You are on page 1of 694

Motor Management and

Control Devices
SIMOCODE pro
System Manual 05/2011

Industrial Controls
Answers for industry.

Safety guidelines
Table of contents
Important information
System description
Short instructions for configuring
a reversing starter
Motor protection

SIMOCODEpro

Motor control
Monitoring functions
Outputs
Inputs

System manual

Analog value recording


3UF50 compatibility mode
Standard functions
Logic modules
Communication
Mounting, wiring, interfaces
Commissioning and servicing
Alarms, faults and system events
Tables
Data formats and data records
Dimension drawings
Technical data
Example circuits
Safety and commissioning
information for EEx areas
Index
List of abbreviations
Glossary

Order number: 3UF7970-0AA00-0

Edition 05/2011
GWA 4NEB 631 6050-22 DS 03

Feedback form

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A
B
C
D
E
F

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.

Qualified personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.

Proper use of Siemens products


Note the following:
Warning
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions..

Siemens AG
Industry Sector
Postfach 48 48
90026 NRNBERG
GERMANY

631 6050-22 DS 03
10/2005

Copyright Siemens AG 2011


Subject to change

Table of contents
Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
1

System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1
1.2
1.3
1.4
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
1.6
1.7
1.7.1
1.7.2
1.7.3
1.7.4

1.7.9
1.7.10
1.8
1.8.1
1.9

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Simplifying configuration with SIMOCODE pro . . . . . . . . . . . . . . . .
Application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check list for selecting a device series . . . . . . . . . . . . . . . . . . . .
Overview of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional signal processing with freely-programmable logic modules . .
Operating, service and diagnostic data . . . . . . . . . . . . . . . . . . . .
Overview of system components . . . . . . . . . . . . . . . . . . . . . . . .
Description of system components . . . . . . . . . . . . . . . . . . . . . .
Basic units (BU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator panel (OP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator panel with display (OPD) for SIMOCODE pro V . . . . . . . . . .
Current measuring module (IM) for the SIMOCODE pro C and
SIMOCODE pro V device series . . . . . . . . . . . . . . . . . . . . . . . .
Current/voltage measuring modules (UM) for the
SIMOCODE pro V device series . . . . . . . . . . . . . . . . . . . . . . . .
Decoupling module (DCM) for current/voltage measuring modules,
SIMOCODE pro V device series. . . . . . . . . . . . . . . . . . . . . . . . .
Expansion modules for the SIMOCODE pro V device series . . . . . . . .
Configuration information for using an operator panel with display
and/or a decoupling module . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structural configuration of SIMOCODE pro . . . . . . . . . . . . . . . . . .
Function blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of function blocks (alphabetical) . . . . . . . . . . . . . . . . . .

Short instructions for configuring a reversing starter . . . . . . . . . . .

2.1
2.2
2.3
2.4

Introduction and objective of the example . . . . . . . . . . . . . . . . . .


Reversing starter with motor feeder and local control station . . . . . . .
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extending the reversing starter with a control station via PROFIBUS DP

1.7.5
1.7.6
1.7.7
1.7.8

SIMOCODE pro
GWA 4NEB631 6050-22 DS 03

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

1-1
1-2
1-9
1-11
1-13
1-15
1-15
1-15
1-19
1-20
1-20
1-21
1-22
1-24
1-29
1-29
1-32
1-34

. 1-93
. 1-94
. 1-96
. 1-99
. 1-106
. 1-107
. 1-109
. 1-111
. 1-111
. 1-114
2-1

. 2-2
. 2-3
. 2-6
. 2-10

Table of contents

Motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1
3.2
3.3
3.4
3.5

Introduction . . . . . . .
Overload protection . .
Unbalance protection .
Stalled rotor protection
Thermistor protection .

Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
4.2.10
4.2.11
4.2.12
4.2.13
4.2.14
4.2.15
4.2.16
4.3

Control stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating modes and mode selectors . . . . . . . . . . . . . . . . . . .
Releases and enabled control command. . . . . . . . . . . . . . . . . .
Control station settings . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General settings and definitions . . . . . . . . . . . . . . . . . . . . . .
"Overload relay" control function . . . . . . . . . . . . . . . . . . . . . .
"Direct starter" control function . . . . . . . . . . . . . . . . . . . . . . .
"Reversing starter" control function . . . . . . . . . . . . . . . . . . . . .
"Molded case circuit breaker (MCCB)" control function . . . . . . . . .
"Star-delta starter" control function . . . . . . . . . . . . . . . . . . . . .
"Star delta reversing starter" control function . . . . . . . . . . . . . . .
"Dahlander" control function . . . . . . . . . . . . . . . . . . . . . . . . .
"Dahlander reversing starter" control function . . . . . . . . . . . . . .
"Pole changing starter" control function . . . . . . . . . . . . . . . . . .
"Pole-changing reversing starter" control function . . . . . . . . . . . .
"Solenoid valve" control function . . . . . . . . . . . . . . . . . . . . . .
"Positioner" control function . . . . . . . . . . . . . . . . . . . . . . . . .
"Soft starter" control function . . . . . . . . . . . . . . . . . . . . . . . .
"Soft starter with reversing contactor" control function . . . . . . . . .
Active control stations, contactor controls, lamp controls and status
information for the control functions . . . . . . . . . . . . . . . . . . . .

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

..
..
..
..
..

..
..
..
..
..

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

..
..
..
..
..

..
..
..
..
..

.
.
.
.
.

.
.
.
.
.

..
..
..
..
..

..
..
..
..
..

..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..

3-1

. 3-2
. 3-5
. 3-13
. 3-14
. 3-15

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

4-1
4-2
4-2
4-5
4-7
4-9
4-10
4-10
4-15
4-20
4-22
4-24
4-27
4-30
4-33
4-37
4-40
4-44
4-47
4-51
4-54
4-59
4-62

. . . 4-65

Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1
5.1.1
5.1.2
5.1.3
5.2
5.2.1
5.2.2
5.2.3
5.3
5.4
5.5
5.6
5.7
5.7.1
5.7.2

Earth-fault monitoring . . . . . . . . .
Description . . . . . . . . . . . . . . .
Internal earth-fault monitoring . . . .
External earth-fault monitoring (with
Current limit monitoring. . . . . . . .
Description . . . . . . . . . . . . . . .
I> (upper limit) . . . . . . . . . . . . .
I< (lower limit) . . . . . . . . . . . . .
Voltage monitoring . . . . . . . . . .
Cos phi monitoring . . . . . . . . . .
Active power monitoring . . . . . . .
0/4-20 mA monitoring . . . . . . . . .
Operation monitoring . . . . . . . . .
Description . . . . . . . . . . . . . . .
Operating hours monitoring . . . . .

.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
summation current transformer) .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

5-1
5-2
5-2
5-3
5-4
5-5
5-5
5-6
5-7
5-8
5-11
5-13
5-15
5-18
5-18
5-19

SIMOCODE pro

ii

GWA 4NEB 631 6050-22 DS 03

Table of contents

5.7.3
5.7.4
5.8
5.9
5.10

Motor stop time monitoring . . . . . . . . .


Monitoring the number of starts . . . . . .
Temperature monitoring (analog) . . . . . .
Monitoring interval for mandatory testing .
Hysteresis for monitoring functions . . . .

.
.
.
.
.

5-19
5-20
5-22
5-24
5-25

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

6.1
6.2
6.3
6.4
6.5
6.6
6.7

Introduction . . . . . . .
Basic unit outputs . . .
Operator panel LEDs .
Digital module outputs
Analog module output
Cyclic Send . . . . . . .
Acyclic Send . . . . . .

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8

Introduction . . . . . . . . . .
Basic unit inputs . . . . . . .
Operator panel buttons . . .
Digital module inputs . . . .
Temperature module inputs
Analog module inputs . . . .
Cyclic Receive . . . . . . . .
Acyclic Receive. . . . . . . .

.
.
.
.
.
.
.
.

7-2
7-4
7-6
7-9
7-12
7-14
7-16
7-17

Analog value recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1

3UF50 compatibility mode . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1

10

Standard functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.1
10.2
10.3
10.4
10.5
10.5.1
10.5.2
10.6
10.7
10.8
10.9
10.10

Introduction . . . . . . . . . . . . . . . . . . . . . . .
Test/Reset . . . . . . . . . . . . . . . . . . . . . . . .
Test position feedback (TPF) . . . . . . . . . . . . .
External fault . . . . . . . . . . . . . . . . . . . . . .
Operational protection OFF (OPO) . . . . . . . . .
Response for positioner control function . . . . .
Response to other control functions . . . . . . . .
Power failure monitoring (UVO) . . . . . . . . . . .
Emergency start . . . . . . . . . . . . . . . . . . . .
Safety-oriented tripping . . . . . . . . . . . . . . . .
Watchdog (Bus monitoring, PLC/PCS monitoring)
Timestamping. . . . . . . . . . . . . . . . . . . . . .

11

Logic modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11.1
11.2
11.3
11.4
11.5

Introduction . . .
Truth table 3I/1O
Truth table 2I/1O
Truth table 5I/2O
Counter . . . . .

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

..
..
..
..
..
..
..

.
.
.
.
.

.
.
.
.
.

..
..
..
..
..
..
..

.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

..
..
..
..
..

.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.

..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

..
..
..
..
..

..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

..
..
..
..
..

.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.

..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

..
..
..
..
..

..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

..
..
..
..
..

.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.

..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

..
..
..
..
..

..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.

..
..
..
..
..
..
..
..
..
..
..
..

..
..
..
..
..

. 6-2
. 6-4
. 6-6
. 6-9
. 6-11
. 6-16
. 6-18
7-1

. 10-2
. 10-4
. 10-8
. 10-10
. 10-12
. 10-12
. 10-14
. 10-15
. 10-17
. 10-18
. 10-24
. 10-26

.
.
.
.
.

11-2
11-3
11-6
11-7
11-8

iii

Table of contents

11.6
11.7
11.8
11.9
11.10
11.11
11.12

Timer . . . . . . . . . . .
Signal conditioner . . .
Non-volatile elements .
Flashing . . . . . . . . .
Flickering . . . . . . . .
Limit monitor . . . . . .
Calculators (calculation

12

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

12.1
12.2
12.3
12.4
12.4.1
12.4.2
12.4.3
12.5
12.5.1
12.5.2
12.5.3

12.5.5
12.6
12.6.1
12.6.2
12.7
12.8
12.8.1
12.8.2
12.8.3
12.9

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Failsafe data transfer via PROFIBUS/PROFIsafe . . . . . . . . . . . . . . .
Telegram description and data access . . . . . . . . . . . . . . . . . . . . .
Cyclic data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics data and alarms . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration of the slave diagnostics . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro in the DP master systems . . . . . . . . .
Slave operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro as a DPV1 slave via GSD in the
configuration software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro as SIMATIC PDM object (DPV1 slave
via GSD) in STEP7 HW Config . . . . . . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro as S7 slave via OM SIMOCODE pro . . .
Evaluating diagnostics data. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIMOCODE pro integrated with GSD . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro in SIMATIC S7 with OM SIMOCODE ES
Data records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameterization via PROFIBUS. . . . . . . . . . . . . . . . . . . . . . . . .
SIMOCODE ES Premium . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIMATIC PDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter data during startup . . . . . . . . . . . . . . . . . . . . . . . . . .
Timestamping/time synchronization . . . . . . . . . . . . . . . . . . . . . .

13

Mounting, wiring, interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

13.1
13.2
13.2.1
13.2.2
13.2.3
13.2.4
13.2.5
13.2.6
13.3
13.3.1
13.3.2
13.3.3
13.3.4
13.3.5

General information about mounting and wiring . . . . . . . . . . .


Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic units, expansion modules and the decoupling module. . . .
Digital modules DM-F Local and DM-F PROFIsafe . . . . . . . . . .
Current measuring modules . . . . . . . . . . . . . . . . . . . . . . .
Current/voltage measuring modules . . . . . . . . . . . . . . . . . .
Operator panel and operator panel with display . . . . . . . . . . .
Exchanging a 3UF52 operator panel for a 3UF720 operator panel
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic units, expansion modules and the decoupling module. . . .
Digital modules DM-F Local and DM-F PROFIsafe . . . . . . . . . .
Current measuring modules . . . . . . . . . . . . . . . . . . . . . . .
Current/voltage measuring modules . . . . . . . . . . . . . . . . . .
Measuring current with an external current transformer
(interposing transformer) . . . . . . . . . . . . . . . . . . . . . . . . .

12.5.4

.. .. ..
.. .. ..
.. .. ..
.. .. ..
.. .. ..
.. .. ..
modules)

..
..
..
..
..
..
..

..
..
..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.

.
.
.
.
.
.
.

..
..
..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.

.
.
.
.
.
.
.

..
..
..
..
..
..
..

..
..
..
..
..
..
..

.
.
.
.
.
.
.

.
.
.
.
.
.
.

..
..
..
..
..
..
..

..
..
..
..
..
..
..
..
..
..
..
..
..

..
..
..
..
..
..
..

..
..
..
..
..
..
..
..
..
..
..
..
..

.
.
.
.
.
.
.

11-10
11-15
11-18
11-21
11-22
11-23
11-27

. 12-2
. 12-4
. 12-5
. 12-6
. 12-6
. 12-7
. 12-8
. 12-17
. 12-17
. 12-17
. 12-18
. 12-19
. 12-20
. 12-21
. 12-21
. 12-22
. 12-24
. 12-25
. 12-25
. 12-26
. 12-27
. 12-28

. 13-2
. 13-4
. 13-4
. 13-5
. 13-6
. 13-7
. 13-8
. 13-10
. 13-12
. 13-12
. 13-25
. 13-30
. 13-31

. . . . . 13-33

SIMOCODE pro

iv

GWA 4NEB 631 6050-22 DS 03

Table of contents

13.4
13.4.1
13.4.2

13.5
13.6

System interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System interfaces on basic units, expansion modules, decoupling
module, current measuring modules and current/voltage measuring
modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System interfaces on the digital modules DM-F Local or
DM-F PROFIsafe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System interfaces on the operator panel and the operator panel with
display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROFIBUS DP to a 9-pole SUB-D socket . . . . . . . . . . . . . . . . .
Installation guidelines for the PROFIBUS DP . . . . . . . . . . . . . . .

14

Commissioning and service . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

14.1
14.2
14.2.1
14.2.2
14.2.3
14.2.4
14.3
14.3.1
14.3.2
14.3.3
14.3.4
14.4
14.5

General information about commissioning and service . . . . . . . . . . .


Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the PROFIBUS DP address . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics via LED display on the basic unit and on the operator panel
Diagnostics via LED display on the digital modules DM-F Local or
DM-F PROFIsafe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Securing and saving parameters . . . . . . . . . . . . . . . . . . . . . . . .
Replacing SIMOCODE pro components . . . . . . . . . . . . . . . . . . . .
Resetting the factory settings . . . . . . . . . . . . . . . . . . . . . . . . . .
Error buffer/reading out error protocol . . . . . . . . . . . . . . . . . . . . .
Event buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

Alarms, faults and system events . . . . . . . . . . . . . . . . . . . . . . . 15-1

Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1
A.2
A.3
A.4
A.5

Active control stations, contactor/lamp controls and status


for the control functions . . . . . . . . . . . . . . . . . . . . .
Abbreviations and specifications . . . . . . . . . . . . . . . .
Socket assignment table - digital . . . . . . . . . . . . . . . .
Socket assignment table - analog . . . . . . . . . . . . . . .
Detailed messages of the slave diagnostics . . . . . . . . .

Data formats and data records . . . . . . . . . . . . . . . . . . . . . . . . .

B.1
B.1.1
B.1.2
B.1.3
B.2
B.3
B.4
B.5
B.6
B.7
B.8

Handling data records . . . . . . . . . . . . . . . . .


Writing/reading data records . . . . . . . . . . . . .
Abbreviations . . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . .
Data record 0/1 - S7 system diagnostics . . . . . .
Data record 63 - Analog value recording . . . . . .
Data record 67 - Process image of the outputs . .
Data record 69 - Process image of the inputs . .
Data record 72 - Error buffer . . . . . . . . . . . . .
Data record 73 - Event memory . . . . . . . . . . .
Data record 92 - Device diagnostics . . . . . . . .

13.4.3
13.4.4

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

..
..
..
..
..
..
..
..
..
..
..

.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.

..
..
..
..
..
..
..
..
..
..
..

. . . 13-36
. . . 13-36

. . . 13-39
. . . 13-41
. . . 13-42
. . . 13-46
. . . 13-47

information
.. .. .. ..
.. .. .. ..
.. .. .. ..
.. .. .. ..
.. .. .. ..

..
..
..
..
..
..
..
..
..
..
..

.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.

..
..
..
..
..
..
..
..
..
..
..

..
..
..
..
..
..
..
..
..
..
..

.
.
.
.
.

14-2
14-4
14-4
14-5
14-6

. 14-7
. 14-8
. 14-8
. 14-9
. 14-11
. 14-14
. 14-15
. 14-16

A-1

. A-2
. A-3
. A-5
. A-12
. A-14
B-1

. B-3
. B-3
. B-4
. B-5
. B-6
. B-8
. B-8
. B-9
. B-10
. B-11
. B-12

Table of contents

B.9
B.10
B.11
B.12
B.13
B.14

B.21.1
B.21.2
B.21.3
B.21.4
B.21.5
B.21.6
B.21.7
B.21.8
B.21.9
B.21.10
B.21.11
B.21.12
B.21.13
B.21.14

Data record 94 - Measured values . . . . . . . . . . . . . . . . . . . . .


Data record 95 - Service data/statistical data . . . . . . . . . . . . . . .
Data record 130 - Basic device parameters 1 . . . . . . . . . . . . . . .
Data record 131 - Basic device parameters 2 (plug) . . . . . . . . . . .
Data record 132 - Extended device parameters 1 . . . . . . . . . . . .
Data record 133 - Extended device parameters 2
(plug ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data record 139 - Marking . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Record 160 - Communication parameters . . . . . . . . . . . . . .
Data record 165 - Identification . . . . . . . . . . . . . . . . . . . . . . .
Data record 202 - Acyclic receive . . . . . . . . . . . . . . . . . . . . . .
Data record 203 - Acyclic send . . . . . . . . . . . . . . . . . . . . . . .
Data record 224 - Password protection . . . . . . . . . . . . . . . . . .
Assignment of cyclic receive and send data for predefined control
functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overload relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Direct starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversing starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Molded case circuit breaker (MCCB) . . . . . . . . . . . . . . . . . . . .
Star-delta starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Star-delta reversing starter . . . . . . . . . . . . . . . . . . . . . . . . . .
Dahlander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dahlander reversing starter . . . . . . . . . . . . . . . . . . . . . . . . .
Pole changing starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pole-changing reversing starter . . . . . . . . . . . . . . . . . . . . . . .
Solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soft starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soft starter with reversing contactor . . . . . . . . . . . . . . . . . . . .

Dimension drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C-1

C.1
C.1.1
C.1.2
C.2
C.2.1

3UF70 basic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .


SIMOCODE pro C 3UF7000 basic unit. . . . . . . . . . . . . . .
SIMOCODE pro V 3UF7010 basic unit . . . . . . . . . . . . . . .
3UF710 current measuring module . . . . . . . . . . . . . . . . .
Current measuring module (through-hole converter)
3UF7100, 0.3 A to 3 A, 3UF7101, 2.4 A to 25 A . . . . . . . . .
Current measuring module (through-hole converter)
3UF7102, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . .
Current measuring module (through-hole converter)
3UF7103, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . .
Current measuring module (bus connection)
3UF7103, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . .
Current measuring module (bus connection)
3UF7104, 63 A to 630 A . . . . . . . . . . . . . . . . . . . . . . .
Current/voltage measuring modules . . . . . . . . . . . . . . . .
Current/voltage measuring module (through-hole converter)
3UF7110, 0.3 A to 3 A, 3UF7111, 2.4 A to 25 A . . . . . . . . . .
Current/voltage measuring module (through-hole converter)
3UF7112, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . .

.
.
.
.

C-2
C-2
C-2
C-3

.. .. .. .

C-3

.. .. .. .

C-4

.. .. .. .

C-5

.. .. .. .

C-6

.. .. .. .
.. .. .. .

C-7
C-8

.. .. .. .

C-8

.. .. .. .

C-9

B.15
B.16
B.17
B.18
B.19
B.20
B.21

C.2.2
C.2.3
C.2.4
C.2.5
C.3
C.3.1
C.3.2

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

B-19
B-20
B-21
B-26
B-30

..
..
..
..
..
..
..

.B-37
. B-40
. B-41
. B-41
. B-42
. B-43
. B-44

..
..
..
..
..
..
..
..
..
..
..
..
..
..
..

.B-45
. B-45
. B-46
. B-47
. B-48
. B-49
. B-50
. B-51
. B-52
. B-53
. B-54
. B-55
. B-56
. B-57
. B-58

.
.
.
.

.
.
.
.

SIMOCODE pro

vi

GWA 4NEB 631 6050-22 DS 03

Table of contents

C.3.3

C.4
C.4.1
C.4.2
C.5
C.6
C.7
C.7.1
C.7.2

Current/voltage measuring module (through-hole converter)


3UF7113-1AA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . .
Current/voltage measuring module (bus connection)
3UF7113-1BA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . .
Current/voltage measuring module (bus connection)
3UF7114, 63 A to 630 A . . . . . . . . . . . . . . . . . . . . . . . .
3UF7200 and 3UF7210 operator panels . . . . . . . . . . . . . .
3UF7200 operator panel . . . . . . . . . . . . . . . . . . . . . . .
3UF7210 operator panel with display . . . . . . . . . . . . . . . .
Expansion modules/decoupling module . . . . . . . . . . . . . .
Digital modules DM-F Local, DM-F PROFIsafe . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator panel adapter . . . . . . . . . . . . . . . . . . . . . . . .

.
.
.
.
.
.
.
.
.

C-12
C-13
C-13
C-13
C-14
C-15
C-16
C-16
C-16

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D-1

D.1
D.2
D.3

.
.

D-2
D-4

.
.
.
.
.
.
.
.
.
.
.
.
.

D-7
D-9
D-10
D-10
D-12
D-14
D-17
D-19
D-20
D-21
D-22
D-22
D-23

D.8

Common technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Technical data of the basic units . . . . . . . . . . . . . . . . . . . . . . . .
Technical data of the current measuring modules or current/voltage
measuring modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical data of the decoupling module . . . . . . . . . . . . . . . . . . .
Technical data of the expansion modules . . . . . . . . . . . . . . . . . . .
Technical data of the digital modules . . . . . . . . . . . . . . . . . . . . . .
Technical data of the DM-F Local and DM-F PROFIsafe digital modules.
Technical data of the DM-F Local digital module . . . . . . . . . . . . . . .
Technical data of the DM-F PROFIsafe digital module . . . . . . . . . . . .
Technical data of the analog module . . . . . . . . . . . . . . . . . . . . . .
Technical data of the earth-fault module . . . . . . . . . . . . . . . . . . . .
Technical data of the temperature module . . . . . . . . . . . . . . . . . .
Technical data of the operator panels. . . . . . . . . . . . . . . . . . . . . .
Technical data of the operator panel . . . . . . . . . . . . . . . . . . . . . .
Technical data of the operator panel with display . . . . . . . . . . . . . .
Short-circuit protection with fuses for motor feeders for short-circuit
currents up to 100 kA and 690 V . . . . . . . . . . . . . . . . . . . . . . . .
Typical reaction times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Example circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E-1

E.1
E.2
E.2.1
E.2.2
E.3
E.3.1
E.3.2
E.4
E.4.1
E.4.2

General. . . . . . . . . . . . . . . . . . . . . .
"Overload relay" example circuit . . . . . . .
"Overload relay" circuit diagram . . . . . . .
"Overload relay" function circuit diagram . .
"Direct starter" example circuit. . . . . . . .
"Direct starter" circuit diagram . . . . . . . .
"Direct starter" function circuit diagram . .
"Direct starter" example circuit. . . . . . . .
"Reversing starter" circuit diagram . . . . .
"Reversing starter" function circuit diagram

E-2
E-3
E-4
E-5
E-6
E-6
E-7
E-8
E-8
E-9

C.3.4
C.3.5

D.4
D.5
D.5.1
D.5.2
D.5.3
D.5.4
D.5.5
D.5.6
D.5.7
D.6
D.6.1
D.6.2
D.7

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

. . . . . . . C-10
. . . . . . . C-11
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

..
..
..
..
..
..
..
..
..

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

..
..
..
..
..
..
..
..
..

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

. D-24
. D-27

.
.
.
.
.
.
.
.
.
.

vii

Table of contents

E.5
E.5.1
E.5.2
E.6
E.6.1
E.6.2
E.6.3
E.6.4

"Molded case circuit breaker (MCCB) 3VL" example circuit . . . . . . . .


"Molded case circuit breaker (MCCB) 3VL" circuit diagram . . . . . . . . .
"Molded case circuit breaker (MCCB) 3VL" function circuit diagram . . .
"Star-delta starter" circuit example . . . . . . . . . . . . . . . . . . . . . . .
"Star-delta starter" circuit diagram (current measuring in delta) . . . . . .
"Star-delta starter" function circuit diagram (current measuring in delta).
"Star-delta starter" circuit diagram (current measuring in supply cable). .
"Star-delta starter" function circuit diagram (current measuring in supply
cable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.7
"Star-delta reversing starter" circuit example . . . . . . . . . . . . . . . . .
E.7.1
"Star delta reversing starter" circuit diagram . . . . . . . . . . . . . . . . .
E.7.2
"Star-delta reversing starter" function circuit diagram . . . . . . . . . . . .
E.8
"Dahlander" circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.8.1
"Dahlander" circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.8.2
"Dahlander" function circuit diagram . . . . . . . . . . . . . . . . . . . . . .
E.9
"Dahlander reversing starter" example circuit . . . . . . . . . . . . . . . . .
E.9.1
"Dahlander reversing starter" circuit diagram . . . . . . . . . . . . . . . . .
E.9.2
"Dahlander reversing starter" function circuit diagram . . . . . . . . . . . .
E.10
"Pole-changing starter" example circuit. . . . . . . . . . . . . . . . . . . . .
E.10.1 "Pole-changing starter" circuit diagram . . . . . . . . . . . . . . . . . . . . .
E.10.2 "Pole-changing starter" function circuit diagram. . . . . . . . . . . . . . . .
E.11
"Pole-changing reversing starter" example circuit . . . . . . . . . . . . . .
E.11.1 "Pole-changing reversing starter" circuit diagram . . . . . . . . . . . . . . .
E.11.2 "Pole-changing reversing starter" function circuit diagram . . . . . . . . .
E.12
"Solenoid valve" example circuit . . . . . . . . . . . . . . . . . . . . . . . . .
E.12.1 "Solenoid valve" circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . .
E.12.2 "Solenoid valve" function circuit diagram . . . . . . . . . . . . . . . . . . . .
E.13
"Positioner" example circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.13.1 "Positioner 1" circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .
E.13.2 "Positioner 1" function circuit diagram . . . . . . . . . . . . . . . . . . . . .
E.13.3 "Positioner 2" circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .
E.13.4 "Positioner 2" function circuit diagram . . . . . . . . . . . . . . . . . . . . .
E.13.5 "Positioner 3" circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .
E.13.6 "Positioner 3" function circuit diagram . . . . . . . . . . . . . . . . . . . . .
E.13.7 "Positioner 4" circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .
E.13.8 "Positioner 4" function circuit diagram . . . . . . . . . . . . . . . . . . . . .
E.13.9 "Positioner 5" circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .
E.13.10 "Positioner 5" function circuit diagram . . . . . . . . . . . . . . . . . . . . .
E.14
"Soft starter" example circuit . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.14.1 Circuit diagram "Soft starter" (example 3RW402, 3RW403, 3RW404) . .
E.14.2 Function circuit diagram "Soft starter" (example 3RW402, 3RW403,
3RW404) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.14.3 Circuit diagram "Soft starter" (example 3RW405, 3RW407) . . . . . . . .
E.14.4 Function circuit diagram "Soft starter" (example 3RW405, 3RW407) . . .
E.15
"Soft starter with reversing contactor" example circuit . . . . . . . . . . .
E.15.1 Circuit diagram "Soft starter with reversing contactor" (3RW402,
3RW403, 3RW404) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.15.2 Circuit diagram "Soft starter with reversing contactor"
(3RW402, 3RW403, 3RW404) . . . . . . . . . . . . . . . . . . . . . . . . . .
E.15.3 Circuit diagram "Soft starter with reversing contactor"
(3RW405, 3RW407) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.
.
.
.
.
.
.

E-10
E-10
E-11
E-12
E-12
E-13
E-14

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

E-15
E-16
E-16
E-17
E-18
E-18
E-19
E-20
E-20
E-21
E-23
E-24
E-25
E-26
E-26
E-27
E-29
E-30
E-31
E-32
E-32
E-33
E-34
E-35
E-36
E-37
E-38
E-39
E-40
E-41
E-42
E-42

.
.
.
.

E-43
E-44
E-45
E-46

. E-46
. E-47
. E-48

SIMOCODE pro

viii

GWA 4NEB 631 6050-22 DS 03

Table of contents

E.15.4
E.16
E.16.1
E.16.2

Circuit diagram "Soft starter with reversing contactor"


(3RW405, 3RW407) . . . . . . . . . . . . . . . . . . . . . . .
"Direct starter for 1-phase loads" circuit example . . . . .
"Direct starter for 1-phase loads" circuit example . . . . .
"Direct starter for 1-phase loads" function circuit example

Safety and commissioning information for EEx areas. . . . . . . . . . .

F-1

F.1
F.2
F.2.1
F.2.2
F.2.3
F.2.4

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set-up and commissioning . . . . . . . . . . . . . . . . . . . .
Setting the rated motor current . . . . . . . . . . . . . . . . .
SIMOCODE pro with thermistor input . . . . . . . . . . . . .
Sensor circuit wiring . . . . . . . . . . . . . . . . . . . . . . . .
Short-circuit protection for type of assignment 2 according
IEC 60947-4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable protection . . . . . . . . . . . . . . . . . . . . . . . . . .
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further safety guidelines . . . . . . . . . . . . . . . . . . . . .
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . .
Safety data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and repairs . . . . . . . . . . . . . . . . . . . . .
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further information . . . . . . . . . . . . . . . . . . . . . . . .

F-2
F-3
F-4
F-5
F-6

F.2.5
F.2.6
F.2.7
F.2.8
F.2.9
F.3
F.4
F.5
Index

.
.
.
.

.
.
.
.

.
.
.
.

..
..
..
..
..
to
..
..
..
..
..
..
..
..
..

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.E-49
. E-50
. E-50
. E-51

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

..
..
..
..
..

.
.
.
.
.

.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.

..
..
..
..
..
..
..
..
..

..
..
..
..
..
..
..
..
..

. F-6
. F-6
. F-7
. F-8
. F-8
. F-8
. F-9
. F-9
. F-10

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .

1-1

List of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Abbreviations-1


Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary-1

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

ix

Table of contents

SIMOCODE pro

GWA 4NEB 631 6050-22 DS 03

Important information

Purpose of this manual


The SIMOCODE pro system manual describes in detail the motor
management system and its functions. It contains information about
configuring, commissioning, service and maintenance. The user is
introduced to the system quickly and practically using a typical reversing
starter application as an example.
In addition to providing assistance for troubleshooting and fault elimination,
this manual also contains information of special importance to service and
maintenance personnel.
To assist in configuration, this manual also contains circuit diagrams,
dimension drawings and technical data of system components.
Required basic knowledge
To understand this manual you will require basic knowledge of low-voltage
controls and distribution, digital circuit engineering and automation
technology.
Topics
This manual consists of instructional chapters for reference purposes. The
following table lists the most relevant topics. Topics with a gray background
correspond largely with the contents of the "SIMOCODE ES"
parameterization and service software:
Topic
System description
Short instructions for commissioning a
reversing starter
Motor protection
Motor control
Monitoring functions
Outputs
Inputs
Analog value recording
3UF50 compatibility mode
Standard functions
Logic modules
Communication
Mounting, wiring, interfaces
Commissioning and servicing
Alarm, faults and system events

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Target group
Configurators, planners
Configurators, planners, technicians,
commissioners
Configurators, commissioners
Configurators, PLC programmers
Configurators, programmers,
commissioners, service personnel
Configurators, planners, programmers
Configurators, planners, programmers
Configurators, programmers,
commissioners, service personnel
Configurators, PLC programmers
Configurators, programmers
Configurators, programmers
Configurators, PLC programmers
Mechanics, electricians, maintenance and
service personnel
Commissioners, electricians, maintenance
and service personnel
Commissioners, maintenance and service
personnel, configurators, PLC
programmers

xi

Important information

Scope of application
This manual is applicable to the listed SIMOCODE pro system components.
It contains a description of the components applicable at the time of printing
the manual. We reserve the right to include updated information about new
components or new versions of components in a product information.
Definitions
When "SIMOCODE pro" is referred to, both the "SIMOCODE pro C" and the
"SIMOCODE pro V" series are meant.

SIMOCODE pro response tables


Specific responses (deactivated, signaling, warning, tripping) can be
parameterized for various SIMOCODE pro functions, such as overload.
These are always displayed in tabular form:
"X" = Applicable
"-" = Not applicable
Preset values are underlined.
Response

Function 1

Function 2

Function 3

Tripping

Warning

Signaling

Deactivated

0 - 25.5 s

Delay

Short description of the responses:


Tripping: The contactor controls QE* are tripped. A fault message is
generated which is available as a diagnosis via PROFIBUS DP. The fault
message and the device-internal signal remain on until the appropriate
amount of time has elapsed or the cause of the fault has been eliminated and
acknowledged.
Warning: In addition to the device-internal signal, a warning signal is
generated that is available as a diagnosis via PROFIBUS DP.
Signaling: Only a device-internal signal is generated, which can be further
processed as required.
Deactivated: The appropriate function is switched off, no signals are
generated.
A delay time can also be set for specific responses.

SIMOCODE pro

xii

GWA 4NEB 631 6050-22 DS 03

Important information

Further information
Please read the operating instructions of the respective components.
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
In addition to this system manual, you will need the following manuals:
"Failsafe Digital Modules SIMOCODE pro SAFETY" manual
The appropriate manual for the DP master

You will find further information on the Internet:


Internet:
www.siemens.com/simocode
Information and Download Center:
www.siemens.com/industrial-controls/infomaterial
Product Information System (ProdIS):
www.siemens.com/industrial-controls/support
ATEX:
www.siemens.com/industrial-controls/atex.
Certificates:
www.siemens.com/industrial-controls/approvals.
Further support (Service and Support)
Technical assistance:
Telephone:+49 (0) 911-895-5900 (8 a.m. - 5 p.m. CET)
Fax: +49 (0) 911-895-5907
E-mail:technical-assistance@siemens.com
Internet: www.siemens.com/industrial-controls/technical-assistance.
Correction sheet
A correction sheet is included at the end of this manual. Please use it to
enter suggestions for improvements, additions and corrections and send it
back to us. This will help us to improve the next edition.

Disclaimer of liability
The products described here have been developed to carry out safetyoriented functions as part of a complete plant or machine. In general, a
complete safety system consists of sensors, evaluation units, signaling
devices and methods for safe tripping. The manufacturer is responsible for
ensuring safe functioning of the complete plant or machine.
Siemens AG, its subsidiaries and associated companies (herein referred to
as "Siemens") are not in a position to guarantee every characteristic of a
complete plant or machine not designed by Siemens.
Siemens also denies all responsibility for any recommendations that are
made or implied in the following description. No new guarantee, warranty or
liability above those standard to Siemens can be derived from the following
description.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

xiii

Important information

SIMOCODE pro

xiv

GWA 4NEB 631 6050-22 DS 03

System description

In this chapter
In this chapter you will find an introduction and general information about
the SIMOCODE pro system including e.g.
Characteristics of both the SIMOCODE pro C and the SIMOCODE pro V
device series
Simplification of SIMOCODE pro circuits
Overview of functions
An overview of system components.
Target groups
This chapter is addressed to the following target groups:
Planners and configurators
People who are now using SIMOCODE DP but wish to use SIMOCODE pro
as a replacement or additional system in the future
Optional for commissioners, maintenance and service personnel as additional
information "about SIMOCODE pro"
System integrators/process technology.
Necessary knowledge
You will require the following knowledge:
Basic knowledge about load feeders
Basic knowledge about motor protection
Basic knowledge of control engineering
Basic knowledge of industrial bus technology.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-1

System description

1.1

Introduction

Overview
SIMOCODE pro (SIRIUS Motor Management and Control Devices) is a
flexible and modular motor management system for motors with constant
speeds in low-voltage applications. It optimizes the link between the control
system and the motor feeder, increases plant availability, and also allows
considerable savings to be made during installation, commissioning,
operation and maintenance.
SIMOCODE pro is installed in the low voltage switchgear system and links
the higher-level automation system and the motor feeder (via
PROFIBUS DP) intelligently. It comprises the following functions:
Multifunctional and electronic full motor protection, independently of the
automation system
Integrated control functions for motor control (instead of hardware)
Detailed operating, service and diagnostic data
Open communication via PROFIBUS DP the standard for fieldbus systems.
Parameterization with the SIMOCODE ES software package.
Only the switching and short-circuit protection mechanisms of the main
circuit (contactors, circuit breakers, fuses) are additionally needed.
Benefits
Wiring effort between the motor feeder and the PLC is reduced significantly
by connecting the entire motor feeder to the process control system via the
bus (see Figure 1-1 "SIMOCODE pro integrated in the main circuit, control
circuit and at automation level (PLC)").
Automated processes are decentralized by means of configurable control and
monitoring functions in the feeder. This saves automation system resources
and ensures that the feeder is fully functional and protected even if the
control system or bus system fails.
By recording and monitoring operating, service and diagnostic data in the
feeder and process control system, plant availability is increased, and the
feeder is easier to service and maintain.
The user can implement plant-specific requirements for every motor feeder
thanks to the high degree of modularity.
SIMOCODE pro provides compact solutions and different levels of functions
for every customer application.
By replacing the control circuit hardware with an integrated control function,
the quantity of required hardware components with wiring is reduced. This
drives down storage costs and limits potential wiring errors.
Using electronic full motor protection allows the motors to be used more
efficiently and ensures that the tripping characteristic remains stable and the
tripping response stays the same, even after many years.

1-2

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Main circuit

Control circuit

Automation level

Operator panel

Connecting cable

Current measuring module


Basic unit

Remote

Protection + Monitoring

Control circuit

(overload, thermistor, earth-fault )

(including monitoring + interlocks)

Communication
(operating, service and diagnostics data
+ control commands)

Fig. 1-1: SIMOCODE pro integrated in the main circuit, control circuit and at automation level (PLC)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-3

System description

Features
Multifunctional and electronic full motor protection for nominal motor
currents up to 820 A:
SIMOCODE pro provides comprehensive protection of the motor feeder by
means of a combination of delayable multi-level protection and monitoring
functions:
Current-dependent electronic overload protection (CLASS 5 to 40)
(see Chapter 3.2 "Overload protection")
Thermistor motor protection (see Chapter 3.5 "Thermistor protection")
Phase failure/phase unbalance protection (see Chapter 3.3 "Unbalance
protection")
Stalled rotor protection (see Chapter 3.4 "Stalled rotor protection")
Monitoring of adjustable limits for the motor current
(see Chapter 5.2 "Current limit monitoring")
Voltage monitoring (see Chapter 5.3 "Voltage monitoring")
Power monitoring (see Chapter 5.5 "Active power monitoring")
Monitoring of cos phi (non-load operation/load shedding)
(see Chapter 5.4 "Cos phi monitoring")
Earth-fault monitoring (see Chapter 5.1 "Earth-fault monitoring")
Temperature monitoring e.g. Pt100/Pt1000 (see Chapter 5.8 "Temperature
monitoring (analog)")
Monitoring of operating hours (see Chapter 5.7.2 "Operating hours
monitoring")
Motor stop time monitoring (see Chapter 5.7.3)
Monitoring the number of starts within a specific period of time (see
Chapter 5.7.4).
Safety-oriented tripping of motor feeders, e.g. failsafe tripping in the process
industry, locally or via PROFIBUS DP (see "Failsafe Digital Module
SIMOCODE pro Safety").

Recording of measured curves:


SIMOCODE pro is able to record measured curves and can, for example,
illustrate the flow of the motor current during motor startup. See Chapter 8
"Analog value recording"
Flexible motor control with integrated control functions
(instead of extensive hardware interlocks):
SIMOCODE pro has many pre-defined, integrated motor control functions,
including all necessary connections and interlocks:
Overload relay (see Chapter 4.2.3)
Direct starter (see Chapter 4.2.4)
Reverse starter (see Chapter 4.2.5)
Star-delta starter, also with reversing starter (see Chapter 4.2.7 and
Chapter 4.2.8)

1-4

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Two speeds, motors with separate windings (pole-changing starters), also


with reversing starter (see Chapter 4.2.11 and Chapter 4.2.12)
Two speeds, motors with separate Dahlander windings, also with reversing
starter (see Chapter 4.2.9 and Chapter 4.2.10)
Positioner control (see Chapter 4.2.14)
Solenoid valve control (see Chapter 4.2.13)
Circuit breaker control (see Chapter 4.2.6)
Soft starter control, also soft starter with reversing contactor (see
Chapter 4.2.15 and Chapter 4.2.16).

These control functions are pre-defined in SIMOCODE pro and can be


assigned freely to device inputs and outputs (including PROFIBUS DP).
These pre-defined control functions can also be adjusted flexibly to meet
customer requirements of the motor feeder, without requiring additional
auxiliary relays in the control circuit. This is achieved by means of freelyparameterizable logic modules (truth tables, counters, timers, edge
evaluation, etc., see Chapter 11 "Logic modules") and standard functions
(external power failure monitoring, emergency start, external fault
monitoring etc., see Chapter 10 "Standard functions").
Detailed operating service and diagnostic data:
SIMOCODE pro provides a range of operating, service and diagnostic data
and helps to detect impending faults in good time and stop these occurring
with preventative measures. If a fault occurs, it can be diagnosed, traced
and resolved within a short period of time. Plant downtime is thus reduced
to a minimum or does not occur at all.
See Chapter 1.5.7.
Communication:
SIMOCODE pro has an integrated PROFIBUS DP interface (SUB-D socket or
terminal connection). This replaces all individual wiring and distribution
boxes (normally required to exchange data with a higher-level automation
system) with a single two-wire cable.
SIMOCODE pro supports:
Baud rates up to 12 Mbit/s
Automatic baud rate recognition
Communication with up to 3 masters
Time synchronization via PROFIBUS (SIMATIC S7)
Time stamping with high temporal precision (SIMATIC S7)
Cyclic services (DPV0) and acyclic services (DPV1)
DPV1 communication downstream from the Y-link.
See Chapter 12 "Communication".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-5

System description

Areas of application
SIMOCODE pro is usually deployed in automated processes that would
incur great expense during downtime (e. g. steel or cement industry), where
it is essential to prevent plant downtime by utilizing detailed operating,
service and diagnostic data and ensure that faults can be detected rapidly if
they occur.
SIMOCODE pro is modular, compact and specifically designed to be
deployed in motor control centers (MCC) in the process industry, and power
plant engineering.
Protection and control of motors:
In potentially explosive areas for type of protection EEx e/d according to
ATEX directive 94/9/EC (see Chapter F "Safety and commissioning
information for EEx areas")
Heavy-starting motors (paper, cement and metal industries; water
management)
In high-availability plants (chemical, oil, and raw material processing
industry, power plants)
SIMOCODE pro is especially designed for the chemical industry (including
oil and gas), the steel industry, water management, and the paper,
pharmaceutical, cement and glass industries. Further applications include
power plant engineering and diamond, gold and platinum mines.
SIMOCODE pro has been designed to meet the requirements of these
industries even more accurately, based on experiences with the previous
system (SIMOCODE DP). The availability of motors and thus the entire
process plays an important role in these industries. Downtime caused by
faults often leads to high costs. This is why it is even more important to
detect impending faults and introduce targeted, preventative measures.
Today, SIMOCODE pro provides the user with a motor management system
based on years of experience and the latest technology.

1-6

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Device series
SIMOCODE pro can be subdivided into two device series:
SIMOCODE pro C a compact system for direct and reversing starters
and/or for controlling a circuit breaker (MCCB)
SIMOCODE pro V a variable system, which offers numerous functions in
addition to all of the SIMOCODE pro C functions.
For each feeder, every system comprises a basic unit and a separate current
measuring module. Both modules are connected to each other electronically
via the system interface, by means of a connecting cable, and can be
installed together as a unit (behind one another) or separately (side-by-side).
An operator panel can also be connected optionally via the second system
interface on the basic unit, and installed in the switchgear cabinet door. The
current measuring module and the operator panel are connected to the
basic unit via connecting cables, which also supply the power.
Besides the existing inputs and outputs present, additional inputs, outputs,
and functions can be added to basic unit 2 (SIMOCODE pro V) by means of
optional expansion modules.
All modules can be connected to each other via connecting cables.
Connecting cables are available in various lengths. The maximum distance
between modules (e.g. between basic unit and current measuring module)
is 2.5 m.
Additional control programs are integrated in SIMOCODE pro V for star-delta
starters, Dahlanders, pole-changing starters, soft starters each also possible
in combination with reversing starter solenoid valves and positioners.
SIMOCODE pro V is also particularly versatile. Its functionality can be extended,
if required, for example:
The number and type of binary inputs and outputs can be increased in stages
and adapted.
A current/voltage measuring module can be used for additional voltage
measurement and for monitoring power-related measured values (power
management).
A temperature module enables the evaluation of several analog temperature
sensors.
An earth-fault detection system can be integrated together with a summation
current transformer.
An analog module extends the system by additional analog inputs and
outputs, for example, for fill-level or flow-rate monitoring.
In addition to the standard operator panel (OP), an operator panel with display
(OPD) is optionally available (basic unit 2 from version *E03*).
SIMOCODE pro C is upwards-compatible with SIMOCODE pro V. This
means both series can be used simultaneously in your plant, according to
requirements.
Both systems can be used simultaneously in a low voltage switchgear
system according to requirements without additional outlay.
The parameterization of SIMICODE pro C can be transferred without
problems. Removable terminals and terminal markings are identical for both
systems.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-7

System description

Independent operation
SIMOCODE pro C and pro V protect and control the motor feeder
independently of the automation system. Even if the automation system
(PLC) fails, or if communication is disrupted, the motor feeder remains fully
protected and controllable. SIMOCODE pro can be used without being
connected to PROFIBUS DP. This can easily be connected later, if required.
Typical configuration
The following schematic shows a typical SIMOCODE pro C and
SIMOCODE pro V hardware configuration:
SIMOCODE pro C

Basic unit (BU1)

Current measuring
module (IM)

UF-01129

Operator panel (OP)

SIMOCODE pro V

Basic unit (BU2)


Digital module (DM)
Analog module (AM)

Current/voltage
measuring module (UM)

Operator panel (OPD)

Additional optional expansions are possible


Fig. 1-2: Typical SIMOCODE pro hardware configurations

System components: See Chapter 1.7 "Description of system components".

1-8

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.2

Simplifying configuration with SIMOCODE pro

Conventional configuration without SIMOCODE pro


Individual components are used for control, monitoring and signal preprocessing. The following components are to be used and the following
wiring is to be carried out:
Insertion and wiring of overload relays, thermistor evaluation devices, current
transformers and analog/digital converters
Wiring of the control circuit
Connection of start/stop control devices
The contactor must be brought into locking mode via the auxiliary switches
Wiring of the interlocks.
The following figure illustrates the conventional configuration of a direct
starter:
3/N/PE ~ 50/60 Hz 400/230 V1L1
L1
-F4
L2
L3
N
PE
-Q1

Automation level / I/O module

-F3

- Q1

2 4 6

-X1

1 3 5

-Q11
Manual

2 4 6

ON/OFF

Manual/
automatic

Current

-Q1

-Q1 open

OFF

-Q1

Control commands
Thermistor

ON

Q1

Overload

Feedback

-F2-

1 3 5

Auto

-X2
1 3 5

Local stop
S1

- F2
2 4 6

PE

UV W
M
3~

Local start
2
4 A - 20 mA S2

PLC
Start/stop
-Q1

-Q12
-Q11

1
-Q1

-F3
-X3
Thermistor
evaluation

-F2

-F3

-Q1

D
A

Switchgear

-Q12

2
N

1N

Fig. 1-3: Conventional configuration of a motor feeder (direct starter)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-9

System description

Configuration with SIMOCODE pro


Only SIMOCODE pro is used for control, monitoring and signal preprocessing.
This has the following advantages:
Additional overload relays, thermistor evaluation devices, current
transformers and analog/digital convertors are not necessary
The wiring of the control circuit (interlocking) is simplified
The start and stop switches are wired directly to the inputs of the basic unit
The contactor coil is activated via the output of the basic unit. An auxiliary
contact for locking is not required.
The following figure illustrates configuration with SIMOCODE pro:
3/N/PE ~ 50/60 Hz 400/230 V
L1
L2
L3
N
PE

PROFIBUS DP
L+

L1/L+
1 3 5
Q1

Control station
Local control station [LC]

F11

S0

2 4 6
Current measuring
module (IM)

A2

A1

S1
IN1

IN2

24 V

Basic unit (BU)

T1

T2

OUT 1

Q1

1 3 5

N/L

- Q1
2 4 6

PE

U V W
T1
M
3~

Thermistor

T2

Fig. 1-4: Configuration of a load feeder (direct starter) with SIMOCODE pro

1-10

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.3

Application example

Description
The fill level of a liquid container is being monitored. A pump keeps the
liquid level (reference value) almost constant by pumping more liquid into
the container. The fill level (actual value) is measured by the fill level
indicator and output as an analog signal. When the fill level sinks below a
specific level, the pump is switched on by SIMOCODE pro. Liquid is
pumped in until the reference value is re-attained. The pump is then
switched off.
Controlling the pump
The pump can be controlled as follows:
Locally: Local control station [LC] for manual switching on and off (by visual
contact)
LC in the switchgear cabinet door: Control station operator panel [OP] for
switching on and off manually
At automation level: Control station PLC/PCS [DP] for remote-controlled
switching on and off (automatic operation) via PROFIBUS DP
Via SIMOCODE pro: Via local mode fill-level monitoring and/or limit value
monitoring.
Schematic
Control station
PLC/PCS [DP]

PLC/PCS

3/N/PE ~ 50/60 Hz 400/230 V


L1
L2
L3
N
PE

PROFIBUS DP
Fill-level indicator
L+
L1/L+

1 3 5
Q1

Control station
Local control station [LC]

F11

S1

S0

2 4 6
Current measuring
module (IM)
System
interface

A2

1 3 5

IN1

IN2

24 V

Basic unit (BU 2)

In+
Control station
In
Analog module (AM) Operator panel

Connecting cable
T1

N/L

- Q1

A1

Liquid container

T2

OUT 1

Out+

Out
Display
Motor current
(Unit: % of Is)

Q1

2 4 6

Pump
PE

U V W
T1
M
3~

Thermistor

Optional:
Laptop with
SIMOCODE ES

T2

Fig. 1-5: Schematic of a typical application example

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-11

System description

Recording, displaying and evaluating measured values


The following measured values are required for monitoring the process:
The pump motor current, which is measured by the current measuring
module.
The analog value of the fill-level indicator, which is measured by the analog
module.
The measured values are evaluated directly by SIMOCODE pro and/or
transferred via PROFIBUS DP to the PLC/PCS.
Any measured value can be output via the analog module, e.g. the effective
motor current on a connected pointer instrument.
Optionally, a laptop with the SIMOCODE ES software, for example, can be
connected to the operator panel so that further process data can be locally
evaluated.

1-12

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.4

Check list for selecting a device series


The following check list should help you decide upon the optimum device
series for your requirements:
SIMOCODE
Requirements

pro C
(BU1)

pro V
(BU2)

Footnote

1)

Monitoring of stalled rotor, unbalance, phase


failure

1)

Current measuring, current limit monitoring,


overload protection

1)

Earth-fault monitoring via the current


measuring module (internal)

1)

1)

2)

3)

3)

3)

2)

Standard motor feeders (4 inputs, 3 outputs)


with control functions for direct starters,
reversing starters, intelligent overload relays

Thermistor motor protection with PTC (binary)

Motor feeder with control function:


Star-delta starters, Dahlanders, pole-changing
starters, soft starters each also possible in
combination with reversing starter , solenoid
valves, positioners
Measuring, processing and outputting analog
values e.g. flow rate, fill level, etc.
(if necessary via an analog module)
Current measuring and voltage measurement

Voltage monitoring for undervoltage

Power management, implementing power


considerations (power, cos phi), power
monitoring
More than 4 binary inputs required
(maximum 12)
Table 1-1: Check list for selecting a device series

1) Via current measuring module


2) With expansion modules
3) Via current/voltage measuring modules

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-13

System description

SIMOCODE
Requirements

More than 3 relay outputs required


(maximum 7)
Earth-fault monitoring with external
summation current transformer via the earthfault module
Binary inputs for 110 - 240 V AC/DC
(max. 8)

pro C
(BU1)

pro V
(BU2)

Footnote

2)

2)

2)

2)

2)

Bistable relay outputs (max. 4)

Analog temperature monitoring with NTC,


PT100, PT1000 and KTY 83/84 sensor types
Safety-oriented tripping with EMERGENCY
OFF buttons (local or decentralized via
PROFIBUS DP)
Table 1-1: Check list for selecting a device series (Cont.)

1) Via current measuring module


2) With expansion modules
3) Via current/voltage measuring modules

1-14

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.5

Overview of functions

1.5.1

Protection functions
Detailed description: See Chapter 3 "Motor protection".

Overload protection
Current-dependent electronic protection of three-phase and AC motors with
adjustable tripping characteristics (class times) according to IEC 60947-4-1
requirements.
Unbalance protection
Protects motors from excessive temperatures caused by excessive phase
unbalance.
Stalled rotor protection
Immediate trip after the motor current overshoots an adjustable threshold.
Thermistor protection
The basic units (BU1 and BU2) enable connection of thermistor sensors
(binary PTC) for monitoring motor temperature.
1.5.2

Monitoring functions
Detailed description: See Chapter 5 "Monitoring functions" and Chapter 11
"Logic modules"

Earth-fault monitoring
Basic units have
Internal earth-fault monitoring:
For motors with a 3-wire connection, the basic unit calculates a possible fault
current/earth-fault current from the total current via a current measuring
module or a current/voltage measuring module. Internal earth-fault
monitoring is only possible for motors with a 3-phase connection in networks
that are either grounded directly or grounded with low impedance.
External earth-fault monitoring for SIMOCODE pro V 1) 5) :
In the case of networks that are grounded with a higher impedance it may be
necessary to set up the earth-fault monitoring for smaller earth-fault currents
using a summation current transformer, instead of carrying out internal earthfault monitoring via a current measuring module or current/voltage measuring
module. A maximum of one earth-fault module can be used to create an
additional input on basic unit 2 to connect a 3UL22 summation current
transformer. Rated fault currents of 0.3 A/ 0.5 A/ 1 A can be evaluated with
the summation current transformer.

Current limit monitoring


Current limit monitoring is used for process monitoring. Thus, impending
irregularities in the system can be detected in good time: If a current limit is
exceeded but still below the overload limit, it can, for example, indicate a
dirty filter on a pump, or an increasingly sluggish motor bearing. If the
current limit is undershot, it can be the first sign of a worn-out drive motor
belt.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-15

System description

Voltage monitoring 2)
SIMOCODE pro V allows voltage monitoring of a three-phase current
network or a one-phase network for undervoltage or further availability:
Monitoring for undervoltage:
Two-phase monitoring for freely-selectable limits. The SIMOCODE pro V
response can be freely parameterized upon reaching a particular pre-warning
or trip level.
Monitoring for further availability:
Even when the motor is switched off, SIMOCODE pro can display the further
availability of the feeder by measuring the voltage directly at the circuit
breaker or fuses.
Temperature monitoring 1) 3)
The SIMOCODE pro V temperature module allows analog temperature
monitoring of, for example, the motor windings or the bearings of up to 3
sensor measuring circuits.
SIMOCODE pro V supports two-phase monitoring of overtemperature for
freely-selectable limits. The response of SIMOCODE pro on reaching a prewarning level or trip level can be freely parameterized and delayed.
Temperature monitoring takes into account the highest temperature of all
the sensor measuring circuits in use.
Active power monitoring 2)
The active power curve of a motor reflects its actual load. Excess load
results in increased wear of the motor and, thus, may lead to premature
motor failure. Insufficient active power can, for example, be a sign of nonload motor operation.
SIMOCODE pro V allows two-phase active power monitoring for freelyselectable upper and lower limits. The SIMOCODE pro V response can be
freely parameterized and delayed upon reaching a pre-warning or trip level.
Cos phi monitoring 2)
The power factor fluctuates more than either the motor current or the active
power does, particularly in the low-end performance area of a motor.
Therefore, power factor monitoring is particularly suitable for distinguishing
between non-load operation and faults, e.g. a broken drive belt or drive
shaft.
SIMOCODE pro V enables two-phase monitoring of cos phi undershooting
for freely-selectable limits. The SIMOCODE pro V response can be freely
parameterized and delayed upon reaching a pre-warning or trip level.
Monitoring operating hours, motor stop time and number of starts
In order to avoid plant downtimes due to failed motors that were either
running too long (wear) or stopped for too long, both SIMOCODE pro C and
SIMOCODE pro V can monitor operating hours and motor stop times.
For example, if an adjustable limit value is exceeded, a signal indicating that
the relevant motor requires maintenance or replacement can be generated.
After replacing the motor, the operating hours and motor stop times can be
reset.
In order to avoid excessive thermal strain and premature aging of a motor,
the number of motor starts in a selected time frame can be limited. The
limited number of possible starts can be indicated by pre-warnings.

1-16

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Monitoring additional process variables via the analog module 1) 4)


SIMOCODE pro V allows measuring and monitoring of any other process
variables via the analog module.
For example, the fill level can be monitored to protect a pump against dry
operation, or a differential pressure transducer can be used to monitor the
degree of pollution in a filter. If the fill level undershoots a specified level,
the pump can be switched off and, if a specific differential pressure value is
exceeded, the filter is to be cleaned.
SIMOCODE pro V supports two-phase monitoring of the corresponding
process variables for freely-selectable upper and lower limits. The
SIMOCODE pro V response can be freely parameterized and delayed upon
reaching a pre-warning or trip level.
Phase sequence identification 2)
SIMOCODE pro allows the direction of rotation of a motor to be determined
by identification of the phase sequence. If the direction of rotation is wrong,
a signal can be generated or the motor switched off.
See "Menu of the operator panel with display" and "Navigating the menu of
the operator panel with display".
Monitoring any measured values using unrestricted limit monitors 1)
SIMOCODE pro can monitor every measured value in the system for
undershooting or overshooting a set threshold value by means of
unrestricted limit monitors.
See Chapter 11.11 "Limit monitor".

1)
2)
3)
4)
5)

When using basic unit 2


When using basic unit 2 with current/voltage measuring module
Additional temperature module required
Additional analog module required
Additional earth-fault module and summation current transformer required.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-17

System description

Safety-oriented tripping
The SIMOCODE pro V motor management system has been extended by 2
modules/safety relays for the safety-oriented tripping of motors:
Failsafe digital module DM-F Local:
For applications that require the safety-oriented tripping of a motor feeder via
a hardware signal that is detected and analyzed by the module.
Failsafe digital module DM-F PROFIsafe:
For applications that require the safety-oriented tripping of a motor feeder by
a failsafe control (F-CPU) via PROFIBUS with the failsafe PROFIsafe profile.
These modules fulfill the general requirements for EMERGENCY STOP
mechanisms or safety circuits, as described in the standards EN 418 and
EN 60204-1 (06/2006).
Depending on the external circuit, the following Performance Level/Safety
Integrity Level can be achieved:
PL e Category 4 according to ISO 13849-1 or
SIL 3 according to IEC 61508/62061.
Safety technology and safety-oriented functions:
Are limited exclusively to failsafe digital modules.
Do not directly affect existing SIMOCODE pro components and concepts.
A more detailed description is provided in the documentation listed below:
Documentation
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY " (German)
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY" (English)
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY" (French)
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY" (Spanish)
Operating manual failsafe digital module DM-F Local
Operating manual failsafe digital module DM-F PROFIsafe

System manuals and operating manuals are available at:


www.siemens.com/industrial-controls/manuals.
Caution
Use a power supply unit compliant with IEC 60536, Class III (SELV or PELV)!
A suitable safety circuit is required for capacitive and inductive loads!

1-18

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.5.3

Control functions
Depending on the device series, the following parameterizable control
functions are available:
SIMOCODE
Control function

pro C
(BU1)

pro V
(BU2)

Overload relay

1)

Direct starter

1)

Reversing starter

1)

Molded case circuit breaker (MCCB)

1)

Star-delta starter,
star-delta reversing starter

Dahlander,
Dahlander reversing starter

Pole-changing starter,
Pole-changing reversing starter

Solenoid valve

Positioner

Soft starter,
Soft starter with reversing contactor

Table 1-2: Control functions

1) Due to additional requirements (e.g. power measuring), it may be necessary


to select the BU2 device version.

All the necessary protection functions and interlocks are already available
and can be flexibly adapted and expanded.
For a detailed description of the individual control functions: See
Chapter 4 "Motor control".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-19

System description

1.5.4

Communication

PROFIBUS DP
SIMOCODE pro has an integrated PROFIBUS DP interface (SUB-D socket or
terminal connection on the basic units).
SIMOCODE pro supports, for example, the following services:
SIMOCODE
Service

pro C (BU1)

pro V (BU2)

Baud rates up to 12 MBit/s

Automatic baud rate recognition

Cyclic services (DPV0) and


acyclic services (DPV1)

Operation as DPV1 slave downstream from the


Y link

Alarms according to DPV1

Time synchronization via PROFIBUS DP

3UF50 compatibility mode

Safety-oriented tripping "PROFIsafe"

Table 1-3: PROFIBUS DP services

Detailed description: See Chapter 12 "Communication".


1.5.5

Standard functions
Standard functions are pre-defined functions that can be easily activated,
e.g. time-staggered restart of the drives after a power failure.
SIMOCODE pro has the following standard functions:
SIMOCODE
Standard function

pro C (BU1)

pro V (BU2)

Number

Number

Test

Reset

Test Position Feedback (TPF)

External fault

Operational Protection OFF (OPO)

Power Failure Monitoring (UVO)

Emergency Start

Watchdog (PLC/PCS Monitoring)

Timestamping

Safety-oriented Tripping "Local"

Table 1-4: Standard functions

Detailed description: See Chapter 10 "Standard functions".

1-20

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.5.6

Additional signal processing with freely-programmable logic modules


If you need any other additional functions for your application, you can use
the freely-programmable logic modules. These can be used, for example, to
implement logical operations, time relay functions and counter functions.
Furthermore, limit monitors can monitor any value in SIMOCODE pro for
undershooting or overshooting of a freely selected limit.
Depending on the device series, the system offers several, freelyparameterizable logic modules:
SIMOCODE
Logic module

pro C (BU1)

pro V (BU2)

Number

Number

Truth Tables 3 Inputs/1 Output

Truth Tables 2 Inputs/1 Output

Truth Tables 5 Inputs/2 Outputs

Timer

Counters

Signal Conditioners

Non-volatile Elements

Flashing

Flickering

Limit Monitor

Calculation modules (Calculator) 1)

Table 1-5: Freely-programmable logic modules

1) Only for basic unit 2 from version *E03*

Detailed description: See Chapter 11 "Logic modules".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-21

System description

1.5.7

Operating, service and diagnostic data


SIMOCODE pro supplies a large amount of detailed operating, service and
diagnostic data.

Operating data
Motor switching state (ON, OFF, LEFT, RIGHT, SLOW, FAST), derived from the
current flow in the main circuit; thus, feedback via auxiliary contacts of circuit
breakers and contactors is not necessary
Current in phases 1, 2 and 3 and maximum current in % of set current
Voltage in phases 1, 2 and 3 in V 2)
Active power in W 2)
Apparent power in VA 2)
Power factor in % 2)
Phase unbalance in %
Phase sequence 2)
Temperature in the sensor measuring circuits 1, 2 and 3, and maximum
temperature in K 1) 4)
Actual analog signal values 1) 5)
Time to trip in s
Thermal motor model in %
Remaining cooling down period of the motor in s, etc.
It is possible to adapt the units via the device-internal conversion of
individual measured values with the help of the logic modules (calculators)
provided by SIMOCODE pro V. For example, the temperature recorded by
SIMOCODE pro can be calculated in either F or C and transmitted to the
automation system via PROFIBUS.

Service data
Among other things, SIMOCODE pro provides the following relevant data
for maintenance:
Number of motor operating hours, also resettable
Motor stop times, also resettable
Number of motor starts, also resettable
Number of permissible starts remaining
Number of overload trips, also resettable
Feeder power consumption in kWh, also resettable 3)
Internal feeder comments stored in the device, e.g. information regarding
maintenance events, etc.
Safety-oriented tripping monitoring in h, also resettable

1) When using basic unit 2


2) When using basic unit 2 with current/voltage measuring module
3) When using basic unit 2 (from version *E03*) with
current/voltage measuring module
4) Additional temperature module required
5) Additional analog module required

1-22

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Diagnostic data
Numerous detailed early warning and fault messages, also for further
processing in the device or in the control system
Device-internal error protocolling with time stamp
Value of the last trip current
Feedback faults (e.g. no current flow in the main circuit after switch-on
command), etc.
Diagnostic message "Local" und PROFIsafe

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-23

System description

1.6

Overview of system components

Devices

SIMOCODE
Connectable
system components

pro C
(BU1)

Operator panel (OP)

pro V
(BU2)

Application

Installation in the
switchgear cabinet
door. Additional control
station and display.
With system interface
for connecting a PC

Operator panel with display (OPD)

Current measuring modules (IM)


0.3 A - 3 A
2.4 A - 25 A

Installation in the
switchgear cabinet
door. Additional control
station and display.
With system interface
for PC connection
Current measuring
with through-hole
technology. Basic unit
can be snapped on

Current measuring module (IM)


10 A - 100 A
Current measuring module (IM)
20 A - 200 A

Current measuring
with through-hole
technology or bus
connection system

Current measuring module (IM)


63 A - 630 A

Current measuring via


bus connection system

Current/voltage measuring modules


(UM) 1)
0.3 A - 3 A
2.4 A - 25 A

Can only be mounted


next to the basic unit,
otherwise like current
measuring modules,
also:
- Voltage measurement
- Power measurement
- Cos phi measurement
- Phase sequence

Table 1-6: System components, devices

1-24

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

SIMOCODE
Connectable
system components

pro C
(BU1)

Current/voltage measuring modules


(UM) 1)
10 A - 100 A

Current/voltage measuring module


(UM) 1)
20 A - 200 A

Current/voltage measuring module


(UM) 1)
63 A - 630 A

Decoupling module (DCM)

Digital modules (DM)


24 V DC monostable
110 V - 240 V AC/DC monostable
24 V DC bistable
110 V - 240 V AC/DC bistable
Failsafe digital module
DM-F Local (DM-F Local)

pro V
(BU2)

Application

Can only be mounted


next to the basic unit,
otherwise like current
measuring modules,
also:
- Voltage measurement
- Power measurement
- Cos phi measurement
- Phase sequence

For connection in
series upstream from a
current/voltage
measuring module at
the system interface
when used in
ungrounded networks.
Additional binary inputs
and outputs. Max.
2 DM possible
For failsafe tripping via
hardware signal
- 2 relay enabling
circuits, wired in
parallel
- 2 relay outputs,
common ground
failsafe shutdown
- Inputs:
- 2 sensor circuits
- Start signal
- Cascade input
- Feedback circuit
- Safety function
configurable via
DIP switch

Table 1-6: System components, devices (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-25

System description

SIMOCODE
Connectable
system components

Failsafe digital module


DM-F PROFIsafe (DM-F PROFIsafe)

pro C
(BU1)

Analog module (AM)

Earth-fault module (EM)

Temperature module (TM)

pro V
(BU2)

Application

For failsafe shutdown


via
PROFIBUS/PROFIsafe
- 2 relay enabling
circuits, wired in
parallel
- 2 relay outputs,
common ground
(failsafe shutdown)
- Inputs 24 V DC
- Feedback circuit
- 3 binary inputs
Additional analog value
inputs and outputs,
and analog monitoring.
Max. 1 AM possible.
For connecting a
3UL22 external
summation current
transformer for earthfault monitoring.
Max. 1 EM possible
For temperature
monitoring via
additional sensors
(PT100, PT1000,
KTY83/KTY84, NTC).
Max. 1 TM possible.

Table 1-6: System components, devices (Cont.)

1) Depending on the type of network (main current) in ungrounded networks,


combinable with decoupling module (DCM)
For a detailed description of the system components: See Chapter 1.7
"Description of system components".

Dimension drawings: See Chapter C "Dimension drawings".


Installation instructions: See Chapter 13 "Mounting, wiring, interfaces".

1-26

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Accessories
SIMOCODE basic unit
Connectable
system components

pro C (BU1) pro V (BU2)

Application

Connecting cable in various


lengths, ranging from 0.025 m up
to 2.5 m

For connecting
system components
via system interfaces

System interface cover

For covering unused


system interfaces

Memory module

Saving device
parameters. If a
device is replaced,
parameter transfer
without PC

Addressing plug

Configuring the
PROFIBUS DP
address without a PC

PC cable

Connecting
SIMOCODE pro to
a PC

USB to serial adapter

For connecting a RS232 cable to the USB


interface of a PC.

Door adapter

Only for leading out


the system interface,
e.g. from a switchgear
cabinet

Operator panel adapter

Enables the use of the


smaller 3UF720
operator panel in the
front panel cut-out of
the 3UF52 operator
panel or the 3UF721
operator panel with
display.

Table 1-7: System components, accessories

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-27

System description

Software
For parameterization, control, diagnostics and testing
SIMOCODE basic unit
Software components

SIMOCODE ES

pro C (BU1) pro V (BU2)

Application

Access via the system


interface on
device/PROFIBUS DP/
SIMATIC S7 routing,
depending which
software version is
deployed

PCS 7 function block library


SIMOCODE pro:
AS blocks and faceplates for
integrating SIMOCODE pro in
the SIMATIC PCS 7 process
control system

Table 1-8: Software components

1-28

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.7

Description of system components

1.7.1

Basic units (BU)


The basic units are the fundamental components of the SIMOCODE pro
system. Basic units are always necessary when using SIMOCODE pro.
They have a standard enclosure width of 45 mm and are equipped with
detachable terminals:
Basic unit 1 (BU1)
SIMOCODE pro C device series

Basic unit 2 (BU2)


SIMOCODE pro V device series

Fig. 1-6: Basic units

Basic units can be installed on a standard mounting rail or fixed to a


mounting plate (with additional push-in lugs).
Basic units are available in two versions for the following supply voltages:
24 V DC or
110 to 240 V AC/DC.
Basic unit 1 (BU1)
Basic unit 1 is the fundamental component of the SIMOCODE pro C device
series and is used in combination with a current measuring module and
optional operator panels. The following motor control functions are
supported:
Overload relay
Direct starters and reversing starters
Circuit breaker control (MCCB).
LEDs for device diagnostics (Device, Bus, Gen.Fault):
These LEDs on the front of the device are used for device and fault
diagnostics, and indicate the basic status
Of the device itself via the Device LED
About PROFIBUS communication via the Bus LED
About any motor feeder faults via the Gen. Fault LED
For more information see Chapter 14.2.3.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-29

System description

Test/Reset button:
Enables the device to be reset after tripping or after a fault has occurred and
makes it possible to test the device/motor feeder with or without tripping
the contactor control. If a memory module or addressing plug is plugged in,
the PROFIBUS address can be parameterized or adopted via the Test/Reset
button.
For more information see Chapter 10.2 "Test/Reset", Chapter 14.2.2 and
Chapter 14.3.2.
System interfaces:
2 system interfaces for connecting
A current measuring module
An operator panel.
Basic unit 2 (BU2).
Basic unit 2 is the fundamental component of the SIMOCODE pro V device
series and is used in combination with a current measuring module or
current/voltage measuring module and optional operator panels.
The following motor control functions are supported:
Overload relay
Direct and reversing starters
Star-delta starter, also with reversing starter
Two speeds, motors with separate windings (pole-changing starters), also
with reversing starter
2 speeds, motors with separate Dahlander windings, also with reversing
starter
Positioner control
Solenoid valve control
Circuit breaker control (MCCB)
Soft starter control, also with reversing starter.
In contrast to basic unit 1, basic unit 2 offers the following expansion
options:
Increased device functionality via various expansion modules according to
need
Implementation of a current/voltage measuring module in place of a current
measuring module
Additional inputs and outputs, as required.
Use of an operator panel with display in place of a standard operator panel.
LEDs for device diagnostics (Device, Bus, Gen.Fault):
These LEDs on the front of the device are used for device and fault
diagnostics, and indicate the basic status:
Of the device itself via the Device LED
About PROFIBUS communication via the Bus LED
About any motor feeder faults via the Gen. Fault LED
For more information see Chapter 14.2.3.

1-30

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Test/Reset button:
Enables the device to be reset after tripping or after a fault has occurred and
makes it possible to test the device/motor feeder with or without tripping
the contactor control. If a memory module or addressing plug is plugged in,
the PROFIBUS address can be parameterized or adopted via the Test/Reset
button.
For more information see Chapter 10.2 "Test/Reset", Chapter 14.2.2 and
Chapter 14.3.2.
System interfaces:
2 system interfaces for connecting
A current measuring module or a current/voltage measuring module
Expansion modules and
An operator panel.
Supplying the inputs
See Chapter 13 "Mounting, wiring, interfaces".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-31

System description

1.7.2

Operator panel (OP)


The operator panel controls the motor feeder from the switchgear cabinet. It
has an external system interface on the front to allow easier
parameterization or diagnostics via a PC/PD. A PC (via PC cable with the
SIMOCODE ES software), a memory module or the addressing plug can be
connected to the front system interface (with cover for IP54).
The operator panel can be connected to the basic unit or an expansion
module via the rear system interface using a connecting cable. The basic
unit supplies power to the operator panel.
The operator panel is often installed in the front panels of motor control
centers. It can be used with both the SIMOCODE pro C device series and
the SIMOCODE pro V device series. It also contains all the status LEDs
available on the basic unit and the Test/Reset button, and facilitates access
to the system interface from outside the switchgear cabinet.
The following are available:
5 buttons, of which 4 are freely-parameterizable
10 LEDs, of which 7 are freely-parameterizable
The following figure shows an operator panel:

Fig. 1-7: Operator panel

Labeling strips:
Labeling strips are enclosed for designating buttons 1 to 4 and the yellow
LEDs 1 to 3:
Buttons 1 to 4:
6 pre-assigned labeling strips and 1 individually inscribable labeling strip
LEDs 1 to 3:
1 individually inscribable labeling strip.

1-32

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

CLOSE

OPEN

OPEN

STOP

CLOSE

0
0
Button 1 Button 2 Button 3 Button 4

0
0

TEST/
RESET

DEVICE

LED 1

BUS

LED 2

GEN. FAULT

LED 3

Fig. 1-8: Labeling strips for operator panel buttons and LEDs

Unused labeling strips can be stored on the back of the operator panel:
Labeling strips

Storage clips
Fig. 1-9: Storage clips for labeling strips

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-33

System description

Memory module "park position":


The memory module can be protected from unauthorized use by "parking" it
on the rear of the operator panel inside the switchgear cabinet.
In this case, the storage clips for the labeling strips cannot be used.

Memory module in the "park position"

Fig. 1-10: Memory module "park position"

1.7.3

Operator panel with display (OPD) for SIMOCODE pro V


Apart from the standard operator panel (OP), an optional operator panel with
display (OPD) is also available for SIMOCODE pro V. This operator panel can
display current measured values, operating data, diagnostic data or status
information of the motor feeder on the switchgear cabinet. The operator
panel can only be used with basic unit 2 (SIMOCODE pro V) from version
*E03*. It also contains all the status LEDs that are present on the basic unit
and facilitates access to the system interface from outside the switchgear
cabinet. The motor can be controlled via the buttons on the operator panel.
Current measured values, status information, fault messages or the deviceinternal error protocol are simultaneously shown on the display.
Notice:
The operator panel can only be used with a basic unit 2 (SIMOCODE pro V)
from version *E03*.

Overall, the following are available:


4 freely parameterizable buttons for controlling the motor feeder
4 buttons for display menu navigation, 2 of these are softkeys with various
functions (e.g. Test/Reset)
2 system interfaces (front and rear)
7 LEDs, 4 of which are freely-parameterizable (4 green LEDs integrated in the
motor control, primarily for feedback regarding the switching state, e.g. ON,
OFF, LEFT, RIGHT, etc.)

1-34

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

The following figure shows an operator panel with display:

Fig. 1-11: Operator panel with display

The operator panel with display can be connected directly to basic unit 2 or
an expansion module via the rear system interface. Voltage is supplied by
the basic unit. A PC (via a PC cable with SIMOCODE ES software), the
memory module or the addressing plug can be connected to the front
system interface (with a cover for IP54).
Caution
The operator panel with display may not be removed or plugged in during
operation!

Note
When using an operator panel with display, the type and number of
expansion modules that can be connected to a basic unit are limited! See
Chapter 1.7.8.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-35

System description

Labeling strips:
Labeling strips for labeling buttons 1 to 4 are included:
6 pre-assigned labeling strips and 1 individually inscribable labeling strip

Button 1

Button 2

Button 3

Button 4

CLOSE

I
0

OPEN

OPEN

STOP

CLOSE

Fig. 1-12: Labeling strips for the buttons of the operator panel with display

1-36

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Unused labeling strips can be stored on the back of the operator panel with
display:
Labeling strips

Storage clips
Fig. 1-13: Storage clips for labeling strips

"Park position" for memory module:


The memory module can be "parked" on the front of the operator panel with
display beneath the system interface:

Fig. 1-14: Memory module "park position"

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-37

System description

Displays of the operator panel with display


The display shows current measured values, operating data and diagnostic
data as well as the status information of the motor feeder in plain text or
with the aid of symbols.

IL1
IL2
IL3
8.00A/5/T

2.80 A
2.16 A
2.00 A

Menu

1 23
Fig. 1-15: Displays

1
Shows the set current Is / nominal motor current in A.
The corresponding set current Is1 or Is2 is always
shown for motors with two speeds, depending whether the current speed
is slow or fast, e.g. 8.00 A.
For motors with two speeds, the left-hand softkey can be used when the
motor is stopped to alternate between the display of the two set currents.
When running, the set current for the active motor speed is always
displayed.
2
Shows the set class time of the overload protection, e.g. 10 = Class 10
(class = trip class)
3
Indicates that temperature monitoring is active, e.g. the temperature
monitoring of the motor via thermistors or analog temperature sensors
(Pt100, Pt1000, KTY, NTC). T = Temperature monitoring is active.
4
The main display enables customized depiction of different measured
values when running. This is the standard display at the topmost menu
level. Predefined profiles in the display settings can be selected for this
purpose. When the "Menu" softkey on the right is pressed, the submenus of
the main display can be navigated (see "Read and adapt main display").

1-38

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Operator controls of the operator panel with display

Fig. 1-16: Operator controls of the operator panel with display

1
Four freely-parameterizable control buttons.
These control buttons are used to control the motor with integrated status
LEDs for any status feedback. The functions can be user-defined. Labeling
can be either as desired or via the labeling strips included in the scope of
supply (see also Chapter 7.3 "Operator panel buttons" and Chapter 6.3
"Operator panel LEDs").
2
Two softkeys.
These softkeys can have different functions, depending upon the menu
depicted (e.g. Open Menu, Leave Menu, Test/Reset). The currently assigned
functions are shown on the lower left or right edge of the display.
3
Two arrow keys (up and down).
These arrow keys can be used for menu navigation or for changing the display
settings, e.g. contrast adjustment or selection of the main display profile.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-39

System description

Menu of the operator panel with display


Navigating the menu of the operator panel with display
Main menu (OPD)
For details see "Displays of the operator panel with display"

Main display

Measured values display

Status display
Motor protection/motor control

Statistics/maintenance

Communication (PROFIBUS)

Device I/Os

Display settings

Commands

Status information

Warnings

10

Faults

11

Error buffer

12

Event memory
(OPD above *E04* and BU2 above *E07*)

13

Identification

14

About SIMOCODE

Fig. 1-17: Main menu (OPD)

1-40

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1 Main display (OPD)

For details see "Read and adapt main display".

IL1, IL2, IL3 [A]

IL1, IL2, IL3 [%]

I_max [A]

I_max [%]

I_max, Cos

I_max, UL1-N, Cos, S

I_max, UL1-L2, Cos, S

I_max, UL1-N, Cos, P

I_max, UL1-L2, Cos, P


(OPD above *E04*)

In 1[mA] / Out [mA]

In 2[mA] / Out [mA]

I_max, UL1-L2, Cos


(OPD above *E04*)

I_max, UL1-N, C

I_max, UL1-L2, C
(OPD above *E04*)

I_max, UL1-N, F

I_max, UL1-L2, F

Calculator 1

Calculator 2
Energy consumed [kWh]
(OPD above *E04*)

In 1[mA] / In 2 [mA]

Max. temp. C

Max. temp. F

Temperatures C

Temperatures F

UL1-N, UL2-N, UL3-N

UL1-L2, UL2-L3, UL3-L1


(OPD above *E04*)

I_max, UL1-N, Cos

Fig. 1-18: Main display (OPD)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-41

System description

Measured values display (OPD)

For details see "Display of measured values in the measured values display".

I_max [A]

IL1, IL2, IL3 [A]

Phase unbalance [%]

UL1-N, UL2-N, UL3-N [V]

UL1-L2, UL2-L3, UL3-L1 [V]


(OPD above *E04*)

Cos phi, P [kW], S [kVA]

I1, I2, O [mA]

Max. temp. [C]

Max. temp. [F]

T1, T2, T3 [C]

T1, T2, T3 [F]

Thermal motor model [%]

Time to trip [s]

Cooling down period [s]

Last trip current [A]

Fig. 1-19: Measured values display (OPD)

1-42

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Status display motor protection/motor control (OPD)

For details see "Motor protection and motor control status".

General fault
General warning
Current flowing
Device ok
Bus ok
PLC/PCS in Run
ON <<
OFF
ON >>

ON <
ON >
Start active

Interlocking time active/


Change-over pause act.
OPO
Remote
TPF

FC
TC

FO
TO

Positioner...
Closes
Opens

Non-maintained
command mode
Cooling down period act.
Pause time active
Emergency start executed

Device test
Active
Phase sequence
3-2-1
1-2-3
Safety

DM-F Local

Enabling circuit
Switch-off
Safety o.k.
DIP Safety

1
2
3
Safety

(OPD above *E04* and BU2 above *E07*)

DM-F Local

4
5
6

7
8

(OPD above *E04* and BU2 above *E07*)

DM-F PROFIsafe

Enabling circuit
Switch-off
PROFIsafe o.k.

(OPD above *E04* and BU2 above *E07*)

Fig. 1-20: Status display motor protection/motor control (OPD)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-43

System description

Statistics/maintenance (OPD)

For details see "Display of statistical and maintenance-relevant information


on the statistics/maintenance display".

Number of overload trips

Counter 1(2,3,4) Actual value

Motor operating hours [h]

Counter 1
Output

Operating hours
Motor >

Calculators

Number of starts

Calculator 1

Permissible starts Actual value

Calculator 2

One more only


No start

Safety: Time until


Test required [weeks]
(OPD above *E04* and BU2 above *E07*)

Motor stop time [h]

Motor stop time >

Energy consumed [kWh]

Number of
parameterizations
Operating hours basic unit [h]

Timer

Timer 2 - Actual value [s]

Timer 1 (2,3,4) - Output


Output
Counters

Fig. 1-21: Statistics/maintenance (OPD)

1-44

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

PROFIBUS communication (OPD)

For details:See "Status display for PROFIBUS communication".

PROFIBUS address

PROFIsafe address
(OPD above *E04* and BU2 above *E07*)

Baud rate
Bus
o.k.
Monitoring
PLC/PCS
in Run
Monitoring
Bus/PLC fault - Reset
Manual
Auto

Start-up parameter block

Timestamping
Active

Compatibility mode

Compatibility mode 1
3UF50 mode
3UF50 - Operating mode
DPV0
DPV1

3UF50 basic type


Diagnostics
Device fault
Event
Diagnostics
Warning
Fault

Fig. 1-22: PROFIBUS communication (OPD)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-45

System description

Device I/Os (OPD)

For details see "Displays the current status of all device I/Os".

AM

Inputs
1
3

Input 1 (I1) [%]


Input 2 (I2) [%]

2
4

AM

Outputs
1
3

Output [%]
AM

PTC
High resistance/not present

Inputs
Open circuit
TM

PTC
ok
Short circuit

Max. temp. [C]


TM

IL1, IL2, IL3 [A]

T1, T2, T3 [C]


TM

UL1-N, UL2-N, UL3-N [V]

Sensor type

Pt 100
NTC
KTY84

Pt1000
KTY83

TM

UL1-L2, UL2-L3, UL3-L1 [V]


(OPD above *E04*)

Sensor
Fault
Out of range

DM 1.2

Inputs
1
3

2
4
DM 1.2

Monostable outputs
1
2
DM 1.2

Bistable outputs
1
2
DM1 = DM-F Local

Inputs

IN
Start
Feedback circuit
Cascaded

(OPD above *E04* and BU2 above *E07*)

DM1 = DM-F Local

Sensor channels
1
2

(OPD above *E04* and BU2 above *E07*)

DM1 = DM-F Local

Outputs DM-F Local


2
1
Enabling circuit

(OPD above *E04* and BU2 above *E07*)

DM1 = DM-F PROFIsafe

Inputs

1
2
3
Feedback circuit

(OPD above *E04* and BU2 above *E07*)

DM1 = DM-F PROFIsafe

Outputs DM-F PROFIsafe


1
2
Enabling circuit

(OPD above *E04* and BU2 above *E07*)

Fig. 1-23: Device I/Os (OPD)

1-46

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Display settings (OPD)

For details see "Adapt display settings".

Languages

Contrast [%]
Illumination [Off, 3 s,
10 s, 1 min, 5 min]

Profiles

(OPD above *E04*)

Voltage display
Phase voltages
Line-to-line voltages

Voltage display
Phase voltages

Warnings
1 Do not display
2 Display

Voltage display
Line-to-line voltages

Faults
1 Do not display
2 Display
Return to main
display [Manual, 3 s, 10 s,
1 min, 5 min]

Factory settings
Display
Restore
display settings

Fig. 1-24: Display settings (OPD)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-47

System description

Commands (OPD)

For details see "Resetting, testing and parameterizing via commands".

Execute Test/Reset

Adopt address

Program

Clear

Read

Restart

Factory settings
Fig. 1-25: Commands (OPD)

Messages (OPD)

For details see "Display of all pending status information".


Thermistor trip

Warning T>

Fig. 1-26: Messages (OPD)

10 Warnings (OPD)

For details: See "Display of all pending warnings".

Thermistor trip

Warning T>

Fig. 1-27: Warnings (OPD)

1-48

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

11 Faults (OPD)

For details: See "Display of all pending faults".

Trip T>

Overload + phase failure

Fig. 1-28: Faults (OPD)

12 Error buffer (OPD)

For details: See "Reading out the device-internal error buffer".

Fault - 1

Fault - 21

Fig. 1-29: Error buffer (OPD)

13 Event memory, OPD (OPD above *E04* and BU2 above *E07*)

For details see "Reading out the device-internal event memory".

DM1 = DM-F Local or DM-F PROFIsafe

Event memory
DM1 = DM-F Local

Enabling circuit 0 ->1


8 7 6 5 4 3 2 1
DM1 = DM-F PROFIsafe

Enabling circuit 0 -> 1


PROFIsafe Address:
...
DM1 = DM-F Local or DM-F PROFIsafe

Enabling circuit 1 -> 0

Fig. 1-30: Event memory, OPD

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-49

System description

14 Identification (OPD)

For details see "Identification of the motor feeder and the SIMOCODE pro
components".

Display

Plant identifier

MLFB
Display

Location designation

HW version
Display

Date

FW version

Comment

MLFB
Short code
SIMOCODE pro V
Manufacturer
SIEMENS
Device family
Load feeder
Device subfamily
Motor management
Device class
SIMOCODE pro V
System
SIMOCODE pro

ID number

HW version

FW version

Time stamp

Fig. 1-31: Identification (OPD)

1-50

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Displays of the operator panel with display


Navigation is possible by means of the arrow buttons and softkeys. Each
menu item may have one or more submenus. The menu structure and
display are, in part, directly dependent upon device parameterization (e.g.
selected control function) and hardware configuration (e.g. type and number
of expansion modules used).
Main display

The "Main display" is the default SIMOCODE pro display. It displays


the current measured values, which can be selected via predefined
profiles according to user requirements.
For detailed information, see: "Read and adapt main display").

Measured values display

The "Measured Values Display" provides an overview of all values


measured by SIMOCODE pro.
For example, all phase currents, phase voltages, power-related
measured values or temperatures. For detailed information, see
"Display of measured values in the measured values display".

Status display

The "Status Display" shows all higher-level status information, i.e.


all status information relevant to protecting and controlling the
motor.
For detailed information, see: "Motor protection and motor control
status".

Statistics/Maintenance

The "Statistics/Maintenance" menu item provides an overview of all


SIMOCODE pro information that is primarily relevant to
maintenance.
For detailed information, see: "Display of statistical and
maintenance-relevant information on the statistics/maintenance
display".

Communication

The "Communication" menu item displays all important information


concerning PROFIBUS communication.
For detailed information, see: "Status display for PROFIBUS
communication".

Table 1-9: Menu of the operator panel with display and menu navigation

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-51

System description

Device I/Os

The "Device I/Os" menu item provides a complete overview of the


current status of all inputs and outputs of the basic unit as well as
any connected expansion modules.
For detailed information, see: "Displays the current status of all
device I/Os".

Display settings

All settings relevant to the operator panel with display can be


carried out via "Display Settings". In addition to selecting the
language and adjusting the contrast or illumination, it is also
possible to select the profiles here which are relevant for adjusting
the main display.
For detailed information, see: "Adapt display settings".

Commands

The "Commands" menu item contains all commands relating to


SIMOCODE pro e.g. for testing the feeder, resetting after tripping
and/or adopting parameters into the memory module or into
SIMOCODE pro.
For detailed information, see "Resetting, testing and parameterizing
via commands".

Status information

The "Status Information" menu item provides an overview of all


pending status information.
For detailed information, see "Display of all pending status
information".

Warnings

The "Warnings" menu item provides an overview of all pending


warnings.
For detailed information: See "Display of all pending warnings".

Table 1-9: Menu of the operator panel with display and menu navigation (Cont.)

1-52

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Faults

The "Faults" menu item provides an overview of all pending faults.


For detailed information: See "Display of all pending faults".

Error buffer

The "Error buffer" menu item displays the SIMOCODE pro deviceinternal error buffer.
For detailed information, see "Reading out the device-internal error
buffer".

Event memory

The "Event Memory" menu item enables access to the


SIMOCODE pro device-internal event memory.
For detailed information, see "Reading out the device-internal event
memory".
Note
This is only displayed for OPD versions above *E04*and BU2 above
*E07* with a DM-F present.

Identification

In the "Identification" menu item you will find detailed information/


labeling regarding SIMOCODE pro hardware components (basic
unit, operator panel with display).
For detailed information, see: "Identification of the motor feeder and
the SIMOCODE pro components".

About SIMOCODE

The "About SIMOCODE" menu item displays further information


about SIMOCODE pro.

Table 1-9: Menu of the operator panel with display and menu navigation (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-53

System description

Read and adapt main display


To enable users speedy viewing of the measured values typically shown on
their switchgear, various profiles are deposited in the operator panel with
display that enable user-specific adaption of the standard measured values
displayed in the SIMOCODE pro main display. The profile can be selected in
"Display settings" -> "Profile"
(see Section "Adapt display settings" on Page 1-81).
If available, the effective set current, the set class time for overload
protection and the use of temperature monitoring with the help of
thermistors or analog temperature sensors are displayed in the lower left of
the main display. The submenus of the main display can be navigated with
the right-hand softkey. For motors with two speeds, the left-hand softkey
can be used when the motor is stopped to alternate between the display of
the two set currents.
IL1, IL2, IL3 [A] (example)

Displays the currents in all three phases in A.


Note
Only possible if a current measuring module or current/voltage
measuring module is used.

IL1, IL2, IL3 [%] (example)

Displays the currents of all three phases in % of set current.


Note
Only possible if a current measuring module or current/voltage
measuring module is used.

I_max [A] (example)

Displays the maximum current of all three phases in A.


Note
Only possible if a current measuring module or current/voltage
measuring module is used.

I_max [%] (example)

Displays the maximum current of all three phases in % of set


current.
Note
Only possible if a current measuring module or current/voltage
measuring module is used.

Table 1-10: Read and adapt main display

1-54

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

I_max, Cos (example)

Displays the maximum current of all three phases in A and the


power factor.
Note
Only possible if a current/voltage measuring module is being used.

I_max, UL1-N, Cos, S

Displays the maximum current of all three phases in A, the phase


voltage UL1-N in V, the power factor, and the apparent power
in kVA.
Note
Only possible if a current/voltage measuring module is being used.
If an OPD above version *E04* is used: Values will only be
displayed if phase voltage is set/configured.

I_max, UL1-L2, Cos, S

Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V, the power factor, and the apparent power
in kVA.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD is above version
*E04*.

I_max, UL1-N, Cos, P

Displays the maximum current of all three phases in A, the phase


voltage UL1-N in V, the power factor, and the apparent power
in kVA.
Note
Only possible if a current/voltage measuring module is being used.
If an OPD above version *E04* is used: Values will only be
displayed if phase voltage is set/configured.

I_max, UL1-L2, Cos, P

Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V, the power factor, and the apparent power
in W.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD used is above
version *E04*.

Table 1-10: Read and adapt main display (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-55

System description

[mA] In 1/Output (example)

Displays the current value at input 1 of the analog module and at the
output of the analog module in mA.
Note
Only possible if the analog module is used.

[mA] In 2/Output (example)

Displays the current value at input 2 of the analog module and at the
output of the analog module in mA.
Note
Only possible if the analog module is used.

[mA] Inputs (example)

Displays the current value at both inputs of the analog module


in mA.
Note
Only possible if the analog module is used.

Max. temp. C (example)

Displays the maximum temperature of all used sensor measuring


circuits of the temperature module in C.
Note
Only possible if a temperature module is used.

Temperatures C (example)

Displays the individual temperatures of all used sensor measuring


circuits of the temperature module in C.
Note
Only possible if a temperature module is used.

Table 1-10: Read and adapt main display (Cont.)

1-56

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Max. temp. F (example)

Displays the maximum temperature of all used sensor measuring


circuits of the temperature module in F.
Note
Only possible if a temperature module is used.

Temperatures F (example)

Displays the individual temperatures of all used sensor measuring


circuits of the temperature module in F.
Note
Only possible if a temperature module is used.

UL1-N, UL2-N, UL3-N

Displays phase voltages UL1-N, UL2-N and UL3-N in V.


Note
Only possible if a current/voltage measuring module is being used.
If an OPD above version *E04* is used: Values will only be
displayed if phase voltage is set/configured.

UL1-L2, UL2-L3, UL3-L1

Shows line-to-line voltages UL1-L2, UL2-L3, UL3-L1 in V.


Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD is above version
*E04*.

I_max, UL1-N, Cos

Displays the maximum current of all three phases in A, the phase


voltage UL1-N in V and the power factor.
Note
Only possible if a current/voltage measuring module is being used.
If an OPD above version *E04* is used: Values will only be
displayed if phase voltage is set/
configured.

Table 1-10: Read and adapt main display (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-57

System description

I_max, UL1-L2, Cos

Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V and the power factor.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD is above version
*E04*.

I_max, UL1-N, C

Displays the maximum current of all three phases in A, the phase


voltage UL1-N in V, and the maximum temperature of all used
sensor measuring circuits of the temperature module in C.
Note
Only possible if a current/voltage measuring module and
temperature module are being used. If an OPD above version
*E04* is used: Values will only be displayed if phase voltage is set/
configured.

I_max, UL1-N, F

Displays the maximum current of all three phases in A, the phase


voltage UL1-N in V, and the maximum temperature of all used
sensor measuring circuits of the temperature module in F.
Note
Only possible if a current/voltage measuring module and
temperature module are being used. If an OPD above version
*E04* is used: Values will only be displayed if phase voltage is set/
configured.

I_max, UL1-L2, C

Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V, and the maximum temperature of all used
sensor measuring circuits of the temperature module in C.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD used is above
version *E04*.

I_max, UL1-L2, F

Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V, and the maximum temperature of all used
sensor measuring circuits of the temperature module in F.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD used is above
version *E04*.

Table 1-10: Read and adapt main display (Cont.)

