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Actions and Data Required

Before the Kill

SIDPP

SICP

Shut in data
SIDPP
SICP
PIT GAIN

- Shut In Drillpipe Pressure


- Shut In Casing Pressure

SIDPP - Tells you how much the formation


pressure is greater than mud hydrostatic in
drillpipe. (Underbalance in String)
SICP - Tells you how much the formation
pressure is greater than hydrostatic in the
annulus. (Underbalance in Annulus)
PIT GAIN - size of influx at shut in

Page 1

Pressure stabilisation
TIME

SIDPP

SICP

1.

100

400

2.

200

600

3.

300

800

4.

350

850

5.

400

900

6.

450

950

7.

500

1000

8.

500

1000

9.

500

1000

10.

500

1000

Pressure stabilisation
SIDPP
1000

pressure

800
600
400
200
Stabilisation

0 2 4 6 8 10 12 14 16 18 20
minutes

Page 2

SIDPP V SICP
SIDPP

Why are they different?


PUMP

SICP

CHOKE
MANIFOLD

The hydrostatic in the


annulus is affected by the
influx.
INFLUX
HEIGHT

What Effects Shut in Pressures

Page 3

What Effects Shut in Pressures

Pressure stabilisation
How long for shut in pressure
to stabilise?

FAST

PSI

Pressure

700

900

PSI

Time

SLOW

LOW
PERMEABILITY
Pressure

HIGH
PERMEABILITY

Time

Page 4

Shut in Horizontal well

Influx
Height

{
Little or No loss in Hydrostatic

Gas Circulated into


Vertical Section

Influx
Height

Influx
Height

Page 5

Shut In Pressures - Gas


in Horizontal Section
Casing
Drillpipe

Influx
Height

Shut In Pressures- Gas


in Vertical Section

Casing
Drillpipe

Influx
Height

Page 6

Gas migration
Gas is lighter than the mud and
will try to migrate up the hole.
The speed of migration will
depend on;
mud properties- weight and viscosity
hole angle

The gas cannot expand so will


carry Formation Pressure upwards
causing ;
SICP to increase
BHP to increase
SIDPP to increase (if no Float)

How Can You See Gas migration


Shut In Pressure
1000

pressure

800
600
400
200
0
Time

Page 7

How Can You See Gas migration


Shut In Pressure
1000

pressure

800
600

Stabilisation

400
200
0
Time

How Can You See Gas migration


Shut In Pressure
1000

pressure

800
ig
Gas M

600
400
200
0
Time

Page 8

ration

How Can You See Gas migration


Shut In Pressure
1000

pressure

800
n
igratio
Gas M

600
400
200
0
Time

How Can You See Gas migration


Shut In Pressure
1000

pressure

800
ig
Gas M

600
400
200
0
Time

Page 9

ration

Gas migration - how to deal with it


600

500

500

Bleed mud through choke, allowing


gas to expand, keeping SIDPP at
original value

Gas migrates - SIDPP increases

Well shut in - stabilised

Float in drill string


How to find SIDPP

Zero SIDPP
600

- Pump slowly down drillpipe and watch


build up
- Correct SIDPP is as soon as SICP starts
to increase

SIDPP

SICP
600

500

Time

Page 10

Time

Circulating system
(Slow Circulation Rate)

Pressure losses in the circulating


system

Friction losses around the system.


Effects of Annular Pressure Losses.
Equivalent Circulating Density.
Slow circulating rates.
Circulating system with well shut in.

Page 11

Circulating System Surface BOP

2150

Well Data
MD (TVD) 10,000 ft

2300

Mud Wt

100 SPM

10 ppg

ACTIVE

Pump Pressure
= 2,300

Pressure Losses
Surface lines 150 psi
Drill String
950 psi
Bit
1,000 psi
Annulus
200 psi

psi

Hydrostatic pressure
= 5200
psi
BHCP =

5,400

Pump pressure 2,300 psi

Circulating system
Effects of Annular Pressure Loss (APL)
Increases BHP while circulating.

Static BHP
10 x 10,000 x 0.052 = 5,200 psi

BHCP
5,200 + { APL } 200 = 5,400 psi
Bottom hole pressure increases by 200 psi with
the pump running at 100 spm

Page 12

psi

Circulating system
Equivalent Circulating Density
BHCP expressed as an equivalent mud weight.

ECD = BHCP TVD 0.052


= 5,400 10,000 0.052
= 10.38 ppg
Effective mud weight increases by 0.38 ppg
with the pumps running.

Circulating system
Circulating out a kick With Slow Rate.
Why?

minimize annular pressure loss


reaction time when manipulating choke
mud mixing
limitations of surface lines & MGS
mud pump maximum pressure limit

What pump rate do we use?


Normally 2 - 5 barrels per minute

Page 13

Circulating system
How?
Bit just off bottom
use drill pipe gauge on choke panel
rotate?

When?
At beginning of every shift
mud property changes
every 500 feet
bit, BHA etc. changes

Circulating system
What factors determine the SPM chosen to kill the well
Maximum pressure the pump can handle
Ability to mix kill mud
Size of choke and choke line
Viscosity of the mud

Page 14

Circulating system
What will the APL (Annular Pressure Loss) be at 30 spm?

