Professional Documents
Culture Documents
BOOK
PAGE
A2
PAGE
PAGE
BOOK
Introduction
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Products @ a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
A
B
Introduction
Structural Design
Energy Efficiency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
Robustness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
Bending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
Shear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
Durability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
Movement (Control Joints) . . . . . . . . . . . . . . . . . . . . . . . . . . B6
Fire Design
Acoustic Design
The information presented herein is supplied in good faith and to the best of our knowledge was accurate at the time of preparation. No responsibility can be accepted by
Boral or its staff for any errors or omissions. Users are advised to make their own determination as to the suitability of this information in relation to their particular purpose
and specific circumstances. Since the information contained in this document may be applied under conditions beyond our control, no responsibility can be accepted by us
for any loss or damage caused by any person acting or refraining from action as a result of this information.
PAGE
BOOK
Introduction
Fast Find Guide
A3
NLB = Non-loadbearing
LB = Loadbearing
W
al
l
N
o
in
Re
ta
in
Li
n
in
oa
rd
as
te
rb
Pl
Re
nd
er
ed
as
on
Fa
ce
FI
N
IS
LL
W
A
BORAL
MASONRY
BLOCK &
BRICK
PRODUCTS
ry
The quickest way to find a Boral Masonry Structural, Fire or Acoustic Wall Solution.
Simply follow the FAST FIND GUIDE on the right hand side of the table.
E4
E4
E4
E7
E7
E7
E9
x
E9
x
E9
x
E21
E21
Acousticell
Fast Find
a Boral
Solution
1
2
Basalt-Concrete (B)
Designer Block
Standard Grey Block
Core Filled Block
E19 E19
y y
E19 E19
y y
E19 E19 E19 E19 E19 E19 E19 E19 E19 E19
x
y
For technical support and sales office details please refer to the outside back cover
PAGE
BOOK
Products @ a Glance
A4
Acousticell
Engineered block for premium sound absorption
and attenuation of low frequency industrial and
commercial noise.
PAGE
BOOK
Introduction
Products @ a Glance
A5
FireBrick (F)
Medium weight Scoria Brick for non-loadbearing
fire and/or acoustic systems. Double Brick
format (162mm height) for faster, more cost
effective construction.
PAGE
BOOK
A6
Boral Masonry
Commercial Construction Solutions
BOOK
1B
SECTION
Structural Design
PAGE
BOOK
Structural Design
B2
tr
Robustness
Cv,Ch =
kt
Lr
Worked Examples
Isolated Piers
Aim:
H
tr
Cv
H 0.23 x 13.5
H 3.105m (maximum wall height)
Example 2: Minimum wall thickness, tr = 140mm
A single leaf structure, reinforced, then
Cv = 30
H 0.14 x 30
H 4.200m (maximum wall height)
Worked Examples
Aim:
Criteria:
H
Cv
kt x tr
H
Cv
B3
PAGE
BOOK
Structural Design
PAGE
BOOK
Structural Design
B4
Worked Examples
Aim:
Criteria:
i.e. L tr x Ch
Where Ch is obtained from AS3700 Table 4.2. (Refer to
Page B5)
H
tr
L 0.11 x 12
L 1.320m
Example 2: If wall is restrained along both ends, then
Ch = 36
L 0.11 x 36
L 3.960m
NOTE: If the wall exceeds the permitted length, then a
thicker wall is required or formula 4.6.2 (4) governs and
H will be limited. (See below).
Worked Examples
Aim:
Criteria:
= no limit
tr
Cv +
Ch
Lr Chtr
( C + L C C t ) t
v
hr
H 5.9m
Vertically
unreinforced
Vertically reinforced
or prestressed
12 with
reinforcement
continuous into
support. Otherwise
6.
Free
SUPPORT
27
36
PAGE
BOOK
Structural Design
B5
Strength
Compressive strength is resistance to load, measured by the
amount of pressure to crush a masonry unit. The pressure,
usually measured in megapascals (MPa), is the force in
kilonewtons (kN) x 1000, divided by the loaded area in square
mm.
Unconfined compressive strength is compressive strength,
multiplied by an aspect ratio, Ka. (Details are in AS4456.4,
Table 1). The unit height divided by its thickness is used to
determine the aspect ratio.
SUPPORT
48
30
Concrete Slab
Lateral
Support
36
SUPPORT
ISOLATED PIERS
Lateral
Support
13.5
SUPPORT
Ch
Horizontally
unreinforced
Horizontally
reinforced or
prestressed
12
24 with
reinforcement
continuous past
support.
Otherwise 16
SUPPORT
SUPPORT
SUPPORT
Edge restraints on
vertical sides of
wall panels
36
48
(Refer to Note 1)
6
8
10
15
20 or more
t
Wall Leaf
Pier Width
Pier Spacing
Bending
Characteristic Flexural Tensile Strength is mt.
Masonry is good in compression but poor in tension. Mortar
joint strength is generally zero or 0.2MPa for loads from wind,
earthquake etc. Higher bending forces may require masonry
to be partially reinforced.
PAGE
BOOK
Structural Design
B6
Shear
Characteristic Shear Strength is ms.
At damp course, it is zero unless tested. Elsewhere, mortar
joints have ms values of between 0.15 and 0.35MPa.
As with tension, high shear loads may require partially
reinforced masonry.
Durability
Masonry designed for Durability is deemed to satisfy when
it meets the requirements of AS3700 Section 5, which details
what areas require Exposure, General Purpose and Protected
grades. Assessment of these grades is defined in
AS/NZS4456.10 Resistance to Salt Attack.
AS3700 defines the usage of each of these grades as:
Protected Grade (PRO)
Elements above the damp-proof course in non-marine exterior
environments. Elements above the damp-proof course in other
exterior environments, with a waterproof coating, properly
flashed junctions with other building elements and a top
covering (roof or coping) protecting the masonry.
General Purpose Grade (GP)
Suitable for use in an external wall excluding severe marine
environment.
Exposure Grade (EXP)
Suitable for use in external walls exposed to severe marine
environments, i.e. up to 100m from a surf coast or up to 1km
from a non surf coast. The distances are specified from mean
high water mark.
Mortar mix requirements for durability are detailed in AS3700
Table 10.1. Mortar joints must be ironed.
Salt attack is the most common durability problem. The salt
in salt water is in solution. It can be absorbed into masonry
or at least, its mortar joints. When the water evaporates, it
migrates towards the outside face taking the salt with it until
the amount of water left is saturated. It can no longer hold all the
salt in solution and salt crystals begin to form.
The salt crystals then take up space, sometimes more than
the texture of the masonry will allow. The crystal then pops
a piece of the outer surface off to make room and salt attack
begins.
Walls below damp course also require greater durability.
Even if they are well away from the coast, they may be subjected
to acidic or alkaline soils. In any case, moisture in the ground
is absorbed into the masonry, creating an environment ideal
for bacteria, which feeds lichens and algae which can
eventually be detrimental.
AS/NZS4456.10 gives methods of testing and definitions for
durability (salt tests). An alternative to testing is a history of
survival in a marine environment. Concrete masonry has been
used for Surf Club construction around Australia for decades.
Movement
In general, concrete units contract as they cure while clay units
will expand. They both expand as they take up water and
contract as they dry. They both expand as they get hot and
contract as they cool.