1-58

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Calculator 1 (example)

Displays the calculated result that the function block Calculator 1


provides, unitless in the range of 0 to 65535.
Note
Enables, for example, the depiction on the switchgear display of a
2-byte value sent directly from the automation system, i.e. the
unitless depiction of all 2-byte values available in SIMOCODE pro.

Calculator 2 (example)

Displays the calculated result that the function block Calculator 2


provides, unitless in the range of 0 to 65535.
Note
Enables, for example, the depiction on the switchgear display of a
2-byte or 4-byte value sent directly from the automation system, i.e.
the unitless depiction of all 2 or 4-byte values available in
SIMOCODE pro.

Energy consumed (example)

Note
Only possible if a current/voltage measuring module is being used
and the OPD is above version *E04*.

Table 1-10: Read and adapt main display (Cont.)

Note
If measured values are not depicted on the main display for a sustained
period of time, a profile has been selected in the display settings that is no
longer supported, due, for example, to a changed system expansion or
changed hardware configuration. The profile must be reselected.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-59

System description

Display of measured values in the measured values display


The "Measured Values" menu item displays all current SIMOCODE pro
measured values. Depending upon the type of expansion modules used, all
or only some of the values listed here will be available.
Here are the most important menus:
I max (example)

Displays the maximum current of all three phases, switchable


between A and % of Is.
Note
Only possible if a current measuring module or current/voltage
measuring module is used.

IL1, IL2, IL3 (example)

Displays the maximum current of all three phases, switchable


between A and % of Is.
Note
Only possible if a current measuring module or current/voltage
measuring module is used.

Phase unbalance (example)

Displays current phase unbalance in %.


Note
Only available if a current measuring module or current
/voltage measuring module is used.

UL1-N, UL2-N, UL3-N (example)

Displays all phase voltages in V.


Note
Only possible if a current/voltage measuring module is being used.
If an OPD above version *E04* is used: Values will only be
displayed if phase voltage is set/configured.

U L1-L2, U L2-L3, U L3-L1

Displays all line-to-line voltages in V.


Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD used is above
version *E04*.

Table 1-11: Display of measured values in the measured value display

1-60

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Cos phi, P, S (example)

Displays the power factor (0 to 100 %, or absolute, switchable via


the right-hand softkey), the active power in kW and the apparent
power in kVA.
Note
Only possible if a current/voltage measuring module is being used.

Analog input 1
Analog input 2
Analog output (example)

Displays the current values at both inputs and the current value at
the output of the analog module, switchable between mA and %.

Max. temperature (example)

Displays the maximum temperature of all used sensor measuring


circuits of the temperature module in C (switchable to F).

Note
This is only available if an analog module is being used.

Note
Only possible if a temperature module is being used.

T1, T2, T3 (example)

Displays the individual temperatures of all used sensor measuring


circuits of the temperature module in C (switchable to F).
Note
Only possible if a temperature module is being used.

Thermal motor model (example)

Displays current internal thermal motor model in %.

Table 1-11: Display of measured values in the measured value display (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-61

System description

Time to trip

Displays the estimated time to trip.

Cooling down period (example)

Displays the cooling down period remaining before the motor can
be switched on again after an overload trip.

Last trip current (example)

Displays the strength of the current that was measured at the


moment of the overload trip, switchable between A and % of Is.

Table 1-11: Display of measured values in the measured value display (Cont.)

1-62

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Motor protection and motor control status


The status display shows all higher-level status information, i.e. all status
information relevant to the protection and controlling of the motor. The type
of status information depicted is, therefore, in part directly dependent upon
the parameterized control function and the hardware configuration of
SIMOCODE pro, and may vary.
Here are the most important menus:
General
General fault, general warning

Current flowing, device ok

Bus ok, PLC/PCS in Run

Control: The display of the status information can vary according to the control function.
ON<<, ON<, OFF, ON>, ON>>,
Start active

Table 1-12: Motor protection and motor control status

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-63

System description

Interlocking time active


Change-over pause active

OPO, Remote, TPF

FC, FO, TC, TO

Only for "Positioner" control functions, can vary according to the


actual positioner function.

Positioner closes
Positioner opens

Only for "Positioner" control functions.

Non-maintained command mode

Table 1-12: Motor protection and motor control status (Cont.)

1-64

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Protection
Cooling down period active,
Pause time active
Emergency start executed

Other
Device test active

Phase sequence 1-2-3,


Phase sequence 3-2-1

Note
Only possible if a current/voltage measuring module is being used.

Table 1-12: Motor protection and motor control status (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-65

System description

Safety
Safety DM-F Local

Enabling circuit status, switch-off "Safety", "Safety OK."


Note
This is only displayed if the OPD version is above *E04* and if the
BU2 is above version *E07* with a DM-F Local present.

DIP switches, DM-F Local

Status of DIP switch 1, 2, 3, 4, 5, 6, 7, 8.


Note
This is only displayed if the OPD version is above *E04* and if the
BU2 is above version *E07* with a DM-F Local present.

Safety DM-F PROFIsafe

Enabling circuit status, switch-off "Safety", PROFIsafe active


Note
This is only displayed if the OPD version is above *E04* and if the
BU 2 is above version *E07* with a DM-F PROFIsafe present.

Table 1-12: Motor protection and motor control status (Cont.)

1-66

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Display of statistical and maintenance-relevant information on the statistics/


maintenance display
The "Statistics/Maintenance" menu item gives an overview of all
SIMOCODE pro information that is primarily relevant to maintenance. The
statuses of the timer and counter, etc. are displayed, as well as operating
hours, motor stop times and the number of starts.
Here are the most important menus:
General
Number of overload trips

Motor operating hours

Operating hours >

Displays overshooting of the set limit for operating hours


monitoring.

Number of starts - Actual value


(example)

Table 1-13: Display of statistical and maintenance-relevant information on the


statistics/maintenance display

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-67

System description

Permissible starts - Actual value


(example)

One more only, No start

Motor stop time (example)

Motor stop time >

Energy consumed (example)

Displays overshooting of the stipulated limit for motor stop time


monitoring.

Note
Only possible if a current/voltage measuring module is being used.

Table 1-13: Display of statistical and maintenance-relevant information on the


statistics/maintenance display (Cont.)

1-68

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Number of parameterizations
(example)

Operating hours BU (example)

Timer

Timer 1 (2, 3, 4) - Actual value


(example)

Timer 1 (2, 3, 4) - Output

Table 1-13: Display of statistical and maintenance-relevant information on the


statistics/maintenance display (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-69

System description

Counters

Counter 1 (2, 3, 4) - Actual value


(example)

Counter 1 (2, 3, 4) - Output

Calculators

Calculator 1

Table 1-13: Display of statistical and maintenance-relevant information on the


statistics/maintenance display (Cont.)

1-70

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Calculator 2

Safety: Time until test required

Remaining time until next test is required in weeks.


Note
This is only displayed if the OPD version is above *E04* and if the
BU 2 is above version *E07* with a DM-F present.

Table 1-13: Display of statistical and maintenance-relevant information on the


statistics/maintenance display (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-71

System description

Status display for PROFIBUS communication


The "Communication" menu item displays all important information
concerning PROFIBUS communication. In addition to the current PROFIBUS
device address, the baud rate or PROFIBUS-relevant settings concerning
process alarms and diagnostic alarms for the automation system are also
displayed.
Here are the most important menus:
PROFIBUS address (example)

PROFIsafe address

Displays the PROFIsafe address.


Note
This is only displayed if the OPD version is above *E04* and if the
BU 2 is above version *E07* with a DM-F PROFIsafe present.

Baud rate

Bus o.k.
Bus monitoring

Table 1-14: Status display for PROFIBUS communication

1-72

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

SPS/PCS in Run
PLC/PCS monitoring

Bus/PLC fault - Reset

Start-up parameter block

Timestamping active

Compatibility mode

Table 1-14: Status display for PROFIBUS communication (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-73

System description

Compatibility mode 1
3UF50 mode

3UF50 mode
DPVO, DPV1

3UF50 basic type

Diagnostic device fault/status info Displays which type of diagnostic information "device fault" or
"status information" is sent by SIMOCODE pro to a higher-level
automation system via PROFIBUS.

Diagnostic warning
Diagnostic fault

Displays which type of diagnostic information "warning" or "fault" is


sent by SIMOCODE pro to a higher-level automation system via
PROFIBUS.

Table 1-14: Status display for PROFIBUS communication (Cont.)

1-74

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Displays the current status of all device I/Os


The "Device I/Os" menu item gives a complete overview of the current
status of all inputs and outputs of the basic unit and any connected
expansion modules (except for the earth-fault module) The type of status
information displayed is, therefore, directly dependent upon the
SIMOCODE pro hardware configuration.
Here are the most important menus:
Basic unit
Inputs 1, 2, 3, 4

Outputs 1, 2, 3

PTC high resistance/not present

PTC ok, PTC short circuit

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-75

System description

Current measuring
I L1, I L2, I L3

Displays the currents in all three phases in A.


Note
Only available if a current measuring module or current/voltage
measuring module is used.

Voltage measurement
UL1-N, UL2-N, UL3-N (example)

Displays all phase voltages in V.


Note
Only possible if a current/voltage measuring module is being used.
If an OPD above version *E04* is used: Values will only be
displayed if phase voltage is set/configured.

U L1-L2, U L2-L3, U L3-L1

Displays all line-to-line voltages in V.


Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD used is above
version *E04*.

Table 1-15: Displays the current status of all device I/Os

1-76

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Digital module 1, digital module 2


Inputs 1, 2, 3, 4

Inputs 1, 2, 3, 4 "monostable" or "bistable".


Note
Only possible if digital module 1 is being used as monostable or
bistable.

Monostable outputs

Outputs 1, 2 "monostable".
Note
Only possible if digital module 1 is being used as monostable.
For OPDs up to version *E03*: The display is different.

Bistable outputs

Bistable outputs 1, 2.
Note
Only possible if digital module 1 is being used as monostable.
For OPDs up to version *E03*: The display is different.

Table 1-15: Displays the current status of all device I/Os (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-77

System description

Digital module 1 as DM-F Local


Inputs DM-F Local

Inputs "IN", "Start", "Feedback circuit", "Cascaded".


Note
Only possible if digital module 1 is "Local", an OPD above version
*E04* and BU2 above *E07* is being used.

Sensor channels DM-F Local

Sensor channels 1,2


Note
Only possible if digital module 1 is "Local", an OPD above version
*E04* and BU2 above *E07* is being used.

Outputs DM-F Local

Outputs 1, 2, "Enabling circuit".


Note
Only possible if digital module 1 is "Local", an OPD above version
*E04* and BU2 above *E07* is being used.

Digital module 1 is DM-F PROFIsafe


Inputs DM-F PROFIsafe

Inputs 1, 2, 3, "Feedback circuit".


Note
Only available if digital module 1 is "PROFIsafe" and if an OPD above
version *E04* and BU2 above *E07* is being used.

Outputs DM-F PROFIsafe

Outputs 1, 2, "Enabling circuit".


Note
Only available if digital module 1 is "PROFIsafe" and if an OPD above
version *E04* and BU2 above *E07* is being used.

Table 1-15: Displays the current status of all device I/Os (Cont.)

1-78

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Analog module
Input 1, input 2 (example)

Output (example)

Open circuit

Note
This is only available if an analog module is being used.

Note
This is only available if an analog module is being used.

Note
This is only available if an analog module is being used.

Table 1-15: Displays the current status of all device I/Os (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-79

System description

Temperature module
Max. temperature (example)

T1, T2, T3 (example)

Sensor type
Pt100
Pt1000
NTC
KTY83
KTY85

Note
Only possible if a temperature module is being used.

Note
Only possible if a temperature module is being used.

Note
Only possible if a temperature module is being used.

Sensor fault
Sensor out of range

Note
Only possible if a temperature module is being used.

Table 1-15: Displays the current status of all device I/Os (Cont.)

1-80

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Adapt display settings


All settings relevant to the operator panel with display can be carried out via
the display settings. In addition to selecting the language and adjusting the
contrast or illumination, it is also possible to select the profiles here which
are relevant for adjusting the main display. The display settings can be
completely reset to the factory settings via the corresponding menu item.
Here are the most important menus:
Languages
Example:

English
German
French
Polish
Spanish
Portuguese
Italian
Finnish

Contrast
Example:

10 %
15 %
20 %
25 %
30 %
35 %
40 %
45 %
50 %
55 %
60 %
65 %
70 %
75 %
80 %
85 %
90 %

Illumination
Example:

Stipulates how long the background illumination remains on after a


button has been pushed on the operator panel with display, and it
enables the illumination to be switched off permanently:
Off
3_s
10_s
1_min
5_min

Table 1-16: Adapt display settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-81

System description

Profiles
See "Menu of the operator
panel with display", main
display

Enables selection of the display profiles for the main display. If a


defined profile is no longer supported by SIMOCODE pro, for
example, due to a changed hardware configuration, the start display
is shown instead of the default main display.

IL1, IL2, IL3 [A]


I_max [A]
IL1, IL2, IL3 [%]
I_max [%]
I_max, Cos
I_max, UL1-N, Cos, S
I_max, UL1-L2, Cos, S
I_max, UL1-N, Cos, P
I_max, UL1-L2, Cos, P
In1/Output [mA]
In2/Output [mA]
Inputs [mA]
Max. temp. C
Temperatures C
Max. temp. F
Temperatures F
UL1-N, UL2-N, UL3-N
UL1-L2, UL2-L3, UL3-L1
I_max, UL1-N, Cos
I_max, UL1-L2, Cos
I_max, UL1-N, C (max. temp.)
I_max, UL1-L2, C (max. temp.)
I_max, UL1-N, F (max. temp.)
I_max, UL1-L2, F (max. temp.)
Calculator 1
Calculator 2
Energy consumed [kWh]

Table 1-16: Adapt display settings (Cont.)

1-82

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Voltage display
Switch voltage display

Note
Only available for OPDs above version *E04* and BU2 above
version *E06*.
From BU2 product version *E07, configuration is carried out in the
BU.

Determines whether "phase voltages" or "line-to-line voltages" are


displayed.
Phase voltages
Line-to-line voltages

Warnings
Determines whether, in the case of a pending general warning, the
display is switched over to the menu item "Warnings" so that details
are displayed (not switched on as standard).
Do not display
Display

Faults
Determines whether, in the case of a pending general fault, the
display is switched over to the menu item "Faults" so that details are
displayed (switched on as standard, higher priority than pending
warnings).
Do not display
Display

Table 1-16: Adapt display settings (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-83

System description

Return to main display


Determines whether and when to return from the current menu to
the main display.

Manual
3s
10 s
1 min
5 min

Factory settings display


Enables resetting of the the display settings (not to the factory
settings of SIMOCODE pro!)

Table 1-16: Adapt display settings (Cont.)

1-84

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Resetting, testing and parameterizing via commands


The "Commands" menu item contains all commands relating to
SIMOCODE pro e.g. for testing the feeder, resetting after tripping and/or
adopting parameters into the memory module or into SIMOCODE pro. By
safeguarding the device-internal parameterization against external access,
e.g. via a password stipulated in SIMOCODE pro, individual commands and/
or even the entire "Commands" menu item can be blocked.
Test/Reset

Only if the Test/Reset button has not been blocked.

Adopt address

Only if the Test/Reset button has not been blocked and a password
has not been stipulated.

Program

Only if the Test/Reset button has not been blocked.

Clear

Always possible.

Read

Only if the Test/Reset button has not been blocked and a password
has not been stipulated.

Restart

Only if the Test/Reset button has not been blocked.

Factory settings

Only if the Test/Reset button has not been blocked.

Table 1-17: Resetting, testing and parameterizing via commands

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-85

System description

Display of all pending status information


This menu item provides an overview of all pending status information. A
detailed description of pending status information can be found in
Chapter 15 "Alarms, faults and system events".

Fig. 1-32: Display of all pending status information

Display of all pending warnings


This menu item provides an overview of all pending warnings. In the case of
a newly pending general warning, it is possible to switch to this menu item
automatically (this must be set via the display settings) so that the exact
cause of the general warning can be displayed.
A detailed description of pending warnings can be found in
Chapter 15 "Alarms, faults and system events".

Fig. 1-33: Display of all pending warnings

Display of all pending faults


This menu item provides an overview of all pending faults. In the case of a
newly pending general fault, it is possible to switch to this menu item
automatically (this must be set via the display settings) so that the exact
cause of the general fault can be displayed.
A detailed description of pending faults can be found in
Chapter 15 "Alarms, faults and system events".
h

Fig. 1-34: Display of all pending faults

1-86

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Reading out the device-internal error buffer


The "Error buffer" menu item enables access to the SIMOCODE pro deviceinternal error buffer. The time and cause of the last 21 faults are displayed
here. See also Chapter 14.3 "Error buffer/reading out error protocol".
A detailed description of faults can be found in
Chapter 15 "Alarms, faults and system events".

Fig. 1-35: Reading out the device-internal error buffer

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-87

System description

Reading out the device-internal event memory


The "Event Memory" menu item enables access to the SIMOCODE pro
device-internal event memory. The two most recent events "DM-F enabling
circuit closed" and "DM-F enabling circuit open" are displayed, together with
the time, for both digital modules "DM-F Local" and "DM-F PROFIsafe".
Switch to event memory display.

Last event "Enabling circuit closed",


DM-F Local,

The entry contains the last event "DM-F enabling circuit closed", the
time and the related DIP switch configuration.
Note
Only available if digital module 1 is DM-F Local.

Last event "Enabling circuit closed",


DM-F PROFIsafe

The entry contains the last event "DM-F enabling circuit closed", the
time and the related PROFIsafe address.
Note
Only possible if digital module 1 is DM-F PROFIsafe.

Last event "Enabling circuit opened"

The entry contains the last event "DM-F enabling circuit open" and
the corresponding time.
Note
Only available if digital module 1 is DM-F Local or
DM-F PROFIsafe.

Table 1-18: Reading out the device-internal event memory

1-88

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Identification of the motor feeder and the SIMOCODE pro components


In the "Identification" menu item you will find detailed information about
SIMOCODE pro hardware components, e.g. hardware and firmware
versions. Furthermore, this dialog enables the identification of the motor
feeder via a plant identifier stored in SIMOCODE pro, as well as a request
for the location designation and display of the device-internal comment.
Here are the most important menus:
Identification
Plant identifier

Location designation

Date

Comment

Table 1-19: Identification of the motor feeder and the SIMOCODE pro components

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-89

System description

Basic unit
MLFB (order number)(example)

Short code

Manufacturer

Device family (example)

Device subfamily (example)

Table 1-19: Identification of the motor feeder and the SIMOCODE pro components (Cont.)

1-90

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Device class

System

Identification number (example)

HW version (example)

FW version (example)

Table 1-19: Identification of the motor feeder and the SIMOCODE pro components (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-91

System description

Time stamp

Display
MLFB (order number)

HW version (example)

FW version (example)

Table 1-19: Identification of the motor feeder and the SIMOCODE pro components (Cont.)

1-92

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.7.4

Current measuring module (IM) for the SIMOCODE pro C and


SIMOCODE pro V device series
Current measuring modules are used together with the basic units of the
SIMOCODE pro C and SIMOCODE pro V device series.
For each feeder, the current measuring module must be selected according
to the set current to be monitored (rated operating current of the motor).
The current measuring modules cover current ranges between 0.3 A and
630 A, with interposing transformers up to 820 A.
Current measuring modules are available for the following current ranges
(see figure below):
0.3 ... 3 A with through-hole technology.
2.4 ... 25 A with through-hole technology.
10 ... 100 A with through-hole technology
20 ... 200 A with through-hole or bus connection technology
63 ... 630 A with bus connection technology.

0.3 A - 3 A
2.4 A - 25 A

20 A - 200 A

10 A - 100 A

63 A - 630 A

Fig. 1-36: Current measuring module variants

The current measuring module is connected to the basic unit via a


connecting cable, which also supplies the power. Current measuring
modules up to 100 A are suitable for standard rail mounting or can be fixed
directly to the mounting plate using additional push-in lugs. Basic units can
be snapped directly onto the current measuring modules. Current
measuring modules up to 200 A can also be mounted on the standard
mounting rail or, optionally, they can be fixed directly to the mounting plate
with the screw attachments that are integrated in the enclosure. The current

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-93

System description

measuring module up to 630 A can only be mounted using the integrated


screw attachments.
Note:
Current measuring modules with a set current of up to 100 A can be
connected to the basic unit mechanically and be installed as a unit (behind
one another). Larger current measuring modules can only be mounted
separately.
1.7.5

Current/voltage measuring modules (UM) for the SIMOCODE pro V device


series
The SIMOCODE pro V device allows use of a current/voltage measuring
module instead of a current measuring module. In addition to measuring the
motor current, current/voltage measuring modules also enable:
Measuring voltages up to 690 V
Calculation and monitoring power and cos phi
Monitoring of the phase sequence.
The following figure shows the various current/voltage measuring modules:

0.3 A - 3 A
2.4 A - 25 A

20 A - 200 A

10 A - 100 A

63 A - 630 A

Fig. 1-37: Current/voltage measuring modules

The current/voltage measuring module is connected to the basic unit via a


connecting cable, which also supplies the power.

1-94

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Current/voltage measuring modules up to 100 A are suitable for standard rail


mounting or can be fixed directly to the mounting plate using additional
push-in lugs. The current/voltage measuring modules up to 200 A can also
be mounted on the standard mounting rail or, optionally, they can be fixed
directly to the mounting plate with the screw attachments that are
integrated in the enclosure. The current/voltage measuring module up to
630 A can only be mounted using the integrated screw attachments. Basic
units can only be mounted separately next to current/voltage measuring
modules.
For calculating or monitoring performance variables, current/voltage
measuring modules have additional, removable terminals that can be fed
with all three phase voltages of the main circuit. An additional 3-core cable
can be used, for example, to connect the main circuit directly from the bus
connections of the current/voltage measuring module with the connection
terminals of the voltage measurement module.
Note
The current/voltage measuring module requires basic unit 2, version *E02*
(from 04/2005) or later.
Using a decoupling module
A decoupling module may be required when using a voltage measuring
module.
See Chapter 1.7.6.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-95

System description

1.7.6

Decoupling module (DCM) for current/voltage measuring modules,


SIMOCODE pro V device series.
When measuring voltage and power with SIMOCODE pro in ungrounded
networks, each current/voltage measuring module must have a decoupling
module connected upstream in series at the system interface. When
measuring voltage and power with SIMOCODE pro in networks with
additional insulation measurement or insulation monitoring each current/
voltage measuring module must also have a decoupling module connected
upstream in series. If using the 3UF710 current measuring module in these
networks, it is imperative that an additional decoupling module is not used.
1 decoupling module for connection in series upstream from a current/
voltage measuring module at the system interface

Fig. 1-38: Decoupling module, SIMOCODE pro V device series

Note
When using a decoupling module, the type and number of expansion
modules that can be connected to a basic device are limited! See
Chapter 1.7.8 "Configuration information for using an operator panel with
display and/or a decoupling module".

Using the decoupling module in different networks


A decoupling module may be required when using a voltage measuring
module, especially for the following networks:
Insulated networks
High-resistance networks
Asymmetrically grounded networks
Single-phase networks.

1-96

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

The table below shows decoupling module requirements for different


network forms and configurations (star networks, delta networks and
single-phase networks):
Star networks:
Star network

Network configuration

4-wire, star
grounded with low
impedance

Decoupling
module
required

Note

No

TN-S system
according to
IEC 60364

Yes

No

TN-C system
according to
IEC 60364

Yes

Yes

IT system according
to IEC 60364

L1
L2
L3

N
PE

4-wire, star
grounded with high
impedance

L1
L2
L3

R
N
PE

3-wire, star
grounded with low
impedance

L1
L2
L3

PE

3-wire, star
grounded with high
impedance

L1
L2
L3

R
PE

3-wire, star
insulated

L1
L2
L3

PE

Table 1-20: Decoupling module requirements for star networks

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-97

System description

Delta networks: 1)
Delta networks

Network configuration

3-wire, delta
single-phase grounded

Decoupling
module
required

Note

Yes

Parameter
"Voltage display
-> Line to line
voltage" must be
activated.

Yes

Parameter
"Voltage display
-> Line to line
voltage" must be
activated.

Yes

Parameter
"Voltage display
-> Line to line
voltage" must be
activated.

Yes

Parameter "Voltage
display -> phase
voltages" must be
active.
The applied voltage
can be calculated as
follows
U_L1N + U_L2N.

L1
L2
L3

PE

3-wire, delta
insulated

L1
L2
L3

PE

Center tap grounded


L1
L2
L3

N
PE

Table 1-21: Decoupling module requirements for delta networks

Single-phase networks:
Single-phase networks
L

Table 1-22: Decoupling module requirements for single-phase networks

1) Mainly in North America

1-98

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.7.7

Expansion modules for the SIMOCODE pro V device series


Expansion modules are intended as optional additions for the
SIMOCODE pro V device series. The following expansion modules are
available:
Digital modules (DM)
Failsafe digital module Failsafe Local (DM-F Local)
Failsafe digital module Failsafe PROFIsafe (DM-F PROFIsafe)
Analog module (AM)
Earth-fault module (EM)
Temperature module (TM).
All expansion modules have the same design with an enclosure width of
22.5 mm. They are equipped with 2 system interfaces (incoming/outgoing)
and removable terminals. The expansion module is connected via a
connecting cable to the first system interface of basic unit 2. Further
expansion modules or the operator panel can be connected via the second
system interface. The expansion modules draw power from basic unit 2 via
the connecting cables.
All expansion modules are suitable for standard rail mounting or can be fixed
to the mounting plate using additional push-in lugs.

Fig. 1-39: Expansion modules, SIMOCODE pro V device series

Notice:
Expansion modules can only be used in conjunction with basic unit 2!
Up to 5 expansion modules can be connected to a basic unit in any order.
When using an operator panel with display and/or a decoupling module,
ensure that additional limitations governing the number of expansion
modules that can be connected per basic unit are observed!
See Chapter 1.7.8 "Configuration information for using an operator panel
with display and/or a decoupling module".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-99

System description

Digital module (DM)


Digital modules allow the type and number of binary inputs and relay
outputs on basic unit 2 to be further increased, if required.
The following digital modules are available for basic unit 2:
Inputs
4 inputs
4 inputs
4 inputs
4 inputs

Supply

Outputs

24 V DC, external

2 monostable relay
outputs
110 - 240 V AC/DC, external 2 monostable relay
outputs
24 V DC, external
2 bistable relay outputs
110 - 240 V AC/DC, external 2 bistable relay outputs

Table 1-23: Versions of digital modules

A maximum of 2 digital modules can be connected to one basic unit 2. A


further 4 additional binary inputs and 2 additional binary outputs are
available. All versions can be combined with each other. SIMOCODE pro V
can thus be extended to a maximum of 12 binary inputs and
7 relay outputs.
In the case of the monostable version, the relay outputs open
after switching off/failure/interruption of the supply voltage. With the
bistable version, the switching state of the relay outputs remains intact
even after switching off/failure/interruption of the supply voltage.
If required, you can set a delay time for the digital module inputs (see
Chapter 7.4 "Digital module inputs").
Supplying the inputs: See Chapter 13.3 "Wiring".
Note
To implement some motor control functions, a further digital module is
required in addition to the relay outputs on basic unit 2.

Note
If two digital modules are being used, the digital module connected the
closest to the basic unit via the system interface will be identified as digital
module 1. The digital module that follows behind will be identified as digital
module 2. If one digital module is connected to the front side and another to
the lower system interface of the basic unit, the digital module on the front
system interface of the basic unit will always be identified as digital
module 1.

1-100

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Failsafe digital module DM-F


The failsafe digital module DM-F extends the SIMOCODE pro motor
management system with failsafe functions for switching off motors:
Failsafe digital module DM-F Local
Failsafe digital module DM-F PROFIsafe.
These modules fulfill the general requirements for EMERGENCY STOP
mechanisms or safety circuits, as described in the standards EN 418 and
EN 60204-1 (06/2006).
Depending on the external circuit, the following Performance Level/Safety
Integrity Level can be achieved:
PL e Category 4 according to ISO 13849-1 or
SIL 3 according to IEC 61508/62061.
Safety technology and safety-oriented functions
Are limited exclusively to failsafe digital modules.
Do not directly affect existing SIMOCODE pro components and concepts.
LEDs for DM-F device diagnostics:
See Chapter D.5.2 "Technical data of the DM-F Local and DM-F PROFIsafe
digital modules" system manual "Failsafe Digital Modules
SIMOCODE pro SAFETY" (table below).
Test/Reset button DM-F:
See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY"
(table below).
Configuring the DM-F DIP switch:
See Chapter 10.8 "Safety-oriented tripping" system manual "Failsafe digital
module SIMOCODE pro Safety" (table below).
DM-F system interfaces:
See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY"
(table below).

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-101

System description

Documentation for safety-oriented functions and failsafe digital


modules
Safety-oriented functions and additional information on failsafe digital
modules can be found in the following documentation:
Documentation
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY " (German)
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY" (English)
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY" (French)
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY" (Spanish)
Operating manual "Failsafe digital module DM-F Local"
Operating manual "Failsafe digital module DM-F PROFIsafe"

System manuals and operating manuals are available at:


www.siemens.com/industrial-controls/manuals.
The failsafe digital module DM-F Local provides safety-oriented tripping of
a motor feeder via a hardware signal that is detected and evaluated by the
module.
From a non-safety-oriented perspective, the DMF comprises:
Inputs

Supply 1)

4 digital inputs (non-safety-oriented): 24 V DC


- Input 1: Sensor circuit
- Input 2: Start input
- Input 3: Feedback circuit
- Input 4: Cascade input

Outputs
2 monostable relay outputs
inputs (non-safety-oriented)

Table 1-24: Inputs, outputs and voltage supply of the digital module
Failsafe Local (DM-F Local)

The failsafe digital module DM-F PROFIsafe provides safety-oriented


tripping of a motor feeder by a failsafe control (F-CPU) via PROFIBUS with
the failsafe PROFIsafe profile.
From a non-safety-oriented perspective, the DM-PROFIsafe comprises:

1-102

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Inputs

Supply 1)

4 digital inputs (non-safety-oriented) 24 V DC

Outputs
2 monostable relay outputs
inputs (non-safety-oriented)

Table 1-25: Inputs, outputs and voltage supply of the digital module
Failsafe PROFIsafe (DM-F PROFIsafe)

1)
Warning
Dangerous voltage
Use a power supply unit compliant with IEC 60536, Class III (SELV or PELV)!
Overvoltage limiters are required for inductive loads.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-103

System description

Analog module (AM)


By means of the analog module, basic unit 2 can be optionally expanded by
analog inputs and outputs (0/4 mA - 20 mA). As a result, it is possible to
measure and monitor any process variable that can be mapped on to a 0/4
mA - 20-mA signal.
Typical applications would be, for example, fill-level monitoring for
protecting pumps from dry operation, or the monitoring of pollution in a
filter using a differential pressure transducer. The automation system has
free access to the measured process variables. The analog output can, for
example, be used for the visualization of any process variables on a pointer
instrument. The automation system can also freely access the output via
PROFIBUS.
1 analog module can be connected to BU2
2 analog inputs (passive) for measuring 0/4mA - 20 mA signals.
Both inputs are either set to 0 - 20 mA or 4 mA - 20 mA
1 output for outputting a 0/4 mA - 20 mA signal.
Notice
The inputs of the analog module are passive inputs that have to be supplied
by an external, isolated current source (e.g. isolating transducer). If the
output of the analog module is not being utilized, it can be used as current
source for an input.

Note
The use of an analog module requires basic unit 2, version *E02*
(from 04/2005).

1-104

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Earth-fault module (EM)


For networks grounded with a higher impedance it may be necessary to set
up earth-fault monitoring for smaller earth-fault currents using a 3UL22
summation current transformer, instead of carrying out earth-fault
monitoring via a current measuring module or current/voltage measuring
module. Rated fault currents of 0.3 A, 0.5 A, and 1 A can be evaluated with
the summation current transformer.
In addition to the internal earth-fault monitoring supported by both device
series, SIMOCODE pro V can thus be expanded by a more precise,
additional external earth-fault monitoring system.
The earth-fault module adds an additional input for connecting a summation
current transformer to basic unit 2.
1 earth-fault module connectable to BU2.
Note
The use of an earth-fault module requires basic unit 2, above at least version
*E02* (from 04/2005).
Temperature module (TM)
The temperature module allows expansion of the SIMOCODE pro V device
series with an analog temperature monitoring system. In addition to
monitoring thermistors of the basic units, up to 3 analog sensor measuring
circuits (in two or three-wire systems) can be connected, the temperatures
in the 3 sensor measuring circuits can be measured, and the highest
temperature in all sensor measuring circuits can be determined. The
measured temperatures can be fully integrated into the process, and they
can be further monitored and also made available for a higher- level
automation system via PROFIBUS.
This makes it possible, for example, to implement analog temperature
monitoring of the motor windings, bearings, the coolant temperature and
the gear oil temperature.
SIMOCODE pro V supports different sensor types (NTC,
KTY83/84, Pt100/Pt1000) for use in hard, fluid or gaseous media.
Notice
The same sensor type must be used in all sensor measuring circuits.
1 temperature module connectable to BU2
3 sensor measuring circuits in 2 or 3-wire systems

Note
The use of an analog module requires basic unit 2, above at least version
*E02* (from 04/2005).

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-105

System description

1.7.8

Configuration information for using an operator panel with display and/or


a decoupling module
If a decoupling module and/or an operator panel with display is to be used in
the SIMOCODE pro system, the following configuration information
regarding the type and number of expansion modules must be observed.
The following tables show the maximum expansion with expansion modules
for the various combinations
(x = possible, = not possible):

Maximum expansion with expansion modules

U/I

U/I

1)

Earth-fault module

Analog module

Digital module

Digital module/DM-F

Earth-fault module

Temperature module

Analog module

Digital module

Digital module/DM-F

Decoupling module

Measurement

Operator panel
None/
Operator panel
Operator panel
with display

Temperature module

SIMOCODE pro basic unit


Us = 110-240 V AC/DC

SIMOCODE pro basic unit


Us = 24 V DC

1)

1)

1)

Max. 4 modules

Max. 4 modules

U/I

Max. 4 modules

Max. 3 modules

U/I

1)

3)

2)

1)

1) No bistable relay outputs and a maximum of 5 of the 7 relay outputs are simultaneously
active (> 3 s)
2) No bistable relay outputs and a maximum of 3 of the 5 relay outputs are simultaneously
active (> 3 s)
3) Analog module output is not being used
Table 1-26: Maximum expansion with expansion modules when using an operator panel with display, a current/
voltage measuring module and a decoupling module for SIMOCODE pro V basic units with 24 V DC or
110-240 V AC/DC

1-106

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.7.9

Accessories
The following figure shows accessories that are independent of the device
series:
PC cable

System interface
cover

USB to serial adapter

Door adapter

Addressing plug

Adapter for
Operator panel

Memory module

Connecting cable

Fig. 1-40: Accessories

PC cable
For device parameterization, for connecting a PC to the system interface of
a basic unit via the serial interface of the PC.
USB to serial adapter
For connecting a RS-232 cable to the USB interface of a PC.
Memory module
Allows system parameterization to be backed up completely and be
transferred to a new system without additional resources or specialist
expertise, for example if the device is replaced (see Chapter 14.3.3)
Addressing plug
For the hardware-related allocation of the PROFIBUS DP address to
SIMOCODE pro without a PC/PD via the system interface.
Setting the PROFIBUS DP address with an addressing plug:
See Chapter 14.2.2.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-107

System description

Connecting cable
In various designs and lengths. These are required to connect the basic unit
to its current measuring module and, if applicable, to its expansion modules
or the operator panel.
Notice:
The total length of all cables connecting modules and basic units must not
exceed 3 m per system interface of the basic unit!

Door adapter
Facilitates access to the SIMOCODE pro system interface, for example via
the front panel, to ensure fast parameterization.
System interface cover
To protect and/or seal the system interfaces against soiling. In normal
operation, unused system interfaces must be closed.
Operator panel adapter
Enables the use of the SIMOCODE pro 3UF720 operator panel in a front
panel cut-out, in which a SIMOCODE DP 3UF52 operator panel (IP54 degree
of protection) was previously used, e.g. after a system change. Can also be
used when replacing a 3UF721 operator panel with display with a 3UF720
standard operator panel.

1-108

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.7.10

Software
For communication-capable switching devices, device functions, hardware
configuration, user-friendliness of parameterization software and suitable
system integration (i.e. optimum and fast integration in various plant
configurations and process automation systems) play a key role.
SIMOCODE pro offers various software tools for thorough, time-saving
parameterization and configuration and diagnostics for:
SIMOCODE ES for "totally integrated" commissioning and service
Object manager OM SIMOCODE pro for "totally integrated" in SIMATIC S7
PCS 7 SIMOCODE pro function block library "totally integrated" in PCS 7

SIMOCODE ES
SIMOCODE ES is the standard parameterization software for
SIMOCODE pro, and runs on a PC/PD with Windows XP or Windows 7
Ultimate and Professional.
SIMOCODE ES is a user-friendly and clear user interface for the
SIMOCODE pro motor management system for parameterizing, operating,
monitoring and testing SIMOCODE in the field or from a centralized
location.
SIMOCODE ES provides detailed information for maintenance and service
by displaying operating, service and diagnostic data and helps to prevent,
localize and resolve faults.
Online parameterization during operation avoids unnecessary plant
downtime.
The integrated print function in SIMOCODE ES makes it possible to
document all parameters according to DIN EN ISO 7200.
Additionally, the graphics editor allows very ergonomic and user-friendly
parameterization per "drag and drop": Inputs and outputs of function blocks
can be linked graphically and the parameters set. Configured functions can
be described in detail and device parameterization can be documented
graphically using comments. This speeds up commissioning and simplifies
plant documentation. The optimized user interface and integrated graphic
editor are used for parameterization. Inputs and outputs of function blocks
can be linked graphically and the parameters set. The device
parameterization can be documented graphically. See also Chapter 1.9
"Overview of function blocks (alphabetical)".
Further functions: Operation, diagnostics, testing, S7 routing, Teleservice
via MPI, STEP 7 object manager.
You will find a demo and latest updates on the Internet at
http://www.siemens.com/simocode -> Support -> Software Downloads
Note
SIMOCODE ES is subject to continual maintenance and improvement.
Current Service Packs and Hotfixes can be downloaded at
http://www.siemens.com/simocode -> Support -> Software Downloads.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-109

System description

Object Manager OM SIMOCODE pro


SIMOCODE pro Object Manager OM is part of SIMOCODE ES. When
SIMOCODE ES and SIMOCODE OM pro are installed on a PC/PD,
SIMOCODE ES can be called up directly from STEP 7 HW Config. This
enables simple and complete SIMATIC S7 configuration.
SIMOCODE pro PCS 7 Library
The SIMOCODE pro PCS 7 function block library is used to simply and
conveniently connect SIMOCODE pro to the SIMATIC PCS 7 process
control system. The SIMOCODE pro PCS 7 function block library contains
the diagnostic and driver blocks that correspond to the diagnostic and driver
concept of SIMATIC PCS 7 and the elements (symbols and faceplates)
necessary for operating and monitoring. Integration is carried out graphically
with the CFC editor.
Signal processing and technological functions of the SIMOCODE pro PC7
function block library are oriented towards the SIMATIC PCS 7 standard
libraries (Driver Blocks, Technological Blocks) and are optimized for
SIMOCODE pro. Users that have previously configured motor feeders
conventionally via Signal Blocks or Motor/Solenoid Valve Blocks can easily
switch to the SIMOCODE pro PCS 7 function block library.
The SIMOCODE pro PCS 7 function block library supplied on CD-ROM
enables the user to use the required engineering software on one
engineering station (single license) including the runtime software to run AS
blocks in one automation system (single license). If the AS blocks are used
in additional automation systems, an appropriate number of runtime
licenses is required (these are delivered without CD).
Note
The PCS 7 libraries are subject to continual maintenance and improvement.
Current Service Packs and Hotfixes can be downloaded at
http://www.siemens.com/simocode -> Support -> Software Downloads.

Notice
Observe the respective system versions!
GSD File
For integration into SIMATIC S7 or any standard DP master system
(automation system). The latest version can be found on the internet
at http://www.siemens.com/profibus-gsd.
Further information on integrating DP slaves can be found in the automation
system documentation.
Win SIMOCODE DP converter
This is a software tool for converting "old" Win SIMOCODE DP parameter
files (3UF5 device series) into SIMOCODE ES parameter files for
SIMOCODE pro.

1-110

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

1.8

Structural configuration of SIMOCODE pro

1.8.1

Function blocks
See also Chapter 1.9 "Overview of function blocks (alphabetical)".

Properties
Function blocks are stored internally in the SIMOCODE pro system, e.g. for
the administration of various control stations, for the set control function, or
for motor protection. Every function block has a name and may be equipped
with inputs and outputs. The inputs and outputs are used for the internal
connection of the various function blocks and, thus, the setup of a deviceinternal logic instead of an externally wired logic in the control circuit.
The following table shows the possible input types of the internal function
blocks of SIMOCODE pro:
Input

Symbol

Example

Plugs
(binary)

Function blocks in the basic unit may have binary


plugs. These are connected to binary sockets via
software. They are relevant for parameterization, e.g.
with SIMOCODE ES.

Plugs
(analog)

Function blocks in the basic unit may have analog


plugs. These are connected via software to analog
sockets. They are relevant for parameterization, e.g.
with SIMOCODE ES. Example: 2-byte word for cyclic
send data.

Screw
terminals

Screw terminals are outside, e.g. "BU Input" function


block. Control devices and auxiliary switches are
normally connected there.

Receive data
from
PROFIBUS DP

DP

From the DP master to SIMOCODE pro, e.g. "Cyclic


Receive" function block.

Table 1-27: Input types of the internal function blocks of SIMOCODE pro

The following table shows the possible output types of the internal function
blocks of SIMOCODE pro:
Output
Sockets
(binary)

Symbol

Example
Function blocks in the basic units may have binary
sockets. These are assigned via software to binary
plugs.
They are relevant for parameterization, e.g. with
SIMOCODE ES.

Table 1-28: Input types of the internal function blocks of SIMOCODE pro

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-111

System description

Sockets
(analog)

Function blocks in the basic units may have analog


sockets. Sockets are assigned via software to analog
plugs.
They are relevant for parameterization, e.g. with
SIMOCODE ES.
Example: 2-byte word max. current I_max.

Screw
terminals

Screw terminals are outside, e.g. "BU Output"


function block. The contactors, for example, are
connected here.

Send data to
PROFIBUS DP

DP

From SIMOCODE pro to the DP-Master, e.g."Cyclic


Send" function block.

Binary terminal
block

Internal binary signals (binary sockets) that are not


assigned to a function block (fault, status, other),
e.g. "Status - Device OK." (in the graphic editor).

Analog terminal
block

Internal analog signals (analog sockets) that are not


assigned to a function block, e.g. "Phase Unbalance"
(in the graphic editor).

Table 1-28: Input types of the internal function blocks of SIMOCODE pro

1-112

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Schematic of principle structural configuration


The following function block diagram shows the principal configuration of
SIMOCODE pro with its external inputs and outputs and internally stored
function blocks:
SIMOCODE pro (external)
Inputs
(terminals)

Sockets
BU Inputs

SIMOCODE pro (internal)


Plugs

Sockets

BU Outputs

Function Block A
1

IN1

IN2

1
Standard function

IN4

OUT1

2
Function Block C

IN3

Outputs
(terminals)

Plugs

OUT2

OUT3

Standard function
Function Block B

Cyclic
Receive

Cyclic
Send
Bit 0.0

Bit 0.0
Control Function

From DP
Master

Bit 0.1
DP

Function Block D

Bit 0.1
Bit 0.2

Bit 0.2

To DP
Master
DP

Logic Function

PROFIBUS DP

PROFIBUS DP

Fig. 1-41: Principal configuration of SIMOCODE pro

Connecting plugs with sockets


Note
The function block plugs and sockets have not already been connected at
the factory with the binary inputs and the relay outputs of the basic unit.
The internal wiring (connecting the plugs and sockets) is determined by the
selected application. 1)

Note
If external wiring has already been carried out, but SIMOCODE pro has not
yet been parameterized:
If you now press a button, the contactors will not be activated! 1)
1) If you select and load a preset application (e.g. the reversing starter) in
SIMOCODE ES, all links and interlocks for the reversing starter are created in
the basic unit.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-113

System description

1.9

Overview of function blocks (alphabetical)


Analog Value Recording (Record)

Fig. 1-42: Analog Value Recording

See Chapter 8.
AM Output

Fig. 1-43: AM Output

See Chapter 6.5.


AM Inputs

Fig. 1-44: AM Inputs

See Chapter 7.6.

1-114

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Acyclic Send Byte 0 (1)

Fig. 1-45: Acyclic Receive Byte 0

See Chapter 6.7.


Acyclic Receive Byte 0 (1, 2/3)

Fig. 1-46: Acyclic Receive

See Chapter 7.8.


OP LED

Fig. 1-47: OP LED

See Chapter 6.3.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-115

System description

OP Buttons

Fig. 1-48: OP Buttons

See Chapter 7.3


Operation Monitoring

Fig. 1-49: Operation Monitoring

See Chapter 5.7.


Flashing 1 (2, 3)

Fig. 1-50: Flashing 1

See Chapter 11.9.

1-116

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

OPO

Fig. 1-51: OPO

See Chapter 10.5.


Calculator 1

Fig. 1-52: Calculator 1

See Chapter 11.12


Calculator 2

Fig. 1-53: Calculator 2

See Chapter 11.12.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-117

System description

DM1(2) Outputs

Fig. 1-54: DM1(2) Outputs

See Chapter 6.4.


DM1(2) Inputs

Fig. 1-55: DM1(2) Inputs

See Chapter 7.4.


DM1(2) Inputs, DM-F = DM-F Local or DM-F PROFIsafe

Fig. 1-56: DM1(2) Inputs, DM1 = DM-F Local or DM-F PROFIsafe

See Chapter 7.4.

1-118

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Extended Protection

Fig. 1-57: Extended protection

See Chapter 3.1.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-119

System description

Extended Control

Fig. 1-58: Extended Control

See Chapter 4.2.1.


External Fault 1 (and 2, 3, 4, 5, 6)

Fig. 1-59: External Fault 1

See Chapter 10.4.


Flickering 1 (2, 3)

Fig. 1-60: Flickering 1

See Chapter 11.10.

1-120

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

BU Outputs

Fig. 1-61: BU Outputs

See Chapter 6.2.


BU Inputs

Fig. 1-62: BU Inputs

See Chapter 7.2.


Limit Monitor 1 (2, 3, 4)

Fig. 1-63: Limit Monitor 1

See Chapter 11.11.


Emergency Start

Fig. 1-64: Emergency Start

See Chapter 10.7.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-121

System description

Non-Volatile Element 1 (2, 3, 4)

Fig. 1-65: Non-Volatile Element 1

See Chapter 11.8.


TPF

Fig. 1-66: TPF

See Chapter 10.3.


Protection/Control

Fig. 1-67: Protection/Control

See Chapter 4.2.1.

1-122

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Signal Conditioner 1 (and 2, 3, 4)

Fig. 1-68: Signal Conditioner 1

See Chapter 11.7.


Safe Tripping, DM-F Local

Fig. 1-69: Safe Tripping, DM-F Local

See Chapter 10.8 "Safety-oriented tripping".


Safe Tripping, DM-F PROFIsafe

Fig. 1-70: Safe Tripping, DM-F PROFIsafe

See Chapter 10.8 "Safety-oriented tripping".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-123

System description

Control Stations

Fig. 1-71: Control Stations

See Chapter 4.1.


Current Limits

Fig. 1-72: Current Limits

See Chapter 5.2.

1-124

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Test 1 (2) and Reset 1 (2, 3)

Fig. 1-73: Test 1, Reset 1

See Chapter 10.2.


Thermistor

Fig. 1-74: Thermistor

See Chapter 3.5.


Timer 1 (2, 3, 4)

Fig. 1-75: Timer 1

See Chapter 11.6.


TM Inputs

Fig. 1-76: TM Inputs

See Chapter 7.2.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-125

System description

Monitor 0/4-20 mA

Fig. 1-77: Monitor 0/4-20 mA

See Chapter 5.6.


Monitor Cos Phi

Fig. 1-78: Monitor cos phi

See Chapter 5.4.

1-126

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Monitor Earth Fault

Fig. 1-79: Monitor Earth Fault

See Chapter 5.1.


Monitor Power

Fig. 1-80: Monitor Power

See Chapter 5.5.


Monitoring interval for testing

Fig. 1-81: Monitoring interval for testing

See Chapter 5.9.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-127

System description

Monitor Voltage

Fig. 1-82: Monitor voltage

See Chapter 5.3.


Monitor Temperature

Fig. 1-83: Monitor temperature

See Chapter 5.8.


UVO

Fig. 1-84: UVO

See Chapter 10.6.

1-128

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Truth Table TT 1 3I/1O (TT 2, 3, 4, 5, 6 3I/1O)

Fig. 1-85: Truth Table TT 1 3I/1O

See Chapter 11.2.


Truth Table TT 7 2I/1O (TT 8 2I/1O)

Fig. 1-86: Truth Table TT 7 2I/1O

See Chapter 11.3.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-129

System description

Truth Table TT 9 5I/2O

Fig. 1-87: Truth Table TT 9 5I/2O

See Chapter 11.4.

1-130

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

System description

Watchdog

Fig. 1-88: Watchdog

See Chapter 10.9.


Counter 1 (2, 3, 4)

Fig. 1-89: Counter 1

See Chapter 11.5.


Timestamping

Fig. 1-90: Timestamping

See Chapter 10.10.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-131

System description

Cyclic Send Byte 0 (1, 2/9)

Fig. 1-91: Cyclic Send

See Chapter 6.6.


Cyclic Receive Byte 0 (1, 2/3)

Fig. 1-92: Cyclic Receive

See Chapter 7.7.

1-132

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Short instructions for configuring


a reversing starter

In this chapter
In this chapter you will find short instructions for configuring a reversing
starter, with the aid of a practical example. The majority of the parameters
have been appropriately preset at the factory for most applications.
You only need to set a few parameters.
Target groups
This chapter is addressed to the following target groups:
Planners
Configurators
Technicians
Electricians
Commissioners.
Necessary knowledge
You will require the following knowledge:
Basic SIMOCODE pro knowledge (see Chapter 1 "System description")
Basic knowledge of SIMOCODE ES parameterization software.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

2-1

Short instructions for configuring a reversing starter

2.1

Introduction and objective of the example

Introduction
The following simple example of a reversing starter demonstrates step-bystep how to commission SIMOCODE pro. In this context, the reversing
starter will be equipped with:
Initially, a local control station - Local Control
Followed by a second control station with PROFIBUS DP.
SIMOCODE ES software is used for parameterization.
The PC/programming device is connected to the basic unit via PC cable.
Objective of the example
This example is intended to:
1. Show you how to implement a standard switching operation with a reversing
starter using
SIMOCODE pro in just a few steps.
2. Help you modify this example for your respective application
3. Help you implement other applications easily.
Fundamental steps
The two fundamental SIMOCODE pro steps are always:
Implementation of external wiring (for control and feedback of main current
switching devices and control and signaling devices)
Implementation/activation of internal SIMOCODE pro functions (function
blocks), with control and evaluation of the SIMOCODE pro inputs/outputs
(internal SIMOCODE pro wiring).

Prerequisites
Load feeder/motor is present
PLC/PCS with PROFIBUS DP interface is present
The main circuit of the reversing circuit, including the current measuring
module, has already been wired. In this case, the 3 cables leading to the
motor must be led through the through-hole openings of the current
measuring module.
PC/programming device is present
SIMOCODE ES software is installed
The basic unit has the factory settings. You can find out how to implement
the basic factory settings in Chapter 14.3.4 "Resetting the factory settings".

SIMOCODE pro

2-2

GWA 4NEB 631 6050-22 DS 03

Short instructions for configuring a reversing starter

2.2

Reversing starter with motor feeder and local control


station

Necessary components
The following table lists the components required for this example:
Item

Ordering data

Order number

Basic unit SIMOCODE pro C


(SIMOCODE pro V also possible)

3UF7000-1AU00-0
(3UF7010-1AU00-0)

Current measuring module 0.3 A up to 3 A

3UF7100-1AA00-0

Connecting cable for connecting the basic unit to


the current measuring module, depending on
length

3UF793.-1AA00-0

"SIMOCODE ES 2007 Basic" software for


parameterization via the system interface

3ZS1 312-4CC10-0YA5

or
"SIMOCODE ES 2007 Standard" software for
parameterization via the system interface

or
"SIMOCODE ES 2007 Premium" software for
parameterization via PROFIBUS DP and the system
interface with the graphic editor, includes STEP 7
Object Manager
5

PC cable for connecting the basic unit to a PC/


programming device

3ZS1 312-5CC10-0YA5,
3ZS1 312-5CC10-0YD5,
3ZS1 312-5CC10-0YE5,

3ZS1 312-6CC10-0YA5,
3ZS1 312-6CC10-0YD5,
3ZS1 312-6CC10-0YE5
3UF7940-0AA00-0

Table 2-1: Components required for this example

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

2-3

Short instructions for configuring a reversing starter

Reversing starter circuitry with SIMOCODE pro


The following schematic shows the circuitry of the main circuit and the
control circuit:
Control circuit

Main circuit
3/N/PE ~ 50/60 Hz 400/230 V
L1
L2
L3
N
PE

L1/L+
1 3 5
Q1

F11

S0

2 4 6
3 through-hole
openings

A2

Current measuring
module (IM)
System
interface

Connecting cable

S2

S1
IN1
IN2
Basic unit (BU)

A1

1 3 5

1 3 5
- Q2

2 4 6

PE

24 V

System
interface
OUT1

- Q1

IN3

Q1

OUT2

Q2

N/L

2 4 6

U V W
M
3~

Motor, motor rated current e.g. 3 A


CLASS 10
Optional: Thermistor

Fig. 2-1: Wiring of the main circuit and the control circuit with SIMOCODE pro

SIMOCODE pro

2-4

GWA 4NEB 631 6050-22 DS 03

Short instructions for configuring a reversing starter

Circuit diagram of a reversing starter control circuit


The following schematic shows the circuit diagram of the control circuit with
a local control station for the commands:
LEFT
OFF
RIGHT.
Displays, messages, etc. have not been taken into account.
Standard reversing starter

Reversing starter with SIMOCODE pro

L1/L+

L1/L+

S1

Necessary interlocks
and connections

F11

S0
A2
S0

Q1

S2

A1

S2

S1
IN1

IN2

IN3

24 V

Q2
Basic unit (BU)

Q2

Q1
OUT1

Q1
N/L

S0: "LEFT" button


S1: "OFF" button
S2: "RIGHT" button

Q2
N/L

Q1

OUT2

Q2

Q1: Contactor clockwise rotation


Q2: Contactor counterclockwise rotation

Fig. 2-2: Circuit diagram of a reversing starter control circuit

The necessary interlocks and connections are carried out in the basic unit
via software.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

2-5

Short instructions for configuring a reversing starter

2.3

Parameterization

The basics of parameterization


After the external wiring has been carried out (contactor coils connected,
current measuring module integrated in the main circuit), SIMOCODE pro is
then parameterized.
For this you need to know the following points:
Point

Description

Function blocks are stored internally in the SIMOCODE pro system, e.g. for
control stations, control functions and motor protection.

Function blocks have names.

Function blocks may have set values, e.g. the type of control function and the
set current for overload protection.

Function blocks are equipped with plugs and sockets. These are clearly
designated.

To achieve the desired functionality, proceed as follows:


Connect the function blocks by connecting specific plugs to specific
sockets (i.e "plug the plugs into the sockets")
If required, set values in the function blocks, e.g. the set current, type of
control function.

The inputs of the function blocks in the basic unit are designated as plugs
and labeled accordingly:

The outputs of the function blocks in the basic unit are designated as sockets
and labeled accordingly:

The plugs and sockets of the device inputs and outputs are not connected as
factory defaults. If you press a button now, the contactors will not be
activated.

Table 2-2: Schematic of the various SIMOCODE pro function blocks

SIMOCODE pro

2-6

GWA 4NEB 631 6050-22 DS 03

Short instructions for configuring a reversing starter

General procedure for parameterizing a reversing starter


Parameterization means:
1. Setting values
2. Connecting function blocks
Where this example is concerned, this means:
Select the control function "Reversing Starter". This establishes all the
interlocks and connections for the reversing starter in the basic unit.
Determine the set current Is for motor protection. In this case, the set current
corresponds to the motor rated current, i.e. 3 A.
The "BU Outputs" function block must be connected to the sockets of the
"Protection/Control" function block via the software, i.e:
"BU Output 1" plug to "Contactor Control QE1" socket (right)
"BU Output 2" plug to "Contactor Control QE2" socket (left).
The plugs on the "Protection/Control" function block must be connected via
software to the sockets on the "BU Inputs" function block, i.e.
Control station plug - Local Control [LC] ON< to "BU Input 1" socket
Control station plug - Local Control [LC] OFF to "BU Input 2" socket
Control station plug - Local Control [LC] ON> to "BU Input 3" socket.
SIMOCODE pro
Select reversing starter
Set Is

Connect
digital inputs

Connect
relay outputs

BU Inputs

BU Outputs

ON<

OFF

ON>

Protection/Control QE1

QE2

Is = 3 A

Control station - Local Control [LC]

Right

Left

Contactor controls

Fig. 2-3: Schematic of a parameterization example

The assignment of the contactor controls QE depends on the parameterized


control function. See Chapter 4.3 "Active control stations, contactor
controls, lamp controls and status information for the control functions".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

2-7

Short instructions for configuring a reversing starter

Concrete procedure for parameterization with SIMOCODE ES


Proceed as follows:
Step

Description

Start SIMOCODE ES on your PC/programming device.

Select the control function "Reversing Starter" as application. When you


select this application, a range of presets will be automatically carried out
that you will have to check later.

In the "Device Configuration" menu item, select SIMOCODE pro C or


SIMOCODE pro V. Deactivate the operator panel if this is not available.

Open the dialog Device Parameters > Motor Protection > Overload/
Unbalance/Stalled Rotor. Set the set current Is1 to 3 A.

Open the dialog Further Function Blocks > Outputs > Basic Unit and check
the following settings:
BU Output 1 > Contactor Control QE1
BU Output 2 > Contactor Control QE2
The relay outputs are connected
to the contactor controls.

Protection/
Control

BU Outputs

QE1

QE2

Note
By choosing a preset application (Step 2), other presets might be made
when assigning the BU outputs to the contactor controls.
6

Open the dialog Device Parameters > Motor Control > Control Stations
and check the following settings:
Local Control [LC] ON<: BU Input 1
Local Control [LC] OFF: BU Input 2
Local Control [LC] ON>: BU Input 3
BU Inputs

Protection/
Control

ON<

OFF

ON>

The control station "Local Control"


is now connected with the binary
inputs of the basic unit.

Check whether the releases for "ON" and "OFF" for operating mode "Local2"
are set.
7

Parameterization is complete. Save the parameter file on your PC/


programming device using Device > Save.

Table 2-3: Parameterization with SIMOCODE ES

SIMOCODE pro

2-8

GWA 4NEB 631 6050-22 DS 03

Short instructions for configuring a reversing starter

Transferring parameters to the basic unit and commissioning


After creating the parameter file, you can transfer it to SIMOCODE pro and
commission the reversing starter.
Proceed as follows:
Step

Description

Switch on the voltage supply of the basic unit.

Connect the serial interface of the PC/programming device and the system
interface of the basic unit using the PC cable.

Observe the status LED on the basic unit. The "Device" LED should light up
green. SIMOCODE pro can be started up.

Transfer the parameter file to the basic unit via the menu, e.g. using Target
System > Download to Device. Select the RS232 interface with which
SIMOCODE pro is connected to the PC via the PC cable.

After transferring the data to the basic unit, you will receive the message
"Download to device successfully accomplished".

Table 2-4: Transferring the parameters to the basic unit and commissioning

Notice
Switching between "RIGHT" and "LEFT" is only possible via "OFF" after the
preset, 5-second interlocking time has expired.

Configuration with local control station completed


The configuration with SIMOCODE pro is now complete. You now have a
functional reversing starter with a local control station.
If the wiring and parameterization are correct, the contactors for clockwise
and counterclockwise rotation will be activated when the corresponding
buttons are pushed.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

2-9

Short instructions for configuring a reversing starter

2.4

Extending the reversing starter with a control station


via PROFIBUS DP

In this section
In this section you will find out how the previously configured example can
be extended by one control station via PROFIBUS DP. You can switch
between the local control station (local) and PLC/PCS (remote). Thus,
SIMOCODE pro can be controlled locally via the buttons, as well as via
PLC/PCS.
The necessary connections are preset as factory defaults in
SIMOCODE pro. Therefore, you only have to set the PROFIBUS DP address
for SIMOCODE pro so that it can be recognized correctly as a DP slave on
the PROFIBUS DP.
Prerequisites
The following prerequisites must be fulfilled:
The motor is switched off
The supply voltage for the basic unit is switched on. The "Device" LED lights
up green
You have connected the basic unit to the PROFIBUS DP. The PROFIBUS DP
interface is on the front side (9-pole SUB-D socket)
SIMOCODE pro is integrated with your automation system.
Further information on integrating DP slaves can be found in the automation
system documentation.
Setting the PROFIBUS DP Address
First, set the PROFIBUS DP address of the basic unit.
The following options are available:
Via the addressing plug
Via SIMOCODE ES.

SIMOCODE pro

2-10

GWA 4NEB 631 6050-22 DS 03

Short instructions for configuring a reversing starter

Setting the PROFIBUS DP address via SIMOCODE ES


Proceed as follows:
Step

Description

Plug the PC cable into the system interface.

Start SIMOCODE ES.

Open the menu Device > Open Online.

Select RS232 and the corresponding COM interface.


Confirm with OK.

Open the dialog Device Parameters > Bus Parameters.

Select the DP address.

Save the data in the basic unit with Target System > Download to Device.
The address is set. Confirm the change of address.

Table 2-5: Setting the PROFIBUS DP address via SIMOCODE ES

Setting the PROFIBUS DP address via the addressing plug


Proceed as follows:
Step

Description

Set the desired valid address on the DIP switch.


The switches are numbered.
For example, address 21: Put the "16"+"4"+"1" switches in the "ON" position.

If necessary, remove the PC cable from the system interface.

Plug the addressing plug into the system interface.


The "Device" LED lights up yellow.

Briefly press the Test/Reset button. The set address is accepted. The
"Device" LED flashes yellow for approx. 3 seconds.

Remove the addressing plug from the system interface.

Table 2-6: Setting the PROFIBUS DP address via the addressing plug

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

2-11

Short instructions for configuring a reversing starter

Additional, internal components of the basic unit


The local control [LC] station is already wired, the external components are
connected and the necessary internal connections have been made.
The following additional internal components, which have already been
connected as factory defaults and do not have to be parameterized, are now
required:
PROFIBUS DP bit 0.0, bit 0.1 and bit 0.2 for the commands "LEFT", "OFF" and
"RIGHT"
PROFIBUS DP bit 0.5 for switching between the local control station [LC]
and PLC/PCS [DP] (remote)
Bit 0.5 = 0: Local control station [LC] active
Bit 0.5 = 1: PLC/PCS [DP] control station active.
The PLC/PCS [DP] control station and the change-over (plug S1) have
already been connected as factory default with the bits (sockets) of
PROFIBUS DP Cyclic Send Data. The assignment can be found in
SIMOCODE ES under Device Parameters > Motor Control > Control
Stations.
SIMOCODE pro
BU Outputs

Control Stations

BU Inputs

1
LEFT
2
3

OFF

QE1

RIGHT

QE2

LEFT

RIGHT

PROFIBUS DP

Cyclic
Receive

LEFT

Status ON<

OFF

OFF

RIGHT

ON>

Bit 0.0
Bit 0.1

DP

Bit 0.2

Bit 0.0

Cyclic
Send

Bit 0.1
Bit 0.2

DP

Bit 0.5

S1

Fig. 2-4: Schematic of basic unit internal components for this example

Not all pre-assigned Cyclic Send Data is shown here.


Assignments can be found in SIMOCODE ES under Further Function
Modules > Outputs > Cyclic Send Data.
Configuration with PLC/PCS [DP] control station is complete
The configuration with SIMOCODE pro is now complete. You now have a
reversing starter with an additional control station via PROFIBUS DP.
The contactors for clockwise and counterclockwise rotation are controlled
by setting the corresponding bits.

SIMOCODE pro

2-12

GWA 4NEB 631 6050-22 DS 03

Motor protection

In this chapter
In this chapter you will find information about motor protection.
Motor protection includes
Overload protection
Unbalance protection
Stalled rotor protection
Thermistor protection.
Motor protection operates alongside motor control "at a higher level in the
background". All motor protection parameters are explained here. They can
be active or not, according to the control function selected.
Target groups
This chapter is addressed to the following target groups:
Configurators
Commissioners.
Necessary knowledge
You will require the following knowledge:
Good knowledge of SIMOCODE pro
The principle of connecting plugs to sockets
Knowledge of electrical drive engineering.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device Parameters > Motor Protection.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

3-1

Motor protection

3.1

Introduction

Description
The motor protection functions "Overload Protection", "Unbalance
Protection" "Stalled Rotor Protection" and "Thermistor Protection" are
described in Chapters 3.2 to 3.4.
Schematic
The following schematic diagram shows the "Ext. Protection" function block
("Overload Protection", "Unbalance Protection" and "Stalled Rotor Protection")
with optional parameter settings and events.

SIMOCODE pro

3-2

GWA 4NEB 631 6050-22 DS 03

Motor protection

Protection/Control
Overload Protection
QE1
Set current Is1

QE2
Tripping

Transformation ratio active 1)

QE3
QE4
QE5

Transformation ratio primary 1)


Transformation ratio secondary 1)
Set current Is2

Current from
current measuring
module

Transformation ratio active 1)

Event/Warning/Fault:
- Overload

Transformation ratio primary 1)

- Overload + phase failure


- Pre-warning overload

Transformation ratio secondary 1)

- Cooling down period active


- Pause time active

Class 5,10, ... 40


Response at pre-warning level

See
Table 3-1
- Time to trip (analog)

Extended parameters:

- Thermal motor model (analog)

Reset (manual, auto)

- Remaining cooling down period


(analog)

Type of load (3-ph., 1-ph.)

- Last trip current (analog)

Pause time
Cooling down period
Response at trip level

See
Table 3-1

Unbalance Protection

Unbalance protection level

See
Table 3-1

- Unbalance

See
Table 3-1

- Stalled rotor

Stalled Rotor Protection

Stalled rotor protection level

Fig. 3-1: "Ext. Protection" function block ("Overload Protection", "Unbalance Protection" and
"Stalled Rotor Protection")

1) Adjustable transformation ratio when using interposing current transformers


with SIMOCODE pro V for basic unit 2 above version *E03*

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

3-3

Motor protection

Adjustable responses "Overload Protection", "Unbalance Protection" and "Stalled


Rotor Protection"
Response

At prewarning At trip level


level

level
"Unbalance"

"Stalled Rotor
Protection" level

Deactivated

Signaling

Warning

0-25.5 s (0.5 s)

0-25.5 s (0.5 s)

0-25.5 s (0.5 s)

Tripping
Delay

Table 3-1: Responses for "Overload Protection", "Unbalance Protection" and "Stalled Rotor Protection"

See also "Tables of responses of SIMOCODE pro" in


Chapter "Important information".

Notice
Deactivate Unbalance Protection in SIMOCODE ES when the load type is
set to single-phase!

SIMOCODE pro

3-4

GWA 4NEB 631 6050-22 DS 03

Motor protection

3.2

Overload protection

Description
SIMOCODE pro protects three-phase and AC motors in compliance with
IEC 60947-4-1. The trip class can be set to 8 different settings, ranging from
Class 5 to Class 40. Thus, the tripping time can be adapted precisely to the
power-up behavior of the motor, improving performance. Additionally, the
"Thermal motor model" and time to overload trip are calculated and made
available to the control system. After an overload trip, the remaining cooling
down period is displayed (see Class). The motor current is saved in the case
of an overload trip.
Depending on the control function, the set current Is is separately
parameterizable for one or two speeds (Is1 and Is2).
The motor rated current is usually set with set current I s1. This value can be
found on the type plate of the motor. It is the basis for calculating the
overload trip characteristic curve.
Set current Is2 is only necessary for motors with 2 speeds so that adequate
overload protection for the higher speed is also ensured. Generally, Is2
should be set higher than Is1.
Set current Is1
Range: Depends upon the selected current measuring module or
current/voltage measuring module.
Set current Is1:

0.3 A up to

3A

2.4 A up to

25 A

10 A

100 A

up to

20 A

up to

200 A

63 A

up to

630 A

Transformation ratio - active


When using an interposing transformer, or if the main supply cable is looped
several times through the current measuring module or the current/voltage
measuring module, you can enter the transformation ratio of the interposing
transformer.
Activate the checkbox if you wish to use this option.
The parameterized set current thus continues to correspond to the actual
nominal motor current and does not have to be converted.
The transformation ratio is calculated from the ratio between nominal motor
current [A] and measuring current [A] or any multiple of this ratio.
Note
This parameter is only available when using basic unit 2 above version
*E03*.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

3-5

Motor protection

Transformation ratio - primary


Enter the primary current here, with the "Transformation Ratio - Active"
checkbox activated.
Range: 0 - 8191,875.
Transformation ratio - secondary
Enter the secondary current here, with the "Transformation Ratio - Active"
checkbox activated.
Range: 0 - 15.
Set current Is2
Range: Depends on the selected current measuring module or current/
voltage measuring module.
Set current Is2:

0.3 A up to

3A

2.4 A up to

25 A

10 A

up to

100 A

20 A

up to

200 A

63 A

up to

630 A

Transformation ratio - active


When using an interposing transformer, or if the main supply cable is looped
several times through the current measuring module or the current/voltage
measuring module, you can enter the transformation ratio of the interposing
transformer.
Activate the checkbox if you wish to use this option.
The parameterized set current thus continues to correspond to the actual
nominal motor current and does not have to be converted.
The transformation ratio is calculated from the ratio between nominal motor
current [A] and measuring current [A] or any multiple of this ratio.
Note
This parameter is only available when using basic unit 2 above version
*E03*.
Transformation ratio - primary
Enter the primary current here, with the "Transformation Ratio - Active"
checkbox activated.
Range: 0 - 8191,875.

SIMOCODE pro

3-6

GWA 4NEB 631 6050-22 DS 03

Motor protection

Transformation ratio - secondary


Enter the secondary current here, with the "Transformation Ratio - Active"
checkbox activated.
Range: 0 - 15.
Note
In the case of motors with two speeds, the same or different transformation
ratios can be set for each speed, depending upon whether the same or two
different interposing transformers is/are used for each speed.

Application examples
Example 1:
Rated motor current: 700 A.
A 3UF18 68-3G current transformer (205 to 820 A) is used as interposing
transformer (transformation ratio 820:1), the secondary side is looped once
through a current measuring module (0.3 up to 3 A): Transformation ratio for
ls = 820:1; ls = 700 A
Settings (primary and secondary):
Set current Is1: 700 A
Transformation ratio - primary: 820
Transformation ratio - secondary: 1
Example 2:
Rated motor current: 225 A.
A 3UF18 68-3G current transformer (205 to 820 A) is used as interposing
transformer (transformation ratio 820:1), the secondary side is looped twice
through a current measuring module (0.3 up to 3 A): Transformation ratio for
ls = 820 : 2, l s = 225 A
Settings (primary and secondary):
Set current Is1: 225 A
Transformation ratio - primary: 820
Transformation ratio - secondary: 2.
Example 3:
The motor cable is looped twice through a current measuring module (0.3
up to 3 A, for a motor with a rated current of 0.25 A): Transformation ratio
for Is = 1: 2; Is = 0.25 A
Settings (primary and secondary)
Set current Is1: 0.25 A
Transformation ratio - primary: 1
Transformation ratio - secondary: 2

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

3-7

Motor protection

Class
The class (trip class) indicates the maximum tripping time within which
SIMOCODE pro must trip cold at 7.2 times the set current Is (motor
protection according to IEC 60947). With regard to tripping time precision,
SIMOCODE pro fulfills the extended requirements of tolerance band E
according to IEC/EN 60947-4-1. Please take into account that with start-ups
> "Class 10", the admissible AC3 current of the contactor may have to be
reduced (derating), i.e. a larger contactor selected.
The following figure shows trip classes 5, 10, 15, 20, 25, 30, 35 and 40 for 3pole symmetrical loads:
1,15

Fig. 3-2: Trip classes for 3-pole symmetrical loads

SIMOCODE pro

3-8

GWA 4NEB 631 6050-22 DS 03

Motor protection

The following figure shows trip classes 5, 10,15, 20, 25, 30, 35 and 40 for 2pole loads:
0,85

Fig. 3-3: Trip classes for 2-pole loads

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

3-9

Motor protection

Response to overload
In the case of overload, the SIMOCODE pro response can be additionally
adjusted here.
Further information: See "Tables of responses of SIMOCODE pro" in Chapter
"Important information" and the "Responses" table in Chapter 3.1
"Introduction".
Notice
With motors for EEx e applications, the response must remain set to
"Tripping!"
Cooling down period
The cooling down period is the amount of time that must elapse before an
overload trip can be reset. This is usually five minutes. The thermal memory
(motor model see below) is deleted after the cooling down period elapses.
SIMOCODE pro supply voltage failures during this time extend the specified
time accordingly.
Range:
Cooling down
period:

60 to 6553.5 seconds
Default: 300 s

Thermal motor model (thermal memory)


When the motor rated current (Is) is at 100%, the "Thermal motor model" is
87% (1/1,15 x 100%) in a steady state and 100% at the moment of an
overload trip.
Pause time
The pause time is the specified time for the cooling response of the motor
when tripped under normal operating conditions (not in the case of an
overload trip). After this interval, the thermal memory in SIMOCODE pro is
deleted and a new cold start is possible. This makes frequent start-ups
possible within a short period of time.

SIMOCODE pro

3-10

GWA 4NEB 631 6050-22 DS 03

Motor protection

The following schematic shows the cooling off response with and without
pause time:
Motor
ON

OFF
t
Thermal memory (motor model)
Without pause time
Trip level

100 %

Overload trip

t
With pause time
100 %

Trip level
No overload trip
t
Pause time
Thermal memory will be deleted after the pause time
elapses

Fig. 3-4: Cooling down response with and without pause time

Notice
Both the motor and the switching devices must be dimensioned specifically
for this load!

Pause time:

0 to 6553.5 seconds

Type of load
You can select whether SIMOCODE pro is to protect a 1-phase or a 3-phase
load.
For a single-phase type of load, Monitor Earth Fault and Unbalance
Protection must be deactivated.
Phase Failure Monitoring is deactivated automatically.
Type of load:

1-phase, 3-phase

See Table 1-20: Decoupling module requirements for star networks on Page
1-97.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

3-11

Motor protection

Pre-alarm delay
The "Delay" parameter (default: 0.5s) determines the amount of time that
the pre-warning level (1.15 x Is) must be constantly exceeded before
SIMOCODE pro executes the desired response. Otherwise there will be no
reaction.
In the case of phase failure or unbalance > 50 %, this pre-warning will
already be issued at approx. 0.85 x Is.
Reset
If the "Reset" parameter is set to "Auto", the "Overload", "Overload +
Unbalance" and "Thermistor" faults will be acknowledged automatically:
If the cooling down period has expired
If the thermistor value has dropped back down to the specified resetting
value.
If the "Reset" parameter is set to "Manual", the faults must be acknowledged
by a reset signal:
"Reset" button on the basic unit
"Reset" button on the operator panel.
Standard functions "Reset"
For this, the "Reset - Input" (plugs) must be connected to the corresponding
sockets, e.g. using reset via bus.
Reset:

Manual, Auto

Warning
The "Auto-Reset" mode must not be used for applications where an
unexpected motor restart may cause personal injury or damage to property.

SIMOCODE pro

3-12

GWA 4NEB 631 6050-22 DS 03

Motor protection

3.3

Unbalance protection

Description
The extent of phase unbalance can be monitored and transmitted to the
control system. A definable and delayable response can be tripped when an
adjustable limit has been overshot. If phase unbalance is greater than 50%,
a reduction in the tripping time according to the overload characteristic
curve takes place automatically, as the heat development in motors
increases under asymmetrical conditions.
Level
The level of unbalance to which SIMOCODE pro should react when overshot
is set here.
Level:

0 to 100 %
Default: 40 %

Response
Here you can choose the response of SIMOCODE pro in case of phase
unbalance:
See "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and the "Responses" table in Chapter 3.1 "Introduction".
Delay
The unbalance level must be exceeded for the period of the set delay time
before SIMOCODE pro executes the desired response. Otherwise there will
be no reaction.
Adjustment range: 0 - 25.5 s (default: 0.5 s).

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

3-13

Motor protection

3.4

Stalled rotor protection

Description
After the motor current exceeds an adjustable stalled rotor level (current
limit), a definable and delayable response can be parameterized in
SIMOCODE pro. For example, the motor can quickly be set to trip,
independently of the overload protection.
Stalled Rotor Protection is only active after the parameterized class time has
elapsed (e.g. for Class 10 after 10 seconds), and prevents unnecessarily high
thermal and mechanical loads, as well as premature aging of the motor.
Level
Upon exceeding the stalled rotor level, SIMOCODE pro reacts according to
the selected response.
Range:
Level:

0 to 1020% of Is

Response
Here you can determine the response when the stalled rotor level is
exceeded:
See "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and the "Responses" table in Chapter 3.1 "Introduction".
Delay
The "Delay" parameter determines the amount of time that the stalled rotor
level must be constantly exceeded before SIMOCODE pro executes the
desired response. Otherwise there will be no reaction.
Adjustment range: 0 - 25.5 s (default: 0.5 s).

SIMOCODE pro

3-14

GWA 4NEB 631 6050-22 DS 03

Motor protection

3.5

Thermistor protection

Description
Thermistor protection is based on a direct temperature measurement in the
motor via binary PTC thermistors which can be connected to either basic
unit 1 (BU1) or basic unit 2 (BU2).
Thermistor protection is used for:
Motors with high switching frequencies
Converter operation
Motors with heavy starting
Intermittent and/or braking operation
Restricted air supply
Speeds below the rated speed.
In this case, the sensors are mounted in the winding slot or bearings of the
motor.
Schematic and characteristic curve
The resistance of the thermistors increases rapidly (erratically) when the
temperature limit is reached.

QE1

Thermistor
Tripping

QE2
QE3

QE4
T1
Thermistor
input
BU

Response at trip level

See
Table 3-2

QE5
Event
- Thermistor trip level

T2

Response to sensor fault

See
Table 3-2

- Thermistor short circuit


- Thermistor open circuit

Fig. 3-5: Thermistor (Thermistor Protection) function block

Response
Overtemperature:
Here you can select the SIMOCODE pro response if the temperature exceeds
the trip level.

Notice
For motors for EEx e applications, the response must be set to "Tripping"!

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

3-15

Motor protection

Sensor fault (sensor circuit error):


Here you can select the SIMOCODE pro response in the case of a short
circuit or an open circuit in the thermistor sensor cable.
Response

Trip level

Sensor fault

Deactivated

Signaling

Warning

Tripping

Table 3-2: "Thermistor Protection, Binary" response

See also "Tables of responses of SIMOCODE pro" in Chapter "Important


information".

SIMOCODE pro

3-16

GWA 4NEB 631 6050-22 DS 03

Motor control

In this chapter
In this chapter you will find information on:
Control stations which you can select and enable according to need. The
following related topics are explained:
How control stations, operating modes and releases work together,
How control commands, e.g. "ON", "OFF", are switched through to the
control function.
Control functions you can select according to need. The following related
topics are explained:
How control commands, e.g. "ON", "OFF", are switched through from
the control stations to the contactor controls/relay outputs
Which parameters apply depending on the control function chosen.

Target groups
This chapter is addressed to the following target groups:
Configurators
PLC programmers.

Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
Electrical drive engineering
Motor protection.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameter > Motor control.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-1

Motor control

4.1

Control stations

4.1.1

Description
Control stations are places from which control commands can be given to
the motor. The "Control Stations" function block is used for administration,
switching and prioritization of these different control stations.
SIMOCODE pro allows the parallel administration of up to four different
control stations. Dependent on the specified control function, up to 5
different control commands can be transmitted from every control station to
SIMOCODE pro.
Local in the direct vicinity of the motor. Control commands via pushbuttons.
PLC/PCS, switching commands are issued by the automation system
(remote).
PC, control commands are issued via an operator control station or via
PROFIBUS DPV1 with the SIMOCODE ES software.
Operator panel, control commands are issued via the buttons of the operator
panel in the switchgear cabinet door.
Examples of control commands:
Motor ON (ON>), Motor OFF (OFF) for a direct starter
Motor LEFT (ON<), Motor OFF (OFF), Motor RIGHT (ON>) for a reversing
starter
Motor SLOW (ON>), Motor FAST (ON>>), Motor OFF (OFF) for a Dahlander
circuit.
The plugs of the "Control Stations" function block must be connected to
arbitrary sockets (e.g. binary inputs on the basic unit, control bits from
PROFIBUS DP, etc.) for the control commands to take effect.
Up to 5 different control commands can be sent from each control station.
Up to 5 plugs (plug
ON<<, ON<, OFF, ON>, ON>>) are available on the
function block for each control station. The number of active plugs depends
on the chosen control function. With a direct starter, for example, only the
plugs "ON>" and "OFF" are active.

SIMOCODE pro

4-2

GWA 4NEB 631 6050-22 DS 03

Motor control

Control stations
Control station - local control
In this case, the control devices are usually in the direct vicinity of the motor
and are wired to the inputs of SIMOCODE pro. The plugs of the "Control
Stations" function block must be connected to arbitrary sockets (normally the
function blocks for the basic units or the digital module inputs BU Inputs,
DM Inputs) for the control commands to take effect.

Notice
The OFF command "LC OFF" is 0-active. This ensures that SIMOCODE pro
switches off the motor safely e.g. if a wire break occurs in the supply cable.
The precondition is that the control station is active.

Pushbutton

BU Inputs

Local control station [LC]


ON <<
Releases

1
IN1
IN2
IN3
IN4

ON <

ON

OFF
3

OFF

ON >

ON >>

ON <<

PLC/PCS [DP]

Releases

ON

Fig. 4-1: Control station - local control

Control station - PLC/PCS


This control station is primarily intended for control commands from the
automation system (PLC/PCS) via the Cyclic Receive telegram from
PROFIBUS DP.
The plugs of the "Control Stations" function block must be connected to
arbitrary sockets, normally the function blocks for the cyclic PROFIBUS DP
bits (Cyclic Receive) for the control commands to take effect.
ON >>

Cyclic Receive

ON <<
Bit 0.0

PLC

PLC/PCS [DP]

ON <

Releases
ON

OFF
DP

Number: 16

OFF

ON >
ON >>

Bit 1.7

ON <<

PC [DPV1]

Releases

Fig. 4-2: Control station - PLC/PCS

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-3

Motor control

Control station - PC
This control station is primarily intended for switching commands on an
arbitrary PC which, along with the automation system, is used as a second
master on the PROFIBUS DP. The control commands are sent via the
Acyclic Receive telegram from PROFIBUS DPV1.

Note
If the SIMOCODE ES or SIMATIC PDM PC software is connected to
SIMOCODE pro via PROFIBUS DP, its control commands automatically take
effect via the PC [DPV1] control station. In this case connection is not required!

Acyclic Receive
Bit 0.0

PC

ON <<

PC [DPV1]

Releases

ON <
DP

Number: 16

ON

OFF
OFF

ON >
Bit 1.7

ON >>

<>/<<>>
Fig. 4-3: Control station - PC

Op. panel [OP]


R l

Control station - operator panel


This control station is primarily intended for control commands issued via the
buttons on the 3UF72 operator panel, which can be mounted in a switchgear
cabinet door, for example. The plugs of the "Control Stations" function block
must be connected to arbitrary sockets (normally to the function block for the
buttons of the operator panel - OP buttons) for the control commands to take
effect.

Notice
Since the operator panel only has four buttons for controlling the motor
feeder, one button must be used as a speed switch button for control
functions with two rotational speeds and two directions of rotation.
For this purpose, the button must be assigned to the internal control
command "[OP]<>/ <<>>".

Notice
If the SIMOCODE ES PC software on a programming device is connected to
SIMOCODE pro via the system interface, the control commands
automatically take effect via the operator panel [OP] control station and
must also be enabled here as applicable.

SIMOCODE pro

4-4

GWA 4NEB 631 6050-22 DS 03

Motor control

OP buttons

Operator
panel

<>/<<>>

Op. panel [OP]

ON <

Releases
ON

OFF
ON >

OFF

ON >>

Fig. 4-4: Control station - operator panel

4.1.2

Operating modes and mode selectors

Operating modes
You can use the control stations either individually or in combination. There
are four different operating modes you can switch between:
Local 1
Local 2
Local 3
Remote/Automatic: In this operating mode, the communication must be
carried out via PLC.
Not all control stations are usually connected. If more than one control
station (e.g local and PLC/PCS) is connected, it makes sense and is also
mandatory to operate the control stations selectively. Four operating modes
are provided for this purpose which can be selected via two control signals
(mode selectors). For each individual control station in every operating
mode, it can be stipulated if "ON commands" and/or "OFF commands" are to
be used. The operating modes are so controlled that only one operating
mode is active at any one time.
Example: There are three operating modes in a system:
Operating mode

Description

Key-operated switch
operation,
e.g. Local 1

Only local control entries are admissible!


All other control stations are locked.

Manual operation
e.g. Local 3

Only operator panel control commands and local control


commands can be issued.

Remote operation,
(e.g. Remote/Automatic)

Only PLC/PCS control commands are permitted; locally, only


OFF commands are permitted.

Table 4-1: Operating modes

The key-operated switch must be read in via an input to select these


operating modes. The remote switching operation should be controlled via
the bus. The key-operated switch operation has priority over all other
operating modes.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-5

Motor control

Mode selector
The S1/S2 mode selectors are used to switch between the operating modes
"Local 1", "Local 2", "Local 3" and "Remote/Automatic". The S1 and S2 plugs
must be connected to arbitrary sockets (e.g. device inputs, control bits from
PROFIBUS DP, etc.) for this.
The following table shows the operating modes, depending on the signal
status of the S1 and S2 mode selectors:
Operating mode
Input

Local 1

Local 2

Local 3

Remote/
Automatic

S1

S2

Table 4-2: Operating modes depending on S1 and S2

The different operating modes for enabling the control stations can be used
to specify the switch authorizations for the individual control stations
Local control station [LC]
PLC/PCS [DP]
PC [DPV1]
Operator panel (OP)

Only the following are active:


The operating mode set by the plugs S1 and S2 of the "Control Stations"
function block
The releases selected on "Control Stations".
Example for a dynamic operating mode switching in relationship to time:
S1

S2

Key-operated
switch
Local 1

Remote operation Manual operation

Remote

Local 3

Remote operation

Key-operated
switch

Remote

Local 1

Time t

Fig. 4-5: Example - operating mode switching

SIMOCODE pro

4-6

GWA 4NEB 631 6050-22 DS 03

Motor control

4.1.3

Releases and enabled control command

Releases
Releases for the control commands "ON" and "OFF", which must be
activated, are assigned to each operating mode for each control station. This
means that depending on the operating mode, it can be specified for each
control station whether the motor may only be switched on, off or both on
and off. The corresponding checkbox
is activated in the "Control stations"
dialog in SIMOCODE ES.
Releases and enabled control command schematic
The following schematic shows the "Control Stations" function block and the
operating modes:
Control stations
Mode selector

S1

S2

ON <<

Activation of releases for


control commands "ON" and
"OFF" in SIMOCODE ES

0
1
1
0
Local 1 Local 2 Local 3 Remote
Local control
Releases
station [LC]

ON <

ON

Enabled

OFF

Disabled

OFF
ON >
ON >>

ON <<

PLC/PCS [DP]

ON <

Releases
ON

To the control function


"Protection/Control"

OFF
OFF

ON >

ON <<

ON >>

Enabled

ON <
OFF

ON <<

Control
command

PC [DPV1]

ON <

Releases
ON

ON >
ON >>

OFF
OFF

ON >
ON >>

<>/<<>>

Op. panel
[OP]

ON <

Releases
ON

OFF
ON >

OFF

ON >>

Fig. 4-6: Function block "Control Stations"

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-7

Motor control

Example:
Enabled commands
The following diagram shows an example of enabled commands for the
"Local 2" operating mode, "Dahlander reversing starter" control function:

Control commands "ON" (ON<<, ON<, ON>, ON>>)"


enabled
Control command "OFF" enabled

To the control function


"Protection/Control"

Fig. 4-7: Example for enabled commands

In the example, the motor can only be switched on and off in the "Local 2"
operating mode via the buttons (local) connected to the inputs of the basic
unit and the digital module.

SIMOCODE pro

4-8

GWA 4NEB 631 6050-22 DS 03

Motor control

4.1.4

Control station settings

Control stations
LC
ON<<
ON<

Description
Activates the control station via an arbitrary signal
(arbitrary sockets
,
but usually device inputs).
The "OFF" plug is 0-active on the control station [LC].

OFF
ON>
ON>>
PLC/PCS [DP]
ON<<

Activates the control station via an arbitrary signal


(arbitrary sockets
,
but usually control bits from PROFIBUS DP)

ON<
OFF
ON>
ON>>
PC [DPV1]
ON<<

Activates the control stations via an arbitrary signal


(arbitrary sockets
,
but usually control bits from PROFIBUS DPV1)

ON<
OFF
ON>
ON>>
Operator panel [OP]
<>/<<>>

Activates the control stations via an arbitrary signal


(arbitrary sockets
,
but usually operator panel buttons)

ON<
OFF
ON>
ON>>
Mode selector
S1
S1

For switching between the 4 operating modes Local 1,


Local 2, Local 3 and remote with arbitrary signals
(arbitrary sockets
, e.g. device inputs, control bits
from PROFIBUS DP, etc.)

Table 4-3: Control station settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-9

Motor control

4.2

Control functions

4.2.1

Description
Control functions (e.g. direct starters, reversing starters) are used for
controlling load feeders.
They have the following important features:
Monitoring the switch-on/switch-off process
Monitoring the ON/OFF status
Tripping if a fault occurs.
For monitoring these statuses, SIMOCODE pro uses the auxiliary control
input "Feedback ON", which is usually derived directly from the current flow
in the main circuit via the current measuring modules.
All necessary interlocks and connections for the corresponding applications
are already implemented in the control functions.
Control functions contain:
Plugs
for
control commands (ON <<, ON <, OFF, ON >, ON >>) that are usually
connected with the "Enabled control command" sockets.
Auxiliary control inputs (plug
), e.g. Feedback ON
Sockets
for
Contactor controls QE1 to QE5.
Displays (lamp controls) QL, QLS.
Statuses, e.g. "Status - ON <<, Status - ON >>".
Faults, e.g. "Fault - Feedback (FB) ON",
"Fault - Antivalence".
Settings, e.g. interlocking time, non-maintained command mode ON/OFF, etc.
A logic component with all necessary interlockings and connections for the
control function.
Like control functions, the motor protection with its parameters and signals is
active "at a higher level in the background". Motor protection and thermistor
protection are independent functions that switch off the motor when
activated via the control functions. Detailed description: See Chapter 3
"Motor protection".

SIMOCODE pro

4-10

GWA 4NEB 631 6050-22 DS 03

Motor control

Control function schematic


The following schematic shows the general representation of the control
function ("Protection/Control", "Extended Control" and "Extended Protection"
function blocks):
Plugs of the control commands are usually
connected with the "Enabled control
command" sockets.
Control commands

Control stations

Contactor controls

ON <<

ON <<

Protection/Control

QE1

ON <

ON <

Control function

QE2

OFF

OFF

ON >

ON >

QE4

ON >>

ON >>

QE5

QE3
(Motor protection **)

Enabled

Displays (lamp
control)

Settings:

Control
command
Aux. control inputs *)

FB ON
FC
FO

*) Abbreviations
FB ON
Feedback ON

QLE <<
(ON <<)
Control commands
Auxiliary control inputs QLE < (ON <)
QLA
(OFF)
QLE >
(ON >)
QLE >>
(ON >>)
QLS

TC
TO

ON <<

Feedback CLOSED

FO

Feedback OPEN

TC

Torque CLOSED

ON >

TO

Torque OPEN

ON >>

Fig. 4-8:

Status information,
e.g. PROFIBUS DP

ON <

FC

**) See also Chapter 3 "Motor


protection"

(Fault)

OFF

Pos. opening
Pos. closing

General representation of the control function ("Protection/Control" function block)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-11

Motor control

General representation of the control function ("Extended Control" function block)

Extended Control

Status - Start active


Status - interlocking time active

Settings:

FB CLOSED

Timings
Operating mode
Star-delta

FB OPEN
TQ CLOSED
TQ OPEN
Fault - Execution ON command
Fault - Execution STOP command
Fault - FB ON
Fault - FB OFF
Status - Change-over pause active
Trip - Stalled positioner
Trip - Double 0
Trip - Double 1
Trip - End position
Trip - Antivalence

Fig. 4-9:

General representation of the control function ("Extended Control" function block)

Contactor controls:
The QE contactor controls are switched dependent on the incoming control
commands and taking the specified control function into consideration
including all corresponding interlocks, feedbacks, corresponding parameters
and the higher-level motor protection. In general, the QE contactor controls
are directly connected to the outputs of the basic unit or the digital modules
and switch the connected contactors using relays. The number of usable QE
contactor controls is directly dependent on the specified control function.
Lamp controls and status information:
The feeder status feedback is signaled via the status information or the QL
lamp controls. They are all directly dependent on the status of the auxiliary
control input "FB ON". The number of usable lamp controls and status
information is directly dependent on the specified control function.
Feeder status feedback:
Status information, e.g. "Status ON<": These are transmitted, for example, via
PROFIBUS DP to the automation system and signal the status of the feeder
there.
Displays (lamp control) "Display - QLE<": These can, for example, activate a
signal lamp or a pushbutton lamp for status display.
Note
If the motor is running in test operation, the QLE.../QLA lamp outputs show
a different response (e.g. flashing).

SIMOCODE pro

4-12

GWA 4NEB 631 6050-22 DS 03

Motor control

In addition to the status signals, the "QL..." lamp controls additionally


indicate the following:
Unacknowledged fault (lamp output general fault QLS is flashing)
Saving change-over command (QLE lamp outputs are flickering)
Lamp test: All QL outputs are activated for approx. 2 s.
Additional status information:
Start active: If "Motor" is selected as the load type, this signal is present
during the start process of the motor for the duration of the specified
class time (e.g. 10 s for Class 10). Exceptions are the "Overload relay"
and "Solenoid valve" control functions.
Interlocking time active: For control functions with a change in the
direction of rotation, the signal remains present until the specified
interlocking time has elapsed.
Change-over pause active: For the "Dahlander", "Pole-changing starter"
and "Star-delta" control functions the signal is present until the specified
time has elapsed.
Additional status information for the "Positioner" or "Solenoid valve" control
function:
Feedback CLOSED (FC)
Feedback OPEN (FO)
Torque CLOSED (TC)
Torque OPEN (TO).
These feedback signals specify the present status of the corresponding limit
switch and/or torque switch. The amount of usable status information is
directly dependent on the selected control function.
Additional fault messages for the "Positioner" or "Solenoid valve" control
function:
Stalled positioner: The torque switch has been activated before the
corresponding limit switch. The positioner may have stalled.
Double 0: Both torque switches have been activated
Double 1: Both limit switches have been activated
End position: Positioner has left the end position without receiving a
control command
Antivalence: The change-over contacts of the limit switch do not issue
an antivalent signal (only for the "Positioner 5" control function)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-13

Motor control

Extent and application


Depending on the device series, the system provides the following control
functions:
SIMOCODE
Control function

pro C (BU1)

pro V (BU2)

Overload relay

Direct starter

Reversing starter

Circuit breaker

Star-delta starter

Star-delta reversing starter

Dahlander

Dahlander reversing Starter

Pole-changing starter

Pole-changing reversing starter

Solenoid valve

Positioner 1 to Positioner 5

Soft starter

Soft starter with reversing contactor

Table 4-4: Control functions

SIMOCODE pro

4-14

GWA 4NEB 631 6050-22 DS 03

Motor control

4.2.2

General settings and definitions

Application selection
Selection of the control functions to be carried out by SIMOCODE pro:

Fig. 4-10:

Application selection

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-15

Motor control

Parameter

Parameter

Description

ON <<, ON <, OFF, Are usually connected with the "Enabled control command" sockets
ON >, ON >>
of the "Control Station" function block. From there, the control
commands come from the different control stations. The number of
active inputs depends on the control function chosen. For example,
with a direct starter, only the inputs "ON >" and "OFF" are active.
Default: Connected
FB ON

Auxiliary control input "Feedback ON" (connection with arbitrary


socket
, usually with "Status - Motor current flowing" socket) as
factory default. An auxiliary contact from the contactor is not
required for signaling. Depending on the control function chosen,
this state is signaled by the QLE1 to QLE5 displays and by the
"Status - ON <<, - ON <, - ON >, - ON >>" signals. "No current
flowing" means: the motor is switched off. An auxiliary contact
from the contactor is not required for signaling. This state is
signaled by the QLA display and the "Status - OFF" signal.
Default: Status - Motor current flowing

FC, FO, TC, TO

Auxiliary control inputs for the "Positioner" and "Solenoid valve"


control function that are normally connected with the inputs of the
basic unit or the digital module are used to query the present
status of the torque switch and the limit switches that are wired to
the inputs.

