Professional Documents
Culture Documents
Presentation
109446
Zelio Logic smart relays are designed for use in small automated systems. They are
used in both industrial and commercial applications.
b For industry:
v automation of small finishing, production, assembly or packaging machines,
v decentralised automation of ancillary equipment of large and medium-sized
machines in the textile, plastics and materials processing sectors,
v automated systems for agricultural machinery (irrigation, pumping, greenhouses, ...).
b For the commercial/building sectors:
v automation of barriers, roller shutters, access control,
v automation of lighting installations,
v automation of compressors and air conditioning systems.
Their compact size and ease of setting-up make them a competitive alternative to
solutions based on cabled logic or specific cards.
Simple programming, ensured by the universal nature of LADDER and function block
diagram FBD (1) languages, meets all automation requirements and also the needs
of the electrician.
Compact smart relays are suitable for simple automated systems, up to 20 I/O.
If required, modular smart relays can be fitted with I/O extensions and a module for
communication on the Modbus network, for greater performance and flexibility, from
10 to 40 I/O.
SR2 B121BD
Programming
Programming can be carried out:
b independently, using the buttons on the smart relay (ladder language),
b on a PC, using "Zelio Soft" software.
When using a PC, programming can be carried out either in LADDER language, or
in function block diagram (FBD) language.
Examples of combinations:
1
109458
Memory
The Zelio Logic smart relay has a backup memory which allows programs to be
copied into another smart relay (examples: for building identical equipment, remote
transmission of updates).
The memory also allows a backup copy of the program to be saved prior to
exchanging the product.
When used with a smart relay without display or buttons, the copy of the program
contained in the cartridge is automatically transferred into the smart relay at powerup.
1 Modular smart relay
(10 or 26 I/O)
2 I/O extension module
(6,10 or 14 I/O)
000003-26
Communication interface r
The "communication" products in the Zelio Logic range include:
b a communication interface connected between a smart relay and a modem,
b analogue or GSM modems,
b Zelio Soft Com software.
They are designed for monitoring or remote control of machines or installations which
operate without personnel.
The communication interface, supplied with c 12/24 V, allows messages, telephone
numbers and call conditions to be stored.
(1) FBD: Function Block Diagram.
(2) LCD: Liquid Crystal Display
14102-EN_Ver3.0.fm/2
Description
1
2
3
1
2
3
6
1
7
1
7
4
5
6
1
7
10 and 14 I/O
1
2
1
2
4
1
3
1
3
14102-EN_Ver3.0.fm/3
Functions
Program testing
2 test modes are provided: simulation and monitoring.
Zelio Soft simulation mode allows all the programs to be tested, without the smart
relay, i.e.:
b enable discrete inputs,
b display the status of outputs,
b vary the voltage of the analogue inputs,
b enable the programming buttons,
b simulate the application in real time or in accelerated time,
b dynamically display (in red) the various active elements of the program.
"Simulation" mode
Zelio Soft monitoring mode makes it possible to test the program executed by the
smart relay, i.e.:
b display the program "on line",
b force inputs, outputs, control relays and current values of the function blocks,
b adjust the time,
b change from STOP mode to RUN mode and vice versa.
In simulation or monitoring mode, the monitoring window allows the status of the
smart relay I/O to be displayed within your application environment (diagram or
image).
"Monitoring" window
14102-EN_Ver3.0.fm/4
Presentation
LADDER language
Definition
Timer
Up/down counter
Fast counter
Analogue comparator
Clock
Control relay
Counter comparator
LCD backlighting
Output coil
b Functions:
v 16 time delay function blocks; parameters of 11 different types can be set for each
th
Summer/Winter time switching of these (1/10 second to 9999 hours),
v 16 up/down counter function blocks from 0 to 32767,
v 1 fast counter (1 kHz),
v 16 text function blocks,
v 16 analogue comparator function blocks,
v 8 clock function blocks, each with 4 channels,
v 28 control relays,
v 8 counter comparators,
v automatic Summer/Winter time switching,
v variety of coil functions, latching (Set/Reset), impulse relay, contactor
v LCD screen with programmable backlighting.