PAGE
BOOK
Structural Design
B7
PAGE
BOOK
Structural Design
B8
Class 3 buildings
Walls of Class 3 buildings (hostels, hotels, motels) are required
by the BCA, J1.5 to have one or a combination of the following:
Total R-Value rating of 1.4 in Climate Zone 2 & 5 (North Coast
to Sydney)
A rating of 1.7 in Climate Zone 4 & 6 (Western NSW)
A rating of 1.9 in Climate Zone 7 (Armidale & Sthn Highlands)
A rating of 2.8 in Climate Zone 8 (Thredbo)
or
PAGE
BOOK
Structural Design
B9
NOTES
Vertical
Bars
Vc
Mc
Bars
Vc
Mc
N12
N16
5.1
6.3
2.6
2.6
N12
N16
12.5
13.7
9.3
16.0
Horizontal
Bars
N12
N16
100
Vc
5.1
6.3
Mc
Cut on-site
2.0
2.9
Horizontal
300
15.12
Bars
N12
N16
70
Vc
10.2
12.6
Mc
4.0
4.7
15.12
70
Moment and Shear Capacities for Series 200 Blocks (190mm leaf)
Vertical
Vertical
Bars
Vc
Mc
Bars
N12
N16
N20
7.9
10.2
13.1
3.6
3.6
3.6
N12
N16
N20
Vc
6.4
7.6
9.1
Mc
2.9
3.6
3.6
Horizontal
Horizontal
Bars
100
N12
N16
N20
20.12
Vc
8.2
9.3
10.6
Mc
4.0
6.9
9.9
Bars
100
Vc
17.9
20.2
23.1
Mc
2.9
5.0
6.5
95
Vertical
N12
N16
N20
Vc
6.4
7.6
9.1
20.12
Bars
N12
N16
N20
Vertical
Mc
18.0
30.2
32.2
Bars
N12
N16
N20
Vc
16.4
17.6
19.0
20.20 or
20.01 cut
on-site
Bars
N12
N16
N20
20.12
Vc
16.4
18.6
21.3
Horizontal
300
Mc
Bars
8.0
13.4
17.2
N12
N16
N20
20.12
9.5
16.6
24.4
20.20 or
20.01 cut
on-site
Horizontal
300
Mc
95
Vc
12.9
15.2
18.1
Mc
5.7
9.5
9.9
PAGE
BOOK
Structural Design
B10
Boundary
Introduction
Backfill
Ground level
Base Type 1
Foundation
Boundary
Ground level
Base Type 2
Wall Types
Design tables in this section are given for walls up to 3.4
metres high and for two base types:
Loading Conditions
These tables cover:
Sloping backfill (up to 1 in 4) without any surcharge
or
Foundation
Construction
Recommendations
General
Since typical cases only are presented, these tables may not
provide an ideal solution for a particular application.
B11
Impermeable
layer sloping
to drain
Drain
PAGE
BOOK
Structural Design
Backfill
Vertical layer of
granular material
Backfill Drainage
It is essential that steps be taken to prevent the backfill behind
the wall from becoming saturated. These steps should include:
Sealing Backfill Surface
To prevent saturation of backfill by surface run-off, the surface
of the backfill should be sealed by covering it with a compacted
layer of low permeability material. The surface should be
sloped towards an open drain.
Continuous
agricultural pipe
drain surrounded
by free-draining
gravel or crushed
stone
To prevent clay or
silt infiltrating the
drainage system a
geofabric material
may be wrapped
around the gravel
and/or the pipe
PAGE
BOOK
Structural Design
B12
Backfill
Free draining
granular material
Locate the
continuous drain
at the bottom of
the base
Free-draining
gravel or stone
Weepholes
between
blocks
Drain
Water Penetration
Extra
agricultural
pipe drain
Weepholes
Weepholes should be provided above the finished ground
level. A drain should be provided in front of the wall to
prevent saturation of the ground.
The horizontal spacing of the weepholes depends on the
provisions made for directing water towards the holes. The
simplest, but most effective, method is to place one or two
buckets of free-draining gravel or crushed stone around the
intake end of each hole. In this case, the horizontal spacing
should not exceed 1.5 metres. If the layers of draining
material are continuous for the full length of the wall,
weephole spacing may be increased to an extent depending
on the quantity of water expected.
Note: For walls higher than 2200mm, a second row of
weepholes may be required. However, staining of the wall
could result.
55mm cover to
wall reinforcement
30mm
Clean-out
course
Sloping
backfill or
surcharge
Sloping
backfill or
surcharge
140
Vertical reinforcement:
N12 @400 cts
190
H = 2200
to 3400
450
min
lap
N12 @400
cts
Optional
capping
H = 800
to 1200
Height
of
190mm
blocks
Longitudinal
reinforcement:
N12 in
alternate
courses
commencing
from top
course. Omit
on top of
clean-out
block
K Bars
H = 1400
to 2000
290
N12 @400
cts
Height of
290mm
blocks
600
min
lap
V Bars
450
min
lap
B13
Longitudinal
reinforcement: N12 in
alternate courses
commencing from top
course. Omit on top of
clean-out block
Optional
capping
Longitudinal reinforcement:
N12 in alternate courses
commencing from top course.
Omit on top of clean-out block
Sloping backfill
or surcharge
Optional
capping
190
PAGE
BOOK
Structural Design
V Bars
V Bars
X Bars
X Bars
X Bars
200
250
300
400
350
550
180
N16 @400
N12 @400
N16 @400
230
330
B
Fig B9 Construction Guidelines for Reinforced & Core Filled Retaining Walls with Base Type 1
Table B3 Design Guidelines for Reinforced & Core Filled Retaining Walls with Base Type 1
Wall Height
Total
Height
(mm)
H
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
150
Series
800
1000
1200
Height of Blockwork
200
Series
1400
1600
1800
2000
1400
1600
1600
1800
2000
2000
2000
Reinforcement
300
Series
800
800
1000
1000
1000
1200
1400
X-Bars
and
V-Bars
N12 at 400
N12 at 400
N12 at 400
N12 at 400
N16 at 400
N16 at 400
N16 at 200
N16 at 400
N16 at 400
N20 at 400
N20 at 400
N16 at 200
N20 at 200
N20 at 200
K-Bars
N16 at 400
N16 at 400
N20 at 400
N20 at 400
N16 at 200
N16 at 200
N16 at 200
Base Dimensions
Width, B (mm)
with following backfill conditions
Level
Max 1 in 4 Slope
800
1000
1000
1200
1100
1500
1300
1700
1400
2000
1600
2200
1700
2500
1900
2800
2000
3100
2200
3300
2400
3600
2600
3900
2800
4200
2900
4500
PAGE
BOOK
Structural Design
B14
Surcharge or
sloping backfill
(1 in 4 max.)
Surcharge or
sloping backfill
(1 in 4 max.)
Optional
capping
N16 in top course only
190
Height of
190mm
blocks
Optional
capping
Longitudinal
reinforcement
N12@400cts.
commencing from
top course. Omit on
top of clean-out
course
N12@400 cts
Longitudinal reinforcement:
N12@400
N16 in top
course only
190
Surcharge or
sloping backfill
(1 in 4 max.)
140
Longitudinal
reinforcement
N12@400 cts.
Omit on top of
clean-out course
Optional
capping
600
min.
lap
H = 2200
to 3400
Longitudinal reinforcement
2 x N12@400cts. Omit on
top of clean-out course
N12@400 cts
H = 1400
to 2000
290
N12@400 cts
H = 800
to 1200
K Bars
V Bars
Height of
290mm
blocks
V Bars
V Bars
600
min.
lap
450
min.
lap
SL72 Fabric
SL72 Fabric
250
250
D
SL72 Fabric
300
D
N16@400
N16@400
N16@400
N12@400
N12@400
W
W
B
Fig B10 Construction Guidelines for Reinforced & Core Filled Walls with Base Type 2
Table B4 Design Guidelines for Reinforced & Core Filled Walls with Base Type 2
Wall Height
Total
Height
(mm)
H
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
Height of Blockwork
150
200
300
Series
Series
Series
800
1000
1200
1400
1600
1800
2000
1400
800
1600
800
1600
1000
1800
1000
2000
1000
2000
1200
2000
1400
Reinforcement
V-Bars
N12 at 400
N12 at 400
N12 at 400
N16 at 400
N16 at 400
N16 at 400
N16 at 200
N16 at 400
N16 at 400
N20 at 400
N20 at 400
N16 at 200
N20 at 200
N20 at 200
K-Bars
N16 at 400
N16 at 400
N20 at 400
N20 at 400
N16 at 200
N16 at 200
N16 at 200
Base Dimensions
Max. 1 in 4
Level Backfill
Sloping Backfill
Heel Width Base Width Heel Depth Base Width Heel Depth
(mm)
(mm)
(mm)
(mm)
(mm)
W
B
D
B
D
450
600
500
800
500
450
800
500
1000
500
450
1000
500
1200
600
450
1200
500
1400
600
450
1400
600
1600
700
450
1600
700
1800
800
600
1800
700
2000
800
600
2000
800
2200
900
600
2200
900
2400
1000
900
2400
900
2600
1000
900
2600
900
2800
1100
900
2800
1000
3000
1200
900
3000
1100
3200
1300
900
3200
1200
3400
1500
PAGE
BOOK
Structural Design
B15
190
One-course bond
beam with N12 bar
Series 200
blocks
2700 max.