APL100SPM = 200 psi


30
APL30SPM = 200

100

APL30SPM = 18 psi

WE CAN NORMALLY IGNORE APL


AT THE SLOW CIRCULATING RATE

Circulating System Surface BOP

208
psi
30 SPM

Well Data
MD (TVD) 10,000 feet
Mud Weight
10 ppg
Hydrostatic 5200 psi
WELL SHUT IN
Pressure Losses =
Annulus
18 psi
Choke line very small

BHCP

Page 15

5,218 psi

SUBSEA WELL CONTROL


CONSIDERATIONS

Determining Slow Circulating Rate Pressure (SubSea)


30 spm: SCRP
600
psi

Riser

Pump down drillstring with


returns up riser to obtain
SCRP at various speeds.
SCRP used in calculating
ICP and FCP on kill sheet.

Page 16

Determining Chokeline Friction Pressure (SubSea)


Line up equipment to pump down kill line
400

30 spm

and up choke line. Open choke fully.

Pump at same pump rates used to obtain


SCRPs.
K

Pressure on gauge divided by 2 is CLFP.


Important to close a ram below choke line
outlet.

How to Measure CHOKE LINE FRICTION PRESSURE (SubSea)

0
200
0

Marine
Riser

Line up surface equipment to pump down choke line


with returns up the riser.
Pressure on choke manifold gauge is CLFP.
Obtain CLFP at same pump rates used in obtaining
SCRPs.
Other methods exist but this is fastest, simplest
technique and does not exert excess pressure on
formation.

Page 17

CHOKE LINE FRICTION PRESSURE (SubSea)


800
psi

600
psi

Returns

Riser

Riser

Closed

Open

CL FL 200psi
(dynamic)
Subsea BOP

APL
Negligible

Before drilling float collar and shoe take normal SCRPs down
drillstring with returns up riser
Line up equipment and take SCRPs through chokeline (with choke
fully open)
CLFP =SCRPchokeline SCRPriser
Note: Regardless of method used, CLFP must be adjusted for
increases in mud weight.
New CLFP

= CLFP

New M.W.( ppg)


Old M.W. (ppg)

Circulating system - summary


APL increases bottom hole pressure.
Significant at pump rates for drilling.
Not significant on surface BOP at SCR.
Wells are killed at SCR

Page 18

Fractures and MAASP

Formation fracture pressures


Contents
1. Formation Testing
2. Fracture Pressure and Maximum Mud
Weight
3. Maximum Allowable Annular Surface
Pressure (MAASP)

Page 19

Primary Well Control

Formation
Pressure

<

Mud Hydrostatic

<

Fracture
Pressure

What is fracture pressure?


Downhole pressure at
which mud is lost to the
formation
Formations assumed to
get stronger deeper
Measured by formation
tests
leak off test
formation integrity test

Usually measured at the


shoe

Page 20

Formation tests
PSI

Leak Off Tests

PSI

Formation Integrity
Tests

Leak off tests


PSI

Purpose
To measure the fracture
pressure of the formation at
the shoe
To test the cement job

Page 21

ACCURATE FORMATION
STRENGTH (LEAK OFF TEST)
1-DRILL OUT THE CASING SHOE AND APPROXIMATELY
15 FEET IN NEW FORMATION (RAT HOLE).
2-TEST SURFACE LINES.
3-CIRCULATE TO GET UNIFORM MUD IN THE HOLE
MUT IN = MUD OUT.
4-EXACT VERTICAL DEPTH (TVD) OF CASING SHOE.
5-USE CEMENT PUMP.
6-ACCURATE PRESSURE GAUGE.
7-RECORD MUD VOLUME PUMPED TILL LEAK-OFF
STARTS.

HOW IS FORMATION STRENGTH


MEASURED?
1/ LEAK OFF TEST (L.O.T)

Page 22

HOW IS FORMATION STRENGTH


MEASURED?

Pump Pressure

1/ LEAK OFF TEST (L.O.T)

FRACTURE PRESSURE
= MUD psi + L.O.T. psi

Volume Pumped

HOW IS FORMATION STRENGTH


MEASURED?

Pump Pressure

1/ LEAK OFF TEST (L.O.T)

Volume Pumped

Page 23

HOW IS FORMATION STRENGTH


MEASURED?
1/ LEAK OFF TEST (L.O.T)

Pump Pressure

TREND LINE

Volume Pumped

HOW IS FORMATION STRENGTH


MEASURED?
1/ LEAK OFF TEST (L.O.T)

Pump Pressure

TREND LINE

Volume Pumped

Page 24

HOW IS FORMATION STRENGTH


MEASURED?
1/ LEAK OFF TEST (L.O.T)

Pump Pressure

TREND LINE

Volume Pumped

HOW IS FORMATION STRENGTH


MEASURED?
1/ LEAK OFF TEST (L.O.T)

