Professional Documents
Culture Documents
VOLUME 3
Clause N0:
3.1
1
3. 1. 3 Codes and Standards.
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3. 1.4 Dimension and Units.
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3.2.2.2 Design Conditions..'"..........
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3.2 .2 .3 Loads and Forces.'"....
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3.2.3
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3.2 .4.1
Stack
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3.2.6
Void
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3 .2 .8
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Road
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3 .2 .10 Storm Water Drainage System.... .
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3.2.11 Void
3.2.12 Equipment Foundation ..................................................................... 3-2-12-1
3.2.12.1
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Preliminary Works ........
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3 .3 .1. 2 Surveys .'
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3 .3 .2.6 Hoarding
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3.3.2.7 Temporary Jetty.......
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3 .3 .2.8 Site Offi
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3-3-2-
3.3.2.9 Construction Offi
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3.3 .2.1 0 Construction Water and Electr
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3.3.2.11 Maintenance ofEVN's Prov
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3.3.3
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3.3.4.1 General.....
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3.3 .4 .2 Codes and Standards .
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3.3 .4 .3 General Requlirements...
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3 .3.4.4 Equipment and Ma.teria1..
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3.3.4.6 To
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3 .3 .5.3 Materia l.
3.3.5 .4 Transportatlon
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3.3.5.5 Pile Driving
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3.3.5.6 Field Joint ofPiles.
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3.3.5.7 Treatment ofP
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3.3.6
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3.3.6.2
3.3.6.3
3 .3 .6 .4
3 .3 .6.5
3.3.6.6
3 .3 .6.7 Sand Asphalt Placement .............................................. :'.3 -3-6-5
3 .3 .6.8 Asphalt Concrete Pavement ................. 3-3-6-7
3.3.7
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3.3.8 .3 Material .
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3.3.8.5 Transportation.....
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3.3.8.6 Erection .
3.3.9
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General .
Scope ofWorks
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3.3.9 .2
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3.3.9.3 Codes and Standards....
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3.3.9.6 Materials.
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3.3.9.7 Fabrication
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3.3.9.8
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3 .3 .15 .4 Void
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3.3.16.1
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3.3.16.6 Others .
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3-3-16-3
3.3.17 Door, Louver and Window Works .................................................. 3-3-17-1
3.3.17 .1 Gener .......................................................................... 3-3-17-1
3.3.17.2 Louver ........................................................................... 3-3-17-1
3.3.17.3 SteelDoor ............................................ .3-3-17-1
3 .3 .17 .4 AluminumDoor, WindowandLouver ........................... 3-3-17-3
3 .3 .17.5 Glass and Glazing .................................... 3-3-17-5
3.3.18 Painting Works .............................................................................. 3-3-18-1
3.3 .18 .1
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3 .3 .2 1. 1 Gener .......................................................................... 3-3-21-1
3 .3 .2 1.2 lndoor Lighting Works ................................. .............. 3-3-21-1
3 .3 .2 1. 3 Fire Alarm Works .................................................... .3-3-21-20
3.3.2 1. 4 Lightning Works ........................ 3-3-21-24
3.3 .22 Void
3.3 .23 Void
3.3.24 Road Works ................................................................................... 3-3-24-1
3 .3 .24.1 Road Pavement.. ............................................................ 3-3-24-1
3.3 .2 4.2 Drainage ...................................................................... 3-3-24-12
3.3.2 5 Gate and Fence Works ................................................................... 3-3-25-1
3.3.25.1
3.3.25.2 Gate
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3 .3 .25 .3 Fence .
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3.3 .26 Landscaping Works ......
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3-3-26-11
3.3.26.1
- Vll-
General
This part of the specification covers the perforrnance of all structural steel works for all
necessary structures including, but not limited to , the supply of structural steel
materials, fabrication, transportation, erection and testing. The Contractor shall also
fumish all equipment, tempora staging, erection pieces and lay down area for the
perforrnance ofthe structural steel work.
3 .3 .8 .2
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3-3-8-1
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Full account shall be made in the design for all temporary loads and stresses whicay
occur during fabrication , assembly, transportation or erection.
3 .3 .8.3
Material
Combinations
Class of Sets
ClassClass-l
Galvanized
Remarks
Class of
torque
Bolt
Nut
Washer
A
B
F(S)10T
FI0
F35
F8T
FI0
F35
3-3-8-2
M220rmore
M20 or less
VIETNAM ELECTRICITYITEPSCO
1n the above table , the torque coefficient shall be 0.13 and 0.17 for A and B of class of
torque , respectively. The torque coefficient is calculated as below.
Torque coefficient =
The bolt length of each sZe shall be in accordance with the table below.
Nomenclature
M16
M20
M22
M24
1n case that the members to be bolted are of considerable thickness , or in case that there
is a multiple number of layers to be bolted, or in case that there are gaps tending to
lower sliding resistance , filler plates shall be inserted or other means shall be provided
for correction of the condition.
(c) Unfinished Bolts, Nuts and Washers
The unfinished bolts, nuts and plain washers shall conform to JIS B 1180, B 1181 and B
1256, respectively, or equivalent.
(d) An chor Bolts and Nuts
The anchor bolts and nuts shall conform to SS-400 in JIS G 3101 for material and JIS B
1180 and B 1181 for dimensions.
(e) Arc Welding Rods
The arc welding rods shall conform to D4301 , D4303 , D4316 in J1S Z 3211 Covered
3-3-8-3
following requirements
(i)
':;:' \~
Application standards
The following standards shall be applied
a) JIS H 0401 Methods oftest for zinc coating (Hot-dipped) on iron or steel
b) JIS H 8641 Zinc hot dip galvanizing
c) JIS H 9124 Recommended practice for zinc coating (Hot-dipped)
(ii) Quality of galvanizing
a) Appearance
The zinc-coated surface shall be smooth in view of practical use and free
from any uncoating and other hazardous defect in view of practice use.
b) Amount and uniformity of deposition
The amount and uniformity of galvanizing shall be as shown in the table
below. In case the thickness of steel materiaI is 3 mm or less, however,
such amount and uniformity shall be determined after discussion with
EVN.
Type of material
Shape steels and plates
High strenh bolt
Bolt, nut and alike
An chor bolt and alike
3-3-8-4
The fo Ilowing tests shall be performed for the materials not specified by JIS or
equivalent.
- Chemical tests
- Physical tests
- Shape and size tests
Testing method shall be in accordance with JIS 00303 , or equivalent.
The number oftest specimens for steeI shaIl be one for each different cross section with
one specimen to be added for every additionaI 10 tons or fraction thereofwhen the total
weight exceeds 10 tons.
3.3.8 .4
Fabrication
3-3-8-5
VIETNAM ELECTRICITYITEPSCO
Contents
Items
General
Outline of work
Organization of
fabrication shop
(Equipment and
machinery)
Materials
Machines
Inspection
Separate lists
repoing
format)
The shop drawings shall be drawn based on the design drawings and the Specifications ,
and shall be submitted to EVN for reference. The drawings shall include all shop and
erection details, including cuts, connections, holes , bolts , and welds in structural stee l.
All welds of both shop and field type shall be indicated by use of the standard welding
symbols with the size, lenh and type.
The full-size drawings and templates shall be prepared for the parts of the difficult
fabrication. The full-size drawings and templates in shop shall be subject to inspection
byEVN.
3-3-8-6
In principle, cutting ofthe shapes (wide f1 ange , angle , channel and so on) shall
be executed by use of the saw cutting method, and cutting of the plates shall be
executed by use ofthe semi-automatic gas cutting method.
le
cut surfaces formed by gas cutting shall be made smooth and free from
notches.
