Owner

PETRONAS LNG 9 SDN BHD

Project
Project
Location

LNG TANK 7 TURNKEY EPCC

PROJECT
PETRONAS LNG COMPLEX,
BINTULU SARAWAK

Contract No.

T9/P14/001

Owner Doc. No T-12.203.091

Document Title

SPECIFICATION FOR ROOF COATING

MATERIAL

TKM Job No.

DST13-5035

TKM Doc. No.

N5035-M-307

Project Doc. No.

TRAIN9-P14-TKK-CVS-SPN-031-2307

LNG TANK 7
TURNKEY EPCC
PROJECT

Rev

E0

TOYO KANETSU
(MALAYSIA)

SATO KOGYO (M) SDN BHD

SPECIFICATION FOR ROOF COATING MATERIAL

E0

13/11/2014

Nur Azniza

M. Takano

Y. Yamada

T. Ohashi

Issued For Approval

REV

DATE

PREPARED

CHECKED

QA

APPROVED

DESCRIPTION

REVISIONS

Page : 1 of 6

TOYO KANETSU (MALAYSIA) SDN. BHD.

LNG TANK 7 TURNKEY EPCC PROJECT

TKM DOC. NO. N5035-M-307 Rev. E0

SPECIFICATION FOR ROOF COATING MATERIAL

TABLE OF CONTENTS

1.

GENERAL ....................................................................................................................................... 3

2.

DEFINITIONS AND PROJECT IDENTIFICATION ......................................................................... 3

3.

REFERENCE DOCUMENTS .......................................................................................................... 3

3.1 PROJECT DOCUMENTS .............................................................................................................. 3
3.2 PETRONAS TECHNICAL STANDARDS ....................................................................................... 3

4.

MATERIAL ...................................................................................................................................... 4
4.1 GENERAL .................................................................................................................................. 4
4.2 PRODUCT DESCRIPTIONS AND APPLICATION............................................................................... 4
4.3 TECHNICAL CHARACTERISTICS .................................................................................................. 4
4.4 DOCUMENT ............................................................................................................................... 4
4.5 INSPECTION, TESTING AND CERTIFICATION 5

5.

ADDITIONAL REQUIREMENTS .................................................................................................... 4

5.1 NON-CONFORMANCE ................................................................................................................. 4
5.2 REJECTION ............................................................................................................................... 5
5.3 RESPONSIBILITIES ..................................................................................................................... 5
Appendix-1...... 6
Manufacture (JOTUN)s Technical Brochure
Roof coating material
Hardtop XP
Penguard Express M10

Page : 2 of 6

TOYO KANETSU (MALAYSIA) SDN. BHD.

LNG TANK 7 TURNKEY EPCC PROJECT

1.

TKM DOC. NO. N5035-M-307 Rev. E0

SPECIFICATION FOR ROOF COATING MATERIAL

GENERAL
This specification covers the requirements for the roof coating material to be used for the
165,000 m3 (full containment) Liquefied Natural Gas storage tank T-3107 as part of the LNG
Tank 7 Turnkey EPCC project on the PETRONAS LNG Complex in Bintulu, Sarawak,
Malaysia. The coating shall act as an anti-corrosive primer and/or intermediate coating for
corrosion protection.

2.

DEFINITIONS AND PROJECT IDENTIFICATION

OWNER
CONTRACTOR
MANUFACTURER

:
:
:

PROJECT TITLE
CONTRACT NO

:
:

3.

REFERENCE DOCUMENTS

3.1

Project Documents

PETRONAS LNG 9 SDN BHD

TOYO KANETSU (MALAYSIA) SDN. BHD.
Party that manufactures or supplies equipment and services to
perform the duties specified by CONTRACTOR
LNG TANK 7 TURNKEY EPCC PROJECT
T9/P14/001

Document Reference Number

ITB T9/P14/001 Section C, Exhibit
1, Rev. 1

3.2

Document Title
Appendix A-1, Project specifications for tank

PETRONAS Technical Standards

PTS Number
PTS 30.48.00.31-P
(February 2008)

Document Title
Protective Coatings and Lining

Page : 3 of 6

TOYO KANETSU (MALAYSIA) SDN. BHD.

LNG TANK 7 TURNKEY EPCC PROJECT

4.

