3.2.3 General Technical Provision

VIETNAM ELECTRlCITYI TEPSCO
VOLUME 2
o MON THERMAL POWER PLANT
GENERAL TECHNICAL PROVISIONS

CONTENTS
Clause N0:
2.1
Page
PROJECT REQUlREMENTS ...................................................................... 2-1-1

2.1.1
Description of the Proje ................................................................... 2-1-1

2.1.1.1 General .................................................................................... 2-1-1
2. 1.1.2 Site.
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2. 1.1.2.1 Geogra
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2.1.1.2.2 Access and
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2.1.1.2 .3 Meteorology
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2.1.1.2 .4 River Conditions...
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2.1.1.2.5 Geology.
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2. 1.1.2.6 Seismo
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2.1.1.2.7 Existing Envronmenta1 Conditions

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2.1.1.3 Acknowledgement of Site Conditions
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2. 1.1.4 Construct10on Sched
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2.1 .2 Scope of the Torks ................................................................................ 2-1-6
2.1.2.1 Equipment and facilities ofUnit NO.2 .................................... 2-1-6
2.1.2.2 Critical Equipment and Materials ........................................... 2-1-8
2.1 .2 .3 Void
2.1 .2.4 Interfaces and Terminal Points .............................................. 2-1-12
2.1.2 .4 .1 Gener .................................................................... 1-12
2. 1.2 .4 .2 Utilities.............
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2.1.2 .4 .3 Terminal POints."
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2.1.3
Performance Parameters ...................................................................... 2-1-25

2. 1. 3.1 Climate ......
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2. 1. 3.2 Ri ver Water Level and Temperature .
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2.1.3.3 River WaterAnalysis
2. 1. 3 .4 Fuel
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2. 1. 3 .4.1 Fuel Oil , Diesel Oil. ..............
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2. 1. 3 .4 .2 Natural Gas
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. 1 .
VIETNAM ELECTRICITY / TEPSCO
2.1 .3 .5 Environmental
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2. 1. 3.6 Seismlc .
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2.1 .4
Operational Requirements .. @ .......... 2-1-30

2.1 .4 .1
2.1 .4.2
RatedOPlu m
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Turbine Maximum Continuous Rating Conditions ,
(TMCR) ......... ......................................................... 2-1-30
2.1 .4.3 Boiler Maximum Continuous Rating Conditions :if.. 2-1-30

2. 1.4 .4 Number of St and
Stt-up
Time ............................f.r.: ....... 2-1-30
2.1 .4 .5 Operating Pressure .

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2.1 .4 .6 Turbine Bypass System ......................................................... 2-1-31
2. 1.4.7 Load Change Rate and Temperature Variation ..
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2. 1. 5
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2.1.5.1 Lifting Tackles , Special Tools ............................................... 2-1-32
2. 1. 5.2 Spare Parts .............. 2-1-33
2. 1. 6 Lubricants , Chemicals and Consumable Items ................................... 2-1-35
2.1.7 Design Documents, Operation and Maintenance Manuals ................. 2-1-36
2.1.7.1 Genera1 Requirements ........................................................... 2-1-36
2.1.7.2 Design Documents ................................................................ 2-1-36
2. 1.7 .3 Operating Procedures Format ...... ...................................... 2-1-37
2.1.7.3.1 Introduction .......................................................... 2-1-37
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2. 1. 7.3.2 System
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2. 1.7.3 .3 System Normal Operation .................................... 2-1-38

2.1.7.3 .4 System Shutdown ................................................. 2-1-38
2.1.7.3.5 Alarm Responses .................. .......................... 2-1-38
2.1.7.3.6 Tables .................................................................... 2-1-39
2. 1. 7 .4 Plant Maintenance Manua1 s .................................................. 2-1-40
2. 1. 7 .4 .1 General Requirements .......................................... 2-1-40
2. 1. 7 .4 .2 Preventive Maintenance
Requirements/lnstructions .................................... 2-1-40
2. 1. 7 .4.3 Periodical Preventive Maintenance ...................... 2-1-41
2. 1. 7 .4.4 Corrective Maintenance
Requirements/lnstructions ........... ................... 2-1-41
2. 1. 7 .4 .5 Spare Parts , Special Tools and Consumables ....... 2-1-42
11
VIETNAM ELECTRlCITY / TEPSCO
2.1.7.4.6 Drawings ............................................................... 2-1-42

2. 1. 7.4 .7 Appendices..
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2.1.8
Site Construction Procede ................................................................ 2-1-

2. 1. 8.1 General ...
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2. 1. 8.3 Nameboardsa
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2. 1. 8.5 Obstruction of Access .
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2. 1. 8.6 Keeping Road Clean ............
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2.1.9
Safety Management at Site .................................................................. 1-47

2. 1. 9.1 General
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2. 1. 9.2 Appointment
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2. 1. 9.3 WrittenPlar
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2. 1. 9 .4 Site Layout for Safety ..~~
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2. 1. 9.5 SafetyP
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2. 1. 9.6 Safety Equipment......
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2. 1. 9.7 Standards and S aDety Rules ..........., .
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2. 1. 9.8 Safety Training Program
2. 1. 9.9 Safety Inspection
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2. 1. 9.10 Safety Ana1yslS.
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2. 1. 9.11 Rporting.....
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2. 1. 9.12 ReviewofEffectivness of Safety Program ...
2. 1. 9.13 Cleaning of Site
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2.1.10 Inspections and Tests ........................................................................... 2-1-54
2.1.10.1 General
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2.1.10.2 Mechanical Tests ................................................................... 2-1-55

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2.1.10.3 Electrical Tests ...........
2. 1. 10.3 .l Genera
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2. 1. 10.3.3 Switchgea
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2. 1. 10..3 .4 Electr
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2. 10..3.5
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Cab
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2. 1. 10.3.6 Ea
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2.1.10.3.7 Motors ................................................................ 2-1-58

2.1.10 .3 .8 Miscellaneous Power and Lighting .................... 2-1-59
2. 1. 10 .4 Checking and Test at Site Prior to Commissioning ............... 2-1-59
2.1.10 .4 .1 Check Sheets ..................................... ;~:
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~:.;:.
2.1.11 Commissioning Procedure ................................................. X; .2-1-60

2.1.11.1 General
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2. 1. 11. 3 Commissioning
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2.1.11.5 Implementation of Safety Procedures &
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2.1.12 Reliability Run
2. 1. 12 .1 General
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2. 1. 12.3 Minor Defects
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2. 1. 13 Performance Test
2. 1. 13.1 General
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2.1.13.2 Preliminary Requirements ..................................................... 2-1-69

2.1.13.3 Test Report ............................................................................ 2-1-70
2.1.13.4 Insufficiency .......................................................................... 2-1-71
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2.1.14 Provisional Acceptance
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2. 1. 15 Final Acceptance
2.2
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GENERAL TECHNICAL SPECIFICATIONS ............................................ 2-2-1

2 .2 .1
General
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2.2.1.1 Codes and Standards ............................................................... 2-2-1

2.2.1.2 Units ofMeasurement ............................................................. 2-2-2
2.2.1.3 Design, Standardization and Interchangeability ..................... 2-2-4
2.2.1 .4 Plant and Equipment Identification ......................................... 2-2-6
2.2. 1. 5 Material and Welding
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2 .2.1. 5 .1
2.2. 1. 5.2
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2.2. 1. 7 Vibration
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2.2. 1. 8 Protection Guards and Sunshades
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2 .2.1. 9.1
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Steel Ladders for Fixed Access .
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2.2. 1. 10 Hazardous Areas

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2.2. 1. 12 Locks and Key Ca
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2.2. 1. 13 Clea
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2.2.2
Mechanical Works
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2.2.2.1.2
Layout
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2 .2 .2.1 .4
2 .2 .2. 1. 5
2 .2 .2.1.6
2-2-29
Design Velocit1es
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Stress and Flex
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Package and Har
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.2-3
2 .2 .2. 1. 7
Hangers and Supports......

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2 .2 .2.1.8
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Drawings to be Submitted
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2.2.2.2 Valves
2.2 .2.2 .1
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General ............................................................... 2-2-38
2 .2 .2 .2 .2
Manually Operated Valves ................................. 2-2-40
2 .2 .2.2.3
Motor Operated Valves ....................................... 2-2-41
2 .2 .2 .2.4
General Purpose Valves ...................................... 2-2-41
2.2.2 .2 .5
Special Purpose Valves ....................................... 2-2-43
2 .2 .2.2.6
Valve Drives
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VIETNAM ELECTR1CITY / TEPSCO
2.2.2.2.7
Piping Accessories ............................................. 2-2-45
2.2.2.3 Pumps
........ 2-2-46
2.2.2 .3.1
General ............................................................... 2-2-46
2.2.2.3 .2
General Design and Construction ........ :""......... 2-2-47
2.2.2 .3.3
Pump Characteristics ............................. . ...... 2-2-48
2.2.2.3.4
Fittings .................................................... ~)I-
2.2.2.3.5
Bearings.............................................
2.2.2 .4 Unfired-Pressure Vessels and Storage Tanks ...........~

2.2 .2.4 .1
..... 4-4-49
...... 2-2-50
.......... 2-2-50
Unfrred-Pressure Vessels .................................... 2-2-50
Storage Tanks ....".

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2.2.2.5 Heat
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2.2.2.6 Plates and Steel Sections
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2.2.2 .4 .2
2.2.2.7 Casting
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Stee1 Casting
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2.2.2.7.2
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2.2.2.8 Forging
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2.2.2.10.1
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2.2.2.11 .4 Test and Inspection at Shop Ho1Sts
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2.2.2 .11. 5 Test and Ins
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2.2.2.12 Drawings to be Submitted
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2.2.3
Electrical Works
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2.2.3.0 Interface with existing equipment ...................................... 2-2-66

2.2.3.0.1 Electrical System .................................................. 2-2-66
2 .2 .3.0 .2 Grounding System ................................................ 2-2-66
2.2.3.0.3 Lighting System .................................................... 2-2-66
2.2.3.0 .4 Communication System ..................................... 2-2-66
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2.2 .3.1 Transformers.........
2.2.3.2 HV & LV SwN.tchgear

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2.2 .3 .3 Electrical Protection and Metering Systems ......................... 2-2-98

2.2.3.4 Cabling
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2.2.3.5 Cable Ways .......................................................................... 2-2-130

2.2.3.6 Grounding and Lightning Protection .................................. 2-2-133
2.2.3.7 Motors
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2-2-139
2.2 .3 .8 Miscellaneous Power and Lighting ..................................... 2-2-148

2.2 .3 .9 Communication Systems ..................................................... 2-2-153
2.2 .3 .10 Miscellaneous Electrical ..................................................... 2-2-157
2.2 .3 .11 Control System General Requirements ............................... 2-2-159
2.2.3.11.1 General Hardware Requirements ..................... 2-2-159
2.2 .3 .11.2 Control System Reliability ............................... 2-2-161
2.2.3.1 1. 3 Control System Power Supplies ....................... 2-2-162
2.2 .3 .1 1. 4 Enclosures for Control Equipment ................... 2-2-163
2.2.3.12 Human Machine Interfaces ................................................. 2-2-169
2.2.3.12.1 General ............................................................. 2-2-169
2.2 .3 .12.2 Indicating Lights ...................... 2-2-169
2.2 .3.1 2.3 Local Control Stations ...................................... 2-2-170
2.2 .3 .13 Instrumentation ................................................................... 2-2-171
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2.2 .3 .13.1 General..
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2.2.3.13.6 Analog Si
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2.2 .3 .13.7 E.M..F. Conve
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2.2.3.13.8 Switching (
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2.2.3.14 Actuators
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2.2 .3 .14.3 Non Modu
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2.2.3.15 Contro1 Valves. . . . . . . . .. ..
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2.2 .3 .15.5 Local Position Indicator
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- Vll -
o MON THERMALPOWER PLANT
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2.2 .3 .15.8 Valve Installation
2.2 .3 .15.9 Site Inspection ofValves ..........................:,: 2-2-197
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2.2 .3 .16 Labels

2.2.3.16.1 Gener ........................................
2-2-197
Jj.2-2-198
2.2.3.16.2 Warning Notices .......................................... :..'J. 2-2-199

2 .2.4
Sit Construction Works
2-2-200
2 .2.4 .1 Site Investigation ................................................................. 2-2-200

2.2 .4.1. 1
Void
2.2 .4 .1.2
Geological Investigation .................................. 2-2-200
2.2 .4 .1.3
Underground Detection .................................... 2-2-200
2.2 .4.1. 4
Conditions ofHau River .................................. 2-2-200
2 .2.4 .2 Measurement.
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2.2 .4 .2.1 Measurement of Ground Settlement .......... 2-2-200
2.2 .4 .2.2
Investigation ofWater Quality .................. 2-2-201
2.2 .4 .2 .3
Measurement of the Settlement of Structures .. 2-2-201
2.2 .4 .3 Void
2.2 .4.4 Temporary Construction Facilities ...................................... 2-2-202
2.2 .4.4 .1
2.2 .4.4.2
General.....
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Location and Layout ........................................ 2-2-202
2.2 .4.4 .3
Contractors Office , Lay- downlStorage

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2.2 .4.4.4
Contractor s Camp ........................................... 2-2-203
2.2 .4.4 .5
Removal of Construction F acilities .................. 2-2-203
2.2 .4.4 .6
Temporary Water Supply ............................ 2-2-203
2.2 .4.4 .7
Temporary Electricity Supply .......................... 2-2-203
2.2 .4.4 .8
Unloading Facilities ......................................... 2-2-204
2.2 .4.4 .9
Temporary Fences and Gates ........................... 2-2-205
2.2 .4.4 .10 Main Temporary Gate ...................................... 2-2-205

2.2 .4.4 .11 Temporary Drainage Facilities ......................... 2-2-205
2.2 .4.4 .12 Construction Road ............................................ 2-2-205
2.2 .4.4 .13 Sanitary Facilities ........................................... 2-2-206
2.2 .4.4 .14 Trash Bin .......................................................... 2-2-206
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2.2 .4 .5 Temporary Works
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2.2 .4 .7 Safety
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2.2 .4 .9 Environment Monitoring System ........................................ 2-2-2099
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2.2 .4 .12 Coonstruction works in the
eXl
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2
ATTACHMENT 1
PAINTING AND SURFACE PROTECTION .......... 2-A-1
1. Cleaning and Protection ofPlant and Equipment ........................................ 2-A-1
1.1 General
............................................................................. 2-A-1
1.2 Mechanical Cleaning at Manufacture s Works ... ........................... 2-A-1
1.3 Altemative Chemical
Cleang
at Manufacturer s Works ................ 2-A-2
1.4 Protection at Manufacturer s Works ................................................. 2-A-2

1.5 Surface Preparation .
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1.6 Treatment for Sh
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2 .1 General
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2.2 Weather Conditions .
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2.5 Health and SafetyatWork......
2.6 Protective Coating and Paint.. .......................................................... 2-A-9
2.7 Quality Contro1
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- lX-
3. Galvanized Work
ATTACHMENT 2
ATTACHMENT 3
BOUNDARY .................... ........................... 2-C-l
. X.
VOLUME 2 GENERAL TECHNICAL PROVISIONS

2.1 PROJECT REQUlREMENTS
2. 1. 1 Description of the Project
2. 1.1. 1 General
(a) le 0 Mn Thermal Power Plant Unit NO.2 Project is construction of one (1) x
300-330MW oil/gas fired generating unit NO.2 for the 0 Mon Thermal Power Plant at
Thoi Loi Hamlet, Phuoc Thoi Village, 0 Mon District, Can Tho Province , in the Socialist
Republic ofVietnam.
(b) As this power plant is one of the big electric powr plants in the Mekong Delta Area, it
will play an important role of supplying electric power to the area which usually
encounters with electric power shortage.
(c) The operation and maintenance costs shall be as low as possible. Accordingly,
additional cost required for operation and maintenance for specific type of equipment or
system shall be re f1 ected on the bid evaluation.
(d) The main fuels to be supplied are fuel oil and natural gas , of which the latter is
expected to be available in the course of construction. The boiler and control system,
including burner management system, shall be designed and provided so that both fuels
can be fired. The natural gas system, from the natural gas receiving point up to natural gas
burnr shall be designed but not included in th scope of supply.
l"
(e) The turbine generator shall have a rating of 300-330 MW and the plt sh1 be
designed for a plant load factor of seventy (70) percent and thirty (30) year operation.
(f) The plant shall be completed within thirty five (35) months from the effective date of
contract.
(g) The Bid Documents are not intended to specify completely all details of design d
construction of the plant and it is the Contractor s responsibility to provide complete
power plant. The plant shall conform , in all respects , to high standard of engineering,
design and workmanship , and shall be capable of continuous commercial operation in a
mmer acceptable to EVN.
(h) EVN, with the supervision of the Consultant, wiU interpret the meaning of Drawings
and Specifications and shall be entitled to reject any work or material which EVN judges
2-1-1
those are not in full accordance therewith.

2. 1.1.2 Site
2.1.1.2.1 Geographic Location
(a) The Project Site is located approximately 18km northwest of the center of Can Tho
city and 150km distant from Ho Chi Minh city and faces the right bank ofthe Hau River.
The site coordinates are 10 0 08 N in latitude and 105 0 40 E in longitude.
(b) The main area for the project is approximately 705 m by 560 m including the area for
the existing Unit No.l and the future extension and the additional area is secured for
circulating water discharge way.
(c) The present land level ofthe site area is EL+2.7m.
2.1.1.2.2 Access and Transportation
(a) Access to the project site will be gained through an access way around 4.4 km in
len~h offRoute 91 , which is approximately 7 to 9 m wide and paved with asphalt.
(b) As the access way is narrow and has insufficient strength to bear heavy load, heavy
and large materials/equipment for the plant shall be transported via the Hau River and
unloaded directly from the Heavy oillHeavy equipment unloading berth.
(c) Contractors Responsibility
For all transportations , the Contractor shall obtain the necessary statutory clearances and
permits from the transpoation authority.
Notwithstanding the information provided in this clause, the Contractor shall take the
necessary steps indpendently to verify the available means oftransport and to obtain the
necessary statutory clearances and permits, and shall bear full responsibility for
successful transportation of all materials and equipment.
2.1.1.2.3 Meteorology
(a) General
Vietnam lies in the southern-east Asian inter-tropical monsoon zone. Its weather is
influenced by two monsoons. From October to March , the relatively dry winter monsoon
blows from the northern-east and affects mainly the northern area of Vietnam. On the
2-1-2
other hand , from April to September, the southem-west monsoon blows and it brings
warm , damp weather to the whole country.
(b) Temperature
The annual average ambient temperature is 26.7 0 C, with the highest temperature of
36.7 0 C and the lowest 17.70 C
The plant performance shall be guaranteed based on 30 o C.
(c) Humidity
Monthly average relative humidity is not so much different among months. The highest,
average and lowest humidities are 100%, 84.7% and 36%, respectively.
The plant performance shall be guaranteed based on 84.7%.
(d) Wind
The maximum wind velocity is 36m/s at 10m height, which is 50 year probability value.
(e) Rainfall
As for rainfall , there are two seasons i.e. dry season and rainy season. The dry season lasts
from October to March and rainy season lasts From April to September. The annual
maximum , average and minimum rainfalls are 1,832mm, 1,584mm and 1, 160mm,
respectively. The maximum rainfall intensity is 88.3mmlh.
2.1.1.2 .4 River Conditions
(a) The project site faces the Hau River and is located along the right bank. The river
water highest, average and lowest temperatures are 33.1 0 C, 29.2 0 C and 22.7 0 C ,
respectively. The plant performance shall be guaranteed based on 30 o C.
(b) The water levels of the river are as follows:
HHWL
= EL+2.25m
= EL+2.14m
HWL
MWL (Mean Water Level)
= ELO.OOm
= EL-l.62m
LWL
= EL- 1. 68m
LLWL
=2.7m
Maximum tidal amplitude
2-1-3
VIETNAM ELECTRICITY I TEPSCO
(c) The flow velocities are as follows:

(i) Rainy season
Maximum velocity = + l .4m/sec (30 August, 1999)
= +0.7m/sec
Average velocity
Minimum velocity = +0.07m/sec (9 September, 1999)
(ii) D season
Maximum velocity = +1. 07m/sec (13 January, 2000)
= -O .4 lm/sec (1 9 January, 2000)
= +O .27m/sec
Average velocity
Minimum velocity = +O .03 m/sec (10 Janua' 2000)
= -0.03 m/sec (12 January, 2000)
2.1.1.2.5 Geology
(a) As for the geology at the site, reference shal1 be made on the relevant Bid Drawings.
(b) The soil piled up at this site is mainly clay and soil layers include some thin sand
layers. Based on 100m deep bore sampling, it has been ascertained that the soil is
categorized mainly to six (6) layers an d, when analyzed in detail, twelve (12) layers and
that almost alllayers are nearly flat.
l_
(c) Layers 1 and 2, piled up in Qiv period, extended from ground level to EL-20m
maximum. These consist of clay and silty clay, and are very soft. The N values taken from
the standard penetration test are nearly zero. These layers are considered to be inadequate
as the supporting soil layers for heavy structures.
(d) Layers 3 to 5, piled up in Qiii period, extended from around EL-20m to EL-60m.
These consist of clay and clayey sand, and are medium hard. The layer 4 consists of
clayey sand, piled up from around EL-30m to EL-40m. The N value of layers 3 and 5,
which mainly consist of clay, is 16 to 18 and that oflayer 4, which consists of clayey sand,
is average 23.
(e) Layer 6, piled up in Qii-iii period, extended from around EL-70m to EL-I00m. It
consists of silt and sand, and is very hard with an N value of more than 50.
2-1-4
2.1.1.2.6 Seismology
(a) Historically, there was no occurrence of earthquake in this region. According to data
from the Earth Scientific Institute, the Project Site is located in the southem seismic
region ofVietnam and the seismic grade is 7 on the Seismic Intensity Scal.
2.1.1.2.7 Existing Environmental Conditions
(a) The air quality and noise level around the site area were measured at the end of August
1997. The data are surnmarized as follows:
SOx
: 0.037 - 0.064 m g/m3
3
: 0.021 - 0.041 m g/m
NO x
3
CO
: 1.03 4.17 m g/m
Dust
: 0.25 - 0 .3 2 mg/m3
Noise
: 53.9 70.0 dB(A)
2. 1.1. 3 Acknowled!ment of Site Conditions
(a) The Contractor shall thoroughly investigate and familiarize himself with all
conditions of the site and the surrounding area.
(b) Any andJor all expenses arising through lack of knowledge or understanding by the
Contractor regarding the conditions of the site, shall be bome by the Contractor and no
additional payment thereof shall be made by EVN.
2.1.1 .4 Construction Schedule
[
(
The overall construction schedule for the unit is anticipated as follows.

The provisional acceptance date shall be fixed as shown below.
Months from effective date of contract
7
(i) Mat foundation st
10.5
(ii) Turbine house steel structure start
14
(iii) Boiler steel structure start
18
(iv) Boiler drum lifting
22.5
(v) Boiler hydrostatic test
24.5
(vi) Power receiving
28.5
(vii) Initial firing
30.5
(viii) Initial steaming
36
(ix) Provisional acceptance
2-1-5
2. 1.2 Scope ofWorks

2. 1.2 .l Equiprnent and facilities ofUnit NO.2
6
/{\\
(a) The project, oiVgas fired Unit No .2 and the associated equiprnent, shall'1Je contracted
on a single package/full turn key basis. Therefore, this contract shall inc1ude delivery of
goods/rnateri aVequiprnent, al1 necessary works for the design , engineering, supply,
construction, installation, cornrnissioning and testing of 300-330MW unit, operation and
rnaintenance training to EVN s staff.
(b) The scope of supply shall include th following but not be lirnited to:
(i) All design works including operation and rnaintenance rnanuals
(ii) All construction works including site preparation where necessa all equiprnent,
consurnables , electricity and water.
(iii) All pre-cornrnissioning, cornrnissioning works including ternpory equiprnent,
desiccant, lubricant, resin, consurnables , electricity, fuel , limestone, water,
hydrogen gas , cornpressed air and waste water treatrnent except those to be
supplied by EVN in accordance with SCC Sub-Clause 1.2.22.
All testing works including ternpory equiprnent, consurnables, electricity, fuel ,
lirnestone , water, hydrogen gas , cornpressed air and waste water treatrnent except
those to be supplied by EVN in accordance with SCC Sub-Clause 1.2 .22.
(iv) Cornplete set ofturbine and generator and associated auxiliaries
(v) Cornplete set ofboiler and associated auxiliaries including FGD dESP
(vi) Void
(vii) Designing natural gas receiving and firing facilities
(viii) Civil and architectural works including circulating water facilities , foundations
for equiprnen'plants buildings and drainage systerns
(ix) Power transformers
(x) Switchyard (220kV cabling work between existing 220kV termina1 and generator
rnain transformer, and necessa equiprnent and cornponent required for connection
to the existing switchyard)
(xi) All plant control and instrurnentation equiprnnt including control systern to be
installed in central control roorn and cornputer roorn for natural gas
(xii) A plant rnonitoring and recording network using the centralized electronic systern
to provide data to rnanagernent and engineering staff at the plant
(xiii) All high and low voltage switchboards necessary for AC and DC power supplies
including uninterrupted power supplies
(xiv) All cabling for power, control and instrurnentation
(xv) Void
(xvi) Void
(xvii) Void
2-1-6
(xviii) All necessary thermal insulation and cladding

(xix) Painting and surface protection
(xx) Elevator, crane and lifting tackle
(xxi) Fire fighting system
(xxii) Void
(xxiii) Comrnunication system
(xxiv) Overall grounding system and lightning protection system
(xxv) All necessary suppo platforms , walkways , ladders and handrails for operation,
inspection and maintenance
(xxvi) Necessary connection work and accompanying modification work , if necessary,
at the terminal points between the existing systems and equipment and facilities of
UnitNo.2
(xxvii) Void
(xxviii) Special tools
(xxix) Spare pts for commissioning until PAC (provisional Acceptance Certificate)
and for two (2) year operation after PAC
(xxx) Consumables
Electric power and water for construction work
Electric power for test and operation until commencement of reliability run
Fuel and limestone until commencement of reliability run
Other consumables until PAC and for two (2) year operation aerPAC
(xxxi) Site offices for EVN and the Consultant
Void
Equipment
Telephone, facsimile , intemet and mail service charge until PAC
Maintenance work of office including office equipment and sewage until PAC
Electric power supply until PA C'
General water and potable water supply until PAC
Office consumables except foo dJdrink until PAC
(xxxii) First aid facility and a fully equipped ambulance up to PAC
The facility shall be transferrd to EVN upon completion ofthe plant.
(xxxiii) Void
(xxxiv) Training of EVNs personnel at the manufacturers works , other locations and
at site as deemed appropriate by EVN and the Consultant
(xxxv) Photographs and colour videotapes for the critical construction and
commissioning of the Contract up to the Provisional Acceptance of the Plant. It
should include major highlights such as boiler drum lift, stator lift, generator
transformer installation, etc.
(xxxvi) Void
(xxxvii) Necessary provisional works for future extension, if any
2-1-7
(xxxviii) Provisional sums A and B

(xxxix) Operation and maintenance support together with the maintenance guarantee
for a period of not less than twenty four (24) months a:fter P.A:
(xxxx) Any plant equipment or works stated elsewhere in thocuments as

required
Note: Cost for variation orders will be covered by contingetg.
.'.....
2.1 .2 .2 Critical Equioment and Materials

(a) The Critical Equipment mentioned in GCC Clause 9.5 are as follows;
(i) Boiler
(ii) FGD
(iii) Turbine
- Boiler Proper Pressure Parts

- Main Piping
- Boiler Water Circulating Pump (if required)
- Forced Dra:ft Fan
- Gas Recirculation Fan (if required)
-Air Heater
- Electrostatic Precipitator
- Safety Valve
- High Pressure Valve (of which design pressure is not
lower than 10 MPa(g))
- HP Steam Turbine By-pass System
-Pump
- Agitator
- Weighing Feeder
- Booster Fan
- Gas-Gas Heater
- Oxidation Air Blower
- By-pass Damper
- Expansion Joint
- Valve exposed to sluy filtrate and flue gas
- Spray Nozzle
- Mist Eliminator
- lnline Meter
- Turbine Blade and Nozzle
- Turbine Rotor
- Turbine Casing
- Main Piping
- Main and Reheat Stop & Goveming Valves
2-1-8
(i v) Electrical equipment

- Turbine Governing System
- LP Steam Turbine By-pass System
- Lubricating Oil System- Control Oil System
- Condenser
- F eedwater Heater
- Deaerator
- Deaerator Recirculation Pump
- Condensate Pump
- Boiler Feedwater Pump and Booster Pump including
Fluid Coupling, Driving Turbine and Lubricating Oil
System
- Circulating Water Pump
- Generator and Auxiliaries
Generator with bushing current transformer
Seal oil and hydrogen gas system
Generator condition monitor
Generator fault recorder system
Excitation system equipment with AVR
Excitation transformer
- Electrical Equipment
Isolated phase bus duct
Potential transformer
Surge absorber
Neutral grounding transformer with resister
Main transformer with on-load tapchanger
Unit auxiliary transformer
6.6kV Switchgear
6.6kV/400V Transformer
400V Switchgear
DC Switchgear
Motor control center
Battery and baery charger
UPS
AC 6.6kV Motor
AC 400~ Motor (more than 50kW and/or vertical
type)
DC Motor
Special motor (explosion proof type , water
submerged
2-1-9
type)
Protection relay
HV Power cable (XLPE insula
Instrument cable
5-?
Control cables and cabling mel
- Switchyard
~ I ~; \\
220kV cabling work btween eig 220kV
terminal and generator main trarisforIJl
220kV DisconnectOr and earth sx
220kV Voltage transformer
220kV Surge arrestor
Power and control cables and cabling materials
Necessary equipment and component required for
connecting to the existing switchyard facilities
- Communication System
SCADA system equipment, control, instrument and
cable
Telephone system
Paging system equipment and cable
Hand radio
Secondary clock
- Distributed Control System except peripherals
Human machine interface system and communication
network system
Boiler and turbine coordinated control system
Boiler auxiliary control system
Turbine EHG control system
Turbine and generator auxiliary control system
Automatic plant start-up/shut-down system
Data acquisition system
- Electrostatic Precipitator Control System
- FGD Plant Control System
- Station Electric System
- Closed Circuit TV System and Boiler Drum Level
Monitoring System
- Environmental Gas Monitoring System
- Fire Protection Panel in Central Control Room
- Instrumentation and control devices such as pressure
transmitter, temperature element, f1 0w meter, pressure
switch, temperature switch, control valve, control drive
er
(v) Control system
2-1-10
(b) Th e Critical Materials mentioned in GCC Clause 9.5 are those for the equipment and
the materials given below;
(i) Boiler
(ii) FGD
(iii) Turbine
(iv) Electrical equipment

(v) Control system
- Boiler Proper Pressure Parts

- Main Piping
- Boiler Water Circulating Pump rotor (if required)
- Forced Draft Fan rotor
- Gas Recirculation Fan rotor (ifrequired)
- Air Heater corrosion resistant element and seal
- Safety Valve
- HP Steam Turbine By-pass piping and valve
- Booster Fan rotor
- Corrosion and/or erosion resistant material and pipe
- Lined pipe
- Lining material
- Turbine Blade and Nozzle
- Turbine Rotor
- Turbine Casing
- Main Piping
- Main and Reheat Stop & Goveming Valves
- LP Steam Turbine By-pass piping and valve
- Condenser
- Feedwater Heater
- Deaerator
- Deaerator Recirculation Pump
- Condensate Pump
- Boiler Feedwater Pump and Booster Pump including
Fluid Coupling, Driving Turbine and Lubricating Oil
System
- Circulating Water Pump
- All materials for equipment specified in Clause 2.1.2.2
(a) (iv)
- A Il materials for equipment specified in Clause 2.1.2.2
(a) (v)
2-1-11
2.1.2 .4 Interfaces and Terminal Points

