Professional Documents
Culture Documents
for
Liquid and Gas
Safety Shutoff Valves
Foreword
The FM Approvals certification mark is intended to verify that the products and services described
will meet FM Approvals stated conditions of performance, safety and quality useful to the ends of
property conservation. The purpose of Approval Standards is to present the criteria for FM Approval
of various types of products and services, as guidance for FM Approvals personnel, manufacturers,
users and authorities having jurisdiction.
Products submitted for certification by FM Approvals shall demonstrate that they meet the intent of
the Approval Standard, and that quality control in manufacturing shall ensure a consistently uniform
and reliable product. Approval Standards strive to be performance-oriented. They are intended to
facilitate technological development.
For examining equipment, materials and services, Approval Standards:
a)
TABLE OF CONTENTS
1. INTRODUCTION ..................................................................................................................................................................... 1
1.1 Purpose .............................................................................................................................................................................. 1
1.2 Scope ................................................................................................................................................................................. 1
1.3 Basis for Requirements ..................................................................................................................................................... 1
1.4 Basis for FM Approval ....................................................................................................................................................... 2
1.5 Basis for Continued Approval .......................................................................................................................................... 2
1.6 Effective Date .................................................................................................................................................................... 2
1.7 System of Units ................................................................................................................................................................. 2
1.8 Applicable Documents ...................................................................................................................................................... 3
2. GENERAL INFORMATION .................................................................................................................................................... 3
Approval Application Requirements ........................................................................................................................................ 3
3. GENERAL REQUIREMENTS ................................................................................................................................................. 3
3.1 Drawings/plans/specifications ........................................................................................................................................... 3
3.2 Physical or Structural Features ......................................................................................................................................... 3
3.3 Markings ............................................................................................................................................................................ 4
3.4 Manufacturers Installation and Operation Instructions ................................................................................................... 4
3.5 Calibration ......................................................................................................................................................................... 4
4. PERFORMANCE REQUIREMENTS ..................................................................................................................................... 5
4.1 Operating Characteristics .................................................................................................................................................. 5
4.2 Valve Leakage ................................................................................................................................................................... 5
4.3 Durability ........................................................................................................................................................................... 5
4.4 Pressure .............................................................................................................................................................................. 6
4.5 Electrical Insulation ........................................................................................................................................................... 6
4.6 Voltage Variation ............................................................................................................................................................... 7
4.7 Actuating Pressure ............................................................................................................................................................. 7
4.8 Ambient Temperature Effects ........................................................................................................................................... 7
4.9 Control Valves for Pneumatically-actuated Main Valves ................................................................................................ 7
5. OPERATIONS REQUIREMENTS .......................................................................................................................................... 8
5.1 Demonstrated Quality Control Program ........................................................................................................................... 8
5.2 Facilities and Procedures Audit (F&PA) .......................................................................................................................... 9
APPENDIX A: UNITS OF MEASUREMENT ......................................................................................................................... 10
APPENDIX B: FM APPROVAL MARKS ................................................................................................................................. 11
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1. INTRODUCTION
1.1 Purpose
1.1.1 This standard states FM Approval criteria for liquid and gas safety shutoff valves.
1.1.2 FM Approval criteria may include, but are not limited to, performance requirements, marking requirements, examination of manufacturing facility(ies), audit of quality assurance procedures, and a follow-up
program.
1.2 Scope
1.2.1 This Standard sets performance requirements for liquid and gas safety shutoff valves used in the supply
lines for commercial and industrial burners. Typical fluids are chlorine gas, hydrogen, fuel oil, LP Gas,
natural gas, and oxygen.
1.2.2 A safety shutoff valve is a device intended to provide positive shutoff of fuel and/or process fluid supplies
to burners during idle periods or if various unsafe operating conditions exist.
1.2.3 The valve may be opened electrically, manually, pneumatically, or a combination of electric and
pneumatic. The valve may be held open electrically, pneumatically, or in combination. The valve shall
close automatically upon loss of holding action due to normal shutdown or fault conditions. In general,
automatic closure is by means of a spring.
