LPG CO2 System Data Sheets PDF

TECHNICAL INFORMATION
N S309004
INSTALLATION, MAINTENANCE AND USER MANUAL FOR

CARBON DIOXIDE (CO2) FIRE EXTINGUISHING SYSTEMS
LPG Tcnicas en Extincin de Incendios S.A.
MU/CO/04/IN/M1
Rev. 00
Page 1/156
N S309004
ORIGINAL DATE OF ISSUE OF DOCUMENT:
March 2006
CHANGE CONTROL LIST.

PAGE
54
PARAGRAPH
5.3.2.
MODIFICATION
Drawing
modified
Text box
modified
DATA
29/01/2007
AUTHOR
A. Llorente
87-88
New text
29/01/2007
A. Llorente
MU/CO/04/IN/M1
Rev. 00
Page 2/156
N S309004
INDEX.
1 INTRODUCTION.
2 MANUAL UTILIZATION.
3 GENERAL.
4 DESCRIPTION OF CARBON DIOXIDE (CO2) SYSTEMS.
4.1 SYSTEM 1: CYLINDER BANK OF 8 OR LESS CYLINDERS OF 402 &

67 LITRES.
10
4.2 SYSTEM 2: CYLINDER BANK UP TO CYLINDERS OF 402 & 67
LITRES.
11
4.3 SYSTEM 3: CYLINDER BANKS FITTED WITH SELECTOR VALVES. 12

4.4 SYSTEM 4: CYLINDER BANKS PROVIDED WITH WEIGHING
SYSTEMS.
14
4.5 SYSTEM 5: SELF-CONTAINED CYLINDER.
16
5 INSTALLATION.
17
5.1 MECHANICAL / PNEUMATIC INSTALLATION.

5.1.1
5.1.2
18
Support system.
Installation of brackets.
5.1.2.1
5.1.2.2
18
19
19
23
Installation of brackets with vertical support columns.

Installation of brackets for self-contained cylinders.
5.2 STORAGE SYSTEM.

5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
24
Carbon dioxide (CO2) LPG valve: LPG 128-20.

Carbon dioxide (CO2) LPG valve: LPG 110-00.
Carbon dioxide (CO2) Pressure Gauge.
Pressure Switch.
Manifold discharge pipe.
Carbon dioxide (CO2) check valve.
deviator.
High pressure slave cylinders.
5.2.8.1
5.2.8.2
24
29
33
34
35
36
37
38
39
40
41
42
43
Cylinder inscriptions.
Carbon dioxide (CO2) identifying label.
5.2.9 " R2F hose.

5.2.10 Teflon (PTFE) discharge hose.
5.2.11 Pneumatic delay-time device.
MU/CO/04/IN/M1
Rev. 00
Page 3/156
5.2.12
5.2.13
5.2.14
5.2.15
5.2.16
5.2.17
5.2.18
N S309004
Diverter.
Pressure switch with locking device.
Odorizer.
Selector Valve.
Safety disk fitted with controlled escaped.
Load cell weighing device system.
Mechanical system for weighing monitor.
44
46
47
48
49
50
51
5.3 RELEASE SYSTEM.
52
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
Pressure pilot cylinder.

Manual lever release.
Solenoid valve.
LPG110 Pneumatic release heads.
Decompression screw.
R Decompression valve.
5.3.8
5.3.9
5.3.10
5.3.11
Solenoid valve + manual release.

Release system fitted with delay-time device + pneumatic siren.
Release system for selector valves.
Cut-off valve.
5.3.7
Release line Teflon flexible hoses.
5.4 DISTRIBUTION SYSTEM.

5.4.1
5.4.2
5.4.3
53
54
55
57
58
59
60
61
63
65
68
69
Pipe and fittings.

Supports.
Nozzles.
69
70
73
5.5 ELECTRICAL INSTALLATION.
75
5.6 INSTALLATION FINAL REQUIREMENTS.
77
6 COMMISSIONING AND MAINTENANCE.
78
6.1 SYSTEM COMMISSIONING AND HAND-OVER.

6.1.1
6.1.2
6.1.3
6.1.4
6.1.5
6.1.6
6.1.7
78
Component revision.
Commissioning operations and operational tests.
Blow out with nitrogen.
Gas integrity pneumatic test for open pipes.
Operating Test for the pressure switch with locking device.
Release circuit pneumatic integrity test.
Operating test for Master cylinder release solenoid valves.
78
78
79
80
81
82
84
7 MAINTENANCE.
87
8 USE OF INSTALLATION.
89
8.1 GENERAL FUNCTION OF A FIRE EXTINGUISHING SYSTEM.
89
8.2 GENERAL CONSIDERATIONS.
90
MU/CO/04/IN/M1
Rev. 00
Page 4/156
N S309004
8.3 MANUAL USE OF DEVICES.

8.3.1
8.3.2
8.3.3
8.3.4
8.3.5
8.3.6
92
Re-assembly of pressure switch with locking device.

Actuation of manual lever release and manual pneumatic release.
Manual actuation of solenoid valves + manual release device.
Delay-time abort device.
Selector valve manual Opening/Closing.
Release line decompression.
93
93
94
94
95
96
8.4 ACTUATION IN THE EVENT OF FAILURE OF FIRE

EXTINGUISHING SYSTEM AUTOMATIC ACTIVATION.
97
8.5 ACTUATION AFTER CYLINDER BANK DISCHARGE.
98
9 ANNEX I. STANDARD DRAWINGS FOR CARBON DIOXIDE

(CO2) SYSTEMS
101
10 ANNEX II. REPORT ON TECHNICAL DATA FOR CARBON

DIOXIDE (CO2) SYSTEM COMPONENTS.
109
11 ANNEX III REGULATION EXTRACT AND CHECKING LIST

FOR RECEPTION AND ROUTINE INSPECTION FOR FIRE
EXTINGUISHING INSTALLATIONS.
137
12 ANNEX IV TECHNICAL INSTRUCTIONS COMPONENTS FOR

CARBON DIOXIDE (CO2) SYSTEMS.
145
13 ANNEX V: CARBON DIOXIDE (CO2) GAS SAFETY DATA FILE. 147
MU/CO/04/IN/M1
Rev. 00
Page 5/156
N S309004
1 INTRODUCTION.
This manual is written for those who install, operate and maintain carbon dioxide (CO2) fire
extinguishing systems manufactured by LPG Tcnicas en Extincin de Incendios S.A. It
contains system installation, operation and maintenance instructions.
IMPORTANT
This information is the property of LPG Tcnicas en Extincin de Incendios S.A. who
reserve the right to carry out changes without prior notice. No reproduction, modification,
total or partial translation is allowed for any purpose than internal use. Every effort has
been made to ensure accuracy of information contained herein, however, LPG disclaims any
liability for the use that may be made of this information. Anyone using the data contained
in this manual does so under his own responsibility and takes whatever consequence he
may encounter.
Any questions concerning the information presented in this manual should be addressed to:

C/ Mestre Joan Corrales, 107-109
08950, ESPLUGUES DE LLOBREGAT
Barcelona - ESPAA
Fax: + 34 93 473 74 92
Telephone: + 34 93 480 29 25
e-mail: lpg@lpg.es ; www.lpg.es
MU/CO/04/IN/M1
Rev. 00
Page 6/156
N S309004
2 MANUAL UTILIZATION.
There are two different useful ways of how to use this manual. Firstly, following the index
accurately (mainly when is the first system to be installed and the personnel has no
previous experience) and secondly, as a reference book. In both cases, it is necessary the
use of the drawings provided with the system as a reference.
In the first case, the manual layout allows the installation of a system chronologically. It is
also convenient to refer to the drawings in order to identify the position and number of the
components to be installed.
As for the second case, this manual is used when the installer, with previous experience,
checks in the first place the drawings provided with the system. Since the denomination and
technical data sheet of each part appears in them, each component is easily located in the
index and therefore, the appropriate chapter can be consulted.
Intention of this manual is to give specific instructions for installation, maintenance and
testing requirements for LPG systems and components. In any case is intended to
accomplish any requirements of the applicable and mandatory standards of design and
installation of systems.
MU/CO/04/IN/M1
Rev. 00
Page 7/156
N S309004
3 GENERAL.
Carbon dioxide (CO2) fire extinguishing systems manufactured and designed by LPG are
designed as heavy duty equipment, reliable and easy to mount, with simple test routines to
check their operating condition as described in this manual. However, LPG Tcnicas en
Extincin de Incendios S.A. wishes to clarify the following:
All personnel who are assigned to the equipment should be properly trained in its
use, inspection, tests and maintenance. LPG recommends at all times the adoption
of safe working practice in accordance with current health legislation and safety
procedure. It is recommended that personnel in charge of installation and
maintenance of the fire extinguishing system should be properly trained in its safe
use and should read the whole of this manual before initiating any of the operations
mentioned above.
All personnel working in an enclosure protected by carbon dioxide (CO2) systems

should be warned of the effects on personnel and protected properties. Personnel in
the protected area should be trained in the modes of actuation in case of alarm and
in the different types of system activation.
During installation and maintenance operations personnel should be protected by

wearing protective clothing and shoes and when necessary helmet and gloves. Safety
glasses or facemask should be worn whenever holes are drilled for pipe supports or
cylinder bank brackets. Such protection is also needed when dealing with particle
emission.
Due to possible false alarm of the detection system (if installed) produced by dust or
smoke caused by installation works, the detection system in the area should be
isolated or disconnected prior to staring and during the assembly operations.
All the equipment and pipe system should be installed in accordance with the project
drawings. Systems are made up of units tested within limitations. The system
designer must be consulted whenever changes are planned for the system or area of
protection. Constructive drawings should be corrected and modifications included in
the project.
An authorized installer or system designer must be consulted after the system has
discharged.
Protective cap must always be installed on the discharge valve when a

cylinder is being transported to its final destination.
Use one or several of the following as thread joint compounds.

- 04 mm thread joint compound.
- Teflon tape.
Whichever sealing compound is used, never cover the two first threads to ensure internal
cleanliness of the pipe system.
MU/CO/04/IN/M1
Rev. 00
Page 8/156
N S309004
4 DESCRIPTION OF CARBON DIOXIDE (CO2) SYSTEMS.

Centralised carbon dioxide (CO2) fire extinguishing systems manufactured and designed by
LPG are developed as reliable equipment and easy to mount.
LPG centralised systems consist of 4 elements:
Storage Systems.
Comprising steel cylinders containing the extinguishing agent.
Release System.
Controls the activation and later discharges the gas contained in the cylinders.
Consists of a pilot valve, which integrates the different release devices, such as
manual release, solenoid valve electrical release and pneumatic release, which
control opening of cylinder valves or slave cylinders. It is a flexible system that
allows the installation of more than one pilot valve. This system can actuate
simultaneous batteries depending the necessity.
Distribution System.
Directs gas discharge from the cylinders to the protected zone.
Support System.
Consisting of a metallic structure (brackets), which supports the cylinder block.
According to the configuration there are single row and double row models.
All personnel who are assigned to this equipment in commissioning, inspection, tests and
maintenance operations should be thoroughly trained in the functions they perform.
The number of carbon dioxide (CO2) cylinders required to protect the hazard area is
determined by specific calculation for each application.
All systems may be actuated automatically by means of the solenoid valve or manually.
Manual actuation systems incorporate devices to prevent accidental discharges.
Personnel in the protected area should be instructed in the modes of actuation in case of
alarm and in system manual actuation.
MU/CO/04/IN/M1
Rev. 00
Page 9/156
N S309004
4.1 SYSTEM 1: CYLINDER BANK OF 8 OR LESS CYLINDERS OF 402 &

67 LITRES.
(As reference see drawing 50040676 Standard battery for 402 67 l CO2 Cylinder
2R without weighting device and pilot cylinder included in Annex I)
A master cylinder is one of the bank of cylinders and is filled with the same contents as an
slave cylinder. In this system pressure released at the opening of the master cylinder is
directed towards the pneumatic release heads of the slave cylinders used to discharge all
the valves together. LPG 128-20 valve (technical data sheet Nr. 140) is used on master
cylinders. LPG 110-00 and LPG 110-10 (technical data sheets Nr. 006 and 007) are used for
slave cylinders.
The pneumatic release system incorporates a non-return valve to maintain the optimal
pressure level for the activation of all the cylinders and a device to safely vent of residual
pressure in release pneumatic circuit.
The control panel via a solenoid valve may actuate the system automatically. For manual
actuation it is necessary to access the Master cylinder release, remove the safety seal and
pull the lever.
EXAMPLE LAY-OUT
Pos
Description
Pos
Description
Master cylinder (LPG 128-20)
11
Odorizer
Slave cylinder (LPG 110-00/LPG 110-10)
12
Discharge manifold (up to 4)
Manual pneumatic release
13
Check valve
Solenoid valve
14
Deviator device
LPG-128 Valve
15
PTFE release hose x 350
LPG 110 valve
16
Pressure switch with locking device
LPG 128 cylinder flange
19
Blind cap threaded NPT
Decompression screw
21
non-return valve
R2 Discharge hose
22
Manifold seat
10
MU/CO/04/IN/M1
Rev. 00
Page 10/156
N S309004
4.2 SYSTEM 2: CYLINDER BANK UP TO CYLINDERS OF 402 & 67

LITRES.
(As reference see drawing 50090673 Standard battery for 402, 67 l CO2
cylinders 1 R without weighing device and pilot cylinder included in Annex I)
A pilot cylinder of reduced volume filled with dry nitrogen at 100 bar is used. In this case
the pilot cylinder contents are not used as effective extinguishing agent. The pressure
released at the opening of the pilot cylinder is directed towards the pneumatic release heads
of the slave cylinders. Valves used on the pilot cylinder is or LPG 128-90 (technical data
sheet Nr. 132). Slave cylinders are fitted with LPG 110-00 and LPG 110-10 valves (technical
data sheets Nr. 006 and 007).
The cylinder bank is delivered fitted with devices to prevent actuation through microleakage a well as controlled release evacuation of residual pressure in the pneumatic
release circuit.
The control panel via a solenoid valve may actuate the system automatically. For manual
actuation it is necessary to access the pilot cylinder manual lever release, remove the safety
seal and pull the lever.
After a real system activation it is necessary to release residual pressure trapped within the
pneumatic release circuit. Therefore, see instructions for the use of the Decompression
Screw in section 8.3.6. in this Manual, Release Line Decompression.
EXAMPLE LAY-OUT
Pos
Description
Pos
Description
Pos
Description
Slave cylinder
11
Odorizer
24
Rack with straps pilot cylinder
Manual actuator
12
Manifold pipe
25
Pressure gauge
Solenoid Valve
13
Check valve
26
Depressurization valve
LPG 110 valve
15
27
T male to 2 x female
Manifold seat
16
28
Reduction 217 to H-H
Pressure switch with

locking device
20
2 ways pneumatic head
29
Coupling to hose
R2 discharge hose
23
N2 pilot cylinder (LPG 128-90)
30
Rounded spanner
10
MU/CO/04/IN/M1
Rev. 00
Page 11/156
N S309004
4.3 SYSTEM 3: CYLINDER BANKS FITTED WITH SELECTOR VALVES.

(As reference see drawing Standard battery for cylinders 67 l simple row without
weighing device with 2 selector valves included in Annex I)
Selector valves may be adjusted to any system described above.
These cylinder banks consist of a manifold discharge pipe which incorporates a length
specially designed and fitted with the required couplings for the selector valves. The selector
valve pneumatic supply system is made of 4 x 6 mm diameter copper pipe. In accordance
with the design requirements primary and reserve storage systems with selector valves may
be used. The exact number of cylinders to be discharged in each hazard area may be
determined also.
A selector valve system always consists of a pilot cylinder filled with dry nitrogen at 100
bar. Actuation may be automatic via the control panel and solenoid valve or manually. In
the event of automatic actuation, the pilot cylinder solenoid valve and solenoid valves +
selector valve manual release actuation are activated at the same time.
In the event of manual actuation it is necessary to have access to the solenoid valve +
selector valve manual release protecting the hazard zone, remove the safety seal and pull
the fitted lever. Later remove safety seal on pilot cylinder manual release lever and pull the
lever.
The valves as well as the pneumatic actuation system are identical to those described in
System 2.
MU/CO/04/IN/M1
Rev. 00
Page 12/156
N S309004
EXAMPLE LAY-OUT
Pos
Description
Pos
Description
Pos
Description
Manual release
15
27
T male to 2 x female
Solenoid valve
16
Pressure switch with locking

device
28
LPG 110 valve
19
37
T coupling Cu6 pipe
Bracket
20
2 ways pneumatic head
38
Manifold safety disk
Decompression screw
22
Manifold seat
39
Selector valve
10
R2 discharge hose
23
N2 pilot cylinder (LPG 128-90)
40
Coupling to Cu Tube 4x6
11
Odorizer
24
Rack with straps pilot cylinder
41
Cu Tube 4x6
12
Manifold pipe
25
Pressure gauge
42
Selector valve solenoid W/ Manual

level
13
Check valve
26
43
Selector solenoid bracket
MU/CO/04/IN/M1
Rev. 00
Page 13/156
N S309004
4.4 SYSTEM 4: CYLINDER BANKS PROVIDED WITH WEIGHING

SYSTEMS.
(As reference see drawing 5105067N Standard Batery for 67 l CO2 1 R with
mechanic weighing device included in Annex I)
A weighing system may be fitted to any of the systems described above This system can be
mechanical or electronic by cell.
Due to the vapour pressure of carbon dioxide (CO2) (572 bar at 20 C, 067 and 075 kg/l
fill density according with NFPA 12:2000; CEA 4007:1997-08 and CEPREVEN R.T.4. CO2
1998) it is not necessary to super pressurise cylinders with dry nitrogen to obtain full
cylinder discharge. Therefore, the cylinder internal pressure does not depend on the
quantity of gas contained. In this way it is not possible to detect leakage just by viewing the
valve gauge. To control the level of carbon dioxide (CO2) content in the cylinder bank, LPG
has electronic and mechanical weighing device systems available to continuously control the
weight of each of the cylinders. In case of leakage or discharge of cylinders, the weighing
device system emits an alarm signal.
Both weighing device system allows alarm monitoring via external systems (control panel or
main control).
The use of a weighing device system does not require valve modification or modification of
actuation modes described above.
Pos
Description
Pos
Description
Pos
Description
Master cylinder (LPG128)
Lifting flange
15
PTFE release hose G x 700 mm
Slave cylinder (LPG 110)
Decompression screw
16
Manual release
10
PTFE release hose
17
Mechanical weighing module
Solenoid valve
11
Odorizer
19
LPG 128-20 valve
12
Manifold pipe
20
Pneumatic release head 2 ways
LPG 110-00 valve
13
Check valve
21
non return valve
Bracket
14
Deviator device
MU/CO/04/IN/M1
Rev. 00
Page 14/156
N S309004
(As reference see drawing 5104067N Standard battery for 67/40 l CO2 1 R with
weighing device by load cell included in Annex I)
EXAMPLE LAY-OUT
Pos
Description
Pos
Description
Pos
Description
Master cylinder (LPG128)
Lifting flange
15
PTFE release hose G x 700

mm
Slave cylinder (LPG 110)
Decompression screw
16
Pressure switch with locking

device
Manual release
10
PTFE release hose
17
Cell weighing modul
Solenoid valve
11
Odorizer
18
Cell weighing system control

panel
LPG 128-20 valve
12
Manifold pipe
19
LPG 110-00 valve
13
Check valve
20
Pneumatic release head 2 ways
Bracket
14
Deviator device
21
non return valve
MU/CO/04/IN/M1
Rev. 00
Page 15/156
N S309004
4.5 SYSTEM 5: SELF-CONTAINED CYLINDER.