2. 1.2 .4.1 General
(
The existing 0 Mon thermal plant consists ofUnit l'f 330 MW oil/gas fired power
generating unit and common equipment for two (2) JOO-330 MW oil/gas fired power
generating units ofUnit No .1 and Unit No.2.
(b) Unit No.2 is instal1ed in the area beside existing Unit No.1 as shown in 0 M2G-1001
PLOT PLAN in Volume 11.
["
(c) There are interfaces between Unit No.2 Contract and existing Unit No.l equmen
systems and common facilities that are mentioned below.
1) The existing water pre-treatment system, demineralization system, waste water
system are common facilities to Unit No.1 and Unit No.2.
2) The existing instrument air compressors, yard instrument air compressors and
service air compressors are common facilities to Unit No.l and Unit No.2.
3) The existing service water system including washing water system and drinking
water system are common facilities to Unit No.1 and Unit No.2.
4) Utilities such as instrument air, service air, service water (including washing water),
drinking water and demineralized water for Unit No.2 are supplied from the above
mentioned existing common supply system ..
5) The existing waste water system is common facilies to Unit No.1 and Unit No.2.
The waste water from Unit No.2 equipmenfacilities is treated by the existing
common waste water systm.
6) The existing fuel oil receiving system including unloaders, imported fuel oil storage
tanks , domestic fuel oil storage tanks , diesel oil tanks and fuel oil transfer pumps are
common facilities to Unit No.1 and Unit No.2 , from which the fuel oil to Unit No.2
is fed.
7) The existing wind shield of the stack is common to Unit No.l and Unit No .2. The
inner flue ofUnit No.2 has already been installed inside the existing wind shield by
Unit No.l contractor.
2-1-12
8) The ash from Unit No.2 ESP, economizer and air heaters is collected to the existing
common ash collecting and treatment system.
9) The ammonia to Unit No .2 ESP is supplied from the existing ammonia injection
system.
10) The existing nitrogen gas supply system for N2 sealing systm for boiler, heaters and
deaerator is a common facility to Unit No .l and Unit No .2, and nitrogen gas
required for Unit No .2 is supplied from the existing supply system.
r/
11) The hydrogen gas generation plant for supplying hydrogen gas to the generator is a
common facility to Unit No.1 and Unit No.2 , and the hydrogen gas required for Unit
No.2 is supplied from the existing hydrogen gas generation plant.
12) The existing Steam converter system is a common facility to Unit No.1 and Unit
No.2.
13) FGD system
The existing stand-by equipment shall be employed for Unit No .2.
(i) Limestone handling system
The limestone handling system from the ship to the limestone silo has been
installed. The last conveyor to the silo (Limestone conveyor 01-BC-04) shall be
modified so that the Limestone from the bucket elevator can be transferred to two
(2) limestone silos by the Contractor.
(ii) Limestone Milling system
One (l) of two (2) xisting milling systems , which is currently served as a
stand-by in Unit No.1 , shall be employed for Unit No.2.
(iii) Oxidation air blower
One (1) ofthree (3) existing oxidation air blowers , which is currently served as a
stand-by in Unit No .l, shall be employed for Unit No .2. In addition, one (1)
oxidation air blower shall be supplied for Unit No.2 by the Contractor.
(iv) Vacuum filter system
One (1) oftwo (2) existing vacuum filter system for dewatering gypsum, which
is currently served as a stand-by in Unit No.1 , shall be employed for Unit No.2.
(v) FGD make-up water supply system
One (1) FGD make up water tank has been installed for the common to Unit
Nos.l and 2. One (1) two (2) existing FGD make up water transfer pump which is
currently served as a stand-by in Unit No.1 , shalI be employed for Unit No.2.
One (1) of two (2) existing FGD make up water pump and (1) one of two (2)
2-1-13
train of chlorination eqpment consisting of a chlorinator, a chlorine evaporator, a

chlorine booster pump and a mixing tee shall be provided by the Contractor.
15) The existing turbine house overhead crane, CW gan1 crane and oxidation air
blower crane are common facilities to Unit NO.1 and Unit NO.2.
c='
16) As for fire fighting system, the existing fire water supply sm consisting of fire
pumps and fire water ring main around the equipment, facilities , buildings and areas
ofUnit NO.1 and common facilities is commonly used to Unit NO.1 and Unit NO.2.
The river water and the filtered water necessy for fire fighting system ofUnit NO.2
are supplied by the existing fire water supply system. The foam supply system
consisting of pressure proportioning equipment, foam tank and foam supply main
piping are common facilities to Unit NO.1 and Unit NO.2. Foam necessy for Unit
NO.2 equipment is supplied by the existing foam supply system.
17) The existing starting transformer and emergency diesel generators are commonly
used to Unit NO.1 and Unit NO.2.
18) Control signals of the existing common equipment shall be takn from the existing
common DCS by way of communication bus connectd to DCS ofUnit NO.2.
19) The existing 110kV and 220kV switchyards are common facilities to Unit No .l and
Unit NO.2. HV side of main transformer shall be connected to the existing
switchyard by the Contractor.
20) Buildings such as central control building, administration building and others listed
in the attached list of common facilities are common to Unit NO.1 and Unit NO.2.
The power house ofUnit NO.1 shall be extended to power house ofUnit No .2. The
existing central control room and computr room in the central control building are
commonly used for Unit NO.l and Unit NO.2.
21) Some equipment of Unit NO.2 such as limestone ball mill , oxidation blower,
chemical dosing system and battery and charger shall be installed in the existing
buildings.
2-1-14
22) Some structures/equipment in circulating water system for Unit No.2 , such as
common intake tower, intake structure, a pt of discharge tunnel , common transfer
structure and common discharge canal have already been constructed by Unit NO.l
contractor and will be handed over to the Contractor.
23) Piling works for some areas ofUnit No.2 , such as for boiler area, power house area,
ESP area and FOD system area, and those for the main transformer and the unit
auxiliary transformer have already been finished and will be handed over to the
Contractor. The details of such piling works are described in Volume 3 and Volume
11. Other piling work for Unit No .2, if necessy shall be conducted by the
Contractor.
24) As for common facilities , see attached list of common facilities.
(d) Other than the above interfaces between the Contractor and existing common ficilities ,
there are interconnections between the Contractor and existing Unit NO.l equipmen
system for the following systems.
Auxiliary cooling water system supply and return header
Chemical dosing for auxiliary cooling water system
Screen wash water supply lin
Turbine lubricating oil storage system
Make up water system (Condensate storage system)
(e) Yard pipings and cables for Unit NO.2 will be arranged and installed on the exiting
pipe racks , sleepers or cable trays. Additional racks/sleepers/cable trays or modifications
of existing racks/sleepers/cable trays shall be provided by the Contractor, if necessary, for
UnitNo .2.
(f) As for details ofinterfaces of each equipmentlsystems between the Contractor and the
existing facilities/equipment , see relevant clauses of th bid documents where
specifications of such equipmentlsystems are described.
(g) As for details ofterminal points , see Drawing No.
LIST in Volume 11.
120-1016
TERMINALPOINT
(h) As for electrical interfaces with the existing equipment, see Clause 2.2 .3 .0
2-1-15
List of Common Facilities of 0 Mon Thermal Power Plant Unit No.l and Unit No.2 (116)
llFuel o iI supply system
l
t
21FGD system including Limestone / gypsum

handling system
(1) Fuel oil unloading facility

For imported oil for 3 ,000 ,5,000 and 10 ,000 DWT oil tanker
For imported and domestic oil for 3 ,000 DWT oil tanker
For diesel oil for 500 - 1,500 DWT oil tanker
(2) Pipeline from berth to fuel oil storage tank
For imported oil for 3 ,000 , 5,000 and 10 ,000 DWT oil tankers
For imported and domestic oil for 3,000 DWT oil tanker
For diesel oil for 500 - 1,500 DWT oil tanker
(3) Fuel oil storage tank (for imported fuel oil)
(4) Fuel oil transfer pumping station
For imported fuel oil storage tanks
For domestic fuel oil storage tanks
(5)
Domestic fuel oil storage tank and associated facility
(6)
Diesel oil tank
(1) Limestone unloading facility (unloader,receiving hopper)
(2) Limestone transfer belt conveyor
(3) Limestone crusher
(4) Bucket elevator, limestone silo
Bucket elevator
Limestone si1
(5) Ball mill with classifier and mill product tank
(6) Vacuum filter with auxiliary equipment
(7) Gypsum stacker reclaimer
ship unloader
UN|(Il89l ] G
G
FOGxypDidsSaum n air blower
31 Berthing facilities
(12) FGD make-up water transfer pump

(1 3) FGD make-up water pump
(1 4) Miat eliminator wash pump
(1) Fuel oil / heavy equipment unloading berth
(2) Limestone unloading berth
(3) Gypsum loading berth
41Circulating water intake / discharge facility
(l) Water intake tower
Quantity
Capacity/each
Facilities
No.
1,250 kl /h
750 kllh
500 kl/h
kllh
kllh
kl
kl
tons/4hrs
tons/4hrs
tons/4hrs
300 tons/4hrs
1,000 t
7
14.9
5000
5000
5000
5,000
1,200
50
140
95
Capacity
for unit 2
3 sets
2 sets
1 set
Notes
rrEi
2 lines
1 lines
1 line
3
22 ,000 kl
80
80
3,500
150
300
300
300
Capacity
for unit 1
1
m
tons/8hrs
tons/8hrs
tons/8hrs
Nm~/h
m"
m~/h
m~/h
m" /h
Forvessel
(13 , 000 DWT cargo ship)
(10 ,000 DWT tanker)
(5 , 000 DWT tanker)
(3 ,000 DWT tanker)
(1, 000 DWT tanker)
Totallenh L = 289.5m
For vessel
(500 DWT bulk barge)
Totallength L = 74.0m
For vessel
(5 ,000 DWT bulk carrier)
Totallen!h L = 148.5m
3
Q = 30.7* m /s
D= 18 m
H=10.6m
Installation depth = -18.1 m
3 sets
2 sets
2 sets
2 sets
1 set
1 set
1 set
1 set
2 set
One (1) silo is existing. One (1) silo shall be added

by the Contractor.
2 trains
2 trains
1 set
1 set
1 set
4 sets
1 set
2 sets
2 sets
2 sets
(6); Two (2) trains are existing.
(10); Three (3) are existing. One (1) shal1 be added

by the Contractor.
(12); Two (2) are existing
(1 3); Two (2) are existing.
(14); Two (2) are existing.
15.1 m /s
15.1 m /s * including 0.5 m /s for the river water fire pump

and river water transfer pump
2-1-16
List of Common Facilities of 0 Mon Thermal Power Plant Unit No.l and Unit No.2 (2/6)
Facilities
No.
Circulating water intake / discharge facility
(cont' d)
(2) Circulating water pump pit
Capacity/each
Width= 22 .4 m
Length= 44.0m
Depth= 6.25m
Quantity
Capacity
Capacity
for unit 1 for unit 2
2 pump pits 2 pump pits
2 screen
2 screen
pts
pts
Notes
(3) Discharge channel and outlet (currently for 4 units)

3
15 .1 m3/s
15 .1 m /s
15 .1 m3/s
15 .1 m /s
Discharge tunnel
Q = 30 .2 m /s
Discharge open channel
Q = 60 .4 m /s
V = 1. 3 rnls
Outlet
5 IElectrical equipment
61 Architectural works
(1)
(2)
(3)
(4)
(1)
Starting transformer
6.6kV common switchgear
400V common switchgear
Emergency diesel generator
Concrete stack and inner flue ofUnit No .2
(2) Central control building
(3) Administration building
(4) FGD electrical and control building
(5) Oxidation air blower house
(6) Limestone crusher house
(7) Gypsum dewatering and storage house
(8) Limestone ball mill house
for Unit Nos. 1 and 2

3
30.2 m /s
3
15.1 m3/s
15 .1 m /s
for Future units
30.2 m /s
Q = 60 .4 m /s
V = 1. 0 rnls
100 %
1 set
including 6.6kV unit 2 bus tie switchgear with circuitbreaker
including 400V unit 2 bus tie switchgear with circuitbreaker
2 sets
100 %
Height= 140.0m
Reinforced concrete windshield with two (2) .
steel inner flues
Width= 24.0m
Steel structure
X
Lenh= 52.5m
Height= 23.0m
4 stories
Reinforced concrete
Width= 18 .5 m
Length= 45.2m
Height= 18 .l m
4 stories
Width= 13.5m
Reinforced concrete
Length= 30.0m
Height= 10.8m
1 story
Reinforced concrete
Width= 12.0m
Lenh= 25.0m
Height= 9.3 m
2 stories
Steel sucture
Width= 11. 0m
Lenh= 14.9m
Hei1t= 20 .2m
4 stories
Reinforced concrete + steel structure
Width= 27.0m
Lenh= 73.0m
Height= 3 1. 7m
3 stories
Width= 17 .3 m
Steel structure
Lenh= 30.0m
Height= 27 .4m
6 stories
2-1-17
Facilities
No.
ArchitecturaI works (contd)
(1 9) FIF River water pump controller house
(20) Limestone receiving office
(21) Gypsum sending office
(22) Oi1 receiving and customs house
(23) Workshop
(24) Guard house
71 Civil works
(1) Revetment
(2) Fuel oiI storage tank yard
(3) Drainage of common portion to Unit NO.l and Unit NO.2
(4) Road common to Unit No.l and UnitNo.2
(5) Plantation of common portion to Unit Nos. 1 and 2
Capacity/each
Width= 3.0m
Length= 4.0m
Height= 4 .3 m
1 story
Width= 4.0m
Length= 5. Om
Height= 4.6m
1 story
Width= 4.0m
Length= 5.0m
Height= 4.6m
1 story
Width= 7.0m
Length= 10.0m
Height= 4.6m
1 story
Width= 36.0m
LenF 56.0m
Height= 8.8m
2 stories
Width= 6.5m
Length= 6 .5 m
Height= 8.2m
2 stories
Totalleng1
760m
Imported oil tank
22,000 kI x 3 sets
Domestic oiI tank
3 ,500 kl x 2 sets
Line-l
Area= 14 .4ha
Drainage Length = 1,260m
Line-2
Area= 8.5ha
Drainage Lenh= 1,470m
Line-3
Area= 15.5ha
Drainage Len!h= 2 ,030m
'Check pit
3 sets
Power plant area
10m Width 2 ,280m
8m Width 1,280m
6m Width 2 ,400m
Dscharge open channel area
6m Width 800m
Total area = 4 .4 ha
Quantity
Capacity
for unit 1
Capacity
for unit 2
Notes
Reinforced concrete
Reinforced concrete
Reinforced concrete
Reinforced concrete
J
k i;F;
-
Steel structure
&- L
Reinforced concrete
l
g
Canti1ever steel sheetpile type

Reinforced concrete coping
Foundation and dyke
Foundation and dyke
2-1-19
Facilities
No.
81 Communication
91 Control and instrumentation
10 Switchyard
11 Compressed air system
Communication system
SCADA system
Telephone system
Paging system
Hand radio
Clock system
Common plant control and monitoring system
HV Switcyard control system
Water and waste water treatment pl11 control system
Compressed air plant control system
CCTV system for common plant area
220kV / 110kV Switchyard
22 Special vehicles
for unit 1
Capacity
for unit 2
Notes
Equipment for Unit No .2 such as secondary (slave)
clocks shall be supplied by the Contractor.
1 bay
100 %
100 %
100 %
4
3
2
2 trains
2 trains
3,660 m /d
1000 m /d
For two (2) units
For two (2) boilers
Common to Unit Nos 1 & 2
Common to Unit Nos 1 & 2
(1) Power house crane

(2) Crane for CWP pit
(3) Crane for mechanical workshop
(4) Crane for electrical workshop
(5) Hoist for emergency diesel generators
(6) Hoist for the warehouse
(7) Hoist for the chlorination ton container
(8) Hoist for workshop
(9) Oxidatoin air blower crane
(10) Li mestone ball mill crane
(11) Chain blocks for common use
(1) Truck crane
(2) Diesel fork lift truck
(3) Electric fork lift truck
(4) Fire truck
(5) Chemical tank truck
(6) Aerial platform
(7) Ambulance
(8) Cargo truck
(9) Dump truck
(10) Hyeraulic crane truck
(11) Hyeraulic crane truck
(12) Hyeraulic excavator
Capaci
For two (2) units
13 Pre-water treatment system

Demineralization system
Waste water treatment system
Ash collection and treatment system
Maintenance workshop facility equipment
Laboratory equipment and instruments
EVN site office and consultant site office
Site office canteen
Lifting equipment
Quantity
For two (2 ) units

For Unit No.l and common facilities
F or Unit No.1 and common facilities
For two (2 ) units
For Unit No.1 and common facilities
( 1) Instrument air compressors

(2) Service air compressors
(3) Yard instrument air compressors
12 H 2 generation plant
14
15
16
17
18
19
20
21
Capacity/each
75/20
40/10
10
10
1
10
2
1. 5
4
3
ton
ton
ton
ton
ton
ton
ton
ton
ton
ton
.?
.~
2
2
70 ton
5 ton
2 ton
10,000 litters
3 ton
9.5
6.2
4
6
1. 05
ton
ton
ton
ton
m3
2-1-20
No.
Facilities
23 Consumables and spares for common

24 Chrorination system (Qne (1) train of chlorinator system shall be added by the Contractor)
(1) River water electric fire pump
25 Fire water supply system
(2) River water diesel engine fire pump
(3) River water jockey pump
(4) Filtered water electric fire pump
(5) Filtered water diesel engine fire pump
(6) Filtered water jockey pump
(7) Foam supply system
26 Service water supply system
27 Drinking water supply~y~t~_IJ:l
27 Steam conveer system
28 Ammonia injection system for ESP
29 Nitrogen gas supply~y_s!em
30 Facilities installed in the warehouse
31 Turbine lubricating oil storage tanks (Clean oil storage tank and di oil storage tank)
32 Chemical dosing fsteIJ:l for ACW system
33 Stop logs for CW intake and CW water way
(1) Land acquisition, resettlement and compensation
34 Preparatory works
(2) Access road
(3) Land filling
(4) Tempory substation for construction
Capacity/each
200
18925
18925
500
1500
1500
500
kh
Vmin
l/min
Vmin
Vmin
l/min
l/min
Quantity
3
1
1
1
1
1
1
trains
set
set
set
set
set
set
Capacity
for unit 1
Capacity
for unit 2
Notes
Two (2) trains are existing.
Patterson (USA) , Model:21RHC , Ref:FPVT-C060555
Patterson (USA), Model:21JHC , Ref:FPVT-C060545
GRUNDFOS , Model:CR3 2-8
Patterson (U SA), Model:6x5MAA
Patterson (USA), Model:5x4x12SSC
GRUNDFOS , Model:CR3 2-6-2
For two (2) units

For two (2) units
For two (2) units
F or two (2) units
For two (2) units
For two (2) units
For two (2) units
F or tvvo (2) units
d'
re
I!y
Il
4"
1;
.";
(note) This list shows general information on the comrnon facilities to Omon Unit Nos. 1 and 2, and is not meant to describe every detail of them. As for details , see relevant Clauses of the bid document where the specifications of facilities
are described .
Unless otherwise stated in the "Notes" , the common equipmentlfacilities on the above table are the exisitng ones that have already been installed by Unit No.l contractor.
{)
2-1-21
2. 1. 2 .4 .2 Utilities
Information on utilities supplied from the existing facilities to Unit No.2 are as follows.
(a) Instrument Air
The instrument air for equipment and facilities ofUnit No.2 is lid from the existing
common instrument r compressors throu air ders. The pr of supplied air is

0
1
1
1
P
reessure
e
and
d
0.62 - 0.69 MPa (g) (oil free , pressure dew point < 7 C).
tem
pe
rm
eo
fth
e
instn
umer
points, see Drawing No. OM2G-I016 TERMINAL POINT LIST in Vo.l me 11.
(b) Yard Instrument Air

The yard instrument air for the yard equipment and facilities ofUnit No.2 , such as fuel oil
pumps, chlorination equipment, CW intake and oxidation air blower, is supplied from the
existing common yard instrument air compressors through air dryers. The pressure of
supplied air is 0.62 - 0.69 MPa (g) (oil free , pressure dew point < 5 0 C). The design
pressure and temperature ofyard instrument air system are 0.85 MPa (g) and 65 oC. As
for terminal points, see Drawing No. OM2G-1016 TERMINAL POINT LIST in Volume
11.
(c) Service Air
The service air for the equipment and facilities ofUnit No .2 is supplied from the existing
common service air compressors. The pressure of supplied air is 0.62 - 0.69 MPa (g) (oil
free). The design pressure and temperature of service air system are 0.85 MPa (g) and 65
OC. As for terminal point, see Drawing No. OM2G-1016 TERMINAL POINT LIST in
Volume 11.
(d) Service Water
The service water including the washing water for equipment and facilities ofUnit No.2
is supplied from the existing common service water system. The service water is filtered
water.
The quality of the filtered water is as follows.
(i) pH
: 6.0 - 8.0
(ii) Turbidity
: less than 1 ppm as Si0 2 at filter outlet
(iii) Suspended solid
: less than 1 ppm at filter outlet
The pressure of supplied service water is 0.66 - 0.92 MPa (g). The design pressure and
2-1-22
temperature of service water system are 1.0 MPa (g) and 40 oC. As for terminal points,
see Drawing No. OM2G-1 016 TERMINAL POINT LIST in Volume 11.
(e) Drinking Water
The drinking water of Unit No.2 is supplied from the existing common drinking water
system. Drinking water is water filtered through the activated carbon filter, sterilized by
dosing sodium hypo chloride (N aCIO). Th e pressure of supplied drinking water is 0.3 0.4 MPa (g). The design pressure and temperature ofthe service water system are 0.7
MPa (g) and 40 oc. As for terminal points, see Drawing No. OM2G-10 16 TERMINAL
POINT LIST in Volume 11.
(f) Demineralized Water
The existing raw water transfer system , pre-treatment system and demineralization
system are common facilities to Unit No.1 and Unit No.2. The demineralized water for
Unit No.2 equipment is supplied from the existing demineralized water system through
the existing demineralized water storage tanks and existing demineralized water transfer
pumps, which will send demineralized water to the condensate storage tank ofUnit No.2 .
The quality ofthe demineralized water is as follows.
(i) Conductivity
: Less than 0.5 S/cm at p isher outlet
(ii) Silica
: Less than 0.015 ppm as Si02 at polisher outlet
The pressure of demineralized water is 0.18 MPa (g) at the Unit No.2 condensate storage
tank inlet. The design pressure and temperature of the demineralized water system at
Unit No.2 condensate storage tank inlet are 0.55 MPa (g) and 40 oc respectively.
The discharge line ofUnit No.2 condensate water transfer pump is inter-connected to the
discharge line ofthe existing condensate water transfer pump ofUnit No.l. The operating
pressure at the discharge line ofthe existing condensate water transfer pump ofUnit No.1
is 0.30 MPa (g). The design pressure and temperature ofthe discharge line of condensate
water transfer pumps are 0.8 MPa (g) and 40 oC. As for terminal points, see Drawing No.
OM2G-I016 TERMINAL POINT LIST in Volume 11.
(g) Clarified Water
The clarified water from the sedimentation tank where the river water is supplied is
available at the existing c1 arified water receiving tank.
The quality of clarified water is as follows.
(i) pH
: 6.0 8.0
(ii) Turbidity
: Less than 5 ppm as Si02
(i ii) Suspended solid
: Less than 10 ppm
2-1-23
j1
TL $ -m
m
. n>
(iv) Conductivity
m .. mw m CJ
(v) Silica
As for the terminal points to No.3 FGD make-up water transfer pump (suction and
delivery) , which shall be supplied by the Contractor, see Drawin.g_No. OM2G-l 0 16
TERMINAL POINT LIST in Volume 11.
14
steam for the common equipment, existing steam converter and equipment for Unit No.l ,
in the event of emergency. F or such purposes, the stem for Unit No.2 shall be connected
to that for Unit No. 1. In the event of emergency, auxiliary steam from Unit No.l is
available for Unit No.2 as follows , and vice versa.
(i) The auxiliary steam is available to the Unit No .2 equipment and facilities from the
Unit No.l auxiliary steam header at an operating pressure of 1. 65 MPa (g) and
operating temperature of299.6 - 317.7 oC. The design pressure and temperature of
auxiliary steam line are 2.1 MPa (g) and 330 oC. As for terminal points , see
Drawing No. OM2G-l 0 16 TERMINAL POINT LIST in Volume 11. The Contractor
shall provide a motor operated valve at the terminal point of auxiliary steam header
(TP-M009-1).
(i i) The low temperature auxiliary steam is available to the Unit No.2 equipment and
facilities from the Unit No.l low temperature auxiliary steam header at an operating
pressure of 1. 65 MPa (g) and operating temperature of216 oc. The design pressure
and temperature oflow temperature auxiliary steam line ar 2.1 MPa (g) and 220 Oc.
As for terminal points, see Drawing No. OM2G-I016 TERMINAL POINT LIST in
Volume 11.
(i ii) Steam from the existing steam conveer secondary steam supply line is available
to the Unit No.2 equipment and facilities at an operating pressure of 1.0 MPa (g) and
temperature of 184 oC. The design pressure and temperature of steam conveer
secondary steam supply line are 1.5 MPa (g) and 200 Oc. As for terminal points, see
Drawing No. OM2G-I016 TERi\ll INAL POINT LIST in Volume 11.

2.1.2 .4 .3 Terminal Points
(a) The terminal points between the Contractor and others are shown on the lists and
drawings attached in Volume 11.
2-1-24
(b) Connection work at the terminal points between the existing systems and equipment
and facilities ofUnit No. 2 is included in the Contractor s scope of work.
(c) Connection work by the Contractor includes those for pipings, ductslflues, electrical
wirings , terminals , grounding wires, cable trays , gateways and terminals, structures and
other mechanical, electrical, control, civil and architectura l.
(d) As for matching to the existing systems and equipment, necessary modification work
of the existing systems and equipment shall be included in the Contractor s scope of
work.
2. 1.3 Performance Parameters

2. 1. 3 .1 Climate
(a) The meteorological data are given in Clause 2. 1.1.2 .3 and the following parameters
shall be applied for the plant performance guarantee:
Am bient air temperature
: 300 C
Ambient air humidity

Cooling water temperature
: 84.7%
: 30 0 C
2. 1. 3.2 River Water Level and Temoerature

(a) The following parameters ofRiver Water Level shall be applied for circulating water
pump design:
HHWL (Highest high water level)
HWL (High water level)
LWL (Low water level)
LLWL (Lowest low water level)
= EL+2 .2 5m
=EL+2.14m
=EL- 1.62m
=EL- 1. 68m
(b) Th e following parameters of River Water Temperature shall be applied for the plant
performance guarantee:
Maximum river water temperature
Design river water temperature
An nual average river water temperature
Minimum river water temperature
2-1-25
: 33 .1 oC
: 30.0 oC
: 29.2 oC
: 22.7 oC
"o MON THERMAL POWER PLANT
2.
";0. ......
" 2
(a)
2-1-26
2. 1. 3 .4 Fuel
2. 1. 3 .4 .1 Fuel Oil , Diesel Oil
(a) Two kinds offuel oil are to be supplied to the project, one is imported fuel oil and the
other is domestic fuel oi l.
(b)
Plt
performance guarantee shall be based on the imported fuel oil and natural gas.
(c) The characteristics for those fuel oils and diesel oil are given below:
Characteristics of Imported Fuel Oil
Testing method
Composition
%
Sulphur
%
Water content
%
Ash
kJ/k g
HHV
Specific gravity at 15 Oc
Viscosity at 38 oc
SSU
c
Flash point
c
Pour point
%Vol
Water sediment
ASTMD4294
ASTMD95
ASTMD482
ASTMD240
ASTMD1298
ASTMD2161
ASTMD93
ASTMD97
ASTMD1796
Requirement
3.0
0.3
0.1
42 ,600
0.96
Eg
3.0 max
1. 0 max
0.1 max
41 ,870 - 44,210
0.95 - 0.98
900 - 2,000
60min
15 max
2max
Composition
[
Carbon
Hydrogen
Nitrogen
Oxygen
Requirement Eg
84.88
82.8 - 86.3
10.5-13.1
11. 01
0.22 - 0 .4 0
0.31
0.3 - 0.7
0.4
%
%
%
%
(Note) 1) As for the content ofVanadium , Sodium (Ka + Na) , the Bidders are required
to study the most typical oil quality in Vietnam to make appropriate design
ofboiler configuration and boiler pressure parts and to ensure the lifetime of
these parts equal or over 30 years. (Refer to Clause 5 .2 .3.1 (a))
2) The nitrogen content in the fuel oil recently delivered to 0 Mon Power
Station is within the above range and the NOx abatement system shall be
designed , taking account of such range of nitrogen content.
2-1-27
Characteristics of Diesel Oil

Testing method
Specific gravity at 15
Sulphur
Flash point
Ash
Water content
Cetane value
Pour point
Viscosity at 400 C
Particle waste
HHV
Oc g/cm3
%
c
%
%
c
cSt
m g/l
Cal/g
Eirement
ASTMD1298
ASTMD1551
ASTMD93
ASTMD482
ASTMD95
ASTMD976
ASTMD97
ASTMD445
ASTMD2709
ASTMD240
0.96
0.25
55
0.01
0.01
45
+6
2-4.5
10
10,600
f5 min
0.01 max
0.01 max
45 max
+6 max
2-4.5
10 max
10 ,600 max
2. 1. 3 .4 .2 Natural Gas
(a) Natural gas is to be supplied to the power plant in the course of construction.
(b) The characteristics for the natural gas are given below:
Characteristics ofNatural Gas
Nle
Vapour Fraction
Temperature
Pressure
Molar Flow
Mass Flow
Molecular Weight
Actual Gas Flow
Std Gas Flow
Z Factor
Thermal Conductivity
Viscosity
Cp/Cv
SALES GAS
(OC)
(B ar abs)
(kg mole /h)
(kg/h)
(ACT m 3/s)
(Iv1SCFD)
(W/m-K)
(cP)
2-1-28
50 Maximum
184 to 188 Operating
7 ,447
160585.9
2 1. 56
0 .2 937
150 Maximum
0.7317
0.05055
0.01873
1. 143
(m 3/s)
(barrel/day)
(dyne/cm)
(kglm3)
(kJ/k g-C)
0
0
0
15 1. 9
3.074
0
Composition
Unit
Range
CO 2
N2
Cl
C2
C3
iC4
nC 4
iC s
nC s
C6+
Minimum Net Heat rate
Maximum Hydro Sulfide Content
Maximum Water Content
%Mol
%Mol
%Mol
%Mol
%Mol
%Mol
%Mol
%Mol
%Mol
%Mol
MJ/Nm 3
mg/m3
mg/m3
Actual Liquid Flow

Std Liquid Volume Flow
Surface Tension
Mass Density
Mass Heat Capacity
Heavy Liquid Fraction
18 .4 1
2.73
73.13
2.91
1. 52
0 .44
0.35
0.17
0.10
0.24
29.266
79
112
The gas pressure at the inlet of Gas Station is 4.0 - 6.0 MPag.
2. 1. 3.5 Environmental
(a) Plant and equipment for environmental control shall be designed in accordance with
the following conditions.
(i) Stack height : 140 m
(ii) NOx concentration at stack inlet : 1000 mg/m 3 (at 100 kP a, 298 K , dry)
(iii) SOx concentration at stack inlet : 500 mg/m3 (at 100 kP a, 298 K , dry)
(iv) Dust concentration at stack inlet: 50 mg/m3 N
(v) Circulation watcr tempcraturc risc : not more than 7 0 C
(vi) Noise level at plant boundary: 6 - 18h : 75dB(A)
18 - 22h : 70 dB (A)
22 - 6h : 50 dB(A)
Refer to Vietnamese standard TCV 5949-1998.
(vii) Waste water quality : Refer to Vietnamese standard INDUSTRIAL WASTE
2-1-29
WATER DISCHARGE STANDARDS Class A TCVN

5945-2005"
(b) Specific care shall also be taken to prevent discharge or overf1 ow of any toxic or
harmful f1 uids to the local environment.
2. 1. 3.6 Seismic
( Maximum design seismic ground surface acceleration shall be 100 gal (cmlsec2).
2. 1.4 Operational Requirements
2. 1.4.1 RatedOut (R O)
(a) The rated output conditions are as follows :
- Generator output
- Main steam pressure at turbine inlet
- Main steam temperature at turbine inlet
- Reheat steam temperature at turbine inlet
- Cooling water temperature
- Make-up water quantity
- Generator power factor
: 300-330MW
: 16.68 MPa(a)
: 53 80 C or higher
: 538 0 C or higher
: 300 C
: zero
: 0.85 lagging
(b) le generator output is defined as generor terminal output. If a separate excitation

system and/or separate main oiI pump (i.e. exciter and main oil pump are not driven by
the turbine-generator shaft) are supplied, the power output after deduction of power used
for excitation or main oil pump from the generor terminal outp shall be
300-330MW.
2. 1. 4.2 Turbine Maximum Continuous Rating Conditions (TMCR)
(a) The turbine generator shall be capable of operating continuously with the load of not
less than 105% of the rated output under the sne operating conditions for RO.
2 .1.4 .3 Boiler Maximum Continuous Rating Conditions ffiMCR)
(a) The boiler shall satisfy the requirement ofthe TMCR oprating conditions.
2-1-30
2.1 .4.4 Number of Start and Start-uo Time

(a) The numbers of plant start during the plant life time are assumed as follows :
Cold start (over 72 hour shutdown)
: 120
Warm start (over 8 hour and not more than 72 hour shutdown) : 520
: 2,000
Hot start (over 1hour and not more than 8 hour shutdown)
: 300
Very hot start (not more than 1 hour shutdown)
c'
(b) The start-up time from ignition to RO shall be not longer than the following:
Cold start-up
: 14 hours
Warm start-up(72 hour shutdown)
: 8 hours
Hot start-up(8 hour shutdown)
: 2.5 hours
Very hot start-up(l hour s
2. 1. 4.50oerating Pressure
(a) The plant is to be operated under constant pressure.
2.1 .4 .6 Turbine Bvoass Svstem
(a) In the event of total10ad rejection and disconnection from the extema1 network , the
plant shall be able to opere safely at house load, feeding only the unit auxiliary services.
(b) The minimum period of operation at house load sha11be two (2) hours and ifthere are
any limitations on house load operation, Bidder sha11 state those in his bid.
\
(c) Fully integrated HP and LP bypass systems sha11 be installed to low:

- Boiler accelerated stt-up and run-up
- The boiler to continue operation at reduced load after a load rejection, preferably
without boiler or reheater safety valves operating
(d) The capacity of HP turbine bypass system shal1 be not less than 30% of BMCR at
rated pressure. LP turbine bypass system shal1 have a capacity corresponding to the
capacity of HP turbine bypass system.
2. 1. 4.7 Load Change Rate and Temoerature Variation
(a) Maximum step load change shall be not less than :t 10% RO/min in the load range of
50~100% BMCR. Th e unit can sustain such changes without limitation oftimes.
2-1-31
(b) Ramp load change rate shall be not less than the following within the main and reheat
steam temperature variation limits of lO oC.
Load Range (%RO)
Load Chang Rate (%RO/min)
BMCR-75
5
75 - 50
3
50-20
2
2. 1.5 Lifting Tackles , Special Tools and Spare Parts
;j/f
2. 1. 5.1 Lifting Tackles Soecial Tools
(a) Prior to the Provisional Acceptance ofthe plant, the Contractor shall supply EVN one
(1) complete set of 1 special tools , lifting tackles, tools , etc proved by EVN d
required for the complete maintenance and overhaul of the plant.
(b) These tools shall be in new condition and suitably protected against rusting and shall
not be used for construction pposes except the lifting equipment for heavy m or
components and one set of the bolt tightening equipment for turbine (electrical heater or
hydraulic type) , etc. subject to the prior approval ofEVN.
(c) They shall be neatly arranged in special fitted portable steel cabinets which may also
be used as work benches and racks. Each cabinet shall be supplied with a lock and painted
in blue and clearly marked in white letters with the name of the plant and equipment to be
maintained.
(d) For the lifting equipment exceeding 2.5 tons , all equipment and runway trolleys shall
be electrica11y op6rated
(e) Maintenance beams or hooks shall be installed above m or equipment of which parts ,
30kg or more , are required to be lifted for maintenance work.
(f) All runway beams shall be tested in accordance with the approved standard before
they are put into service.
(g) All lifting equipment shall be clearly marked with the safe workng load.
(h) All wire rope slings shall be provided in accordance with the approved standards.
(i) Alllifting chains shall comply with the necessary safety requirements and be of a class ,
exempt from periodic annealing or heat treatment.
2-1-32
(j) The Contractor may use the 1ifting equipment for heavy major components (such as
turbine casings and rotors) for the construction and commissioning works , subject to the
prior approva1 ofEVN. After such use , the 1ifting equipment shall be in good condition to
the approva1 of EVN prior to being handed over. If the condition of these items is not
enough for the satisfaction of EVN , new items shall be supp1ied in their p1ace.
(k) The Contractor shall submit to EVN for approva1, a schedu1e of items for which
permanent 1ifting equipment is required.
(1) The Contractor shall furnish a comp1ete set of specia1 to01s and instruments necessary
for testing, dismant1ing and assemb1ing the machinery for its norma1 maintenance. The
speci to01s mean that all to01s required for installation, assembling , disassembling and
adjusting and are not readily available in a standard machine shop in Vietnam, such as:
(i) Special devices and tools for maintenance and setting up of equipment and
machines
(ii) Large tools and wrenches with openings of 36 mm and above
(iii) Measuring devices
(iv) Hoists , cranes and cradles for slinging and 1ifting heavy parts
(m) All too1s and devices shall be in good condition and marked with their size and
Ppose. If any too1s or devices are found to be excessively wom out or dmged by the
Contractor when handed over to EVN, the Contractor shall provide a new rp1acement.
(n) Bidders shall detail all lifting tackles , specia1 to01s in V01umes 13 and 14. le
minimum requirements are listed in Vo1umes 12 as essential special tools. When a Bidder
considers somc special tools to be essential and those e not listed in Volumes 12, he
shall include such specia1 too1s also in Vo1umes 13 and 14 as optiona1 special too1s. EVN
may order all or part of the optional special too1s at his discretion.
2. 1. 5.2 Spare Parts
(
The Contractor shall supply all spare pts required until Provisiona1 Acceptance of
the plant separately from spare parts to be delivered to EVN.
(b) Bidders shall detail all spare parts in the schedules in Volumes 13 and 14 for two (2)
year operation after Provisional Accptance of the plt.
(c) The minimum requirements are listed in Volumes 12 as essential spare parts and these
shall be included in Volumes 13 and 14.
2-1-33
(d) When a Bidder considers sorne spares to be essential and those are not listed in
Volurnes 12, he shall include such spares also in Volurnes 13 and 14 as optional spare
parts. EVN may order all or part of the optional spare parts at his discretion.
(e) All spare parts supplied are to
C'
strictly interchangeable with the original parts.
(f) All spare parts shall be tested and packed for long storage under the clirnatic
conditions prevailing at the site. Small items are to be packed in sealed transparent plastic
bags with desiccant packs as necessary. Each spare shall be clearly marked with its
description. When more than one (1) spare is packed in a single case or container a
general description of the contents shall be shown on the outside of each case or container
and a detailed list enclosed. All boxes , containers and other packages m be sbly
rnarked and nurnbered for identification pposes.
2-1-34
2.1.6 Lubricants , Chemicals and Consumable Items