Pump Pressure

TREND LINE

Volume Pumped

Page 25

HOW IS FORMATION STRENGTH


MEASURED?
1/ LEAK OFF TEST (L.O.T)

Pump Pressure

TREND LINE

Volume Pumped

HOW IS FORMATION STRENGTH


MEASURED?
1/ LEAK OFF TEST (L.O.T)

Pump Pressure

Point of Leak Off

Volume Pumped

Page 26

TREND LINE

HOW IS FORMATION STRENGTH


MEASURED?
1/ LEAK OFF TEST (L.O.T)
Point of Leak Off

TREND LINE

Pump Pressure

Leak Off
Pressure

Volume Pumped

HOW IS FORMATION STRENGTH


MEASURED?
1/ LEAK OFF TEST (L.O.T)
Point of Leak Off

TREND LINE

Pump Pressure

Leak Off
Pressure

FRACTURE PRESSURE
= MUD psi + L.O.T. psi

Volume Pumped

Page 27

Fracture pressure
PFRAC = (MWHOLE x TVDSHOE x0.052) + PLOT

Maximum mud weight


MWMAX = (PLOT TVDSHOE 0.052) + MWHOLE

MAASP
Maximum Allowable Annular Surface Pressure
Definition
the surface pressure, above mud hydrostatic which will
cause the formation at the shoe to take mud (losses)

MAASP versus LOT


just after the LOT, the LOT pressure is the MAASP

As the mud weight increases, the MAASP will


decrease

Page 28

MAASP
Calculation
MAASP = (MWMAX - MWHOLE) x TVDSHOE x 0.052

SUBSEA WELL CONTROL


CONSIDERATIONS

Page 29

Subsea Concerns
Reduced Fracture Gradients
Formation fracture gradient on land is
a direct function of the weight of the
rock overburden above.
1800 ft

8000 ft

Overburden
pressure S
= 1.0 psi/ft

6200 ft

.445 psi/ft

Offshore, an amount
replaced by seawater.

of

rock

is

The difference in densities between


rock and water overburden reduces
the fracture gradient.

RKB - 8000

EXAMPLE:
Land Well Overburden Stress = 8,000 x 1.0 = 8000 psi
Offshore Well Overburden Stress = (1,800 x .445) + (6,200 x 1) = 7001 psi

MAASP - conclusions
Use to determine drilling procedures.
Once the well is shut in there is little we
can do regarding MAASP.
Once the influx is in the casing MAASP
has no relevance.

Page 30

PRINCIPLES
PRINCIPLES OF
OF
KILL
KILL METHODS
METHODS

PRINCIPLE OF KILL METHOD


RESTORE PRIMARY CONTROL
HOW?
CLEAN OUT INFLUX
REPLACE OLD MUD WITH KILL MUD
ALL THE TIME
MAINTAIN CORRECT BOTTOM HOLE PRESSURE.
HOW?
USE INDUSTRY APPROVED KILL METHOD

ONE THAT MAINTAINS CORRECT AND


CONSTANT BOTTOM HOLE PRESSURE

Page 31

BOTTOM HOLE PRESSURE


PRESSURE EXERTED ON THE BOTTOM OF THE HOLE.

BHP = MUD HYDROSTATIC


+
BACK PRESSURE HELD AT REMOTE CHOKE
+
ANNULAR PRESSURE LOSS (APL)

MOST TIMES APL IS SMALL AND CAN BE IGNORED.

PRESSURE BALANCE
BHP = HYDROSTATIC + BACK PRESSURE

TO MAINTAIN CONSTANT BHP!


IF HYDROSTATIC

+ 100

THEN
BACK PRESSURE

Page 32

- 100

CONSTANT BHP
FLUID HYDROSTATIC
PRESSURE)

CHOKE (BACK

INCREASE
INCREASE

DECREASE

DECREASE

CONSTANT BHP
FLUID HYDROSTATIC
PRESSURE)
INCREASE

CHOKE (BACK
INCREASE

DECREASE

DECREASE

Page 33

CONSTANT BHP
FLUID HYDROSTATIC
PRESSURE)
INCREASE

CHOKE (BACK
INCREASE

DECREASE

DECREASE

ROLE OF CHOKE
THE CHOKE (REMOTE OR MANUAL) IS A DEVICE
FOR ADJUSTING BACK PRESSURE.
A KICK IS DUE TO LACK OF MUD HYDROSTATIC.
THE CHOKE PROVIDES A BACK PRESSURE TO
COMPENSATE FOR LACK OF MUD HYDROSTATIC.
WHEN HEAVY MUD IS PUMPED THE OPERATOR
REDUCES BACK PRESSURE.

Page 34

START UP PROCEDURE
THIS PROCEDURE STARTS THE KILL CORRECTLY.
IT ENSURES THAT BHP IS CORRECT FOR THE
KILL.
IF CARRIED OUT CORRECTLY IT WILL GIVE YOU
THE TRUE CIRCULATING PRESSURE.
HOW?
BRING PUMP UP TO SPEED HOLDING CASING
PRESSURE CONSTANT.