(As reference see drawing 76702400 LPG 128-20 CO2 Modular cylinder included
in Annex I).
In this case, the system consists of only one cylinder, which contains the extinguishing
agent, and the valve incorporates all actuation and discharge release systems. The
valve makes use of the pressure contained in the cylinder to open. Normally fitted
with manual and electrical solenoid valve actuation system. Pneumatic actuation is
also possible for special applications.
There are self-contained cylinder models of 5, 134, 268, 402 and 67 litres fitted with
LPG 128-20 valve (technical data sheet Nr. 140). The valve incorporate micro leakage
proof actuation devices and a safety disk to prevent cylinder over pressurisation.
A control panel via solenoid valve may activate self-contained cylinders automatically.
For manual actuation it is necessary to access the manual release lever, remove the
safety seal and pull the lever.
EXAMPLE LAY-OUT
Pos
Description
Self-contained cylinder
(LPG128-20)
Solenoid valve
Manual release
Discharge hose R2
Bracket
Nozzle
Rounded Spanner
MU/CO/04/IN/M1
Rev. 00
Page 16/156
N S309004
5 INSTALLATION.
During system Installation it is recommended to make continual use of drawings enclosed
with component delivery. This will help to understand the system better.
As an example Annex I consists of standard drawings showing different models of carbon
dioxide (CO2) cylinder banks. In these the arrangement of cylinder bank, connection of
single release system and arrangement of standard support systems can be seen. These
drawings are enclosed as an example, however for installations accompanied by specific
drawings, these will prevail.
Prior to starting installation check the drawings and lists of materials to ensure that all
components have been delivered. Check that the components are not damaged. Any
defective components should be replaced. Check the position of the cylinders and lengths of
pipes in the drawings. Check that there are no fixed barriers, which may require
modification of cylinder location, brackets and lengths of pipes. The Project Engineering
Department should be informed of any deviation from the drawings.
Prior to starting installation check the cylinder bank location (generally indicated in the
drawings). The location advisable for the cylinder bank would be a room as near as possible
but outside of hazard protected, big enough to house the equipment and to facilitate
Installation and maintenance operations. The equipment should not be exposed to severe
weather conditions, direct contact with flame, excessive humidity and safe from
unauthorised handling and mechanical or chemical damage.
Required material for equipment installation:
Teflon tape, 04 mm thread sealing compound
Drills (for building materials)
White Vaseline
Hacksaw
Set of fixed wrenches (6 to 22 mm)
Pipe cutter suitable for cutting
Monkey wrench
Ladders, scaffolds
Clamps, pliers
Flexometer
Set of Allen keys
Magnetic level
Set of Phillips and flat head screwdrivers
Electric Tester
Electric hand hammer / drill
Rounded Spanners (See note)
M.12 Plugs of quality suitable for the fixing surface.
copper pipes
Note: A minimum of two operators is required to perform equipment installation.
Rounded Spanner.
MU/CO/04/IN/M1
Rev. 00
Page 17/156
N S309004
5.1 MECHANICAL / PNEUMATIC INSTALLATION.

LPG carbon dioxide (CO2) centralised systems are divided into 4 systems:
1. Support system.
2. Storage system.
3. Release system.
4. Distribution system.
Installation operations and components for each system are described as follows. The
sequence in which components are described is at the same time, the order in which they
should be installed.
5.1.1 Support system.

Description:
A metallic structure consisting of a frame (bracket) which supports the cylinder block and
the manifold.
The brackets are just fixed to the wall (no support columns) or are provided with vertical
support columns. There is also an specific model for the systems with the weighing device.
Installation:
The following points should be considered at the time of performing the installation:
-
Thoroughly clean the area where the system is going to be located. Check the
drawing measurements to ensure that the cylinder bank fits perfectly in
location chosen.
Verify that the floor where the system is going to be mounted is as flat as
possible.
The wall where the bracket is going to be fixed (if necessary) must be solid
and in perpendicular position from the floor (avoid partition walls, Pladur or
similar).
If the bracket has to be fixed to a partition wall, plates to support the bracket
on the opposite face of the partition wall should be used in accordance with
drawing:
Nut
M12 fixing bolt

Bracket
Support plate
Partition
The Installation of the bracket and the position of manifold depend on whether the bracket
is fitted with vertical side support column or not and whether connection to pipe system is
vertical or to the side.
MU/CO/04/IN/M1
Rev. 00
Page 18/156
N S309004
5.1.2 Installation of brackets.

LPG supplies the cylinder fixing brackets together with equipment. Among them, three types
may be distinguished:
a) Brackets provided with vertical support column.
b) Brackets with no vertical support column.
c) Brackets for self-contained cylinders.
Within each of these types there are different models, which comply with use requirements
of system supplied. This manual describes the characteristics of each of the types but
without entering into Installation details for each of the models consisting of these. To
perform installation "in situ" drawings supplied together with equipment should be used and
instructions contained in this manual should be taken into account.
Attention:
Always complete the final installation of brackets, cylinders

and manifold pipe prior to performing connection between
the manifold pipe and the nozzle system. This method
prevents many adjustment problems during installation of
different cylinder bank components.
As an example, Annex I contains standard drawings showing brackets described above.

5.1.2.1 Installation of brackets with vertical support columns.
Pos
Description
H3
Manifold seat
H4
Rear crosspiece 4 cylinders
H7
Hexagonal cylinder support
H8
Rubber protection
H10
Manifold "U" fixation
H46
Rear crosspiece 5 cylinders
H47
Right side column
H48
Left side column
H53
Centre column
Fig. 5.1.2.1. Example of single row bracket with vertical support column
MU/CO/04/IN/M1
Rev. 00
Page 19/156
N S309004
The characteristic of this type of bracket is that the vertical support columns are included
which may be fixed directly to wall and floor. This configuration gives stability and rigidity to
the cylinder bank assembly.
The following models are included within this family:
a) Single row bracket: All bank cylinders are aligned in a single row and the weight
of the manifold pipe rests on the bracket structure.
b) Double row bracket: All bank cylinders are aligned in two parallel rows and the
weight of the manifold pipe rests on the bracket structure.
c) Bracket with weighing device: The cylinders can be aligned in a single row or in
two parallel rows. The cylinders are supported on the bracket structure.
Enlarged drawings of different models of brackets are enclosed in Annex I. Refer to them for
identification of each element described in the written procedure.
Attention:
Never begin to mount bracket by connecting

manifold pipe to the nozzle pipe system. Such
method gives rise to many adjustment problems
during the installation of the remainder of the
cylinder bank components.
The following points should be considered when faced with the job of Installation one of
these brackets:
1.
A drawing of the mounted system is delivered with every equipment supplied and at
least a standard enlarged drawing with the bracket. It is essential to understand these
drawings thoroughly prior to start Installation.
2.
Drawings supplied indicate cylinder bank measurements. Perform an initial check to

ensure that the structure fits perfectly in the area chosen.
3.
Clean the area where the bracket is going to be installed.
4.
In accordance with system drawings perform a bracket pre-Installation on the floor. It

is not necessary to mount the complete bracket. It is sufficient to mount those structure
components closest to the wall.
5.
When performing pre-Installation it is necessary to take into account the fixing system
of the different structure parts. Vertical support columns incorporate some welded or
screwed lugs on their sides. The purpose of these lugs is to hold the cylinder bank
crosspieces1. Correct connection between the vertical support column and the
crosspiece is described in the following figure.
Tapped plate
Vertical
column
Crosspiece
Screw
Lug
6.
The manifold seats2 are mounted directly onto the vertical support columns. Depending
on the cylinder bank model, manifold seats may differ according to their position on the
cylinder bank. It is essential to consult the system drawing to determine the exact
position of each.
MU/CO/04/IN/M1
Rev. 00
Page 20/156
Attention:
N S309004
In order to avoid an accident during the installation

of the system, screw slightly the block screw that
are incorporated in the vertical support column.
7.
Once pre-Installation is performed, put them in their final position taking into
consideration the required distance for connection between the manifold pipe and the
nozzle pipe system. When accurate location is found, tighten all screws, which ensure
the connections between support vertical columns and the crosspieces to make the
structure rigid. Align the different structure components vertically and horizontally so as
not to distort the shape or position of bracket.
8.
Place the two bank cylinders which are farthest apart from each other onto brackets and
tighten. For cylinder banks consisting of 8 or less cylinders, one of them may be the
pilot cylinder. Align the valve outlet as indicated in system drawing.
Attention:
9.
The valve protective cap must always be installed

whenever a cylinder is being transported.
Locate the manifold pipe3 onto its seats and make level fitting the height of each one of
them. Warning: the system is not fastened onto any fixed part in the building
yet. Take the necessary precautions to prevent the assembly from falling over.
10. Place the manifold check valves for each of the cylinders presented. It is not necessary
to perform final installation of these parts.
11. Place discharge hoses between cylinder valves and the check valves. It is not necessary
to perform final installation of hoses.
12. Find the best location for the manifold with respect to the location and position of the
discharge hose. Compare with the cylinder bank drawings. Once proper location of
manifold is found, that is final position of bracket. Independently of the representation
of the draws, it is possible that for a perfect adjustment all the cylinders must be turned
a little on themselves by rows. All of them must be turned in the same sense.
13. Check the vertical and horizontal level of the cylinders and mounted parts of the
brackets prior to marking anchoring points on the floor and wall. It is possible to drill
taking as a guide those fixing holes on the brackets. Fix bracket into its final position.
High-power chemical or mechanical fixing plugs should be used for floor and wall fixing.
Do not use plastic plugs.
14. Mount the remainder of bank cylinders onto the bracket and finish the metallic
structure. It is very important that all cylinders are in the same direction and vertically
levelled so as to prevent problems when installing discharge hoses.
MU/CO/04/IN/M1
Rev. 00
Page 21/156
N S309004
15. Fix the block screws. If it is considered advisable, once the system is mounted, drill the
vertical column and the seat and place a screw as it is show on the scheme below.
16. When all the cylinders are mounted with their hoses and check valves and all assembly
is fixed and secured, then it is possible to connect the manifold pipe to the nozzle
system.
17. Carry out the installation of the remainder cylinder bank parts in accordance with the
instructions described in this manual.
1
Crosspiece: Metallic piece, which is, mounted horizontally joining two vertical support columns.
Manifold seat: Metallic piece which supports the manifold pipe weight. It has a square shape and is always
mounted on vertical support columns.
Manifold pipe: Length of pipe, which collects all the gas, discharged from the cylinder bank and directs this to
the nozzle system.
MU/CO/04/IN/M1
Rev. 00
Page 22/156
N S309004
5.1.2.2 Installation of brackets for self-contained cylinders.

These brackets are designed for holding one single cylinder. Installation is very simple. Just
place the bracket against the wall to the height indicated in the drawings supplied. Fix the
cylinder taking care that the pressure gauge and manual actuation system are easily visible
and accessible. Once the cylinder is installed connect to the nozzle line together with the
discharge hose supplied.
Annex I includes different Installation systems depending on the self-contained cylinder
volume. Refer to them to identify each one of the elements described in procedure.
Attention:
The valve protective cap must always be installed

whenever a cylinder is being transported.
High power chemical or metallic fixing plugs should be used for fixing bracket onto the wall.
Do not use plastic plugs. If the wall is not strong enough carry out Installation as described
in 5.1.1.
It is very important never to install nozzles directly at cylinder outlet for two
reasons. Firstly, if nozzle is installed directly on valve outlet there are many possibilities that
the nozzle will be at a person's height. In case of cylinder discharge (accidental or
otherwise) pressure released could cause serious injuries to personnel who might be
somewhere near the cylinder.
Secondly, the strength of reaction produced by the discharge is always generated at the gas
outlet. If coupled to the cylinder outlet, the result could be that the wall bracket could be
violently pulled out.
OK
FORBBIDEN
MU/CO/04/IN/M1
Rev. 00
Page 23/156
N S309004
5.2 STORAGE SYSTEM.

Consists of an assembly of steel cylinders containing extinguishing agent, discharge valves
and the discharge manifold. Also available cylinder banks equipped with 2 rows of cylinders.
The assembly is complemented with several control and slave components.
The components, which make up a carbon dioxide (CO2) storage system, are described
below. The sequence to follow for Installation is the same as the order described below.
5.2.1 Carbon dioxide (CO2) LPG valve: LPG 128-20.
LPG 128-20 Valve

Technical Data Sheet N. 140
Description:
Valve model LPG 128-20 is used with master or self-contained cylinders of 5, 134, 268,
402 and 67 litres capacity.
For further information about valves, refer to figure 5.2.1.1. which shows an enlargement of
valve model LPG 128-20.
It is a differential opening valve. Actuation may be achieved by manual release, pneumatic
release or electric release. Allows for coupling of a pressure gauge and a pressure switch
instead of the plugs (13, 14 and 15) (are not supplied as a standard by LPG). A safety disk
is incorporated against over pressurization set at 190 bar (10).
MU/CO/04/IN/M1
Rev. 00
Page 24/156
N S309004
Pos
33
Description
Valve body
Valve axle
O-ring
Recovery spring
Valve piston
Piston sealing O-ring
Head cap sealing O-ring
Head cap
Safety disk cap
10
Safety disk
11
Valve sealing joint
12
Joint holder
13
Pressure switch housing cap
14
Blind cover
15
Gauge blind cap
16
17
Burst disk blind tap

Blind tap, burst disk and
solenoid valve sealing O-ring
18
Burst disk fixing
19
Burst disk
20
Relief valve fixing
21
Relief valve piston
22
Relief recovery spring
23
Relief valve sealing O-ring
24
Outlet cap chain fixing screw
25
Flow outlet cap
26
Outlet cap chain
27
Valve blind cap
28
Solenoid
29
Schrader valve cap
30
Solenoid valve fixing nut
33
Head cap orifice
Fig. 5.2.1.1. LPG 128-20 explosion valve
MU/CO/04/IN/M1
Rev. 00
Page 25/156
N S309004
The relief valve device on the head cap (made up of parts 20,21, 22 and 23) prevents
accidental cylinder discharge caused by micro leakage of pressure produced by some
release devices.
The safety disk (10) is set ready to burst and release the internal cylinder pressure when
the pressure reaches values slightly inferior to the cylinder hydraulic pressure. This device
prevents an excessive rise in pressure (for example, due to over heating) that may cause
the assembly to explode.
The burst disk (19) allows actuation of manual and pneumatic release devices. When this
disk bursts by means of the release system connected to it, the valve opens. Its set
pressure does not allow bursting caused by cylinder over pressure.
To prevent uncontrolled accidental discharges during installation, maintenance operations or

handling of the valve, remove the head cap (8) and place the cap (25) on the valve outlet.
This simple operation prevents risks; in case of accidental release the orifice (33) will direct
gas from the cylinder to the atmosphere in a controlled way, thus preventing valve
actuation. The safety disk cap (9) incorporates orifices, which allow controlled gas discharge
in case over pressurisation bursts the safety disk (10).
Installation:
The valve is supplied mounted onto the cylinder. Do not try to disassemble any of the
accessories that come incorporated. The Installation parts attached to the valve (discharge
hose and release devices) should be performed later, following the order they are described.
Note:
Always consult the instructions contained in this manual prior to

Installation or disassembling any valve part. this equipment is
pressurised. negligence or bad handling could cause uncontrolled
discharge, injuries to personnel and damage to property. in case of
doubt, always consult LPG technical department.
Note:
For any installation or maintenance operation, the valve head cap (8)
must remain dismantled as a safety measure. when any Installation,
maintenance or test operation is finished, do not forget to replace the
head cap. hand tighten, check that head cap sealing "o" ring (7) is
mounted in its interior.
MU/CO/04/IN/M1
Rev. 00
Page 26/156
N S309004
Manual Lever Release Actuation

This actuation system is used for pilot cylinders and self-contained cylinders.
Discharge
Cylinder
pressure
At rest
Cylinder
pressure
Actuated
LPG Valves make use of the cylinder internal pressure for opening.
The only way to activate valve is by making the piston move downwards (1).
When valve is at rest, pressure is retained by the sealing element (2) and the release disk
(3).
When the release is activated manually by pulling the lever (4) backwards and the hammer
piston (5) is pushed downwards, this will cause the release disk (3) to burst. At that
moment the pressure retained by the release disk is released and directed over the piston
(1). Given that the ratio of surface area between the piston (1) and the sealing element (2)
is 3:1, the piston moves downwards and opens the valve.
MU/CO/04/IN/M1
Rev. 00
Page 27/156
N S309004
Actuation by Solenoid Valve

This actuation system is used for self-contained cylinders.
Discharge
Cylinder
pressure
At rest
Cylinder
pressure
Actuated
LPG Valves make use of cylinder internal pressure for opening.