(
The Contractor sh1 supply all consumables required until Provisional Acceptance of
the plant separately from consumables to be delivered to EVN.
(b) Bidders shall provide all consumables , chemicals and lubricants in the schedules in
Volumes 13 and 14 for two (2) year operation after Provisional Acceptance of the plant.
(c) The Contractor shall ensure that the lubrication system proposed for all plant and
equipment supplied under the Contract is suitable for all operating conditions which will
meet on the site.
(
(d) The Contractor shall consider the possibility of hi ambient tempature local to
certain equipment and ensur suitable oil or grease supply to bearings.
(e) All types of lubricants and grease shall be readily obtainable, preferably locally and
the number of types shall be kept to a minimum.
(f) The Contractor shall flush , to the satisfaction of EVN, each lubricating oil system
before the plant is ready for preliminary running and before the first filling approved
lubricants.
(g) Oil baths, where supplied, shall be provided with filling and drn plugs of adequate
size and shall be fitted with an approved means of oil indication.
l_...
(h) The Contractor shall submit to EVN a schedule of lubricants, greases, chemicals and
consumables , listing grades and quantities required per month of operation, for his
approval.
2-1-35
2.1.7 Design Documents, Operation and Maintenance Manuals

2. 1.7 .1 General Reouirements
(a) Design Documents, Operation and Maintnance manuals shall be provided for a11
systems, sub-systems and equipment, etc. covered by this Specification.
(b) Manuals containing comprehensive details in operation and maintenance procedures
for all items of the plant and equipment shall be supplied.
-S
(c) Operation and maintenance manuals shall be supplied in separately bj

durable binders d shall be suitable for the addition of er ifon
documents sing from changes or revisions in plant description or procedres:l
(
Procedures in operation and maintenance shall be written in a clear d concise

manne and be limited to simple sentences as far as possible. They shall b easy to read
and be technically complete and accurate.
(e) Specific procedures to cope with unusual and critical situations shall also be
described.
(f) Draft operation and maintenance manuals shall be submitted at least nine (9) months
before Provisional Acceptance and fmal manuals no later than two (2) months prior to
Provisional Acceptance ofthe unit. Failure to receive final manuals could result in delays
of the Provisional Acceptance by EVN.
(g) Final docurnents and manuals shall be submitted with CD-ROM as wel l.
2. 1.7.2 Desm Documents
(a) Design documents shall include the following , but not be limited to:
Lists of drawings for approval with the schedule
Layout drawing
System f1 ow/piping and instrumentation diagrams and elementary diagrams
Heat, material and power balance diagrams
Pertinent design considerations
System description including principle and mode of operation, hydraulic gradients ,
etc .
Equipment drawing, description including technical data, performance, requirement
for utilities and characteristic curves
2-1-36
List of trips and alarms complete th set point

Valve list with provision for coding
Critical piping stress analysis and movement detail
Thermal insulation detail
Painting schedule
Instrument list itemizing function , type , number, range with provision for coding
Controlloop diagram
Logic diagram
One line diagram
Cable data sheet
Motor list
Civil and architectural construction drawing and structural calculation
Overalllayout of foundation and detail including loading
(b) The design documents shall be submitted within twelve (12) months after effective
date ofContract for approval by EVN. The final design documents shall be submitted six
(6) months before Provisional Acceptance of the unit. Further revisions shall be
submitted within two (2) months of any design change accepted by EVN.
2. 1.7.30oeratimr Procedures Format
(a) Operating Procedures shall give the plant operators how the plant systems are to be
operated. The procedures shall be based on applicable codes and regulations and existing
operating pracces. The Oprating Procedures shall describe the stt-up normal and
shutdown operations of each system, and provide a normal operation checklist, response
procedures for alarms and valves and power supply checklists.
t
(b) The following are contents that shall be covered as a minimum requirement in the
operating procedure format.
(c) Final drawings shall be submitted with CD-ROM (AutoCAD file) as well.
2. 1.7 .3.1 Introduction
(a) Purpose and Scope
This section shall outline the purpose and scope of the particular operating procedure
describing the function of the system that is to be put into operation.
(b) Operational Outline

This section shall provide a general overview of the system from the operational point
2-1-37
ofview.
2 .1 .7.3 .2 System Start-up
Thi s section shall include the major requirements for putting systems -1tt,
Thi s section shall be composed of the following m or sub-sections: : /
(i) Pre-requisites
Thi s sub-section shalllist all pre-requisites for putting into service some system.
(ii) Precautions
This section shall list the precautions that must be carefully observed to put into
service the system. All safety considerations shall be also listed.
(iii) Pre-start Checklist
This section shall include all items to be checked for system sttup.
(b) System Start-up Instruction

This section shall be divided to some sub-sections by every milestone on stt-up
procedure. Each sub-section shall include step-by-step instructions of the specific
operations. Both manual and automatic operations instructions shall be included.
Specific component and valve names and tag numbers shall be referred in each step as
approprate.
2. 1.7 .3 .3 System Normal Operation
(a) Thi s section shall include the system observation that should be performed during
normal system operations. Also , the procedures for testing some components and control
systems, and for transferring to standby equipment shall be included. The format for this
section shall comply with the format for the System Start-up instruction detailed above.
2. 1.7.3 .4 System Shutdown
(a) This section shall detail the procedures for shutting down the system for hot or wm
standby, and for maintenance standby. It should include both manual and automatic
shutdown as appropriate.
2. 1.7 .3 .5 Alarm Responses
(a) Index of Alarms
Thi s section shall provide a table of alarms and the corresponding
sheet page numbers.
2-1-38
alm
response
(b) lndividual Alarm Responses

This section shall provide alarm response sheets for each alarm in the system. The
alarm response sheets shall provide the required information to successfully respond
to 1 system alarms.
(c) The alarm response sheets shall provid the following information:
(i) Title of alarm or abnormal condition
(ii) Alm initiating device (when applicable)
(iii) Alarm set point (when applicable or available)
(iv) Possible causes of alarm or abnormal condition
(v) Possible consequences ofthe alarm or abnormal condition - includes consequences
in the plant equipment, automatic action and consequences that will result if no
action is taken
(vi) Immediate operator actions required
(vii) Follow up operator action required to stabilize the system
2. 1.7 .3 .6 Tables
(a) Tables shall be provided in each operating procedure as detailed below:
(i) Table 1 - Valve Lineup Checklist
Thi s table shall provide a list of valves in the system. It shall include the valve
numbering, functional description of each valve and the valve position during
system shutdown and operating conditions. The valve list is ranged in such a
manner that an operator can easily use this list during checking through the system
on slte.
(ii) Table 2 - Power Supply Checklist
Thi s table shall be similar to the valve lineup checklist above. It shall list the
switchboardIMCC number and location of the power supply of each electrical
component in the system. It shall also list the normal line of each power supply
system during shutdown and operating conditions.
(iii) Table 3 - System Monitored Parameters
Thi s table shall include a list of monitoring instrumentation associated with each
system. For each instrument, the instrument number, description ofthe instrument,
and the operating range shall be included. The list shall be divided into the
following categories as appropriate:
- Control Board lnstrumentation
2-1-39
- Local Panel Instrumentation

2.1.7 .4 Plant Maintenance Manuals
2. 1.7.4 .1 General Requirements
/
(a) The Contractor shall provide maintenance manuals for all equipment.
(b) The manuals shall describe both preventive and corrective maintenance works.
(c) For each equipment, the following shall be described:
(i) A step by step procedure covering preventive and corrective maintenance of
specific equipment
(ii) Detailed dismantling and assembly procedures with associated routine tests and
checks prior to returning to equipment to service , preferably with illustrations
(iii) Detailed assembly drawings and illustrations necessa to complement, including
parts lists
(iv) Setting and running clearances and tolerances
(v) Cleaning and preservation procedures
(vi) A preventive maintenance schedule for all equipment
(vii) A lubricant schedule showing reqremnts and specifications for all equipment
(ii) Printed circuit board schematics and module schematics.
(ix) Detailed drawings and method of use of special maintenance tools.
(x) List of spare parts
2. 1.7.4 .2 Prventive Maintenance Requiremnts I Instructions

(a) Cautions and Warnings
Thi s section shall contain all warnings and cautions related to the maintenance work.
"W;nings"
are those instructions which direct specifically to both operating and

maintenance personnel upon dangerous conditions.
"Cautions" are instmctions to the opporhmity which indicates hazard to personnel
and/or equipment, and requires adequate operation.
The "Cautions" d "Warnings" shall be given in the appropriate sections of the
procedure and shall be presented in BOLD CAPITAL text.
2-1-40
(b) Department InterfacelNotification

This section shall contain all the recommended necessary instructions regarding
communications and interfacing between the related departments of the power plant,
pertaining to maintenance of the equipment.
2.1.7 .4.3 Periodical Preventive Maintenance
(a) Thi s section shall list each step
mamtenance.
necessY
to perform periodical preventive
(b) Since preventive maintenance requirements differ among components, the required
fre
ulen
l
cles
0 fma
inte
na
nce work will va. Dep
en
di
g on
n
the
typeo
f eq
u
lpme
maintenance ma.y be based on runnin
l
g hours.
2. 1. 7.4.4 Corrective Maintenance Requirements / Instructions
(a) Preparation for Disassembly
The section shall include a step-by-step procedure and documents to be prepared, such as
check-list.
(b) Disassembly
This section shall provide a step-by-step procedure for disassembling the equipment.
It shall include the proper sequence and the items to be recorded during the work. Any
specific instructions regarding the safe handling and storage of the components shall also
be included.
(c) Inspection and Repairs
This section shall describe the extent and method of inspection and procedures for repair
of the components.
(d) Assembly
Thi s section shall provide a step-by-stp procedure for reassembling the equipment. It
shall include the proper sequence and the items to be recorded during the work. Any
specific instructions regarding the safe handling and storage of the components shall also
be included.
2-1-41
2.1.7 .4 .5 Spare Parts, Special Tools and Consumables

(a) Spe Parts
This section shall include the following:
(i) Part description
(ii) Quantity rquired
(iii) Material specification
(iv) Manufacturer's part number (or code), if applicable
(b) Special Tools

This section shall list all tools or equipment,
work.
necessy
for carrying out of maintenance
(c) Consumables
1s section shalllist all consumables used in the performance of maintenance work.
2. 1.7 .4 .6 Drawings
(a) Drawings shall include those necessY to provide supplemental information to the
written text and include the following:
(i) A cross sectional drawing of the component with all m orpts including material
description
(ii) A general rangement drawing of the equipment
(iii) Any drawing necessary to illustrate a particular section or component of the
equipment e.g. mechanical seals, special beng Tangements
2. 1.7 .4 .7 Appendices
(a) Troubleshooting guide shall be given with the following items:

(i) Problem (symptom)
(ii) Possible cause (list only the most probable)
(iii) Maintenance Action
2-1-42
2. 1.8 Site Construction Procedure

2. 1. 8.1 General
(
The construction works at site shall be caied out in a safe and efficient manner in
accordance with the requirernents stipulated in the SCC Clause 1.2, and the following
reqmrernents.
2. 1. 8.2 Construction and Insnection at Site
(a) Construction procedures and proposed construction check lists shall be submitted to
EVN at least three (3) rnonths prior to the construction works.
L
(b) The construction procedures for each item shall be provided in bound volumes and in
sufficient detail to allow EVN to appreciate fully how the construction works are to be
irnplernented, and at which stages inspections , alignrnent chcks grouting, etc. are to be
carried out.
(c) In addition, the Contractor shall provide all construction check lists for the Works , and
those copies are to be provided to EVN for signing at each stage of inspection.
(d) The Contractor shall subrnit to EVN for approval and discussion his proposals and
plans as to the method, procedure to be adopted and particulars of temporary works
involved.
(e) The Contractor shall propose witness and hold points for the satisfaction ofEVN. Tne
Contractor shall observe these actions as required by EVN.
(1) As each m or part is erected, the work may be exarnined by EVN. This exarnination
will be applied particularly to the accurate plurnbing of all stanchions and colurnns ,
leveling, setting and aligning of the various pts and to the fitting and adjusting of
bearings and other pts. EVN reserves the right to inspect all rnajor parts of equipment
but at the discretion ofEVN exarnination may be waived on certain iterns. This shall in no
way absolve the Contractor frorn his responsibilities.
(g) The implementation of all construction works shall be supervised by sufficient
nurnber of qualified representatives of the Contractor and full facilities and assistance
shall be afforded by the Contractor for EVN to check the Works. The Contractor shall
Cry out dimensional checks as well as inspections and tests at various stages with
witness by EVN.
2-1-43
.;s
-XG.. j
(h) The max.imum personal safety must be
aorded
A a
=
j
(i) When the construction work has y relation to the pl ch is service the
Contractor must obtain a written Permit to Work" signed by EVN.
G) The Contractor shall provide such protection and guard mn as he may consider
necessy for safeguard of the materials and stores in the stock area and work area on the
site. EVN will not accept responsibility for any losses or damage which may occur during
the execution of the Contract.
2.1.8 .3 Nameboards and Advertisements
(
(
All nameboards shall be erected in and a acent to the Site. The Contractor shall
submit details of the location, size and layout of the proposed nameboard to EVN for
approval.
(b) When the Contractor wishes to publish on the Project, the Contractor must obtain the
approval by EVN.
2. 1. 8 .4
(a) General
Al l signs mentioned below shall be located at suitable locations within the siltofpeople
concemed. The sign should be displayed during the construction work. For temporarily
dangerous area (e.g. construction site), the signs shall be of the portable type. To avoid
misunderstanding, all signs shall be complete , easy to understand and be located at
correct posltlOn.
The signs sh1 be of weather-resistant material with sufficient life span under site
conditions.
(b) Traffic Signs

For the safety of traffic on Site, adequate number of warning signs and prohibiting signs
are to be installed at the appropriate places by the Contractor.
Traffic signs shall be made for one-way streets , speed limits , maximum height or width
restrictions, weight restrictions, fire-access roads , etc.
2-1-44
(c) Information Signs

Information signs shall be installed to provide the
working on Site.
necessa
information to personnel
Examples of information signs are f1 00r numbers , load-carrying capacities including

marking of f1 00r areas , working loads of cranes, lifting gear and lifts, room identification,
etc.
(
('"
Signs for Emergencies

Areas which are prone to accident shall be equipped with adequate emergency signs of
appropriate size. The emergency sign shall be permanently displayed at the adequate
place to provide correct information which will result in fast action and also safeguard of
personnel working on Site.
Escape routes , emergency exits, fire alarms , fire extinguishers, instructions for special
-e
fire-extinguishing agents, warnings against fire-e
equipment, telephones , etc. shall be appropriately displayed with equipment suitably
located.
--
.
(e) W.ning Signs

Warning signs shall refer to the existing or possible existing danger, such as, inf1arnmable
substances, explosive substances, corrosive or noxious substances suspended loads,
general danger, width/height restriction, danger or trapping, steps, slipping, falling.
\_~
The signs shall be coloured with appropriate black and yellow stripes to attract the
attention of the people working in the area by keeping them aware of such existing or
possible existing danger.
(f) Prohibition Signs
Prohibition sign shall be displayed by the Contractor in areas where rules are required to
be strictly obeyed to prevent accidents such as the outbreak of fire , damage of equipment
caused by water, etc.
Examples of prohibition signs are no smoking, no fire , no naked lights or smoking, no
entry to pedestrians , use no water, no entry.
2.1.8.5 Obstruction of Access
(a) The Contractor shall prepare unhindered access to all pts of the Site and when
normal access is obstructed he shall provide tempory alternative access at his cost to the
2-1-45
approvalofEVN.
be cleaned immediately to the satisfaction of EVN at the Contractors expense.
2-1-46
2. 1.9 Safety Management at Site

2. 1. 9.1 General
(
The Contractor shall form a safety organization in order to ensure that the work is
carried out at the site safely.
(b) The Contractor shall dvelop general safety program for sit and implement safety
activities based upon it, to prevent damages , injuries and fatalities at site.
(c) le Contractor's general safety program shall satisfy EVNs requirements and shl
take at least the following actions:
(i) Formation of a safety organization
(ii) Preparation and submission to EVN of a plan for the gener safety progrn
(iii) Layout of temporary installations at site to promote safety
(iv) Procurement of personal safety equipment at site
(v) Establishment and implementation ofwork standards and safety rules at site
(vi) Promotion ofhazard awareness and safety training
(vii) Safety inspection at site
(viii) Keeping clean and tidying up the working/storage areas
(ix) Analysis, investigation and reporting ofhazards and accidents at site
(x) Routine record keeping and reporting
2. 1.9.2 Appointment of Safety Officer
\.
(a) Before start ofthe site work, the Contractor shall appoint a safety officer who shall be
primarily responsible for implementing the Contractor sgneral safety progrn at site, in
cooperation with the Contractors construction management personnel , including its
supervisors and foremen.
(b) le officer shall coordinate the activities of all prsons involved in the general safety
program and shall take leadership for the progrn and give appropriate advice to the line
managers at site.
(c) e officer shall coordinate the program relating to health, fire prevention
fighting.
fire
(d) The officer shall work at site on a fulltime basis from commencement of the
Contractor s site works until completion of the Contractor s site works.
2-1-47
planning meetings and monthly safety steering committee meetings at site

2. 1.9 .3 Written Plan
( The Contractor sh1 submit a written pl describing the Contracto~roposed
general safety program prior to commencement of site work.
2. 1.9 .4 Site Lavout for Safetv
(a) The Contractor shall plan and provide a site layout showing adequate work areas,
walkways, traffic control , parking areas , goods receiving areas and lilting levels. le
Contractor shall provide hazard signs in appropriate places.
2. 1.9 .5 Safetv Procedures
(a) The Contractors procedures for the general safety program shall include the
following:
(i) Communicating with governmental authorities concemed via EVN to veriT that
the Contractors safety program is in compliance with the relevant govemment
reqU1rements
(ii) Blinding, lockout and other safeguards during testing and commissioning of the
facility
(iii) Blinding, lockout, and other safeguards for construction near a acent systems
already in operation
(iv) All critical and heavy lifts
(v) All chemicals loading
2. 1.9.6 Safetv Eauipment
(a) The Contractor shall procure personal safety equipment to be lent to each person
working at site and such equipment shall be suitable for the relevant works.
(b) The safety equipment shall include those for the whole body and respiratory system.
They shall also include safety belts, ljfe ropes , electrical insulation and machinery guards.
(c) After sign of contract The Contractor shall deliver to site as soon as possible a site
ambulance which is listed up as one of vehicles to be supplied and also supply other
emergency equipment for accident victims such as stretchers and first aids until issuance
of the Provisional Acceptance Certificate. These facilities shall be transferred to EVN
2-1-48
thereafter.
2. 1. 9.7 Standards and Safetv Rules
(a) The Contractor shall develop , publish and enforce the detailed work standards and
safety rules at site. These standards and rules shall cover the following points:
(i) General site regulations including:
Prohibitions against drugs , alcoholic beverages and fighting
Regulations governing use of compressed air, water, steam and frre filting water
Regulations in smoking and in use of matches, open flames , welding equipment,
explosives, radiographic equipment, lasers and other heat sources
Requirements for injury repoing by each person
Regulation for vehicular and pedestrian traffic , and vehicular parking
Reporting procedures when employees find unsafe actions , hazardous conditions,
or environmentally unsound conditions
Disciplinary action on violation ofrules
(i i) The requirements and procedures for acquiring and wearing personal protective
safetyequipment
(iii) Rules for specific hazard protection including:

Acquiring work permits for electrical equipment and piping
Testing, lock and tagging on electrical equipment and mechanical equipment as
well as dangerous chemicals, pressurized fluids or other sources of energy
Means for falling prevention including requirements , standards, and designs for
scaffolding ladders, and use of safety belts and nets
Use of barricades , ropes and signs to identify and isolate hazardous locations,
excavation areas, holes on roof and floor
Excavation work
Eye and face protection in grinding, chipping, welding, burning and similar
hazardous activities
Guards for moving parts of machinery
Grounding electrical equipment and tools so as to prevent electric shock
Treatment of radioactive, toxic and hazardous fumes , dusts , and materials and
ventilating requirements for minimizing the effects of these substances
Use of construction equipment
Hot work procedures
Use of cranes near overhead electricallines
Works in the confined spaces where toxic atrnosphere or reduced oxygen may
eXlst
2-1-49
(iv) Hazardous and toxic material data shets
(vi) Procedures to be taken in the event of emergency, including:

Procedures to be followed by all persons at site in the event of accident or calnity
such as fire , release of flammable or toxic gas or liquid
Signals, procedures, routes , signs for emergency
Type, availability and use of frre fighting equipment
Correspondence to accidents and injes
2. 1. 9.8 Safetv Training Program
(a) The Contractors hazard awareness and safety training program shall include the
fo l1owing:
(i) le Contractor shall prepare a safety manual for site. This manual shall cover the
ContractorsandEVNs safety concept and objectives , the safety responsibilities of
all persons at site, and the specific work standards and safety rules which the
Contractor adopts at site. The Contractor shall prepare this manual in English and
Vietnamese languages in cooperation with EVN. The Contractor shall submit the
manual to EVN for review before disibution of the manual and shal1 make all
reasonable revisions in the manual as EVN requests.
The manu shall be il1ustrated and in a format to permit revisions and additions.
The Contractor shall distribute the manual in pocket size to each person spending
significant time at site.
(ii) The Contractor shall keep other appropriate general safety information and
government safety booklets at site.
(iii) As part of its hazard awareness and safety training efforts, the Contractor shall
conduct regular training courses at site to instruct and encourage all persons at site
for safe conditions, safe practices and safety awareness.
These courses shall include the following features:
The Contractor shall give every person who works at site a safety introduction
before work.
This introduction shall include a review of:
- The site itself
2-1-50
- The personsjob
- Possible hazards
- Steps to be taken to minimize those hazards
- The contents of the safety manual, with emphasis on sections highly related
to the person andjob in question
- Sanctions for failure to follow safety rules
- Off-site safety
The Contractor shall implement a training course to ensure that all supervisors at
site are trained so that they can properly perform their safety duties. All
supervisors shall be fully aware ofthe hazards involved in the areas they supervise
and of the safety rules and practices devised to minimize those hazards.
Supervisor shall explain with illustration, if necessy the relevant safety rules
and practices to employees who undertake new or unfamiliar job before start.
Supervisor shall conduct weekly meetings with all persons under his supervision
to discuss and reinforce safety rules to emphasize the current hazards ofthe jobs.
These meetings normally shall last ten to twenty minutes and should emphasize
falls , material handling, electric shock, eye and back injies and hazards by
vehicles and equipment.
2. 1. 9.9 Safetv Insoection
(a) Contractors safety inspection at the Site shall include the following:
(i) The Contractors safety personnel, in coordination with the EVN's safety personnel
and the sub-contractors safety personnel at site, shall perform a daily inspection.
(ii) The Contractor shall make a formal safety inspection of the site at least once a
week. The Contractor s construction managr or his representative, accompanied
by safety committee members at site and such representative as EVN may designate,
shall conduct these safety inspections. Supervisors of specific pts ofthe job shall
participate in the inspections of their areas. The Contractor shall develop and use
checklists for the inspections and point out all violations of the safety rules. The
Contractor shall remedy all unsafe conditions detected.
2. 1. 9 .1 0 Safetv An alvsis
The Contractors analysis and investigation of hazards and accidents at site shall
include the following points:
2-1-51
(i) If any
m or
accident occurs at site, the Contractor shall immediately establish a
As the case may be, the Contractor shall issue public statements to workers at site
about major accidents with EVN s prior consent.
(ii) The Contractor shall investigate all relatively minor inj ies requiring first aid
treatrnent. The Contractor sh1 analyze such minor injuries to establish statistical
trends and to identify unsafe practices.
(iii) The Contractor shall make all other
law.
sty
investigations and reports required by
2. 1. 9.11 Reporting
The Contractors routine record keeping and reporting activities shall include the
following:
(
(
\
(i) The Contractor shall keep written records of all iies fatalities and accidental
properties damage at site. These records shall incI ude the accident reports
identifying all persons and property involved and summarizing all corrective action
taken.
The Contractor shall keep these records as long as it is at site and shall make them
available to EVN on request.
(ii) The Contractor shall prepare and submit to EVN by the seventh day of each month
a safety report covering the previous month at the Site. This safety report shall
include:
Tabulation of all accidents that occurred during the reporting period, together with
their apparent causes
Tabulation of all significant hazards observed at site during the reporting period
and a description of corrective actions taken
Graphs showing the number of recorded injuries , number of suspension days of
work, and accumulated suspension days since the beginning of the activities at
2-1-52
site, in a form to be agreed with EVN.

Review and summa of the Contractor s activities under its safety progrn
2. 1. 9.12 R.,eview of Effectiveness of Safetv Program
(a) At EVNs request, the Contractor sha11 make reasonable modifications to its genera1
safety program. As the job progresses , the Contractor shall eva1uate the effectiveness of
its genera1 safety program at least every month and sha11make appropriate a ustments to
2. 1. 9.1 3 Cleaning of Site

(
( The Contractor sha11, at all time during the execution of the Works , keep the site clean
and free from a11 hazards , and dispose of waste materia1 s , rubbish and debris caused by
his employees or the Works.
2-1-53
2.1.10 Inspections and Tests

2.1.10.1 General
(c) The passing of such inspection and tes at the shops shall not prejudice the right of
EVNtor ect the whole or pt of the plant if it does not comply with the Contract when
installed on the site.
(d) All reasonable tests which EVN considers necessity to determine the quality of the
materials or suitabili of the equipment shall b carried out in accordance with the
appropriate Standard either at the manufacturers shops or elsewhere at the discretion of
EVN.
(e) In the event of any failing of test on test piece, EVN may
material represented by that test piece.
r ect
the whole of the
(f) Steel manufacturer s certificates of chemical analysis and physical tes shall be
provided for all major castings, alloy materials and important pts of the plant.
(g) The tests to be carried out during manufacture shall include mechanical, electrical,
hydraulic and other tests which may be requested by EVN to ensure that the plant fulfils
the requirements of the Contract.
(h) So far as practicable, all rotating machines shall be assembled with its associated
motor in the manufacturers works and run at normal speed to chck the balance,
alignment of parts and the performance of bearings and other pts.
(i) The Contractor shall supply test certificates and records of all tests and inspections
carried out in accordance with SCC Clause 1.2.
2-1-54
VIETNAM ELECTRICITY / rEPSCO
G) Unless otherwise approved, no equipment shall be sent from the Contractor s shops to
the Site, or from a Subcontractors shops to the Contractor s shops or to Site, until an
appropriate release certificate has been issued.
(k) The costs of all tests shall be bome by the Contractor.
2.1.10.2 Mechanical Tests
(a) All Pts which are subject to intemal pressure in working conditions shall be
hydrostatically-tested, un1ess otherwise approved, at the manufacturer s shops to the
pressure required by the appropriate Standard where applicable, or as approved by EVN.
(b) Welds on pressure parts shall be subjected to radiographic and/or other approved tests
in accordance with the appropriate Standard and as reasonably reqred byEVN.
(c) Examination for welded joints of pressure piping shall be tested by radiography in
accordance with ANSI, ASME standards or equivalent.
(d) In all cases where the results ofhydrostatic or non-destructive testing indicate are not
approved by EVN, the Contractor shall cut out and re-weld the joints concemed until they
satisfactorily comply with the test requirements. Re-welded joints shall be subjected to
further non-destructive examination.
(e) Al l nstruments to be used in tests shall be calibrated before and a:fter the tests.
\
(f) In addition to the characteristic curves , bearing temperature charts shall be provided at
the test.
2. 1. 10.3
Elecical
Tests
2. 1. 10 .3 .1 General
(a) Unless otherwise specified, all tests listed in the relevant Standard shall be carried out
together with any additional tests required by the Specification.
(b) Subject to the approval ofEVN , type test certificates which are adjudged satisfactory
may be accepted in lieu of repeating type tests.
2-1-55
VIETNAM ELECTRICITYI TEPSCO
2. 1. 10.3 .2 Transformers
(a) Tests at Shops
The following tests shall be conducted on each transformer except that the tests (xiv)
and (xvii) are only applicable to oil filled transformers.
(i) Insulation resistance (1 minute readings taken for 10 minutes)
(ii) Measurement of tan of insulation system capacitance
(iii) Winding resistance on all taps and all windings
(iv) No load loss at 100%, 105% and 11 0% voltage
(v) Load loss at extreme taps and principal tap
(vi) Impedance at extreme taps and principal tap
(vii) Zero Sequence Impedance
(ii) Power Frequency Withstand tests
(ix) Induced Voltage tests
(x) Impulse tests on minimum turns tap
(xi) Temperature Ri se test and Type test only for transformers rated 3 MVA and below
(xii) Harmonic components at no load
(xiii) Tank Vacuum test to prove tank, conservator and cooling system can
satisfactorily withstand a full vacuum
(xiv) Jacking point deflection test
(xv) Ratio and Phase relationship
(xvi) Insulation Oil tests
(xvii) Control circuit test
(xviii) WTI, RTD , OTI and fiber optic calibrations
(xix) Sound level test (Type only)
(xx) Dimensional check
l
(b) The transformer shall be completely assembled at the Contractors shops to permit a
fmal inspection of the mechanical and electrical assembly and for overall testing.
(c) For all tests which a transformer is excited either at normal or higher frequency, all
thermal and gas sensing devices shall be equipped so that any abnormality may be
detected.
(d) Dissolved gas analysis from oil shall be carried out prior to and after the power
frequency test, induced, partial discharge and the temperature rise test
(e) Tests at Site
After installation in its final position and full connection of controls , each transformer
shall be subject to the following tests:
2-1-56
--~--~~--{ ~~--~-~---------_.~---~--_.-- _.
___
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(i) Functional test of controls

(ii) Insulation resistance at one minute intervals for 10 minutes
(iii) Winding DDF at 2.5 kV.
(iv) Winding resistance on all taps on all windings
(v) Power frequency HV tests to 75% ofworks test level
(vi) Ratio and phase relationships
(vii) Insulation oil test for dielectric stren and moistur content
(viii) WTI, RTD , OTI and fiber optic calibrations
(ix) Dissolved gas in oil analysis
2. 1. 10.3 .3 Switchgear
(
(a) Tests at Shops

(i) Type, sample and routine tests should be conducted and certified in accordance with
all ofthe relevant provisions ofthe Standards listed in Clause 2 .2.3.
(ii) HV switchgear shall be type tested for arcing fault containment and judged against
Appendix AA criteria 2 and 4 ofIEC 60298.
(iii) Complete shipping sections of switchboards shall be subject to at least the
following tests before leaving the works:
Point to point wiring checks
Insulation resistance of switchboard and busbars
Circuit switch operational checks
Mechanical interlock checks
Contact resistance checks on switch contacts and Tracking contacts
(b) Tests at Site

After site assembly in final positions and the completion of connections, testing shall
include at least the following:
(i) Point to point wiring checks
(ii) Switch operational checks
(iii) Mechanical racking interlock checks
(iv) Primary circuit connections and phasing checks including power cabling
(v) Protection primary and scondary i ection tests , operation, calibration and
interface checks
(vi) Plant system functional checks including control , indication, alms etc. interface
(vii) Power frequency HV tests
(viii) Insulation resistance measurement
2-1-57
------
(a) Tests at Shops

(i) Protection and metering relays and equipment shall be subject to typ 'p le and
routine tests in accordance with the relevant standards to which theipment is
constructed. Predominantly this will be IEC 60255 covering protection relays.
(ii) After assembly into shipping sections of switchboard, equipment shall be subject
to operational tests.
(-
(b) Site Commissioning

(i) Systems shall be subject to operational checks after installation of switchboards and
panels in their permanent position.
(ii) Protection systems shall then be subject to primary and secondary current injection
tests covering full calibration and placement in service. Refer also to Clause
2 .2.3.3.
2.1 .10.3.5 Cabling, Wiring and Terminals
(a) Refer to Clause 2.2 .3.4.
2. 1. 10.3 .6 Earthing and Lightning Protection
(a) Refer to Clause 2.2 .3 .6.
2. 1. 10.3 .7 Motors
(a) Tests During Manufacture

The coils shall be tested as follows during manufacture and prior to installation:
(i) Random sample tests shall be conducted in accordance with IEC 60034-15 on the
main and inter-turn insulation.
(ii) A type test on the main insulation shall be conducted in accordance with
IEC-60034.
(iii) A routine quality control test shall be conducted in accordance with IEC-60034
and the test procedure o fI EC 60894 or equivalent.
(iv) le corona shield resistance shall be measured and recorded for each coi l.
(b) TIsts on Completion

(i) Basic , duplicate and routine check tests on the completed motor shall be conductd
in accordance with IEC-60034 or equivalent. A test certificate shall be issued to
EVN within two (2) weeks of the test completion.
2-1-58
(ii) In addition to the tests specified above , for high voltage motors , the following tests
shall be carried out for diagnostic information.
Insulation resistance and polarisation index tests
Dielectric Dissipation Factor test applying the test procedure ofIEC 60894.
Heaters shall be in service for twenty four (24) hours prior to the test.
(c) Tests at Site

The following tests shall be carrid out on motors after installation in their final
pOSItlon.
(i) Insulation resistance
(ii) Rotation and phasing checks
(iii) Withstand voltage test including power cable(HV motor only)
(iv) Operational checks including thermovision and vibration when loaded
2. 1. 10 .3 .8 Miscellaneous Power and Lighting
(a) Tests at Shops
Equipment shall be subject to type , sample and routine testing in accordance with the
Standard(s) to which it is built.
(b) Tests at Site

(i) Operational checks.
(ii) Measurement of illumination levels in specified areas
2 .1 10.4 Checkinll and Test at Site Prior to Commissioning
2. 1. 10.4 .1 Check Sheets
Prior to commissioning any item of plant or system, the Contractor shall c out
checking to satisfy EVN and to confirm that all items of the plant comply with the
Contract.
(
(b) The Contractor is required to complete and sign detailed check sheets for each item of
the plant.
(c) All costs associated with the work of completing the check sheets , including sta:ff for
disconnecting and reconnecting equipment, preparing the plant for checking, including
the provision of access for personnel, shall be bome by the Contractor.
2-1-59
-2. 1.11 Commissioning Procedure

2.1.11.1 General
(
In order to define the various stages of the commissioning and

is necessY to divide the work as follows:
(i) Pre-commissioning
(ii) Commissioning
start-rogramme
it
(b) Pre-commissioning and Commissioning shall be carried out in accordance with an

approved procedure. The procedure shall be checked for compliance with the relevant
requirements of the Specification, approved drawings , related Standards, Specifications
(
d ma
nu
ID
actu
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and
d
vc:fli
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orSinst
ta
lla
tlon
/
phase of testing. Unless otherwise approved by EVN,
commissioning procedures incIuding schedules and other details of commissioning
checks and procedures shall be submitted for approval at least three months in advance of
the stt of such activities.
emba
rn
upon
any
(c) The Contractor shall be responsible for Pre-commissioning and Commissioning.

