Professional Documents
Culture Documents
Submitted By:-
PRATIK KUMAR
BE CHEMICAL
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ABSTRACT
Recent petroleum crisis, increasing cost and unavailability of petroleum diesel has
fuelled the necessity to look for an alternative fuel source in India.
But there are some drawbacks associated with Biodiesel production. If biodiesel is
prepared from edible oils like soyabean, repeseed oil, sunflower oil etc. it will lead to
higher costs as edible oils are them selves imported in India. The only alternative is to
find non edible sources of oil In India major non-edible sources of oil are neem, mahua,
karanja, babassu ,jatropha etc, of which Jatropha is most promising.
Glycerol as a byproduct which makes the production more economic.The catalyst used is
generally potassium or sodium hydroxide The process of transesterification is simple,
takes place at room temperature and is easy to carryout using simple equipments.
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INDEX
1 INTRODUCTION. 6-8
2 POLLUTION ASPECTS 9
AND ADVANTAGES.
7 CONCLUSION. 25
8 REFERENCES. 26
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1 - INTRODUCTION
Biofuels can be broadly defined as solid, liquid, or gas fuel derived from recently
dead biological material. This distinguishes it from fossil fuels, which are derived
from long dead biological material. Biofuel can be theoretically produced from any
(biological) carbon source, though the most common by far is photosynthetic plants.
Various plants and plant-derived materials are used for Biofuels manufacture.
Biofuels are used globally, most commonly to power vehicles and cooking stoves.
Biofuels offer the possibility of producing energy without a net increase of carbon
into the atmosphere, because the plants used in to produce the fuel have removed
CO2 from the atmosphere, unlike fossil fuels which return carbon which was
stored beneath the surface for millions of years into the air. Therefore, Biofuels
is in theory more nearly carbon neutral and less likely to increase atmospheric
concentrations of greenhouse gases. (However, doubts have been raised as to
whether this benefit can be achieved in practice, see below). The use of Biofuels
also reduces dependence on petroleum and enhances energy security.
There are two common strategies of producing Biofuels. One is to grow crops high in
sugar (sugar cane, sugar beet, and sweet sorghum) or starch (corn/maize), and then
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use yeast fermentation to produce ethyl alcohol (ethanol). The second is to grow
plants that contain high amounts of vegetable oil, such as oil palm, soybean,
algae, or jatropha. When these oils are heated, their viscosity is reduced, and they
can be burned directly in a diesel engine, or they can be chemically processed
to produce fuels such as biodiesel. Wood and its byproducts can also be converted
into Biofuels such as wood gas, methanol or ethanol fuel. It is also possible to make
cellulosic ethanol from non-edible plant parts, but this can be difficult to
accomplish economically.
There are various properties of biodiesel and it is essential to study their implications in
engine use, storage, handling and safety. Therefore most important fuel properties of
biodiesel are given below.
Cetane Number: Cetane number is a measure of the fuel’s ignition and combustion
quality characteristics .Biodiesel blend stock typically has a higher minimum cetane level
than that of petroleum diesel. Fuels with low cetane numbers will cause hard starting,
rough operation, noise and increased smoke opacity. The level specified is consistent
with EMA’s requested increase in the minimum cetane number for petroleum diesel fuel.
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Density: Biodiesel is slightly heavier than conventional diesel fuel. This allows use of
splash blending by adding biodiesel on top of diesel fuel for making biodiesel blends.
Biodiesel should always be blended on top of the diesel fuel. If biodiesel is first put at the
bottom and then diesel fuel is added, it will not mix .Density control is specified in
Europian specifications but not in ASTM specifications. But for India it is proposed to
keep density specifications to check for contamination/adulteration.