When valve is at rest, pressure is retained by the sealing element (2) and the piston (4) in
the solenoid valve (5).
When solenoid valve (5) is energised, the piston (4) moves backwards allowing free
passage of pressure. This pressure is directed through the internal passage (3) over the
piston (1). Given that the ratio of surface area between the piston (1) and the sealing
element (2) is 3:1, the piston moves downwards and opens the valve.
MU/CO/04/IN/M1
Rev. 00
Page 28/156
N S309004
5.2.2 Carbon dioxide (CO2) LPG valve: LPG 110-00.

Description:
The LPG 110 valve is used in auxiliary cylinders of centralised systems or modular cylinders
of the following capacities: 5, 134, 268, 40 y 67 litres with manual activation
In order to have more information about the LPG 110 valve components, please refer to fig.
5.2.2.1. In that illustration, there is a drawing showing the inner details of the valve.
The design of the valve is very simple and is focussed on its use as valve for auxiliary
cylinders in Co2 systems. It can be released pneumatically and/or manually. As safety
devices, you can find a safety disk against overpressures set at 190 bar.
Pos
Description
Valve body
Head cap
Axle
Recovery spring
Safety disk cap
Joint holder
Valve sealing joint
Inner cartdrige
Axle sealing O-ring
10
Inner cartdrige lower O-ring
11
Safety disk
12
Inner cartdrige higher O-ring
Fig. 5.2.2.1. LPG 110-00 explosion valve
MU/CO/04/IN/M1
Rev. 00
Page 29/156
N S309004
When the cylinder is used as auxiliary

cylinder, there is a pneumatic head of
2 or 3 ways with pneumatic connection
as shown in the drawing.
When the cylinder is used as modular, there is

a lever head on the valve which allows the
manual activation of the valve as shown in the
drawing. For special cases of combined
release, there is also a model of lever head
with connection for pneumatic release.
The design of the valve allows the assembly/disassembly of the heads when the cylinders
are filled and pressurized.
The head (pneumatic or manual lever) should be removed in order to avoid accidental
discharges during the installation or maintenance operations and whenever there is some
kind of manipulation on the valve.
Installation:
The valve is supplied assembled on the cylinder. None of its components (with the exception
of the release heads) should be dismantled. The assembly of the devices on the valve
(discharge hose and release devices) will be done later following the same order as shown
in its description.
MU/CO/04/IN/M1
Rev. 00
Page 30/156
N S309004
Actuation by Pneumatic Head.
Descarga
D
escarga
PPresin
r e s i n
CCilindro
ilin d r o
This system is only used with auxiliary cylinders.

When valve is at rest, pressure is retained by the sealing element (2) and the safety disk
(3). When the pressure arrives through the pneumatic connections (5) above the piston of
the pneumatic head (4), the piston moves downwards displacing piston (1) and opening the
valve.
MU/CO/04/IN/M1
Rev. 00
Page 31/156
N S309004
Actuation by Manual Lever.
Descarga
D escarga
P re s i n
Presin
C ilin d ro
Cilindro
When valve is at rest, pressure is retained by the sealing element (2) and the safety disk
(3). When the release is activated manually by pulling the lever (5), the eccentric
mechanized levy push the piston (1) downwards and opens the valve.
In order to close the valve manually it is needed to pull the lever to its initial position.
MU/CO/04/IN/M1
Rev. 00
Page 32/156
N S309004
5.2.3 Carbon dioxide (CO2) Pressure Gauge.

Technical Data Code 046.
Description:
This device allows reading of the cylinder internal pressure. Scale 0-160 bar.
PRESSURE GAUGE
MANOMETRO
FILTER
FILTRO
O-RING
JUNTASEAL
TORICA
DE CIERRE
NUT
TUERCA DE AJUSTE
Fig. 5.2.3.1. Pressure Gauge 0-160 bar

Installation:
The pressure gauge is supplied factory mounted on the pilot cylinder valve. If for any
reason you have to disassemble (for example, to remove solenoid valve), remove its
protector cap by unscrewing by hand. Using a fixed wrench, loosen the fixing nut contained
in the pressure gauge and valve body and remove the pressure gauge by unscrewing by
hand.
Prior to starting Installation of the pressure gauge on the valve, check for the O ring seal
and a fixing nut. Prior to connecting the pressure gauge, move the nut against the O ring
to unscrew the first thread. Begin to thread the pressure gauge into its coupling by turning
by hand, at the same time with the help of a fixed wrench tighten the fixing nut. In this
way, the fixing nut pushes the O ring preventing its being ejected by cylinder pressure.
If during this operation, the fixing nut touches the valve body (it is detected because
flattening of the O ring may not be filled) loosen the fixing nut a little and continue.
When gauge reaches the bottom and you observe that O ring is properly fitted, check the
position of the lens and the pressure indicating needle. If the lens is not in its normal
reading position, by holding the fixing nut with a fixed wrench so that it will not move,
rotate the gauge until a suitable position is found. Once in position, tighten the fixing nut
against the valve body so as to fix its position.
Check with soapy water for possible leakage for 10 minutes prior to completion of the
operation.
MU/CO/04/IN/M1
Rev. 00
Page 33/156
N S309004
5.2.4 Pressure Switch.

Technical Data Code 145.
Description:
Pressure switch rated at 25 bar. Consists of a fill control element for the agent contained in
the cylinder as it allows control of pressure drop produced by leakage or discharge by
means of an electric signal.
Fig. 5.2.4.1. Pressure switch

Installation:
Mount the pressure switch into its housing on the opposite side to the valve gauge.
Prior to this, remove the factory installed cap.
Slowly hand thread the pressure switch (check that sealing 0 ring is present) onto
the coupling until reaching the small bleed housed inside valve. At that moment a
slight pressure release will be heard. Loosen turn until pressure release stops
and then tighten quickly so as to prevent gas leakage. The threaded union does not
require a sealing element as it is sealed by means of the O ring.
Tighten the pressure switch using a fixed wrench but do not force the joint.
Check for leakage for 10 minutes with soapy water prior to considering the
operation complete.
If when installing the pressure switch, the released pressure ejects the O ring
seal, push slightly the pressure switch filter as shown in the drawing.
Carry out the electrical connection when installation is complete. Specified in this manual in
section 5.5 Electrical Installation.
MU/CO/04/IN/M1
Rev. 00
Page 34/156
N S309004
5.2.5 Manifold discharge pipe.

Description:
Pipe where contents of all the bank cylinders are discharged and which directs the
extinguishing gas to the appropriate pipe distribution system. Made of black steel pipe in
accordance with ASTM. Nominal diameter between " and 4". Welded by the SMAW process
under approved procedure. Tested at 200 bar. Supplied in black colour. Threaded outlets for
connection to the piping system (1) Threaded connections for installation of check valves
(4), pressure switch with locking device (2) and odorizer (6). Manifold is supplied with one
blind cap (5). Threaded joining nut (3) is optional.
Fig. 5.2.5.1. Discharge manifold

Installation:
The manifold pipe is located above cylinder bank, on the squares directly fixed on the wall
or on vertical support columns. Assembly of the manifold pipe is performed at the same
time as the Installation of the bracket. Avoid positioning the manifold by initially connecting
it to the distribution system as such operation may modify the elevation between the
manifold connections and the location of bank cylinders. See 5.1.2. Installation of Brackets
for further information.
All manifold threaded connections should be sealed with Teflon tape. Do not apply any
Teflon tape to the two first threads.
MU/CO/04/IN/M1
Rev. 00
Page 35/156
N S309004
5.2.6 Carbon dioxide (CO2) check valve.

Technical Data Sheet N. 022.
Description:
Used in cylinder banks of 402 and 67 litre capacity.
A device, which prevents the gas returning from the manifold pipe to the cylinders, thus
ensuring a complete discharge of all the bank cylinders. Acts as a safety element during
maintenance operations, in that, in case of having cylinders disconnecting and an accidental
discharge produced towards the manifold, blocks the exit of gas.
Fig. 5.2.6.1. Check valve

Installation:
Once the manifold is mounted onto the brackets, mount all the check valves.
They are always located between the discharge hose connected to the cylinder and the
discharge manifold. To mount, apply joint sealing compound or Teflon tape to the manifold
pipe threaded connection where the check valve is fitted. Do not apply to the two first rows
of thread. Make the same operation on the male thread connection of the flexible hose. It is
marked on the body of the check valve an arrow that indicates the sense of the flow. It
must always be installed with the arrow towards the manifold.
Tighten the joint firmly using a fixed wrench.
MU/CO/04/IN/M1
Rev. 00
Page 36/156
N S309004
5.2.7 deviator.
Description:
As standard, it is only used in banks of 8 or less cylinders with master cylinder. It is
installed between the outlet of the master cylinder and its release hose. During the
activation, the system diverts one part of the pressure release by the master cylinder in
order to discharge the auxiliary cylinders of the bank.
Fig. 5.2.7.1. deviator

Installation:
It is assembled by means of the connection (1) directly on the outlet of the master cylinder.
The release hose is assembled directly on the connection (2). Connection (3) is for the
hose feeding the pneumatic heads of the auxiliary cylinders. None of the connections in this
device needs the use of sealing devices since they have spherical closing. It is advisable to
use vasselin to make the thread adjustment easy.
MU/CO/04/IN/M1
Rev. 00
Page 37/156
N S309004
5.2.8 High pressure slave cylinders.
Capacity
50 l
134 l
268 l
402 l
670 l
Data sheet
N
N
N
N
N
13
13
13
13
13
Minimum
Filling (kg)
34
90
180
269
449
Maximum
Filling (kg)
38
101
201
302
503
Fig. 5.2.8.1. Carbon dioxide (CO2) cylinders

Description:
High pressure containers containing a fill of carbon dioxide (CO2) extinguishing agent.
Maximum filling ratio is 075 kg/litre. Cylinders of seamless drawn steel in accordance with
specifications 1999/36/EEC, thermal treatment, with hydraulic test pressure of 250 bar. The
cylinder capacities are 402 and 67 litre capacity. Self-contained cylinders of 50, 134, 268
litre volume are also available. All models are approved according to the applicable
European Regulations ( trade mark). Once the valve is assembled onto the cylinder collar
(3) and the protection flange (5), the assembly is protected by a safety cap for
transportation (4). All cylinders are provided with identification labels indicating handling
instructions.
Installation:
The cylinder-valve assembly is supplied fully mounted. Place all cylinders onto the bracket.
To prevent damage to the cylinders through accidental dropping, locate the front pieces of
bracket prior to removing the protective caps. Tighten the front pieces allowing the cylinder
freedom of movement. Next, remove protective caps (4). Remove the valve head cap.
Do not forget, when release system Installation is finished, fix the cylinders onto the
bracket, tightening firmly. When the complete system installation is finished (including the
release system) install and tighten manually all LPG valve head caps.
MU/CO/04/IN/M1
Rev. 00
Page 38/156
N S309004
5.2.8.1 Cylinder inscriptions.

Under legal requirement, all cylinders should consist of a number of inscriptions attached to
their shoulders indicating the name of manufacturer, quality trade names, hydraulic
pressure test, gas contained and other data. The arrangement of LPG cylinder marks are
specified as follows:
Description of inscriptions:
Pos Description
1
Manufacturers trade name
Outlet size
Cylinder dimensions (thickness, weight and capacity)
Notified body identification
European standard of reference.
Serial number
Working and test pressures
Date of manufacturing
MU/CO/04/IN/M1
Rev. 00
Page 39/156
N S309004
5.2.8.2 Carbon dioxide (CO2) identifying label.

With each delivery, LPG supplies one adhesive identifying label for each cylinder delivered.
To prevent labels from deterioration during transport and cylinder installation, they are
delivered together with the accompanying documentation. These labels identify the gas
contained in the cylinder, the quantity of gas contained, the weight of the empty cylinder,
the working pressure, the cylinder identification number and the date of fill.
MASA MAX. AUTORIZADA

MAX. AUTHORIZED CHARGE
CHARGE MAX. AUTORISE
KG.
CILINDRO N
CYLINDER N
BOUTEILLE N
CO 2
AGENTE EXTINTOR
EXTINGUISHING AGENT
AGENT EXTINTEUR
ONU: 1013
CARGA DE CO2 EN KG.

CHARGE OF CO2 IN KG.
CHARGE DE CO2 EN KG.
FALSO TECHO
FALSE CEILING
FAUX PLAFOND
TARA CILINDRO EN KG.

CYLINDER TARE IN KG.
TARE BOUTEILLE EN KG.
INCLUIDA VALVULA Y SONDA

INCLUDED VALVE AND SYPHON TUBE
TUBE PLONGEUR ET VANNE INCLUS
PESO TOTAL EN KG.

TOTAL WEIGHT IN KG.
MASSE TOTALE EN KG.
TARA + CARGA
TARE + CHARGE
FECHA CARGA
FILLING DATE
DATE DE CHARGE
AMBIENTE
AMBIENT
AMBIANCE
PARED
WALL
MUR
SUELO
FLOOR
SOL
FALSO SUELO
FLOOR VOID
FAUX PLANCHER
PELIGRO: Este cilindro est cargado con gas liquido a alta presin, con posible descarga violenta. Extremar
precaucin. Puede causar graves lesiones.
DANGER: High pressure cylinder, capableof violent discarge, extremely hazardous. May cause severe injury.
DANGER: Cette bouteille est charge avec gaz sous pression. Manipuler avec extreme precaution. Peut causer
des blessures graves.
Atenerse a las instrucciones de esta etiqueta y al manual de intalacin. Para el almacenemiento e instalacin del cilindro, seguir
escrupulosamente el procedimiento indicado en el manual. Peridicamente comprobar la presin del manometro.
1) Fijar el soporte (K) a la pared.
2) Situar el cilindro (J) en el soporte (K).
3) Retirar el capuchn protector (E) de la vlvula y colocar la boca de salida en posicin correcta.
4) Fijar el cilindro (J) al soporte (K)
5) Retirar la tapa (D) de la vlvula.
6) Retirar el tapn de seguridad (A).
7) Instalar la conexin de descarga (B) a la vlvula y de esta a la tuberia de distribucin (C) o colector.
8) Instalar en la vlvula los accesorios si no los llevara incorporados. (Ver manual de instalacin)
9) Controlar con agua jabonosa que no haya fugas de gas por toda la vlvula, sobre todo en la cabeza. Limpiar agua y secar.
10) Colocar nuevamente la tapa de la vlvula.
1) Retirar la tapa (D) de la vlvula.

2) Retirar el dispositivo montado en (H).
3) Desactivar y retirar la bobina de la solenoide (I).
4) Retirar la conexin de descarga (B).
5) Colocar tapn de seguridad (A).
6) Colocar tapa de la vlvula (D).
7) Colocar el capuchn protector (E).
8) Retirar el cilindro (J) de su soporte(K).
Read and follow all instruction on this label and in the O+M manual. For safe handling indicated in the manual, safety procedures be followed
in exact sequence before storaging and installing.
1) Remove upper tap (D).
2) Remove the device assembled in (H).
3) Desactive and remove solenoid coil (I).
4) Remove discharge connection (B).
5) Place safety cap (A).
6) Place upper tap (D) on to valve.
7) Place protective cap (E).
8) Remove cylinder (J) from bracket (K).
1) Fix brackets (K) to the wall.

2) Place cylinder (J) in bracket (K).
3) Remove protection cap (E) and place valve outlet in correct position.
4) Clamp cylinder (J) in bracket (K).
5) Remove upper tap (D) from the valve.
6) Remove safety cap (A).
7) Install valve discharge connection (B) and connect it into system piping (C) or manifold.
8) Place all release devices on the valve if they are not installed, see O+M manual.
9) Check posible leakeages with soapy water all arround the valve, mainly in the valve head. Clean and dry.
10) Place upper tap (D) again.
Mises de garde. Ce consignes sont compltes par le manuel O+M. Pour le stockage, transport et installation nous vous recommadons de
suivre scrupuleusement les consines qui suivent. Verifier priodiquement la pression du manomtre.
1) Fixer le support (K) de la bouteille au mur.
2) Positionner la bouteille (J) dans le support (K).
3) Retirer le capot protecteur vanne (E) et orienter correctement la sortie d'emission de la vanne (A).
4) Fixer la bouteille (J) au mur.
5) Retirer le bouchon suprieur de la vanne.
6) Retirer le bouchon de scurit (A) en sortie d'emission de la vanne.
7) Installer le rseau de tuyauterie et le relier (B) la sortie d'emission (C).
8) Monter les accessoires de declnchement de la vanne. )Voir le manuel correspondant)
9) Vrifier les ventuelles fuites en sortie de gas.
10) Vrifier si la vanne de dcompression (F) est ouverte.
1) Retirer le bouchon (D).

2) Retirer le declncheur viss en (H).
3) Dsactiver la bobine de l'electrovanne (I).
4) Retirer la connexion de dcharge (B).
5) Placer le bouchon (A) de securit.
6) Remonter le capot protecteur (D).
7) Remonter le capot protecteur (E).
8) Demonter la bouteille (J) du support (K).
Presin (bar) / Pressure (bar) / Pression (bar)
Diagrama P/T para CO2 -P/T Diagrama for CO2 -Diagrama P/T du CO2
Temperatura (C) / Temperature (C) / Temperature (C)
DENSIDAD DE CARGA
TAUX CHARGE
Kg/m3
CENTRAL
DELEGACIN
Mestre Joan Corrales,107-109

08950 Esplugues de Llobregat
BARCELONA
Tel. 34 (9)3-4802925
Fax. 34 (9)3-4737492
Mar Cantbrico,12
Pol. Ind. San Fernando I
28830 San Fernando de Henares
MADRID
Tel. 34 (9)1-6775257
Fax. 34 (9)1-6775383
As a legal requirement, it is compulsory for each cylinder to have its own identifying label.
Therefore, it is very important for the installer to have each label attached to its cylinder as
soon as the installation is finished. To perform this operation, the manufacturing lot number
on each cylinder shoulder (described in section 5.2.8.1) should be compared with the
identifying numbers printed on the labels supplied. The labels should be attached directly
onto cylinder body, in a visible location and in a normal reading position. To facilitate
adhesion of the labels, first wipe away dirt, dust, oil or grease from cylinder area where the
label is going to be placed.
MU/CO/04/IN/M1
Rev. 00
Page 40/156
N S309004
5.2.9 " R2F hose.