Horizontal
reinforcement,
N12 at 400 cts
Note:
Wall blocks and
reinforcement as
for 'Typical Details'
Vertical
reinforcement:
N16 @400 cts,
central
False wall
Floor slab
reinforcement
Drained cavity
200
55mm
cover
Ag. drain
200
Ag. drain
1000
PAGE
BOOK
Structural Design
B16
290
190
140
190
Timber floor
Timber floor
One-course
bond beam using
20.20 knock-out block
with 1xN12 bar
65mm cover to
back face
Vertical reinforcement
N16 at 400 cts, central
2700 max.
Natural
soil
Note:
Reinforcement as
for Typical Details
Series 200
blocks
Tanking to
back face
of wall
Horizontal reinforcement,
N12 at 400 cts
1200
290
65mm cover
to back face
Series 300
blocks
False wall
Clean-out
course
Natural
soil
Floor slab
reinforcement
Drained cavity
300
1500
55mm cover
300
Ag. drain
Ag. drain
190
Note:
Retaining wall shall be propped prior to
backfilling and remain in place for a
minimum of 7 days after placing floor slab
Knock-out block
saw-cut at floor
soffit level
Horizontal
reinforcement,
N12 at 400 cts
Free-draining gravel
Vertical
reinforcement:
N12 at spacing 'S',
centrally placed
Use Double-U or H
blocks for
sub-floor wall
section
Bars
450 lap
Clean-out course
Starter bars,
N12 @ spacing 'S',
centrally placed
450 min.
600 min.
Note:
Footing size and
reinforcement to suit
site conditions
Spacing S(mm)
1500
600
400
PAGE
BOOK
Structural Design
B17
NOTES
PAGE
BOOK
Structural Design
B18
BOOK
1C
SECTION
Fire Design
PAGE
BOOK
Fire Design
C2
Structural Adequacy
This governs the wall height, length, thickness and restraints.
Masonry unit suppliers do not control the wall height, length
or restraints, therefore do not control Structural Adequacy.
However, information that is useful in the design of masonry
walls is the maximum Slenderness ratio (Srf). Boral Masonry
provides Srf information for all of its masonry units, and its
use is discussed in more detail later.
Integrity
This is the resistance to the passage of flame or gas. To
provide integrity, masonry walls must be structurally
adequate because cracks that form when it bows can allow
flame through the wall. Since the masonry unit supplier does
not control Structural Adequacy, they cannot control integrity
either.
Insulation
This is resistance to the passage of heat. Insulation is governed
by the type and thickness of the material used to produce the
masonry unit. This is controlled by the masonry unit
manufacturer. In relation to FRL, masonry must always provide
Insulation to an equal or better level than is required for
Integrity.
Srf =
avf H
t
Srf =
0.7
t
avf H ah L
PAGE
BOOK
Fire Design
C3
For cavity walls, two thirds of the total thickness can be used
for t, provided that BOTH leaves are restrained in the same
positions (eg: external leaf stops at slab also). If the external
leaf is a veneer to the slab edge, the internal leaf must provide
the Structural Adequacy FRL on its own.
For reinforced masonry, the Srf of 36, from Table C2 on
page C7 may be used. Reinforcement can be horizontal, as
bond beams when spanning between columns. Reinforcement
can be vertical, as filled cores when spanning between slabs.
In either case, reinforcement can be spaced up to 2m apart,
depending on span. This reinforcement stiffens the masonry
and resists bowing. Reinforced walls with Srf < 36 have a 240
minute FRL for Structural Adequacy.
All calculations should be checked by an engineer. Other
loads may supersede Structural Adequacy requirements.
L
t
H =
Srf x t
avf
avf x H
Srf
PAGE
BOOK
Fire Design
C4
PAGE
BOOK
Fire Design
C5
Step 1
Example
NOTE: For masonry wall design, the FRL for any given wall
must comply with:
Structural Adequacy Integrity Insulation
eg: 120/60/60
Insulation
Integrity
Structural Adequacy
Worked Example
A 6m high, 6m long fire rated, non-loadbearing wall in a
3 storey warehouse. BCA specifies Class 7, Type b
Construction.
BCA Section C1.1, Table 4 specifies an FRL 240/240/240.
PAGE
BOOK
Fire Design
C6
Step 2
Worked Example
From Table C1, the following units all achieve 240 minutes
FRL for Insulation:
Table C1 FRL Insulation Values for Boral Masonry Units (New South Wales)
Fire
INSULATION FRL (minutes)
Test
30
60
90
120
180
240
Material
Product Code/Type
Yes
FireBlock/FireBrick (F) Scoria Blend 10.201; 15.201; 20.201; 9.162F
Yes
FireBlock/FireBrick (F) Scoria Blend 10.331; 15.301; 20.301
Yes
FireBlock/FireBrick (F) Scoria Blend 15.401; 20.401; 11.119F
Yes
FireLight (FL)
10.01FL; 15.01 FL: 20.01FL; 9.162FL
Yes
FireLight (FL)
10.119FL; 11.162FL
d.t.s.
Basalt-Concrete (B)
15.01B
d.t.s.
+render
Basalt-Concrete (B)
10.01B; 10.31B; 20.01B; 9.162B
d.t.s.
Basalt-Concrete (B)
10.119B
d.t.s.
+render
Basalt-Concrete (B)
11.119B + other 110mm cored
d.t.s.
Calcium Silicate Basalt
M3H119B; + other 90mm
d.t.s.
Calcium Silicate Basalt
S3H119B; + other 110mm
d.t.s.
Calcium Silicate Basalt
140S119B; + other 140mm
d.t.s.
Calcium Silicate Basalt
165S119B
d.t.s.
DesignerBlockand Standard Grey Concrete 15.01.
d.t.s.
+render
DesignerBlockand Standard Grey Concrete 10.01; 10.31; 20.01
d.t.s.
+render
Grouted Masonry 140mm
15.42; 15.91
d.t.s.
Grouted Masonry 190mm
20.42; 20.91
d.t.s. deemed to satisfy. +render = 10mm render both faces
* Product Codes listed are for the Full Size Unit. Fractional size blocks in the same range have the same FRL rating.
PAGE
BOOK
Fire Design
C7
Step 3
Worked Example
The calculated Srf value for your wall design MUST NOT
EXCEED the value from the accompanying table.
Material
Scoria Blend (F) FireBrick/FireBlock
Custom Scoria Blend (S)
FireLight (FL)
Basalt-Concrete (B)
Calcium Silicate-Basalt
Standard Grey and Designer Block
Reinforced & Grouted Masonry
Condition of use
Non loadbearing ONLY
Loadbg 110mm made to order
Non loadbearing ONLY
Any
Any
Any
Any
PAGE
BOOK
Fire Design
C8
IMPORTANT
The following selection graphs are based on Specific
Products manufactured at New South Wales Boral
Plants. Should these units be sourced from other plants,
the specification should be checked with the respective
supply plant.