The degree of roughness of cut surfaces shall be 50S or !ss in case of metal
touch section and 200S or less in case of other sections.
The surface of joints of columns and contacted surfaces between column and
column bases shall be plane finished to ensure proper tightness.
Distortions, which occur during cutting, shall be corrected.
(i ii) Drilling and Punching
Drilling machine shall be used for making holes. However, punching may be
used in case of plate thickness of 6 mm or less.
3-3-8-7
VIETNAM ELECTRICITYITEPSCO
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(iv) Bending
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(v) Correction
The distortion , warping and bending of contact surfaces (friction surfaces) shall
be corrected.
The distortions that occur during fabrication shall be corrected under normal or
hot temperature conditions.
In case of hot temperature , care shall be taken so as not to damage the quality
ofthe material.
(vi) Tolerance ofFabrication
The tolerance shall be in accordance with JASS 6 specified by AIJ.
(e) Assembly
Prior to assembly, materials to be assembled shall be corrected so that no bracing,
warping or twisting of finished material occurs.
The materials to be assembled shall be set in the proper positions and at precise
angles to each other by use of jigs.
Assembly shall be performed in such a manner that distortion by welding is
minimized in consideration of structural style, welding method and welding order.
The tack welds shall be kept to minimum points so as to assure precise assembly.
The short bead shall not be used for tack weld.
3-3-8-8
(f) Welding
(i) Welders
The welders shall be qualified by the examination specified in JIS Z 3801 or
equivalent, and have more than 6 month continuous experience.
(ii) Welding Surface
The bevels of joints shall be accurately shaped by automatic gas cutting or
chipping. When manual gas cutting is unavoidable, the cut surface shall be
closely inspected and finished smoothly with a grinder.
Steel surface to be welded shall be carefully cleaned. All slag, moisture, dust,
rust, oil, paint and other foreign matters shall be removed.
(iii) Equipment and Accessories for Welding
The welding equipment shall have suitable capacity for the welding method to
be adopted , and shall be remote controlled so that the electric current can be
readily adjusted from the welding location.
(iv) Welding Method
The shop welding shall be performed by use ofrotary jigs, an d/or positionrs m
order to keep downward welding.
Care shall be taken to avoid deformation caused by type of structure, welding
method and welding order. To complete accurate shape of the structure upon
completion of welding , reverse distortion or a suitable restraining method shall
be employed whenever required. To maintain members in accurate position,
suitable temporary bolting or tack welds shall be provided.
The tack welds shall be limited to a minimum and , if they form a pa ofthe
permanent weld , they shall be free of defects.
The welding rod shall be kept its position in such a manner that a suitable arc
lenh and angle are maintained. The rod operation shall be carefully
3-3-8-9
VIETNAM ELECTRICITYITEPSCO
3-3-8-10
3-3-8-11
VIETNAM ELECTRICITYITEPSCO
all grease and loose paint prior to the application further paint.
(ii) Application ofPaint
The surfaces of structural steel shall be given two priming shop coats (60 80u) of a synthetic polymeric resin blended type of protective coating.
Finish painting and its painting method including the priming shop coats shall
be as specified in the clause Painting Works".
All paint ready for application shall be supplied to the fabrication shop, and the
addition of thinners or of any other material shall be prohibited. Any
instruction given by the paint manufacturer shall be strictly followed.
All painting works shall be carried out by skilled painters under competent
superVlslon.
Paint shall not be applied under the following conditions:
- When the ambient temperature falls below 4 0 C
- Under the wet conditions such as rain, fog or mist
- When condensation of the paint is likely to occur on the steel
Each coat of paint shall be applied by the method specified to produce a
continuous film of paint of uniform and even thickness. As soon as the first
priming coat dries, an extra strip coat of paint shall be applied by brush t
edges, corners, crevices, using paint of a sim iI ar composition to the priming
coat but in a contrasting shade. Successive coats shall have different shades for
identification and each coat shall be thoroughly dry before the application of a
further coat.
The Contractor shall provide and use sufficient number of drop cloths, covers,
tarpaulins and other screens to protect adjacent surfaces and shall remove aIl
spatters and stains from such surfaces. Any damage to adjacent work or any
pa of the premises due to painting carelessness or accidental performance of
the Contractor shall be repaired or made good at the Contractors expense.
No painting shall be applied on the surfaces described below.
3-3-8-12
sputte
The Contractor shall carry out ultrasonic test of all shop welded parts of butt
welding. The sampling method shall be complied with JASS 6. The
sampling method of the parts where the cracks are clearly recognized shall
be decided after discussion with EVN.
Ultrasonic tests shall be applied on the welded parts for which X-ray
examination cannot be carried out.
b) Fabricated Products
The Contractor shall submit the check results of a l1 fabricated products to
EVN for approval and inspected at shop by EVN.
(ii) Repair
All defects shall be repaired as follows.
- Cracks shall be removed by arc air gouging and then rewelded.
- Undercuts shall be adequately filled with molten meta l. The beads used shall
be smoothed by use of grinder.
- Pits and blowholes shall be removed by use of arc air gouging and/or
chipping and shalI be rewelded.
3-3-8-13
T'ransoortation
The transportation of the fabricated products shall be carried out in accordance with the
erection schedule. The products shall not be touched to the ground directly at the storage
area ofboth the shop and the Site. The wooden sleepers shall be provided for supporting
the products when they are transported and stored. The cushions shall be provided at
lifting points ofthe products except for the erection pieces.
In transportation and storage of the products, any damages to the products shall be
avoided , the adherence of dust and other foreign matters shall be prevented, and care
shall be taken for the protection against rusting.
3.3.8.6
Erection
3-3-8-14
Contents
Items
1 General
2 Outline of work
im
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5 Man-month schedule
6 Erection scheme
7 Joining scheme
3-3-8-15
Safety control
mm
4lL
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strenh
tension. The complete tightening shall be carried out by the second tightening operation
until reaching the standard bolt tension.
3-3-8-16
The Contractor shall caY out the inspection and examination of bolt friction and
confirm the designated allowable strength. The results of them shall be submitted to
EVN for approva l.
(c) Temporary Supports
The tolerance of structural steeI erection shall be in accordance with JASS 6 (Japanese
ArchitecturaI Standard Specification) specified by AIJ and shown in the table below.
Items
(1)
(2)
(3)
(4)
Height of column
instalI ation face Mf
(5)
(6)
(7)
Tolerance
e ~ H / 4,000+7mm and e ~ 30 mm
e ~ Ll4,000 and e
20 mm
-3 mm ~ e ~ +3 mm
-3 mm
~ LlH~
+3 mm
-5mm ~ e ~ +5mm
e
(e) Liquid penetrant test (P. T.) for Field Welded Parts
'1 he Contractor shall caY out P. T. tor a Il ield welded parts. The P. T. shall comply with
AWS.
3-3-8-17
?r
In case that any heavy objects such as materials or machinery are to be loaded on
structural steel members or large compressive loads are to be applied to steeI columns
during erection, necessar reinforcement shall be applied. The Contractor shall provide
proper temporary bracing so as to resist wind force or seismic force during erection.
(i) Material
Non-shrink and ready mixed cementitious grout shall be used.
The design compressive strength of grout shall be not less than 300 k g/cm2 at 7
days and 400 k g/cm2 at 28 days.
Th e Contractor shall submit the materiallist to be used to EVN for approva l.
(ii) Mixing
The Contractor shall decide and submit the mix proportion of non-shrink
mortar to EVN for approva l.
The grout shall be thoroughly and uniformly mixed in proper proportions in
accordance with the grout rnanufacturer s instructions.
