCCALTYPE1
SCSTEPMOD
NoOp
Zero-Cal
Span-Cal
Zero/Span-Cal
Span1-Cal
Span2-Cal
Span3-Cal
Span4-Cal
END-OF-PGRM
NGA 2000
Supplement - 9
For each step you have the choice to select a specific AM or to activate the step for all
enabled AMs.
When programming is done select the appropriate submenu ("Program steps xx...") to view
the steps of the current program:
Supplement - 10
Zero-Cal:ALL
Span-Cal: FID
Span-Cal: CLD
Span1-Cal:MLT/CH1
Span2-Cal:MLT/CH1
Span3-Cal:MLT/CH1
Span4-Cal:MLT/CH1
Span3-Cal:MLT/CH2
END-OF-PROGRAM
END-OF-PROGRAM
NGA 2000
System calibration...
Back...
No
ZERO-CAL
1
16 s
57 s
SCTESTMOD
SCCALTYPE2
SCPROGSTEP
SCCALTIME1
SCCALTIME2
Result...
Using this parameter you may run all the calibration procedures in either the defined
mode or in a test mode (set test mode to Yes). Test mode means that valve switching and
waiting for purge times is done in the same manner as during the normal calibration
procedure. The difference is that single module calibrations and the appropriate times the
modules would need for calibration are not activated.
NGA 2000
Supplement - 11
An additional general parameter is "Timeout for gas test". It is located in the menu "Test
procedures".
System configuration and diagnostics...
System calibration...
Test procedures...
SCTESTGAS
SCTIMEOUT
_______________________________________________
Procedure time:
10 s
Analyzer-module:
TFID
SCCALTIME1
SCSTEPMOD
This parameter allows to activate a specific module's valve for test purposes for a defined
time period. When this time period has timed out the gas test will end and the module
returned to sample gas. Entering "0 s" will keep the gas test running without time-out.
Supplement - 12
NGA 2000
system zero/span-calibration:
user defined sequence program: In this mode the user is responsible for the optimization.
See setup of this mode.
gas test:
NGA 2000
Supplement - 13
System Calibration...
Back...
No
ZERO-CAL
1
16 s
57 s
SCTESTMOD
SCCALTYPE2
SCPROGSTEP
SCCALTIME1
SCCALTIME2
Result...
Supplement - 14
NGA 2000
The calibration result for included AMs is shown in an own menu page. This can be achieved
by softkey Result... from different menu pages of SYSCAL.
CLD
No
_______________________________________________
Result of last run:
OK
Successfully zero+span calibrated ranges:
1+2+4
Zero calibration failed on any analyzer module:
NO
Span calibration failed on any analyzer module:
YES
SCMODULE
SCCONTROL
SCLRESULT
SCVALIDITY
SCRESULT1
SCRESULT2
Note:
To run calibration procedures as a test without calibration set the parameter "Calibration
Procedures in Test-Mode" to <Yes> (s. menu "Calibration & Test Procedures, previous
page).
NGA 2000
Supplement - 15
For test purposes it is also possible to switch onto a special gas of a specific module. This
option is located in the menu "Test procedures".
System configuration and diagnostics...
System Calibration...
Calibration/Test Procedures...
Test procedures...
SCTESTGAS
SCTIMEOUT
_______________________________________________
Procedure time:
10 s
Analyzer-module:
MLT/CH3
SCCALTIME1
SCSTEPMOD
Choose the specific analyzer module and then select the required gas using the parameter
"Gas test of specific module".
Any of the following parameters is possible:
Zero-Gas
All closed
Supplement - 16
NGA 2000
SAMPLE-Gas
180 s
SCTESTGAS
SCTIMEOUT
_______________________________________________
Procedure time:
10 s
Analyzer-module:
MLT/CH3
SCCALTIME1
SCSTEPMOD
First set the variable SCSTEPMOD to the TAG of the requested analyzer module. Use
SCTIMEOUT to set the timeout.
Setting the variable SCTESTGAS to the appropriate enum-value will start the procedure.
????