Worked Example
1. Select the appropriate masonry unit material.
Laterally supported
both ends and top
SUPPORT
SUPPORT
Structural Adequacy
240 minutes FRL
SUPPORT
SUPPORT
Leaf
Thickness
6
190mm
5
4
140mm
110mm
90mm
2
1
0
0
Page
60 180
240
90
120
60
90
60
90
120
180
60
90
60 240
60 240
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
PAGE
BOOK
Fire Design
C9
Srf = 25.9
Structural Adequacy
60 180 minutes FRL
SUPPORT
Laterally supported
both ends, top free
Leaf
Thickness
8
190mm
140mm
110mm
100mm
90mm
3
2
1
0
1
5
4
3
2
SUPPORT
Laterally supported
one end and top
0
0
SUPPORT
6
190mm
5
4
140mm
110mm
100mm
90mm
2
1
0
5
SUPPORT
9
8
Laterally supported
one end top free
SUPPORT
Structural Adequacy
60 180 minutes FRL
Leaf
Thickness
140mm
110mm
100mm
90mm
Structural Adequacy
60 180 minutes FRL
190mm
SUPPORT
SUPPORT
Leaf
Thickness
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
60 180 minutes FRL
SUPPORT
Leaf
Thickness
6
5
4
3
2
190mm
140mm
110mm
90/100mm
1
0
0
PAGE
BOOK
Fire Design
C10
Srf = 24
SUPPORT
Laterally supported
both ends, top free
7
190mm
6
5
140mm
4
110mm
100mm
90mm
3
2
1
0
1
SUPPORT
Laterally supported
one end and top
5
4
3
1
0
0
SUPPORT
6
190mm
5
4
140mm
110mm
100mm
90mm
2
1
0
6
SUPPORT
Laterally supported
one end top free
SUPPORT
Structural Adequacy
240 minutes FRL
Leaf
Thickness
190mm
140mm
110mm
100mm
90mm
Leaf
Thickness
Structural Adequacy
240 minutes FRL
SUPPORT
Leaf
Thickness
SUPPORT
Structural Adequacy
240 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
240 minutes FRL
SUPPORT
Leaf
Thickness
6
5
4
3
2
190mm
140mm
110mm
90/100mm
1
0
0
PAGE
BOOK
Fire Design
C11
Srf = 26.9
SUPPORT
Laterally supported
both ends, top free
140mm
110mm
100mm
90mm
3
2
1
0
1
5
4
3
190mm
140mm
110mm
100mm
90mm
1
0
0
SUPPORT
Laterally supported
one end and top
SUPPORT
190mm
5
4
140mm
110mm
100mm
90mm
2
1
0
4
SUPPORT
Laterally supported
one end, top free
SUPPORT
Leaf
Thickness
Structural Adequacy
90 minutes FRL
Structural Adequacy
90 minutes FRL
Leaf
Thickness
SUPPORT
Leaf
Thickness
190mm
SUPPORT
Structural Adequacy
90 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
90 minutes FRL
SUPPORT
Leaf
Thickness
5
4
3
2
190mm
140mm
110mm
90/100mm
1
0
0
PAGE
BOOK
Fire Design
C12
FireLight Bricks (FL) -
Srf = 24.9
Structural Adequacy
120 minutes FRL
SUPPORT
Laterally supported
both ends, top free
Leaf
Thickness
190mm
6
5
140mm
110mm
100mm
90mm
3
2
1
0
1
6
5
4
3
190mm
2
1
0
0
SUPPORT
Laterally supported
one end and top
SUPPORT
6
190mm
5
4
140mm
110mm
100mm
90mm
2
1
0
4
SUPPORT
Laterally supported
one end top free
SUPPORT
Leaf
Thickness
Structural Adequacy
120 minutes FRL
Structural Adequacy
120 minutes FRL
140mm
110mm
100mm
90mm
SUPPORT
SUPPORT
Leaf
Thickness
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
120 minutes FRL
SUPPORT
Leaf
Thickness
6
5
4
3
2
190mm
140mm
110mm
90/100mm
1
0
0
PAGE
BOOK
Fire Design
C13
Srf = 22.5
SUPPORT
Laterally supported
both ends, top free
Leaf
Thickness
6
190mm
5
140mm
110mm
100mm
90mm
3
2
1
0
1
SUPPORT
Laterally supported
one end and top
5
4
3
1
0
0
SUPPORT
6
190mm
5
4
140mm
110mm
100mm
90mm
2
1
0
6
SUPPORT
Laterally supported
one end, top free
SUPPORT
Structural Adequacy
60 minutes FRL
Leaf
Thickness
190mm
140mm
110mm
90mm
Leaf
Thickness
Structural Adequacy
60 minutes FRL
SUPPORT
SUPPORT
Structural Adequacy
60 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
60 minutes FRL
SUPPORT
Leaf
Thickness
6
5
4
3
2
190mm
140mm
110mm
90mm
1
0
0
PAGE
BOOK
Fire Design
C14
Basalt-Concrete Masonry (B) -
Srf = 21
SUPPORT
Laterally supported
both ends, top free
Leaf
Thickness
190mm
5
4
140mm
110mm
100mm
90mm
2
1
0
1
SUPPORT
Laterally supported
one end and top
4
3
1
0
0
SUPPORT
190mm
5
4
140mm
110mm
100mm
90mm
2
1
0
6
SUPPORT
Laterally supported
one end, top free
SUPPORT
Structural Adequacy
90 minutes FRL
Leaf
Thickness
190mm
140mm
110mm
90mm
Leaf
Thickness
Structural Adequacy
90 minutes FRL
SUPPORT
SUPPORT
Structural Adequacy
90 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
90 minutes FRL
SUPPORT
Leaf
Thickness
5
4
3
2
190mm
140mm
110mm
90mm
1
0
0
PAGE
BOOK
Fire Design
C15
Srf = 22.5
SUPPORT
Laterally supported
both ends, top free
5
140mm
110mm
90mm
2
1
0
1
SUPPORT
Laterally supported
one end and top
4
3
2
0
0
SUPPORT
5
4
140mm
110mm
90mm
2
1
0
6
SUPPORT
Laterally supported
one end, top free
SUPPORT
Structural Adequacy
60 minutes FRL
Leaf
Thickness
140mm
110mm
90mm
Leaf
Thickness
Structural Adequacy
60 minutes FRL
SUPPORT
Leaf
Thickness
SUPPORT
Structural Adequacy
60 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
60 minutes FRL
SUPPORT
Leaf
Thickness
5
4
3
2
140mm
110mm
90mm
1
0
0
PAGE
BOOK
Fire Design
C16
Srf = 21
SUPPORT
Laterally supported
both ends, top free
5
4
140mm
110mm
90mm
2
1
0
1
SUPPORT
Laterally supported
one end and top
4
3
2
0
0
SUPPORT
5
4
140mm
110mm
90mm
2
1
0
6
SUPPORT
Laterally supported
one end, top free
SUPPORT
Structural Adequacy
90 minutes FRL
Leaf
Thickness
140mm
110mm
90mm
Leaf
Thickness
Structural Adequacy
90 minutes FRL
SUPPORT
Leaf
Thickness
SUPPORT
Structural Adequacy
90 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
90 minutes FRL
SUPPORT
Leaf
Thickness
5
4
3
2
140mm
110mm
90mm
1
0
0
PAGE
BOOK
Fire Design
C17
Srf = 20
SUPPORT
Laterally supported
both ends, top free
5
4
140mm
110mm
2
1
0
1
SUPPORT
Laterally supported
one end and top
4
3
2
0
0
SUPPORT
5
4
140mm
110mm
2
1
0
6
SUPPORT
Laterally supported
one end, top free
SUPPORT
Structural Adequacy
120 minutes FRL
Leaf
Thickness
140mm
110mm
Leaf
Thickness
Structural Adequacy
120 minutes FRL
SUPPORT
Leaf
Thickness
SUPPORT
Structural Adequacy
120 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
120 minutes FRL
SUPPORT
Leaf
Thickness
5
4
3
2
140mm
110mm
1
0
0
PAGE
BOOK
Fire Design
C18
Srf = 18
SUPPORT
Laterally supported
both ends, top free
5
4
140mm
3
110mm
2
1
0
1
SUPPORT
Laterally supported
one end and top
4
3
2
0
0
SUPPORT
5
4
140mm
3
110mm
2
1
0
6
SUPPORT
Laterally supported
one end, top free
SUPPORT
Structural Adequacy
180 minutes FRL
Leaf
Thickness
140mm
110mm
Leaf
Thickness
Structural Adequacy
180 minutes FRL
SUPPORT
Leaf
Thickness
SUPPORT
Structural Adequacy
180 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
180 minutes FRL
SUPPORT
Leaf
Thickness
5
4
3
2
140mm
110mm
1
0
0
PAGE
BOOK
Fire Design
C19
Srf = 18.0
SUPPORT
Laterally supported
both ends, top free
5
190mm
4
140mm
3
110mm
90mm
2
1
0
1
SUPPORT
Laterally supported
one end and top
4
3
2
0
0
SUPPORT
5
190mm
4
140mm
3
110mm
90mm
2
1
0
6
SUPPORT
Laterally supported
one end, top free
SUPPORT
Structural Adequacy
60 minutes FRL
Leaf
Thickness
190mm
140mm
110mm
90mm
Leaf
Thickness
Structural Adequacy
60 minutes FRL
SUPPORT
Leaf
Thickness
SUPPORT
Structural Adequacy
60 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
60 minutes FRL
SUPPORT
Leaf
Thickness
5
4
3
2
190mm
140mm
110mm
90mm
1
0
0
PAGE
BOOK
Fire Design
C20
Standard Grey and Designer Block
Srf = 17.0
SUPPORT
Laterally supported
both ends, top free
5
190mm
4
3
140mm
110mm
90mm
1
0
1
SUPPORT
Laterally supported
one end and top
4
3
2
0
0
SUPPORT
5
190mm
4
3
140mm
110mm
90mm
1
0
6
SUPPORT
Laterally supported
one end, top free
SUPPORT
Structural Adequacy
90 minutes FRL
Leaf
Thickness
190mm
140mm
110mm
90mm
Leaf
Thickness
Structural Adequacy
90 minutes FRL
SUPPORT
Leaf
Thickness
SUPPORT
Structural Adequacy
90 minutes FRL
SUPPORT
Laterally supported
both ends and top
SUPPORT
SUPPORT
SUPPORT
Structural Adequacy
90 minutes FRL
SUPPORT
Leaf
Thickness
5
4
3
2
190mm
140mm
110mm
90mm
1
0
0
PAGE
BOOK
Fire Design
C21
SUPPORT
Walls without restraint to the ends, but with lateral restraint along their top have
maximum heights irrespective of their length as detailed in the following table. (Most
doorways and windows create free ends).