(iii) Placing
The grout shall be placed in accordance with manufacturer s procedures.
Care shall be taken to ensure that space under grouted colurnn base plate is
entirely filled with grout. The grout shall be poured frorn one side and
continuously provided with care until it flushes up to top of the form on all
other sides and through grout holes of the base plate.
(iv) Curing
Grout shall be cured in accordance with manufacturer s procedures.
3-3-8-18
(v) Test
The trial tests shall be performed prior to the use of grout.
The grout shall be tested comprssive strenh at 7 and 28 days. The reports
shall be submitted to EVN for approval.
3-3-8-19
(a) The work specified herein shall cover the laying ofpipes from the pump out1 et valve
in the circulating water pump pit to the turbine building as well as from the turbine
building to the out1 et section ofthe discharge tunne l.
(b) The work described herein shall include but not limited to the following:
Steel circulating water pipe
Expansion flexible pipe
Accessories (Manhole, Drain etc.)
3.3.9 .3 Codes and Standards
The steel circulating water piping work shall conform to the foHowing coes and
standards or other equivalent su ect to approval of EVN:
JAPANESE STANDARDS:
- JIS
Japanese Industrial Standard
- WES
Welding Engineering Standard
- NDIS
Non-Dstructive Inspection Standard
- JWWA Japan Water Works Association Standard
AMERICAN
- AISC
- AISE
- ANSI
-AWS
- A WWA
STANDARDS:
Am erican Institute of Steel Construction
Association ofI ron and steel Employers
Am erican NationaI Standards Institute
Am erican Welding Society
Am erican Water Works Association
3-3-9-1
3.3.9 .4 Submittals
The following shall be submitted to EVN for approval and shall be prepared sufficiently
before starting the work as appropriate but limited to:
The circulating water pipe shall be sufficiently safe against the intemal and extemal
pressures, water hammer pressure, vehicle impact, earthquakes and other loads. 1t shall
also be fre from any settlement and shall be resistant to any corrosion.
1n principle, the covering depth over any circulating water pipe shall not be smaller than
1.5m.
The material to be used for the work shall be Rolled Steel for General Structure
SS400" of JIS G-31 0 1 or equivalent.
The water f1 0w velocity in the pipe shall be 3.0mlsec. and the average shall be referred
to the design f1 0w rate.
The corrosion allowance for the thickness of circulating water pipe shall be 3mm in
addition extemal to the thickness of the required thickness in order to ensure the design
strength ofthe pipe.
3-3-9-2
PLANT
The anti-corrosion paint shall be applied to the intemals and extemal surfaces of any
circulating water pipe. The paint shall be tar-epoxy paint, and the coating film thickness
shall not be smaller than O.4 mm respectively on the intemal and extemal surfaces ofthe
plpe.
For inspection purposes of the pipe, < 1000mm diameter manhole shall be provided at
an interval of roughly 250m. An air vent valve shall be installed on the manhole cover.
Steel fence with a height of 1.2m shall be constructed around the position of each
manhole having one entrance hole and lock shall be provided.
A drain pot ( 600mm) shall be provided for the pipe, which shall be located at two
positions in the pump room and manhole adjacent to the discharge waterway. Further
details shall be in accordance with instruction ofEVN and other related Drawings.
An expansion f1 exible pipe shall be provided in the circulating water pipe and used at
two positions, each in the intake pump room and adjacent to the tie-in point of the
turbine house. The expansion f1 exible pipe shall be designed so as not to cause any
excessive stress to the pipe due to settlement, movement and torsion. lt shall also
withstand the ffect of earth and ground water pressures since the pipe wilI be kept
vacant for a long period oftime until completion ofthe whole installation work.
For protecting the pipe, the area around the pipe shall be backfilled with good quality
sand, and the above shall be backfilled with good quality excavated soi l. Further
detailed specifications shall be in accordance with the relevant Particular Specification
of3.3.3 Earth Works.
Th e pipe bend radius (R) shall not be smaller than 2D, and the bend angle of one piece
comprising the bend pipe shall be within 15 0
The two intake pipes from the pump room outlet section shall be of in a Y-connection
type and connected to one intake pipe. The Y -connection pipes shall be of such
structure allowing the smooth flow of intake water with minimum head loss.
With regard to the flange type , materials, bolt diameters and pitches and gasket types
for the pump room outfall valves, the Contractor shall coordinate and discuss with the
pump manufacturer and shall inform EVN of the results therefore for approva I.
The design of ground surface load to the circulating water pipe shall be as follows:
3-3-9-3
10ton/m2
Road Area
T - 20
Other Areas
1 ton/ m2
The relevant areas shall be within a range as shown in the diagram attached hereto, and
further details as instructed by EVN.
3.3.9.6 ~aterials
(a) General
Prior to starting the Procurement of material, the Contractor shall submit the name of
the manufacturer and miU sheets catalogs to EVN for his approval.
(b) Circulating Water Pipe, Fittings An d Accessories
The materials to be used for the circulating water pipe, flange , manhole cap and so forth
shall be as indicated below:
Items
Material Grade
Intake Pipe
SS400A / SM400A
Pipe Flange
SS400A
Manhole Cap
SS400A
Awu V
--
Air Valve
Type
Nominal Size
Working Pressure
I Same as above
%
~aterials
Body
Float
Seat
3-3-9-4
Nu t: S35C/S45C or equivalent
Gasket:
The gasket to be used shall be resistant to sea water and of a full face gasket
f1 ange (FF) type specified in JIS K-6353 or equivalent.
(c) Painting
The paint to be used shal1 be tar-epoxy paint, Class 1 of JIS K-5664 or equivalent, and
the curing agent shall be of the standard or equivalent suitable for coating.
(d) Expansion Flexible Pipe
The Contractor shall submit details of expansion f1 exible pipe, such as the name of
manufacturer, kinds of material, characteristic and as well as the type of paint, water
pressure capacity, external pressure and so forth to EVN for his approval.
(e) Sand Filling
The sand base and its surrounding materials shall be of a type approved by EVN, and
the fine aggregates to be used shall meet the following requirements:
U.S. Standard
Percentage Passing
Sieve
Opening (mm)
Passing (wt. %)
NO.4
4.75
95 - 100
NO.8
2 .3 6
80 - 100
NO.16
1. 18
50 - 85
NO.30
0.60
25 - 60
NO.50
0.30
10 - 30
NO.I00
0.15
2 - 10
NO.200
0.75
0-3
(f) Fence
The column of fence shall be made of steel painted with anti-corrosion and arranged at
an interval of every 2 m; The column foundation of the fence shall be made of concrete
block.
The Contractor shall submit the manufacturers' name and catalogues to EVN for his
3-3-9-5
3-3-9-6
or equivalent. Prior to its use , the welding rod shall be dried using a dryer, and sh
kept in dry condition using a drying cylinder.
Prior to welding , any mark clearance of weld and so forth shall be aligned carefully and
assembled with circularity older, etc. The strong back up and other appropriate jigs shalI
be used to prevent formation of strain.
Prior to welding, the conditions of any weld groove shaIl be a usted and cleaned
carefully so as to remove any water and oil contents, rust, paint, dust and other foreign
matter. In case of welding two or more layers, the weld groove shalI also be cleaned
carefully so as to remove any slag and other foreign matter similar to that of welding a
single layer.
In principle, the welding of accessories and so forth shaIl be carried out in a flat
position. In this case, the welding of any shell to pipe shall be carried out also in a flat
position carefu lIy and no undercut and other harmful defect shalI form in it.
No welding work shall be carried out under windy or rainy weather conditions.