These shall be conducted by the Contractor and be witnessed by EVN.
2. 1. 11.2Pre-commissioning
( le
Pre-commissioning continues throughout the construction of an item of plant and

comprises a series of staged inspections and tests carried out in accordance with the
relevant Contract Document and is carried out to confmn, as far as practicable without
plant operation, that the plant is in a state to commence commissioning.
(b) Some pical Pre-commissioning functions are given below.
(i) Hydrostatic tests of field assembled equipment and piping at 150% of design
pressure. Pneumatic testing shall only be carried out with the specific approval of
EVN.
(ii) Wiring continuity tests
(iii) Megger testing of equipment
(iv) Al ignment of equipment
(v) Calibration of C & 1 equipment
(vi) Checking and testing of electrical relays , CT s and VTs, pressure switches and
mstrument transmItters
(vii) Setting protective devices and primary and secondary injection to prove operation
of electrical protection relays
2-1-60
(viii) HV test for relevant equipment.

2. 1. 11. 3 CommlSSlOmng
(a) After construction and completion of the Pre-Commissioning, the Commissioning
stts in accordance with the relevant Contract Documents. Thi s includes the checking
out of plant to ascertain its fitness for operation.
(b) The Contractor sh1 be responsible for the Commissioning under the authority of
EVN. Commissioning wi11 stt from power receiving and continue until all agreed
testing has been completed to the satisfaction of the pties concemed.
rr
(c
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u
lf
m
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hep
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110
ttte
edin
th
hecomml
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111I
will a11ow, as far as system conditions permit, reasonable loading, unloading and load
change of the plant.
(d) Commissioning is divided into the fo11owing stages, but not be limited to:
(i) Initial Operation
Thi s is the first putting into operation of individual equipment which shall be made
after all pre-energizing checks, sequence check and testing of the electrical and
control system.
(ii) Loop TestlIndividual System Operation
Following to the satisfactory initial operation of individual sections of equipment,
the operation of each system, such as cooling water system, draft system and
sequential start-up and shut-down of systems shall be made.
(ii) Integrated System Operation
When the loop test of each system is completed satisfactorily, each system shall be
integrated into the complete plant system.
lnitial boiler firing , initial steam admission to the turbine and initial
synchronization are included in this stage.
(iv) Final Commissioning
During this period up to the commencement ofthe Reliability Run, all systems shall
be checked and adjusted under various modes of operlOn d loading
configurations.
The Contractor shall schedule and submit a programme for EVN s approval , at least,
the following tests:
2-1-61
O MON THERMAL POWER PLANT
Motor Valves , Damper Adjustment

Trial Run ofindividual equipment including the following , but not be limited to:
- Auxiliary cooling water pumps
- Circulating water pumps
- Condensate pumps
- Boiler feed pumps
- Air heaters
- Fans
- Fuel oil pumps
- Lubrication oil pumps and oil flushing
etc.
System Sequential Operation Trial
Boiler and ESP Air Balance Test
ESP Electrical Load Test
Boiler and Turbine lnterlock Test
Boiler lnitial Firing
Boiling Out
Chemical Cleaning
Steam Line Blow Out
Boiler Safety Valve Setting or Test
Control System Adjustment and Setting or Tuning
Unit lnterlock Test
Condenser Vacuum up Test
HPILP Turbine Bypass System Test
Steam Admission to Turbine
Turbine/Generator No Load Test
Unit Synchronization
Unit Load Tests and Load Rejection Tests (at 25% , 50%, 75% and 100% loads)
Cleaning of Condenser
Removal of Fine Mesh Strainer for Turbine
Furnace Combustion Tuning
Load Swing Test (Ramp Load Swing and Step Load Change Test)
Dynamic Response Test
Maximum Continuous Rating Output Test
Minimum Load Tst
Unit Start-up/Shutdown Tests (Cold, Warm, Hot, Very Hot, Shut dwon)
Auxiliary Equipment Single Operation Test (ESP, FDF, BCP, BFP, CWP, etc.)
Automatic Change Over of Standby Equipment (Fuel Oil Pump , BFP, Condensate
Pump , Auxiliary Cooling Water Pump , Vacuum Pump , etc.)
Run-back Test (Draft system , BFP, etc.)
2-1-62
House Load Operation

FCB Operation Test
Heater Cut Operation Test
Condenser Half Section Operation Test
2. 1. 11.4 Working Hour in Commissioning Stage
(a) In order that all parties can effectively and safely coordinate their activities, the
working hours during Commissioning stage shall b nominallyas follows:
Stt ofCommissioning work
: 8:00 a.m.
Finish of Commissioning work : 19:00 p.m.
(b) When the working hour is required to be extended, the Contractor s subrnit
programme to EVN for approval at least seven (7) days prior to the requirement.
2. 1. 11. 51mplementation of Safetv Procedures& Documentation during Commissioning

(a) The commissioning procedures consisting of seven steps are as follows:
Step 1 Stage 1nspections (Completion of ConstructionIPre-commissioning)
Step 2 Safety Clearance 1nspections
Step 3 1ssue ofNotices ofLive Plant (may necessitate issue ofClearance Certificate in
some cases)
Step 4 Contractor's Request for PermitIRelease of Energy
Step 5 1ssue ofPermitIRelease ofTerminal 1solation
Step 6 Live Commissioning and Testing
Step 7 1ssue of Clearance Certificates and Start of Reliability Run
L
l
1n this step, the Contractor shall cr out safety inspection at every stage of
construction work. EVN staff will attend the inspection as required. The items found
not to be preferable in the inspection shall be recorded and improved by the Contractor.
The detailed procedure shall be set at the construction stage.
The Safty Clearance inspection is requested by the Contractor prior to the

commencement of plant operation, using an inspection request form. This inspection
will be attended by the Contractor and EVNs representative as required.
The Contractor is required to submit the detailed safety clearance check sheets ,
together with the inspection request form.
2-1-63
commence.
Q]_
On receipt of the Safety Clearance check sheets which was endorsed by all concerning
parties , a Notice ofLive Plt (NLP) will be prepared by EVN as required.
When the NLP is issued, the Contractor must immediately withdraw all labourers for
construction work from the plantlequipment concemed. No fuler construction work

shall be permitted after the NLP issue without a Permit-To-Work (PTW)/Sanction too
t
S
e
t(SFT)lPermi
t-To-
After the issue of an NLP, the Contractor may apply a Permit-To-Work in the area
concemed or on the plantlequipment covered by the NLP. For this purpose, the
Contractor must provide an Application for PTW/SFTIPTW (Live Plant) which shall
be presented at EVN Office at least twenty four (24) hours before the commencement
ofwork.
The Contractor may request the release of energy applying the "Request" form.
,
,
Sg
All applications for Permit-To-Work must be made at least twenty four (24) hours in
advance to allow the Permit Office to make the necessary rangements prior to the
issue of the Permits.
Similarly, where the Contractor requests release of energy, EVN will make
rangements to release the terminal isolation on the same basis.
i
During commissioning and tcsting stagc thc Contractor has to proceed in accordance
with his detailed commissioning procedure which is approvd by EVN in writing.
During the commissioning stage , the Contractor shall provide daily notice of all
testing using an inspection request form to EVN. This is essential to ensure that all
parties (including outside agencies) are properly notified. In some cases longer notice
2-1-64
may be required. The Contractor and all sub-contractors shall give their fullest
cooperation on these matters.
I
In accordance with the provisions of the Contract, the Contractor shall be responsible
for offering the plant to EVN for Commencement of the Reliability Run and also making
available any commissioning data or drawings required by EVN.
The Contractor shall give EVN fourteen (14) day notice in writing ofhis intention to
commence a Reliability Run. At this stage , the plant must be capable of operating over
a wide range up to Rated Output with all safety features , instructions and control
operations incorporated.
[
EVN will , after consultation with all pties issue a certificate for Commencement of
Reliability Run. It is the essential requirement for approval of the commencement of a
Reliabili Run that all conditions for "handover" have been satisfied, testing and
commissioning is completed and that no known defect or outstanding work exists. The
Certificate shall be signed by EVN and the Contractor.
Before the commencement of the Reliability Run , the Contractor will be given with
the opportunity of making any final adjustmnts or settings , but only agreed minor
a ustments may be made during the actual period of the Reliability Run.
2-1-65
2. 1. 12 Reliability Run
2. 1. 12 .1 General
(a) After all commissioning works have been completed, the Reliability&
carried out for a period ofthirty (30) days in order to confirm the reliability '
rcial
(b) At first , EVN is notified by the Contractor that the plant is ready
seice then EVN shall confirm the plt is in the condition as noty the
Contractor. After th the plant with all its auxiliaries is required to be operatderthe
normal working conditions either continuously or intermittently without major failure or
interruption for a period ofthirty (30) days (720 hours).
(c) The plant shall be operated by the Contractor. In this period, the Contractor shall be
allowed to make any minor adjustments which may be necessy provided that such
adjustments do not in any way interfere with or prevent the commercial operation of the
plant or result in reduction of plant output.
(d) Should any m or failure or interruption occur in any portion ofthe plant due to faulty
design, materials , workmanship or omissions or incorrect construction, the reliability run
shall be considered void and the reliability run period of thirty (30) days shall
recommence after the Contractor has remedied the cause of defect.
(e) Al l adjustments made by the Contractor shall be recorded by him in a manner to be
specified by EVN.
(f) Reliability run s

2. 1. 12 .2 Maior Failure
(a) Major failure means interruption of the plant system due to or arising from faulty
design, material , workmanship or omission or incorrect construction to prevent safe and
full use ofthe plant equipment during the reliability run period ofthirty (30) days.
(b) Failure is any one ofthe following:
(i) Plant tripping , reduction of plant output due to y of the above causes
(ii) Unauthorized adjustment during the reliability run
Unauthorized adjustment mes that adjustment made without a Permit To Work.
However, in emergency situations , immediate adjustment may be necessary. In this
case , the adjustment made should be recorded and the effect of such adjustment on
2-1-66
the validity of the reliability run wi11 be discussed and decided by the
commissioning commirtee , which is created for this purpose before the start of the
reliability run between EVN and the Contractor.
(iii) Failure of start-up/shut-down
(iv) Failure to respond correctly during the run back or emergency trip when initiated
accidentally
2. 1. 12 .3 Minor Defects
(a) Minor defects which occur during the reliability run but do not require a plant shut
down, would not invalidate the reliability run.
(
(b) EVN 11 determine the minor des based on the fo11ong guidelines:
(i) Failure or interruptions due to factors beyond the reasonable control of the
Contractor e.g. failures or interruptions due to reasons which originated outside the
Contractor s scope of supply
Examples:
Natural disaster like earthquake, lightning, fire , flood , war or other force
m eure
Blackout due to loss of extemal electricity supply

Interruptions caused by the momenty loss of the auxiliary power supply
beyond the designed limits

Accidental operation of safety provisions by EVN s sta:ff, which is made
against the Contractor s Engineer s instruction.
Failure caused by unexpected obstacles in the fuel supply beyond the
designed limits
(ii) Defects of parts which can be repaired during plant operion within twenty four
(24) hours after Permit-To-Work (PTW) shall be considered minor, always
providing that load is maintained to suit the demand and it does not interrupt the
power supply or endanger plan'personnel safety.
These minor defect items sha11 be properly analyzed and reported to EVN within
twenty four (24) hours.
However, in each case

EVN and recorded.
th
decision to rectify the minor defect shall be made by
(iii) The alarm annunciation does not necessarily invalidate the reliability run if the
above conditions are satisfied.
2-1-67
2.1.13 Performance Test

2. 1. 13.1 General
(b) A11 tests sha11 be carried out with coordination of EVN and
necessy to conform to d requirements.
sh1
be timed, when
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and other equipment and consumables required for conducting the tests.
(d) Site calibration shall be carried out by the Contractor and witnessed by EVN as
required on all important gauges and other instruments.
(e) Correction factors for variations from the specified design parameters and conditions
shall be applied to the test results. These corrections must be previously stated in the Bid.
The Contractor must inform EVN, well in advance of any test, ofthe arrangements for
his attendance to witness the test.
(
(g) During all tes a complete and detailed log of observations and radings shall be
made and the copies shall be submitted to EVN. Log sheets and any other documents
necessary for these tests shall be provided by the Contractor.
(h) Performance test procedures, to cover particular equipment or system shall be
submitted for EVNs approval at least three (3) months prior to the date of test. le test
procedure shall include the following:
(i) Introduction
(ii) Object ofthe test
(iii) Procedure for the test
(iv) Simplified diagrams indicating the extension ofthe test and measuring points
(v) Measuring equipment
(vi) Test data and parameters to be measured
(vii) Step by step calculations indicating, in logical order, how the test data is used to
arrive at the final results
(viii) Sample of log sheets to be used
2-1-68
(ix) Correction curves and other curves or tables to be used in the test
(Correction curves shall be submitted in the Bid and approved by EVN)
(i) The Contractor shall also submit computer simulated reports for the following
performance tests , during the design stage.
(i) Noise level at Site boundary
(ii) Load step change of 10% of the Rated Output
(iii) Capability of operation at "House Load"
(iv) Rapid load reduction operation (run back operation)
2. 1. 13.2 Preliminarv Reauirements
(
( The performance tests

sh
1
b e carrie
d ou
l
Performance Test Co
de
Contractor and EVN.
0r
modifications thereof, as
mutu
11
a
yagree
du
pon
between the
(b) The performance test at 100% and 75% Rated Output sh1 be organized by EVN and
conducted by the Contractor in order to verify the guaranteed values as stipulated in the
relevant Contract Documents and the records shall be read and signed by EVN and the
Contractor.
(c) Al so , performance tests at 75% and 100% of Rated Output shall be undertaken by the
Contractor to establish base data for the plant and train all personnel in the execution of
the o:fficial tests.
(d) The performance tests of the BoiIer and the Turbine/Generator sh1 be conducted at
the same time.
(e) The Contractor shall notify EVN, in writing, fifteen (15) days before the test date. The
test day shall be approved by EVN. Before the test, the Contractor shall send to EVN all
the correction curves for each instrument to be used in the test including the calibration
curves of the orifice plates or nozzles to be used in flow measurement. From thse curves
it must be possible to determine the eor introduced by each instrument.
(f) Steam tables for use in the projcct shall bc bascd on thc IAPWS-IF97 (International
Association for the Properties ofWater and Steam - Industrial Formulation 1997).
(g) le test at 100% and 75% Rated Output shall be conducted for the duration required
under the ASME Performance Test Codes (Latest Edition).
2-1-69
(h) To attain ternperature stability in the systern, the plant shall be operated for at least one
(1) hour prior to the conduct of each test.
G) Before and after the tests , the level in the condensate tank , the deaerator taI1ll the
condenser hotwell and the boiler drurn shall be notd to determine the rnake-uI2er into
the Systern.
(k) All instrurnents to be used, frequency of reading and sarnpling analysis of fuel , etc. ,
shall be in accordance with the relevant ASME Performance Test Codes (Latest Edition).
The rnethod and the nurnber of the location of rneasurernents and the provision of and
duties of observers shall be rnutually agreed by EVN and the Contractor before the trial.
(1) The arithrnetic average of the instrurnent reading shall be corrected to take into
account the correction curves of each instrurnent. The values so derived shall be used in
the equations or formulas related to the guarantee iterns without further corrections.
(rn) Exceptional readings which depart widely frorn the normal range shall be ornitted in
the calculation of arithrnetic averages.
(n) In cases of deviations of test data frorn the design valus the cornputed values shall be
adjusted in accordance with the approved correction curves before cornparing with the
guaranteed values.
(0) Overall plant e:fficiency test shall be conducted for reference and the test results shall
be subrnitted to EVN. Overall plant e:fficiency is defmed as:
Overall plant e:fficiency =
(Sendout electrical power ouut at HV side of rnain transformer) I (H input by
fuel)
2. 1. 13.3 TIest ReDort

(a) The Contractor shall subrnit to EVN for approval and cornrnent the
reports according to the following schedule:
e:fficincy
test
(i) Prelirninary Test Report within two (2) weeks after the tests , based on the fuel
analysis data which will be obtained one rnonth before the Performance TIst.
2-1-70
(ii) Interim Test Report within two (2) months after the tests , based on the fuel analysis
data obtained at the tests. The report shall include the following , but not be limited to:
Summary
Test Date and Schedule
Outline ofTest Procedure and Process
Test Results
Attachments:
- Correspondence List
- Calculation Sheets
- Reading Data and Records
- Fuel Anal ysis Data
- Calibration Data
- Correction Curves as submitted with the Bid
(iii) Final Test Report within one (1) month to EVN after receiving EVNs comments on
the InterimIDraft Test Report.
2. 1. 13 .4 Insu:fficiencv
(a) If the guaranteed performance and efficiency of any item of plant is not satisfied
andJor if any item fails to comply with the requirements of this Specification in any
respect whatever at manufacture, construction or tests , EVN may reject the item, or
defective component thereof. After adjustment or modifications of such item as directed
by EVN, the Contractor shall propose further inspection andJor test. All repair procedures
shall be submitted for EVNs approval. In the event that the requirements of this
Specification cannot be fulfilled by adjustment or modification, such item shall be
replaced by the Contractor, at his own expense to the entire satisfaction ofEVN. Any item
repaired shall not be accepted unless the Contractor guarantees in writing that the repaired
plant or component has the same service life and efficiency as the component originally
manufactured.
2-1-71
2. 1.14 Provisional Acceptance

(a) The Provision Acceptance Cificate will be issud by EVN for
date of completion of, and approval for the Performance Tests.
certificn
ofthe
P..\*
2. 1.15
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uc
t
c
dt
wo(
)mon
2
erio
p
d in order to ensure that 1 defec and deficiencies are rectified prior to enal
acceptance certificate. The final inspection shall be based upon the inspection below. The
scope of activities shall cover the following:
(i) Repair/replacement of defective components
(ii) Investigation of abnormalities obseed during the guarantee period including
characteristic variation due to seasoning
(iii) Normal inspection and overhaul in accordance with the annual preventive
mamtenance progrnme
(b) The minimum requirements are listed in Volumes 3 , 4 , 5, 6, 7, 8 and 9 in which the
scope may however be expanded depending on inspection findings. The final inspection
list shall be submitted to EVN for approval not later than six (6) months prior to the
scheduled date of Final Acceptance.
2-1-72
o MON ffiERMAL POWER PLANT
2.2 GENERAL TECHNICAL SPECIFICATIONS

2.2.1 General
(a) These Technical Specifications shall be applied, in general, to all equipment.
(b) All equipment shall be suitably designed and constructed for safe and continuous
operation under all conditions described or implied in this Specification without undue
strain, vibration, corrosion, noise or other operating difficulties.
2 .2 .1.1 Codes and Standards
(a) le Works shall be designed, manufactured, constructed and tested according to the
latest relevant codes, standards, safety regulations and legal regulations inc1 uding
supplements and addenda, which are in effect as of the date of Bid Document issue.
(b) All materials, equipment and works including calculation sheets, drawings , quality
and class of goods, methods of inspection, consuctional peculiarities of equipment and
parts and acceptances of partial plants shall comply with the relevant technical codes in
every respect, as r as these are beyond the special requirements of the Specifications.
(c) In general, the Contractor shal1 apply Vietnamese an d/or 1SO standards where
available. The Contractor shall nominate the standards applying to their design. For
testing, ANS1 and ASME standards shall be applied.
(d) Some ofthe related or equivalent codes are listed below:

ANS1 - Am erican National Standard 1nstitute
ASME - Am erican Society ofMechanical Engineers
ASTM - Am erican Society for Testing and Materials
AS
- Australian Standards Association
BS
- British Standards 1nstitute
DIN
- Deutsche 1nstitute for Norman
IEC
- International Electrotechnical Commission
IEEE - Institute ofElectrical and Electronics Engineers
1SA
- 1nstrument Society of Am erica
ISO
- International Organization for Standardization
JIS
- Japanese 1ndustrial Standards
NEC
- National Electric Code
NEMA - National Electrical Manufacturers' Association.
NESC - National Electrical Safety Code
2-2-1
NFPA
AISC
- National Fire Protection Association

- Am erican Institute of Steel Construction
Vietnamese codes and standards are as follows:

- Pressure vessels (TCVN 6153 , 6154, 6155 , 6156-1996)
- Steam generator (TCVN 6004, 6005 , 6006, 6007-1995)
- Weldingjoint procedure (TCVN 6008-1995)
-Am bientAir Quality Standard (TCVN 5937-1995)
- Air Emission Standard (TCVN 5939;..1995)
- Ground Water Quality Standard (TCVN 5944-1995)
- Industrial Eft1 uent Standard (TCVN 5945-1995)
- Mamum permitted noise level in public and residential areas (TCVN
5949-1998)
- Outdoor water Supply - Design requirements (TCVN 33-1985)
- Fire Protection ofBuilding Design Requirements (TCVN 2622-1995)
- Fire Safety General Requirements (TCVN 3254-1989)
- Oil Pipeline and Oil Products (TCVN 4090-1995)
- Stores Basic Rules for Design (TCVN 4317-1986)
- Intemal Water Supply Design Standard (TCVN 4513-1988)
- Code of Practice of Grounding and 0" Connection of Electrical Equipment
(TCVN 4756-1989)
- Petroleum Stores and Petroleum Products Standard of Design (TCVN
5307-1991)
- Automatic FireAlarm System Technical Requirement (TCVN 5738-2001)
- Fire Extinguishing System General requirement of Project Install and
Utilize (TCVN 5760-1993)
- Fire Prevention and Fighting Fire Extinguishing Media - Carbon Dioxide
(TCVN 6100-1996)
- Fire Protection Hi - Ri se Building - Design Requirements (TCVN
6100-1996)
- Fire Protection Equipment Carbon Dioxide Extinguishing Systems for Use
on Premises - Design and Installation (TCVN 6101-1996)
- Fire Protection Fire Extinguishing Media - Powder (TCVN 6102-1996)
- Other Vietnamese CodelRegulation
2.2.1.2 Units ofMeasurement
(a) All units, dimensions and calculations shall be in SI system as detailed in the
following:
2-2-2
2.2.1.2 Units of Measurement

(a) All units , dimensions and calculations shall be in SI system as detailed in the
following:
Temperature:
degrees Celsius
kelvin
Pressure:
Pascal
Very low pressure:
millimeter of water gauge
Condenser back pressure:
millimeter of mercury
Weight:
milligram
grn
kilogram
ton (1 ,000 kg)
Length :
meter
Time:
hour
mmute
second
Force:
Newton
Torque:
Newton-meter
Stress:
Pascal
Flow (Volumetric):
1iquids: cubic meters per hour
: cubic meters per second
gases : cubic meters normal per hour
Flow (Mass):
kilograms per hour
tonper hour
Capacity:
liters
2-2-3
Oc
K
Pa,kPa, MPa
mmAq
mmHg
nu
kgb
t
km, m , cmmm
h
mm
sec
N
Nm
Pa, MPa
3
m /h
m3/sec
m3N /h (or Nm3/h)
k1
1
,.,
i
Density:
kilograms per liter
ton per cubic meter
kg/l
m 3
Enrgy:
J, kJ , MJ
Joule
Power:
Watts
volt amperes
volt ampere reactive
Amplitude of vibration:
microns = lO -6m
Frequency:
Hertz
Potential:
volt
Chemical concentration:
milligrams per liter
parts per million
Conductivity:
micro Siemens per centimeter
Electric current:
Am peres
Electric Resistance :
Ohms
Sound pressure level
decibel
W, kW, MW
VA, kVA, MVA /
VAR, kVAR, MVAR
Hz
V, kV
mg/l
ppm
S/cm
mA, A
.n.n J
dB
(b) The Intemational Organization for Standardization (1S0) sheet sizes, AO, Al , A2 , A3 ,
A4 shall be used for all drawings and technical data sheets, wherever applicable.
(c) Screws, studs, nuts and bolts shall be ofI SO metric standard.
2.2. 1. 3 Des lm Standardization and Interchangeabilitv
(a) All major equipment and assembly shall be in accordance with the specification and
shall have been proven in service in a similar application and under the conditions similar
to those specified herein.
(b) Prototype designs are not acceptable and shall be rejected outright. To prove
compliance with this requirement, the Bidder shall include in his Bid the successful
2-2-4
VIETNAM ELECTRICITY/ TEPSCO
operating records for at least two (2) years for major power station equipment similar to
this project. The records shall be included in the Technical Schedules in Volume 13.
(c) Regardless whether a Bidder is pre-qualified, his Bid could be r ected if it is
subsequently revealed that the Bidder has failed to fulfil the above criteria of two (2)
years operating records.
(d) The plant shall be designed to cilitate inspection, cleaning, maintenance and
repairing. Continuity of electricity supply is the prime concem. The design shall
incorporate every reasonable precaution and provision for the safety of all those
concemed in the operation and maintenance ofthe Works.
(-
(e) The plant shall be designed to operate satisfactorily under any operating conditions, as
may be met in normal usage under the variation in site conditions and shall run without
undue vibration and the least practicable noise.
(f) Corresponding parts throughout the plant shall be interchangeable wherever possible.
(g) All heavy components shall be provided with convenient means such as hoists, li:fting
lugs, eye bolts, etc., for slinging or hauling for installation or maintenance.
(h)A1gement and layout of equipment both inside and outside the plant shall be
generally in accordance with the Bid Drawings. However, equipment may be ranged to
suit the Contractors usual or standard design provided that it can be accommodated
within the dimensions shown on the Bid Drawings.
(i) Clearance between the main access road and overhead equipment such as ducts, piping,
cable racks, etc. shall be a minimum of 6 m.
G) All equipment shall be proved against dust, high humidity, tropical environment, and
designed to obviate the entry of vermin, insects or animals which could result in short
circuits or damage. Outdoor equipment shall be of weatherproo f, especially for heavy
rain, and designed so that water cannot collect at any point. The undersides of all tanks
shall be suitably treated in an approved manner to prevent corrosion.
(k) le design of auxiliary systems, as described in the Specification and shown in the
Bid Drawings, is intended to indicate the basic type of system envisaged. The Contractor
shall design in detail and caY out all the engineering necessa to produce a complete,
safe, economical and workable aangement for all systems.
2-2-5
V7EVAM
ELECTRlCITY/ TEPSCO
0 MON THE.fAL POWER PLANT

*
- __ t .':-'
\l.,
(1) All equipment shall be capable of start up and the Rated Output 0tatiwith 5%
variation ippequency (i. e. from 47.5 to 52.5 Hz).
.
"/
(m) A complete system of interlocks and safety devices shall be prvi~e9' so that the
following requirements and any other condition necessa for the ~:d continuous
operation of the plant are provided:
(i) Safety of personnel engaged on operational and maintenance work on the plant
(ii) Correct sequence of operation of the plant during starting up and shutting down
periods
(iii) Safcr ofthe plt when operating under normal or emergency conditions
(-
(n) In choosing materials and their fmishes , due regard shall be given to the humid
tropical conditions under which equipment is to work and tropical grade materials shall
be used.
(0) All equipment performing same duties shall be identical, and be fully interchangeable.
This shall be applied particularly to such items as motors, switchgear, instruments,
controls, valves, relays, etc. , and is to be demonstrated to EVNs satisfaction.
(p) EVN shall have the right to request the Contractor to justify his selection of equipment.
Where it is shown that material and plant are of a standard lower than what is required to
comply with the Specification, the Contractor shall replace and modify the equipment
concemed.
(q) Natural gas is to be supplied to the power plant at later stage. The boiler shall be
capable of firing fuel oil or natural gas individually or in combination. The system for
natural gas, from receiving system to bumer, shall be designed and the space for the
system shall be kept. The provision and construction work of the system is to be carried
out when the natural gas is supplied.
(r) When there is any altemative execution plan which is equal or superior to the original
and requires lower cost in the period of project implementation, such as after obtaining
detailed results of geological exploration, the Contractor shall propose such alternatives.
2.2.1 .4 Plant and Eauioment Identification
(a) The Contractor shall prepare comprehensive plant identification schedules showing
the name and number of each item of plant and its respective rangement drawing
number according to the schedule attached hereto and add any additional items necessary
to fully identify the plant. For the identification of equipment, KKS system or other clear
2-2-6
system shall be applied subject to the approval ofEVN.
(b) The Contractor shall supply all labels, nameplates, tags , instruction d waming
plates necessary for the identification and safe operation of the plant and all inscriptions
shall be in the English language. A second plate, generally located above the label in
English, shall identify the plant in Vietnamese.
(c) Alllabels, nneplates instruction and waming ples shall be securely fixed to items
of the plant and equipment with stainless steel rivets, plated self tapping screws or other
approved means. The use of adhesives will not be permitted.
(d) Nameplates shall be manufactured from stainless steel with a matt or satin finish and
engraved with black lettering of a sZe which is legible from the working leve l.
(e) Waming plates shall be manufactured from stainless steel with a matt or satin finish,
engraved with red lettering and sited in a position which affords maximum personnel
safety.
(f) All equipment within panels and desks shall be individually identified by satin or matt
finish stainless steel labels, laminated plastic labels or manufacturers standard labels
subject to the approval of EVN.
(g) Each circuit breaker panel, electrical control panel, relay panel, etc. shall have a
circuit designation label engraved with black lettering in accordance with the circuit
designation system. Corridor type panels shall additionally have circuit designation labels
within the panels.
(h) Each valve shall be fitted with a stainless steel nameplate indicating the valve service
and reference number in accordance with the valve schedules as approved by EVN.
(i) Valve nameplate shall be fixed where necessary to a 3mm thick steel backing plate
with steel bracketing and painting approved by EVN. The mounting shall be such that the
label is absolutely clearly associated with the respective valve , and fixed in such a way
that the valve may be maintained or removed and replaced without disturbing the labe l.
Groups of small instrument valves may be labeled by a single label plate which shows the
valvc arrangcmcnt and othcrwisc meets the requirements as listcd abovc.
(j) All unfired pressure vessels and lifting tackle shall have a rating plate permanently
attached to them or stamped on them , in a conspicuous position, giving such details as the
design code, design Parameter, test Parameter, date oftest, etc. , to the approval ofEVN.
2-2-7
o MON THERMAL POi'/ERPLANT
2.2. 1. 5 Material and Weldimz

2.2. 1. 5 .1 General
7
(a) The materials used under this Project shall be such as to ensure an efficient service life
for each part of the machinery. In particula material shall not be of inferior quality to that
specified below, or stated in the various sections ofthese Specifications or specified in the
Standards.
(b) Materials that are injurious to personnel such as asbestos, polyvinyl chlorinated
biphenyl (PCB) etc. SHALL NOT BE USED.
(c) Carcinogenic material SHALL NOT BE USED.
(d) Material that acts environmental preservation such as specified chloro f1 uorocarbon
SHALL NOT BE USED.
2.2. 1. 5.2 Materials
(a) The following ASTM codes or equivalent shall be refeed:
Cast iron
Sheet steel for general use
Suctural steel and plates
Cast steel
Forged steel (shaft for auxiliary machinery)
Corrosion resistant cast steel
Steel for boiler drum
Steel pipes
Stccl tubcs for boilcr
2-2-8
ASTMA48
ASTMA283
ASTMA36,
ASTMA242
ASTMA27
ASTMA668
ASTMA 743
ASTMA302
ASTMA53
ASTMA 106
ASTMA335
ASTMA335
ASTMA335
ASTMA210
ASTMA213
ASTMA213
ASTMA213
ASTMA213
Class No. 30
Grade C
Grade 65-35
Class G
Grade CA-15
Grade B
GradeB ,C
Grade P 12
Grade P 11
Grade P 22, 91
GradcAl
Grade T22, 12, 11
Grade T 9, T91
Grade TP 304 H
Grade TP 316 H
VIETNAM ELECTRJCITY / TEPSCO
ASTMA213
ASTMA213
ASTMA210
SCS13 , 14
ASTMA351
ASTMA217
Steel tubes for heat exchangers