MATERIAL

4.1

General

TKM DOC. NO. N5035-M-307 Rev. E0

SPECIFICATION FOR ROOF COATING MATERIAL

The material shall be Hardtop XP (topcoats for superior finishes) and Penguard Express M10
(fast drying high solids epoxy coatings) manufactured by JOTUN, a well-known supplier of
paints and coatings.
Hardtop XP of minimum 50m of dry film thickness of Hardtop XP and minimum of 150m of
dry film thickness of Penguard Express M10 to be used in a single layer as a vapour barrier in
accordance with recommendation by the Manufacturer as given in their technical brochures
(Appendix-1).
4.2

Product Descriptions and Application

Penguard Express M10 is reinforced with micaceous iron oxide pigments for increased barrier
effect. This barrier effect is provided by overlapping layers of M10 pigments which prevent
moisture penetrating through the paint film. It further provides increased hardness and
improved adhesion of subsequent coats.
Penguard Express is designed for protection of structural steel, external tanks, pipes, cranes
and numerous steel structures and objects. The common factor with Penguard Express
products is that they are fast drying and high build epoxies, allowing the coating system to be
completed within one day in most cases, even at low temperatures
Hardtop XP is one of the most popular polyurethane topcoats and a two-pack high solid,
aliphatic polyurethane topcoat with excellent gloss and colour retention.
Both material mentioned above can be applied by spray or brush. For Hardtop XP, roller may
be used as an alternative method. However, care must be taken to apply sufficient material in
order to achieve the specified dry film thickness.

4.3

Technical and Physical Properties

Technical and physical properties for Hardtop XP and Penguard Express M10 can be referred
to the Appendix -1.

4.4

Document
MANUFACTURER shall provide documentary evidence to ascertain the quality of the material
to be supplied.
The material certificate shall be provided as mentioned below.

4.5

Inspections, Testing and Certification

MANUFACTURER shall perform inspection and test as required and shall furnish the
MANUFACTURERs Test Certificate to demonstrate that the material to be supplied complies
with the specified requirements.

5.

ADDITIONAL REQUIREMENTS

5.1

Non-Conformance
CONTRACTOR shall be notified of any non-conformance identified during manufacture,
inspection or tests. The decision regarding the items disposition shall be made by
CONTRACTOR and/or OWNER.

Page : 4 of 6

TOYO KANETSU (MALAYSIA) SDN. BHD.

LNG TANK 7 TURNKEY EPCC PROJECT

5.2

TKM DOC. NO. N5035-M-307 Rev. E0

SPECIFICATION FOR ROOF COATING MATERIAL

Rejection
Notwithstanding any inspection or test carried out, if any material fails to meet the
requirements of this specification it shall be rejected by CONTRACTOR and/or OWNER.

5.3

Responsibilities
Any material found to be defective after delivery shall be rejected and replaced by the
MANUFACTURER as required and subject to OWNER approval.

Page : 5 of 6

TOYO KANETSU (MALAYSIA) SDN. BHD.

LNG TANK 7 TURNKEY EPCC PROJECT

TKM DOC. NO. N5035-M-307 Rev. E0

SPECIFICATION FOR ROOF COATING MATERIAL

Appendix-1
Manufacture (JOTUN)s Technical Brochure
Roofing coating material
Hardtop XP
Penguard Express M10

Page : 6 of 6

topcoats for superior finishes

Superior finishes for all structures

The premium topcoat brand
Jotun has supplied premium topcoats for

Jotun customers today demand more than just good

heavy corrosion systems all over the world for

colour stability. Elements like abrasive resistance,

decades. To make selection easier, Jotun has

flexibility, VOC levels and gloss retention are just as

gathered all two component topcoats under

important. Jotun has thus taken these complex customer

the following umbrella brand - Hardtop. The

demands into consideration, and now offer different

number one selling technology platform today

products and technologies to fill individual needs. We

is polyurethanes, but we see increased interest

are certain that you will find products that cover your

for other technologies such as polysiloxanes

topcoat needs in this brochure.

and two component acrylics. All these

technologies may be found under the Hardtop
brand today.

Core products in the Hardtop range

Topcoat in a coating system

Hardtop XP: high solid polyurethane with excellent

application properties

The topcoat must also be compatible with the

Hardtop Flexi: flexible and impact resistant polyurethane

Hardtop AS: high gloss polyurethane with excellent
chemical resistant properties

anticorrosive primer system. Jotun is taking good care

to secure good adhesion and appearance in the finished
system. To ensure the success of the paint system it is

Hardtop HB: low gloss polyurethane

important to use recommended primers and application

Hardtop Optima: polysiloxane topcoat with excellent

finish and gloss retention

data given in technical data sheets.

Hardtop CA: two-component isocyanate free acrylic

with a wide colour range

The Number 1 selling polyurethane topcoat,

retaining its gloss level over extended periods

Hardtop XP is one of the most popular

polyurethane topcoats protecting millions of
square metres every year. It is available worldwide and is a favourite topcoat among painters.

Excellent colour and

gloss retention

Hardtop XP is extremely versatile and can

Excellent application properties

be applied by airless spray, brush or roller on

Excellent brush and roller

application properties

a wide range of primers. Roller application

properties are excellent with good flow and
finish. Low dry spray makes the gloss level
predictable and on-site friendly. Hardtop
XP has great gloss and colour retention, and
gives a better finish, less spills and lower paint
consumption.