Non-maintained
command mode

Deactivated:
The control command on the corresponding plug of the control
stations "ON <, ON <<, ON >,ON >>" is saved. It can only be
revoked by an "OFF" control command from the corresponding
control station. The auxiliary contact for locking the
contactor is no longer necessary. Motor feeders are usually
operated in locking mode. Locking is preset.
Activated:
Depending on the control function chosen, the non-maintained
command mode affects the plugs of all control stations "ON <,
ON <<, ON >, ON >>". A control command is only effective as
long as there is a "high signal".

Saving change-over Deactivated:


Change-over commands for switching from one direction of
command
rotation/rotational speed to the other are only implemented with
a previous "OFF" and after the interlocking time/change-over
pause has elapsed. This setting is usually used and is preset.
Activated:
Change-over commands for switching from one direction of
rotation/rotational speed to the other are implemented without a
previous "OFF" and after the interlocking time/change-over pause
has elapsed.
If the selected direction/speed cannot be executed immediately
due to a parameterized interlocking time/change-over pause, the
selection is signalized by flickering QLE displays. Your selection
can be cancelled at any time with "OFF".
Table 4-5: General settings and definitions

SIMOCODE pro

4-16

GWA 4NEB 631 6050-22 DS 03

Motor control

Parameter

Description

Safety/PROFIsafe - Deactivated:
separate function
Safety-oriented tripping via the DM-F module also affects the
from control
SIMOCODE pro control function, so that the contactor control is
function
always tripped, too.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function, so that the contactor control is
not tripped.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type

You can choose between:


Motor
Resistive load (e.g. heating):
Because generally no overcurrent flows in a resistive load during
switching on, the "Start active" status is not signaled. In this
case, the start-up override does not occur for the "Signaling",
"Warning" and "Tripping" functions.

Feedback time

SIMOCODE pro monitors the status of the feeder (ON or OFF) via
FB ON.
If the status of FB ON changes without a corresponding switching
command, "Fault - Feedback (FB)" switches off the feeder.
Default: 0.5 s.
The feedback time can be used to suppress such "feedback faults"
for a defined period of time, e.g. in the case of network
switches.When the motor is switched off,
SIMOCODE pro continuously checks if FB ON = 0. If the current
flows longer than the set feedback time without the "ON" control
command being issued, a fault message "Trip - Feedback (FB) ON"
is issued. The contactor controls can only be connected after the
fault has been rectified.
When the motor is switched on, SIMOCODE pro continuously
controls if FB ON = 1. If no current flows for longer than the set
feedback time without the "OFF" control command being issued, a
fault message "Trip - Feedback (FB) OFF" is issued. The contactor
controls are deactivated.

Execution time

SIMOCODE pro monitors switching on/switching off. Switching on/


switching off must be completed within this time period.
Default: 1.0 s.
After the "ON" control command is issued, SIMOCODE pro must be
able to detect current in the main circuit within the execution time.
Otherwise, the fault message "Trip - Execution ON command" will
be issued. SIMOCODE pro deactivates the contactor controls.
After the "OFF" control command is issued, SIMOCODE pro must
not be able to detect any current in the main circuit after the
execution time has elapsed. Otherwise, the fault message "Trip Execution STOP command" will be issued. The contactor controls
can only be connected after the fault has been rectified.

Table 4-5: General settings and definitions (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-17

Motor control

Parameter
Interlocking time

Description
SIMOCODE pro prevents, e.g. in the case of reversing starters,
both contactors from switching on at the same time. Switching
from one direction of rotation to the other can be delayed via the
interlocking time.
Default: 0 s.

Change-over pause In the "Dahlander" and "Pole-changing starter" control functions,


switching from FAST to SLOW can be delayed by the time
configured.
In the "Star-delta starter" control function, the change-over pause
time extends the time between switching off the star contactor and
switching on the delta contactor by the time configured.
Default: 0.00 s.
Max. star time

For the "Star-delta starter" or the "Star-delta reversing starter"


control function:
Time-dependent switching from star to delta.
Max. star time: 0 - 255 s (default: 20 s)

Current measuring For the "Star-delta starter" or the "Star-delta reversing starter"
module installed
control function:
The set current and the switching levels for star-delta switching
depend on the mounting place of the current measuring module.
Delta: Set current Is is reduced to In x 1/ 3
In supply cable: Set current
Table 4-5: General settings and definitions (Cont.)

SIMOCODE pro

4-18

GWA 4NEB 631 6050-22 DS 03

Motor control

QE
Switch ON

ON

Tripping

OFF

OFF

0
Voltage failure,
e.g. pulsating current

FB ON
1

OFF
0
ET

FT

ET

FT

ET: Execution time


FT: Feedback time

Fig. 4-11: Execution time (ET) and feedback time (FT) in relation to FB ON

Faults
The contactor controls are deactivated.
The following is also issued:
A flashing signal on the QLS lamp control
A flashing signal on the "GEN. FAULT" LED
The "Status - General fault" signal
The corresponding signaling bit of the fault.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-19

Motor control

4.2.3

"Overload relay" control function

Description
With this control function, SIMOCODE pro functions like a solid-state
overload relay. Control commands (e.g. ON, OFF) cannot be issued to the
load. Control stations and inputs of the control function (e.g. ON >, OFF), do
not have any function in the case of overload relays.
When applying the control voltage, SIMOCODE pro automatically closes the
QE3 contactor control; it remains active until it is deactivated by the fault
message of a protection or monitoring system.
The QE3 contactor control must be connected to an arbitrary relay output
that switches off the contactor coil of the motor contactor in case of
overload.
Schematic

Protection/Control

Contactor controls
QE3

Overload relay
Motor protection
Load type
Displays
Auxiliary control inputs

FB ON*

Separate failsafe
function from
control function

QLS

(Fault)

*Feedback ON
Fig. 4-12: Schematic of the "Overload relay" control function, "Protection/Control" function block

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Overload relay

Description

FB ON

Auxiliary control input "Feedback ON" (connection with arbitrary


socket
, usually with "Status - Motor current flowing" socket) as
factory default.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Table 4-6: Overload relay settings

SIMOCODE pro

4-20

GWA 4NEB 631 6050-22 DS 03

Motor control

Note
In the case of overload, the QE3 output is set (=1) and is only reset after an
overload trip (=0).
This output closes when the overload function is parameterized.

Note
Monitoring of the number of starts is not possible for this control function.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-21

Motor control

4.2.4

"Direct starter" control function

Description
SIMOCODE pro can switch a motor on and off with this control function.
Control commands
Start with "ON >" activates the QE1 internal contactor control.
Stop with "OFF" deactivates the QE1 internal contactor control.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Every fault message causes the QE1 contactor control to be deactivated.
Schematic

Control commands

Protection/Control

Contactor controls
QE1

Direct starter
Motor protection
OFF
ON >

Auxiliary control inputs

FB ON*

ON

Non-maintained
command mode
Separate failsafe
function from
control function

Displays (lamps)

Load type

QLA

Feedback time

QLE>

(OFF)
(ON)

Execution time
QLS

(Fault)

Status

OFF
ON>
*Feedback ON

Fig. 4-13: Schematic of the "Direct starter" control function, "Protection/Control" function block

SIMOCODE pro

4-22

GWA 4NEB 631 6050-22 DS 03

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Direct starter

Description

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON control command
(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Non-maintained
command mode

Deactivated
Activated

Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Range 0 - 6553.5 seconds (1.0 s)

Table 4-7: Direct starter settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-23

Motor control

4.2.5

"Reversing starter" control function

Description
With this control function, SIMOCODE pro can control the direction of
rotation of the motor (forwards and backwards).
Control commands
Start with "ON >" activates the QE1 contactor control (clockwise, i.e.
forwards)
Start with "ON <" activates the QE2 contactor control (counter-clockwise, i.e.
backwards)
Stop with "OFF" deactivates the QE1 and QE2 internal contactor controls.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Every fault message causes the QE1 and QE2 contactor controls to be
deactivated.
Switching the direction of rotation
It is possible to switch the direction of rotation if the signal
"Status - ON >" or "Status - ON <" has expired (motor switched off) AND
after the interlocking time has elapsed:
Via the OFF control command.
Directly, when the "Saving change-over command" is activated.
SIMOCODE pro prevents both contactors from switching on at the same
time. Switching from one direction of rotation to the other can be delayed
via the interlocking time.

SIMOCODE pro

4-24

GWA 4NEB 631 6050-22 DS 03

Motor control

Schematic

Control commands

Protection/Control
Reversing starter

ON <
OFF
ON >

Motor protection

QE1
QE2

RIGHT
LEFT

Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function

Auxiliary control inputs

Contactor controls

Displays
QLE<
(ON <)
QLA
QLE>

Load type

(OFF)
(ON >)

FB ON*
Feedback time
Execution time
Interlocking time

QLS

(Fault)

Status
ON <
OFF
ON >

*Feedback ON

Interlocking time
Extended control

active

Fig. 4-14: Schematic of the "Reversing starter" control function, "Protection/Control" function block

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-25

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Reversing starter

Description

ON <

ON < control command, counter-clockwise


(connection with arbitrary socket
,
usually with "Enabled control command - ON <" socket)

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON > control command, clockwise


(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Non-maintained
command mode

Deactivated
Activated

Saving change-over Deactivated


command
Activated
Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Range 0 - 6553.5 seconds (1.0 s)

Interlocking time

Range 0 - 255 seconds (0 s)

Table 4-8: Reversing starter settings

SIMOCODE pro

4-26

GWA 4NEB 631 6050-22 DS 03

Motor control

4.2.6

"Molded case circuit breaker (MCCB)" control function

Description
SIMOCODE pro can mainly switch circuit breakers (e.g. 3WL, 3VL) ON and
OFF with this control function. The circuit breakers are connected to
PROFIBUS DP via SIMOCODE pro.
Control commands
Start with "ON >" activates the QE1 contactor control for a pulse of 400 ms.
Stop with "OFF" activates the QE3 contactor control for a pulse of 400 ms.
With "Reset", the QE3 contactor control is activated for a pulse of 400 ms
when the circuit breaker is tripped (alarm switch = ON).

The pulse of a control command is always fully executed before the "counter
pulse" is set.
The control commands can be issued to SIMOCODE pro from arbitrary
control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Making internal assignments
You have to make the following assignments:
1) Assign the QE1 contactor control to the relay output that is connected to the
"ON Connection" of the motor drive of the circuit breaker.
2) Assign the QE3 contactor control to the relay output that is connected to the
"OFF Connection" of the motor drive of the circuit breaker.
3) Assign the SIMOCODE pro input which is connected to the auxiliary switch
(AS) of the circuit breaker to the auxiliary control input "Feedback ON".
4) Assign the SIMOCODE pro input which is connected to the alarm switch (AS)
of the circuit breaker to the input (socket) of the "External fault 1" standard
function.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-27

Motor control

Schematic

Control commands

Protection/Control

QE1

400 ms

ON

Motor protection
Non-maintained
command mode

QE3

400 ms

OFF

Separate failsafe
function from
control function

Displays

Circuit breaker
OFF
ON >

Auxiliary control inputs


FB ON*
Auxiliary switch (AS)

Contactor controls

Load type

QLA

Feedback time

QLE>

(OFF)
(ON)

Execution time
QLS

(Fault)

Status
OFF
ON >
*Feedback ON
Fig. 4-15: Schematic of the "circuit breaker" control function, "Protection/Control" function block

SIMOCODE pro

4-28

GWA 4NEB 631 6050-22 DS 03

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Circuit breaker

Description

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON control command
(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

FB ON

Auxiliary control input "Feedback ON"


(Connection always with socket
, (input), which the auxiliary
switch of the circuit breaker is connected to).

Non-maintained
command mode

Deactivated
Activated

Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

A repeated ON pulse is only output by the QE1 contactor control


once the set feedback time has elapsed. Therefore, the feedback
time should be greater than the motor stop time of the motor drive
of the circuit breaker. Range 0 - 25.5 seconds (0.5 s)

Execution time

Range 0 - 6553.5 seconds (1.0 s)

Table 4-9: Circuit breaker settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-29

Motor control

4.2.7

"Star-delta starter" control function

Description
Star-delta starting is used to limit the starting current and to avoid
overloading the network. In this control function, SIMOCODE pro initially
starts the motor with a star-switched stator winding and then switches it to
delta.
Control commands
Start with "ON" first activates the QE1 contactor control (star contactor) and
then immediately activates the QE3 contactor control (network contactor)
Stop with "OFF" deactivates the QE1, QE2 and QE3 contactor controls.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets. Every fault message causes the
QE1, QE2 and QE3 contactor controls to be deactivated.
Switching from star to delta
For this, SIMOCODE pro first deactivates the QE1 contactor control before
connecting the QE2 contactor control (delta contactor).
SIMOCODE pro switches from star to delta:
Current-dependent, for decreasing current below the following thresholds:
- Transformer installed in delta circuit: I < 150 % I s
- Transformer installed in supply line: I < 90 % Is
Time-dependent to the time set in the parameter "Maximum star time" when
the current in the star operation does not sink below this threshold.
Safety guidelines
Notice
It is recommended to wire the QE contactor controls to the relay outputs of
the basic unit.

Notice
If you use internal earth-fault detection for star-delta circuits, this can lead to
false trippings. During delta operation, the summation current is non-zero
due to harmonics.

SIMOCODE pro

4-30

GWA 4NEB 631 6050-22 DS 03

Motor control

Notice
If the current measuring module is switched to delta (normal case), a
current which is 1/ 3 times smaller must be set for the star-delta starter
control function.
Example: In = 100 A
Is = In x 1/ 3
Is = 100 A x 1/ 3 = 57.7 A
Current to be set Is = 57.7 A
Change-over pause
The switching time from star to delta can be extended by the change-over
pause.
Reason: For motors with a high ratio between starting current and rated
current, the mains voltage plus motor EMF might lead to a very high delta
starting current if the change-over pause is too short. The motor EMF
decreases if the pause is longer.
Schematic

Control commands

Protection/Control

Contactor controls
QE1

Star-delta starter
OFF
ON >

Auxiliary control inputs

Motor protection
Non-maintained
command mode
Separate failsafe
function from
control function

QE2
QE3

Star contactor
Delta contactor
Network contactor

Displays

Load type

QLA

Feedback time

QLE>

(OFF)
(ON)

Execution time

FB ON*
Change-over pause

Max.
star time
Transformer
mounted

QLS

(Fault)

Status

OFF
ON >
Change-over pause

*Feedback ON
Extended control

active

Fig. 4-16: Schematic of the "Direct starter" control function, "Protection/Control" function block

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-31

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Star-delta starter

Description

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON control command
(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Non-maintained
command mode

Deactivated
Activated

Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Range 0 - 6553.5 seconds (1 s)

Change-over pause Range 0 - 655.3 seconds (10 ms increments) (0.00 s)


Max.
star time

Time-dependent switching from star to delta.


Range 0 - 255 seconds (20 s)

Current measuring The set current and the switching levels for star-delta switching
module installed 1) depend on the mounting place of the current measuring module.
In delta: Set current Is is reduced to In x 1/3 (default)
In supply cable: Set current Is = In (rated current of the motor)
Table 4-10: Star-delta starter settings

1)Notice
If a current/voltage measuring module is in use, the transformer must be
connected to the supply cable!

SIMOCODE pro

4-32

GWA 4NEB 631 6050-22 DS 03

Motor control

4.2.8

"Star delta reversing starter" control function

Description
With this control function, a motor can be started in both directions of
rotation in star-delta operation.
Control commands
Clockwise rotation: Start with "ON >" first activates the QE1 contactor
control (star contactor) and then immediately activates the QE3 contactor
control (network contactor, clockwise rotation)
Counter-clockwise rotation: Start with "ON <" first activates the QE1
contactor control (star contactor) and then immediately activates the QE4
contactor control (network contactor, counter-clockwise rotation)
Stop with "OFF" deactivates the QE1, QE2, QE3 and QE4 contactor controls.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Every fault message causes the QE1, QE2, QE3 and QE4 contactor controls
to be deactivated.
Switching from star to delta
For this, SIMOCODE pro first deactivates the QE1 contactor control before
connecting the QE2 contactor control (delta contactor).
SIMOCODE pro switches from star to delta:
Current-dependent, for decreasing current below the following thresholds:
- Transformer installed in delta circuit: I < 150 % I s
- Transformer installed in supply line: I < 90 % Is
Time-dependent to the time set in the parameter "Maximum star time" when
the current in the star operation does not sink below this threshold.
Switching the direction of rotation
It is possible to switch the direction of rotation if the signal
"Status - ON >" or "Status - ON <" has expired (motor switched off) AND
after the interlocking time has elapsed:
Via the OFF control command.
Directly, when the "Saving change-over command" is activated.
SIMOCODE pro prevents both contactors from switching on at the same
time.
Switching from one direction of rotation to the other can be delayed via the
"interlocking time".
Start-up is always in star mode.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-33

Motor control

Safety guidelines
Note
It is recommended to wire the QE1 and QE2 contactor controls to the relay
outputs of the basic unit. You need at least 1 digital module for this control
function.

Notice
If you use internal earth-fault detection for star-delta circuits, this can lead to
false trippings. During delta operation, the summation current is non-zero
due to harmonics.

Notice
If the current measuring module is switched to delta (normal case), a
current which is 1/ 3 smaller than normal must be set for the star-delta
starter control function.
Example: In = 100 A
Is = In x 1/ 3
Is = 100 A x 1/ 3 = 57.7 A
Current to be set Is = 57.7 A
Change-over pause
The switching time from star to delta can be extended by the change-over
pause.
Reason: For motors with a high ratio between starting current and rated
current, the mains voltage plus motor EMF might lead to a very high delta
starting current if the change-over pause is too short. The motor EMF
decreases if the pause is longer.

SIMOCODE pro

4-34

GWA 4NEB 631 6050-22 DS 03

Motor control

Schematic

Control commands

ON <
OFF
ON >

Protection/Control
Star-delta
reversing starter
Motor protection
Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function

Auxiliary control inputs

FB ON*

Load type
Feedback time

Contactor controls
QE1
QE2
QE3
QE4
Displays
QLE<
QLA
QLE>
QLS

Execution time
Interlocking time
Change-over pause

Max.
star time
*Feedback ON

Transformer
mounted
Extended control

Star contactor
Delta contactor
RIGHT - Network contactor
LEFT - Network contactor
(ON <)
(OFF)
(ON >)
(Fault)

Status
ON <
OFF
ON >
Change-over pause
active
Interlocking time
active

Fig. 4-17: Schematic of the "Star-delta reversing starter" control function, "Protection/Control"
function block

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Star-delta
reversing starter

Description

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON> control command


(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

ON <

ON< control command


(connection with arbitrary socket
,
usually with "Enabled control command - ON <" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Table 4-11: Star-delta reversing starter settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-35

Motor control

Star-delta
reversing starter
Non-maintained
command mode

Description
Deactivated
Activated

Saving change-over Deactivated


command
Activated
Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Range 0 - 6553.5 seconds (1 s)

Change-over pause Range 0 - 655.3 seconds (10 ms increments) (0 s)


Interlocking time

Range 0 - 255 seconds (0 s)

Max. star time

Time-dependent switching from star to delta.


Range 0 - 255 seconds (20 s)

Current measuring The set current and the switching levels for star-delta switching
module installed 1) depend on the mounting place of the current transformer/current
measuring module.
In delta: Set current Is is reduced to In x 1/ 3
In supply cable: Set current Is = In (rated current of the motor)
Table 4-11: Star-delta reversing starter settings (Cont.)

1) Notice
If a current/voltage measuring module is in use, the transformer must be
connected to the supply cable!

SIMOCODE pro

4-36

GWA 4NEB 631 6050-22 DS 03

Motor control

4.2.9

"Dahlander" control function

Description
With this function, SIMOCODE pro can control motors with only one stator
winding at two speeds (FAST and SLOW). SIMOCODE pro wires the stator
winding via the contactors so that there is a high pole number at low speed
and a low pole number at high speed.
Control commands
SLOW: Start with "ON >" first activates the QE2 contactor control (SLOW).
FAST: Start with "ON >>" first activates the QE3 contactor control (star
contactor, FAST) and then immediately activates the QE1 contactor control
(network contactor, FAST)
Stop with "OFF" deactivates the QE1, QE2 and QE3 contactor controls.
The control commands can be issued to SIMOCODE pro from arbitrary
control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.

Every fault message causes the QE1, QE2 and QE3 contactor controls to be
deactivated.
Switching the speed
The speed can be switched once the "Feedback ON" signal has expired
(motor is switched off) AND when changing from "FAST" => "SLOW" after
the change-over pause has elapsed:
Via the OFF control command.
Directly when "Saving change-over command" is activated.
SIMOCODE pro prevents the contactors for the "FAST" speed from being
switched on at the same time as the contactor for the "SLOW" speed.
Change-over pause
The "Change-over pause" parameter can be used to delay switching from
"FAST" to "SLOW" to give the motor enough time to run down.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-37

Motor control

Notice
Two set currents must be set for this control function:
Is1 for the slow speed
Is2 for the fast speed.
Depending on the current range, the current can in many cases be directly
measured at both speeds with a single current converter. Otherwise you
will need two external current converters according to the corresponding
speed (e.g. 3UF18 with a 1 A secondary transformer rated current), whose
secondary cables must lead through the current measuring module with the
range 0.3 - 3 A. The set current Is1 or I s2 must be converted according to
the secondary currents of the external transformers. For further information,
see Chapter 3.2 "Overload protection".
Schematic

Control commands

Protection/Control

Contactor controls
QE1

Dahlander
Motor protection
OFF
ON >
ON >>

Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function

Auxiliary control inputs

Load type

FB ON*

QE2
QE3

SLOW
Star contactor FAST

Displays

QLA
QLE>
QLE>>

Feedback time

FAST

QLS

Execution time

(OFF)
(ON >)
(ON >>)
(Fault)

Status
Change-over pause

OFF
ON >
ON >>

*Feedback ON

Change-over pause
Extended control

active

Fig. 4-18: Schematic of the "Dahlander" control function, "Protection/Control" function block

SIMOCODE pro

4-38

GWA 4NEB 631 6050-22 DS 03

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Dahlander

Description

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON control command > (SLOW)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

ON >>

ON >> control command (FAST)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >>" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Non-maintained
command mode

Deactivated
Activated

Saving change-over Deactivated


command
Activated
Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Range 0 - 6553.5 seconds (1.0 s)

Change-over pause Range 0 - 655.3 seconds (10 ms increments) (0.00 s)


Table 4-12: Dahlander settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-39

Motor control

4.2.10

"Dahlander reversing starter" control function

Description
This control function can be used to change the direction of rotation of a
motor at both speeds.
Control commands
RIGHT - SLOW: Start with "ON >" activates the QE2 contactor control (RIGHTSLOW)
RIGHT - FAST: Start with "ON >>" first activates the QE3 contactor control
(star contactor FAST) and then immediately activates the QE1 contactor
control (RIGHT-FAST)
LEFT - SLOW: Start with "ON <" activates the QE4 contactor control
(LEFT-SLOW)
LEFT - FAST: Start with "ON <<" first activates the QE3 contactor control (star
contactor FAST) and then immediately activates the QE5 contactor control
(LEFT-FAST)
Stop with "OFF" deactivates the contactor controls.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
It does not matter in what order the control commands are given.
Every fault message causes the contactor control to be deactivated.
Switching the direction of rotation
The direction of rotation can be switched once the "Status - ON >" or "Status
- ON <" signal has expired (motor is switched off) AND the interlocking time
has elapsed:
Via the OFF control command.
Directly, when the "Saving change-over command" is activated.
SIMOCODE pro prevents both contactors from switching on at the same
time. Switching from one direction of rotation to the other can be delayed
via the "interlocking time".
Switching the speed
The speed can be switched once the "Feedback ON" signal has expired
(motor is switched off) AND when changing from "FAST" => "SLOW" after
the change-over pause has elapsed:
Via the OFF control command.
Directly when "Saving change-over command" is activated.

SIMOCODE pro

4-40

GWA 4NEB 631 6050-22 DS 03

Motor control

Change-over pause
The "Change-over pause" parameter can be used to delay switching from
"FAST" to "SLOW" to give the motor enough time to run down.
Safety guidelines
Note
You need at least one digital module for this control function. This control
function cannot be implemented with bistable relay outputs.

Notice
Two set currents must be set for this control function:
Is1 for the slow speed
Is2 for the fast speed.
Depending on the current range, the current can in many cases be directly
measured at both speeds with a single current converter. Otherwise you
will need two external current converters according to the corresponding
speed (e.g. 3UF18 with a 1 A secondary transformer rated current), whose
secondary cables must lead through the current measuring module with the
range 0.3 - 3 A. The set current Is1 or I s2 must be converted according to
the secondary currents of the external transformers. For further information,
see Chapter 3.2 "Overload protection".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-41

Motor control

Schematic

Control commands

Protection/Control

ON <<
ON <
OFF
ON >
ON >>

Dahlander
reversing starter
Motor protection
Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function

Auxiliary control inputs

Load type

FB ON*
Feedback time
Execution time

Contactor controls
QE1
QE2
QE3

RIGHT - SLOW
Star contactor FAST

QE4

LEFT - SLOW

QE5

LEFT - FAST

Displays
QLE<<
QLE<
QLA
QLE>

Interlocking time
Change-over pause

RIGHT - FAST

QLE>>
QLS

(ON <<)
(ON <)
(OFF)
(ON >)
(ON >>)
(Fault)

Status
ON <<
ON <
OFF
ON >
ON >>

*Feedback ON

Change-over pause
Extended control

active
Interlocking time
active

Fig. 4-19: Schematic of the "Dahlander reversing starter" control function, "Protection/Control"
function block

SIMOCODE pro

4-42

GWA 4NEB 631 6050-22 DS 03

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Dahlander
reversing starter

Description

ON <<

ON << control command (LEFT, FAST)


(connection with arbitrary socket
,
usually with "Enabled control command - ON <<" socket)

ON <

ON < control command (LEFT, SLOW)


(connection with arbitrary socket
,
usually with "Enabled control command - ON <" socket)

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON > control command (RIGHT, SLOW)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

ON >>

ON >> control command (RIGHT, SLOW)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >>" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Non-maintained
command mode

Deactivated
Activated

Saving change-over Deactivated


Activated
command
Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Range 0 - 6553.5 seconds (1.0 s)

Interlocking time

Range 0 - 255 seconds (0 s)

Change-over pause Range 0 - 655.3 seconds (10 ms increments) (0.00 s)


Table 4-13: Control function settings for Dahlander reversing starter

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-43

Motor control

4.2.11

"Pole changing starter" control function

Description
With this function, SIMOCODE pro can control motors with two stator
windings at two speeds (FAST and SLOW).
Control commands
SLOW: Start with "ON >" activates the QE2 contactor control (SLOW).
FAST: Start with "ON >>" activates the QE1 contactor control (FAST).
Stop with "OFF" deactivates the contactor controls.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
It does not matter in what order the control commands are given.
Every fault message causes the contactor control to be deactivated.
Switching the speed
The speed can be switched once the "Feedback ON" signal has expired
(motor is switched off) AND when changing from "FAST" => "SLOW" after
the change-over pause has elapsed:
Via the OFF control command.
Directly when "Saving change-over command" is activated.
Change-over pause
The "Change-over pause" parameter can be used to delay switching from
"FAST" to "SLOW" to give the motor enough time to run down.
Notice
Two set currents must be set for this control function:
Is1 for the slow speed
Is2 for the fast speed.
Depending on the current range, the current can in many cases be directly
measured at both speeds with a single current converter. Otherwise you
will need two external current converters according to the corresponding
speed (e.g. 3UF18 with a 1 A secondary transformer rated current), whose
secondary cables must lead through the current measuring module with the
range 0.3 - 3 A. The set current Is1 or I s2 must be converted according to
the secondary currents of the external transformers. For further information,
see Chapter 3.2 "Overload protection".

SIMOCODE pro

4-44

GWA 4NEB 631 6050-22 DS 03

Motor control

Schematic

Control commands

Protection/Control

Contactor controls
QE1

Pole-changing starter
Motor protection
OFF
ON >

Non-maintained
command mode

ON >>

Change-over
command Saving
Separate failsafe
function from
control function

Auxiliary control inputs


FB ON*

Load type
Feedback time
Execution time

QE2

FAST
SLOW

Displays

QLA
QLE>
QLE>>
QLS

(OFF)
(ON >)
(ON >>)
(Fault)

Status
Change-over pause

OFF
ON >
ON >>

*Feedback ON

Change-over pause
Extended control

active

Fig. 4-20: Schematic of the "Pole-changing starter" control function, "Protection/Control" function
block

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-45

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions"
Pole-changing
starter

Description

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON control command > (SLOW)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

ON >>

ON >> control command (FAST)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >>" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Non-maintained
command mode

Deactivated
Activated

Saving change-over Deactivated


command
Activated
Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Range 0 - 6553.5 seconds (1.0 s)

Change-over pause Range 0 - 655.3 seconds (10 ms increments) (0.00 s)


Table 4-14: Pole-changing starter settings

SIMOCODE pro

4-46

GWA 4NEB 631 6050-22 DS 03

Motor control

4.2.12

"Pole-changing reversing starter" control function

Description
This control function can be used to change the direction of rotation of a
motor at both speeds.
Control commands
RIGHT - SLOW: Start with ON > activates the QE2 contactor control
(RIGHT-SLOW)
RIGHT - FAST: Start with ON >> activates the QE1 contactor control
(RIGHT-FAST)
LEFT - SLOW: Start with ON < activates the QE4 contactor control
(LEFT-SLOW)
LEFT - FAST: Start with ON << activates the QE5 contactor control
(LEFT-FAST)
Stop with OFF deactivates the contactor controls.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations. Thus, the inputs (plugs) must be connected to the
corresponding sockets, preferably to the "Enabled control command"
sockets.
It does not matter in what order the control commands are given.
Every fault message causes the contactor control to be deactivated.
Switching the direction of rotation
The direction of rotation can be switched once the "Status - ON >" or "Status
- ON <" signal has expired (motor is switched off) AND the interlocking time
has elapsed:
Via the OFF control command.
Directly, when the "Saving change-over command" is activated.
SIMOCODE pro prevents both contactors from switching on at the same
time.
Switching from one direction of rotation to the other can be delayed via the
"interlocking time".
Switching the speed
The speed can be switched once the "Feedback ON" signal has expired
(motor is switched off) AND when changing from "FAST" => "SLOW" after
the change-over pause has elapsed:
Via the OFF control command.
Directly when "Saving change-over command" is activated.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-47

Motor control

Change-over pause
SIMOCODE pro prevents the contactors for "FAST" and "SLOW" from being
switched on simultaneously. The "Change-over pause" can be used to delay
switching from "FAST" to "SLOW" to give the motor enough time to run
down.
Safety guidelines
Note
At least one additional digital module is required for this control function.

Notice
Two set currents must be set for this control function:
Is1 for the slow speed
Is2 for the fast speed.
Depending on the current range, the current can in many cases be directly
measured at both speeds with a single current converter. Otherwise you
will need two external current converters according to the corresponding
speed (e.g. 3UF18 with a 1 A secondary transformer rated current), whose
secondary cables must lead through the current measuring module with the
range 0.3 - 3 A. The set current Is1 or I s2 must be converted according to
the secondary currents of the external transformers. For further information,
see Chapter 3.2 "Overload protection".

SIMOCODE pro

4-48

GWA 4NEB 631 6050-22 DS 03

Motor control

Schematic

Control commands
ON <<

Protection/Control

ON >

Pole-changing
reversing starter
Motor protection
Non-maintained
command mode

ON >>

Change-over
command Saving

ON <
OFF

Separate failsafe
function from
control function
Load type
FB ON*

Contactor controls
QE1
QE2

RIGHT - SLOW

QE4

LEFT - SLOW

QE5

LEFT - FAST

Displays
QLE<<
QLE<

Feedback time

QLA

Execution time

QLE>

Interlocking time

RIGHT - FAST

QLE>>

Change-over pause

QLS

(ON <<)
(ON <)
(OFF)
(ON >)
(ON >>)
(Fault)

Status
ON <<
ON <
OFF
ON >
ON >>
*Feedback ON

Change-over pause active


Extended control
Interlocking time active

Fig. 4-21: Schematic of the "Pole-changing reversing starter" control function,


"Protection/Control" function block

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-49

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Pole-changing
reversing starter

Description

ON <<

ON << control command (LEFT, FAST)


(connection with arbitrary socket
,
usually with "Enabled control command - ON <<" socket)

ON <

ON < control command (LEFT, SLOW)


(connection with arbitrary socket
,
usually with "Enabled control command - ON <" socket)

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON > control command (RIGHT, SLOW)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

ON >>

ON >> control command (RIGHT, SLOW)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >>" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Non-maintained
command mode

Deactivated
Activated

Saving change-over Deactivated


Activated
command
Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Range 0 - 6553.5 seconds (1.0 s)

Interlocking time

Range 0 - 255 seconds (0 s)

Change-over pause Range 0 - 655.3 seconds (10 ms increments) (0.00 s)


Table 4-15: Settings for pole-changing reversing starters

SIMOCODE pro

4-50

GWA 4NEB 631 6050-22 DS 03

Motor control

4.2.13

"Solenoid valve" control function

Description
With this control function, SIMOCODE pro can activate a solenoid valve.
The solenoid valve is brought into the corresponding end position using the
control commands "OPEN" and "CLOSE". SIMOCODE pro must be informed
via corresponding limit switches (OPEN, CLOSED) when the end position
has been reached.
Control commands
OPEN: Start with "ON >" activates the QE1 contactor control.
CLOSE: Start with "OFF" deactivates the QE1 contactor control.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Every fault message causes the QE1 contactor control to be deactivated
and puts the solenoid valve into the "CLOSED" position.
Safety guidelines
Notice
The motor protection functions are not active. A current measuring module
is not necessary.

Notice
If both limit switches respond at the same time (FO=1 and FC=1), the
solenoid valve is immediately switched OFF via the fault message "Trip Double 1" (= "CLOSED")
If the end position feedback is different to the control command, the
solenoid valve is immediately switched OFF via the fault message "Trip - End
position" (= "CLOSED")

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-51

Motor control

Schematic

Control commands

Protection/Control

Contactor controls
QE1

Solenoid valve
OFF
ON >

OPEN

Non-maintained
command mode
Separate failsafe
function from
control function
Execution time

Displays

QLA
QLE>

Auxiliary control inputs*


FB ON

QLS

FC

(CLOSE)
(OPEN)

(Fault)

Status

FO

* Abbreviations
OFF

FC

Feedback CLOSED

FO

Feedback OPEN

ON >
Extended control

FC
FO

Fig. 4-22: Schematic of the "Solenoid valve" control function, "Protection/Control" function block

SIMOCODE pro

4-52

GWA 4NEB 631 6050-22 DS 03

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Solenoid valve

Description

OFF

OFF control command (CLOSE)


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON control command (OPEN)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

Non-maintained
command mode

Deactivated
Activated

Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Execution time

Time required to reach end position.


Range 0 - 6553.5 seconds (default: 1.0 s)

Table 4-16: Solenoid valve control function settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-53

Motor control

4.2.14

"Positioner" control function

Description
SIMOCODE pro can control positioners/actuators with this control function.
The positioner is moved into the corresponding end position with the
"OPEN" and "CLOSE" control commands and is deactivated via its limit
switches (1-active) or torque switches (0-active).
The response of the limit/torque switches must be passed to
SIMOCODE pro via its inputs.
Control commands
OPEN: Start with "ON >" activates the QE1 contactor control until "End
position OPEN" is reached (Feedback OPEN)
CLOSE: Start with "ON <" activates the QE2 contactor control until "End
position CLOSED" is reached (Feedback CLOSED)
Stop with "OFF" deactivates the contactor controls.
The drive remains in the present position.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Function schematic

TO

Torque switch

TC
Motor shaft with springs
at the beginning and end

OPEN

CLOSED

FO

FC

Limit switch
Positioner

Gear

OPEN

CLOSED

Fig. 4-23: Function schematic of the torque and limit switches when controlling positioners

Switching the direction of travel


The direction of travel can be switched once the "Feedback ON" signal has
expired (motor is switched off) AND the interlocking time has elapsed:
Via the OFF control command.
SIMOCODE pro prevents both contactors from switching on at the same
time. Switching from one direction of travel to the other can be delayed
via the "interlocking time".

SIMOCODE pro

4-54

GWA 4NEB 631 6050-22 DS 03

Motor control

Notice
The corresponding torque switch must not respond before the associated
limit switch when the torque switch TO (OPEN) and/or TC (CLOSED) is
connected. In this case, the positioner is switched off immediately with the
fault message "Trip - Blocked positioner".
If both limit switches respond at the same time (FO=1 and FC=1), the
positioner is immediately switched off via the fault message
"Trip - Double 1".
If both torque switches respond at the same time (TO=0 and TC=0), the
positioner is switched off immediately with the fault message "Trip - Double
0".
If the end position feedback does not correspond to the control command,
the positioner is switched off with the fault message "Trip - End position
fault".
Schematic

Control commands

Protection/Control
Positioner

ON <
OFF
ON >

Motor protection

* Abbreviations

FB ON
FC

FB ON

Feedback ON

FC

Feedback CLOSED

FO

Feedback OPEN

TC

Torque CLOSED

TO

Torque OPEN

QE1
QE2

OPEN
CLOSED

Non-maintained
command mode
Separate failsafe
function from
control function
Load type

Auxiliary control inputs*

Contactor controls

Feedback time

Displays
QLE<
CLOSED
QLA
QLE>

Stop
OPEN

Execution time
Interlocking time

QLS
Status
ON <

FO
TC

OFF

TO

ON >

(Fault)

CLOSED
STOP
OPEN
Positioner closes
Positioner opens

Extended control

FC
FO
TC
TO
Interlocking time active

Fig. 4-24: Schematic of the "Positioner" control function, "Protection/Control" function block

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-55

Motor control

Types of positioner control


The following table shows the five types of positioner control:
Type
Tripping

CLOSED

OPEN

TC

FC

FO

TO

Torque

Limit

Limit

Torque OPEN

CLOSED

CLOSED

OPEN

Positioner 1
After reaching the end position FO
(OPEN) or FC (CLOSED).

Positioner 2
After reaching the end position FO
(OPEN) or FC (CLOSED) AND
response of the associated torque
switch TO (OPEN) or TC (CLOSED)

Positioner 3
After reaching the end position FO
(OPEN). After reaching the end
position 'CLOSED', the respective
torque switch TC must also respond
after the limit switch FC has
responded.

Positioner 4
After reaching the end position FC
(CLOSED). After reaching the end
position FO (OPEN), the respective
torque switch TO must also
respond after the limit switch FO
has responded.

Positioner 5
After reaching the end position or the
torque. The actuator is monitored by
either the limit switches or by the
torque switches. The switches are
implemented as change-over
contacts and are checked for
antivalence. In the case of nonantivalent feedback (e.g. FC=0 and
TC=0), SIMOCODE pro recognizes a
wire break and deactivates the
positioner with the fault message
"Trip - Antivalence"

Antivalent active

Antivalent active

Table 4-17: Types of positioner control

Notice
The signals of the torque switches and the limit switches must be wired to
the inputs of the basic unit. Torque switches must be 0-active, whereas the
limit switches must be 1-active.

SIMOCODE pro

4-56

GWA 4NEB 631 6050-22 DS 03

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Positioner

Description

ON <

ON < control command (CLOSED)


(connection with arbitrary socket
,
usually with "Enabled control command - ON <" socket)

OFF

Control command STOP


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

Control command ON > (OPEN)


(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

FC

Auxiliary control input "Feedback CLOSED"


(connection with arbitrary socket
,
usually with the socket of an input to which the limit switch is
connected)

FO

Auxiliary control input "Feedback OPEN"


(connection with arbitrary socket
,
usually with the socket of an input to which the limit switch is
connected)

TC

Auxiliary control input "Torque CLOSED"


(connection with arbitrary socket
,
usually with the socket of an input to which the torque switch is
connected)

TO

Auxiliary control input "Torque OPEN"


(connection with arbitrary socket
,
usually with the socket of an input to which the torque switch is
connected)

Non-maintained
command mode

Deactivated
Activated

Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Table 4-18: Positioner control function settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-57

Motor control

Positioner

Description

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Time until the end position is reached.


Range 0 - 6553.5 seconds (1.0 s)

Interlocking time

Range 0 - 255 seconds (0 s)

Table 4-18: Positioner control function settings (Cont.)

SIMOCODE pro

4-58

GWA 4NEB 631 6050-22 DS 03

Motor control

4.2.15

"Soft starter" control function

Description
With this control function, SIMOCODE pro can activate the 3RW soft
starter. Thus, the 3RW soft starters are connected via SIMOCODE pro to
the PROFIBUS DP.
Control commands
Start with "ON >" activates the QE1 and QE4 contactor controls
Stop with "OFF" first deactivates the QE4 contactor control. When the signal
"Feedback ON" has expired, the QE1 contactor control is deactivated 3 s later
in order to facilitate a smooth run down via the soft starter.
With "Reset", the QE3 contactor control is activated for 20 ms and sends the
soft starter an acknowledgement signal via a parameterizable relay output.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Every fault message causes the contactor control to be deactivated.
Making internal assignments
You have to make the following assignments:
1) Assign the QE1 contactor control to the relay output which controls the coil
of the network contactor.
2) Assign the QE4 contactor control to an arbitrary relay output from which the
"ON input" of the soft starter should be controlled.
3) Assign the QE3 contactor control to the relay output that supplies the 20 ms
acknowledgment signal to the soft starter.
4) Assign the "ON >" and "OFF" control commands to the enabled control
commands.
5) Assign the SIMOCODE pro input to which the "Fault" signal output of the soft
starter is connected to the input (socket) of the standard function "External
fault 1".
6) The "Start-up end" signal of the soft starter can also be wired to one of the
inputs and processed by SIMOCODE pro.

Notice
In order to avoid disconnections due to faults, the "Execution time"
parameter in SIMOCODE pro must be set at least to the smooth running
down time of the soft starter.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-59

Motor control

Schematic

Control commands

Protection/Control

Contactor controls
QE1

Soft starter
OFF
ON >

Motor protection
Non-maintained
command mode

QE3

Separate failsafe
function from
control function

QE4

Load type

QLA

Feedback time
Auxiliary control inputs
FB ON*

Network contactor

20 ms

ON

Displays

QLE>

(OFF)
(ON >)

Execution time
QLS

(Fault)

Status
OFF
ON >
*Feedback ON
Fig. 4-25: Schematic of "Soft starter" control function, "Protection/Control" function block

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Soft starter

Description

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON control command
(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Non-maintained
command mode

Deactivated
Activated

Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Table 4-19: Soft Starter settings

SIMOCODE pro

4-60

GWA 4NEB 631 6050-22 DS 03

Motor control

Soft starter

Description

Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

At least > smooth running down time.


Range 0 - 6553.5 seconds (1.0 s)

Table 4-19: Soft Starter settings (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-61

Motor control

4.2.16

"Soft starter with reversing contactor" control function

Description
With this control function, SIMOCODE pro can activate the 3RW soft starter
including an additional reversing contactor. Thus, the 3RW soft starters are
connected via SIMOCODE pro to the PROFIBUS DP. With this control
function, SIMOCODE pro can also control the direction of rotation of the
motor (forwards and backwards).
Control commands
Start with "ON >" activates the QE1 and QE4 contactor controls (clockwise,
i.e. forwards)
Start with "ON <" activates the QE2 and QE4 contactor controls (counterclockwise, i.e. backwards)
Stop with "OFF" first deactivates the QE4 contactor control. When the
"Feedback ON" signal is no longer issued, the QE1 / QE2 contactor control is
deactivated 3 s later in order to facilitate a smooth run down via the soft
starter.
With "Reset", the QE3 contactor control is activated for 20 ms and sends the
soft starter an acknowledgement signal via a parameterizable relay output.

The control commands can be issued to SIMOCODE pro from arbitrary


control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Every fault message causes the contactor control to be deactivated.
Switching the direction of rotation
The direction of rotation can be switched once the "Status - ON >" or "Status
- ON <" signal has expired (motor is switched off) AND the interlocking time
has elapsed:
Via the OFF control command.
Directly, when the "Saving change-over command" is activated.
SIMOCODE pro prevents both contactors from switching on at the same
time. Switching from one direction of rotation to the other can be delayed
via the interlocking time.

SIMOCODE pro

4-62

GWA 4NEB 631 6050-22 DS 03

Motor control

Making internal assignments


You have to make the following assignments:
1) Assign the QE1 contactor control to the relay output which controls the coil
of the network contactor (right).
2) Assign the QE2 contactor control to the relay output which controls the coil
of the network contactor (left).
3) Assign the QE4 contactor control to an arbitrary relay output from which the
"ON input" of the soft starter should be controlled.
4) Assign the QE3 contactor control to the relay output that supplies the 20 ms
acknowledgment signal to the soft starter.
5) Assign the "ON >", "ON <" and "OFF" control commands to the enabled
control commands.
6) Assign the SIMOCODE pro input to which the "Fault" signal output of the soft
starter is connected to the input (socket) of the standard function "External
fault 1".
7) The "Start-up end" signal of the soft starter can also be wired to one of the
inputs and processed by SIMOCODE pro.

Note
An additional digital module may be necessary for this control function.
Schematic

Control commands

ON <
OFF
ON >

Protection/Control
Soft starter with
reversing contactor
Motor protection
Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function

Feedback
FB ON*

Load type

Contactor controls
QE1
QE2

LEFT

QE3

20 ms

QE4

ON
Displays
QLE<
(ON <)
QLA
QLE>

Feedback time

QLS

Execution time

Status
ON <

Interlocking time

RIGHT

(OFF)
(ON >)
(Fault)

OFF
ON >
*Feedback ON

Interlocking time
Extended control

active

Fig. 4-26: Schematic of the "Soft starter with reversing contactor" control function, "Protection/
Control" function block

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

4-63

Motor control

Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Soft starter with
reversing
contactor

Description

ON <

ON < control command, counter-clockwise


(connection with arbitrary socket
,
usually with "Enabled control command - ON <" socket)

OFF

OFF control command


(connection with arbitrary socket
,
usually with "Enabled control command - OFF" socket)

ON >

ON > control command, clockwise


(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)

FB ON

Auxiliary control input "Feedback ON"


(connection with arbitrary socket
,
usually with "Status - Motor current flowing" socket)

Non-maintained
command mode

Deactivated
Activated

Separate failsafe
function from
control function

Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.

Saving change-over Deactivated


Activated
command
Load type

You can choose between:


Motor
Resistive load (see Chapter 4.2.2 "General settings and
definitions")

Feedback time

Range 0 - 25.5 seconds (0.5 s)

Execution time

Execution time > Smooth running down time


Range 0 - 6553.5 seconds (1.0 s)

Interlocking time

Range 0 - 255 seconds (0 s)

Table 4-20: Soft starter with reversing contactor settings

SIMOCODE pro

4-64

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
-

Reversing starter 1),2)

Circuit breaker 1),2)

Star-delta
starter 2)

Solenoid valve 2)

Positioner 1 2)

Positioner 2 2)

Positioner 3 2)

Positioner 4 2)

Positioner 5 2)

Soft starter 2)

Soft starter
with reversing contactor 2)

Left
slow

Left
slow

LEFT

LEFT

ON<

2) Basic unit 2, SIMOCODE pro V

LEFT

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

1) Basic unit 1, SIMOCODE pro C

Left
fast

Left
fast

Pole-changing
reversing starter 2)

Pole-changing starter 2)

Dahlander
reversing starter 2)

Dahlander 2)

Direct starter 1),2)

Star-delta reversing
starter2)

ON<<

OFF

OFF

STOP

STOP

STOP

STOP

STOP

CLOSED

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF
ON

ON>

Right

ON

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

Right
slow

Slow

Right
slow

Slow

Right

ON

ON

Right

Control station

Right
fast

Fast

Right
fast

Fast

ON>>
-

LEFT

QE2

OFF
pulse

Active

QE3

QE4

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

Right
slow

Slow

Right
slow

Slow

Right
Left
Network Network
contactor contactor

ON
Network
contactor

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

Right
fast

Fast

Right
fast

Fast

Reset

Reset

Fast
star
contactor

Fast
star
contactor

ON
command

ON
command

Left
slow

Left
slow

Star
Delta
Right
Left
contactor contactor Network Network
contactor contactor

Star
Delta
Network
contactor contactor contactor

ON
pulse

Right

ON

QE1

Contactor control

Left
fast

Left
fast

QE5

Left
fast

Left
fast

ON<<

QLA
(OFF)

QLE>
(ON>)

Lamp control

LEFT

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

Left
slow

Left
slow

LEFT

LEFT

ON<

OFF

OFF

STOP

STOP

STOP

STOP

STOP

CLOSED

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Right

ON

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

Right
slow

Slow

Right
slow

Slow

Right

ON

ON

Right

ON

ON>

Status information

QLE<
(ON<)

Right
fast

Fast

Right
fast

Fast

ON>>

QLE>>
(ON>>)

4.3

Overload 1),2)

Specification/
Control function

QLE<<
(ON<<)

Motor control

Active control stations, contactor controls, lamp


controls and status information for the control
functions

Table 4-21: Active control stations, contactor controls, lamp controls and status information for
control functions

4-65

Motor control

SIMOCODE pro

4-66

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

In this chapter
In this chapter you will find information about the monitoring functions
Earth-fault monitoring
Current limit monitoring
Voltage monitoring
Cos phi monitoring
Active power monitoring
0/4 A - 20 mA monitoring
Operation monitoring
Temperature monitoring (analog)
Monitoring interval for mandatory testing

As is the case with motor protection and motor control, the monitoring
functions work "in the background". All monitoring function parameters are
explained.
Target groups
This chapter is addressed to the following target groups:
Configurators
Programmers
Commissioners
Service personnel.
Necessary knowledge
You will require the following knowledge:
SIMOCODE pro
Motor protection, motor control
The principle of connecting plugs to sockets
Knowledge of electrical drive engineering.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameters > Monitoring functions.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

5-1

Monitoring functions

5.1

Earth-fault monitoring

5.1.1

Description
SIMOCODE pro measures and monitors all three phase currents. By
evaluating the summation current of the three current values, the motor
feeder can be monitored for a possible fault current or earth fault.
Internal earth-fault monitoring via current measuring modules or current/
voltage measuring modules is only possible for motors with a 3-phase
connection in networks that are either grounded directly or with low
impedance.
Internal earth-fault-monitoring can be activated by means of
parameterization. It covers two different operating conditions.
The normal operating condition up to 2 x Is. The effective operating current
must be smaller than twice the set current Is. Fault currents of > 30% of the
set current Is will be detected.
Start-up or overload operation from 2 x Is. The effective operating current is
more than twice the set current Is. Fault currents of > 15% of the effective
motor current will be detected.
Note
If you use internal earth-fault monitoring for star-delta circuits, false tripping
may occur. During delta operation, the summation current is non-zero due to
harmonics.
External earth-fault monitoring via a summation current transformer and
an earth-fault module is normally used for networks that are grounded with
high impedance.
Rated fault currents of 0.3 A/ 0.5 A/ 1 A can be evaluated with the 3UL22
summation current transformer. The response delay of the summation
current transformer is 300 ms - 500 ms. This response delay can be further
delayed by parameterizing SIMOCODE pro accordingly.
A definable and delayable response can be parameterized when an earth
fault is detected.
An event is generated if the earth-fault limit is exceeded. You can set
additional trippings via parameterization.
If the rated fault currents are exceeded, SIMOCODE pro V reacts by either:
Turning off the contactor controls QE, or
By issuing a warning,
depending upon the configuration you have set.

SIMOCODE pro

5-2

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

5.1.2

Internal earth-fault monitoring

Response
Here you can set the SIMOCODE pro response to an internal earth fault:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Current from
Current measuring
module or
Current/voltage
measuring module

Earth-fault monitoring

Internal earth fault

External earth fault

Tripping

QE1
QE2
QE3
QE4
QE5

Response/delay
See Table 5-1

Event "Internal
earth fault"
Event "Warning
external earth fault"

Fig. 5-1: "Earth-fault Monitoring" function block

Response
Deactivated
Signaling
Warning
Tripping
Delay

Internal earth fault


X
X
X
X
0 - 25.5 s (0.5 s)

Table 5-1: "Internal earth-fault monitoring" response

Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-3

Monitoring functions

5.1.3

External earth-fault monitoring (with summation current transformer)

Response
Here you can set the response of SIMOCODE pro to an external earth fault:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".

Earth-fault monitoring
Current from
Summation current
transformer/
Earth-fault module

Tripping

Internal earth fault

QE1
QE2
QE3
QE4
QE5

Event "External
earth fault"
Response/delay
See Table 5-2

External earth fault

Event "Warning
external earth fault"
Fig. 5-2: "Earth-fault Monitoring" function block

Response
Deactivated
Signaling
Warning
Tripping
Delay

External earth fault


X
X
X
0 - 25.5 s (0.5) 1)

Table 5-2: "External earth-fault monitoring" response

1) Further delay of the summation current transformer delay

If the response is set to "Signaling" the "External earth fault" event will be
generated in the case of an earth fault.
If the response is set to "Warning", the "Warning external earth fault" event
will be generated in the case of an earth fault.
Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").

SIMOCODE pro

5-4

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

5.2

Current limit monitoring

5.2.1

Description
Current limit monitoring is used for process monitoring, independent of
overload protection.
SIMOCODE pro supports two-phase monitoring of the motor current for
freely-selectable upper and lower current limits. The response of
SIMOCODE pro when a pre-warning or trip level has been reached can be
freely parameterized and delayed.
Motor current measurement is carried out via current measuring modules or
current/voltage measuring modules.

Current limits

Tripping

Trip level: I> 1)


Response when I>
Current I_max from
Current measuring
(Current or
module or
Current/voltage
measuring module)

See
Table 5-3

QE1
QE2
QE3
QE4
QE5

Event
- Trip level I>

Delay when I>


Warning level: I>
Response when I>

See
Table 5-4

Event
- Warning level I>

Delay when I>

Trip level: I< 2)


Response when I<

See
Table 5-5

Event
- Trip level I<

See
Table 5-6

Event
- Warning level I<

Delay when I<


Warning level: I<
Response when I<
Delay when I<

Hysteresis

1) Upper limit
2) Lower limit
Fig. 5-3: "Current Limits" function block

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-5

Monitoring functions

5.2.2

I> (upper limit)

Trip level, warning level


When monitoring current limits I> (upper limit), two different response levels
I> (upper limit) trip level, I> (upper limit) warning level can be parameterized
and monitored.
If the current of one or more phases exceeds the response level, current limit
monitoring responds.
Trip level:

0 to 1020% of Is in 4% increments

Warning level:

0 to 1020% of Is in 4% increments

Trip level and warning level activity


The trip level/warning level is only effective when the motor is running, the
start-up procedure has been completed and there is no test position
feedback (TPF) (run+).
Response at trip level
Here you can set how SIMOCODE pro should respond when the trip level is
overshot.
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Delay

Trip level
X
X
X
0 - 25.5 s (0.5 s)

Table 5-3: "Warning level" response for monitoring current limits I>

Response at warning level


Here you can set how SIMOCODE pro should respond when the warning
level is overshot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Delay

Warning level
X
X
X
0 - 25.5 s (0.5 s)

Table 5-4: "Warning level" response for monitoring current limits I>

Hysteresis
Here you can set the hysteresis for the current limits I> (upper limit):
Hysteresis

0 to 15% of the threshold value in 1% increments


Default: 5 %

SIMOCODE pro

5-6

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

5.2.3

I< (lower limit)

Trip level, warning level


When monitoring current limits I< (lower limit), two different response
levels (trip level/warning level) can be parameterized and monitored. If the
current of the phases (I_max) drops below the response level, current limit
monitoring responds.
Trip level:

0 to 1020% of Is in 4% increments
0 to 1020% of Is in 4% increments

Warning level:

Trip level and warning level activity


The trip level/warning level is only effective when the motor is running, the
start-up procedure has been completed and there is no test position
feedback (TPF) (run+).
Response at trip level
Here you can set how SIMOCODE pro should respond when the trip level is
undershot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Delay

Trip level
X
X
X
0 - 25.5 s (0.5 s)

Table 5-5: "Warning level" response for monitoring current limits I<

Response at warning level


Here you can set how SIMOCODE pro should respond if the warning level is
undershot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Delay

Warning level
X
X
X
0 - 25.5 s (0.5 s)

Table 5-6: "Warning level" response for monitoring current limits I<

Hysteresis
Here you can set the hysteresis for the current limits I< (lower limit):
Hysteresis

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

0 to 15% of the threshold value in 1% increments


Default: 5 %

5-7

Monitoring functions

5.3

Voltage monitoring

Description
SIMOCODE pro supports two-phase undervoltage monitoring of either a
three-phase network or a one-phase network for freely selectable limits.
The response of SIMOCODE pro on reaching a pre-warning level or trip level
can be freely parameterized and delayed.
Voltage is measured by current/voltage measuring modules. This is based
on the minimal voltage of all voltages Umin.
Note
Please note that only phase voltage is available with SIMOCODE pro V basic
units up to version *E06*. If required, the line-to-line voltage can be
calculated from the phase voltage using the logic module "Calculator 1/2" as
follows: Line-to-line voltage = phase voltage * 1.73.
From version *E07* onwards, either phase voltage or line-to-line voltage can
be used.

Voltage monitoring

Tripping

QE1
QE2
QE3
QE4
QE5

Trip level: U<


Trip level activity
Response at trip level
Voltage Umin
via
Current/voltage
measuring module

See
Table 5-7

Event

- Trip level U<


Trip delay

Warning level: U<


Warning level activity
Response at warning level

See
Table 5-8

Event

- Warning level U<


Warning delay

Hysteresis 1)

1) Hysteresis for voltage, cos phi, power


Fig. 5-4: "Voltage Monitoring" function block

Furthermore, even when the motor is switched off, SIMOCODE pro can
determine and signal the further availability of the feeder by measuring the
voltage directly at the circuit breaker or at the fuses in the main circuit.

SIMOCODE pro

5-8

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

Trip level, warning level


You can parameterize two different response levels (trip level/warning level).
If the voltage of one or more phases falls below the response level or
warning level, voltage monitoring responds.
Trip level:

0 - 2040 V in 8 V increments

Warning level:

0 - 2040 V in 8 V increments

Trip level and warning level activity


Here you can specify in which motor operating states the trip level/warning
level is to take effect:
Always (on) 1)

Always, except TPF (on+)

If motor is running, except TPF (run)

Trip level/warning level always takes effect,


regardless of whether the motor is running or at
a standstill
Trip level/warning level always takes effect,
regardless of whether the motor is running or at
a standstill.
Exception: "TPF", i.e. motor feeder is in test
position
Trip level/warning level only takes effect if the
motor is ON and not in the test position

1) When using basic unit 2 (from version *E03*) with a current/voltage


measuring module
Response at trip level
Here you can set how SIMOCODE pro should respond if the trip level is
undershot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Delay

Trip level
X
X
X
0 - 25.5 s (0.5 s)

Table 5-7: "Trip level" response for voltage monitoring

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-9

Monitoring functions

Response at warning level


Here you can set how SIMOCODE pro should respond if the warning level is
undershot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Delay

Warning level
X
X
X
0 - 25.5 s (0.5 s)

Table 5-8: "Warning level" response for voltage monitoring

Hysteresis for voltage, cos phi, power


Here you can set the hysteresis for voltage, cos phi and power.
Hysteresis for voltage, cos phi, power

0 to 15% of the threshold value


in 1% increments (5%)

SIMOCODE pro

5-10

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

5.4

Cos phi monitoring

Description
Cos phi monitoring monitors the load condition of inductive loads. The main
field of application is for asynchronous motors in 1-phase or 3-phase
networks with loads that fluctuate significantly. The power factor fluctuates
more than either the motor current or the active power does, particularly in
the low-end performance area of a motor. Therefore, power factor
monitoring is particularly suitable for distinguishing between non-load
operation and faults, e.g. a broken drive belt or drive shaft. If the set trip
level or warning level is undershot, a signal is generated or the motor is
switched off, depending upon the setting.

Cos phi monitoring

Tripping

QE1
QE2
QE3
QE4
QE5

Trip level
Cos phi from
Current/voltage
measuring module

Response

See
Table 5-9

Event
- Trip level cos phi <

See
Table 5-10

Event
- Warning level cos phi <

Delay
Warning level
Response
Delay
Hysteresis 1)

1)

Hysteresis for voltage, cos phi, power


(see "Voltage Monitoring" function block)

Fig. 5-5: "Cos Phi Monitoring" function block

Trip level, warning level


You can parameterize two different response levels (trip level/warning level)
for cos phi monitoring.
Trip level:

0 - 100 %

Warning level:

0 - 100 %

0 % = cos phi = 0.00


50 % = cos phi = 0.50
100 % = cos phi = 1.00

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-11

Monitoring functions

Trip level and warning level activity


The trip level/warning level is only effective when the motor is running, the
start-up procedure has been completed and there is no test position
feedback (TPF) (run+).
Response at trip level
Here you can set how SIMOCODE pro should respond if the set trip level is
undershot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response

Trip level

Deactivated

Signaling

Warning

Tripping

Delay

0 - 25.5 s (0.5 s)

Table 5-9: "Trip level" response for cos phi monitoring

Response at warning level


Here you can set how SIMOCODE pro should respond if the warning level is
undershot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response

Warning level

Deactivated

Signaling

Warning

Tripping

Delay

0 - 25.5 s (0.5 s)

Table 5-10: "Warning level" response for cos phi monitoring

SIMOCODE pro

5-12

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

5.5

Active power monitoring

Description
SIMOCODE pro can indirectly monitor the state of a device or system via
the active power. For example, by monitoring the active power of a pump
motor, conclusions can be drawn from the active power level about the flow
rate or fluid fill levels. The active power curve of a motor is a precise
reflection of its actual load across the entire range. Excess load results in
increased wear of the motor and, thus, may lead to premature motor failure.
Insufficient active power can, for example, be a sign of non-load motor
operation.
SIMOCODE pro supports two-phase monitoring of the active power for
freely-selectable upper and lower current limits. The response of
SIMOCODE pro when a pre-warning or trip level has been reached can be
freely parameterized and delayed.
Voltage is measured by current/voltage measuring modules.

Power monitoring
Tripping
Trip level: P>

1)

Response when P>

QE1
QE2
QE3
QE4
QE5

See
Table 5-11

Event
- Trip level P>

See
Table 5-12

Event
- Warning level P>

Delay when P>

Active power from


Current/voltage
measuring module

Warning level: P>


Response when P>
Delay when P>
Trip level: P< 2)
Response when P<

See
Table 5-11

Event
- Trip level P<

Delay when P<


Warning level: P<
Response when P<

See
Table 5-12

Event
- Warning level P<

Delay when P<


Hysteresis 3)
1) Upper limit
2) Lower limit
3) Hysteresis for voltage, cos phi, power
(see "Voltage Monitoring" function block)
Fig. 5-6: "Power Monitoring" function block

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-13

Monitoring functions

Trip level, warning level


With active power monitoring, you can parameterize two different response
levels (trip level/warning level) for the upper and lower limit.
Trip level
P> (upper limit)
P< (lower limit)

0.000 - 4294967.295 kW

Warning level
P> (upper limit)
P< (lower limit)

0.000 - 4294967.295 kW

Trip level and warning level activity


The trip level/warning level is only effective when the motor is running, the
start-up procedure has been completed and there is no test position
feedback (TPF) (run+).
Response when trip level P> (upper limit), P< (lower limit)
Here you can set how SIMOCODE pro should respond if the set trip level is
either undershot or overshot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Delay

Trip level
X
X
X
0 - 25.5 s (0.5 s)

Table 5-11: "Trip level" response for active power monitoring

Response when warning level P> (upper limit), P< (lower limit)
Here you can set how SIMOCODE pro should respond if the set warning
level is either undershot or overshot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Delay

Warning level
X
X
X
0 - 25.5 s (0.5 s)

Table 5-12: "Warning level" response for active power monitoring

SIMOCODE pro

5-14

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

5.6

0/4-20 mA monitoring

Description
With the aid of an analog module, SIMOCODE pro is capable of measuring
and monitoring further process variables as desired.
For example, the fill level can be monitored to protect a pump against dry
operation, or a differential pressure transducer can be used to monitor the
degree of pollution in a filter. If the fill level undershoots a specified level,
the pump can be switched off and, if a specific differential pressure value is
exceeded, the filter must be cleaned.
Monitor 0/4-20 mA
Trip level 0/4-20 mA >

Tripping

Trip level activity


Response at trip level
Trip delay

See
Table 5-13

Marking trip level

QE1
QE2
QE3
QE4
QE5

Event

- Trip level
0/4-20 mA >

Warning level 0/4-20 mA >


Warning level activity
Response at warning level
Warning delay
Analog input 1 of the
analog module
(AM Input 1)

See
Table 5-14

Event

- Warning level
0/4-20 mA >

Marking warning level


Trip level 0/4-20 mA <
Trip level activity
Response at trip level
Trip delay
Marking trip level

See
Table 5-13

Event

- Trip level
0/4-20 mA <

Warning level 0/4-20 mA <


Warning level activity
Response at warning level
Warning delay
Marking warning level

See
Table 5-14

Event

- Warning level
0/4-20 mA <

Hysteresis

Fig. 5-7: "Monitoring 0/4-20 mA" function block

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-15

Monitoring functions

SIMOCODE pro supports two-phase monitoring of the analog signals of a


transducer (standard 0/4 - 20 mA output signal). The analog signals are fed
to the "0/4-20 mA" function block via the analog module.
Trip level, warning level
With 0/4-20 mA monitoring, you can parameterize two different response
levels (trip level/warning level) for the upper and lower limit.
Trip level
0/4-20> (upper limit)
0/4-20< (lower limit)

0.0 - 23.6 mA 8 (0.0 mA)

Warning level
0/4-20> (upper limit)
0/4-20< (lower limit)

0.0 - 23.6 mA (0.0 mA)

Trip level and warning level activity


Here you can specify in which motor operating states the trip level/warning
level is to take effect:
Always (on)

Trip level/warning level always takes effect,


regardless of whether the motor is running or
at a standstill

Always, except TPF (on+)

Trip level/warning level always takes effect,


regardless of whether the motor is running or
at a standstill, with the exception of "TPF", i.e.
motor feeder is in the test position.

If motor is running, except TPF (run)

Trip level/warning level only takes effect if the


motor is ON and not in the test position

If motor is running, except TPF,


with start-up override (run+)

The trip level/warning level only takes effect if


the motor is running and the start-up
procedure has been completed, and there is
no test position feedback (TPF)

Response when trip level 0/4-20 mA> (upper limit),


0/4-20 mA< (lower limit)
Here you can set how SIMOCODE pro should respond if the set trip level is
either undershot or overshot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response

Trip level

Deactivated

Signaling

Warning

Tripping

Delay

0 - 25.5 s (0.5 s)

Table 5-13: "Trip level" response for 0/4-20 mA monitoring

SIMOCODE pro

5-16

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

Response when warning level 0/4-20 mA> (upper limit), 0/4-20 mA< (lower limit)
Here you can set how SIMOCODE pro should respond if the set warning
level is either undershot or overshot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response

Warning level

Deactivated

Signaling

Warning

Tripping
Delay

0 - 25.5 s (0.5 s)

Table 5-14: "Warning level" response for 0/4-20 mA monitoring

Marking
The marking is stored in the device and allocated and displayed in the Faults/
Warnings online dialog. Optional marking for designating the signal, e.g. "0/
4-20>". Range: Up to 10 characters.
Hysteresis for 0/4-20 mA
Here you can set the fluctuation range for the analog signal:
Hysteresis for the analog signal

0 to 15% in 1% increments (5 %)

Note
Monitoring of a second process variable via input 2 of the analog module
can be done, for example, by free limit monitors.

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-17

Monitoring functions

5.7

Operation monitoring

5.7.1

Description
To avoid plant downtimes due to failed motors caused by excessive run or
stop times, SIMOCODE pro can monitor the operating hours and stop times
of a motor and limit the number of motor starts in a defined time frame.
If an adjustable limit value is exceeded, a signal or warning can be
generated that indicates maintenance or replacement of the motor in
question is required.
After replacing the motor, the operating hours and motor stop times can be
reset.
To avoid excessive thermal strain and premature aging of a motor, the
number of motor starts in a selectable time frame can be limited. The
number of starts still possible is available for further processing in
SIMOCODE pro.
A low number of possible starts can be indicated by pre-warnings.
Note
Operating hours, motor stop times and the number of motor starts can be
monitored completely in the device and/or transmitted to the automation
system via PROFIBUS.

Tripping
Operation monitoring
Operating hours
Operating hours level

See
Table 5-15

Response

QE1
QE2
QE3
QE4
QE5

Event
- Operating hours >

Motor stop time


Motor stop time level
Control
functions

Response

See
Table 5-15

Number of starts

Event - Motor stop time >

Permissible starts

Permissible starts
Time range for starts
Response at overshoot

See
Table 5-15

Event
- Number of starts >

Response at pre-warning

See
Table 5-15

- Just one start possible

Interlocking time

- No start possible

Fig. 5-8: "Operation Monitoring" function block

SIMOCODE pro

5-18

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

Response
Response

Motor operating Motor stop time Number of


hours
monitoring level starts monitoring level
overshoot

Number of
starts pre-warning

Deactivated

Signaling

Warning

Tripping

Table 5-15: "Operation monitoring" response

5.7.2

Operating hours monitoring


The motor operating hours monitoring function enables the operating hours
(service life) of a motor to be recorded so that motor maintenance prompts
can be generated in good time as applicable.

Level
If the operating hours exceed the set response level, the monitoring
function responds.
Level:

0 to 1193046 hours (0 h)

Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").
Response
You can set the response for overshoot here.
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and Table 5-15.
5.7.3

Motor stop time monitoring


System parts for important processes often have dual drives (A and B
drives). Ensure that these are always operated alternately. This prevents
long motor stop times and reduces the risk of non-availability. The motor
stop time monitoring function can be used, for example, to generate an
alarm, thus initiating connection of the motor.

Level
The length of the permissible motor stop time is stipulated here; if
exceeded, the monitoring function responds.
Level:

0 to 65535 hours (0 h)

Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-19

Monitoring functions

Response
Here you can determine the response for when the permissible motor stop
time is exceeded:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and Table 5-15.
5.7.4

Monitoring the number of starts


Monitoring the number of starts can protect system parts (motors and
switching devices such as soft starters and converters) from too many start
processes within a parameterizable time frame and, thus, prevent damage.
This is particularly useful for commissioning or manual control.
The following schematic illustrates the principle of monitoring the number of
starts.
1. Start within the time frame
Example:
3 starts allowed

Time frame

Pre-warning

Overshot

Fig. 5-9: Monitoring the number of starts

Permissible starts
The maximum number of starts is set here. The time interval "Time range
for starts" commences to run after the first start. After the second to last
permissible start has been executed, the "Just one start possible" prewarning is generated.
Permissible starts:

1 to 255

Time range for starts


The time range for permissible start processes is set here. The maximum
number of starts is only available again after the parameterized time range
for starts has elapsed. The number of available starts is shown by the analog
value "Permissible starts - Actual value".
Time range for starts:

00:00:00 to 18:12:15 hh:mm:ss

Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").
Response at overshoot
Here you can set the response for when the number of starts within the
time range for starts has been overshot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and Table 5-15.

SIMOCODE pro

5-20

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

Response at pre-warning
Here you can set the response required after the second to last start:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and Table 5-15.
Interlocking time
If a new start command is issued within the time range for starts after the
last permissible start, this new start command will no longer be executed if
the setting "Response at overshoot - Tripping" has been set. "Trip - No. of
starts >" will be displayed and the set interlocking time activated.
Interlocking time:

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

00:00:00 to 18:12:15 hh:mm:ss

5-21

Monitoring functions

5.8

Temperature monitoring (analog)

Schematic and characteristic curve


Temperature monitoring of, for example, motor windings, motor bearings,
coolant and gearbox temperature, can be carried out via up to three analog
temperature sensors such as NTC, KTY 83/84, PT100, PT1000.
SIMOCODE pro supports two-phase monitoring for overtemperature:
Separate levels can be set for the warning temperature and the switch-off
temperature.
Temperature monitoring is based upon the highest temperature in all sensor
measuring circuits of the temperature module.

Temperature monitoring

QE1

Tripping

Trip level

QE2
QE3

Response at trip level


(Marking)
Max. temperature of all
sensor measuring circuits
of the temperature module

QE4

See
Table
"Response"

QE5

Event
- Temperature module
Trip level T>

Warning level
Response at warning level

- Temperature module
Warning level T>

See
Table
"Response"

(Marking)

Hysteresis

Fig. 5-10: "Temperature Monitoring" function block

Settings
Temperature

Description

Trip level T>

- 273 C - 65262 C

Response at trip
level T >

Setting of response when the temperature is overshot (see the


following table and Chapter "Important information")

Marking trip level T >

No parameters. Optional marking for designating the signal, e.g.


"Temperature>". Range: Up to 10 characters.

Warning level T >

- 273 C - 65262 C

Response warning
level T >

Setting of response when the temperature is overshot (see the


following table and Chapter "Important information")

Marking warning
level T >

No parameters. Optional marking for designating the event, e.g.


"Temperature>"; Range: Up to 10 characters.

Hysteresis

0 - 255 C in 1 C increments
Default: 5 C

Table 5-16: "Temperature monitoring" settings

SIMOCODE pro

5-22

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

Trip level and warning level activity


The trip level/warning level always takes effect, independent of whether the
motor is running or not (operating status "ON").
Response
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Overtemperature: Here you can select how SIMOCODE pro should respond
when the temperature has overshot the warning level/trip level.
Response

Warning level T>

Trip level T>

Deactivated

Signaling

Warning

Tripping

Table 5-17: "Overtemperature" response

Notice
With motors for EEx e applications, the response must be set to "Tripping"!

Note
The sensor type, the number of measuring circuits in use and the response
to a sensor fault must be set in the "Temperature Module Inputs (TM
Inputs)" function block if temperature monitoring is being used.

Note
To monitor several sensor measuring circuits individually and independently,
a suitable number of free limit monitors can be linked to the "Temperature
Module Inputs (TM Inputs)" function block and differing limits set for the
individual temperature sensors, instead of the "Temperature Monitoring"
function block.

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-23

Monitoring functions

5.9

Monitoring interval for mandatory testing

Description
Function for monitoring the interval between the connection and the
tripping of the enabling circuit (actuator tripping). The monitoring time starts
anew, every time the enabling circuit closes. This function supports you in
complying with test intervals that require verification.
In the enabling circuit of the DM-F Local and the DM-F PROFIsafe, relay
contacts carry out safety-oriented tripping. Whether the relay contacts of
the enabling circuit really open or not, can only be established via a change
in the switching state of the contacts.
The "Monitoring interval for mandatory testing" function supports the
system operator in the monitoring of the time that has elapsed since the
last connection of the enabling circuit.
When the adjustable limit has been reached, the set reaction follows
(deactivated, signaling, warning; see response). This is logged in the event
memory.
This monitoring function is an organizational measure that supports the
system operator in detecting faults by carrying out regular tests, see
information in the operating instructions on regularly testing the function of
a safety device. The monitoring function itself need not be safety-oriented.
Note:
The function "Time until test" is not safety-oriented.

Monitoring interval
for mandatory testing
Response

Time until test

Interval for mandatory testing

Test required

Fig. 5-11: "Monitoring Interval for Mandatory Testing" function block

Response
You can set the response here.
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated

Signaling

Warning

Tripping

Table 5-18: "Safe tripping" response

Test interval
Adjustable limit value for interval for mandatory testing:
Test interval:

0 to 255 weeks

SIMOCODE pro

5-24

GWA 4NEB 631 6050-22 DS 03

Monitoring functions

5.10

Hysteresis for monitoring functions


The following diagram illustrates the function of the hysteresis for
monitoring functions:
0HDVXUHG
YDOXH

+\VWHUHVLV

7ULSOHYHO!
:DUQLQJOHYHO!

+\VWHUHVLV

+\VWHUHVLV

:DUQLQJOHYHO
7ULSOHYHO

+\VWHUHVLV

7LPH
6LJQDOLQJ 
7ULSOHYHO!



7LPH

6LJQDOLQJ 
:DUQLQJOHYHO!


7LPH
6LJQDOLQJ 
:DUQLQJOHYHO


7LPH
6LJQDOLQJ 
7ULSOHYHO


7LPH
7KHK\VWHUHVHVDUHDOZD\VEDVHGRQWKHUHVSHFWLYHO\VHWUHVSRQVHOHYHO
 H[FHSWLRQWHPSHUDWXUHPRQLWRULQJ
7KHWULSDQGZDUQLQJOHYHOHYHQWVFDQDOVREHGHOD\HGLQGLYLGXDOO\

Fig. 5-12: The hysteresis operating principle for monitoring functions

TL = Trip level (tripping)


WL = Warning level (warning)

SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03

5-25

Monitoring functions

SIMOCODE pro

5-26

GWA 4NEB 631 6050-22 DS 03

Outputs

In this chapter
In this chapter you will find information about the outputs of
SIMOCODE pro:
Relay outputs on the basic unit and the digital modules
Analog module output
Operator panel LEDs
Send Data on the PROFIBUS DP.
Target groups
This chapter is addressed to the following target groups:
Planners and configurators
Programmers.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
PROFIBUS DP.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Further Function Blocks > Outputs.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

6-1

Outputs

6.1

Introduction

Description
SIMOCODE pro has various outputs. These are represented by different
function blocks in SIMOCODE pro. They are the outgoing SIMOCODE pro
interfaces. Within SIMOCODE pro, the outputs are represented as plugs on
the corresponding function blocks and can be assigned to any functions or
events via connections.
Outputs can be:
Output terminals
on the exterior of the basic unit, digital modules and the
analog module
LED on the operator panel for visualizing the operating state or different
statuses
Outputs to PROFIBUS DP (cyclic and acyclic).
Schematic
The following schematic shows the general representation of the various
output types:
SIMOCODE pro

Plugs

Output

Output terminals

SIMOCODE pro

Plugs

Output

LED operator panel

SIMOCODE pro

Plugs

Output

DP

PROFIBUS DP

Fig. 6-1: General representation of the various output types

SIMOCODE pro

6-2

GWA 4NEB 631 6050-22 DS 03

Outputs

Extent and application


Outputs are used, e.g. for controlling motor contactors, status display or
signaling via PROFIBUS DP. The system provides different types of outputs
depending on the device series and the expansion modules in use:
SIMOCODE
Outputs

pro C (BU1)

pro V (BU2)

Basic unit outputs (BU Outputs)

Operator panel LED (OP LED)

Digital module 1 outputs (DM1 Outputs)

Digital module 2 outputs (DM2 Outputs)

Analog module output (AM Output)

Acyclic Send Data (Acyclic Send)

Cyclic Send Data (Cyclic Send)

Table 6-1: Outputs

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

6-3

Outputs

6.2

Basic unit outputs

Description
SIMOCODE pro has a "BU Outputs" function block with three relay outputs.
You can switch contactors or lamps via these relay outputs. For this, the
inputs (plugs) of the function block must be connected to the respective
sockets (usually the QE contactor controls of the control function). The "BU
Outputs" function block consists of:
Three plugs corresponding to the relay outputs Out1 to Out3
Three relays
Output terminals.
Overall, there is one "BU Outputs" function block for BU1 and BU2.
Schematic
The following schematic shows the "BU Outputs" function block:

SIMOCODE pro
BU Outputs

1
2

Terminal numbers

Out1

2
Out2

6
Out3

7
Output terminals

Fig. 6-2: "BU Outputs" function block

Application examples
Control of the main contactor in the motor feeder:
You can, e.g., define which relay output is used for controlling the motor
contactor in the motor feeder. For this, connect the desired relay output to
the respective "QE." contactor control of the control function.

Lamp control for displaying operating states:


You can define which relay outputs are to be used for controlling the
lamps/LEDs that display the operating states of the motor (Fault, ON,
OFF, Fast, Slow...).
To do this, connect the desired relay output to the respective "QE..."
contactor control of the control function. The following are specifically
intended for controlling lamps and LEDs:
In addition to the status displays, the "QL..." lamp controls automatically
signal via a 2Hz flash frequency:
Test mode (QLE.../QLA lamp outputs are flashing)
Unacknowledged fault (lamp output general fault QLS is flashing)
Transfer of any other information, status information, warnings, faults
etc. to the relay outputs

SIMOCODE pro

6-4

GWA 4NEB 631 6050-22 DS 03

Outputs

Lamp test: All QL outputs are activated for approx. 2 s.

In most cases, the outputs of the basic unit will be connected to the QE or
QL outputs. By referring to Table 4-21 on page 4-65 you can determine
which QE outputs are required for which control functions.
Settings

BU Outputs
Outputs 1 to 3

Description
Control of the "BU Outputs" function block via any signal
(any sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.
usually from the QE contactor controls)

Table 6-2: Basic unit output settings

Defaults depend on the selected application (template): See Chapter E


"Example circuits".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

6-5

Outputs

6.3

Operator panel LEDs

Description
SIMOCODE pro has an "OP LED" function block for controlling the seven
freely-assignable LEDs. The LEDs are in the operator panel and can be used
to display any status. For this, the inputs (plugs) of the "OP LED" function
block must be connected to the respective sockets (e.g. to the sockets for
the status information of the control function).
Note
The "OP LED" function block can only be used if the operator panel (OP) is
connected and configured in the device configuration!
The "OP LED" function block consists of:
Four plugs, "OP LED Green 1" to "OP LED Green 4", corresponding to the
green LEDs. The green LEDs are optically/constructionally allocated to the
buttons on the operator panel. They normally display feedback concerning the
motor operating state.
Three plugs, "OP LED Yellow 1" to "OP LED Yellow 3", corresponding to the
yellow LEDs.
Four green LEDs
Three yellow LEDs (not for the operator panel with display).
Overall, there is one "OP LED" function block for BU1 and BU2.
Operator panel LEDs
The following diagram shows the front view of the operator panel and the
LEDs:
Green 1 Green 2 Green 3 Green 4
TEST/
RESET
DEVICE

BUS

GEN. FAULT

Yellow 1 Yellow 2 Yellow 3


Fig. 6-3: Operator panel LEDs

SIMOCODE pro

6-6

GWA 4NEB 631 6050-22 DS 03

Outputs

LEDs of the operator panel with display


The following diagram shows the front view of the operator panel with
display with LEDs:

Green 1
Green 2
Green 3
Green 4

Fig. 6-4: LEDs of the operator panel with display for SIMOCODE pro V

Schematic
The following schematic shows the "OP LED" function block:
OP LED

LED

Green 1
Green 2
Green 3
Green 4
Yellow 1
Yellow 2
Yellow 3

Fig. 6-5: Schematic of the "OP LED" function block

Note
The three yellow LEDs mentioned in this section are not available for the
operator panel with display. Status information can be read out here directly
via the display. The corresponding three plugs can also be connected via the
software. Nevertheless, they remain ineffective.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

6-7

Outputs

Application examples
Display of operating states:
You can define which LEDs are to be used for displaying the operating states
(Fault, ON, OFF, Fast, Slow...).
For this, connect the desired LED to the respective "QL." lamp control of the
control function.
In many cases, the LEDs are connected to the QL outputs. By referring to
Table 4-21 on page 4-65 you can determine which QL outputs are required
for which control functions.
Transfer of any other information, status information, warnings, faults, etc. to
the yellow LEDs.

Settings

OP LED
Green 1 to Green 4

Description
Control of the "OP LED" function block
with any signal
(any sockets
,
e.g. feedback concerning the "Motor" operating state)

Yellow 1 to Yellow 3* Control of the "OP LED" function block


with any signal
(any sockets
e.g. displays for status, events, faults)
Table 6-3: Operator panel LED settings

*) No function when using the operator panel with display


Defaults depend on the selected application (template): See Chapter E
"Example circuits".

SIMOCODE pro

6-8

GWA 4NEB 631 6050-22 DS 03

Outputs

6.4

Digital module outputs

Description
SIMOCODE pro has two "DM1 Outputs" and "DM2 Outputs" function blocks,
which are each equipped with two relay outputs. You can switch contactors
or lamps via these relay outputs. For this, the inputs (plugs of the "DM
Outputs" function blocks) must be connected to the respective sockets (e.g.
of the control function).
Note
"DM Outputs" function blocks can only be used if the corresponding digital
modules (DM) are connected and configured in the device configuration!
Each function block has
Two plugs, corresponding to relay outputs Out1, Out2
Two relays
Output terminals.
Overall, there is
one "DM1 Outputs" function block on BU2, and
one "DM2 Outputs" function block on BU2.
Note:
In addition to the two jointly-switched failsafe enabling circuits, the failsafe
DM-F Local and DM-F PROFIsafe digital modules are equipped with two
standard relay outputs, the common ground of which is switched off for
safety reasons via an enabling circuit.
For the logical wiring, the standard relay outputs are always switched. The
state of the failsafe enabling circuits is not affected by the logical wiring.
Schematic
The following schematic shows the "DM Outputs" function blocks:
DM1 Outputs

1
2

DM2 Outputs
Out1
Out2

Output terminals

1
2

Out1
Out2

Output terminals

Fig. 6-6: Schematic of the "DM1 Outputs"/"DM2 Outputs" function blocks

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

6-9

Outputs

Application examples
Controlling the motor contactor in the motor feeder
You can define which relay output is to be used for controlling the main
contactor in the motor feeder.
For this, connect the desired relay output to the respective "QE" contactor
control of the control function.
Controlling lamps for displaying operating states:
You can define which relay outputs are to be used for controlling the lamps/
LEDs that display the operating states of the motor (Fault, ON, OFF, Fast,
Slow...).
For this, connect the desired relay output to the respective "QL..." lamp
control of the control function.
Transfer of any other information, status information, warnings, faults, etc. to
the relay outputs.

In many cases, the outputs of the digital module will be connected to the
QE outputs. By referring to Table 4-21 on page 4-65 you can determine
which QE outputs are required for which control functions.
Settings

"DM1/DM2
Outputs"
Outputs 1 to 2

Description

Control of the "DM1 Outputs" and "DM2 Outputs" function blocks


with any signal
(any sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.
usually from the QE contactor controls)

Table 6-4: "DM1/DM2 Outputs" settings

Defaults depend on the selected application (template): See Chapter E


"Example circuits".

SIMOCODE pro

6-10

GWA 4NEB 631 6050-22 DS 03

Outputs

6.5

Analog module output

Description
You can expand basic unit 2 with an analog output using the analog module.
The corresponding function block allows every analog value (2 byte/1 word)
in SIMOCODE pro to be output as a 0/4 A - 20 mA signal, for example, on a
connected pointer instrument. By activating the function block via the
"Assigned analog output value" plug with any integer value between 0 and
65535, an equivalent analog signal of 0 to 20 mA or 4 to 20 mA will be sent
to the output terminals of the analog module.
Note
The "AM Output" function block can only be used if the analog module (AM)
is connected and configured in the device configuration!

Schematic
The following schematic shows the "AM Output" function block:
AM Output
Assigned
analog output value

Start value of value range


End value of value range

OUT+
OUT-

Output signal

Fig. 6-7: Schematic of the "AM Output" function block

Settings

Signal/value

Range

Assigned analog output value

Any value (1 word/2 bytes) in


SIMOCODE pro

Output signal

0-20 mA or 4-20 mA

Start value of value range

0 - 65535

End value of value range

0 - 65535

Table 6-5: "Analog module output" settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

6-11

Outputs

Note
The inputs of the analog module are passive inputs, i.e. to configure an
analog input circuit, each input will require an additional, isolated external
current source connected in series. If the output of the analog module is not
being used by another application, it can also be used as a current source
for an analog module input circuit. The "Start value of value range" and the
"End value of value range" of the analog module output have to be set to
65535 for this. Thus, the maximum possible current will always be available
via the analog module output.

SIMOCODE pro

6-12

GWA 4NEB 631 6050-22 DS 03

Outputs

Application examples
1) Output of the effective motor current - across the entire motor
current range
The motor current of a motor ranges from 0 to 8 A.
The rated current IN of the motor at nominal load is 2 A.
The parameterized set current Is in SIMOCODE ES corresponds to the rated
current IN (2 A). In SIMOCODE pro, representation of the effective phase
currents or the maximum current (current IL_1, IL_2, IL_3, max. current
I_max) corresponds to the selected range as a percentage of the
parameterized set current Is:
0 A motor current corresponds to 0 % of Is
8 A motor current corresponds to 400% of Is
The smallest unit for the effective motor current in SIMOCODE pro is
1% (see measured values data record 94)

PRWRUFXUHQW,PD[
>,PD[RI,H@
$

HQWLUHUDQJH
PRWRUFXUUHQW RI,H
,1 ,H $
$ ,1 

W>V@

Fig. 6-8: Application example: Motor current output - entire range

As a result,
The "Start value of value range" to be selected is:
The "End value of value range" to be selected is:

0
400.

AM Output
Assigned
analog output value

Max. current I_max

Start value of value range

400

End value of value range

0-20 mA

OUT+
OUT-

Output signal

Fig. 6-9: Application example: Motor current output - output values to function block
AM Output

When the parameterized "Output signal" = 0 - 20 mA:


0 % motor current corresponds to: 0 mA at the analog module output
400% motor current corresponds to: 20 mA at the analog module output.
When the parameterized "Output signal" = 4 - 20 mA:
0 % motor current corresponds to: 4 mA at the analog module output
400% motor current corresponds to: 20 mA at the analog module output.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

6-13

Outputs

2) Output of the effective motor current - only part of the motor current
range (overload range)
The motor current of a motor ranges from 0 to 8 A.
The rated current IN of the motor at nominal load is 2 A.
The parameterized set current Is in SIMOCODE ES corresponds to the rated
current IN (2 A). However, only the overload range (2 A - 8 A) is to be
displayed on a pointer instrument via the analog module output.
In SIMOCODE pro, representation of the effective phase currents or the
maximum current (current IL_1, IL_2, IL_3, max. current I_max) corresponds
to the selected range as a percentage of the parameterized set current I s:
2 A motor current corresponds to 100 % of Is
8 A motor current corresponds to 400% of Is
The smallest unit for the effective motor current in SIMOCODE pro is 1%
(see measured values data record 94).

PRWRUFXUUHQW,PD[
>,PD[RI,H@
$

3DUWLDOUDQJHRIWKHPRWRUFXUUHQW
2YHUORDGUDQJH RI,H
,1 ,H $
$ ,1 

W>V@

Fig. 6-10: Application example: Motor current output - Overload range

As a result,
The "Start value of value range" to be selected is:
The "End value of value range" to be selected is:

100
400.

AM Output
Assigned
analog output value

Max. current I_max

100

Start value of value range

400

End value of value range

0-20 mA

OUT+
OUT-

Output signal

Fig. 6-11: Application example: Motor current output - Output values to function block
AM Output

When the parameterized "Output signal" = 0 - 20 mA:


100 % motor current corresponds to: 0 mA at the analog module output
400% motor current corresponds to: 20 mA at the analog module output.
When the parameterized "Output signal" = 4 - 20 mA:
100 % motor current corresponds to: 4 mA at the analog module output
400% motor current corresponds to: 20 mA at the analog module output.

SIMOCODE pro

6-14

GWA 4NEB 631 6050-22 DS 03

Outputs

Note (concerning examples 1 and 2):


In SIMOCODE pro, phase currents are available as a percentage of the set
current Is. When using the analog module output to display the effective
motor current on a connected pointer instrument, the effective motor
current is always indicated as a percentage of the set current. If the
selected control function is for a motor with only one speed, the pointer
instrument can be in percent (% of Is) as well as absolute (e.g. in A).
In the case of motors/control functions with two speeds and, thus, two set
currents (e.g. pole-changing starters or Dahlanders), the motor current is
only shown on the pointer instrument as a percentage of the effective set
current Is1 or Is2, depending upon which of the two speeds (slow or fast) is
prevalent.

3) Output of any analog value from the automation system (cyclically


via PROFIBUS)
One word (2 bytes) can be transmitted cyclically from the automation
system to SIMOCODE pro via PROFIBUS. Any value can be output as a 0/4
to 20 mA signal by directly connecting this cyclic control word from
PROFIBUS to the analog module output. If the transmitted value is in S7
Format (0 to 27648) it must be taken into consideration when
parameterizing:
AM Output
Assigned
analog output value

Cyclic Receive 2/3


(1 word, cycl. from the PLC)

27648
0-20 mA

Start value of value range


End value of value range

OUT+
OUT-

Output signal

Fig. 6-12: Output of an analog value from the automation system

As a result,
The "Start value of value range" to be selected is: 0
The "End value of value range" to be selected is: 27648.
When the parameterized "Output signal" = 0 - 20 mA:
0:
0 mA at the analog module output
27648: 20 mA at the analog module output.
When the parameterized "Output signal" = 4 - 20 mA:
0:
4 mA at the analog module output
27648: 20 mA at the analog module output.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

6-15

Outputs

6.6

Cyclic Send

Description
The "Cyclic Send" function blocks allow you to specify the information to be
transferred cyclically to the automation system via PROFIBUS DP.
"Cyclic Send" function blocks consist of:
Eight bits each (two bytes, byte 0 and byte 1 for binary information)
Four words (= eight bytes, byte 2 to 9 for four analog values, freely
parameterizable)
One output to PROFIBUS DP each.
Overall there are three "Cyclic Send" function blocks (0, 1, 2/9).
Schematic
The following schematic shows the "Cyclic Send" function blocks:

Cyclic Send 0 with eight bits


for binary information

Cyclic Send 1 with eight bits


for binary information

Basic type 1 (for BU 2)


Basic type 2 (for BU1 and BU2)
Byte 0
Bit 0

Cyclic Send 0

Basic type 1 (for BU 2)


Basic type 2 (for BU1 and BU2)
Byte 1
Bit 0

Bit 1

Bit 1

Bit 2

Bit 2

Bit 3

to PROFIBUS DP

DP

Bit 3

Bit 4

Bit 4

Bit 5

Bit 5

Bit 6

Bit 6

Bit 7

Bit 7

Cyclic Send 2/9 with four words (eight bytes)


for up to four analog values

DP

to PROFIBUS DP

Cyclic Send 2/3 with one word (two bytes)


for one analog value
Basic type 2 (for BU1 and BU2)

Basic type 1 (for BU 2)


Cyclic Send 2/9

Cyclic Send 2/9

Byte 2/3

Byte 2/3
Byte 4/5 to
Byte 6/7 PROFIBUS DP

Cyclic Send 1

DP

to

PROFIBUS DP

DP

Byte 8/9

Fig. 6-13: Schematic of the "Cyclic Send" function blocks

SIMOCODE pro

6-16

GWA 4NEB 631 6050-22 DS 03

Outputs

Cyclic services
Cyclic Send Data is exchanged once in every DP cycle between the DP
master and the DP slave. The DP master sends the cyclic receive data to
SIMOCODE pro. In response, SIMOCODE pro sends the cyclic send data to
the DP master.
Settings

Cyclic Send Data

Description

Byte 0 to 1
Bit 0 to bit 7
Basic types 1*, 2

Control of bits with any signals


(any sockets
e.g. device inputs, Send Data, etc.)

Byte 2/3
Basic types 1*, 2

Control of one word (two bytes) with any analog values


(any sockets
e.g. maximum current I_max, remaining cooling down period,
actual value of timers, etc.)

Byte 4/5, 6/7, 8/9


Basic type 1*

Control of three words (six bytes) with any analog values


(any sockets
)

Table 6-6: Cyclic Send Data settings

*) For basic unit 2 only


Byte 0 of the Send Data is already preset. Byte 2/3 is preset with the max.
current I_max!
See also Chapter 12.4 "Telegram description and data access".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

6-17

Outputs

6.7

Acyclic Send

Description
In addition to "Cyclic Send" it is also possible to transfer a further 16 bits of
binary information to the PLC/PC via acyclic services.
The "Acyclic Send" function blocks allow you to specify the information to be
transferred acyclically to the automation system via PROFIBUS DP. The
inputs (plugs) of the function blocks must be connected to the respective
sockets.
The "Acyclic Send" function blocks consists of:
Eight bits each (= two bytes, byte 0 and byte 1 for binary information)
One output to PROFIBUS DP each.
Overall, there is one "Acyclic Send" function block for BU1 and BU2.
Schematic
The following schematic shows the "Acyclic Send" function blocks:

Byte 0
Bit 0

Acyclic Send 0

Byte 1
Bit 0

Bit 1

Bit 1

Bit 2

Bit 2

Bit 3

to PROFIBUS DP

DP

Bit 3

Bit 4

Bit 4

Bit 5

Bit 5

Bit 6

Bit 6

Bit 7

Bit 7

Acyclic Send 1

to PROFIBUS DP

DP

Fig. 6-14: Schematic of the "Acyclic Send" function blocks

Acyclic services
Acyclic Send Data will only be transferred on request.
The information (two bytes) can be found in data record 203.
This data record can be read by every master (PLC or PC) that supports the
acyclic services of PROFIBUS DPV1.
Settings

Acyclic Send Data


Byte 0 to 1
Bit 0 to bit 7

Description
Control of bits with any signals
(any sockets
, e.g. device inputs, Send Data, status information,
events, etc.)