Valve body
Forged steel for HP and IP turbine rotors

Forged steel for altemator rotor
Cast steel for turbine HP and IP casings
Forged steel for gears
Cast bronze
Bronze for bearings, bushes, thrust shoes, etc.
Wh ite metal for bearings
Electrolytic copper
Silicon steellaminations for generators
Silicon steellaminations for transformers
Grade TP 347 H
Grade TP 321 H
CF 8
Grade 69, WC6 ,
WC9
ASTMA216
GradeWCB
ASTMA 105
Grade 1
ASTMA 182
Grade Fl , Fl1 ,
F22, F91 ,
F304, F316
ASTMA470
Class 6
ASTMA470
Class 2, 3
ASTMA356
Grade 9
ASTMA584
Class 1
ASTMB 143 Alloy lB or 2B
ASTMB 584 Alloy 3A
ASTMB 23
AlloyNo.3
minimum purity 99.90%
ASTMA345
ASTMA345
(b) The materials not specified shall conform to the most recently published ASTM
specification regarding the class or type of those materials.
(c) In case materials adopted are classified according to other material specification, the
Contractor shall submit the equivalence to materials in ASTM standards.
2.2.1.5.3 Test on Materials
(a) Materials must be tested in accordance with the Standards.
(b) Mill certificates or billet tests shall be made for materials of major equipment and
forged , structural steel components.
(c) All tests shall be carried out in accordance with relevant ASTM standards, Parts 30-3
1-32 or equivalent.
(d) All apparatus, services and
cos
for such tests shall be bome by the Contractor.
2-2-9
2 .2.1. 5.4 Welding

(a) General
(i) All welding performed in pursuance ofthis Contract shall conform to the approved
standards.
(ii) In order to obtain the approval ofEVN the Contractor shall show that the proposed
welding specification and standards do not conflict with the requirements of this
Specification, and are consistent with the design Codes adopted for the relevant
sectons of the work.
(iii) Where there is conflict between Codes and Standards, EVN shall decide which
shall prevai l.
(iv) The Contractor shall provide all necessary plant, labour, equipment, appliances,
materials and consumables required to perform all operations in connection with the
welding outlined in this Contract. All equipment, plant and appliances shall be of
good quality, well maintained and entirely suitable for the intended purpose.
(v) The Contractor shall be responsible for the compliance of his personnel and
equipment with all applicable regulations and requirements issued by the Socialist
Republic ofVietnam and other Intemational Organizations for cutting and welding
operations and for the use, handling and storage of radioactive sources and isotopes.
(vi) All costs for inspection and testing including any additional tests required by EVN
shall be deemed to be included in the Bid price. When additional inspection and
testing is required by EVN it shall be performed promptly and no claims for
consequent delay or disruption of the work will be considered.
(vii) The Contractor shall co-ordinate his activities so that all inspection work can be
carried out to the approval ofEVN before removal of scaffolding or before the weld
areas are painted. The welding shall be carried out under the supervision of
competent welding supervisors. The welding supervisor appointed to the Site shall
be well experienced in the supervision of welding on construction sites and shall
have had prior experience of work to th standard indicated in this Specification.
The welding supervisor(s) shall have qualifications and demonstrated ability
satisfactory to EVN.
2-2-10
VIETNAM ELECTRlCITY/ TEPSCO
(b) Weld Procedure Documents

Prior to the commencement of welding the Contractor shall submit to EVN for
approval the welding procedures to be used in the fabrication of the relevant sections
ofthe work. Weld procedures shall be designed to give a weld reinforcement height in
accordance with ASME Section 1, PW-35. 1. Fabrication and attendant welding
activities shall not commence before such approval is given to the procedures.
(c) Weld Procedure Qualification Tests
(i) Weld procedure qualification test shall be carried out in accordance with the
requirements of the appropriate approved standard for the item of plant under
consideration. Subject to agreement, EVN will accept the rests of weld procedure
qualification test previously caied out under the supervision of any internationally
recognized inspecting authority, providing that the Contractor confirms that the
basic parameters of the procedure have not been changed since approval.
(ii) The Contractor shall inform EVN of any proposed changes to the welding
procedures before such changes are implemented. If in the opinion ofEVN a further
qualification test is required as a result of such changes, then the Contractor shall
perform the required test without additional charge.
(iii) The results of all tests shall be made available for examination and copies shall be
retained on Site.
(d) Welders Qualification Tests
(i) All welders and welding operators for boiler pressure pts and unfired pressure
vessels shall be qualified for the work and shall hold current welders qualification
ceificates in accordance with the latest edition of the ASME Boiler and Pressure
Vessel Code Section IX , Qualificon Standard for Welding Procedures, Welders
and Welding Operations" or equivalent.
(ii) All welders tests shall be witnessed and/or approved by EVN before the welder or
operator is permitted to work. The decision of EVN regarding the acceptability of
any test or existing qualification shall be fina l. Evidence of previous qualification
tests shall be accepted solely at the discretion ofEVN.
(iii) Records showing the date and results ofthe qualification tests performed by each
welder and weld operator together with the identification number assigned to him
shall at all times, be available for scrutiny by EVN.
2-2-11
o MON 11lERMAL POWER PLANT
(iv) Each qualified welder and weld operator shall be assigned a unique identifying
number. Th is nurnber shall be marked in indelible crayon on all work performed by
the welder to whom it is assigned. Any welder or weld operator whose work is
subject to multiple rejections will be required to undergo a re-qualification test on
the appropriate weld procedure. At the discretion of EVN any welder or weld
operator failing a re-qualification test may be disqualified from any further welding
on the Works.
(e) Storage ofWelding Consumables
and
(ii) All welding consurnables shall be properly identified and shall retain their
identification up to the time of use. Each batch of electrodes and wire shall be
identifiable with the respective manufacturers test certificate and advice note and
shall be used in strict delivery rotation.
(iii) Electrdes which have damaged f1ux coatings, are bent, misshapen or have lost
their identification, shall not be issued or used on any work.
(f) Fabrication
(i) EVN shall be notified at least two (2) days prior to the commencement of any
assembly or fabrication work.
(ii) Welders and welding shall be protected by suitable equipment from wind, air borne
sand, and moisture. Work shall not be performed when weather conditions do not
permit satisfactory workmanship or adequate inspection.
(iii) All f1ame cutting and oxy-acetylene welding at Site shall be controlled to ensure
freedom from fire hazard, and shall only be undertaken with the general knowledge
of EVN. All welding and cutting operators shall be accompanied by a fire fighting
attendant who shall be equipped with suitable approved fire extinguishing and alarm
equipment. The necessary disciplinary action will be taken against Contractors
contravening these requirements.
(iv) Weld preparation profiles may be prepared by machining, shearing, f1ame cutting
and grinding and shall be performed carefully and accurately both at the shop and
2-2-12
Site. Whenever possible, a mechanically guided tool shall be used for f1 ame cutting.
All edges shall be left free of slag, burrs, fins , oxides and foreign matter and the
finished profile shall conform to the designed tolerances for the weld preparation.
(vi) Tack welding ofweld preparations may be permitted but all tacks must be ground
to a feather edge prior to completing the root pass. Electrodes and pre-heating for
tack welds shall be the same as that required for the completion of the weld. Any
defective tack weld shall be removed prior to welding the root pass.
(viii) All slag, excess filler metal, and surface irregularities shall be removed between
weld interpass runs. Cleaning may be carried out by hand or power tools. Flame
gouging is prohibited.
(ix) Back chipping may be carried out by arc gouging providing that the weld groove is
ground to a smooth profile and all surface irregularities arising rom the arc air
process are removed.
(x) Welded on attachments such as lugs, cleats, supports, etc. shall be positioned well
clear of all pressure retaining welds and welds carrying principal stresses. If it is
found essential to bridge or span a principal weld then the attachment shall be so
designed to ensure that no further weld is positioned within 40 mm of the principal
weld. Attachments bridging principal welds shall be designed to give a minimum
clearance of 25 mm over principal welds.
(xi) Attahment welds shall have a contour, which is free f.lomnoth e1Tets at the wl
junction. Such welds shall be made only by welders qualified for welding under the
requirements of an approved standard.
(xii) AlI transition welds between dissimilar materials shall be made under controlled
2-2-13
(vii) Where preheating is required it shall, whenever practical, be carried out by electric
resistance or induction equipment or by specially shaped gas bumers. Pre-heat and
interpass temperatures shall be checked by temperature indicating crayons at a
distance ofnot less than 75 mm from the weld groove. The use ofhand weld torches
for pre-heating will not be permitted.
(v) Approved line up clamps shall be used and shall not be removed until the root weld
has been completed. Where spacer strips or bridging pieces are utilized due care
shall be taken when the tack welds are removed. All scars and blemishes shall be
ground off prior to submitting the weld for inspection.
o MON lliERMAL POWER PLANT
conditions at manufacturers works. Site welding of structural high yield steel shall
not be permitted without the prior consent ofEVN.
(xii) All tube butt welds shall have 100% penetration with a maximum of 3 mm excess
penetration in the root run.
-_
-(xiii)Unless otherwise specified, welds subject to radiographic , ultrasonic or other
forms of nondestructive test shall be
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welds shall be finished to a smooth contour and the toes of the weld shall be dressed . I r;;Jj
~
smooth. Welds made by submerged arc process or other approved automatic . --
methods may be left unfmished providing the weld ripple does not interfere with t~v
assessment of non-destructive test results. All weld dressing shall be carried out
before final heat treatment.
f.1
(xiv) Post weld heat treatment shall be carried out using equipment specifically
designed for the process. Gas bumers or hand held torches will not be permitted. For
work which is heat treated in a fumace , the Contractor shall supply copies of the
heat treatment charts. Work which is subject to heat treatment by means of
electrically heated elements shall be monitored by suitable thermocouples
connected to a chart recorder. A minimum of two (2) thermocouples shall be used
and copies ofheat treatment charts shall be made available to EVN.
(xv) At the detailed design stage, full consideration must be given to the complex
residual stress systems existing around discontinuities such as nozzle openings. The
toes of all fillet welds, securing attachments and any other intemal fittings should
not be allowed to approach nearer than 38 mm to the toes of large fillet welds of
nozzles , or undressed main sen welds.
(xvi) In no case shall the cleaning of all welds prior to painting be effected by the use of
acidic applications. No weld shall be painted until seventy two (72) hours has
elapsed after completion ofwelding and stress relief.
(xvii) On completion of fabrication at the Contractors shops, the intemal and extemal
surface of pipes, etc. , shall be clean, dry and shall be adequately protected from
al..rnuspht:ri urrusion. Branhs and olher op t: nings shall b ad t: qualt:1y prulected
from damage and sealed against ingress of di and moisture. Details of the method
of protection shall be submitted to EVN for approval.
2-2-14
o MON THERMAL PO lERPLANT
(g) Visual Weld Inspection

(i) Each weld shall be subjected to a stringent visual inspection. Welds shall be free
from undercut, excessive spatte craters, cracks, porosity and other surface
imperfections. Weld reinforcement shall be of regular contour, even weld ripple and
indicative of good workmanship.
(ii) Fillet welds shall be checked for dimensional tolerance and form using an approved
fillet weld gauge. It is preferred that fillet welds shall be slightly concave in form
and each leg of the weld shall have equallength.
(h) Non-Destructive Examination
A fully qualified and experienced specialist appointed by the Contractor shall
supervise all non-destructive examinations. Individual operators in each of the
respective techniques shall be qualified and trained in the respective subject.
(i) Radiographic Techniques
(i) Radiography shall be carried out in accordance with the requirements and
recommendations of ASME or other appropriate Intemational Standard as agreed
byEVN.
(ii) A radiographic report shall be issued for each weld examined. The report shaIl give
full details of the procedure used for the examination together with the thickness and
type of intensifying screens, film type and specification and source of film distance.
The sensitivity of all radiograph fiIms shall be 2% or less, as indicated by th image
quality indicator.
(iii) The Contractor shall supply a minimum of two (2) radiation survey meters to the
Site for use by classified staff and by EVN as required.
(iv) The Contractor shall take all steps possible to protect personnel, visitors , and
classified staff from the effects o fI onizing Radiations. The Contractor shall keep an
inventory of all Radioactive sources supplied to the Site and shall be responsible for
ensuring that safe procedures are used for the use, handling, and storage of such
sources. The Contractor shall comply with all Statutory Requirements and any site
instructions in force for the Registration Control and use of Ionising sources. The
storage procedure for radioactive sources shall be submitted to EVN s approva l.
(v) The Contractors site procedures for storage of unexposed radiographic film and
2-2-15
photographic chemical shall be provided to EVN upon request.

(vi) The Contractor shall provide all necessy equipment and facilities for viewing
radiographs. A suitable dark room shall be provided with air conditioning
equipment as required by EVN. Viewing equipment to be provided to the site shall
be entirely suitable for the examination of weld radiographs of variable size. All
viewers shall be capable of providing high intensity illumination operated from a
suitable footswitch. At maximum setting all viewers shall have illumination suitable
for radiographs with a standard density reading of 4. A high intensity illuminator
with an adjustable shutter shall be provided to supplement the standard viewers.
(vii) All radiographic films shall be retained on site by the Contractor to be available
for reference by EVN until the end of the guaranteed maintenance period.
(j) Dye Penetrant Tests

Dye penetrants shall be ofthe water soluble ink type and shall comply with an agreed
Standard.
(i) EVN shall be informed of the necessity for repair or rectification work before any
attempt is made to caY out such repair; approval shall be obtained prior to
commencement of the work.
(ii) Weld repairs shall be made to the same procedure as for the original weld. All tests
shall be repeated after the repair has been completed and reports on radiographic
an d/or ultrasonic tests shall be marked to indicate that the report refers to a repaired
weld.
(m) Quality Requirements for Welds
All welds subjected to non-destructive tests shall be entirely free from cracks or
crack-likc dcfccts, lack of root fusion , lack of sidewall fusion, root bum throu
tailed pores. The standard for porosity and slag inclusions w il1 be as indicated in the
agreed standards for design and welding.
2-2-16
o MON THERMAL PO VERPLANT
(n) Mandatory Inspections

Unless otherwise specified, all transition welds and welds on low alloy materials and
high yield steels shall be subjected to 100% ultrasonic examination. In addition, all
butt welds on these materials shall be subjected to radiographic examination and
crack detection. A minimum of 20% of all butt welds of all pressure parts shall be
radiographically tested (RT). When one or more defect(s) are found by RT in a lot
which means welding portions welded by a welder or group ofwelders in one day, an
additional20% RTshall be required forthe inspection ofthe 101. Ifmore defect(s) are
found after the additional RT, RT shall examine all of the welds in the 101.
2.2 .1.6 Noise Emission
(a) The plant shall be designed and constructed to operate with the least amount ofnoise.
Suitable acoustic treatment shall be provided to ensure the following conditions, when the
plant is operating at any load up to and including its maximum capabilities:
(i) The noise level at the bounda (l and side) of the site does not exceed values listed
in Clause 2. 1. 3.5 (TCVN 5949-1998 Maximum permitted noise level in public and
residential areas No.2.)
(b) Considering the above-mentioned Vietnamese standards, the noise level at a distance
of one meter from the machine or enclosure outline shall not exceed 90 dB (A).
(c) An exception is made for the boiler start-up operations or for other large pressure
reducing devices operating e.g. during emergency periods only and for safety valves.
(d) After the commissioning, noise level measurements shall be taken by Contractor in
the presence ofEVN in various Working areas in the plant and along the boundary ofthe
site in a manner to be agreed between the Contractor and EVN in order to verify that the
noise levels conform to the above requirement mentioned in (a) above.
(e) Should the measured noise levels exceed these limitations, the Contractor shall
proceed to take appropriate steps to reduce the levels to within acceptable limits.
2.2.1.7 Vibration
(a) The plant shall be designed and constructed to operate without vibration in 50 far as
the nature of the works wi I1 permit. Appropriate action sha l1 be undertaken by the
Contractor wherever vibration is excessive and action is required to reduce it to an
acceptable leve l.
2-2-17
(b) Care shall be taken to avoid resonant vibration of covers, cladding, ducting, platforms,
pipes or any structures as a result of excitation forces arising from any operational plant.
Should it be found after commissioning of the plant that any such vibration exists the
Contractor shall immediately take appropriate steps to eliminate it.
2.2.1.8 Protection Guards and Sunshades
(a) All hot parts with surface temperature exceeding 60 0 C are to be adequately insulated.
(b) All exposed moving and rotating parts shal1 be protected by guards to prevent danger
to personne 1.
(c) If the pumped product is of a highly inflammable nature or if the pump is to be

installed in hazardous atrnosphere the fo l1 owing additional requirements shall be applied
for the guard material:
(i) To be non-sparking and all pts to be electrically bonded to the machine structure to
prevent a static charge build-up
(ii) Glass reinforced or other types of plastics to have trace materials incorporated to
ensure the required anti-static properties
(iii) Galvanized steel shall not be used as it is not considered to be spark proof and as, if
installed near to stainless steel pipework or other equipment, it could promote
weakening of the stainless steel due to zinc embrittlement in the event of high
temperatures occurrmg.
(d) The normal operational areas of outdoor equipment shall be provided with sunshades.
The sunshades shall be adequately sized to protect the areas from direct sun radiation
down to 45 0 to the horizonta1. The sunshades shall give sufficient head clearance to
permit walking and working space for normal maintenance with adequate artificial
lighting as necessy.
(e) Where small items of plant and equipment are concemed the sunshades shall be sized
to shade all the plant.
(f) The number, position and design of all sunshades shall be as agreed with EVN. The
sunshades sha l1 be aanged with adequate roof drainage , if required.
2-2-18
o MON THERMAL PO 'ERPLANT
2.2. l. 9 Platforms Walkwavs. Stairs and Ladders

2.2.1.9.1 Platforms and Walkways
(a) The Contractor shall supply all platforms, walkways and stairs necessary for
providing safe and proper access to the plant for operation d efficient maintenance. Due
allowance shall be made in the design for thermal expansion.
(b) The Contractor shall ensure that the type of flooring stair treads and handrails conform
to a uniform pattem throughout the whole of the Contract Works with the exception of
any omamental handrailing.
(c) The Contractor shall also provide and install all necessary interconnecting floors,
platforms and walkways to facilities convenient operation d access.
(d) All flooring , platforms, walkways and stairs used for access in and around the vicinity
of the plant or where maintenance loads will be applicable shall be designed for an
imposed load ofO.5 tlm2 Where only minor iegular access is required and the flooring
shall not be subjected to maintenance loads, the platforms, walkways and stairs may be
designed for an imposed load of 0.2 tlm 2 These loadings shall be additional to the dead
weit ofthe plforms walkways or stairs and any additionalload in excess of the loads
quoted.
(e) All platforms and walkways shall be constructed using open grid floor panels of the
rectangular pattem. The depth ofthe floor panel shall be not less than 32 mm.
(f) All platforms and walkways shal1 be designed with a minimum headroom clearance of
2 .2 m. All platforms and walkways floors shall be provided with toe plates having a
minimum height of 100 mm above floor leve l. Toe plates shall have a minimum thickness
of 6 mm and shall not be fixed to the flooring paneIs.
(g) Flooring of chequered plate type shall be provided where necessary to the approval of
EVN. Chequered plates should be of mild steel on the location where they are required
and to the approval of EVN.
(h) Opcn grid flooring shall be of mild steel and galvanized.
(i) Any openings cut into any f1 00ring shall be finished off with a welded edging strip in a
manner similar to toe plates.
2-2- 19
G) The minimum width of walkways shall be 700 mm , unless otherwise specified or

agreed with EVN.
2.2. 1. 9.2 Stanchions and Handrails
All platforms, walkways and stairways shall be provided with stanchions and double
handrails on each side. Handrail heights, measured veically between the top ofhandrails
and the door level or, in the case of a stairway, the pitch line shall not be less than:
g1
Lower Rail
535mm
1,070mm
Platforms
840mm
420mm
Stairways
(
(b) Steel handrails and stanchions shall be galvanized.

(c) The bases of stanchions shall be of the f1 at or side palm type for use on platforms and
the f1 at base type for steel stairways.
meters.
(e) Stanchions shall not be fixed to toe plates.
(f) Handrails shall be oftube having minimum 25 .4 mm intemal diameter.
(g) Handrails at the bottom of stairways, where not fixed to a wall or stanchions, shall
extended to form a loop between the top and bottom rails. There shall be no joints in these
loops.
(h) Connections between the ends ofhandrails and walls or steel columns shall comprise
f1 anged connections each having an internal dowel for fitting inside the handrail tube.
(i) The handrail end f1 ange connection shall be drilled for two fixings when fitting to
concrete or brickwork or where drilling of steelwork is permitted, otherwise connections
to steelwork shall be welded.
2.2. 1. 9.3 Stairs
(a) Stairs shall be used
approval of EVN.
wherevr
necessary. Ladders shall only be used subject to the
2-2-20
o MON TIlERMAL POWER PLANT
(b) Steps of stairs shall be constructed using open grid f100r panels. The depth of the f100r
panel shall not be less than 32 mm.
(c) Steps of chequered plate type shall be provided where necessary to the approval of
EVN.
(d) Wherever possible, the angle of slope for stairs shall be standardized at 380 or 420 to
the horizontal.
(e) Stairs in frequent use in both directions shall preferably have an angle ofslope of380
Stairs giving access to plant and between doors may have an angle of slope of 420
(f) The minimum width of stairs shall accommodate stair treads having a length of 700
mm. No f1ight shall have more than 16 risers with a maxirnum height o f3.3 6 m for a slope
of 420 or 3.15 m for a slope of380
(g) Where a stairs hei1t exceeds 16 risers, each f1ight shall be equal and separated by a
landing. Where a stairs comprises more than two f1ights, a change of direction shall be
made between adjacent f1ights and all changes of direction shall be in the same direction
either left hand or ri1t hand.
(h) Stairs landings shall be fitted with toe plates having a minimum height of 100 mm
above landing f100r level and a thickness not less than 6 mm. Toe plates shall not be fixed
to the f100ring panels.
(i) Minimum headroom shall be 2.2 m. Risers and treads shall be in accordance with the
following:
Tread
Riser
Min.
Angle of Slope
Max.
;
:
mm
mm
mm
mm
38
190
200
240
250
42
220
200
210
230
(j) Handrailing as specified shall be fitted to both sides of stairs whether the sides are open
or not. Stairs exceeding 2 m in width shall be fitted with a central handrail and a center
support, for the stair treads.
2.2. 1.9 .4 Steel Ladders for Fixed Access
(a) Ladders shall comply with the requirements ofthe approved standard.
2-2-21
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VIETNAM ELECTRJCITY / TEPSCO
2.2. l. 12 Locks and Kev Cabinets

(a) Where padlocks are supplied they shall be ofnon-ferrous material. Three (3) keys are
to be supplied for each lock, each ky and lock being suitably labeled and stamped. All
locks and keys are to be non-interchangeable.
(b) Where a set of locks is provided under any particular section of Plant or apparatus, a
group master key is to be supplied in addition.
(c) Suitable wall mounting metal cased key cabinets, complete with label and integral
barrellock in the access doors shall be supplied, one each for the keys supplied with each
major item ofPlant. These cabinets shall have labeled hooks. The cabinets shall be wall
mounted, suitably matching in colour and finish.
(d) All necessy features , including locks and keys , for plant and equipment which
require locking in either operation or isolated position for safety, are deemed to be
included in this Contract.
2.2. 1. 13 Cleanliness and Paintin!!
2.2. 1. 13 .1 General
(a) All items ofPlant supplied under this Contract except for the items being galvanized
and/or made of stainless steel shall be painted and finished in accordance with
Attachment - Painting and Surface Protection and EVN' s Colour Code Standard.
"-
(b) The colours of items which are not described in the colour code standard ofEVN shall
be to the approval ofEVN.
(c) The Contractor shall submit the names of the proposed paint supplier and applicator
together with a quality assurance program for approval.
(d) All paints and cleaning materials shall be of the approved quality, if possible,
manufactured locally and of the type specified in this section except for painting at the
manufacturer s work or where the desired paint quali is not available in the Socialist
Republic ofVietnam.
(e) Where the Specification differentiates between Treatment at Manufacturer s Works"
and "Treatment at Sit after Completion of Erection" , the locations at which different
stages of the treatment are carried out may be modified always providing that each
2-2-23
change is specifically agreed by EVN and the final finish at Site is to EVNs satisfaction.
(f) All coats of a paint system shall be from the same manufacturer. However, where the
Contractor is unable to comply with this requirement, he must ensure that the paint to be
used is compatible and equal to the paint already supplied.
(g) No paint shall be thinned unless specifical1y recommended by the manufacturer of

that paint.
(h) Unless expressly stated to the contry all materials shal1 comply with the
requirements of the approved Standards or Codes.
(i) When a standard is referred to, that
thereof, unless stated otherwise.
andard
shall be of the latest published edition
(j) For equipment being painted within the Contractor s works the Contractor must ensure
that favorable conditions exist in which a good level of cleanliness is being exercised with
a relatively dust free atmosphere , good ventilation and lighting and maintenance of
suitable temperature and humidity conditions.
(k) Surfaces prepared for field welding shal1 be lead unpainted more than 50 mm from the
weld. These surfaces shal1 be coated with protective film of oil or other easily removed
material to prevent rusting before erection.
(1) le Contractor shall take special care that al1 intemal pas are carefully and
thoroughly cleaned and wire brushed where necessary before they are erected, to prevent
any grit, di or other foreign matter getting into the equipment during started up.
(m) Where the painting specification refers to "lndoor" d Outdoor" locations, in this
context all "lndoor" rooms and buildings without air conditioning or venti1ation shall be
treated as "Outdoor".
(n) Where paint coatings are proposed for the protection of surfaces of equipment
exposed to corrosive conditions, such as plant items exposed to brines or water
immersion in liquid, or wet gases, the Coatings shall be formulated to be suitably
corrosion resistant and shall be high voltage spark tested at works an d/or at Site prior to
commissioning. The test procedure shall be based on the use of a high voltage direct
current. The voltage used shalJ be 75% of the breakdown voltage of the coatings. Th is
breakdown voltage shall first be separately determined using test plates coated with the
specified coating formulation and thickness. The coating on the test plate shall also be
2-2-24
micro-sectioned by the applicator to show that it is free from vacuous and other defects
likely to invalidate the test procedure.
(0) If the defects revealed by the above test procedure do not exceed one (1) per m 2 of
coating surface, the coating need not be re-tested after the defects have been repaired. If
the defects exceed one (1) per m2 of coating surface, the repairs shall be re-tested after
any curing is complete, and this procedure shall be repeated until the defects are less than
one (1) per m2 of coating surface. After repair of these defects, the equipment can be
placed in service without further testing.
(P) All coatings proposed for the intemal protection of storage tanks shall be approved by
EVN.
(
Grit blasting shall only be carried out in totally enclosed or encapsulated areas to the
approval ofEVN. Spray painting shall not be pennitted in the open air where paint drift
may occur. Unless carried out in a specially constructed spray booth, spray painting on
site shall only be carried out with the express consent ofEVN.
2.2.l .13.2 Treatment for Shipping
(a) The various items which do not fall under the paintings or lining specifications shall
be surface treated for shipping.
(b) The various items which constitute the supply shall be thorouly cleaned before
shipment so as to eliminate dirt, rust and grease and all welding slugs and spatters and
loose metals.
"-/
(c) All metallic machined surfaces shall be covered with a protective coating. This
coating shall be effective against salty air and shall be easily removable at site.
(d) All iron or steel external surfaces shall be covered with two coats of protective
anti-rust paint.
(e) All internal surfaces of reservoirs and tanks shall be coated with an easily washable
corrosion preventive compound.
(f) Piping, valves and other parts that have undergone hydraulic tests and which cannot be
completely dried should be treated with water-absorbing corrosion inhibitor before the
application of protective coating.
2-2-25
2.2.1.13 .3 Method and Application of Paint

(a) Refer to A1TACHMENT Painting and Surface Protection".
(b) After completion ofwork, EVN reserves the right ofrequiring and witnessing ~tson
painting of any part of the supply. Twelve (12) months after the work termination, the
final tests and inspection will take place. Such tests will be caied out by EVN to
ascertain the correspondence of the paintwork to color and treatment prescribed. These
tests will indicate whether or not the paintwork is correctly applied and is free from
wrinkles or roumess which might affect the adhesion of the protective coating.
(c) The Contractor shall provide all apparatus to be used for the test, such as dry film
thickness gauge.
(d) Should the measured dry film thickness result be less than the specified one, the
Contractor shall apply additional paint to the coat inspected or shall increase the thickness
of succeeding coat, as applicable, to assure the specified total dry film thickness.
(e) le warranty period ofthe paintwork shall be one (1) year. During this period it will
remain the responsibility of the Contractor to repair or replace without charge all paint
work showing defects (such as discoloration, peeling, wrinkles , bubbles, flakes of rust,
etc.) where it may be shown that the deterioration arises from:
(i) Insufficient cleaning of the surfaces before painting
(ii) Incorrect preparation
(iii) Incorrect application of paint itself to the surface
\___
2.2. 1. 14 Galvanized Work

Referto A1TAfT Painting and Sur.ce Protection".
2-2-26
VIETNAM ELECTRlCITY'EPSCO
2.2.2 Mechanical Works

2.2.2.1 Pioing Svstem
2.2.2.1.1 General
(a) The Contractor shall supply a11 the piping system required to provide a complete and
acceptable installation for the safe, proper and efficient operation of each equipment.
(b) The piping systems shall conform to the standards and codes specified in the
respective sections ofthis specification.
~
(c) The standards and codes sha11 be of the latest edition including a11 revisions,
supplements and addenda, which are in effect as ofthe date ofBid Document issue and
shall be considered to be pa of this specification. The use of other internationally
recognized standards and codes are subject to EVNs approval.
(d) le design and construction ofthe pipework is to be executed in such a manner that it
shall be possible to test and commission the unit before completion of the whole plant
covered by this specification. In this respect, a11 necessy interconnections, i.e. terminal
points, valves , etc., required to be interconnected with the other units and any future
extension without interruption to the running unit is deemed to be included in this
Contract.
(e) The pipes and tubes less than 400 mm nominal diameter sha11 be of solid drawn steel
except where otherwise approved by EVN and shall be specily selected to withstand le
temperature, stresses and strains involved in the operation ofthe plant.
!\~/
(f) The design ofpiping systems shall be submitted to EVN for review and approval.
(g) Such approval shall not relieve the Contractor of his responsibilities. Items found to
be contrary to the requirements in the specification, including inconvenient operation d
difficult maintenance sha11 be rectified without charge to EVN.
(h) Deviations from Specification or approved drawings will be permitted only with prior
written consent of EVN.
(i) Drawings covering aangement of piping 100mm diameter or sma11er shall be
submitted only in schematic form showing conformity with Contract drawings ,
Specification, and principles of operation.
2-2-27
VIETNAM ELECTRICITYTEPSCO
~
G) Actual layout. and route shall be the Contractors responsibility. Any required.:
modifications to suit the actual site conditions shall be subject to approval ofEVN.
(k) The piping system shall include all pipework and accessories, complete in every /
respect, and suitable for satisfactory continuous operation.
:}':d:?
(1) All pipework shall be fabricated with appropriate connections for pressure gauge
thermometers and any other initiating device required by the plant design or requested by
the appropriate sections of this Specification. Appropriate connections for
instrumentation for Performance and Efficiency Tests shall also be provided.
(m) A l1 instrument piping and valve for fumace and f1ue shall be of stainless steel. The
necessy purge set shal1 be provided.
(n) Lubricating oil piping is to be of solid drawn steel throughout. All bends are to be of
large radius and right angle , branches are to be made with 4-way cross pieces or other
approved provision for cleaning in both directions. The retum oil pipes are to be of
sufficient size and the retum line from a l1 bearings are to be provided with visual f1 0w
indicators.
(0) General service piping for fresh water shall be galvanized mild stee l. As an altemative,
the Contractor shal1 submit prices for fresh water piping of solid drawn copper.
\___
(p) Adequate provision for filling, venting and draining the system for hydrostatic tests,
flushing , etc. without causing any interruption to the running unit, must be provided
under this Contract.
(q) The Contractor shall design all piping systems which satisfies the performance of
applicable system and shall be responsible for all dimensions, wall thickness, pressure
losses, stress calculations and reliability of the systems.
(r) The piping systems shall be designed to meet the requirements oftrouble-free and safe
operion under maximum load, paialload and transient conditions.
(s) The piping design shall be neat in appearance and convenient to operate. Items
requiring periodic attention shall be readily accessible from doors or platforms. Pipes
shall neither obstruct passageways of any kind nor interfere with access to valves or
eqmpment.
2-2-28
VIETNAM ELECTRlCITY/'EPSCO
(t) Piping to be installed in outdoor shall be designed for wind design criteria as given in
this Specification.
(u) Pipe sleeves shall be provided for pipe and tubing which penetrates platforms, floors,
roofs and partitions. Proper f1 ashing shall be provided to ensure tightness and water
proofing, where required.
(v) Fabricated pipe component shall be properly identified with its piece mark number
painted on each end.
(w) A1 1 drain, vent and instrument root valves above 4.0MPa(g) rating shall be made up
of two valves in series.
2.2.2.1.2 Layout
(a) The piping layout and aangement shall be c1early shown on pipe routing and erection
drawings. Pipe dimensions, materials, operating conditions, insulation thickness and
piping and equipment identification numbers shall be shown on the relevant drawings.
(b) The Contractor shall design all piping systems giving due consideration to pipe
expansion, valve locations, practical pipe supporting and access to all piping accessories
for operation and maintenance purposes.
(c) All saturated steam and compressed air pipeworks shall be arranged with a slope of
not less than 1:200 unless otherwise specified. Where this requirement cannot be attained
the Contractor shall obtain EVNs approval of any altemative aangements.
(d) Piping shall be aanged to ensure the removal and/or maintenance of equipment
without removing the piping. A minimum of 2.2 m headroom shall be maintained to the
bottom of all piping components or insulation in walking areas.
(e) A minimum passageway of 1.0 m shall be provided for access between and around all
equipment and a 50 mm minimum clearance shall be provided between piping, including
insulation, and any point of a acent equipment or piping.
(f) Additional c1earance shall be
thermal expansion.
proded
where require d, for pipe movement due to
(g) Control valves, strainers, orifices, valve motor drives and all other piping accessories
shall be provided with adequate space for instrument piping manifolding anorremoval
2-2-29
VIETNAM ELECTRICITYffEPSCO
of parts for maintenance.