The Number 1 selling

polyurethane topcoat
for heavy corrosion systems

VOC compliant and high solids

formulation

High standards of flexibility, durability, gloss and

impact resistance
Hardtop Flexi is a high solids (64% volume)
polyurethane topcoat with excellent wetting and
adhesion properties. Hardtop Flexi has a remarkable

Exceptional flexibility
and impact resistance

Can be applied in thick coats

ability to resist impact and will maintain initial gloss

Great adhesion to most primers

and substrates

level over extended periods.

Direct to metal performance

Low VOCs, application of single coats up to

Contains anticorrossive
pigmentation

150 microns and fast drying add to the features of

Hardtop Flexi. This is one of the few products that

Slighly lower gloss level works as

a hider of imperfections

contain anticorrosive pigments for best direct to

Good gloss retention

metal performance.

VOC compliant

Decades of world proven performance

Hardtop AS is a topcoat with a very long track

record. Millions of litres have been sold all around
the world. This versatile polyurethane has been a
favourite for decades and has proven performance.
Hardtop AS is the best choice when great chemical
or solvent performance is important.

A versatile topcoat for steel and

other metals, concrete & plastics

Excellent colour and gloss

retention
Good adhesion
Good chemical resistance
Well proven formulation

Smooth low gloss finish

When a lower level of gloss is required Hardtop HB

is a good choice.
Properties are similar to the well proven Hardtop
AS, but with a lower gloss level.

The most popular low gloss

polyurethane

Smooth low gloss finish

Possible to apply in higher film
thickness
4:1 mixing ratio - easy to mix
Low gloss hides imperfections in
the surface

Ultimate lasting gloss appearance

Hardtop Optima is a high solids product based on
a polysiloxane resin with outstanding gloss and
colour retentionthat provides superior corrosion

Excellent colour and gloss

retention

protection. Hardtop Optima has optimal adhesion

Excellent VOC values

to selected primers, while maintaining its flexibility

Excellent finish

throughout the systems working life. Extra focus

has been put on achieving a formulation that
ensures predictable curing. The recommended
selection of compatible primers is limited to enable
a long-life world class system.

For long lasting performance

Fast drying
Long lasting flexibility
formulation
Urethane-free

The acrylic alternative to a polyurethane topcoat

Hardtop CA ia a two-component acrylic

topcoat with good colour and gloss

Flexible, abrasion, chemical

and water resistant

retention and is an excellent alternative to a

Good weather resistance

polyurethane topcoat. This crosslinked

Isocyanate free

acrylic has a predictable curing that is

Predictable curing

appreciated by customers. Hardtop CA is

VOC compliant

available in a wide range of colours through

the MCI colour system.

Topcoats for superior finishes

Hardtop XP

Hardtop Flexi

Hardtop AS

Technology

Polyurethane

Flexible PU

Polyurethane

Gloss level

Glossy

Glossy

Glossy

Thinner

No. 10

No. 10

No. 10

Colours

Unlimited

Unlimited

Unlimited

63% 2

64% 2

50% 2

60 m

80 m

50 m

Solids (volume %)
DFT:

Typical

Dry

40-80 m

50-150 m

40-60 m

Wet

65-130 m

80-120 m

80-120 m

DRYING TIME (23C):

Surface dry

3h

1.5h

1h

Dry to recoat, min

6h

3h

5h

Mixing ratio

10:1

4:1

4:1

Potlife (+23C)

1.5h

2h

4h

Flash point (Setaflash)

30C 2

25C 2

26C 2

Gloss retention

Excellent

Very good

Excellent

Very good

Very good

Very good

Abrasion resistance

Good

Very good

Very good

Chemical resistance

Good

Very good

Very good

Very good

Excellent

Very good

320

340

415

Water resistance

Flexibility
VOC level (PG6)

10

Hardtop HB

Hardtop Optima

Hardtop CA

Polyurethane

Polysiloxane

2 K acrylic

Low gloss

Glossy

Glossy

No. 10

No. 7 or 17

No. 7 or 17

Unlimited

Unlimited

Unlimited

50% 2

76% 2

60% 2

80 m

75 m

75 m

60-100 m

60-100 m

60-125 m

120-200 m

80-130 m

100-210 m

2h

3h

2.5h

6h

4h

5h

4:1

4:1

9:1

4h

6h

4h

26C 2

30C 2

Excellent

Excellent

Good

Very good

Very good

Very good

Very good

Very good

Good

Very good

Very good

Good

Very good

Good

Excellent

418

215

340

28C 2

11

Jotun worldwide
GERMANY
Jotun (Deutschland) GmbH
Haferweg 38
22769 HAMBURG
Tel: +49 40 851 960
Fax:+49 40 856 234