Zero-Gas
SAMPLEGas
SpanGas-1
SpanGas-2
SpanGas-3
SpanGas-4
NGA 2000
Supplement - 17
Inputs...
_______________________________________________
Slot ID:
1
Function name:
SYS:Cancel-Cal
Signal level:
OFF
Signal goes to:
NGA_Control_Module
DIOINPNUMC
DIOSLOTIDC
DIOINPSIGC
DIOINPSTATC
DIOINPSRCC
Select
1. the an input number
2. the appropriate module as Source Module (see following table)
3. the function for system calibration
The available functions for system calibration are:
SYS:Zero-Cal
SYS:Zero/Span-Cal
SYS:Program-Cal
source
module
CM
CM
CM
SYS:Cancel-Cal
CM
SYS:CAL-Test-Mode
SYS:AM-Zero-Gas
SYS:AM-Span-Gas1
SYS:AM-Span-Gas2
SYS:AM-Span-Gas3
SYS:AM-Span-Gas4
CM
AM
AM
AM
AM
AM
function
function
(positive edge)
start system zero-calibration
start system zero/span-calibration
start user defined sequence program
calibration
stop a running procedure and disable
any start commands
switches into test mode
switches zerogas-valve
switches spangas-valve for range 1
switches spangas-valve for range 2
switches spangas-valve for range 3
switches spangas-valve for range 4
function
(negative edge)
enable starting
commands
switches off test mode
stop a running procedure
stop a running procedure
stop a running procedure
stop a running procedure
stop a running procedure
enum-value
in STINAME
6
7
8
9
10
11
12
13
14
15
Note:
All functions are edge-triggered. Therefore take care of positive as well as negative edges.
Supplement - 18
NGA 2000
DIOSLOTIDC
DIOINPNUMC
DIOINPSRCC
DIOINP_ENTRYSIG
NGA 2000
Supplement - 19
SCAL Kx m (n)
m
(type of SYSCAL)
0 = ZERO-CAL
1 = ZERO/SPAN-CAL
2 = PROGRAM
3 = TEST ZERO-GAS
4 = TEST SPAN-GAS1
5 = TEST SPAN-GAS2
6 = TEST SPAN-GAS3
7 = TEST SPAN-GAS4
Kx
(channel
number)
K0
K0
K0
K1...999
K1...999
K1...999
K1...999
K1...999
n
(optional parameter)
n = 1: switch into test mode
else: switch into normal mode
timeout in sec
timeout in sec
timeout in sec
timeout in sec
timeout in sec
Supplement - 20
NGA 2000
System Calibration...
DISABLED
2h
24 h
ENABLED
10 h
168 h
DISABLED
16 h
168 h
SCSTZERO
SCBGNZERO
SCIVZERO
SCSTZEROSPAN
SCBGNZEROSPA
SCIVZEROSPAN
SCSTPRGM
SCBGNPRGM
SCIVPRGM
NGA 2000
Supplement - 21
Example2:
The calculated times are shown in menu page next calibration events...", but only if
the appropriate time controlled calibration type is enabled.
System configuration and diagnostics...
System Calibration...
Menu1Line
Zero/Span-Cal:
Menu2Line
Program-Cal:
Menu3Line
Zero-Cal:
Supplement - 22
NGA 2000
These considerations are valid for all AMs which are included into SYSCAL.
NGA 2000
Supplement - 23
Functionality
V1
Sample2
V2
AM4
AM2 (MLT
ch.2)
AM5 (TFID)
Sample 3
Sample
Span
V 3
V 4
V 5
Supplement - 24
NGA 2000
After a calibration command the AM itself is responsible to wait the required purge times until
calibration actually is done.
NGA 2000
Supplement - 25
4.3 Holding analog outputs of the SIO and avoid limit violation alarms
time delay
purge time of sample valve
PROCESSvariable
sample not valid
sample valid
Important note:
For setting the variable "PROCESS" SYSCAL considers the status of the appropriate sample
gas valve only!
Additional valves, connected in serial to the sample valve and switching off the sample gas
flow can not be used for controlling the variable "PROCESS".