Functions
22
or
14
LADDER language
21
Electrical scheme
13
Function
Contact
I
or
Notes
I corresponds to the real state of the contact connected to the
input of the smart relay.
i corresponds to the inverse state of the contact connected to the
input of the smart relay.
i
The coil is energised when the contacts to which it is connected
are closed.
A2
A1
Standard coil
A2
Unlatch coil
(Reset)
A1
A2
A1
14102-EN_Ver3.0.fm/5
Presentation (continued)
TIMER BH
TIMER BW
Timer - Function BW
(Pulse on rising/falling edge)
SET- RESET
Pulse generator
(ON-delay, OFF-delay)
BOOLEAN
Cam programmer
PRESET H-METER
Up/down counter
TIME PROG
Hour counter
(hour, minute preset)
TRIGGER
Time programmer,
weekly and annual
MUX
Zone comparison
(Min. y Value y Max.)
DISPLAY
GAIN
CAM
ADD/SUB
COMPARE
MUL/DIV
INIT STEP
STEP
Reinitialisable step
DIV-OR 2
Initial step
CONV-OR 2
SFC step
Divergence to OR
CONV-AND 2
Convergence to OR
Divergence to AND
DIV-AND 2
Convergence to AND
Logic functions
AND
OR
NAND
AND function
NOR
OR function
XOR
NOT OR function
(1) Function Block Diagram.
(2) Sequential Function Chart.
Exclusive OR function
NOT function
14102-EN_Ver3.0.fm/6
Characteristics
Environment characteristics
Product certifications
Conformity with the
low voltage directive
Conformity with the
EMC directive
Degree of protection
Overvoltage category
Degree of pollution
Ambient air temperature
around the device
Conforming to 73/23/EEC
Conforming to 89/336/EEC
EN 61131-2 (Zone B)
EN 61000-6-2, EN 61000-6-3 and EN 61000-6-4
IP 20
3
2
-20... +55 (+40 in enclosure), conforming to IEC 60068-2-1 and IEC 60068-2-2
-40... +70
95 % without condensation or dripping water
2000
3048
IEC 60068-2-6, test Fc
IEC 60068-2-27, test Ea
IEC 61000-4-2, level 3
m
Operation
Transport
m
Mechanical resistance
Immunity to vibrations
Immunity to mechanical shock
Resistance to electrostatic
Immunity to
discharge
electrostatic discharge
Resistance to HF interference Immunity to
(immunity)
electromagnetic radiated fields
Immunity to
fast transients in bursts
Immunity to shock waves
Radio frequency
in common mode
Voltage dips and breaks (a)
Immunity to
damped oscillation waves
Conducted and
Conforming to EN 55022/11
radiated emissions
(Group 1)
Connection to screw terminals Flexible cable with cable end mm2
(Tightened using
3.5 screwdriver)
mm2
Semi-solid cable
mm2
Solid cable
Tightening torque
N.m
Processing characteristics
Number of
control scheme lines
Number of function blocks
Cycle time
Response time
Back-up time
(in the event of power failure)
120
Up to 200
10...50
20
10 years (lithium battery) at 25 C
10 years (EEPROM memory)
At each power-up
12 min/year (0 to 55 C)
6 sec/month (at 25 C and calibration)
1 % 2 of the cycle time
c 12 V supply characteristics
Smart relay type
Primary
Nominal voltage
Voltage limits
Including ripple
Nominal input current
Nominal input current with extensions
Power dissipated
Micro-breaks
Permissible duration
Protection
V
V
mA
mA
W
ms
SR2 B121JD
12
10.414.4
120
144
1.5
y 1 (repeated 20 times)
Against polarity inversion
SR2 B201JD
12
10.414.4
200
250
2.5
14102-EN_Ver3.0.fm/7
Characteristics (continued)
c 24 V supply characteristics
Smart relay type
Primary
Nominal voltage
Voltage limits
Including ripple
Nominal input current
Nominal input current with extensions
Power dissipated
Power dissipated with extensions