Subsea Kill Procedures


Bringing Pump to Kill Rate Using Choke Manifold Gauge
1100
psi

As the pump is brought to kill speed, open choke


to reduce the casing pressure by the amount of
the corresponding choke line friction pressure. A
schedule of casing pressure vs pump speed
should be constructed (along with the kill sheet) to
assist the choke operator.

SICP=700 psi

Subsea BOP

500
psi

CLFL
200 psi
dynami
c

Dynamic Casing pressure = SICP CLFP


Dynamic Casing pressure = 700 200 = 500 psi

Pf = 5000 psi

Page 35

Ph = 4300 psi
(in Annulus)

BHP 5000 psi

APL
Negligible

Subsea Kill Procedures


Bringing Pump to Kill Rate Using Kill Line Monitor Gauge
/

ICP

SIKP

SICP

Closed
Valve
CLFL
200 psi
(DYNAMIC)

Kill
Line

Choke Line

SUBSEA KILL PROCEDURES


Bringing Pump to Kill Rate Wrong Way
1300
psi

700
psi

Choke manifold pressure is held constant


while pump brought to kill rate.

CLFL Returns
200 psi
static

With pump at kill rate, chokeline friction is


additional pressure on annular side.

Subsea BOP

Chokeline acts as hidden choke. CLF is


felt at casting shoe, bottom of the hole and
seen on drillpipe gauge.

APL

Ph = 4300psi
(in Annulus)

Pf = 5000psi

Negligible

CLF could cause lost returns.

BHP is greater than FP by amount of CLF.

BHP 5200psi

Page 36

KILLING METHODS

Wait and weight method


One circulation
Kill mud pumped at the same time as the influx is
removed

Page 37

Wait and weight


method

500
900
0 SPM

Mud wt
10 ppg

KMW
11 ppg

Single circulation
Bring pump to kill rate,
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi

SCR
30 spm
300 psi
TVD 10000

Wait and weight


method

800
900
30 SPM

Mud wt
10 ppg

KMW
11 ppg

SCR
30 spm
300 psi

TVD 10000

Page 38

Single circulation
Bring pump to kill rate,
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi

Wait and weight


method

700
950
30 SPM

Mud wt
10 ppg

KMW
11 ppg

SCR
30 spm
300 psi

Single circulation
Bring pump to kill rate,
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi
Allow drill pipe pressure to fall.
ICP = 800
to
FCP = 300 x 11 = 330 psi
10
as kill mud is pumped to the bit

TVD 10000

500
1000
30 SPM

Mud wt
10 ppg

KMW
11 ppg

SCR
30 spm
300 psi

TVD 10000

Page 39

Wait and weight


method
Single circulation
Bring pump to kill rate,
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi
Allow drill pipe pressure to fall.
ICP = 800
to
FCP = 300 x 11 = 330 psi
10
as kill mud is pumped to the bit

400
1100
30 SPM

Mud wt
10 ppg

KMW
11 ppg

SCR
30 spm
300 psi

Wait and weight


method
Single circulation
Bring pump to kill rate,
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi
Allow drill pipe pressure to fall.
ICP = 800
to
FCP = 300 x 11 = 330 psi
10
as kill mud is pumped to the bit

TVD 10000

330
1100
30 SPM

Mud wt
10 ppg

KMW
11 ppg

SCR
30 spm
300 psi

TVD 10000

Page 40

Wait and weight


method
Single circulation
Bring pump to kill rate,
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi
Allow drill pipe pressure to fall.
ICP = 800
to
FCP = 300 x 11 = 330 psi
10
as kill mud is pumped to the bit

330
1300
30 SPM

Mud wt
10 ppg

KMW
11 ppg

SCR
30 spm
300 psi

Wait and weight


method
Single circulation
Bring pump to kill rate,
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi
Allow drill pipe pressure to fall.
ICP = 800
to
FCP = 300 x 11 = 330 psi
10
as kill mud is pumped to the bit

TVD 10000

330
1500
30 SPM

Mud wt
10 ppg

KMW
11 ppg

SCR
30 spm
300 psi

TVD 10000

Page 41

Wait and weight


method
Single circulation
Bring pump to kill rate,
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi
Allow drill pipe pressure to fall.
ICP = 800
to
FCP = 300 x 11 = 330 psi
10
as kill mud is pumped to the bit

330
1000
30 SPM

Mud wt
10 ppg

KMW
11 ppg

SCR
30 spm
300 psi

Wait and weight


method
Single circulation
Bring pump to kill rate,
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi
Allow drill pipe pressure to fall.
ICP = 800
to
FCP = 300 x 11 = 330 psi
10
as kill mud is pumped to the bit
Hold FCP until kill mud reaches surface

TVD 10000

Wait and weight


method

330
0

Single circulation
Bring pump to kill rate, HOLDING
CASING PRESSURE CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500 = 800 psi
Allow drill pipe pressure to fall.
ICP = 800
to
FCP = 300 x 11 = 330 psi
10
as kill mud is pumped to the bit
Hold FCP until kill mud reaches surface
When kill mud at the surface SICP will
be ZERO.