SUPPORT
These heights can be exceeded when one or both ends are restrained as well as the top.
Material
Thickness
60
240
Scoria Blend/FireBrick
90mm
2.430
2.430
2.430
2.430
2.430
Scoria Blend/FireBrick
100mm
2.700
2.700
2.700
2.700
2.700
Scoria Blend/FireBrick
110mm
2.970
2.970
2.970
2.970
2.970
Scoria Blend/FireBrick
140mm
3.780
3.780
3.780
3.780
3.780
Scoria Blend/FireBrick
190mm
5.130
5.130
5.130
5.130
5.130
FireLight (FL)
90mm
2.430
2.430
2.430
2.430
2.430
FireLight (FL)
100mm
2.700
2.700
2.700
2.700
2.700
FireLight (FL)
110mm
2.970
2.970
2.970
2.970
2.970
FireLight (FL)
140mm
3.780
3.780
3.780
3.780
3.780
FireLight (FL)
190mm
5.130
5.130
5.130
5.130
5.130
Basalt-Concrete (B)*
90mm
2.430
2.430
2.400
2.160
2.040
Basalt-Concrete (B)*
100mm
2.700
2.700
2.667
2.400
2.267
Basalt-Concrete (B)*
110mm
2.970
2.970
2.933
2.640
2.493
Basalt-Concrete (B)*
140mm
3.780
3.780
3.733
3.360
3.173
Basalt-Concrete (B)*
190mm
5.130
5.130
5.067
4.560
4.307
Calsil-Basalt*
90mm
2.430
2.430
2.400
2.160
2.040
Calsil-Basalt*
110mm
2.970
2.970
2.933
2.640
2.493
Calsil-Basalt*
140mm
3.780
3.780
3.733
3.360
3.173
Calsil-Basalt*
165mm
4.455
4.455
4.400
3.960
3.740
90mm
2.160
2.040
1.920
1.860
1.800
110mm
2.640
2.493
2.347
2.273
2.200
140mm
3.360
3.173
2.987
2.893
2.800
190mm
4.560
4.307
4.053
3.927
3.800
140mm
5.040
5.040
5.040
5.040
5.040
190mm
6.840
6.840
6.840
6.840
6.840
PAGE
BOOK
Fire Design
C22
Structural Adequacy
60 240 minutes FRL
Structural Adequacy
60 240 minutes FRL
Maximum
Wall Height
(metres)
SUPPORT
Steel
Core Fill
Spacing (metres)
Leaf
Thickness
(mm)
4.000
N12
5.040
N16
4.800
Maximum
Wall Length
(metres)
140
N12
6.400
6.840
SUPPORT
SUPPORT
SUPPORT
SUPPORT
Steel
Bond Beam
Spacing (metres)
Leaf
Thickness
(mm)
4.000
N12
140
140
5.040
N16
140
190
4.800
N12
190
N16
190
6.400
N16
190
N16
190
6.840
N16
190
BOOK
1D
SECTION
Acoustic Design
PAGE
BOOK
Acoustic Design
D2
PAGE
BOOK
Acoustic Design
D3
Sound Insulation
Any wall system that separates one dwelling from another,
or that separates one room from another, should be selected
to provide a sufficient level of insulation against noise.
There are two types of noise transfer through partitions,
airborne transfer, and structure-borne transfer. Both may
need to be considered in order to achieve the desired result.
Noise sources, such as voices, televisions and musical
instruments, generate noise in the air in one room, and this
noise passes through the partition and into the room on the
other side. This is known as airborne noise.
As we know, some partitions are better than others at isolating
airborne noise. In order to simply compare the isolating
performance of partitions Rw rating was developed. A partition
with a high Rw rating isolates sound better than a partition
with a low Rw rating. If we compare two partitions, and one
has an Rw which is 10 rating points higher, then the noise
passing through the wall with the higher Rw will be about
half the loudness when compared with the noise passing
through the wall with the lower Rw.
The Rw ratings are obtained from tests carried out in certified
laboratories, under controlled conditions. When identical
partitions are part of buildings and tested in-situ, it is often
found that the actual Rw rating obtained, usually called the
Weighted Standardised Level Difference (Dnt,w), is lower than
PAGE
BOOK
Acoustic Design
D4
Rw 50
Unit to unit
Rw + Ctr 50
Installation
Another single number description used for impact is the
Impact Insulation Class or IIC. When used for walls it may be
called WIIC for laboratory testing or WFIIC for field testing.
Unfortunately, as there are different test methods used to
obtain the impact rating for walls, results cannot always be
directly compared.
The larger the value of the WIIC the better the impact insulation.
PAGE
BOOK
Acoustic Design
D5
Low hardness
Excellent adhesion, usually to concrete, timber, plaster and
galvanised steel
Minimal shrinkage (less than 5%)
Moderate density (greater than 800kg/m3), and
Fire rated where required (All walls required by the BCA
to be sound rated also have fire ratings)
All of the above properties must be maintained over the useful
life of the building, that is, greater than 20 years.
Examples of a suitable sealant include:
Bostik Findley Fireban One
Boral Plasterboard Fyreflex
Boral Plasterboard WR Sealant
Tremco synthetic rubber acoustical sealant
Some silicone sealants and
Some acrylic latex sealants
Noise Flanking
It is beyond the scope of this manual to provide full details
for control of all flanking paths. However, flanking can
significantly reduce the perceived isolation of a wall system
and should therefore be given careful consideration.
Typical flanking paths are shown in the Fig D1.