Flash Point: The flash point temperature is the minimum temperature at which the fuel
will ignite (flash) on application of an ignition source under Specified conditions. Flash
point varies inversely with the fuel’s volatility. Flash point minimum temperatures are
required to proper safety and handling of fuels. Note that the biodiesel component must
meet a flash point criteria, prior to blending, for the purpose of assuring that the biodiesel
component does not contain methanol .It is not possible, however, to rely on the blend
for the same purpose inasmuch as the flash point of the petrolium component is much
lower.
Cold filter plugging point (CFPP): At low operating temperature fuel may thicken and
not flow properly affecting the performance of fuel lines, fuel pumps and injectors. CFPP
of biodiesel reflects it’s cold whether performance. It defines the fuels limit of
filterability .CFPP has better correlation than cloud point for biodiesel as well as diesel
fuel. Biodiesel thicken at low temperature so need cold flow improver to have acceptable
CFPP.
Pour point: Normally either pour point or CFPP are specified. French or Italians
biodiesel specifications specified pour point, where as other specified CFPP. Since CFPP
reflects more accurately the cold whether operation of fuel, it is proposed not to specified
pour point for bio diesel. Pour point depressant, commonly used for diesel fuel does not
work for diesel.
Cloud Point: Cloud point is a test uses to characterize the lower temperature operability
of diesel fuel. It defines the temperature at which a cloud or haze appeared in the fuel
under prescribed test conditions. The Cloud point for biodiesel blends is generally higher
than it is for petrolium diesel fuel. To avoided component precipitation in vehicle fuel
tanks and blockage of fuel filters, the traditional blending practices for D1 and D2 for a
given ambient temperature should be modified prior to blending with biodiesel
.Alternative low temperature operability test methods such as Cold Filter Plugging Point
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(CFPP) and low temperature flow test may be agree to between the supplier and the
purchaser of the fuel.
1) Renewable
2) It can be blended in any concentration with diesel oil.
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3) Does not contribute to the Greenhouse gas.
4) very lower emissions.
5) Can be obtained from many sources:-
• Edible virgin or used oil (olive,soyabine,sunflower etc.)
• Non-edible oils (castor,jatrpha)
• Animal fat (lard)
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Non-edible
3.2.1 - INTRODUCTION
Jatropha curcas found in the tropics and sub-tropics is a small tree or three to eight
meters height with smooth grey bark, which exudes whitish colored, watery, latex when
cut. Fruit are produced in winter when the shrub is leafless, or it may produce several
crops during the year if soil moisture is good and temperature is sufficiently high. Each
inflorescence yields a bunch of approximately 10 or more ovoid fruit. The seeds become
mature when the capsule changes from green to yellow, after two to four months from
fertilization.
Jatropha Fruits
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The seeds are toxic and they contain about 35 % of nonedible oil. The plant is planted as
a hedge (living fence) by farmers all over the world around homesteads, gardens and
fieldes, because it is not browsed by animals
Jatropha is not browsed, for its leaves and stems are toxic to animals, but after treatment,
the seeds or seed cake could be used as an animal feed. Being rich in nitrogen, the seed
cake is an excellent source of plant nutrients. Various parts of the plant are of medicinal
value, its bark contains tannin, the flowers attract bees and thus the plant has honey
production potential. Like all trees, Jatropha removes carbon from the atmosphere, stores
it in the woody tissues and assists in the build up of soil carbon.
Medicinal Uses:
The toxicity of the seed is because of curcin (a toxic protein) and diterpene ester. The
latex of Jatropha contains as alkaloid known as “Jatrophine” which is believed to have
anti-cancerous properties. It is also used as external application for piles. The roots are
reported to be used as an antidote for snakebites.
Jatropha as Fertilizer:
The leaves shed during the winter months form mulch around the base of the plant. The
organic matter from shed leaves enhances earthworm activity in the soil around the root-
zone of the plants, which improve the fertility of the soil. The pres cake, which remains
after oil extraction, has prove as an effective organic manure, and providing humus and
fertilizers to the soil can further enhance the productivity of other agricultural crops with
mineral composition
Jatropha as a Dye:
The bark of Jatropha curcas yields a dark blue dye, which is used for colouring cloth,
fishing nets and lines and roots help in making yellow dye.