30 SPM

Page 42

Wait and weight


method

0
0

Single circulation
Bring pump to kill rate, HOLDING
CASING PRESSURE CONSTANT
Once at kill rate,switch to drill pipe
pressure
Drill pipe pressure should be
I.C.P. = SCRP + SIDPP
= 300 + 500 = 800 psi
Allow drill pipe pressure to fall.
from ICP = 800 to
FCP = 300 x 11 = 330 psi
10
as kill mud is pumped to the bit
Hold FCP until kill mud reaches
surface
When kill mud at the surface SICP will
be ZERO.
When pump shut off Both pressures
will be ZERO

0 SPM

Wait and weight method


Single circulation
Circulate mud as soon as available, following step down.
Drillpipe Pressure

Casing Pressure

1500

1000

500

0
0

Stks x 100

Page 43

10 11

Wait and weight method


ICP = SIDPP + SCR PRESSURE

FCP = SCR X

Step down from ICP to FCP using either graph or chart

800

SIDPP
330
0
STROKES TO BIT

Drillers method

Page 44

KILL MUD
OLD MUD

Drillers method
2 circulations
First circulation to remove influx

Second circulation to circulate kill mud

Drillers method

500
900
0 SPM

Well is Shut In
Mud wt
10 ppg

SCR
30 spm
300 psi
TVD 10,000

Page 45

Drillers method

500
900
30 SPM

First circulation
Bring pump to kill rate, opening choke
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate, look at drill pipe pressure

Mud wt
10 ppg

SCR
30 spm
300 psi
TVD 10000

Drillers method

800
900
30 SPM

Mud wt
10 ppg

SCR
30 spm
300 psi
TVD 10000

Page 46

First circulation
Bring pump to kill rate, opening choke
HOLDING CASING PRESSURE
CONSTANT
Once at kill rate, look at drill pipe pressure
Drill pipe pressure should be the sum of the
SCR and SIDPP.
E.g. =ICP
= 300 + 500
= 800 psi

Drillers method

800
1000
30 SPM

Mud wt
10 ppg

SCR
30 spm
300 psi

First circulation
Bring pump to kill rate, opening choke
HOLDING CASING PRESSURE CONSTANT
Once at kill rate, look at drill pipe pressure
Drill pipe pressure should be the sum of the
SCR and SIDPP.
E.g.
= 300 + 500
= 800 psi
Hold this pressure constant until the influx is
removed.
Casing pressure will continue to INCREASE
because of gas expansion.

TVD 10000

Drillers method

800
1500
30 SPM

Mud wt
10 ppg

SCR
30 spm
300 psi

First circulation
Bring pump to kill rate, opening choke
HOLDING CASING PRESSURE CONSTANT
Once at kill rate, look at drill pipe pressure
Drill pipe pressure should be the sum of the
SCR and SIDPP.
E.g.
= 300 + 500
= 800 psi
Hold this pressure constant until the influx is
removed
Casing pressure will continue to INCREASE
and INCREASE because of gas expansion.

TVD 10000

Page 47

Drillers method

800
500
30 SPM

First circulation
Bring pump to kill rate, opening choke
HOLDING CASING PRESSURE CONSTANT
Once at kill rate, look at drill pipe pressure
Drill pipe pressure should be the sum of the
SCR and SIDPP.
E.g.
= 300 + 500
= 800 psi
Hold this pressure constant until the influx is
removed
Casing pressure will decrease as gas is
pumped through the choke, and finally will be
equal to SIDPP when all gas is pumped out of
the well.
Shut down HOLDING CASING PRESSURE
CONSTANT

Drillers method

500
500
0 SPM

End of first circulation


Bring pump to kill rate, opening choke
HOLDING CASING PRESSURE CONSTANT
Once at kill rate, look at drill pipe pressure
Drill pipe pressure should be the sum of the
SCR and SIDPP.
E.g.
= 300 + 500
= 800 psi
Hold this pressure constant until the influx is
removed
Shut down HOLDING CASING PRESSURE
CONSTANT
SICP should equal original SIDPP

Page 48

WHAT IS IF?
Casing pressure is not equals to drill
pipe pressure at the end of first
circulation.
Still have gas in the well

ACTION!!!
Alternative Second Circulation

Second Circulation

Page 49

Drillers method

500
500
0 SPM

Second circulation

Kill mud
weight
11 ppg

Drillers method

Dec.

500
30 SPM

Second circulation
When pump to kill rate hold casing
pressure constant until kill mud
reaches the bit, drill pipe pressure
will drop from ICP to FCP.
From 800 psi to 330 psi

Kill mud
weight
11 ppg

Page 50

Drillers method

330
Dec.
30 SPM

Second circulation
When pump to kill rate hold casing
pressure constant and continue
keep it constant until kill mud
reaches the bit
Once kill mud enters the annulus,
switch to drill pipe pressure and
hold constant until kill mud reaches
surface
Casing pressure will continue to
decrease and will be ZERO when
kill mud at the surface.