Micro-breaks
Permissible duration
Protection
V
V
mA
mA
W
W
ms
SR2
SR2
SR2
p1p1BD p1p2BD p2p1BD
24
24
24
19.230 19.230 19.230
100
100
100
3
3
6
y 1 (repeated 20 times)
Against polarity inversion
SR2
p2p2BD
24
19.230
100
SR3
B101BD
24
19.230
100
100
3
8
SR3
B102BD
24
19.230
50
160
4
8
SR3
B261BD
24
19.230
190
300
6
10
SR3
B262BD
24
19.230
70
180
5
10
a 24 V supply characteristics
Smart relay type
Primary
Nominal voltage
Voltage limits
Nominal frequency
Nominal input current
Nominal input current with extensions
Power dissipated
Power dissipated with extensions
Micro-breaks
Permissible duration
rms insulation voltage
V
V
Hz
mA
mA
VA
VA
ms
V
SR2p1p1B
SR2p2p1B
24
24
20.428.8
20.428.8
50-60
50-60
145
233
4
6
y 10 (repeated 20 times)
1780 (50-60 Hz)
V
V
mA
mA
VA
VA
ms
V
SR2 p101FU
100240
85264
80/30
10
1780
SR3 B101B
24
20.428.8
50-60
160
280
4
7.5
SR3 B261B
24
20.428.8
50-60
280
415
7.5
10
SR2 p121FU
100240
85264
80/30
10
1780
SR2 p201FU
100240
85264
100/50
11
10
1780
SR3 B101FU
100240
85264
80/30
80/40
7
12
10
1780
SR3 B261FU
100240
85264
100/50
80/60
12
17
10
1780
Voltage
Current
At state 1
At state 0
Voltage
Current
Voltage
Current
3-wire
2-wire
Between supply and inputs
Between inputs
14102-EN_Ver3.0.fm/8
V
mA
V
mA
V
mA
K
kHz
SR2/SR3
Screw terminal block
12
4
u 5.6
u2
y 2.4
< 0.87
2.7
Type 1
Yes PNP
No
Resistive
None
None
1
Control instructions not executed
Characteristics (continued)
Voltage
Current
At state 1
At state 0
Voltage
Current
Voltage
Current
V
mA
V
mA
V
mA
K
3-wire
2-wire
Between supply and inputs
Between inputs
kHz
SR2/SR3
Screw terminal block
12
4
u7
u 0.5
y3
y 0.2
14
Type 1
Yes PNP
No
Resistive
None
None
1
Control instructions not executed
SR2/SR3
0...10 or 0...12
14
14.4
39 mV. 4 mA
Common mode
8 bits
Smart relay cycle time
5%
6.2 %
2%
0...10 or 0...24
12
30
39 mV. 4 mA
Common mode
8 bits
Smart relay cycle time
5%
6.2 %
2%
None
None
SR2/SR3
24
4.4
47... 63
u 14
>2
y5
< 0.5
4.6
50
50
None
None
Control instructions not executed
100... 240
0.6
47... 63
u 79
> 0.17
y 40
< 0.5
350
50
50
None
None
Control instructions not executed
Analogue inputs
Smart relay type
Input range
Input impedance
Maximum non destructive voltage
Value of LSB
Input type
Conversion
Resolution
Conversion time
Precision
at 25 C
at 55 C
Repeat
at 55 C
accuracy
Isolation
Between analogue channel
and supply
Cabling distance
Protection
V
K
V
Voltage
Current
Frequency
At state 1
At state 0
Voltage
Current
Voltage
Current
V
mA
Hz
V
mA
V
mA
K
ms
ms
14102-EN_Ver3.0.fm/9
Characteristics (continued)
Contact type
Thermal current
Electrical durability
for 500 000 operating cycles
Utilisation
category
DC-12
DC-13
AC-12
AC-15
At minimum voltage of 12 V
No-load
At Ie (operational current)
In millions of operating cycles
Conforming to IEC 60947-1
and 60664-1
Trip
Reset
Against short-circuits
Against overvoltage
and overload
V
A
V
A
V
A
V
A
mA
24
1.5
24 (L/R = 10 ms)
0.6
230
1.5
230
0.9
10
12 V - 10 mA
Hz
Hz
10
0.1
10
4
10
0.1
10
4
10
5
None
None
10
5
kV
ms
ms
Nominal voltage
Nominal current
Maximum current
At state 1
Trip
Reset
Against overload
and short-circuits
Against overvoltage (1)
Against inversions
of power supply
V
V
A
A
V
ms
ms
SR2/SR3
19.2...30
c 24
0.5
0.625 at 30 V
y 2 for I = 0.5 A
y1
y1
Yes
Yes
Yes
(1) If there is no volt-free contact between the relay output and the load.