Jatropha as feed:
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Jatropha leaves are used as food for the tassar silkworm. Its bark contains tanning, the
flowers attract bees and thus the plants has honey production potential.
Jatropha as Fuel:
Wood, fruit hulls and seed shells can be used as a fuel for cooking. Jatropha oil is an
important product from the plant for meeting the cooking and lighting needs of the rural
population and boiler fuel for industrial purposes.
In the recent years due to the existing oil crisis and fuel shortages, Jatropha can be an
effective substitute for environment friendly and cheap energy. In addition, Jatropha
comes well in the drought stressed environments and wasteland.
The oil content is 35-40% in the seeds and 50-60% in the kernel. The oil contains 21%
saturated fatty acids and 79% unsaturated fatty acids. There are some chemical elements
in the seed, which are poisonous and render the oil not appropriate for human
consumption. It is suitable as a viable substitute for blending with diesel as motor fuel up
15 percent. The seed yield semi-drying oil that has commercially used for lighting oil,
lacquer, and soap and as a textile lubricant. Jatropha oil performs very satisfactory when
burnt using a conventional (paraffin) wick after some simple design changes in the
physical configuration of the lamp. Jatropha oil may however be modified by
transesterification, heating with alcohol and a catalyst, after which it can be directly
substituted for diesel fuel. Currently it can be used to substitute for the “gas-oil” mixture
used in the India type diesel engines that drive grain mills and water pumps.
➢ Moisture 6.20 %
➢ Protein 18.00 %
➢ Fat 38.00 %
➢ Carbohydrates 17.00 %
➢ Fiber 15.50 %
➢ Ash 5.30 %
The oil content is 25 – 30%7 in the seeds and 50 – 60%7 in the kernel. The oil contains
21%7 saturated fatty acids and 79%7 unsaturated fatty acids. There are some chemical
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elements in the seed, which are poisonous and render the oil not appropriate for human
consumption.
4 - INDIAN SCENARIO
Jatropha grows wild in many areas of India and even thrives on infertile
soil. A good crop can be obtained with little effort. Depending on soil quality and
rainfall, oil can be extracted from the jatropha nuts after two to five years.
In India Edible oils are in short supply, and country has to import up to 40% of its
requirements (It is now partly offset by Bumper Crop of Soy). Hence prices of edible oils
are higher than that of Petroleum Diesel. Due to this, these are not viable and use of non-
edible oils was suggested for BioDiesel manufacture.
Even though the consumption of Edible oils in India is high, the availability of used
cooking oil is very small as it is used till the end.
Indian Culture uses vegetable oil lamps for lighting in homes and in temples (like candles
in other cultures). When prices of edible oil shot up, some people turned to a bit cheaper
non-edible oils. The requirement of this sector is more than 15 million tons
(BioKerosine). Since seeds can be collected and crushed in a small scale in far flung
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villages, the use of non-edible oils for lamps is picking up very fast. This is the best way
of use for millions of Rural Indians. This is depriving BioDiesel industry its supply of oil.
The use of lamp oil is increasing rapidly in India, as there is no electrical power supply
for 10 to 14 hours a day in rural areas. Soon people will face shortage of these oils for
lighting purposes.
Cottage soap industry can use vegetable oils with high free fatty acid contents. Since
prices of edible oils have doubled, many soap manufacturers in unorganized sector are
using these oils as these are a bit cheaper.
There are billions of other trees (Karanj, Mahua, Neem), all over India, with oil bearing
seeds. Traditionally Karanj (Pongamia Pinatta) is planted along the highways. Petrol
Pump owners along the highways, should be encouraged to collect the Karanj seeds.