1.2.4 The Class Number for this standard is generic. Specific Class Numbers have been assigned for the
particular methods of opening and holding:
Class 7411
Class 7412
Class 7413
1.2.5 The requirements of this Standard shall be used to measure and describe the performance of safety shutoff
valves (SSOV) in response to exposure from heat, pressure, etc., under controlled laboratory conditions.
The results of these controlled exposures shall not be used to describe or appraise actual exposure
conditions since such conditions will vary widely.
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Also, as a condition of retaining Approval, manufacturers may not change a product or service without prior
authorization by FM Approvals.
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2. GENERAL INFORMATION
Approval Application Requirements
To apply for an Approval examination the manufacturer, or its authorized representative, should submit a request
to the Electrical Group Manager at FM Approvals, 1151 Boston-Providence Turnpike, PO Box 9102, Norwood,
MA 02062, U.S.A.
3. GENERAL REQUIREMENTS
3.1 Drawings/plans/specifications
The manufacturer shall provide assembly drawings, component drawings, materials lists, nameplate format,
brochures, sales literature, specification sheets, etc. for FM Approvals examination.
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3.2.5 Electrical contacts, terminals, and vulnerable operating members shall be adequately protected from
damage and expected atmospheric conditions.
3.2.6 Valve design shall be such that it will operate reliably and with no significant change in operating
characteristics during and after 20,000 operational cycles at maximum rated operating pressure.
3.2.7 Manually-opened valves shall not remain open unless the holding medium is above the trip point.
3.2.8 Actuator operating temperature range shall be at least 32F (0C) to 140F (60C).
3.2.9 Valves designed so that upstream (inlet) pressure tends to open the valve or keep it open are not
Approvable.
3.3 Markings
3.3.1 An Approved SSOV shall be marked by a securely attached, corrosion-resistant label that includes the
name of the manufacturer, distinctive type or model designation, type of fluid service, and fluid temperature and pressure rating.
3.3.2 All products tested and Approved to this standard shall bear the FM Approval Mark. Reproduction art
formats are shown in the Appendix. The location, material, and application method will be by mutual
agreement between FM Approvals and the manufacturer.
3.3.3 The actuator shall be marked to indicate all electrical ratings, operating temperature range, and pressure
ratings, as applicable.
3.3.4 The valve shall be provided with an indication of flow direction, if applicable.
3.3.5 All markings shall be legible and durable.
3.5 Calibration
All examinations and tests performed in evaluation to this Standard shall use calibrated measuring instruments
traceable and certified to acceptable national standards.
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4. PERFORMANCE REQUIREMENTS
4.1 Operating Characteristics
4.1.1 Requirement
A. An SSOV shall close, without manual action, within 5 seconds or less, upon abrupt cutoff or slow
reduction to the trip point of the actuating medium under all pressure conditions within its rating.
B. The valve shall close consistently and reliably against pressures up to 150 percent of maximum rated
operating pressure.
Note: Maximum rated operating pressure ( also referred to as rated pressure) is defined as : The maximum difference between
the pressure at the inlet port and the pressure at the outlet port against which the valve is designed to operate or open,
whichever is greater.
4.1.2 Test/Verification
A. Valve closure time shall be measured for at least 10 operations at line pressures of 10, 50, and
100 percent of specified rated pressure. The average of the 10 measurements plus three standard
deviations shall not exceed 5 seconds.
Note: If a hand held stopwatch is used for timing, reaction time will add approximately 0.1 second to the actual valve response
time.
B. The valve shall be subjected to at least 10 successive operational cycles at 1.5 times rated pressure.
There shall be no failure to close.
Note: Some valves may not be capable of opening at 1.5 times rated pressure. In such instances, pressure can be reduced to not
less than 100 percent until the valve opens, and then increased to 150 percent prior to closure.
4.3 Durability
4.3.1 Requirement
The valve shall operate reliably and with no significant change in operating characteristics during and after
20,000 operational cycles at rated pressure.
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4.3.2 Test/Verification
A. The valve shall be cycled, from fully opened to fully closed, for not less than 20,000 operations, by
alternate application and removal of the actuating medium. Cycling shall be at rated pressure. There
shall be no operational failure during the test.