Supplement - 26
NGA 2000
The system calibration is running as an own Task. This task is only allowed to run once so
any attempt to restart this task is refused.
The main steps SYSCAL-Task needs to include are realized in the following way.
1.
2.
3.
4.
The contents of the sequence buffer depends on the type of SYSCAL (ZERO_ALL,
ZEROSPAN_ALL or USER_PROG). This type is settled by giving the start command
It is allowed to cancel the SYSCAL-task. This is realized by setting a parameter to a defined
value. This parameter is watched during step 3 ("working through the sequence buffer").
If a cancel is caused the task cancels its current action in step 3, works through step 4 and
ends.
Canceling the SYSCAL-task per digital input will also disable any further starting action as
long as the digital input will stay at cancel-state.
NGA 2000
Supplement - 27
Calibration types
NOP
ZERO-CAL
SPAN-CAL
ZERO/SPAN-CAL
SPAN1-CAL
SPAN2-CAL
SPAN3-CAL
SPAN4-CAL
END-OF-PGRM
module type
ALL-AMs
single AM
Evaluationprocedure
action types
USER-STEP
SWITCH_VALVE
PURGEWAIT
ZERO
SPAN
CALWAIT
action data
Nr
mask
time
AM
AM
range
AM
Supplement - 28
NGA 2000
SAMPLE-GAS
ZERO-GAS
SPANGAS-1
SPANGAS-2
SPANGAS-3
SPANGAS-4
AM1
V1 / 5 sec
V4 / 10 sec
V5 / 10 sec
V5 / 10 sec
V6 / 10 sec
V6 / 10 sec
AM2
V1 / 5 sec
V4 / 10 sec
V5 / 10 sec
V5 / 10 sec
V5 / 10 sec
V5 / 10 sec
AM3
V2 / 4sec
V5 / 12 sec
V6 / 12 sec
V6 / 12 sec
V4 / 14 sec
V4 / 14 sec
ZERO-CAL
SPAN4-CAL
END-OF-PGRM
ALL-modules
AM2
action data[0]
1
0006 hex (V4, V2)
10
AM1
10
AM2
AM1
AM2
0011 hex (V5,V1)
12
AM3
AM3
2
0012 hex (V5, V2)
10
AM2
AM2
action data[1]
NGA 2000
Supplement - 29
Supplement - 30
NGA 2000
This variable can start functions on a AM. It is set to the value for
function "Zero".
This variable can start functions on a AM. It is set to the value for
function "Span".
NGA 2000
Supplement - 31
Supplement - 32
NGA 2000
Tables
Conversion Factors ppm mg/Nm
Measuring
Component (Species)
Carbon monoxide
Carbon dioxide
Sulfur dioxide
Nitric oxide
(Nitrogen monoxide)
Methane
Ethane
Ethylene
Acetylene
Propane
Propylene
Butane, nHexane, nButadiene
Butene, IsoWater Vapor
Ammonia
Nitrous oxide
(Dinitrogen monoxide)
Halon 1211
Halon 1301
Benzene
Sulfur hexafluoride
Methanol
Ethanol
Dibromomethane
Dichloromethane
Acetone