Kill mud
weight
11 ppg

330

Drillers method
0

30 SPM

Second circulation
When pump to kill rate hold casing
pressure constant until kill mud
reaches the bit
Once kill mud enters the annulus,
switch to drill pipe pressure and
hold constant until kill mud reaches
surface
Casing pressure will continue to
decrease and will be ZERO when
kill mud at the surface.

Kill mud
weight
11 ppg

Page 51

Drillers method

0 SPM

Second circulation
(the original Drillers)
When pump to kill rate hold casing
pressure constant until kill mud
reaches the bit
Once kill mud enters the annulus,
switch to drill pipe pressure and
hold constant until kill mud reaches
surface
Casing pressure will continue to
decrease and will be ZERO when
kill mud at the surface.

Kill mud
weight
11 ppg

Drillers method
Two circulations
First circulation with original mud holding ICP constant
Second circulation with kill mud following step down.
Drillpipe Pressure

Casing Pressure

1500

1000
ICP

ICP

500
FCP

FCP

Stks x 100

Page 52

11

10

WHAT IS IF?
Casing pressure is not equals to drill
pipe pressure at the end of first
circulation.
Still have gas in the well

ACTION!!!

Alternative Second Circulation

Page 53

Drillers method

800
650
30 SPM

Kill mud
weight
11 ppg

Alternative second circulation (W&W method)

Will be used if SICP is not equal to SIDPP


after the first circulation.

Bring pump to kill rate


HOLDING CASING PRESSURE CONSTANT

Once at kill rate,switch to drill pipe pressure

Drill pipe pressure should be


I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi

Allow drill pipe pressure to fall from ICP to


FCP as kill mud is circulated to the bit

FCP = SCRP x KMW


OMW
= 330 psi

Hold FCP until kill mud reaches surface

Shut down
SIDPP = SICP = 0

Drillers method

330
750
30 SPM

Alternative second circulation (W&W method)

Bring pump to kill rate


HOLDING CASING PRESSURE CONSTANT

Once at kill rate,switch to drill pipe pressure

Drill pipe pressure should be


I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi

Allow drill pipe pressure to fall from ICP to


FCP as kill mud is circulated to the bit

FCP = SCRP x KMW


OMW
= 330 psi

Hold FCP until kill mud reaches surface

Shut down
SIDPP = SICP = 0

Kill mud
weight
11 ppg

Page 54

Drillers method

0
0
0 SPM

Alternative second circulation

Bring pump to kill rate


HOLDING CASING PRESSURE CONSTANT

Once at kill rate,switch to drill pipe pressure

Drill pipe pressure should be


I.C.P. = SCRP + SIDPP
= 300 + 500
= 800 psi

Allow drill pipe pressure to fall from ICP to


FCP as kill mud is circulated to the bit

FCP = SCRP x KMW


OMW
= 330 psi

Hold FCP until kill mud reaches surface

Shut down
SIDPP = SICP = 0

Kill mud
weight
11 ppg

THINGS TO WATCH FOR


FOLLOWING A CHOKE ADJUSTMENT THE
DRILLPIPE GAUGE TAKES LONGER TO REACT DUE
TO LENGTH OF SYSTEM
KILL MUD ONLY DOES GOOD WHEN GOING
DOWNHOLE. THEREFORE RE-ZERO STROKE
COUNTER
CALCULATED ICP IS ONLY A GUIDELINE. ACTUAL
(TRUE) ICP IS SEEN AT START UP
IF ACTUAL ICP IS DIFFERENT THEN RECALCULATE
GRAPH OR STEP DOWN

Page 55

THINGS TO WATCH FOR


Additional considerations unique to SubSea operations

Loss of integrity
First action is to close the BOP

Trapped gas blow the BOP


Use the diverter

Vessel Motion
Displace the Riser and the Kill line
with kill mud.

GENERAL RULES FOR GAS


GAS EXPANDS AS IT IS CIRCULATED UP HOLE
GAS EXPANSION REDUCES HYDROSTATIC
CASING (BACK) PRESSURE INCREASES TO
COMPENSATE FOR REDUCTION IN
HYDROSTATIC
IF KILL IS CARRIED OUT CORRECTLY!

GAS

Page 56

GENERAL RULES FOR GAS

PRESSURE AT ANY POINT ABOVE


GAS INFLUX WILL BE INCREASING

GAS

GENERAL RULES FOR GAS

PRESSURE AT ANY POINT ABOVE


GAS INFLUX WILL BE INCREASING

GAS

Page 57

GENERAL RULES FOR GAS

PRESSURE AT ANY POINT ABOVE


GAS INFLUX WILL BE INCREASING

GAS

GENERAL RULES FOR GAS

PRESSURE AT ANY POINT ABOVE


GAS INFLUX WILL BE INCREASING
GAS

Page 58

GENERAL RULES FOR GAS

GAS

AS GAS PASSES THE SHOE


PRESSURE DROPS A SMALL AMOUNT
DU TO THE CHANGE IN HOLE
GEOMETRY.

