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GRUNDFOS PUMPS INDIA PVT LTD

118,Old Mahabalipuram road


Thoraipakkam
Chennai - 600 096.
India

QUALITY ASSURANCE PLAN


____________________________
Number
Revision
Page
QAP-CR-01
2
1/1

TITLE : QAP - CR PUMPS


Permionics Membranes

Customer :

Purchase Order No with date. :

Cairn India Ltd.

Project :

Sl

1098/18.10.2014

Date of QAP submit :

Consultant :

Description

Characteristics

4
11/21/2014
Qty :
CRN 15-16SF- 2nos.; CRN 15-14- 2 nos.

Pump model :

Quantium
Category Type of check of check
(Inhouse)

Reference
documents

Testing / Inspection

Acceptance
Norms

Format of
Record

Grundfo
s

TPL

CIL

Incoming material - Base,


Shaft,s Sleeve, Chamber,
1 Stay bolt, Shaft seal and Visual
all wetted parts and
fastners

Major

Visual

100%

PO

All the Imported parts


checked visually and
proceed for GRN

NIL
Reference to the PO
Material
requirement
Compliance report

Incoming Material - Motor Visual

Major

Visual

100%

PO

All the Imported parts


checked visually and
proceed for GRN

Reference to the PO
NIL
requirement

NIL

NIL

Incoming Material Impeller

Visual

Major

Visual
Balancing

100%
NA

PO

All the Imported parts


checked visually and
proceed for GRN

NIL
Reference to the PO
Material
requirement
Compliance report

2 Inprocess Inspection

Issued material for assembly

Major

Verification

100%

BOM

Verification of issued
material

As per the BOM

Check list

NIL

NIL

3 Performance Test

Discharge & Power

Major

Performance

1 no. pump

ISO 9906 Annex A

Performance test

According to the
standard/customer
requirement

Test report

Head

Major

Performance

1 no. pump

ISO 9906 Annex A

Performance test

According to the
standard/customer
requirement

Test report

Performance curve

Major

Performance

1 no. pump

ISO 9906 Annex A

Performance test

According to the
standard/customer
requirement

Test report

4 Hydro test

Leak test

Major

Leak

1 no. pump

1.5 times of Pump


design pressure

Hydrostatic test

No leak

Test report

5 Final Inspection

Name plate details & Visual


appearance such like free from
damage, dent ..etc

Minor

Visual

100%

Customer order, data


Visual inspection
sheet and technical
datas

As per customer
requirement

Minor

Measurement

10%*

Grundfos drawing

Dimension inspection

According to the
drawing
specification

Dimension report

Minor

Visual

10%

Grundfos Standard

packing

As per Work
instruction

NIL

NIL

NIL

Mounting details & Overall


Pump Dimensions
dimension

7 Packing

Labeling and Instruction / Operating


manual

Legends
P-Perform

W - Witness

TC - Test certificate

UT - Ultrasonic test

R - Review

C- Check

NA - Not applicable

PO - Purchase Order

Prepared by
GRN - Goods receipt note (Sivaprakasam.D)
Grundfos

Approved by
(G.Elayaraja)
Grundfos

Customer Approval

BOM - Bill of Material

QSF-7.4-8 R2

Note : * Grundfos doing the performance test 100% and TC given, however the witness inspection will be offered as per the above plan
Any change made in this QAP is valid only if it is approved by GRUNDFOS Quality Department

QSF-7.4-8 R2