Ethyl iodide (Ethane, iodo-)
Bromodichloromethane
Perchloroethylene
Bromomethane
Dichloroethane
(Ethylene dichloride)
Chemical
Formula
Factor for
273 K / 1013 hPa
Molecular
Weight
1 mg/Nm
n Vol.-ppm
1 Vol.-ppm
n mg/Nm
M
(g/mol)
CO
CO2
SO2
0,80
0,51
0,35
1,25
1,96
2,86
28,01
44,01
64,06
NO
0,75
1,34
30,01
CH4
C2H6
C2H4
C2H2
C3H8
C3H6
C4H10
C6H14
C4H6
C4H8
H2O
NH3
1,40
0,75
0,80
0,86
0,51
0,53
0,39
0,26
0,41
0,40
1,24
1,32
0,72
1,34
1,25
1,16
1,97
1,88
2,59
3,84
2,41
2,50
0,80
0,76
16,04
30,07
28,05
26,04
44,10
42,08
58,12
86,18
54,09
56,11
18,02
17,03
N2O
0,51
1,96
44,01
CF2ClBr
CF3Br
C6H6
SF6
CH3OH
C2H5OH
CH2Br2
CH2Cl2
CH3COCH3
C2H5I
CHBrCl2
C2Cl4
CH3Br
0,14
0,15
0,29
0,15
0,70
0,49
0,13
0,26
0,39
0,14
0,14
0,14
0,24
7,38
6,64
3,48
6,52
1,43
2,06
7,76
3,79
2,59
7,00
7,31
7,40
4,24
165,36
148,91
78,11
146,05
32,04
46,07
173,83
84,93
58,08
156,97
163,83
165,83
94,94
C2H4Cl2
0,23
4,42
98,96
NGA 2000
Tables - 1
Tables
Conversion Factors ppm mg/Nm
Measuring
Component (Species)
Carbon tetrachloride
(Tetra chloromethane)
Trichloroethane
Ozone
Styrene (C6H5CHCH2)
Bromochloromethane
Chloromethane
Nitrogen dioxide
Ozone
Mercury
Acetone
Bromoform
(Tribromomethane)
Sulfur dioxide
Methyl iodide
Phosgene
Hydrogen cyanide
Chlorine
Acetic acid
Ethylene oxide
Hydrogen sulfide
Bromine
Formaldehyde
Vinylchloride
Trimethyl amine
Bromotrichloromethane
Methyl amine (H2NCH3)
Chemical
Formula
Factor for
273 K / 1013 hPa
Molecular
Weight
1 mg/Nm
n Vol.- ppm
1 Vol.-ppm
n mg/Nm
M
(g/Mol)
CCl4
0,15
6,86
153,82
C2H3Cl3
O3
C8H8
CH2BrCl
CH3Cl
NO2
O3
Hg
CH3COCH3
0,17
0,47
0,22
0,17
0,44
0,49
0,47
0,11
0,39
5,95
2,14
4,65
5,77
2,25
2,05
2,14
8,95
2,59
133,40
48,00
104,15
129,39
50,48
46,01
48,00
200,59
58,08
CHBr3
0,09
11,28
252,73
SO2
CH3I
COCl2
HCN
Cl2
CH3COOH
C2H4O
H2S
Br2
HCHO
CH2CHCl
N(CH3 )
CBrCl3
CH3NH2
0,35
0,16
0,23
0,83
0,32
0,37
0,51
0,66
0,14
0,75
0,36
0,38
0,11
0,72
2,86
6,33
4,41
1,21
3,16
2,68
1,97
1,52
7,13
1,34
2,79
2,64
8,85
1,39
64,06
141,94
98,92
27,03
70,91
60,05
44,05
34,08
159,81
30,03
62,50
59,11
198,29
31,05
Remarks:
Volume Concentration (ppm) x Density (@ 273 K, 1013 hPa) =
Mass Concentration (mg/Nm)
Norm Density = Mol weight (g/Mol) Mol volume (Nl/Mol)
Mol Volume = 22,414 Nl/Mol
Norm Conditions: 273 K, 1013 hPa
Requirements: Ideal Gases with sufficient dilution!