GENERAL RULES FOR GAS

GAS
PRESSURE AT ANY POINT BELOW
GAS INFLUX WILL BE CONSTANT

Page 59

GENERAL RULES FOR GAS

GAS

PRESSURE AT ANY POINT BELOW


GAS INFLUX WILL BE CONSTANT

GENERAL RULES FOR GAS


GAS

PRESSURE AT ANY POINT BELOW


GAS INFLUX WILL BE CONSTANT

Page 60

Gas behaviour

Gas expands as it is circulated up the hole


Gas expansion reduces hydrostatic
Casing (back) pressure increases to compensate for reduction in
hydrostatic
If kill is carried out correctly;
Pressure at any point above gas influx will be increasing
GAS

As gas passes then pressure drops

Pressure at any point below gas influx will be constant

Differences between methods

Page 61

Wait and weight


method
30 SPM

Kill mud pumped from start


If kill mud enters the annulus
before the gas reaches the
shoe: will result in lower casing shoe
pressure than Drillers Method

Drillers method
30 SPM

Kill mud not pumped until


influx removed
Casing shoe pressure will be
higher than Wait and Weight

Page 62

Wait and weight


method
30 SPM

Kill mud pumped from start


If the gas reaches the shoe
before the kill mud enters the
annulus: Will result in the same shoe
pressure as the Drillers Method

Drillers

Wait and Weight

If the drill string volume is less than the open hole


volume, the Wait and Weight method will result in
lower casing shoe pressures

Page 63

Drillers

Wait and Weight

In all cases the wait and weight method will result


in lower surface pressures

INFLUX SIZE vs SHOE


PRESSURE

SICP

SICP
600

300
psi

10 ppg
psi

2900

10 ppg

3200

5000 ft

5000 ft

psi

psi

SHOE
PRESSURE

SHOE
PRESSURE

INFLUX

Page 64

Casing shoe pressure


Shoe is assumed to be the weak point
Pressure on shoe at shut in
= Mud hydrostatic + SICP
Bigger the influx
the bigger the SICP
the bigger the shoe pressure
If SICP exceeds MAASP at shut in then formation will
break down.

KEEP KICKS SMALL


SHUT IN EARLY

MAASP - interpretation
Example
Drilling ahead in 81/2 hole with a mud weight of 11 ppg
Shoe depth is 10000
LOT data: 1000 psi with 11 ppg
MAASP = 1000 psi
When mud weight is increased to 12 ppg
MAASP = 480 psi
What should we do?
Indicator of procedures to be used
for example, how we react to a drilling break

Page 65

MAASP - example 1
500

1000

Well shut in.


MAASP 1000 psi.
As pressures
stabilize SICP
reaches 1000 psi.
What might happen?
What should we do?

MAASP - example 2
500

750

Well shut in.


MAASP 1000 psi
SICP 750 psi.
As kick circulated up
open hole SICP
reaches 1000 psi.
What might happen?
What should we do?

Page 66

MAASP - example 3
500

750

Well shut in.


MAASP 1000 psi
SICP 750 psi.
As gas is circulated
up cased hole SICP
reaches 1000 psi.
What might happen?
What should we do?

What can increase the risk of


exceeding MAASP?

Incorrect casing shoe setting depth


Unexpected high pressure
Kick size
Low fracture pressure
Long open hole sections
Gas migration
Bad practices
Too much safety margin
Ignoring Choke Line Friction

Page 67

Problems during well control


operations

Common well control problems


Blockages
string
annulus
choke
Washouts
string
choke
Surface equipment failure
Losses
Hydrates

Page 68

Well control problem

Drillpipe

Casing

BHP

Choke plugging
Choke washout
Nozzle plugging
String washout

Choke Plugging
750

DATA

PROBLEM

SIDPP : 500 psi SICP : 750 psi

SCR : 300 psi at 30 spm

RECOGNITION SIGNS

CURRENT OPERATION

Circulating kick out using Drillers Method

BOTTOM HOLE PRESSURE

ICP : 800 psi

2500
2000
Pressure

800

1500
1000
500
0
Drillpipe Pressure

Page 69

Casing Pressure

BHP

Choke Plugging
1200

1150

DATA

PROBLEM

SIDPP : 500 psi SICP : 750 psi

Choke Plugging

SCR : 300 psi at 30 spm

RECOGNITION SIGNS

CURRENT OPERATION

Casing Pressure UP Drillpipe Pressure UP

Circulating kick out using Drillers Method

BOTTOM HOLE PRESSURE

ICP : 800 psi

INCREASING

2500
Pressure

2000
1500
1000
500
0
Drillpipe Pressure

Casing Pressure

BHP

When the choke is plugging, Casing, Drillpipe and Bottom Hole Pressures all increase.

Choke Plugging
750

DATA

PROBLEM

SIDPP : 500 psi SICP : 750 psi

Choke Plugging

SCR : 300 psi at 30 spm

RECOGNITION SIGNS

CURRENT OPERATION

Casing Pressure UP Drillpipe Pressure UP

Circulating kick out using Drillers Method

BOTTOM HOLE PRESSURE

ICP : 800 psi

INCREASING

2500
2000
Pressure

800

1500
1000
500
0
Drillpipe Pressure

Casing Pressure

BHP

When the choke is plugging, Casing, Drillpipe and Bottom Hole Pressures all increase.
Opening the choke will keep BHP constant, for a time.