Neem (Azadirachta Indica) is planted everywhere for purification of air. Mahua
(Madhuca Indica) and Sal ( Shorea robusta) grows wildly in Forests. Collection and
processing mechanism for these seeds is not yet developed. Hence a most of these seeds
lie on the ground (and ultimately get converted into BioFertilizer).
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5 - PROCESSES INVOLVE IN PRODUCTION OF
BIODIESEL
• oil extraction
• Transesterification process.
Oil seeds should be properly dried before storage and cleaned to remove sand, leaves and
other contaminants. All raw materials should be sorted to remove stones etc and when
storage is necessary, this should be in weatherproof, ventilated room, which are protected
against birds, insects and rodents. Some raw materials need decortication. Decortication
is important to give High yields of oil and reduced the bulk of materials to be proceeds.
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There are varieties of techniques for oil extraction. Among them most common are :
Important Features:
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ii) COMET Oil expeller:-
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Sectional view of KOMET oil expeller
• Expensive Method.
• High operating cost
• Risk of f
• ire and explosions from solvent.
• Complex process.
1) Particle size-The particle size influences the extraction rate in a number of ways. The
smaller the size greater is the interfacial area between the solid and liquid and therefore
the higher is the rate of the transfer of material.
2) Solvent: The liquid choses are a good selective solvent and its viscosity should be
sufficiently low for it to circulate freely. Generally a relatively pure solvent will be used
initially but extraction proceeds the concentration of solute will increase and the rate of
extraction will progessively decrease, first because the concentration gradint will be
increase and secondary the solution will generally become more viscous.
3) Temperature: In most cases the solubility of the material which is being extracted will
increase with temperature to give a higher rate of extraction4) Agitation: Agitation of the
solvent is important because it increases the eddy diffusion and therefore the transfer of
material from the surface of the particles to the bulk of the solution.
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4) Contact time: Contact time between the seed and the solvent also affects the
extraction rate. When all the oil exttrcted by the solvent, equilibrium state reaches and
after the equilibrium state no oil extracted by the solvent.
5) Quality of the seeds: Moisture content of the seed has been found to play a major role
on extractable amount of oil. Moisture content in the seeds interferes with proper
crushing which eventually decreases
The final product Bio Diesel fuel, when used directly in a Diesel Engine will burn up
to 75% cleaner then mineral oil Diesel fuel.
The transesterifiction method of biodiesel production from oils and fats can carry out by
two ways.
a) Catalytic Transesterification.
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The “Catalytic Transesterification” process is the reaction of a triglyceride (fat/oil) with
an alcohol in the presence of some catalyst to form esters and glycerol. A triglycerides
has a glycerine molecules as its base with three long chain fatty acids attached. The
characteristics of the oil/fat are determined by the nature of the fatty acid attached to the
glycerine. The nature of the fatty acid can in turn affect the characteristics of the
biodiesel. During the transesterification reaction process the triglyceride is reacted with
alcohol in the presence of catalyst. The alcohol reacts with the fatty acids to form the
mono alkyl ester, or biodiesel and crude glycerol. In most of the production methanol or
ethanol is the alcohol used (methanol produces methyl ester, ethanol produces ethyl
ester) and is base catalyzed by either potassium or sodium hydroxide. Potassium
hydroxide has been found to be more suitable for the ethyl ester biodiesel production;
either base can be used for the methyl ester.
II
CH2O ¾ C ¾ R
O CH2OH
II OH – I
II CH2OH
CH2O ¾ C ¾ R
The products of the reaction are the biodiesel itself and glycerol
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Most common type of catalytic transesterification reaction are;
• Acid-catalyzed Transesterification
• Base- catalyzed Transesterification
• Lipase- catalyzed Transesterification
The simple transesterification process discussed above is confronted with two problems,
i.e. the process is relatively time consuming and it need separation of the catalyst and
saponified impurities from the biodiesel. The first problem is due to the phase separation
of the vegetable oil/methanol mixture, which may be dealt with by vigorous stirring.