The height ofthe weld reinforcement shalI not be more than the following:
Plate thickness S; 12 mm: 2.0 mm
Plate thickness > 12 mm and S; 25 mm: 2.5 mm
Plate thickness > 25 mm: 3.0 mm
The offsetting of any butt joint level shall not be more than the following:
Longitudinal joint
5% of plate thickness
However, plate thickness S; 20 mm: 1 mm
plate thickness S; 60 mm: 3 mm
Circumferential joint
10% of plate thickness
However, plate thickness s; 15 mm: 1.5 mm
plate thickness:< 60 mm: 6 mm
The clearance of any manual welding of joint shaIl, in principle, be as fo lIows:
Clearance of grove of butt-welded joint
3-3-9-7
3-3-9-8
No pipe shall be placed directly on the ground surface. In other words, the pipe
shall be so arranged that the non-painted or coated section has direct contact
with the upper parts and appropriate sleepers shall be placed in a row. To
prevent rolling of any pipe, cambers shall be provided around the pipe.
(b) Excavation and Backfilling
Prior to excavation, batter boards shall be set exactly following the results of survey as
shown on the approved drawing.
The position where any field welding is to be carried out within the excavated trench,
the trench shall be over excavated to ensure easy execution of welding work and the
cost for over excavation shall be bome by the Contractor.
During field joint welding, no backfilling work within 50m from welding work area
shall be carried out to prevent any undesirable effect on the welding work.
In case of backfilling excavated trench, the section around the pipe shall be backfilled
with appropriate materials as specified in Clause 5.5 SANDFLING" and shall be
carefully compacted. Such section shall be hydraulic-filled as may require. The other
section shall be backfilled with good quality soil and sand.
In principle, sand backfilling shall be carried out in the area indicated in Drawing
No.OMCV-2030. Further details shall be in accordance with the drawing approved by
EVN or as instructed by him.
Should any ground surface settlement appears after completion of backfilling, the
Contractor shaIl immediately replenish soil and sand and compact with roller, etc.
according to the instructions ofEVN.
(c) Pipe Setting
Ri gging of any pipe for setting in the excavated trench shall be carried out slowly using
wrecker, mobile crane, triple leg and/or shear leg crane. No pipe shall be allowed to
collide with the retaining materials and ground foundation.
Prior to aligning of any pipe to its installation site, the inner section of the pipe shall be
inspected and cleaned thoroughly to remove any mud , harmful deposits and other
foreign matter.
3-3-9-9
OMONTHEJIAL
POWER PLANT
Unless specified otherwise, the root gap shall be according to Item 6.2 .5 .10 and the gap
shall be confirmed using a spacer.
The pipe with a diameter of ~300mm or less shall be aligned using pipe clamp and that
with a greater diameter may be aligned using tack welding trestle or jack bar. The pipe
may be tack-welded after suitable adjustment ofthe gap with a spacer.
A qualified welder shall caY out all tack welding and no person other than the
qualified welder shall execute any tack welding.
Tack welding shall be. carried out similarly as in the case of final welding, and the
standard for number oftack welding positions and length is shown below:
Standards for Pipe Diamet
d Tack Weldi
Tack Welding Length
Pipe Diameter
No. ofTack Welding Positions
(mm)
(mm)
20
350 ~ 500A
30
600 ~700 A
30
750A
10
30
10 - 12
30 - 40
~300A
800A~
specified in JIS Z-3801 or equivalent, and shall have an experiences in actual welding
work for three consecutive years or more or shall have an equivalent qualification.
Any welding rod to be used shall comply with JIS Z-3211 (Covered Electrodes for Mild
Steel) or equivalent.
The low hydrogen type penetration electrode (D4316) shall be used for the first layr of
~700 mm or for smaIIer diameter. The illuminate type electrode (D4306) sha lI be used
for the second and succeeding layers. For the ~800 or bigger diameter, the illuminate or
low hydrogen electrode shall b used.
Any illuminate type e!ectrode sha lI be stored carefu lIy and no moistened electrode shalI
be used. Prior to using , any !ow hydrogen type electrode shall be dried at 300 oC for one
3-3-9-10
-_
-:-
~~
3-3-9-11
In case the additional X-ray examination passes, repair weld shall be carried out on the
lack weld portion defined by the first X-ray examination.
If the additional X-ray examination fails , all length of circumferential weld seam shall
be examined by X-ray inspection, and then alllack weld shall be repaired.
After completion of repair weld, welding inspection shall be carried out as the same
manner in above.
In the joint section on which primer has been coated or painted, any rusted
portion of bead section and bumed part shall be removed with a sander and so
forth. All unsound film shall be stripped leaving only sound film ofprimer.
In the joint section on which any primer has not been coated or painted, any
bead section and rusted pas shall be removed with a sander and so forth.
In the treatment of shop and field coating/painting lap section, the surface of 20
mm of shop and field coatin g!painting lap section and that of the sound primer
section shall be roughened with a sander, sand paper and other appropriate tools
or materials. The film end section of field coating or painting shall be tapered
with a sander, sandpaper and other appropriate tools or materials.
3-3-9-12
\-
Prior to painting work , the effective usage of paint product shall be confirmed as
specified by the paint manufacturer .incI uding its applicability to existing
painting conditions.
Paint materials shall be prepared by blending paint with the curing agent in a
sufficient agitation according to the specified blending ratio.
The blended paint by agitation shall be used within the specified time, otherwise
thinner shall be added to the paint after the specified time prior to use.
The painting work shall be carried out while confirming the following requirements:
fetQ
The painted surface shall be free from deposition of dust and other foreign
matter as brought by strong wind.
The painting work shall be carried out meting the following requirements:
In case the solvent type paint shall be used, painting shall be carried out while
crossing the weld bad section in longitudinal and circumferential with a brush
for sufficient blending of paint. Thereafter, the painting surface shall be finished
to a specified film thickness with a brush or by spray coating.
After painting, the paint film thickness shall be confirmed with a wet film gauge.
The painting interval of respective layers shall be within the range specified by
the paint manufacturer.
The painted surface shall be kept free from deposition of dust, di rt, water content
and other foreign matter until drying up.
In case the ambient conditions shall not be suitable for hardening the paint after
application , the painted surface shall be heated uniformly at a temperature
specified by the manufacturer using infrared rays , blower and other appropriate
method.
3-3-9-13
;j
In order not to cause any damage to the shop painted section during field
painting, any portion susceptible to such danger of damage shall be protected by
laying rubber sheet and so forth prior to painting work.
The painting work shall be caied out giving attention to the following requirements:
Any worker to be engaged in the painting work shall be fully informed of the
toxicity of the solvent.
Painting work shall be carried out with sufficient ventilation. Particular1y when
the specific gravity of solvent gas is heavier than the air and held up around the
pipe bottom. As such suitable ventilation equipment shall be installed to allow
the exchange of air around the pipe bottom.
Any worker involved in the painting work shall wear an appropriate mask to
prevent the danger ofbreathing the solvent gas.
Any worker sha l1 also wear gloves, goggles and protective shoes, and put on
protective cloth as required to prevent solvent gas sticking to the skin.
The content of solvent gas shall be kept within an explosion limit value at all
times by providing sufficient ventilation.
The painting work shall be carried out while exercising utmost care to fire. Any
electrical equipment to be used shall be of an explosion proof type , and any
mechanical equipment to be used shall be free from sparking caused by shock.
3-3-9-14
The thrust collar pipe shall be attached to the intake pipe between the circulating water
purnp house and turbine building, and shall be ernbedded in structural concrete.
Further details of the construction and setting position shall be in accordance with the
detailed design drawings of the Contractor approved by EVN.