(h) Valve handwheels, bracket supports and other protruding attachments which disturb
operating personnel shall be elevated to a minimum of 2.2m from the operators access
elevation.
(i) All horizontaI runs ofoutdoor piping shall be supported by pipe racks or sla
maximum distance as indicated below.
C~
"-~
Nominal Pipe Size (mm)

25
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600
Span(mm)
2,000
2,700
3,000
3,300
3,600
3,900
4,200
4,800
5,100
5,700
6,700
7,000
7,600
8,200
8,500
9,100
9,700
G) Pipe accessory handles , stems, linkages, instruments, brackets, etc. , shall not project
mto passageways.
(k) All instruments shall be positioned to allow easy observation.
(1) A sufficient clear space shall be provided from the bottom surface of pipe to trench
bottom or finished grade.
(m) All piping shall be grouped where practicable and shall be routed to present a neat
appearance making maximum use of steel and concrete structures for hanging and
support.
2-2-30
VIETNAM ELECTRICITY nEPSCO
OMONTHE.Rlf4L
POWER PLANT
2.2.2.1 .3 Design Velocities
(n) Piping shall generally be routed above ground but where necessa to facilitate access,
pipework may be arranged in trenches or buried depending on the service and to the
approval of EVN.
(a) Pipeline fluid velocities shall be designed in consideration ofpressure drop , vibration,
erosion, and other factors.
(b) Fluid velocities shall not exceed the following values under the Rated Output.
As for fluid velocity of circulating water pipe, see Volume 3 Civil and Architectural
Works
T'voe ofPiDework
Max. Velocitv
Steam lines:
Main steam, hot reheat, cold reheat lines
H.P turbine bypass lines
Low-pressure steam lines above O.5MPa(g)
Low-pressure steam lines 1 up toO.5MPa(g)
Elaust ste am/Drain lines to atmospheric blowdown tank
Vacuum lines
Saturated steam lines
60mlsec
200mlsec
40mlsec
45m1sec
20mlsec
60mlsec
20mlsec
Water lines:
Feedwater discharge lines
Auxiliary cooling water suction
Auxiliary cooling water delivery lines
Main cooling water lines
Drinking, fire fighting , raw and demineralized water lines
Pump suction lines, in general
Condensate delivery lines
4m1sec
1. 5m1sec
2.0mlsec
2.2m1sec
1.5 m1sec
1.0mlsec
2.0mlsec
Air lines:
Suction line for rotary compressors
Delivery line for rota compressors
Suction and delivery lines for rota compressors
Compressed air lines
18 m1sec
30mlsec
25m1sec
15m1sec
2-2-31
VIETNAM ELECTRICITY TEPSCO
2.2.2.1 .4 Drain and Vents

(a) All pipelines shall be provided with vent and drain connections at all high and low
points, respectively, and as required for suitable operation.
(b) Where practicable, all steam lines shall be sloped in the direction of steam flow and
shal1 be adequately trapped at low points and vented at high points in the pipe runs.
(c) Drain chambers shall be provided on steam lines at the drainage points to avoid
blockage of drain pipes.
Each trap and strainer arrangement shall have suitable block valves, bypass valve,
strainer, and blow-offvalve.
(
(e) The minimum valve size for vents and drains shall be 20 mm. In general, the piping
for drain and vents from vessels shall be manufactured from the similar material of the
vesse l.
(f) All piping shall be arranged to permit complete drainage when a particular unit is
shutdown.
(
A l1 vent lines which are normally operated shall be terminated 3.0 m or higher above
the highest service platform.
(h)Weatherhoods and/or silencers as necessy are to be provided at the open ends of all
upward facing atmospheric exhaust or vent pipes.
(i) All drain lines which run to waste shall be routed to a suitable drain trench , floor drain
or waste line, etc.
2.2.2.1.5 Stress and Flexibility Analysis
(a) Piping systems shall be designed in such a way that no excessve stresses, forces ,
moments or deflections can take place.
(b) The forces and moments transmitted by the pipelines to the connected equipment shall
2-2-32
VIETNAM ELECTRlCITY ITEPSCO
not exceed the maximum permissible values.

(c) Design calculations and stress analyses for required piping systems shall be performed
by the Contractor and the appropriate documents shall be presented to EVN for approval.
(d) The calculations shall be based on maximum operating pressures, temperatures and
weights. The maximum combined pipe stresses and the forces , moments, and deflections
at all points of support, anchors and restraints shall be calculated.
(e) The pipe stress and flexibility analyses shall be performed on the proposed layout of
power piping system in accordance with ANSI Code B 31.1 and the ASME Boiler and
Pressure Vessel Codes or Intemational Equivalent.
(f) In all calculations the manufacturing tolerance shall be taken into account. In addition,
the water weight for hydrostatic testing and the insulation weight shal1 be taken into
account.
(g) From the calculated results, the positions of supports or hangers and springs used in
the piping systems shall be established.
(h) Loads and deflections at the proposed hanger positions shall be given, together with
the type ofhanger support, or restraint, i.e. constant spring hanger, variable spring hange
etc.
(i) Hanger locations shall be chosen to suit the building steelwork, but where this is not
practical, additional steelwork shall be provided by the Contractor.
G) The Contractor shall design the piping system taking into account possible maximum
values, e.g. head of the pumps in the system as well as exceptional operating conditions,
such as over-pressures, actuation of safety valves and vibrations.
(k) There shall be sufficient allowance for thermal expansion and displacement without
excessive stresses.
(1) The thermal expansion of the pipework shall be carefully analyzed and appropriate
pipe routing and location of the supporting equipment shall prevent the piping from
causing excessive forces and moments to the anchoring points (pressure vessels, turbine,
pumps, boiler, header, etc.)
(m) The shape of branch sections shall be such that the stresses caused by transient
2-2-33
conditions will be acceptable.
to its use.
(b) Intemal and extemal surfaces of piping system components shall be free of particulate
contaminants such as sand, metal chips, weld slag, etc.
(c) ln uniform rust films are acceptable on intemal carbon steel surfaces. The
surface shall have a coat of mill vamish.
ouide
(d) Intemal and external surfaces of stainless steel materials shall be netal clean" when
visually examined without magnification, and shall be free of organic films and
contaminants such as oils, paints and preservatives.
(e) Packing shall provide protection against corrosion, contamination, physical damage
or any effct which would lower the quality or cause the item to deteriorate during the
time it is shipped, handled and stored.
(f) All bevels, threads, flange faces and other sealing surfaces shall be suitably protected
with wood, plastic or soft metal to prevent damage to these surfaces during shipping and
handling.
~/
(g) Al l pipes shall be capped using plastic or soft metal caps or plugs. All caps shall be
taped.
(h) All packaging or crating shall be suitable for long term outdoor storage on or off the
ground.
(i) Each fabricated pipe section as well as fittings , flanges, etc. , shall be properly
identified by a piece mark number printed on each end and on opposite sides.
U) Code symbols and inspection stamps shall be applied to each fabricated pipe section
where required. Marking shall indicate type of material, size and thickness and shall
conform to the relevant drawings. If cleaning is performed on the material and the
markings are removed, the material shall be remarked.
(k) Main Steam, Hot Reheat, Cold Reheat and Main Boiler
2-2-34
fed
piping should be
o MON 1HERMAL POWER PLANT
VIETNAM ELECTRICITYffEPSCO
internally cleaned by high pressure water blasting after erection but before final weld
closure. Procedures for this operation shall be submitted to EVN for approval 3 months
prior to carrying out this cleaning.
2.2 .2.1. 7 Hangers and Supports
(a) The terms "hangers and suppos" shall mean all types of piping support assemblies
such as hangers, anchors, guides, brackets, vibration dampers and include the
miscellaneous steel works required to support the piping.
(b) All piping supports and hangers shall be designed in accordance with ANSI Code B
31.1. "Power Piping" or where applicable, the ASME Boiler and Pressure Vessel Code or
International Equivalent.
(c) Hangers for main pipes shall be supplied as finished construction elements, whereas
small hangers may be fabricated on site.
(d) le Contractor shall submit drawings of complete supporting systems with typical
examples in detail of each support to be installed to EVN for approval or comment. All
supports shall be fumished and installed in conformity with relevant approved standards.
(e) Wherever it is practical, all hot pipe lines shall be supported with flexible connections,
such as constant spring hanger or variable spring hanger, to permit axial and lateral
movements without restraint or bending of any piping or piping support. However. inno
case shall the angular deflection ofthe hanger rod exceed 40 as measured from vertical.
(f) Hangers and supporting elements shall be fabricated and assembled to permit the free
movement of piping caused by thermal expansion.
(g) The elements for supporting or restraining piping systems, or components thereo f,
shall be designed on the basis of all the concurrently acting loads transmitted into the
supporting elements.
(h) There resonance with imposed vibration and shocks occur during operation, suitable
dampers , restraints, anchors , etc. , shall be added to remove these effcts.
(i) All piping shaIl be installed with supporting devices selected and located to insure that
the finished system will provide uniform continuous slope for draining, that expansion
will be so directed as to minimize stresses in the piping material, and that all elements will
be suitably and substantially supported, guided and anchored. Supports direct on floor or
2-2-35
VIETNAM ELECTRICITYITEPSCO
on wall sleeve will not be permitted.
G) Numbers and positions of supports may be in f1uenced by the location and adequacy of
available building work. Additional or independent structural steel work shall be
fumished , if necessary, to secure a proper installation.
(n) All outdoor installation supports and spring hangers shall be suitably coated to
withstand the local environmental conditions. Springs of the hangers in outdoor shall be
neoprene-coated, if required, and all other pts shall be hot dipped galvanized.
(0) The Contractor shall submit guidelines for the proper re-adjustment of the hangers
after the system has reached its service temperature. le re-adjustment shall be
undertaken by the Contractor during commissioning.
"-
(P) All spring hangers shall be equipped with a device to ensure locking during
hydrostatic testing and f1ushing of the system. Temporary supports, if required, shall be
supplied by the Contractor.
(q) Hanger rods shall be designed with a minirnum safety factor of 5 based on the ultirnate
strenh ofthe material and shall not be less than 12mm in diameter.
2.2.2.1.8 Drawings to be Submitted
The following drawings shall be submitted, but not limited to, by the Contractor during
the course ofthe Contract.
(a) General Piping aangement drawing of each are aJb uilding (such as power house,
boiler area, main piping between boiler and turbine) including all piping in the area
whose size is equal or above 65A.
2-2-36
VIETNAM ELECTRICITY'EPSCO
(b) Piping arrangement drawing of each piping system (such as condensate, feedwater,
extraction steam, heater drain , auxiliary cooling water) shall be submitted separately
to incorporate the following information, except for piping less than 65 A. In case
some ofthe following are not included in the piping aangement drawing, they shall
be submitted in separate documents.
1)
2)
3)
4)
5)
6)
7)
8)
Pipe size (outside diameter and wall thickness)

Pipe material
Identification numbers of pipe (l ine No.), valves, specialties, hangers and support.
Flow direction (by arrow)
Terminal points
Dimensions (including levels and slopes) of piping route
Dimension for material changing point
Location of site welding joint, shop welding joint, distinguishing shop welding
and site welding) and welding mark No.
9) Detail of edge preparation and welding procedure (WPS).
10) Design pressure and temperature
11) Hydrostatic test pressure
12) Non destructive testing (RT, MT, UT)
13) (post weld) heat treatment
14) Head clearance and no disturbance ofwalkway
15) Maintenance and overhaul space of equipment
16) Location of pipe support and hangers
17) Drain and vent
18) Nozzles for instruments
19) Directions and position of handwheel of each valve
20) Thermal expansion of each piping
21) Insulation (including anti sweat protection and heat (personal) protection)
thickness
22) Painting specifications
(c) Pipe line list

(d) Valve list and drawings
(e) Specialties list and drawings
(f) Hanger and support list and drawing
(g) Design calculations and stress analyses with flexibili analyses
(h) As built piping arrangement drawings including small site run piping less than 65A.
2-2-37
/rri
VIETNAM ELECTR1CITYnEPSCO
OMONTHR.fAL
POWER PLANT
2.2.2.2 Valves
2 .2 .2.2.1 General
.
:,"
( Th is clause covers the standard technical requirements for design , material.

fabrication, installation and tests of general and special purpose valves, valve drives and .~
related accessories.
(b) e equipment shall conform to the standards and codes specified in the respective
sections ofthis Specification.
(c) le standards and codes shall be of the latest edition including all revisions,
supplements and addenda which are in effect as of the date of Specification issue, and
shall be considered to be part of this Specification. The use of other intemationally
recognized standards and codes are subject to EVNs approval.
(d) The Contractor shall select valves, valve drives and accessories which are suitable for
the operating conditions ofthe systems. The selected valves shall meet the requirements
of trouble free and safe operation under maximum load, part load and transient
conditions.
(e) Valves, valve drives and accessories which are of a similar make , size and pe shall
be interchangeable with one another.
(f) The Contractor shall standardize the types and the sizes ofthe valves as far as possible,
in order to facilitate maintenance and limit the stock of spare parts.
,,-)
(g) The manufacturer of valves shall be reputable company with acknowledged

experience in the power industry.
(h) All regularly operated isolation valves and control valves shall be accessible from a
permanent door or access platform.
(i) Al1 valve bodies shall be of the same nominal size as the adjacnt piping, unless
otherwise specified. The intemal diameter of valve ends shall be the same as the intemal
diameter of the connecting pipe.
G) All valves shall be located and designed so that the maintenance and change of valve
internals is possible without removing the valve body from the pipe.
2-2-38
OMON lERMAL POWER PLANT
(k) Valve travel shall have sufficient allowance for reconditioning of disc and seat.
(1) Each valve shall be fitted with nameplate in a conspicuous location indicating the
valve name and number.
(m) Extension stems are to be provided for normalIy used valves to permit convenient
operation from adjacent levels.
(n) Handwheels shalI be of spoked construction with smooth finished rim.
l)
(0) All valves shall be arranged to open by counter-clock-wise rotation ofthe handwheel
and wheels shalI be clearly marked with words and aows to indicate the opening
direction.
(p) Valves shall not be installed with their stems in a downward position unless approval
is granted by EVN.
(q) Stop valves on critical services including, but not limited to, lubricating oil pump
isolators shall be provided with locks to prevent incorrect operation.
(r) Ifthe design ofthe large size valves entails welding valve components together during
manufacture, the welding is to be fumace annealed at a contro lIed temperature and then
radiographed. The films are to be submitted to EVN for his examination and approval.
(s) All valves are to be capable ofwithstanding a hydraulic pressure test for mechanical
Sgth and tightness (1. 5 times their design pressure).
(t) le minimum design pressure of any valve shall be 1. 0 MPa(g) unless otherwise
specified.
(u) All drain and vent valves above 4.0 MPa(g) rating shall be made up oftwo valves in
series. One isolating and one operating valve shalI be installed;. the isolating valve shalI
be on the upstream side and the operating valve on the downstream.
(v) Bronze valves of 50 mm and less nominal bore for steam , water or oil service may be
used up to a temperature of218 0 C. Where the working temperature exceeds 218 0 C, the
bodies shall be forged or cast stee l.
(w) Diaphragm type valves when used in water system shall be of suitable manufacture
with plastic material or zinc free bronze bodies for valves up to 50 mm nominal bore and
2-2-39
of cast iron with neoprene linings for sizes above 50 mm nominal bore.
- |
(x) Weld end valves shall have sufficient length to ensure that the welding
notact the valve seats. Valves for lubricating 0 il
serv
icess
hallbc
f1an
1gd;rh????Ji
_ :1:
/(:, ~
(y) Steel-body valves of higher classes shall have either pressure seal or integrdjl
.Jype
t;.
bonnet joints.
(z) Bronze body valves shall have union type bonnet joints and renewable
/
l
\
sea.
(aa) Valves subject to vacuum operation shall be furnished with lantem type glands with a
connection on the gland housing for sealing water application. For smaIl valves where
gland sealing application is not practical, valves with extra deep stuffmg box glands shall
be provided.
(b b) The valves which are operated at unit start-up and shut-down shall be remotely
operated.
2.2.2.2.2 Manually Operated Valves
(
All hand operated valves shall be easily operated by one man. Speci attention shall
be given to the operating mechanism for large size valves ensuring minimum
maintenance and quick and easy operation.
(b) Unless otherwise specified, manually operated ge globe, or butterfty valves shall be
handwheel operated and plug valves or ball valves shall be wrench-operated.
\__
(c) Manually operated valves of which handwheel centerline elevation is higher than
1.8m above the operating elevation, shall be provided with access platform or valve f1 00r
stand.
(d) Valve extensions stems, where required, shall be sturdily constructed. Valve f1 00r
stand level, where required, shall be 1m below the handwheels.
(e) For valves of which handwheels is too hot to operate with naked hand, remote
handwhee 1 shall be provided.
(f) Where necessary, ball bearings shall be provided in the extension gear to receive the
thrust and weight of the extended stem.
2-2-40
VIETNAM ELECTRICITY ffEPSCO
(g) Grease gun lubrication shall be provided where necessary and the grease nipple shall
be of an approved stand to ensure uniformi throughout the power plant.
(h) Manual gear operation shall be provided, as required, depending on the size and
pressure rating ofthe valve.
(i) All gear operators shall be of the totally enclosed type , self-locking, with position
indicators.
necessa" valves shall be equipped with a locking device which permits
locking in the open or closed position.
(j) Where
2.2.2.2 .3 Motor Operated Valves

(a) Preference will be given to motor operated valves to achieve process automation.
Bidders are to provide a preliminary list of motor operated valves in each of the plant
areas.
(b) Torque switch and limit switches shall be provided to prevent overtravel and over
torque.
(c) Should a Bidder consider that an electric motor element would not satisfy the
requirements, he may offer altemative methods which shall be approved by EVN.
(d) Unless otherwise
operating medium.
(_
specifi
valves shall be locked in the position on failure of the
(e) A handwheel and position indicator shall be provided. Provision shall be made for
manual engagement of the handwheel except when the motor is energized.
(f) Motor operated valves shall be suitable for installation in any position without
lubricant leakage or other operating diculties.
2.2.2.2.4 General Purpose Valves
(a) Gate and Globe Valves
(i) All gate and globe valves , except bronze body valves , shall be ofthe outside screw
and yoke design with rising stems. Bronze body valves shall have union type bonnets
and rising stems.
2-2-41
VIETNAM ELECTRICITY ffEPSCO
(i i) Globe valves shall be used generally for regulating purposes.

(iii) Gate valves shall be of the parallel slide or wedge gate design.
Y-
(iv) The maximum force required to open or close the valves under II\cj
operating conditions shall be not more than 300N applied to the handwhee l.
(b) Check Valves
C'~
(i) Check valves shall be designed for mounting in horizontal or vertical piping runs.
(ii) Check valves shall be of a lift, swing disc, power assisted or spring loaded quick
closing type.
(c) Butterfly Valves
(i) Butterfly valves may be used instead of gate or globe valves for low pressure liquid
or gas servlce.
(ii) All valves shall be bubble tit rubber or synthetic seated, (except as otherwise
noted) with hanged ends.
(iii) The valve seating materials shall be entirely satisfactory for the service conditions
under which the valve is in service.
~j
(iv) The Contractor shall submit evidence to show that similar valves have been
successfully employed for a period of not less than five years.
(v) The valve shall be designed so as to reduce leakage to insignificant rates.
(vi) Valves shall be designed for minimum pressure loss when opened and be capable
ofwithstanding the full pressure ofthe line when closed and cause minimum vibration
when used for throttling of flow.
(vii) All manually operated valves shall be of the gear type with totally enclosed
geanng.
(viii) Valves shall be subject to approval by EVN.
2-2-42
(d) Ball Valves

(i) Ball valves may be used for low pressure liquid or gas service.
(ii) Each ball valve shall be provided with an operating lever.
2.2.2.2.5 Special Purpose Valves
(a) Control Valves
(i) Control valves shall be provided in accordance with their purpose and operating
conditions.
(ii) A gate or globe valve shall be placed upstream and downstream of the control
valve and a globe valve shall be provided as a bypass so that repair work can be done
on the control valve without reducing plant load.
(iii) Special attention shall be paid to valves which handle flashing condensate to
avoid erosion, excessive noise and vibration.
(iv) le valves shall have top and bottom guided inner valves for heavy duty service.
(v) Direct acting and self-contained pilot-type valves may have low lift inner valves.
(vi) Valves which are too small for top and bottom guiding shall be provided with top
cylinder guides designed for heavy-duty service. Bonnet joints, preferably of the
flanged and bolted type shall be designed for easy disassembly and for assurance of
correct valve stem alignment.
(vii) Plugs shall be of one-piece construction, either cast, forged or machined from
Sid bar stock. Plugs shall be screwed and pinned to valve stems or shall be integral
with the valve stems. All valves shall be arranged such that the inner valves may be
removed from the valve bodies from the bonnet side.
,
(viii) Unless otherwise specified, all control valves shall have stainless steel stems,
guide bushings, inner valves, seat rings , stem lock pins and stuffing box pas and
stellited seating surfaces.
(ix) Flow control valves shall be especially designed for high pressure drop
2-2 -4 3
VIETNAM ELECTRICITY ITEPSCO
(xi) The valves shall be of the outside screw type. All valve seats and faces shall be
readily renewable and be made from materials that are corrosion and erosion resistant.
Valves shall be supplied with handwheels.
(b) Safety and ReliefValves

(i) All safety and relief valves shall be direct spring loaded, angle body types of a
design unless otherwise specified suitable for the respective operating conditions.
(ii) Relief valves for water or oil shall be of the liquid relief pe having a slow
opening and closing action.
(iii) All safe valves shall be arranged for field adjustments of the set pressure and
shall be provided with lifting levers.
(v) All steel body safety and relief valves shall have seat and spindle made of stainless
steel.
_-
(vi) Tungsten alloy steel springs shall be used in all safety and relief valves for
application with steam temperature hiler than 232 0 C on enclosed spring valves.
Tungsten alloy, stainless steel, or carbon steel springs shall be used in all other valves.
(vii) All bronze body relief valves shall have enclosed carbon steel springs, integral
bronze seat and carbon steel or brass spindle.
(viii) Discs shall have metal
facings.
sat
facings unless otherwise specified for composition
(c) Vacuum ReliefValves

(i) Vacuum relief valves shall be automatically sealed with water and provided with
any necessary water tank and pipework aanged to maintain the water seal.
2-2-44
~----------_._~------------
-----(-_._----_.--------------_._----------_._._~
(d) Pressure Reducing Valves

(i) Pressure reducing valves shall be perfectly stable, quiet and non-vibratory over the
full range of operation and shall be suitable for continuous use at the operating.
temperature.
(ii) Where an electrical or hydraulic valve operator is provided, on failure of the
operating mechanism, the valve shall not close automatically and the valve opening
shall be readily adjustable by hand.
(iii) Safety valve(s) shall be provided at the downstream of each pressure reducing
valve, capable of discharging the maximum flow ofthe reducing valve without undue
pressure nse.
(iv) The discharge from the safety valve shall be led to a safe location approved by
EVN.
2.2.2.2.6 Valve Drives
(a) General
(i) Valve actuators and stems shall be adequate to handle the unbalanced forces
occurring under the respective flow conditions and maximum differential pressure and
shall be adequate to assure tight seating of the valve.
(ii) For details of electric
Clause 2.2.3.14.3.
moto
hydraulic, pneumatic and solenoid actuation refer
(b) Float Operated Valves

(i) The valves shall be of an approved design and manufacture.
(ii) Floats shall be made from suitable corrosion resistant material, the float rod shall
preferably be of stainless steel or bronze.
(iii) Where the f1 0at rods pass through the top of a tank, they shall have a suitable
dust-tight guide of corrosion resisting materia l.
2.2.2.2.7 Piping Accessories
2-2-45
--------------
o MON THERMAl
(a) Steam Traps

(i) Trap bodies shall be adequate for maximum
conditions.
(ii) Capacities shall be sufficient for maximum and minimum inlet pressure
conditions.
(iii) As far as possible, all trap shall be of the sne manufacture an basic design.
Moving or wearing pts including orifice, shall be conveniently renewable.
(iv) All traps shall be protected by suitable inlet strainers, either integral or separate
having removable baskets and valve blow-off connections.
(v) Traps are to be installed in the locations permitting convenient access for operation
and maintenance.
(vi) Each trap shall be provided with isolation and bypass valves, as well as test and
free-blow valves and, where necessary, discharge check valves.
(b) Drain Valves
(i) High pressure drain valves and drain valves for wet sten service shall be provided
with erosion and corrosion resistant seats and discs.
2.2 .2.3 fR
2.2 .2 .3.1 General

(a) All pumps shall be designed, manufactured and installed in accordance with the latest
valid issues of codes, standards, safety regulations and legal regulations.
(b) They shall be designed for continuous operation unless otherwise specified.
(c) Pumps shall be installed in positions convenient for operation and seicing. Where
multiple pump installations are required, each pump and its associated equipment shall be
aanged in such a manner as to permit easy access for operation, maintenance and pump
removal without disrupting plant operation.
(d) If several pumps are used for the same pumping process, they shall be similar in
2-2-46
VIETNAM ELECTRlCITYffEPSCO
o MON mERMAL POWER PLANT
(e) Lifting lugs and eye bolts and other special tackles shall be provided as necessary to
permit easy handling of the pump and its components.
(f) Standard production pumps with suitable characteristics shall be used wherever
practical. Only proven makes and models are to be supplied. All accessories and the
overall design sets shall be suitable for automation as planned for the relevant systems.
2.2 .2.3 .2 General Design and Construction
(a) Centrifugal pumps shall be used wherever possible. All pumps shall be designed to
withstand 1.5 times of the pump discharge pressure at zero flow under the highest suction
pressure.
(b) All pumps shall be of ample size to transmit the maximum possible output from the
driving machine.
(c) The pump shaft and coupling are to be so dimensioned that the maximum permissible
torque of the shaft is hiler than the maximum transmissible torque ofthe coupling.
(d) Renewable wearing rings shall be fitted to the casing and impeller where
economically justified.
(e) All pumps shall be constructed of materials specifically designed for the conditions
and nature of the pumped fluid, and be resistant to cavitation, eroson and corrosion.
(f) The pump glands or mechanical seals shall be so arranged that repacking or fitting of
replacement seals can be carried out wth the minimum of disturbance to plant operation.
(g) Spare gland packing shall be provided for each pump to facilitate conversion. For this
purpose the shaft shall be fitted with renewable bronze gland sleeves.
(h) Where material specifications are given in the respective pump specification, these are
to be considered as minimum requirements. They do not relieve the Contractor of the
responsibility for selecting the correct materials.
(i) In all cases where pumps are fitted with stuffing boxes, the shafts are to be provided
with protective sleeves in a suitable material.
2-2-47
design , i.e. interchangeable.
.~
VIETNAM ELECTRlCITYITEPSCO
NT
0) In accor
r .
r locking the shaft seals are to
o
bJe provided.
<~
(k) Centrifugal pumps shall preferably be of the horizontal shell type unless specified
otherwise.
(1) The pump casing shall be preferably horizontal split type for ease of maintenance so
that the impeller and shaft can be withdrawn without disturbing any ofthe main pipework
and valves.
(-
(m) Each horizontal pump shall be mounted with its driving motor on a common bed
plate of rigid construction. The bed plate shall be complete with drip tray fitted with a
conveniently located drain plug.
(n) Vertical pumps are to be provided with foundation ames and if necessary positioned
by suitable means in a pump sump. It shall be possible to remove these pumps without
entering the sump.
(0) Pumps must be carefully sited to ensure suction head under all operating conditions.
(p) Pumps shall be operated smoothly throughout the speed range up to their operating
speeds. The first critical speed must be at least 10% higher than the maximum operating
speed. e detennination ofthe shaft diameter and the distance between two consecutive
bearings must include a sufficient large safety margin to tisfy this condition.
(q) The entire rotor assembly shall be statically balanced and dynamic balancing ofthe
impeller is required if either of the following applies:
~--
(i) Pump speed exceeds 1,500 rpm. , capacity exceeds 56m3fh and impeller diameter
exceeds 150mm.
(ii) Pump speed exceeds 1,500 rpm. for pumps of2 or more stages.
2.2 .2.3.3 Pump Characteristics
(a) Where duplicate pumps are installed for the same service, they shall be suitable for
parallel operation.
(b) The pump head characteristic shal1 be such that the head will continuously increase
with decreasing flow quantity with a maximum head reached at zero flow. Generally a
2-2-48
VIETNAM ELECTRICITY ITEPSCO
head increase of 15% above the duty point to no f1 0w will be acceptable.

(c) Full pump characteristic curves giving head , e:fficiency, power consumption, net
positive suction head required shall be provided for all pumps.
(d) Unless otherwise specified, all pumps shall be sized so that the capaci satisfies
110% of process requirement if the suction level is controlled, and 115% of process
requirement if the suction level is uncontrolled.
2.2 .2 .3 .4 Fittings
(a) All pumps shall be installed with isolating valves, a discharge non-return valve and
suction and discharge pressure gauges unless otherwise stated.
(b) Al1 couplings and any intermediate shafting shall be supplied with removable type
guards.
(c) Coupling halves shall be machine matched to ensure accurate alignment.
(d) Horizontal shaft pumps shall be driven by electric motor through an approved type of
f1 exible coupling,
(e) Pin-type f1exible couplings shall not be used.
(f) Vertical shaft and in-line pumps may be driven directly by electric motor throu a
solid coupling.
(g) All pumps other than submerged pumps and vertical wet pit pumps shall have
tempory strainers fitted in the suction pipework during initial sta-up and
commlsslomng.
(h) Permanent strainers shall be provided where specified, together with differential
pressure gauges and alarm facilities.
(i) Air release valves shall be fitted to all pumps at suitable points on the pump casing
unless the pump is self-venting due to the aangement of the suction and discharge
nozzles.
G) Drainage facilities shall be provided on the pump casing or adjacent pipework to

facilitate the dismantling of pumps.
2-2-49
o MON 11lERMAL POWER:
(k) All positive displacement pumps shall be fitted with a discharge relief valve.
(1) Water discharged from air cocks, drains and glands shall be piped to the neaJej
convenient drain trench.
2.2.2 .3.5 Bearings

(a) All bearings shall be of ample surface area and for large pumps shall be of the
automatic oillubricated sleeve type.
(b) Bearings on vertical shaft pumps shall be spaced to prevent shaft whipping or
vibration under any mode of operation.
(c) Bearing housings on horizontal shaft pumps shall be designed to permit the bearings
to be replaced without removing the pump or motor from its mounting.
(d) Bearing housings on horizontal shaft pumps shall be effectively protected against the
ingress ofwater, pumped f1 uid and dust.
(e) All bearing oil wells shall be fitted with visual oil level indicators.
(1) Non-pressure oillubricated bearings shall be equipped with constant level oilers.
(g) Means of draining housing oil shall be provided.
2.2.2 .4 Unfired-Pressure Vessels and Stora!!e Tanks

2.2.2 .4 .1 Unfired-Pressure Vessels
(a) Pressure vessels shall be designed , manufactured and tested in accordance with the
requirements of the approved standards.
(b) Connections are to be provided for all pipework, whether indicated on the
Specification drawings or not, together with connections and tapping points for
instrumentatlOn.
(c) Manholes, drains and relief valves required shall be provided for the vessels.
2-2-50
VIETNAM ELECTRICITYFEPSCO
2.2.2 .4 .2 Storage Tanks

(a) The design, fabrication , installation and testing of storage tanks shall conform to the
approved standards.
(b) On completion of erection, tanks shall be shot blasted intemally and painted with
approved quality paint to withstand the service and temperature condition anticipated.
(c) On all tanks, the necessary nozzles are to be provided for connections to all pipework,
whether as indicated on the Specification drawings or not, connections and tapping points
for instrumentation, manholes, vents, drains, access stairways and handrails, etc. shal1 be
provided.
(d) Intemal access stairways or ladders should include for inspection and maintenance of
storage tanks. The storage tank shall have a covered top and the whole suitably braced
and stiffened extemally only.
(e) Each tank shall be provided with two hinged and jointed manhole doors secured by
bolts and nuts.
(f) All tank overf1 ows shall be ofthe syphonic vermin prooftype.
(g) Instrumentation and alarms shall be provided to EVN s approval for each tank.
2.2.2.5 Heat Exchangers (except generator hvdrogen gas cooler and seal oil cooler which
are on Clause 4.2.17.8.)
(a) Where tubular heat exchangers are used the design shall be in accordance with
Standards of Tubular Exchanger Manufacturers Association or equivalent and shall
incorporate facilities for easy removal of the tube nest or individual tube.
(b) Where a corrosive f1uid to which residual weld stress is sensitive is handled, heat
treatment shall be carried out for stress relieving.
(c) The heat exchanger shall be designed so that the performance requirements can be
satisfied with five (5) percent oftubes plugged.
2.2.2.6 Plates and Steel Sections
(a) Plates and steel sections must be perfectly straight with smooth surfaces.
2-2-51
VIETNAM ELECTRlCITYn 'EPSCO
OMONlliE
(c) Heavy pts may be cut with a f1 ame provided that the material is not damaged and
that the edges of the cut are ground clean or machined.
2 .2 .2.7g
(a) le Contractor shall advise EVN of the schedule for the casting ofheavy pieces. These
items must be inspected immediately after casting before the commencement of any
machining.
(b) EVN will advise the Contractor of the items which will be inspected, after receipt of
the casting schedule.
(c) The repair by welds and the inspection shall be performed in accordance wth the
applicable ASTM standard.
(d) If EVN deems it necessary to radiograph the castings, the tes and interpretation of
results will be in accordance withASTM Standards E446-98, E94-00 and E186-98.
2.2 .2 .7.1 Steel Casting
(a) The Contractor shall prepare material purchasing specifications for all important
castings.
(b) Each document shall indicate fully the quality and inspection requirements for the
component casting covered.
(c) Copies of the Specifications shall be issued to EVN for his use.
(d) Material for casting shall be selected from the range covered in the approved standard
and the inspection and quali requirements, together with the other provisions of this
Specification, shall be regarded as the minimum acceptable standard.
(e) Castings shall be properly fettled and dressed. All surfaces shall be satisfactorily
prepared for inspection purposes.
(f) Gates, risers , headers and feeders , shall be removed after annealing and before
2-2-52
o MON 11lERMAL POWER PLANT
normalizing and the scars carefully removed by grinding.