Table 6-7: Acyclic Send Data settings

SIMOCODE pro

6-18

GWA 4NEB 631 6050-22 DS 03

Inputs

In this chapter
In this chapter you will find information on the inputs of SIMOCODE pro.
The inputs are:
Binary inputs on the basic units and digital modules
Operator panel buttons
Temperature module inputs
Analog module inputs
Receive data from PROFIBUS DP.
Target groups
This chapter is addressed to the following target groups:
Planners and configurators
Planners.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameters > Inputs.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

7-1

Inputs

7.1

Introduction

Description
SIMOCODE pro has various inputs. These are represented by the different
function blocks in SIMOCODE pro. These function blocks are the ingoing
SIMOCODE pro interfaces. Within SIMOCODE pro, these inputs are
represented as sockets on the corresponding function blocks and can be
assigned via connections to any functions. Inputs can be:
Input terminals
, located on the outside of the basic units and digital
modules
Buttons on the operator panel (one Test/Reset button, four freelyparameterizable buttons), and basic units (one Test/Reset button)
Temperature module inputs
Analog module inputs
Inputs from PROFIBUS DP (cyclic and acyclic).
Schematic
The following schematic shows a general representation of the input types:

SIMOCODE pro

Input

Input terminals

Sockets

SIMOCODE pro

Buttons
- Control commands
- Test/Reset

Input

Sockets

SIMOCODE pro

PROFIBUS DP

DP

Input

Sockets

Fig. 7-1: General representation of the input types

SIMOCODE pro

7-2

GWA 4NEB 631 6050-22 DS 03

Inputs

Extent and application


Inputs are used, for example, to input external signals e.g. via pushbuttons,
key-operated switches, etc. These external signals are processed further
internally via appropriate connections. The system has different inputs
depending upon the device series:
SIMOCODE
Inputs

pro C (BU1)

pro V (BU2)

Basic unit inputs (BU Inputs)

Operator panel buttons (OP Buttons)

Digital module 1 inputs (DM1 Inputs)

Digital module 2 inputs (DM2 Inputs)

Temperature module inputs (TM Inputs)

Analog module inputs (AM Inputs)

Acyclic Receive (Acycl. Receive)

Cyclic Receive (Cycl. Receive)

Table 7-1: Inputs

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

7-3

Inputs

7.2

Basic unit inputs

Description
SIMOCODE pro has a "BU Inputs" function block with four binary inputs with
common ground potential. You can connect the buttons for a local control
station to the inputs. These signals can be further processed in
SIMOCODE pro by internally connecting the sockets of the "BU Inputs"
function block.
The "BU Inputs" function block consists of:
Input terminals
located on the outside of the basic unit, corresponding to
the sockets "BU Input 1" to "BU Input 4"
Sockets in SIMOCODE pro that can be connected to any plugs, e.g. to the
"Control Stations" function block
A socket for the "Test/Reset" button:
The function of the "Test/Reset" button is generally dependent upon the
operating status of the device:
- Reset function for the acknowledgement of pending faults
- Test function for carrying out device tests.
In addition, other functions can be assigned to the "Test/Reset" button (e.g.
operation of the memory module and the addressing plug).
For this, see also Chapter 10.2 "Test/Reset".
Overall, there is one "BU Inputs" function block for BU1 and BU2.
Schematic
The following schematic shows the "BU Inputs" function block:
Basic unit (BU)
Terminal
numbers

BU Inputs

8
IN1

IN2

IN3

IN4

9
10
4
5
Button
Test/Reset

BU Test/Reset button

Fig. 7-2: Schematic of the "BU Inputs" function block

SIMOCODE pro

7-4

GWA 4NEB 631 6050-22 DS 03

Inputs

Application examples
The inputs can be used, for example, for connecting the start and stop
buttons of the local control station, which can then be assigned to the "Local
Control Station" function block.
If assigned accordingly, the input signals can also be used to activate
function blocks such as "Reset" or "External Fault".
Supplying the inputs
See Chapter 13.2.1 "Basic units, expansion modules and the decoupling
module".
Settings

Basic unit
Delay time
Inputs

Description
You can set a delay time for the inputs, if required.
Range: 6, 16, 26, 36 ms

Table 7-2: "Basic unit inputs" settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

7-5

Inputs

7.3

Operator panel buttons

Description
The operator panel contains buttons 1 to 4 and the
"Test/Reset" button. Correspondingly, the "OP Buttons" function block is
available in SIMOCODE pro with five sockets.
Note
The "OP Buttons" function block can only be used if the operator panel (OP)
is connected and configured in the device configuration!

Note
The operator panel with display does not have a Test/Reset button. The
allocated functions can be carried out via the operator panel menu or via
softkeys. Similarly, the corresponding status signal will then be available at
the "OP Test/Reset Button" socket.
Operator panel, buttons 1 to 4:
Buttons 1 to 4 are usually used to input control commands for the motor
feeder. Control commands can be, for example:
- Motor ON (ON >), Motor OFF (OFF) for a direct starter
Motor LEFT (ON<), Motor OFF (OFF), Motor RIGHT (ON >) for a reversing
starter.
- Motor SLOW (ON >), Motor FAST (ON >>), Motor OFF (OFF) for a Dahlander
circuit.
However, the buttons 1 to 4 are not rigidly assigned to the above mentioned
control commands, and can be assigned to other functions via different
internal connection of the respective function block socket in
SIMOCODE pro.
Operator panel, "Test/Reset" button:
The function of the "Test/Reset" button is generally assigned to fixed
functions:
- Reset function for the acknowledgement of pending faults
- Test function for carrying out device tests.
- Operation of the memory module or the addressing plug
Nevertheless, the status of the "Test/Reset" button can be read from the
corresponding socket of the function block and can be assigned to further
functions in SIMOCODE pro.
See also Chapter 10.2 "Test/Reset", Chapter 14.2.2 "Setting the PROFIBUS DP
address". and Chapter 14.3.2 "Securing and saving parameters"..

SIMOCODE pro

7-6

GWA 4NEB 631 6050-22 DS 03

Inputs

Operator panel buttons


The following diagram shows the front view of the operator panel and
buttons:
Button 1 Button 2 Button 3 Button 4 Button "Test/Reset"

TEST/
RESET
DEVICE

BUS

GEN. FAULT

Fig. 7-3: Operator panel buttons

Buttons on the operator panel with display


The following diagram shows the front view of the operator panel with
display and buttons:

Button 1

Button 2

Button 3

Button 4

Fig. 7-4: Buttons on the operator panel with display for SIMOCODE pro V

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

7-7

Inputs

Schematic
The following schematic shows the "OP Buttons" function block:

Button 1

OP Buttons

OP Button 1

Button 2

OP Button 2

Button 3

OP Button 3

Button 4

OP Button 4

Button
Test/Reset1)

OP - Test/Reset button

Fig. 7-5: Schematic of the "OP Buttons" function block

1) Operable via the menu on the operator panel with display

SIMOCODE pro

7-8

GWA 4NEB 631 6050-22 DS 03

Inputs

7.4

Digital module inputs

Description
SIMOCODE pro has two "DM Inputs" function blocks, each with 4 grouped
binary inputs with common ground potential. You can connect the buttons
for a local control station to the inputs. These signals can be further
processed in SIMOCODE pro by internally connecting the sockets of the
"DM Inputs" function blocks.
Note
The "DM Inputs" function blocks can only be used if the respective digital
module (DM) is connected and configured in the device configuration!

Note
When using the DM-F Local and DM-F PROFIsafe failsafe digital modules,
the input signals can be used as non-safety-oriented information.
Each "DM Inputs" function block consists of:
Input terminals
located on the outside of the digital module,
corresponding to the sockets "DM Input 1" to "DM Input 4"
Sockets in SIMOCODE pro that can be connected to any plugs, e.g. to the
"Control Stations" function block.
Overall, one function block "DM1 - Inputs" and "DM2 - Inputs" for BU2.
Schematic
The following schematic shows the "DM1/DM2 Inputs" function blocks:
Digital module (DM)
Terminal
numbers

Digital module (DM)

DM1 Inputs

DM2 Inputs

25

25
IN1

23
IN2

24

IN2

IN3

IN4

24
IN3

26

26
IN4

27

IN1

23

27

Fig. 7-6: Schematic of the "DM1/DM2 Inputs" function blocks

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

7-9

Inputs

The following schematic shows the "DM1 Inputs" function block as failsafe
digital module DM-F Local:
Digital module (DM)
DM1 Inputs

Terminal
numbers

Input
IN1
Start

23
IN2

Feedback

24
IN3

Cascade

IN4

Sensor 1

26
27

Sensor 2

Fig. 7-7: The following schematic shows the "DM1 Inputs" function block as failsafe digital module
DM-F Local:

Input
Input
Start
Feedback
Cascade
Sensor 1
Sensor 2

Description
1 - "tripped" state
Start: Start input state (Y33)
Feedback: Feedback circuit state (Y34): 1 - closed; 0 - open
Cascade input state (1)
Sensor circuit 1 state (Y12)
Sensor circuit 2 state (Y22).

Table 7-3: The following schematic shows the "DM1 Inputs" function block as failsafe digital module
DM-F Local:

The following schematic shows the "DM1 inputs" function block as failsafe
digital module DM-F PROFIsafe:
Digital module (DM)
DM1 Inputs

Terminal
numbers

Input 1
IN1
Input 2

23
IN2

Input 3

24
IN3

Feedback

IN4

Sensor 1

26
27

Sensor 2

Fig. 7-8: The following schematic shows the "DM1 Inputs" function block as failsafe digital module
DM-F Local:

Input
Input 1
Input 2
Input 3
Feedback
Sensor 1
Sensor 2

Description
IN1 (83) state
IN2 (85) state
IN3 (89) state
FBC feedback circuit state (91): 1 - closed; 0 - open
-

Table 7-4: The following schematic shows the "DM1 Inputs" function block as failsafe digital module
DM-F PROFIsafe

SIMOCODE pro

7-10

GWA 4NEB 631 6050-22 DS 03

Inputs

Application examples
Digital modules allow the number of binary inputs and binary outputs on
basic unit 2 to be increased in increments.
SIMOCODE pro V can thus be extended to a maximum of twelve binary
inputs and seven binary outputs. If assigned accordingly, the input signals
can be also used to activate, for example, function blocks such as "Reset" or
"External Fault". An external fault can be, for example, the binary signal of an
external speed monitor, signaling that the nominal speed of a motor has
been undershot.
Supplying the inputs
See Chapter 1.7.7 "Expansion modules for the SIMOCODE pro V device
series".
Settings

Basic unit
Delay time
inputs

Description
If required, you can set a delay time for the inputs.
Range: 6, 16, 26, 36 ms
These values are valid for digital modules with a 24 V DC input
supply.
For digital modules with a 110 to 240 V AC/DC input supply, the
values are approx. 40 ms higher.

Table 7-5: "DM1/DM2 inputs" settings

Notice
The delay times of the digital module inputs can only be set and/or are only
relevant when "monostable" or "bistable" is set for digital module 1. The
delay time can not be set if digital module 1 is a DM-F PROFIsafe. If digital
module 1 is a DM-F Local, the delay times can be set using the DIP
switches on the front of the DM-F Local.
Non-safety functions (failsafe digital modules)
If digital module 1 is a DM-F Local, the DM-F Local is a digital module
with non-safety inputs, relay outputs and diagnostics in a SIMOCODE pro
system.
If digital module 1 is a DM-F PROFIsafe, the DM-F PROFIsafe is a digital
module with non-safety inputs, relay outputs and diagnostics in a
SIMOCODE pro system.
Detailed information on failsafe digital modules:
See Chapter 1.7.7 "Expansion modules for the SIMOCODE pro V device
series".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

7-11

Inputs

7.5

Temperature module inputs

Description
SIMOCODE pro has a "TM Inputs" function block with three analog sockets
corresponding to the three sensor measuring circuits of the temperature
module. The temperature (in K) of the three measuring circuits can be read
from these sockets and processed internally. An additional analog socket
always supplies the maximum temperature of all three measured
temperatures. Furthermore, the two binary sockets of the function block
represent the status of the sensor measuring circuits. The temperatures can
be processed internally and/or transmitted cyclically to the automation
system via the "Cyclic Send" function blocks.
Note
The "TM Inputs" function block can only be used if the temperature module
(TM) is connected and configured in the device configuration!

Schematic
The following schematic shows the "TM Inputs" function block:

TM Inputs

Inputs:
R

PT/KTY

50

1T3

51

2T3

52

3T3

53

1T2

54

2T2

55

3T2

56

T1

57

T1

Max. temperature
1

NTC

Terminal
numbers

Sensor type

Temperature 1
Temperature 2

Response at sensor fault/


Out of range

Temperature 3

Number of active sensors

Event

Range:
0 ... 65535 K

- Sensor fault
- Out of range

Fig. 7-9: Schematic of the "TM Inputs" function block

Notes on wiring
You can connect up to three 2-wire or 3-wire temperature sensors. You will
find further information in Chapter 13.3 "Wiring".

SIMOCODE pro

7-12

GWA 4NEB 631 6050-22 DS 03

Inputs

Application examples
Among other things, you can monitor the following motor components:
Motor windings
Motor bearings
Motor coolant temperature
Motor gearbox oil temperature.
The individual temperatures of the three sensor measuring circuits can be
monitored independently of each other by connecting free limit monitors.
Settings

Temperature module

Description

Sensor type

PT100, PT1000, KTY83, KTY84, NTC

Response 1) at sensor fault/


Out of range

Deactivated, signaling, warning, tripping

Number of active sensors

1 sensor, 2 sensors, 3 sensors

Table 7-6: Temperature module input settings

1)
Response

Sensor fault/Out of range

Deactivated

Signaling

Warning

Tripping

Delay

Table 7-7: "Sensor fault/Out of range" response

See also "Tables of responses of SIMOCODE pro" in Chapter "Important


information".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

7-13

Inputs

7.6

Analog module inputs

Description
SIMOCODE pro has an "AM Inputs" function block with two analog sockets,
corresponding to the two analog inputs of the analog module. The effective
analog value of each input can be read from these sockets and processed
internally. An additional binary socket of the function block represents the
status of the analog measuring circuits. The analog values can be processed
internally and/or transmitted cyclically to the automation system via the
"Cyclic Send" function blocks.
Note
The "AM Inputs" function block can only be used if the respective analog
module (AM) has been connected and configured in the device
configuration!
Schematic
The following schematic shows the "AM Inputs" function block:
AM Inputs
Inputs:

Terminal
numbers

30

IN1+

Input signal

31

IN2+

Response at
Open circuit

Input 1

Active inputs

Event
Open circuit

33

IN1-

34

IN2-

Input 2

Range:
0 ... 27648

Fig. 7-10: Schematic of the "AM Inputs" function block

SIMOCODE pro

7-14

GWA 4NEB 631 6050-22 DS 03

Inputs

Application examples
Typical applications are:
Fill-level monitoring for implementing dry running protection for pumps
Monitoring of pollution in a filter using a differential pressure transducer.
Settings

Analog module

Description

Input signal

0-20 mA, 4-20 mA

Response at open circuit

Signaling, warning, tripping

Active inputs

1 input, 2 inputs

Table 7-8: Analog module input settings

Note
Note
The value of the analog module inputs is in S7 format.

Notice
The inputs of the analog module are passive inputs, i.e. to configure an
analog input circuit, each input will require an additional, isolated external
current source connected in series. If the output of the analog module is not
being used by another application, it can also be used as a current source
for an analog module input circuit. The "Start value of value range" and the
"End value of value range" of the analog module output have to be set to
65535 for this. Thus, the maximum possible current will always be available
via the analog module output.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

7-15

Inputs

7.7

Cyclic Receive

Description
With the "Cyclic Receive" function block, you can specify which cyclic data
from the automation system will be further processed via PROFIBUS DP in
SIMOCODE pro. These will normally be PLC/PCS binary control commands.
Connection with the "Control Stations" function block in SIMOCODE pro will
allow the motor to be controlled via PROFIBUS DP. Direct connection of the
analog value with the "AM Output" function block will result in, for example,
the cyclic output of the value sent via PROFIBUS at the output of the analog
module.
The "Cyclic Receive" function blocks consist of:
Eight bits each (= two bytes, byte 0 and byte 1 for binary information)
One word (= two bytes, byte 2 to 3 for an analog value, freely
programmable) for basic type 1
One input each from PROFIBUS DP.
Overall there are three "Cyclic Send" function blocks (0, 1, 2/3)
Schematic
The following schematic shows the "Cyclic Receive" function blocks:

Cyclic Receive 0

Cyclic Receive 1

Byte 0
Bit 0
Bit 1

Bit 1

Bit 2
DP

DP

From PROFIBUS DP

Cyclic Receive 2/3 1)

Bit 3

Byte 1
Bit 0
Bit 2

DP

From PROFIBUS DP

Bit 3

Bit 4

Bit 4

Bit 5

Bit 5

Bit 6

Bit 6

Bit 7

Bit 7

Byte 2/3
Analog value

1) BU2 with basic type 1 only


Fig. 7-11: Schematic of the "Cyclic Receive" function blocks

Cyclic services
The Cyclic Data is exchanged between DP master and DP slave once every
DP cycle. The DP master sends the cyclic receive data (Cyclic Receive) to
SIMOCODE pro each time. SIMOCODE pro responds by sending the cyclic
send data (Cyclic Send) to the DP master.

SIMOCODE pro

7-16

GWA 4NEB 631 6050-22 DS 03

Inputs

7.8

Acyclic Receive

Description
In addition to "Cyclic Receive", it is possible to transfer further data
acyclically to SIMOCODE pro via PROFIBUS DP.
With the "Acyclic Receive" function block, you can specify which acyclic
information from PROFIBUS DP will be further processed in
SIMOCODE pro. For this, simply connect the sockets of the "Acyclic
Receive" function block to any other function blocks in SIMOCODE pro.
The "Acyclic Receive" function blocks consist of:
Eight bits each (= two bytes, byte 0 and byte 1 for binary information)
One word (= 2 bytes, byte 2 to 3 for an analog value, freely
parameterizable)
One input each from PROFIBUS DP.
Overall there are three "Acyclic Receive" function blocks (0, 1, 2/3)
Schematic
The following schematic shows the "Acyclic Receive" function blocks:

Acyclic Receive 0

Acyclic Receive 1
Byte 0
Bit 0

Byte 1
Bit 0

Bit 1

Bit 1

Bit 2
DP

DP

From PROFIBUS DP

Acyclic Receive 2/3 1)

Bit 3

Bit 2
DP

From PROFIBUS DP

Bit 3

Bit 4

Bit 4

Bit 5

Bit 5

Bit 6

Bit 6

Bit 7

Bit 7

Byte 2/3
Analog value

1) BU2 with basic type 1 only


Fig. 7-12: Schematic of the "Acyclic Receive" function blocks

Acyclic services
Acyclic data is only transferred on request.
The information (4 bytes) can be found in data record 202.
This data record can be read by every master (PLC or PC) that supports the
acyclic services of PROFIBUS DPV1. Connection monitoring is activated
every time the data set is received. The content of the data set is deleted
after a 5-second time-out has elapsed.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

7-17

Inputs

SIMOCODE pro

7-18

GWA 4NEB 631 6050-22 DS 03

Analog value recording

In this chapter
This chapter provides information regarding the possibility of recording the
measured curves of different measured values, e.g. the motor current when
the motor is started, using SIMOCODE pro V.
The increasing wear on the motor and the equipment driven by the motor all
cause the motor current to change over time. By recording the motor
current at different points in time and making direct comparisons,
conclusions can be drawn regarding the condition of the motor and the
equipment.
Target groups
This chapter is addressed to the following target groups:
Configurators
Programmers
Commissioners
Service personnel.
Necessary knowledge
You will require the following knowledge:
SIMOCODE pro
Motor protection, motor control
The principle of connecting plugs to sockets
Knowledge of electrical drive engineering.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameters > Analog value recording.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

8-1

Analog value recording

Description
The "Analog Value Recording" function block can be used to record various
analog values (2 bytes/1word) in SIMOCODE pro over a set period of time.
For example, you can use this function block to record the characteristic
curve of the motor current when the motor is started.
Recording is carried out directly in SIMOCODE pro on the basis of the motor
feeder and independently of PROFIBUS or the automation system. Every
analog value present at the "Allocated analog value" analog socket is
recorded and saved. The recording starts on the basis of the edge (positive/
negative) via any binary signal at the trigger input of the function block. Up
to 60 values can be saved internally in the device. The time frame of the
recording is indirectly determined by the selected sampling rate:
Sampling time = sampling rate[s] * 60 values.
The pre-trigger can be used to specify how far in advance the recording
should commence before the trigger signal is issued. The pre-trigger is set
as a percentage of the entire sampling time. In addition, with
SIMOCODE ES you can also export the measured curve into a *.csv file for
further processing, for example, in MS Excel.
Functional principle

$OORFDWHGDQDORJYDOXH
HJPRWRUFXUUHQW,PD[>@

WLPH
3UHWULJJHU>@

6DPSOLQJUDWH>V@
6DPSOLQJWLPH 6DPSOLQJUDWH>V@ 


7ULJJHULQSXW

7ULJJHUHGJH SRVLWLYH


WLPH

Fig. 8-1: Functional principle of analog value recording

The old measured curve will be overwritten in SIMOCODE pro each time a
new trigger signal is sent to the trigger input.

SIMOCODE pro

8-2

GWA 4NEB 631 6050-22 DS 03

Analog value recording

Schematic
The following schematic shows the "Analog Value Recording" function block:
Analog value recording
Trigger input
Trigger edge

Assigned
analog value

Sampling rate
Pre-trigger

Fig. 8-2: Schematic of the "Analog Value Recording" function block

Settings

Signal/value

Range

Trigger input

Activate the analog value recording with


any signal
(any sockets
,
z. B. device inputs, current flowing)

Allocated analog value

Any value (1 word/2 bytes) in


SIMOCODE pro

Trigger edge

Positive/negative

Sampling rate

0.1 to 50 s in 0.1 s increments

Pre-trigger

0 to 100% in 5% increments

Table 8-1: "Analog value recording" settings

Application example
Record the motor current when the motor starts/sampling time = 12 s/pretrigger = 25% (3 s):

Analog value recording


Motor current flowing

Max. current I_max

Positive

Trigger edge

0.2 s

Sampling rate

25 %

Pre-trigger

Fig. 8-3: Application example of the analog value recording

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

8-3

Analog value recording

SIMOCODE pro

8-4

GWA 4NEB 631 6050-22 DS 03

3UF50 compatibility mode

In this chapter
In this chapter you will find information on the 3UF50 compatibility mode.
Target groups
This chapter is addressed to the following target groups:
Configurators
PLC programmers.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
Knowledge about PROFIBUS DP.

Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameters > 3UF50 compatibility mode.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

9-1

3UF50 compatibility mode

Description
The 3UF50 compatibility mode is applied when a SIMOCODE-DP device is
to be replaced by a SIMOCODE pro device without changing the
configuration.
In the 3UF50 compatibility mode you can operate a SIMOCODE pro V basic
unit 2 with a 3UF50 configuration.
In this case, the communication using SIMOCODE pro behaves the same as
communication using SIMOCODE-DP from the point of view of the PLC
(class 1 master).
Cyclic communication (basic types 1-3), diagnostics and the DPV1 data
records (DR 130, DR 131, DR 133) of SIMOCODE DP are supported.
Win SIMOCODE DP converter
In order for the technical functions (parameterization) of SIMOCODE DP to
be integrated into the technical functions of SIMOCODE pro V, the device
parameters must be adjusted accordingly. The "Win SIMOCODE-DP
Converter" software supports you in this process. This software enables you
to convert the parameter files (smc files) created with Win SIMOCODE-DP
into SIMOCODE ES parameter files (sdp files).
Safety guidelines
Notice
Communication with a DP master (class 2 master), e.g. with the Win
SIMOCODE-DP Professional software via PROFIBUS DP, is not covered by
the 3UF50 compatibility mode.

Notice
In the 3UF50 compatibility mode, the start-up parameter block is always set,
i.e. the transmission of the device parameters
created using SIMOCODE-DP-GSD or the SIMOCODE-DP object manager
cannot be integrated into SIMOCODE pro V.

Notice
The 3UF50 compatibility mode supports SIMOCODE-DP projects in which
SIMCODE-DP is integrated via GSD SIEM8031.gs?, SIEM8069.gs? or via the
SIMOCODE-DP object manager (OM).

SIMOCODE pro

9-2

GWA 4NEB 631 6050-22 DS 03

3UF50 compatibility mode

Diagram of send and receive data


The following table shows the send and receive data in compatibility mode:
Receive
Basic type 1
SIMOCODEDP
0
1
2

Receive data

Basic type 1
SIMOCODE
pro V

Basic type 2
SIMOCODEDP

Cyclic Receive Bit 0. . 1.7

Not supported

0
Receive data

Basic type 2
SIMOCODE
pro V

Basic type 3
SIMOCODEDP

Cyclic Receive Bit 0. . 1.7

Not supported

Basic type 3
SIMOCODE
pro V
Cyclic Receive Bit 0. . 1.7

Receive data

Not supported

Table 9-1: "Receive" configuration

Send
Basic type 1
SIMOCODEDP
0

Basic type 1
SIMOCODE
pro V

Send Data

Cyclic Send
Bit 0.0 .. 1.7

Motor current

Specified: Max.
current I_max

Number of
starts

Number of starts
(Bytes 0 - 3)

Value
Counter 1

Counter 1
Actual value

Value
10 Counter 2

Counter 2
Actual value

11 Value sensor

TM - Max.
temperature

Basic type 2
SIMOCODEDP
0
1 Send Data

Basic type 2
SIMOCODE
pro V
Cyclic Send
Bit 0.0 .. 1.7

Basic type 3
SIMOCODEDP
0

Basic type 3
SIMOCODE
pro V
Cyclic Send
Bit 0.0 .. 1.7

1
Send Data

2
3
4
5

2
3

Motor current

Specified: Max.
current I_max

2
3

Acyclic Send
Bit 0.0 .. 1.7

6
7
8

Table 9-2: "Send" configuration

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

9-3

3UF50 compatibility mode

Diagram of diagnostics data


The following table shows the diagnostics data in the 3UF50-compatibility
mode:
Byte
Bit

Setup 3UF50 - device-specific


diagnostics acc. to DP
standard SIMOCODE-DP

Byte
Bit

Setup 3UF50 - device-specific


diagnostics acc. to
SIMOCODE-DP DPV1 standard

0x0B

0x81

0x04

0x00

Equivalent in SIMOCODE pro V

Same as 3UF50 diagnostics

0x0E

7.0

Free

10.0

Free

7.1

Event: DP block

10.1

Event: DP block

Event - Start-up parameter


block active

7.2

Event: Emergency start

10.2

Event: Emergency start

Status - Emergency start executed

7.3

Event: HW test OK

10.3

Event: HW test OK

No fault - HW fault basic unit


No fault - Module fault
No fault - Temporary components

7.4

Free

10.4

Free

7.5

Event: Ext. event 1

10.5

Event: Ext. event 1

Event - Ext. fault 5

7.6

Event: Ext. event 2

10.6

Event: Ext. event 2

Event - Ext. fault 6

7.7

Event: Ext. event 3

10.7

Event: Ext. event 3

8.0

Warning: Ext. Warning

11.0

Warning: Ext. warning

Warning - Ext. fault 3

8.1

Warning: Unbalance > 40%

11.1

Warning: Unbalance > 40%

Warning - Unbalance

8.2

Event: Failure PLC-CPU

11.2

Event: Failure PLC-CPU

Status - PLC/PCS (inverted)

8.3

Warning: Sensor short circuit

11.3

Warning: Sensor short circuit

Warning - Thermistor short circuit

8.4

Event: Cooling down period


active

11.4

Event: Cooling down period


active

Status - Cooling down period active

8.5

Status: TPF

11.5

Status: TPF

Status - Test position (TPF)

8.6

Free

11.6

Free

8.7

Free

11.7

Free

9.0

Warning: Earth fault

12.0

Warning: Earth fault

Warning - Int. earth fault


or
Warning - Ext. earth fault

9.1

Warning: Overload

12.1

Warning: Overload

Warning - Overload

9.2

Warning: Overload + unbalance

12.2

Warning: Overload + unbalance

Warning - Overload + phase failure

9.3

Warning: I1 response level


overshot

12.3

Warning: I1 response level


overshot

Warning - Warning level I>

9.4

Warning: I1 response level


undershot

12.4

Warning: I1 response level


undershot

Warning - Warning level I<

9.5

Warning: I2 response level


overshot

12.5

Warning: I2 response level


overshot

9.6

Warning: I2 response level


undershot

12.6

Warning: I2 response level


undershot

Table 9-3: Diagram of the diagnostics data in the 3UF50 compatibility mode

SIMOCODE pro

9-4

GWA 4NEB 631 6050-22 DS 03

3UF50 compatibility mode

Byte
Bit

Setup 3UF50 - device-specific


diagnostics acc. to DP
standard SIMOCODE-DP

Byte
Bit

Setup 3UF50 - device-specific


diagnostics acc. to
SIMOCODE-DP DPV1 standard

9.7

Warning: Thermistor

12.7

Warning: Thermistor

Warning - Thermistor overload


Warning - Thermistor open circuit
Warning - TM warning T>
Warning - TM sensor fault
Warning - TM out of range

10.0

Trip: Earth fault

13.0

Trip: Earth fault

Trip - Int. earth fault


or
Trip - Ext. earth fault

10.1

Trip: Overload

13.1

Trip: Overload

Trip - Overload

10.2

Trip: Overload + unbalance

13.2

Trip: Overload + unbalance

Trip - Overload + phase failure

10.3

Trip: I1 response level overshot

13.3

Trip: I1 response level overshot

Trip - Trip level I>

Equivalent in SIMOCODE pro V

10.4

Trip: I1 response level undershot 13.4

Trip: I1 response level undershot Trip - Trip level I<

10.5

Trip: I2 response level overshot

Trip: I2 response level overshot

10.6

Trip: I2 response level undershot 13.6

Trip: I2 response level undershot -

10.7

Trip: Thermistor

13.7

Trip: Thermistor

Trip - Thermistor overload


Trip - Thermistor short circuit
Trip - Thermistor open circuit
Trip - TM trip T>
Trip - TM sensor fault
Trip - TM out of range

11.0

Trip: FB ON

14.0

Trip: FB ON

Trip - Feedback ON

11.1

Trip: FB OFF

14.1

Trip: FB OFF

Trip - Feedback OFF

11.2

Trip: Motor blocked

14.2

Trip: Motor blocked

Trip - Stalled rotor

13.5

11.3

Trip: Positioner blocked

14.3

Trip: Positioner blocked

Trip - Stalled positioner

11.4

Trip: Double 0

14.4

Trip: Double 0

Trip - Double 0

11.5

Trip: Double 1

14.5

Trip: Double 1

Trip - Double 1

11.6

Trip: End position

14.6

Trip: End position

Trip - End position

11.7

Trip: Antivalence

14.7

Trip: Antivalence

Trip - Antivalence

12.0

Trip: ESB

15.0

Trip: ESB

Trip - Ext. fault 4

12.1

Trip: OPO

15.1

Trip: OPO

Trip - Operational protection OFF (OPO)

12.2

Trip: UVO

15.2

Trip: OPO

Trip - Undervoltage (UVO)

12.3

Trip: Ext. fault 1

15.3

Trip: Ext. fault 1

Trip - Ext. fault 1

12.4

Trip: Ext. fault 2

15.4

Trip: Ext. fault 2

Trip - Ext. fault 2

12.5

Trip: TPF fault

15.5

Trip: TPF fault

Trip - Cold starting (TPF) fault

12.6

Trip: Runtime ON

15.6

Trip: Runtime ON

Trip - Execution ON command

12.7

Trip: Runtime OFF

15.7

Trip: Runtime OFF

Trip - Execution STOP command

13.0

Trip: Parameter fault 0

16.0

Trip: Parameter fault 0

Trip - Parameterization

13.1

Trip: Parameter fault 1

16.1

Trip: Parameter fault 1

13.2

Trip: Parameter fault 2

16.2

Trip: Parameter fault 2

13.3

Trip: Parameter fault 3

16.3

Trip: Parameter fault 3

13.4

Trip: Parameter fault 4

16.4

Trip: Parameter fault 4

Trip - Configuration fault

13.5

Trip: Parameter fault 5

16.5

Trip: Parameter fault 5

13.6

Trip: Parameter fault 6

16.6

Trip: Parameter fault 6

13.7

Trip: Parameter fault 7

16.7

Trip: Parameter fault 7

Trip - HW fault basic unit

Table 9-3: Diagram of the diagnostics data in the 3UF50 compatibility mode (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

9-5

3UF50 compatibility mode

Byte
Bit

Setup 3UF50 - device-specific


diagnostics acc. to DP
standard SIMOCODE-DP

14 15

Number of overload trips

Number of overload trips

16 17

I of the overload trip [%/IE)]

Last trip current

18 19

Operating hours [10h]

Motor operating hours

Byte
Bit

Setup 3UF50 - device-specific


diagnostics acc. to
SIMOCODE-DP DPV1 standard

Equivalent in SIMOCODE pro V

Table 9-3: Diagram of the diagnostics data in the 3UF50 compatibility mode (Cont.)

SIMOCODE pro

9-6

GWA 4NEB 631 6050-22 DS 03

Standard functions

10

In this chapter
In this chapter you will find information about the standard functions stored
as function blocks in SIMOCODE pro. Standard functions are typical motor
functions that can be activated according to need and, as applicable,
individually set for each motor feeder.
Target groups
This chapter is addressed to the following target groups:
Configurators
Programmers of application programs for reference purposes.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
Motor protection
Control functions, control stations.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Further function blocks > Standard functions.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-1

Standard functions

10.1

Introduction

Description
So-called "Standard functions" in the form of function blocks are also stored
in SIMOCODE pro, and can be used as required. These function blocks may
contain:
Plugs (
)
Sockets (
) in the form of status information
Setting values, e.g. the response when external faults occur ("Signaling",
"Warning" or "Tripping").
Schematic
The following schematic shows the general representation of the function
block of a standard function:
Plug 1

Standard Function
Socket 1 - n

Plug n

Setting value

Fig. 10-1: General representation of the function block of a standard function

Extent and application


These function blocks work independently of the selected control function
and can be used as optional supplements. They are ready to be used and
only require activating by connecting the plug(s) of the respective function
block.
Depending on the device series, the system offers several different function
blocks for such standard functions:
SIMOCODE
Function block

pro C (BU1)

pro V (BU2)

Test

Reset

Test Position Feedback (TPF)

External Fault

Operational Protection OFF (OPO)

Power Failure Monitoring (UVO)

Emergency Start

Watchdog (PLC/PCS Monitoring)

Table 10-1: Function blocks

SIMOCODE pro

10-2

GWA 4NEB 631 6050-22 DS 03

Standard functions

SIMOCODE
Function block

pro C (BU1)

pro V (BU2)

Timestamping

Safe Tripping

Table 10-1: Function blocks (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-3

Standard functions

10.2

Test/Reset

Test/Reset description
The function of the "Test/Reset" button on the basic unit or on the operator
panel is generally dependent upon the operating status of the device:
Reset function: If a fault occurs
Test function: In other operating states.
In addition to the Test/Reset button, SIMOCODE pro allows internal Test/
Reset tripping via the "Test" function blocks. The "Test" function block
consists of one plug.
Overall, the following are available:
Two function blocks, "Test 1" and "Test 2", for BU1 and BU2, whereby each
function block has a slightly different function:
Test 1: Test/trips the output relays
Test 2: Does not trip the output relays (normally for testing via the bus).
Schematic
The following schematic shows a general representation of the "Test/Reset"
function blocks:
"Test/Reset" function blocks

Test 1
Test 2
Reset 1
Reset 2
Reset 3

Test 1
Test 2
Reset 1

Control functions

Reset 2
Reset 3

BU "TEST/RESET" button
Test/Reset buttons blocked
OP "TEST/RESET" button*

Fig. 10-2: "Test/Reset" function blocks

*) The operator panel with display does not have a Test/Reset button. The
respective functions can be carried out via the operator panel menu or via
softkeys.

SIMOCODE pro

10-4

GWA 4NEB 631 6050-22 DS 03

Standard functions

Testing
Testing can be carried out as follows:
Via the "TEST/RESET" button on the basic unit and on the operator panel (can
be deactivated), as well as via PC with SIMOCODE ES software.
Via the plugs of the internal "Test 1" or "Test 2" function blocks
Via the menu of the operator panel with display (e.g. the "Commands" menu
item).
Testing can be terminated at any time - it does not influence the thermal
motor model of the overload function, i.e. after switching off via test, the
system can be reset immediately.
Tripping only occurs for Test 1 when the operating mode is set to "Remote".
Reset function
Resetting can be carried out as follows:
Via the "TEST/RESET" button on the basic unit and on the operator panel (can
be deactivated), as well as via PC with SIMOCODE ES software.
Using the "Reset input" plug of the internal function blocks via the plugs of
the internal function blocks "Reset 1", "Reset 2" and "Reset 3".
Via the menu of the operator panel with display (e.g. the "Commands" menu
item).
The "Reset" function block consists of one plug.
Overall, three function blocks, "Reset 1" through to "Reset 3" are available for
BU1 and BU2.
All reset inputs (sockets) are equal (OR function).
Test function
A SIMOCODE pro function test can also be initialized via the test function.
The test function comprises the following steps:
Lamp/LED test (test function < 2 s activated)
Testing the device functionality (test function activated for 2 s - 5 s )
For the "Test 1" function block only: Switching off the QE (test function
activated for > 5 s).

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-5

Standard functions

Test phases
The following table shows the test phases carried out when the "TEST/
RESET" button is pressed for the required length of time:
Test
phase

Status

Without main current


Fault 1)

O.K.

With main current


O.K.

Fault

Hardware test/lamp test


"DEVICE" LED
< 2s

Orange

Green

Orange

Green

"GEN.FAULT" LED
Contactor control

Unchanged

Unchanged

Unchanged

Unchanged

Show QL
Results of the hardware test/lamp test
"DEVICE" LED
2s - 5s

Green

Red

Green

Red

"GEN.FAULT" LED
Contactor control

Unchanged

Deactivated

Unchanged

Deactivated

Relay test
"DEVICE" LED
> 5s

Green

Red

Green

Red

"GEN.FAULT" LED
Contactor control
LED lit/activated

Deactivated

LED flashing

Deactivated

Deactivated

LED flickering

LED OFF

Deactivated

1) "Fault" only displayed after 2 s


Table 10-2: The states of the status LEDs/contactor controls during testing

Test settings

Test 1 to 2 -

Description

Input

Control of the "Test" function block from any signal (any sockets
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Test/Reset
buttons blocked

The blue Test/Reset buttons on the basic unit and the operator
panel are usually intended for acknowledging faults and for carrying
out a device test.
The buttons can be blocked via "Test/Reset buttons blocked". These
can then be used for other purposes. On the operator panel with
display, blocking is carried out via the corresponding menu function.
(Default: Unblocked)

Table 10-3: Test settings

SIMOCODE pro

10-6

GWA 4NEB 631 6050-22 DS 03

Standard functions

Acknowledgement of faults
Generally, the following applies to the acknowledgement of faults:
Faults can only be acknowledged
If the cause of the fault has been eliminated
If there is no "ON" control command pending.
A reset will not be possible if the cause of the fault has not been eliminated
and/or if an "ON" control command is pending. The reset will be saved
depending on the type of fault. Saving a reset is indicated by the "GEN.
FAULT" LED on the basic unit and on the control panel. The LED changes from
flashing to continuous signal.
Automatic acknowledgement of faults
Faults are automatically acknowledged in the following cases:
A reset has been saved and the cause of the fault is no longer present (user
has previously acknowledged the fault)
Auto-reset of overload tripping or thermistor tripping if motor protection
reset = auto (acknowledgement is automatic after the cooling down period
elapses). The motor cannot start immediately since resetting is not possible if
an ON command is pending.
If a configured module fails, all related faults will be acknowledged
automatically. However, a configuration fault will be generated (exception:
operator panel, if parameterized accordingly). This ensures that a module fault
does not cause the general fault to be acknowledged automatically.
If a function or module is deactivated in the device configuration (via
parameterization), all related faults are acknowledged automatically (the
motor cannot start immediately since parameters cannot be entered if an ON
command is pending).
If a parameter of a function is changed from "Tripping" to "Warning", or to
"Signaling" or "Deactivated", all related faults will be acknowledged
automatically.
For an external fault: With its own parameter: "Auto-Reset".
Reset settings
Reset 1 to 3 Input

Description
Control of the "Reset" function block from any signal (any
sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Test/Reset buttons The blue Test/Reset buttons on the basic unit and on the operator
blocked
panel are intended for acknowledging faults and carrying out device
tests.
The buttons can be blocked via "Test/Reset buttons blocked". These
can then be used for other purposes. On the operator panel with
display, blocking is carried out via the menu (default: Unblocked).
Table 10-4: Reset settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-7

Standard functions

10.3

Test position feedback (TPF)

Description
You can carry out the "Cold starting" function test using the "Test Position
Feedback (TPF)" function block. For this purpose, the function block input
(plug) must be connected to the respective socket. The activated test
position will be indicated by the flashing QL of the control function.
The "Test Position Feedback (TPF)" function block consists of:
One plug
One "Status - Test position" socket.
This is set when a signal is pending at the input.
One "Trip - Test position feedback" socket.
This is set when:
"TPF" is activated although current is flowing in the main circuit
"TPF" is activated and current is flowing in the main circuit.
Overall, there is one "Test Position Feedback" function block for BU1 and
BU2.
Note
When the test position is enabled, the QLE/QLA sockets of the control
function are activated, to indicate test operation of the motor feeder via a
blinking button LED, for example.
Schematic
The following schematic shows the "Test Position Feedback" function block:
TPF

Status Test position

Input
Type

Trip Test position feedback fault

Fig. 10-3: "Test Position Feedback" function block

SIMOCODE pro

10-8

GWA 4NEB 631 6050-22 DS 03

Standard functions

Cold starting
If the motor feeder is in the test position, its main circuit is isolated from the
network. However, the control voltage is connected.
The "Cold starting" function test is carried out in this state. Cold starting
means the motor feeder is tested without a current in the main circuit.
To differentiate this function from normal operation, it must be enabled via
the socket on the function block.
Feedback stating that the motor feeder is isolated from the mains voltage
on the main current side can occur, for example, via an auxiliary contact of
the main switch in the motor feeder that is connected to any device input
(terminal). This is then internally connected to the "Test position feedback
(TPF) - Input" plug of the function block. When using current/voltage
measuring modules, this type of auxiliary contact is entirely unnecessary.
The "TPF" function block can be activated by monitoring for undervoltage
("Voltage Monitoring" function block).
Thereafter, the contactor outputs can be set via the control stations (see
Chapter 4.1 "Control stations"), enabling the current-free status to be tested.
If current flows erroneously during test operation, the contactor outputs are
switched off by "Trip - Test position feedback".
"Trip - Test position feedback (TPF)" fault message and acknowledgement
Notice
"Trip - Test position feedback (TPF)" will be generated if:
"TPF" is activated, although current is flowing in the motor feeder
"TPF" is activated and current is flowing in the motor feeder.
Acknowledge with "Reset".
Settings

Test position
feedback (TPF)

Description

Input

Activate the "Test Position Feedback (TPF)" function block with any
signal (any sockets
,
e. g. device input)

Type

Specification of the input logic


NO contact (1-active)
NC contact (0-active)

Table 10-5: Test position feedback (TPF) settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-9

Standard functions

10.4

External fault

Description
The "External Faults 1-6" function blocks can be used to monitor any
statuses and/or external devices, to generate fault messages and, if
necessary, to switch off the motor. To do this, the inputs (plugs) of the
"External Fault" function blocks must be connected to any sockets (e.g.
device inputs, control bits from PROFIBUS DP, etc.). External faults can also
be "marked" in SIMOCODE pro. This facilitates their allocation to the actual
malfunction. Example: Monitoring the rotational speed of the motor using
an external speed monitor.
The "External Fault" function block consists of:
Two plugs (1 plug for setting, 1 plug for resetting)
One "Event - External fault" socket. This is set when a signal is pending at the
input.
Overall, the following are available:
Four "External Faults 1 to 4" function blocks for BU1
Six "External Faults 1 to 6" function blocks for BU2.
Schematic
The following schematic shows the "External Fault" function blocks:
External Fault 1

External Fault 2

Input

Input
Type
Activity

Reset

Type

Event Ext. fault 1

Response

Activity
Reset

Reset
(Marking)
External Fault 3

Reset

External Fault 4
Input

Type
Activity

Type

Event Ext. fault 3

Response

Activity
Reset

Reset
(Marking)

Event Ext. fault 4

Response
Reset
(Marking)

External Fault 5

External Fault 6

Input

Input
Type
Activity

Reset

Response

(Marking)

Input

Reset

Event Ext. fault 2

Type

Event Ext. fault 5

Response
Reset
(Marking)

Activity
Reset

Event Ext. fault 6

Response
Reset
(Marking)

Fig. 10-4: "External Fault" function blocks

SIMOCODE pro

10-10

GWA 4NEB 631 6050-22 DS 03

Standard functions

Special reset options:


A special reset input is also available in addition to the other reset options
(remote reset, Test/Reset button, OFF command-reset). Furthermore, AutoReset can also be activated.
See below.
Settings
External fault
1 to 6 -

Description

Input

Control of the "External Fault" function block using the monitored


signal (arbitrary sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Type

Specification of the input logic:


NO contact (1-active)
NC contact (0-active)

Activity

Specify in which motor operating state the external fault is to be


evaluated:
Always:
Always evaluate, regardless of whether the motor is running or at
a standstill.
Only when the motor is ON:
Evaluation only when the motor is switched ON.

Response

Specification of the response to an external fault when activated via


the input (see the following table and Chapter "Important
information").

Reset

Acknowledgment of the "External fault" using an arbitrary signal


(arbitrary sockets
, e.g. device inputs, control bits from
PROFIBUS DP, etc.)

Reset also by

Specification of further (common) acknowledgement options using


additional reset types:
Test/Reset buttons on the basic unit and on the operator panel or,
in the case of the operator panel with display, via the menu (panel
reset)
Remote reset: Acknowledgement via Reset 1-3, DPV1, "Reset"
command
Auto-Reset: The fault is reset after the cause has been eliminated
(after removal of the activation signal)
OFF command-reset: "OFF" control command, resets the fault.

Marking

No parameters. Optional marking for designating the event, e.g.


"Rotational speed >", e.g. with SIMOCODE ES.
Range: Up to 10 characters.

Table 10-6: External fault settings

"External fault" response


Response

External fault

Fault/tripping

Warning

Event

Deactivated

Table 10-7: "External fault" response

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-11

Standard functions

10.5

Operational protection OFF (OPO)

10.5.1

Response for positioner control function

Description
The "Operational Protection OFF (OPO)" function block returns the positioner
to a safe position. In order to do this, the input (plug) must be connected to
the respective socket (e.g. device inputs, control bits from PROFIBUS DP,
etc.).
The "Operational Protection OFF" function block consists of:
One plug
One "Status - OPO" socket. This is set when a signal is pending at the input.
One "Trip - OPO fault" socket. This is set when the respective, safe end
position has been reached.
Overall, there is one Operational Protection OFF (OPO)" function block
available for BU2.
The following table shows the general functionality:
OPO

Initial position when OPO is pending


Positioner
is open

Positioner
opens

Positioner
stop/OFF

Positioner
closes

Positioner
is closed

Reaction to OPO
Parameterized
response
"Positioner
closes"

Parameterized
"Positioner
opens"
response

Fault
Reset:
With close
command

Fault
Reset:
With close
command

Fault
Reset:
With close
command

Positioner
closes

Positioner
closes

Positioner
closes

Positioner
closes

Fault
Reset:
With open
command

Fault
Reset:
With open
command

Fault
Reset:
With open
command

Positioner
opens

Positioner
opens

Positioner
opens

Positioner
opens

Table 10-8: General functionality of Operational protection OFF(OPO) for the "Positioner" control
function

Schematic
The following schematic shows the "Operational Protection OFF (OPO)"
function block:
Input

Operational Protection OFF


(OPO)

Status Operational protection OFF (OPO)

Positioner response
Type

Trip Operational protection OFF (OPO)

Fig. 10-5: "Operational Protection OFF (OPO)" function block

SIMOCODE pro

10-12

GWA 4NEB 631 6050-22 DS 03

Standard functions

Settings

Operational
protection OFF
(OPO)

Description

Input

Control of the "Operational Protection OFF" function block using the


monitored signal (any sockets
,
e. g. device inputs etc.)

Positioner
response

Specification of the response for the "Positioner" control function


when activated via the input:
CLOSED: Positioner moves to the "Closed"end position.
OPEN: Positioner moves to the "Open" end position.

Type

Specification of the input logic


NO contact (1-active)
NC contact (0-active)

Table 10-9: Operational protection OFF settings

Safety guidelines
Note
A "Trip - Operational protection OFF (OPO)" fault message is not generated if
the "OPO" command attempts to run the positioner to the end position in
which it is already in, or to which it is heading.

Note
No other control command (counter command or stop command) is carried
out while "Operational protection OFF (OPO)" is active.

Note
The "Trip - Operation protection OFF (OPO)" fault message must be
acknowledged using the open or closed control command, depending on
the present "OPO" end position.

Note
Acknowledgement is carried out even if the desired end position has not yet
been reached.

Note
The fault message is available as diagnosis via PROFIBUS DP.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-13

Standard functions

10.5.2

Response to other control functions

Description
For other control functions, the following scenarios can be differentiated
between for OPO:
Motor in operation: The motor is switched off with a "Trip - Operational
protection OFF (OPO)" fault.
The motor is off. Initially no fault. The "Trip - Operational protection OFF
(OPO)" fault only occurs when an "ON command" is issued.

SIMOCODE pro

10-14

GWA 4NEB 631 6050-22 DS 03

Standard functions

10.6

Power failure monitoring (UVO)

Description
The "Power Failure Monitoring (UVO)" function block is activated via the
plug. This is carried out via an external voltage relay that is connected to the
function block via the binary inputs of SIMOCODE pro.
Process (see process diagram below).
1) All contactors (QE) are immediately deactivated after response by the
monitoring relay/activation of the input (UVO).
2) The motor will be switched back to its previous status if the voltage returns
within the "power failure time". This can either take place immediately or can
be additionally delayed (restart time delay).
3) If the "power failure time" expires before the voltage returns, the device
signals a fault (UVO fault):

Prerequisite: The SIMOCODE pro control voltage is buffered and not


interrupted.
Schematic
The following schematic shows the "Power Failure Monitoring (UVO)"
function block
UVO
Input*

Type

Trip Power failure (UVO)

Power failure time


Restart time delay

*Activation
External power failure monitoring

Fig. 10-6: Schematic of the "Power Failure Monitoring (UVO)" function block

1)
UVO

t
Power failure
time

2)

Power failure
time

QE

3)
Fault

Fault

t
Fig. 10-7: Power failure monitoring (UVO) process diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-15

Standard functions

Settings

Power failure
monitoring (UVO) -

Description

Input

Control of the "Power Failure Monitoring (UVO)" function block


using the monitored signal (any socket
,
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Type

Specification of the type of power failure monitoring:


Deactivated
Device supply is not interrupted.
The control voltage from SIMOCODE pro remains constant.
The interruption of the mains voltage must be measured, for
example, by a separate voltage relay.

Power failure time

Start time after power failure.


If the mains voltage returns within the power failure time, all the
drives that were connected before the power failure are
automatically reconnected.
If the mains voltage does not return within this time period, the
drives remain disconnected and the "Trip - Power failure (UVO)" fault
message is generated.
Once the mains voltage has returned, the fault message can be
acknowledged using "Reset".
Range:
0 to 25.5 s in 0.1 s increments
26 to 255 s in 1 s increments
256 to 2550 s in 10 s increments

Restart time delay


(staggered)

The restart time delay can be set so that not all motors restart
simultaneously (the mains voltage would otherwise fail again).
Range: 0 to 255 seconds.

Table 10-10: Power failure monitoring settings

SIMOCODE pro

10-16

GWA 4NEB 631 6050-22 DS 03

Standard functions

10.7

Emergency start

Description
Emergency start deletes the thermal memory from SIMOCODE pro each
time it is activated. This allows the motor to be immediately restarted after
an overload trip. This function can be used to:
Enable a reset and start up the motor again immediately after an overload trip
Delete the thermal memory (motor model) during operation, if required.
Caution
If emergency starts are carried out too frequently this may lead to thermal
overloading of the motor!
Since emergency start is
edge-triggered, this function cannot permanently affect the thermal motor
model. An emergency start is carried out as follows:
Via the plug of the function block. To do this, the input (plug) of the function
block must be connected to an arbitrary socket (e.g. device inputs, control
bits from PROFIBUS DP, etc.).
The "Emergency Start" function block consists of:
One plug
One "Status - Emergency start executed" socket. This is set when the
emergency start is carried out.
Overall, there is one "Emergency Start" function block for BU1 and BU2.
Schematic
The following schematic shows the "Emergency Start" function block:
Emergency start
Input

Status Emergency start


executed 1)

1) The "Emergency start executed" signal is triggered by the edge (input) and reset
when the current flows.
Fig. 10-8: Function block "Emergency Start"

Settings

Emergency start
Input

Description
Activate the "Emergency Start" function block from any signal (any
sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Table 10-11: Emergency start settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-17

Standard functions

10.8

Safety-oriented tripping

Description
Note:
Please note that the information made available for further processing is in
the form of non-safety-oriented signals.

Note:
Please note that the "Safe Tripping" function block is not a safety-oriented
tripping function.
The DM-F Local safety function is determined by the DIP switch setting on
the module only.
The DM-F PROFIsafe safety function is performed by the failsafe program in
the F-CPU.
The "DM-F Local Safe Tripping" function block consists of 3 sockets:
Event - DM-F LOCAL ok: The DM-F Local is ready for operation.
Event - Safe tripping: A safety-oriented tripping has been carried out.
Status - Enabling circuit closed: The enabling circuit is closed.
The "DM-F PROFIsafe Safe Tripping" function block consists of 3 sockets:
Event - PROFIsafe active: Failsafe communication between the F-CPU and the
DM-F PROFIsafe is active.
Event - Safe tripping: A safety-oriented tripping has been carried out.
Status - Enabling circuit closed: The enabling circuit is closed.
Overall one "Safe Tripping" function block is available for SAFETY (Local) or
PROFIsafe.
Schematic
The following schematic shows the "Safe Tripping" function block:
Safe Tripping
Response
DIP switch *)

DM-F Local o.k.


PROFIsafe active
Safe tripping
Enabling circuit

Fig. 10-9: "Safe Tripping" function block

SIMOCODE pro

10-18

GWA 4NEB 631 6050-22 DS 03

Standard functions

Function of the SET/RESET button on DM-F Local

SET/RESET button

Fig. 10-10: SET/RESET button

See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY".


DM-F Local - Automatic starting after power failure
Danger
Automatic starting after power failure. Risk of death or serious injury.
In the case of automatic starting after a power failure, the enabling circuits are
connected without pressing the Start button.
Settings of the DIP switches (DM-F Local)

*)

Fig. 10-11: Settings of the DIP switches (DM-F Local)

*) Notice:
The set DIP switch position in the SIMOCODE ES user interface (which can
be set using the mouse pointer) is transferred to the basic unit as part of the
download. However, it does not affect the function of the DM-F Local digital
module.
This way, the desired function is already set during parameterization.
The effective parameterization must be set using the DIP switches on the
front of the DM-F Local (see table below and/or "Failsafe digital module

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-19

Standard functions

SIMOCODE pro Safety" manual).


The basic unit compares the set position (from the download) with the
actual position at the DM-F Local. If these differ "Configuration deviation" is
output!
Settings of the DIP switches (DM-F Local)
DIP switches (DM-F Local)

Description

With/without cross-circuit detection

Cross-circuit detection is only possible with


potential-free sensors. In this case, the
sensors must be connected between T1 - Y12,
Y33 and T2 Y22, Y34. The device anticipates
the T1 terminal test signal on terminals Y12
and Y33. Likewise, the T2 terminal test signal
is anticipated on terminals Y22 and Y34. In the
event of the signals on Y12, Y33 or Y22 , Y34
not corresponding to the T1 and T2 test
signals, the device detects a sensor fault.
When electronic sensors such as light arrays or
laser scanners are connected, cross-circuit
detection must be disabled. The DM-F Local no
longer monitors the sensor inputs for cross
circuiting. Usually, the outputs of safety
sensors (OSSD) are monitored for cross
circuiting in the sensor itself.
When the device has been parameterized as
"without cross-circuit detection", the T1 and T2
test outputs are switched off and must not be
reconnected. The DM-F Local anticipates a
+24 V DC signal from the same current source
from which the device is powered on inputs
Y12, Y22, Y33 and Y34 (DM-F Local-*1AB00
only) or from T3 (static +24 V DC).
With the DM-F Local-*1AU00 device version,
terminal T3 must be connected to the
potential-free sensor contacts, due to the
galvanic isolation of the input circuit and the
sensor supply.

1 NC contact + 1 NO contact
evaluation/2 NC contact evaluation

In addition to the 2-channel connection of


aligned sensor contacts (NC/NC), sensors with
opposing contacts (NC/NO often used for
magnetically-operated switches) can also be
evaluated. In this case, please ensure that the
NC contact is connected to Y12 and the NO
contact is connected to Y22.

2x 1-channel/1x 2-channel

2 sensors, each with one contact (2x 1channel) (NC/NC). Here, the sensors are
"AND"-connected with one another.
Simultaneity is not monitored.
1 sensor with 2 contacts (1x 2-channel) (NC/
NC). Here, it is expected that both contacts
open simultaneously.

Table 10-12: Settings of the DIP switches (DM-F Local)

SIMOCODE pro

10-20

GWA 4NEB 631 6050-22 DS 03

Standard functions

DIP switches (DM-F Local)


Delay time for
Sensor inputs 50 ms/10 ms

Description
During the delay time, sensor signal changes
are not evaluated.
Delay time 50ms: Changes in the switching
position of strongly bouncing contacts are
hidden (e.g. position switch on heavy
protective doors).
Delay time 10ms: The shorter delay time
allows for a quicker tripping of bounce-free
sensors (e.g. light arrays).

Sensor input automatic start/monitored Automatic start: The enabling circuits are
start
switched to the operative position, as soon
as the starting condition on sensor inputs
Y12, Y22, Y34 and 1 have been fulfilled. The
start button connection terminal Y33 is not
queried.
Monitored start: The enabling circuits are
switched to the operative position, as soon
as the starting condition on sensor inputs
Y12, Y22, Y34 and 1 have been fulfilled and
the start button on terminal Y33 has
subsequently been actuated (start with the
falling edge).
Cascade input automatic start/
monitored start

Automatic start: The enabling circuits are


switched to the operative position, as soon
as the starting condition on cascade input 1
has been fulfilled, i.e. as soon as a static +24
V DC signal is present (e.g. from T3).
Monitored start: The enabling circuits are
switched to the operative position, as soon
as the starting condition on cascade input 1
has been fulfilled, i.e. as soon as a static +24
V DC signal is present (e.g. from T3) and the
start button on terminal Y33 has
subsequently been actuated (start with the
falling edge).

With/without start-up testing

After a voltage failure, start-up testing requires


that the sensors at Y12 and Y22 are actuated
once by the system operator.

With automatic starting/without


automatic starting after power failure

The DM-F Local can be parameterized, so that


the enabling circuits automatically switch to
the operative position after a power failure i.e.
without pressing the start button Y33.
Prerequisites:
Y12, Y22 or cascade input 1 are
parameterized for "monitored start".
The starting condition on the sensor inputs
and on the cascade input has been fulfilled.
Valid actuation of the start button prior to the
power failure i.e. the enabling circuits were in
the operative position.

Table 10-12: Settings of the DIP switches (DM-F Local) (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-21

Standard functions

Settings of the DIP switches (DM-F Local)


Before commissioning the DM-F PROFIsafe set the PROFIsafe address as
follows:
Switch position

Value

2 = 21

4 = 23

1=2
3=2

24

5=
6 = 25

16
32

7 = 26

64

8 = 27

128

9 = 28

256

10 = 29

512

Table 10-13: DIP switch settings (DM-F PROFIsafe)

When one DIP switch is set to ON, the respective value is active.
When more than one DIP switch is set to ON, the respective values must be added
up.
Briefly press the SET/RESET button.
LEDs from 1 to 10 show the current PROFIsafe address.
Setting the PROFIsafe address:
Switch off the supply voltage
Set the DIP switch configuration
Switch on the supply voltage.

SET/RESET button

Fig. 10-12: SET/RESET button

SIMOCODE pro

10-22

GWA 4NEB 631 6050-22 DS 03

Standard functions

"Safe tripping" response 1)


Here, you set the SIMOCODE pro response to a safety-oriented tripping via
DM-F Local or DM-F PROFIsafe.
Note:
The module response is not affected by this setting. In the event of the
conditions for safety-oriented tripping being fulfilled, the enabling circuits
are always opened!

Response

Safe tripping

Tripping

Deactivated

Signaling

Warning

Table 10-14: "Safe tripping" response

1) Note:
In the event that the option "DM-F LOCAL/PROFIsafe - separate function
from control function has been activated under "Motor control > Control
function > Operating mode", "Tripping" can no longer be set as response;
"Deactivated", "Signaling" or "Warning" are the only remaining options.
"Safe tripping" reset
Here, you can select manual or automatic acknowledging of SIMOCODE pro
faults caused by safety-oriented tripping (default: manual).
Reset:

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Manual, Auto

10-23

Standard functions

10.9

Watchdog (Bus monitoring, PLC/PCS monitoring)

Description
The "Watchdog" function block monitors communication with the PLC via
PROFIBUS DP, as well as the operating state of the PLC in the "Remote"
operating mode.
Schematic
Bus monitoring:
With this type of monitoring, the "Trip - Bus" fault is generated if
"Bus monitoring" is active
When, in the "Remote" operating mode (mode selector S1=1 and S2=1), the
Cyclic Data transfer between the PLC and SIMOCODE pro is interrupted, e.g.
by the PROFIBUS DP connection being interrupted.
"Status - Bus o.k." can always be evaluated. If SIMOCODE pro is cyclically
exchanging data with the PLC,
"Status - Bus o.k." is set to "1".
PLC/PCS monitoring:
With this type of monitoring, "Trip - PLC/PCS" is generated if
"PLC/PCS monitoring" is activated.
The PROFIBUS DP switches to the "CLEAR" status when in the "Remote"
operating mode (mode selector S1=1 and S2=1).
The "Status - PLC/PCS in Run" can always be evaluated. If the PROFIBUS DP
is in the "CLEAR" status, the "Status - PLC/PCS in Run" is set to "0".
If the "PLC/PCS monitoring - Input" is connected primarily to the "Cyclic
Receive - Bit 0.7" bit, the status of the PLC is deduced from this bit only.

Watchdog (PLC/PCS monitoring)

Cyclic communication

Bus/PLC fault - Reset


Bus monitoring
PLC/PCS monitoring

PLC/PCS monitoring - Input


(level sensitive)

Status - PLC/PCS in Run


Status - Bus o.k. (Bus is active)
Trip - Bus
Trip - PLC/PCS

Bus response

Fig. 10-13: "Watchdog (PLC/PCS Monitoring)" function block

Notice
"Bus monitoring" and "PLC/PCS monitoring" can only be effective if the DP
slave address monitoring is activated in the DP master system.

SIMOCODE pro

10-24

GWA 4NEB 631 6050-22 DS 03

Standard functions

Settings

Watchdog -

Description

PLC/PCS
monitoring - Input

Activates the "Watchdog" function block using the monitored signal


(arbitrary sockets
, e.g. control bits from PROFIBUS DP, etc.)

Bus monitoring

Activated:
If a bus fault occurs, the "Trip - Bus" fault message is generated
and must be acknowledged
Deactivated:
No fault message; however, the "Status - Bus o.k." information
can be evaluated at anytime.

PLC/PCS
monitoring

Activated:
If an PLC fault occurs, the "Trip - PLC/PCS" fault message is
generated and must be acknowledged
Deactivated:
No fault message; however, the "Status - PLC/PCS in Run"
information can be evaluated at anytime.

Bus/PLC fault Reset

You can select whether faults are to be acknowledged


automatically or manually.
Range: Manual/Automatic

Table 10-15: Watchdog settings

"Bus fault"/"PLC/PCS fault" response


Response

Bus fault

PLC/PCS fault

Fault

Warning

Event

Deactivated

Table 10-16: "Bus fault"/"PLC/PCS fault" response

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

10-25

Standard functions

10.10

Timestamping

Description
SIMOCODE pro V can timestamp up to eight digital signals with high
temporal precision (10 ms). In the process, every change in the state of the
digital signal will be recorded.
Possible areas of application are:
Precise chronological recording of faults in a procedural system
Analysis of system interrelationships
Recording and signaling of time-critical signal changes
Prerequisite:
To use SIMOCODE pro V timestamping, the DP master being used must
support time synchronization functions via PROFIBUS (e.g. DP master
connections for SIMATIC S7 400), or a master clock must be used (e.g.
SICLOCK).
Process in STEP 7
Activation of the time synchronization for SIMOCODE pro V occurs
in STEP 7 HW Config in the slave properties under "Time Synchronization".
Notice
The set synchronization interval must correspond to the configuration of the
clock master.
For SIMOCODE pro, transmission of time-stamped information is analogous
to transmission with SIMATIC S7 IM 153-2.
Therefore, the "FB 62 TIMESTMP" function block can be used for further
processing of time-stamped information in the CPU, to transmit timestamped messages from the "Standard Library > Miscellaneous Blocks"
library.
Note
The "LADDR" parameter contains the diagnostic address of the DP slave
from STEP 7 HW Config.
LADDR2 contains the diagnostic address of slot 2 of SIMOCODE pro in the
DP mode "DPV1" of the DP master (integrated via OM SIMOCODE pro). For
all other configurations, LADDR2 will contain the same address as LADDR.
In contrast to the STEP7 FB62 online help, when integrating via GSD, the
slot number of the module is transmitted with Slot 1 for signal messages,
and with Slot 0 for special messages.
You will find further information about FB 62 in the STEP7 online help.

SIMOCODE pro

10-26

GWA 4NEB 631 6050-22 DS 03

Logic modules

11

In this chapter
In this chapter you will find information on the SIMOCODE pro logic
modules. Logic modules are function blocks which are modeled not only on
standard logic functions, e.g. truth tables (AND, OR,...), but also on counters
and timers. In addition to the predefined control functions, you can use this,
for example, to implement logical functions, time relay functions and
counter functions without depending on external components (relays).
Target groups
This chapter is addressed to the following target groups:
Configurators
Programmers.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
The basics of digital signal processing, e.g. timers, counters, etc.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Further function blocks > Logic modules.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-1

Logic modules

11.1

Introduction

Description
Freely programmable logic modules are function blocks that process input
signals and provide binary or analog output signals according to their
internal logic components. Logic modules can contain:
Plugs
An internal logic component
Sockets
Settings, e.g. the time for a timer.
Schematic
The following schematic shows a general representation of a logic module:
Plug 1

Logic module
Socket 1 - n

(Logic component)
Plug n

Setting value

Fig. 11-1: General representation of a logic module

Extent and application


You can use the logic modules to carry out additional functions for your
application. These can be used, for example, to implement logical
operations, time relay functions and counter functions. Depending on the
device series, the system provides several logic modules:
SIMOCODE
Logic module

pro C
BU1

pro V
BU2

Number

Number

Truth tables 3 inputs/1 output

Truth tables 2 inputs/1 output

Truth tables 5 inputs/2 outputs

Timer

Counter

Signal conditioners

Non-volatile elements

Flashing

Flickering

Limit Monitor

Calculation modules (Calculator)*

Table 11-1: Freely-programmable logic modules

*) Only for basic unit 2 for version *E03* onwards

SIMOCODE pro

11-2

GWA 4NEB 631 6050-22 DS 03

Logic modules

11.2

Truth table 3I/1O

Description
Truth table 3I/1O consists of:
Three plugs
One logic component
One socket.
You can choose from eight possible input conditions the ones with which to
generate an output signal.
Overall, the following are available:
Three truth tables, 1 to 3 for BU1
Six truth tables, 1 to 6 for BU2.
Schematic
The following schematic shows the "Truth Table for 3I/1O" logic modules:
Input 1

Input 1

Truth Table 1 3I/1O


Output

Input 2
Input 3

Input 1

Input 1

Truth Table 3 3I/1O


Output

Input 3

Input 2

Output

Input 3

Input 2

Input 1

Truth Table 2 3I/1O

Input 2

Truth Table 4 3I/1O


Output

Input 2
Input 3

Input 1

Truth Table 5 3I/1O


Output

Input 3

Input 2

Truth Table 6 3I/1O


Output

Input 3

Fig. 11-2: "Truth Table for 3I/1O" logic modules

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-3

Logic modules

Example
You want to implement the following circuit:
Truth table, input conditions colored in gray:

Circuit:

S1

S2

S3

Q1

Q1 switches with:
(S1 or S2) and S3
or
S1 and S2 and S3

S1=
Input 1

S2=
Input 2

S3=
Input 3

Q1=
Output

Fig. 11-3: Example of a truth table

SIMOCODE pro

11-4

GWA 4NEB 631 6050-22 DS 03

Logic modules

Circuit and parameterization


L1
N

Circuit:

Q1

BU Inputs

BU Outputs

BU
1

S1

Input 1

S2

Input 2

Truth Table 1 3I/1O


Output

Out1

3
S3

Input 3

Parameterization with SIMOCODE ES

Set bits for


output signals

Connect inputs, i.e.


Connecting plugs with sockets

Fig. 11-4: Example circuit and parameterization for truth table 3I/1O

Settings

Truth tables 1-6 3I/


1O Input 1 to 3

Description

Activate the truth table with any signal


(any sockets
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Table 11-2: Settings for truth table 3I/1O

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-5

Logic modules

11.3

Truth table 2I/1O

Description
The truth table 2I/1O consists of:
2 plugs
One logic component
One socket.
You can choose from four possible input conditions the ones with which to
generate an output signal.
Overall, there are two truth tables (7 and 8) available for BU2.
Schematic
The following schematic shows the "Truth Table for 2I/1O" logic modules

Input 1

Input 1

Truth Table 7 2I/1O

Truth Table 8 2I/1O

Output

Output

Input 2

Input 2

Fig. 11-5: "Truth Table for 2I/1O" logic modules

Example
You want to implement the following circuit:

Circuit:
Truth table, input conditions colored in gray:

S1

S2

S1=
Input 1

S2=
Input 2

Q1=
Output

Q1 Q1 switches with:
S1 or S2

Fig. 11-6: Example of truth table 2I/1O

SIMOCODE pro

11-6

GWA 4NEB 631 6050-22 DS 03

Logic modules

11.4

Truth table 5I/2O

Description
The truth table 5I/2O consists of:
Five plugs
One logic component
Two sockets.
You can choose from 32 possible input conditions the ones with which to
generate up to 2 output signals.
Overall, one truth table (9) is available for BU2.
Schematic
The following schematic shows the "Truth Table for 5I/2O" logic modules
Input 1

Truth Table 9 5I/2O

Input 2

Output 1

Input 3
Input 4

Output 2

Input 5

Fig. 11-7: "Truth Table for 5I/2O" logic modules

Settings

Truth table 9
5I/2O Input 1 to 5

Description

Activation by any signal


(any sockets
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Table 11-3: Settings for truth table 5I/2O

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-7

Logic modules

11.5

Counter

Description
Counters are integrated in the SIMOCODE pro system. These are activated
via the plugs "+" or "-".
The counter output switches to "1" when the preset limit is reached. The
counter is reset with "Reset".
The actual value is available as a socket for further processing and can also
be transmitted to the automation system.
Plug +: Increases the actual value by 1 (maximum: limit)
Plug : Decreases the actual value by 1 (minimum: 0).
Reset: Resets the actual value to 0.
The counter consists of:
3 plugs (input +, input and reset)
One logic component
One socket.
One "Actual value" analog socket with the current value in the range between
0 and the limit. It remains even if there is a voltage failure.
Overall, the following are available:
Two counters, 1 to 2 for BU1
Four counters, 1 to 4 for BU2.
Schematic
The following schematic shows the "Counter" logic modules:
Input +
Input
Reset

Input +

Limit

Output

Input

Actual value

Reset

Input +

Counter 3

Input
Reset

Input +

Counter 1

Limit

Output

Input

Actual value

Reset

Counter 2
Output
Limit

Actual value

Counter 4
Output
Limit

Actual value

Fig. 11-8: "Counter" logic modules

Note
The time between the events to be counted depends on:
- The input delay
- The device cycle time.

SIMOCODE pro

11-8

GWA 4NEB 631 6050-22 DS 03

Logic modules

Note
The actual value remains the same
- During parameterization or failure of the supply voltage
- If there are simultaneous input signals at input + and input .

Note
The output is always 0 if a reset is pending.
Settings

Counters 1 to 4 -

Description

Input +

Increases the actual value by 1.


Activation by any signal
(any sockets
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Input

Decreases the actual value by 1.


Activation by any signal
(any sockets
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Reset

Resets the counter to 0 (count value and output)


Activation by any signal
(any sockets
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Limit

The maximum value that can be reached when counting and where
the counter issues an output signal.
Range: 0 - 65535

Table 11-4: Counter settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-9

Logic modules

11.6

Timer

Description
The timer consists of:
Two plugs (input and reset)
One socket.
One "Actual value" analog socket with the actual value.
The actual value is available as a socket for further internal processing and
can also be transmitted to the automation system.
If an input signal is pending, the timer can issue an output signal according
to the chosen timer type:
With closing delay
With closing delay with memory
With opening delay
Fleeting closing.
Overall, the following are available:
Two timers, 1 to 2 for BU1
Four timers, 1 to 4 for BU2
Schematic
The following schematic shows the "Timer" logic modules
Input

Input

Timer 1

Timer 2

Output

Output

Type
Reset
Value
Input

Type
Actual value

Reset
Value
Input

Timer 3

Timer 4

Output

Output

Type
Reset
Value

Actual value

Type
Actual value

Reset
Value

Actual value

Fig. 11-9: "Timer" logic modules

Note
The output is always 0 if a reset is pending.

SIMOCODE pro

11-10

GWA 4NEB 631 6050-22 DS 03

Logic modules

Note
The response of the plugs of all timers (input, reset) has been completely
changed to level-active for basic unit 1 from version *E05* and higher and
basic unit 2 from version *E03* and higher. Use of an unchanged parameter
file utilizing integrated timers may thus result in a different response if such
basic units are used. For example, if "Fixed level - '1'" is set at the timer
input, the timer function is automatically restarted after the timer reset
occurs. However, in timers with the parameterized type = "Fleeting closing"
there is no change in the response.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-11

Logic modules

Output response of the timer


(Basic unit 1 before version *E05* and basic unit 2 before version *E03*)
With closing delay:
Input
Reset
Time
t

Output

With closing delay with memory:


Input
Reset
Time
t

Output
With opening delay:
Input
Reset
Time
t

Output

Fleeting closing:
Input
Reset
Time
t

Output

Fig. 11-10: Output response of the timer (basic unit 1 before version *E05* and basic unit 2 before
version *E03*)

SIMOCODE pro

11-12

GWA 4NEB 631 6050-22 DS 03

Logic modules

Output response of the timer


(Basic unit 1 from version *E05* onwards and basic unit 2 from version *E03* onwards)
With closing delay:
Input
Reset
Time
t

Output

With closing delay with memory:


Input
Reset
Time
t

Output

With opening delay:


Input
Reset
Time
t

Output

Fleeting closing:
Input
Reset
Time
t

Output

Fig. 11-11: Output response of the timer (basic unit 1 from version *E05* onwards and basic unit 2
from version *E03* onwards)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-13

Logic modules

Settings

Timers 1 to 4 -

Description

Input

Activation by any signal


(arbitrary sockets
, e.g. device inputs, control bits from
PROFIBUS DP, etc.)

Reset

Resets the actual value to 0.


Activation by any signal
(arbitrary sockets
, e.g. device inputs, control bits from
PROFIBUS DP, etc.)

Type

Different output responses


Range: Closing delay, closing delay with memory,
opening delay, fleeting closing

Value

Time during which the timer provides an output signal when


activated, depending on the output response (type)
Range: 0 to 65535, unit 100 ms

Table 11-5: Timer settings

SIMOCODE pro

11-14

GWA 4NEB 631 6050-22 DS 03

Logic modules

11.7

Signal conditioner

Description
If an input signal is pending, the signal conditioner can issue an output
signal according to the chosen signal conditioner type:
Non-inverting
Inverting
Edge rising with memory
Edge falling with memory.
You can set the output response.
The signal conditioner consists of:
Two plugs (input and reset)
One logic component
One socket.
Overall, the following are available:
Two signal conditioners for BU1 (signal conditioners 1 to 2)
Four signal conditioners for BU2 (signal conditioners 1 to 4).
Schematic
The following schematic shows the "Signal Conditioner" logic modules:
Input

Input

Signal Conditioner 1

Signal Conditioner 2

Output
Reset

Output
Reset

Type

Input

Type

Input

Signal Conditioner 3

Signal Conditioner 4

Output
Reset

Output
Reset

Type

Type

Fig. 11-12: "Signal Conditioner" logic modules

Note
The output is always 0 if a reset is pending.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-15

Logic modules

Types of signals/output responses

Level not inverted


Input
Reset
Output

Level inverted
Input
Reset
Output

Edge rising with memory


Input
Reset
Output

Edge falling with memory


Input
Reset
Output

Fig. 11-13: Types of signals/output responses of the signal conditioners

SIMOCODE pro

11-16

GWA 4NEB 631 6050-22 DS 03

Logic modules

NOR function
You can implement a NOR function with the "Level inverted" type of signal:
Input

Reset

Output

Schematic
Input
Reset

>
=

Output

Table 11-6: NOR function

Settings

Signal conditioner
1 to 4 -

Description

Input

Activation by any signal


(any sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Reset

Resets the signal conditioner to 0.


Activation by any signal
(any sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Type

Different output responses


Range:
Level not inverted, level inverted,
edge rising with memory, edge falling with memory

Table 11-7: Signal conditioner settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-17

Logic modules

11.8

Non-volatile elements

Description
Non-volatile elements behave like signal conditioners.
The output signals remain after failure of the supply voltage.
If an input signal is pending, the signal conditioner can issue an output
signal according to the chosen signal conditioner type:
Non-inverting
Inverting
Edge rising with memory
Edge falling with memory.
You can set the output response.
The non-volatile element consists of:
Two plugs (input and reset)
One logic component
One socket.
Overall, the following are available:
Two non-volatile elements 1 to 2 for BU1
Four non-volatile elements 1 to 4 for BU2.
Schematic
The following schematic shows the "Non-volatile Element" logic modules
Input

Input

Non-vol. Elem. 1

Non-vol. Elem. 2

Output
Reset

Output
Reset

Type

Input

Type

Input

Non-vol. Elem. 1

Non-vol. Elem. 2

Output
Reset

Output
Reset

Type

Type

Fig. 11-14: "Non-volatile Element" logic modules

Note
The output is always 0 if a reset is pending.

SIMOCODE pro

11-18

GWA 4NEB 631 6050-22 DS 03

Logic modules

Types of signals/output responses

Level not inverted


Input
Reset
Output

Level inverted
Input
Reset
Output

Edge rising with memory

Voltage failure

Input
Reset
Output

Edge falling with memory

Voltage failure

Input
Reset
Output

Fig. 11-15: Signal types/output responses of non-volatile elements

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-19

Logic modules

NOR function
You can implement a NOR function with the "Level inverted" type of signal:
Input

Reset

Output

Schematic
Input
Reset

>
=

Output

Table 11-8: NOR function

Settings

Non-volatile
elements
1 to 4 -

Description

Input

Activation by any signal


(any sockets
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Reset

Resets the signal conditioner to 0.


Activation by any signal
(any sockets
e.g. device inputs, control bits from PROFIBUS DP, etc.)

Type

Different output responses


Range: Level not inverted, level inverted,
edge rising with memory, edge falling with memory

Table 11-9: Non-volatile element settings

SIMOCODE pro

11-20

GWA 4NEB 631 6050-22 DS 03

Logic modules

11.9

Flashing

Description
If an input signal is pending at its plug, the "Flashing" logic module provides
a signal at its socket, which alternates between binary 0 and 1 with a fixed
frequency of 1 Hz. You can use this to make the LEDs on the operator panel
flash.
The logic module consists of:
One plug
One logic component
One socket.
Overall, three logic modules, "Flashing 1" through to "Flashing 3" are available
for BU1 and BU2.
Schematic
The following schematic shows the "Flashing" logic modules
Flashing 1

Flashing 2
Output

Input

Input

Output

Flashing 3
Output

Input

Fig. 11-16: "Flashing" logic modules

Settings

Flashing 1 to 3 Input

Description
Activation by any signal
(any sockets
, e.g. device inputs, status information, status, etc.)

Table 11-10: Flashing settings

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-21

Logic modules

11.10

Flickering

Description
You can use the "Flickering" logic modules to assign the "Flickering" function
to the operator panel LEDs (for example).
If an input signal is pending, the "Flickering" function block issues an output
signal with a frequency of 4 Hz.
The function block consists of:
One plug
One logic component
One socket.
Overall, three logic modules, "Flickering 1" through to "Flickering 3" are available
for BU1 and BU2.
Schematic
The following schematic shows the "Flickering" logic modules:
Flickering 1

Flickering 2
Output

Input

Input

Output

Flickering 3
Output

Input

Fig. 11-17: "Flickering" logic modules

Settings

Flickering 1 to 3 Input

Description
Activation by any signal
(any sockets
,
e. g. status information etc.)

Table 11-11: Flickering settings

SIMOCODE pro

11-22

GWA 4NEB 631 6050-22 DS 03

Logic modules

11.11

Limit monitor

Description
Any analog values (2 bytes/1 word) can be monitored
for limit overshooting or limit undershooting. The limit monitor issues the
"Limit" signal at its socket. In addition, limit monitors can be "marked"
according to their function. Example: Monitoring the individual sensor
measuring circuits of the temperature module (Temperature 1 - 3) for
overtemperature.
The limit monitor consists of:
One analog plug
One logic component
One socket.
Overall, there are 4 limit monitors (1 to 4) available for BU2.
Schematic
The following schematic shows the "Limit Monitor" logic modules:
Limit Monitor 1
Type
Input

Limit

Event Limit value 1

Type
Input

Limit

Activity

Activity

Response

Response

(Marking)

(Marking)

Limit Monitor 3

Limit Monitor 4

Type
Input

Limit Monitor 2

Limit

Event Limit value 3

Type
Input

Limit

Activity

Activity

Response

Response

(Marking)

(Marking)

Event Limit value 2

Event Limit value 4

Fig. 11-18: "Limit Monitor" logic modules

Response
Response
Tripping
Warning
Signaling
Disabled
Delay

Limit 1 to 4
X
0 - 25.5 s (0.5 s)

Table 11-12: Limit response

See also "Tables of responses of SIMOCODE pro" in Chapter "Important


information".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-23

Logic modules

Functional principle
The limit signal issued depends on
The operating state of the motor
The TPF function
The parameterized "Activity":
ON
ON+
RUN
RUN+.
The following display shows a flow chart with the different "activity"
parameters.
Activity
Class time

OFF

Start

Motor is running

OFF
"ON"

Not with TPF 1)

"ON+"

Not with TPF 1)

"RUN"

Not with TPF 1)

"RUN+"

Time
1)

TPF: There is test position feedback, the motor feeder is in the test
position, i.e. its main circuit is isolated from the network. However, the
control voltage is connected.

Fig. 11-19: Limit monitor activity

SIMOCODE pro

11-24

GWA 4NEB 631 6050-22 DS 03

Logic modules

Settings

Limit Monitor

Description

Input

Analog plug of the limit monitor to be connected with the analog


value (2 bytes) which is to be monitored,
e.g. maximum current I_max, cooling down period, actual value of
timers, etc.)

Type

Specifies if the limit has to be monitored for overshooting or


undershooting.

Activity

Determines in which motor operating state the limit monitor is to


be evaluated:
ON, i.e. always evaluate, independent of whether the motor is
running or not
ON+, i.e. always evaluate, independent of whether the motor is
running or not
Exception: "TPF", i.e. motor feeder is in the test position
RUN, i.e. evaluate only if the motor is in the ON state and not in
the test position (TPF)
RUN+, i.e. evaluate only if the motor is running and the start-up
procedure is finished (i.e. the "Start active" message is no longer
pending) and there is no test position feedback (TPF); Example:
Cos phi monitoring.

Limit

Monitor response value. The return value is always determined by


the "Limit monitor - Delay" parameter.
Range: 0 - 65535.

Delay

Specifies the time period for which the limit must be constantly
overshot before the "Event - Limit" output is set.
Range: 0 - 25.5 s (0.5 s).

Marking

No parameters. Optional marking for designating the event, e.g.


"Limit>"; Range: Up to 10 characters.

Table 11-13: Limit monitor settings

Note
When using limit monitors, always ensure that the correct range and unit
are used for the analog values connected to the limit input. These always
have a direct influence on the unit of the limit value to be set. The units and
the ranges of all relevant analog values can be found in Chapter B.9 "Data
record 94 - Measured values" and Chapter B.10 "Data record 95 - Service
data/statistical data".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-25

Logic modules

Examples of typical units and ranges in SIMOCODE pro:

Unit

Range

Temperatures (e.g. max. temperature)

1K

0 - 65535

Operating hours

1s

0 - 1193046

Motor stop time

1h

0 - 65535

Active power

1W

0 - 4294967295

Apparent power

1 VA

0 - 4294967295

Timer actual value

100 ms

0 - 65535

Currents (e.g. max. current I_max)

1% of Is

0 - 66535

0 - 27648 (S7 format)

Analog module inputs

Table 11-14: Examples of typical units and ranges in SIMOCODE pro

Thus, for example, a limit of 473 (K) should be parameterized for a limit
monitor to monitor a maximum temperature of 200 C.

SIMOCODE pro

11-26

GWA 4NEB 631 6050-22 DS 03

Logic modules

11.12

Calculators (calculation modules)

Description
Both the "Calculator 1" and "Calculator 2" logic modules integrated in basic
unit 2 contain the standard calculation modes and enable all analog values
that occur in SIMOCODE pro to be adapted, calculated and converted, e.g.
Conversion of the measured temperatures from K (Kelvin) to F or C
Conversion of the motor current from [%] to [A]
Conversion of the 0/4 - 20 mA signals of the analog module directly into fill
levels, pressures and flow rates.
The analog value (2 bytes/1 word) present at the analog sockets is
calculated using a defined formula and using freely-selectable parameters
(counters, denominators, operators, offsets). The result of the calculation is
output as an analog value at the analog socket of the logic module
(2 bytes/1 word) for further processing.
Each calculator consists of:
One analog plug (calculator 1) or two analog plugs (calculator 2)
One logic component
One analog socket.
Schematic
The following schematic shows the "Calculator" logic modules
Calculator 1
Counter

Input

Denominator
Offset

Output
Range: 0 - 65535

Calculator 2
Input 1

Operating mode
Counter 1
Denominator 1

Input 2

Output
Range: 0 - 65535

Operator
Offset
Counter 2
Denominator 2

Fig. 11-20: "Calculator" logic modules

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-27

Logic modules

Operating modes for calculator 2


The mode of the "Calculator 2" logic module can be changed via the
"Operating mode" parameter:
Operating mode 1
The analog value at input 1 is combined with the analog value at input 2 via a
pre-defined formula, using the specified parameters (counters, denominators,
offsets, operators).
The result is available as an analog value at the output of the function block
for further processing (1 word/2 bytes).
Operating mode 2
The analog values at input 1 and input 2 are processed together as a double
word. Input 1 represents the high word and input 2 the low word. The result
is calculated using the formula defined for this operating mode and using the
specified parameters (counters, denominators, offsets) and is output from
the function block as 1 word/2 bytes. In operating mode 2 it is also possible
to process double words (e.g. active power, apparent power) and to generate
2 bytes/1 word.

SIMOCODE pro

11-28

GWA 4NEB 631 6050-22 DS 03

Logic modules

Settings
Calculator

Description

Calculator 1 - Input

Any value (2 bytes/1 word)


Range: 0 - 65535
Calculated value (2 bytes/1 word)
Range: 0 - 65535
Range: -32766 to +32767, increment 1
Range: 0 - 255, increment 1
Range: -32766 to +32767, increment 1
Any value (2 bytes/1 word)
Range: 0 - 65535
Any value (2 bytes/1 word)
Range: 0 - 65535
Any value (2 bytes/1 word)
Range: 0 - 65535
Range: -128 to +127, increment 1
Range: 0 - 255, increment 1
Range: 0 - 255, increment 1
Range: -128 to +127, increment 1
Range: -2147483648 to +2147483647, increment 2
1 or 2
+, -, *, /

Calculator 1 - Output
Calculator 1 - Counter
Calculation 1 - Denominator
Calculator 1 - Offset
Calculator 2 - Input 1
Calculator 2 - Input 2
Calculator 2 - Output
Calculator 2
Calculator 2
Calculator 2
Calculator 2
Calculator 2
Calculator 2
Calculator 2

Counter 1
Denominator 1
Counter 2 1)
Denominator 2 1)
Offset
Operating mode
Operator 1)

1) Only relevant for operating mode = 1


Table 11-15: Calculator settings

Formulae

Calculator 1
Input

Output
Counter

Denominator

Input

Offset

Calculator 2
Input 1
Input 2

Counter 1
Denominator 1

Output

Counter 2

Input 1

Operator
Denominator 2

Input 2

Offset

Operating mode 1

Calculator 2
Input 1
(High)

Output

Counter 1

Input 2
(Low)

Denominator 1

Input 1, input 2

Offset

Operating mode 2

Fig. 11-21: Calculator formulae

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

11-29

Logic modules

Examples
Example 1
Conversion of the maximum temperature of the temperature module from
K to C

TM Inputs

Calculator 1
Max. temperature
Unit = 1 K

Sensor type

1
* Input +

-273

0 ... 65535 C

Response at sensor fault/

Out of range
Number of active sensors

Fig. 11-22: Example 1

Example 2
Conversion of the maximum temperature of the temperature module from
K to F

TM Inputs

Calculator 1
Max. temperature
Unit = 1 K

Sensor type

9
* Input +

-460

0 ... 65535 F

Response at sensor fault/

Out of range
Number of active sensors

Fig. 11-23: Example 2

Example 3
Conversion of the motor current I_max. from % to A (e.g. set current
Is = 3.36 A) (only possible for motors with one rotational speed)

Calculator 1
336
* Input +

Max. current I_max


Unit = 1 %

0 ... 3427 (0 ... 34.72 A)

100

Fig. 11-24: Example 3

SIMOCODE pro

11-30

GWA 4NEB 631 6050-22 DS 03

Communication

12

In this chapter
In this chapter you will find information about the options of SIMOCODE pro
communication, e.g. communication with a PLC. The default receive, send
and diagnostics data settings are sufficient for almost all applications and as
such, the parameterization only has to be changed to a small extent.
Otherwise, you can adapt the settings of the individual bits specifically for
your application.
Target groups
This chapter is addressed to the following target groups:
Configurators
PLC programmers.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
Knowledge about PROFIBUS DP.
Navigation in SIMOCODE ES
You will find the following dialogs in SIMOCODE ES:
Device Parameters > Bus Parameters
Further function blocks > Outputs > Acyclic send data
Further function blocks >Outputs > Cyclic send data.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-1

Communication

12.1

Definitions

PROFIBUS DP
PROFIBUS bus system with the DP protocol (decentralized peripherals). The
main task of PROFIBUS DP is fast cyclic data exchange between the central
DP master and the I/O devices.
PROFIBUS DPV1
PROFIBUS DPV1 is an extension of the DP protocol. It enables acyclic data
exchange of parameter, diagnostic, receive and test data.
DP master
A master is designated as a DP master if it works with the DP protocol
according to the EN 50 170 standard, Volume 2, PROFIBUS.
Class 1 master
A class 1 master is an active station on the PROFIBUS DP. The cyclic data
exchange with other stations is characteristic for this type of master. Typical
class 1 masters are, for example, PLCs with a PROFIBUS DP connection.
Class 2 master
A class 2 master is an optional station on the PROFIBUS DP.
Typical class 2 masters are, for example:
PC/programming devices with the SIMOCODE ES software
SIMATIC PDM (PCS7)
PC with SIMATIC powercontrol software (power management).
DPV1 slave
A slave is designated as a DPV1 slave if it is operated on the PROFIBUS bus
with the PROFIBUS DP protocol and works according to the EN 50 170
standard, Volume 2, PROFIBUS.
GSD
Device data (GSD) include DP slave descriptions in a uniform format. Using
GSD (device data) makes it easier to parameterize the DP slaves in a DP
master system.
OM SIMOCODE pro
OM SIMOCODE pro (object manager) is used instead of GSD (device data)
to integrate SIMOCODE pro into STEP7.
OM SIMOCODE pro enables the use of SIMOCODE ES (if it is installed) for
parameterization within STEP7.

SIMOCODE pro

12-2

GWA 4NEB 631 6050-22 DS 03

Communication

SIMATIC PDM
Software package for the configuration, parameterization, commissioning
and maintenance of devices (e.g. transducers, controllers, SIMOCODE) and
for configuring networks and PCs.
SIMOCODE pro S7 slave
A SIMOCODE pro S7 slave is a slave which is fully integrated into STEP7. It
is connected via OM SIMOCODE pro. It supports the S7 model (diagnostic
alarms, process alarms).
Writing data
Writing data means that data is transmitted to the SIMOCODE pro system.
Reading data
Reading data means that data is transmitted from the SIMOCODE pro
system.
PROFIsafe
A safety profile developed and tested according to IEC 61508 for the widelyused PROFIBUS and PROFINET fieldbus protocols.
The PROFIsafe profile determines how failsafe safety devices (e.g.
EMERGENCY-STOP buttons) are connected to programmable controllers via
PROFIBUS.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-3

Communication

12.2

Data transfer

Options for data transfer


The following figure shows the options for data transfer:
Class 1 master
SIMATIC S7 with PROFIBUS DP communication processor

Class 2 master
PC or programming device with
SIMOCODE ES

Maximum of two class


2 masters possible

Data transfer to class 1 master,


depending on the slave operating
mode (see Chapter 12.5.1 "Slave
operating modes")

PROFIBUS DPV1 standard extension: Parameterization,


diagnostics, receiving, sending, testing via PROFIBUS DPV1

PC/programming devices with


SIMOCODE ES
Parameterizing, diagnostics, receiving,
sending, testing via system interface

Fig. 12-1: Options for data transfer

Communication principle
The following figure shows the communication principle and the way data is
transmitted depending on the master and slave operating modes:
Class 1 master
Cyclic I/O

Class 2 master (max. 2)


PLC CPU

Acyclic

Acyclic

Acyclic
PC or PCS
e.g. SIMOCODE ES

PLC
Communication processor
Configuration

GSD
Startup
parameter
block
SIMOCODE pro

3UF7
Diagnostics
DPV0
Cyclic send data
Cyclic receive data

DPV1

Alarms

Parameter
Data records

Data records

DPV1

Fig. 12-2: Communication principle

SIMOCODE pro

12-4

GWA 4NEB 631 6050-22 DS 03

Communication

12.3

Failsafe data transfer via PROFIBUS/PROFIsafe


From version E07, SIMOCODE pro V supports safe tripping of motors by
means of data transfer via the PROFIsafe profile in connection with a
failsafe controller (F-CPU) and the SIMOCODE pro expansion module
DM-F PROFIsafe.
You can find further information on this function in the system manual "Failsafe
Digital Modules SIMOCODE pro SAFETY".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-5

Communication

12.4

Telegram description and data access

12.4.1

Cyclic data
Cyclic data is exchanged between the PROFIBUS DP master and the DP
slave once every DP cycle. The PROFIBUS DP master module then sends
the receive data to SIMOCODE pro.
In response, SIMOCODE pro sends the send data to the master module.
Cyclic data is accessed via the inputs (send data) and outputs (receive data)
in the PLC program.
The length of the cyclic data which is to be transferred is already set when
SIMOCODE pro is integrated into the DP master system. This is achieved by
selecting the basic type which in turn determines the structure and the
length of the cyclic data.
The following basic types are available:
Cyclic data from the PROFIBUS DP master to SIMOCODE pro:
Designation
Basic type 1

Length

Designation

Information

4 bytes of receive data Cyclic Receive Bit 0.0 to 1.7

BU2

Cyclic Receive Analog value


Basic type 2

2 bytes of receive data Cyclic Receive Bit 0.0 to 1.7

BU1
BU2

PROFIsafe

5 bytes of receive data 1 bit user data, assigned


permanently to the relay
enabling circuits

BU2

Table 12-1: Cyclic data from the PROFIBUS DP master to SIMOCODE pro

Cyclic data from SIMOCODE pro to the PROFIBUS DP master:


Designation
Basic type 1

Length
10 bytes send data

Designation
Cyclic Send Bit 0.0 to 1.7
Cyclic Send Analog inputs 1 to 4

Basic type 2

4 bytes send data

Cyclic Send Bit 0.0 to 1.7


Cyclic Send Analog Input 1

PROFIsafe

4 byte inputs

No user data

Information

BU2

BU1
BU2
BU2

Table 12-2: Cyclic data from SIMOCODE pro to the PROFIBUS DP master

The cyclic data contents (digital/analog information) is set by


parameterization, e.g. with the "SIMOCODE ES" software.
The cyclic I/O data is already preset when the type of application (control
functions) is selected when the "SIMOCODE ES" parameterization
software is started (see Chapter B.21 "Assignment of cyclic receive and
send data for predefined control functions").