AUSTRALIA
Jotun Australia Pty. Ltd.,
P.O. Box 105, Altona North,
9 Cawley Road,
BROOKLYN, VIC 3025
Tel: +61 3 9314 0722
Fax: +61 3 9314 0423

GREAT BRITAIN
Jotun Paints (Europe) Ltd.
Stather Road, Flixborough,
SCUNTHORPE DN15 8RR
Tel: +44 1724 400 000
Fax:+44 1724 400 100

BRAZIL
Jotun Brasil Ltda.
Av Santa Luzia, 2084 - Santa Luzia
24.722-315 So Gonalo
RIO DE JANEIRO
Tel: +55 21 2776 1313
Fax: +55 21 2776 2263
P.R. of CHINA
Jotun Coatings (Zhangjiagang) Co. Ltd.
Jotun COSCO Marine Coatings
(Qingdao) Co. Ltd.
Floor 20, Jiu Shi Mansions,
No. 28 Zhong Shan Road (South)
SHANGHAI 200010
Tel: +86 21 6333 080 0
Fax:+86 21 6326 968 6
Jotun Coatings (Zhangjiagang) Co. Ltd.
Jotun COSCO Marine Coatings
(Qingdao) Co. Ltd.
Room 709-12, Goldlion Digital Network
Centre, 138 Tiyu Road East,
GUANGZHOU, 510620
Tel: +86 20 38 78 07 49
Fax:+86 20 38 78 19 66
HONG KONG
Jotun COSCO Marine Coatings (H.K.) Ltd
Room 1208, 12/F, Stanhope House
734 Kings Road, Quarry Bay
HONG KONG
Tel: +852 2527 6466
Fax:+852 2861 1307
DENMARK
Jotun Danmark A/S Jotun Coatings
Columbusvej 5, 2860 Sborg,
COPENHAGEN
Tel: +45 4492 9400
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El Mohandes Jotun S.A.E.
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CAIRO
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FINLAND
Nor-Maali OY
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FRANCE
Jotun France S.A.
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Tel: +33 1 4519 3882
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P.O. Box 2021,
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Tel:+47 33 45 70 00
jotun.com

GREECE
Jotun Hellas Ltd.
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ATHENS 16675
Tel: +30 210 42 85 980-82
+30 210 42 86 035-37
Fax:+30 210 42 85 983/
+30 210 42 87 237
INDIA
Jotun India Pvt Ltd.
502, 5th Floor,
Boston House,
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Behind Cinemax Theatre,
Andheri East,
Mumbai 400 093
Tel: +91 22 2822 4600
+91 22 2820 5900 (+fax)
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INDONESIA
P.T. Jotun Indonesia Paints and Chemicals
Kawasan Industri MM2100
Blok KK-1, Cikarang Barat
Bekasi 17520
Tel: +62 21 8998 2657
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IRELAND
Jotun (Ireland) Ltd.,
Unit K7, Marina Commercial Park,
Centre Park Road, CORK
Tel: +353 214 965955
Fax:+353 214 965992
ITALY
Jotun Italia S.P.A.
Via Petronio, 8, Zona Ind. Noghere
34147 - MUGGIA (TRIESTE)
Tel: +39 040 23 98204
Fax:+39 040 23 98222
KOREA (SOUTH)
Chokwang-Jotun Ltd.
30th Block Jisa Science Park,
1205 Jisa-dong, Gangseo-gu,
BUSAN 618-230
Tel: +82 517 976 000
Fax:+82 517 117 735
LIBYA
Jotun Libya J.S.Co
Al Mumtaz Imp. of Paints and Equipm. Co.
P.O. Box 6850
Hail Al Andalous district
TRIPOLI
Tel:+218 214777811
Fax:+218 214780718