(g) On medium and large size castings the test blocks for mechanical test shall be cast
integrally with the castings and shall not be removed until all heat treatment has been
completed or otherwise authorized by EVN.
(h) Magnetic
pticle
inspection shall be applied to all castings after acid cleaning and
shot blasting.
(i) All defect cut outs shall be inspected by magnetic particle inspection after grinding and
before repairs are commenced.
(j) Castings may be repaired by welding provided that the approval ofEVN is obtained.
(k) The Contractor shall submit drawings , sketches or photographs showing the location
and principal dimensions of the defect together with the proposed weld repair procedure.
(l)EVN s approval in writing must be obtained prior to the repair of defects which
penetrate more than 50% ofthe wall thickness or extend more than 12,000 mm2
(m) Only welders who have passed an appropriate qualification test for first class welders
shall be employed on the repair of castings.
(n) All repairs shall be carried out by the metal arc process.
(0) Selected areas for future butt welds shall be subjected to radiographic examination.
/
"-~
(p) The defects revealed by this examination shall be compared with the acceptance
criteria given within the agreed standard. Wherever possible the acceptance criteria shall
be related to an agreed set of reference radiographs.
(q) The reference radiographs to be used forthis purpose together with the selection ofthe
standard films for shrinkage, subsurface linear discontinuities, porosity, voids , sand and
slag shall be to EVNs approva l.
(r) Ultrasonic inspection shall be applied to all important casting to locate the extent of
sub surface defects and to check the wall thickness of castings.
(s) Records of the results of such tests together with full details of the procedure used
shall be forwarded to EVN.
2-2-53
magnetic
paicle
inspection.
(v) AlI records and test certificates covering chemical analysis, mechanical properties,
heat treatment history, location and size of defects reported, radiographic report,
ultrasonic report, dimensional inspection, shall be forwarded to EVN.
/
l
\
(w) All castings shall be identified by hard starnped, or cast on reference marks which
shall be entered on all relevant documents and test certificates.
2.2.2.7.2 Cast Iron Casting
(a) Cast iron is not to be used for any part of equipment which is in tension or which is
subjected to impact, or to a working temperature exceeding 2000 C unless specifically
approved by EVN.
(b) Materials for iron castings shall comply with the approved standards and in all cases
shall be c10se grained quality.
(c) Castings for
pas
in contact wth water shall be of corrosion-resistant quality.
(d) No weld interlocking, plugging or filling of defective pa is to be performed without

prior approval ofEVN in writing.
(e) Full details of the proposed method of repair shall be submitted for approval.
(t) Test blocks are to be integrally casted on all medium and large castings.
2.2.2.8 .Eg
(a) The Contractor shall draw up material purchase specifications for all important
forgings , and supply copies ofthese specifications to EVN for his use.
(b) Specifications shalI be producd for, but not be limited to, turbine shafts, diaphragm
discs, generator rotors, rotor end covers or end bells, exciter shafts, large motor shafts and
precision forged turbine blades, etc. In each case the quality and inspection requirements
2-2-54
VIEVAM ELECTRICITY /J'EPSCO
shall be clearly stated.

(c) Wherever possible steel forgings shall comply with the approved standards.
(d) All forgings are to be manufactured from basic electric steel or fully killed acid open
hearth stee l.
(e) Consideration shall be given to use of vacuum degassed steels in appropriate cases.
(f) Sulphur prints shall be taken from alllarge forgings and other forgings as directed by
EVN, the prints shall indicate the absence of significant segregation.
(~
(g) Test blocks from which the mechanical test pieces will be machined shall be cut from
the forgings at positions to be agreed by EVN.
(h) On large and important forgings several test pieces shall be taken from radial and
longitudinal directions.
(i) Solid shaft forgings will be acceptable provided that ultrasonic examination confirms
the absence of centre line defects.
(j) EVN will reserve the right to insist that shaft or rotor forgings with centre line defects
be bored to remove such defects.
(k::) Shaft and rotor bores where provided, shall be smooth machined to a standard suitable
for intrascope examination.
(1) Trepanned sections of the cores shall be subjected to mechanical test for information
purposes only.
(m) Local chambering or remachining ofbores to a larger diameter shall only be carried
out with the approval ofEVN.
Bores, where provided, shall be inspected visually and with magnetic particle
inspecton.
(n)
(0) Magnetization shall be in accordance with the approved standard.
(p) The inspection shall be made with a suitable intrascope having an acceptable level of
illumination and magnification.
2-2-55
VIETNAM ELECTRICITY_'EPSCO
(q) Forgings shall be subjected to ultrasonic examination at the forge-masters works.

(r) The equipment and probe system shall be to the approval ofthe relev
probe scans shall be performed in a radial and axial direction.
(u) Bearing journals of large shafts and rotors shall be subjected to dye penetrant
examination on completion of fmal machining.
(v) Repairs by welding or other means shall not be undertaken on forgings at any state of
the production cycle.
(w) Test certificates shall be provided to EVN including the following records, chemical
analyses, mechanical properties, electrical properties (when supplied), heat treatment
records, ultrasonic reports, top and bottom percentage ingot discards, dimensional and
concentricity records.
(x) Each forging shall be suitably branded with an identification number which shall be
transferred throughout all final machining stages.
(y) The identification number shall be marked on all documents and test certificates
relative to the forging.
(z) Copies of thermal
EVN.
stabili
tests conducted on turbine rotors shall be forwarded to
2.2.2.9 Bolts Studs and Nuts

(a) All bolts, studs and nuts shall conform dimensionally and be threaded in accordance
with the approved standards.
(b) The material of all bolts, studs and nuts shall conform to the requirements of the
approved standards.
(c) When connecting pipework to fittings , studs shall not be used except with EVNs
2-2-56
approval.
(d) All washers shal1 be included under this Contract, including locking devices and
anti-vibration arrangements, which shall be su ect to the relevant standard. Taper
washers shall be fitted where necessa.
2.2.2.101nsulation and La!!!!in!!

2.2.2 .1 0.1 General
(a) The Contractor shall fumish and install insulation for a l1 piping, ducting, vessels and
equipment which could have a surface temperature of 600 C or higher. As much as
possible all insulating materials shall be procured in Vietnam.
(b) The material shall comply with the following standard specifications or equivalent for
mineral fiber:
Pipe sections
Wired mats
Block and board
Density (general)
ASTM C547-95
ASTM C592-97
ASTM C612-00
ASTM C612-00
(c) The design value of radiated heat for insulation material shall be as follows:
(i) Radiated heat : Not more than 837 k1lm2h
(ii) Difference between surface temperature of insulation material and ambient

temperature
Eauioment and Pioe Temoerature
Temoerature Difference
0
300 C <
20 0 C max.
200 0 C < < 300 0 C
15 0 C max.
< 200 0 C
100 C max
Ambient temperature : Air temperature at place 500mm distant perpendicularly
from heat radiating surface
(d) Thermal insulation shall refer to the supply and application of all heat insulation
materials together with all necessary associated materials such as fastenings , vapour
barriers, jacketing cements, adhesives, etc., which are used as insulating materials for
piping, vessels, ductwork and equipment for the purpose of reducing heat loss, prevention
2-2-57
of condensation and for personnel protection.

(e) All insulation materials for hot application shaIl be of in f1 ammable, compatible with
the surface being covered and shaIl not cause corrosion of the covered material.
(f) All insulation material shaIl be chemicaIly inert. Asbestos insulation matedan
acceptable.
(g) Insulation for condensation prevention shaIl be applied to equipment, plant, piping
temperatures below the maximum dew-point where condensation could form to
detriment of plant structures or equipment or cause discomfort to operating perso
(h) Insulation immediately adjacent to hot surfaces shaIl be capable of withstanding the
fu Il temperature conditions without deterioration or breakdown of the material and due
a lIowance shall be made for expansion.
(i) The type and thickness of insulation materials used shaIl be entirely suitable for the
particular application and shaIl be subjected to approval by EVN.
(j) Calcium silicate or mineral fiber shalI be used for insulation of hot surfaces of indoor
pipes and perlite (water repe lI ent pe) for insulation of surfaces of outdoor pipes unless
otherwise approved by EVN.
(k) Sprayed on "asbestos :free" insulation shall be provided on irregularly shaped items of
eqmpment.
l.\
(1) The type ofjacketing shall be capable ofwithstanding the site atmospheric conditions
without surface deterioration.
(m) AIl insulation shall be covered with more than O.3 mm aluminum sheets jacket for
piping and vessels.
(n) Where aluminum sheeting is used , provisions must be made to avoid anyelectrytic
action. Jacketing fixing devices shalI be of an approved non-corrodible material.
(0) AIl outdoor insulation shall be completely weather tight sealed, in particular against
heavy rain. AII joints in aluminium sheeting shall have a rolled edge to prevent water
ingress by capillary action.
(p) Piping to be placed in trenches should be covered with insulating materials held with
2-2-58
VIETNAM ELECTRICITY/I'EPSCO
galvanized woven wire mesh. Over the mesh, a coat of refractory cement shall be applied
and the whole shall be covered with water proof paint.
(q) The Contractor shall submit a list of the materials he proposes to us their thermal
emission calculation for the operating temperatures of each application, the thickness and
density of each material.
(r) Insulation shall be applied in a manner which wil1 allow withdrawal ofthe removable
pa without damage to such sections or to adjacent insulation.
(s) Equipment nameplates mounted on brackets extended from the body shall be exposed
ready for identification.
(t) The insulation and cladding of the items requiring maintenance shall be designed to
permit quick and easy removal.
(u) During the application of insulation the Contractor shall protect the adjacent plant,
buildings and floors from damage.
(v) In the event of damage the Contractor must make good at his own expense. In mixing
insulation or covering compounds, salt or brackish water shall not be used.
(w) The Bidder shall include in his recommended spare pas schedule suitable quantities
of thermal insulation material as used for the thermal insulation of all live steam
pipework.
2.2 .2 .10.2 Methods of Appliation
'---
(a) The insulation shall generally be installed in accordance with the recommendations of
an approved international standard.
(b) Piping and equipment must be clean, dry and free from grease, dirt, loose rust or scale
before application of insulation matrials.
(c) On vertical or near-vertical piping all insulation shall be supported in position by
means of metal rings, part rings, studs or cleats at intervals not more than 3.
(d) On flat, or large curved surfaces, the insulation material shall be supported by cleats or
similar attachments welded or screwed to the surface being insulated.
2-2-59
(g) The wire material shall be corrosion resistant and if the overall finish is to be
aluminum sheet the wires must be either of aluminum or plastic coated metal.
(h) Where flanges and flanged valves are to be insulated, the pipework insulation must be
terminated short of the flanges to enable easy withdrawal of the flange bolts without
damage to the insulation.
(i) Flanges and valves shall be insulated with aluminum boxes lined with preformed rigid
or flexible insulating material which is aanged for easy removable for inspection or
maintenance without disturbing the insulation of adjacent pipework.
(j) There shall be no direct contact between the aluminum of the box and the insulated
metal surface. Glands ofall valves shall be left out ofthe insulation box.
(k) Thermowell bosses, pressure tapings and equipment nameplates shall be left out of
insulation.
(1) The piping and equipment shall be completely insulated before the commencement of
the experimental eraon but the final lagging of all valves, fittings , and pipe flanges
shall not be carried out until the system has been continuously under operating pressure
and temperature for at least two (2) days, so to enable the joints to be inspected.
2 .2 .2.11 Liftin Q: Eauioment and Cranes
2.2.2.11.1 General
The Contractor shall supply and install overhead traveling cranes or hoists including
electrical hoists, electrical or manual trolleys , chain blocks and monorails for overhauling
and maintenance of machines, facilities and components in locations and buildings where
they are necessary to assemble, disassemble and maintain the equipment provided by
him.
2.2.2.11.2 Overhead Traveling Cranes
2-2-60
(a) Each crane shall be supplied complete with all equipment and accessories necessa
for safe, efficient and reliable operation including the following but not limited to, as
applicable:
Crane bridge complete with cross travel rails
(ii) Walkways and access ladders to the walkways along the travel rails, where
applicable
(ii) le travel rails and their accessoes
(iii) End stops
(iv) End carriages
(v) Traversing crab incorporating the independently driven hoists and the crab
traversing gear
(vi) Maintenance platforms and access ladders, where applicable
(vii) The main lifting gear complete with ropes and hook fittings
(viii) The auxiliary lifting gear complete with ropes and hook fittings , where
required
(ix) A lifting ben to be used along with the hoist of the equipment and
components, where necessa
(x) Slings and shackles
(i)
(_)
(b)
le
(i)
(ii)
'--
(iii)
(iv)
(v)
(vi)
complete electrical equipment shall include following , but not be limited to:
Electrically operated thrust or other type electro-magnetic brakes
Slip-ring or other e variable speed hoist, long travel and traverse driving
motors
Speed control equipment for motions
Crane electrical equipment protection panel
Crane electrical equipment and control cubicles complete with contactors,
timers, resistance, rotor acceleration relays , limit switches, cables, wiring,
anti-condensation heaters, etc.
Crane lighting, rood lights, waming lights, plugs and sockets complete with
wiring and cables
(c) General crane description for overhead traveling cranes are as follows :
(i)
The bridge arrangement for the crane shall consist of a pair welded mild steel
torsion box type girders, rigidly connected at each end to and carriages. Each
endcaiage is to be supported on the gantry rail by two large diameter wheels.
(ii)
The traveling motion of the crane is to be transmitted by two independent
2-2-61
.
driving mechanisms - one at each end caiage. Each driving mechanism'sn
comprise a f1 ange mounted geared motor with integral cone brake.
.\
(iii) The hoisting mechanism shall be a serial hoist, which is foot mounted t9'
rigid fully welded steel crab frame. The crab shall be supported on th~ain
girder rails by for large diameter steel wheels.
(iv) Traversing motion shall be transmitted by one f1ange mounted geared motor
with integral cone brakes.
(v)
le
crane shall be controlled from f100r by roving pendant push button station
or operating cab.
2.2 .2 .11 .3 Hoists

(a)
Electrically operated hoists traveling on monorail suspension shall be provided at

areas such as boiler feed pumps area, the chlorination house and other areas
required for maintenance works.
necessy
(b) The hoist shall comprise a traveling block with totally enclosed hoist motor with
combined contactor and electrical brake arranged to hold the load instantly in the event
the electrical supply fails.
(c) The hoist shall be designed for intermittent use and shall be capable of safely
lowering, hoisting and traveling with a working load.
(d)
Electric driven hoist shall consist of the following:

(i) The hoist complete with inching motor, ropes and hooks
(ii) The local main isolator switch (main hoist switch) operating on all poles, for
the main power supply
(iii) The rising cable from the main connection switch up to the feed point of the
main power supply
(iv) The main power supply in the form of a steel enclosed safety power pack
(v) All electric motors
(vi) The motor protection by PTC-resistor
(vii) The limit switches for the travel and lifting gear
(viii) All necesry contactors and relays as well as necessary cabints
(ix) All cable and miscellaneous material for the complete installation and wiring
ofthe hoist
(x) The control panel in the form of a pendant control unit complete with all the
2-2-62
necessary controls (push buttons)

2.2 .2 .11 .4 Test and Inspection at Shop Hoists
(a)
Overhead Cranes De f1 ection Test

(i)
After satisfactory manufacture ofthe bridge girders at the shops, they shall be
loaded up to the equivalent overload capacity with the two (2) ends on simple
supports and the girder de f1 ection measured.
(ii)
The manufacturer shall demonstrate, as far as practicable, each control and

safety protection function using the control services provided for the purpose
as well as the limit switches and protective devices. Insulation values shall be
taken upon completion of all tests.
(iii) Test Certificates shall be provided for, but not be limited to, material of
fabrication, welding, non-destructive testing, electrical equipment, wire ropes
and crane hooks.
(b)
Other rpes of Cranes and Lifting Equipment

The Bidder shall c1)' out the tests as required by the Approved Standards, to prove
the capacities ofthe cranes and lifting equipment. Test Certificates shall be provided,
including the material of fabrication, welding and non-destructive testing, electrical
equipment, wire ropes, hooks, chain blocks, shackles, runway beam, eye bolts and
any other related items which are provided.
(c)
Marking and Name Plate

(i)
Upon completion of the above tests, the equipment shall be clearly marked
with the equipments safe working load (SWL) and any other markings that
EVN may require.
(ii)
A permanent nameplate shall be attached containing at least the following

information: i. Date of manufacture
ii. Date of test
iii. Load applied
2-2-63
.~*
2.2 .2.11. 5 Test and Inspection at Site

(a)
Preliminary Tests
/
,.
(ii)
(b)
ge
Where the
girders
fabricated
site they shall
de f1ection in the manner specified in Clause 2 .2 .2.11 .4.
l;J
'd
for
After the work of construction has been complete d, all cranes and hoists shall
be tested for correct operation as specified in Clause 2.2 .2 .11.4 as pt ofthe
commissioning checks.
Overload Test
(i)
After the above preliminary tests have been carried out to the satisfaction of
EVN, all cranes shall be put throu a test in the loaded condition as follows:i. For overload test, the crane shall sustain a minimum test load of 125% of
the safe working load when located in the center of the span.
ii. During the overload test, each motion in tum shall be manoeuvred in both
directions and the cranes shall sustain the load under full contro l. The
specified speeds need not be retained but the crane shall show the
capability of dealing with the overload without difficul.
(ii)
le
Contractor shall be responsible for disposing the test blocks and cradles
after testing has carred out.
/
l
(c)
Functional Tests
(i)
All installed equipment shall be tested for correct operation and functioning.
2.2 .2.1 2 Drawin !Zs to be Submitted
The Contractor shall submit all necessary drawings/documents required for review by
EVN/the
Consultant
of
design/engineering,
supervisory
work
of
erectionltestlcommissioning and operation and maintenance after taking over.
In addition to the documentldrawing required elsewhere in this Bid Document, the

Contractor shall submit the following for all systems/equipment as a minimum, but not
limited to:
2-2-64
VIETNAM ELECTRICITYnEPSCO
OMON 'lERMAL
POWER PLANT
(1) Determination (Calculation) of Specifications for M or Equipment

a. How to decide the design conditions (e.g. pressure and temperature)
b. How to decide the specifications, capacity, size, number of equipment, etc.
along with supporting calculation and data/information
(2) Strength calculation of equipment, vessels, pipes, pressure parts and structures.
(3) Performance calculations of equipment and systems
(4) Specifications ofmajor equipment
(5) General aangement (outline) drawings with dimensions and materials
(6) Sectional assembly drawings with dimensions and materials

(7) Assembly drawings of m or components with dimensions and material
(8) Performance Curves (PumpslFanslB lowerslectric Motors/Steam Turbine)
including specific data, weight, GD2 , etc.
(9) System description of each system
(B oiler, Turbine, FGD, Main &

Condensate,. .)
Reheat
Steam, Extraction
Steam,
(1 0) Process f1 0w diagrams
(11) Piping and instrument diagrams
(1 2) CV value calculation of control valves along with system operation pattem

(13) Equipment listechnical data sheet (Volume13 shall be revised after the design
is finally fixed.)
2-2-65
2.2 .4 Site Construction Works

?
2.2 .4 .1 Site Investigation

2.2 .4 .1.1 Void
2.2 .4 .1.2 Geological Investigation
X
-
The result of the geological investigation carried out by Unit NO.l Contractor is
included in Volume 11 Bid Drawings. If the Contractor requires further geotechnical
information for the proper design of CivilfArchitectural structures, then he shal1 carry
out further geotechnical investigation which he considers is necessy and shall include
the cost of such investigations and the scheduled time for their execution in the Bid.
2.2 .4 .1 .3 Underground Detection

The reclamation work ofthe power plant construction site area has been completed. The
removing work of underground obstacles and roots was caied out down to GL- l. Om
from the ground surface level prior to soil filling. Should any obstacle be found at and
around the equipment foundation site for the relevant work during the construction
work; however, the Contractor shall remove such obstacle or change the shape of
foundation , etc. at Contractor s cost.
2.2 .4.1.4 Conditions ofHau River

The water level ofHau River in front ofthe power plant site is fluctuated roughly by 1.0
~ 1. 8 m due to the effect of sea level at the mouth of Hau River. Moreover, the quality,
water level, flow velocity, etc. ofHau River vy in rainy and dry seasons.
2.2 .4 .2 Measurement
The Contractor shall measure the settlement of ground within the power plant site and
investigate the quality of Hau River wate reflect the results on the design , construction
and other works at the same time. Moreover, the Contractor shall explain the
measurement and other relevant data and take the same over to EVN after completion of
the construction work.
2.2 .4 .2.1
Measurement of Ground Settlement
Since the power plant site is predicted to undergo consolidation settlement over a long
2-2-200
period after site preparation, the site has been prepared to EL + 2.70m. Therefore, the
Contractor shall continuously measure the ground settlement until taking over the power
plant to EVN after commencement ofthe construction work.
The ground settlement shall be measured once a month at one (1) point, and the results
of measurement be reported to EVN in writing.
Meanwhile, the precision of such measurement shall be according to the Class 2 Level,
and any cost to be incurred for such measurement be included in the Bid.
2.2 .4 .2.2 Investigation ofWater Quality
The Contractor shall investigate the water quality, water level, and etc. of Hau Ri ver,
compile the results and report the same in writing to EVN.
The investigation positions shall be upstream of the intce point, and the items, intervals
and other details of investigation e as indicated in the table below:
Items
WaterLevel
Flow Velocity
Measurement Interval
EveryDay
At high and low water level
Water Temperature
Once/l0 days
pH
Once/l0 days
Turbidity
Once/l0 days
Electric Conductivity
Once/l0 days
Positions
Surface and Intermediate layers
Surface, Intermediate and lower
layers
layers
layers
layers
layers
Meanwhile, any cost to be incurred for such measurement shall be included in the Bid.
2.2 .4 .2 .3 Measurement of the Settlement of Structures
Just before completion of the construction work, the Contractors shall set the survey
points on the foundations of major structures and measure the settlement of the
foundation levels.
Since the measurement values wiIl be handled as the initial values required for
maintenance in the future , the Contractor shall compile the measurement data and hand
the data over to EVN at the witness ofEVN.
Meanwhile, the reference points shall be set on the foundation of the control building
and the precision of such measurement shall be according to the Class 2 leve l.
2.2 .4.3 Void
2-2-201
2.2 .4.4 TIemoorarv Construction Facilities

2.2 .4.4 .1 General
The Contractor shall provide all necessa tempora construction facilities such as
fences , gates, offices, roads, warehousing and materials storage, areas for temporary
services, working, fabrication, assembly, and lay-down area for plants and equipment.
2.2 .4.4.2 Location and Layout
The Contractor shall provide his temporary consuction facilities in the "Working
Area". The Bidder shall include in the Bid a preliminary layout of the temporary
facilities which he will provide. Prior to the mobilization of any plant, equipment or
materials to the site, the Contractor shall submit detai1ed plans showing the locations
and layouts of all tempor.y facilities for approval of EVN. The layout of such facilities
shal1 be ranged as per Drawing Nos. OM2TE-000l to 0005 and 0101 to 0107 in
Volume 11.
2.2 .4.4.3 Contractors Office, Lay-downlStorage Areas and Temporary Road
(a) The triangular area surrounded by the east border of power plant premises, open
discharge channel and the Hau Ri ver right bank shall be used for construction of
temporary road and disposal of surplus soil resulting from civi1 works.
(b) le temporary road shall be constructed along the east border of power plant
premises and connected to the existing temporary jetty and Fuel Oi llHeavy Equipment
Unloading Berth so that the materials, equipment, construction machines, etc. can be
transfeed to Unit No.2 site. Th e Contractor can use the existing site road along the
border until the completion of this temporary road. However, during such a period,
complete security shall be made not to cause any detriment to the existing facilities. The
existing outer fence along the border shal1 not be removed and kept intact.
(c) The above area belongs to EVNs
mine removal from there has completed.
propey
and the mine-finding inspection and
(d) The Contractor shal1 submit EVN detail of planning showing the location and
layouts of all facilities for approva l.
The layout of such facilities shall be arranged as per Drawing No. OM2TE-OOOl in
Volume 11.
2-2-202
2.2 .4.4.4 Contractor's Camp

The Contractor shall construct its cnp outside the site under his responsibility after
obtaining approval from EVN.
Prior to construction, extension, relocation or demolition of th Contractor s cnp the
Contractor shall immediately report the contents thereof to EVN. The Contractor shall
take sufficient countermeasures to ensure the security around the Contractor s camp,
and prohibit any such action as sales of goods , dancing, gnbling and so forth which
might cause a trouble within the camp.
2.2 .4.4 .5 Removal of Construction Facilities
~
After completion of the work covered by the Contract and prior to acceptance of the
completed work, the water supply system, electricity supply and distribution systems ,
roads , warehouses, all facilities therein and at work areas , and all other installations
shall be removed by the Contractor, except those directed by EVN to remain. The site
shall be cleared and cleaned in accordance with Clause SCC 1.2 .29.
2.2.4.4 .6 Temporary Water Supply
All of the service water required for the power plant construction work shall be prepared
by the Contractor by making use of groundwater as a watr source for the construction
work.
The location of the water source for the construction work shall be selected
taking into account the site layout, work schedule and other requirements.
Any drinking and service water to be used at the Contractor s
sujciently
0ce
shall be provided
by the Contractor. The quality of any such water shall comply with the water supply
quality standards ofVietnam.
As for deminaralized water supply, the Contractor has a choice among:
(1) The mobilization of tempory facilities required for the supply of such items , by
the Contractor at all costs and risks of the Contractor,
(2) The purchase of such tems at the current tariff specified in SCC Sub-Clause
1.2 .2 2.3 , or from other sources.
2-2-203
2.2 .4.4 .8 Unloading Facilities
Fuel OillHeavy Equipment Unloading Berth is available in 0 Mon Power Plant area.
EVN allows the Contractor to use the above Unloading Facility under following
conditions.
(i) The Contractor shall issue a request to EVN in writing two (2) weeks before his
use.
(ii) The Contractor shall not be permitted to use the berth during oil unloading
operation by EVN.
(iii) The Contractor shall evacuate his unloaded materials/facilities as soon as
possible.
(iv) The Contractor shall prepare the curing measure by steel plates in case of
unloading by crawler crane.
(v) When the berth facilities excluding the portion of fender are damaged during the
Contractor s use , the Contractor shall inform EVN of its situation and
repair/restore them by his own responsibility/cost.
(vi) The Contractor shall clean up the plat form and access road after unloading
(vii) The maximum load shall be less than 10 tonlm2 in the bank area along the Hau
Ri ver side and 4 tonl m2 within the power plant area, respectively.
2-2-204
VIETNAM ELECTR1CITY/ TEPSCO
2.2 .4.4 .9 Temporary Fences and Gates

The Contractor shall prepare the temporary fences/gates based
route/structure/type shown in Drawing No. OM2TE-000 1 in Volume 11.
upon
the
(a) The Contractor shall commence the construction work for tempory fnces/gates
after these designs are approved by EVN.
(b)le Contractor shall remove the temporary fences/gates by his own responsibility
when the site construction works finish. When the existing site facilities are damaged
during removing works of such facilities, the Contractor shall inform EVN of its
situation and repair/restore them by his own responsibility/cost.
2.2 .4.4.10 Main Temporary Gate
The Contractor shall prepare the main tempora gate between the main plant gate and
the discharge transfer structure.
The Contractor shall remove the existing concrete block fence for this tempora gate
and restore it when the site construction works fmish , as per Drawing No. 0 M2TE-0002
in Volume 11.
2.2 .4.4 .11 Temporary Drainage Facilities
The Contractor shal1 prepare the tempory drainage facilities in Unit No .2 construction
area. The storm water shall be discharged into the existing Unit NO.l storm water
drainage line after su::fficient sedimentation of sandlmad being confirmed.
The Conactor shall clean up the existing drainage line when the construction works
finish to EVN s satisfaction.
2.2 .4.4 .12 Construction Road
The Contractor shall use only the existing plant road for the construction works and
transportation of construction materials/facilities such as heavy equipmentsong
products, based upon Drawing No. OM2TE-0003 in Volume 11.
The Contractor shall c1ean up and maintain the construction road enough during
construction period.
Wh en the existing plant road and storm water drainage facilities are damaged during a
construction period, the Contractor shall inform EVN of its situation and repair/restore
them by his own responsibility/cost.
At the final stage of construction works , the Contractor shall apply asphalt overlay on
2-2-205
course is damaged, the Contractor shall restore the road with regard to not only
but also base course.
2.2 .4.4 .13 Sanitary Facilities
The Contractor shall prepare appropriate number of sanitary facilities such as lavatories,
hand wash stations and drink water stations.
The Contractor shall clean up these facilities on a daily basis and keep them sanitary.
2.2.4.4 .14 Trash Bin

The Contractor shall prepare appropriate number of trash bins in the construction area.
The Contractor shall correct the trash on a daily basis and carry them out of the site
periodically.
2 .2.4 .5 TI'emoorarv Works

2.2.4.5.1 General
Temporary works are defined as all those works which are required for the construction
of the permanent works, but which do not form a necessY part of the permanent works
on completion. They include, but are not limited to, shoring or sheet piling for the
support of excavations, additional excavation for working space and sideslopes,
formwork for concrete, scaffolding, props and temporary bracing. In general, temporary
works shall be removed on, or before, completion of the permanent works but, where
this is impractical, otherwise specified or so directed by EVN, shall be left permanently
in place.
2 .2.4 .5.2 Approval ofTemporary Works
Before all temporary works are constructed and installed, their detailed drawings and
calculations shall be submitted to EVN for approval.
2.2 .4 .5.3 Responsibility for Temporary Works
The Contractor shall be entirely responsible for the sufficiency and safety of all
tempora works and the approval of EVN , in accordance with Clause 2.2 .4.4.2 shall in
no way relieve him ofthis responsibility.
2-2-206
2.2 .4 .5 .4 Payment for Temporary Works

The costs of all temporary works shall be deemed to be included in the Bid price for the
permanent works with which they are associated, or for which they are required and no
separate payment for temporary works will be made.
2.2 .4 .6 Maintenance Works
2.2 .4 .6.1 General
The Contractor shall execute maintenance of equipment and materials, construction
office(s), tempora unloading facilities, temporary fences/gates, tempora storage
yard, tempory road, tempory water supply and waste water treatment equipment and
other equipment related to the construction work and ensure the safety of the work.
Meanwhile, any cost related to the maintenance works shall be included in the Bid.
2.2 .4.6.2 Preparatory Works ofEVN
The Contractor shall execute maintenance of the preparatory works to be carried out by
EVN. The items and contents of such maintenance shall be as described below:
(a) Outer Fence and Slope Protection
Should any abnormality be detected in the outer fence and slope protection, the
Contractor shall immediately repair such abnormality and report the results
thereofto EVN.
Meanwhile, since the m ority of the outer fence will be used without
modification after completion of the work, the Contractor shall execute overall
inspection of the entire outer fence after completion of the work, carry out repair
work at the witness of EVN and hand over the outer fence to EVN.
(b) EVN Access Road

The Contractor shall undertake all of the maintenance work of the EVN access
road (317m). In case there should be any danger of obstacle or actually be an
obstacle to the traffic along EVN access road, the Contractor shall immediately
report the said effect to EVN and repair the access road.
The Contractor shall clean the EVN access road on a daily basis.
Meanwhile, since the access road will be used by EVN also after completion of
the construction work, the Contractor shall execute the repair work of the road
after overall inspection thereof, and carry out the asphalt pavement and other
2-2-207
work ofthe access road.
-yj
(C) Maintenance Period

The maintenance period of the access road shall be started on the day when .th:
contract award is issued and ended on the date of taking-over.
Any maintenance work shall be started and ended at the witness ofEVN.
2.2 .4 .6 .3 Temporary Works of Contractor
(a) Repair (maintenance) and cleaning ofroad.
Should any cave-in, cracking or other defect which would cause an obstacle to
smooth traffic have arisen on any tempory construction roads, then the
Contractor shall immediately repair such defective roads in compliance with the
instructions of EVN regarding the time period and scope (width, depth and
lenh) of the repair work. Meanwhile, any asphalt scrap, surplus soil and so
forth brought about as a result of repair shall be disposed under the
responsibility of the Contractor.
The Contractor shall clean construction, transportation and access roads on a
daily basis.
Any waste brought about as result of repair shall be disposed under the
responsib i1ity of the Contractor.
(b) Repair and cleaning of drainage ditch

The Contractor shall c out repairing and cleaning any drainage ditch and
sedimentation facility within the compound of the power plant site to ensure
smooth drainage of waste water.
ls cleaning shall be caied out once a week, and the time period and scope
(width, depth and length) ofrepair and forth shall be according. Meanwhile, any
refuse , surplus soil and other foreign matter brought about as a result of repair
shall be disposed under the responsibility of the Contractor.
(c) Maintenance and repair of signboard
The Contractor shall caY out inspection of all of signboards once a week and
report the result thereof in writing to EVN.
The Contractor shall caY out any simple (mior) repair immediately at his
discretion and any other (m or) repair according to the insuctions of EVN.
Meanwhile, any material and so forth brought about as a result of repair shall be
disposed under the responsibility of the Contractor according to the instructions
ofEVN.
2-2-208
2 .2.4 .7
.s!y
The Contractor shall execute not only the work within the site but also the work above
and under the Hau Ri ver while paying sufficient attention to safety. Moreover, the
Contractor shall aange traffic control sta:ff respectively at the entrances of the National
Road and EVN access road to prevent occurrence of any car-to-car accident.
Should any accident, trouble, etc. with any boat, ship and car have occurre d, the
Contractor shall immediately report the same to EVN regardless of the seriousness of
such an accident or trouble and take an appropriate remedial measure according to the
instructions ofEVN.
2 .2.4.8
.s!y
The Contractor shall aange watchmen at the entrance of the site direct his utmost
efforts for ensuring the security at and around the site.
The watchmen shall be stationed based on three shifts on a twenty-four hours basis and
patrol every day.
Meanwhile, should any dubious character be found , the watchman shall immediately
report the said effect to EVN and take prompt actions as insucted by EVN.
2 .2.4.9 Environment Monitorin l!
The Contractor shall take any appropriate measure to avoid damaging the surrounding
environment during the construction works and after commercial operation. Moreover,
the Contractor shall monitor the impacts on environment due to the construction works
and inform EVN the results of monitoring.
The Contractor shall plan the necessa environment monitoring system and cay it out
in accordance with the FINAL REPORT ON ENVIRONMENTAL INPACT
ASSESMENT (detail) 0 MON THERMAL POWER PLANT PROJECT Ho Chi Minh
City August 1998.
The Contractor s environment monitoring plan, measurement result and its evaluation
shall be subject to EVN.
2-2-209
0 MON THERMAL P!1fERPLANT
The houses of surrounding people are scattered around the power plant sit the
Hau River. Moreover, there are houses and farmland in the area surrounded by the
discharge open channel and power plant site. Therefore, the Conactor shall pay
sufficient attention for prevention of noise , vibration, and danger to access and so forth
to protect the people living a acent to the site. Should any trouble have occurred, the
Contractor shall immediately report the said effect to EVN and take prompt remedial
actions according to instructions of EVN without taking any prior action based on his
own judgment.
2.2 .4.11 Lendable Materialsauioment
The Contractor shall be lent the following materials/equipments by EVN during Unit
No.2 construction works.
- CraneslHoist
- Stop LogslLifting Beams
- Mobile Crane
(a) CraneslHoist
The Contractor shall be lent the following cranes by EVN.
- Over Head Crane in Power House
- Gantry Crane for CW Pum p Pit
- Chlorination Container Hoist
(i) The Contractor shall make a request to EVN for such cranes/h oist in writing two
(2) weeks before his use.
(ii) The Contractor shall be lent the crane/hoist after finishing the inspection at the
witness ofEVN.
(iii) The Contractor shall use the crane/h oist free of charge and mobilize the qualified
operator by himself.
(iv) After finishing the crane/hoist works , the Contractor shall inspect the crane/hoist
at the witness of EVN before handing over. In case of something to be recovered ,
the Contractor shall repair at his own responsibility. The Contractor shall submit
EVN necessary documents for handing over.
(v) Should there be reuse of a crane/hoist for the construction purpose, the
Contractor shall follow the above proper procedure.
(vi) The Contractor shall clean up the plat form and the access road enough after
unloading.
2-2-210
(vii) In principal, EVN shall have the priority to use such cranes even within a period
for which the Contract is allowed to use them. However, should there be a
possibility for the construction to be delayed due to such use of cranes by EVN,
appropriate and reasonable solution to both EVN and the Contractor shal1 be
seeked throuout discussion between EVN and the Contractor.
(b) Stop LogsIL ifting Beams
The Contractor shall be lent stop logsl1 ifting beams for the following facilities by
EVN.
- CW PumpPit
- Discharge Tunnel
(i) The Contractor shall make a request to EVN for such stop log s/lifting beams in
writing two (2) weeks before his usage.
(ii) The Contractor shal1 be lent the stop logs/lifting beams after fmishing the
inspection at the witness ofEVN.
(iii) 1e Contractor shall use the stop logsllifting beams free of charge.
(iv) Should there be found some defects in the lent stop logs such as heavy water
leakage, the Contractor can ask EVN to use other proper stop logs. However, in
case the stop logs have some minor defects such as sli1t water leakage, the
Contractor shall execute the works at his own responsibility without any claiming
EVN.
(v) After finishing the works ofusing the stop logs/lifting beams, the Contractor shall
inspect at the witness of EVN before handing over. In case of something to be
recovered except such slight damage and aging as are considered as natural wear
and tea the Contractor shall repair at his own responsibility.
/
2.2 .4.12 Construction works in the exstinl! Unit NO.l facilities