14102-EN_Ver3.0.fm/10
d.c. loads
DC-12 (1)
3,0
Millions of operating cycles
2,5
48 V
2,0
24 V
1,5
1,0
0,5
0,0
0,5
1,5
Current (A)
Current (A)
DC-13 (2)
Curves
1,4
L/R = 10 ms 48 V
1,2
L/R = 10 ms 24 V
1,0
L/R = 60 ms 48 V
0,8
L/R = 60 ms 24 V
0,6
0,4
0,2
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
(1) DC-12: switching resistive loads and photo-coupler isolated solid state loads, L/R 1 ms.
(2) DC-13: switching electromagnets, L/R 2 x (Ue x Ie) in ms, Ue: rated operational voltage,
Ie: rated operational current (with a protection diode on the load, DC12 curves must be used
with a coefficient of 0.9 applied to the number in millions of operating cycles).
14102-EN_Ver3.0.fm/11
Curves (continued)
a.c. loads
AC-12 (1)
3,0
2,5
24 V
2,0
48 V
1,5
110 V
230 V
1,0
0,5
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
1,2
1,4
1,6
4,5
5 Current (A)
AC-14 (2)
2,5
2,0
110 V
1,5
230 V
48 V
1,0
24 V
0,5
0,0
0,2
0,4
0,6
0,8
1,0
1,8
2 Current (A)
AC-15 (3)
1,0
Millions of operating cycles
0,9
0,8
110 V
0,7
230 V
0,6
48 V
0,5
0,4
0,3
0,2
0,1
0,0
0,5
0,7
0,9
1,1
1,3
1,5
1,7
1,9
Current (A)
(1) AC-12: switching resistive loads and photo-coupler isolated solid state loads, cos 0.9.
(2) AC-14: switching small electromagnetic loads 72 VA, make: cos = 0.3, break: cos = 0.3.
(3) AC-15: switching electromagnetic loads > 72 VA, make: cos = 0.7, break: cos = 0.4.
14102-EN_Ver3.0.fm/12
References
Discrete Of which
inputs 0-10 V
analogue
inputs
Reference
Weight
kg
Supply c 12 V
12
20
8
12
4
6
4
8
0
0
Yes
Yes
SR2 B121JD
SR2 B201JD
0.250
0.250
0
4
4
2
6
6
4
4
0
8
8
0
0
0
4
0
0
8
No
Yes
Yes
No
Yes
Yes
0.250
0.250
0.220
0.380
0.380
0.280
0
0
4
8
0
0
Yes
Yes
SR2 B121B
SR2 B201B
0.250
0.380
4
4
8
8
0
0
0
0
No
Yes
No
Yes
0.250
0.250
0.380
0.380
109440
Supply c 24 V
10
12
20
6
8
8
12
12
12
Supply a 24 V
12
20
SR2 A201BD
8
12
Supply a 100...240 V
10
12
20
6
8
12
12
0
0
0
0
Discrete Of which
inputs 0-10 V
analogue
inputs
Reference
Weight
kg
109442
Supply c 24 V
10
12
20
6
8
12
12
0
4
2
6
4
4
8
8
0
0
0
0
No
Yes
No
Yes
0.220
0.220
0.350
0.350
0
0
4
8
0
0
Yes
Yes
SR2 E121B
SR2 E201B
0.220
0.350
4
4
8
8
0
0
0
0
No
Yes
No
Yes
0.220
0.220
0.350
0.350
Supply a 24 V
12
20
8
12
Supply a 100...240 V
SR2 E121BD
10
12
20
6
8
12
12
0
0
0
0
Pack contents
Reference
Weight
kg
510345
Supply c 24 V