(i) Flange Pipe Setting
The f1 ange pipe shall be set to the valve at the discharge outlet section of the circulating
water purnp. Further details shall be in accordance with the detailed design drawing of
the Contractor approved by EVN.
0) Void
(k) Manhole and Air Valve Setting
The rnanhole with a size of 900 rnm shall be set on the crown of the circulating water
pipe. The rnanhole cover shall be cornprised of a blind plate for air valve. The cover
shall be bolt clarnped and provided with two handles for its removal. For setting the air
valve , a short pipe shall be set at the rnanhole center and an isolating valve and rnassexhaust air valve rnounted thereon. Further details shall be in accordance wth the
detailed design drawing ofthe Contractor approved by EVN.
3.3.9.9 Testing. Inspection and Tolerances
(a) General
For each testing and inspection, the Contractor shall inforrn EVN in writing and shall
caY out the same at the witness of EVN. However, the Contractor rnay execute part of
the testing and inspection on behalf ofEVN upon approval by EVN.
The Contractor shall cornpile th report of the testing and inspection results by
individual iterns, and shall subrnit the sarne to EVN for approval.
3-3-9-15
Dimensional Defect:
Strain (distortion), over or under the reinforcement of weld, leg length of
fi l1et weld, throat depth (thickness).
Defect in ShapelProfile:
Undercut, overlap, weld crack, surface defect (i rregularity of pit, ripple
face , etc.) and other harmful defects
(ii) Radiographic Testing (Examination)
After welding, any butl-welded joint of pipe shall undergo the X-ray test
according to the procedures specified in JIS Z-3104 or equivalent. Should any
defect appear as a result of X-ray testing and after removing such a defect by
chipping and rewelding, another X-ray test shall be carried out again. Rewelding
for repair shall be carried out sufficiently and carelly. The inspection range of
axial joint shall be not less than 5% of the total welding seam, and the
qualification standard shall be Class 2 of JIS Z3104-1968 (Method of
radiographic examination for welded joints in steel) or equivalent.
(iii) Inspection of Pipe
VisualInspection
Each pipe shall be inspected whether there is any crack, depression or other
harmful defect on the surface ofthe pipe shell plate.
Dimensional Inspection
The plate thickness and diameter shall be measured at both ends of each
pipe. In case of bend pipe, the plate thickness, diamter and bending angle
3-3-9-16
(viii) Repair
The total reworking area of the intemal and extemal surfaces per pipe sha l1 not
exceed 1,000 cm2 , except otherwise approved by EVN for the deformed pipe
and manually painted pipe.
3-3-9-17
(ix) Marking
After passing the coating inspection, the date of painting, nominal diameter and
number of the respective pipes shall be marked clearly on the position specified
by EVN by means of white wash coating and other methods as appropriate.
(c) Field Testing And Inspection
(i) Inspection ofPipe
When any pipe has been transported or delivered at site, the Contractor shall
request the inspection ofEVN regarding the following:
Mill sheet
Visual inspection
The items of visual inspection shall be in accordance with Clause 3.3 .9.9 (b)
(iii).
Any pipe failed to pass the inspection shall be repaired or replaced as approved
prfoml
ofthe pipe:
Inspection Prior to Welding:
Root gap , groove angle and dislocation of intemal and extemal surfaces:
Four positions per ring
Inspection After Welding:
Height ofweld reinforcement: Four positions per ring
Undercut, overlap and crater treatment: All positions per ring
X-ray test: Two positions per ring
The detailed contexts of this test shall be in accordance with Clause 3.3.9 (b)
Inspection Welding.
3-3-9-18
50mm
30mm
3-3-9-19
rlated
The f1 ushing plates shall be provided for th areas surrounding windows , louvers , doors
facing outside and for the wall and roof openings for pipes.
The design wind loads shall conform to the applicable requiremnts of the Specifications.
The maximum allowable de f1 ection for insulated or uninsulated siding and roofing under the
design load shall not exceed 1/200 of the clear span for girts and purlins , in the direction
normal to the plane of siding and roofing.
The fasteners for fixing the siding and roofing components to girts , purlins and other
structural supports shall be designed to withstand the specified loads without exceeding the
maximum allowable unit stress.
The composition of roof deck and wall partition, paint used for roofing and wall partition
shall comply fully with ASTM standard or equivalent.
Cladding system including external and internal
environment seen in Vietnam.
3-3-12-1
linrs
Inner Sheet
Profiles:
Cladding materials shall be selected aesthetically to mach the colors and to be
similar to profiles of the existing Unit 1 structures.
Substrate: Nominal thickness of not less than 0.6mm, hot-dipped galvanized steel
conforming to ASTM standard quality or equivalnt
Coating: Paint coating system shall be of anti-corrosive protected coating and PVC
coating is not allowed.
Insulation: Material wool insulation 50 mm thick , 80kg/m3
-Single Skin Metal Roofing Svstem
Outer Sheet
Profiles:
3-3-12-2
Substrate: Nominal thickness of not 1ss than 0.75mm, hot-dipped galvanized steel
conforming to ASTM standard quality or quivalent
Coating: Paint coating system shall be of multi-layer epoxy coating, total coating
thickness of external surface shall b not less than 11 0 microns and anticorrosive protected coating. PVC coating is not allowed.
Inner Sheet
Cladding materials shall be selected aesthetically to mach th colors and to be
similar to profiles Qf the existing Unit 1 structures
Substrate: Nomina1 thickness of not less than 0.6mm, hot-dipped galvanized stel
conforming to ASTM standard quality or equivalent
Coating: Paint coating system shall be of anti-corrosive protected coating and PVC
coating is not allowed.
Profiles:
Svstm
Outer Sheet
Cladding materials shall be selected aesthetically to mach the colors and to be
similar to profiles ofthe existing Unit 1 structures
Substrate: Nominal thickness of not less than 0.75mm, hot-dippd galvanized steel
conforming to ASTM standard quality or equivalent
Coating: Paint coating system shall be of multi-layer epoxy coating , total coating
thickness of external surface shal1 be not less than 110 microns and anticorrosive protected coating. PVC coating is not allowed.
Profile:
3-3-12-3
The roofing shall consist of the double skins and insulation inside except for the building
without wal l. The single skin shall be selected for siding. However, the double skin with
insulation inside shall be selected in case that the noise 1vel cannot comply with the
requirement at the site boundary by use of the single skin siding. The interior wall of the room
requiring air conditioning shall be brick wall with plaster finishing and the exterior s~of
The hot-dipped galvanizing shall be applied for the steel plates on both sids
The fixing frame shall be galvanized flat bar conforming to JIS G3101 SS400 or equi
and firmly fixed to the steel structure. The fixing method of siding and roofing shall be
provided the most advanced and adequate fastener system.
The siding and roofing sheet shall be fixed with stainless steel bolts , nuts and washers without
any defects in such mmer that does not cause the corrosion on the base metal.
(c) Fitting
Same material with roofing and siding shall be used for fitting of siding.
By no means shall any works such as cutting and punching of siding and parapet be carried
out at site. Any penetration holes into siding for piping, cabling tc. shall be cut or punched at
the fabrication shop. The cut or punched surfaces of coated metal edges shall be coated by
using the same or equivalent color materials so as to prevent corrosion of the base metal.
(d) Color
The color ofthe siding and roofing shall be as follows:
Double skin metal roofing system
Outer skin
Exposed side
Wedge blue (BS 5252F -18C3 7) or equivalent
Back side
Signal White (RAL 9003) or equivalent
h m
r1
E
m, e
e
3-3-12-4
Exposed side
Back side
3.3 .1 2.3
E.