Description:
Discharge pipe for carbon dioxide (CO2) that connects the cylinders to the manifold pipe.
This model is used with self-contained cylinders and CO2 batteries without weighing device.
" nominal diameter made of synthetic rubber with two (R2) intermediate metallic braids
and a external synthetic rubber coat that gives a resistance in front of the atmospheric
agents.
Fig. 5.2.9.1. R2F Hose

Installation:
The female end of the flexible hose is been adapted to the valve or the deviator device and
it does not need any sealing type, although it is recommended to add Vaseline for the
adjustment of the threads.
The male end is connected on the check valve and needs to add Teflon (PTFE) tape without
covering the first threads to avoid clogging.
MU/CO/04/IN/M1
Rev. 00
Page 41/156
5.2.10
N S309004
Teflon (PTFE) discharge hose.

Description:
This flexible hose is been used for the same function as the R2F hose, but only in the
batteries with weighing device system because its high flexibility. diameter Teflon
(PTFE) hoses fitted with brass ends and protected with an external stainless steel braid.
Fig. 5.2.10.1. Rigid hose

Installation:
The female end of the flexible hose is been adapted to the valve or the deviator device and
it does not need any sealing type, although it is recommended to add vaseline for the
adjustment of the threads. The male end is connected on the check valve and needs to add
Teflon (PTFE) tape without covering the first threads to avoid clogging.
MU/CO/04/IN/M1
Rev. 00
Page 42/156
5.2.11
N S309004
Pneumatic delay-time device.
Technical Data Sheet N 024.

Description:
Consists of a small volume cylinder (1) which valve (2) is fitted with a mechanical flow
restricting element. The pneumatic delay-time device is designed to produce a delay period
between the actuation of release and the actual discharge of the cylinder bank. Calibrated in
as standard to a delay period of 30 +/- seconds. Incorporates a manual actuator to abort
the time-delay (3).
Fig. 5.2.11.1. Pneumatic Delay-Time Device

Installation:
The time-delay device should be inserted on the release line, between the pilot cylinder and
the first slave cylinder of the system. Connect the pilot cylinder to the delay-time device
through port (4), using a special adapter or " flexible hose, as indicated in the drawings.
Outlet port (5) must be connected to the first cylinder of the battery.
MU/CO/04/IN/M1
Rev. 00
Page 43/156
5.2.12
N S309004
Diverter.
Technical data sheet N. 066.

Description:
Device used in carbon dioxide (CO2) release systems fitted with a time-delay and a
pneumatic siren. Enables the actuation of an alarm pneumatic siren during the delay time.
When the delay time is over, it shuts off the pneumatic supply to the siren and diverts it
towards the pipe system which goes to the nozzles. Provided with a threaded connections
for the discharge hose (1), the check valve (2) the line to feed the siren (3) and the line
coming from time-delay device (4).
A Colector
To the
manifold
A Sirena
To the
siren
From the
cylinder
De
Cilindro
From the timedelay device

De Retardador
Fig. 5.2.12.1. Diverter
MU/CO/04/IN/M1
Rev. 00
Page 44/156
N S309004
Installation:
Mount onto the discharge check valve through port (2). The connection requires the
application of Teflon (PTFE) tape to the connection. Connect the discharge hose onto port
(1), apply Teflon tape. Connect 4x6 copper tube between the delay-time device and the
inlet (4) and another copper pipe between the siren and connection port (3). For 4x6 copper
pipe connection to ports (3,4) mount " gas internal biconical connectors, supplied by LPG,
together with the diverter. The copper conduits should appear straight or curved at 90.
Observe that the pipe is not flattened or damaged along all its length so as not to obstruct
the flow of pressure. On straight runs and with bends no longer that 300 mm make an
expansion bend in the middle, that is, a full circumference which will absorb the water
hammer. The copper pipe is sealed by means of a bicone. Fixing of the bicone to the copper
pipe should be performed on a workbench and never in situ as it is the way to ensure an
accurate bicone joint on pipe thus preventing leakage. Once adjusted on the bench, mount
on the circuit ensuring that the pipe and bicone reach the seat of the coupling. Tighten nut
using a fixed wrench.
Typical bicone
joint
Body
Expansion
Curve
Sistema de Nut
disparo con retardador + s
Bicone
Pipe
MU/CO/04/IN/M1
Rev. 00
Page 45/156
5.2.13
N S309004
Pressure switch with locking device.

Description:
The pressure switch closes or opens an electric circuit when a gas discharge from the
manifold pipe takes place. The electric signal may be monitored by a control panel or used
to operate and/or shut down other electrical devices. Once activated it may only be rearmed manually by removing the sphere (1), which incorporates the latching mechanism.
Re-assembly should be performed at the storage location on the pressure switch itself.
Fig. 5.2.13.1. Pressure switch with locking device

Installation:
Mounted on the manifold pipe. Apply Teflon tape to the threaded connection taking care not
to cover the two first threads. Tighten the union using a fixed wrench on the brass body,
never on the connection box. The electrical connection should be performed when
installation Installation is complete in accordance with the specifications in section 5.5 in
this manual Electrical Installation.
MU/CO/04/IN/M1
Rev. 00
Page 46/156
5.2.14
N S309004
Odorizer.
Description:
It is a device installed on the manifold which supplies a scented smell when the system is
released. Since Co2 is a colourless and odourless gas, the scented smell allows people to
detect the presence of gas in case of a release.
The odorizer is supplied filled with the essence and is installed directly on the manifold.
When the system is released, the pressure expels the cover (3) and allows its contents to
mix with the discharge flow.
Fig. 5.2.14.1. Odorizer

Installation:
By its threaded connection it is assembled directly on the manifold with some Teflon tape.
The odorizer must always be installed on a vertical position (threaded connection
downwards and cover (2) upwards) and the nearest to the manifold outlet.
MU/CO/04/IN/M1
Rev. 00
Page 47/156
5.2.15
N S309004
Selector Valve.
Technical Data Sheet N. 032 (from 3/4 to 2 ).

Technical Data Sheet N. 092 (from 3 to 4).
Description:
A pneumatic device which allows coverage of several hazards using only one cylinder bank.
The opening of this element is produced during the actuation of the release system. The
inlet of the release line is achieved through connection port (4) and outlet through the
connection port (3). Port (2) allows the air retained inside the piston to escape during the
opening operation. The opening of the selector valve is attained prior to opening of the
slave cylinders. Each selector valve directs extinguishing agent flow to a different hazard
and to a different pipe system.
Optionally the selector valve can have an electrical contact (6) for remote control of its
position (open or closed). The pneumatic piston has a venting screw (7) to cancel the effect
of vacuum while closing manually the valve.
Fig. 5.2.15.1. Selector Valve

Installation:
Selector valves incorporate threaded connections in (1) and (5) for diameters up to 2" and
welded connections from 2 ".
Connect the selector valve between discharge manifold and pipe system protecting a certain
hazard. First assemble selector valve onto manifold pipe (1). If the selector valves are
threaded, apply Teflon tape to the threaded union (1) and tighten using a suitable wrench
(fixed, Stensson, Monkey wrench). Connect to pipe system by (5).
The pilot pneumatic release line connection to ports (3) and (4) is explained in section
5.3.10. Release system for selector valves.
MU/CO/04/IN/M1
Rev. 00
Page 48/156
5.2.16
N S309004
Safety disk fitted with controlled escaped.

Description:
N
1
2
3
4
5
6
7
5
7
Description
Safety disk
Manifold
Connection to
manifold
Safety disk body
Body to relief pipe
Relief pipe
Protective cap
1
4
2
Fig. 5.2.16.1. Safety Disk with controlled escape

A safety device to be used only for systems fitted with selector valves. In case of accidental
discharge of one or several cylinders, the selector valves remain closed retaining the
extinguishing agent inside the manifold pipe. The function of the safety disk (1) is to release
over pressure inside the manifold pipe. The gas escapes through an external outlet conduit
(6). The safety disk is set according to the maximum pressure of the manifold pipe.
Installation:
The safety disk is factory mounted with the relevant torque. In case of dismantling or
replacement insert the safety disk (1) inside the body (4) with the coloured side towards
the cap (7). Press cap (7) down to apply a tightening torque of 20 Nm. Mount onto the
manifold connection (3) the safety disk body (4). Install the relief pipe (6) and connect it to
the safety disk by means of the connection body (5). It is recommended that relief pipe
discharges outdoors in a safe area away from the protected area or cylinder bank storage
area.
MU/CO/04/IN/M1
Rev. 00
Page 49/156
5.2.17
N S309004
Load cell weighing device system.
Description:
Weight control devices are designed to allow continuous control of cylinder charge condition.
The equipment gives an alarm signal when there is a loss of more than 5% or 10% of initial
charge, in accordance with ISO, CEPREVEN and NFPA standards.
Fig. 5.2.17.1. Electronic weighing device system
Systems are provided with a central unit that can be connected to the fire station
as well as with several weight control units, one for each cylinder to be controlled.
Weight control units formed by a load cell which allows detection of leakages with a
resolution of 1 kg. Load cell incorporates an extensometer gage. All weight control
units are connected to central unit, by means of a BUS.
This equipment allows you to check from central unit real charge, nominal charge, actual
extinguishing charge, minimum permissible weight and state of each weight control unit.
Each central unit is designed to control a maximum of 31 weight control units. More central
units shall be supplied for those installations requiring more weight control units. Each
central unit has to be considered as totally independent equipment.
The equipment described has been developed to carry out cylinder charge control. Thus
allowing to know the actual charge weight contained. Central unit consults in a continuous
manner condition of each cylinder and receives the information from weight control unit
mechanically associated to it. For this purpose each unit is assigned an internal address.
Address assignment is carried out at equipment commissioning.
In the event of failure of power supply the equipment keeps configuration in its memory but
will not carry out weight control. The system will keep operating without any need of
supervision at the moment power supply is restored.
Installation: Every weighing device system is supplied with the
commissioning and installation instructions.
MU/CO/04/IN/M1
Rev. 00
Page 50/156
5.2.18
N S309004
Mechanical system for weighing monitor.
Description:
Mechanical system for monitoring the level of gas in each of the cylinders which are part of
a bank of cylinders. The way it works is based on the weight reduction of a cylinder when
there is a gas loss. This system does not consider the real weight of the cylinder.
Fig. 5.2.18.1. Mechanical weighing device system

Each cylinder is hanging from a mechanical control module (1). A 10% loss is enough for
the module to issue an optical signal showing the failure (by the falling of the metallic cover
of the module). If necessary, the system can be supplied with a photocell (2) and a mirror
(3) allowing the monitor of the system by means of external devices (control panel) and
releasing other alarm systems both optical and acoustic. One single photocell allows
monitoring banks of up to 10 meters length.
The installation and commissioning of this weighing device system is very easy and allows
manual adjustments to modify the sensitivity of the control modules.
Upon order confirmation and coming from manufacturer it is possible to supply mechanical
weighing modules for different kinds of cylinders and levels of weighing lost.
Installation:
With each mechanical weighing device instructions for assembly and commissioning are
handed out.
MU/CO/04/IN/M1
Rev. 00
Page 51/156
N S309004
5.3 RELEASE SYSTEM.

This is the system, which allows command of gas discharge contained in the cylinders. The
carbon dioxide (CO2) standard release system is pneumatically operated. Annex 1 contains
as an example, drawings of the following carbon dioxide (CO2) release systems:
Sketch for discharge and release system: carbon dioxide (CO2) cylinder bank provided
with master cylinder (cylinder banks of 8 or less cylinders of 402 or 67 litres N.
50040676).
Sketch for discharge and release system: carbon dioxide (CO2) cylinder bank provided
with pilot cylinder (up to 40 cylinders of 402 or 67 litres N. 50090673).
The drawings mentioned above show the connection of release systems of different
complexity. However, these drawings are included as examples. Therefore, for installations
provided with specific drawings, such drawings will prevail.
The pneumatic release consists of one master cylinder or one or two pilot cylinders, with a
pilot valve incorporated into each. The pilot valve combines different release devices, such
as manual release devices, electric actuation by means of solenoid valve, which once
activated carries out the opening of the slave cylinder valves. This is a flexible system,
which may incorporate more than one pilot cylinder and command release from several
cylinder banks simultaneously.
Components which may be included into a carbon dioxide (CO2) release system and the
Installation of each are described as follows. Installation is performed in the order the parts
are described.
MU/CO/04/IN/M1
Rev. 00
Page 52/156
N S309004
5.3.1 Pressure pilot cylinder.

Technical data sheet N. 052
Description:
A pilot cylinder (1), equipped with an LPG 128-90 valve (2), filled with dry nitrogen at 100
bar. It can be manually actuated (4) and electrically actuated by solenoid valve (5). Once
the pilot cylinder discharge is activated, nitrogen flows through release line to the
pneumatic release heads mounted on the bank slave cylinders. The valve incorporates a
pressure gauge (3). Once activated it is not possible to interrupt total discharge of the
cylinders.
Pos Description
1
N2 pilot cylinder
LPG 128-90 valve
Pressure gauge
Manual lever
Solenoid valve
Rack with straps
Tee male to 2 x female
10
Coupling to hose
11
Fig. 5.3.1.1. Pilot Cylinder fitted with valve model LPG 128-90
Valve operation coincides with description in section 5.2.1. Carbon dioxide (CO2) LPG
valve: LPG 128-20.
Installation:
Fix the bracket of the pilot cylinder in the approximate position shown in the drawings (see
example included in Annex I). The height of cylinder bracket should be adequate for a
possible manual operation. Unpack pilot cylinder, fix it onto its bracket and remove the
protection cap. When installed the pressure gauge should be clearly visible and access to
the manual release systems should be free of obstacles. Unscrew the pilot valve head cap to
prevent accidental discharge during Installation of the rest of release system components.
Upon completion of all handling of the release system, replace the pilot valve head cap.
MU/CO/04/IN/M1
Rev. 00
Page 53/156
N S309004
5.3.2 Manual lever release.

Description:
A device, which allows manual actuation of the cylinder bank pilot cylinders. It consists of a
lever (1) that manually operated backwards and downwards to push a needle (2) against a
release disk located on the pilot valve body. The bursting of the disk opens the valve. It
incorporates a safety pin (3) to prevent accidental discharge.
Figure 5.3.2.1. Manual Lever Release

Installation:
Check that the seals assembled on the safety pin (3) are not damaged. Check that the "O"
ring (5) is in position. The release is placed on the pilot valves on the connection port
indicated in 5.2.1. Use an appropriated rounded spanner for Installation and do not apply
sealing compound to threaded fitting (4) as sealing is achieved through the "O" ring (5). It
is recommended to apply a little vaseline to the joint to facilitate Installation.
Manual actuation devices should be installed at normal operating height, in highly visible
locations. They should be protected against being actuated accidentally. Each lever manual
release device should be clearly marked indicating the protected zone that it serves.
Note:
Prior to installing the manual release onto the valve

check that the piston is deep seated inside its housing,
by pushing down with a screwdriver. Afterwards, check
using a ruler that the needle is deep seated inside 3'04'5 mm as it is shown on the drawing.
MU/CO/04/IN/M1
Rev. 00
Page 54/156
N S309004
5.3.3 Solenoid valve.

Description:
An electric device, which allows opening of the LPG family of valves. Connects (1) to the
pilot cylinder valve or self-contained valve and allows their actuation by means of an electric
signal sent by a control panel or by a push button release. Consists of a coil (3) mounted on
a stem. When the coil energises the internal core is drawn up, opening the valve. The coil is
fed electrically by means of the connector (4). There are two models available, one for
normal operations and one for explosion proof operations. This device may be disassembled
even when pilot cylinder is pressurised.
Figure 5.3.3.1. Solenoid Valve

Installation:
The solenoid valve is delivered mounted on the pilot cylinder valve or self-contained cylinder
valve. Do not perform the electrical connection until the pneumatic Installation for all the
installation is completed (see 5.5. Electrical Installation).
In case of having to disassemble for operation test, remove the connector (4), loosen the
nut (2) and remove the coil (3)
Note:
LPG does not recommend removing the solenoid

valve from the pilot cylinder, in case of malfunction,
send the valve + cylinder + solenoid valve assembly
to LPG.
If for any reason, breakdown or under expressed instructions of LPG Technical Service it is
essential to remove solenoid valve from pilot cylinder valve, first, disassemble the blind
cover (14) and the cap (15). As indicated in fig. 5.2.1.1. when the pressure gauge is
disconnected, the pressure supply to the solenoid valve is shut-off. This operation should
be performed with great care and carried out carefully to prevent false operation.
Therefore, the operator should stand sideways to prevent a sudden ejection of the pressure
MU/CO/04/IN/M1
Rev. 00
Page 55/156
N S309004
gauge. Discharge of the pilot cylinder or the self-contained cylinder may occur and cause
discharge of the cylinder bank. To prevent this, dismantle the head cap of the pilot cylinder
valve or self-contained valve. Next, dismantle the connector (4), the nut (2), remove the
coil (3) and finally loosen the fixing nut (1) with the appropriate round spanner. Now it is
possible to remove the rest of the solenoid valve. Installation is carried out by following the
disassembly procedure in reverse, with the installation of the cap (15) and the blind cover
(14) being the last operation.
After Installation a solenoid valve check that there is no leakage by applying soapy water to
all the solenoid valve body, previously removing connector and coil. Check likewise for
leakage on the valve head (head orifice) prior to notifying that work is completed. The
equipment remains in service when the valve head cap is replaced.
MU/CO/04/IN/M1
Rev. 00
Page 56/156
5.3.4 LPG110 Pneumatic release

heads.
N S309004
MODEL
DATA SHEET
2 WAYS
3 WAYS
023
Description:
Device that installed directly on the valve of the auxiliary cylinders it allows the discharge of
the cylinder for pneumatic means.
The pneumatic head is equipped inwardly with an internal piston (2) and with two or three
pneumatic connections (1) depending on the position that occupies in the battery. Once
pneumatic pressure arrives above the piston (2) it produces the opening of the valve
associated to the head.
Figure 5.3.4.1. Pneumatic release heads

Installation:
To mount it on the cylinder, loose the cap of the head by hand (3), introduce the head in
the interior and thread the head by hand on the valve again. This union doesn't specify the
use of sealing joints. On the pneumatic connections (1) settle the flexible hose of the
release circuit or the short decompression screw directly depending the position occupied by
the head. This union neither use sealing joints.
MU/CO/04/IN/M1
Rev. 00
Page 57/156
N S309004
5.3.5 Decompression screw.

