Professional Documents
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Ref: ETA11CML19MW/BC/SC/KW064
Date: August 5, 201 1
SAURABH CHAUHAN
GENERAL MANAGER
Encl: as above
Regd. Office : 5, Moores Road, Chennai - 600 006 Tamil Nadu, India
Branches (Tel.)
- Bangalore : 41802300, Chennai : 28297626, Hyderabad : 27763529130, Mumbai : 67742700, Pune : 26051310, Kolkata : 24864329
m - L i r n i r err
TRANSMITTAL FORM
PROJECT
CUSTOMER
CONTRACTOR
Submission Phase:
DRAWINGS I DOCUMENT
VENDOR & TECHNICAL SUBMITTAL
I7 CONSTRUCTION DOCUMENTS
REPORTS
RECORDS
Submission Number:
First
Second
Third
Fourth
Submission Contents:
S.no
System Description
Rev No
1.
00
For Information
For Approval
As Built
ETA:
Prepared By
Checked By
Reviewed By
Ankita
Nitin
Abid
ICML:
Approved By
\j~aurabhChauhan
Details
Name
Designation
Sign
Approved By
Date
05-Aug-2011
DOCUMENT NO.
ETA/ICML/SOLAR/GUJ/ELECT/TRAFO/O43-A
One number Oil 1250kVA Transformer, oil-immersed type, three winding, Cooling
ONAN, three phase, 50Hz, 11000/330/330 volts, with off-circuit taps of +5% to 5% in steps of 2.5% and shall be suitable for outdoor application with D y n l l y n l l
Vector group. The star point shall be solidly earthed. Neutral CTs of suitable rating
shall be provided for restricted and standby earth fault protections. The
temperature rise of oil and winding will be 50deg C and 55deg C over an ambient of
50 deg C.
The transformer shall be furnished complete with:
a) Fittings and accessories
b) Mandatory Spare Parts.
c) All relevant drawings, data and instruction manuals.
3 Codes and Standards
Major standards which shall be followed are listed below. Other applicable Indian
Stan-dards for any component part, even if not covered in the listed standards shall
be fol-lowed:
i. I S : 2026
ii. IEC 726
iii. Publication by Central Board of Irrigation and Power (CBIP) on Transformer.
iv. IEC 60076
4 General Reauirements
4.4 Power at 330V level shall be transformed to llOOOV Grid level through the
transformer provided.
4.5 Voltage at load terminal 4.5.1 Under full load condition of the L.T. board, the
voltage will not drop below 90% on the load voltage base.
4.5.2 At light load condition, the voltage will not exceed 110% on the load voltage
base.
4.6 The transformer will be installed in hot, humid and tropical atmosphere. All
equipment, accessories and wiring shall be provided with tropical finish to prevent
fungus growth.
4.7 The transformer shall be capable of continuous operation at specified rating
under the following condition :
a) Voltage variation : + / - l o %
b) Frequency variation : +/-5%
c) Combined voltage and frequency variation : 10%
4.8 The transformer shall be capable of withstanding the short circuit stresses due
to a terminal fault on one winding with full voltage maintained on the other winding
for minimum period of three (3) seconds.
4.9 The transformer shall be free from annoying hum or vibration. The design shall
be such as not to cause any undesirable interference with radio or communication
circuits.
4.10 All temperature indicators, Buchholz relays and other auxiliary devices shall be
suitable for DC control supply. All alarm and trip Contacts shall also be suitable for
connection in DC circuits.
4.11 Marshalling Box shall have a degree of protection of I P 54 as per IS:2147
4.12 for the transformer, normal contacts outputs for remote annunciation/control
shall be provided with two change over contacts each for alarm and trip condition
for the following.
a) Buchholz alarm
b) Buchholz trip
c) Oil Temperature high (Alarm)
d) Oil Temperature very high (Trip)
e) Pressure relief device operated
f) Winding Temperature high (Alarm)
7) Winding Temperature Indicator Assembly with trip & alarm contacts and
thermometer.
8) Valves
9) Earthing Terminals.
10) Earthing terminals
11) Rating & Terminal marking plates
12) Lifting lugs
13) Rollers
14) Air release plug
5.2 Core & Coils
5.2.1 The transformer may be of core or shell type. The core shall be built up with
high grade, non aging, low loss, high permeability grain oriented cold rolled silicon
steel la-minations especially suitable for core material.
5.2.2 The coils shall be manufactured from electrolytic copper conductor and fully
insulated for rated voltage.
5.2.3 Bare copper conductors for HV & LV coils shall be covered with Nomex paper
as major insulation. HV coils shall be reinforced by wrapping torridally with glass
tapes to ensure the rigidity of the coils. LV coils shall have spirally wrapped glass
tape reinforcement on the outer surface of the coil over the major Nomex insulation
on the LV conductors.
5.2.4 Insulating material shall be of proven design. Coils shall be so insulated that
impulse and power frequency voltage stresses are minimum. The insulating
material shall be glass fiber reinforced conforming to class 'C". Coils shall be so
insulated that impulse and power frequency voltage stresses are minimum and to
withstand even the severest of temperature variation.
5.2.5 All leads from the windings to the terminal board and bushings shall be rigidly
sup-ported to prevent injury from vibration or short circuit stresses. Guide tube
shall be used where practicable.