The backside plate to be used for parapet shall be in accordance with or equivalent to JIS
G3114 Hot Rolled Atmospheric Corrosion Resisting Steel for Welded Structure".
The thickness ofthe meta1 shall be 1. 2 mm. The metal (backing frame: L-25 x 10 x 1. 6) shall be
installed on the side of the roof surface , and the lower angle material (L-50 x 50 x 6) sha11 be
embedded in mortar.
The metal shall be painted in such a manner as roofing.
3.3.12 .4
Gg
(a) Material
3-3-12-5
Twisted closed-end type galvanized grating shall be used , and shall be approved by EVN. The
thicknss of grating shall be designed in consideration of all loads working on the grating.
The thickness of the grating to be set at each position shall be as follows.
- Grating for floor, catwalk for crane access and platform:
- Grating for operating floor:
- Grating for tread of stair:
- Grating for others:
Thickness ofload bar shall be 5 mm with spacing 30 mm center to center.
The maximum span of grating with each thickness shall be calculated so that the maximum
deflection is less than 1/300. In case ofthe grating with 32 mm thickness , the maximum span
shall be 1,800 mrn for the design load, 150 (L.L.) + 50 (D. L.) = 200 kg/m2 . The maximum
span of grating with 38 mm thickness used for power house shall be 1,600 mrn for the design
load, 500 (L.L.) + 50 (D. L.) = 550 kg/m 2
(b) InstalIation
The frames attached around grating shall be fixed with welded-on anchors or shall be fixed to
structural members with bolts , toggle bolts , or expansion shields and bolts. In case of
removable grating, expansion shields and bolts shall be used.
The fixing bolts for removable gratings shall be of stainless stee1.
(c) Fabrication
The fabrication of the grating shall be performed at fabrication shop. The field fabrication
such as cutting and punching shall not be allowed.
The field fabrication of grating after delivry to the site , necessitated by change of location or
increase in the number of holes of pipe ducts, shall be performed under direction of EVN.
Wherever bearing bars are cut, the additional closed-end bars shall be provided.
(d) Repairing
The grating damaged during fild fabrication or installation shall be repaired or changed at the
responsibility ofthe Contractor, and sha l1 be approved by EVN.
3-3-12-6
anticoosive
The steel deck plate conforming to JIS G 3352 , or equivalent, shall be used for the form work
(b) Installation
The steel deck plate shall be welded to supporting beams an d/or girders. The spot welding
machines shall be used.
The units of deck plate shall be applied only on the support structures which are accurately
aligned and secured in position. The joints and laps shall be tight and free from stretching.
The end laps shall be 50 mm or mor and shall be made on the support structures.
(c) Storage
All materials shall be delivered to the site in a dry and undamaged condition, and shall be
stored free from contact with th ground and under the roof cover with permitting good air
circulation.
3.3.12.6 Stairs
3-3-12-7
(a) General
The stairs shall be fumished and installed with all stringers , treads , dowls hang~ handrai1 ,
toe p1ates and all appurtenant members. The construction shall be rigid and substantial
throughout, and all joints shall be close1y fitted. The rivets , bolts and screws shall be
concea1ed where practicab1e or dressed flush. All members shall be punched, drilled and
tapped as required for installation of furring , app1ied or abutted materia1s. The erection of the
stairs connectd to structura1 stee1 members shall follow the erection of stee1 work as close1y
as practicab1e, and shall be securely bolted to the structura1 steel. The temporary treads shal1
be provided just after the stairs are setting in position for safety.
(b) Stringers
The face and wall stringers shall be fabricated of stee1 channe1 sections or flat plate with
16mm in thickness , framed in complete units with all joints welding. The face stringers shall
be provided around the intermediate landings with the top not less than 100 mm above the
1anding surface. The wall stringers for grating tread shall be punched to receive tread bolting.
All stringrs shall be suitably cross-braced under the members so as not to vibrate when use.
(c) Treads and Intermediate Landings
The type of the treads and intermediate landings shall be selected in accordance with the
requirement of the stair and the selections shall be submitted to EVN for approval.
(i) Grating type
The steel gratings with ang1e connection to stringers shall be usd for treads and
intermediate 1andings. N 0 risers shall be used. Treads shall have punched and slotted
side plates for bolting to stringers.
(ii) Tile finishing type
The steel plate with welding connection to stringers shall be used for treads ,
intermediate landings and risers. The mortar with wire mesh shall be provided on the
steel plate treads and intermediate landings for the base material of tile finishing.
(d) Stair Safety Nosing
The stair safety nosing shall be of extruded bronze with cross-hatched nosing.
3-3-12-8
providd
The steel railings , including pipe inserts to be embedded in concrete , shall conform to JIS G
3452 , and shall be galvanized.
The pipe size and the compositions of the handrail shall be submitted to EVN for approval
with the attachment drawings.
The galvanizing, damaged by bolting, welding or other field works , shall be repaired and
painted with two coats of silver zinc paint.
(b) Fabrication
The mitered and welded joints shall be made by fitting the post to the top rail and the
intermediate rai1 to the post, miter comers and groove welding joints, and the surface of the
we1d shall be ground smoothly.
The rai1ings may be bent at comers instead of joind provided that the bends are made in
suitab1 jigs and that the pipe is not crushed or damaged.
(c) Installation
The rails shall be installed by means of
anchored in the concrete.
ste1
The posts shall be inserted into the ga1vanized stee1 pipe sleeves embedded in concrete , or
shall be welded to the stringer, beam or toe p1ate , made level , perpendicular and aligned.
3-3-12-9
The removable handrail shall be inserted to the pipe sleeve without welding. The pipe sleeves
for the removable handrail shall be designed so that the handrail is not shaky, and easy to be
removed and set.
3.3 .1 2.8 Steel Ladder
The material to be used for steelladders shall conform to JIS G 310 1-SS400, or equivalent.
The steel ladders shall be fabricated of 16 rnm x 50 rnm steel plate stringers and 19 rnm
diameter steel bar rungs. Rungs shall be spaced 350 mm apt and shall be inserted into the
stringers and welded thereto.
The ladders installed outdoors, including welded-on brackts shall be galvanized.
Ifthe steelladder is higher than 4.0 m , a safety cage shall be provided.
The safety cage shall start at a point 2.0 m above the ground or f1 oor, and shall extend the full
height of the stringers with inside diameter of 65 cm without obstruction.
The cage shall be constructed th 50 mm x 6 mm steel bar hoops bent to the specified radius
and spaced uniformly and horizontally at a maximum of 1.8 m per space, with seven equally
spaced 40 rnm x 6 rnm vertical steel bars placed on the insid face of hoops , riveted therto
with rivets countersunk on the inside or welds ground smooth and snag-free on the interior of
the cage.
\
3-3-12-10
The frames and anchors shall be of all welded construction and of structural steel angles. The
covers shall be of checkered plate. The frame shall be set so that the top 1vel of frames and
cover plates are finished f1 at with the same leve l.
The slots shall be provided for lifting. All sharp edges and bums shall be removed from the
cover plates and exposed edges of frames. The size of cover plate shall be determined so as to
enable easy lifting.
The thickness of checkered plate shall be as follows.
t=4.5 mm:
Width of cover is 450 mm or less
t = 6.0 mm with steel angle stiffener: Width of cover is 450 mm or more
The material shall conform to JIS G 3101-SS400, or equivalent.
3.3 .1 2.11 Floor Hatch
The frames and anchor shall be of all welded construction and of structural steel channels, and
covers shall be checkered plates or f1 at steel plates with finishing.