SIMOCODE pro

12-6

GWA 4NEB 631 6050-22 DS 03

Communication

12.4.2

Diagnostics data and alarms


Diagnostics data contains important information about the status of
SIMOCODE pro. This simplifies troubleshooting.
In contrast to cyclic data, the diagnostics data is only transmitted to the
master module if it changes.
PROFIBUS DP differentiates between:
Standard diagnostics
Status information
Channel-related diagnostics
Process and diagnostic alarms according to DPV1.

Configure diagnostic response


In SIMOCODE pro, you can set which diagnostic events trigger the
transmission of diagnostics data or the alarms to the PLC:
Diagnostics for device faults, e.g. parameterization errors, hardware faults
Diagnostics for process faults:
For events which are marked with "F" in the "DP Diagnostics" column in
Table B-9: Data record 92 - Diagnostics
diagnostics data or alarms are transferred to the PLC.
Diagnostics for process warnings:
For events which are marked with "W" in the "DP Diagnostics" column in
Table B-9: Data record 92 - Diagnostics
diagnostics data or alarms are transferred to the PLC.
Diagnostics for process events:
For events which are marked with "E" in the "DP Diagnostics" column in
Table B-9: Data record 92 - Diagnostics
diagnostics data or alarms are transferred to the PLC.
Parameterization with SIMOCODE ES
Set the response in the Device Parameters > Bus Parameters >
Diagnosis.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-7

Communication

12.4.3

Configuration of the slave diagnostics

Byte 0
Byte 1
Byte 2

Station status 1 to 3

Byte 3

Master PROFIBUS address

Byte 4
Byte 5

High byte
Low byte

Byte 6
Byte 7

Identification-related diagnostics

Byte 8
.
.
.
Byte 27

Standard
diagnostics

Manufacturer's
identification

Status information

Byte 28
Byte 29
Byte 30

Channel-related diagnostics
(dynamic, n = 0; 3; 6)

Byte 31
Byte 32
Byte 33

Channel-related diagnostics
(dynamic, n = 0; 3; 6)

Byte 28+n
.
.
.
Byte 48+n

Diagnostic alarm (temporary)

Byte 28+n
.
.
.
Byte 48+n

Process alarm (temporary)

Advanced
diagnostics

Fig. 12-3: Configuration of the slave diagnostics

The maximum length of the diagnostic telegram is 62 bytes.

SIMOCODE pro

12-8

GWA 4NEB 631 6050-22 DS 03

Communication

Station status - definition


The station status provides an overview of the state of a DP slave.
Station status 1
Bit

Meaning

Cause/corrective measures

The DP slave cannot be


addressed by the DP master.

Check the following:


Is the correct PROFIBUS address set on
the DP slave?
Is the bus connection plug plugged in?
Is the DP slave connected to the power
supply?
Is the RS-485 repeater configured
correctly?

The DP slave is not yet ready for the The DP slave is just starting up.
data transfer.
Wait until the startup is completed.

The configuration data sent from the


DP master to the DP slave does not
correspond to the configuration of
the DP slave.

Check whether the correct station type and


the correct configuration of the DP slave
has been entered in the configuration
software.

External diagnostics is available


(general diagnostics display)

Evaluate the identification-related


diagnostics, the status information and/or
the channel-related diagnostics.
Bit 3 is reset as soon as all errors are
rectified. The bit is reset if there is a new
diagnostic message in the bytes of the
above-mentioned diagnostic functions.

The required function is not


supported by the DP slave

Check the configuration.

The DP master cannot interpret the


response of the DP slave.

Check the bus configuration.

The DP slave type does not


correspond to the software
configuration.

Enter the correct station type in the


configuration software.

The DP slave has been


parameterized by another DP master
(not by the DP master which has
access to the DP slave at the
moment).

Bit is always 1 when you are accessing the


DP slave from the programming device or
from another DP master (for example).
The PROFIBUS address of the DP master
which parameterized the DP slave is in the
"Master PROFIBUS address" diagnostic
byte.

Table 12-3: Configuration of station status 1 (byte 0)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-9

Communication

Station status 2
Bit

Meaning

The DP slave must be parameterized again.

There is a diagnostic message. The DP slave will not function until the fault is
rectified (static diagnostic message).

The bit is always "1" when the DP slave with this PROFIBUS address is present.

Address monitoring is activated for this DP slave.

The DP slave received the "FREEZE" control command 1).

The DP slave received the "SYNC" control command 1) .

0: Bit is always "0".

The DP slave is deactivated, i.e. it is decoupled from the current


processing.

1) Bit is only updated if another diagnostic message also changes.


Table 12-4: Configuration of station status 2 (byte 1)

Station status 3
Station status 3 is not relevant for the slave diagnostics.
Bit
0 to 7

Meaning
Bits are always "0".

Table 12-5: Configuration of station status 3

Master PROFIBUS address - definition


The PROFIBUS address of the DP master (class 1 master) is stored in the
"Master PROFIBUS address" diagnostic byte which:
Parameterized the DP slave
Has read and write access to the DP slave.
The master PROFIBUS address is in byte 3 of the slave diagnostics.
Manufacturer's identification - definition
A code is stored in the manufacturer's identification which describes the DP
slave type.
Byte 4
80H

Byte 5
FDH

Manufacturer's identification for


SIMOCODE pro

Table 12-6: Configuration of the manufacturer's identification

SIMOCODE pro

12-10

GWA 4NEB 631 6050-22 DS 03

Communication

Identification-related diagnostics - definition


Identification-related diagnostics begins at byte 6 and is 2 bytes long.
Identification-related diagnostics - configuration

7 6 5
0 Bit number
Byte 6 0 1 0 0 0 0 1 0
= 0x42
Length of identification-related diagnostics
including byte 6 (= 2 bytes)
Code for identification-related diagnostics

7 6 5
0 Bit number
GSD
Byte 7 0 0 0 0 0 0 0 x
0: Identification-related diagnostics is not available
1: Identification-related diagnostics is available

6 5

0 Bit number

Byte 7 0 0 0 0 x 0 0 0

OM SIMOCODE pro

0: Identification-related diagnostics is not available


1: Identification-related diagnostics is available
Fig. 12-4: Configuration of identification-related diagnostics

Status information - definition


The status information provides the detailed status of SIMOCODE pro.
If SIMOCODE pro is operated downstream from the Y-link (module for
connecting single-channel DP slaves to S7-400H), the so-called H_STATUS is
also signaled (see Fig. 12-6 "H_STATUS configuration").

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-11

Communication

Status information - configuration


The status information is configured as follows:

Byte 8

7 6 5
0 Bit number
= 0x14
0 0 0 1 0 1 0 0
Length of the status information
including byte 8 (= 20 bytes)

7
Byte 9

0
Status information

0x81
7

Byte 10

Byte 11

0x00
7

Slot number

GSD:
0x01
OM SIMOCODE pro: 0x04

6 5 4 3 2 1 0 Bit number

..
.

Byte 12
Detailed status information

Byte 27

Fig. 12-5: Status information configuration

Detailed status information can be found in Chapter A.5 "Detailed messages


of the slave diagnostics".

SIMOCODE pro

12-12

GWA 4NEB 631 6050-22 DS 03

Communication

The H_STATUS is configured as follows:


7 6 5

Bit number

Byte 8
Length of H_STATUS including byte 8
Code for device-related diagnostics

Bit number

Byte 9
0x1E = Switching by DP master
0x1F = H_STATUS

7
Byte 10

0
0x00

Always "0"

Byte 11

Not relevant

Byte 12

Not relevant

7 6 5 4 3 2 1 0
Byte 13

H_STATUS

0 0

Deactivated
Activated
Hardware fault
Data exchange
Master - state - clear
Baud rate detected

Byte 14
Byte 15

0x04
0x00

Always "4"
Always "0"

Fig. 12-6: H_STATUS configuration

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-13

Communication

Channel-related diagnostics - definition


Channel-related diagnosis is a detailed version of the identification-related
diagnostics. It supplies information about the device faults of
SIMOCODE pro.
Channel-related diagnostics - configuration
The channel-related diagnostics is configured as follows:

6 5

Byte 28 1 0 0 0 0 0 x

0 Bit number
x

0x80 GSD
0x83 OM SIMOCODE pro
Code for channel-related diagnostics

7 6 5
0 Bit number
Byte 29 1 1 0 0 0 0 0 0

Input/output channel

6 5

0 Bit number

Byte 30 0 0 0

Error type 9 or 16 (table below)


Channel type:
000B: No special channel type
Byte 31 to
byte 33

Next channel-related diagnostic message


(Allocation as for byte 28 to 30)

Fig. 12-7: Configuration of the channel-related diagnostics

The block for the channel-related diagnostics, which has a length of 3 bytes,
is either missing (if there is no channel-related diagnostics) or is available
once or twice.
Error types
The diagnostic message is output on channel 0.
No.

Error type

Meaning/cause

F9

01001:
Error

Internal fault/device fault


Error during self-test

F16

10000:
Parameterization
error

Incorrect parameter value

Exact information: See


Chapter B.8 "Data record
92 - Device diagnostics".

Table 12-7: Error types

SIMOCODE pro

12-14

GWA 4NEB 631 6050-22 DS 03

Communication

Alarms - diagnostic alarm


Device errors or parameter errors are alarm sources for diagnostic alarms.
As soon as SIMOCODE pro sets a diagnostic alarm, the OB 82 diagnostic
alarm is started in the SIMATIC S7.
Diagnostic alarm - configuration
The diagnostic alarm is configured as follows:

Byte 28+n 0 0 0 1 0 1 0 0

= 0x14

Length of the diagnostic alarm


including header byte (= 20 bytes)

7
Byte 29+n

0
Diagnostic alarm

0x01
7

Byte 30+n

Byte 31+n

0x00
7 6 5 4 3 2 1 0

Slot number

GSD:
0x01
OM SIMOCODE pro: 0x04

Bit number

Byte 32+n
Contents of data record 1
Byte 48+n
n = 0; 3; 6
Fig. 12-8: Configuration of the diagnostic alarm

The first byte of the block for diagnostic alarms can be moved by 3 or 6
bytes depending on the number of blocks for channel-related diagnostics.
You will find a detailed description of the information contained in data
record 1 in Chapter B.2 "Data record 0/1 - S7 system diagnostics".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-15

Communication

Alarms - process alarm


Process faults, warnings and status information are alarm sources for
process alarms.
As soon as SIMOCODE pro sets a process alarm, the OB 40 process alarm
is started in the SIMATIC S7.
Process alarm - configuration
The process alarm is configured as follows:
7 6 5
0
Byte 28+n 0 0 0 1 0 1 0 0

Bit number
= 0x14

Length of the process alarm


including header byte (= 20 bytes)

7
Byte 29+n

0
Process alarm

0x02
7

Byte 30+n

Byte 31+n

0x00
7 6 5 4 3 2 1 0

Slot number

GSD:
0x01
OM SIMOCODE pro: 0x04

Bit number

Byte 32+n
Detailed status information
Byte 48+n
n = 0; 3; 6
Fig. 12-9: Configuration of the process alarm

The first byte of the block for process alarms can be moved by 3 or 6 bytes
depending on the number of blocks for channel-related diagnostics.
Detailed status information can be found in Chapter A.5 "Detailed messages
of the slave diagnostics".

SIMOCODE pro

12-16

GWA 4NEB 631 6050-22 DS 03

Communication

12.5

Integration of SIMOCODE pro in the DP master systems

12.5.1

Slave operating modes


The following table shows an overview of the slave operating modes which
SIMOCODE pro can be operated with on the class 1 master:
Class 1 master
SIMOCODE pro
connected as:

DP master
manufacturerindependent,
without DPV1 alarms

DP master
manufacturerindependent,
with DPV1 alarms

S7 master

DPV1 slave
via GSD

Cyclic data
exchange
Standard
diagnostics
Status information
Parameterization
during startup (only
BU1)
Acyclic writing and
reading of DPV1
data records (if
supported by the
master)

Cyclic data
exchange
Standard
diagnostics
Status information
Process and
diagnostic alarm
Parameterization
during startup (only
BU1)
Acyclic writing and
reading of DPV1
data records

Cyclic data
exchange
Standard
diagnostics
Status information
Process and
diagnostic alarm
Parameterization
during startup (only
BU1)
Acyclic writing and
reading of DPV1
data records

Cyclic data
exchange
Standard
diagnostics
Process and
diagnostic alarm
Parameterization
during startup
Acyclic writing and
reading of DPV1
data records

S7 slave via
OM
SIMOCODE pro

Table 12-8: Slave operating modes of SIMOCODE pro

12.5.2

Preparing the data transfer


In order to communicate with the class 1 master (PLC), a connection
according to Table 12-8: Slave operating modes of SIMOCODE pro must be
present and the PROFIBUS-DP address must be configured.
See Chapter 14.2.2 "Setting the PROFIBUS DP address" for more
information about setting the address.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-17

Communication

12.5.3

Integration of SIMOCODE pro as a DPV1 slave via GSD in the


configuration software
SIMOCODE pro is connected as a standard slave in your system via the
GSD file.
You can download the GSD file
From the internet at http://www.siemens.com/profibus-gsd (switchgears).
The following GSD files are available for SIMOCODE pro C:
SI0180FD.GSG (German)
SI0180FD.GSE (English).
SI0180FD.GSF (French).
The following GSD files are available for SIMOCODE pro V:
SI1280FD.GSG (German)
SI1280FD.GSE (English).
SI1280FD.GSF (French).
Notice
If you want to utilize the complete functionality of SIMOCODE pro (e.g.
timestamping), your configuration tool must support GSD files - Rev. 5 such
as STEP7 V5.3 and higher.
The following table describes how to integrate the GSD file in SIMATIC S7
and SIMOCODE pro from the hardware catalog.
Step

STEP7 , V5.1+SP2 onwards

Start STEP7 and in the HW Config select the menu command


"Options > Install GSD file".
In the following dialog, select the GSD file to be installed and confirm
with "OK" -->. The field device is displayed in the hardware catalog in the
"PROFIBUS DP" directory under "Other field devices > Switching devices
> SIMOCODE pro".
Enter "SIMOCODE pro C" or "SIMOCODE pro V" on the PROFIBUS.
Only for SIMOCODE pro V:
SIMOCODE pro V can be connected in two basic types (basic type 1 or
basic type 2). See Chapter 12.4.1 "Cyclic data". The default is basic type 2.
If you wish to use "basic type 1", delete the default "basic type 2" module
and insert "basic type 1" instead.
Only for the failsafe digital module DM-F PROFIsafe: Insert the
"PROFIsafe" module into the second position (in addition to "basic type 1"
or "basic type 2").
You can find further information on using DM-F PROFIsafe in the system
manual "Failsafe Digital Modules SIMOCODE pro SAFETY".
Check the set DP alarm mode (DPV0 or DPV1) as well as the release of
the DPV1 alarms in the properties of the DP slave.
These settings influence the evaluation of the diagnostics data and alarms
(see Chapter 12.6 "Evaluating diagnostics data" and Chapter 10.10
"Timestamping").
Only for SIMOCODE pro C:
It is possible to set the device parameters which are automatically
transmitted to SIMOCODE pro during every startup in the object
properties under "Parameterization > Device-specific parameters" (see
Chapter 12.8.3 "Parameter data during startup").

3
4

Table 12-9: Integration of SIMOCODE pro as DPV1 slave via GSD in the configuration software

SIMOCODE pro

12-18

GWA 4NEB 631 6050-22 DS 03

Communication

12.5.4

Integration of SIMOCODE pro as SIMATIC PDM object (DPV1 slave via


GSD) in STEP7 HW Config
SIMOCODE pro can be integrated as a PDM object in the STEP7 HW Config
of the SIMATIC PDM (Process Device Manager) software from version 6.0 +
SP1 onwards. The PDM option "Integration in STEP7" is required for this.
The following table describes how you can insert SIMOCODE pro as a PDM
object in the STEP7 HW Config from the hardware catalog.
Step

STEP7 , V5.1+SP2 onwards

Start STEP7 and open the "HW Config".

To integrate SIMOCODE pro as a PDM object, navigate to the


"PROFIBUS DP > Devices" directory in the hardware catalog.

Enter
"SIMOCODE pro C (PDM)" or
"SIMOCODE pro V (PDM)" on the PROFIBUS.
Only for SIMOCODE pro V:
SIMOCODE pro V can be connected in two basic types (basic type 1 or
basic type 2). See Chapter 12.4.1 "Cyclic data". The default is basic type 2.
If you wish to use "basic type 1", delete the default "basic type 2" module
and insert "basic type 1" instead.
Only for the failsafe digital module DM-F PROFIsafe: Insert the
"PROFIsafe" module into the second position (in addition to "basic type 1"
or "basic type 2".)
You can find further information on using DM-F PROFIsafe in the system
manual "Failsafe Digital Modules SIMOCODE pro SAFETY ".

Check the set DP alarm mode (DPV0 or DPV1) as well as the release of
the DPV-1 alarms in the properties of the DP slave.
These settings influence the evaluation of the diagnostics data and alarms
(see Chapter 12.6 "Evaluating diagnostics data" and Chapter 10.10
"Timestamping").

Start SIMATIC PDM to create the device parameters by double clicking on


the slave symbol (see Chapter 12.8.2 "SIMATIC PDM").

Table 12-10:

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Integration of SIMOCODE pro as SIMATIC PDM object (DPV1 slave via GSD) in
STEP7 HW Config

12-19

Communication

12.5.5

Integration of SIMOCODE pro as S7 slave via OM SIMOCODE pro


The "OM SIMOCODE pro" software must be installed to utilize the
advantages of SIMOCODE ES and parameterize SIMOCODE pro from the
STEP7 HW Config. OM SIMOCODE pro is included in the scope of supply
of the "SIMOCODE ES Premium" software.
Install the corresponding software.
The following table describes how you can insert SIMOCODE pro in
the STEP7 HW Config from the hardware catalog.
Step

STEP7

Start STEP7 and open the "HW Config".

To integrate SIMOCODE pro as an S7 slave, navigate in the hardware


catalog in the "PROFIBUS DP > Devices > Motor Management System"
directory.

Enter
SIMOCODE pro C, SIMOCODE pro V (basic type 1) or
SIMOCODE pro V (basic type 2) on the PROFIBUS.
Only for SIMOCODE pro V:
SIMOCODE pro V can be connected in two basic types (basic type 1 or
basic type 2). See Chapter 12.4.1 "Cyclic data".
Insert the desired basic type "basic type 1" or "basic type 2" as a module.
Only for the failsafe digital module DM-F PROFIsafe: Insert the desired
basic type "Basic type 1 - PROFIsafe" or "Basic type 2 - PROFIsafe" as a
module.
You can find further information on using DM-F PROFIsafe in the system
manual "Failsafe Digital Modules
SIMOCODE pro SAFETY".

Start the "SIMOCODE ES" software to generate the device parameters


with the "Parameters" button under "Parameters" in the object properties
of slot 4 of this S7 slave. The created parameters are incorporated in
STEP7 and are automatically transmitted to SIMOCODE pro during
startup
(see Chapter 12.8.3 "Parameter data during startup").

Table 12-11: Integration of SIMOCODE pro as S7 slave via OM SIMOCODE pro

If SIMOCODE pro is integrated as an S7 slave you can use the routing


function in connection with SIMOCODE ES Premium. A prerequisite for
using this function is that a network connection (for example via Industrial
Ethernet) can be established between the PC with SIMOCODE ES installed
and the SIMATIC controller which supports routing.
In this manner, routing can be used to reach all SIMOCODE pro devices that
are connected to the controller.

SIMOCODE pro

12-20

GWA 4NEB 631 6050-22 DS 03

Communication

12.6

Evaluating diagnostics data


The way in which the diagnostics data is read out depends in which DP
master system you have integrated SIMOCODE pro and how the integration
was carried out (see Chapter 12.5 "Integration of SIMOCODE pro in the DP
master systems").

12.6.1

SIMOCODE pro integrated with GSD

DP master with DPV1 alarm support (DPV1 alarm mode)


(e.g. all newer SIMATIC S7-300/400-DP master systems)
The diagnostics data is transmitted and evaluated via diagnostic alarms in
DP master systems with DPV1 alarm support.
A precondition is that the alarms in the PROFIBUS configuration tool
(diagnostic alarms, process alarms) are enabled.
You can ascertain in which DP alarm mode the integration has been carried
out and whether the alarms are enabled using the configuration tool in the
properties of the DP slave. In SIMATIC STEP7 this is carried out in HW
Config via the properties of the DP slave.
Response and process in STEP7
A diagnostic alarm (OB 82) is triggered in the CPU for every new device fault,
whereas a process alarm (OB 40) is triggered for all new process faults,
warnings and status information. If OB 82 or OB 40 are not programmed, the
CPU goes into "STOP" mode.
Alarms from a DPV1 slave received with STEP7
The alarms are read directly in OB 82 or OB 40 with the SFB 54 "RALRM".
The data region which is addressed with the SFB 54 via the "AINFO"
parameter contains the alarm information described in Section "Diagnostic
alarm - configuration" and Section "Process alarm - configuration". The first
byte which is read corresponds to byte 28.
Note
The interface of the SFB 54 "RALRM" is identical to the FB "RALRM" as
defined in the "PROFIBUS Guideline PROFIBUS Communication and Proxy
Function Blocks according to IEC 61131-3" standard.
You will find further information about SFB 54 in the STEP7 online help.
DP master without DPV1 alarm support (DPV0 alarm mode)
(e.g. all older SIMATIC S7-300/400-DP master systems)
SIMOCODE pro diagnostics data can be evaluated via device-specific
diagnostics (status information) and channel-related diagnostics (as part of
extended diagnostics, see Chapter 12.4.3 "Configuration of the slave
diagnostics") in DP master systems without DPV1 alarm support.
You can ascertain in which DP alarm mode the integration has been carried
out using the configuration tool in the properties of the DP slave.
Device-specific diagnostics contain detailed information about faults,
warnings and status information which are recorded by the process via
SIMOCODE pro. Information concerning hardware faults is transmitted via
channel-related diagnostics.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-21

Communication

Response and process in STEP7:


The OB 82 in the CPU is started for every new diagnostics (device or process
fault, warning or status information). If the OB 82 is not programmed, the
CPU switches to "STOP" mode.
Reading out slave diagnostics with STEP7
It can be ascertained which DP slave has transmitted diagnostics data by
evaluating the start information of OB 82 ("OB82_MDL_ADDR" variable).
OB82_MDL_ADDR corresponds to the configured diagnostic address of the
slave in the HW Config. The diagnostics data is then read, e.g. in the cyclic
part of the user program with the SFC 13 "DPNRM_DG".
The diagnostics data which is read with the SFC 13 corresponds to the
configuration described in Chapter 12.4.3 "Configuration of the slave
diagnostics".
You will find further information about SFC 13 in the STEP7 online help.

12.6.2

Integration of SIMOCODE pro in SIMATIC S7 with OM SIMOCODE ES


The diagnostics data concerning diagnostic alarms and process alarms is
transmitted and evaluated during the integration of SIMOCODE pro as an S7
slave.

DP masters which are operated in "DPV1" DP mode


(e.g. all newer SIMATIC S7-300/400-DP master systems)
Response and process in STEP7:
A diagnostic alarm (OB 82) is triggered in the CPU for every new device
fault, whereas a process alarm (OB 40) is triggered for all new process
faults, warnings and status information.
If the OB 82 or the OB 40 is not programmed, the CPU switches to "STOP"
mode.
Alarms from a DPV1 slave received with STEP7:
The alarms are read directly in OB 82 or OB 40 with the SFB 54 "RALRM".
The data region which is addressed with the SFB 54 via the "AINFO"
parameter contains the alarm information described in Section "Diagnostic
alarm - configuration" and Section "Process alarm - configuration". The first
byte which is read corresponds to byte 28.
You will find further information about SFB 54 in the STEP7 online help.

SIMOCODE pro

12-22

GWA 4NEB 631 6050-22 DS 03

Communication

DP masters which are operated in "S7 compatible" DP mode


(e.g. all older SIMATIC S7-300/400-DP master systems)
Response and process in STEP7:
A diagnostic alarm (OB 82) is triggered in the CPU for every new device
fault, whereas a process alarm (OB 40) is triggered for every new process
fault, warning or status information.
If the OB 82 or the OB 40 is not programmed, the CPU switches to "STOP"
mode.
You will find more information about device faults in the start information of
OB 82 in the "OB82_MDL_DEFECT" variable.
The start information of the OB 40 contains the "OB40_POINT_ADDR"
variable, which in turn contains the data of the process alarm that is
described in bytes 32 to 35 (see Section "Process alarm - configuration").
The reading of the complete diagnostics can then be initiated from OB 40,
while (for example) the complete diagnostics data record 92 is read, e.g. in
the cyclic user program with the SFC 59 "RD_REC".
You will find further information about SFC 59 in the STEP7 online help.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-23

Communication

12.7

Data records
Data records contain additional information about the DP slave which can
only be read or partly written.
These data records can be accessed for reading and writing via acyclic DPV1
functions. This makes it possible, for example, to operate, monitor and
parameterize SIMOCODE pro.
You can use these functions if they are supported by the DP master. You will
find an overview of the data records provided by SIMOCODE pro in
Chapter B "Data formats and data records".
Special function blocks must be started in the user program in the PLC for
access to the DPV1 data records unlike access to cyclic I/O data.

Access to data records in STEP7


Read and write access to data records is gained by starting the system
functions SFC 59 "RD_REC" and SFC 58 "WR_REC" or via system function
blocks SFB 52 "RDREC" and SFB 53 "WRREC" for CPUs that support the
"DPV1" DP mode.
Note
The interface of the SFB 52 "RDREC" and the SFB 53 "WRREC" is identical to
the FB "RDREC" and "WRREC" as defined in the "PROFIBUS Guideline
PROFIBUS Communication and Proxy Function Blocks according to IEC
61131-3" standard.
You will find further information about SFB and SFC in the STEP7 online
help.

SIMOCODE pro

12-24

GWA 4NEB 631 6050-22 DS 03

Communication

12.8

Parameterization via PROFIBUS

12.8.1

SIMOCODE ES Premium
With SIMOCODE ES Premium you can parameterize all the SIMOCODE pro
devices which are connected to the same PROFIBUS DP network from a
central location. Parameter data which has been previously created with the
software can therefore be transmitted directly to SIMOCODE pro via
PROFIBUS DP.
Note
A PC with a system connection for PROFIBUS (e.g. SIMATIC NET CP 5512
or CP 5611) is required to carry out online functions via PROFIBUS DP, e.g.
transfer of SIMOCODE pro parameters.
The above-mentioned system connections for PROFIBUS are operated
together with SIMOCODE ES Premium as a class 2 master and use acyclic
DPV1 communication functions for the communication with
SIMOCODE pro.
If SIMOCODE pro is integrated as an S7 slave you can use the routing
function in connection with SIMOCODE ES Premium. A prerequisite for
using this function is that a network connection (for example via Industrial
Ethernet) can be established between the PC with SIMOCODE ES installed
and the SIMATIC controller which supports routing.
In this manner, routing can be used to reach all SIMOCODE pro devices that
are connected to the controller.
Notice
The startup parameter block (Device Parameter > Bus Parameter) must
always be set for this form of parameterization to avoid overwriting the
device parameters with any existing parameter data during startup.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-25

Communication

12.8.2

SIMATIC PDM
The standard version of SIMATIC PDM (PDM Basic) provides you with a
comparable functionality to SIMOCODE ES for parameterization of
SIMOCODE pro via PROFIBUS:
The following additional functions are available with the PDM option
"Integration in STEP7":
"Offline saving" of SIMOCODE pro parameter data in the STEP7 project and
manual transmission (no automatic transfer of parameter data during
startup!)
"Routing via S7 stations".
Example: Parameterization of all SIMOCODE pro devices from a central
engineering station, together with hardware components which provide a
data record gateway (CP443-5 Extended, IE/PB link), also in connection with
different networks.
Notice
The startup parameter block (Device Parameter > Bus Parameter) must
always be set for this form of parameterization to avoid overwriting the
device parameters with any existing parameter data during startup.
You will find further information about SIMATIC PDM in the SIMATIC PDM
manual.

SIMOCODE pro

12-26

GWA 4NEB 631 6050-22 DS 03

Communication

12.8.3

Parameter data during startup


Parameters are transferred to the device during every startup of
SIMOCODE pro on PROFIBUS DP.
Depending on the master module and the type of integration used, either
standard parameters or standard parameters and device-specific
parameters (SIMOCODE pro parameters) are transferred. The parameters
are saved in the PLC or in the DP master and are transferred automatically
to the DP slave during the system startup.
You can set the device-specific parameters:
With the configuration tool when the GSD (BU1 only) is loaded, e.g. with
STEP7 HW Config. This option is available for SIMOCODE pro C. The
SIMOCODE pro parameters are created by configuring the device-specific
parameters in the slave properties.
In the "SIMOCODE ES" software during the integration of SIMOCODE pro in
STEP7 HW Config as an S7 slave via OM SIMOCODE pro.
This option is available for SIMOCODE pro C and SIMOCODE pro V. You can
start the "SIMOCODE ES" software for easy configuration of the
parameterization from STEP7 HW Config using the button in the "Parameter"
tab in the object properties of slot 4.
Notice
In order to be able to carry out the device parameterization during startup,
the startup parameter block ("Device Parameter > Bus Parameter") must
remain unset.
SIMOCODE pro is then parameterized with the device-specific parameters
stored in the DP master, and any existing parameters in the device are
overwritten.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

12-27

Communication

12.9

Timestamping/time synchronization
See Chapter 10.10 "Timestamping".

SIMOCODE pro

12-28

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

13

In this chapter
This chapter contains information about mounting and wiring individual
SIMOCODE pro components.
Target groups
This chapter is addressed to the following target groups:
Technicians
Electricians
Maintenance and service personnel.

Necessary knowledge
You will require the following knowledge:
Basic general knowledge about SIMOCODE pro.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-1

Mounting, wiring, interfaces

13.1

General information about mounting and wiring

Safety guidelines
Warning
Dangerous electrical voltage! Can cause electric shock and
burning. Ensure the system and the device are disconnected from voltage
before beginning work.

Notice
Please also observe the following SIMOCODE pro operating instructions
(enclosed with the devices):

Device

Order No.

Basic unit

3ZX1012-0UF70-1AA1

Operator panel

3ZX1012-0UF72-1AA1

Operator panel adapter

3ZX1012-0UF78-2BA1

Operator panel with display

3ZX3012-0UF72-2AA1

Digital module

3ZX1012-0UF73-1AA1

Failsafe digital module DM-F Local

3ZX1012-0UF73-1BA1

Failsafe digital module DM-F PROFIsafe

3ZX1012-0UF73-3BA1

Expansion modules

3ZX1012-0UF75-1BA1

Current measuring module

3ZX1012-0UF71-1AA1

Current/voltage measuring module

3ZX1012-0UF77-1BA1

Door adapter

3ZX1012-0UF78-1AA1

Decoupling module

3ZX1012-0UF71-5BA1

You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.

SIMOCODE pro

13-2

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Mounting lugs for screw attachment


Notice
For technical reasons, there are two different mounting lugs for the screw
attachment:
For basic units, expansion modules,
and the decoupling module:
Order no. 3RP1903
For current measuring modules,
and current/voltage measuring modules.
45 mm and 55 mm width:
Order no. 3RP1900-0B
Removable terminals
Notice
The removable terminals are mechanically coded and will only fit in a certain
position!

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-3

Mounting, wiring, interfaces

13.2

Mounting

13.2.1

Basic units, expansion modules and the decoupling module


You can attach these system components as follows:
Snap-on mounting onto a 35 mm standard mounting rail, without tools
Snap-on mounting of the basic units onto current measuring modules of
45 mm and 55 mm width (up to 100 A) with integrated standard mounting rail
without tools
Screw attachment with mounting lugs (Order no: 3RP1903) and screws for
mounting on a level surface.
These mounting lugs are only suitable for basic units, expansion modules and
the decoupling module!
Snap-on mounting onto standard mounting rails
SIMOCODE pro C

BU1

SIMOCODE pro V

SIMOCODE pro V
with increased installation
depth

Expansion module,
decoupling module

BU2

Snap-on mounting onto a current measuring module


e.g. a 45 mm wide current measuring module with BU1

DM-F,
DM-DO

Screw attachment
3RP1903

5 mm

3RP1903

5 mm

Fig. 13-1: Mounting of basic units, expansion modules and the decoupling module

SIMOCODE pro

13-4

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

13.2.2

Digital modules DM-F Local and DM-F PROFIsafe


See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY",
Chapter 5 "Mounting and connection".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-5

Mounting, wiring, interfaces

13.2.3

Current measuring modules


You can attach these system components as follows:
Current measuring modules up to 100 A: Standard mounting rail mounting or
screw attachment with mounting lugs (Order No: 3RP1900-0B) and screws
for mounting on a level surface. These mounting lugs are only suitable for
current measuring modules (and current/voltage measuring modules)! For
current measuring modules up to 25 A you will require an additional 25 mm
spacer.
Current measuring modules up to 200 A: Standard mounting rail or screw
attachment
Current measuring modules up to 630 A: Screw attachment.
3UF7100-1AA00-0
3UF7101-1AA00-0

3UF7102-1AA00-0
10 A up to 100 A

0.3 A up to 3 A
2.4 A up to 25 A

Snap-on mounting
55 mm width

45 mm width

Screw attachment
3RP1900-0B

3UF7103-1AA00-0
20 A up to 200 A
Snap-on mounting or
Screw attachment

3RP1900-0B

25 mm spacer

3UF7103-1BA00-0
20 A up to 200 A
Snap-on mounting or
screw attachment

3UF7104-1BA00-0
63 A up to 630 A
screw attachment

Fig. 13-2: Mounting the current measuring modules

SIMOCODE pro

13-6

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

13.2.4

Current/voltage measuring modules


You can attach these system components as follows:
Current/voltage measuring modules up to 100 A: Standard mounting rail
mounting or screw attachment with mounting lugs (Order No: 3RP1900-0B)
and screws for mounting on a level surface. These mounting lugs are only
suitable for current/voltage measuring modules (and current measuring
modules)! For current/voltage measuring modules up to 25 A you will require
an additional 25 mm spacer.
Current/voltage measuring modules up to 200 A: Standard mounting rail or
screw attachment.
Current/voltage measuring modules up to 630 A: Screw attachment.
3UF7110-1AA00-0
3UF7111-1AA00-0

3UF7112-1AA00-0
10 A up to 100 A

0.3 A up to 3 A
2.4 A up to 25 A

Snap-on mounting
55 mm width

45 mm width

Screw attachment
3RP1900-0B

3UF7113-1AA00-0
20 A up to 200 A
Snap-on mounting or
screw attachment

25 mm spacer

3UF7113-1BA00-0
20 A up to 200 A
Snap-on mounting or
screw attachment

3RP1900-0B

3UF7114-1BA00-0
63 A up to 630 A
screw attachment

Fig. 13-3: Mounting the current/voltage measuring modules

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-7

Mounting, wiring, interfaces

13.2.5

Operator panel and operator panel with display


Operator panels are designed to be installed e.g. in the front panels of
motor control centers or in switchgear cabinet doors.
Install as follows:
Step

Description

Make a cutout, e.g. in the front panel or switchgear cabinet door. Dimensions
(see Fig. 13-4 and 13-5).

Position the operator panel or the operator panel with display in the cutout.

Snap the four mounting brackets onto the operator panel

Lock the operator panel in position by tightening the four mounting bracket
screws.

Table 13-1: Sequence for installing the operator panel/operator panel with display

Mounting bracket

Operator panel

90+0.5

30+0.5

Cutout

4 x 0.15 + 0.05 Nm

Front panel
switchgear
cabinet door
etc.

Fig. 13-4: Mounting the operator panel

SIMOCODE pro

13-8

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Operator panel with display

Mounting bracket
4 x 0.15 + 0.05 Nm

91.5+0.5

54.5+0.5

Cutout

Front panel
switchgear cabinet door
etc.

Fig. 13-5: Mounting the operator panel with display

Warning
To ensure IP54 tightness and the correct functionality of the operator panel,
the tightening torque of the screws provided must not be set too high when
mounting and the seal provided must be applied.

Note
Only a connecting cable is required for connecting the operator panel with
display to SIMOCODE pro (see Chapter 1.6 "Overview of system
components"). Additional wiring for the power supply or ground is not
required.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-9

Mounting, wiring, interfaces

13.2.6

Exchanging a 3UF52 operator panel for a 3UF720 operator panel


To exchange a 3UF52 operator panel for the smaller 3UF720 operator panel,
proceed as follows:
Step

Description

Unscrew the four mounting bracket screws and remove the 3UF52 operator
panel from the front panel or switchgear cabinet door.

Ensure that the dimensions of the cutout in the front panel or switchgear
cabinet door measure 91.5 +0.5 mm (width) and 54.5+0.5 mm (height)
(see Fig. 13-6)

Slide the seal provided onto the operator panel adapter (see Fig. 13-6).

Position the operator panel adapter in the cutout.

Position the operator panel in the adapter.

Snap the four mounting brackets onto the operator panel

Lock the operator panel in position by tightening the four mounting bracket
screws (see Fig. 13-7 and safety guidelines!).

Table 13-2: Exchanging a 3UF52 operator panel for a 3UF720 operator panel

4x

Fig. 13-6: Mounting the operator panel adapter (1)

SIMOCODE pro

13-10

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

IP54

Fig. 13-7: Mounting the operator panel adapter (2)

Warning
To ensure IP54 tightness and the correct functionality of the operator panel,
the tightening torque of the screws provided must not be set too high when
mounting and the seal provided must be applied.

Notice
A SIMOCODE pro 3UF7 system operator panel can not be used with
SIMOCODE-DP 3UF5, and vice versa.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-11

Mounting, wiring, interfaces

13.3

Wiring

13.3.1

Basic units, expansion modules and the decoupling module


Basic units, expansion modules and the decoupling module have removable
terminals. You do not have to detach the wiring to exchange these devices!
Removable terminals

Basic units

Expansion modules/
decoupling module

A
A, C, D: Coding

Fig. 13-8: Removable terminals on basic units, expansion modules and the decoupling module

Notice
The removable terminals are mechanically coded and will only fit in a certain
position!
Cables
The cable cross sections are the same for all devices. The following table
shows cable cross sections, strip lengths and tightening torques of the
cables for the removable terminals:
Removable terminals

Screwdriver
PZ2/
5 mm - 6 mm
Strip lengths

Tightening torque
TORQUE: 7 LB.IN - 10.3 LB.IN
0.8 Nm - 1.2 Nm
Cable cross section

10

Solid

2 x 0.5 mm2 - 2.5 mm2 /


1 x 0.5 mm2- 4 mm2
2 x AWG 20 to 14/1 x AWG 20 to 12

10

Finely stranded
with/without
end sleeve

2 x 0.5 mm2 - 1.5 mm2 /


1 x 0.5 mm2- 2.5 mm2
2x AWG 20 to 16/1x AWG 20 to 14

Table 13-3: Cable cross sections, strip lengths and tightening torques of the cables

SIMOCODE pro

13-12

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Supplying the inputs of the basic unit


There are three possibilities for supplying the inputs:
a): 24 V DC internal
b): 24 V DC external However, input 3 is the reference potential, i.e.
three inputs are available.
c): 24 V DC external Only possible for basic units with a supply voltage of
24 V DC!

a)

b)

24 V DC internal, 4 inputs usable

c)

24 V DC external, 3 inputs usable

Basic unit (BU)

24 V DC external, 4 inputs usable

Basic unit (BU)

BU Inputs

Basic unit (BU)

BU Inputs

BU Inputs

IN1

IN1

IN2

IN2

IN2

IN3

IN3

IN3

IN4

IN4

IN4

IN1

(not usable)

24 V DC

A1
A2

Only possible for the basic unit with 24 V DC


supply voltage!

Fig. 13-9: 24 V DC for supplying the inputs

All inputs work reactionless, i.e. the signal statuses on neighboring inputs
do not influence each other.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-13

Mounting, wiring, interfaces

Basic unit pin assignment


The following table shows the pin assignment of the removable terminals:
Connection

Assignment

Upper terminals
1

Ground for relay outputs 1 and 2

Relay output OUT1

Relay output OUT2

Digital input IN3

Digital input IN4

3 4 IN3 IN4 5

T2

6 OUT3 7 24V 8 9 IN1 IN2 10 T1

SIMOCODE PRO

Thermistor connection (binary PTC)


DEVICE

Relay output OUT3

Relay output OUT3

24 V DC only for IN1 to IN4

Digital input IN1

10

Digital input IN2

T1

Thermistor connection (binary PTC)

BUS
GEN. FAULT

TEST/
RESET

PROFIBUS DP

T2

1 OUT1 2 .2

Lower terminals
A1

Pin 1 supply voltage

A2

Pin 2 supply voltage

PROFIBUS DP pin A

PROFIBUS DP pin B

SPE/PE

A1

A2

B SPE/PE

System shielding

Table 13-4: Pin assignment for the removable terminals of the basic unit

Sequence for wiring the removable terminals for basic units


Proceed as follows:
Step

Description

Connect the cables to the upper and lower terminals.

If you wish to use the A/B terminals for PROFIBUS DP, connect the
PROFIBUS DP cable-shielding to the SPE/PE terminal.
Notice
The A/B terminals are an alternative to the 9-pole SUB-D connection! Baud
rates of up to 1.5 MBit/s are possible!

Connect the system shielding to the SPE/PE terminal.

Table 13-5: Wiring the removable terminals of the basic unit

SIMOCODE pro

13-14

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Basic unit connection example

b)

a)
T1

T2

IN1

10

IN2

IN3

IN4

24 V

1
OUT1
2
OUT2
3

Device
Bus
Gen. Fault

6
OUT3
7
PROFIBUS DP
A1

B
A
Max. 1.5 MBd

A2

SPE/PE

Fig. 13-10: Basic unit connection example

Supplying the inputs of the digital module


Digital module with 24 V DC input supply
Digital module with 110 to 240 V AC/DC input supply
24 V DC external

110 V up to 240 V AC/DC external

Digital module (DM)


N/M

Digital module (DM)

DM Inputs

N/M

DM Inputs

~
IN1

IN1

IN2

IN2

IN3

IN3

IN4

IN4

Fig. 13-11: Supplying the inputs of the digital module

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-15

Mounting, wiring, interfaces

Digital module pin assignment


The following table shows the pin assignment of the removable terminals:
Connection

Assignment

Upper terminals
20

Ground for relay outputs 1 and 2

21

Relay output OUT1

22

Relay output OUT2

23

Digital input IN1

24

Digital input IN2

25

N/M for IN1 to IN4

20

OUT1 21 .2 22

23 IN1 IN2 24

25

Lower terminals
26

Digital input IN3

27

Digital input IN4

PE

System shielding

READY

26 IN3 IN4 27

PE

Table 13-6: Pin assignment of the removable terminals of the digital module

SIMOCODE pro

13-16

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Digital module connection example

23 IN1

24 IN2

26 IN3

27 IN4

AC

+
DC

25 N/M

20
21
OUT1

Ready

22
OUT2

PE

Fig. 13-12: Digital module connection example

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-17

Mounting, wiring, interfaces

Earth-fault module pin assignment


The following table shows the pin assignment of the removable terminals:
Connection

Assignment

Upper terminals
40

Input C1 summation current


transformer

40 C1

43

Input C2 summation current


transformer

43 C2

Lower terminals
PE

System shielding

READY
EM

3UF7 5001AA000

G/YYMMDD

*Exx*

PE

Table 13-7: Pin assignment of the removable terminals of the earth fault module

SIMOCODE pro

13-18

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Earth-fault module connection example

L1
L2
L3
N
Z2
3UL22

Z1

*)

*) Cable shielding recommended

40 43
C1 C2
Ready

PE

Fig. 13-13: Earth-fault module connection example

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-19

Mounting, wiring, interfaces

Temperature module pin assignment


The following table shows the pin assignment of the removable terminals:
Connection

Assignment

Upper terminals
50

Input T3, temperature sensor 1

51

Input T3, temperature sensor 2

52

Input T3, temperature sensor 3

53

Input T2, temperature sensor 1

54

Input T2, temperature sensor 2

55

Input T2, temperature sensor 3

50 1T3 51 2T3 52 3T3


53 1T2 54 2T2 55 3T2

Lower terminals
56

Input T1, temperature sensor 1 to 3

57

Input T1, temperature sensor 1 to 3

PE

System shielding

READY
TM
3UF7 7001AA000

G/YYMMDD

56

T1

57

*Exx*

PE

Table 13-8: Pin assignment of the removable terminals of the temperature module

You can connect up to three 2-wire or 3-wire temperature sensors.


2-wire temperature sensors:
Bridge the T2 terminals with the T3 terminals.
3-wire temperature sensors.
Assign terminals 56 and 57 doubly when three sensors are used.

SIMOCODE pro

13-20

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Temperature module connection example

3 x max.
1)

3 x max.
2)

*)

*) Cable shielding recommended

*)

T1 1T2 1T3
T1 2T2 2T3
T1 3T2 3T3

T1 1T2 1T3
T1 2T2 2T3
T1 3T2 3T3

53 50 54 51 55 52
1T2

1T3

2T2

2T3

3T2

3T3

Ready

T1 T1

56 57

PE

NTC temperature sensor:


NTC type: B 57227-K333-A1
Q 63022-K7182-S1

R
J

Fig. 13-14: Temperature module connection example

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-21

Mounting, wiring, interfaces

Analog module pin assignment


The following table shows the pin assignment of the removable terminals:
Connection

Assignment

Upper terminals
30

Analog input IN1+

31

Analog input IN2+

33

Analog input IN1+

34

Analog input IN2+

30 IN1+ 31 IN2+
33 IN1- 34 IN2-

Lower terminals
36

Analog output OUT+

37

Analog output OUT+

PE

System shielding

READY
AM
3UF7 4001AA000

G/YYMMDD

*Exx*

36 +OUT- 37 PE
Table 13-9: Pin assignment of the removable terminals of the analog module

SIMOCODE pro

13-22

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Analog module connection example

L+

2 x max.
IIN (0/4 mA - 20 mA)

(potential-free current source, e.g. isolation amplifier)

*)

IN1+
IN2+
30 33

IN1IN231 34

IN1+ IN1- IN2+ IN2Ready

OUT+ OUT36

37

PE

*)

+
RL
-

*) Cable shielding recommended for up to 30 m


and for outside of the switchgear cabinet.
Cable shielding necessary for over 30 m

IOUT (0/4 A - 20 mA)

RL < 500 Ohm

Fig. 13-15: Analog module connection example

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-23

Mounting, wiring, interfaces

Decoupling module pin assignment


The following table shows the pin assignment of the removable terminals:
Connection

Assignment

Upper terminals
Lower terminals
PE

System shielding

READY
DCM
3UF7 1501AA000

G/YYMMDD

*Exx*

PE
Table 13-10: Pin assignment of the removable terminals of the decoupling module

Decoupling module connection example

Ready

Fig. 13-16: Decoupling module connection example

Wiring the removable terminals of the expansion modules and the decoupling
module
Connect the system shielding to the PE terminal.

SIMOCODE pro

13-24

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

13.3.2

Digital modules DM-F Local and DM-F PROFIsafe

Wiring:
See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY",
Chapter 5 "Mounting and connection".
Warning
Loss of safety function possible.
For the 24 V DC power supply, always use a power supply according to IEC
60536 protection class III (SELV or PELV).

Note
Surge suppressors are required for inductive loads.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-25

Mounting, wiring, interfaces

Digital module DM-F Local pin assignment


The following table shows the pin assignment of the removable terminals:
Connection

Assignment

Upper terminals
60, 66

Digital module, relay outputs 1 (60)


and 2 (66)

61, 67

Relay enabling circuit 1, NO contact

62, 68

Relay enabling circuit 2, NO contact

Y12, Y22
T1, T2

Sensor input channel 1, channel 2


Supply for sensor inputs
(24 V DC, pulsed)

Y33

Start button (start after rising and


falling edge)

Y34

Feedback circuit

Lower terminals
A1(+)

Voltage supply connection 110 to


240 V AC/DC or +24 V DC

A2(-)

N or -24 V

Ground (reference potential sensor


inputs, only 3UF7320-1AU00-0)

Cascade input

T3

Supplying the sensor inputs (24 V


DC, static)

PE

Protective earth

Table 13-11: Pin assignment of the removable terminals of the digital module DM-F Local, 24 V DC
and 110-240 V UC version.

SIMOCODE pro

13-26

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Digital module DM-F PROFIsafe pin assignment


The following table shows the pin assignment of the removable terminals:
Connection

Assignment

Upper terminals
80, 86

Digital module, relay outputs 1 (80)


and 2 (86)

81, 87

Relay enabling circuit 1, NO contact

82, 88

Relay enabling circuit 2, NO contact

83 (IN1)
85 (IN2)
89 (IN3)
84
90 (T)
91 (FBC)

Digital module inputs 1,2,3

Digital module supply


Inputs 1 to 3 24 V DC
Feedback circuit supply (FBC)
24 V DC
Feedback circuit

Lower terminals
A1(+)

Voltage supply connection 110 to


240 V AC/DC or +24 V DC

A2(-)

N or -24 V

Ground (reference potential inputs,


only 3UF7320-1AU00-0)

PE

Protective earth

Table 13-12: Pin assignment of the removable terminals of the digital module DM-F PROFIsafe,
24 V DC version and 110-240 V UC version

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-27

Mounting, wiring, interfaces

Digital module DM-F Local connection example


DM-F Local with cross circuit detection, 2 NCs, 2 channels,
monitored start.
Warning
The protection stipulated must be observed!
This ensures safe tripping in the event of a fault.

DIAZED 4 A, gLgG

-Q4

START

-Q1
Y22

T2

Y34

Y12

T1

Y33

T3

61

62

ON

1
2
3
4

READY
DEVICE
OUT
IN
GF

CH1

5
6

Safety logic

CH2

8
9 10

Digital module output

OUT1
OUT2

A1

+/L

A2

-/N

60

66

67

68

Q3

Q4

Q2

Q1

PE

Fig. 13-17: Connection example "DM-F Local with cross circuit detection, 2 NCs, 2 channels,
monitored start"

Further connection examples:


See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY"

SIMOCODE pro

13-28

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Digital module DM-F PROFIsafe connection examples


Warning
The protection stipulated must be observed!
This ensures safe tripping in the event of a fault.

-Q1

DIAZED 4 A, gLgG

-Q4
83

85

(IN1) (IN2)

READY
DEVICE
OUT

89

84

(IN3)

(24 V=) (FBC)

91

90

81

82

(T)

CH1

Safety logic
CH2

GF

Digital module output

OUT1
OUT2

A1

+/L

A2

-/N

80

86

87

88

Q3

Q4

Q1

Q2

PE

Fig. 13-18: Block diagram DM-F PROFIsafe

Connection examples:
See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY"

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-29

Mounting, wiring, interfaces

13.3.3

Current measuring modules


Select a suitable current measuring module for measuring current,
depending on the motor current size:
Through-hole technology up to 200 A: The cables of the three phases are
passed through the through-hole openings.
Bus connection system from 20 A to 630 A, also for direct connection to
Siemens contactors.
The following table shows the various current measuring modules:
Current measuring module
3UF7100-1AA00-0
0.3 A - 3 A
through-hole
openings: 7.5 mm

Main circuit connection


Through-hole
technology

3UF7102-1AA00-0
10 A - 100 A
through-hole
openings: 14 mm

3UF7101-1AA00-0
2.4 A - 25 A
through-hole
openings: 7.5 mm

3UF7103-1AA00-0
20 A - 200 A
through-hole
openings: 25 mm
3UF7103-1BA00-0
20 A - 200 A
Conductor cross
section:
16 mm - 95 mm,
AWG 5 to 3/0

L1
L2
L3
N

L1 L2 L3

Bus connection
system
T1 T2 T3

M
3~

3UF7104-1BA00-0
63 A - 630 A
Conductor cross
section:
50 mm - 240 mm,
AWG 1/0 kcmil to
500 kcmil
Table 13-13: Current measuring modules

Notice
When connecting or routing the cables of the individual phases of the main
circuit, ensure correct assignment of the phases on the current measuring
module and correct routing direction!
Observe the information in the operating instructions!
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.

SIMOCODE pro

13-30

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

13.3.4

Current/voltage measuring modules


Select a suitable current/voltage measuring module for measuring current
and voltage, depending on the motor current size:
Through-hole technology up to 200 A: The cables of the three phases are
passed through the through-hole openings.
Bus connection system from 20 A to 630 A, also for direct connection to
Siemens contactors.
The following table shows the various current/voltage measuring modules:
Current/voltage measuring
modules
3UF7110-1AA00-0
0.3 A - 3 A
through-hole
openings: 7.5 mm

Main circuit
connection
Through-hole
technology

3UF7111-1AA00-0
2.4 A - 25 A
through-hole
openings: 7.5 mm
3UF7112-1AA00-0
10 A - 100 A
through-hole
openings: 14 mm

L1
L2
L3
N

3UF7113-1AA00-0
20 A - 200 A
through-hole
openings: 25 mm

3UF7113-1BA00-0
20 A up to 200 A
Conductor cross
section:
16 mm - 95 mm,
AWG 6 to 3/0

L1 L2 L3

Bus connection
system

L1 L2

L3

T1 T2 T3

M
3~

3UF7114-1BA00-0
63 A - 630 A
Conductor cross
section:
50 mm - 240 mm,
AWG 1/0 kcmil to
500 kcmil
Table 13-14: Current/voltage measuring modules

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-31

Mounting, wiring, interfaces

Safety guidelines
Note
Measuring voltage or power values:
For current/voltage measuring modules, connect the main circuit L1, L2, L3
with the connection terminals (L1, L2, L3) of the removable terminals via a
3-core cable. The supply cables may require additional cable protection, for
example, via short-circuit proof cable or fuses.

Notice
When connecting or routing the cables of the individual phases of the main
circuit, ensure correct assignment of the phases on the current/voltage
measuring modules and correct routing direction! Observe the information
in the operating instructions!
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
Removable terminals
The following table shows cable cross sections, strip lengths and tightening
torques of the cables for the removable terminals:
Removable terminals

Screwdriver

Tightening torque

PZ2/ 5 mm 6 mm
Strip lengths

TORQUE: 7 LB.IN - 10.3 LB.IN


0.8 Nm - 1.2 Nm
Cable cross section

10

Solid

2 x 0.5 mm2 - 2.5 mm2 /


1 x 0.5 mm2- 4 mm2
2 x AWG 20 to 14/1x AWG 20 to 12

10

Finely stranded
with/without
end sleeve

2 x 0.5 mm2 - 1.5 mm2 /


1 x 0.5 mm2- 2.5 mm2
2x AWG 20 to 16/1x AWG 20 to 14

Table 13-15: Cable cross sections, strip lengths and tightening torques of the cables

The following is a representation of the pin assignment of the removable


terminals:
Bottom

Upper
L1, L2, L3:
Terminals for connecting the 3-wire
cable of the main circuit

Fig. 13-19: Pin assignment of the terminals of the current/voltage measuring modules

Caution
The L1 and L3 phases are interchanged on the upper/lower terminals!

SIMOCODE pro

13-32

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

13.3.5

Measuring current with an external current transformer (interposing


transformer)

Description
SIMOCODE pro can be operated with external current transformers. The
secondary cables of the current transformer are looped through the three
through-hole openings of the current measuring module, and shortcircuited. The secondary current of the external current transformer is the
primary current of the SIMOCODE pro current measuring module.
Notice
If the main circuit is using rated current, the secondary current of the
current transformer must be within the setting range of the current
measuring module used!

Main circuit

Secondary circuit

L1 L2 L3

K1
K2

Current measuring
module 3UF 71

K3

Basic unit
3UF 70

M
3~

3UF18 current transformer

Fig. 13-20: Measuring current with an external 3UF18 current transformer

Transformation ratio
The transformation ratio is calculated using the following formula:
Primary current (external current transformer)
Transformation ratio =
Secondary current x number of loops n
(ext. current transformer)

(current measuring module)

In the following examples, the displayed actual current flowing does not
need to be converted, even when an interposing transformer is used, since
SIMOCODE pro only outputs the proportional value, based upon the
parameterized set current Is.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-33

Mounting, wiring, interfaces

Technical data of the current transformer


Secondary current:

1A

Frequency:

50 Hz/60 Hz

Transformer rating:

Recommended > 2.5 VA, according to the secondary


current and cable length

Overcurrent factor:

5P10 or 10P10

Accuracy class:

Example 1:
3UF1868-3GA00 current transformer:
Primary current: 820 A at nominal load
Secondary current: 1 A
SIMOCODE pro with 3UF7 100-1AA00-0 current measuring module,
Set current 0.3 to 3 A

This means:
The secondary current of the current transformer is 1 A at the rated load
and is, therefore, within the 0.3 to 3 A setting range of the current
measuring module used
The set current Is to be parameterized in SIMOCODE pro is 1 A.
Secondary circuit

Main circuit
L1 L2 L3

K1
Current measuring
module 3UF 71

K2
K3

Adjustment range:
0.3 A - 3 A

M
3~
Primary current at
nominal load: 820 A

Basic unit
3UF 70

3UF18 current transformer


Secondary current: 1 A

Set current Is: 1 A

Fig. 13-21: Example (1 of 2) for current measuring with an 3UF18 external current transformer

SIMOCODE pro

13-34

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Example 2:
3UF1868-3GA00 current transformer:
Primary current: 205 A at nominal load
Secondary current: 0.25 A
SIMOCODE pro with 3UF7 100-1AA00-0 current measuring module,
Set current 0.3 to 3 A

This means:
The secondary current of the current transformer is 0.25 A at the rated
load and is, therefore, not within the 0.3 A to 3 A setting range of the
current measuring module used.
The secondary current must be boosted by multiple looping of the
secondary cables through the through-hole openings of the current
measuring module. Double-looping results in 2 x 0.25 A = 0.5 A.
The set current Is to be parameterized in SIMOCODE pro is 0.5 A.
Main circuit
L1 L2 L3

Secondary circuit
Double-looping through of the secondary cables
K1
Current measuring
module 3UF 71

K2
K3

Adjustment range:
0.3 A - 3 A

M
3~
Primary current at
nominal load: 205 A

Basic unit
3UF 70

3UF18 current transformer


Secondary current: 2 x 0.25 A

Set current Is: 0.5 A

Fig. 13-22: Example (2 of 2) for measuring current with an 3UF18 external current transformer

Note
When using basic unit 2 (SIMOCODE pro V) from version *E03* onwards,
the set current does not have to be converted. It will correspond to the
rated current flowing on the main current side.
Additional entry of the transformation ratio of the current transformer
(interposing transformer) will result in automatic conversion in the device.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-35

Mounting, wiring, interfaces

13.4

System interfaces

13.4.1

General
Please observe the following:
SIMOCODE pro system components are connected to each other via the
system interfaces.
Connecting cables of different lengths are available for connecting the system
components.
The system is always configured according to the basic unit. Basic units have
two system interfaces:
Bottom: For outgoing connecting cables that, in the case of BU1, always
lead to the current measuring module.
Front: For outgoing connecting cables leading to an expansion module
or operator panel, or for PC cables, memory modules or addressing
plugs.
Current measuring modules have one system interface:
Bottom or front: Incoming connecting cable from the basic unit.
Expansion modules have 2 interfaces on the front.
Left: For incoming connecting cables from the upstream expansion
module or basic unit BU2.
Right: For outgoing connecting cables leading to an expansion module
or operator panel, and for PC cables, memory modules or addressing
plugs.
Decoupling modules have 2 interfaces on the front:
Left: For incoming connecting cables from the upstream expansion
module or basic unit BU2.
Right: Exclusively for the outgoing connecting cable to the current/
voltage measuring module.
Operator panels have two system interfaces:
Front: For PC cables, memory modules and addressing plugs.
Rear side: For incoming connecting cable from the upstream expansion
module or basic unit.
System interfaces not in use are closed with the cover.
Warning
Applies to system interfaces on operator panels and on door adapters (IP54
degree of protection):
When using for the first time, press the cover firmly against its stop in the
socket!

SIMOCODE pro

13-36

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Fig. 13-23: Closing the system interface using the system interface cover on the door adapter

Fig. 13-24: Closing the system interface using the system interface cover on the operator panel

Fig. 13-25: Closing the system interface using the system interface cover on the operator panel
with display

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-37

Mounting, wiring, interfaces

Example
The following figure shows an example of a SIMOCODE pro V installation:
Basic units (BU)

Expansion modules (DM, AM, EM, TM)


Incoming, from
Expansion module
Basic unit BU2

Outgoing, to
Current measuring module
Decoupling module

Outgoing, to
Expansion module
Operator panel

Outgoing, to
Expansion module
Operator panel

Current measuring module (IM)

Digital module DM-F Local,


DM-F PROFIsafe

Incoming, from
Expansion module
Basic unit BU2

Incoming, from
Basic unit
Outgoing, to
Expansion module
Operator panel

Operator panel (OP)

UF-01130

Incoming, from
Upstream expansion module
Basic unit

SIMOCODE pro V
Basic unit (BU2)

Current measuring
module (IM)

Expansion modules

UF-01130

Operator panel (OP)

Cover

Fig. 13-26: Example of system interfaces

SIMOCODE pro

13-38

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

13.4.2

System interfaces on basic units, expansion modules, decoupling module,


current measuring modules and current/voltage measuring modules
The system interfaces are located on the front and bottom of the basic
units. Other system components can be connected here:
Via a connecting cable, e.g. digital modules, current measuring modules
By plugging them in directly, e.g. addressing plugs and memory modules.
System interfaces not in use can be closed using the system interface
cover.
Notice
Only connect system interfaces when disconnected from voltage!

Basic units

Expansion modules/
Decoupling module

System
interfaces

Memory module,
addressing plug,
System interface cover

Connecting cable

2 system
interfaces

Current measuring modules

System
interface
Connecting cable
Current/voltage measuring modules
Removable terminals

System
interface
Connecting cable

Removable terminals

Fig. 13-27: Connecting system components to the system interface

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-39

Mounting, wiring, interfaces

Sequence for connecting cables to the system interface


Proceed as follows:
Step

Description

Place the plug in the plug shaft, keeping it is as straight as possible. Ensure
that the catches on the plug shaft above the plug housing audibly click into
place.
For SIMOCODE pro C, the system interfaces on the bottom can only be
used for the current measuring module!

Use the cover to close system interfaces that are not in use

Table 13-16: Connecting to the system interface

Example: SIMOCODE pro C

Color coding

Catches

1
2
System interfaces on the
front side and bottom

Cover

Catches

Connecting
cable

Fig. 13-28: Procedure for connecting to the system interfaces

Safety guidelines
Notice
For SIMOCODE pro C, the system interfaces on the bottom can only be
used for the current measuring module!

SIMOCODE pro

13-40

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Notice
Only a current/voltage measuring module may be connected to the system
interface on the right of the decoupling module. Memory modules,
addressing plugs or PC cables will not be recognized there.

Notice
Observe the color coding for the connecting cable (see diagram)!
13.4.3

System interfaces on the digital modules DM-F Local or DM-F PROFIsafe


See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY",
Chapter 5 "Mounting and connection".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-41

Mounting, wiring, interfaces

13.4.4

System interfaces on the operator panel and the operator panel with
display
The operator panel has two system interfaces:
Rear side system interface. This is not normally accessible on an integrated
operator panel. The incoming cable from the basic unit or expansion module
is always connected here.
Front system interface. This is normally accessible on an integrated operator
panel. Components are only connected directly when needed, and removed
again after use.
These can be:
Memory module
Addressing plug
PC cable for connecting a PC/programming device
Cover (if the system interface is not in use).

Rear system interface

Front system interface

Connecting cable

e.g. memory module

Fig. 13-29: System interfaces on the operator panel

Rear system interface

Front system interface

e.g. memory module


Fig. 13-30: System interfaces on the operator panel with display

SIMOCODE pro

13-42

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Sequence for connecting cables to the system interface of the operator panel and the
operator panel with display
Proceed as follows:
Step

Description

Place the plug in the plug shaft, keeping it is as straight as possible. Ensure
that the catches on the plug shaft above the plug housing audibly click into
place.
The incoming connecting cable is connected to the rear side.

Use the cover to close system interfaces that are not in use

Table 13-17: Connecting system components to the system interface

Notice
In order to ensure IP54 degree of protection, press the cover firmly against
its stop in the socket when using for the first time (see figure!).
When mounting the operator panel using the screws provided, ensure the
tightening torque is not set too high.

Note
Throughout connection, you can place the cover on one of the two "park
positions" (see Figure 13-31).

Notice
Observe the color coding for the connecting cable (see diagram)!

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-43

Mounting, wiring, interfaces

Front

Cover

Park pos.

Rear

Catches

1
1
2

Catches

Color coding
Connecting cable

Fig. 13-31: Sequence for connecting cables to the system interface of the operator panel

SIMOCODE pro

13-44

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

Front

Cover
Park position

Rear

Fig. 13-32: Sequence for connecting cables to the system interface of the operator panel with
display

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-45

Mounting, wiring, interfaces

13.5

PROFIBUS DP to a 9-pole SUB-D socket


The PROFIBUS DP can only be connected to the basic unit.
Notice
The 9-pole SUB-D connection is an alternative to the A/B terminals!

Sequence for connecting PROFIBUS DP to the basic unit


Proceed as follows:
Step
1

Description
Connect the PROFIBUS DP cable with the 9-pole SUB-D plug to the
PROFIBUS DP interface.

Table 13-18: Wiring the removable terminals of the digital module

Example: SIMOCODE pro C

9-pole
SUB-D plug

PROFIBUS DP interface
9-pole SUB-D socket
PROFIBUS DP cable
Fig. 13-33: Connecting the PROFIBUS DP to the 9-pole SUB-D socket

SIMOCODE pro

13-46

GWA 4NEB 631 6050-22 DS 03

Mounting, wiring, interfaces

13.6

Installation guidelines for the PROFIBUS DP

Specifications
The key data contained in this chapter is valid for Siemens products and
cables.
PROFIBUS User Organization (PUO) installation guidelines
For electrical PROFIBUS networks, please also adhere to the
PROFIBUS DP/FMS installation guidelines of the PROFIBUS User
Organization. They contain important information about the cable routing
and commissioning of
PROFIBUS networks.
Publisher:
PROFIBUS User Organization
Haid-und-Neu-Strasse 7
76131 Karlsruhe, Germany
Tel.: +49 721 96 58 590
Fax: +49 721 96 58 589
Internet: http://www.profibus.com
Guidelines, Order No. 2.111
See also the "SIMATIC NET PROFIBUS Networks" manual at
http://support.automation.siemens.com/WW/view/en/1971286.
Application of bus termination modules
The 3UF1900-1K.00 bus termination module is primarily intended for use in
MCC motor feeders. It provides correct bus termination, even for removed
MCC plug-in units. The bus termination module can also be utilized when a
standard SUB-D plug cannot be used for the last device on a bus line.
The 3UF1900-1KA00 bus termination module may also be connected to 220/
230 V, 380/400 V, 115/120 V or 24 V AC. The 3UF1900-1KB00 version can be
used for 24 V DC.

Fig. 13-34: Bus termination module

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

13-47

Mounting, wiring, interfaces

SIMOCODE pro

13-48

GWA 4NEB 631 6050-22 DS 03

Commissioning and service

14

In this chapter
In this chapter you will find information about how SIMOCODE pro is
commissioned, how components are replaced and how statistics are read.
Target groups
This chapter is addressed to the following target groups:
Commissioners
Technicians
Maintenance and service personnel.

Necessary knowledge
You will require the following knowledge:
General basic knowledge about SIMOCODE pro, e.g. from Chapter 1
SIMOCODE ES software.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

14-1

Commissioning and service

14.1

General information about commissioning and service

Safety guidelines
Warning
Dangerous electrical voltage! Can cause electric shock and burning. Ensure
the system and the device are disconnected from voltage before beginning
work.

Notice
Please also observe the following SIMOCODE pro operating instructions
(enclosed with the devices):

Device

Order No.

Basic unit

3ZX1012-0UF70-1AA1

Operator panel

3ZX1012-0UF72-1AA1

Operator panel adapter

3ZX1012-0UF78-2BA1

Operator panel with display

3ZX3012-0UF72-2AA1

Digital module

3ZX1012-0UF73-1AA1

Failsafe digital module DM-F Local

3ZX1012-0UF73-1BA1

Failsafe digital module DM-F PROFIsafe

3ZX1012-0UF73-3BA1

Expansion modules

3ZX1012-0UF75-1BA1

Current measuring module

3ZX1012-0UF71-1AA1

Current/voltage measuring module

3ZX1012-0UF77-1BA1

Door adapter

3ZX1012-0UF78-1AA1

Decoupling module

3ZX1012-0UF71-5BA1

You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.

Prerequisites
The following prerequisites must be fulfilled for commissioning and
servicing:
SIMOCODE pro is already mounted and wired
The motor is switched off.

SIMOCODE pro

14-2

GWA 4NEB 631 6050-22 DS 03

Commissioning and service

Notes on parameterizing
You can parameterize SIMOCODE pro as follows:
With the memory module in which the parameters have already been saved
from a basic unit. The memory module is plugged into the system interface.
If the memory module is connected to the system interface and the supply
voltage returns to the basic unit, the basic unit will be automatically
parameterized by the memory module. The parameters can also be loaded
into the basic unit from the memory module by briefly pressing the Test/
Reset button.
With the SIMOCODE ES software via the serial interface:
The PC/programming device is connected to the system interface with the
PC cable.
With an automation system and/or SIMOCODE ES software via
PROFIBUS DP. For this, the PROFIBUS DP cable should be connected to the
PROFIBUS DP interface of the basic unit.
Commissioning options
There are two commissioning options:
1. Normal case: SIMOCODE pro has not yet been parameterized and still has
the factory settings:
When connected to PROFIBUS DP, the "Bus" LED flashes green when a DP
master is connected.
2. SIMOCODE pro has already been parameterized:
The parameters have already been loaded into the basic unit.
The parameters from a previous application still exist. Check whether
the parameters (e.g. the set current) apply to the new application.
Change these accordingly, if necessary.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

14-3

Commissioning and service

14.2

Commissioning

14.2.1

Sequence
Please observe the information in the previous Chapter "General information
about commissioning and service" on Page 14-2.
To commission SIMOCODE pro, proceed as follows:
Step

Description

Switch on the supply voltage. In a fault-free state, the following LEDS should
light up or flash green:
"Device" (lights up)
"Bus" if PROFIBUS DP is connected (lights up or flashes).
Continue with step 2.
Otherwise, carry out diagnostics according to the LED display.
You will find further information in Chapter 14.2.3 "Diagnostics via LED display
on the basic unit and on the operator panel". Try to rectify the fault.

If you wish to make SIMOCODE pro available on the PROFIBUS DP, set the
PROFIBUS DP address. You will find further information about this in Chapter
"Setting the PROFIBUS DP address" on Page 14-5.

Parameterize SIMOCODE pro or check the existing parameterization e.g. with


a PC via SIMOCODE ES software.
For this, connect the PC/programming device to the system interface with the
PC cable (see the figure below).
Notice
For basic unit 1 (SIMOCODE pro C), only use the front system interface!

Start SIMOCODE ES.

Table 14-1: Commissioning the basic unit

PC cable,
Order No. 3UF7940-0AA00-0

Fig. 14-1: Connecting a PC to the basic unit

SIMOCODE pro

14-4

GWA 4NEB 631 6050-22 DS 03

Commissioning and service

14.2.2

Setting the PROFIBUS DP address

Setting the PROFIBUS DP address via the addressing plug


Note
This setting cannot be carried out if the Test/Reset button has been blocked.
Proceed as follows:
Step

Description

Set desired valid address on the DIP switch.


The switches are numbered.
For example address 21: Put the "16"+"4"+"1" switches in the "ON" position.

Plug the addressing plug into the system interface. The "Device" LED lights
up yellow.

Briefly press the Test/Reset button. The set address is accepted. The
"Device" LED flashes yellow for approx. 3 seconds.

Remove the addressing plug from the system interface.

Table 14-2: Setting the PROFIBUS DP address via the addressing plug

Setting the PROFIBUS DP address via SIMOCODE ES


Proceed as follows:
Step

Description

Plug the PC cable into the system interface.

Start SIMOCODE ES.

Open the menu Switchgear > Open Online.

Select RS232 and the corresponding COM interface.


Confirm with OK.

Open the dialog Device Parameters > Bus Parameters.

Select the DP address.

Save the data in the basic unit with


Target System > Load to Switchgear. The address is set.

Table 14-3: Setting the PROFIBUS DP address via SIMOCODE ES

Setting the PROFIsafe address on DM-F PROFIsafe


See Chapter 10.8 "Safety-oriented tripping".

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

14-5

Commissioning and service

14.2.3

Diagnostics via LED display on the basic unit and on the operator panel
The basic units and the operating panel have three LEDs for displaying
specific device states:
LED

Status

Display

Description

Device

Device
status

Green

Device is ready for


operation

Green
flickering

Internal fault

Yellow

Memory module or
addressing plug
recognized, Test/Reset
buttons control the
memory module or
addressing plug

Yellow
flashing

Memory module/
addressing plug read in;
factory settings
configured (duration: 3s)

Yellow
flickering

Memory module
programmed (duration:
3s)

Red

Parameterization
incorrect (also Gen.
Fault on)

Parameterize again and


switch the control
voltage off and on again

Basic unit defective


(also Gen. Fault on)

Replace basic unit!

Red
flashing

Memory module,
addressing plug,
expansion modules
defective (also Gen.
Fault on - flashing)

Reprogram/replace the
memory module,
replace the expansion
modules

Off

Supply voltage too low

Check whether the


supply voltage is
connected/switched on

Off

Bus not connected or


bus fault

Connect the bus or


check bus parameters

Green
flashing

Baud rate recognized/


communication with
PC/programming device

Green

Communication with
PLC/PCS

Red

Fault pending; reset has


been saved

Rectify fault, e.g.


overload

Red
flashing

Fault pending; reset has


not been saved

Rectify fault, e.g.


overload

Off

No fault

Bus

Gen.
Fault

Bus
status

Fault
status

Corrective measures for


faults

Send back the basic unit

Table 14-4: Diagnostics via LED display

SIMOCODE pro

14-6

GWA 4NEB 631 6050-22 DS 03

Commissioning and service

14.2.4

Diagnostics via LED display on the digital modules DM-F Local or


DM-F PROFIsafe
See Chapter D.5.2 "Technical data of the DM-F Local and DM-F PROFIsafe
digital modules" or system manual "Failsafe Digital Modules SIMOCODE pro
SAFETY"

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

14-7

Commissioning and service

14.3

Service

14.3.1

Preventive maintenance
Preventive maintenance is an important step towards avoiding faults and
unforeseen costs. Industrial plants require regular professional maintenance
so that e.g. production losses due to plant downtimes are avoided.
Preventive maintenance ensures that all components are always kept in
perfect working order.

Reading out statistical data


SIMOCODE pro provides statistical data that can be read out, for example
with
SIMOCODE ES under Target System > Service Data/Statistical Data. For
example, via "Motor Operating Hours" and "Number of Starts", you can
decide whether motor and/or motor contactors should be replaced.

Fig. 14-2: Reading out statistical data

SIMOCODE pro

14-8

GWA 4NEB 631 6050-22 DS 03

Commissioning and service

14.3.2

Securing and saving parameters


Always save the parameters in the memory module or in a SIMOCODE ES
file. This particularly applies if you replace a basic unit, or if you wish to
transfer data from one basic unit to another.

Saving parameters from the basic unit into the memory module
Note
This function will not be available if the Test/Reset button has been blocked.
Proceed as follows:
Step

Description

Plug the memory module into the system interface. The "Device" LED lights up
yellow for approx. 10 seconds. During this time, press the "TEST/RESET"
button for approx. 3 seconds. The parameters will be saved in the memory
module. After successful data transfer, the "Device" LED flickers yellow for
approx. 3 seconds.

If necessary, unplug the memory module from the system interface.

Table 14-5: Saving the parameters into the memory module

Saving parameters from the basic unit into a SIMOCODE ES file


Note
This function will not be available if the Test/Reset button has been blocked.
Proceed as follows:
Step

Description

Plug the PC cable into the system interface.

Start SIMOCODE ES.

Open the menu Target System > Load into PC. The parameters are loaded
into the main memory from the basic unit.

Click on the menu Switchgear > Save copy as .... The parameters are saved
from the main memory into a SIMOCODE ES file.

Table 14-6: Saving parameters into a SIMOCODE ES file

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

14-9

Commissioning and service

Saving parameters from the memory module into the basic unit
Note
This function will not be available if the Test/Reset button has been blocked.
Proceed as follows:
Step

Description

Plug the memory module into the system interface. The "Device" LED lights up
yellow for approx. 10 seconds. During this time, briefly press the "TEST/
RESET" button. The parameters will be transferred to the basic unit. After
successful data transfer, the "Device" LED flickers yellow for approx.
3 seconds.

If necessary, unplug the memory module from the system interface.

Table 14-7: Saving parameters from the memory module into the basic unit

Notice
If the memory module is plugged in, the parameters will be transferred from
the memory module to the basic unit when the supply voltage is switched
on.
Saving parameters from a SIMOCODE ES file into the basic unit
Proceed as follows:
Step

Description

Plug the PC cable into the system interface.

Start SIMOCODE ES.

Click on the menu Switchgear > Open. The parameters from the
SIMOCODE ES file will be transferred to the main memory.

Click on the menu Target system > Load into switchgear. The parameters
will be saved into the basic unit from the main memory.

Table 14-8: Saving parameters from a SIMOCODE ES file to a basic unit

SIMOCODE pro

14-10

GWA 4NEB 631 6050-22 DS 03

Commissioning and service

14.3.3

Replacing SIMOCODE pro components

Safety guidelines
Warning
The main power for the feeder and the supply voltage for the basic unit
must be switched off before replacing current measuring modules and
current/voltage measuring modules.

Notice
Please observe the information contained in the operating instructions!
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.

Notice
It is not necessary to detach the wiring from the removable terminals to
replace the components!

Replacing a basic unit


Proceed as follows:
Step

Description

Save the parameters. See Chapter "Securing and saving parameters" on Page
14-9.

Switch off the main power for the feeder and the supply voltage for the basic
unit.

If necessary, pull the PC cable, the cover or the connecting cable out of the
system interface.

Remove the removable terminals. You do not need to detach the wiring.

Demount the basic unit.

Remove the removable terminals of the new basic unit.

Mount the new basic unit.

Plug in the wired removable terminals.

Plug the connecting cable into the system interface.

10

Switch on the supply voltage for the basic unit.

11

Save the parameters into the basic unit. See Chapter "Securing and saving
parameters" on Page 14-9.

12

Switch on the main power for the feeder.

Table 14-9: Replacing a basic unit

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

14-11

Commissioning and service

Replacing an expansion module or a decoupling module


Proceed as follows:
Step

Description

Switch off the main power for the feeder and the supply voltage for the basic
unit.

If necessary, pull the PC cable, the cover or the connecting cable out of the
system interface.

Remove the removable terminals. You do not need to detach the wiring.

Demount the expansion module or the decoupling module.

Remove the removable terminals of the new expansion or decoupling module.

Mount the new expansion module or decoupling module.

Plug in the wired removable terminals.

Plug the connecting cable into the system interface.

Switch on the supply voltage for the basic unit.

10

Switch on the main power for the feeder.

Table 14-10: Replacing an expansion module or a decoupling module

Replacing a DM-F
Proceed as follows:
Step

Description

First, switch off the main power for the feeder and then the supply voltage for
the basic unit and the DM-F.

If necessary, pull the PC cable, the cover or the connecting cable out of the
system interface.

Remove the removable terminals. You do not need to detach the wiring.

Demount the DM-F.

Remove the removable terminals of the new DM-F.

Mount the new DM-F.

Plug in the wired removable terminals.

Plug the connecting cable into the system interface.

Only DM-F PROFIsafe:


Set the DIP switch setting for the PROFIsafe address according to the
configuration in the F-controller (see "Configuring the DM-F PROFIsafe and
integrating it into the failsafe automation system" in the system manual
"Failsafe Digital Modules SIMOCODE pro SAFETY").

10

Switch on the supply voltage for the DM-F and the basic unit.

11

Only DM-F Local:


Configure the DM-F Local correctly (see chapter "Configuring the DM-F Local"
in the system manual "Failsafe Digital Modules SIMOCODE pro SAFETY")

12

Switch on the main power for the feeder.

Table 14-11: Replacing a DM-F

SIMOCODE pro

14-12

GWA 4NEB 631 6050-22 DS 03

Commissioning and service

Replacing the current measuring module and the current/voltage measuring module
Proceed as follows:
Step

Description

Switch off the main power for the feeder and the supply voltage for the basic
unit.

Pull out the connecting cable from the system interface.

Pull out the removable terminal from the module as illustrated below
(Current/voltage measuring modules only).

Disconnect the three cables of the three phases of the main circuit.

Replace the module (see Chapter 13.2.3 "Current measuring modules" and
Chapter 13.2.4 "Current/voltage measuring modules").

Connect the three cables of the main circuit, leading them through the
through-hole openings.

Plug the removable terminals onto the module (current/voltage measuring


modules only).

Plug the connecting cable into the system interface.

Switch on the supply voltage for the basic unit.

10

Switch on the main power for the feeder.

Table 14-12: Replacing the current measuring module and the current/voltage measuring module

Upper terminals

Lower terminals

Fig. 14-3: Replacing current/voltage measuring modules

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

14-13

Commissioning and service

14.3.4

Resetting the factory settings


With the factory settings, all parameters are reset to the factory values.

Resetting the factory settings with the Test/Reset button on the basic unit
Proceed as follows (also deletes any previous password setting!):
Step

Description

Switch off the supply voltage for the basic unit.

Press the Test/Reset button on the basic unit and keep it pressed.

Switch on the supply voltage for the basic unit. The Device LED lights up
yellow.

Release the Test/Reset button after approx. two seconds.

Press the Test/Reset button again after approx. two seconds.

Release the Test/Reset button after approx. two seconds.

Press the Test/Reset button again after approx. two seconds.

Factory settings are reset.

Table 14-13: Resetting factory settings with the Test/Reset button on the basic unit

Notice
If any one of the steps is not carried out correctly, the basic unit will revert
to normal operation.

Notice
This function is always active, independent of the "Test/Reset - Button
blocked" parameter.
Resetting the factory settings with the SIMOCODE ES software
Prerequisite: SIMOCODE pro is connected to the PC/programming device
via PROFIBUS DP or via the system interface and SIMOCODE ES is started.
Proceed as follows (resets to factory settings, excluding the password):
Step

Description

Click on the menu Switchgear > Open Online.

In the menu, select Target System > Command > Factory Settings.

Confirm with "Yes".

Factory settings are reset.

Table 14-14: Resetting the factory settings with the SIMOCODE ES software

SIMOCODE pro

14-14

GWA 4NEB 631 6050-22 DS 03

Commissioning and service

14.4

Error buffer/reading out error protocol


Timestamping in the error buffer is based on the operating hours
(resolution: 1 s) of SIMOCODE pro.
The "Error/Fault" and "Power - On" events are logged. Each of these events is
given a timestamp.
Error/Fault:
The last 21 errors are stored in a ring buffer, whereby the incoming error
(rising edge) is always logged. An outgoing error (falling edge) will not be
logged.
Power - On:
If the most recent entry is "Power - On", this is not logged multiple times.
Instead, the error number is used as a power on counter. Thus, the error
buffer cannot be deleted by frequent on/off operations.
Entry 1 is the most recent entry and entry 21 the oldest.
The data will be displayed via the "SIMOCODE ES" software.
Example:

Fig. 14-4: Example of event logging using the "SIMOCODE ES" software

SIMOCODE pro has an error buffer, in which the 21 most recent errors/
faults, "Power - On" events" are recorded with a timestamp. Timestamps are
based upon the operating hours of the device (resolution 1 s), i.e. the
amount of time that the device is supplied with control supply voltage.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

14-15

Commissioning and service

Example:
The most recent "Power - On" event was logged at a device operating time
of 17 days, 21 hours and 31 minutes. Therefore, at the moment of "Power On", the device was operating (supplied with voltage) for 17d 21h 31min.
The "No. of Starts >" fault was logged at a device operating time of 18 days,
22 hours, 17 minutes, i.e. 24 h 46 min after the most recent "Power - On".
When using a DM-F, the events "Enabling circuit closed" and "Enabling circuit
open" are logged for the DM-F Local and/or the DM-F PROFIsafe in a
separate window:
Time
Event: "Enabling circuit closed" or "Enabling circuit open"
Number:
Line 1: 200 or 202
Line 2: 201 or 203
Text:
Line 1: "DM-F Local enabling circuit 0 -> 1" or DM-F PROFIsafe enabling
circuit 0 -> 1"
Line 2: "DM-F Local enabling circuit 1 -> 0" or "DM-F PROFIsafe enabling
circuit 1 -> 0".
The current DIP switch position of the DM-F Local and/or the DM-F
PROFIsafe is displayed under "DIP switch position DM-F during the last
event"
See also Chapter B.6 "Data record 72 - Error buffer".

14.5

Event buffer
In addition to the error buffer, various events can be stored in the event
buffer
Note:
From firmware version 3.0, the event buffer will be supported with the
following content from basic unit 2:
Entry 1 contains the last event "DM-F enabling circuit closed"
Entry 2 contains the last event "DM-F enabling circuit open"
See also Chapter B.7 "Data record 73 - Event memory".

SIMOCODE pro

14-16

GWA 4NEB 631 6050-22 DS 03

Alarms, faults and system events

15

In this chapter
In this chapter you will find information about troubleshooting.
Target groups
This chapter is addressed to the following target groups:
Commissioners
Maintenance and service personnel.
Configurators
PLC programmers.
Necessary knowledge
You will require the following knowledge:
Basic general knowledge about SIMOCODE pro
Knowledge about SIMOCODE ES software
Knowledge about PROFIBUS DP.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

15-1

Alarms, faults and system events

Event
(alphabetical)

Description

Troubleshooting

Acknowledg Contactor
ement/fault control
rectification

Error
no.*)

Analog module
open circuit

The analog value measuring


circuit is open.

Check the transducer


and the measuring
circuit.

Reset

64

Antivalence

Only for positioner 5 control


function: The change-over
contacts of the limit switch do
not issue an antivalent signal.

Limit switch defect, limit


switch open circuit

Configuration
fault

The configured device


configuration does not match
the existing configuration.

Please check whether


all configured
components are
present.
Check the actual
configuration using
"Configuration".

DM-F feedback
circuit

DM-F Local or
Check the wiring of
DM-F PROFIsafe has detected a
the feedback circuit
fault in the feedback circuit
Check the contact
(when the enabling circuit is
blocks in the feedback
being switched on, the feedback
circuit.
circuit must be closed.);
The "GF" (Gen. Fault) LED on the
front of the DM-F Local or DMF PROFIsafe flashes red

Tripped

Rectify the
fault; reset

Tripped

Rectify fault
so that the
feedback
circuit is
closed.

Tripped

DM-F safetyThe DM-F has tripped the


oriented tripping enabling circuit for safety
reasons.

The motor can only be


switched on again after
the DM-F module
enabling circuits have
been closed.

Acknowledg Tripped
e with
"Reset", if
auto-reset is
not active.

DM-F - Test
requirement

The DM-F Local or DM-F


PROFIsafe
enabling circuits have not been
opened and closed again within
the configured time period.

The function of the


enabling circuit relay
contacts can only be
tested when they are
switched.
Carry out a function test.

Please adopt
the
measures
intended for
this case.

DM-F wiring

DM-F module wiring fault (short- Check the wiring of


circuit to ground in the sensor
the sensor circuit/
circuit/feedback circuit);
feedback circuit
The "GF" (Gen. Fault) LED on the Rectify the fault.
front of the DM-F Local is lit red.

DM-FL Configuration
deviation

The effective configuration of


the DM-F Local does not
correspond to the parameterized
set configuration.

Reset

Tripped

Check whether the


effective configuration of
the DM-F Local
corresponds to the
parameterized set
configuration. Correct
the effective
configuration by
changing the DIP switch
settings or adjusting the
set configuration by
means of
parameterization if
required.

Table 15-1: Alarms, faults and system events

SIMOCODE pro

15-2

GWA 4NEB 631 6050-22 DS 03

Alarms, faults and system events

Event
(alphabetical)

Description

Troubleshooting

Acknowledg Contactor
ement/fault control
rectification

DM-FL Configuration
mode

The DM-F Local is in


"Configuration mode";
The "DEVICE" LED on the front
of the DM-F Local is lit yellow.

Complete the
configuration (see
system manual "Failsafe
Digital Module
SIMOCODE
pro Safety", Chapter 7.4)

DM-FL - Cross
circuit

DM-F Local sensor circuit cross Check the wiring of


Reset
circuit.
both sensor circuits for
The "GF" (Gen. Fault) LED on the
cross circuiting
front of the DM-F Local is lit red. Rectify the fault.

Tripped

DM-FL Simultaneity

The DM-F Local has detected a


discrepancy fault in the twochannel sensor circuit.

Please check the contact Rectify the


blocks in the sensor
fault by
circuit.
opening or
closing the
sensor
inputs

Tripped

DM-FL waiting
for start-up test

The DM-F Local is in the


"Waiting for start-up test" state.

Carry out the start-up


test by actuating the
sensor in the sensor
circuit.

DM-FP F PRM
error

The specified PROFIsafe profile


parameters are erroneous or the
specified
PROFIsafe address does not
correspond to the configuration.

Please check the


PROFIBUS/PROFIsafe
parameters of
SIMOCODE pro, which
were set on the DP
Master system.

Double 0

Both torque switches have


activated simultaneously. The
motor feeder has been turned
off.

Open circuit torque


switch.
Torque switch is
defective.

Tripped

13

Double 1

Both limit switches have


activated simultaneously.

Limit switch is defective.

Tripped

14

End position

Except positioner 5 control


function: The state of the limit
switch has changed without a
command (positioner has left
the end position without a
command)

"OPEN/
CLOSED"
counter
command.

Tripped

15

Execution
ON command

The motor feeder could not be


Main circuit is
turned on after an ON command
interrupted (fuse,
is issued.
circuit breaker)
The motor contactor or
contactor control is
defective
Parameter execution
time is too short.

Reset or
OFF
command/
countercommand

Tripped

Error
no.*)

Table 15-1: Alarms, faults and system events (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

15-3

Alarms, faults and system events

Event
(alphabetical)

Description

Execution
The motor feeder could not be
STOP command turned off after a STOP
command was issued.

Troubleshooting

Acknowledg Contactor
ement/fault control
rectification

The contactor contact Rectify the


is welded
fault;
Parameter execution
reset
time is too short
The "open" end
position has not been
reached during the
parameterized runtime
(only for the
"Positioner" and
"Solenoid valve" control
functions).

Error
no.*)

Tripped

Tripped

29

External earth
fault

External earth-fault monitoring


Please check the motor
has activated. An impermissibly connection cable for
high fault current is flowing.
damage.

External fault
1, 2, 3, 4, 5 or 6

A signal is pending at the input


Check the motor feeder.
(socket) of the "External fault 1,
2, 3, 4, 5 or 6" standard function.

Tripped

56, 57,
58,
59,
60, 61

Feedback (FB)
OFF

The current flow in the motor


feeder has been interrupted
without the motor feeder being
turned off.

Tripped

11

Feedback (FB)
ON

Current is flowing in the motor Contactor contacts


feeder without the motor feeder
have been manually
being switched on
activated
Contactor has not
been switched on via
SIMOCODE

Rectify the
fault;
Reset or
OFF
command

Tripped

10

Hardware fault

The SIMOCODE pro basic unit


hardware is defective.

Please replace the basic Rectify the


unit.
fault
See Chapter 13
"Mounting, wiring,
interfaces".

Tripped

Internal earth
fault

Internal earth-fault monitoring


Please check the motor
response. An impermissibly high connection cable for
fault current is flowing.
damage.

Tripped

28

Just one start


possible

The start after the next one


should not be carried out until
the interlocking time has
expired.

Module fault

At least one SIMOCODE pro


module is not ready for use.

Tripped

Reset

The main circuit has


Reset or
been interrupted (fuse, OFF
circuit breaker, main
command
switch).
The motor contactor or
contactor control is
defective

Reset

The connecting cable Rectify the


is defective or has not fault; reset
been plugged in
correctly.
Module is defective.
Please replace the
module.
For this, see
Chapter 13 "Mounting,
wiring, interfaces".

Table 15-1: Alarms, faults and system events (Cont.)

SIMOCODE pro

15-4

GWA 4NEB 631 6050-22 DS 03

Alarms, faults and system events

Event
(alphabetical)

Description

Module supply
voltage is not
present

Supply voltage on the DM The terminals are not Rectify the


F Local is too low or not present. wired properly
fault; reset
Module is defective.
Please replace the
module.
For this, see
Chapter 13 "Mounting,
wiring, interfaces".

Motor operating The configured limit value for


hours >
the motor operating hours has
been exceeded.
Motor stop
time >

Troubleshooting

Acknowledg Contactor
ement/fault control
rectification

Error
no.*)

Tripped

Please adopt the


maintenance measures
intended for the feeder.

The configured limit value for


Please adopt the
motor stop time monitoring has maintenance measures
been exceeded.
intended for the feeder.
If possible, switch on the
feeder.

No start possible The permissible number of


starts in the monitoring
timeframe has been attained.
The next start should not be
carried out until the interlocking
time has expired.

Reset

Tripped

Operational
protection OFF
(OPO)

An "Operational protection OFF


(OPO)" signal is pending.
A switched-on motor feeder has
been switched off.
Switching on is not possible
while the OPO signal is pending.

Reset

Tripped; for
positioners:
QE1 or QE2
switched on
until end
position is
reached depending
upon
configuration

Overload

The motor feeder has been


overloaded.

Please check the motor Reset, auto- Tripped


and the application that reset
is being driven by the
motor.
The motor can only be
switched on again after
the cooling down period
has expired or after an
emergency start.

Overload and
unbalance

The motor feeder has been


asymmetrically overloaded.
Possible causes:
Phase failure
Fault in the motor windings.

Check the motor feeder Reset or


and the motor.
auto-reset
The motor can only be
switched on again after
the cooling down period
has expired or after an
emergency start.

Tripped

19

25,26,
27

Table 15-1: Alarms, faults and system events (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

15-5

Alarms, faults and system events

Event
(alphabetical)

Description

Troubleshooting

Parameter
changes not
allowed in the
current
operating state

It is not possible to change at


least one parameter in the
current operating state

Many parameters can


only be changed if the
motor feeder is switched
off and is not in the
"Remote" operating
mode.
For an overview of
parameters that can
always be changed,
see: Chapter "Data
formats and data
records" on Page B-1.

Parameter is
incorrect
("Event"
category)

There is an error in the


parameter data transmitted to
the device.
Errors in the parameter data can
occur, for example, if device
parameterization was not carried
out with SIMOCODE ES or
SIMATIC PDM.

Check the parameter


data (data records 130 133) that has been
transmitted to the device
for the correct content.

Parameter is
incorrect
("General fault"
category)

The parameter data is incorrect. The designation of the


faulty parameter can be
found via the number
(byte No.) in the system
manual, Chapter A
"Tables".

Permissible
The permissible number of
number of starts starts in the monitoring
exceeded
timeframe has already been
exceeded. The next start should
not be carried out until the
interlocking time has expired.
Phase unbalance The limit value for phase
unbalance has been exceeded.
Phase unbalance can cause an
overload.
Possible causes:
Phase failure
Fault in the motor windings.
Power failure
(UVO)

The power failure lasted longer


than the set power failure time.

Pre-warning
overload
(I > 115%)

The motor feeder is in overload


operation.
If this condition continues to
persist, the motor feeder will
trip within a short period of time
due to overload.

Check the motor feeder


and the motor.