Tables - 2
NGA 2000
Index
parameters 5-5...19
procedure setup 5-10...12
procedure state 4-17, 5-17
span gas 4-23, 5-15...19, 5-7
time controlled 5-13/14
zero gas 4-19, 5-15...19, 5-6
A
AK Communication Protocol 5-74, 5-84,5-91
Alarms 4-5
clear 5-21
delay 5-21
setup 5-21...24
Analog Output(s)
fine adjustment 5-73, 5-90
holding 5-10/11
setup 5-70...73, 5-87...90
tracking 5-9/10
with 3 alarms I/O module 1-1, 5-101, 6-10
Analyzer 1-1...3, 3-1
Analyzer Channel Status 4-3, 5-16
Analyzer Module 1-1...3, 3-1
calibration 4-1, 5-15...19
data 3-5/8
diagnostics 6-5
events 4-5
I/O modules 5-69...80
reset 6-5
setup 5-1...84
tags 5-49...51
Auto Calibration I/O Module1-1, 5-101, 6-10
Channel 3-1...4
change of 4-13...16
Codes
function 5-80
security 6-8
signal 5-38...40, 5-77...79
Communication Protocol 5-74, 5-84, 5-91
Compensation
interference 5-31/32
pressure 5-62
Component
multi component display 4-15/16
single component display 4-13, 5-50, 7-1
Concentration
measurement parameters 5-55
peak measurement 5-57
span gas 5-7
zero gas 5-6
Configuration
System DIO module inputs 5-96
hardware 3-8
load and save 5-4, 5-66, 6-6
measurement display 5-49
relay outputs 5-75, 5-92
system 6-1
Binding
network module 6-10
Constants 5-47
Calculator 5-45...48
program 5-47
Conversion factor
"ppm mg/Nm3" 5-7, 5-55
Calibration 5-15...19
all channels 5-18/19
analyzer module 4-1, 5-15...19
deviations 4-18, 5-9, 5-17
D
NGA 2000
Index - 1
starting 3-6
Diagnostic(s)
analyzer module 6-5
control module 6-4
menus 6-3
Display 3-1/2/4
confirmation menus 5-49
controls 7-1/2
measurement display config. 5-49
multi component 4-15
resolution 5-49/50, 7-1/2
single component 3-1/2, 4-13, 5-50, 7-2
E
Events 4-5, 5-53/54
I
Initialize Network 6-17
Initializing 3-1
Input Number (DIO) 5-76, 5-96
Inputs and Outputs 5-69...80, 5-85...101
Interference Compensation 5-31/32
I/O Module 1-1
controls 5-85...100
DIO 1-1, 5-69, 5-76...80, 5-95...100
local 1-1, 5-69...80
network controlled 5-101, 6-10
setup 5-101
SIO 1-1, 5-69...75, 5-85...94
system 5-85...100
with three alarms 1-1, 5-101, 6-10
F
Failures 4-5...9, 5-53/54
Flow
gas 5-50, 5-61
measurement 5-64
sample gas 4-27...30
span gas 4-27...30
test gas 4-27...30
unit 5-64
zero gas 4-27...30
Keyboard 3-2
control 7-1/2
Function 3-2
codes 5-80
controls 4-5, 4-7, 5-53
line 3-3
softkey 3-3
Index - 2
L
LCD 7-1/2
Linearization 5-33...36
Lines 3-3
NGA 2000
Index
Programmable
Logic Control (PLC) 5-37...43
R
Range(s) 5-25...30
Automatic range 5-25, 5-29/30
begin of 5-27
control 5-25/26
end of 5-27
number 5-25/26
parameters 5-25...30
span 5-7
tag 5-51
Reference Pressure 5-62
Relay Output
system SIO 5-92...94
local SIO 5-75
Remote Control 5-84
Reset
analyzer module 6-5
system 6-1, 6-12
Response Time 5-28
Sample Gas
flow 4-27...30, 5-61, 5-64
pressure 5-62/63
unit 5-55
O
Operation Settings 4-11
Output Number
DIO 5-76, 5-98
SIO 5-71, 5-92
P
Peak Measurement 5-57/58
Platform 1-1...3
Signal
codes 5-38...40, 5-77...79
on mini-bargraph 5-49/50
Pressure 5-62/63
NGA 2000
Index - 3
Units
calculator results 5-47
flow 5-64
pressure 5-62/63
sample gas 5-55
span gas 5-7
temperature 5-65
V
Valve(s)
close all 4-27/28
position 5-15
Variables, line of 3-3
Z
Zero Gas
calibration 4-19, 5-15...19
concentration for all ranges 5-6
flow 4-29
T
Tag
channel 3-2
range 5-49/51
system 6-1
Temperature 5-65
Test Gas 4-27/28, 5-15/16
Time and Date 6-7
Time Controlled Calibration 5-13/14
Tolerances 5-8
T90-Time 5-28
U
Index - 4
NGA 2000