Description:
After an activation of the cylinder bank, the pneumatic release circuit remains pressurised
because the discharge from the master or the pilot cylinder. To decompress the circuit in a
safe and guided way, the decompression screw is operated (see 8.3.6. Release line
decompression).
Figure 5.3.5.1. Decompression screw on pneumatic head

Installation:
Thread the part using a fixed wrench and do not apply sealing compound to the joint, as the
seal is conical. Their location is determined in the release system drawings.
MU/CO/04/IN/M1
Rev. 00
Page 58/156
N S309004
5.3.6 R Decompression valve.

Description:
The decompression valves for pneumatic release systems prevent over pressurisation on the
release line produced by micro-leakage producing accidental discharge of the cylinder bank.
At rest this device allows the external exit of micro-leakage but in the case of a genuine
actuation it automatically closes preventing the loss of pressure on the release circuit.
Figure 5.3.6.1. Decompression valve

Installation:
The decompression valve should be installed in accordance with the drawings. Generally
mounted on a "T" at the nitrogen cylinder valve outlet and the first hose on the release line
(see examples in the drawing included in Annex I). The connection does not require sealing.
This device is only used in cylinder banks that use pilot cylinders. In cylinder banks that do
not use a pilot cylinder the function of this part is achieved by similar devices integrated in
other cylinder bank components.
MU/CO/04/IN/M1
Rev. 00
Page 59/156
5.3.7
N S309004
Release line Teflon flexible hoses.

MODEL
Description:
1/4 X 350
1/4 X 700
DATA SHEET
N-40
diameter Teflon hoses fitted with brass ends used to direct the release system gas from
the master cylinders or pilot cylinders to all slave cylinders. The flexible hoses are designed
for a working pressure of 260 bar and a burst pressure of 780 bar. The minimum curvature
is 30 mm and available in two lengths, 350 and 700 mm.
Figure 5.3.7.1. Teflon flexible hoses

Installation:
They are mounted between the release head pneumatic couplings. Insert the
decompression screw or the decompression valves in accordance with the drawings (see
examples in Annex I). Tighten the threaded connections using a fixed wrench but do not
apply sealing compound. Add vaseline to the joint to facilitate the threaded connection.
NOTE:
Avoid twisting flexible hoses during the Installation

operations. therefore, hold the coupling cap with a
pair of pliers while the connection is tightened by a
fixed wrench.
MU/CO/04/IN/M1
Rev. 00
Page 60/156
N S309004
5.3.8 Solenoid valve + manual release.

Figure. 5.3.8.1. Solenoid valve + Manual Release

Description:
An electric and manual actuation device for operation of the selector valves. The
assembly consists of a solenoid valve (1) + a manual release (2). The manual
opening enables system operation even in the event of an electrical failure. It is
important to have each valve marked indicating zone that it protects so as to
prevent misunderstanding in the case of manual operation. Its function is to select
the selector valve assigned to be opened for cylinder banks covering more than one
hazard. For further description of the solenoid valve see 5.3.2. For further
description of manual release see 5.3.3.
Installation:
These devices are always mounted on a support fixed to the wall at a suitable height for
manual actuation. Position the valve in such a way that the manual release is always be
accessible. Fix the valve to the support using through bolts. Connect a 4 x 6 copper pipe,
from the pilot cylinder to the inlet (3) and connect the outlet (4) to the appropriate selector
valve, in accordance with the installation drawing.
Attention:
If there is a mistake on connection 3 and 4, the

selector valve will be open independently of the
activation or not of the solenoid valve + manual
release.
MU/CO/04/IN/M1
Rev. 00
Page 61/156
N S309004
Copper conduits should be straight or 90 curved. Observe that the pipe is not flattened or
damaged on curves so as not to obstruct passage of pressure. On runs longer that 300 mm
carry out an expansion bend in the middle, that is, a full circumference which will absorb
the water hammer. The sealing for the copper pipes by means of a bicone. The fixing of the
bicone to the copper pipe should be performed on a workbench and never in situ to ensure
an accurate bicone grip on the pipe, thus preventing leakage. Once adjusted on the bench,
mount on the circuit ensuring that pipe and the bicone reach the seat of the coupling and
tighten the nut using a fixed wrench.
Body
Nut
Bicone
Pipe
Bicono type joint
Expansion Curve
MU/CO/04/IN/M1
Rev. 00
Page 62/156
N S309004
5.3.9 Release system fitted with delay-time device + pneumatic siren.

Description:
Some installations require to complete delay time with a pre-warning discharge

pneumatic siren. In this case, a time-delay assembly (1) and siren (2) are installed.
This assembly requires a diverter device (3) for its proper function. The siren is fed
from one of the bank cylinders (4) during the delay-time, until the delay-time valve
opens and the release line gas enters the diverter and shuts off the gas supply to
the siren. At the same time, the remaining cylinders open and all extinguishing
agent is discharged towards the manifold (5). The copper pipes (10, 11, 12)
connect the diverter, time-delay, pilot cylinder and siren. The connection between
the parts may be carried out in different configurations. Some copper runs may be
replaced by " flexible hoses or replace the adapter (8) by another connection
accessory.
Figure. 5.3.9.1. Release system fitted with time delay device + pneumatic siren
Installation:
For different configuration Installation to that shown in above figure, consult the specific
installation drawing.
Connect the diverter (3) onto the check valve on the first bank cylinder. Connect
the discharge hose to the diverter and then to the cylinder. The hose for this
cylinder will be a little shorter (310 mm length) than that for the others. Next,
connect the adapter (8) onto the time-delay inlet and the reducer (9). Next,
connect the pilot cylinder (13) and the time-delay by means of the adapter.
Position the siren in its final location (always inside the protected area), check that the siren
input port (6) is provided with a 1 mm diameter threaded diaphragm. Except the union
between the extension (8) and the valve of the cylinder pilot (13), all of the threaded
unions that are mentioned must be sealed with tape of Teflon (PTFE) taking care of not
covering the first threads in order to avoid cloggings.
MU/CO/04/IN/M1
Rev. 00
Page 63/156
N S309004
Once all the component assembly has been fixed, make all the copper pipe connections:
from the siren to the diverter (10), between the adapter and the first bank cylinder (11) and
between the time-delay device and the diverter (12). The copper conduits should appear
straight or curved at 90. Observe that the pipe is not flattened or damaged along all its
length so as not to obstruct the flow of pressure. On straight runs and with bends no longer
that 300 mm make an expansion bend in the middle, that is, a full circumference which will
absorb the water hammer. The copper pipe is sealed by means of a bicone. Fixing of the
bicone to the copper pipe should be performed on a workbench and never in situ as it is the
way to ensure an accurate bicone joint on pipe thus preventing leakage.
Body
Expansion
Curve
Typical bicone
joint
Release Nut
system fitted with time
Bicone
Pipe
MU/CO/04/IN/M1
Rev. 00
Page 64/156
5.3.10
N S309004
Release system for selector valves.
As reference see technical drawing N. 15042053 included in Annex I.
Description:
The installation of selector valves (1,2) onto the discharge manifold (3) allows the
coverage of several hazards with one single cylinder bank. The release system
connection for the selector valves depends on the number of selector valves and
the number of cylinders which are to be discharged through each valve. Use the
specific installation drawing for the system to be mounted. In the example
represented in above figure, the cylinder bank covers two zones under the fire
hazard. Both zones require all four bank cylinders for their protection. Once the
pilot cylinder (6) is released, gas flows to the solenoid valve + manual release
(4,5).
- When the solenoid valve actuated is (4), the gas flows to the selector valve (1). The
selector valve opens and the gas continues to flow through the release line until it
opens the four cylinders. Carbon dioxide (CO2) extinguishing agent is discharged
towards manifold and comes out through opened selector valve (1) towards the pipe
system directed to appropriate zone.
- When the solenoid valve actuated is number (5) the operation of cylinder bank is
similar to above operation but discharge is generated through the selector valve (2).
The solenoid valves + manual release (4,5) may be electrically or manually operated. It is
important to have each valve marked indicating the zone that it protects so as to prevent
the misunderstanding in case of manual operation. Connections between the pilot cylinder
and the cylinders are carried out with copper pipe (7). A non-return valve (8) is located on
the outlet of selector valve release line. The release line is provided with a decompression
screw (9) and a depressurisation valve (10).
Figure. 5.3.10.1. Release system with selector valves
MU/CO/04/IN/M1
Rev. 00
Page 65/156
N S309004
Installation:
Once the storage system is installed (bracket, cylinders, manifold, selector valves and
connection elements) proceed to mount the release system. Fix the bracket for pilot cylinder
and tighten the cylinder to it (6). Mount the support (11) and install the solenoid valves +
manual release (4,5).
Mount the pneumatic heads (12) on the cylinders. Mount the outlet pilot cylinder "T" and
depressurisation valve (10) and decompression screw (9). Join the cylinders by flexible
hoses (13). Lastly, install the copper pipe (7). Copper conduits should be straight or 90
curved. Observe that the pipe is not flattened or damaged on curves so as not to obstruct
passage of pressure. On runs longer that 300 mm carry out an expansion bend in the
middle, that is, a full circumference which will absorb the water hammer. The sealing for the
copper pipes by means of a bicone. The fixing of the bicone to the copper pipe should be
performed on a workbench and never in situ to ensure an accurate bicone grip on the pipe,
thus preventing leakage. Once adjusted on the bench, mount on the circuit ensuring that
pipe and the bicone reach the seat of the coupling and tighten the nut using a fixed wrench.
Expansion
Curve
Bicone type
Body
Nut
Pipe
Bicone
With regard to the electrical installation, it is important not to confuse the electrical
connections of the solenoid valves + manual release (4,5). Otherwise it is possible that the
extinguishing order dictated by the detection system may produce discharge of
extinguishing agent into a different enclosure from that specified. Therefore, it is advisable
to identify separately each solenoid coil.
IMPORTANT: It is advisable that the length of cables belonging to
each solenoid valve be such that it will not be
possible to mix up their position (the long cable for
the solenoid valve which is farthest away and the
shorter cable for the one that is nearest).
MU/CO/04/IN/M1
Rev. 00
Page 66/156
N S309004
Test:
During the installation of the selector valves, manually test the movement for each selector
valve that makes up the system. Open and close to check that the selector valve movement
is clear and does not strike any movable or fixed part or itself (walls, copper pipes, etc.).
To open and close manually an LPG selector valve

The valve is fitted with a connecting rod (1) connected to the
valve piston. A lever is connected to the free end of the
connecting rod. When the lever is activated upwards the piston
moves down and the selector valve opens. To close the selector
valve, operate lever the downward until the piston is inserted into
its housing to reach the end. LPG supplies selector valves
provided with a lever of this type. In order to avoid the vacuum
effect inside of the pneumatic piston unscrew the venting screw
(2). After the test do not forget to tight the screw again.
Pneumatic test.
Refer to the sketch enclosed at beginning of this section.
1st)
Disconnect the pneumatic supply between the selector valves and the release heads
on heads side. Carry out this operation for all selector valves otherwise there is a risk
of an accidental discharge.
2nd)
Plug blind the free end of conduits feeding the release heads.
rd
3 )
Disconnect the pneumatic supply between the pilot cylinder (6) and the solenoid
valves + manual release (4 or 5) on the cylinder side. In their place connect a
nitrogen pressure source or clean and dry compressed air set at 10-15 bar.
4th)
Open slowly the pressure route from the pressure source. Now the pressure is
retained by the solenoid valves + manual release ( 4 and 5).
5th)
If the coil of one of solenoid valves, for example (4) is energised together with the
pressure source indicated, it must be observed that the associated selector valve (1)
opens by the effect of the pressure. Now check this pneumatic circuit for integrity
with the help of soapy water.
6th)
Shut off the pressure supply from the pressure source and depressurised the line by
energising the solenoid valve (4) tested. To finish manually close the valve with the
help of the lever supplied with the selector valves.
7th)
Repeat the process with every selector valves in the system.
th
8 )
To finish, leave the pneumatic release system connected in accordance with the
drawing specifications. Pay special attention not to confuse connections between the
selector valves and the bank cylinders.
MU/CO/04/IN/M1
Rev. 00
Page 67/156
5.3.11
N S309004
Cut-off valve.

Description:
Valve with surveillance contact that allows to cut the drive pressure toward the slave
cylinders avoiding fortuitous discharges during the maintenance of the system. It is settle
between pilot or master cylinder and the slave cylinders. The device also incorporates a
padlock to block the position of the device.
When it is in the maintenance position (marked "ISOLATION" in the valve) it leaves the
release circuit open to the exterior so that dangerous accumulations of pressure cannot take
place in the same one. To leave the system in service the lever it should be placed in the
position "OPERATION".
Figure. 5.3.11.1. Cut-off valve

Installation:
The device is prepared to be fed through a copper tube of 4x6 mm as much to the inlet as
to the outlet. The pilot cylinder is connected through the connection (1) and the slave
cylinders for the connection (2) as it indicates the arrow marked in the body of the valve.
The valve is given prepared to be fixed directly to the wall. Before fixing it, look for the best
position in function of the pilot's position and the battery.
The surveillances contact (3) it is given separated from the body of the valve and it is fixed
with two screws and nuts given together with the valve. The electrical connection is
represented on the contacts body.
MU/CO/04/IN/M1
Rev. 00
Page 68/156
N S309004
5.4 DISTRIBUTION SYSTEM.

This is the assembly of pipe and fittings, which directs the gas discharge from the cylinders
to the protected zone.
5.4.1 Pipe and fittings.
Pipes should be installed in accordance with the isometric drawing accompanying the
project. Measurements, dimensions and pipe quality indicated in the drawing have to
be complied with, as are any modifications relating to pipe dimensions or
measurements that would impair system operation. In case of any modification being
required, the engineering department responsible for the system design should be
notified as appropriate.
Piping shall be of metallic non-combustible material having physical and chemical

characteristics such that its deterioration under stress can be predicted with reliability.
Where piping is installed in severely corrosive atmospheres, special corrosion resistant
materials or coatings shall be used.
The pipe system should comply with the pressure requirements specified in table below.
ASTM A-106grade A, B or C seamless steel pipe of the following classes (According to ANSI
B-36-10) is recommended:
Pipe Size
High-pressure System
Max Working
Pressure
Pipe class
Sch 40 or larger
1
1
1
2
140 bar
Sch 80 or larger
2
3
4
Fittings shall be according ANSI/ASA 3000 and shall be rated at least to 3000 lbs/in2.
Connection by means of welded or threaded accessories:
Welding for pipes smaller or equal to 2" nominal diameter should not be performed
in situ. The connections performed in situ should be threaded.
The installation must be earthed.
The colour of pipe paint should be red (RAL. 3000).
MU/CO/04/IN/M1
Rev. 00
Page 69/156
N S309004
5.4.2 Supports.
Every installation should have a minimum of two supports that hold the pipe system.
The maximum distance between the two supports along pipe should never exceed the
following values:
Nominal
Diameter
(mm)
Nominal
Maximum Distance
Diameter (inches)
among supports (m)
10
3/8
10
15
15
20
18
25
21
32
24
40
27
50
34
65
35
80
37
100
43
Whenever pipe is more than 2 inches (DN 50) and table distances cannot be adhered
to because of building designs, these distances may be raised to 6m between
supports, as long as they are double.
The pipe supports should be located next to the pipe joints, to elbows and to changes
in pipe direction.
The supports should connect the pipe system directly to the building structure and
should not be used to support other objects. The parts of the building where supports
are fixed should be strong enough to take the load (see table for design load).
Otherwise, additional straps should be fixed to other resistant parts. Only pipes with
nominal diameters less than or equal to 50 mm may be attached to the metallic
structures in the form of trusses or concrete slabs (the design should be approved by
the authorities). The concrete fastening plugs should be located at least 150 mm away
from the edge of the slab.
The distance between the nozzle and its support should be the shortest possible:
For pipes with a smaller or equal diameter to 25 mm, the maximum distance
from support to nozzle should be 01 m.
For pipes more than 25 mm diameter, the maximum distance from support to
nozzle should be 025 m.
Support type hangers or manifold "U" fixings are recommended. Pipe brackets and
other fittings for holding pipes, should completely surround the pipe and be closed.
MU/CO/04/IN/M1
Rev. 00
Page 70/156
N S309004
Supports should comply with the following minimum requirements for sectional areas
and depth anchoring:
Pipe nominal
Design load
diameter
(N)
Minimum
support
section
(mm)
Thread
size
(metric)
Minimum depth of
anchor for concrete
fastening plugs (mm)
Up to DN 50 (2)
2000
30
30
Between DN 50 (2) &

DN 100 (4)
3500
50
10
40
Between DN 100 (4)

& DN 150 (6)
5000
70
12
40
Between DN 150 (6)

& DN 200 (8)
8500
125
16
50
Between DN 200 (8)

& DN 250 (10)
10000
150
20
60
The minimum cross-sectional area of the supports should be no less than 30

mm2.
The support material should be at least 3 mm thick. If galvanised, 25 mm

thickness will be enough. In the case of heat galvanised supports, the
minimum dimensions should be 25 mm x 1.5 mm for pipes up to 50 mm (2")
nominal diameter and 12 mm x 15 mm for approved models.
The following types of support are included as examples:
FIXED SUPPORT HORIZONTAL WALL
Z FALSE FLOOR SUPPORT
MU/CO/04/IN/M1
Rev. 00
Page 71/156
FIXED FALSE FLOOR SUPPORT
N S309004
FIXED FLOOR SUPPORT
FIXED FLOOR SUPPORT
SUSPENDED CEILING SUPPORT
FIXED SUSPENDED CEILING SUPPORT
MU/CO/04/IN/M1
Rev. 00
Page 72/156
N S309004
5.4.3 Nozzles.
Technical Data Sheet N.015.
Description:
The nozzles are the devices through which the gas is discharged within the protected
enclosure. It consist of an internal core (1) with 4 discharge orifices and a central one which
can be calibrated according to the hydraulic calculations and an external metallic cone (2) to
drive the discharge flow.
Fig. 5.4.3.1. Nozzle.