Acknowledg Contactor
ement/fault control
rectification

Error
no.*)

Rectify the
fault; reset

Tripped

Reset

Tripped

Reset

Tripped

Rectify the
fault;
Reset or
OFF
command

Tripped

52

18

Please check the motor


and the application that
is being driven by the
motor.

Table 15-1: Alarms, faults and system events (Cont.)

SIMOCODE pro

15-6

GWA 4NEB 631 6050-22 DS 03

Alarms, faults and system events

Event
(alphabetical)

Description

Troubleshooting

Acknowledg Contactor
ement/fault control
rectification

Error
no.*)

Required
function is not
supported

At least one parameterized


Activate only the
function is not supported by the functions that are
version of the basic unit.
supported by the version
of the basic unit.
For example,
SIMOCODE pro V basic
units with the version
*E01* do not support
voltage measurement,
the temperature module
or the analog module.

Stalled
positioner

The torque switch has activated The positioner may be


before or without the respective
blocked.
limit switch.
Acknowledge the fault
by releasing with the
"OPEN/CLOSED"
counter command.
Please check the
positioner application
and the limit switches

"OPEN/
CLOSED"
counter
command.

Tripped

12

Stalled rotor

The maximum motor current has Please check the


exceeded the threshold for
application that is being
stalled rotor protection.
driven by the motor.
Possible cause: The motor is
blocked.

Reset

Tripped

48

Start-up
The start-up parameter block
parameter block prevents adoption of
active
SIMOCODE pro parameters that
can be saved in the DP Master.
The block must be set when:
SIMOCODE ES
or
SIMATIC PDM
is used for parameterizing.
The block may not be set if:
SIMOCODE pro C/V is
integrated in STEP7 via the
SIMOCODE pro object
manager (OM)
or
SIMOCODE pro C has been
parameterized via GSD.
Notice
The parameter block is not active
in the case of devices that are st
set to the factory settings or
devices that have been reset to
the factory settings!
Status - Cooling
down period
active

The motor feeder has been


switched off due to overload.

The motor can only be


switched on again after
the cooling down period
has expired.

Table 15-1: Alarms, faults and system events (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

15-7

Alarms, faults and system events

Event
(alphabetical)

Description

Status - DM-F
enabling circuit

Shows the status of the


enabling circuit:
closed
or
tripped

Status The thermal memory has been


Emergency start deleted with the function
executed
"Emergency start".

Troubleshooting

Acknowledg Contactor
ement/fault control
rectification

Error
no.*)

The motor can be


switched on again
immediately after an
overload trip.

Status - Test
position (TPF)

The motor feeder is in the test


position (TPF).
The main current circuit has
been interrupted and "cold
starting" of the feeder can be
carried out.

Temperature
module Warning level
exceeded

The temperature warning level


has been exceeded.

Temperature
module out of
range

Temperature sensor is delivering Check the temperature


impermissible values.
sensor.

Reset

Tripped

37

Temperature
module sensor
fault

Either a short circuit or an open


circuit has occurred in the
temperature sensor circuit.

Check the temperature


sensor and the sensor
cable.

Rectify the
fault; reset

Tripped

36

Test position
feedback (TPF)

Current is flowing in the motor


feeder although the motor
feeder is in the test position
(TPF).

The main circuit is not


interrupted in test
operation.

Reset or
OFF
command

Tripped

Test trip

The motor feeder has been


checked and switched off by a
test trip.

Reset

Tripped

65

17

Check the temperature


measuring station.

35

Thermistor open An open circuit has occurred in


circuit
the thermistor sensor cable.

Check the thermistor


sensor cable and the
thermistor.

Rectify the
fault; reset

Tripped

33

Thermistor short A short circuit has occurred in


circuit
the thermistor sensor cable.

Check the thermistor


sensor cable and the
thermistor.

Rectify the
fault; reset

Tripped

32

Thermistor trip
level

Thermistor protection response. Please check the motor Reset, auto- Tripped
The temperature of the motor is and the application that reset
too high.
is being driven by the
motor.
The motor cannot be
switched on again until
the temperature has
reached the switch-back
point of the thermistor.

31

Trip antivalence

The limit switches are not


reporting any antivalent signals.

Limit switch open


circuit
Please check the
positioner application
and the limit switches

Counter
command
"OPEN/
CLOSED"

Tripped

16

Table 15-1: Alarms, faults and system events (Cont.)

SIMOCODE pro

15-8

GWA 4NEB 631 6050-22 DS 03

Alarms, faults and system events

Event
(alphabetical)

Description

Troubleshooting

Acknowledg Contactor
ement/fault control
rectification

Error
no.*)

Trip - Bus

PROFIBUS DP communication
has been interrupted or is
interrupted

Check the PROFIBUS


connection (plugs,
cables, etc.)

Reset, auto- Tripped


reset

Trip end position Positioner/solenoid valve has left


the end position without a
command being issued. The
motor feeder has been switched
off.

Acknowledge the fault


by releasing with the
counter command
"OPEN/CLOSED".

Reset;
counter
command

Trip - PLC/PCS

The PLC controlling the feeder


was or is in the STOP state.

Please check the


operating state of the
PLC.

Reset, auto- Tripped


reset

Trip temporary
components
(e.g. memory
module)

One of the following


components is defective:
Addressing plug
Memory module
PC cable.

Please replace the


defective components.
For this, see
Chapter 13 "Mounting,
wiring, interfaces".

Rectify the
fault; reset

Tripped

Tripped

Warning level 0/ The measured value at the


4 - 20 mA<
analog input has undershot the
undershot
warning level.

Check the measuring


station.

47

Warning level 0/ The measured value at the


4 - 20 mA >
analog input has overshot the
overshot
warning level.

Check the measuring


station.

46

Warning level
cos phi <

Please check the


application that is being
driven by the motor.

44

Warning level I> The maximum current has


overshot
overshot the warning level.

Please check the


application that is being
driven by the motor.

40

Warning level I< The maximum current has


undershot
undershot the warning level.

Please check the


application that is being
driven by the motor.

41

Warning level P> The active power of the motor


overshot
has overshot the warning level.

Please check the


application that is being
driven by the motor.

42

Warning level P< The active power of the motor


Please check the
undershot
has undershot the warning level. application that is being
driven by the motor.

43

Warning level U< The voltage in the motor feeder Check the motor feeder.
undershot
has undershot the warning level.
Possible causes:
Undervoltage in the network
Fuse has tripped.

45

The power factor cos phi has


undershot the warning level.
Possible cause: The motor is
being operated without a load.

Table 15-1: Alarms, faults and system events (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

15-9

Alarms, faults and system events

Event
(alphabetical)

Description

Wrong password SIMOCODE pro parameters are


protected by a password.
An attempt has been made to
change the parameters without
entering the password.

Troubleshooting

Acknowledg Contactor
ement/fault control
rectification

Error
no.*)

Please use the correct


password for changing
the parameters.
If you do not know the
password, new
parameters can only be
entered after the factory
settings have been
restored.
For a description of
factory settings, please
refer to Chapter 14.3.4
"Resetting the factory
settings".

Table 15-1: Alarms, faults and system events (Cont.)

*) See "Error number" in Chapter B.6 "Data record 72 - Error buffer"

SIMOCODE pro

15-10

GWA 4NEB 631 6050-22 DS 03

Tables

In this chapter
In this chapter you will find various tables which can help you when working
with SIMOCODE pro.

Target groups
This chapter is addressed to the following target groups:
Configurators.

Necessary knowledge
You will require the following knowledge:
Thorough knowledge of SIMOCODE pro.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

A-1

A-2
-

Positioner 5 2)

Soft starter 2)

Soft starter with


reversing contactor 2)

Left

OFF

OFF

CLOSED STOP

CLOSED STOP

CLOSED STOP

CLOSED STOP

Right
slow

Slow

Right
slow

Slow

Right

ON

ON

Right

ON

ON>

Right

ON

OPEN

OPEN

OPEN

OPEN

OPEN

CLOSED OPEN

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

CLOSED STOP

Left
slow

1) Basic unit 1, SIMOCODE pro C


2) Basic unit 2, SIMOCODE pro V

Positioner 3 2)

Positioner 2 2)

Positioner 4 2)

Positioner 1 2)

Left
fast

Pole changing
reversing starter 2)

Solenoid valve 2)

Pole-changing starter 2)

Left
slow

Left
fast

Dahlander
reversing starter 2)

Star-delta
starter 2)

Circuit breaker 1),2)

Left

Dahlander 2)

Reversing starter 1),2)

Left

Direct starter 1),2)

ON<

Star-delta
reversing starter 2)

ON<<

Right
fast

Fast

Right
fast

Fast

ON>>

Left

QE2

OFF
pulse

Active

QE3

QE4

QE5

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

Right
slow

Slow

Right
slow

Slow

Reset

Left
fast

Left
fast

ON
command

ON
command

Left
slow

Fast
Left
star
slow
contactor

Fast
star
contactor

Right
Left
Reset
network network
contactor contactor

ON
network
contactor

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

Right
fast

Fast

Right
fast

Fast

Star
Delta
Right
Left
contactor contactor network network
contactor contactor

Star
Delta
Network contactor contactor contactor

ON
pulse

Right

ON

QE1

Contactor control

Left
fast

Left
fast

ON<<

CLOSED STOP

OFF

OFF

CLOSED STOP

CLOSED STOP

Left

Right
slow

Slow

Right
slow

Slow

Right

ON

ON

Right

ON

ON>

Right

ON

OPEN

OPEN

OPEN

OPEN

OPEN

CLOSED OPEN

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

CLOSED STOP

QLE>
(ON>)

Status information

QLA
(OFF)

Lamp control

CLOSED STOP

Left
slow

Left
slow

Left

Left

ON<

QLE<< QLE<
(ON<<) (ON<)

Right
fast

Fast

Right
fast

Fast

ON>>

QLE>>
(ON>>)

A.1

Overload 1),2)

Designation /
control function

Control station

Tables

Active control stations, contactor/lamp controls and


status information for the control functions

Table A-1: Active control stations, contactor/lamp controls and status information for control functions

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

Tables

A.2

Abbreviations and specifications

Abbreviations
The following abbreviations are used in the tables:

Abbreviation

Meaning

BU1

Basic unit 1 (SIMOCODE pro C)

BU2

Basic unit 2 (SIMOCODE pro V)

IM

Current measuring module

UM

Current/voltage measuring module

DM1

Digital module 1

DM2

Digital module 2

DM-FL

Failsafe digital module DM-F Local

DM-FP

Failsafe digital module DM-F PROFIsafe

OP

Operator panel

OPD

Operator panel with display

AM

Analog module

EM

Earth-fault module

TM

Temperature module

Th

Thermistor

GF

General fault, control function

Cyclic

Cyclic

Acyclic

Acyclic

Fault

Status information

Warning

Table A-2: Abbreviations

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

A-3

Tables

Specifications
The following specifications apply in the tables:
Example
Designation

Type

Reserved

Byte[4]

Cos phi

Byte

Reserved

Byte[5]

Max. current I_max

Word

Range

Unit

Information

0 .. 100

1%

BU2

0 .. 65535

1 % / Is

BU1 BU2

Entries in italics are


not relevant (reserved)
and, when writing,
should be filled with "0"

Entry relevant for basic unit


and basic unit 2

Parameters can be changed while running.


Fig. A-1: Table specifications

Event - PRM error number (bytes):


If parameterization is not possible, the number of the parameter group
(PRM group) which caused the error is transmitted here.

Byte.Bit

Designation
(PRM group)
Reserved

4.0

Device configuration (12)

Parameter group 12

...

0.0

...

Fig. A-2: Example for parameter group

SIMOCODE pro

A-4

GWA 4NEB 631 6050-22 DS 03

Tables

A.3

Socket assignment table - digital


This table contains all assignment numbers (No.) of the sockets (digital). You
only need these assignment numbers if you, for example, use a user
program to fill data records and write these back.

No.
0

Designation

Information

Not connected

BU1 BU2

Fixed level 0

BU1 BU2

Fixed level 1

BU1 BU2

Reserved

Reserved

Reserved

Reserved

Reserved

Static level

Designation

BU Test/Reset button

BU1 BU2

BU Input 1

BU1 BU2

10

BU Input 2

BU1 BU2

11

BU Input 3

BU1 BU2

12

BU Input 4

BU1 BU2

13

Reserved

14

Reserved

15

Reserved

16

Basic unit (BU)

Digital module DM

17

DM1 - Input 1

DM1

DM1 - Input 2

DM1

18

DM1 - Input 3

DM1

19

DM1 - Input 4

DM1

20

DM2 - Input 1

DM2

21

DM2 - Input 2

DM2

22

DM2 - Input 3

DM2

23

DM2 - Input 4

DM2

24

DM-FL sensor channel 1 Y12

DM-FL

25

DM-FL sensor channel 2 Y22

DM-FL

26

Reserved

27

Reserved

28

Reserved

29

Reserved

30

Reserved

31

Reserved

32

OP Test/Reset button

OP OPD

33

Operator panel OP/OPD

OP Button 1

OP OPD

34

OP Button 2

OP OPD

35

OP Button 3

OP OPD

36

OP Button 4

OP OPD

37

Reserved
Table A-3: Socket assignment table - digital

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

A-5

Tables

No.

Designation

38

41

Information

Reserved

39
40

Designation
Reserved

DPV1/RS-232 interface
(acyclic data)

Acyclic Receive - Bit 0.0

BU1 BU2

Acyclic Receive - Bit 0.1

BU1 BU2

42

Acyclic Receive - Bit 0.2

BU1 BU2

43

Acyclic Receive - Bit 0.3

BU1 BU2

44

Acyclic Receive - Bit 0.4

BU1 BU2

45

Acyclic Receive - Bit 0.5

BU1 BU2

46

Acyclic Receive - Bit 0.6

BU1 BU2

47

Acyclic Receive - Bit 0.7

BU1 BU2

48

Acyclic Receive - Bit 1.0

BU1 BU2

49

Acyclic Receive - Bit 1.1

BU1 BU2

50

Acyclic Receive - Bit 1.2

BU1 BU2

51

Acyclic Receive - Bit 1.3

BU1 BU2

52

Acyclic Receive - Bit 1.4

BU1 BU2

53

Acyclic Receive - Bit 1.5

BU1 BU2

54

Acyclic Receive - Bit 1.6

BU1 BU2

55
56
57

PLC/PCS interface PLC [DPV0]


(cyclic data)

Acyclic Receive - Bit 1.7

BU1 BU2

Cyclic Receive - Bit 0.0

BU1 BU2

Cyclic Receive - Bit 0.1

BU1 BU2

58

Cyclic Receive - Bit 0.2

BU1 BU2

59

Cyclic Receive - Bit 0.3

BU1 BU2

60

Cyclic Receive - Bit 0.4

BU1 BU2

61

Cyclic Receive - Bit 0.5

BU1 BU2

62

Cyclic Receive - Bit 0.6

BU1 BU2

63

Cyclic Receive - Bit 0.7

BU1 BU2

64

Cyclic Receive - Bit 1.0

BU1 BU2

65

Cyclic Receive - Bit 1.1

BU1 BU2

66

Cyclic Receive - Bit 1.2

BU1 BU2

67

Cyclic Receive - Bit 1.3

BU1 BU2

68

Cyclic Receive - Bit 1.4

BU1 BU2

69

Cyclic Receive - Bit 1.5

BU1 BU2

70

Cyclic Receive - Bit 1.6

BU1 BU2

Cyclic Receive - Bit 1.7

BU1 BU2

71
72

Enabled control command

Enabled control command - ON <<

73

Enabled control command - ON <

74

Enabled control command - OFF

75

Enabled control command - ON >

76

Enabled control command - ON >>

77

Reserved

78

Reserved

79

Reserved

Dependent on the control


function

Table A-3: Socket assignment table - digital (Cont.)

SIMOCODE pro

A-6

GWA 4NEB 631 6050-22 DS 03

Tables

No.
80

Designation
Contactor controls

Designation
Contactor control 1 QE1

81

Contactor control 2 QE2

82

Contactor control 3 QE3

83

Contactor control 4 QE4

84

Contactor control 5 QE5

85

Reserved

86

Reserved

87
88

Dependent on the control


function

Reserved
Lamp controls

Display - QLE<< (ON <<)

89

Display - QLE< (ON <)

90

Display - QLA (OFF)

91

Display - QLE> (ON >)

92

Display - QLE>> (ON >>)

93

Display - QLS (fault)

94

Reserved

95
96

Information

Dependent on the control


function

BU1 BU2

Reserved
Status information - General

Status - General fault

BU1 BU2

97

Status - General warning

BU1 BU2

98

Status - Device

BU1 BU2

99

Status - Bus

BU1 BU2

100

Status - PLC/PCS

BU1 BU2

101

Status - Motor current flowing

IM UM

102

Reserved

103
104

Reserved
Status information - Receive

Status - ON <<

105

Status - ON <

106

Status - OFF

107

Status - ON >

108

Status - ON >>

Dependent on the control


function

109

Status - Start active

BU1 BU2

110

Status - Interlocking time active

All reversing starters and


positioners

111

Status - Change-over pause active

Star-delta,
Dahlander,
Pole changing starter

112

Status - Runs in open direction

113

Status - Runs in close direction

114

Status - FC

115

Status - FO

116

Status - TC

Dependent on the control


function

117

Status - TO

118

Status - Cold starting (TPF)

BU1 BU2

119

Status - OPO

BU2

120

Status - Remote mode

BU1 BU2

Table A-3: Socket assignment table - digital (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

A-7

Tables

No.
121

Designation
Status information - Protection

Designation
Status - Emergency start executed

Information
IM UM

122

Status - Cooling down period active

IM UM

123

Status - Pause time active

IM UM

Status - Device test active

BU1 BU2

Status - Phase sequence 1-2-3

UM

126

Status - Phase sequence 3-2-1

UM

127

Status - DM-F enabling circuit

DM-F

124

Status information - Miscellaneous

125

128

Event - Overload operation

IM UM

129

Events - Protection

Event - Unbalance

IM UM

130

Event - Overload

IM UM

131

Event - Overload + phase failure

IM UM

132

Event - Internal earth fault

IM UM

133

Event - External earth fault

EM

134

Event - Warning ext. earth fault

EM

135

Event - Thermistor overload

Th

136

Event - Thermistor short circuit

Th

137

Event - Thermistor open circuit

Th

138

Event - TM warning T>

TM

139

Event - TM Trip T>

TM

140

Event - TM sensor fault

TM

141

Event - TM out of range

TM

142

Reserved

143

Reserved

144

Event - Warning I>

IM UM

145

Events - Level monitoring

Event - Warning I<

IM UM

146

Event - Warning P>

UM

147

Event - Warning P<

UM

148

Event - Warning cos phi<

UM

149

Event - Warning U<

UM

150

Event - Warning 0/4-20 mA>

AM

151

Event - Warning 0/4-20 mA<

AM

152

Event - Trip I>

IM UM

153

Event - Trip I<

IM UM

154

Event - Trip P>

UM

155

Event - Trip P<

UM

156

Event - Trip cos phi<

UM

157

Event - Trip U<

UM

158

Event - Trip 0/4-20 mA>

AM

159

Event - Trip 0/4-20 mA<

AM

160

Event - Stalled rotor

IM UM

161

Reserved

162

Reserved

163

Event - No start possible

BU1 BU2

164

Event - No. of starts >

BU1 BU2

Table A-3: Socket assignment table - digital (Cont.)

SIMOCODE pro

A-8

GWA 4NEB 631 6050-22 DS 03

Tables

No.

Designation

165

Designation
Event - Just one start possible

Information
BU1 BU2

166

Event - Motor operating hours >

BU1 BU2

167

Event - Motor stop time >

BU1 BU2

168

Event - Limit 1

BU2

169

Event - Limit 2

BU2

170

Event - Limit 3

BU2

171

Event - Limit 4

BU2

172

Event - External fault 1

BU1 BU2

173

Event - External fault 2

BU1 BU2

174

Event - External fault 3

BU1 BU2

175

Event - External fault 4

BU1 BU2

176

Event - External fault 5

BU2

177

Event - External fault 6

BU2

178

Reserved

179

Reserved

180

Event - Analog module open circuit

AM

181

Event - DM-F safety-oriented tripping

DM-F

182

Event - DM-F - Test requirement

DM-F

183

Reserved

184

Events - Miscellaneous

Events - Time stamp function

185
186

Events - Miscellaneous
Events - System interface

189
190

Event - DM-FL safety o.k

DM-FL

Event - PROFIsafe active

DM-FP

Event - Configured operator panel missing

BU1 BU2

Reserved
Warnings - Miscellaneous

191
192

BU2

Reserved

187
188

Event - Timestamping function active + OK

Trip - General

Warning - DM-F feedback circuit

DM-F

Warning - DM-FL simultaneity

DM-FL

Trip - HW fault basic unit

BU1 BU2

193

Trip - Module fault (e.g. IM, DM)

BU1 BU2

194

Trip - Temporary components (e.g. memory


module)

BU1 BU2

195

Trip - Configuration fault

BU1 BU2

196

Trip - Parameterization

BU1 BU2

197

Trip - Bus

BU1 BU2

198

Trip - PLC/PCS

BU1 BU2

199

Reserved

200

Trip - Controlling

Trip - Execution Time ON

201

Trip - Execution time OFF

202

Trip - FB ON

203

Trip - FB OFF

204

Trip - Stalled positioner

Positioner

205

Trip - Double 0

Solenoid valve/positioner

206

Trip - Double 1

Solenoid valve/positioner

207

Trip - End position

Solenoid valve/positioner

Not for overload relays

Table A-3: Socket assignment table - digital (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

A-9

Tables

No.

Designation

Designation

Information

208

Trip - Antivalence

Positioner

209

Trip - Cold starting (TPF) error

BU1 BU2

210

Trip - UVO fault

BU2

211

Trip - OPO fault

BU2

212

Reserved

213

Reserved

214

Reserved

215
216

Reserved
Freely-programmable elements

Truth Table 1 3I/1O output

BU1 BU2

217

Truth Table 2 3I/1O output

BU1 BU2

218

Truth Table 3 3I/1O output

BU1 BU2

219

Truth Table 4 3I/1O output

BU2

220

Truth Table 5 3I/1O output

BU2

221

Truth Table 6 3I/1O output

BU2

222

Truth Table 7 2I/1O output

BU2

223

Truth Table 8 2I/1O output

BU2

224

Truth Table 9 5I/2O output 1

BU2

225

Truth Table 9 5I/2O output 2

BU2

226

Reserved

227

Reserved

228

Reserved

229

Reserved

230

Reserved

231

Reserved

232

Timer 1 output

BU1 BU2

233

Timer 2 output

BU1 BU2

234

Timer 3 output

BU2

235

Timer 4 output

BU2

236

Counter 1 output

BU1 BU2

237

Counter 2 output

BU1 BU2

238

Counter 3 output

BU2

239

Counter 4 output

BU2

240

Signal Conditioner 1 output

BU1 BU2

241

Signal Conditioner 2 output

BU1 BU2

242

Signal Conditioner 3 output

BU2

243

Signal Conditioner 4 output

BU2

244

Non-volatile Element 1 output

BU1 BU2

245

Non-volatile Element 2 output

BU1 BU2

246

Non-volatile Element 3 output

BU2

247

Non-volatile Element 4 output

BU2

248

Flashing 1 output

BU1 BU2

249

Flashing 2 output

BU1 BU2

250

Flashing 3 output

BU1 BU2

251

Flickering 1 output

BU1 BU2

Table A-3: Socket assignment table - digital (Cont.)

SIMOCODE pro

A-10

GWA 4NEB 631 6050-22 DS 03

Tables

No.

Designation

Designation

Information

252

Flickering 2 output

BU1 BU2

253

Flickering 3 output

BU1 BU2

254

Reserved

255

Reserved
Table A-3: Socket assignment table - digital (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

A-11

Tables

A.4

Socket assignment table - analog


This table contains all assignment numbers (No.) of the sockets (analog).
You only need these assignment numbers if you, for example, use a user
program to fill data records and write these back.
All inputs for analog data can only process values of type "Word" (2 bytes). In
order to also be able to process values of type "Byte", the following applies:
The byte value is processed as a low byte, the high byte is always 0.

No.

Designation

Unit

Information

Not connected

Reserved

BU1 BU2

Reserved

Reserved

Timer 1 - Actual value

100 ms

BU1 BU2

Timer 2 - Actual value

100 ms

BU1 BU2

Timer 3 - Actual value

100 ms

BU2

Timer 4 - Actual value

100 ms

BU2

Counter 1 - Actual value

BU1 BU2

Counter 2 - Actual value

BU1 BU2

10

Counter 3 - Actual value

BU2

11

Counter 4 - Actual value

BU2

12

Reserved

13

Reserved

14

Reserved

15

Reserved

16

Max. current I_max

1 % / Is

IM UM

17

Current I_L1

1 % / Is

IM UM

18

Current I_L2

1 % / Is

IM UM

19

Current I_L3

1 % / Is

IM UM

20

Phase unbalance

1%

IM UM

21

Reserved

22

Reserved

23

Reserved

24

Voltage U_L1

1V

UM

25

Voltage U_L2

1V

UM

26

Voltage U_L3

1V

UM

27

Cos phi

1%

UM

28

Reserved

29

Reserved

30

Reserved

31

Reserved

32

Thermal motor model

2%

IM UM

33

Time to trip

100 ms

IM UM

34

Recovery time

100 ms

IM UM

Table A-4: Socket assignment table - analog

SIMOCODE pro

A-12

GWA 4NEB 631 6050-22 DS 03

Tables

No.

Designation

Unit

Information

35

Last trip current

1 % / Is

IM UM

36

TM - Max. temperature

1K

TM

37

TM - Temperature 1

1K

TM

38

TM - Temperature 2

1K

TM

39

TM - Temperature 3

1K

TM

40

Permissible starts - Actual value

41

Motor stop time

1h

BU1 BU2

42

DM-F - Time until test required

1 week

DM-F

43

Reserved

44

AM - Input 1

See 1)

AM

45

AM - Input 2

See 1)

AM

46

Reserved

47

Reserved

BU1 BU2

48

Acyclic Receive - Analog value

BU1 BU2

49

Cyclic Receive - Analog value

BU2

50

Reserved

51

Reserved

52

Motor operating hours - H word

BU1 BU2

53

Motor operating hours - L word

BU1 BU2

54

Int. motor operating hours - H word

55

Int. motor operating hours - L word

1s

BU1 BU2
BU1 BU2

56

Device operating hours - H word

BU1 BU2

57

Device operating hours - L word

BU1 BU2

58

Number of starts - H word

BU1 BU2

59

Number of starts - L word

BU1 BU2

60

Int. number of starts right - H word

BU1 BU2

61

Int. number of starts right - L word

BU1 BU2

62

Int. number of starts left - H word

BU1 BU2

63

Int. number of starts left - L word

BU1 BU2

64

Reserved

..

Reserved

69

Reserved

70

Active power P - H word

71

Active power P - L word

72

Apparent power S - H word

73

Apparent power S - L word

75

Reserved

..

Reserved

255

Reserved

1W
1VA

BU2
BU2
BU2
BU2

Table A-4: Socket assignment table - analog (Cont.)

1) S7 format:

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

0/4 mA=0
20 mA=27648

A-13

Tables

A.5

Detailed messages of the slave diagnostics


The following table contains the detailed messages of the slave diagnostics
for status information and the process alarm. This information is also
contained in data record 92.

Byte.Bit
0.0

Status information
Trip - Controlling

Trip - Execution ON command

Information
BU1 BU2

0.1

Trip - Execution STOP command

BU1 BU2

0.2

Trip - FB ON

BU1 BU2

0.3

Trip - FB OFF

BU1 BU2

0.4

Trip - Stalled positioner

BU1 BU2

0.5

Trip - Double 0

BU1 BU2

0.6

Trip - Double 1

BU1 BU2

0.7

Trip - End position

BU1 BU2

1.0

Trip - Antivalence

BU1 BU2

1.1

Trip - Cold starting (TPF) fault

BU1 BU2

1.2

Trip - UVO fault

BU2

1.3

Trip - OPO fault

BU2

1.4

Reserved

2.0
2.1

Reserved
Trip - Protection

Trip - Unbalance

IM UM

2.2

Trip - Overload

IM UM

2.3

Trip - Overload + phase failure

IM UM

2.4

Trip - Int. earth fault

IM UM

2.5

Trip - Ext. earth fault

EM

2.6

Reserved

2.7

Trip - Thermistor overload

Th

3.0

Trip - Thermistor short circuit

Th

3.1

Trip - Thermistor open circuit

Th

3.2

Reserved

3.3

Trip - TM tripping T>

TM

3.4

Trip - TM sensor fault

TM

3.5

Trip - TM out of range

TM

3.6
4.0
4.1
4.2

Reserved
Trips Level monitoring

Trip - Trip I>

IM UM

Trip - Trip I<

IM UM

Trip - Trip P>

UM

4.3

Trip - Trip P<

UM

4.4

Trip - Trip cos phi<

UM

4.5

Trip - Trip U<

UM

4.6

Trip - Trip 0/4-20 mA>

AM

4.7

Trip - Trip 0/4-20 mA<

AM

5.0

Trip - Stalled rotor

IM UM

5.1

Reserved
Table A-5: Detailed messages of the slave diagnostics

SIMOCODE pro

A-14

GWA 4NEB 631 6050-22 DS 03

Tables

Byte.Bit

Status information

5.4

Trip - Number of starts >

5.5
6.0
6.1

Information
BU1 BU2

Reserved
Trips Miscellaneous

Trip - Ext. fault 1

BU1 BU2

Trip - Ext. fault 2

BU1 BU2

6.2

Trip - Ext. fault 3

BU1 BU2

6.3

Trip - Ext. fault 4

BU1 BU2

6.4

Trip - Ext. fault 5

BU2

6.5

Trip - Ext. fault 6

BU2

6.6

Reserved

6.7

Reserved

7.0

Trip - Analog module open circuit

7.1

Trip - Test trip

BU1 BU2

7.2

DM-F safety-oriented tripping

DM-FL DM-FP

7.3

Trip - DM-F wiring

DM-FL DM-FP

7.4

Trip - DM-F cross circuit

DM-FL

8.0

Warnings - Protection

AM

Warning - Overload operation

IM UM

8.1

Warning - Unbalance

IM UM

8.2

Warning - Overload

IM UM

8.3

Warning - Overload + phase failure

IM UM

8.4

Warning - Internal earth fault

IM UM

8.5

Warning - External earth fault

EM

8.6

Reserved

8.7

Warning - Thermistor overload

Th

9.0

Warning - Thermistor short circuit

Th

9.1

Warning - Thermistor open circuit

Th

9.2

Warning - TM warning T>

TM

9.3

Reserved

9.4

Warning - M sensor fault

TM

9.5

Warning - TM out of range

TM

9.6
10.0
10.1

Reserved
Warnings Level monitoring

Warning - Warning I>

IM UM

Warning - Warning I<

IM UM

10.2

Warning - Warning P>

UM

10.3

Warning - Warning P<

UM

10.4

Warning - Warning cos phi <

UM

10.5

Warning - Warning U<

UM

10.6

Warning - Warning 0/4-20 mA>

AM

10.7

Warning - Warning 0/4-20 mA<

AM

11.0

Warning - Stalled rotor

IM UM

11.1

Reserved

11.3

Warning - No start possible

BU1 BU2

11.4

Warning - Number of motor starts>

BU1 BU2

11.5

Warning - Just one start possible

BU1 BU2

11.6

Warning - Motor operating hours >

BU1 BU2

Table A-5: Detailed messages of the slave diagnostics (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

A-15

Tables

Byte.Bit

Status information

11.7
12.0

Information

Warning - Motor stop time >


Warnings - Miscellaneous

BU1 BU2

Warning - Ext. fault 1

BU1 BU2

12.1

Warning - Ext. fault 2

BU1 BU2

12.2

Warning - Ext. fault 3

BU1 BU2

12.3

Warning - Ext. fault 4

BU1 BU2

12.4

Warning - Ext. fault 5

BU2

12.5

Warning - Ext. fault 6

BU2

12.6

Reserved

12.7

Reserved

13.0

Warning - Analog module open circuit

13.1

Warning - DM-F safety-oriented tripping

13.2

Warning - Test requirement

13.3

Reserved

13.4

Reserved

13.5

Reserved

13.6

Warning - DM-F feedback circuit

DM-FL DM-FP

13.7

Warning - DM-FL

DM-FL

14.0
14.1

BU2
DM-FL DM-FP

Reserved
Status information - Protection

Status - Emergency start executed

IM UM

14.2

Status - Cooling down period active

IM UM

14.3

Status - Pause time active

IM UM

14.4

Reserved

14.5

Reserved

14.6

Status information - Receive

14.7
15.0

Status - Cold starting (TPF)

BU1 BU2

Reserved
Event - Start-up parameter block active

BU1 BU2

Event - Parameter changes not allowed in the


current operating state

BU1 BU2

15.2

Event - Device does not support the required


functions

BU1 BU2

15.3

Event - Wrong parameter

BU1 BU2

15.4

Event - Wrong password

BU1 BU2

15.5

Event - Password protection active

BU1 BU2

15.6

Event - Factory settings

BU1 BU2

15.7

Event - Parameterization active

BU1 BU2

17.0

Event - DM-FL - Configuration mode

DM-FL

17.1

Event - DM FL - Configuration deviation

DM-FL

17.2

Event - DM-FL waiting for start-up test

DM-FL

17.3

Event - DM FP F PRM error

DM-FP

17.4

Reserved

15.1

Events Parameterization

Table A-5: Detailed messages of the slave diagnostics (Cont.)

SIMOCODE pro

A-16

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

In this chapter
In this chapter you will find information about the data records of
SIMOCODE pro.
Target groups
This chapter is addressed to the following target groups:
Configurators
PLC programmers.

Necessary knowledge
You will require the following knowledge:
Thorough knowledge of writing and reading data records
Thorough knowledge of SIMOCODE pro.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-1

Data formats and data records

Data records - overview


Data record No.

Description

Read/write

S7 system diagnostics

Read

63

Analog value recording

Read

67

Process image of the outputs

Read

69

Process image of the inputs

Read

72

Error buffer

Read

73

Event memory

Read

92

Device diagnostics
(faults, warnings, status information)

Read

94

Measured values

Read

95

Service/statistical data

Read/write

130

Basic device parameters 1 (BU1 BU2)

Read/write

131

Basic device parameters 2 (BU1 BU2)

Read/write

132

Extended device parameters 1 (BU2)

Read/write

133

Extended device parameters 2 (BU2)

Read/write

139

Marking

Read/write

160

Communication parameters

Read/write

165

Identification

Read/write

202

Acyclic receive

Read/write

203

Acyclic send

Read

224

Password protection

Write

Table B-1: Data records - overview

SIMOCODE pro

B-2

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.1

Handling data records


This section contains helpful information about how best to handle data
records.

B.1.1

Writing/reading data records

Access to data records via slot and index


Slot: Access via slot 1
Index: Data record number

Writing/reading data records with STEP 7


You can access the data records from the user program.
Writing data records:
S7 DPV1 master: By calling SFB 53 "WR_REC" or SFC 58
S7 master:
By calling SFC 58
Reading data records:
S7 DPV1 master: By calling SFB 52 "RD_REC" or SFC 59
S7 master:
By calling SFC 59"
Further information
You will find further information on the SFBs:
In the "System Software for S7-300/400, System and Standard Functions"
reference manual
In the STEP7 online help.
Byte arrangements
When data which is longer than one byte is saved, the bytes are arranged as
follows ("big endian"):
Byte arrangement
Byte 0

High byte

Byte 1

Low byte

Byte 2

High byte

Byte 3

Low byte

Byte 0

High byte

Byte 1

Low byte

Byte 0

Byte 0

Byte 1

Byte 1

Data type

High word
Double word (D-word)
Low word

Word

Byte

Fig. B-1: Byte arrangement in "big endian" format

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-3

Data formats and data records

B.1.2

Abbreviations
The following abbreviations are used in the tables:

Abbreviation

Meaning

BU1

Basic unit 1 (SIMOCODE pro C)

BU2

Basic unit 2 (SIMOCODE pro V)

IM

Current measuring module

UM

Current/voltage measuring module

DM1

Digital module 1

DM2

Digital module 2

DM-FL

Failsafe digital module DM-F Local

DM-FP

Failsafe digital module DM-F PROFIsafe

OP

Operator panel

OPD

Operator panel with display

AM

Analog module

EM

Earth-fault module

TM

Temperature module

Th

Thermistor

CF

Control function

Cyclic

Cyclic

Acycl.

Acyclic

Fault

Status information

Warning

Table B-2: Abbreviations

SIMOCODE pro

B-4

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.1.3

Specifications
The following specifications apply in the tables:
Example
Designation

Type

Reserved

Byte[4]

Cos phi

Byte

Reserved

Byte[5]

Max. current I_max

Word

Range

Unit

Information

0 .. 100

1%

BU2

0 .. 65535

1 % / Is

BU1 BU2

Entries in italics are


not relevant (reserved)
and, when writing,
should be filled with "0"

Entry relevant for basic unit


and basic unit 2

Parameters can be changed while running.


Fig. B-2: Specifications

Settings are valid/can only be made when the corresponding system


components are used.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-5

Data formats and data records

B.2

Data record 0/1 - S7 system diagnostics

Byte DR0 DR1


Bit

Designation

Type

No error

Error

0.0

Module fault/OK

Bit

0.1

Internal fault

Bit

0.2

External fault

Bit

0.3

Channel fault

Bit

0.4

External auxiliary voltage missing Bit

0.5

Front panel plug missing

Bit

0.6

Module not parameterized

Bit

0.7

Wrong parameters on module

Bit

1.0

Module type

Bit[4]

1.4

Channel information available

Bit

1.5

Application information available

Bit

1.6

Substitute diagnostic alarm

Bit

1.7

Reserved = 0

Bit

2.0

Application module wrong/


missing

Bit

2.1

Communication fault

Bit

2.2

Operating status (0=RUN,


1=STOP)

Bit

2.3

Time monitoring activated

Bit

2.4

Supply voltage within module


failed

Bit

2.5

Battery flat (BATTF)

Bit

2.6

Total backup power failed

Bit

2.7

Reserved = 0

Bit

3.0

Rack failure (detected by IM/UM)

Bit

3.1

Processor failure

Bit

3.2

EPROM error

Bit

3.3

RAM error

Bit

3.4

ADC/DAC error

Bit

3.5

Blown fuse

Bit

3.6

PRAL missing

Bit

3.7

Reserved = 0

Bit

4.0

Channel type

Byte

0x7D

0x7D

5.0

Length of the channel specific


diagnostics

Byte

0x20

0x20

6.0

Number of channels

Byte

0x01

0x01

7.0

Channel fault vector (one bit per


channel)

Byte

0x00

0x01

8.0

Reserved

Bit

8.1

Short circuit

Bit

8.2

Undervoltage

Bit

8.3

Overvoltage

Bit

Information

Table B-3: Data record 0/1 - S7 system diagnostics

SIMOCODE pro

B-6

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte
Bit

DR0

DR1

Designation

Type

No error

Error

8.4

Overload

Bit

8.5

Overtemperature

Bit

8.6

Open circuit

Bit

8.7

Upper limit overshot

Bit

9.0

Lower limit undershot

Bit

9.1

Error

Bit

9.2

Reserved

Bit

9.3

Reserved

Bit

9.4

Reserved

Bit

9.5

Reserved

Bit

9.6

Reserved

Bit

9.7

Reserved

Bit

10.0

Parameterization error

Bit

10.1

Sensor or load voltage missing

Bit

10.2

Fuse defective

Bit

10.3

Reserved

Bit

10.4

Earth fault

Bit

10.5

Reference channel fault

Bit

10.6

Process alarm missing

Bit

10.7

Actuator warning

Bit

11.0

Actuator trip

Bit

11.1

Safety-oriented tripping

Bit

11.2

External fault

Bit

11.3

Non-specific error

Bit

11.4

Reserved

Bit

11.5

Reserved

Bit

11.6

Reserved

Bit

11.7

Reserved

Bit

12.0

Reserved

Byte[4]

Information

Error F9

Error F16

Table B-3: Data record 0/1 - S7 system diagnostics (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-7

Data formats and data records

B.3

Data record 63 - Analog value recording

Byte.Bit

Designation

Type

Range

Information

0.0

StartPos

Word

BU2

2.0

Channel No.

Byte

BU2

3.0

Analog value record currently running

Bit

0, 1

BU2

3.1

Trigger event occurred

Bit

0, 1

BU2

3.2

Reserved

Bit[6]

4.0

Measured value (0)

Word

0 ... 65535

BU2

6.0

Measured value (1)

Word

0 ... 65535

BU2

122.0

Measured value (59)

Word

0 ... 65535

BU2

124.0

Reserved

Byte[76]

...

Table B-4: Data record 63 - Analog value recording

The unit of the measured value is dependent on the assigned analog value.
You will find all the available analog values with their units in Chapter A.4
"Socket assignment table - analog".

B.4
Byte.Bit

Data record 67 - Process image of the outputs


Designation

Default
(also see parameters)

Type

0.0

Cyclic receive - Bit 0.0

Control station - PLC/PCS [DP] ON<

Bit

0.1

Cyclic receive - Bit 0.1

Control station - PLC/PCS [DP] OFF

Bit

0.2

Cyclic receive - Bit 0.2

Control station - PLC/PCS [DP] ON>

Bit

0.3

Cyclic receive - Bit 0.3

Test 1

Bit

0.4

Cyclic receive - Bit 0.4

Motor protection - Emergency start

Bit

0.5

Cyclic receive - Bit 0.5

Mode selector S1

Bit

0.6

Cyclic receive - Bit 0.6

Reset 1

Bit

0.7

Cyclic receive - Bit 0.7

Not assigned

Bit

1.0

Cyclic receive - Bit 1.0

Not assigned

Bit

1.1

Cyclic receive - Bit 1.1

Not assigned

Bit

1.2

Cyclic receive - Bit 1.2

Not assigned

Bit

1.3

Cyclic receive - Bit 1.3

Not assigned

Bit

1.4

Cyclic receive - Bit 1.4

Not assigned

Bit

1.5

Cyclic receive - Bit 1.5

Not assigned

Bit

1.6

Cyclic receive - Bit 1.6

Not assigned

Bit

1.7

Cyclic receive - Bit 1.7

Not assigned

Bit

2.0 to 3.7

Cyclic receive - Analog value

Not assigned

Word

Information

BU1 BU2

BU2

Table B-5: Data record 67 - Process image of the outputs

SIMOCODE pro

B-8

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.5
Byte.Bit

Data record 69 - Process image of the inputs


Designation

Default
(also see parameters)
Status - ON <

Type

0.0

Cyclic send - Bit 0.0

0.1

Cyclic send - Bit 0.1

Status - OFF

Bit

0.2

Cyclic send - Bit 0.2

Status - ON >

Bit

0.3

Cyclic send - Bit 0.3

Event - Overload operation

Bit

0.4

Cyclic send - Bit 0.4

Status - Interlocking time active

Bit

0.5

Cyclic send - Bit 0.5

Status - Remote mode

Bit

0.6

Cyclic send - Bit 0.6

Status - General fault

Bit

Information

Bit

0.7

Cyclic send - Bit 0.7

Status - General warning

Bit

1.0

Cyclic send - Bit 1.0

Not assigned

Bit

1.1

Cyclic send - Bit 1.1

Not assigned

Bit

1.2

Cyclic send - Bit 1.2

Not assigned

Bit

1.3

Cyclic send - Bit 1.3

Not assigned

Bit

1.4

Cyclic send - Bit 1.4

Not assigned

Bit

1.5

Cyclic send - Bit 1.5

Not assigned

Bit

1.6

Cyclic send - Bit 1.6

Not assigned

Bit

1.7

Cyclic send - Bit 1.7

Not assigned

Bit

2.0

PLC/PCS analog input 1

Max. current I_max

Word

4.0

PLC/PCS analog input 2

Not assigned

Word

BU2

6.0

PLC/PCS analog input 3

Not assigned

Word

BU2

8.0

PLC/PCS analog input 4

Not assigned

Word

BU2

BU1 BU2

Table B-6: Data record 69 - Process image of the inputs

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-9

Data formats and data records

B.6

Data record 72 - Error buffer

Byte.Bit

Entry

0.0

Designation

Type

Information

Time stamp

D-word

BU1 BU2

Type

Byte

BU1 BU2

5.0

Error number

Byte

BU1 BU2

6.0

Time stamp

D-word

BU1 BU2

4.0

10.0

11.0

Type

Byte

BU1 BU2

Error number

Byte

BU1 BU2

Time stamp

D-word

BU1 BU2

Type

Byte

BU1 BU2

Error number

Byte

BU1 BU2

...
120.0
124.0

21

125.0

Table B-7: Data record 72 - Error buffer

Time stamp
The operating hours of the device are used as a time stamp (resolution: 1 s).
Type/error number
If the type has the value 71, the entry contains an error: Refer to the error
numbers for detailed information. You will find the meaning in the "Error
number" column of "Data record 92 - Diagnostics" in Chapter B.8 "Data
record 92 - Device diagnostics".
If the type has the value 255, the entry displays "Power - On". In this case,
the error number contains the number of power on operations, reduced by 1
(0 = 1x power on, ...).

SIMOCODE pro

B-10

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.7

Data record 73 - Event memory

Byte.Bit

Entry

0.0

Designation

Type

Information

Time stamp

D-word

BU2

Type

Byte

BU2

5.0

Information

Byte

BU2

8.0

Time stamp

D-word

BU2

4.0

12.0

13.0

Type

Byte

BU2

Information

Byte

BU2

Table B-8: Data record 73 - Event memory

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-11

Data formats and data records

B.8

Byte.Bit
0.0
1.0

Data record 92 - Device diagnostics

Designation

Information

BU1 BU2

Status - General warning

BU1 BU2

1.2

Status - Device

BU1 BU2

1.3

Status - Bus

BU1 BU2

1.4

Status - PLC/PCS

BU1 BU2

1.5

Status - Motor current flowing

IM UM

2.0

Reserved
Status information Status - ON <<
- Receive

2.1

Status - ON <

2.2

Status - OFF

2.3

Status - ON >

2.4

Status - ON >>

2.5

Status - Start active

BU1 BU2

2.6

Status - Interlocking time active

All reversing starters


and positioners

2.7

Status - Change-over pause active

Star-delta, Dahlander,
pole-changing
starters

Dependent on the
control function

3.0

Status - Runs in open direction

3.1

Status - Runs in close direction

3.2

Status - FC

3.3

Status - FO

3.4

Status - TC

3.5

Status - TO

3.6

Status - Cold starting (TPF)

BU1 BU2

3.7

Status - OPO

BU2

4.0
4.1

Status - Remote mode


Status information Status - Emergency start executed
- Protection

Dependent on the
control function

BU1 BU2
IM UM

4.2

Status - Cooling down period active IM UM

4.3

Status - Pause time active

4.4

Status information Status - Device test active


- Miscellaneous

4.5

Error No.
***)

Reserved
Status information Status - General fault
- General

1.1

1.6

DP
Diagn.*)

IM UM
BU1 BU2

Status - Phase sequence 1-2-3

UM

4.6

Status - Phase sequence 3-2-1

UM

4.7

Status - DM-F enabling circuit

DM-F

Table B-9: Data record 92 - Diagnostics

SIMOCODE pro

B-12

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte.Bit
5.0

Designation
Events - Protection Event - Overload operation

Information

Event - Unbalance

5.2

Event - Overload

IM UM

5.3

Event - Overload + phase failure

IM UM

5.4

Event - Internal earth fault

IM UM

5.5

Event - External earth fault

EM

5.6

Event - Warning ext. earth fault

EM

5.7

Event - Thermistor overload

Th

6.0

Event - Thermistor short circuit

Th

6.1

Event - Thermistor open circuit

Th

6.2

Event - TM warning T>

TM

6.3

Event - TM Trip T>

TM

6.4

Event - TM sensor fault

TM

6.5

Event - TM out of range

TM

6.6

Reserved
Events - Level
monitoring

Error No.
***)

IM UM
IM UM

5.1

7.0

DP
Diagn.*)

Event - Warning I>

IM UM

7.1

Event - Warning I<

IM UM

7.2

Event - Warning P>

UM

7.3

Event - Warning P<

UM

7.4

Event - Warning cos phi<

UM

7.5

Event - Warning U<

UM

7.6

Event - Warning 0/4-20 mA>

AM

7.7

Event - Warning 0/4-20 mA<

AM

8.0

Event - Trip I>

IM UM

8.1

Event - Trip I<

IM UM

8.2

Event - Trip P>

UM

8.3

Event - Trip P<

UM

8.4

Event - Trip cos phi<

UM

8.5

Event - Trip U<

UM

8.6

Event - Trip 0/4-20 mA>

AM

8.7

Event - Trip 0/4-20 mA<

AM

9.0

Event - Stalled rotor

IM UM

9.1

Reserved

9.3

Event - No start possible

BU1 BU2

9.4

Event - No. of starts >

BU1 BU2

9.5

Event - Just one start possible

BU1 BU2

9.6

Event - Motor operating hours >

BU1 BU2

9.7

Event - Motor stop time >

BU1 BU2

10.0

Event - Limit 1

BU2

10.1

Event - Limit 2

BU2

Table B-9: Data record 92 - Diagnostics (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-13

Data formats and data records

Byte.Bit

Designation

10.2

Information

Event - Limit 3

BU2

Event - Limit 4

BU2

Event - Ext. fault 1

BU1 BU2

10.5

Event - Ext. fault 2

BU1 BU2

10.6

Event - Ext. fault 3

BU1 BU2

10.7

Event - Ext. fault 4

BU1 BU2

11.0

Event - Ext. fault 5

BU2

11.1

Event - Ext. fault 6

BU2

11.2

Reserved

11.3

Reserved

11.4

Event - Analog module open circuit

AM

11.5

Event - DM-F safety-oriented


tripping

DM-F

11.6

Event - DM-F - Test requirement

DM-F

10.3
10.4

Events Miscellaneous

11.7
12.0

Event - Timestamping function


active + ok

BU2

Reserved
Events Miscellaneous

12.3
12.4

Events - System
interface

12.5
12.6

Event - DM-FL safety ok

DM-FL

Event - DM-F PROFIsafe active

DM-FP

Event - Configured operator panel


missing

BU1 BU2

Event - Module not supported

BU1 BU2

Event - No module voltage

BU2

Event - Memory module read in

BU1 BU2

13.1

Event - Memory module


programmed

BU1 BU2

13.2

Event - Memory module erased

BU1 BU2

13.0

Error No.
***)

Reserved
Events - Time
stamp function

12.1
12.2

DP
Diagn.*)

Events - Memory
module

13.3

Reserved

13.7

Event - Addressing Event - Addressing plug read in


plug

BU1 BU2

14.0

Events Parameterization

Event - Start-up parameter block


active

BU1 BU2

14.1

Event - Parameter changes not


allowed in the current operating
state

BU1 BU2

14.2

Event - Device does not support the BU1 BU2


required functions

14.3

Event - Wrong parameter

BU1 BU2

14.4

Event - Wrong password

BU1 BU2

14.5

Event - Password protection active

BU1 BU2

Table B-9: Data record 92 - Diagnostics (Cont.)

SIMOCODE pro

B-14

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte.Bit

Designation

14.6

Information

Event - Factory settings

BU1 BU2

14.7

Event - Parameterization active

BU1 BU2

15.0

Event - PRM error number (bytes)


**)

BU1 BU2

16.0

Event - DM-FL configuration mode

DM-FL

16.1

Event - DM-FL configuration


deviation

DM-FL

16.2

Event - DM-FL waiting for start-up


test

DM-FL

16.3

Event - DM FP PRM error

DM-FP

16.4
17.0

DP
Diagn.*)

Reserved
Warnings Protection

Warning - Overload operation

IM UM

17.1

Warning - Unbalance

IM UM

17.2

Warning - Overload

IM UM

17.3

Warning - Overload + phase failure

IM UM

17.4

Warning - Internal earth fault

IM UM

17.5

Warning - External earth fault

EM

17.6

Reserved

17.7

Warning - Thermistor overload

Th

18.0

Warning - Thermistor short circuit

Th

18.1

Warning - Thermistor open circuit

Th

18.2

Warning - TM warning T>

TM

18.3

Reserved

18.4

Warning - TM sensor fault

TM

18.5

Warning - TM out of range

TM

18.6

Reserved
Warning - Warning I>

IM UM

19.1

Warning - Warning I<

IM UM

19.2

Warning - Warning P>

UM

19.3

Warning - Warning P<

UM

19.4

Warning - Warning cos phi <

UM

19.0

Error No.
***)

Warnings Level monitoring

19.5

Warning - Warning U<

UM

19.6

Warning - Warning 0/4-20 mA>

AM

19.7

Warning - Warning 0/4-20 mA<

AM

20.0

Warning - Stalled rotor

IM UM

20.1

Reserved

20.3

Warning - No start possible

BU1 BU2

20.4

Warning - Number of motor starts>

BU1 BU2

20.5

Warning - Just one start possible

BU1 BU2

20.6

Warning - Motor operating hours >

BU1 BU2

20.7

Warning - Motor stop time >

BU1 BU2

Table B-9: Data record 92 - Diagnostics (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-15

Data formats and data records

Byte.Bit
21.0

Designation
Warnings Miscellaneous

Information

DP
Diagn.*)

Warning - Ext. fault 1

BU1 BU2

21.1

Warning - Ext. fault 2

BU1 BU2

21.2

Warning - Ext. fault 3

BU1 BU2

21.3

Warning - Ext. fault 4

BU1 BU2

21.4

Warning - Ext. fault 5

BU2

21.5

Warning - Ext. fault 6

BU2

21.6

Reserved

21.7

Reserved

22.0

Warning - Analog module open


circuit

AM

22.1

Warning - DM-F safety-oriented


tripping

DM-F

22.2

Warning - DM-F test requirement

DM-F

22.3

Reserved

22.6

Warning - DM-F feedback circuit

DM-F

22.7

Error No.
***)

Warning - DM-FL simultaneity

DM-FL

Trip - HW fault basic unit

BU1 BU2

F9

23.1

Trip - Module fault


(e.g. IM, UM, DM module)

BU1 BU2

F9

23.2

Trip - Temporary components (e.g.


memory module)

BU1 BU2

F9

23.3

Trip - Configuration fault

BU1 BU2

F16

23.4

Trip - Parameterization

BU1 BU2

F16

23.5

Trip - Bus

BU1 BU2

23.6

Trip - PLC/PCS

BU1 BU2

23.7

Reserved

23.0

24.0

Trips General

Trips Receive

Trip - Runtime ON

CF = positioner

24.1

Trip - Execution STOP command

CF = positioner

24.2

Trip - FB ON

CF = positioner

10

24.3

Trip - FB OFF

CF = Positioner

11

24.4

Trip - Stalled positioner

CF = positioner

12

24.5

Trip - Double 0

CF = positioner

13

24.6

Trip - Double 1

CF = positioner

14

24.7

Trip - End position

CF = positioner

15

25.0

Trip - Antivalence

CF = positioner

16

25.1

Trip - Cold starting (TPF) fault

BU1 BU2

17

25.2

Trip - UVO fault

BU2

18

25.3

Trip - OPO fault

BU2

19

25.4

Reserved

26.0

Reserved
Table B-9: Data record 92 - Diagnostics (Cont.)

SIMOCODE pro

B-16

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte.Bit
26.1

Designation
Trip - Protection

Trip - Unbalance

Information
IM UM

DP
Diagn.*)
F

Error No.
***)
25

26.2

Trip - Overload

IM UM

26

26.3

Trip - Overload + phase failure

IM UM

27

26.4

Trip - Int. earth fault

IM UM

28

26.5

Trip - Ext. earth fault

EM

29

26.6

Reserved

26.7

Trip - Thermistor overload

Th

31

27.0

Trip - Thermistor short circuit

Th

32

27.1

Trip - Thermistor open circuit

Th

33

27.2

Reserved

27.3

Trip - TM trip T>

TM

35

27.4

Trip - TM sensor fault

TM

36

27.5

Trip - TM out of range

TM

37

27.6

Reserved
Trip - Trip I>

IM UM

40

28.1

Trip - Trip I<

IM UM

41

28.2

Trip - Trip P>

UM

42

28.3

Trip - Trip P<

UM

43

28.4

Trip - Trip cos phi<

UM

44

28.5

Trip - Trip U<

UM

45

28.6

Trip - Trip 0/4-20 mA>

AM

46

28.7

Trip - Trip 0/4-20 mA<

AM

47

29.0

Trip - Stalled rotor

IM UM

48

29.1

Reserved

29.4

Trip - Number of starts >

BU1 BU2

52

Trip - External fault 1

BU1 BU2

56

30.1

Trip - External fault 2

BU1 BU2

57

30.2

Trip - External fault 3

BU1 BU2

58

30.3

Trip - External fault 4

BU1 BU2

59

30.4

Trip - External fault 5

BU2

60

30.5

Trip - External fault 6

BU2

61

30.6

Reserved

28.0

Trips - Level
monitoring

29.5
30.0

Reserved
Trips Miscellaneous

30.7

Reserved

31.0

Trip - Analog module open circuit

AM

64

31.1

Trip - Test trip

BU1 BU2

65

31.2

Trip - DM-F safety-oriented tripping DM-F

31.3

Trip - DM-F wiring

DM-FL

31.4

Trip - DM-FL cross circuit

DM-FL

31.5

Reserved
Table B-9: Data record 92 - Diagnostics (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-17

Data formats and data records

*) The "DP Diagn." column contains the bits which are additionally available
in the diagnostics using PROFIBUS DP:
F: Fault
M: Status information
W: Warning
F9, F16:Error types
See also Chapter A.5 "Detailed messages of the slave diagnostics".
**) Event - PRM error number (bytes):
If parameterization is not possible, the number of the parameter group
(PRM group) which caused the error is transmitted here. You will find the
parameter groups in the parameter data records 130 to 133.
Byte.Bit

Designation
(PRM group)
Reserved

4.0

Device configuration
(see above)(12)

Parameter group 12

...

0.0

Fig. B-3: Example for parameter group

***) See "Error number" in Chapter B.6 "Data record 72 - Error buffer".

SIMOCODE pro

B-18

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.9

Data record 94 - Measured values

Byte.Bit

Designation

Type

Range

Unit

Information

0.0

Reserved

Byte[4]

4.0

Thermal motor model

Byte

0 .. 255

See 2)

IM UM

5.0

Phase unbalance

Byte

0 .. 100

1%

IM UM

0 .. 100

1%

UM

6.0

Cos phi

Byte

7.0

Reserved

Byte[5]

12.0

Max. current I_max

Word

0 .. 65535

1 % / Is

IM UM

14.0

Current IL1

Word

0 .. 65535

1 % / Is

IM UM

16.0

Current IL2

Word

0 .. 65535

1 % / Is

IM UM

18.0

Current IL3

Word

0 .. 65535

1 % / Is

IM UM

20.0

Last trip current

Word

0 .. 65535

1 % / Is

IM UM

22.0

Time to trip

Word

0 .. 65535

100 ms

IM UM

24.0

Cooling down period

Word

0 .. 65535

100 ms

IM UM

26.0

Voltage UL1

Word

0 .. 65535

1V

UM

28.0

Voltage UL2

Word

0 .. 65535

1V

UM

30.0

Voltage UL3

Word

0 .. 65535

1V

UM

32.0

AM - Output

Word

0 .. 32767

AM

34.0

AM - Input 1

Word

0 .. 32767

AM

36.0

AM - Input 2

Word

0 .. 32767

38.0

AM - Input 3

Word

0 .. 32767

See 1)

AM
AM
3)

TM

40.0

TM - Max. temperature

Word

0 .. 65535

1 K see

42.0

TM - Temperature 1

Word

0 .. 65535

1 K see 3)

TM

3)

TM

44.0

TM - Temperature 2

Word

0 .. 65535

1 K see

46.0

TM - Temperature 3

Word

0 .. 65535

1 K see 3)

TM

48.0

Reserved

Byte[4]

52.0

Active power P

D-word

0 .. 0xFFFFFFFF

1W

UM

56.0

Apparent power S

D-word

0 .. 0xFFFFFFFF

1 VA

UM

60.0

Reserved

Byte[4]

Table B-10: Data record 94 - Measured values

1) S7 format:
0/4 mA = 0
20 mA = 27648
2) Representation of the "Thermal motor model":
Value always refers to symm. trip level,
representation in 2% increments in bits 6 - 0 (range 0 to 254%),
bit 7 shows unbalance (fixed level 50%).
3) Representation in Kelvin.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-19

Data formats and data records

B.10

Data record 95 - Service data/statistical data

Writing the service data/statistical data


Writing is only possible if password protection is not active.
Additional abbreviations
r/w:
r:
Byte.Bit
0.0
4.0
5.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
34.0
36.0
40.0
44.0
48.0
52.0
56.0
60.0
64.0
68.0

value can be written/changed


value can only be read
Designation

Coordination
Permissible starts - Actual value
DM-F - Time until test required
Reserved
Number of parameterizations
Number of overload trips
Number of internal overload trips
Motor stop time
Timer 1 - Actual value
Timer 2 - Actual value
Timer 3 - Actual value
Timer 4 - Actual value
Counter 1 - Actual value
Counter 2 - Actual value
Counter 3 - Actual value
Counter 4 - Actual value
Calculation module 1 - Output
Calculation module 2 - Output
Reserved
Motor operating hours
Int. motor operating hours
Device operating hours
Number of starts
Internal number of starts right
Internal number of starts left
Energy consumed
Reserved

Type
Byte[4]
Byte
Byte
Byte[2]
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Byte[4]
D-word
D-word
D-word
D-word
D-word
D-word
D-word
Byte[8]

Range

0 .. 255
0 .. 255
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF

Unit

1 week

1h
100 ms
100 ms
100 ms
100 ms

1s
1s
1s

1 kWh

Information
r 1)
r

BU1 BU2
BU1 BU2
BU2

r
r/w
r
r/w
r
r
r
r
r
r
r
r
r
r

BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU2
BU2
BU1 BU2
BU1 BU2
BU2
BU2
BU2
BU2

r/w
r
r
r/w
r
r
r/w

BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
UM

Table B-11: Data record 95 - Diagnostics - Statistical data

1) Can only be written when the start monitoring function is active!

SIMOCODE pro

B-20

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.11
Byte
Bit

Data record 130 - Basic device parameters 1


Designation
(PRM group)

Type

Range

Default

Note

Information

0.0

Reserved

Byte[4]

4.0

Device configuration (12)

Byte[8]

4.0

Device class

Byte

5, 9

5 = BU1
9 = BU2

BU1 BU2
BU2

5.0

Thermistor (Th)

Bit

0, 1

1 = active; thermistor in the BU

BU1 BU2

5.1

Reserved

Bit[7]

6.0

Operator panel (OP or OPD)

Bit

0, 1

BU1 BU2

6.1

Analog module (AM)

Bit

0, 1

BU2

6.2

Temperature module (TM)

Bit

0, 1

BU2

6.3

Earth-fault module (EM)

Bit

0, 1

BU2

6.4

Digital module 1 (DM1)

Bit[2]

0 .. 2

6.6

Digital module 2 (DM2)

Bit[2]

0 .. 2

7.0

Reserved

Bit[8]

8.0

Current measuring module


(IM/UM)

Bit[7]

0 .. 5

8.7

Voltage measuring module


(UM)

Bit

0, 1

9.0

Reserved

10.0

Control function (CF)

BU1 BU2

0x00
0x10
0x11
0x12
0x20
0x21
0x30
0x31
0x40
0x41
0x50
0x60
0x61
0x62
0x63
0x64
0x70
0x71

11.0

Reserved

0 = no digital module
1 = monostable
2 = bistable

BU2

BU2
0 = no current measurement
1 = 0.3 A - 3 A
2 = 2.4 A - 25 A
3 = 10 A - 100 A
4 = 20 A - 200 A
5 = 63 A - 630 A

BU1 BU2

BU2

0x00 = Overload
0x10 = Direct starter
0x11 = Reversing starter
0x12 = Linked device
0x20 = Star-delta starter
0x21 = Star-delta
reversing starter
0x30 = Dahlander
0x31 = Dahlander
reversing starter
0x40 = Pole-changing starter
0x41 = Pole-changing
reversing starter
0x50 = Solenoid valve
0x60 = Positioner 1
0x61 = Positioner 2
0x62 = Positioner 3
0x63 = Positioner 4
0x64 = Positioner 5
0x70 = Soft starter
0x71 = Soft starter with
reversing contactor

BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2

Bit[8]

Table B-12: Data record 130 - Basic device parameters 1

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-21

Data formats and data records

Byte
Bit

Designation
(PRM group)

Type

Range

Default

Note

Information

12.0

Bit parameters (16)

12.0

No configuration fault due to


OP

Bit

0, 1

BU1 BU2

12.1

Start-up parameter block


active

Bit

0, 1

BU1 BU2

12.2

Test/Reset buttons blocked

Bit

0, 1

12.3

Bus and PLC/PCS - Reset

Bit

0, 1

12.4

Reserved

Bit

12.5

Reserved

Bit

12.6

Reserved

Bit

12.7

Reserved

Bit

13.0

Diagnostics for process events Bit

0, 1

BU1 BU2

13.1

Diagnostics for process


warnings

0, 1

BU1 BU2

Bit

BU1 BU2
0 = Manual, 1 = Auto

BU1 BU2

13.2

Diagnostics for process faults

Bit

0, 1

BU1 BU2

13.3

Diagnostics for device faults

Bit

0, 1

BU1 BU2

13.4

Reserved

Bit

13.5

Reserved

Bit

13.6

Bus monitoring

Bit

0, 1

BU1 BU2

13.7

PLC/PCS monitoring

Bit

0, 1

BU1 BU2

14.0

Overload protection - Type of


load

Bit

0, 1

0 = 3-phase, 1 = 1-phase

IM UM

0, 1

0 = Manual, 1 = Automatic

IM UM

14.1

Overload protection - Reset

Bit

14.2

Reserved

Bit

14.3

Saving change-over command Bit

0, 1

14.4

Non-maintained command
mode

0, 1

Bit

14.5

Cold starting level (TPF)

Bit

0, 1

0 = NO contact, 1 = NC contact

BU1 BU2

14.6

Load type

Bit

0, 1

0 = Motor, 1 = Resistive load

BU1 BU2

14.7

Reserved

Bit

15.0

External fault 1 - Type

Bit

0, 1

0 = NO contact, 1 = NC contact

BU1 BU2

15.1

External fault 2 - Type

Bit

0, 1

BU1 BU2

15.2

External fault 3 - Type

Bit

0, 1

BU1 BU2

15.3

External fault 4 - Type

Bit

0, 1

15.4

External fault 1 - Activity

Bit

0, 1

15.5

External fault 2 - Activity

Bit

0, 1

BU1 BU2

15.6

External fault 3 - Activity

Bit

0, 1

BU1 BU2

15.7

External fault 4 - Activity

Bit

0, 1

BU1 BU2

BU1 BU2
0 = Always, 1 = Only motor ON

BU1 BU2

Table B-12: Data record 130 - Basic device parameters 1 (Cont.)

SIMOCODE pro

B-22

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte
Bit

Designation
(PRM group)

Type

Range

Default

Note

Information

16.0

Bit[2] - Parameters (20)

16.0

Thermistor Overload response

Bit[2]

1, 2, 3

Th

16.2

Thermistor - Response
to sensor error

Bit[2]

0, 1, 2, 3

Th

16.4

Internal earth fault - Response Bit[2]

0, 1, 2, 3

16.6

Motor protection Overload response

Bit[2]

0, 1, 2, 3

17.0

Motor protection - Overload


response

Bit[2]

0, 1, 2

17.2

Motor protection - Unbalance


response

Bit[2]

0, 1, 2, 3

17.4

Trip response I>

Bit[2]

0, 1, 3

17.6

Warning response I>

Bit[2]

0, 1, 2

18.0

Trip response I<

Bit[2]

0, 1, 3

18.2

Warning response I<

Bit[2]

0, 1, 2

18.4

Stalled rotor - Response

Bit[2]

0, 1, 2, 3

18.6

Reserved

Bit[2]

19.0

Monitoring the number of


Bit[2]
starts - Response at overshoot

0, 1, 2, 3

BU1 BU2

19.2

Monitoring the number of


starts - Response at prewarning

Bit[2]

0, 1, 2

BU1 BU2

19.4

Motor operating hours


monitoring - Response

Bit[2]

0, 1, 2

BU1 BU2

19.6

Motor stop time monitoring Response

Bit[2]

0, 1, 2

BU1 BU2

20.0

Ext. fault 1 - Response

Bit[2]

1, 2, 3

BU1 BU2

20.2

Ext. fault 2 - Response

Bit[2]

1, 2, 3

BU1 BU2

20.4

Ext. fault 3 - Response

Bit[2]

1, 2, 3

BU1 BU2

20.6

Ext. fault 4 - Response

Bit[2]

1, 2, 3

BU1 BU2

21.0

Reserved

Bit[2]

21.2

Basic unit - Delay inputs

Bit[2]

0-3

Offset 6 ms

BU1 BU2

21.4

Timer 1 - Type

Bit[2]

0, 1, 2, 3

21.6

Timer 2 - Type

Bit[2]

0, 1, 2, 3

0 = With closing delay


1 = Closing delay with memory
2 = With opening delay
3 = With fleeting closing

BU1 BU2

0 = Non-inverting
1 = Inverting
2 = Edge rising with memory
3 = Edge falling with memory

BU1 BU2

0 = Deactivated
1 = Signaling
2 = Warning
3 = Tripping

0
BU1 BU2

22.0

Signal conditioner 1 - Type

Bit[2]

0, 1, 2, 3

22.2

Signal conditioner 2 - Type

Bit[2]

0, 1, 2, 3

BU1 BU2

22.4

Non-volatile
element 1 - Type

Bit[2]

0, 1, 2, 3

22.6

Non-volatile
element 2 - Type

Bit[2]

0, 1, 2, 3

BU1 BU2

23.0

Reserved

Bit[2]

BU1 BU2

23.2

Reserved

Bit[2]

BU1 BU2

23.4

Reserved

Bit[2]

BU1 BU2

BU1 BU2

Table B-12: Data record 130 - Basic device parameters 1 (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-23

Data formats and data records

Byte
Bit

Designation
(PRM group)

Type

Range

Bit[2]

Default

Note

Information

23.6

Reserved

24.0

Bit[4] - Parameters (24)

BU1 BU2

24.0

External fault 1 Reset also by

Bit[4]

0 - 1111B

0101B Bit[0] = Panel reset


Bit[1] = Auto-reset
0101B Bit[2] = Remote reset
Bit[3] = OFF command reset

BU1 BU2

24.4

External fault 2 Reset also by

Bit[4]

0 - 1111B

25.0

External fault 3 Reset also by

Bit[4]

0 - 1111B

0101B

BU1 BU2

25.4

External fault 4 Reset also by

Bit[4]

0 - 1111B

0101B

BU1 BU2

26.0

Limit monitor - Hysteresis for


limit monitors

Bit[4]

0 .. 15

BU1 BU2

26.4

Reserved

Bit[4]

27.0

Reserved

Bit[4]

27.4

Reserved

Bit[4]

BU1 BU2

28.0

Byte parameters (28)

28.0

Internal earth fault - Delay

Byte

0 .. 255

IM/UM

29.0

Overload protection - Class

Byte

5, 10 .. 35,
40

10

BU1
BU2

30.0

Motor protection - Delay


with overload operation

Byte

0 .. 255

IM/UM

31.0

Motor protection - Unbalance


level

Byte

0 .. 100

40

IM/UM

32.0

Unbalance protection - Delay


with unbalance

Byte

0 .. 255

IM/UM

33.0

Interlocking time

Byte

0 .. 255

34.0

FB time

Byte

0 .. 255

0 = Deactivated

35.0

Trip level I>

Byte

0 .. 255

IM/UM

36.0

Warning level I>

Byte

0 .. 255

IM/UM

37.0

Trip level I<

Byte

0 .. 255

IM/UM

38.0

Warning level I<

Byte

0 .. 255

IM/UM

39.0

Stalled rotor level

Byte

0 .. 255

IM/UM

40.0

Trip delay I>

Byte

0 .. 255

IM/UM

41.0

Warning delay I>

Byte

0 .. 255

IM/UM

42.0

Trip delay I<

Byte

0 .. 255

IM/UM

43.0

Warning delay I<

Byte

0 .. 255

IM/UM

44.0

Blocking delay

Byte

0 .. 255

IM/UM

45.0

Monitoring the number of


starts - Permissible starts

Byte

1 .. 255

BU1
BU2

46.0

Reserved

Byte

47.0

Reserved

Byte

48.0

Truth table 1 type 3I/1O

Byte

0 .. 11111111B 0

BU1 BU2

49.0

Truth table 2 type 3I/1O

Byte

0 .. 11111111B 0

BU1 BU2

50.0

Truth table 3 type 3I/1O

Byte

0 .. 11111111B 0

BU1 BU2

51.0

Reserved

Byte

Table B-12: Data record 130 - Basic device parameters 1 (Cont.)

SIMOCODE pro

B-24

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte
Bit

Designation
(PRM group)

Type

Range

Default

Note

Information

52.0

Word parameters (32)

52.0

Motor protection - Cooling


down period

54.0

Motor protection - Pause time Word

0 .. 65535

0 = Deactivated

56.0

Execution time

Word

0 .. 65535

10

0 = Deactivated

58.0

Monitoring the number of


starts - Time range for starts

Word

0 .. 65535

BU1
BU2

60.0

Monitoring the number of


starts - Interlocking time

Word

0 .. 65535

BU1
BU2

62.0

Stop time level >

Word

0 .. 65535

BU1
BU2

64.0

Timer 1 - Limit

Word

0 .. 65535

BU1
BU2

66.0

Timer 2 - Limit

Word

0 .. 65535

BU1
BU2

68.0

Counter 1 - Limit

Word

0 .. 65535

BU1
BU2

70.0

Counter 2 - Limit

Word

0 .. 65535

BU1
BU2

72.0

Reserved

Word

74.0

Reserved

Word

Word

600 .. 65535

3000

76.0

D-word parameters (36)

76.0

Enabled commands

0 .. 1..1B

0..0B

80.0

Motor protection - Set current D-word


I s1

1)

30

84.0

Motor operating hours level >

D-word

0 .. 0xFFFFFFFF 0

88.0

Reserved

D-word

Bit[32]

IM/UM
IM/UM

IM/UM
BU1
BU2

Table B-12: Data record 130 - Basic device parameters 1 (Cont.)

1) Value range dependent on current range of the IM/UM and the conversion factor

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-25

Data formats and data records

B.12

Data record 131 - Basic device parameters 2 (plug

Byte.
Bit

Designation
(PRM group)

Type

Range

Default

Note

Information

0.0

Reserved

Byte[4]

4.0

Byte parameters (40)

4.0

BU - Output 1

Byte

0 .. 255

BU1 BU2

5.0

BU - Output 2

Byte

0 .. 255

BU1 BU2

6.0

BU - Output 3

Byte

0 .. 255

BU1 BU2

7.0

Reserved

Byte

8.0

OP - LED green 1

Byte

0
0 .. 255

OP OPD

9.0

OP - LED green 2

Byte

0 .. 255

OP OPD

10.0

OP - LED green 3

Byte

0 .. 255

OP OPD

11.0

OP - LED green 4

Byte

0 .. 255

OP OPD

12.0

OP - LED yellow 1

Byte

0 .. 255

OP

13.0

OP - LED yellow 2

Byte

0 .. 255

OP

14.0

OP - LED yellow 3

Byte

0 .. 255

OP

15.0

Reserved

Byte

16.0

Cyclic send - Bit 0.0

Byte

0 .. 255

0
105

Default: Status ON<

BU1 BU2

17.0

Cyclic send - Bit 0.1

Byte

0 .. 255

106

Default: Status OFF

BU1 BU2

18.0

Cyclic send - Bit 0.2

Byte

0 .. 255

107

Default: Status ON>

BU1 BU2

19.0

Cyclic send - Bit 0.3

Byte

0 .. 255

128

Default: Event Overload


operation

BU1 BU2

20.0

Cyclic send - Bit 0.4

Byte

0 .. 255

110

Default: Status Interlocking time


active

BU1 BU2

21.0

Cyclic send - Bit 0.5

Byte

0 .. 255

120

Default: Status Remote mode

BU1 BU2

22.0

Cyclic send - Bit 0.6

Byte

0 .. 255

96

Default: Status General fault

BU1 BU2

23.0

Cyclic send - Bit 0.7

Byte

0 .. 255

97

Default: Status General warning

BU1 BU2

24.0

Cyclic send - Bit 1.0

Byte

0 .. 255

BU1 BU2

25.0

Cyclic send - Bit 1.1

Byte

0 .. 255

BU1 BU2

26.0

Cyclic send - Bit 1.2

Byte

0 .. 255

BU1 BU2

27.0

Cyclic send - Bit 1.3

Byte

0 .. 255

BU1 BU2

28.0

Cyclic send - Bit 1.4

Byte

0 .. 255

BU1 BU2

29.0

Cyclic send - Bit 1.5

Byte

0 .. 255

BU1 BU2

30.0

Cyclic send - Bit 1.6

Byte

0 .. 255

BU1 BU2

31.0

Cyclic send - Bit 1.7

Byte

0 .. 255

BU1 BU2

32.0

Acyclic send - Bit 0.0

Byte

0 .. 255

BU1 BU2

33.0

Acyclic send - Bit 0.1

Byte

0 .. 255

BU1 BU2

Table B-13: Data record 131 - Basic device parameters 2

SIMOCODE pro

B-26

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Default

Note

Information

34.0

Acyclic send - Bit 0.2

Byte

0 .. 255

BU1 BU2

35.0

Acyclic send - Bit 0.3

Byte

0 .. 255

BU1 BU2

36.0

Acyclic send - Bit 0.4

Byte

0 .. 255

BU1 BU2

37.0

Acyclic send - Bit 0.5

Byte

0 .. 255

BU1 BU2

38.0

Acyclic send - Bit 0.6

Byte

0 .. 255

BU1 BU2

39.0

Acyclic send - Bit 0.7

Byte

0 .. 255

BU1 BU2

40.0

Acyclic send - Bit 1.0

Byte

0 .. 255

BU1 BU2

41.0

Acyclic send - Bit 1.1

Byte

0 .. 255

BU1 BU2

42.0

Acyclic send - Bit 1.2

Byte

0 .. 255

BU1 BU2

43.0

Acyclic send - Bit 1.3

Byte

0 .. 255

BU1 BU2

44.0

Acyclic send - Bit 1.4

Byte

0 .. 255

BU1 BU2

45.0

Acyclic send - Bit 1.5

Byte

0 .. 255

BU1 BU2

46.0

Acyclic send - Bit 1.6

Byte

0 .. 255

BU1 BU2

47.0

Acyclic send - Bit 1.7

Byte

0 .. 255

BU1 BU2

48.0

Monitoring PLC/PCS input

Byte

0 .. 255

BU1 BU2

49.0

Motor protection - Emergency start

Byte

0 .. 255

60

50.0

Reserved

Byte

51.0

Reserved

Byte

52.0

Mode selector S1

Byte

0 .. 255

53.0

Mode selector S2

Byte

0 .. 255

Default: Cyclic
receive - Bit 0.4

IM UM

61

Default: Cyclic
receive - Bit 0.5

BU1 BU2

Default: Fixed
level value "1"

BU1 BU2

Table B-13: Data record 131 - Basic device parameters 2 (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-27

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Default

Note

Information

54.0

Control station - Local control [LC] ON <

Byte

0 .. 255

55.0

Control station - Local control [LC] OFF

Byte

0 .. 255

Dependen
t on the
control
function

56.0

Control station - Local control [LC] ON >

Byte

0 .. 255

57.0

Control station - PLC/PCS [DP] ON <

Byte

0 .. 255

56

Default: Cyclic
receive - Bit 0.0

58.0

Control station - PLC/PCS [DP] OFF

Byte

0 .. 255

57

Default: Cyclic
receive - Bit 0.1

59.0

Control station - PLC/PCS [DP] ON >

Byte

0 .. 255

58

Default: Cyclic
receive - Bit 0.2

60.0

Control Station - PC[DPV1] ON <

Byte

0 .. 255

61.0

Control Station - PC[DPV1] OFF

Byte

0 .. 255

62.0

Control station - PC[DPV1] ON >

Byte

0 .. 255

63.0

Control station - Operator panel [OP] ON <

Byte

0 .. 255

64.0

Control station - Operator panel [OP] OFF

Byte

0 .. 255

65.0

Control station - Operator panel [OP] ON >

Byte

0 .. 255

66.0

Control function - ON <

Byte

0 .. 255

73

Default: General
control station
ON <

67.0

Control function - OFF

Byte

0 .. 255

74

Default: General
control station OFF

68.0

Control function - ON >

Byte

0 .. 255

75

Default: General
control station
ON >

69.0

Control function - Feedback ON

Byte

0 .. 255

101

Default: Status Motor current


flowing

70.0

External fault 1 - Input

Byte

0 .. 255

BU1 BU2

71.0

External fault 2 - Input

Byte

0 .. 255

BU1 BU2

72.0

External fault 3 - Input

Byte

0 .. 255

BU1 BU2

73.0

External fault 4 - Input

Byte

0 .. 255

BU1 BU2

74.0

External fault 1 - Reset

Byte

0 .. 255

BU1 BU2

75.0

External fault 2 - Reset

Byte

0 .. 255

BU1 BU2

76.0

External fault 3 - Reset

Byte

0 .. 255

BU1 BU2

77.0

External fault 4 - Reset

Byte

0 .. 255

BU1 BU2

78.0

Cold starting (TPF)

Byte

0 .. 255

BU1 BU2

79.0

Test 1 - Input

Byte

0 .. 255

59

80.0

Test 2 - Input

Byte

0 .. 255

81.0

Reset 1 - Input

Byte

0 .. 255

62

Default: Cyclic
receive - Bit 0.3

BU1 BU2
BU1 BU2

Default: Cyclic
receive - Bit 0.6

BU1 BU2

82.0

Reset 2 - Input

Byte

0 .. 255

BU1 BU2

83.0

Reset 3 - Input

Byte

0 .. 255

BU1 BU2

84.0

Reserved

Byte

85.0

Reserved

Byte

86.0

Reserved

Byte

Table B-13: Data record 131 - Basic device parameters 2 (Cont.)

SIMOCODE pro

B-28

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Default

Note

Information

87.0

Reserved

Byte

88.0

Truth table 1 3I/1O - Input 1

Byte

0 .. 255

0
BU1 BU2

89.0

Truth table 1 3I/1O - Input 2

Byte

0 .. 255

BU1 BU2

90.0

Truth table 1 3I/1O - Input 3

Byte

0 .. 255

BU1 BU2

91.0

Truth table 2 3I/1O - Input 1

Byte

0 .. 255

BU1 BU2

92.0

Truth table 2 3I/1O - Input 2

Byte

0 .. 255

BU1 BU2

93.0

Truth table 2 3I/1O - Input 3

Byte

0 .. 255

BU1 BU2

94.0

Truth table 3 3I/1O - Input 1

Byte

0 .. 255

BU1 BU2

95.0

Truth table 3 3I/1O - Input 2

Byte

0 .. 255

BU1 BU2

96.0

Truth table 3 3I/1O - Input 3

Byte

0 .. 255

BU1 BU2

97.0

Reserved

Byte

98.0

Timer 1 - Input

Byte

0
0 .. 255

BU1 BU2

99.0

Timer 1 - Reset

Byte

0 .. 255

BU1 BU2

100.0

Timer 2 - Input

Byte

0 .. 255

BU1 BU2

101.0

Timer 2 - Reset

Byte

0 .. 255

BU1 BU2

102.0

Counter 1 - Input +

Byte

0 .. 255

BU1 BU2

103.0

Counter 1 - Input -

Byte

0 .. 255

BU1 BU2

104.0

Counter 1 - Reset

Byte

0 .. 255

BU1 BU2

105.0

Counter 2 - Input +

Byte

0 .. 255

BU1 BU2

106.0

Counter 2 - Input -

Byte

0 .. 255

BU1 BU2

107.0

Counter 2 - Reset

Byte

0 .. 255

BU1 BU2

108.0

Signal conditioner 1 - Input

Byte

0 .. 255

BU1 BU2

109.0

Signal conditioner 1 - Reset

Byte

0 .. 255

BU1 BU2

110.0

Signal conditioner 2 - Input

Byte

0 .. 255

BU1 BU2

111.0

Signal conditioner 2 - Reset

Byte

0 .. 255

BU1 BU2

112.0

Non-volatile element 1 - Input

Byte

0 .. 255

BU1 BU2

113.0

Non-volatile element 1 - Reset

Byte

0 .. 255

BU1 BU2

114.0

Non-volatile element 2 - Input

Byte

0 .. 255

BU1 BU2

115.0

Non-volatile element 2 - Reset

Byte

0 .. 255

BU1 BU2

116.0

Flashing 1 - Input

Byte

0 .. 255

BU1 BU2

117.0

Flashing 2 - Input

Byte

0 .. 255

BU1 BU2

118.0

Flashing 3 - Input

Byte

0 .. 255

BU1 BU2

119.0

Flickering 1 - Input

Byte

0 .. 255

BU1 BU2

120.0

Flickering 2 - Input

Byte

0 .. 255

BU1 BU2

121.0

Flickering 3 - Input

Byte

0 .. 255

BU1 BU2

122.0

Analog parameters (44)

122.0

PLC/PCS analog input

Byte

0 .. 255

16

123.0

Reserved

Byte

Default: Max.
current I_max

BU1 BU2

Table B-13: Data record 131 - Basic device parameters 2 (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-29

Data formats and data records

B.13

Data record 132 - Extended device parameters 1

Byte.
Bit

Designation
(PRM group)

Type

Range

Unit

Default

Note

Information

0.0

Reserved

Byte[4]

4.0

Bit parameters (17)

4.0

3UF50 - Compatibility mode

Bit

0, 1

4.1

3UF50 operating mode

Bit

0, 1

4.2

Reserved

Bit

4.3

Reserved

Bit

4.4

Reserved

Bit

4.5

Reserved

Bit

4.6

Reserved

Bit

4.7

Reserved

Bit

5.0

Reserved

Bit

5.1

Reserved

Bit

5.2

Reserved

Bit

5.3

Reserved

Bit

5.4

Analog module - Measuring range


Input

Bit

5.5

Analog module - Measuring range


Output

Bit

5.6

Reserved

Bit

5.7

Reserved

Bit

6.0

Overshooting/undershooting limit 1

Bit

0, 1

6.1

Overshooting/undershooting limit 2

Bit

0, 1

6.2

Overshooting/undershooting limit 3

Bit

0, 1

6.3

Overshooting/undershooting limit 4

Bit

0, 1

6.4

Line-to-line voltage

Bit

0, 1

0 = No, 1 = Yes BU2

6.5

OPO level

Bit

0, 1

0 = NO
Contact,
1 = NC
Contact

6.6

Positioner response for OPO

Bit

0, 1

0 = CLOSED, 1 BU2
= OPEN

6.7

Star-delta - Transformer mounting

Bit

0, 1

0 = Delta
1 = In supply
cable
0 = NO
Contact
1 = NC
Contact

BU2
0 = DPV0,
1 = DPV1

BU2

0
0, 1
0, 1

AM

0
0

0 = 0..20 mA
1 = 4-20 mA

AM

0
0

7.0

External fault 5 - Level

Bit

0, 1

7.1

External fault 6 - Level

Bit

0, 1

7.2

Reserved

Bit

7.3

Reserved

Bit

7.4

Monitoring external fault 5

Bit

0, 1

7.5

Monitoring external fault 6

Bit

0, 1

0 = ">"
(Overshooting)
1 = "<"
(Undershootin
g)

BU2
BU2
BU2
BU2
BU2

BU2
BU2

0
0
0 = Always
1= Motor ON

BU2
BU2

Table B-14: Data record 132 - Extended device parameters 1

SIMOCODE pro

B-30

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Unit

Default

7.6

Reserved

Bit

7.7

Reserved

Bit

8.0

Calculation module 2 - Operating


mode

Bit

8.1

Reserved

Bit

8.2

DM-F - Safe tripping function

Bit

0, 1

8.3

DM-F - Safety-oriented tripping


reset

Bit

8.4

Timestamping active

Bit

8.5

Reserved

Bit

8.6

Reserved

Bit

8.7

Reserved

Bit

9.0

DM-FL - Configuration 1

Bit

0, 1

Note

Information

0 = Word
1= D-word

BU2

0 = No
1 = Yes

DM-F

0, 1

0 = Manual,
1 = Auto

DM-F

0, 1

BU2

0
0, 1

9.1

DM-FL - Configuration 2

Bit

0, 1

9.2

DM-FL - Configuration 3

Bit

0, 1

9.3

DM-FL - Configuration 4

Bit

0, 1

9.4

DM-FL - Configuration 5

Bit

0, 1

9.5

DM-FL - Configuration 6

Bit

0, 1

Configurable
parameters
comparable
with the
module
configuration

DM-FL
DM-FL
DM-FL
DM-FL
DM-FL
DM-FL

9.6

DM-FL - Configuration 7

Bit

0, 1

DM-FL

9.7

DM-FL - Configuration 8

Bit

0, 1

DM-FL

10.0

Bit[2] - Parameters (21)

10.0

3UF50 basic type

Bit[2]

0, 1, 2

BU2

10.2

Reserved

Bit[2]

10.4

Reserved

Bit[2]

10.6

UVO operating mode

Bit[2]

0, 1, 2

0=
Deactivated,
1 = Activated

11.0

Trip monitoring U<

Bit[2]

0, 1, 2

11.2

Warning monitoring U<

Bit[2]

0, 1, 2

UM
0 = ON
(always)
UM
1 = ON+
(always, not
TPF)
2 = RUN
(motor ON, not
TPF)

11.4

Reserved

Bit[2]

11.6

Reserved

Bit[2]

0
0
BU2

Table B-14: Data record 132 - Extended device parameters 1 (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-31

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Unit

Default

12.0

Trip monitoring 0/4-20 mA>

Bit[2]

0, 1, 2, 3

12.2

Warning monitoring 0/4-20 mA>

Bit[2]

0, 1, 2, 3

12.4

Trip monitoring 0/4-20 mA<

Bit[2]

0, 1, 2, 3

12.6

Warning monitoring 0/4-20 mA<

Bit[2]

0, 1, 2, 3

13.0

Monitoring limit 1

Bit[2]

0, 1, 2, 3

13.2

Monitoring limit 2

Bit[2]

0, 1, 2, 3

13.4

Monitoring limit 3

Bit[2]

0, 1, 2, 3

13.6

Monitoring limit 4

Bit[2]

0, 1, 2, 3

14.0

Reserved

Bit[2]

14.2

Reserved

Bit[2]

14.4

Reserved

Bit[2]

14.6

AM - Active inputs

Bit[2]

0, 1, 2

15.0

DM - Delay inputs

Bit[2]

0, 1, 2, 3

Bit[2]

10 ms

Note

Information

0 = ON
(always)
1 = ON+
(always, not
TPF)
2 = RUN
(motor ON, not
TPF)
3 = RUN+
(motor ON, not
TPF,
start-up
override)

AM
AM
AM
AM
BU2
BU2
BU2
BU2

0 = 1 input
1 = 2 inputs
2 = 3 inputs

AM

Offset 6ms

DM1 DM2

0=
Deactivated
1 = Signaling
2 = Warning
3 = Tripping

15.2

AM - Response for open circuit

1, 2, 3

15.4

EM - Response to an external earth Bit[2]


fault

1, 3

15.6

EM - Response to warning of an
external earth fault

Bit[2]

0, 1, 2

16.0

Reserved

Bit[2]

16.2

Reserved

Bit[2]

16.4

DM-F - Test requirement response

Bit[2]

0, 1, 2

16.6

DM-F - Safety-oriented tripping


response

Bit[2]

0, 1, 2, 3

17.0

TM - Trip response T>

Bit[2]

1, 3

17.2

TM - Warning response T>

Bit[2]

0, 1, 2

17.4

TM - Response to a sensor fault/


out of range

Bit[2]

0, 1, 2, 3

17.6

TM - Active sensors

Bit[2]

0, 1, 2

0=
Deactivated
1 = Signaling
2 = Warning
3 = Tripping

AM
EM
EM

DM-F
DM-F
TM
TM
TM

0 = 1 sensor
1 = 2 sensors
2= 3 sensors

TM

Table B-14: Data record 132 - Extended device parameters 1 (Cont.)

SIMOCODE pro

B-32

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Unit

Default

18.0

Trip response P>

Bit[2]

0, 1, 3

18.2

Warning response P>

Bit[2]

0, 1, 2

Note
0=
Deactivated
1 = Signaling
2 = Warning
3 = Tripping

Information
UM
UM

18.4

Trip response P<

Bit[2]

0, 1, 3

18.6

Warning response P<

Bit[2]

0, 1, 2

UM

19.0

Trip response cos phi<

Bit[2]

0, 1, 3

UM

19.2

Warning response cos phi<

Bit[2]

0, 1, 2

UM

19.4

Trip response U<

Bit[2]

0, 1, 3

UM

UM

19.6

Warning response U<

Bit[2]

0, 1, 2

UM

20.0

Trip response 0/4-20 mA>

Bit[2]

0, 1, 3

AM

20.2

Warning response 0/4-20 mA>

Bit[2]

0, 1, 2

AM

20.4

Trip response 0/4-20 mA<

Bit[2]

0, 1, 3

AM

0, 1, 2

AM

20.6

Warning response 0/4-20 mA<

Bit[2]

21.0

Reserved

Bit[2]

21.2

Reserved

Bit[2]

21.4

Reserved

Bit[2]

21.6

Reserved

Bit[2]

22.0

Response - External fault 5

Bit[2]

1, 2, 3

22.2

Response - External fault 6

Bit[2]

1, 2, 3

22.4

Reserved

Bit[2]

22.6

Reserved

Bit[2]

23.0

Analog value recording - Trigger


edge

Bit[2]

23.2

Reserved

Bit[2]

23.4

Reserved

Bit[2]

23.6

Reserved

Bit[2]

24.0

Reserved

Bit[2]

24.2

Reserved

Bit[2]

24.4

Reserved

Bit[2]

24.6

Reserved

Bit[2]

25.0

Timer 3 - Type

Bit[2]

0, 1, 2, 3

25.2

Timer 4 - Type

Bit[2]

0, 1, 2, 3

0, 1

0=
Deactivated
1 = Signaling
2 = Warning
3 = Tripping

0 = Positive
1 = Negative

BU2
BU2

BU2

0
0 = With
BU2
closing
BU2
delay
1 = Closing
delay with
memory
2 = With
opening
delay
3 = With
fleeting
closing

Table B-14: Data record 132 - Extended device parameters 1 (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-33

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Unit

Default

25.4

Signal conditioner 3 - Type

Bit[2]

0, 1, 2, 3

25.6

Signal conditioner 4 - Type

Bit[2]

0, 1, 2, 3

26.0

Non-volatile
element 3 - Type

Bit[2]

0, 1, 2, 3

26.2

Non-volatile
element 4 - Type

Bit[2]

0, 1, 2, 3

26.4

Calculation module 2 - Operator

Bit[2]

0, 1, 2, 3

26.6

Reserved

Bit[2]

27.0

Reserved

Bit[2]

27.2

Reserved

Bit[2]

27.4

Reserved

Bit[2]

27.6

Reserved

Bit[2]

28.0

Bit[4] - Parameters (25)

28.0

TM - sensor type

Bit[3]
+Bit

28.4

Reserved

Bit[4]

29.0

External fault 5 Reset also by

29.4

Note

Information

0 = Noninverting
1=
Inverting
2 = Edge rising
with memory
3 = Edge
falling with
memory

BU2
BU2
BU2
BU2

0 = +,
1 = -,
2 = *,
3=/

000B - 100B

000B

000B = PT100, TM
001B = PT1000
010B = KTY83
011B = KTY84
100B = NTC

Bit[4]

0 - 1111B

External fault 6 Reset also by

Bit[4]

0 - 1111B

0101B Bit[0] =
Panel reset,
0101B Bit[1] =
Auto-reset,
Bit[2] =
Remote reset,
Bit[3] = OFF
command
reset

30.0

Reserved

Bit[4]

30.4

Reserved

Bit[4]

31.0

Reserved

Bit[4]

31.4

Reserved

Bit[4]

32.0

Truth table 7 type 2I/1O

Bit[4]

0 .. 1111B

BU2

32.4

Truth table 8 type 2I/1O

Bit[4]

0 .. 1111B

BU2

33.0

Is1 conversion factor - Denominator Bit[4]

0 .. 15

BU2

33.4

Is2 conversion factor - Denominator Bit[4]

0 .. 15

34.0

Hysteresis P - Cos phi - U

Bit[4]

0 .. 15

34.4

Hysteresis for 0/4-20 mA

Bit[4]

0 .. 15

1%

AM

35.0

Hysteresis free limits

Bit[4]

0 .. 15

1%

BU2

35.4

Reserved

Bit[4]

36.0

Byte parameters (29)

36.0

Reserved

Byte

0
BU2
BU2

BU2
1%

UM

Table B-14: Data record 132 - Extended device parameters 1 (Cont.)