Through ventilation
and service ducts
Through
ceilings and the
above ceiling
cavity
Through
perimeter joints
between the wall
and floor, or the
wall and ceiling
(or underside of
the floor slab) or
wall junctions
Through back to
back cupboards
Through light
switches, or GPO's,
located in the wall,
poor sealing at
penetrations
Through floors
and the below
floor crawl
space
Through shared building elements such as floor boards, floor
joists, continuous plasterboard walls, continuous plasterboard
ceilings, and even continuous concrete walls and floors
PAGE
BOOK
Acoustic Design
D6
Doors
Hollow, cored and even solid doors generally provide
unsatisfactory sound insulation between rooms. Doors can
also provide direct air leaks between rooms thus having a
bad effect on the overall sound insulation of the partition in
which they are inserted. The higher the insulation of the
partition, the worse is the effect of doors.
Where sound insulation is important, specialised heavyweight
doors or, preferably, two doors separated by an absorbent
lined airspace or lobby should be used.
Noise paths
through vents
or lightweight
decorative panels
Appliances
In cases where sound insulation is important, noise producing
fixtures or appliances such as water closets, cisterns, water
storage tanks, sluices, dishwashers, washing machines and
pumps should be repositioned or isolated from the structure with
resilient mountings and flexible service leads and connections.
Where fittings are duplicated on opposite sides of partitions,
they should be offset.
Noise paths
through lightweight
panel doors
Noise paths
through vents
Noise paths
through gaps
BOOK
1E
SECTION
PAGE
BOOK
E2
Product Icons
with dimensions
for products
available in your
region/state
Product
Name
Product
Introduction and
Application
Information
Product Specific
Acoustic Test Results
and Wall Lining
System Information
Wall Cross
section Icon
and Overall
System
Thickness
Availability
information
for your
region/state
Product
Specifications
Product
Identification
Fire
Performance
Data
Acoustic
Performance
Data
Acoustic Test
Result (Rw) and
Impact Isolation
Information (IIC)
WALL LINING
Refer to
product pages
BORAL MASONRY
BRICK OR BLOCK
WALL LINING
13mm Render
E3
LINING
SYSTEM
PAGE
BOOK
Masonry
Thickness
+26mm
Masonry
Thickness
+32mm
13mm Render
Masonry
Thickness
+59mm
Masonry
Thickness
+84mm
or
+77mm
for
Villaboard
Masonry
Thickness
+98mm
Masonry
Thickness
+140mm
Acous
tic Est
imates
with t
hese L
ining S
ystem
s
Read off
Acoustic
Performance
(Rw) from
intersection
of product
row and
lining
system
column
PAGE
BOOK
E4
119
90
162
INTRODUCTION
Boral FireBrick is a non-load bearing,
medium density scoria-blend
material which provides high fire
rated performance.
290
290
90
9.119F
9.162F
UNIT-TO-CORRIDOR/STAIR
WALLS
These walls require a minimum
Rw 50 (no Ctr).
390
100
10.119F
119
230
11.119F
FIRE DESIGN
CONSIDERATIONS
Boral FireBrick utilises a unique
scoria-blend material which has been
shown through fire testing to
provide excellent fire insulation
characteristics (see table below).
162
230
110
ACOUSTIC DESIGN
CONSIDERATIONS
11.162F
Natural Grey
Specifications
Fire
N
per
m2
25.8
Acoustics
Insulation (minutes)
N
FRL (minutes)
per
Pallet 60
90
120 180 240
Product
Code
TxLxH
(mm)
uc
MPa
Unit
Wt
kg
9.119F
90x290
x119
4.4
9.162F
90x290
x162
6.4
19.4
288
25.9
25.9
10.119F
100x390
x119
6.9
19.4
198
25.9
25.9
11.119F
110x230
x119
4.3
32.3
350
25.9
25.9
110x230
x162
11.162F
119
110
336
25.9
25.9
25.9
25.9
25.9
25.9
25.9
Rw (Estimate or *Tested)
With Lining System
45* 47* 48*
57
55
60
24.0
45
57
55
60
25.9
24.0
56
61
50
25.9
25.9
24.0
47*
25.9
47
48
240
25.9
24.0
180
300
Impact
120
24.2
Ctr
for
120
5.8
Rw +
25.9
240
49
52
59
57
61
50
24.0
47
49
52
59
57
61
Refer to Lining Systems on Page E3. Impact = Complies with BCA 2005 requirement for Impact Sound Resistance.
Additional Insulation with Lining System (13mm render both sides). = Quantity may vary from plant to plant.
50
PAGE
BOOK
E5
WALL LINING
100mm FIREBRICK
SCORIA-BLEND
WALL LINING
Boral Test N
(-2, -5)
Test 211
40
13mm Render
45
OR
(-1, -5)
Estimated from 1 x 16mm Boral Plasterboard daub fixed
Test 202
113mm
Duct wall in a
habitable room
Nil
119mm
47
(-1, -6)
Test 212
(-2, -6)
Test 213
48
(-2, -7)
Test 201
13mm Render
13mm Render
129mm
126mm
OR
1 x 13mm Boral Plasterboard daub fixed
132mm
52
(-3, -10)
1 x 13mm Boral Plasterboard daub fixed
Estimated from
Test 203
159mm
54
(-3, -10)
Test 203
55
51
(-1, -4)
Impact
Test 261
13mm Render
2 leaves of 10.119F FireBrick
(no wall ties)
261mm
57
50
(-3, -10)
Test 208
60
1 x 13mm Boral Plasterboard screw fixed
(-3, -10)
16mm furring channel at 600mm centres
Impact
Boral Standard Clips at 1200mm centres
Estimated from
Tontine TSB2 insulation in cavity
Test 208
59
50
(-3, -9)
Impact
Test 259
51
(-3, -9)
Impact
Test 209
1
x 13mm Boral Soundstop Plasterboard
267mm
daub fixed
13mm Render
60
(-4, -10)
Test 205
60
50
13mm Render
OR
51
(-3, -9)
Test 206
Impact = Systems comply with BCA 2005 requirements for Impact Sound Resistance.
PAGE
BOOK
E6
WALL LINING
110mm FIREBRICK
SCORIA-BLEND
WALL LINING
Boral Test N
47
(-1, -5)
Test 22
46
(-2, -7)
Test 13
13mm Render
13mm Render
136mm
50
60
1 x 13mm Boral Plasterboard screw fixed
(-3, -10)
28mm furring channel at 600mm centres
Impact
Boral Standard Clips at 1200mm centres
Estimated from
Tontine TSB3 insulation in cavity
Test 263
51
61
1 x 13mm Boral Plasterboard screw fixed
(-3, -10)
28mm furring channel at 600mm centres
Impact
Boral Standard Clips at 1200mm centres
Estimated from
Tontine TSB3 insulation in cavity
Test 264
57
(-3, -10)
Test 263
58
(-3, -10)
Test 264
63
54
(-3, -9)
Impact
Test 267
64
55
(-3, -9)
Impact
Test 266
65
55
(-3, -10)
Impact
Test 279
Impact = Systems comply with BCA 2005 requirements for Impact Sound Resistance.
PAGE
BOOK
E7
190
390
390
90
90
10.201 Full
390
190
390
140
15.201 Full
190
140
INTRODUCTION
Boral FireBlock is a non-loadbearing,
medium density, scoria blend material
which provides high fire rated
performance.
390
140
15.301 Full
15.401 Full
190
390
20.201 Full
190
190
390
190
20.301 Full
20.401Full
Specifications
Product
Code
TxLxH (mm)
390
190
Fire
uc
MPa
Unit
Wt
kg
N
per
m2
Acoustics
Insulation (minutes)
N
FRL (minutes)
per
Pallet 60
90
120 180 240
10.201
Full
90x390x190
9.5
12.5
180
25.9
25.9
10.331
Full Solid
90x390x190
12.3
12.5
144
25.9
25.9
15.201
Full
140x390x190
15.301
Full
140x390x190
14.0
12.5
120
25.9
25.9
15.401
Full
140x390x190
14.2
12.5
120
25.9
25.9
25.9
20.201
Full
190x390x190
12.8
12.5
90
25.9
25.9
20.301
Full
190x390x190
20.401
Full
190x390x190
Rw (Estimate or *Tested)
With Lining System
Impact
25.9
25.9
24.0
45
46
48
55
53
58
25.9
25.9
24.0
46
48
51
58
56
61
25.9
25.9
24.0
46*
25.9
25.9
24.0
48
49
52
59
57
62
25.9
24.0
48
49
52
59
57
62
25.9
25.9
24.0
47
48
51
58
56
61
25.9
25.9
24.0
47
48
51
58
56
61
25.9
24.0
48
49
52
59
57
62
120
180
4
11.3
12.5
120
25.9
25.9
120
47* 50
57
55
60
See tested systems page E8
180
240
120
4
14.5
12.5
90
25.9
25.9
180
4
14.9
12.5
90
25.9
25.9
25.9
240
Impact = Complies with BCA 2005 requirement for Impact Sound Resistance.