The frame construction shall be done so that the top of frames and the cover plates are
finished f1 at with the f1 00r leve l.
\. _
The lifting holes shall be provided for the f1 00r hatch. All sharp
removed from cover plates and exposed edges of frames.
dges
The thickness of checkered plat and f1 at steel plate shall be greatr or equal 4.5 mrn with
steel angle stiffener. The material shall be conforming to JIS G 310 1-SS400, of equivalent.
3.3 .1 2.12 Lightweight Steel Bed
(a) Wall Bed
The lightweight studs and blocks shall be provided as steel bed, and wall boards and ceiling
boards shall be screwed in place for interior finishing.
3-3-12-11
The studs and blocks for wall shall be of zinc bonded lightweight chann steel (c-100 x 50 x
20 x 2.3) conforming to JIS G 3350 , or equivalent. The studs and blocks shall be installed 90
cm on centers and fixed to slab concrete by using expansion bolts at 90 cm intervals.
All studs and blocks shall be properly aligned and shall hold so as to enable plumb placement
ofboards.
The fittings for gypsum boards shall have countersunk screws of stainless stee l.
(b) Suspended Ceiling
,'> ') c\
"
1'':
~".(>~Z
V
runn
cross
Fng
and
Cross furring for ceiling shall be of cold-rolled zinc bonded stel (M-23 mm x 23
mm).
The M-furring shall be installed 30 cm on centers and at right angles to the main
runner by wire clips.
All M-furring shall b straight in alignment and hold so as to enable level placement
of gypsum board on the suspension system.
(iii) Installation
The installation of the suspended ceiling system shall be performed in accordance
with the manufacturer s specifications , and shall be carried out by skilled workmen.
3-3-12-12
3.3.12.13 Void
3.3.12.140thers
(a) Comer Guards
The comer guards for jambs, and sills of openings and edges of concrete colurnn and wall
shall be provided by use of steel angles or steel plates , conforming to JIS G 310 1-SS400 or
equivalent, anchored into concrete with welded steel straps or end-weld stud anchors.
(b) Divider Strip
The divider strips shall be half-hard brass and shall be placed between different types of
floorings. The divider strips shall be secured to floors by strip anchors or by flat-head
countersunk brass screws set in lead plugs.
(c) Comer Bead
The comer bead shall be half-hard brass , and shall be placed at edges of colurnns and walls
where mortar or plaster is applied.
(d) Toe Plate (Kick Plate)
The material to be used for steel toe plates shall conform to JIS G 310 1-SS400, or equivalent.
The toe plate shall be fabricated of 6.0 mrn thick steel plate and securely connectd to beams
by bolting, welding or anchoring into concrete.
The height of toe plates from the finished floor shall be 100 mm. The toe plate shall be
provided at all edges of f1 oors, openings for stairs, pipes and cables, and other necessary
places.
(e) Doorsll
Prior to commencement of floor finish work , the doorsills shall be provided at places between
different types of flooring , shall be of stainless steel conforming to JIS G 4305-SUS 304 , or
equivalent.
3-3-12-13
"-
VIETNAA1 ELECTRICITYITEPSCO
The expansion joint covers shall be constructed of stainless steel with mill finish for wall ,
ceiling and f1 oor.
The f1 00r plates shall have continuous backup angles on each side ofthe joint.
The plates shall be anchored at one side to fit securely on both sides ofthe expansionjoint.
(g) Border Strip surrounding T/G Pedestal
The border strip shall be provided on concrete sUITounding the T/G pedestal , and shall be of
stainless steel as stipulated in JIS G 4304-SUS 304 or JIS G 4305 , or equivalent.
(h) Embedded plate, Hook and Sleeve
sleves
The embedded plates , hooks and sleeves shall have sufficient thickness , diameter and
anchorage so as to secure equipment, piping and other necessa items. The paint shall be
applied on the plates and hooks after setting the equipment and piping. The materials to be
used for plates , hooks and sleeves shall conform to JIS G 310 1-SS400, or equivalent.
The Contractor shall provide the hook for pulling out the generator rotor of each unit.
The hooks shall be firmly welded on the steel beam an d/or girder at the operating f1 00r and
concealed in the slab by using steel box-out. The hooks shall be covered with steel plate. The
steel plat shall be covered with f1 00r finishing material and the edges shall have a stainless
steel border.
(i) Joiner
The joiners shall be provided surrounding spaces of suspended ceilings , and shall be of
aluminum conforming to JIS H 4000 , or equivalent.
The small screws fixing the joiners shall be of stainless steel or of high strength aluminum
alloy.
(j) Steel Ring
3-3-12-14
The steel rings shall be provided inside the parapets at every 5.0 m for maintenance of the
building facade , and shall be of 190 bar in 100 mm circles grasped by 12 mm in thickness
and 60 mm in width steel plate conforming to JIS G 310 1-SS400, or equivalent.
The steel plate shall be well anchored into concrete or welded to structural steel.
(k) Insect Screen
The Insect screen shall be provided behind louvers. The insect screen shall be made of AWG
30 (American Wire Gauge) and its pitch shall be 2.0mm. The screen and frame shall be
stainless steel. The insect screen shal1 be easy removable. This insect screen effect shall be
considered into design of louver effectiv area
(1) Stainless Steel Sleeves
The Contractor shall provide the stainless steel pipe sleeves on the interior walls around the
necessary rooms so as to pull wires for communication. The sleeves shall have round edges
and metal caps at both ends.
(m) Blind Box
The blind boxes shall
eqmpment room.
The blind boxes shall be a ready made aluminum products conforming to JIS H 4100 and H
4000 or equivalent.
All hangers for blind shall be of galvanized steel. The hanger size shall be as required
by weight ofthe suspended blind box including blind and spacing ofthe hangers.
3-3-12-15
plate finishing, have a hose coupling and pass a 17.5 kg/cm2 hydraulic test unless
otherwise specified, they shall be ofthe angle valve type.
Two hoses shall be provided and they shalI be with a nominal diameter of 38 mm and a
lenh of 15m. Th ey shall be first cI ass products according to the manufacturers
standards.
The hose coupling shall have a nominal diameter of 38 mm. It shall be bronze with a
chromium plate finish.
The nozzle shall have a diameter of 40 mm (tube tipdiameter of 12.7 mm) and shall be
chromium plate. It shall pass a 17 .5 k g/cm2 hydraulic tes t.
The Hose holder shall be of brass with chromium plated finish and shall be able to
continuously hold the total hose length. It shall be constructed so that the hose is easily
removed.
3-3-20-1
hi
All fittings for sanitary wares shall be in accordance with JIS A 5514.
All accessories and visible sanitary wares such as faucets , f1 ush valves and t1 ushing
pipes shall be nickel- chromium-plated.
(a) Material
(i) Void
( i) Void
Vitreous china (V. C.), 9.5 liter capacity, counter top type
- Accessories
Pillar cock (13 mm):
1 piece
Eye bath (Veical f1 exible type , 13 mm):
1 set
1 set (with water supply pipe)
Angle type stop cock (l3 mm):
Wash basin trap:
1 set
Back hanger:
1 set
Li quid soap holder (Push button type , 360 cc): 1 set
1 set
Li quid soap:
3-3-20-2
- Type:
p3
1 piece
1 pc.
% m w--m
F
C
B
R m
ms
S
T
1 set
1 set
1 set
1 set
f
r
(b) Installation
Wh ere wall hanging fittings are fixed on a concrete wall or brick wall , expansion bolts
shall be used. Where a metal panel or lightweight steel framed board wall is to have a
fitting attached thereto a steel plate and worked angle materials or hard wood patch shall
be fixed to the sanitary ware prior to fixing the wal l.