SIMOCODE pro

B-34

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Unit

Default

Note

Information

37.0

EM - Delay

Byte

0 .. 255

100 ms

EM

38.0

Trip level cos phi<

Byte

0 .. 100

1%

UM

39.0

Warning level cos phi<

Byte

0 .. 100

1%

UM

40.0

Trip level U<

Byte

0 .. 255

8V

UM

41.0

Warning level U<

Byte

0 .. 255

8V

UM

42.0

Trip level 0/4-20 mA>

Byte

0 .. 255

*128

AM

43.0

Warning level 0/4-20 mA>

Byte

0 .. 255

*128

AM

44.0

Trip level 0/4-20 mA<

Byte

0 .. 255

*128

AM

45.0

Warning level 0/4-20 mA<

Byte

0 .. 255

*128

AM

46.0

Trip delay P>

Byte

0 .. 255

100 ms

UM

47.0

Warning delay P>

Byte

0 .. 255

100 ms

UM

48.0

Trip delay P<

Byte

0 .. 255

100 ms

UM

49.0

Warning delay P<

Byte

0 .. 255

100 ms

UM

50.0

Trip delay cos phi<

Byte

0 .. 255

100 ms

UM

51.0

Warning delay cos phi<

Byte

0 .. 255

100 ms

UM

52.0

Trip delay U<

Byte

0 .. 255

100 ms

UM

53.0

Warning delay U<

Byte

0 .. 255

100 ms

UM

54.0

Trip delay 0/4-20 mA>

Byte

0 .. 255

100 ms

AM

55.0

Warning delay 0/4-20 mA>

Byte

0 .. 255

100 ms

AM

56.0

Trip delay 0/4-20 mA<

Byte

0 .. 255

100 ms

AM

57.0

Warning delay 0/4-20 mA<

Byte

0 .. 255

100 ms

AM

58.0

Delay limit 1

Byte

0 .. 255

100 ms

BU2

59.0

Delay limit 2

Byte

0 .. 255

100 ms

BU2

60.0

Delay limit 3

Byte

0 .. 255

100 ms

BU2

61.0

Delay limit 4

Byte

0 .. 255

100 ms

BU2

62.0

TM - Hysteresis

Byte

0 .. 255

1K

TM

63.0

Max. star time

Byte

0 .. 255

1s

20

64.0

UVO time

Byte

0 .. 255

100 ms

BU2

65.0

Staggering time

Byte

0 .. 255

1s

BU2

66.0

Analog value recording Sampling rate

Byte

0 .. 20

5%

BU2

67.0

Calculation module 2 Denominator 1

Byte

0 .. 255

BU2

68.0

Calculation module 2 - Counter 2

Byte

0 .. 255

BU2

69.0

Calculation module 1 Denominator

Byte

0 .. 255

BU2

Star-delta
starter

70.0

Truth table 4 type 3I/1O

Byte

0 .. 11111111B

BU2

71.0

Truth table 5 type 3I/1O

Byte

0 .. 11111111B

BU2

72.0

Truth table 6 type 3I/1O

Byte

0 .. 11111111B

BU2

73.0

Calculation module 2 - Counter 1

Byte

-128 .. 127

BU2

74.0

Calculation module 2 Denominator 2

Byte

-128 .. 127

BU2

75.0

DM-F - Test requirement level

Byte

0 .. 255

BU2

1 week

Table B-14: Data record 132 - Extended device parameters 1 (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-35

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Unit

Default

Note

Information

76.0

Word parameters (33)

76.0

Analog module - Start value output Word

0 .. 65535

78.0

Analog Module - End value output

Word

0 .. 65535

27648 Value for 20


mA

AM

80.0

TM - Trip level T>

Word

0 .. 65535

1K

TM

82.0

TM - Warning level T>

Word

0 .. 65535

1K

TM

84.0

Limit monitor 1 - Limit

Word

0 .. 65535

BU2

86.0

Limit monitor 2 - Limit

Word

0 .. 65535

BU2

88.0

Limit monitor 3 - Limit

Word

0 .. 65535

BU2

90.0

Limit monitor 4 - Limit

Word

0 .. 65535

BU2

92.0

Timer 3 - Limit

Word

0 .. 65535

100 ms

BU2

100 ms

Value for
0/4mA

AM

94.0

Timer 4 - Limit

Word

0 .. 65535

BU2

96.0

Counter 3 - Limit

Word

0 .. 65535

BU2

98.0

Counter 4 - Limit

Word

0 .. 65535

BU2

100.0

Change-over pause

Word

0 .. 65535

10 ms

102.0

Analog value recording Sampling rate

Word

1 .. 50000

1 ms

100

BU2

104.0

Is1 conversion factor - Counter

Word

0 .. 65535

BU2

106.0

Is2 conversion factor - Counter

Word

0 .. 65535

BU2

108.0

D-word parameters (37)

108.0

Motor protection - Set current Is2

D-Word

1)

112.0

Trip level P>

D-word

0 .. 0xFFFFFFFF 1 W

UM

116.0

Warning level P>

D-word

0 .. 0xFFFFFFFF 1 W

UM

120.0

Trip level P<

D-word

0 .. 0xFFFFFFFF 1 W

UM

124.0

Warning level P<

D-word

0 .. 0xFFFFFFFF 1 W

UM

128.0

Truth table 9
type 5I/2O - Output 1

Bit [32]

0 .. 1..1B

BU2

132.0

Truth table 9
type 5I/2O - Output 2

Bit [32]

0 .. 1..1B

BU2

136.0

Calculation module 2, offset

D-word

-0x80000000 ..
0x7FFFFFFF

BU2

140.0

Calculation module 1, counter/


offset

D-word

2x
-32768..32767

BU2

10 mA

Table B-14: Data record 132 - Extended device parameters 1 (Cont.)

1) Value range dependent on current range of the IM/UM and the conversion factor

SIMOCODE pro

B-36

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.14

Data record 133 - Extended device parameters 2


(plug
)

Byte.
Bit
0.0

Designation
(PRM group)
Reserved

Type

Range

Default

Note

Information

Byte[4]

4.0

Byte parameters (41)

4.0

DM1 - Output 1

Byte

0 .. 255

DM1
DM-F

5.0

DM1 - Output 2

Byte

0 .. 255

DM1
FM-F

6.0

DM2 - Output 1

Byte

0 .. 255

DM2

7.0

DM2 - Output 2

Byte

0 .. 255

DM2

8.0

Reserved

Byte

9.0

Reserved

Byte

10.0

Reserved

Byte

11.0

Reserved

Byte

12.0

Timestamping - Input 0

Byte

0 .. 255

BU2

13.0

Timestamping - Input 1

Byte

0 .. 255

BU2

14.0

Timestamping - Input 2

Byte

0 .. 255

BU2

15.0

Timestamping - Input 3

Byte

0 .. 255

BU2

16.0

Timestamping - Input 4

Byte

0 .. 255

BU2

17.0

Timestamping - Input 5

Byte

0 .. 255

BU2

18.0

Timestamping - Input 6

Byte

0 .. 255

BU2

19.0

Timestamping - Input 7

Byte

0 .. 255

BU2

20.0

Analog value recording - Trigger input

Byte

0 .. 255

BU2

21.0

Reserved

Byte

22.0

Control station - Local control [LC] ON <<

Byte

0 .. 255

23.0

Control station - Local control [LC] ON >>

Byte

0 .. 255

24.0

Control station - PLC/PCS [DP] ON <<

Byte

0 .. 255

25.0

Control station - PLC/PCS [DP] ON >>

Byte

0 .. 255

26.0

Control station - PC[DPV1] ON <<

Byte

0 .. 255

27.0

Control station - PC[DPV1] ON >>

Byte

0 .. 255

28.0

Control station - Operator panel [OP] ON >> Byte

0 .. 255

29.0

Control station - Operator panel [OP]<>/


<<>>

Byte

0 .. 255

30.0

Control function - ON <<

Byte

0 .. 255

31.0

Control function - ON >>

Byte

0 .. 255

32.0

Auxiliary control input - FC

Byte

0 .. 255

33.0

Auxiliary control input - FO

Byte

0 .. 255

34.0

Auxiliary control input - TC

Byte

0 .. 255

35.0

Auxiliary control input - TO

Byte

0 .. 255

Dependen
t on the
control
function

36.0

External fault 5 - Input

Byte

0 .. 255

BU2

37.0

External fault 6 - Input

Byte

0 .. 255

BU2

Table B-15: Data record 133 - Extended device parameters

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-37

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

Default

Note

Information

38.0

Reserved

Byte

39.0

Reserved

Byte

40.0

External fault 5 - Reset

Byte

0 .. 255

BU2

41.0

External fault 6 - Reset

Byte

0 .. 255

BU2

42.0

Reserved

Byte

43.0

Reserved

Byte

44.0

UVO fault

Byte

0 .. 255

BU2

45.0

OPO error

Byte

0 .. 255

BU2

46.0

Truth table 4 3I/1O - Input 1

Byte

0 .. 255

BU2

47.0

Truth table 4 3I/1O - Input 2

Byte

0 .. 255

BU2

48.0

Truth table 4 3I/1O - Input 3

Byte

0 .. 255

BU2

49.0

Truth table 5 3I/1O - Input 1

Byte

0 .. 255

BU2

50.0

Truth table 5 3I/1O - Input 2

Byte

0 .. 255

BU2

51.0

Truth table 5 3I/1O - Input 3

Byte

0 .. 255

BU2

52.0

Truth table 6 3I/1O - Input 1

Byte

0 .. 255

BU2

53.0

Truth table 6 3I/1O - Input 2

Byte

0 .. 255

BU2

54.0

Truth table 6 3I/1O - Input 3

Byte

0 .. 255

BU2

55.0

Truth table 7 2I/1O - Input 1

Byte

0 .. 255

BU2

56.0

Truth table 7 2I/1O - Input 2

Byte

0 .. 255

BU2

57.0

Truth table 8 2I/1O - Input 1

Byte

0 .. 255

BU2

58.0

Truth table 8 2I/1O - Input 2

Byte

0 .. 255

BU2

59.0

Truth table 9 5I/2O - Input 1

Byte

0 .. 255

BU2

60.0

Truth table 9 5I/2O - Input 2

Byte

0 .. 255

BU2

61.0

Truth table 9 5I/2O - Input 3

Byte

0 .. 255

BU2

62.0

Truth table 9 5I/2O - Input 4

Byte

0 .. 255

BU2

63.0

Truth table 9 5I/2O - Input 5

Byte

0 .. 255

BU2

64.0

Timer 3 - Input

Byte

0 .. 255

BU2

65.0

Timer 3 - Reset

Byte

0 .. 255

BU2

66.0

Timer 4 - Input

Byte

0 .. 255

BU2

67.0

Timer 4 - Reset

Byte

0 .. 255

BU2

68.0

Counter 3 - Input +

Byte

0 .. 255

BU2

69.0

Counter 3 - Input -

Byte

0 .. 255

BU2

70.0

Counter 3 - Reset

Byte

0 .. 255

BU2
BU2

71.0

Counter 4 - Input +

Byte

0 .. 255

72.0

Counter 4 - Input -

Byte

0 .. 255

BU2

73.0

Counter 4 - Reset

Byte

0 .. 255

BU2

74.0

Signal conditioner 3 - Input

Byte

0 .. 255

BU2

75.0

Signal conditioner 3 - Reset

Byte

0 .. 255

BU2

76.0

Signal conditioner 4 - Input

Byte

0 .. 255

BU2

77.0

Signal conditioner 4 - Reset

Byte

0 .. 255

BU2

78.0

Non-volatile element 3 - Input

Byte

0 .. 255

BU2

79.0

Non-volatile element 3 - Reset

Byte

0 .. 255

BU2

80.0

Non-volatile element 4 - Input

Byte

0 .. 255

BU2

Table B-15: Data record 133 - Extended device parameters (Cont.)

SIMOCODE pro

B-38

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

Byte.
Bit

Designation
(PRM group)

Type

Range

81.0

Non-volatile element 4 - Reset

Byte

82.0

Reserved

Byte

83.0

Reserved

Byte

84.0

Reserved

Byte

85.0

Reserved

Byte

86.0

Reserved

Byte

87.0

Reserved

Byte

88.0

Analog parameters (45)

88.0

Analog module - Output

Byte

0 .. 255

Default

0 .. 255

Note

Information
BU2

AM

89.0

Analog input limit 1

Byte

0 .. 255

BU2

90.0

Analog input limit 2

Byte

0 .. 255

BU2

91.0

Analog input limit 3

Byte

0 .. 255

BU2

92.0

Analog input limit 4

Byte

0 .. 255

BU2

93.0

Calculation module 1 - Input

Byte

0 .. 255

BU2

94.0

Analog value recording - Analog input

Byte

0 .. 255

BU2

95.0

PLC/PCS analog input 2

Byte

0 .. 255

BU2

96.0

PLC/PCS analog input 3

Byte

0 .. 255

BU2

97.0

PLC/PCS analog input 4

Byte

0 .. 255

BU2

98.0

Calculation module 2 - Input 1

Byte

0 .. 255

BU2

99.0

Calculation module 2 - Input 2

Byte

0 .. 255

BU2

Table B-15: Data record 133 - Extended device parameters (Cont.)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-39

Data formats and data records

B.15

Data record 139 - Marking


The diagnostics
External fault 1 to 6 (status information, warnings and faults)
Limit 1 to 4 (status information)
TM warning T>/tripping T> (status information, warnings and faults)
Warning/tripping 0/4 - 20 mA mA<> (status information, warnings and
faults)
can be parameterized to have various meanings e.g. fill level >, bearing hot,
etc. To simplify diagnostics, these texts can be saved in the device. These
can be created, read out and displayed, for example, with SIMOCODE ES
The texts do not contain any functions.

Byte.Bit

Designation

Type

Information

0.0

Reserved

Byte[4]

4.0

Reserved

Byte[6]

10.0

Marking - External fault 1

Byte[10]

BU1 BU2

20.0

Marking - External fault 2

Byte[10]

BU1 BU2

30.0

Marking - External fault 3

Byte[10]

BU1 BU2

40.0

Marking - External fault 4

Byte[10]

BU1 BU2

50.0

Marking - External fault 5

Byte[10]

BU2

60.0

Marking - External fault 6

Byte[10]

BU2

70.0

Reserved

Byte[10]

80.0

Reserved

Byte[10]

90.0

Marking - Limit 1

Byte[10]

BU2

100.0

Marking limit 2

Byte[10]

BU2

110.0

Marking limit 3

Byte[10]

BU2

120.0

Marking limit 4

Byte[10]

BU2

130.0

Marking - TM warning T>

Byte[10]

BU2

140.0

Marking - TM trip T>

Byte[10]

BU2

150.0

Marking - Warning 0/4-20 mA>

Byte[10]

BU2

160.0

Marking - Warning 0/4-20 mA<

Byte[10]

BU2

170.0

Marking - Trip 0/4-20 mA>

Byte[10]

BU2

180.0

Marking - Trip 0/4-20 mA<

Byte[10]

BU2

190.0

Reserved

Byte[10]

Table B-16: Data record 139 - Marking

SIMOCODE pro

B-40

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.16

Data Record 160 - Communication parameters


Notice
Only the address is relevant for writing. The baud rate is recognized
automatically. The current baud rate is read.

Byte.Bit

Designation

Type

0.0

Reserved

Byte[4]

4.0

Station address

Byte

5.0

Baud rate

Byte

6.0 to 9.0

Reserved

Byte[6]

10.0

PROFIsafe address (read only)

Word

Information

BU1 BU2

BU2

Table B-17: Data record 160 - Communication parameters

B.17

Data record 165 - Identification

Byte.Bit

Designation

Type

0.0

Reserved

Byte[4]

4.0

Plant identifier

Byte[32]

36.0

Location designation

Byte[22]

58.0

Date

Byte[16]

74.0

Reserved

Byte[38]

112.0

Comment

Byte[54]

Information

BU1 BU2

Table B-18: Data record 165 - Identification

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-41

Data formats and data records

B.18

Data record 202 - Acyclic receive

Description
The acyclic receive data can be used for any functions. The receive data is
available as device-internal outputs (sockets).

Byte.Bit

Designation

Type

0.0

Reserved

Byte[4]

4.0

Acyclic receive - Bit 0.0

Bit

4.1

Acyclic receive - Bit 0.1

Bit

4.2

Acyclic receive - Bit 0.2

Bit

4.3

Acyclic receive - Bit 0.3

Bit

4.4

Acyclic receive - Bit 0.4

Bit

4.5

Acyclic receive - Bit 0.5

Bit

4.6

Acyclic receive - Bit 0.6

Bit

4.7

Acyclic receive - Bit 0.7

Bit

5.0

Acyclic receive - Bit 1.0

Bit

5.1

Acyclic receive - Bit 1.1

Bit

5.2

Acyclic receive - Bit 1.2

Bit

5.3

Acyclic receive - Bit 1.3

Bit

5.4

Acyclic receive - Bit 1.4

Bit

5.5

Acyclic receive - Bit 1.5

Bit

5.6

Acyclic receive - Bit 1.6

Bit

5.7

Acyclic receive - Bit 1.7

Bit

6.0

Acyclic receive - Analog value

Word

Information

BU1 BU2

Table B-19: Data record 202 - Acyclic receive

SIMOCODE pro

B-42

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.19

Data record 203 - Acyclic send

Description
Any data can be transmitted via the acyclic send data. The send data is
available as device-internal inputs (plugs).

Byte.Bit

Designation

Type

0.0

Acyclic send - Bit 0.0

Bit

0.1

Acyclic send - Bit 0.1

Bit

0.2

Acyclic send - Bit 0.2

Bit

0.3

Acyclic send - Bit 0.3

Bit

0.4

Acyclic send - Bit 0.4

Bit

0.5

Acyclic send - Bit 0.5

Bit

0.6

Acyclic send - Bit 0.6

Bit

0.7

Acyclic send - Bit 0.7

Bit

1.0

Acyclic send - Bit 1.0

Bit

1.1

Acyclic send - Bit 1.1

Bit

1.2

Acyclic send - Bit 1.2

Bit

1.3

Acyclic send - Bit 1.3

Bit

1.4

Acyclic send - Bit 1.4

Bit

1.5

Acyclic send - Bit 1.5

Bit

1.6

Acyclic send - Bit 1.6

Bit

1.7

Acyclic send - Bit 1.7

Bit

Information

BU1 BU2

Table B-20: Data record 203 - Acyclic send

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-43

Data formats and data records

B.20

Data record 224 - Password protection

Description
Password protection ON
If the data record is received with this control flag, the password protection is
activated and the password is accepted. If, at the time of receiving,
"Password protection ON" and the password are not the same, the event
"Event - Wrong password" is set and no change is carried out.
Password protection OFF
If the data record is received with this control flag, the password protection
is deactivated. If the password is false, the event "Event - Wrong password" is
set and no change is carried out.

Byte.Bit

Designation

Type

0.0

Reserved

Byte[4]

4.0

Control flag: 0 = password protection OFF


1 = password protection ON

Bit

4.1

Reserved

Bit[31]

8.0

Password

Byte[8]

16.0

Reserved

Byte[8]

Information

BU1 BU2

BU1 BU2

Table B-21: Data record 224 - Password protection

SIMOCODE pro

B-44

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.21

Assignment of cyclic receive and send data for


predefined control functions

B.21.1

Overload relay
Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Not connected
Not connected
Not connected
Further function blocks -> Standard functions -> Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Not connected
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Not connected
Not connected
Not connected
Event - Pre-warning overload (I>115 %)
Not connected
Not connected
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-22: Assignment of cyclic receive/send data, overload relay

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-45

Data formats and data records

B.21.2

Direct starter
Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Not connected
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Not connected
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-23: Assignment of cyclic receive/send data, direct starter

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro

B-46

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.21.3

Reversing starter
Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Status - ON <
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Interlocking time active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-24: Assignment of cyclic receive/send data, reversing starter

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-47

Data formats and data records

B.21.4

Molded case circuit breaker (MCCB)


Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Not connected
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Not connected
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-25: Assignment of cyclic receive/send data, molded case circuit breaker (MCCB)

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro

B-48

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.21.5

Star-delta starter
Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Not connected
Status - OFF
Status - ON
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-26: Assignment of cyclic receive/send data, star-delta starter

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-49

Data formats and data records

B.21.6

Star-delta reversing starter


Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Table B-27:

Status - ON <
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Status - Interlocking time active
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
Assignment of cyclic receive/send data, star-delta reversing starter

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro

B-50

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.21.7

Dahlander
Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >>
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Status - ON >>
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-28: Assignment of cyclic receive/send data, Dahlander

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-51

Data formats and data records

B.21.8

Dahlander reversing starter


Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >>
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <<
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Status - ON >>
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Status - ON <<
Not connected
Status ON <
Status - Interlocking time active
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-29: Assignment of cyclic receive/send data, Dahlander reversing starter

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro

B-52

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.21.9

Pole changing starter


Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >>
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Status - ON >>
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-30: Assignment of cyclic receive/send data, pole-changing starter

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-53

Data formats and data records

B.21.10

Pole-changing reversing starter


Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >>
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <<
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Table B-31:

Status - ON >>
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Status - ON <<
Not connected
Status ON <
Status - Interlocking time active
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
Assignment of cyclic receive/send data, pole-changing reversing starter

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro

B-54

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.21.11

Solenoid valve
Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> CLOSED
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OPEN
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Not connected
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Not connected
Status - OFF (Closed)
Status - ON > (Open)
Not connected
Not connected
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected

Table B-32: Assignment of cyclic receive/send data, solenoid valve

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-55

Data formats and data records

B.21.12

Positioner
Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> CLOSED
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> STOP
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OPEN
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Status - ON < (Closed)


Status - OFF (Stop)
Status - ON > (Open)
Event - Pre-warning overload (I>115 %)
Status - Interlocking time active
Status - Remote mode
Status - General fault
Status - General warning
Status - Positioner runs in open direction
Not connected
Status - Positioner runs in close direction
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-33: Assignment of cyclic receive/send data, positioner

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro

B-56

GWA 4NEB 631 6050-22 DS 03

Data formats and data records

B.21.13

Soft starter
Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Not connected
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Not connected
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-34: Assignment of cyclic receive/send data, soft starter

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

B-57

Data formats and data records

B.21.14

Soft starter with reversing contactor


Cyclic receive data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)

Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data

Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)

Status - ON <
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Interlocking time active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected

Table B-35: Assignment of cyclic receive/send data, soft starter with reversing contactor

*) for SIMOCODE pro V, basic type 1 only

SIMOCODE pro

B-58

GWA 4NEB 631 6050-22 DS 03

Dimension drawings

In this chapter
This chapter contains the technical dimension drawings of the
SIMOCODE pro system components.
Target groups
This chapter is addressed to the following target groups:
Configurators
Technicians.

Necessary knowledge
You will require the following knowledge:
Thorough knowledge of switchgear configuration.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

C-1

Dimension drawings

3UF70 basic unit

C.1.1

SIMOCODE pro C 3UF7000 basic unit

80
106

12

C.1

45

36
86

Fig. C-1: SIMOCODE pro C 3UF7000 basic unit

SIMOCODE pro V 3UF7010 basic unit

80
106

12

C.1.2

45

65
115

Fig. C-2: SIMOCODE pro V 3UF7010 basic unit

SIMOCODE pro

C-2

GWA 4NEB 631 6050-22 DS 03

Dimension drawings

3UF710 current measuring module

C.2.1

Current measuring module (through-hole converter)


3UF7100, 0.3 A to 3 A,
3UF7101, 2.4 A to 25 A

84

C.2

45

40

7,5
T1
T2

38

T3

Fig. C-3: Current measuring module (through-hole converter) 3UF7100, 0.3 A to 3 A,


3UF7101, 2.4 A to 25 A

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

C-3

Dimension drawings

Current measuring module (through-hole converter)


3UF7102, 10 A to 100 A

94

C.2.2

55

67

14

T3
T2

65

T1

Fig. C-4: Current measuring module (through-hole converter) 3UF7102, 10 A to 100 A

SIMOCODE pro

C-4

GWA 4NEB 631 6050-22 DS 03

Dimension drawings

C.2.3

Current measuring module (through-hole converter)


3UF7103, 20 A to 200 A
120

79
95

95

140

78

25

Fig. C-5: Current measuring module (through-hole converter) 3UF7103, 20 A to 200 A

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

C-5

Dimension drawings

C.2.4

Current measuring module (bus connection)


3UF7103, 20 A to 200 A
120
95
9

17

79
95
119

37

47

84

140

Fig. C-6: Current measuring module (bus connection) 3UF7103, 20 A to 200 A

SIMOCODE pro

C-6

GWA 4NEB 631 6050-22 DS 03

Dimension drawings

C.2.5

Current measuring module (bus connection)


3UF7104, 63 A to 630 A
145
50

25

85
122
147

57

11

125

6
148

60,5

60,5

Fig. C-7: Current measuring module (bus connection) 3UF7104, 63 A to 630 A

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

C-7

Dimension drawings

C.3

Current/voltage measuring modules

C.3.1

Current/voltage measuring module (through-hole converter)


3UF7110, 0.3 A to 3 A,
3UF7111, 2.4 A to 25 A

45
85

5
7

21

31
66

11

Fig. C-8: Current measuring module (through-hole converter) 3UF7110, 0.3 A to 3 A


3UF7111, 2.4 A to 25 A

SIMOCODE pro

C-8

GWA 4NEB 631 6050-22 DS 03

Dimension drawings

C.3.2

Current/voltage measuring module (through-hole converter)


3UF7112, 10 A to 100 A

55
94

20

12
23
60
92
Fig. C-9: Current measuring module (through-hole converter) 3UF7112, 10 A to 100 A

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

C-9

Dimension drawings

C.3.3

Current/voltage measuring module (through-hole converter)


3UF7113-1AA, 20 A to 200 A


















Fig. C-10: Current measuring module (through-hole converter) 3UF7113-1AA, 20 A to 200 A

SIMOCODE pro

C-10

GWA 4NEB 631 6050-22 DS 03

Dimension drawings

C.3.4

Current/voltage measuring module (bus connection)


3UF7113-1BA, 20 A to 200 A

37

17

79

79
95
119

95
120

47

140

Fig. C-11: Current measuring module (bus connection) 3UF7113-1BA, 20 A to 200 A

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

C-11

Dimension drawings

C.3.5

Current/voltage measuring module (bus connection)


3UF7114, 63 A to 630 A

48

25

122
147

88

1
1

32

125

67
149

145

Fig. C-12: Current measuring module (bus connection) 3UF7114, 63 A to 630 A

SIMOCODE pro

C-12

GWA 4NEB 631 6050-22 DS 03

Dimension drawings

3UF7200 and 3UF7210 operator panels

C.4.1

3UF7200 operator panel

36
29

C.4

96

29

89

Fig. C-13: 3UF7200 operator panel

96

55

3UF7210 operator panel with display

60

C.4.2

29
33

91,5

Fig. C-14: 3UF7210 operator panel with display

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

C-13

Dimension drawings

Expansion modules/decoupling module

68
92

10

C.5

22,5

115

110

15

Fig. C-15: Expansion modules/decoupling module

Versions:
3UF73 digital modules
3UF7500 earth-fault module
3UF7700 temperature module
3UF7400 analog module
3UF715 decoupling module

SIMOCODE pro

C-14

GWA 4NEB 631 6050-22 DS 03

Dimension drawings

C.6

Digital modules DM-F Local, DM-F PROFIsafe

Fig. C-16: Digital modules DM-F Local, DM-PROFIsafe

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

C-15

Dimension drawings

C.7

Accessories

C.7.1

Door adapter

IP54
24,5+0,5

.4

17

13.5+0.5

.1
0

R2

37

370,1

46

IP54
R2

13.5+0.5

.4

39

26.5+0.5

37
Fig. C-17: Door adapter

C.7.2

Operator panel adapter











Fig. C-18: Operator panel adapter

SIMOCODE pro

C-16

GWA 4NEB 631 6050-22 DS 03

Technical data

In this chapter
This chapter contains information about SIMOCODE pro technical data.
Target groups
This chapter is addressed to the following target groups:
Configurators.
Necessary knowledge
You will require the following knowledge:
Thorough knowledge of switchgear configuration
Thorough knowledge of SIMOCODE pro.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-1

Technical data

D.1

Common technical data

Specifications

EN 60204-1, EN 1760-1, DIN EN ISO 13849-1, IEC 61508

Test verification documents

Certificates:
www.siemens.com/industrial-controls/approvals.

Permiss. ambient temperature


In operation

-25 C - +60 C1)

For storage and transport

-40 C - +80 C 2)

Site altitude above sea level


< 2000 m
< 3000 m

Max. +50 C (no safe isolation)

< 4000 m

Max. +40 C (no safe isolation)

Degree of protection
(according to IEC 60529)
IP20
All components (except current
measuring module with bus
connection, operator panel and door
adapter)
Current measuring module with
bus connection

IP00

Operator panel (front) and door


adapter (front) with cover

IP54

Shock resistance (sine pulse)


according to DIN EN 60068-2-27

15 g / 11 ms

Mounting position

Any

Frequencies

50/60 Hz 5 %

EMC stability according to


IEC 60947-1, IEC 60947-5-1,
SN 27095, NE21
DM-F: IEC 61326-3-1

Corresponds to Degree of Severity 3

Conducted interference, burst


according to IEC 61000-4-4

2 kV (power ports)

overvoltage limiter is required


for inductive loads .

1 kV (signal ports)
Conducted interference, high
frequency according to
IEC 61000-4-6

10 V

Conducted interference, surge


according to IEC 61000-4-5

2 kV (line to earth)
1 kV (line to line)

Electrostatic discharging,
ESD according to IEC 61000-4-2

8 kV (air discharge)
6 kV (contact discharge) 3)

Field-related interference according


to IEC 61000-4-3

10 V/m

SIMOCODE pro

D-2

GWA 4NEB 631 6050-22 DS 03

Technical data

This is a Class A product. This product can


cause radio interference if used in a
domestic environment. Therefore, the user
may need to implement suitable
countermeasures.

Conducted and emitted


interference

DIN EN 55011/DIN EN 55022 (CISPR11/CISPR22)


(corresponds to Degree of Severity A)

Safe isolation
according to IEC 60947-1

All SIMOCODE pro circuits are isolated from each other


according to IEC 60947-1, i.e. dimensioned with double
creepage distance and air clearance.
Notice
Please observe the information in the "Safe Isolation" test
report, No. 2668.

Connecting cable 3UF73


Rated voltage
Rated operating voltage
1)
2)
3)

300 V
24 V

For 3UF721 operator panel with display 0 C - 60 C


For 3UF721 operator panel with display -20 C - 70 C
For 3UF721 operator panel with display 4 kV

Table D-1: Common technical data

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-3

Technical data

D.2

Technical data of the basic units

Mounting

Snap-on mounting onto 35 mm standard mounting rails or


screw attachment via additional plug-in lugs

Display
Red/green/yellow "DEVICE" LED

Red: "Function test was negative, device is blocked"


Green: "Ready for operation"
Yellow: "Memory module or addressing plug detected"
OFF: "No control supply voltage"

Green "BUS" LED

Continuous light: "Communication with PLC/PCS"


Flashing: "Baud rate recognized/communication with PC/
programming device"

Red "GEN. FAULT" LED

Continuous light/flashing: "Feeder fault", e.g. overload tripping

"TEST/RESET" button

Resetting the device after tripping


Function test (system self-test)
Operation of memory module, addressing plug

System interfaces
Front

For connecting an operator panel or expansion modules. The


memory module, addressing plug or a PC cable can also be
connected to the system interface for parameterization
purposes.

Bottom

For connecting a current measuring module or current/


voltage measuring module

PROFIBUS DP interface
Interface design
Connection system

RS485
9-pole SUB-D socket (12 MBit)
Terminals (1.5 MBit), connection cross section as per control
circuit
Connection of a PROFIBUS DP cable via terminal connection or
9-pole SUB-D socket.

Rated control supply voltage Us


(according to DIN EN 61131-2)

110 V - 240 V AC/DC 50/60 Hz

24 V DC

Operating range

0.85 x Us - 1.1 x Us -

0.8 x Us - 1.2 x Us -

Basic unit 1 (3UF7000)

7 VA/5 W

5W

Basic unit 2 (3UF7010)


(including two expansion modules
connected to basic unit 2)

10 VA 7 W

7W

Rated insulation
voltage Ui

300 V (for Degree of Pollution 3)

Rated impulse withstand voltage


Uimp

4 kV

Power consumption

SIMOCODE pro

D-4

GWA 4NEB 631 6050-22 DS 03

Technical data

Mains buffering time


(longer power failures lead to
shutdown of the relay outputs
(monostable))

Type 50 ms

SIMOCODE pro C 24 V DC
110 V - 240 V AC/DC
SIMOCODE pro V 24 V DC
SIMOCODE pro V 110 V - 240 V AC/DC

Type 50 ms
Type 200 ms

Relay outputs:
Number

3 monostable relay outputs

Function

Isolated NO contacts (NO contact response parameterizable


via internal signal conditioning), 2 relay outputs with common
ground, one separate relay output, freely-assignable to control
functions (e.g. network, star or delta contactor or operating
state status information.)

Mandatory short-circuit protection Fuse links, operating class gL/gG 6 A, quick-response 10 A


(IEC 60947-5-1)
for auxiliary contacts (relay
Miniature circuit breaker 1.6 A, C-characteristic
outputs)
(IEC 60947-5-1)
Miniature circuit breaker 6 A, C-characteristic (Ik < 500 A)
Rated uninterrupted current

5A
6 A at max. +50 C

Rated switching capacity

AC-15
DC-13

Inputs (binary)

4 inputs with a common ground that are supplied via the device
electronics (24 V DC) for measuring process signals (e.g. local
control station, key-operated switch, limit switch, etc.), freelyassignable to control functions.

24 V DC
Cable lengths (single)
Input characteristic

6 A/24 V AC
2 A/24 V DC

6 A/120 V AC
0.55 A/60 V DC

3 A / 230 V AC
0.25 A/125 V DC

300 m
Type 1 according to EN 61131-2

Thermistor motor protection


(PTC binary)
Total cold resistance

< 1.5 kOhm

Response value

3.4 kOhm - 3.8 kOhm

Return value

1.5 kOhm - 1.65 kOhm

Cable lengths

Cross section: 2.5 mm2


1.5 mm2
0.5 mm2

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Length: 2 x 250 m
2 x 150 m
2 x 50 m

D-5

Technical data

Connection

removable terminal block with screw connection

Tightening torque

TORQUE: 7 LB.IN - 10.3 LB.IN


0.8 Nm - 1.2 Nm

Connection cross sections:


- Solid

2x 0.5 mm2 - 2.5 mm 2 / 1x 0.5 mm - 4 mm2


2x AWG 20 to 14/1x AWG 20 to 12

- Finely stranded, with end sleeve

2x 0.5 mm2 - 1.5 mm2 / 1x 0.5 mm2 - 2.5 mm2


2x AWG 20 to 16/1x AWG 20 to 14

Table D-2: Technical data of the basic units

SIMOCODE pro

D-6

GWA 4NEB 631 6050-22 DS 03

Technical data

D.3

Technical data of the current measuring modules or


current/voltage measuring modules

Mounting
Set current Is = 0.3 A - 3 A;
2.4 A - 25 A; 10 A - 100 A
(3UF71.0, 3UF71.1, 3UF71.2)

Snap-on mounting onto 35 mm standard mounting rails or


screw attachment via additional plug-in lugs

Set current Is = 20 A - 200 A


(3UF7103, 3UF7 113)

Snap-on mounting onto 35 mm standard mounting rails, screw


attachment onto the mounting plate or direct mounting onto
the contactor

Set current Is = 63 A - 630 A


(3UF7104, 3UF7 114)

Screw attachment to the mounting plate or direct mounting


onto the contactor

System interface

For connection to a basic unit or decoupling module

Main circuit
Set current Is

3UF71.0: 0.3 A - 3 A

3UF71.3: 20 A - 200 A

3UF71.1: 2.4 A - 25 A

3UF71.4: 63 A - 630 A

3UF71.2: 10 A - 100 A
Rated insulation voltage Ui (at
Degree of Pollution 3)

690 V 1)

Rated operational voltage Ue

690 V

Rated impulse withstand voltage


Uimp

6 kV 2)

Rated frequency

50/60 Hz

Type of current

Three-phase current

Short circuit

Additional short-circuit protection in main circuit


required 3)

+/- 3 %
Accuracy of current measuring
(ranging from 1 times the
minimum set current Iu to 8 times
the maximum set current Io)
Typical measuring range of the
voltage measuring
Line-to-line voltage/voltage
between lines (e.g. UL1L2)
Phase voltage (e.g. UL1)
Accuracy
Voltage measuring in the range
230 V - 400 V
Cos phi measurement (in the
nominal load range cos phi = 0.4 0.8)
Apparent power measurement (in
the nominal load range)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

110 V - 690 V (only the phase voltages are available in the


system as measured values)
65 V - 400 V
+/- 3 % (typical)
+/- 5 % (typical)

+/- 5 % (typical)

D-7

Technical data

Notes on voltage measuring:


Current/voltage measuring modules
Caution
must be used with a decoupling
Note that the supply cables for voltage measurement may
module for certain network types.
require additional cable protection.
See table 1-35 in Chapter 1.7.6
"Decoupling module (DCM) for
current/voltage measuring modules,
SIMOCODE pro V device series.".
Through-hole opening

Diameter

Set current 0.3 A - 3 A;


2.4 A - 25 A

7.5 mm

Set current 10 A - 100 A

14.0 mm

Set current 20 A - 200 A

25.0 mm

Bus connection 4)
Set current Is

20 A - 200 A

63 A - 630 A

Connection screw

M8x25

M10x30

Tightening torque

10 Nm - 14 Nm
2

14 Nm - 24 Nm

Solid with cable lug

16 mm - 95

mm2 4)5)

50 mm2 - 240 mm2 4)6)

Stranded with cable lug

25 mm2- 120 mm2 4)5)

70 mm2- 240 mm2 4)6)

AWG cable

6 kcmil - 300 kcmil

1/0 kcmil - 500 kcmil

Connection for voltage measurement


Tightening torque

TORQUE: 7 LB.IN - 10.3 LB.IN


0.8 Nm - 1.2 Nm

Connection cross sections:


- Solid

2x 0.5 mm2 - 2.5 mm 2 / 1x 0.5 mm 2- 4 mm2


2 x AWG 20 to 14/1 x AWG 20 to 12

- Finely stranded, with end sleeve

2x 0.5 mm2 - 1.5 mm 2 / 1x 0.5 mm2- 2.5 mm2


2 x AWG 20 to 16/1 x AWG 20 to 14

1) for 3UF7103 and 3UF7104 up to 1000 V


2) for 3UF7103 and 3UF7104 up to 8 kV
3) More information can be found at http://www.siemens.com/simocode and D.7 "Shortcircuit protection with fuses for motor feeders for short-circuit currents up to 100 kA and
690 V" on Page D-24.
4) Screw connection is possible with an appropriate 3RT19... box terminal.
5) When connecting cable lugs complying with DIN 46235 to cables with a cross section
larger than 95 mm2, the 3RT19 56-4EA1 terminal cover is required to maintain phase
separation.
6) When connecting cable lugs complying with DIN 46234 to cables with a cross section
larger than 240 mm2 and when connecting cable lugs complying with DIN 46235 to cables
with a cross section larger than 185 mm2, the 3RT19 56-4EA1 terminal cover
is required to maintain phase separation.
Table D-3: Technical data of the current measuring modules or current/voltage measuring modules

SIMOCODE pro

D-8

GWA 4NEB 631 6050-22 DS 03

Technical data

D.4

Technical data of the decoupling module

Mounting

Snap-on mounting onto 35 mm standard mounting rails or


screw attachment via additional plug-in lugs.

Display
Green "READY" LED
System interfaces

The left interface is for connection to a basic unit or an


expansion module, the right interface is exclusively for
connection to a current/voltage measuring module.

Connection cross sections


Tightening torque

TORQUE: 7 LB.IN - 10.3 LB.IN


0.8 Nm - 1.2 Nm

Connection cross sections:


- Solid

2x 0.5 mm2 - 2.5 mm 2 / 1x 0.5 mm - 4 mm2


2x AWG 20 to 14/1x AWG 20 to 12

- Finely stranded, with end sleeve

2x 0.5 mm2 - 1.5 mm2 / 1x 0.5 mm2 - 2.5 mm2


2x AWG 20 to 16/1x AWG 20 to 14

Table D-4: Technical data of the decoupling module

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-9

Technical data

D.5

Technical data of the expansion modules

D.5.1

Technical data of the digital modules

Mounting

Snap-on mounting onto 35 mm standard mounting rails or


screw attachment via additional plug-in lugs

Display
Green "READY" LED

Continuous light: "Ready for operation"


Flashing: "No connection to basic unit"

System interfaces

For connecting to a basic unit, an additional expansion


module, a current measuring module or a current/voltage
measuring module or the operator panel

Control circuit
Rated insulation
voltage Ui

300 V (for Degree of Pollution 3)

Rated impulse withstand voltage


Uimp

4 kV

Relay outputs
Number
Function

Stipulated short-circuit protection


for auxiliary contacts (relay
outputs)

Rated uninterrupted current


Rated switching capacity
Inputs (binary)

2 monostable or bistable relay outputs (depending on version)


Isolated NO contacts (NC contact response parameterizable
via internal signal conditioning), relay outputs all with common
ground, freely-assignable to control functions (e.g. network,
star or delta contactor or operating state status information).
Fuse links, operating class gL/gG 6 A, quick-response 10 A
(IEC 60947-5-1)
Miniature circuit breaker 1.6 A, C-characteristic
(IEC 60947-5-1)
Miniature circuit breaker 6 A, C-characteristic (Ik < 500 A)
5A
6 A at max. +50 C
AC-15
6 A/24 V AC
6 A/120 V AC
3 A/230 V AC
DC-13
2 A/24 V DC 0.55 A/60 V DC 0.25 A/125 V DC
4 externally supplied, isolated inputs (24 V DC or 110 V - 240 V
AC/DC, depending on version), with common ground for
measuring process signals (e.g. local control station, keyoperated switches, limit switches, ...), freely-assignable to
control functions.

24 V DC
Cable lengths (single)
Input characteristic

300 m
Type 2 according to EN 61131-2

110 V - 240 V AC/DC


Cable lengths (single)
Input characteristic

200 m (cable capacitance 300 nF/km)

SIMOCODE pro

D-10

GWA 4NEB 631 6050-22 DS 03

Technical data

Connection

removable terminal block with screw connection

Tightening torque

TORQUE: 7 LB.IN - 10.3 LB.IN


0.8 Nm - 1.2 Nm

Connection cross sections:


- Solid

2x 0.5 mm2 - 2.5 mm 2 / 1x 0.5 mm 2- 4 mm2


2 x AWG 20 to 14/1 x AWG 20 to 12

- Finely stranded, with end sleeve

2x 0.5 mm2 - 1.5 mm 2 / 1x 0.5 mm2- 2.5 mm2


2 x AWG 20 to 16/1 x AWG 20 to 14

Table D-5: Technical data of the expansion modules

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-11

Technical data

D.5.2

Technical data of the DM-F Local and DM-F PROFIsafe digital modules

Mounting

Snap-on mounting onto 35 mm standard mounting rails or screw


attachment via additional plug-in lugs

Enclosure width

45 mm

System interfaces

For connecting to a basic unit, an additional expansion module, a current measuring module or a current/voltage measuring module or the
operator panel

Rated control supply


voltage Us (according to
DIN EN 61131-2)

AC/DC 110 V - 240 V 50/60 Hz DC 24 V

Operating range

24 V DC: 0.8 up to 1.2 Us


110 V - 240 V AC/DC: 0.85 up to 1.1 Us

Power consumption

DM-F Local:
DC 24 V: 3 W
AC/DC 110 V - 240 V: 9.5 VA/4.5 W
DM-F PROFIsafe:
DC 24 V: 4 W
AC/DC 110 V - 240 V: 11,0 VA/5.5 W

Safe isolation according


to IEC 60947-1

Between relay enabling circuits/relay outputs


and electronics

Rated insulation
voltage Ui

300 V (at pollution degree 3)

Rated impulse withstand voltage Uimp

4 kV

Power loss ride-through


time

DC 24 V: typ. 20 ms at 0,8xUs
AC/DC 110 V - 240 V: typ. 20 ms at 0,85xUs
typ. 200 ms at 230 V

Relay outputs
Quantity
Function

Electrical service life of


relay outputs

2 monostable relay outputs


Common connection is internally disconnected in a fail-safe manner
by a relay enabling circuit
Normally open contact, freely assignable to the control functions
0.1 million switching cycles (AC-15, 230 V/3 A)

Relay enabling circuits


Quantity

2 common switching-type, fail-safe relay enabling circuits

Function

Fail-safe normally open contacts

Prescribed short-circuit
protection for relay
enabling circuits/relay
outputs

Fuse links operating class gL/gG 4 A (IEC 60947-5-1), separate for


each relay enabling circuit

SIMOCODE pro

D-12

GWA 4NEB 631 6050-22 DS 03

Technical data

Rated uninterrupted current of relay enabling

circuits
Rated switching
capacity of relay
enabling circuits

5A

AC-15: 3 A / AC 24 V; 3 A / AC 120 V; 1,5 A / AC 230 V


DC-13: 4 A / DC 24 V; 0,55 A / DC 60 V; 0,22 A / DC 125 V; 0,11 A / DC 250 V

Electrical service life of

0.1 million switching cycles (AC-15, 240 V/ 2 A)

Switching rate of the

2000/h

Connection

Removable terminal block with screw connection

Tightening torque

Torque: 7 lb.in to 10.3 lb.in


0.8 Nm to 1.2 Nm

relay enabling circuits


relay enabling circuits

Connection cross-sections:
- solid

2x 0.5 mm2 ... 2.5 mm2 / 1x 0.5 mm2 ... 4 mm 2


2x AWG 20 to 14 / 1x AWG 20 to 12

- Finely stranded with


end sleeve

2x 0.5 mm2 ... 1.5 mm2 / 1x 0.5 mm 2 ... 2.5 mm2


2x AWG 20 to 16 / 1x AWG 20 to 14

Table D-6: Technical data of the digital modules DM-F Local and DM-F PROFIsafe

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-13

Technical data

D.5.3

Technical data of the DM-F Local digital module

LED display
DM-F Local

Color

Meaning

"READY"

OFF

System interface disconnected/supply voltage too


low/device defective

Green

Device is ready for operation/system interface OK

Flashing
green

Device is ready for operation/system interface is


inactive or faulty

OFF

Supply voltage too low

Green

Device is ready for operation

Flashing
green

Self-test

Yellow

Configuration mode

Flashing
yellow

Configuration fault

Red

Device is defective or interrupted

OFF

Safety-oriented output inactive

Green

Safety-oriented output active

Flashing
green

Feedback circuit not closed when starting condition


has been fulfilled

OFF

Input inactive

Green

Input active

Flashing
green

Fault recognized (e.g. cross circuit at the input, sensor


simultaneity not fulfilled)

OFF

No general fault

Red

General fault (wiring fault, cross circuit, configuration


fault)

Flashing red

General fault (enabling circuit fault, simultaneity not


fulfilled)

OFF

Cross-circuit detection OFF

Yellow

Cross-circuit detection ON

Flashing
yellow

Configuration mode awaits confirmation

"DEVICE"

"OUT"

"IN"

"GF"

"1"

SIMOCODE pro

D-14

GWA 4NEB 631 6050-22 DS 03

Technical data

"2"

"3"

"4"

"5"

"6"

"7"

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Flickering
yellow

Configuration fault

OFF

NC contact/NO contact

Yellow

NC contact/NC contact

Flashing
yellow

Configuration mode awaits confirmation

Flickering
yellow

Configuration fault

OFF

2 x 1-channel

Yellow

1 x 2-channel

Flashing
yellow

Configuration mode awaits confirmation

Flickering
yellow

Configuration fault

OFF

Delay time Y12, Y22, Y34 50 ms

Yellow

Delay time Y12, Y22, Y34 10 ms

Flashing
yellow

Configuration mode awaits confirmation

Flickering
yellow

Configuration fault

OFF

Sensor circuit, automatic start

Yellow

Sensor circuit, monitored start

Flashing
yellow

Configuration mode awaits confirmation

Flickering
yellow

Configuration fault

OFF

Cascade input 1, automatic start

Yellow

Cascade input 1, monitored start

Flashing
yellow

Configuration mode awaits confirmation

Flickering
yellow

Configuration fault

OFF

With start-up testing

D-15

Technical data

"8"

Yellow

Without start-up testing

Flashing
yellow

Configuration mode awaits confirmation

Flickering
yellow

Configuration fault

OFF

Automatic starting after power failure

Yellow

No automatic starting after power failure

Flashing
yellow

Configuration mode awaits confirmation

Flickering
yellow

Configuration fault

DIP switch

Setting of the safety functions

SET/RESETbutton

Application of parameters set via DIP switch


Resetting of faults (also possible via "TEST/RESET" on basic unit)

Inputs with safety relay


function

2 sensor inputs 24 V DC (Y12, Y22)


Supply via terminal T1 or T2 with cross-circuit monitoring or external
supply without cross-circuit monitoring
Functions parameterizable via DIP switch
1 start signal input 24 V DC (Y33)
For monitored reconnection of the relay enabling circuits after a
safety-oriented disconnection
Supply via terminal T2 or T3
1 cascading input 24 V DC (1)
For use in connection with a higher-level safety relay
Supply via terminal T2 or T3
1 feedback circuit input 24 V DC (Y34)
For contactor monitoring of the motor and incoming supply
contactors via seriesconnected auxiliary switch normally-closed
contacts
Supply via terminal T3

Cable length sensor


input and start signal
input (single)

1500 m

Input characteristic

Type 2 according to EN 61131-2

Table D-7: Technical data of the digital module DM-F Loca

SIMOCODE pro

D-16

GWA 4NEB 631 6050-22 DS 03

Technical data

D.5.4

Technical data of the DM-F PROFIsafe digital module

LED display
DM-F PROFIsafe

Color

Meaning

OFF

System interface disconnected/supply voltage too


low/device defective

Green

Device is ready for operation/system interface OK

Flashing
green

Device is ready for operation/system interface is


inactive or faulty

OFF

Supply voltage too low

Green

Device is ready for operation

Red

Device is defective or interrupted

OFF

Safety-oriented output inactive

Green

Safety-oriented output active

Flashing
green

Feedback circuit not closed when starting condition


has been fulfilled

OFF

No general fault

Red

General fault (PROFIsafe inactive, incorrect PROFIsafe


address, wiring fault, device defective)

"1"

Yellow

PROFIsafe address 1

"2"

Yellow

PROFIsafe address 2

"3"

Yellow

PROFIsafe address 4

"4"

Yellow

PROFIsafe address 8

"5"

Yellow

PROFIsafe address 16

"6"

Yellow

PROFIsafe address 32

"7"

Yellow

PROFIsafe address 64

"8"

Yellow

PROFIsafe address 128

"9"

Yellow

PROFIsafe address 256

"10"

Yellow

PROFIsafe address 512

"READY"

"DEVICE"

"OUT"

"GF"

DIP switch
SET/RESET button
Inputs (binary)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Setting of the safety functions


Application of parameters set via DIP switch
Resetting of faults (also possible via "TEST/RESET" onbasic unit)
3 inputs 24 V DC (83, 85, 89)
Supply via terminal 84 or external supply
Common connected, electrically isolated inputs for acquiring processsignals (e.g., local control station, keyswitch, limit switch, etc.), freelassignable to control functions

D-17

Technical data

Input with safety relay


function

1 feedback circuit input 24 V DC (91/FBC)


For contactor monitoring of the motor and incoming supply
contactors via series-connected auxiliary switch normally-closed
contacts
Supply via terminal 90/T

Cable length (single)

300 m

Input characteristic

Type 2 according to EN 61131-2

Table D-8: Technical data of the DM-F PROFIsafe fail-safe digital module

Safety-related technical data of the DM-F Local and DM-F PROFIsafe digital modules:
See chapter "Technical Data" in the system manual "Failsafe Digital Modules
SIMOCODE pro Safety".

SIMOCODE pro

D-18

GWA 4NEB 631 6050-22 DS 03

Technical data

D.5.5

Technical data of the analog module

Mounting

Snap-on mounting onto 35 mm standard mounting rails or


screw attachment via additional plug-in lugs

Display
Green "READY" LED

Continuous light: "Ready for operation"


Flashing: "No connection to basic unit"

System interfaces

For connecting to a basic unit, an additional expansion


module, a current measuring module or a current/voltage
measuring module or the operator panel

Control circuit
Type of connection:

2-wire connection

Inputs:
Channels

2 (passive)

Parameterizable measuring
ranges

0/4 mA - 20 mA

Cable shielding

Recommended for up to 30 m and outside the switchgear


cabinet; shielding mandatory for cables over 30 m

Max. input current


(destruction limit)

40 mA

Accuracy

1 %

Input resistance

50 Ohm

Conversion time

150 ms

Resolution

12 bit

Open circuit detection

For measuring range 4 mA - 20 mA

Isolation of the inputs to the


device electronics

No

Output:
Channels

Parameterizable output range

0/4 mA - 20 mA

Cable shielding

Recommended for up to 30 m and outside the switchgear


cabinet; shielding mandatory for cables over 30 m

Max. output voltage

30 V DC

Accuracy

1 %

Max. output load

500 Ohm

Conversion time

25 ms

Resolution

12 bit

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-19

Technical data

Short-circuit proof

Yes

Isolation of the output to the


device electronics

No

Connection:
Tightening torque

TORQUE: 7 LB.IN - 10.3 LB.IN


0.8 Nm - 1.2 Nm

Connection cross sections:


- Solid

2x 0.5 mm2 - 2.5 mm 2 / 1x 0.5 mm 2- 4 mm2


2 x AWG 20 to 14/1 x AWG 20 to 12

- Finely stranded, with end sleeve

2x 0.5 mm2 - 1.5 mm 2 / 1x 0.5 mm2- 2.5 mm2


2 x AWG 20 to 16/1 x AWG 20 to 14

Table D-9: Technical data of the analog module

D.5.6

Technical data of the earth-fault module

Mounting

Snap-on mounting onto 35 mm standard mounting rails or


screw attachment via additional plug-in lugs

Display
Green "READY" LED

Continuous light: "Ready for operation"


Flashing: "No connection to basic unit"

System interfaces

For connecting to a basic unit, an additional expansion


module, a current measuring module or a current/voltage
measuring module or the operator panel

Control circuit
Connectable 3UL22 summation
current transformer with rated
fault currents IN
IEarth fault < 50 % IN
IEarth fault > 100 % IN

0.3 / 0.5 / 1 A

Response delay (conversion time)

300 ms - 500 ms, additionally delayable

No tripping
Tripping

Connection:
Tightening torque

TORQUE: 7 LB.IN - 10.3 LB.IN


0.8 Nm - 1.2 Nm

Connection cross sections:


- Solid

2x 0.5 mm2 - 2.5 mm2 / 1x 0.5 mm2 - 4 mm2


2 x AWG 20 to 14/1 x AWG 20 to 12

- Finely stranded, with end sleeve

2x 0.5 mm2 - 1.5 mm 2 / 1x 0.5 mm2- 2.5 mm2


2 x AWG 20 to 16/1 x AWG 20 to 14

Table D-10: Technical data of the earth-fault module

SIMOCODE pro

D-20

GWA 4NEB 631 6050-22 DS 03

Technical data

D.5.7

Technical data of the temperature module

Mounting

Snap-on mounting onto 35 mm standard mounting rails or


screw attachment via additional plug-in lugs

Display
Green "READY" LED

Continuous light: "Ready for operation"


Flashing: "No connection to basic unit"

System interfaces

For connecting to a basic unit, an additional expansion


module, a current measuring module or a current/voltage
measuring module or the operator panel

Sensor circuit
Conversion time

500 ms

Type of connection

2 or 3-wire connection

Typical sensor current:


PT100

1 mA (typical)

PT1000/KTY83/KTY84/NTC

0.2 mA (typical)

Open circuit detection/short-circuit


detection/measuring range:
PT100/PT1000

Open circuit, short circuit; measuring range: -50 C - +500 C

KTY83-110

Open circuit, short circuit; measuring range: -50 C - +175 C

KTY84

Open circuit, short circuit; measuring range: -40 C - +300 C

NTC

Short circuit; measuring range: +80 C - +160 C

Measuring accuracy at an ambient


temperature of 20 C (T20)

<+ 2 K

Deviation due to ambient


temperature (as % of measuring
range)

0.05 per K deviation from T20

Isolation of the inputs to the


device electronics

No

Connection:
Tightening torque

TORQUE: 7 LB.IN - 10.3 LB.IN


0.8 Nm - 1.2 Nm

Connection cross sections:


- Solid

2x 0.5 mm2 - 2.5 mm 2 / 1x 0.5 mm 2- 4 mm2


2 x AWG 20 to 14/1 x AWG 20 to 12

- Finely stranded, with end sleeve

2x 0.5 mm2 - 1.5 mm 2 / 1x 0.5 mm2- 2.5 mm2


2 x AWG 20 to 16/1 x AWG 20 to 14

Table D-11: Technical data of the temperature module

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-21

Technical data

D.6

Technical data of the operator panels

D.6.1

Technical data of the operator panel

Mounting

Installation in a switchgear cabinet door or in a front panel, with


IP54 system interface cover.

Display
Red/green/yellow "DEVICE" LED

Red: Blocked
Green:
Flashing green:
Yellow:
OFF:

"Function test was negative, device is


blocked"
"Ready for operation"
"No connection to basic unit"
"Memory module or addressing plug
detected"
"No control supply voltage"

Green "BUS" LED

Continuous light:
Flashing:

"Communication with PLC/PCS"


"Baud rate recognized/communication
with PC/programming device"

Red "GEN. FAULT" LED

Continuous light/
flashing:

"Feeder fault", e.g. overload tripping

3 yellow LEDs / 4 green LEDs

For freely assigning any status signals

Buttons
Test/Reset

Resetting the device after tripping


Function test (system self-test)
Operation of memory module, addressing plug

Control buttons

Control of the motor feeder, freely assignable

System interfaces
Front

For connecting a memory module, an addressing plug or a PC


cable for parameterization purposes

Rear

For connecting a cable to the basic unit or the expansion


module

Table D-12: Technical data of the operator panels

SIMOCODE pro

D-22

GWA 4NEB 631 6050-22 DS 03

Technical data

D.6.2

Technical data of the operator panel with display

Mounting

Installation in a switchgear cabinet door or in a front panel,


with IP54 system interface cover.

Display
Red/green/yellow "DEVICE" LED

Red: Blocked
Green:
Flashing green:
Yellow:
OFF:

"Function test was negative, device is


blocked"
"Ready for operation"
"No connection to basic unit"
"Memory module or addressing plug
detected"
"No control supply voltage"

Green "BUS" LED

Continuous light:
Flashing:

"Communication with PLC/PCS"


"Baud rate recognized/communication
with PC/programming device"

Red "GEN. FAULT" LED

Continuous light/
flashing:

"Feeder fault", e.g. overload tripping

4 green LEDs

For freely-assigning any status signals (preferably for feedback


on the switching state, e.g. ON, OFF, LEFT, RIGHT)

Display

Graphic display of current measured values, operating and


diagnostics data or status information.

Buttons
Control buttons

Control of the motor feeder, freely assignable

Arrow keys

Navigation in the display menu

Softkeys

Various functions, depending upon the menu, e.g. test,


reset, operation of memory module and addressing plug

System interfaces
Front

For connecting a memory module, an addressing plug or a PC


cable for parameterization purposes.

Rear

Connection to the basic unit or expansion module

Table D-13: Technical data of the operator panel with display

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-23

D-24

5.0
6.5
9.0
6.5
12.0
17.0
18.0
25.0
25.0

3TF69

2)

2)

820

630

630

820

630

630

/
/
/
/
/
/
/
/
/
/

820

630

630

225.0
265.0
280.0
400.0
450.0
225
265
300
400
500

662

630

502

182
215
243
324
405
225
265
300
400
500

662

630

502

/ 182.3
/ 214.7
/ 243
/ 324
/ 405
/ 225
/ 265
/ 300
/ 400
/ 500

/ 93.2
/ 121.5
/ 149.9

/
/
/
/
/
/
/
/
/
/

/
/
/

/
/
/
/
/
/
/
/

/
/
/
/
/
/
/

662

630

502

182.3
214.7
243
324
405
225
265
300
400
500

93.2
121.5
149.9

20.0
24.0
24.0
47.0
58.0
58.0
93.2
100.0

4.0
5.2
6.3
5.2
9.0
13.0
13.0
20.0
24.0

572

572

440

160
188
213
284
355
225
265
300
400
500

81.7
107
131

22.3
29.4
32.7
49.0
53.0
59.0
81.7
100.0

7.0
9.0
10.0
9.0
12.0
16.0
16.0
22.3
25.0

5.0
6.5
9.0
6.5
12.0
16.0
16.0
22.3
25.0

4.0
5.2
6.3
5.2
9.0
13.0
13.0
20.0
24.0

/ 20.0
/ 24.0
/ 24.0
/ 47.0
/ 53.0
/ 58.0
/ 81.7
/ 100.0

/
/
/
/
/
/
/

3.0
3.0

/ 690V

/
/

572

572

440

572

572

440

/ 159.8 / 159.8
/ 188.2 / 188.2
/ 213 / 213
/ 284 / 284
/ 355 / 355
/ 225 / 225
/ 265 / 265
/ 300 / 300
/ 400 / 400
/ 500 / 500

/ 81.7 / 81.7
/ 106.5 / 106.5
/ 131.4 / 131.4

/ 22.3
/ 29.4
/ 32.7
/ 49.0
/ 53.0
/ 59.0
/ 81.7
/ 100.0

/
/
/
/
/
/
/
/
/

3.0
3.0

2) Cannot be mounted on contactors


3) Observe operating voltage
4) Ensure that the safety margin between the maximum AC-3 operating current and the fuse rating is sufficient.
5) Assignment and short-circuit devices according to IEC60947-4-1
With type of assignment 1, contactors and starters may not endanger either persons or systems in the event of a short circuit
and must not be suitable for further operation until they have been repaired or the respective parts have been replaced.
With type of assignment 2, contactors and starters may not endanger either persons or systems in the event of a short circuit
and must be suitable for further operation. There is a danger of contact welding.

0.30 - 3.0A with


3UF1868-3GA00

Size 14

3TF69

/
/
/
/
/
/
/
/
/
/

225
265
300
400
500
225
265
300
400
500

225.0
265.0
300.0
400.0
500.0
225
265
300
400
500

93.2
122
150

/ 25.5
/ 33.0
/ 38.5
/ 56.0
/ 61.0
/ 69.0
/ 93.2
/ 100.0

/
/
/
/
/
/
/
/
/

/
/

400V / 500V

3.0
3.0

531

531

408

146
172
195
260
325
194
228
258
344
430

74.8
98
120

20.3
28.0
29.4
45.0
47.0
53.0
74.8
97.5

12.0
15.0
15.0
20.3
25.0

5.0
6.5
9.0

3.0
3.0

/
/
/
/
/
/
/
/

/
/
/
/
/

20.0
24.0
24.0
45.0
47.0
53.0
74.8
97.5

9.0
13.0
13.0
20.3
24.0

4.0
5.2
6.3

3.0
3.0

/ 690V

/
/

/
/
/
/
/
/
/
/
/
/

531 /

531 /
531

531

408

/ 146.3
/ 172.3
/ 195
/ 260
/ 325
/ 194
/ 228
/ 258
/ 344
/ 430

408 /

146
172
195
260
325
194
228
258
344
430

/ 74.8 / 74.8
/ 98 / 97.5
/ 120 / 120.3

/
/
/
/
/
/
/
/

/
/
/
/
/

12.0
15.0
15.0
20.3
25.0
20.3
28.0
29.4
45.0
47.0
53.0
74.8
97.5

/
/
/

7.0
9.0
9.5

/
/

400V / 500V

3.0
3.0
2.4 - 25A

Size S0

0.3 - 3.0A

Size S00

20-200A

Size S6

0.30 - 3.0A with


3UF1868-3GA00

Size 14

63-630A

3RT1064
3RT1065
3RT1066
3RT1075
3RT1076
3RT1264
3RT1265
3RT1266
3RT1275
3RT1276
2)
3TF68

/ 115.0 / 115.0
/ 150.0 / 150.0
/ 185.0 / 170.0

25.5
33.0
38.5
56.0
61.0
69.0
93.2
100.0

7.0
9.0
11.0
9.0
12.0
17.0
18.0
25.0
25.0

3.0
3.0

/ 690V

/
/

63-630A

115.0
150
185

20.0
24.0
24.0
47.0
58.0
58.0
100.0

4.0
5.2
6.3
5.2
9.0
13.0
13.0
20.0
24.0

3.0
3.0

Size S10/S12

3RT1054
3RT1055
3RT1056

/
/
/
/
/
/
/

/
/
/
/
/
/
/

/
/

400V / 500V

3.0
3.0

Overload relay
Setting range
(Type)

Size S10/S12

20-200A

Size S6

/ 32.0
/ 40.0
/ 50.0
/ 65.0
/ 80.0
/ 95.0
/ 100.0

5.0
6.5
9.0
6.5
12.0
17.0
18.0
25.0
25.0

3.0
3.0

/ 690V

/
/

25

10-100A

32.0
40.0
50.0
65.0
80.0
95.0
100.0

/
/
/
/
/
/
/
/
/

3.0
3.0

20

Size S2/S3

3RT1034
3RT1035
3RT1036
3RT1044
3RT1045
3RT1046
3RT1054
3RT1055

7.0
9.0
12.0
9.0
12.0
17.0
25.0
25.0
25.0

/
/

400V / 500V

3.0
3.0

Class

Rated operating current Is/AC-3 in A at

15

10-100A

3RT1015
3RT1016
3RT1017
3RT1023
3RT1024
3RT1025
3RT1026
3RT1034
3RT1035

3RT1015
3RT1016

5 and 10

Size S2/S3

2.4 - 25A

Size S0

0.3 - 3.0A

Contactor

3TF69

3TF69
2)

2)

3RT1064
3RT1065
3RT1066
3RT1075
3RT1076
3RT1264
3RT1265
3RT1266
3RT1275
3RT1276
3TF68 2)

3RT1054
3RT1055
3RT1056

3RT1034
3RT1035
3RT1036
3RT1044
3RT1045
3RT1046
3RT1054
3RT1055

3RT1015
3RT1016
3RT1017
3RT1023
3RT1024
3RT1025
3RT1026
3RT1034
3RT1035

3RT1015
3RT1016

Contactor

500

500

376

135.0
159.0
180.0
240.0
300.0
173.3
204.1
231
316
385

69.0
90
111

19.1
26.5
26.5
41.7
45.0
50.0
69.0
90.0

12.0
14.0
14.0
19.1
25.0

7.0
9.0
9.0

3.0
3.0

19.1
26.5
26.5
41.7
45.0
50.0
69.0
90.0

12.0
14.0
14.0
19.1
25.0

5.0
6.5
9.0

3.0
3.0

/
/
/
/
/
/
/
/

/
/
/
/
/

19.1
24.0
24.0
41.7
45.0
50.0
69.0
90.0

9.0
13.0
13.0
19.1
24.0

4.0
5.2
6.3

3.0
3.0

/ 690V

/
/

/
/
/
/
/
/
/
/
/
/

500

500

376

135.0
159.0
180.0
240.0
300.0
173.3
204.1
231
316
385

/
/
/
/
/
/
/
/
/
/

35

Class

500

500

376

135.0
159.0
180.0
240.0
300.0
173.3
204.1
231
316
385

/
/
/
/
/
/
/
/

/
/
/
/
/

/
/
/

/
/

17.6
25.0
25.0
38.2
43.0
47.0
63.0
82.0

12.0
13.0
13.0
17.6
25.0

5.0
6.5
9.0

3.0
3.0

/
/
/
/
/
/
/
/

/
/
/
/
/

/
/
/

17.6
24.0
24.0
38.2
43.0
47.0
63.0
82.0

9.0
13.0
13.0
17.6
24.0

4.0
5.2
6.3

3.0
3.0

/ 690V

/
/

469

469

340
344

/
/
/
/
/
/
/
/

126
146
165
220
275
152
180
204

469

469

344

340

126
146
165
220
275
152
180
204

126
146
165
220
275
152
180
204

/ 469

/ 469

/ 344

/ 340

/
/
/
/
/
/
/
/

64.0 / 64.0 / 64.0


82 / 82.0 / 82.0
102 / 102.0 / 102.0

17.6
25.0
25.0
38.2
43.0
47.0
63.0
82.0

12.0
13.0
13.0
17.6
25.0

7.0
9.0
9.0

3.0
3.0

400V / 500V

40

438

438

317

316

133
150
200
250
131
156
177

74
93

16.1
23.5
23.5
34.5
40.0
44.0
57.0
74.0

12.0
12.0
12.0
16.1
23.5

7.0
8.5
8.5

3.0
3.0

/
/
/
/
/
/
/

/
/

/
/
/
/
/
/
/
/

/
/
/
/
/

/
/
/

/
/

438

438

317

316

133
150
200
250
131
156
177

4.0
5.2
6.3

/
/
/
/
/
/
/
/

/
/
/
/
/
/
/

438

438

317

316

133
150
200
250
131
156
177

74.0
93.0

16.1
23.5
23.5
34.5
40.0
44.0
57.0
74.0

/ 9.0
/ 12.0
/ 12.0
/ 16.1
/ 23.5

3.0
3.0

/ 690V

/
/

74.0 /
93.0 /

16.1
23.5
23.5
34.5
40.0
44.0
57.0
74.0

12.0
12.0
12.0
16.1
23.5

5.0
6.5
8.5

3.0
3.0

400V / 500V

Rated operating current Is/AC-3 in A at

/ 69.0 / 69.0
/ 90.0 / 90.0
/ 111.0 / 111.0

/
/
/
/
/
/
/
/

/
/
/
/
/

/
/
/

/
/

400V / 500V

30

0.30 - 3.0A with


3UF1868-3GA00

Size 14

63-630A

Size S10/S12

20-200A

Size S6

10-100A

Size S2/S3

2.4 - 25A

Size S0

0.3 - 3.0A

Size S00

Overload relay
Setting range
(Type)

3TF69

3TF69

2)

2)

3RT1064
3RT1065
3RT1066
3RT1075
3RT1076
3RT1264
3RT1265
3RT1266
3RT1275
3RT1276
2)
3TF68

3RT1054
3RT1055
3RT1056

3RT1034
3RT1035
3RT1036
3RT1044
3RT1045
3RT1046
3RT1054
3RT1055

3RT1015
3RT1016
3RT1017
3RT1023
3RT1024
3RT1025
3RT1026
3RT1034
3RT1035

3RT1015
3RT1016

Contactor

Type 3NA

800

800

800

500
500
500
630
630
500
500
500
800
800

355
355
355

125
125
160
200
200
200
355
355

35
35
35
63
63
63
100
125
125

35
35

630

630

4)

4)

400
400
400
500
500
500
500
500
800
800
4)
500

315
315
315

63
63
80
125
160
160
315
315

20
20
20
25
25
25
35
63
63

20
20

630

630

4)

4)

400
400
400
500
500
500
500
500
800
800
500 4)

315
315
315

63
63
80
125
160
160
315
315

20
20
20
25
25
25
25
63
63

20
20

500

4)

400
400
400
500
500
500
500
500

315
315
315

63
63
80
125
160
160
315
315

20
20
20
25
25
25
25
63
63

20
20

5)

aM

630

630

630

250
315
315
400
500
400
400
400
630
630

160
200
200

50
50
50
63
80
100
160
200

20
20
20
50
50

Type 3ND

690V/
50kA

Type of assignment
1
2

gL(gG)

Type 5SE

Type 5SB

LV HRC

Operating class

NEOZED

DIAZED

3)

690V/
100kA
Fuse links

415V/
50kA

BS88

Fuses

630

630

500

400
400
400
450
500
450
450
450
800
800

250
315
315

63
80
80
125
160
160
250
315

20
20
20
25
25
25
25
63
63

20
20

standards

British

1600

1600

1600

600
700
800
1000
1200
600
700
800
1000
1200

450
500
500

125
150
200
250
300
350
400
400

60
60
60
70
70
70
100
100
100

10
10

RK5/CLASS L

600V
Standard shortcircuit
Ratings
UL listed
Fuses

D.7

Size S00

Overload relay
Setting range
(Type)

690V/
50kA

Technical data

Short-circuit protection with fuses for motor feeders for


short-circuit currents up to 100 kA and 690 V

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

16,0A

3RT2018

25,0A

25,0A

25,0A

3RT2025

3RT2026

3RT2027

3RT2028

12,0A

17,0A

25,0A

32,0A

38,0A

3RT2024

3RT2025

3RT2026

3RT2027

3RT2028

100A

17,0A

3RT2024

ohne Schtz

25A

12,0A

ohne Schtz

2)

12,0A

3RT2017

3A

3RT2018

9,0A

3A

3RT2017

3RT2016

3A

3RT2016

7,0A

3A

3RT2015

3A

3RT2015

9,2A /

7,7A

6,0A /

3A

3A

3A

3A

3A

25A

/
9,0A

25A

8,9A

6,7A

6,7A

4,9A

3A

3A

3A

3A

3A

100A / 100A

/ 32,0A / 21,0A

/ 32,0A / 21,0A

/ 18,0A / 13,0A

/ 17,0A / 13,0A

/ 12,0A /

/ 25,0A / 21,0A

/ 25,0A / 21,0A

/ 18,0A / 13,0A

/ 17,0A / 13,0A

/ 12,0A /

15

9,2A

7,7A

6,0A

3A

3A

3A

3A

3A

25A

25A

25A
9,0A

100A

100A

23,0A / 20,0A / 20,0A

23,0A / 20,0A / 20,0A

18,0A / 18,0A / 13,0A

17,0A / 17,0A / 13,0A

12,0A / 12,0A /

100A

23,0A / 20,0A / 20,0A

23,0A / 20,0A / 20,0A

18,0A / 18,0A / 13,0A

17,0A / 17,0A / 13,0A

12,0A / 12,0A /

8,9A

6,7A

6,7A

4,9A

3A

3A

3A

3A

3A

/ 690V

13,0A / 12,4A /

10,7A /

9,0A

7,0A

3A

3A

3A

3A

3A

400V / 500V

20

9,2A

7,7A

6,0A

3A

3A

3A

3A

3A

25A

25A

25A
9,0A

100A / 100A

20,0A / 20,0A / 17,0A

20,0A / 20,0A / 17,0A

16,0A / 16,0A / 13,0A

16,0A / 16,0A / 13,0A

12,0A / 12,0A /

100A /

20,0A / 20,0A / 17,0A

20,0A / 20,0A / 17,0A

16,0A / 16,0A / 13,0A

16,0A / 16,0A / 13,0A

12,0A / 12,0A /

8,9A

6,7A

6,7A

4,9A

3A

3A

3A

3A

3A

/ 690V

11,5A / 11,5A /

10,0A /

9,0A

7,0A

3A

3A

3A

3A

3A

400V / 500V

Bemessungsbetriebsstrom Ie/AC-3 in A bei

/ 690V

5 u.10

/ 12,4A /

400V / 500V

ohne Schtz

2)

Schtz

25

3A

3A

3A

3A

3A

3A

3A

3A

3A

3A

/ 9,2A / 6,7A

/ 7,7A / 6,7A

/ 6,0A / 4,9A

/ 25A / 25A

30

3A

3A

3A

3A

3A

25A / 25A

9,5A / 8,9A

9,0A / 6,7A

7,7A / 6,7A

6,0A / 4,9A

3A

3A

3A

3A

3A

/ 690V

12,0A / 12,0A / 9,0A

25A

9,5A

9,0A

9,0A

7,0A

3A

3A

3A

3A

3A

400V / 500V

12,0A / 12,0A /

100A / 100A / 100A

18,0A / 18,0A / 15,0A 17,0A / 17,0A / 15,0A

18,0A / 18,0A / 15,0A 17,0A / 17,0A / 15,0A

14,8A / 14,8A / 13,0A 14,0A / 14,0A / 13,0A

14,8A / 14,8A / 13,0A 14,0A / 14,0A / 13,0A

12,0A / 12,0A /

100A / 100A / 100A

18,0A / 18,0A / 15,0A 17,0A / 17,0A / 15,0A

18,0A / 18,0A / 15,0A 17,0A / 17,0A / 15,0A

14,8A / 14,8A / 13,0A 14,0A / 14,0A / 13,0A

14,8A / 14,8A / 13,0A 14,0A / 14,0A / 13,0A

12,0A / 12,0A / 9,0A

25A

10,3A / 10,3A / 8,9A

9,5A

9,0A

7,0A

3A

3A

3A

3A

3A

/ 690V

CLASS

400V / 500V

2) kein Schtzanbau mglich


3) Betriebsspannung beachten
4) Beachten Sie, da der maximale AC-3 Betriebsstrom einen gengenden Sicherheitsabstand vom Sicherungsnennstrom besitzt.
5) Zuordnung und Kurzschlueinrichtungen gem IEC60947-4-1
Bei Zuordnungsart 1 darf das Schtz oder der Starter im Kurzschlussfall Personen und Anlage nicht gefhrden
und braucht fr den weiteren Betrieb ohne Reparatur und Teileerneuerung nicht geeignet zu sein.
Bei Zuordnungsart 2 darf das Schtz oder der Starter im Kurzschlussfall Personen und Anlage nicht gefhrden
und muss fr den weiteren Gebrauch geeignet sein. Die Gefahr der Kontaktverschweiung ist gegeben.

3UF71021AA00-0/
3RB29062JG1

10 - 100A

2.4 - 25A
3UF71011AA00-0/
3RB29062DG1

Baugre S0

2.4 - 25A
3UF71011AA00-0/
3RB29062DG1

0.3 - 3.0A
3UF71001AA00-0/
3RB29062BG1

Baugre S00

(Typ)

Einstellbereich

berlastrelais

35

16,0A

16,0A

13,4A

13,4A

12,0A

100A

16,0A

16,0A

13,4A

13,4A

12,0A

25A

8,8A

8,5A

8,5A

7,0A

3A

3A

3A

3A

3A

3A

3A

3A

3A

3A

25A / 25A

8,8A / 8,8A

8,5A / 6,7A

7,7A / 6,7A

6,0A / 4,9A

3A

3A

3A

3A

3A

/ 690V

/ 16,0A / 15,0A

/ 16,0A / 15,0A

/ 13,4A / 13,0A

/ 13,4A / 13,0A

/ 12,0A /

/ 100A / 100A

/ 16,0A / 15,0A

/ 16,0A / 15,0A

/ 13,4A / 13,0A

/ 13,4A / 13,0A

/ 12,0A / 9,0A

400V / 500V

40

15,0A

15,0A

13,0A

13,0A

12,0A

100A

15,0A

15,0A

13,0A

13,0A

12,0A

25A

8,3A

8,0A

8,0A

7,0A

3A

3A

3A

3A

3A

3A

3A

3A

3A

3A

25A /

25A

8,3A / 8,3A

8,0A / 6,7A

7,7A / 6,7A

6,0A / 4,9A

3A

3A

3A

3A

3A

/ 690V

/ 15,0A / 15,0A

/ 15,0A / 15,0A

/ 13,0A / 13,0A

/ 13,0A / 13,0A

/ 12,0A /

/ 100A / 100A

/ 15,0A / 15,0A

/ 15,0A / 15,0A

/ 13,0A / 13,0A

/ 13,0A / 13,0A

/ 12,0A / 9,0A

400V / 500V

125A

125A

100A

63A

63A

315A

125A

125A

100A

63A

63A

125A

50A

50A

35A

35A

35A

35A

35A

35A

35A

50A

50A

35A

25A

25A

315A

50A

50A

35A

25A

25A

50A

25A

25A

20A

20A

20A

20A

20A

20A

20A

Betriebsklasse gG

TYP 3NA, 5SB, 5SE

50A

50A

50A

32A

32A

50A

50A

50A

32A

32A

50A

25A

20A

20A

20A

20A

20A

20A

20A

20A

Zuordnungsart

5)

25A

25A

20A

20A

20A

25A

25A

20A

20A

20A

25A

20A

16A

16A

16A

16A

16A

16A

16A

16A

Betriebsklasse aM

Typ 3ND

125A

125A

100A

63A

63A

315A

125A

125A

100A

63A

63A

125A

50A

35A

35A

35A

35A

35A

35A

35A

35A

BS88

50A

50A

35A

25A

25A

315A

50A

50A

35A

25A

25A

50A

25A

20A

20A

20A

20A

20A

20A

20A

20A

Sicherungen

415V/
80kA

NH DIAZED, NEOZED

690V/
100kA
British Standards

690V/
100kA
Sicherungseinstze 3)

High ShortCircuitRating

400A

100A

10A

400A

100A

10A

Sicherungen
RK5/CLASS L

UL-gelistetete

Standard
ShortCircuitRating

600V

Technical data

Table D-14: Short-circuit protection with fuses for motor feeders for short-circuit currents up to 100 kA and 690 V
for 3UF7

D-25

Technical data

The selection tables for fuseless motor feeders can be found in the manuals
"Configuring SIRIUS Innovations - Selection Data for Fuseless and Fused Load
Feeders"
http://support.automation.siemens.com/WW/view/en/39714188 and
"Configuration Manual SIRIUS Configuration - Selection data for Fuseless Load
Feeders"
http://support.automation.siemens.com/WW/view/en/40625241.

SIMOCODE pro

D-26

GWA 4NEB 631 6050-22 DS 03

Technical data

D.8

Typical reaction times

D.8.1

SIMOCODE pro C device series


Time: Inputs

Basic unit

Set delay time

Thermistor

400 ms

PROFIBUS

30 ms

Current measuring

200 ms

Internal earth fault

300 ms - 600 ms +
Set delay

Time: Processing

Time: Outputs
10 ms

30 ms

30 ms

Table D-15: Typical reaction times for SIMOCODE pro C device series

D.8.2

SIMOCODE pro V 1) device series


Time: Inputs

Time: Processing

Time: Outputs

Basic unit

Set delay time

10 ms

Thermistor

400 ms

PROFIBUS

5 ms

Current measuring

300 ms

Voltage measurement

300 ms

Active power/cos phi

1000 ms

Internal earth fault

300 ms - 600 ms +
Set delay

Earth-fault module/
external earth fault

300 ms - 500 ms +
Set delay

Digital module (24 V)

15 ms + delay

25 ms

Digital module
(110 V - 240 V)

50 ms + delay

25 ms

Analog module

150 ms

25 ms

Temperature module

500 ms

DM-F Local

75 ms + delay time

30 ms

DM-F PROFIsafe

15 ms + delay

30 ms

5 ms

5 ms

1) Based upon a typical hardware set-up: Basic unit + current measuring module
+ 2 expansion modules
Table D-16: Typical reaction times for SIMOCODE pro V device series

Reaction time = inputs conversion time + internal processing time + outputs


conversion time
Example:
You wish to switch a relay output of the basic unit via PROFIBUS when the
"remote" bit is set:
SIMOCODE pro C:
Reaction time = 30 ms + 30 ms + 10 ms = 70 ms
SIMOCODE pro V:
Reaction time = 5 ms + 5 ms + 10 ms = 20 ms

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-27

Technical data

SIMOCODE pro

D-28

GWA 4NEB 631 6050-22 DS 03

Example circuits

In this chapter
In this chapter you will find example circuits for the following
parameterizable control functions:
Overload relay
Direct starter
Reversing starter
Molded case circuit breaker (MCCB)
Star-delta starter
Star-delta reversing starter
Dahlander
Dahlander reversing starter
Pole-changing starter
Pole-changing reversing starter
Solenoid valve
Positioner
Soft starter
Soft starter with reversing contactor
Direct starter for 1-phase loads
Target groups
This manual is addressed to the following target groups:
Planners
Configurators
Technicians
Electricians
Commissioners.
Necessary knowledge
You will require the following knowledge:
Basic SIMOCODE pro knowledge (see Chapter 1)
Basic knowledge of SIMOCODE ES parameterization software.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-1

Example circuits

E.1

General

Aim of the example circuits


The examples should:
Show you how to implement a circuit for a specific control function
using SIMOCODE pro
Help you modify these examples for your application
Help you implement other applications easily.
Fundamental steps
Implementation of external wiring (for control and feedback of main circuit
devices and control and signaling devices) (see circuit diagrams)
Implementation/activation of internal SIMOCODE pro functions, with control
and evaluation of the SIMOCODE pro inputs/outputs (internal
SIMOCODE pro wiring) (see function circuit diagrams with the function
blocks of the graphical editor of the "SIMOCODE ES" configuration software).
Setting up the cyclic receive and send data for the communication of
SIMOCODE pro with a PLC (see function circuit diagrams and the
"Assignment of cyclic receive and send data" tables)

Prerequisites
Load feeder/motor is present
PLC/PCS with PROFIBUS DP interface is present
The main circuit is already connected
PC/programming device is present
SIMOCODE ES software is installed
The basic unit has the factory settings. More information about how to apply
the factory settings can be found in the "Resetting the factory settings"
section of the SIMOCODE pro manual.

SIMOCODE pro

E-2

GWA 4NEB 631 6050-22 DS 03

Example circuits

E.2

"Overload relay" example circuit

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-3

-T10

-Q1

Current measurement

I> I> I>

BU

-X2

-M1

-X1

-K1
/.5

3
2
1

6
4
2

5
3
1

M PE
3 AC

-A10

PTC

X9
IN1

Basic Unit

 Mains contactor

IN2

SIMOCODEpro C/V

Profibus DP

-X19

PE

/.2

PROFIBUS

18
19
20
SPE/PE

-X1

CT
T1
T2

A
B
A
B
10

IN3

IN4

Device
BUS
Gen.fault
Test/reset

C 1A

-F11

1
2
I>

230V AC

-X19

OUT1

1/N AC 50Hz 230V


2L1
2N

5
8

3/N/PE AC50Hz 400V

OUT2

C 1,6A

-K1

-F12

1/N AC 50Hz 230V


1L1
1N

OUT3

I>

SYS

1
2
A1
A2
24V

L1
L2
L3

T1
T2
T3

1
3
5

2
4
6

6
5
4

1
2
3

U
V
W

2
5

1
3
6
7

3
4
1
2
6
7

E-4
A1

E.2.1

A2

L1
L2
L3
N
PE

Example circuits

"Overload relay" circuit diagram

Fig. E-1: "Overload relay" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

/.2
PE

Example circuits

E.2.2

"Overload relay" function circuit diagram

Fig. E-2: "Overload relay" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-5

-T10

-X1

-M1

-X2

-X1

-Q2
/.4

Current measurement

3
2
1

BU

M
3 AC

PE

/.2

PE

I > I > I >

6
4
2

5
3
1

L1
L2
L3

T1
T2
T3

1
3
5

2
4
6

6
5
4

1
2
3

U
V
W

CT

/.2

3/N/PE AC50Hz 400V

-A10

PTC

T1
T2

X9

-S11

-X19

IN1

=DOL

IN2

-S12

Basic Unit

SIMOCODEpro C/V

Profibus DP

-X19

PROFIBUS

18
19
20
A
B

IN3

IN4

Device
BUS
Gen.fault
Test/reset

C 1A

-F11

I>

230V AC

Local
Off

Local
On

Motor contactor

C 1,6A

-F12

-Q2

OUT1

1/N AC 50Hz 230V


2L1
2N

1
2
1
2
A1
A2
24V

SPE/PE
9
11
13
14

5
8

A
B
A
B
10
12

1/N AC 50Hz 230V


1L1
1N

OUT2

I>

OUT3

DEVICE

BUS

Operator Panel

-A12
OFF

GEN.FAULT

ON

TEST/
RESET

"Direct starter" circuit diagram

21

E.3.1

22

"Direct starter" example circuit

4
10

E.3

9
8

2
A1
A2

3
4
1
2
1
3
5

6
7
6

E-6
SYS

L1
L2
L3
N
PE

Example circuits

Fig. E-3: "Direct starter" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

PE

Example circuits

E.3.2

"Direct starter" function circuit diagram

Fig. E-4: "Direct starter" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-7

-T10

I> I> I>

BU

-X1

-X2

-Q2
/.4

-M1

Current measurement

3
2
1

6
4
2

5
3
1

L1
L2
L3

T1
T2
T3

1
3
5

-X1

PE

M PE
3 AC

/.2

-Q3
/.4

/.2

-A10

PTC

X9
-S11

-S12

IN2

SIMOCODEpro C/V
Basic Unit

-X19

IN1

PROFIBUS

Profibus DP

-X19

SPE/PE
9

3/N/PE AC50Hz 400V

PE

2
4
6

6
5
4

1
2
3

U
V
W

CT

T1
T2

1
3
5

2
4
6

18
19
20
-S13

IN3

11





IN4

Device
BUS
Gen.fault
Test/reset

C 1A

-F11

I>

Local
Run signal - left

Local
Run signal - right


Motor contactor
Run singal - left

Local
Off

Motor contactor
Run signal - right

-Q2

C 1,6A

-Q3

-F12

230V AC

OUT1

1/N AC 50Hz 230V


2L1
2N

1
2
1
2
A1
A2
24V

A
B

13
14

1/N AC 50Hz 230V


1L1
1N

I>

OUT2

2
A1
A2

A
B
A
B
10
12

21

OUT3

-A12

BUS

ON<

Operator Panel

DEVICE

OFF

GEN.FAULT

ON>

TEST/
RESET

"Reversing starter" circuit diagram

22

E.4.1

10

"Direct starter" example circuit

13

E.4

14

5
8
9
8

3
4
1
2
1
3
A1
A2

6
7
6

E-8
SYS

L1
L2
L3
N
PE

Example circuits

Fig. E-5: "Reversing starter" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.4.2

"Reversing starter" function circuit diagram

Fig. E-6: "Reversing starter" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-9

/.6

-Q1

-T10

-X1

Current measurement

-X2

1
2
3

I > I > I >

1
3
5

2
4
6

BU

L1
L2
L3

T1
T2
T3

1
2
3

-A10

PTC

X9
-S11

-X19

IN1
IN2

-S12

Basic Unit

SIMOCODEpro V

Profibus DP

-X19

SPE/PE
9




C4

CT
T1
T2

A5
A1
A3

13

-Q1
/.6

IN3

-Q1
/.6

IN4

Device
BUS
Gen.fault
Test/reset

C 1A

-F11




I>

ff

OUT1

Circuit-breaker (MCCB) on
Circuit-breaker (MCCB) o
Checkback signal
LS on
Checkback signal
LS triggered
Local Control
ON
Local Control







-Q1
/.6

C 1,6A

-F12

230V AC

A2

A
B
A
B
10
C5

4
X1.1

C1

A1
24V

A
B
22

21

X1.3

X1.2

D1
D2
1
2

5
8
X1.4

PROFIBUS

X20.1

L1
L2
L3
N
PE

14

X20.2

I>

OUT2

1/N AC 50Hz 230V


1L1
1N

D3
D4
1
2
1
3
X20.3

OUT3

Device

X20.5

I> I> I>

1
3
5
2
4
6

X1.3
BUS

/.4

X1.4
Operator Panel

-A11

/.2

-Q1

X1.1
X1.2
/.3
SYS

1/N AC 50Hz 230V


2L1
2N

X20.4

6
7

X1.5
X1.6
OFF
GEN.FAULT

ON

X20.1
X20.2
X20.3
X20.4
X20.5
TEST/
RESET

/.4

E-10
SYS

3/N/PE AC50Hz 400V

Example circuits

E.5
"Molded case circuit breaker (MCCB) 3VL" example
circuit

E.5.1
"Molded case circuit breaker (MCCB) 3VL" circuit diagram

Fig. E-7: "Molded case circuit breaker (MCCB) 3VL" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

Example circuits

E.5.2

"Molded case circuit breaker (MCCB) 3VL" function circuit diagram

Fig. E-8: "Molded case circuit breaker (MCCB) 3VL" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-11

-X2

-Q2
/.5

1
2
3

I> I> I>

1
3
5

2
4
6

Current measurement

2
4
6

1
3
5

*)

-A10

PTC

-Q4
/.4

IN1

-S11

-X19

IN2

-S12

Basic Unit

SIMOCODEpro V

Profibus DP

-X19

PROFIBUS

I>

OUT2

-Q2

OUT3

SYS

-A11

*) An electronic/mechanical interlock is recommended for Q3/Q4

Local
Off

Star contactor

Delta contactor




-Q3

1/N AC 50Hz 230V


1L1
1N

Mains contactor

-Q4

OUT1

-F12

C 1,6A

230V AC

Local
On

IN4

I>

IN3

Device
BUS
Gen.fault
Test/reset

C 1A

-F11

1/N AC 50Hz 230V


2L1
2N

BUS

Operator Panel

DEVICE

ON

OFF
GEN.FAULT

TEST/
RESET

"Star-delta starter" circuit diagram (current measuring in delta)

W2
W1
V1 M V2
3
AC
U2
U1

-M1

-X2

BU

-Q3
/.4

L1
L2
L3

T1
T2
T3

1
2
3

CT

PE

/.2

1
3
5

2
4
6

5
6
4

X9
1
3
5
2
4
6

T1
T2

/.2

SPE/PE
9
C4

-X1

PE

A5
A1
A3
A
B

13

4
C3

A
B
A
B
10
C5

5
8
C2
C1

D1
D2
1
2

3/N/PE AC50Hz 400V

E.6.1

PE

"Star-delta starter" circuit example

14

E.6

22

21

2
A1
A2

A1
A2
24V

D3
D4
1
2
1
3
A2

A1

6
7
A1
A2

E-12
SYS

L1
L2
L3
N
PE

Example circuits

Fig. E-9: "Star-delta starter" circuit diagram (current measuring in delta)

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

Example circuits

E.6.2

"Star-delta starter" function circuit diagram (current measuring in delta)

Fig. E-10: "Star-delta starter" function circuit diagram (current measuring in delta)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-13

-X2

W2
W1
V1 M V2
U1 3 AC U2

-M1

-X2

BU

-Q3
/.4

1
3
5

1
2
3

-Q2
/.5

-T10

I> I> I>

Current measurement

2
4
6

-X1

1
2
3

1
3
5

2
4
6

L1
L2
L3

T1
T2
T3

PE

*)

-A10

CT

PE

/.2

1
3
5

2
4
6

5
6
4

PTC

-Q4
/.4

IN1

X9

IN2

-S12

Basic Unit

SIMOCODEpro V

-X19

-S11

PROFIBUS

Profibus DP

-X19

1
3
5
2
4
6

T1
T2
/.2

SPE/PE
9

I>

OUT2

-Q2

OUT3

SYS

-A11

*) An electronic/mechanical interlock is recommended for Q3/Q4

Local
Off

Star contactor

Delta contactor

Mains contactor

-Q3

1/N AC 50Hz 230V


1L1
1N

-Q4

OUT1

C 1,6A

-F12

230V AC

IN4

I>

Local
On

IN3

Device
BUS
Gen.fault
Test/reset

C 1A

-F11

1/N AC 50Hz 230V


2L1
2N

C4
14

3/N/PE AC50Hz 400V

PE

A5
A1
A3
A
B

13

4
C3

D1
D2
1
2

A
B
A
B
10
C5

5
8
C2
C1

22

21

2
A1
A2

A1
A2
24V

D3
D4
1
2
1
3
A2

A1

6
7
A1

E-14
A2

BUS

Operator Panel

DEVICE

ON

OFF
GEN.FAULT

TEST/
RESET

E.6.3

SYS

L1
L2
L3
N
PE

Example circuits

"Star-delta starter" circuit diagram (current measuring in supply cable)

Fig. E-11: "Star-delta starter" circuit diagram (current measuring in supply cable)

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

Example circuits

E.6.4

"Star-delta starter" function circuit diagram (current measuring in supply


cable)

Fig. E-12: "Star-delta starter" function circuit diagram (current measuring in supply cable)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-15

;

7

4


;





,! ,! ,!

















4


 3(

;

4


0
:
:
9 0 9
8 $& 8

%8

&XUUHQWPHDVXUHPHQW
7
/
7
/
7
/





37&

$

&7

4


;

3URILEXV'3

;

,1

6,02&2'(SUR9
%DVLF8QLW
,1

6

352),%86

6

6

,1

,1

'HYLFH
%86
*HQIDXOW
7HVWUHVHW

&$

)

,!

,!

287

/RFDO
/HIW
/RFDO
2II

%86

21

2SHUDWRU3DQHO

'(9,&(

,1

,1

6,02&2'(SUR9
9$& 'LJLWDO0RGXOH

287

2))

7(67
5(6(7

,1

287

*(1)$8/7

21!