PAGE
BOOK
E8
WALL LINING
140mm FIREBLOCK
SCORIA-BLEND
WALL LINING
Boral Test N
45
(-2, -6)
Test 140
Nil
156mm
46
(-1, -4)
Test 147
13mm Render
13mm Render
166mm
47
(-1, -5)
Test 139
52
(-2, -6)
Test 143
13mm Render
(Impact test applied to rendered side)
208mm
52
(-2, -7)
Test 141
119
90
162
290
90
9.119FL
9.162FL
119
ACOUSTIC CONSIDERATIONS
The BCA:2005 requires walls
between sole occupancy units to
have a minimum sound rating of
Rw + Ctr 50 and if they separate
a wet area from a habitable room,
they must also be of discontinuous
construction.
390
100
10.119FL
119
110
162
230
110
11.119FL
UNIT-TO-CORRIDOR/STAIR
WALLS
These walls require a minimum
Rw 50 (no Ctr).
FIRE DESIGN
CONSIDERATIONS
FireLight is a fire tested lightweight
concrete which is unique to Boral,
and provides excellent fire rating
characteristics.
230
11.162FL
E9
290
PAGE
BOOK
Natural Grey
Specifications
Fire
25.8
Insulation (minutes)
N
FRL (minutes)
per
Pallet 60
90
120 180 240
Product
Code
TxLxH
(mm)
uc
MPa
Unit
Wt
kg
9.119FL
90x290
x119
3.4
9.162FL
90x290
x162
4.5
19.4
288
29.0
10.119FL
100x390
x119
5.1
19.4
231
11.119FL
110x230
x119
3.1
32.3
350
110x230
x162
11.162FL
N
per
m2
Acoustics
336
29.0
Rw (Estimate or *Tested)
With Lining System
Rw +
Ctr
for
Impact
26.9
24.9
22.2
20.3
45
48
55
53
59
26.9
24.9
22.2
20.3
45*
48* 55
53
59
29.0
26.9
24.9
22.2
20.3
45*
51* 58*
55
61
52
29.0
26.9
24.9
22.2
20.3
90
90
120
120
4.5
24.2
300
29.0
26.9
120
47
52
58
56
61
52
22.2
20.3
47*
52* 58
56
61
Impact = Complies with BCA 2005 requirement for Impact Sound Resistance.
52
PAGE
BOOK
E10
WALL LINING
Boral Test N
100mm FIRELIGHT
LIGHTWEIGHT
CONCRETE
WALL LINING
45
(-3, -8)
Test 229
46
40
(-1, -6)
Test 236
51
(-2, -8)
1 x 13mm Boral Plasterboard daub fixed
Estimated from
Test 232
(-2, -8)
Test 232
(-3, -9)
Test 234
(-2, -9)
Test 230
60
51
58
Nil
58
129mm
53
Duct wall in a
habitable room
(-2, -9)
1 x 13mm Boral Plasterboard daub fixed
Impact
Estimated from
Test 230
Impact = Systems comply with BCA 2005 requirements for Impact Sound Resistance.
PAGE
BOOK
E11
WALL LINING
110mm FIRELIGHT
LIGHT CONCRETE
WALL LINING
Boral Test N
45
(-1, -6)
Test 289
Nil
126mm
46
40
Duct wall in a
non-habitable
room
Duct wall in a
habitable room
130mm or Nil
139mm for
2 x 13mm
47
(-2, -8)
Test 288
52
(-4, -11)
1 x 13mm Boral Plasterboard daub fixed
Estimated from
Test 290
169mm
54
(-4, -11)
Test 290
59
50
(-3, -9)
Impact
Test 300
13mm Render
(Impact test applied to render side)
197mm
60
50
53
67
53
(-6, -14)
Impact
Test 294
67
54
(-5, -13)
Impact
Test 297
215mm
238mm
211mm
207mm
Impact = Systems comply with BCA 2005 requirements for Impact Sound Resistance.
PAGE
BOOK
E12
119
90
162
INTRODUCTION
Boral Basalt-Concrete bricks have
an uc of 12MPa, making them
excellent for loadbearing or nonloadbearing applications. They
provide good fire and acoustic
performance where minimising
weight is not a primary consideration.
290
290
90
9.119B
9.162B
76
119
390
100
10.119B
11.76BS
119
110
230
11.119B
230
11.162B
Natural Grey
Specifications
Fire
Product
Code
TxLxH
(mm)
uc
MPa
Unit
Wt
kg
9.119B
90x290
x119
12
5.6
9.162B
90x290
x162
12
7.6
19.4
10.119B
100x390
x119
12
7.9
11.119B
110x230
x119
12
5.1
110x230
x162
12
110x230
x76
12
11.76BS
ACOUSTIC CONSIDERATIONS
The BCA:2005 requires walls
between sole occupancy units to
have a minimum sound rating of
Rw + Ctr 50 and if they separate
11.162B
FIRE DESIGN
CONSIDERATIONS
Boral Basalt-Concrete bricks have a
basalt content > 45% which provides
good fire performance characteristics
in loadbearing conditions.
162
110
230
110
N
per
m2
25.8
Acoustics
Insulation (minutes)
N
FRL (minutes)
per
Pallet 60
90
120 180 240
336
22.5
21.0
Rw (Estimate or *Tested)
With Lining System
46
60
20.0
18.0
17.0
21.0
20.0
18.0
17.0
46
48
50
59
57
62
50
21.0
20.0
18.0
17.0
48* 46*
50
59
57
62
50
21.0
60
19.4
165
22.5
32.3
350
22.5
56
17.0
22.5
57
Impact
18.0
240
49
Ctr
for
20.0
60
47
Rw +
90
90
6.8
19.4
250
22.5
21.0
48.4
500
22.5
18.0
17.0
90
4.0
20.0
21.0
20.0
48
46
50
59
57
62
18.0
17.0
48
46
50
59
57
62
Refer to Lining Systems on Page E3. Impact = Complies with BCA 2005 requirement for Impact Sound Resistance.
Additional Insulation with Lining System (13mm render both sides). = Quantity may vary from plant to plant.
90
50
PAGE
BOOK
E13
WALL LINING
BASALT-CONCRETE
110mm
WALL LINING
Boral Test N
46
Duct wall in a
habitable room
139mm or Nil
129mm for
1 x 16mm
46
(-1, -5)
Test 183
48
(-2, -6)
Test 197
13mm Render
50
(-2, -8)
1 x 13mm Boral Plasterboard daub fixed
Estimated from
Test 185
52
(-2, -8)
Test 185
59
55
(-1, -4)
Impact
Test 237
Nil Lining
2 leaves 11.119B Basalt-Concrete Bricks
30mm cavity with Tontine TBL 10/25
insulation and MPB board
62
50
(-4, -12)
Estimated
from Tests
299 and 185
62
53
(-3, -9)
Impact
Test 239
64
55
(-4, -9)
Impact
Test 238
59
(-2, -7)
Impact
Test 240
66
13mm Render
136mm
Nil Lining
250mm
Nil Lining
2 leaves 11.119B Basalt-Concrete Bricks
30mm cavity between the Tontine TBL
10/25 insulation and MPB board
Nil Lining
2 leaves 11.119B Basalt-Concrete Bricks
30mm cavity between with Tontine TBL
10/25 insulation and MPB board
Impact = Systems comply with BCA 2005 requirements for Impact Sound Resistance.