The calibration of the orifice shall not be less than 1 mm. Nozzles shall be provided with an
internal filter capable of preventing obstruction of the calibrated orifice when its diameter is
3 mm or less. For larger diameters the nozzle shall not be provided with the filter.
Installation:
The nozzle is designed to be installed directly over the pipe. Apply thread sealing compound
or Teflon tape to the distribution pipe thread and tight using the right fixed wrench.
OK
FORBBIDEN
MU/CO/04/IN/M1
Rev. 00
Page 73/156
N S309004
To prevent mistakes during installation, every nozzle should incorporate legible and long
lasting inscriptions indicating the calibration diameter, and the identification of its location in
the drawing with reference to the Project and the system hydraulic calculation. As standard
LPG carry out mechanic engraving (punched) on the nozzle bodies with the above
mentioned inscriptions.
NOTE:
Fixing of the nozzles and nozzle alignment is very

important. the nozzles should never point at false
ceilings or mobile parts as gas discharge could raise
the ceiling tiles or drag objects. never locate
discharge nozzles directly on the valve outlet.
MU/CO/04/IN/M1
Rev. 00
Page 74/156
N S309004
5.5 ELECTRICAL INSTALLATION.
EVERY FIRE FIGHTING INSTALLATION SHOULD BE CONNECTED TO GROUND

After carrying out the pneumatic Installation installation and with the pilot valve head
caps dismantled, carry out the electrical connection of the components that require so.
When these components are fed through to a control panel, it is recommended to read the
installation instructions carefully for the main control so as to prevent accidental electrical
device effect that may, in some cases, cause complete discharge of the whole cylinder bank.
NOTE:
LPG electrical components do not have polarity. all

electrical connections should be undertaken in such a
way that the cables reach right to the device to
prevent cable confusion later for starting up and
maintenance operations.
Electrical connection of the pressure switch with locking device:

For a normally closed circuit connect to terminals 21 and 22. For a normally open circuit
connect to terminals 13 and 14.
NOTE:
The voltage supply should only be done at the

moment of detecting a fire, as it will produce cylinder
discharge. ensure that the solenoid supply is shut off
during electrical connection.
MU/CO/04/IN/M1
Rev. 00
Page 75/156
N S309004
Electrical connection of the solenoid valve:

Nominal voltage :
24 VDC
Cold consumption:
13 W
Hot consumption:
10 W
Connect to earth.
2
+
1
NOTE:
Once all installation Installation is finished install all

cylinder bank valve head caps
Pressure switch electrical connection:
MU/CO/04/IN/M1
Rev. 00
Page 76/156
N S309004
5.6 INSTALLATION FINAL REQUIREMENTS.

-
All the cylinders, including pilot cylinders, should have an adhesive label attached
indicating their identification number (coinciding with the one engraved on its
shoulder) gross weight, net weight and date of fill.
The paint of all components should be in perfect condition. Repaint those areas
where the paint has been damaged. In case of any oxide, prepare the surface; apply
a coat of metal primer and finish by applying a top coat of paint. The colours for
carbon dioxide (CO2) fire extinguishing systems are: RAL 9011 black for the cylinder
body, RAL 7023 grey for the shoulder and RAL 3000 red for the pipe system.
Each cylinder bank should be identified by means of a notice indicating:

-
Hazard protected
Warnings
Instructions for use and manual operation
The notices should be firmly affixed and visible to the parts fitted and must be
resistant to climatic and environmental conditions to which they may be exposed
(dust, dirt, etc.).
The pressure gauge of the pilot cylinder should indicate an accurate pressure
reading.
The CUT-OFF valve has to be in the right working position.
No fault or alarm system has to be present in the control panel.
MU/CO/04/IN/M1
Rev. 00
Page 77/156
N S309004
6 COMMISSIONING AND MAINTENANCE.

A carbon dioxide (CO2) extinguishing system should be inspected and tested by trained and
competent personnel during system commissioning after its installation phase. Furthermore,
a system inspection and maintenance schedule should be followed. The objective of a
periodical inspection is to ensure that the system is in perfect operating condition at all
times. It is also useful for identification of problems due to age, accidental and
environmental damage, unauthorised handling, changes in the contents of protected
volume, uses, openings communicating with rooms and in general all those factors which
may negatively affect the predicted performance of the extinguishing system.
6.1 SYSTEM COMMISSIONING AND HAND-OVER.

The commissioning the fire extinguishing system consists of an installation inspection to
evaluate compliance of installed system with that projected and the execution of a series of
tests, which ensure proper operation of the extinguishing system.
This document only deals with commissioning operations and inspections for cylinder banks
and extinguishing systems. For detection system commissioning operations consult your
supplier or detection manufacturer.
Only personnel properly trained in fire extinguishing techniques should perform system
hand-over inspection and commissioning.
Study in detail the cylinder bank connection and in particular the release system.
As occasionally only one release system is used to control discharge of several cylinder
banks, which may even be located on different distant locations. It is recommended to
study the installation drawings carefully showing the connection diagrams and the LPG
standard cylinder bank releases; in the case of commissioning of a non-standard cylinder
bank it is necessary to consider the drawing supplied together with the cylinder bank
components.
The tests to be carried out for system commissioning should follow the steps
described in this manual, as a failure in execution could cause accidental system
discharge. extinguishing system tests for components, which are not described in
this manual, should not be carried out.
During the execution of tests all personnel not assigned to commissioning operations should
evacuate the cylinder storage area and the area or areas protected by cylinder bank.
Protection masks and gloves should be worn for handling components subjected to
pressure.
6.1.1 Component revision.

After the installation of a carbon dioxide (CO2) system proceed with a hand-over inspection
of the system. This consists of a component revision where the condition, proper connection
and installation of components in accordance with project are inspected.
All component checks to be carried out are included on the checklist in Annex III:
Regulation extract and checking list for reception and routine inspection for fire
extinguishing installations.
6.1.2 Commissioning operations and operational tests.

For commissioning, it is recommended to carry out all the tests described herein after.
Some of these tests are also carried out for maintenance operations (schedule in section 7.
Maintenance). The material supplied by LPG is subject to factory quality control, so the
following tests on the installed system constitute a complement to ensure proper operation
of the extinguishing system and to prevent possible damage resulting from installation
Installation.
MU/CO/04/IN/M1
Rev. 00
Page 78/156
N S309004
6.1.3 Blow out with nitrogen.

Blowing out a pipe system with nitrogen (or any other suitable gas) ensures that the inside
of the pipe is cleaned and clears pipe or nozzle obstructions. Nitrogen flow should be
continuous. To perform the blow out, follow the steps below6.
Remove the master or pilot cylinder valve head cap.
Remove the manifold pressure switch with locking device.
Connect to the manifold free port a dry nitrogen cylinder, fitted with the output set at 15
bar pressure in accordance with enclosed sketch.
Remove all nozzles of the system to be blown out. To perform nozzle reinstallation it is
very important to have available isometric drawings or project document where the
location of each nozzle is specified, as the internal calibrated diameters differ for each.
Plug all the free pipe ends, except one.
Open the nitrogen cylinder valve. Open the ball valve located at nitrogen cylinder outlet
and keep blowing for approximately 5 seconds
NOTE:
Pressure escape through the free end is dangerous.

check that there are no personnel inside the room
and evacuate or fix objects, which could be thrown by
the effect of the pressure.
Clouds of dust may be produced during this test

Liquid and solid residues may be thrown through the free outlet.
Repeat the operation freeing a different pipe end each time and plugging the remainder
until all the pipe ends are completed.
Remove all the plugs and replace the nozzles into their original position.
Disconnect the nitrogen cylinder and reconnect the pressure switch with locking device.
Replace the master or pilot cylinder valve head cap.
MU/CO/04/IN/M1
Rev. 00
Page 79/156
N S309004
6.1.4 Gas integrity pneumatic test for open pipes.

This test verifies the gas integrity for the pipe distribution system.
s

When do you perform this test ?

Always, except when:
Other pipe tests have been performed which ensure its gas
integrity.
The distribution system is very simple, fitted with no more
than one accessory which changes flow direction between the
manifold and the nozzle.
Limitations: if the temperature to which the pipe is exposed
undergoes variations of over 10 C during the 10 minute test,
the results of the test will not be reliable.
Remove the master or pilot cylinder head cap.
Remove the pressure switch with locking device.
Remove the manifold pressure switch with locking device.
On manifold, connect a nitrogen cylinder to the pressure switch port (nitrogen or any
other suitable gas) with the output set at 3 5 bar. Insert a T fitted with a or
PN-16 (relief) sphere valve.
Remove all nozzles making up the system to be blown out. To carry out nozzle
reinstallation it is very important to have available isometric drawings or project
document where the location of each nozzle is specified, as the internal calibrated
diameters differ for each.
Plug all the free pipe ends except one.
Connect to the free end a 0-10 bar pressure gauge or a pressure recording device.
Pressure recording may be continuous or carried out only at the beginning and end of
test.
Pressurise the pipe slowly at 3 - 5 bar. Wait for 10 minutes and register the initial
pressure value. Shut off the pressure supply, keeping the pressurisation for 10 minutes.
After 10 minutes, register the pressure again.
s
Has the test been successful ?

The pressure registered at the end of the test should be at least 80% of
the pressure registered at the beginning of the test. Otherwise, look for
system leakage: with pressurised pipe, check with soapy water the pipe
and accessory joints. If any leakage is found, depressurise and redo the
threaded joints. Repeat the test.
MU/CO/04/IN/M1
Rev. 00
Page 80/156
N S309004
Depressurise system by means of the relief valve inserted into the nitrogen connection.
Disconnect the nitrogen supply and reconnect the pressure switch with locking device.
Disconnect the pressure meter and unplug the free pipe ends. Locate the nozzles into
their initial position.
Install the master or pilot cylinder valve head caps
6.1.5 Operating Test for the pressure switch with locking device.
This test should be carried out when the pressure switch is already connected (to the
manifold and to the alarm control panel) and it is not going to be disconnected again. Carry
out this test again in case of pressure switch disconnection for maintenance operations or
for any other reason.
Remove the box cap of the electrical system.
Remove the box electric body without disconnecting the wiring. With the help of a
ballpoint pen or a rod, push the lower piston until the upper terminals in the box are
short circuited by the contact rod. Check that the control panel receives a corresponding
alarm signal.
Re-insert the pressure switch body into its box, replace the box cap and re-arm the
pressure switch
s
Re-arming of the LPG pressure switch with locking device

To re-arm this device it is only necessary to pull the sphere
incorporated in the latching system.
MU/CO/04/IN/M1
Rev. 00
Page 81/156
N S309004
6.1.6 Release circuit pneumatic integrity test.
Remove the head cap from the master or pilot cylinder.

Disconnect the flexible hose (or copper pipe), which supplies the release pneumatic head
of first cylinder.
Disconnect the release heads corresponding to the slave cylinder valves. Holding the
head in the hand, remove the internal with pliers piston.
Turn over the piston assembly and reinsert it in the head until it butts, with the stem
pointing towards the bottom part of the head. Reinstall the heads on the valves with
piston turned over.
Attention:
It is very important to conduct this operation in each

cylinder to avoid the discharge of the cylinder during
the accomplishment of the test.
Apply a 50 bar pressure source to the free end of the flexible hose line ( in the figure).
A nitrogen cylinder with a regulator is recommended, inserting a "T fitted with a ( or

PN-60) relief valve.
MU/CO/04/IN/M1
Rev. 00
Page 82/156
N S309004
Pressurise the line. Check the tightness of the flexible hose with soapy water.
After conduct the test, depressurise and replace each head piston assembly to its initial
position.
NOTE:
Prior to Installation the head onto the valve it is most

important to check that the piston is completely
retracted inside the head, by pushing down with a
screwdriver. the piston stem should not extend
beyond the body head.
Reconnect the first bank cylinder to the line coming from the pilot cylinder.
Replace the master or pilot cylinder valve cap.
MU/CO/04/IN/M1
Rev. 00
Page 83/156
N S309004
6.1.7 Operating test for Master cylinder release solenoid valves.
Study at length the drawings or installation of the electric circuit supplying the pilot
cylinder solenoid valves.
Checking of self-contained cylinders or master cylinders fitted with valve models

LPG 128-20 or LPG 128-90.
NOTE:
The drawings show the LPG-128-90 valve.
Remove the valve head caps.
Remove the nut located on the solenoid valve coil and remove the latter from its
housing on its centre stem. Remove all the solenoid valve coils belonging to the same
release system. It is very important to ensure that they are all out of their housing to
prevent accidental discharge during the test.
Operate an electric release from main panel to energise the coil.
MU/CO/04/IN/M1
Rev. 00
Page 84/156
N S309004
Once coil is energised, insert a suitable easily magnetised object (such as a light
screwdriver) through its centre hole. Proper operation is confirmed if a magnetic field is
produced which retains the metallic object inserted into the coil hole. The minimum
actuating time is 3 minutes during which a gradual heating of the coil may be observed.
Repeat the operation with each of the solenoid valves in the same release system.
To prevent accidents, prior to replacing each coil into its stem, (it is vital not to mix up
each coil position) using the same metallic object check for traces of magnetisation
through the coil hole which may activate the valve.
IMPORTANT:
It is advisable that the length of the cable for solenoid

valves should be such that it will not be possible to mix up
their position (the long cable for the solenoid valve which
is farthest away and the shorter cable for the one that is
nearest).
Slowly place the coil onto the centre stem. If there is any magnetism left, controlled
leakage will take place through the top of the main valve. If so, remove the coil quickly
to interrupt the leakage. Such leakage shows that solenoid valve is still being supplied.
Shut off that supply.
MU/CO/04/IN/M1
Rev. 00
Page 85/156
N S309004
If for whatever reason controlled leakage is produced through the top of the cylinder
main valve and it would be difficult to eliminate, to prevent the slow discharge of the
cylinder, proceed to carry out 2 or 3 rapid clamping with the energised coil (pulses not
to exceed 1 second) on its stem to stop the leakage. If the leakage is uncontrolled,
contact the Technical Service of LPG Tcnicas en Extincin de Incendios, S.A.
Once the coil is replaced onto its stem, replace the hexagonal nut and the valve head
cap.
NOTE: For whatever reason it is decided to SEPARATE THE MAIN VALVE BODY*
FROM A SOLENOID VALVE STEM it is imperative to disconnect the main valve
gauge first. This operation shuts off the pressure supply to the solenoid valve.
CAUTION: THE CYLINDER IS FILLED AT HIGH PRESSURE. See 5.2.1, 5.2.2 and
5.3.8. for further information.
In case of malfunction, LPG recommends not to dismantle the stem of the solenoid
valve but to submit the Master cylinder + solenoid + valve assembly to the LPG
technical service department for verification.
* Or the cap that is installed at the same position on the master cylinders.
MU/CO/04/IN/M1
Rev. 00
Page 86/156
N S309004
7 MAINTENANCE.
Carbon dioxide (CO2) fire extinguishing systems should be subject to a preventive
maintenance program ensuring the proper operation in case of fire. This program and the
maintenance operations should comply with regulations applicable in the country or region
where the system is installed. In this section applicable Spanish Law is taken as a basis for
the installation maintenance. As a manufacturer, LPG advises all system owners and end
users to demand, as a minimum, execution of the maintenance operations described in this
manual.
The safety manager as well as personnel in charge of maintenance operations should be
properly trained in system operation, the required safety conditions for maintenance and
the effects of carbon dioxide (CO2) on personnel and property. They should also know and
have access to system connection drawings, design project, maintenance and inspection
files, including the hand-over inspection.
During maintenance operations, which require execution of any of the tests described in
section 6, wear a protection mask and gloves.
In the event that an carbon dioxide (CO2) system is designed to consist of a release abort
system (Cut-off valve) prior to each maintenance operation set such a system in the
"ISOLATION" position. This valve position directs the pilot cylinder discharge towards an
escape external to the system, thus preventing the actuation of the cylinder bank. When the
maintenance operations are finished, do not forget to reset the release abort valve to its in
service position.
Regulatory requirements for maintenance of the carbon dioxide (CO2) installations.
Given that carbon dioxide (CO2) systems are fire fighting elements, at a domestic level
(Spain), they are covered in the Regulatory application frame for Installations and Fire
Fighting Apparatus (RD. 1942/1993). Annex III consists of extracts from the most
important Regulation points on system maintenance. In brief, this rule specifies the
following:
1st)
The last person responsible for the maintenance of the installation is the final user or
owner of such.
2nd)
In all cases, the maintainer as well as the user or owner, should keep written proof
of compliance of the preventive maintenance program, indicating, as a minimum, the
operations carried out, the results of verifications and tests and replacement of
defective parts carried out. Annotations should be up to date and should be at the
disposal of the appropriate official inspection services.
3rd)
Quarterly maintenance operations established under the Regulations may be carried

out directly by the installation user or owner without requiring the assistance of any
external official service provider.
LPG has carried out a maintenance program in compliance with all the Regulatory
specifications for Fire Fighting Installations and Apparatus, including other maintenance
operations recommended by LPG as a manufacturer. This program specifies the following
terms and operations:
Quarterly:
a)
Check the general condition of installation using the list in Annex III, Checklist for
maintenance inspection of gas systems.
b)
Check that the installation identification notices, the user and warning signs as well
as the cylinder adhesive labels are in their appropriate location.
c)
The safety apparel for system handling and maintenance are in perfect condition.
d)
Check the general condition of the check valves, joints. Check the absence of
obstructions that does not allow its right operation.
MU/CO/04/IN/M1
Rev. 00
Page 87/156
N S309004
Annually:
a)
Nozzles: in dusty atmospheres check that the discharge orifices are not obstructed.
b)
Releases: carry out an operating test for the solenoid valves. The test is described in
section 6.1.7. in this manual.
c)
Alarms: check the audible and visual function of the alarm devices, giving the
instructions from control panel. Check the pressure switch with locking device for
operation according to the test described in 6.1.5.
Every two years:

a)
In unusually dirty and dusty environments the pipe distribution system should be
blown out with dry nitrogen, in accordance with section 6.1.3.
Every ten years:

a)
Carry out re-stamping of the cylinders (slave cylinders and pilot cylinders), in
accordance with the Regulations established by the Ministry of Industry and Energy
for Pressure Apparatus, MIE AP-7 Complementary Technical Instruction.
b)
Carry out a hydraulic test for integrity of the flexible hose and the manifold. This test
consists of subjecting the components to a hydraulic test, pressurising up to 15
times the component working pressure.
Every fifteen years:

a)
LPG recommends to check the sealing elements by dismounting the valves.