The correct course of action is to shut down and change chokes.

Page 70

Choke Washing Out


800

750

DATA

PROBLEM

SIDPP : 500 psi SICP : 750 psi

Choke Washing Out

SCR : 300 psi at 30 spm

RECOGNITION SIGNS

CURRENT OPERATION

Casing Pressure DOWN Drillpipe Pressure DOWN

Circulating kick out using Drillers Method

BOTTOM HOLE PRESSURE

ICP : 800 psi

DECREASING

2500
Pressure

2000
1500
1000
500
0
Drillpipe Pressure

Casing Pressure

BHP

When the choke is plugging, Casing, DrIllpipe and Bottom Hole Pressures all decrease
Closing the choke will keep BHP constant, for a time.

The correct course of action is to shut down and change chokes.

Nozzle or String Plugging


750

DATA

PROBLEM

SIDPP : 500 psi SICP : 750 psi

SCR : 300 psi at 30 spm

RECOGNITION SIGNS

CURRENT OPERATION

Circulating kick out using Drillers Method

BOTTOM HOLE PRESSURE

ICP : 800 psi

2500
2000
Pressure

800

1500
1000
500
0
Drillpipe Pressure

Page 71

Casing Pressure

BHP

Nozzle or String Plugging


800

750

DATA

PROBLEM

SIDPP : 500 psi SICP : 750 psi

Nozzle Plugging

SCR : 300 psi at 30 spm

RECOGNITION SIGNS

CURRENT OPERATION

Casing Pressure NO CHANGE

Circulating kick out using Drillers Method

Drillpipe Pressure UP

ICP : 800 psi

BOTTOM HOLE PRESSURE


NO CHANGE

2500
Pressure

2000
1500
1000
500
0
Drillpipe Pressure

Casing Pressure

BHP

When a nozzle plugs, Drillpipe pressure will increase, Casing and BHP will remain constant.

Nozzle or String Plugging


750

DATA

PROBLEM

SIDPP : 500 psi SICP : 750 psi

Nozzle Plugging

SCR : 300 psi at 30 spm

RECOGNITION SIGNS

CURRENT OPERATION

Casing Pressure NO CHANGE

Circulating kick out using Drillers Method

Drillpipe Pressure UP

ICP : 800 psi

BOTTOM HOLE PRESSURE


?

2500
2000
Pressure

800

1500
1000
500
0
Drillpipe Pressure

Casing Pressure

BHP

When a nozzle plugs, Drillpipe pressure will increase, Casing and BHP will remain constant.
Opening the choke will reduce BHP.

The correct course of action is to shut down and restart with a new ICP.

Page 72

Nozzle or String Washing Out


800

750

DATA

PROBLEM

SIDPP : 500 psi SICP : 750 psi

Nozzle Washing

SCR : 300 psi at 30 spm

RECOGNITION SIGNS

CURRENT OPERATION

Casing Pressure NO CHANGE

Circulating kick out using Drillers Method

Drillpipe Pressure DOWN

ICP : 800 psi

BOTTOM HOLE PRESSURE


NO CHANGE

2500
Pressure

2000
1500
1000
500
0
Drillpipe Pressure

Casing Pressure

BHP

When a nozzle washes, Drillpipe pressure will decrease, Casing and BHP will remain constant.
Closing the choke will increase BHP.

The correct course of action is to shut down and restart with a new ICP.

CHANGING PUMP SPEED


KILLING A WELL
40 SPM
900 psi DRILL PIPE PRESSURE
IF SPM WAS INCREASED TO 50 AND DRILL
PIPE PRESSURE HELD AT 900 psi
? WHAT HAPPENS TO BHP?

INC

DEC

Page 73

STAY SAME

Evaluate BHP
Review practices and procedures
IF

IF

Correct

Incorrect
How does the choke operator react?
IF

BHP Stay same

IF

Increase
choke size

Decrease
choke size

Decrease casing
(choke ) pressure

Increase casing
(choke ) pressure

Decrease
BHP

Increase
BHP

Volumetric and stripping


operations

Page 74

Non-routine
techniques
Drillers and Wait and Weight only work with bit below the influx.
Other problems may
be;Unable to circulate
Hole packed off
Bit off bottom
No pipe in the hole

In these situations it may be necessary to use other well control techniques.


Stripping.
Volumetric.

STRIPPING
Non Return
Valve
psi

Volume to Bleed
= Closed end Displacement

psi

Casing Pressure rises as


you strip into bubble
By how much approx???

Page 75

VOLUMETRIC
- WHEN OFF BOTTOM
- WHEN OUT OF HOLE
- WHEN BIT PLUGGED
STEPS
CHOOSE SAFETY FACTOR
CHOOSE WORKING PRESSURE
e.g. - 100 psi
CALCULATE WORKING VOLUME in bbls
ANNULAR VOLUME is at SURFACE PIPE

Page 76

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