These problems are not faced in the supercritical methanol method of transesterification.
This is perhaps due to the fact that the tendency of two-phase formation of vegetable
oil/methanol mixture is not encountered and a single phase is found due to decrease in
the dielectric constant of methanol in the supercritical state (at 340oC and 43Mpa).As a
result, the reaction was found to be complete in a very Short time within 2-4min.Further,
Since no catalyst is used, the purification on biodiesel is much easier, trouble free and
environment friendly. The result of transesterification of rapeseed oil in the supercritical
methanol method has indicated that at temperature of 239oC and pressure of 8.09MPa,
Glycerol and methyl ester are obtained as the principle products.
Process variables:
The most important variables that influence the transesterification reaction are :
• Reaction temperature
• Ratio of alcohol to vegetable oil
• Catalyst
• Mixing intensity
• Purity of reactant
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6 - A QUICK ANALYSIS
6.1 – STRENGTHS:
98% of the energy used in the transport sector comes from fossil
economy.
viability of biodiesel.
Biodiesel, with bioethanol, are the only large scale substitute available
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5) Biodiesel prices are not fluctuating on uncertainties like armed conflicts/
shortage in supply.
6.2- WEAKNESS:
1) Feedstock production (i.e. Rapeseed oil) needs land and requires significant
amounts of inputs like fossil fuel based fertilizers and pesticides.
2) An inappropriate use of pesticides and fertilizers may lead to negative effects for
the environment (water)
3) GHG reduction potential may be neutralized if land use change occurs
(converting land with high carbon stock for Biofuels production)
4) Price of vegetable oil may be rising because of higher demand and increase
prices of Biodiesel production.
5) Vegetable based feedstock yields may be fluctuating subject to adverse
weather.
6) Biodiesel may attract water molecules from atmospheric moisture or
condensations.
7) Biodiesel emits more NOx emissions compared to diesel fuel.
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7 - CONCLUSION
Finding an alternative fuel to petroleum is world’s trend in these days so jatropha oil
also one of a bio-fuel using & researching in nowadays.
As a substitute for fast depleting fossil fuel. Bio diesel had come to stay. In
future, it should also serve to reduce and maintain the price of automobile fuel. The
under exploited and un exploited vegetable oils are good sources of Biofuels. Our
country is endowed with many such plants. Research is being carried out now to
convert vegetable oils into biodiesel through biotechnological processes using
biodiesel. With a concentrated and coordinated effort. Wide use of bio diesel in
our country is going to be a reality in the days to come.
Therefore blending becomes the important National Issue which apart from giving
the dividends , it saves the country's exchequer. India has vast stretches of degraded
land, mostly in areas with adverse agro-climatic conditions, where species of
Jatropha , Mahua etc can be grown easily.
Even 30 million hectares planted for bio- diesel can completely replace the current
use of biofuels. The production of Bio fuels will also boost the rural economy
which will bring more enthusiasm in more than one billion lives in the area.
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8 – REFERENCES
BOOKS
[8.1] - Amish P. Vyas, N. Subrahmanyam, Payal A. Patel. Production of biodiesel
through transesterification of Jatropha oil using KNO3/Al2O3 solid catalyst. Fuel88 625–
628
[8.3] -Schuchardt, U., Sercheli, R., Vargas, R.M., 1998. Transesterification of vegetable
oils: a review. J. Brazil Chem. Soc. 9, 199–210.
[8.4] - Predojevic Zlatica J., The production of biodiesel from waste frying oils: A
comparison of different purification steps, Fuel, Volume 87, Issues 17-18, December
2008, Pages 3522-3528,
WEB
[8.5] - www.wikipedia.org/wiki/Jatropha ,24.07.2006
[8.6] - www.jatrophaworld.org/,24.07.2006
[8.7] - www.biodieseltoday.com,24.07.2006
[8.8] - www.scribd.com
[ 8.9] - www.sciencedirect.com
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