12
20
SR2 PACKBD
0.700
SR2 PACK2BD
0.850
SR2 PACKFU
0.700
SR2 PACK2FU
0.850
Supply a 100...240 V
12
SR2 PACKppp
14102-EN_Ver3.0.fm/13
References
Discrete Of which
inputs 0-10 V
analogue
inputs
Reference
Weight
kg
109442
Supply c 24 V
10
6
6
4
4
4
0
0
4
Yes
Yes
SR3 B101BD
SR3 B102BD
0.250
0.220
26
16
16
6
6
10 (1)
0
0
10
Yes
Yes
SR3 B261BD
SR3 B262BD
0.400
0.300
Supply a 24 V
10
Yes
SR3 B101B
0.250
26
16
10 (1)
Yes
SR3 B261B
0.400
Supply a 100-240 V
SR3 B101BD
10
Yes
SR3 B101FU
0.250
26
16
10 (1)
Yes
SR3 B261FU
0.400
109363
Discrete
inputs
Relay
outputs
Reference
Weight
kg
SR3 XT61BD
0.125
10
SR3 XT101BD
0.200
14
SR3 XT141BD
0.220
SR3 XT61BD
SR3 XT61B
0.125
10
SR3 XT101B
0.200
14
SR3 XT141B
0.220
109369
SR3 XT61FU
0.125
10
SR3 XT101FU
0.200
14
SR3 XT141FU
0.220
Supply voltage
Reference
c 24 V
SR3 MBU01BD
Weight
kg
0.300
No. of
I/O
Pack contents
Reference
Weight
kg
Supply c 24 V
000007
10
26
SR3 PACKBD
0.700
SR3 PACK2BD
0.850
Supply a 100...240 V
10
SR3 MBU01BD
14102-EN_Ver3.0.fm/14
References
510352
Separate components
Reference
SR2 SFT01
Weight
kg
0.200
SR2 CBL01
0.150
SR2 CBL06
0.350
Back-up memory
Description
SR2 SFT01
Reference
SR2 MEM01
Weight
kg
0.010
109369
Communication interface
Supply
Reference
c 12/24 V
SR2 COM01 r
Weight
kg
0.140
Temperature range
C
F
- 40...40
- 40...104
Pt100
2-wire, 3-wire - 100...100 - 148...212
and 4-wire
0... 100
32... 212
0... 250
32... 482
0... 500
32...932
SR2 MEM01
Output signal
Reference
Weight
kg
0...10 V or 4...20 mA
0...10 V or 4...20 mA
0...10 V or 4...20 mA
0...10 V or 4...20 mA
0...10 V or 4...20 mA
RMP T13BD
RMP T23BD
RMP T33BD
RMP T53BD
RMP T73BD
Nominal
output current
1.9 A
1.4 A
Reference
0.116
0.116
0.116
0.116
0.116
Input
voltage
a 100...240 V
(47...63 Hz)
Nominal
output voltage
c 12 V
c 24 V
ABL 7RM1202
ABL 7RM2401
Weight
kg
0.180
0.182
Weight
kg
0.350
ABL 7RM1202
DF563990
Reference
14211
0.210
Documentation
Description
User's manual
for direct programming
on the smart relay
Language
Reference
English
French
German
Spanish
Italian
Portuguese
SR2 MAN01EN
SR2 MAN01FR
SR2 MAN01DE
SR2 MAN01ES
SR2 MAN01IT
SR2 MAN01P0
Weight
kg
0.100
0.100
0.100
0.100
0.100
0.100
14210
(1) CD-Rom containing "Zelio Soft" software, an application library, a self-training manual,
installation instructions and a user's manual.