The portion of the sanitary ware that comes into contact with concrete or mortar shall be
covered with asphalt having a thickness of 3 mm or more. However, the bottom contact
surface of sanitary ware shall be filled with sand.
(i) Void
(ii) Wash Basin
The brackets or back hangers shall be firmly set in place, and the wash basins
shall be fixed carefully so that the upper surface of the basins can be kept
horizontal without exhibiting looseness. In order to eliminate leakage of water,
heat-resistant non-fraying sealing materials shall be filled around drain holes of
the basins and around openings between the drain pipe fittings.
The setting height of the basins shall be approximately 800 mm from the f100r
surace to the upper tfont end ofthe basins.
3-3-20-3
NEALPojT
The trap for the service sink shall be set in place without any misalignment,
and the connection of the sink to the drain pipe shall be carried out in
accordance with the procedures specified for the connection of the stool of the
water closet.
Setting of back hangers and the connection between the drain holes of the sink
and the drain pipe fittings shall be carried out in accordance with the
procedures for the above wash basins specified above.
(iv) Water Cock
The water cock shall be fixed firmly after precise centering by fully taking into
account the convenience of use and harmony with the surrounding facilities.
A suficient space for the spout shalI be provided between the end of the spout
ofthe water cock and the flood level rim ofthe drain receptacle.
3.3 .2 0.5 Void
3 .3 .20.6 Pioe and Fitting
Water flow velocity in th water supply pipes shall not exceed 2m per second.
Drainage pipes shall not be less than 40mm diameter.
(a) Pipe
(i) Water supply pipes
The water supply pipe shall be galvanized steel pipe in accordance with J1S G
3442.
3-3-20-4
Screwed type pipe joints shall be galvanized malleable cast iron pipe joints in
accordance with JIS B 2301.
Flange type pipe joints shall be made by welding the f1 ange to the end surface
of the steel joints as stipulated in JIS B 2238 and/or JIS B 2239, and further by
lining the intemal surface with rigid PVC ofthe same specification as that used
for lining of the steel pipe.
(ii) Drainage and air vent joints.
The drainage and air ventjoint shall comply with IS03363-2002 and
IS04435- 2003
(iii) Water hydrant pipe joints
The water hydrant pipe joints shall comprise welded type and f1 ange type.
Welded type pipe joints shall be steel butt-welded ppe fittings for special use
in accordance with JIS B 2312. The f1 ange type pipe joints shall be 20 kglcm 2
slip-on welded steel pipe f1 ange as stipulated in JIS B 2220.
3-3-20-5
.A NT
3-3-20-6
(d) Strainers
The strainers shall be ofY-type. In case that the nominal diameter is 50 mm or less, the
strainer shall be of a screwed type made of bronze. For diameters 65 mm or ove the
strainer shall be of a f1 anged type made of cast iron, for normal pressure.
The clean out plug shall be made of brass. The strainer element shall be made of
stainless stee l. A spare strainer element shall be supplied and shall be made of stainless
stee l.
(e) Drainage pipe fitting
The water sealing depth ofthe trap shall be 50 mm or more , and the effective area ofthe
drainage hole for the strainer shall not be less than the sectional area of the drainage
plpe.
Th e nickel chromium plated section of the drainage pipe fittings shall be equivalent to
or higher than Class 1 of Grade 2 in JIS H 8617 (Electroplated Coatings of Nickel and
Chromium).
3-3-20-7
3-3-20-8
neither be hazardous to human health nor cause adverse effects upon drinking
water.
The paste sealing agent shall not be affected by the liquid in pipe and shall
consist of contents applicable to the purpose of use. In case the agent is used
for sealing of piping for drinking wate it shall not be hazardous to health nor
cause any adverse effect upon drinking water.
The packing shall be in accordance with JIS K 6353 (Rubber Goods for Water
Works Service), JIS R 3453 (Compressed Asbestos Sheets), etc. and have
sufficient durab i1ity applicable to the respective quality of wate water
pressure, ternperature , etc.
The caulking lead shall be the 5th class of those stipulated in JIS H 2105 (Pig
Lead).
caulking hemp shall be jute of #130 single thread which, when a bound
together, shall have diameter of about 25 mm.
le
i) Invert basin
The invert basin shall be of concrete construction and all visible portions
shaIl be finished by mortar coating. The basin shall be fumished with a
cover and an invert applicable to the pipe diameter shall be provided at the
botlom of the basin.
The cover shall be made of cast iron and shall have a chain and shall be able
to sustain a weigh of2 ,500 kg at the center. The cover shall be odor-proo f.
3-3-20-9
and a mud discharge valve shall be provided at the portion where mud is
collected. The size of the mud discharge valve shall be the same diameter as
the related pipe , however that the sze of the valve shall be 25 mm where the
nominal diameter ofthe pipe exceeds 25 mm.
3-3-20-10
In case any anti-sweat covering is not provided for piping, pipe washers shall
be fixed to all portions of piping that penetrates through ceilings, f1 oors, walls,
etc. and is visible from the outside.
Any openings between the piping that penetrates through fire service areas ,
3-3-20-11
D ---vj
F
ri
lndirect drainage pipe shall have the drain receptacle and flood level rim with
twice the diameter of the pipe.
The lowest portion of the vertical drainage pipe shall be fixed with a support
stand.
All air vent pipes shall be run out vertically or at an angle of not less than 45
degrees from the horizontal drainag plp and shall not hae any horizontal
parts.
ln the case that air vent pipes on floors are connected to vertical air vent pipes,
they shall be connected at the place of 150 mm above the flood level of the
related equipment. Vertical air vent valves shaIl be connected to the pipe in
accordance with the same manners.
Where a hume pipe is buried, the level of pit to be excavated shall from 100
mm lower than the bottom level of the pipe of which nominal diameter is 300
mm or less and 150 mm lower in case that the nominal diameter of the pipe
exceeds 300 mm.
le pipe shall be laid after unscreened crushed stone , unscreened gravel or
sand is laid and compacted.
3-3-20-12
Deeper excavation shall be carried out where pipe joints are provided.
lnitial back filling for the buried pipe shall be carried out up to the center line
of the pipe to ensure immovability, and after sufficient compaction the pipe
shall be completely buried.
(ii) Gradient
The gradient of horizontally running drainage pipes to be laid inside a building
shall be more than 11100. All air vent pipes shall have an upward slope
connecting to the vertical pipes and shall be straight and no reverse slope.
3-3-20-13
0 MON THERMAL
POANT
;)J
- .
3-3-20-14
For the foundation and pit for tanks , etc. , the excavation shaIl be executed to have
sufficient space for setting and removal of forms.
The foundation works for the plumbing equipment shall be of reinforced concrete
construction that can withstand the weight of equipment and extemal forces and that the
equipment can be installed firmly on its surface. The foundations shaIl be built on the
floor or on the ground having sufficient bearing capacity.
The class of concrete for the foundation works shall be class C-l specified in Clause
3.3 .7 "Concrete Works".
All necessa instruments, apparatus, connections, skilled and unskilled labor required
for the tests to the satisfaction of EVN and the cost shall be included in the Contract
Price.
The results of the tests shall be submitted to EVN for approval.
(b) Void
(c) Water Supply Pipes
The hydrostatic test of water supply pipes shall be carried out prior to coating work or
prior to shielding and backfi Il ing. The minimum pressure retention time shall be 60
mmutes.
Th e test pressure of piping below elevated water tank shaIl be twice the pressure
equivalent to the static head.
3-3-20-15
"
VIETNAM ELECTRICITY / TEPSCO
PLANT
3-3-20-16