MALAYSIA
Jotun (Malaysia) Sdn. Bhd.
Lot 7 Persiaran Perusahaan,
Section 23, P.O. Box 7050
40700 SHAH ALAM
Tel: +60 351 235 500
Fax:+60 351 235 632
THE NETHERLANDS
Jotun B.V.
Postbus 208
3200 AE SPIJKENISSE
Visiting address:
Curieweg 11b, 3208 KJ Spijkenisse
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Tel: +31 181 678 300
Fax:+31 181 617 899
NORWAY
Jotun A/S
P.O. Box 2021,
3202 SANDEFJORD
Visiting address:
Hystadveien 167, 3209 Sandefjord
Tel: +47 33 45 70 00
Fax:+47 33 45 79 00
OMAN
Jotun Paints Co. LLC
Rusayl Ind. Estate, Road No.10
P.O. Box 672 Code 111, MUSCAT
Tel: +968 2444 6100
Fax:+968 2444 6105
PAKISTAN
Jotun Pakistan (Pvt.) Limited
Plot no. 2-H, Sector 5
Korangi Industrial Area, KARACHI
Tel: +92 213 5121 491-2
Fax:+92 213 5121 493
PHILIPPINES
Jotun (Philippines) Inc.
846 West Service Road, Km.18
South Super Highway
Paranaque City,
METRO MANILA 1714
Tel: +63 2239 1032-34
Fax:+63 2822 0760
POLAND
Jotun Polska Sp.zo.o.
Ul. 10 Lutego 16, 81-364 GDYNIA
Tel: +48 58 555 1515
Fax:+48 58 781 9692
RUSSIA
Jotun Paints O.O.O.
Varshavskaya Str., 23/2, Office 53
196128 ST. PETERSBURG
Tel: +7 81 2332 0080 / 2785 0034
Fax:+7 81 2783 0525
SAUDI ARABIA
Jotun Saudia Co. Ltd.
Jeddah Industrial City, Phase 3,
P.O. Box 34698, JEDDAH 21478
Tel: +966 2635 0535 / 2636 1271
Fax:+966 2636 2483
SINGAPORE
Jotun (Singapore) Pte. Ltd.
37 Tuas View Crescent
Singapore 637236
Tel: +65 650 882 88
Fax:+65 6265 7484

SOUTH AFRICA
Jotun Paints South Africa (PTY) Ltd.
Wimbledon Road, P.O.Box 187
BLACKHEATH 7581
Tel: +27 21 905 1070
Fax:+27 21 905 1652
SPAIN
Jotun Iberica S.A.
Poligon Santa Rita,
Calle Estatica no. 3,
08755 Castellbisbal,
BARCELONA
Tel: +34 937 711 800
Fax:+34 937 711 801
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Jotun Sverige AB
P.O. Box 151, Klangfrgsgatan 13,
421 22 VSTRA FRLUNDA
Tel: +46 3169 6300
Fax:+46 3169 6397
THAILAND
Jotun Thailand Ltd
Amata Nakom Ind. Estate (BIPII)
700/353 Moo 6 Tumbol
Donhualoh, Amphur Muang
CHONBURI 2000
Tel: +66 38 214 824-6/214 347-51
Fax:+66 38 214 373/375
TURKEY
Jotun Boya San. ve Ticaret. A.S.
Yeni Camlik Caddesi, Ayaz Sok. No. 2/4,
4. Levent,
ISTANBUL 34418
Tel: +90 21 2279 7878
Fax:+90 21 2279 2549
U. A. E.
Abu Dhabi
Jotun Abu Dhabi (LLC)
P.O. Box 3714, Mussafah
ABU DHABI
Tel: +971 2551 0300
Fax:+971 2551 0232
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Jotun U.A.E. Ltd. (LLC)
P.O. Box 3671,
Al Quoz Industrial Area
DUBAI
Tel: +971 4339 5000
Fax:+971 4338 0666
USA
Jotun Paints, Inc.
9203 Highway 23, P.O. Box 159,
Belle Chasse, LA 70037
Tel: +1 800 229 3538 /
+1 504 394 3538
Fax:+1 504 394 3726
VIETNAM
Jotun Paints (Vietnam) Co. Ltd.
Song Than Industrial. Zone,
No.1 Street 10,
Di An District, Binh Duong Province
Tel: +84 65 074 2206-9
Fax:+84 65 074 2205
YEMEN
Jotun Yemen Paints Co. Ltd
P.O. Box 70183, Al Alam
ADEN
Tel: +967 2820 546-9
Fax:+967 2249 362

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Technical Data

Hardtop XP

Product description
A two-pack high solid, aliphatic polyurethane topcoat with excellent gloss and colour retention. Hardtop XP bases are
intermediates and need to be processed before use.

Recommended use
As a glossy topcoat over most epoxy systems where a durable, weather-resistant finish is
required in a wide range of aggressive atmospheres.

Film thickness and spreading rate

Film thickness, dry (m)
Film thickness, wet (m)
Theoretical spreading rate (m/l)

Minimum

Maximum

40
65
15,8

100
160
6,3

Typical
60
95
10,5

Physical properties
Colour

According to colour card and Multicolor tinting system (MCI)

Solids (vol %)*

63 2

Flash point

30C 2 (Setaflash)

VOC

2,8 lbs/gal (336 gms/ltr) USA-EPA Method 24

320 gms/ltr UK-PG6/23(97). Appendix 3

Gloss

Glossy

Gloss retention

Excellent

Water resistance

Very good

Abrasion resistance

Very good

Solvent resistance

Good

Chemical resistance

Good

Flexibility
Very good
*Measured according to ISO 3233:1998 (E)
Hong Kong rules:
Category of paints - Other vessel coatings; VOC 336 gms/ltr HK EPD method (Ready to use); Exempt
compound - N/A; Specific gravity: 1.22 (A+B); Both VOC and Specific gravity values rovided are typical
values, subject to changes when different colour involved.