According to the results of the inspection, it may be needed to replace some of the
damaged sealing elements.
Any repair or maintenance operation performed in addition to those mentioned above

should be done with the approval of routine inspection in Annex III.
MU/CO/04/IN/M1
Rev. 00
Page 88/156
N S309004
8 USE OF INSTALLATION.
8.1 GENERAL FUNCTION OF A FIRE EXTINGUISHING SYSTEM.
The following sketch shows a typical carbon dioxide (CO2) installation:
Pos Description
Pos
Description
Slave cylinder
Control Panel
LPG Valve
Stop Push Button
Master cylinder
Release Push Button
Manifold
10
Lighted sign
Nozzle
11
Detector
MU/CO/04/IN/M1
Rev. 00
Page 89/156
N S309004
8.2 GENERAL CONSIDERATIONS.

Carbon dioxide (CO2) systems are designed for the following methods of actuation:
-
Automatic Operation: an electrical signal causes the release of master cylinder

(3) to initiate the discharge procedure.
Manual operation: the discharge is activated by operating the manual release

lever located on the pilot cylinder or the master cylinder (3).
The automatic release signal comes from the detectors (6). The detectors operate by
sending a signal to the control panel (7) when a fire is detected inside the room.
The control station then initiates a fire extinguishing protocol, which may be different for
each installation, but it always includes, as a minimum, actuation of the alarm signals
(sirens, visual devices, etc.) during a delay time, which generally lasts 30 seconds. This
delay time is the time personnel inside the room have to vacate immediately and in
order to leave the room where the visual/audible alarm signals operate.
At the same time, the control panel sends an instruction to open the master cylinder valve
(3). At this moment it is IMPOSSIBLE TO STOP THE DISCHARGE OF THE
EXTINGUISHING AGENT, which will be produced imminently.
It is advisable to introduce simulated evacuation of personnel occupying the area protected
by carbon dioxide (CO2) during the 30 seconds discharge delay.
The pipe where gas from all cylinders is collected, is called the discharge manifold (4). A
pressure switch is located on the manifold (11), which sends a signal to the control panel to
indicate that the agent discharge has begun.
Gas flows through the pipe system to the nozzles (5) and is expelled at high velocity
towards the fire.
System manual actuation is also possible by means of the Release Push Button (9). This
device should only be used WHEN THE ROOM HAS BEEN VACATED. Use of this device
involves the same operation described above for actuation of the automatic fire detection
systems. If the delay time is over and the discharge has not been produced, actuate the
cylinder bank manually. (See 8.4. Actuation in the event of failure of fire extinguishing
system automatic actuation).
Gas is discharged from the nozzles at high velocity. So suitable means of room evacuation
should be provided, as far as possible from the direct reach of the nozzle. The strength of
extinguishing agent discharged is not enough to raise heavy objects (computers, tables,
cupboards, machines), nor raise personnel but it can raise papers, light books and movable
objects located near the discharge nozzle.
Appropriate warning signs should be affixed not only in the enclosure protected by the
installation but also at the cylinder storage areas. Appropriate warning signs should provide
instructions in case of the fire alarm. The storage area should be provided with instructions
for manual system actuation including requirements to previously check that the area to be
protected has been VACATED. (See 8.4. Actuation in the event of failure of fire
extinguishing system automatic actuation).
Appropriate warning notices should be affixed inside protected room informing its occupants
about the type of protection and modes of actuation in case of fire. All these signs should be
clearly legible and resistant to environmental conditions. It is advisable to provide adhesive
labels in red or green background and white letters. Notices should incorporate at least the
following messages:
MU/CO/04/IN/M1
Rev. 00
Page 90/156
N S309004
Typical sign inside the protected enclosure:
Typical sign outside the protected enclosure:
Typical sign affixed near the protected areas.
Typical signs placed at every manual actuation device.
For better extinguishing action, all inlets of air which might re-ignite the fire should be
prevented. Once discharge is complete, wait a minimum of 30 minutes prior to activating
room ventilation, so as to prevent fire re-ignition. It is advisable to call the fire brigade at
the time of activation of room ventilation.
MU/CO/04/IN/M1
Rev. 00
Page 91/156
N S309004
8.3 MANUAL USE OF DEVICES.

Manual operations after an actuation
The following operations should always been performed manually after a discharge (see 8.7.
Actuation after a cylinder bank discharge).
-
Re-assembly of the pressure switch with locking device.
Decompression of the release line.
Manual operations in case of failure of the automatic system:

In the event of failure of the automatic discharge system or malfunction of any of its
components, LPG has made provision by designing components and systems in such a way
as to allow for manual actuation (See 8.4. Actuation in the event of failure of fire
extinguishing system automatic actuation).
The following operations are included:
-
Actuation of the manual lever release
MU/CO/04/IN/M1
Rev. 00
Page 92/156
N S309004
8.3.1 Re-assembly of pressure switch with locking device.

Unlatch the pressure switch by pulling the lever (1).
The pressure switch is located in the storage area, mounted on the discharge manifold pipe.
8.3.2 Actuation of manual lever release and manual pneumatic release.

The manual lever release is located on the installation master cylinder or pilot cylinder
valve, as well as on the self-contained cylinders.
To operate, pull hard to remove the safety pin (3). Operate the lever (1) by pulling hard
backwards and downwards. The nitrogen cylinders are filled at a pressure of 100 bar, so
there is a certain regression of the lever.
MU/CO/04/IN/M1
Rev. 00
Page 93/156
N S309004
8.3.3 Manual actuation of solenoid valves + manual release device.

In systems fitted with selector valves, each solenoid valve + manual release device
controls the opening of one of the selector valves.
To operate, pull hard the safety pin (1). Operate the lever (2) with force backwards and
downwards.
8.3.4 Delay-time abort device.
For systems fitted with delay time devices, the time delay bottle is fitted with an abort lever
(1).
Remove the safety pin (2) by pulling hard. Operate the lever (1) with force backwards and
downwards.
MU/CO/04/IN/M1
Rev. 00
Page 94/156
N S309004
8.3.5 Selector valve manual Opening/Closing.

Valve fitted with a connecting rod (1) connected to the valve piston and to the coil. A lever
is connected to the free end of the connecting rod. When the lever is activated upwards the
piston moves downwards and the selector valve opens. To close the selector valve, operate
the lever downwards until the piston is inserted into its housing to butt.
LPG supplies selector valves fitted with this type of lever.
The figure shows an example of opened selector valves.
To open and close manually an LPG selector valve

The valve is fitted with a connecting rod (1) connected to the
valve piston. A lever is connected to the free end of the
connecting rod. When the lever is activated upwards the piston
moves down and the selector valve opens. To close the selector
valve, operate lever the downward until the piston is inserted into
its housing to reach the end. LPG supplies selector valves
provided with a lever of this type. In order to avoid the drainage
effect inside of the pneumatic piston unscrew the venting screw
(2). After the test do not forget to tight the screw again.
MU/CO/04/IN/M1
Rev. 00
Page 95/156
N S309004
8.3.6 Release line decompression.

When a discharge takes place, the release line remains pressurised with nitrogen all along
its length, from the pilot cylinder to the last release head. carbon dioxide (CO2) systems
incorporate a decompression screw (generally located at the last release head), which
allows controlled release of the pressure retained. Operate the decompression screw in
accordance with the following procedure.
1. Remove head cap (7)

2. Using a flat screwdriver pull out the internal cap (5)
3. Replace the head cap (5) in the reverse position (hexagonal nut on the outside). Tighten
using a 6 mm Allen key. At that moment the escape of internal pressure will be heard.
4. Once all internal pressure has been vented replace the cap (5) as it was at the beginning
(grooved surface facing the exterior).
5. Replace the head cap onto its position (7). Verify that the "O" ring (6) is in its position.
MU/CO/04/IN/M1
Rev. 00
Page 96/156
N S309004
8.4 ACTUATION
IN
THE
EVENT
OF
FAILURE
EXTINGUISHING SYSTEM AUTOMATIC ACTIVATION.
OF
FIRE
When extinguishing discharge is not released within delay time specified by the Main Panel
(see Main Panel technical instructions) plus pneumatic delay (30 s) from fire alarm or if you
can see a fire or the alarm system has failed to operate, WAIT UNTIL AREA IS VACATED to
manually actuate extinguishment. The following operations should be carried out quickly
and in order:
1.
The person in charge of manual operation should wear a helmet and safety glasses
which he will find in the storage area, next to the cylinder bank and close to the
warning signs containing the operational instructions for manual discharge.
2.
Visually check the condition of the cylinder bank (flexible hoses, gauges on cylinders
show correct pressure in accordance with labels, selector valves are closed, no leakage
lock off valve in operation position).
3.
For cylinder banks fitted with selector valves, identify the selector valve + manual
release device as appropriate to the zone to be flooded. The solenoid valves + manual
release device should be clearly marked indicating the zone that they protect. Open
manually (see 8.3.5. Manual Opening/Closing of selector valves). It is very important
to activate only the valve appropriate to the zone to be flooded, as in the event of two
or more valves actuating, agent discharge would be directed to several zones.
5.
For cylinder banks fitted with pneumatic time delay devices, abort delay time by
pulling its lever (see 8.3.4. Time delay abort).
6.
Operate the pilot cylinder release (see 8.3.2. Manual Lever Release Operation). This
operation opens the pilot cylinder valve and slave cylinder valves.
MU/CO/04/IN/M1
Rev. 00
Page 97/156
N S309004
8.5 ACTUATION AFTER CYLINDER BANK DISCHARGE.

At the hazard:
1.
Prior to opening the door or to operating hazard ventilation where discharge has taken
place, wait for the arrival of the fire brigade.
2.
Once the hazard is controlled clean the area .
3.
Check visually condition of the carbon dioxide (CO2) installation within the hazard
(general pipe condition, nozzle condition). It is recommended to follow the appropriate
sections on "Check list for routine inspections for carbon dioxide (CO2) fire
extinguishing installations" (contained in Appendix III ).
Cylinder bank location:

4.
Verify that all carbon dioxide (CO2) installation cylinders have been discharged ( check
that all pressure gauges indicate 0 bar. All weighing system control modules, if any,
showing red LED illuminated). Otherwise, remove the cylinder head caps manually.
Notify the LPG technical department. If it is not possible to remove head caps
manually DO NOT FORCE THEM. Call LPG technical personnel.
5.
Unlatch the pressure switch (see 8.3.1. Re-assembly pressure switch with locking
device).
6.
Cut the electricity supply to the pilot cylinder solenoid valve.
7.
Decompress the release line by means of the decompression screw. (see 8.3.6.
Release line decompression). In the event of cylinder banks with selector valves, for
depressurisation operation of the solenoid valves + manual release which control the
opening of the selector valves, the latter should be open.
8.
In the pilot or master cylinder slowly dismantle the manual actuator that will close the
valve. Some little pressure could be vent during this operation.
9.
Close the solenoid valves + manual release which control the selector valves, thus
cutting its electrical supply.
10.
Depressurise the pneumatic delay device just loosing the screw 3.
11.
Close the selector valves (see 8.3.5. Manual Opening/Closing of selector valves) in
case they do not close after release line decompression.
12.
Visually check the condition of the carbon dioxide (CO2) installation within the hazard
(component general condition). It is recommended to follow the corresponding
sections on "Check list for routine inspections for carbon dioxide (CO2) installations ".
13.
Disassemble cylinders and odorizer from their brackets and send them to LPG to be
recharged as well as all damaged components for repair or replacement.
MU/CO/04/IN/M1
Rev. 00
Page 98/156
14.
N S309004
After replacing cylinders and their components, check all system release systems and
reassemble (e.g. replace manual release seals, replace release burst disks, etc.).
15. Installation hand-over and commissioning of fire extinguishing system should be

carried out again.
16.
Charge the odorizer.
MU/CO/04/IN/M1
Rev. 00
Page 99/156
N S309004
This document includes the following Annexes to Installation, Maintenance and User
Manual for carbon dioxide (CO2) Extinguishing Systems Ref. MU/CO/04/IN REV.00
ANNEX I
Drawings for CARBON DIOXIDE (CO2) standard

systems
ANNEX II
Technical data for CARBON DIOXIDE (CO2) system

components
ANNEX III
Clauses from Standards and Check List for Handover

and Routine Inspection for Fire Extinguishing Systems.
ANNEX IV
Technical instructions for CARBON DIOXIDE (CO2)

system components.
ANNEX V
CARBON DIOXIDE (CO2) gas safety technical data.
MU/CO/04/IN/M1
Rev. 00
Page 100/156
N S309004
9 ANNEX I. STANDARD
DRAWINGS
DIOXIDE (CO2) SYSTEMS
DRAWING NUMBER
FOR
CARBON
DESCRIPTION
50040676
STANDARD BATTERY 402, 67 l. CO2 CYLINDER 2 R WITHOUT

WEIGHING DEVICE 1 BAND
50090673
STANDARD BATTERY 402, 67 l. CO2 CYLINDER 1 R WITHOUT

WEIGHING DEVICE AND PILOT CYLINDER
15042053
BATTERY FOR CYLINDERS 67 l SIMPLE ROW WITHOUT WEIGHING

DEVICE WITH 2 SELECTOR VALVE
5104067N
STANDARD BATTERY FOR 67/40 l CO2 1 R WITH WEIGHING DEVICE

FOR LOAD CELL.
5105067N
BATTERY 5 CYLINDERS FOR 67 l CO2 1 R WITH WEIGHING DEVICE

MECHANIC.
76702400
LPG 128 CO2 MODULAR CYLINDER
306046SS
STANDARD BRACKET WITH STRAPS FOR 8 OR LESS

CYLINDERS. 1 ROW
306096SS
STANDARD BRACKET WITH STRAPS FOR 9 OR MORE 67, 40 l.

CYLINDERS. 1 ROW
MU/CO/04/IN/M1
Rev. 00
67, 40 l.
Page 101/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 102/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 103/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 104/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 105/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 106/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 107/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 108/156
N S309004
10 ANNEX II. REPORT ON TECHNICAL DATA FOR CARBON

DIOXIDE (CO2) SYSTEM COMPONENTS.
DESCRIPTION
N TECHNICAL DATA
LPG 110-00 VALVE
FT 006
LPG 110-10 VALVE
FT 007
5, 134, 268, 402, 67, l. NON-WELDED CYLINDER
FT 013
CO2 NOZZLES
FT 015
HIGH PRESSURE SOLENOID VALVE
FT 017
NON RETURN VALVE DIAMETER
FT 022
LPG 110 PNEUMATIC OPERATED CONTROL HEAD
FT 023
TIME DELAY-DEVICE
FT 024
HIGH PRESSURE SELECTOR VALVE (3/4 2 )
FT 032
TEFLON (PTFE) HOSE
FT 040
T/W PRESSURE GAUGE
FT 046
PRESSURE SWITCH W/LOCKING DEVICE
FT 047
MANUAL LEVER RELEASE
FT 051
3 l PILOT CYLINDER
FT 052
DIVERTER DEVICE
FT 066
DECOMPRESSION SCREW R
FT 070
DEPRESSURIZATION VALVE R
FT 075
SOLENOID VALVE + MANUAL RELEASE
FT 083
HIGH PRESSURE SELECTOR VALVE (3 4)
FT 092
MANIFOLD SAFETY DISK
FT 104
MODULAR 67 l CYLINDER BRACKET
FT 107
MODULAR 402 l CYLINDER BRACKET
FT 108
LPG-128-90 VALVE for 3 l. PILOT CYLINDER
FT 132
R2F HOSE
FT 139
LPG 128-20 VALVE
FT 140
PRESSURE SWITCH
FT 145
CUT OFF VALVE
FT 165
MU/CO/04/IN/M1
Rev. 00
Page 109/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
APROBADO
FECHA
PRESENTACIN
2
CARACTERSTICAS TCNICAS
P. MAX.
P. PRUEBA
PRUEBA
TEMPERATURA
MEMBRANA
TRABAJO
FUNCIONAL
HIDRAULICA
TRABAJO
SEGURIDAD
166 bar.
60 bar.
250 bar.
-20C
60C
190 10 bar.
PESO
0.950 kg.
GASES Y CAUDALES MAX.
0.75
SIST. DISPARO OPCIONALES:
ACCESORIOS
MATERIALES DE CONSTRUCCIN
CUERPO
Latn
EJE
Acero INOX AISI-303
PORTAJUNTAS
JUNTA CIERRE
Acero INOX AISI-303
Tefln+FV
JUNTA TRICA
Nitrilo
HOMOLOGACIONES:
MU/CO/04/IN/M1
Rev. 00
Page 110/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
APROBADO
FECHA
PRESENTACIN
2
P. MAX.
P. PRUEBA
PRUEBA
TEMPERATURA
MEMBRANA
TRABAJO
FUNCIONAL
HIDRAULICA
TRABAJO
SEGURIDAD
60 bar.
250 bar.
166 bar.
-20C
60C
190 10 bar.
PESO
0.950 kg.
GASES Y CAUDALES MAX.
0.75
ACCESORIOS
CUERPO
Latn
EJE
Acero INOX AISI-303
PORTAJUNTAS
JUNTA CIERRE
Acero INOX AISI-303
Tefln+FV
JUNTA TRICA
Nitrilo
HOMOLOGACIONES:
MU/CO/04/IN/M1
Rev. 00
Page 111/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
013
REV. 09
FECHA
03/05
APROBADO
Botellas de acero (Cr-Mo) sin soldadura, para contener gases comprimidos, lquidos o disueltos a presin.
PRESENTACIN
CAPACIDAD
5 l.
ROSCAS
1" NPT-NGT
13.4 l.
M30 x 1.5 DIN13
26.8 l.
W 28.8-14 DIN477
40.2 l.
R. 1" ISO 228
67.0 l.
1" NPT-NGT
67.5 l.
75 l.
2" 12UN 2A 60
W 28.8-14 DIN477
80 l.
1" NPT - NGT
MATERIAL:
COMPOSICIN
QUMICA
Cr-Mo -W 222-BW
TRATAMIENTO
TRMICO
PROPIEDADES
FSICAS
C = 0.45%
Max.
Mn= 1.10%
Max.
Si = 0.10%
Min.
Cr = 0.70% Min.
Lmite elstico > 77 kg./mm.2