(2) See pages 14101/2 to 14101/7.
(3) Please see our "Power supplies, splitter boxes and interfaces" catalogue.
(4) Products marketed under the Merlin Gerin brand.
r Available 4th quarter 2005.
14102-EN_Ver3.0.fm/15
Dimensions,
mounting
100
90
=
107,6
59,5
71,2
59,9
2x4
SR2 B201JD, SR2 A201BD, SR2 B20pBD, SR2 B201B, SR2 A201FU, SR2 B201FU, SR2 D201BD, SR2 E201BD, SR2 E201B,
SR2 D201FU and SR2 E201FU (20 I/O)
SR3 B26pBD and SR3 B261FU (26 I/O)
Mounting on 35 mm 5 rail
100
90
=
107,6
59,5
124,6
113,3
2x4
110
90
100
59,5
a
G
2x4
SR3
XT61pp
XT101pp
XT141pp
a
35.5
72
72
G
25
60
60
104,5
104,5
101,5
101,5
186
14102-EN_Ver3.0.fm/16
57
32
40,5
32
126
96
12x5
40,5
r=2
=
=
55
57
55
234
105
Schemes
Input connections
3-wire sensors
SR2 ppppBD, SR2 B121JD and SR3 ppppBD
(1)
SR2 ppppBD
c 24 V
SR2 B121JD
c 12 V
SR3 ppppBD
c 24 V
BN BL
BL
BN
BK
BK
Q1
I1 I2 I3 I4 IB IC ID IE
Q2
Q3
Q4
Analogue inputs
SR2 p12pBD, SR3 B10pBD and SR2 B121JD
c 0-10 V
ANALOG.
SR2 p12BD
c 24 V
SR3 B10pBD
SR2 B121JD
c 12 V
(3)
10 m maximum
Ca / Ta
2
(2)
(1)
Q1
I1 I2 I3 I4 IB IC ID IE
Q2
Q3
(2)
(1)
SR2 p201BD
SR3 B26pBD
c 24 V
SR2 B201JD
c 12 V
(3)
10 m maximum
Ca / Ta
1
c 0-10 V
ANALOG.
I1 I2 I3 I4 I5 I6 IB IC ID IE IF IG
Q4
14102-EN_Ver3.0.fm/17
Schemes (continued)
(1)
SR2 ppppBD
c 24 V
SR2 B121JD
c 12 V
c 24 V
+
+
I6 I7 I8 I9 IA IB IC ID IE IF IG
Q2
Q3
Q5
Q6
Q7
Q4
(3)
z 12240 V
50/60 Hz
c 1224 V
+
c 24 V
N/
z 12240 V
50/60 Hz
or
(3)
U
c 1224 V
L N
Q1
L/+
I1 I2 I3 I4 I5 I6
Q2
Q3
Q4
Q4
z 12240 V
50/60 Hz
c 1224 V
N/
U
z 12240 V
50/60 Hz
or
(3)
U
c 1224 V
14102-EN_Ver3.0.fm/18
Q6
Q7
C Q8 Q9 QA
5 A (4)
(3)
(2)
I6 I7 I8 I9 IA IB IC ID IE IF IG
Q5
I1 I2 I3 I4 IB IC ID IE
+ Q1
Q2
C Q8 Q9 QA
5 A (4)
(2)
SR2 B121B
a 24 V
SR2 p101FU
c 100240 V
50/60 Hz
N
I1 I2 I3 I4 IB IC ID IE
Q4
Q1
L/+
(1)
Q3
Q4
Schemes (continued)
I1 I2 I3 I4 IB IC ID IE
IH IJ IK IL IN IP IQ IR
QB QC
QD QE
QF QG
I1 I2 I3 I4 IB IC ID IE
IH IJ IK IL IN IP IQ IR
QB QC
QD QE
QF QG
Warning:
QF and QG: 5 A for
SR3 XT141pp
14102-EN_Ver3.0.fm/19