PAGE
BOOK
E14
WALL LINING
90mm
BASALT-CONCRETE
WALL LINING
Boral Test N
45
(-1, -5)
Test 162
13mm Render
Nil
103mm
46
(-1, -4)
Test 163
13mm Render
13mm Render
116mm
46
(-1, -5)
Test 156
Nil
106mm
47
(-1, -6)
Test 161
13mm Render
119mm
47
(-1, -5)
Test 155
51
(-2, -7)
Test 159
13mm Render
158mm
51
(-3, -9)
Test 157
E15
190
390
INTRODUCTION
Boral Basalt-Concrete blocks have
an uc of 10MPa, making them
excellent for loadbearing or nonloadbearing applications. They
provide good fire performance
and acoustic performance
characteristics where minimising
weight is not a primary
consideration.
90
10.01B Full
190
390
140
PAGE
BOOK
15.01B Full
FIRE DESIGN
CONSIDERATIONS
Boral Basalt-Concrete blocks
comprise of > 45% basalt which
provides a better Structural
Adequacy FRL than Standard Grey
blocks.
390
190
20.01B Full
Natural Grey
Specifications
Fire
N
per
m2
Acoustics
Rw (Estimate or *Tested)
With Lining System
Rw +
Product
Code
TxLxH
(mm)
uc
MPa
Unit
Wt
kg
10.01B
90x390
x190
10
11.5
12.5
180
22.5
21.0
20.0
18.0
17.0
46
46
50
57
55
60
15.01B
140x390
x190
10
13.0
12.5
120
60
22.5
21.0
20.0
18.0
17.0
47
47
51
58
56
61
20.01B
190x390
x190
10
15.0
12.5
90
60
22.5
21.0
20.0
18.0
17.0
48
48
52
59
57
62
50
60
Ctr
for
Impact
PAGE
BOOK
E16
Standard Grey, Core-Fill and
Designer Blocks
190
390
INTRODUCTION
Boral concrete blocks have been
an integral part of Australias
construction industry for more
than 3 decades, and continue to
provide cost effective, practical
and engineered solutions for the
full spectrum of construction
applications.
90
10.01
190
90
390
10.31
190
140
390
15.01
190
190
390
20.01
190
140
390
15.91
190
190
390
20.91
190
290
390
30.91
FIRE DESIGN
CONSIDERATIONS
The fire resistance performance of
Boral concrete blocks is determined
as per AS3700 : 2001 Section
6. These products can provide
adequate fire performance for
many common fire rated wall
applications. Please also refer to
fire performance graphs and design
information in Sections B and C of
this guide for additional selection
information.
ACOUSTIC CONSIDERATIONS
The BCA:2005 requires walls
between sole occupancy units to
have a minimum sound rating of
Rw + Ctr 50. Core-filled and
reinforced 20.91 masonry with
10mm of render on both sides
complies with this.
Townhouse party walls with an
adjacent stairway and timber floor
may require this system to satisfy
the Structural Adequacy FRL as
the wall may have span up to 6.8m
high, from the ground floor to roof
truss.
If the wall separates a wet area from
a habitable room, it must also be
of discontinuous construction.
Core-filled and reinforced 15.91 or
20.91 masonry with Lining System
6 (details on page E3) complies
with this.
Specifications
Fire
N
per
Pallet
E17
Acoustics
PAGE
BOOK
Rw (Estimate or *Tested)
With Lining System
Rw +
Product
Code
TxLxH
(mm)
uc
MPa
Unit
Wt
kg
10.01
Hollow
90x390
x190
10
11.1
12.5
180
18.0
17.0
16.0
15.5
15.0
46
46
50
57
55
60
10.31
Solid
90x390
x190
10
14.2
12.5
144
60
18.0
17.0
16.0
15.5
15.0
47
47
51
58
56
61
17.0
16.0
15.5
15.0
47
47
51
58
56
61
Insulation (minutes)
FRL (minutes)
60
90
120 180 240
Ctr
for
Impact
15.01
140x390
Hollow
x190
(without grout fill)
10
12.5
12.5
120
60
18.0
15.91
140x390
Groutx190
filled and reinforced
15
12.5
12.5
120
60
36.0
36.0
36.0
36.0
36.0
53
51
56
63
61
66
52
20.01
190x390
Hollow
x190
(without grout fill)
10
14.2
12.5
90
18.0
120
17.0
16.0
15.5
15.0
48
48
52
59
57
62
50
20.91
190x390
Groutx190
filled and reinforced
15
14.4
12.5
90
60
36.0
36.0
36.0
36.0
36.0
56* 55
60
67
65
69
54
30.91
290x390
Hollow
x190
(without grout fill)
15
17.6
12.5
60
18.0
17.0
240
16.0
15.5
15.0
49
49
54
61
59
63
50
30.91
290x390
Groutx190
filled and reinforced
15
17.6
12.5
60
60
36.0
36.0
36.0
36.0
36.0
59
59
64
71
69
72
56
240
Refer to Lining Systems on Page E3.
*Rw + Ctr = 50
PAGE
BOOK
E18
Acousticell
190
INTRODUCTION
Boral Acousticell is a purpose
designed block which combines
excellent acoustic absorption
and sound transmission loss
characteristics.
Boral Acousticell has been
successfully integrated into a wide
variety of industrial and commercial
acoustic applications, providing
both acoustic performance and
unique and attractive aesthetic
qualities.
390
140
Acousticell
Full
Availability
Essential Colours
Alabaster
Almond
Pearl Grey
Charcoal
Natural Grey
SOUND ABSORPTION
Boral Acousticell blocks combine
the high transmission loss
characteristics generally associated
with a dense, non-porous material
(concrete block) with efficient
absorption of sound, resulting in
a very low radiated sound level
and effective control of both high
frequencies and troublesome low
frequency noise. Boral Acousticell
blocks provide maximum absorption
in the frequency range of 80Hz to
500Hz, peaking at 1.0 at 200Hz
and providing absorption of 0.6 at
100Hz.
Where high frequency noise is to be
absorbed, fibreglass insulation pads
can be inserted into the Helm-Holtz
cells. In this case, absorption of low
frequency noise drops slightly, but
absorption of other frequencies
improves. (Note: Fibreglass is not
suitable for external use. Carbon
fibre pads are more suitable in
external situations).
Refer to accompanying absorption
graph for application results.
COLOURS
Boral Acousticell Block is Madeto-Order and can therefore be
manufactured in any of the Boral
Designerblock colours. Minimum
order quantities apply to all
colours.
Accent Colours
Sandune
Rust
Paperbark
Wilderness
Terrain
Midway
Specifications
Code
Product Description
150mm
Acousticell Full
MPa
Wt kg
N/Pallet
10
14.0
120
PAGE
BOOK
E19
50
40
70
20
60
10
0
125
250
1K
500
2K
5K
60
50
40
30
20
10
4
2K
4K
8K 16K 32K
Sound Absorption
0.9
0.7
0.6
0.5
0.4
0.3
0.2
0.1
4
0.8
16
31.5
63
125
250
500
1K
2K
4K
8K
Customer support
1. Stock colours Colours other than stock colours are made to order. Not all
6. Important notice Please consult with your local council for design
all states. (Contact your nearest Boral Masonry office for your areas stock
those walls over 0.5m in height and/or where there is loading such as a car or
house near the wall be designed and certified by a suitably qualified engineer.
2. Brochure colours The printed colours in this Masonry Design Guide are only
a guide. Please ask to see a sample of your colour/texture before specifying or
ordering.
3. Colour and texture variation The supply of raw materials can vary over
time. In addition, variation can occur between product types and production
batches.
4. We reserve the right to change the details in this publication without notice.
5. For a full set of Terms and Conditions of Sale please contact your nearest
Boral Masonry sales office.
NSW
VIC
QLD
NQ
Level 1
62 Industrial Ave,
Cairns
Prospect,
Wacol,
8 Palmer Street,
NSW 2148
Port Melbourne,
QLD 4076
Portsmith,
VIC 3207
QLD 4870
ACT
16 Whyalla Street,
SA
Townsville
Fyshwick,
ACT 2609
Pooraka,
SA 5095
Revised 270508