5.2.6 The core and coil assembly shall be securely fixed in position so that no
shifting or de-formation occurs during movement of transformer or under short
circuit stresses.
5.2.7 Maximum flux density in any part of the core of rated voltage and frequency
shall be specified.
5.2.8 Cable Box provided on both the sides (HV and LV).
5.2.9 The frame clamps and core bolts shall be electrically insulated from the core
& such insulation shall be capable of withstanding maximum temperature existing
in the core. For this purpose class A or better insulation shall be used.
5.3 T a p p i n g
5.3.1 Off circuit taps as specified shall be provided on the high voltage winding.
5.3.2 The transformer shall be capable of operation at its rated KVA on any tap
provided the voltage does not vary by more than +/- 10% of the rated voltage
corresponding t o the tap.
5.3.3 The winding including the tapping arrangement shall be designed to maintain
electro-magnetic balance between HV and LV windings at all voltage ratios.
5.4 O f f C i r c u i t T a p Changer
5.4.1 The off-circuit tap changing will be effected by a 3-phase gang operated
switch for oil filled transformers. Arrangement shall be such that the contacts are
correctly engaged. A warning plate indicating that switch shall be operated only
when the transformer is de-energized shall be provided. Arrangement shall be such
that switch can be operated at standing height from ground level.
5.4.2 The operating handle can be padlocked a t any tap position. The design shall
be such that the lock cannot be inserted unless the contacts are correctly engaged.
5.4.3 The mechanism shall be provided with a mechanical tap position indicator.
5.4.4 All contacts shall be silver plated and held in position under strong contact
pressure t o ensure low contact drop and avoid pitting.
5.5 I n s u l a t i n g Oil
5.5.1 The quality of oil to be supplied for the transformer shall conform t o the
parameter specified in IS: 335 with latest amendments. No inhibitors shall be used
in oil. Prior to filling, oil shall be tested as per IS: 335 for tan delta, specific
resistivity, breakdown voltage, moisture content etc.
5.5.2 Transformer shall be dispatched oil filled. 10% excess oil for topping up shall
be sup-plied in non-returnable container suitable for outdoor storage.
5.10 G r o u n d i n g
5.10.1 For oil filled transformers two grounding pads, located on the opposite sides
of the tank, shall be provided for connection t o station ground mat.
5.10.2 The ground bus shall be provided with two bolt drilling with G I bolts and
nuts at each end t o receive 50 x 6 m m GS flats.
5.10.3 The core coil assembly shall be directly connected to this ground bus by
removable bolted link for effective grounding.
5.10.4 Ground terminals shall also be provided on marshalling box to ensure its
effective earthing.
5.10.5 All internal metal parts of the transformers, with the exception of individual
laminations, core bolts and their individual clamping plates shall be earthed.
5.11 Painting
5.11.1 All steel surfaces shall be thoroughly cleaned by sand blasting or chemical
agents, as required, to produce a smooth surface free of scales, grease and rust.
5.11.2 The internal surfaces in contact with insulating oil shall be painted with heat
resistant insulating varnish which shall not react with and be soluble in the
insulating liquid used.
5.11.3 The external surfaces, after cleaning, shall be given two (2) coats of high
quality epoxy base zinc primer.
5.11.4 The transformer shall be finished with two coats of paint (IS shade # 631)
5.11.5 The paints shall be carefully selected to withstand tropical heat, rain etc. The
paint shall not scale off or crinkle or be removed by abrasion due to normal
handling.
5.11.6 Sufficient quantity of touch up paint shall be furnished for application after
installation at site.
5.11.7 I f it is considered necessary, the transformer may be given a further coating
at site by the Owner. The Bidder shall therefore indicate the type and quality of the
paint with full specification for this purpose.
5.11.8 Two final coats of enamel paints shall be given to the exterior surface of all
the equipment.
5.12 Marshalling Box
5.12.1 Weather proof type marshalling box shall be provided on the front side of
the transformer tank and not on radiator. It shall be provided with terminals for oil
temperature indicator, winding transformer indicator, magnetic oil gauge and
buchholz relay and other control terminals as applicable. The box shall be complete
with wiring upto terminal box. Whenever the control voltage is specified as D.C ,
the marshalling box shall be complete with D.C contactors & wiring. The gaskets
shall be non deteriorating type and suitable for outdoor installation.
5.12.2 Studd type TB1s shall be use in Marshalling box
6.1 Routine Tests During manufacture and on completion, all transformers shall be
subjected to the rou-tine tests as per IS. I n addition, the following tests shall be
performed on each trans-former:
6.1.1 Oil leakage test (routine):
All oil filled transformer tank with coolers and all oil filled components shall be
tested for leaks with normal head of oil
35 KN/m2 for a period of 12 hours. I f any
leak oc-curs, the test shall be conducted again after all leaks have been repaired.
6.2.1 Valid test certificates (within five years) of the transformer with same design
shall be furnished for all type tests and Special Tests as listed out in the IS.
6.3 All component parts and auxiliary equipment such as oil, bushings, CT etc. shall
be routine tested as per relevant Indian Standards
6.4 Tests shall be performed in presence of Owner's representative if so desired by
the Owner. The Contractor shall give a t least fifteen (15) days advance notice of
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