Hardtop XP

Page 1 of 4

Surface preparation
All surfaces should be clean, dry and free from contamination. The surface should be assessed and treated in
accordance with ISO 8504.
Coated surfaces
Clean, dry and undamaged compatible primer. Please contact your local Jotun office for more information.
Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more information.

Condition during application

The temperature of the substrate should be minimum 5C and at least 3C above the dew point of the air, temperature
and relative humidity measured in the vicinity of the substrate. Good ventilation is required in confined areas to ensure
correct drying.

Application methods
Spray

Use airless spray or conventional spray

Brush

Recommended for stripe coating and small areas, care must be taken to achieve the specified dry
film thickness.

Roller

May be used. However when using roller application care must be taken to apply sufficient material in
order to achieve the specified dry film thickness.

Application data
Mixing ratio (volume)

10:1

Mixing

Pot life (23C)

10 parts Hardtop XP Comp. A (Base) to be mixed thoroughly with 1 part Hardtop

XP, Comp. B (Curing agent) by powered mechanical equipment. Mix complete
units only, do not part mixing of this product.
1,5 hours

Thinner/Cleaner

Jotun Thinner No. 10/26

Guiding data airless spray

Pressure at nozzle

15 MPa (150 kp/cm, 2100 psi)

Nozzle tip

0.28-0.38 mm (0.011-0.017")

Spray angle

40-80

Filter

Check to ensure that filters are clean.

Note

Hardtop XP

Jotun Thinner No. 26 is supplied and used in USA due to legislation.

Page 2 of 4

Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats, and will be
affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate

Substrate temperature

5C

10C

23C

40C

Surface dry

16 h

6h

3,5 h

2h

Through dry

24 h

14 h

7h

4h

21 d

14 d

7d

3d

24 h

14 h

7h

4h

Cured
Dry to recoat, minimum
1.
2.

The surface should be dry and free from any contamination or chalking prior to application of the subsequent coat.
Early exposure to condensation (high humidity, low temperature) may cause colour and/or gloss variations.

The given data must be considered as guidelines only. The actual drying time/times before recoating may be shorter or
longer, depending on film thickness, ventilation, humidity, underlying paint system, requirement for early handling and
mechanical strength etc. A complete system can be described on a system sheet, where all parameters and special
conditions could be included.

Typical paint system

Jotacote Universal
Hardtop XP

1 x 150 m
1 x 60 m

(Dry Film Thickness)

(Dry Film Thickness)

Jotamastic 87
Hardtop XP

1 x 150 m
1 x 60 m

(Dry Film Thickness)

(Dry Film Thickness)

Note: To obtain full coverage an extra coat may be necessary, especially for signal colours in red, orange and yellow.
Other systems may be specified, depending on area of use

Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep the containers in a
dry, cool, well ventilated space and away from source of heat and ignition. Containers must be kept tightly closed.

Handling
Handle with care. Stir well before use.

Packing size
20 litre unit: 18,2 litres Comp. A in a 20 litre container and 1,8 litres Hardtop XP Comp. B (curing agent) in a 3 litre
container or
5 litre unit: 4,55 litres Comp. A in a 5 litre container and 0.45 litre Hardtop XP Comp. B (curing agent) in a 1 litre
container

Hardtop XP

Page 3 of 4

Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do not
breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable cleanser,
soap and water. Eyes should be well flushed with water and medical attention sought immediately.
For detailed information on the health and safety hazards and precautions for use of this product, we refer to
the Material Safety Data Sheet.
DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and practical
experience. However, as the product can be used under conditions beyond our control, we can only guarantee the
quality of the product itself. We also reserve the right to change the given data without notice. Minor product variations
may be implemented in order to comply with local requirements.
If there is any inconsistency in the text the English (UK) version will prevail.
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your nearest local Jotun address
please contact the nearest regional office or visit our website at www.jotun.com

ISSUED 20 MAY 2011 BY JOTUN

THIS DATA SHEET SUPERSEDES THOSE PREVIOUSLY ISSUED

Hardtop XP

Page 4 of 4

Technical Data

Penguard Express MIO

Product description
Penguard Express MIO is a fast drying, high solids two-pack micaceous iron oxide pigmented epoxy coating which may
be applied in high film thickness and at lower temperatures.

