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POS-QP-06
QUALITY PROCEDURE
HOT DIP GALVANIZING
Rev. No.
Page
1/9
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Doc. No.
POS-QP-06
QUALITY PROCEDURE
HOT DIP GALVANIZING
Rev. No.
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CONTENTS
1.
Scope
2.
Applicable codes
3.
Galvanizing procedure
3.1
Degreasing cleaning
3.2
Acid cleaning
3.3
3.4
Fluxing
3.5
Drying
3.6
Galvanizing
3.7
Cooling
3.8
Chromate treatment
3.9
Finishing
3.10 Inspection
4.
5.
Marking
6.
Appendix
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Doc. No.
POS-QP-06
QUALITY PROCEDURE
HOT DIP GALVANIZING
1.
Rev. No.
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Scope
This procedure describes the requirement of hot dip galvanizing procedure/inspection for the
structural steel that is galvanized in the factory.
2.
Applicable Codes
Structural steel: Hot dip galvanize per ISO 1461
3.
Galvanizing Procedure
3.1
Degreasing cleaning
(1)
(2)
(3)
Method: Dipping
(4)
(5)
(6)
3.2
Acid Cleaning
The method of hydrochloric acid
(1)
(2)
(3)
(4)
(5)
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POS-QP-06
QUALITY PROCEDURE
HOT DIP GALVANIZING
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3.3
3.4
Purpose: to remove acid solution after the acid cleaning operation finished
(2)
(3)
(4)
(5)
Fluxing
(1)
(2)
Purpose: to remove iron salt, basic iron salt and oxidation film
(3)
Method: dipping
(4)
(5)
(6)
3.5
Drying
After flux treatment, it shall be dried naturally
3.6
Galvanizing
(1)
Class of solution
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POS-QP-06
QUALITY PROCEDURE
HOT DIP GALVANIZING
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Molten zinc in the working volume of the galvanizing bath shall contain not less than
an average of 1.5% of impurities by weight.
(2)
(3)
Method:
After putting ash aside on the surface of bath, it is immersed slowly in a bath, it is
withdrawn slowly by an inclined position after 0.5 - 10 minutes.
(4)
(5)
Minimum coating thickness and mass on samples that are not centrifuged
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QUALITY PROCEDURE
HOT DIP GALVANIZING
(6)
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Temperature
440 - 460oC (the stage of melting zinc in the standard operation) for shape steel
structure
3.7
Cooling
(1)
(2)
Method: Dipping
(3)
(4)
3.8
Chromate treatment
(1)
Purpose: To prevent from white rust and rapid corrosion by forming a chromatin film
(2)
3.9
(3)
(4)
Finishing
Lump, projection and other impurities must be removed
3.10 Inspection
3.10.1 The galvanizing inspection performed in accordance with ISO 1461
Thickness
Visual
3.10.2 Sampling
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QUALITY PROCEDURE
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4.
Number of articles
1 to 3
all
4 to 500
500 to 1200
1201 to 3200
3201 to 10000
13
> 10000
20
5.
Marking
Identification marking on the Galvanized member shall be provided by die stamping the identifying
marks into the material.
6.
Appendix
Form: Galvanizing Inspection Report (2 pages)
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POS-QP-06
Doc. No.
QUALITY PROCEDURE
Rev. No.
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Report No.
Date
Item No.:
Sheet No.
Oil, Paint
Rust
Mill Scale
Salt
Others
Bath
Temp
o
Category &
Required
Thickness
Tested Thickness
Ave. Max. Min.
1
VISUAL INSPECTION
Tag No.
10
FINAL RESULT
Sagging
Whited
Rust
Peeling
Roughness
Accepted
Rejected
Comment / Remark:
Witnessed
Witnessed
Name
Signature
Date
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Doc. No.
POS-QP-06
QUALITY PROCEDURE
HOT DIP GALVANIZING
Rev. No.
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Report No.
Project:
Date
Item No.:
Sheet No.
Item No.
Quantity
Prepared
Weight [Kg]
Witnessed
Remark
Witnessed
Name
Signature
Date
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