(a) In case it is necessy for the Contract to cTY out some works within Unit NO.l
facilities and areas, the Contractor shall make a request to EVN for doing so in
writing two (2) weeks in advance. EVN may not allow such works because of
some situation such as Unit NO.l being in service. Should Unit NO.2 construction
schedule be affected due to Unit NO.l s situation, the construction schedule shall
be adjusted throughout discussion between EVN and the Contractor.
(b) The Contractor shall be allowed to caY out construction works only within such
facilities and areas after receiving approval by EVN.
(c) The Contractor shall mobilize construction/safety supervisors at the work area on
a regular basis.
(d) In case the existing facilities are damaged during the Contractor s working, the
2-2-211
Contractor shall inform EVN of its situation immediately and follow the
instruction by EVN.
(e) In case the Contractor lay down materials/equipment temporarily in Unit No .l
area, the Contractor shall prepare the tempory fence for the storage area as
(h)
le
Contractor shall prepare the electricity power required for site work at his
own responsibility. However, in case of use of Unit NO.l electricity due to
unavoidable reason, the Contractor shall obtain agreement to use the electricity
fromEVN.
(i) The Contractor shall prepare the ncessy number of temporary toilet units of
potable type. The use of lavatories in Unit NO.l area shall be prohibited. The
toilet units shall be always kept clean and sanitary.
G) The Contractor shall clean up the work area, construction road and stonn water
drainage line regularly and keep them clean.
(k) The trespassing on the facilities/areas excluding the permitted working area shall
be prohibited. The person who ininges it shall be immediately rejected to work
at site by EVN. The Contractor shall not claim for this safety regulation.
(1) In case the Contractor c out some works within Unit NO.l area in the existing
electrical and control building, the Contractor shall set partition at the boundary
of Unit N 0.1 area to avoid any disturbance on Unit N 0.1 operation.
Ifptition cannot be equipped due to some reasons such as nrow space, etc. ,
the Contractor shall take another protection or measures to avoid any disturbance
on Unit NO.l operation.
2.2 .4 .13 Protection for the existing Unit NO.l facilities

(a) When the works are executed in the vicinity of the existing facilities , such
facilities shall be properly protected by the Contractor.
(b) The Contractor shall submit EVN a method of works including identification of
the facilities to be protected and detailed protection methods in writing one (l)
week before commencement of such works in Unit NO.l area. The protection
works shall be commenced after receiving approval by EVN.
(c)The Contractor shall commence the construction works after the protection works
inspected by EVN.
2-2-212
FTNAA1 ELECTR1CITYITEPSCO
inspected by EVN.
(d) After finishing the construction works, the protectd existing facilities shall be
inspected at the witness ofEVN. In case the existing facilitie~ are damaged during
such works, the Contractor shall repair them at his own responsibili.
2.2 .4 .14 Protection for the existing Unit NO.1 buildings
(a) The Contractor shall properly cover the whole walls ofthe existing buildings such
as CCB/L imestone Ball Mill House with fireproof sheet to prevent sparks from
welding works to be executed nearby by the Contractor.
(b) The Contractor shall submit EVN a method of works including materials and
detailed protection methods in writing one (1) week before commencement of the
works in Unit NO.1area. The protection works shall be commenced after receiving
approval by EVN.
2.2 .4 .15 Usage ofthe existing Unit No .l facilities
The Contractor can use the following existing Unit NO.1 facilities for the Unit NO.2
construction works.
le Contractor shall make a request to EVN for use of such facilities in writing one (1)
month before commencement of use and discuss it with EVN in det1.
- Water treatment facilities
- Waste water treatment facilities
- Other fac i1ities
The Contractor shall pay EVN the cost of using such existing facilities. Refer to SCC
Sub-Clause 1.2 .22 .3
2-2-213
ATTACHMENT 1
PAINTING AND SURFACE PROTECTION
1 Cleaning and Protection of Plant and Equipment

1. 1 General
(a) Thi s speci:fication covers the general requirernents related to the cleaning of
equiprnent, cornponents and systern. The cornponents and/or equiprnent shall be
rnechanically and/or chernically cleaned during the following stages ofthe Contract.
Cleaning in workshop
Cleaning befor painting and/or corrosion proteion (application ofprime coat)
Cleaning before erection and during installation
1\
(b) Cleaning of fabricated cornponent items shall be carried out after fabrication and
:final heat treatrnent or welding at rnanufacturer s works or at Site, as appropriate.
(c) Machined surfaces shall be protected during the cleaning operations.
(d) In the event of the surfaces not being cleaned to EVN s satisfaction, the applied
procedures shall be irnproved to overcorne the de :ficiencies at the Contractor s sole
expense.
(e) For cleaning small areas , hand cleaning by wire brushing rnay be permitted. Wire
brushes used on austenitic rnaterials shall have austenitic steel bristles.
(f) Austenitic stainless steels, copper and alurninurn alloys , cast iron, bimetallic and
\
rnetallic/plastic items, and cornponents fabricated by spot welding or riveting shall not
be chemically cleaned. All weld areas shall be suitably stress-relieved before chemical
cleaning.
(g) As fr pairiting-schedule, see Drawing No. OM2G-I017 PAINTING SCHEDULE in
Volurne 11.
1.2 Mechanical Cleaning at Manufacture s Works
Surface condition:
The rnetal surfaces shall be clean and free of rnill scale , rust , dirt , grease and any other
deleterious rnatter.
2-A-1
Wh ere metal surfaces are to be painted, the surface profiles shall conform with the
painting specification requirements. Other surfaces shall have a surface texture not
coarser than Grade 80 abrasive paper.
Abrasives:
Abrasives containing silicia, silicates or slag residues shall not be used for water/ steam
side surfaces of plant expect for cleaning sand castings, where hydro blasting with sand
maybeused.
For austenitic materials only, abrasives containing 98% or more of aluminia, A }z 03,
shall be used.
/
Removal of abrasive and debris:

After cleaning, abrasive and debris shall be thoroughly removed from components.
1.3 Al ternative Chemical Cleaning at Manufacturer s Works
(a) le procedure shall comprise with the followings to achieve the cleanliness of
equipment.
Pre-treatment
Acid treatment
Neutralization, rinsing and drying
(b) The procedure to be adopted shall be subject to EVN s approval.

1.4 Protection at Manufacturer s Works
~
(a) When items have been cleaned, within four (4) hours of drying, ley shall be give
suitable anti-corrosion protection.
(b)All water, air and steam side surfaces shall be protected by the application of
approved water soluble corrosion inhibitors, or vapour phase inhibitors that can be
subsequently removed by site water washing or steam blowing.
(c) le gas side of steam generating plant items shall be protected by the application of
temporary protectives that do not require to be removed before commissioning, which
will be removed during initial firing.
(d) le rate of application of volatile corrosion inhibitors shall be at least 10 grns per
square meter or 35 grns per cubic mete whichever is the greate expect for pipes up
2-A-2
to 300 mm diameter for which the minimum application rates shalI be 5 grams per
square meter.
(e) Immediately after the protective treatment has been app Iied, a I1 vessels and pipes
shaIl be suitably sealed off by discs or caps or approved altematives to prevent ingress
from the surrounds. Cylindrical plugs shaIl not be applied to the ends of pipes. These
protective covers shalI not be removed until immedi before final connection is
made to the associated equipment.
1.5 Surface Preparation
(a) In preparing any surface to be coated, aIl loose paint, dirt, grease, ru st, scale, weld
slag or paper or any other extraneous material shall be removed so as to obtain cIean,
d and even surface to receive the priming or fmishing coat(s) as caIled for in the
painting schedules. Sharp edges shaIl be rounded, especially when tank linings is to be
applied.
(b) A I1 machined surfaces, including f1 ange faces , shall be suitably covered to prevent
damage during surface preparation. All surfaces shaIl be blast cIeaned whenever
possible.
(c) Surface preparation method
(i) Bare surfaces shalI be prepared by one of the methods described below and in the
accordance with Swedish Standard SIS 05 59 00 or Steel Structures Painting Council,
USA SSPC, Vis 1, or DIN 55928, Section 4, or equivalent,
D
SIS 055900
Sa 2 112
Sa 3
ofCleanli
f Surfaces- Correlation of Standard
DIN 55928 , Surface
BS 4232
SSPC- Vis
Pt4
only for
preparation
method
blasting
Sa 2 1/2
near white SP 10
blasting
Second
quality
Sa 3
first quality white metal SP 5
PSa 2 112
St2
hanor
St 3
St 3
power tool
derusting
FI
f1 amejet
St 2
2-A-3
hand tool
cIeaning SP 2
power tool
cIeaning SP 3
f1 ame cIeaning SP 4 I
Be
pickling
pickling
(iii) An air pressure of O. 7MPa(g) at the nozzle shall be used.

(iv) After blast- cleaning, all accumulated girt, dust, etc., must be removed f keep
the surface clean, dry and free of mill scale, rust, grease and other foreign matter.
(v) In the event of rusting after completion of the surface preparation, the surface
must be cleaned again in the manner specified.
(vi) Oil, grease, soil, cement, salts, acids or other corrosive chemicals shall be
cleaned from steel surfaces, by solvents, emulsions or cleaning compounds. The final
wiping shall be with clean solvent and clean rags or brushes. There shall be no
detrimental residue left on the surface. Primed areas which suffer damage must spot
blasted on site to a degree of cleanliness SIS Sa 2 112 or equivalent before touching
up.
(vii) Protective coating must be applied as quickly as possible after the completion of
surface preparation no matter what cleaning method has used.
,/
(viii) No painting shall be carried out outdoor during the presence of rain, fog, dew or
where the surfaces may be otherwise damp; in particular, no application of paint
should be made on plaster surfaces that are not be completed dry.
(ix) Wood surface shall be sanded clean. A l1 nail holes shall be puttied and sanded
before priming.
1.6 Treatment for Shipping
(a) All metallic machined surfaces shal1 be covered with a protective coating. This
coating shall be effective against salty air and shall be easily removable at site.
(b) All internal surfaces of reservoirs and tanks shall be coated with an easily washable
corrosion preventive compound
2-A-4
(c) Piping, valves and other parts that have undergone hydraulic tests and which can not
be completely dried shall be treated with water- absorbing corrosion inhibitor before the
application of protective coating.
2 Painting
2.1 General
(a) All items of Plant supplied except for items being galvanized and/or made of
stainless steel shall be painted and finished in accordance with the requirements,
procedures and standards identified in this section.
(b) le scope shall include the supply, surface preparation, protection and application of
paint in accordance with the painting schedule and the colour code standard of EVN,
but where particular items are not referred to specifically, they shall be treated in a
manner similar to other comparable items as agreed with EVN.
(c) le colours of items which are not described in the colour code standard of ENV
shall be to the approval ofEVN.
(d) le Contractor shall submit the names of the proposed paint supplier and applicator
together with a quality assurance progrnme for approval.
l_,
(e) Where the Specificion differentiates between Treatment at Manufacturers

Works" and Treatment at Site after Completion of Erection", the locations at which
dirent stages of the treatment are carried out may be modified always providing that
each change is specifically agreed by EVN and the final finish at Site is to EVNs
satisfaction.
(f) All coasts of a paint system shall be from the same manufacturer. However, where
the Contractor is unable to comply with this requirement, he must ensure that the paint
to be used is compatible and equal in quality to the already supplied.
(g) No paint shall be thinned unless specifically recommended by the manufacture of
that paint.
(h) Undercoats shall be of appropriate colours and each coat is to be of a different tint,
except where this may be considered impractica l. All coats of paint are to be of superior
quality.
2-A-5
(i) Unless expressly stated to the contrary all materials shall comply with the
requirements of the appreciate British Standard Specification or Codes of Practice
issued by the British Standards, Swedish Standard Institute, Steel Structures Painting
Council USA , or DIN or equivalent.
7/
(j) When a standard is referred to , that standard shall be of the latest published edition
thereo f, unless stated otherwise.
(k) If the Contractor wishes to use standards differing from the above but complying
with the ldards of the country of origin, he must submit them in the English language
within one (1) month after signing ofthe Contract.
(1) For equipment being painted withih the Contractors works the Contractor must
ensure that favourable conditions exits in which a good level of cleanliness is being
exercised with relatively dust free atmosphere, good ventilation and lighting and
maintenance of suitable temperature and humidity conditions.
(m) Where the painting specification refers to indoor" and outdoor" locations, in this
context all indoor rooms and building without air conditioning, heating or forced
ventilation shall be treated as outdoor".
(n) le Contractor is required to submit a detailed painting procedure for electrical
cabinets and panels to EVN for his approval within four (4) months of signing of the
Contractor. The procedure must include surface preparation, paint process and physical
characteristics, application and type of paint to be used.
l_:
2.2 Weather Conditions

(a) No painting is to be conducted during inclement weather, freezing temperature, high
humidi frost or windy conditions exist, unless adequate measures are taken to
overcome these conditions.
(b) Painting shall be done only when the surface temperature is above 50 C. Surface
temperature must be at least 30 C above dew point to ensure that condensation does not
occur on the surface.
(c) Reasonable protection against precipitation seawater spray shall be exercised for the
painting of outdoor parts.
2-A-6
(d) Precautions shall also be taken against solar radiation to ensure that the specified dry
film thickness of priming or finish coasts is obtained.
2.3 Preparation
(a) Before any painting is made, all surfaces must be prepared properly, removing rust,
scale, welding slugs and spatters, grease etc. Steel surfaces shall be white blasted in
accordance with Steel Structures Painting Council Specification SP 5-63. The various
paints to be used shall be of approved qualify and type.
(b) No painting shall be conducted outdoor during the presence of rain, fog, dew or
where the surfaces may be damp; in pticula no application of paint should be made
on plaster surfaces that are not completed dry.
(c) Surfaces prepared for field welding shall be left unpainted 50 mm from the weld.
These surfaces shall be coated with protective film of oil or other easily removable
material to prevent rusting.
( le Contractor shall take special care that all intemal pas are carefully and
thoroughly cleaned and wire brushed where necessa before they are erecte d, to
prevent any grit, dirt or other foreign matter getting into the equipment.
(e) Priming coasts of paint should not be applied until the surfaces have been inspected
and preparatory work has been approved by EV1(f) Should surfaces have suffered indentation in the form of sharp edges, the Contractor
wi1l be required to make good these defects throu use of a power impact tool, sander
an d/or power wire brushing.
(g) When required to be painted, copper surfaces shall be thoroughly cleaned to remove
all traces of tamish, corrosion or grease and then lightly etched with a mild abrasive or
white spirit.
(h) Tempora corrosion protections are to be completely removed prior to applying the
definite one.
(i) Steelwork protected by shop primer must be cleaned of salt, sand, oil, etc. after
arrival on site, before the first coat of paint is applied. Shop primer damaged during
transpoation must be rectified by blast cleaning and coating before application of site
coats.
2-A-7
2.4 Preparation of Coating Materials
-t- 4
(b) Primers and paints which have gelled or otherwise deteriorated shall not be:
(c) The oldest primer or paint of each kind sha11 be used firs t.
(d) A11 ingredients in any container shall be thoroughly mixed before use, and shall be
agitated frequently during application to keep the primer in suspension.
(e) Primer or paint mixed in the original container shall not be transferred until a11
settled pigments are incorporated into the body liquid.
(f) Mixing in open containers sha11 be done in a we11-ventilated area.

(g) Primer or paint sha11 be mixed in a manner ensuring the breakdown of a11 lumps
complete dispersion of pigment and uniform composition.
(h) Two-component primers sha11 be mixed in accordance with the manufacturer s

instructions.
(i) The type ofthinners used must comply with the manufacturer s instructions.
G) When use of thinners is permitted, it must be added to the primer or paint during
m lX1ng.
2.5 Health and Safety at Work

(a) The paint supplier shall present a written specification which includes the flash point
of the paint, ventilation requirements, handling precautions such as inhalation, eye and
skin protection, first aid procedure, storage requirements , procedure against spill or
leak, fire precaution and waste disposal.
(b) The Contractor has to check that painting work to be carried out is in accordance
with the specification of the paint supplier, further to all relevant prescriptions and
regulations conceming the health and safety at work_
2-A-8
2.6 Protective Coating and Paint

(a) A colour scheme shall be provided by the Contractor for the approval ofEVN.
(b) To the extent scheme practical, coat shall be applied as a continuous film , ofuniform
thickness and free of pores. Overspray, skips, runs, sags and drips should be avoided.
(c) The type and number of protective coasts for item requiring painting are to be
accordance with standards and are to be at least of quality as shown in the attached table
Painting Schedule".
(d) Generally, a11 parts shall receive the specified prime coast(s) at the supplier s works
to ensure that no corrosion occurs during transportation, leaving the surface clean,
unstained and undamaged.
(e) All prime coatings shall be applied by brush or airless spray or a combination of
these methods, as approved by the coating manufacturer.
(f) All doors, windows, stairways, handrails, (if painted), bolts, f1 anges and equipment
supports shall be fmish painted by brush.
(g) Spray guns should not be used outside in windy weather or near surfaces of
contrasting colour unless the latter is properly protected.
(h) All cold-spray painting shal1 be done using standard equipment in accordance with
accepted standards and methods.
(i) Each coat of paint shall be hardened before the next is applied For epoxy paint the
hardening time is normally 12-14 hours. Contractor s recommendations regarding
hardening time of epoxy paints must be followed.
G) Particular attention must be paid to full film thickness at edges.
2.7 QuaIity Control

(a) Where paint coatings are proposed for the protection of surface of equipment
exposed to corrosive conditions, the coatings shal1 be formulated to be suitably
corrosion resistant and shall be high voltage spark tested at works and/or at site prior to
commissioning. The test procedure sha l1 be based on the use of a high voltage direct
2-A-9
'\.'
current. The voltage used shall be 75%

0 ft
he
eb
rea
kdowr
n voltage of the coatings. rk'1:';\
breakdown voltage shall be separely determined using test ple coated with , ~f-1
specified coating formulation and tckness. The coating on the test pla shall also b /?
micro-sectioned by the applicator to show that it is free from vacues and her defi
likely to invalidate the test procedure.
(b) If the defects revealed by the above test procedure do not exceed one per 5m2 of
coating surface, the repairs shall be re-tsted after any curing is completed, and this
procedure shall be repeated until the defects are less than one per 5m2 of coating
surface. After repair of these defects, the equipment can be placed in service without
further testing.
(c) All coating proposed for the intemal protection of domestic water storage tank shall
be certified by an approved independent Authority as suitable for use in potable water
installations and shall meet the non-tainting requirements of the approved Standard.
(d) All shop painted surfaces damaged in transit or installation, all bolted or welded
connection carried out at site shall be touched-up to achieve the original quali and
appearance.
(e) Exposed fabrication, erection, or shipping marks shall be cleaned off and the areas
touched-up shall be painted to match the adjacent surfaces.
(f) Dry film thickness may be determined by removing small samples of dry film or by
the correct use of approved commercial paint film thickness measuring meters.
(g) Continui of paint film on metal surfaces may be checked by low voltage holiday
detector. Inadequately coated areas shall be circled with chalk.
(h) Paint shall have sufficient adhesion to prevent the hardened coat being lifted as a
layer when a blade of a dull putty knife is inserted under it. Intercoat adhesion shall be
such that two or more hardened coats shall not delaminate when tested with a sharp
knife.
(i) After completion of work, EVN reserves the right of requiring and witnessing a test
on the painting of any part of the supply. Twelve (12) months after the work
termination, the final tests and inspection will be carried out. Such tests will be carried
out by EVN to ascertain the correspondence of the paintwork to color and treatment
prescribed. These tests will indicate whether or not the paintwork is correctly applied
2-A-IO
o MON THERMALPOiTERPLANT
and is free from wrinkles or roughness which might affect the adhesion of the protective
coatng.
G) The Contractor shall provided all apparatus to be used the test, such as dry film
thickness gauge.
(k) Should the measured dry film thickness be less than specified, the Contractor shall
apply additional paint to the coat inspected or shall increase the thickness of succeeding
coasts, as applicable, to ensure the specified total dry film thickness.
(1) le guarantee period ofthe paintwork shall be one (1) year. During this period it will
remain the responsibility of the Contractor to repair or replace without charge all paint
work showing defects (such as discoloration peeling, wrinkles, bubbles, flakes of rust,
etc.) where it may be shown that the deterioration arises from:
insufficient cleaning ofthe surfaces before painting
ncorrect preparation
incorrect application ofpaint itselfto the surface
3 Galvanized Work
(a) All galvanizing shall be carried out by the hot dip process to conform in all respects
with the approved standards.
(b) All surface defects, such as cracks, surface laminations, laps and folds shall be
removed. All dri1ling, cutting, welding, forming and final fabrications of unit members
and assemblies shall be completed before the structures are galvanized. The surface of
the steel work to be galvanized shall be free from welding slag, paint, oil, gr'ase and
similar contaminants.
(c) The minimum average coating weight shall be as specified in the approved standard.
Structural steel items shall be initially grit blasted to achieve a round profile of 25-50
microns average depth (SA 2Yz) and the minimum average coating weight of steel
sections (5 mm thick and over) shall be 550 g/m3 .
(d) On removal from the galvanizing bath the resultant coating shall be smooth,
continuous, free from gloss, surface imperfections such as bare spots, lumps, blisters
and inclusions of flux, ash or dross.
(e) Galvanized contact surface to be jointed by high strength friction grip bolts shall be
roughened before assembly so that the required slip factor to approval standards, is
2-A-ll
(g) During 0 loading, erection nylon slings shall be used. Galvanized work, which is
to be stored in the works or on site, shall be stacked so as to provide adequate
ventilation to all surface to avoid wet storage staining (white rust).
/
,
!
(h) Small areas ofthe galvanizd coating damaged in any way shall restored by:
Cleaning the areas of any weld slag and thoroughly wire brushing to give a clean
surface
The application of the two (2) coats of zinc rich paint, or the application of a low
melting point zinc alloy repair rod or powder to the damaged area, which is heated
to 300oC.
(i) After fixing, bolt heads, washers and nut shall receive two (2) coats of zinc rich
pamt.
G) Connections between galvanized surfaces and coppe copper alloy or aluminum

surfaces shall be protected by suitable insert tap wrapping to the EVNs approval, or an
approved equivalent to prevent corrosion.
2-A-12
ATTACHMENT 2
POSITIVEINEGATIVE SEQUENCE SHORT-CIRCUIT

IMPEDANCES OF POWER GRID
2-B-l
;3
Qig
u

ea
_-""
--
{{-
-m
-
m.
m--i
Z
::::'_/
(~
.'!Il
?
"'.J
r,
2/4/2008
TRANSMISSION L1NE DATA .'

11
lnh km cng vns 283/CV-TV2-P20 ngy 04Jhng (1 2 rim 2008 1
NO
TO
220kV C:A MAU. 1 220kVOMON
LENGTH lINE
(k,m)
FROM
220kV CA MAU.t, 220kVOMON
-----
TO PRORJECTED LINE
TYPE
CONDUCTOR
4 clrcullsecllon: 57.8 (Ca.Mau. P05. 159)

ACSR79SMCM Code name Drake
2 c'rcull secllon: 71 3 (Pos. 159. 0 Mon)
(PaoMs.a1u5 Pos. 159l ACSR795MCM C('11 nllme Drake
4clrcull gsaecdlllanmits7.L83 C
2drci secl'qrC: 71.3 (POIi. 159 .0 Mon)
POSITJVE SEQUENCe
CIRCUIT
(OhmJJ:(M)
IMPEDENC1
-0.0774+jO.3959
0.0774+10.3959
Note: T-h ese Ca culallon paramelers 40 dg.C o( Conducflors lemperalure and 50Hz (rsqu9J1C
\~4
J\.\ N
: R.2'
.,.,
.....
trl.'~~S~;;'~~
_---. -
~._
...
..
u
:,
..
.
~
--
.
..
. .. _- ..
.
....
."",
,"
-_...
--~._
.. _ . . . . --_ ..
'ETNAM ELECTRlCITY /
TEPSCO
ATTACHMENT 3 NOISE DATA OF EXISTING UNIT NO.l AT POWER

PLANT BOUNDARY
2-C-l
..1
..
......
FIln' BoulI!b l1Noi~ LtYrl IrasunmUI Ru-ord Shrrl
D1C :2)9113
- -~
Time : 6- 1811r
.-~---
-
Plant opcrating co~lon' UnillllperaJi1

PIt Lod:I OO% RO
(Mewed ValIC( L) at Planl Shut Down)
Mcasuring Instrumcnl RION NL-21 Sound Powcr MCler
Mcasurcnnt
Rc:cord
McasurcmCnt
Ponl
L'
Time
dB(A).
W-1
10:3S
SO.6
W-2
10:43
40.7
S-I
10:50
42.S
_--
_.
"~
~-
-~.
10'15
E-2
Wl
E.
!dcasured Vuc
AL
C
0*
. Time
200914117
9:47
20C9141i1
9: '4
2)914117
10:00
'-- -_...
42.0
10: 57
S-2
43.
43.6
COI"RClmd
Bac:lcgrou noise nnK'A
Mcasurrd
L'-K'A
dB(A)
dB(A)
dB(A)
dB(A)
56.8
-6 2
39.9
0.8
2.4
40.1
.~
...
('3)
SO.6
37.7
2009/4117
9:31
1.7
39.7
3.9
3
(2)2J
Plcasc ....
E.iC' "
MHI .... _
39.S
42
OK
40 l
.
-
4 1.3
111....
OK
('3)
4 1.4
OK
2009
9'27
(Vuc:
Judgm
75<<:A))
.6
42.6
10;05
levcl
(L'L)
. _- ..__
20091411.7
prcsII'C
K1A
('1)
OK
..IllllIIo&
.............IlM Ioelotplant JY....1. fap op.
-_r -
(.1) K'A (PlcereCcr lO ElhibilA ause 7. 1.3 Tablc 2:.)
.....
.. . .
..,....
t Iti . . . . . . .
. fUICt_
....
T..... Z. CCIIa
",
1
rtI.
~.AL."".
. . . . . . . . . . .'!d~"" ~
....... _ ......
m.. . . ."' __ tIrI!
b. . .~ .. . .
(02)Cal.ClIt oC K'A for miCasurerna,ll pOinl 2.
(.)1 Kv. for mcasurcmenl poinl W.t and S-2.
As a rcsull of Ihe mcasurcnrent. noise IC\lcl measurcd at the planl shu down W3S largcr.lhan lhe noise mclSrcd 1I ant.:.cralOI 100000). .
Thcrefe. \\1:
w,lI nol considcr KIA for the corrcct(d sound prcs5ure Ievel.
vz
"-.
Pbnt B&ullcJa ry Noise Lcvel Measurement Rrccird Sheet
Timc : 22-6hr
Datc.219J5/JJ
P'13111 opcralr! g condition. linitLopetation

Plant Load: .100% RO
(MeaI VL alPIant S()(n
Mcasuring Instrumcnt: RION Nt.-I.I_So lJ!ld PO.'l Ier Mctl!f
Mtm.:nt Retord
McasUfl:l1:1l
Poinl
Val
TinJe
1.PA
dB(A)
\_
0'23
50.0
W-2
0:31
43.8
5-1
0:4.1
478
5-2
0:51
44.1
w-
23:42
E-1
43.2
44.3
2J :55
E-2
Comc:tcd SOUIId
Bagromdnoi correc:tion K IA
Measured
feasurcd
L-Dalc
Time
Value
dB( A)
K'A
(-1)
dB{A)
dB(A)
Ju-=at
("/.IIC::
L PA- K' A:
50(A))
dB{A)
. - - .
20Ml 7
22:27
2009.117
22:3 5
2009/4.11 7
22:42
49.6
(14
44.0
-0 .2
, 47.0
43.1
47.8
("J~
("))
48.8
OK
.
OK
("))
201:117
49.2
22:46
-4.5
OK
44.7
OK
J
2009/4117
4 1.6
:02
1. 6
4 0".2
40.4
22:08
4.4
MUI wi_c Kl< ........ 1cftI oft bam!;ary ""'" .. lIl _o(_apl_stp
T.ablc 2.)
42.8
--
SI PIc:aseg II1bic C'f"or ............ P...i
OK
-.
("2)
'2009;17
('1) K." (P1ee n:rcrto E:chit A Clausc 7. U
prcssun: Ic:vcl
AL
(L'..L'"
.~
_
~
..
..
... ~--
;-- ..~.
..
Isl 1,. 1, I
....
...
_"=- .. -
T.. 2. CaaiIC:l .. 1. . . . . . ,"" ...Id

_. . . . .bIC_.r1"'~"'dII
._
-------/
.... . . . . . . . . . ..tII!......... I
. eIg.-1 # M CIt
Ld.-
(.2)CalcuJatin oflC1A for measun:ing point E-2.
(.3)K 1A
r mcasun:mcn t
pou
W-"1.. 5-1 and 5-2
As arc:st ofthc mcasurcmenl lKj !vclmIred at he plant lut down was larga tlian tlnoi mcurc:d a PI )cfiaa 100RO).
lc:ri:fun:.
w.:: will not cunsider KI.~ for Ihe com:cldso!Jnd
prcss'C
Jc:vet

3.2.3 General Technical Provision

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3.2.3 General Technical Provision

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VIETNAM ELECTRlCITYI TEPSCO

o MON THERMAL POWER PLANT

GENERAL TECHNICAL PROVISIONS

PROJECT REQUlREMENTS ...................................................................... 2-1-1

Description of the Proje ................................................................... 2-1-1

2.1.1.2.7 Existing Envronmenta1 Conditions

Performance Parameters ...................................................................... 2-1-25

2. 1. 3 .4.1 Fuel Oil , Diesel Oil. ..............

o MON THERMAL POWER PLANT

VIETNAM ELECTRICITY / TEPSCO

Operational Requirements .. @ .......... 2-1-30

2.1 .4.3 Boiler Maximum Continuous Rating Conditions :if.. 2-1-30

Time ............................f.r.: ....... 2-1-30

2.1 .4 .5 Operating Pressure .

2. 1.7.3 .3 System Normal Operation .................................... 2-1-38

o MON THERMAL POWER PLANT

VIETNAM ELECTRlCITY / TEPSCO

2.1.7.4.6 Drawings ............................................................... 2-1-42

Site Construction Procede ................................................................ 2-1-

2. 1. 8.5 Obstruction of Access .

Safety Management at Site .................................................................. 1-47

2.1.10.2 Mechanical Tests ................................................................... 2-1-55

g Wiring and Termina

o MON THERMAL POWER PLANT

VIETNAM ELECTRICITY / TEPSCO

2.1.10.3.7 Motors ................................................................ 2-1-58

2.1.11 Commissioning Procedure ................................................. X; .2-1-60

2.1.13.2 Preliminary Requirements ..................................................... 2-1-69

GENERAL TECHNICAL SPECIFICATIONS ............................................ 2-2-1

2.2.1.1 Codes and Standards ............................................................... 2-2-1

o MON THERMAL POWER PLANT

VIETNAM ELECTRlCITY / TEPSCO

2.2. 1. 10 Hazardous Areas

2.2.1.11 Fire Protection Rqu

binets. . . . . . ..... ,..

liness and Painting

2 .2 .2.1 Piping System

Drain and Vents ........

Hangers and Supports......

Manually Operated Valves ................................. 2-2-40

Motor Operated Valves ....................................... 2-2-41

General Purpose Valves ...................................... 2-2-41

Special Purpose Valves ....................................... 2-2-43

o MON THERMAL POWER PLANT

VIETNAM ELECTR1CITY / TEPSCO

Piping Accessories ............................................. 2-2-45

General ............................................................... 2-2-46

General Design and Construction ........ :""......... 2-2-47

Pump Characteristics ............................. . ...... 2-2-48

Fittings .................................................... ~)I-

2.2.2 .4 Unfired-Pressure Vessels and Storage Tanks ...........~

Unfrred-Pressure Vessels .................................... 2-2-50

Storage Tanks ....".

Cast Iron Casting

2.2 .2 .9 BoltS Studs and Nuts .

ation and Lagging.

2.2.3.0 Interface with existing equipment ...................................... 2-2-66

2.2.3.2 HV & LV SwN.tchgear

o MON THERMAL POWER PLANT

VIETNAM ELECTRICITY / TEPSCO

2.2 .3 .3 Electrical Protection and Metering Systems ......................... 2-2-98

2.2.3.5 Cable Ways .......................................................................... 2-2-130

2.2 .3 .8 Miscellaneous Power and Lighting ..................................... 2-2-148

o MON THERMALPOWER PLANT