Recommended use
As an anti corrosive primer and/or intermediate coating for corrosion protection of steel and other substrates in
athmospheric exposure where fast dry-to-recoat and/or dry-to-handle times are desired. Can be used alone or in various
systems of primers and topcoats.

Film thickness and spreading rate

Film thickness, dry (m)
Film thickness, wet (m)
Theoretical spreading rate (m/l)

Minimum

Maximum

75
100
9,9

250
340
3

Typical
125
170
5,9

Physical properties
Colour

Grey, Red

Solids (vol %)*

74 2

Flash point

32C 2 (Setaflash)

VOC

230 gms/ltr UK-PG6/23(97). Appendix 3

Gloss

Flat

Gloss retention

Fair

Water resistance

Very good

Abrasion resistance

Very good

Solvent resistance

Excellent

Chemical resistance

Excellent

Flexibility
Good
*Measured according to ISO 3233:1998 (E)

Penguard Express MIO

Page 1 of 4

Surface preparation
All surfaces should be clean, dry and free from contamination. The surface should be assessed and treated in
accordance with ISO 8504.
Bare steel
Cleanliness: Blast cleaning to Sa 2 (ISO 8501-1:2007). Roughness: using abrasives suitable to achieve grade Fine to
Medium G (30-85 m, Ry5) (ISO 8503-2)
Shopprimed steel
Clean, dry and undamaged approved shopprimer.
Coated surfaces
Clean, dry and undamaged compatible primer. Please contact your local Jotun office for more information.
Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more information.

Condition during application

The temperature of the substrate should be minimum -5C and at least 3C above the dew point of the air, temperature
and relative humidity measured in the vicinity of the substrate. Good ventilation is required in confined areas to ensure
proper drying. The coating should not be exposed to oil, chemicals or mechanical stress until cured.

Application methods
Spray

Use airless spray

Brush

Recommended for stripe coating and small areas, care must be taken to achieve the specified dry
film thickness.

Application data
Mixing ratio (volume)

4 parts Comp. A (base) to be mixed thoroughly with 1 part Comp. B (curing agent)

Mixing

10 min prior to use.

Pot life (23C)

2 hours. (Reduced at higher temp.)

Thinner/Cleaner

Jotun Thinner No. 17

Guiding data airless spray

Pressure at nozzle

15 MPa (150 kp/cm, 2100 psi)

Nozzle tip

0.46 - 0.69 mm (0.018-0.027")

Spray angle

40 - 80

Filter

Check to ensure that filters are clean.

Penguard Express MIO

Page 2 of 4

Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats, and will be
affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate

Substrate temperature

-5C

0C

5C

10C

23C

Surface dry

16 h

11 h

4h

2h

1h

Through dry

38 h

24 h

10 h

6h

3h

Cured

21 d

13 d

8d

4d

24 h

14 h

8h

4h

2h

Dry to recoat, minimum

Dry to recoat, maximum

Substrate temperature

40C

Surface dry

0,5 h

Through dry

2h

Cured

3d

Dry to recoat, minimum

Dry to recoat, maximum
1.

1h
1

Provided the surface is free from chalking and other contamination prior to application, there is normally no
overcoating time limit. Best intercoat adhesion occurs, however, when the subsequent coat is applied before
preceding coat has cured. If the coating has been exposed to direct sunlight for some time, special attention must
be paid to surface cleaning and mattening/removal of the surface layer in order to obtain good adhesion

The given data must be considered as guidelines only. The actual drying time/times before recoating may be shorter or
longer, depending on film thickness, ventilation, humidity, underlying paint system, requirement for early handling and
mechanical strength etc. A complete system can be described on a system sheet, where all parameters and special
conditions could be included.

Typical paint system

Barrier
Penguard Express MIO
Hardtop AS/Hardtop XP

1 x 50 m
(Dry Film Thickness)
1 x 150 m
(Dry Film Thickness)
1 x 50 m
(Dry Film Thickness)

Other systems may be specified, depending on area of use

Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep the containers in a
dry, cool, well ventilated space and away from source of heat and ignition. Containers must be kept tightly closed.

Handling
Handle with care. Stir well before use.

Penguard Express MIO

Page 3 of 4

Packing size
16 litres Comp. A (base) in a 20 litre container and 4 litres Comp. B (curing agent) in a 5 litre container and
4 litres Comp. A (base) in a 5 litre container and 1 litres Comp. B (curing agent) in a 1 litre container.
Packing may vary from country to country according to local requirements.

Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do not
breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable cleanser,
soap and water. Eyes should be well flushed with water and medical attention sought immediately.
For detailed information on the health and safety hazards and precautions for use of this product, we refer to
the Material Safety Data Sheet.
DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and practical
experience. However, as the product can be used under conditions beyond our control, we can only guarantee the
quality of the product itself. We also reserve the right to change the given data without notice. Minor product variations
may be implemented in order to comply with local requirements.
If there is any inconsistency in the text the English (UK) version will prevail.
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your nearest local Jotun address
please contact the nearest regional office or visit our website at www.jotun.com

ISSUED 26 NOVEMBER 2010 BY JOTUN

THIS DATA SHEET SUPERSEDES THOSE PREVIOUSLY ISSUED

Penguard Express MIO

Page 4 of 4

Jotspec
Technical specification
New construction

Client:
Project:
Prepared by:

Sato Kogyo (M) Sdn Bhd

Name:

Sato-Petronas LNG Tank 7, Bintulu, Sarawak

Gin - Protective Coatings, Jotun M'sia

Mr. Chong Foo Hing

Date:
7/10/2013

Technical specification
Position
Substrate
Surface Prep.

Roof Coating
ISO 12944-2 category
N/A
Mild steel
Area
1 m
No.
1
Oil and grease etc. to be removed with a suitable detergent. The entire area to be high pressure fresh water washed at min. 350 bar in order to remove
salts and other contamination. When the surface is dry the entire area is to be blast cleaned to min. Sa. 2 (ISO 8501-1:2007).
Type
Product

of
coat

Area to

Vol. solids

paint %

Filmthickness (m)
Dry spec. Wet spec.

Loss
(%)

Recoating intervals
10C

23C

Thinner

40C

Min Max Min Max Min Max No.

Max %

Consumption (l)
Theor.

Practical

Penguard Express MIO, Grey (20L)

FC

100

74

150

203

40

4h

2h

1h

17

10

0.20

0.34

Hardtop XP, Std Colors (5L)

FC

100

63

50

79

40

14 h

7h

4h

10

10

0.08

0.13

Total

200

Remarks:

Please refer to relevant Technical Data Sheets (TDS) for recoating and curing conditions

Unless otherwise agreed in writing, all product supplied and technical advice given by us are subject to our standard terms and conditions of sale. In the event that supplies are made and
technical advice is given by one of our associated companies or dealers, then such supplies and technical advice shall be subject to the standard terms of sale of that company, a copy of which is
available upon request. The given data must be considered as guidelines only, the figures in some columns may be rounded. Drying times and paint consumptions may vary depending on actual
conditions.
For updated information about our products please refer to our web site at www.jotun.com

Page 1 of 1

Jotspec
Paint specification - price estimate
New construction

Client:
Project:
Prepared by:

Sato Kogyo (M) Sdn Bhd

Name:

Sato-Petronas LNG Tank 7, Bintulu, Sarawak

Gin - Protective Coatings, Jotun M'sia

Mr. Chong Foo Hing

Date:
7/10/2013

Paint specification - price estimate

Position
Substrate
Surface Prep.

All prices in MYR

Roof Coating
ISO 12944-2 category
Mild steel
Area
1 m No.
Oil and grease etc. to be removed with a suitable detergent. The entire area to be high pressure fresh water washed at min. 350 bar in order to

N/A
1

remove salts and other contamination. When the surface is dry the entire area is to be blast cleaned to min. Sa. 2 (ISO 8501-1:2007).
Product

Penguard Express MIO, Grey (20L)

Hardtop XP, Std Colors (5L)

Type

Area

of

to

coat

paint
%
100
100

FC
FC

Total

DFT

Vol.

(m)

solids
%

150
50
200

74
63

Spreading rate m/l

Theor.
4.93
12.60

Loss
(%)

Practical
2.96
7.56

Consumption (l)
Theor.

40
40

0.20
0.08

Price per
litre

Practical
0.34
0.13

Thinner & Cleaner

JOTUN Thinner No. 10, Clear (5L)
JOTUN Thinner No. 17, Clear (5L)

Price per m
Theor.

20.35
44.00

Total price

Practical

4.13
3.49

6.88
5.82

Total

Theor.
4.13
3.49
7.62

Practical
6.88
5.82
12.70

Consumption (l)

Price per litre

Total price

0
0

13.80
13.80

0.00
0.00

Remarks:
*
Please refer to relevant Technical Data Sheets (TDS) for recoating and curing conditions.
Above prices are including 10% sales tax. Prices may change for colours different from those given in the above specification.
Unless otherwise agreed in writing, all product supplied and technical advice given by us are subject to our standard terms and conditions of sale. In the event that supplies are made and
technical advice is given by one of our associated companies or dealers, then such supplies and technical advice shall be subject to the standard terms of sale of that company, a copy of which
is available upon request. The given data must be considered as guidelines only, the figures in some columns may be rounded. Drying times and paint consumptions may vary depending on
actual conditions.
For updated information about our products please refer to our web site at www.jotun.com

Page 1 of 1