Carga de rotura> 88 kg./mm.2
Alargamiento > 12% (Lo=5.65 So)
Templado en aceite y revenido
Resilencia (Charpy V; t=0 C)
Min.
Media > 6 kg./cm.2
P = 0.050% Max.
Mnimo > 4 kg./cm.2
Mo= 0.12%
Acero
S = 0.050% Max.
CARACTERISTICAS TCNICAS
CAPACIDAD
EXT. 1%
ESPESOR MIN.
LONGITUD 10 mm
PESO
PRUEBA
HIDRAULICA
HOMOLOGACIONES. REGISTRO TIPO
DENSIDAD MAX.
LLENADO kg./l.
R.A.P. ITC-MIE-AP/7
5 l.
140 mm.
3.03 mm.
460 mm.
12 kg.
13.4 l.
140 mm.
3.62 mm.
1060 mm.
20 kg.
26.8 l.
229 mm.
4.8 mm.
940 mm.
43 kg.
40.2 l.
229 mm.
4.8 mm.
1240 mm.
47 kg.
67.0 l.
267 mm.
5.6 mm.
1485 mm.
74 kg.
68 kg.
82 kg.
67.5 l.
267 mm.
4.9 mm.
1450 mm.
75 l.
267 mm.
5.6 mm.
1665 mm.
80 l.
267 mm.
5.6 mm.
1803 mm.
107 kg.
HFC-125
0.93 kg./l.
HFC-227
1.15 kg./l.
250 bar.
SIII:
0.90 kg./l.
R77/01
CO2 :
0.75 kg./l.
FE-13:
0.85 kg./l.
ARGON:
300 bar.
MU/CO/04/IN/M1
solo para
80 l.
200 bar. (15C.)
Rev. 00
Page 112/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
PRESENTACIN
APROBADO
FECHA
Difusor para CO . Permite influir sobre su caudal (tiempo de descarga) calibrando su orificio interno.
Mnimo de calibrado: 1 mm
POSICIN
DENOMINACIN
Presin de Trabajo: 140 bar
MATERIAL
2
*3
Acero INOX AISI-302 ( 0.3 mm)
MU/CO/04/IN/M1
Rev. 00
Page 113/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
APROBADO
FECHA
PRESENTACIN
10
Muelles de recuperacin
POSICIN
MATERIAL
DENOMINACIN
POSICIN
Acero INOX AISI-303
Acero INOX AISI-303
Acero INOX AISI-430 F
Acero INOX AISI-303
MATERIAL
Latn
DENOMINACIN
Nitrilo / EPDM (UL)
Nitrilo / EPDM (UL)
Tefln
10
FUNCIMIENTO
ORIFICIO
Normalmente cerrado
0.8 mm.
FUNCIMIENTO
P. MIN.
P. MAX.
FUNCIMIENTO
0 bar.
170 bar.
TENSIN
CONSUMO
CONSUMO
NOMINAL
EN FRIO
EN CALIENTE
MU/CO/04/IN/M1
TIEMPO
RESPUESTA
Rev. 00
PROTECCIN
Page 114/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
PRESENTACIN
APROBADO
FECHA
descargado en el colector pueda entrar de nuevo en los cilindros.
CONEXIN A COLECTOR
POSICIN DE TRABAJO
CONEXIN A CILINDRO
PESO
CUERPO: LATN
0,473 kg.
BOLA DE CIERRE:
0,002 kg.
NOTA: ROSCAS SEGN ISO 228

MU/CO/04/IN/M1
Rev. 00
Page 115/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 116/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 117/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 118/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 119/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 120/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 121/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 122/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
PRESENTACIN
APROBADO
FECHA
Botellin piloto de alta presin (PPH 250bar) para el disparo de cilindros auxiliares en sistemas de extincin en bateria.
Permite la activacin manual, neumtica o elctrica segn necesidades.
POSICIN
DENOMINACIN
ROSCAS
CARACTERISTICAS TCNICAS
VLVULA LPG 128-90B
LPCB
VLVULA LPG 128-90
UL
W28.8
DIN 477
PPH: 250 bar.
VLVULA LPG 128-40
VDS
DISPARO MANUAL DE PALANCA
ROSCA CONEXIN VAL.VULA:
TOMA NEUMTICA:
G. 1/8"
ROSCA CONEXIN VAL.:
VLVULA SOLENOIDE
CAPACIDAD
3 l.
M. 30x1.5
M. 30x1.5
24V. - 0.41A.
PRESIN TRABAJO
150 bar.
MU/CO/04/IN/M1
Rev. 00
Page 123/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
PRESENTACIN
CODIGO
APROBADO
FECHA
Dispositivo utilizado en sistemas centralizados de CO 2 o Gases Inertes para reas normalmente ocupadas con sistema neumatico
de retardo. Permite la activacion de una sirena neumatica de alarma durante el tiempo de retardo sin descarga del agente extintor
dentro de la sala, concluido el tiempo de retardo corta el suministro neumatico en la sirena y lo desvia hacia los difusores.
DESCARGAS
CUERPO
Latn
PISTN
MUELLE RECUPERADOR
JUNTAS TRICAS
Acero INOX AISI-303
Acero INOX AISI-302
NBR(Nitrilo)
SIRENA
DERIVADOR
DIFUSOR
ESQUEMA CONEXION TIPICA
RETARDADOR
CILINDRO PILOTO
MU/CO/04/IN/M1
Rev. 00
Page 124/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
FECHA
APROBADO
PRESENTACIN
PRESIN DE TRABAJO:
140 bar.
PRESIN DE PRUEBA:
420 bar.
MATERIALES
TORNILLO LARGO
LATN EN12164:98tab2
TORNILLO CORTO
LATN EN12164:98tab2
JUNTA TORICA
NITRILO
OBUS M.10x1
VARIOS
ACCIONADOR
LATN EN12164:98tab2
JUNTA TORICA
NITRILO
TAPON DE CIERRE
LATN EN12164:98tab2
MU/CO/04/IN/M1
Rev. 00
Page 125/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
FECHA
APROBADO
PRESENTACIN
PRESIN MAX. DE TRABAJO:
PRESIN MIN. CIERRE:
DENOMINACION
CUERPO SUPERIOR
240 bar.
20 bar.
MATERIAL
LATN EN12164:98tab2
JUNTA TORICA
NITRILO
MUELLE RECUPERACION
Ac. INOX. AISI 302
JUNTA TORICA
NITRILO
PISTON
LATN EN12164:98tab2
CUERPO INFERIOR
LATN EN12164:98tab2
NOTA: ROSCAS SEGN M.(DIN 13), R.(ISO 228)
MU/CO/04/IN/M1
Rev. 00
Page 126/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
APROBADO
FECHA
PRESENTACIN
CDIGO
POSICIN
DENOMINACIN
MATERIAL
VLVULA SOLENOIDE
VARIOS
DISPARO MANUAL
LATN
P. MIN.
FUNCIMIENTO
ORIFICIO
SOLENOIDE
FUNCIMIENTO
P. MAX.
FUNCIMIENTO
Normalmente cerrado
0.8 mm.
0 bar.
170 bar.
TENSIN
CONSUMO
NOMINAL
EN FRIO
MU/CO/04/IN/M1
CONSUMO
EN CALIENTE
TIEMPO
RESPUESTA
Rev. 00
PROTECCIN
Page 127/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 128/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
PRESENTACIN
FECHA
APROBADO
Dispositivo diseado para evacuar sobre presiones peligrosas en el tubo colector. Normalmente es utilizada en colectores
con vlvulas direccionales.
CO2
SIII, FM-200,
HALOTRON
HALON, FE-36
FE-13
957 bar
200-220 bar
19010 bar
10 mm.
blanco / white
azul / blue
rojo / red
555 bar
17010 bar
marron / brown
violeta / violet
MU/CO/04/IN/M1
INERTES
200 bar
27010 bar
naranja / orange
300 bar
400-420 bar
rosa / pink
Rev. 00
Page 129/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
PRESENTACIN
FECHA
APROBADO
Soporte de sujeccin a pared para cilindro autnomo de dimetro 267mm.
MU/CO/04/IN/M1
Rev. 00
Page 130/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
PRESENTACIN
FECHA
APROBADO
Soporte de sujeccin a pared para cilindro autnomo de dimetro 229mm.
MU/CO/04/IN/M1
Rev. 00
Page 131/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 132/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 133/156
N S309004
REALIZADO
ALFREDO
REVISADO
NMERO F.TCNICA
FECHA
APROBADO
PRESENTACIN
2
P. PRUEBA
PRUEBA
TEMPERATURA
MEMBRANA
TRABAJO
P. MIN.
FUNCIMIENTO
FUNCIONAL
HIDRAULICA
TRABAJO
SEGURIDAD
166 bar.
6 bar.
60 bar.
250 bar.
P. MAX.
-20C
60C
190 10 bar.
AREA LIBRE DE PASO
PESO
1.6 kg.
50.26 mm 2
ACCESORIOS
PISTN
CUERPO
Latn
Latn
EJE
PORTAJUNTAS
JUNTA CIERRE
Acero INOX AISI-303
Acero INOX AISI-303
Tefln / Tefln + F.V
MU/CO/04/IN/M1
Rev. 00
JUNTA TRICA
Nitrilo
Page 134/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 135/156
N S309004
REALIZADO
REVISADO
NMERO F.TCNICA
FECHA
APROBADO
PRESENTACIN
CONEXION BICONO A TUBO 6mm

6mm PIPE OLIVE CONNECTION
13
14
22
21
ORIFICIO BLOQUEO
PAD LOCK ORIFICE
MU/CO/04/IN/M1
Rev. 00
Page 136/156
N S309004
11 ANNEX III
REGULATION EXTRACT AND CHECKING
LIST FOR RECEPTION AND ROUTINE INSPECTION FOR
FIRE EXTINGUISHING INSTALLATIONS.
1. Fire Protection material means shall be subject to minimum maintenance program
established in tables I and II.
2. Maintenance operations indicated in table I shall be performed by personnel assigned by
an approved installer or maintainer, or by personnel assigned by installation user or
property owner.
3. Maintenance operations indicated in table II shall be performed by personnel assigned
by manufacturer, installer or maintainer approved for the type of devices, equipment or
systems in question or by personnel assigned by the user if he has obtained the
condition of maintainer because he has proper technical means available, according to
decision of the authority having jurisdiction in Industrial matters in the Autonomous
Community.
4. In all cases, installation maintainer, user or property owner shall keep written proof of
compliance of preventive maintenance program, indicating, as a minimum, operations
performed, results of inspections and tests and replacements of damaged elements.
Annotations shall be kept up to date and shall be at the disposal of inspection services of
pertaining Autonomous Community.
TABLE I
MAINTENANCE PROGRAM FOR FIRE FIGHTING MATERIAL MEANS
Operations to be performed by personnel assigned by property owner of equipment or
system installation.
Equipment or
system
Fire extinguishing fixed

systems:
Every three months
Check that extinguishing agent nozzles or sprinklers are in

good conditions and free of obstructions for their proper
operation.
Check if system components are in good conditions;
especially test valve for system sprinklers or manual control
for powder systems or gaseous extinguishing agents.
Water sprinklers.
Mist water.
Powder.
Foam.
Gaseous extinguishing
agents.
Check condition of charge for powder, carbon dioxide or

halogenated hydrocarbon system installations and gas
bottles, if any.
Check pilot, signal circuits, etc, for systems fitted with control
indicators.
General cleaning of all components.
MU/CO/04/IN/M1
Rev. 00
Page 137/156
N S309004
TABLE II
MAINTENANCE PROGRAM FOR FIRE FIGHTING MATERIAL MEANS
Operations to be performed by personnel assigned by system or equipment manufacturer or
installer.
Equipment or system
EVERY YEAR
Integral inspection, in accordance with manufacturer or

installer instructions, including in every case:
Fire extinguishing fixed
systems
Water sprinklers.
Mist water.
Powder.
Foam.
Gaseous extinguishing
agents.
Checking of system components, especially release and

alarm devices.
Checking of extinguishing agent charge and charge
gauge/meter (pressure or weight alternative measurement)
Checking condition of extinguishing agent
Test of installation under reception conditions.
MU/CO/04/IN/M1
Rev. 00
Page 138/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 139/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 140/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 141/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 142/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 143/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 144/156
N S309004
12 ANNEX IV TECHNICAL INSTRUCTIONS

FOR CARBON DIOXIDE (CO2) SYSTEMS.
COMPONENTS
- Description:
TECHNICAL INSTRUCTION FOR CHARGING CYLINDERS WITH THE LPG VALVES (REF.
ITLC)
MU/CO/04/IN/M1
Rev. 00
Page 145/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 146/156
N S309004
13 ANNEX V: CARBON DIOXIDE (CO2) GAS SAFETY DATA

FILE.
MU/CO/04/IN/M1
Rev. 00
Page 147/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 148/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 149/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 150/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 151/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 152/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 153/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 154/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 155/156
N S309004
MU/CO/04/IN/M1
Rev. 00
Page 156/156

LPG CO2 System Data Sheets PDF

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

LPG CO2 System Data Sheets PDF

Uploaded by

Copyright:

Available Formats

TECHNICAL INFORMATION

INSTALLATION, MAINTENANCE AND USER MANUAL FOR

LPG Tcnicas en Extincin de Incendios S.A.

ORIGINAL DATE OF ISSUE OF DOCUMENT:

CHANGE CONTROL LIST.

LPG Tcnicas en Extincin de Incendios S.A.

4 DESCRIPTION OF CARBON DIOXIDE (CO2) SYSTEMS.

4.1 SYSTEM 1: CYLINDER BANK OF 8 OR LESS CYLINDERS OF 402 &

4.3 SYSTEM 3: CYLINDER BANKS FITTED WITH SELECTOR VALVES. 12

4.5 SYSTEM 5: SELF-CONTAINED CYLINDER.

5.1 MECHANICAL / PNEUMATIC INSTALLATION.

Installation of brackets with vertical support columns.

5.2 STORAGE SYSTEM.

Carbon dioxide (CO2) LPG valve: LPG 128-20.

5.2.9 " R2F hose.

5.3 RELEASE SYSTEM.

Pressure pilot cylinder.

Solenoid valve + manual release.

Release line Teflon flexible hoses.

5.4 DISTRIBUTION SYSTEM.

Pipe and fittings.

5.5 ELECTRICAL INSTALLATION.

5.6 INSTALLATION FINAL REQUIREMENTS.

6 COMMISSIONING AND MAINTENANCE.

6.1 SYSTEM COMMISSIONING AND HAND-OVER.

8.1 GENERAL FUNCTION OF A FIRE EXTINGUISHING SYSTEM.

8.2 GENERAL CONSIDERATIONS.

LPG Tcnicas en Extincin de Incendios S.A.

8.3 MANUAL USE OF DEVICES.

Re-assembly of pressure switch with locking device.

8.4 ACTUATION IN THE EVENT OF FAILURE OF FIRE

8.5 ACTUATION AFTER CYLINDER BANK DISCHARGE.

9 ANNEX I. STANDARD DRAWINGS FOR CARBON DIOXIDE

10 ANNEX II. REPORT ON TECHNICAL DATA FOR CARBON

11 ANNEX III REGULATION EXTRACT AND CHECKING LIST

12 ANNEX IV TECHNICAL INSTRUCTIONS COMPONENTS FOR

LPG Tcnicas en Extincin de Incendios S.A.

LPG Tcnicas en Extincin de Incendios S.A.

LPG Tcnicas en Extincin de Incendios S.A.

LPG Tcnicas en Extincin de Incendios S.A.

All personnel working in an enclosure protected by carbon dioxide (CO2) systems

During installation and maintenance operations personnel should be protected by

Protective cap must always be installed on the discharge valve when a

Use one or several of the following as thread joint compounds.

LPG Tcnicas en Extincin de Incendios S.A.

4 DESCRIPTION OF CARBON DIOXIDE (CO2) SYSTEMS.

LPG Tcnicas en Extincin de Incendios S.A.

4.1 SYSTEM 1: CYLINDER BANK OF 8 OR LESS CYLINDERS OF 402 &

Master cylinder (LPG 128-20)

Slave cylinder (LPG 110-00/LPG 110-10)

Discharge manifold (up to 4)

Manual pneumatic release

PTFE release hose x 350

LPG 110 valve

Pressure switch with locking device

LPG 128 cylinder flange

Blind cap threaded NPT

LPG Tcnicas en Extincin de Incendios S.A.

4.2 SYSTEM 2: CYLINDER BANK UP TO CYLINDERS OF 402 & 67

Rack with straps pilot cylinder

LPG 110 valve

PTFE release hose x 350