B. At the conclusion of the test, the seat leakage rate shall be measured as noted in Section 4.2 above. The
leak rate shall not have increased more than 25 percent, and shall not be greater than the limit noted
in 4.2. If there was zero initial leakage then leakage at the conclusion of the test shall not be greater
than 10 percent of the limit noted in 4.2.
C. If the leak rate has increased more than 25 percent, or is more than 10 percent for the zero leakage
valve, and is less than the stated limit, the valve shall be subjected to additional operational cycles until:
1) the leak rate stabilizes, or
2) 100,000 cycles are complete, or
3) leakage exceeds the stated limit.
Leakage may be measured after each 10,000 cycle interval, or at any other interval judged appropriate.
4.4 Pressure
4.4.1 Requirement
The valve shall be able to withstand a hydrostatic pressure equal to 200 percent of rated pressure without
external leakage or damage.
4.4.2 Test/Verification
A pressure equal to 200 percent of rated pressure shall be applied through the inlet port, with the valve
open, and maintained for 5 minutes. There shall be no external leakage or damage to the valve. There shall
be no permanent distortion after the pressure is released. Adjustment (tightening) of valve stem packing
or other aperture seals, to prevent external leakage, is permissible. However, such adjustments shall not
result in a closure time exceeding 5 seconds or failure to close at 150 percent of rated pressure as noted
in Section 4.1.
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5. OPERATIONS REQUIREMENTS
A quality assurance program is required to assure that subsequent safety shutoff valve(s) produced by the
manufacturer shall present the same quality and reliability as the specific safety shutoff valve(s) examined.
Design quality, conformance to design, and performance are the areas of primary concern.
Design quality is determined during the examination and tests, and is documented in the Approval Report.
Continued conformance to this Standard is verified by the Facilities and Procedures Audits (F&PA).
Quality of performance is determined by field performance and as necessary by periodic re-examination and
testing.
equipment calibration
drawing and change control
packaging and shipping
handling and disposition of discrepant materials.
5.1.2 Documentation/Manual
There should be an authoritative collection of procedures/policies. It should provide an accurate description of the quality management system while serving as a permanent reference for implementation and
maintenance of that system. The system should require that sufficient records are maintained to demonstrate achievement of the required quality and verify operation of the quality system.
5.1.3 Records
To assure adequate traceability of materials and products, the manufacturer shall maintain, for a minimum
period of two years from the date of manufacture, a record of all quality assurance tests performed.
5.1.4 Drawing and Change Control
The manufacturer shall establish a system of product configuration control that shall allow no unauthorized changes to the product. Changes to critical documents identified in the Approval Report must
be reported to, and authorized by, FM Approvals prior to implementation for production.
The manufacturer shall assign an appropriate person or group to be responsible for, and require that,
proposed changes to Approved or Listed products be reported to FM Approvals before implementation.
The manufacturer shall notify FM Approvals of changes in the product or of persons responsible for
keeping FM Approvals advised by means of FM Approvals Form 797, Approved Product Revision
Report or Address/Contact Change Notice.
Records of all revisions to all Approved products shall be maintained.
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APPENDIX A
UNITS OF MEASUREMENT
LENGTH:
PRESSURE:
10
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APPENDIX B
APPROVAL MARKS
REPRODUCTION ART: FM Approval Marks
For use on nameplates, in literature, advertisements,
packaging and other graphics.
1) The FM diamond mark is acceptable to
FM Approvals as an Approval mark when used
with the word Approved.
2) The FM Approval logomark has no minimum
size requirement, but should always be large
enough to be readily identifiable.
3) Color should be black on a light background or a
reverse may be used on a dark background.
NOTE: These Approval marks are to be used only in conjunction with products or services that have been
FM Approved. The FM Approval marks should never be used in any manner (including advertising, sales or promotional
purposes) that could suggest or imply FM Approval or endorsement of a specific manufacturer or distributor. Nor should
it be implied that Approval extends to a product or service not covered by written agreement with FM Approvals. The
Approval marks signify that products or services have met certain requirements as reported by the FM Approvals.
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