"Star delta reversing starter" circuit diagram

/RFDO
5LJKW

6WDUFRQWDFWRU

,1

10



$QHOHFWURQLFPHFKDQLFDOLQWHUORFNLVUHFRPPHQGHGIRU44

4

$

$

E.7.1

'HOWDFRQWDFWRU

0DLQVFRQWDFWRU
/HIW

0DLQVFRQWDFWRU
5LJKW

4

4

287

&$

)

4

287

9$&


&





















7
7


$
%
$
%

'
'


$
$
9

6<6

1$&+]9
/
1

"Star-delta reversing starter" circuit example

3(

E.7

3(


$

'
'

$

;







6<6




$




$

$
$

63(3(


$




3(
6<6
5HDG\
$



$
%





$
$
$
$
$

&





&




&
&







1$&+]9
/
1

6<6

E-16


13($&+]9
/
/
/
1
3(

Example circuits

Fig. E-13: "Star delta reversing starter" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

Example circuits

E.7.2

"Star-delta reversing starter" function circuit diagram

Fig. E-14: "Star-delta reversing starter" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-17

-X2

-Q3
/.4

-T10

3/N/PE AC50Hz 400V

1
2
3

I > I > I >

1
3
5

2
4
6

-X1

C urrent measurement

2
4
6

1
2
3

BU

-M1

W1
V2 M V1
3
AC
U1
U2

W2

-X2

-Q2
/.4

-A10

*)

PTC

-Q4
/.5

IN1

-X19

Profibus DP
Basic Unit

-X19

IN2

IN3

IN4

Device
BUS
Gen.fault
Test/reset

C 1A

-F11

-S13

-S12

I>

230V AC

Local
Slow

Local
Off

Local
Fast

Star contactor
Fast

Mains contactor
Slow

-Q4

OUT3

OUT2

I>

Mains contactor
Fast

1/N AC 50Hz 230V


1L1
1N

-Q2

C 1,6A

-F12

-Q3

OUT1

1/N AC 50Hz 230V


2L1
2N

*) An electronic/mechanical interlock is recommended for Q3/Q4

-S11

PROFIBUS

SIMOCODEpro V

X9

1
3
5

L1
L2
L3

T1
T2
T3

PE

9
C4

PE

/.2

5
3
1

6
4
2

6
5
4

SPE/PE
13

CT

PE

T1
T2

/.2

A
B
A
B

14

2
4
6

A
B
10
C5
21

A1
A2
24V

A5
A1
A3
A2
A4

4
C3
13

22

D1
D2
1
2
5
8
C2
C1

14

2
A1

D3
D4
1
2
1
3

6
7

A2

-A11
EIN>>

Operator Panel

DEVICE

OFF

GEN.FAULT

EIN>

TEST/
RESET

"Dahlander" circuit diagram

A1

E.8.1

A2

"Dahlander" circuit diagram

A1

E.8

A2

E-18
SYS

L1
L2
L3
N
PE

Example circuits

Fig. E-15: "Dahlander" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.8.2

"Dahlander" function circuit diagram

Fig. E-16: "Dahlander" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-19

-X2

-Q21
/.5


1
2
3

1
3
5

PE

-X2

-Q41
/.5

/.2

-M1
W1
W2
V2 M V1
3 AC
U1
U2

-Q22
/.7

BU

2
4
6

Current measurement
L1
L2
L3

T1
T2
T3

1
3
5

2
4
6

-T10

1
3
5

2
4
6

1
2
3

1
3
5

2
4
6

4
5
6

-Q42
/.6

PTC

-A10

CT

I > I > I >

/.2

-Q3
/.6

IN1

Basic Unit

-S12

IN2

SIMOCODEpro V

-X19

-S11

PROFIBUS

Profibus DP

-X19

X9

-X1

PE

5
3
1
6
4
2

T1
T2
1
3
5

-S13

IN3

IN4

Device
BUS
Gen.fault
Test/reset

C 1A

-F11

-Q41

OUT2

-Q3

OUT3

-A11
N/M

PE

-S14

-X19

IN1


-Q42

25

-S15

IN2

IN3

SIMOCODEpro V

OUT1
Digital Module

BUS

ON<

-Q22

Operator Panel

DEVICE

<>/<<>>

OFF

GEN.FAULT

ON>

IN4

OUT2



TEST/
RESET

Mains contactor
Fast
Right
Mains contactor
Slow
Right
Star contactor
Fast
Mains contactor
Slow
Left
Mains contactor
Fast
Left
Local
Off
Local
Slow
Right
Local
Fast
Right
Local
Slow
Left
Local
Fast
Left



"Dahlander reversing starter" circuit diagram

/.7

C 1,6A

I>

-A12

E.9.1

-Q21

230V AC

-F12

1/N AC 50Hz 230V


1L1
1N

"Dahlander reversing starter" example circuit

I>

OUT1

1/N AC 50Hz 230V


2L1
2N

E.9

PE

9
C4
13
14

2
4
6

A
B
SPE/PE
A
B
10
C5
21
22

D1
D2
1
2
A1
A2
24V

3/N/PE AC50Hz 400V

/.5

A
B
4
C3
13

2
A1
A2

A5
A1
A3
A2
A4

5
8

D3
D4
1
2
1
3
A1
A2

6
7

SYS
23

SYS1

A1
A2
B4
13
14

A1

21
24
B5
13

A2

20

A1
A2
26
B3

Ready

22
27

14

C2
C1

14

SYS2
1

E-20
B2
B1

L1
L2
L3
N
PE

Example circuits

Fig. E-17: "Dahlander reversing starter" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.9.2

"Dahlander reversing starter" function circuit diagram

Fig. E-18: "Dahlander reversing starter" function circuit diagram (1/2)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-21

Example circuits

Fig. E-19: "Dahlander reversing starter" function circuit diagram (2/2)

SIMOCODE pro

E-22

GWA 4NEB 631 6050-22 DS 03

Example circuits

E.10

"Pole-changing starter" example circuit

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-23

-X2

-Q2
/.4

-T10

Current measurement

1
3
5

I> I> I>

BU

-X2

-Q3
/.4

W1
W2
V2 M V1
U2 3 AC U1

-M1

PE

2
4
6

1
2
3

1
2
3

1
3
5

2
4
6

L1
L2
L3

T1
T2
T3

PE

/.2

5
3
1

6
4
2

6
5
4

-X1

-A10

PTC
T2

3/N/PE AC50Hz 400V

/.2

X9

Basic Unit

-S11

-S12

IN2

SIMOCODEpro V

-X19

IN1

PROFIBUS

Profibus DP

-X19

SPE/PE

-S13

IN3

IN4

Device
BUS
Gen.fault
Test/reset

C 1A

-F11

I>

 Local
Off

 Local
Slow

 Local
Fast

I>

OUT2

 Mains contactor
Slow


1/N AC 50Hz 230V


1L1
1N

-Q3

-F12

C 1,6A

 Mains contactor
Fast

-Q2

230V AC

OUT1

1/N AC 50Hz 230V


2L1
2N

9
C4
13

CT
T1
PE

A
B
A
B
A5
A1
A3

14

D1
D2
1
2
A1
A2
24V

A
B
10
C5
22

21

4
C3
13

5
8
C2
C1

14

2
A2

A1

D3
D4
1
2
1
3
A1
A2

E-24
OUT3

6
7

-A11

BUS

ON>>

Operator Panel

Device

OFF

GEN.FAULT

ON>

TEST/
RESET

E.10.1

SYS

L1
L2
L3
N
PE

Example circuits

"Pole-changing starter" circuit diagram

Fig. E-20: "Pole-changing starter" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.10.2

"Pole-changing starter" function circuit diagram

Fig. E-21: "Pole-changing starter" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-25

-X2

-Q21
/.5

-Q22
/.7

Current measurement

1
2
3

1
3
5

2
4
6

BU

L1
L2
L3

T1
T2
T3

1
3
5

PE

-X2

-Q31
/.5

/.2

W2
W1
V1 M V2
U1 3 AC U2

-M1

2
4
6

-T10

1
3
5

2
4
6

1
2
3

1
3
5

2
4
6

4
5
6

I > I > I >

-Q32
/.6

/.2

-X1

PE

5
3
1
6
4
2

-A10

PTC

-S11

-X19

IN1

X9

IN2

-S12

Basic Unit

SIMOCODE pro V

Profibus DP

-X19

PROFIBUS

-S13

IN3

IN4

Device
BUS
Gen.fault
Test/reset

C 1A

-F11




I>

-Q21

230V AC

OUT1

1/N AC 50Hz 230V


2L1
2N

/.7

-Q31

C 1,6A

-F12

1/N AC 50Hz 230V


1L1
1N

I>

OUT2

OUT3

-A11
PE

-S14

-X19

IN1

25
N/M

OUT1

-S15

IN2

Digital Module

BUS

ON<

-Q22

IN3

Operator Panel

DEVICE

<>/<<>>

SIMOCODE pro V

-Q32

-A12
OFF

GEN.FAULT

ON>

IN4

OUT2



TEST/
RESET

Mains contactor
Slow
Right

Local
Slow
Right
Local
Fast
Right
Local
Slow
Left
Local
Fast
Left



Local
Off

Mains contactor
Fast
Left

Mains contactor
Slow
Left

Mains contactor
Fast
Right

E.11
"Pole-changing reversing starter" example circuit

E.11.1
"Pole-changing reversing starter" circuit diagram

PE

CT
T1
T2

A5
A1
A3

C4
13
14

D1
D2
1
2
A1
A2
24V

3/N/PE AC50Hz 400V

/.5

A
B
A
B
22

2
A1

SPE/PE
A
B
10
C5
21

4
C3
13

5
8

D3
D4
1
2
A2

20

SYS
23

1
3
A1

A1
A2
B4
13
14

A2

21
24
B5
13

6
7

A1
A2
26
B3

SYS1
Ready

22
27

14

C2
C1

14

SYS2
1

E-26
B2
B1

L1
L2
L3
N
PE

Example circuits

Fig. E-22: "Pole-changing reversing starter" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.11.2

"Pole-changing reversing starter" function circuit diagram

Fig. E-23: "Pole-changing reversing starter" function circuit diagram (1/2)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-27

Example circuits

Fig. E-24: "Pole-changing reversing starter" function circuit diagram (2/2)

SIMOCODE pro

E-28

GWA 4NEB 631 6050-22 DS 03

Example circuits

E.12

"Solenoid valve" example circuit

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-29

-Y1

I> I> I>

-X1

-X2

-Q2
/.4

-X1

3/N/PE AC50Hz 400V

PE

/.2

3
2
1
7

1
3
5

2
4
6

1
3
5

2
4
6

6
5
4
8

1
2

1
2
3
N

PE

-A10

PTC

X9
Basic Unit

-S11

-S12

IN2

SIMOCODE pro V

-X19

IN1

PROFIBUS

Profibus DP

-X19

SPE/PE
9

-RMZ

IN3

-RMA

IN4

Device
BUS
Gen.fault
Test/reset

C 1A

-F11




I>

-Q2


C 1,6A

 Local
Off

 Local
On

 Mains contactor

230V AC

OUT1

1/N AC 50Hz 230V


2L1
2N

11
13
14

CT
T1
T2

18
19
20
A
B

1
2
1
2
A1
A2
24V

A
B
A
B
10
12
22

21

4
10
14

13

14

13

5
8
9
8

2
A1
A2

-F12

1/N AC 50Hz 230V


1L1
1N

3
4
I>

1
2
OUT2

1
3
Feedback
Limit switch
Close
Feedback
limit switch
Open

OUT3

6
7

E-30
6

-A12

BUS

Operator Panel

DEVICE

CLOSE
GEN.FAULT

OPEN

TEST/
RESET

E.12.1

SYS

L1
L2
L3
N
PE

Example circuits

"Solenoid valve" circuit diagram

Fig. E-25: "Solenoid valve" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

PE

/.2

Example circuits

E.12.2

"Solenoid valve" function circuit diagram

Fig. E-26: "Solenoid valve" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-31

-T10

-Q1

Current measurement

BU

-M1

-X2

M
3 AC

PE

-Q3
/.4

/.2

PE

I> I> I>

-X1

-Q2
/.4

3
2
1

6
4
2

5
3
1

L1
L2
L3

T1
T2
T3

1
3
5

6
5
4

U
V
W

1
2
3

2
4
6

-X1

PE

-A10

PTC

X9

Basic Unit
IN2

SIMOCODEpro V

-X19

IN1

PROFIBUS

Profibus DP

-X19

SPE/PE

-RMZ

-RMA

IN3

IN4

Device
BUS
Gen.fault
Test/reset

C 1,6A

-F11

CT

T1
T2

1
3
5

2
4
6

/.2

A
B
A
B
18
19
20

13

1
2

I>

1
2

OUT1

-Q2

230V AC

A1
A2
24V

A
B
10
14
13
14

4
15
13
14

5
8
16
17

/.7

C 1,6A

-F12

1/N AC 50Hz 230V


1L1
1N

3
4

OUT2

-Q3

I>

OUT3

-A11
N/M

PE

-S11

-X19

IN1

25

-S12

IN2

230V AC

-S13

IN3

Digital Module

SIMOCODEpro V

OUT1

DEVICE

IN4

STOP

GEN.FAULT

OPEN

OUT2

BUS

CLOSE

Operator Panel

-A12

23
11

A1
A2

20
24
12

1/N AC 50Hz 230V


2L1
2N

/.4

3/N/PE AC50Hz 400V

22

SYS1
Ready

21
26
10

1
3
A1
A2

SYS
14

22
27

6
7
6

TEST-/
RESET

Feedback
Limit switch
Open

Feedback
Limit switch
Closed

Local
Open



Local
Closed

Local
Stop



Mains contactor
Closed

Mains contactor
Open

"Positioner 1" circuit diagram

13

E.13.1

21

"Positioner" example circuit

13

E.13

14

SYS2
1

E-32
9
8

L1
L2
L3
N
PE

Example circuits

Fig. E-27: "Positioner 1" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.13.2

"Positioner 1" function circuit diagram

Fig. E-28: "Positioner 1" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-33

-T10

-Q1

3
2
1

I> I> I>

BU

-X2

-M1

-X1

-Q2
/.4

Current measurement

PE

M PE
3 AC

-Q3
/.4

/.2

-A10

PTC

X9

Basic Unit

-DMZ

-X19

IN1

-RMZ

IN2

SIMOCODEpro V

Profibus DP

-X19

PROFIBUS

-RMA

IN3

-DMA

IN4

Device
BUS
Gen.fault
Test/reset

C 1,6A

-F11




I>

230V AC

-Q2

OUT1

1/N AC 50Hz 230V


2L1
2N

1
2
1
2

6
4
2

5
3
1

L1
L2
L3

T1
T2
T3

-X1

PE

1
3
5

2
4
6

6
5
4

1
2
3

U
V
W

CT

T1
T2

1
3
5

SPE/PE
9
22

13

14

2
4
6

/.2

18
19
20
A
B

21

14

/.7

C 1,6A

-Q3

-F12

1/N AC 50Hz 230V


1L1
1N

I>

OUT2

A1
A2
24V

3
4
A1
A2

A
B
A
B
10
14
13

4
15
13

22

21

5
8
16
17

OUT3

-A11
N/M

PE

-S11

-X19

IN1

OUT1

-S12

IN2

230V AC

-S13

IN3

Digital Module

SIMOCODEpro V

DEVICE

BUS

CLOSE

IN4

STOP

GEN.FAULT

OPEN

OUT2

Operator Panel

-A12

SYS2

1
2
1
3
A1
A2

25
11
14

SYS1
Ready

20

13

24
22

7
6

SYS
12

23

21
21

26
10
13
14

22
27

3/N/PE AC50Hz 400V

/.4

E-34
1

TEST/
RESET

Mains contactor
Closed
Local
Stop
Local
Closed
Local
Open
Feedback
Torque switch
Closed
Feedback
Limit switch
Closed
Feedback
Limit switch
Open
Feedback
Torque switch
Open



Mains contactor
Open

E.13.3

9
8

L1
L2
L3
N
PE

Example circuits

"Positioner 2" circuit diagram

Fig. E-29: "Positioner 2" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.13.4

"Positioner 2" function circuit diagram

Fig. E-30: "Positioner 2" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-35

-T10

BU

-M1

-X2

M
3 AC

PE

-Q3
/.4

/.2

PE

I> I> I>

-X1

-Q2
/.4

Current measurement

3
2
1

6
4
2

5
3
1

L1
L2
L3

T1
T2
T3

-X1

PE

1
3
5

2
4
6

6
5
4

1
2
3

U
V
W

-A10

CT

PTC

T1
T2

X9

Basic Unit

-DMZ

-RMZ

IN2

SIMOCODEpro V

-X19

IN1

PROFIBUS

Profibus DP

-X19

SPE/PE
9

-RMA

IN3

13

1
3
5

2
4
6

/.2

A
B
A
B
18
19
20

21

22




IN4

Device
BUS
Gen.fault
Test/reset

C 1,6A

-F11

I>

-Q2

230V AC

OUT1

1/N AC 50Hz 230V


2L1
2N

1
2
1
2
A1
A2
24V

A
B
10
14
14

13

4
15
13
14

5
8
16
17

/.7

2
A1
A2

C 1,6A

OUT2

-Q3

-F12

1/N AC 50Hz 230V


1L1
1N

3
4

I>

1
2
1
3
A1
A2

OUT3

6
7
6

-A11
N/M

PE

-S11

-X19

IN1

25

-S12

IN2

230V AC

-S13

IN3

DEVICE

IN4

STOP

GEN.FAULT

OPEN

OUT2

BUS

CLOSE

Operator Panel

Digital Module

SIMOCODEpro V

OUT1

-A12

11
14

SYS1
Ready

20

13

24
22

SYS2

SYS
12

23

21
21

26
10
13
14

22
27

3/N/PE AC50Hz 400V

/.4

E-36
1

TEST/
RESET

Mains contactor
Closed
Local
Stop
Local
Closed
Local
Open
Feedback
Torque switch
Closed
Feedback
Limit switch
Closed
Feedback
Limit switch
Open

Mains contactor
Open

E.13.5

9
8

L1
L2
L3
N
PE

Example circuits

"Positioner 3" circuit diagram

Fig. E-31: "Positioner 3" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.13.6

"Positioner 3" function circuit diagram

Fig. E-32: "Positioner 3" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-37

-T10

-M1

-X2

-X1

-Q2
/.4

Current measurement

I> I> I>

BU

PE

M PE
3 AC

/.2

-Q3
/.4

-A10

PTC

X9

Basic Unit

-RMZ

IN2

SIMOCODEpro V

-X19

IN1

PROFIBUS

Profibus DP

-X19

SPE/PE

3
2
1

6
4
2

5
3
1

L1
L2
L3

T1
T2
T3

1
3
5

2
4
6

6
5
4

1
2
3

U
V
W

-X1

PE

A
B
A
B

-RMA

IN3

-DMA

IN4

Device
BUS
Gen.fault
Test/reset

C 1,6A

-F11





I>

-Q2

230V AC

OUT1

1/N AC 50Hz 230V


2L1
2N

1
2
1
2
A1
A2
24V

18
19
20

13

CT

T1
T2

1
3
5

2
4
6

/.2

/.7

C 1,6A

-Q3

-F12

1/N AC 50Hz 230V


1L1
1N

I>

OUT2

A
B
10
14
14

13

4
15
13
14

21

5
8

3
4
1
2
1
A1
A2

OUT3

-A11
N/M

PE

-S11

-X19

IN1

25

-S12

IN2

230V AC

-S13

IN3

Digital Module

SIMOCODEpro V

OUT1

DEVICE

IN4

STOP

GEN.FAULT

OPEN

OUT2

BUS

CLOSE

Operator Panel

-A12

23
11
13

20
24

14

A1
A2

SYS
12
21
22

7
6

21
26

SYS1
Ready

22
10
13
14

16
17
22

SYS2
27

3/N/PE AC50Hz 400V

/.4

E-38
1

TEST/
RESET

Local
Stop
Local
Closed
Local
Open

Feedback
Limit switch
Closed
Feedbackl
Limit switch
Open
Feedback
Torque switch
Open

Mains contactor
Closed

Mains contactor
Open

E.13.7

9
8

L1
L2
L3
N
PE

Example circuits

"Positioner 4" circuit diagram

Fig. E-33: "Positioner 4" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.13.8

"Positioner 4" function circuit diagram

Fig. E-34: "Positioner 4" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-39

-T10

I> I> I>

BU

-X2

-M1

-X1

-Q2
/.4

Current measurement

3
2
1

6
4
2

5
3
1

L1
L2
L3

T1
T2
T3

M
3 AC

PE

/.2

PE

-Q3
/.4

-A10

PTC

X9

Basic Unit

-DMZ/ RMZ

IN2

SIMOCODEpro V

-X19

IN1

PROFIBUS

Profibus DP

-X19

SPE/PE

-X1

PE

1
3
5

2
4
6

6
5
4

1
2
3

U
V
W

CT

T1
T2

1
3
5

2
4
6

/.2

18
19
20

-DMA/RMA

IN3

IN4

Device
BUS
Gen.fault
Test/reset

C 1,6A

-F11




I>

230V AC

-Q2

OUT1

1/N AC 50Hz 230V


2L1
2N

13

1
2
1
2
A1
A2
24V

A
B

21

22

/.7

C 1,6A

-Q3

-F12

1/N AC 50Hz 230V


1L1
1N

I>

OUT2

2
A1
A2

A
B
A
B
10
14
14

13

4
15
14

13

22

21

5
8
16
17

3
4
1
2
1
3
A1
A2

OUT3

6
7
6

-A11
N/M

PE

-S11

-X19

IN1

25

-S12

IN2

230V AC

-S13

IN3

IN4

STOP

GEN.FAULT

OPEN

OUT2

BUS

CLOSE

Operator Panel

Digital Module

SIMOCODEpro V

OUT1

-A12

11
14

SYS1
Ready

20

13

24
22

SYS2

SYS
12

23

21
21

26
10
13
14

22
27

3/N/PE AC50Hz 400V

/.4

E-40
1

TEST/
RESET

 Feedback
Torque switch/
 Limit switch
Open

 Feedback
Torque switch/
 Limit switch
Closed

 Local
Open

 Local
Closed

 Local
Stop

 Mains Contactor
Closed

 Mains Contactor
Open

E.13.9

9
8

L1
L2
L3
N
PE

Example circuits

"Positioner 5" circuit diagram

Fig. E-35: "Positioner 5" circuit diagram

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.13.10

"Positioner 5" function circuit diagram

Fig. E-36: "Positioner 5" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-41

-A1

-M1

3RW402/
3RW403/
3RW404

Current measurement

-Q1
/.4

1
3
5

2
4
6

BU

L1
L2
L3

T1
T2
T3

1
3
5

2
4
6

-T10

PE

PTC

OVERLOAD

+ 24vdc

-S11

Profibus DP

Basic Unit

-S12

IN2

SIMOCODEpro V

-X10

IN1

off




IN3
IN4

BUS
Gen.fault
Test/reset

Device

C 1A

-F11

-X10

I>

230V AC

-Q1

OUT1

-Q11

C 1,6A

-F12

OUT2

1/N AC 50Hz 230V


1L1
1N

I>

OUT3

-Q11
/.4

C 3A

-F13

I>

DEVICE

ON>

BUS

OFF

Operator Panel

-A11

GEN.FAULT

TEST/
RESET

Soft starter
Reset

Soft starter
Fault

Local
On

Local
Off

Soft starter
Start

Mains contactor

"Soft starter" example circuit

E.14.1
Circuit diagram "Soft starter" (example 3RW402, 3RW403, 3RW404)

-A10

-X9

PROFIBUS

1/N AC 50Hz 230V


2L1
2N

Control Voltage:24V DC or 110-240V AC/DC

E.14

3 AC

230VAC

3RW40

13

I > I > I >

PE

2
3

A1
A2

14/24

PE

CT

T1
T2

Bus connector at Sub-D

X9

-Q1

L1
L2
L3
N
PE

/.2

1L1
3L2
5L3

2T1
4T2
6T3

U
V
W

/.2

/.5
/.6

on
BYPAS

1
2
3

IN

23
95
96
98

A
B
'A
'B
8

4
7

1
2
1
2
A1
A2
24V

SPE/PE
A
B
13
14

5
8
6
5

10
9
21
22

2
A1
A2

3
4
1
2
1
3
A1
A2

6
7

1
2
11
12
2
3
/.2
/.2

E-42
SYS

3/N/PE AC50Hz 400V

Example circuits

Fig. E-37: Circuit diagram "Soft starter" (example 3RW402, 3RW403, 3RW404)

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

Example circuits

E.14.2

Function circuit diagram "Soft starter" (example 3RW402, 3RW403,


3RW404)

Fig. E-38: Function circuit diagram "Soft starter" (example 3RW402, 3RW403, 3RW404)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-43

-A1

Current measurement

-Q1
/.4

-M1

3RW405/
3RW407

-T10

BU

3 AC

230VAC

3RW40

PE

I > I > I >

1
3
5

2
4
6

L1
L2
L3

T1
T2
T3

1
3
5

-A10

CT
PTC

T1
T2
OVERLOAD

+ 24vdc

-S11

Profibus DP

-X9

PROFIBUS

off

Basic Unit

-S12

IN2

SIMOCODEpro V

-X10

IN1

Bus connector at Sub-D


X9

-Q1

13

2
4
6

1L1
3L2
5L3

PE
2
3
A1
A2
14/24

PE

L1
L2
L3
N
PE

/.2

2T1
4T2
6T3

U
V
W

/.2
/.5
/.6
on
BYPAS

1
2
3
IN

23
95
96
98

A
B
'A
'B
8




IN3

4
7

Device

IN4

BUS
Gen.fault
Test/reset

C 1A

-F11

-X10

I>

230V AC

-Q1

OUT1

OUT2

1/N AC 50Hz 230V


1L1
1N

-A1R
Fern
Reset

C 1,6A

-F12

Control Voltage:24V DC or 110-240V AC/DC


1/N AC 50Hz 230V
2L1
2N

1
2
1
2
A1
A2
24V

SPE/PE
A
B
13
14

5
8
6
5

10
9
21
22

2
A1
A2

3
4
I>

1
2
1
3
E1

E2

OUT3

6
7

SYS

C 3A

-F13

I>

1
2
2
3

E-44
-A11

BUS

OFF

Operator Panel

DEVICE

ON>

/.2
/.2

GEN.FAULT

TEST/
RESET

6RIWVWDUWHU
5HVHW
6RIWVWDUWHU
)DXOW

/RFDO
2II

/RFDO
2Q

6RIWVWDUWHU
6WDUW

0DLQVFRQWDFWRU

E.14.3

SYS

3/N/PE AC50Hz 400V

Example circuits

Circuit diagram "Soft starter" (example 3RW405, 3RW407)

Fig. E-39: Circuit diagram "Soft starter" (example 3RW405, 3RW407)

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

Example circuits

E.14.4

Function circuit diagram "Soft starter" (example 3RW405, 3RW407)

Fig. E-40: Function circuit diagram "Soft starter" (example 3RW405, 3RW407)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-45

-Q2
/.5

-T10

1
3
5

-A1

Current measurement

-Q1
/.4

-M1

3RW402/
3RW403/
3RW404

2
4
6

BU

3 AC

-A10

PTC

OVERLOAD

+ 24vdc

230VAC

3RW40

PE

I > I > I >

1
3
5

2
4
6

L1
L2
L3

T1
T2
T3

1
3
5

2
4
6

1L1
3L2
5L3

-S11

Profibus DP

-X9

PROFIBUS

off

Basic Unit

-S12

IN2

SIMOCODEpro V

-X10

IN1

Bus connector at Sub-D

X9

A
B
'A
'B
SPE/PE
A
B

-S13

IN3

IN4

BUS
Gen.fault
Test/reset

Device

C 1A

-F11

-X10
1
2
I>

1
2
230V AC

A1
A2
24V

-Q1

OUT1

C 1,6A

-Q2

-F12

OUT2

3
4
I>

1
2

-Q1

PE.

13

OUT3

6
7

-Q11
/.6

C 3A

-F13

I>

1
2

1/N AC 50Hz 230V


1L1
1N

-A11

IN1

-Q11

N/M
Ready

A1
A2

OUT1

21

IN2

230V AC

-A12

BUS

ON>>

Operator Panel

DEVICE

IN3

Digital Module

SIMOCODEpro V

20

L1
L2
L3
N
PE

/.2

14/24

on
BYPAS

PE.

2T1
4T2
6T3

U
V
W

CT

T1
T2

A1
A2

2
3

/.6
/.6

1
2
3

IN

23
95
96
98

/.2

9
8
13
14

5
8
6
5

10
9
21
22

4
7
13
14

2
A1
A2

PE
SYS1

25
23

Control Voltage:24V DC or 110-240V AC/DC

24

11
12
2
3
/.2
/.2

1
3
A1
A2

SYS

26

OFF
GEN.FAULT

ON>

IN4

OUT2

22
27

E-46
1/N AC 50Hz 230V
2L1
2N

TEST/
RESET

/RFDO
5LJKW

/RFDO
/HIW

6RIWVWDUWHU
)DXOW

6RIWVWDUWHU
5HVHW

/RFDO
2II

6RIWVWDUWHU
6WDUW

0DLQVFRQWDFWRU
5LJKW
0DLQVFRQWDFWRU
/HIW

Example circuits

E.15
"Soft starter with reversing contactor" example circuit

E.15.1
Circuit diagram "Soft starter with reversing contactor" (3RW402, 3RW403,
3RW404)

Fig. E-41: Circuit diagram "Soft starter with reversing contactor" (3RW402, 3RW403, 3RW404)

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS2

SYS

Example circuits

E.15.2

Circuit diagram "Soft starter with reversing contactor" (3RW402, 3RW403,


3RW404)

Fig. E-42: "Soft starter with reversing contactor" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-47

-Q2
/.5

1
3
5

-A1

-Q1
/.4

Current measurement

-M1

3RW405/
3RW407

2
4
6

1
3
5

T1
T2
T3

BU

L1
L2
L3

2
4
6

1
3
5

2
4
6

-T10

3 AC

PE.

230VAC

PE

3RW40

13

I > I > I >

/.2

2
3

A1
A2

-A10

PTC

OVERLOAD

+ 24vdc

-S11

PROFIBUS

off

-S12

IN2

SIMOCODEpro V
Basic Unit

-X10

IN1

Profibus DP

-X9

Bus connector at Sub-D


X9

-Q1

CT
T1
T2
1
2
3
IN

/.5
/.5

/.2

14/24

on
BYPAS

PE.

1L1
3L2
5L3

2T1
4T2
6T3

U
V
W

IN3

-S13

23
95
96
98

A
B
'A
'B

Device

IN4

BUS
Gen.fault
Test/reset

C 1A

-F11

-X10
1
2
I>

1
2
230V AC

A1
A2
24V

SPE/PE
A
B
13
14

5
8
6
5

10
9
22

21

4
7
13
14

-Q1

OUT1

2
A1
A2

C 1,6A

-Q2

-F12

OUT2

3
4

I>

C 3A

-F13

OUT3

I>

/.2
/.2

SYS

1
2
1
3
A1
A2

1
2
2
3
6
7

-A11

IN1

-A1R
Fern
Reset

N/M

E1

E2

OUT1

21

IN2

230V AC

IN3

Digital Module

SIMOCODEpro V

20

1/N AC 50Hz 230V


1L1
1N

Ready

PE
SYS1

25
23

1/N AC 50Hz 230V


2L1
2N

24

L1
L2
L3
N
PE

26

E-48
-A12

22
OUT2

DEVICE

BUS

ON>>

SYS2

Operator Panel

IN4

SYS

GEN.FAULT

ON>

OFF

TEST/
RESET

/RFDO
/HIW

/RFDO
2II

/RFDO
5LJKW

6RIWVWDUWHU
5HVHW

6RIWVWDUWHU
6WDUW

6RIWVWDUWHU
)DXOW

0DLQVFRQWDFWRU
/HIW

0DLQVFRQWDFWRU
5LJKW

E.15.3

27

Control Voltage:24V DC or 110-240V AC/DC

Example circuits

Circuit diagram "Soft starter with reversing contactor" (3RW405, 3RW407)

Fig. E-43: Circuit diagram "Soft starter with reversing contactor" (3RW405, 3RW407)

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

Example circuits

E.15.4

Circuit diagram "Soft starter with reversing contactor" (3RW405, 3RW407)

Fig. E-44: Function circuit diagram "Soft starter with reversing contactor" (3RW405, 3RW407)

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-49

-M1

-X2

-X1

-Q1
/.4

UL1
UL2
UL3

-T4

#2,5mm 2

#2,5mm 2

I > I > I >

Current-/voltagemeasurement unit

-Q1

-X1

6
4
2

5
3
1

BU

L1
L2
L3

T1
T2
T3

1
3
5

2
4
6

PE

PTC

-S11

-X19

IN1

Profibus DP

-S12

IN2

Basic Unit

SIMOCODEpro V

IN3

Device

IN4

BUS
Gen.fault
Test/reset

I>

230V AC

-Q1

OUT1

C 1,6A

-F12

OUT2

I>

OUT3

-A12

BUS

Operator Panel

DEVICE

GEN.FAULT

ON

OFF

TEST/
RESET

Local

Off

Local

On

Main contactor

E.16.1
"Direct starter for 1-phase loads" circuit example

-A10

C 1A

-F11

1/N AC 50Hz 230V


1L1
1N

"Direct starter for 1-phase loads" circuit example

1~

/.2

PE

-A13

-X19

PROFIBUS

1/N AC 50Hz 230V


2L1
2N

E.16

L
N
PE

L1
L2
L3
N
PE

/.2

PE

SYS2

3
2
1
7

6
5
4
8

1
2
3
N

9
11

CT

T1
T2

X9

A
B

18
19
20
SPE/PE
A
B

13
14

4
10

1
2
1
2
A1
A2
24V

A
B

10
12
21
22

5
8
9
8

2
A1
A2

3
4
1
2
1
3
5

6
7
6

E-50
SYS

Control Voltage:24V DC or 110-240V AC/DC

Example circuits

Fig. E-45: "Direct starter for 1-phase loads" circuit example

GWA 4NEB 631 6050-22 DS 03

SIMOCODE pro

SYS

decoupling modul

SIMOCODEpro V

SYS1

Ready

Example circuits

E.16.2

"Direct starter for 1-phase loads" function circuit example

Fig. E-46: "Direct starter for 1-phase loads" function circuit diagram

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

E-51

Example circuits

SIMOCODE pro

E-52

GWA 4NEB 631 6050-22 DS 03

Safety and commissioning information


for EEx areas

In this chapter
In this chapter you will find safety and commissioning information for
hazardous areas. It is imperative that you observe this information for the
protection of any motors in hazardous areas.
Target groups
This chapter is addressed to the following target groups:
Planners and configurators
Commissioners
Maintenance and service personnel.

Necessary knowledge
You will require the following knowledge:
Explosion protection
IEC 60079-14/EN 60079-14/DIN VDE 0165 - 1 Electrical apparatus for
explosive gas atmospheres - Electrical installations in hazardous areas (other
than mines)
IEC 60079-17/EN 60079-17/DIN VDE 0165 - 10 - 1 Electrical apparatus for
explosive gas atmospheres - Inspection and maintenance of electrical
installations in hazardous areas (other than mines)
IEC 61241-14/DIN VDE 0165 - 2 Electrical apparatus for use in the presence
of combustible dust - Selection and installation
IEC 61241-17/DIN VDE 0165 - 10 - 2 Electrical apparatus for use in the
presence of combustible dust - Inspection and maintenance of electrical
installations in hazardous areas (other than mines)
VDE 0118 Erection of electrical installations in mines
Betriebssicherheitsverordnung - BetrSichV (Ordinance on Industrial
Safety and Health).

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

F-1

Safety and commissioning information for EEx areas

F.1

General

Information and standards


Type of protection EEx e and EEx d:
The overload protection and thermistor motor protection of the
SIMOCODE pro system meets the requirements for overload protection of
explosion proof motors for the following types of protection:
EExd "explosion proof enclosure", e.g. according to DIN EN 50018 or
DIN EN 60079
EExe "increased safety", e.g. according to DIN EN 50019 or
DIN EN 60079-7.
Increased danger in hazardous areas means it is necessary to carefully
observe the following notes and standards:
IEC 60079-14/EN 60079-14/DIN VDE 0165 - 1 Electrical apparatus for
explosive gas atmospheres - Electrical installations in hazardous areas (other
than mines)
IEC 60079-17/EN 60079-17/DIN VDE 0165 - 10 - 1 Electrical apparatus for
explosive gas atmospheres - Inspection and maintenance of electrical
installations in hazardous areas (other than mines)
IEC 61241-14/DIN VDE 0165 - 2 Electrical apparatus for use in the presence
of combustible dust - Selection and installation
IEC 61241-17/DIN VDE 0165 - 10 - 2 Electrical apparatus for use in the
presence of combustible dust - Inspection and maintenance of electrical
installations in hazardous areas (other than mines)
VDE 0118 Erection of electrical installations in mines
Betriebssicherheitsverordnung - BetrSichV (Ordinance on Industrial
Safety and Health).
All 3UF7 devices are approved under Device Group I, Category "M2" (mining)
and Device Group II, Category 2 in the area "GD" (areas in which explosive
gas, steam, fog, air mixtures and inflammable dust are present):
BVS 06 ATEX F 001

I (M2) *)

BVS 06 ATEX F 001

II (2) GD *)

*) Note:
This safety and commissioning information is also valid for devices with the
certificate number BVS 04 ATEX F 003.
These devices are suitable for the protection of motors in hazardous areas
and comply with the standards listed above.
Tests other than those legally stipulated (Ordinance on Industrial
Safety and Health) are not required.
Warning
All installation, commissioning and maintenance work is to be carried out by
responsible, qualified personnel only. Unprofessional behavior can cause
serious damage to persons and goods.

SIMOCODE pro

F-2

GWA 4NEB 631 6050-22 DS 03

Safety and commissioning information for EEx areas

F.2

Set-up and commissioning


Notice
Please observe the following SIMOCODE pro operating instructions
(enclosed with the devices):

Device

Order No.

Basic unit

3ZX1012-0UF70-1AA1

Digital module

3ZX1012-0UF73-1AA1

Failsafe digital module DM-F Local

3ZX1012-0UF73-1BA1

Failsafe digital module DM-F PROFIsafe

3ZX1012-0UF73-3BA1

Current measuring module

3ZX1012-0UF71-1AA1

Current/voltage measuring module

3ZX1012-0UF77-1BA1

You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

F-3

Safety and commissioning information for EEx areas

F.2.1

Setting the rated motor current


Set the 3UF7 to the rated motor current (according to the type plate or
design test certificate of the motor).
Notice
Note the trip class/tripping characteristic of the 3UF7.
Select the trip class so that the motor is thermally protected, even when the
rotor is stalled.
Motors, cables and contactors must be suitable for the selected trip class.

Notice
Set the response of the overload protection to "Tripping"!
Example
Motor 500 V, 50/60 Hz, 110 kW, 156 A, temperature class T3, time TE= 11 s,
IA/Is = 5.5:

TE = 11 s

IA/Is = 5.5
Fig. F-1: Tripping conditions of the EExe motor, selected: CLASS 10

SIMOCODE pro

F-4

GWA 4NEB 631 6050-22 DS 03

Safety and commissioning information for EEx areas

F.2.2

SIMOCODE pro with thermistor input


For the 3UF70, you can use type A temperature sensors with a
characteristic curve according to IEC 60947-8 (DIN VDE 0660, Part 303), DIN
44081 and DIN 44082.
Depending on the number of sensors, this will result in the following
tripping and restart temperatures:

Fig. F-2: Typical characteristic curve of a type A sensor (logarithmic scale)

Depending on the number of sensors, the following tripping and restart


temperatures will result based on the TNF (rated response temperature of
the sensor):
Tripping temperature

Restart temperature

3 sensors

TNF + 4 K

TNF - 7 K

6 sensors

TNF - 5 K

TNF - 20 K

Table F-1: Tripping and restart temperatures

The temperatures listed are limit values.


Notice
Set the response for the activated thermistor to "Tripping"!

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

F-5

Safety and commissioning information for EEx areas

F.2.3

Sensor circuit wiring


Caution
Lay the measuring circuit cables as separate control cables.
The use of motor feeder wires or other main current cables is not permitted.
Shielded control cables must be used if extremely inductive or capacitive
interferences are to be expected because of parallel high-voltage cables.
Maximum cable length of the sensor circuit cables:
Cable
cross section

Cable lengths at the thermistor input


Without short-circuit detection

With short-circuit detection 1)

2.5 mm2

2 x 2800 m

2 x 250 m

1.5 mm2

2 x 1500 m

2 x 150 m

2 x 500 m

2 x 50 m

0.5 mm

1) A short circuit in the sensor circuit will be detected up to this maximum cable length.
Table F-2: Maximum cable length of the sensor circuit cables

We recommend evaluation of the short-circuit detection of the sensor cable.


If the short-circuit detection of the sensor cable is not evaluated, the sensor
resistance must be measured with a suitable measuring device during
commissioning or after modifications/maintenance work has been carried
out (mounting, demounting the system).
F.2.4

Short-circuit protection for type of assignment 2 according to


IEC 60947-4-1
Short-circuit protection must be carried out by separately arranged
overcurrent protection devices.
Caution
When combining with other contactors, observe the respective maximum
fuse protection of the contactor for type of assignment 2.

F.2.5

Cable protection
Caution
Avoid impermissibly high cable surface temperatures by correctly
dimensioning the cross sections!
Select a sufficient cross section - especially with heavy starting CLASS 20
to CLASS 40 (see Chapter D.7 "Short-circuit protection with fuses for motor
feeders for short-circuit currents up to 100 kA and 690 V").

SIMOCODE pro

F-6

GWA 4NEB 631 6050-22 DS 03

Safety and commissioning information for EEx areas

F.2.6

Test
SIMOCODE pro offers users the convenient option of checking the
complete motor protection chain (incl. actuators and sensors such as
contactors, thermistors). This can, for example, be used to carry out tests
according to IEC 60079-17.
This test includes a complete function test. For this purpose, all three test
phases are to be carried out (hardware test, current feedback, motor
protection tripping, see below). The test can be carried out using the "TEST/
RESET" buttons provided, or automatically via the bus. Due to existing selftest routines, tripping currents do not need to be started in order to carry
out testing.

Test phases
Phase 1: Hardware test/lamp test (0 to 2 s):
The hardware (e.g. the thermistor electronics) is tested, all LEDs and displays
are activated, including lamp controls. Contactor controls remain unchanged.
Phase 2: Hardware test results (2 to 5 s):
If there is a fault, the "HW fault basic unit" fault is triggered.
If there is no fault:
The "GEN. FAULT" LED flashes when no main current is flowing
The "GEN. FAULT" LED flickers if main current is flowing in all three
phases (special case: for "1-phase load" in one phase).
Phase 3: Relay test (> 5 s):
If testing is carried out with tripping, the contactor controls are deactivated.

The following table shows the test phases carried out when the "TEST/
RESET" button is pressed for the required length of time:
Test phase

Status

Without main current


O.K.

Fault *)

With main current


O.K.

Fault

Hardware test/lamp test


"DEVICE" LED

Orange

Green

Orange

Green

"GEN.FAULT" LED

<2s

Contactor control

Unchanged

Unchanged

Unchanged

Unchanged

Show QL*
Results of the hardware test/lamp test
"DEVICE" LED
2s-5s

Green

Red

Green

Red

"GEN.FAULT" LED
Contactor control

Unchanged

Deactivated

Unchanged

Deactivated

Relay test
"DEVICE" LED
>5s

Green

Red

Green

Red

"GEN.FAULT" LED
Contactor control
LED lit/activated

Deactivated

LED flashing

Deactivated

LED flickering

Deactivated

Deactivated

LED off

*) "Fault" only displayed after 2 s


Table F-3: The states of the status LEDs/contactor controls during testing

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

F-7

Safety and commissioning information for EEx areas

F.2.7

Further safety guidelines

Caution
Only the relay outputs of the 3UF70 basic unit or the 3UF730 monostable
digital module may be used for the protection function!

Warning
The 3UF7 is not suitable for installation in hazardous areas.
The device may only be used in a switchgear cabinet with at least degree of
protection IP 4x.
When setting up the equipment in hazardous areas, ensure the 3UF7 does
not present a fire hazard. Appropriate measures must be taken (e.g.
encapsulation).

Warning:
For SIMOCODE pro devices with a 24 V DC supply, galvanic isolation must
be ensured with a battery or a safety isolating transformer according to
DIN EN 61558-2-6.

Notice
The 3UF7 is not suitable for load-side operation on frequency converters.
F.2.8

Ambient conditions
Permissible ambient temperature range:
Storage/transport:
-40 C to +80 C
Operation:
-25 C to +60 C; OPD: 0 C to +60 C

F.2.9

Safety data
SIL (IEC 61508): SIL 1
PFDavg (IEC 61508) < 3.0 * 10-2
Repeat test: DIN EN 60079-17, Section 4.4.

SIMOCODE pro

F-8

GWA 4NEB 631 6050-22 DS 03

Safety and commissioning information for EEx areas

F.3

Maintenance and repairs


These devices are maintenance-free.
Warning
Repairs may only be carried out by the manufacturer.

F.4

Warranty
Notice
For this warranty to be considered valid, the safety and commissioning
information of the following operating instructions must be observed:
Device

Order No.

Basic unit

3ZX1012-0UF70-1AA1

Operator panel

3ZX1012-0UF72-1AA1

Operator panel adapter

3ZX1012-0UF78-2BA1

Operator panel with display

3ZX3012-0UF72-2AA1

Digital module

3ZX1012-0UF73-1AA1

Failsafe digital module DM-F Local

3ZX1012-0UF73-1BA1

Failsafe digital module DM-F PROFIsafe

3ZX1012-0UF73-3BA1

Expansion modules

3ZX1012-0UF75-1BA1

Current measuring module

3ZX1012-0UF71-1AA1

Current/voltage measuring module

3ZX1012-0UF77-1BA1

Door adapter

3ZX1012-0UF78-1AA1

Decoupling module

3ZX1012-0UF71-5BA1

You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

F-9

Safety and commissioning information for EEx areas

F.5

Further information
You will find further information on the Internet:
Internet:
www.siemens.com/simocode
Information and Download Center:
www.siemens.com/industrial-controls/infomaterial
Product Information System (ProdIS):
www.siemens.com/industrial-controls/support
Service and support:
www.siemens.com/industrial-controls/technical-assistance.
ATEX:
www.siemens.com/industrial-controls/atex.
Certificates:
www.siemens.com/industrial-controls/approvals.

SIMOCODE pro

F-10

GWA 4NEB 631 6050-22 DS 03

Index

Symbols
IL1, IL2, IL3
Imax 1-54

1-54

Numerics
0/4 A - 20 mA monitoring 5-1, 5-15
1NC contact + 1NO contact evaluation/
2NC contact evaluation 10-20
2x 1-channel/1x 2-channel 10-20
3UF50 basic type 1-74
3UF50 compatibility mode 1-20, 9-1, 9-2
3UF50 operating mode 1-74
3UF7200 and 3UF7210 operator
panels C-13
9-pole SUB-D connection 13-46
A
I_max 1-54
IL1, IL2, IL3 1-54
A/B terminals 13-46
Abbreviations A-3, B-4
Abbreviations and specifications A-3
About SIMOCODE 1-53
Access to data records in STEP7 12-24
Accessories 1-27, 1-107, C-16
Acknowledgement of faults 10-7
Active control stations 4-65, A-2
Active control stations, contactor controls,
lamp controls and status information for
the control functions 4-65
Active power 1-22
Active power monitoring 1-16, 5-1, 5-13
Actual analog signal values 1-22
Acyclic Receive 7-3, 7-17
Acyclic Receive Byte 0 (1, 2/3) 1-115
Acyclic Send 6-18
Acyclic Send Byte 0 (1) 1-115
Acyclic Send Data 6-18, 12-1
Acyclic services 1-20, 6-18, 7-17
Acyclic writing and reading of DPV1 data
records 12-17
Adapt display settings 1-75, 1-81
Addressing plug 1-27, 1-32, 1-107, 13-36,
13-42, Glossary-1
Adopt address 1-85
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Alarms 12-7
Alarms - diagnostic alarm 12-15
Alarms - process alarm 12-16
Alarms according to DPV1 1-20
Alarms, faults and system events 15-1
AM Inputs 1-114
AM inputs function block 7-14
AM Output 1-114, 6-11
Ambient conditions F-8
Analog input 1, 2 1-61
Analog module 1-7, 1-17, 1-26, 1-79, 1-99,
5-16
Analog module (AM) 1-104, Glossary-1
Analog module connection example 1313-23
Analog module inputs 7-1, 7-3, 7-14
Analog module open circuit 15-2
Analog module output 6-1, 6-11
Analog module pin assignment 13-22
Analog signals 1-22
Analog temperature monitoring with NTC,
PT100, PT1000 and KTY 83/84 sensor
types 1-14
Analog terminal block 1-112
Analog value recording 1-114, 8-1, 8-2,
8-3
Antivalence 15-2
Apparent power 1-22
Areas of application 1-6
Assignment of cyclic receive and send data
for predefined control functions B-45
ATEX Glossary-1
Automatic acknowledgement of faults
reset 10-7
Automatic baud rate recognition 1-20
Automatic starting after power failure
10-21
Auto-Reset 10-11
Acyclic Receive function blocks 7-17
B
Basic unit 1-15, 1-75, 1-90, 13-2, 14-2, F-3,
F-9, Glossary-1
Basic unit 1 1-29
Basic unit 2 1-30
Index-1

Index

Basic unit connection example 13-15


Basic unit inputs 7-3, 7-4
Basic unit outputs 6-4
Basic unit pin assignment 13-14
Basic units 1-29, C-2
Baud rate 1-72, Glossary-2
Baud rates up to 12 MBit/s 1-20
Binary inputs for 110 - 240 V AC/DC 1-14
Binary inputs on the basic units and digital
modules 7-1
Binary terminal block 1-112
Bistable outputs 1, 2 1-77
Bistable relay outputs 1-14
BU input settings 7-5
BU inputs 1-121
BU outputs 1-121, 6-5
Bus Glossary-2
Bus connection D-8
Bus connection system 1-24, 13-30,
13-31
Bus connection system from 20 A to
630 A 13-30, 13-31
Bus fault/PLC/PCS fault response 10-25
Bus monitoring 1-72, 10-24, 10-25
Bus o.k. 1-72
Bus ok, PLC/PCS in run 1-63
Bus parameters 12-1
Bus segment Glossary-2
Bus termination module 13-47
Bus/PLC fault - reset 1-73, 10-25
Buttons, operator panel D-22
Buttons, operator panel with display D-23
C
Cable cross sections 13-12
Cable length of the sensor circuit
cables F-6
Cable protection F-6
Calculation modules 1-21, 11-2
Calculator 1-21
Calculator 1 1-59, 1-70, 1-117
Calculator 2 1-59, 1-71, 1-117, 11-28
Calculator examples 11-30
Calculator formulae 11-29
Calculator settings 11-29
Calculators 1-70
Cascade input Glossary-2
Cascade input automatic start/monitored
start 10-21
Catalogs and information material xiii,
F-10
Change-over pause 4-16, 4-18, 4-31, 44-32, 4-34, 4-36, 4-37, 4-39, 4-41, 4-43,
4-44, 4-46, 4-48, 4-50
Change-over pause active 1-64
Channel-related diagnostics 12-7, 12-14

Characteristic curve of a type A sensor


F-5
Check list for selecting a device series
1-13
Circuit breaker 1-19, 4-14, 4-29
Circuit breaker control (MCCB) 1-30
Class 3-8, Glossary-2
Class 1 master 12-2, 12-17, Glossary-2
Class 2 master 12-2, Glossary-2
Class time 3-14
Clear 1-85
Clockwise rotation 4-33
Cold starting 10-9
Color coding for the connecting cable
13-41, 13-43
Commands 1-52
Commands (OPD) 1-48
Comment 1-89
Commissioning 2-9, 14-1, 14-3, 14-4, F-3
Communication 1-5, 1-20, 1-51, 12-1
Communication principle 12-4
Compatibility mode 1-73
Compatibility mode 1 1-74
Conductor cross section 13-30, 13-31
Configuration fault 15-2
Configuration information for using an operator panel with display and/or a decoupling module 1-106
Configure diagnostic response 12-7
Configuring a reversing starter 2-1
Configuring the DM-F DIP switch 1-101
Connecting cable 1-27, 1-108, 13-36,
Glossary-3
Connecting cables to the system interface
of the operator panel 13-44, 13-45
Connecting plugs with sockets 1-113
Connecting system components to the
system interface 13-39, 13-43
Connecting the PROFIBUS DP to the
9-pole SUB-D socket 13-46
Connection cross sections, decoupling
module D-9
Connection for voltage measurement
D-8
Connection, analog module D-20
Connection, basic units D-6
Connection, digital modules D-11
Connection, DM-F D-13
Connection, earth-fault module D-20
Connection, temperature module D-21
Contactor Glossary-3
Contactor control 4-33
Contactor controls 4-12, 4-65, A-2
Contrast 1-81
Control circuit, analog module D-19
Control circuit, digital modules D-10
SIMOCODE pro

Index-2

GWA 4NEB 631 6050-22 DS 03

Index

Control circuit, earth-fault module D-20


Control commands 4-1, 4-7, 4-24, 4-27,
4-30, 4-33, 4-37, 4-40, 4-44, 4-47, 4-54,
4-59, 4-62
Control function 4-1, 4-2
Control functions 4-10, 4-65, Glossary-3
Control of the main contactor in the motor
feeder 6-4
Control station - local control 4-3
Control station - operator panel 4-4
Control station - PC 4-4
Control station - PLC/PCS 4-3
Control station Local Control 2-2
Control station operator panel 4-2
Control station PC 4-2
Control station PLC/PCS 4-2
Control station settings 4-9
Control stations 1-124, 4-1, Glossary-3
Cooling down period 1-62, 3-10,
Glossary-4
Cooling down period active 1-65
Cooling down period of the motor 1-22
Cos phi 1-94, Glossary-4
Cos phi monitoring 1-16, 1-126, 5-1, 5-11,
11-25, Glossary-4
Cos phi, P, S 1-61
Cold starting function test 10-9
Counter 11-2, 11-8, 11-9
Counter - actual value 1-70
Counter - output 1-70
Counter 1 (2, 3, 4) 1-131
Counter-clockwise rotation 4-33
Counter logic modules 11-8
Counters 1-21, 1-70
Cover 1-32
Cross-circuit detection 10-20
Current flowing, device ok 1-63
Current in phases 1, 2 and 3 1-22
Current limit 1-15, 3-14
Current limit monitoring 1-13, 1-15, 5-1,
5-5, 5-6, Glossary-4
Current limits 1-124, 5-5
Current measuring 1-13, 1-76
Current measuring module 1-24, 1-93,
4-32, 13-2, 13-30, 14-2, 5-5, C-3, C-4,
C-5, C-6, C-7, F-3, F-9, Glossary-4
Current measuring module installed 4-36
Current measuring module installed in
delta circuit/supply line 4-18
Current measuring with the current measuring modules and current/voltage measuring modules 13-30
Current/voltage measuring module 1-7,
5-13, 13-2, 14-2, C-9, C-10, C-11, C-12,
F-3, F-9, Glossary-4
Current/voltage measuring modules
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

1-24, 1-25, 1-94, 5-5, 5-8, 13-31, C-8


Cyclic data 12-6
Cyclic data exchange 12-17
Cyclic Receive 7-3, 7-16, 12-6
Cyclic Receive Byte 0 (1, 2/3) 1-132
Cyclic Receive function blocks 7-16
Cyclic Send 6-16, 12-6
Cyclic Send Byte 0 (1, 2/3) 1-132
Cyclic Send data 2-12, 6-17, 12-1
Cyclic services 1-20, 6-17, 7-16
D
Dahlander 1-13, 1-19, 1-30, 4-14, 4-39,
B-51, E-18, E-19
Dahlander reversing starter 4-14, 4-43,
B-52, E-20, E-21, E-22
Dahlander reversing starter control
function 4-40
Data access 12-6
Data formats B-1
Data record 130 - Basic device parameters 1 B-21
Data record 131 - Basic device parameters 2 B-26
Data record 132 - Extended device parameters 1 B-30
Data record 133 - Extended device parameters 2 B-37
Data record 139 - Marking B-40
Data record 160 - Communication
parameters B-41
Data record 165 - Identification B-41
Data record 202 - Acyclic receive B-42
Data record 203 - Acyclic send B-43
Data record 224 - Password protection
B-44
Data record 67 - Process image of the
outputs B-8
Data record 69 - Process image of the
inputs B-9
Data record 72 - Error buffer B-10
Data record 73 - Event memory B-11
Data record 92 - Device diagnostics B-12
Data record 94 - Measured values B-19
Data record 95 - Service data/statistical
data B-20
Data records 12-24, B-1, B-2, B-3
Data transfer 12-4
Date 1-89
Decoupling module 1-25, 1-96, 13-2,
14-2, F-9, Glossary-4
Decoupling module connection
example 13-24
Decoupling module in different
networks 1-95, 1-96

Index-3

Index

Decoupling module pin assignment


13-24
Degree of protection (according to
IEC 60529) D-2
Delay xii, 3-12
Delay time 1-100, 7-11
Delay time for sensor inputs
50ms/10ms 10-20
Delta networks 1-98
Device class 1-91
Device data 12-2
Device data (GSD file) Glossary-5
Device family 1-90
Device I/Os 1-52
Device I/Os (OPD) 1-46
Device parameters 12-1
Device replacement 1-107
Device series 1-7
Device subfamily 1-90
Device test active 1-65
Diagnostic alarms 12-7
Diagnostic data 1-5, 1-23
Diagnostic device fault 1-74
Diagnostic message "Local" and
"PROFIsafe" 1-23
Diagnostic warning 1-74
Diagnostics data 12-7
Diagnostics for device faults 12-7
Diagnostics for process events 12-7
Diagnostics for process warnings 12-7
Digital module 1-77, 1-100, 13-2, 14-2, F-3,
F-9, Glossary-5
Digital module 1 as DM-F Local 1-78
Digital module 1 inputs 7-3
Digital module 1 is DM-F PROFIsafe 1-78
Digital module 2 inputs 7-3
Digital module connection example 13-17
Digital module DM-F Local 1-102, 13-2,
14-2, F-3, F-9
Digital module DM-F Local connection
example 13-28
Digital module DM-F Local pin
assignment 13-26
Digital module DM-F PROFIsafe 1-102,
13-2, 14-2, F-3, F-9
Digital module DM-F PROFIsafe connection examples 13-29
Digital module inputs 7-9
Digital module outputs 6-9
Digital module pin assignment 13-16
Digital modules 1-25, 1-99
Digital modules DM-F Local and
DM-F PROFIsafe 13-5, 13-25, C-15,
Glossary-5
Dimension drawings C-1
DIP positions, enabling circuit 0>1, digital

module DM-F Local 1-88


DIP switch Glossary-5
DIP switch, DM-F Local D-16
DIP switch, DM-F PROFIsafe D-17
DIP switches, DM-F PROFIsafe 10-22
DIP switches, DM-F Local 1-66, 10-19,
10-20
Direct starter 1-9, 1-10, 1-13, 1-19, 1-30,
4-14, 4-23, B-46, E-6, E-7
Direct starter for 1-phase loads E-50,
E-51
Direct starter control function 4-22
Direction of rotation 4-24
Display 1-92
Display of all pending faults 1-86
Display of all pending status
information 1-86
Display of all pending warnings 1-86
Display of measured values in the measured values display 1-60
Display of statistical and maintenance-relevant information on the statistics/maintenance display 1-67
Display settings 1-52
Display settings (OPD) 1-47
Display, operator panel with display D-23
Displays (lamp control) 4-12
Displays of the operator panel with
display 1-38, 1-51
Displays the current status of all
device I/Os 1-75
DM Inputs 7-11
DM Outputs 6-9
DM1(2) Inputs 1-118
DM1(2) Inputs, DM-F = DM-F Local or DMF PROFIsafe 1-118
DM1(2) Outputs 1-118
DM-F Abbreviations-1
DM-F - Test requirement 15-2
DM-F DIP switch
1-101
DM-F feedback circuit 15-2
DM-F Local 1-18
DM-F PROFIsafe 1-18
DM-F PROFIsafe, inputs 1,2,3, feedback
circuit 1-78
DM-F safety-oriented tripping 15-2
DM-F system interfaces 1-101
DM-F wiring 15-2
DM-FL - Configuration deviation 15-2
DM-FL - Configuration mode 15-3
DM-FL - Cross circuit 15-3
DM-FL - Simultaneity 15-3
DM-FL waiting for start-up test 15-3
DM-FP F PRM error 15-3
DM Inputs function blocks 7-9
SIMOCODE pro

Index-4

GWA 4NEB 631 6050-22 DS 03

Index

Documentation for safety-oriented functions and failsafe digital modules 1-102


Door adapter 1-27, 1-108, 13-2, 14-2,
C-16, F-9, Glossary-5
Double 0 15-3
Double 1 15-3
DP master 12-2, Glossary-5
DP master with DPV1 alarm support (DPV1
alarm mode) 12-21
DP master without DPV1 alarm support
(DPV0 alarm mode) 12-21
DP masters which are operated in "DPV1"
DP mode 12-22
DP masters which are operated in "S7
compatible" DP mode 12-23
DP slave/DP standard slave Glossary-6
DPV0 1-74
DPV1 1-74
PC 4-9
DPV1 slave 12-2
DPV1 slave via GSD 12-17
E
Early warning and fault messages 1-23
Earth fault 5-2
Earth-fault detection 1-7
Earth-fault module 1-26, 1-99, 1-105,
Glossary-6
Earth-fault module connection
example 13-19
Earth-fault module pin assignment 13-18
Earth-fault monitoring 1-15, 1-26, 1-127,
5-1, 5-2, Glossary-6
Earth-fault monitoring via the current measuring module (internal) 1-13
Earth-fault monitoring with external
summation current transformer via the
earth-fault module 1-14
EEx e applications 3-10, 3-15, 5-23
Electrical service life of relay outputs,
DM-F D-12
EMC stability according to
IEC 60947-1 D-2
EMERGENCY OFF Glossary-7
Emergency start 1-20, 1-121, 10-2, 10-17,
Glossary-6
Emergency start executed 1-65
EMERGENCY STOP Glossary-7
EMERGENCY STOP command
device Glossary-7
EMERGENCY STOP device Glossary-7
Enabled control command 4-7
Enabled control command - OFF 4-35,
4-53, 4-57, 4-64
Enabled control command - ON < 4-57

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Enabled control command - ON > 4-53,


4-57
Enabling circuit Glossary-7
Enabling circuit 1>0, digital module
DM-F Local 1-88
Enclosure width, DM-F D-12
End position 4-53, 15-3
Energy consumed 1-59, 1-68
Error buffer 1-53
Error buffer (OPD) 1-49
Error buffer/reading out error protocol
14-15
Error protocolling with time stamp 1-23
Error types 12-14
European norm EXplosion safe (EEx)
Glossary-7
Evaluating diagnostics data 12-21
Event memory 1-53, 1-88, 14-16
Event memory, OPD 1-49
Example circuits E-1
Execution ON command 15-3
Execution STOP command 15-4
Execution time 4-17, 4-19, 4-23, 4-26,
4-29, 4-32, 4-36, 4-39, 4-43, 4-46, 4-50,
4-53, 4-58, 4-61, 4-64
Expansion modules 13-2, 14-2, F-9,
Glossary-7
Expansion modules for the
SIMOCODE pro V device series 1-99
Expansion modules/decoupling
module C-14
Explosion protection F-1
Extended control 1-120
Extended protection 1-119
External current transformer 13-33
External earth fault 15-4
External earth-fault monitoring 1-15, 5-2
External earth-fault monitoring (with
summation current transformer) 5-4
External fault 1-20, 10-2, 10-10, 10-11,
15-4
External fault 1 (and 2, 3, 4, 5, 6) 1-120
External fault function blocks 10-10
External fault response 10-11
F
Factory settings 1-85, 2-2, 14-3, E-2,
Glossary-7
Factory settings display 1-84
Failsafe data transfer via PROFIBUS/
PROFIsafe 12-5
Failsafe digital module DM-F 1-101
Failsafe digital module DM-F Local 1-25,
13-2, 14-2, F-3, F-9
Failsafe digital module DM-F
PROFIsafe 13-2, 14-2, F-3, F-9
Index-5

Index

Fault current 5-2


Fault feedback 4-17
Fault message xii
Faults 1-53, 1-83
Faults (OPD) 1-49
FB ON 4-16, 4-17, 4-50
FC, FO, TC, TO 1-64
Features 1-4
Feedback (FB) OFF 15-4
Feedback (FB) ON 15-4
Feedback circuit Glossary-8
Feedback faults 1-23
Feedback ON 4-16, 4-44, 4-47
Feedback time 4-17, 4-19, 4-23, 4-26,
4-29, 4-32, 4-36, 4-39, 4-43, 4-46, 4-50,
4-58, 4-61, 4-64
Feeder power consumption 1-22
Field/field level Glossary-8
Fieldbus Glossary-8
Flashing 1-21, 11-2, 11-21
Flashing 1 (2, 3) 1-116
Flashing logic modules 11-21
Flashing settings 11-21
Flickering 1-21, 11-2, 11-22
Flickering 1 (2, 3) 1-120
Flickering logic modules 11-22
Flickering settings 11-22
Frequencies D-2
Full motor protection 1-4
Function block Glossary-8
Function blocks 1-111, 10-2
Function blocks (alphabetical) 1-114
FW version 1-91, 1-92
G
General fault, general warning 1-63
General representation of the input
types 7-2
GSD 12-2
GSD file 1-110, 12-18
H
Hardware fault 15-4
Hardware test 10-6, F-7
HW version 1-91, 1-92
Hysteresis for 0/4-20 mA 5-17
Hysteresis for monitoring functions 5-25
Hysteresis for voltage, cos phi, power
5-6, 5-7, 5-10
I
I L1, I L2, I L3 1-76
I_max 1-60
I_max, Cos 1-55
I_max, UL1-L2, C 1-58
I_max, UL1-L2, F 1-58
I_max, UL1-L2, Cos 1-58

I_max, UL1-L2, Cos_Phi, S 1-55, 1-57,


1-58
I_max, UL1-L2, Cos, P 1-55
I_max, UL1-L2, Cos, S 1-55
I_max, UL1-N, C 1-58
I_max, UL1-N, F 1-58
I_max, UL1-N, Cos 1-57
I_max, UL1-N, Cos, P 1-55
I_max, UL1-N, Cos, S 1-55
I/O devices Glossary-8
Identification 1-53, 1-89
Identification (OPD) 1-50
Identification number 1-91
Identification of the motor feeder and the
SIMOCODE pro components 1-89
Identification-related diagnostics 12-11
IL1, IL2, IL3 1-60
Illumination 1-81
Imax_A 1-54
Imax, cos phi 1-55
Independent operation 1-8, Glossary-8
Information about mounting and
wiring 13-2
Information and Download Center xiii,
F-10
Information and standards F-2
Input 1, analog module 1-79
Input 2, analog module 1-79
Input characterictic, DM-F PROFIsafe
D-18
Input characteristic, DM-F Local D-16
Input with safety relay function,
DM-FPROFIsafe D-18
Inputs 1-75, 1-77, 7-1, 7-3
Inputs (binary), basic units D-5
Inputs (binary), digital modules D-10
Inputs (binary), DM-F PROFIsafe D-17
Inputs DM-F Local 1-78
Inputs DM-F PROFIsafe 1-78
Inputs with safety relay function D-16
Inputs, analog module D-19
Installation guidelines for the
PROFIBUS DP 13-47
Integration of SIMOCODE pro as a DPV1
slave via GSD in the configuration
software 12-18
Integration of SIMOCODE pro as S7 slave
via OM SIMOCODE pro 12-20
Integration of SIMOCODE pro as
SIMATIC PDM object (DPV1 slave via
GSD) in STEP7 HW Config 12-19
Integration of SIMOCODE pro in
SIMATIC S7 with
OM SIMOCODE ES 12-22
Interfaces 13-1
Interlocking time 4-16, 4-18, 4-24, 4-26,
SIMOCODE pro

Index-6

GWA 4NEB 631 6050-22 DS 03

Index

4-36, 4-43, 4-50, 4-58, 4-64, 5-21


Interlocking time active 1-64
Internal comments 1-22
Internal earth fault 15-4
Internal earth-fault monitoring 1-15, 5-2,
5-3
IT Abbreviations-1
IT system Glossary-8

Local control 4-5


Local control station 1-11, 2-3, 2-9, 4-2,
7-9
Location designation 1-89
Locking the contactor 4-16
Logic module Glossary-8
Logic modules 1-21, 11-1, 11-2
Low voltage Glossary-9

J
Just one start possible

M
Main circuit, current measuring modules,
current/voltage measuring modules
D-7
Main display 1-51
Main display (OPD) 1-41
Main menu (OPD) 1-40
Mains buffering time, basic units D-5
Maintenance F-9
Manual operation 4-5
Manufacturer 1-90
Manufacturer's identification 12-10
Master Glossary-9
Master PROFIBUS address 12-10
Max. star time 4-32, 4-36
Max. temp. C 1-56
Max. temp. F 1-57
Max. temperature 1-61, 1-80
Maximum expansion with expansion
modules 1-106
Measured curves 1-4
Measured values display 1-51
Measured values display (OPD) 1-42
Measuring current and voltage with current/voltage measuring modules 13-31
Measuring current with an external current
transformer (interposing transformer)
13-33
Measuring current with current measuring
modules 13-30, 13-31
Measuring, processing and outputting
analog values 1-13
Memory module 1-27, 1-32, 1-107, 13-36,
13-42, Glossary-9
Memory module "park position" 1-34,
1-37
Menu of the operator panel with display
1-40
Messages (OPD) 1-48
MFLB 1-90, 1-92
Mode selector 4-5, 4-6, 4-9
Module fault 15-4
Module supply voltage is not present
15-5

15-4

K
Key-operated switch operation
KTY83 1-80
KTY85 1-80

4-5

L
Labeling strips 1-32, 1-33, 1-36
Lamp control for displaying operating
states 6-4
Lamp controls 4-12, 4-65, A-2
Lamp test 10-6, F-7
Languages 1-81
Last event "Enabling circuit closed",
DM-F Local 1-88
Last event "Enabling circuit closed",
DM-F PROFIsafe 1-88
Last event "Enabling circuit opened" 1-88
Last trip current 1-62
LC 4-9
LED display D-4
LED display, analog module D-19
LED display, decoupling module D-9
LED display, digital modules D-10
LED display, DM-F Local D-14
LED display, DM-F PROFIsafe D-17
LED display, earth-fault module D-20
LED display, operator panel D-22
LED display, operator panel with
display D-23
LED display, temperature module D-21
LEDs for DM-F device diagnostics 1-101
LEDs of the operator panel with
display 6-7
Limit Monitor 1-21, 11-2, 11-23, 11-24,
11-25
Limit Monitor 1 (2, 3, 4) 1-121
Limit Monitor logic modules 11-23
Limit overshooting 11-23
Limit undershooting 11-23
List of abbreviations Abbreviations-1
Load feeder 1-10
Load type 4-17, 4-20, 4-23, 4-26, 4-29,
4-32, 4-36, 4-39, 4-43, 4-46, 4-50, 4-57,
4-61, 4-64
Local 4-5, 4-6
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Molded case circuit breaker (MCCB)


B-48, E-11
Index-7

Index

Molded case circuit breaker (MCCB) 3LV


E-10
Monitoring 0/4 - 20 mA 1-126, Glossary-9
Monitoring for further availability 1-16
Monitoring for undervoltage 1-16
Monitoring functions 1-15, 5-1,
Glossary-9
Monitoring interval for mandatory
testing 5-1, 5-24
Monitoring interval for testing 1-127
Monitoring of current limits I< 5-7
Monitoring of current limits I> 5-6
Monitoring the number of starts 5-20,
Glossary-9
Monitoring voltage Glossary-9
Motor control 1-4, 4-1
Motor control functions 1-29
Motor current monitoring 5-5
Motor feeder 1-9, 2-3
Motor model 10-17
Motor operating hours 1-22, 1-67
Motor operating hours > 15-5
Motor protection 3-1, Glossary-10
Motor protection and motor control
status 1-63
Motor protection functions 3-2
Motor stop time 1-16, 1-68
Motor stop time > 1-68, 15-5
Motor stop time monitoring 5-19,
Glossary-10
Motor stop times 1-22, 5-18, 5-19
Motor switching state 1-22
Motor temperature 1-15
Molded Case Circuit Breaker (MCCB)
control function 4-27
Mounting 13-1
Mounting basic units D-4
Mounting lugs 13-3, 13-4, 13-6, 13-7
Mounting lugs for screw attachment 13-3
Mounting position D-2
Mounting the basic units, expansion modules and the decoupling module 13-4
Mounting, analog module D-19
Mounting, current measuring modules,
current/voltage measuring modules
13-6, 13-7, D-7
Mounting, decoupling module D-9
Mounting, digital modules D-10
Mounting, DM-F module D-12
Mounting, earth-fault module D-20
Mounting, operator panel D-22
Mounting, operator panel with display
D-23
Mounting, temperature module D-21

N
Navigating the menu of the operator panel
with display 1-40
Navigation in SIMOCODE ES 11-1, 12-1
Network contactor 4-33
No start 1-68
No start possible 15-5
Non-maintained command mode 1-64,
4-16, 4-23, 4-26, 4-29, 4-32, 4-36, 4-39,
4-43, 4-46, 4-50, 4-53, 4-57, 4-60, 4-64
Non-safety functions (failsafe digital
modules) 7-11
Non-volatile element 1 (2, 3, 4) 1-122
Non-volatile element logic modules 11-18
Non-volatile element settings 11-20
Non-volatile elements 1-21, 11-2, 11-18,
11-19, 11-20
NOR function 11-17, 11-20
Notes on parameterizing 14-3
NTC 1-80
Number of motor starts 1-22
Number of overload trips 1-22, 1-67
Number of parameterizations 1-69
Number of permissible starts
remaining 1-22
Number of starts 1-16, 5-20
Number of starts - actual value 1-67
Number of starts - overshoot 5-19
Number of starts - pre-warning 5-19
O
Object Manager OM SIMOCODE pro
1-110
OFF command-reset 10-11
OM SIMOCODE pro 12-2
ON control command 4-53
ON, ON>>, Start active 1-63
Operator Panel 4-9
OP Buttons 1-116, 7-8
OP LED 1-115
Open circuit, analog module 1-79
Operating data 1-5, 1-22
Operating hours 1-16, 5-18
Operating hours BU 1-69
Operating hours monitoring 5-19,
Glossary-10
Operating manual failsafe digital module
DM-F Local 1-18, 1-102
Operating manual failsafe digital module
DM-F PROFIsafe 1-18, 1-102
Operating modes 4-1, 4-5, 4-6
Operating modes for calculator 2 11-28
Operating range, basic units D-4
Operating range, DM-F D-12
Operating, service and diagnostic data
1-22
SIMOCODE pro

Index-8

GWA 4NEB 631 6050-22 DS 03

Index

Operation as DPV1 slave downstream


from the Y link 1-20
Operation monitoring 1-116, 5-1, 5-18,
Glossary-10
Operational Protection OFF 1-20, 10-2,
10-12, 10-13, 15-5, Glossary-10
Operational Protection OFF (OPO) function
block 10-12
Operator controls of the operator panel
with display 1-39
Operator panel 1-24, 1-32, 13-2, 14-2,
F-9, 7-7, Glossary-10
Operator panel adapter 1-27, 1-108, 13-2,
14-2, C-16, F-9
Operator panel buttons 7-1, 7-3, 7-6
Operator panel LEDs 6-1, 6-6
Operator panel with display 1-7, 1-24, 11-34, 13-2, 14-2, F-9
Operator panel, "Test/Reset" button 7-6
Operator panel, buttons 1 to 4 7-6
OPO 1-117, 10-12
OPO, Remote, TPF 1-64
Organization blocks Glossary-11
Output of an analog value 6-15
Output of the effective motor current
6-13, 6-14
Output response of the timer 11-12, 11-13
Output, analog module 1-79, D-19
Outputs 1-75, 6-1, 6-3
Outputs 1,2 "monostable" 1-77
Outputs 1,2, feedback circuit DM-F
Local 1-78
Outputs 1,2, feedback circuit
DM-F PROFIsafe 1-78
Outputs DM-F Local 1-78
Outputs DM-F PROFIsafe 1-78
Overload 3-10, 15-5
Overload operation 15-5
Overload protection 1-13, 1-15, 3-1, 3-2,
3-5, 3-14, Glossary-11
Overload relay 1-13, 1-19, 1-30, 4-14, 44-20, B-45, E-4, E-5
Overload relay control function 4-20
Overtemperature 5-23, 5-24
P
Panel reset 10-11
Parameter 4-16, 15-6
Parameter changes not allowed in the current operating state 15-6
Parameter incorrect 15-6
Parameterization 2-6
Parameterization during startup 12-17
Parameterization via PROFIBUS 12-25
Parameterization with SIMOCODE ES
2-8
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Password 15-10
Pause time 3-10, Glossary-11
Pause time active 1-65
PC cable 1-27, 1-107, 13-36, 13-42,
Glossary-11
PCS 7 SIMOCODE pro function block
library 1-28
Performance Level (PL) 1-18, 1-101,
Glossary-11
Permissible ambient temperature D-2
Permissible number of starts
exceeded 15-6
Permissible starts 5-20
Permissible starts - actual value 1-68
PFD Abbreviations-2
PFDavg (IEC 61508) F-8
PFHD Abbreviations-2
Phase failure monitoring 1-13
Phase sequence 1-22, 1-94
Phase sequence 1-2-3 1-65
Phase sequence 3-2-1 1-65
Phase sequence identification 1-17
Phase unbalance 1-22, 1-60, 3-13, 15-6
Pin assignment of the removable
terminals 13-18, 13-20, 13-22, 13-24,
13-27, 13-32
Pin assignment of the removable terminals
of the basic unit 13-14
Pin assignment of the removable terminals
of the digital module 13-16
Pin assignment of the removable terminals
of the digital module DM-F Local 13-26
Pin assignments for digital module
DM-F PROFIsafe, 24 V DC version
13-27
Plant downtimes 5-18
Plant identifier 1-89
PLC/PCS 4-5, 4-9
PLC/PCS in Run 1-73
PLC/PCS monitoring 1-20, 1-73, 10-2,
10-24, 10-25
Plugs (analog) 1-111
Plugs (binary) 1-111
Pole-changing reversing starter 4-14,
4-50, B-54, E-26, E-27, E-28
Pole-changing reversing starter control
function 4-47
Pole-changing starter 1-13, 1-19, 1-30,
4-14, 4-46, B-53, E-24, E-25
Pole changing starter control function
4-44
Positioner 1-13, 1-19, 4-14, 4-57, 10-12,
10-13, B-56, E-32, E-33, E-34, E-35, E-36,
E-37, E-38, E-39, E-40, E-41
Positioner closes 1-64
Positioner control 1-30, 4-56
Index-9

Index

Positioner control function 4-54, 10-12


Positioner opens 1-64
Power considerations 1-13
Power consumption, basic units D-4
Power consumption, DM-F D-12
Power factor 1-22
Power failure (UVO) 15-6
Power failure monitoring 1-20, 10-2,
10-15, 10-16
Power failure monitoring settings 10-16
Power failure time 10-16
Power loss ride-through time, DM-F D-12
Power management 1-13
Power monitoring 1-13, 1-127
Power-up behavior 3-5
Pre-alarm delay 3-12
Preparing the data transfer 12-17
Prerequisites for commissioning and
servicing 14-2
Preventive maintenance 14-8
Pre-warning level 3-12
Pre-warning overload (I >115%) 15-6
Process alarms 12-7
Process and diagnostic alarm 12-17
Process automation Glossary-11
Process monitoring 1-15
Product Information System (ProdIS) iixiii, F-10, Abbreviations-2
PROFIBUS Glossary-12
PROFIBUS address 1-72
PROFIBUS communication (OPD) 1-45
PROFIBUS DP 1-20, 1-28, 2-2, 4-4, 4-59,
4-62, 6-2, 6-3, 6-5, 6-16, 6-18, 7-17, 10-7,
12-2, Glossary-12
PROFIBUS DP interface 1-20,
Glossary-12
PROFIBUS DP interface, basic units D-4
PROFIBUS DP to a 9-pole SUB-D socket
13-46
PROFIBUS DPV1 6-18, 7-17, 12-2,
Glossary-12
PROFIBUS User Organization (PUO) installation guidelines 13-47, Glossary-12
PROFINET Glossary-12
PROFIsafe 12-3, Glossary-12
PROFIsafe address 1-72
Programmable logic controller (PLC)
Glossary-13
Programming device Glossary-13
Protection functions 1-15
Protection/Control 1-122
Protective extra low voltage (PELV)
Glossary-13
Pt100 1-80
Pt1000 1-80
PTC 3-15

PTC high resistance/not present


PTC ok 1-75
PTC short circuit 1-75
Pump 1-11, 1-15

1-75

R
Rated control supply voltage Us D-4
Rated control supply voltage Us,
DM-F D-12
Rated impulse withstand voltage Uimp,
basic units D-4
Rated impulse withstand voltage Uimp,
DM-F D-12
Rated insulation voltage Ui, basic units
D-4
Rated insulation voltage Ui, DM-F D-12
Rated motor current F-4
Reaction times, typical D-27
Read and adapt main display 1-54
Reading data 12-3
Reading out statistical data 14-8
Reading out the device-internal error
buffer 1-87
Reading out the device-internal event
memory 1-88
Receive data from PROFIBUS DP 1-111,
7-1
Relay enabling circuits, DM-F D-12
Relay outputs 6-1
Relay outputs, basic units D-5
Relay outputs, digital modules D-10
Relay outputs, DM-F D-12
Relay test 10-6, F-7
Releases 4-1, 4-7
Remote operation 4-5
Remote reset 10-11
Remote/Automatic 4-5, 4-6
Removable terminals 13-3, 14-13
Repairs F-9
Replacing a basic unit 14-11
Replacing a DM-F 14-12
Replacing an expansion module or a
decoupling module 14-12
Required function is not supported 15-7
Reset 1-20, 3-12, 10-2
Reset 1 (2, 3) 1-125
Reset display settings 1-84
Reset function 10-4, 10-5
Reset settings 10-7
Resetting, testing and parameterizing via
commands 1-85
Resistive load 4-17
Response xii, 3-4, 3-14
Restart 1-85
Restart temperature F-5
Restart time delay 10-15
SIMOCODE pro

Index-10

GWA 4NEB 631 6050-22 DS 03

Index

Restart time delay (staggered) 10-16


Return to main display 1-84
Reversing starter 1-13, 1-19, 1-30, 2-1,
2-2, 2-7, 2-9, 4-14, 4-26, B-47, E-8, E-9
Reversing starter control function 4-24
Routing function 12-20, 12-25
S
S7 slave via OM SIMOCODE pro 12-17
Safe isolation according to
IEC 60947-1 D-3
Safe isolation according to IEC 60947-1,
DM-F D-12
Safe Tripping 10-3
Safe Tripping reset 10-23
Safe Tripping response 10-23
Safe Tripping, DM-F Local 1-123
Safe Tripping, DM-F PROFIsafe 1-123
Safety and commissioning information for
EEx areas F-1
Safety data F-8
Safety DM-F Local 1-66
Safety DM-F PROFIsafe 1-66
Safety extra low voltage Glossary-13
Safety guidelines F-8
Safety Integrity Level 1-18, 1-101,
Glossary-14
Safety/PROFIsafe - separate function from
control function 4-17
Safety-oriented tripping 1-14, 1-18, 10-18
Safety-oriented tripping "Local" 1-20
Safety-oriented tripping "PROFIsafe" 1-20
Safety-oriented tripping monitoring 1-22
Saving change-over command 4-16, 4-26,
4-36, 4-39, 4-43, 4-46, 4-50, 4-64
Saving parameters from a SIMOCODE ES
file into the basic unit 14-10
Saving parameters from the basic unit into
a SIMOCODE ES file 14-9
Saving parameters from the basic unit into
the memory module 14-9
Saving parameters from the memory module into the basic unit 14-10
Schematic of the "OP Buttons" function
block 7-8
Screw attachment 13-3, 13-4, 13-6, 13-7
Screw terminals 1-111, 1-112
SELV Glossary-13
Send data on the PROFIBUS DP 6-1
Sensor channels 1,2, DM-F Local 1-78
Sensor channels DM-F Local 1-78
Sensor circuit fault 3-16
Sensor circuit wiring F-6
Sensor circuit, temperature module D-21
Sensor fault 1-80, 3-16

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Sensor input automatic start/monitored


start 10-21
Sensor measuring circuit 1-16, 1-22
Sensor out of range 1-80
Sensor type 1-80
Sensor types 1-105
Sensors 1-26
Separate failsafe function from control
function 4-20, 4-23, 4-26, 4-29, 4-32,
4-36, 4-39, 4-43, 4-46, 4-50, 4-53, 4-57,
4-60, 4-64
Sequence for connecting cables to the system interface 13-40
Sequence for connecting cables to the system interface of the operator panel
13-43
Sequence for connecting PROFIBUS DP to
the basic unit 13-46
Service 14-1
Service and support xiii, F-10
Service data 1-5, 1-22
Set current 3-5
Set current Is2 3-6
SET/RESET button, DM-F Local 10-19, DD-16
SET-RESET button, DM-F PROFIsafe
D-17
Setting the PROFIBUS DP address 2-10
Setting the PROFIBUS DP address via
SIMOCODE ES 2-11, 14-5
Setting the PROFIBUS DP address via the
addressing plug 2-11, 14-5
Setting the PROFIsafe address on
DM-F PROFIsafe 14-5
Setting the rated motor current F-4
Setting up in hazardous areas F-8
Settings of the DIP switches
(DM-F Local) 10-19, 10-20
Settings of the DIP switches
(DM-F PROFIsafe) 10-22
Set-up F-3
SFB Glossary-13
SFC Glossary-13
Shock resistance (sine pulse) D-2
Short code 1-90
Short-circuit protection for type of assignment 2 according to
IEC 60947-4-1 F-6
Short-circuit protection with fuses for motor feeders for short-circuit currents up
to 100 kA and 690 V D-24
Signal conditioner 11-15, 11-16, 11-17
Signal conditioner logic modules 11-15
Signal conditioner 1 (and 2, 3, 4) 1-123
Signal conditioner settings 11-17
Signal conditioners 1-21, 11-2
Index-11

Index

Signal types/output responses of non-volatile elements 11-19


SIL (IEC 61508) F-8
SIL (Safety Integrity Level) Glossary-14
SIMATIC Glossary-14
SIMATIC PCS 7 1-28
SIMATIC PCS 7 process control system
1-28
SIMATIC PDM 4-4, 12-3, Glossary-14
SIMATIC PDM (PCS7) 12-2
SIMATIC powercontrol 12-2
SIMATIC S7 1-110, 12-18
SIMOCODE ES 1-109, 2-2, 3-1, 4-1, 4-4,
6-1, 7-1, 8-1, 9-1, 10-1, 10-11, 11-1, 12-1,
12-2, 14-3, 14-9, B-40, Glossary-14
SIMOCODE ES 2007 + SP2 1-28
SIMOCODE ES parameter files 1-110
SIMOCODE ES Premium 12-25
SIMOCODE pro basic unit 1-113
SIMOCODE pro integrated with GSD
12-21
SIMOCODE pro object manager
(OM) Glossary-14
SIMOCODE pro PCS 7 library 1-110,
Glossary-14
SIMOCODE pro S7 slave 12-3,
Glossary-15
SIMOCODE pro V installation
(example) 13-38
Single-phase networks 1-98
Slave Glossary-15
Slave diagnostics 12-10
Slave operating modes 12-17
Smooth running down time 4-64
Snap-on mounting 13-4
Socket assignment table - analog A-12
Socket assignment table - digital A-5
Sockets (analog) 1-112
Sockets (binary) 1-111
Soft starter 1-13, 1-19, 4-14, 4-60, 4-62,
B-57, E-42, E-43, E-45
Soft starter control 1-30
Soft starter control function 4-59
Soft starter with reversing contactor
4-14, 4-64, B-58, E-46, E-47, E-48, E-49
Soft starter with reversing contactor
control function 4-62
Software 1-28, 1-109
Solenoid valve 1-13, 1-19, 4-14, 4-53,
B-55, E-30, E-31
Solenoid valve control 1-30
Solenoid valve control function 4-51
Specifications A-4, B-5, D-2
Stalled positioner 15-7
Stalled rotor 15-7
Stalled rotor level 3-14

Stalled rotor monitoring 1-13


Stalled rotor protection 1-15, 3-2, 3-14,
Glossary-15
Standard diagnostics 12-7, 12-17
Standard function Glossary-15
Standard functions 1-20, 10-1, 10-2
Standard motor feeders 1-13
Standard rail mounting 13-6, 13-7
Standards F-2
Star contactor 4-33
Star networks 1-97
Star time 4-32, 4-36
Star-delta connection 4-34, 5-2
Star-delta reversing starter 1-19, 4-14,
4-35, B-50, E-16, E-17
Star-delta starter 1-13, 1-19, 1-30, 4-14, 44-32, B-49, E-12, E-13, E-14, E-15
Star-delta starter control function 4-30
Star delta reversing starter control
function 4-33
Start-up override 4-17, 5-16
Start-up parameter block 1-73
Start-up parameter block active 15-7
Start-up testing 10-21
States of the status LEDs/contactor controls during testing 10-6, F-7
Station Glossary-15
Station status 1 12-9
Station status 1 to 3 12-9
Station status 2 12-10
Station status 3 12-10
Statistical data 14-8, Glossary-15
Statistics/maintenance 1-51
Statistics/maintenance (OPD) 1-44
Status - cooling down period active 15-7
Status - DM-F enabling circuit 15-8
Status - emergency start executed 15-8
Status display 1-51
Status display for PROFIBUS
communication 1-72
Status display motor protection/motor
control (OPD) 1-43
Status information 1-52, 4-12, 4-65, 12-7,
12-11, 12-17, A-2
STEP7 12-18, 12-19, 12-20, Glossary-15
Stop category 0 Glossary-15
Strip lengths 13-12, 13-32
Summation current evaluation 5-2
Summation current transformer 1-7, 1-26
Supplying the inputs 7-5, 7-11
Supplying the inputs of the basic unit
13-13
Supplying the inputs of the digital module
13-15
Supplying the inputs of the digital module
DM-F PROFIsafe 13-27
SIMOCODE pro

Index-12

GWA 4NEB 631 6050-22 DS 03

Index

Switch voltage display 1-83


Switching from star to delta 4-30, 4-33,
4-36
Switching the direction of rotation 4-24,
4-33, 4-40, 4-47, 4-62
Switching the direction of travel 4-54
Switching the speed 4-37, 4-40, 4-44,
4-47
System components 1-24, 1-29
System interface 1-24, 13-40
System interface cover 1-27, 1-108, 13-39,
13-42
System interface cover IP54 Glossary-16
System interface, current measuring modules, current/voltage measuring
modules D-7
System interface, digital modules D-10
System interfaces 13-36, 13-42
System interfaces on basic units, expansion modules, decoupling module, current measuring modules and current/
voltage measuring modules 13-39
System interfaces on the digital modules
DM-F Local or DM-F PROFIsafe 13-41
System interfaces on the operator
panel 13-42
System interfaces on the operator panel
and the operator panel with display
13-42
System interfaces, analog module D-19
System interfaces, basic units D-4
System interfaces, decoupling module DD-9
System interfaces, DM-F D-12
System interfaces, earth-fault module DD-20
System interfaces, operator panel D-22
System interfaces, operator panel with
display D-23
System interfaces, temperature module
D-21
T
T1, T2, T3 1-61, 1-80
Table of contents i
Tables A-1
Target groups 4-1
Technical data D-1
Technical data of the DM-F Local digital
module D-14
Technical data of the DM-F Local and
DM-F PROFIsafe digital modules D-12
Technical data of the DM-F PROFIsafe
digital module D-17
Technical data of the earth-fault module
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

D-20
Technical data of the expansion modules
D-10
Technical data of the operator panel with
display D-23
Technical data of the temperature
module D-21
Technical data, analog module D-19
Technical data, decoupling module D-9
Technical data, digital modules D-10
Technical data, operator panel D-22
Telegram description 12-6
Temperature in the sensor measuring
circuits 1, 2 and 3 1-22
Temperature limit 3-15
Temperature module 1-7, 1-16, 1-26, 1-80,
1-99, 1-105, 15-8, Glossary-16
Temperature module - warning level
exceeded 15-8
Temperature module connection
example 13-21
Temperature module inputs 7-1, 7-12,
7-13
Temperature module inputs
(TM inputs) 7-3
Temperature module out of range 15-8
Temperature module pin assignment
13-20
Temperature monitoring 1-16, 1-26,
1-105, 1-128, 3-15, 5-1, Glossary-16
Temperature monitoring (analog) 5-22
Temperature sensor 1-7, 5-22
Temperatures C 1-56
Temperatures F 1-57
Terminal block Glossary-16
Test 1-20, 10-2, F-7
Test 1 (2) 1-125
Test function 10-4, 10-5
Test interval for mandatory testing 5-24
Test phases 10-6, F-7
Test position 10-8
Test position feedback (TPF) 1-20, 10-2,
10-8, 10-9, 15-8, Glossary-16
Test Position Feedback function block
10-8
Test settings 10-6
Test trip 15-8
Test verification documents D-2
Test/Reset 1-85, 10-4
Test/Reset button DM-F 1-101
TEST/RESET button, basic units D-4
Test/Reset buttons 10-11
Thermal motor model 1-22, 1-61, 3-10,
10-5
Thermistor 1-125
Thermistor motor protection (PTC
Index-13

Index

binary) D-5
Thermistor motor protection with PTC
(binary) 1-13, D-5
Thermistor open circuit 15-8
Thermistor protection 1-15, 3-1, 3-2,
Glossary-16
Thermistor sensor 1-15
Thermistor short circuit 15-8
Thermistor trip level 15-8
Thermistors 3-15
Through-hole opening, current measuring
modules, current/voltage measuring
modules D-8
Through-hole openings 13-30, 13-31
Through-hole technology 1-24, 13-30,
13-31
Through-hole technology up to 200 A
13-30, 13-31
Tightening torques 13-12, 13-32
Time range for permissible starts 5-20
Time range for starts 5-20
Time stamp 1-92, 1-131
Time synchronization 10-26
Time synchronization via
PROFIBUS DP 1-20
Time to trip 1-22, 1-62
Timer 1-21, 1-69, 11-2, 11-10, 11-14
Timer - output 1-69
Timer 1 (2, 3, 4) 1-125
Timer actual value 1-69
Timer logic modules 11-10
Timestamping 1-20, 10-3, 10-26
Timestamping active 1-73
TM inputs 1-125
TN-C system Glossary-16
TN-S system Glossary-16
Torque 4-56
TPF 1-122
Transferring parameters to the basic
unit 2-9
Transformation ratio 13-33
Transformation ratio - active 3-5, 3-6
Transformation ratio - primary 3-6
Transformation ratio - secondary 3-6, 3-7
Trip - Bus 15-9
Trip - PLC/PCS 10-24, 15-9
Trip - Power failure (UVO) 10-16
Trip - Test position feedback (TPF) 10-9
Trip antivalence 15-8
Trip class 3-5, 3-8, F-4
Trip current 1-23
Trip end position 15-9
Trip temporary components 15-9
Tripping characteristic F-4
Tripping temperature F-5
Tripping time 3-5, 3-8

Truth table 2I/1O 1-129, 11-6


Truth table 3I/1O 1-129, 11-3, 11-5
Truth table 5I/2O 1-130, 11-7
Truth tables 1-21, 11-2, 11-4, 11-5
Type of load 3-11
Type of protection EEx e and EEx d F-2
Types of positioner control 4-56
Types of signals 11-16, 11-19
Types of signals/output responses of the
signal conditioners 11-16
U
U L1-L2, U L2-L3, U L3-L1 1-57,1-60, 1-76
UL1-N, UL2-N, UL3-N 1-57, 1-60, 1-76
Unbalance 15-5
Unbalance level 3-13
Unbalance monitoring 1-13
Unbalance protection 1-15, 3-1, 3-2, 3-13,
Glossary-17
Universal Current (UC) Glossary-17
USB to serial adapter 1-27, 1-107
UVO 1-128
UVO fault 10-15
V
Voltage display 1-83
Voltage in phases 1, 2 and 3 1-22
Voltage measurement 1-13, 1-76
Voltage monitoring 1-128
Voltage monitoring 1-16, 5-1, 5-8,
Glossary-17
Voltage monitoring for undervoltage

1-13

W
Warning level 0/4 - 20 mA > overshot
15-9
Warning level 0/4 - 20 mA< undershot
15-9
Warning level cos phi < 15-9
Warning level I< undershot 15-9
Warning level I> overshot 15-9
Warning level P< undershot 15-9
Warning level P> overshot 15-9
Warning level U< undershot 15-9
Warnings 1-52, 1-83
Warnings (OPD) 1-48
Warranty F-9
Watchdog 1-20, 1-131, 10-2, 10-24, 10-25
Watchdog function block 10-24
Win SIMOCODE DP Converter 1-110
Win SIMOCODE DP converter
Glossary-17
Win SIMOCODE DP parameter files
1-110
Wiring 13-1, 13-12
Wiring the basic units, expansion modules
and the decoupling module 13-12
SIMOCODE pro

Index-14

GWA 4NEB 631 6050-22 DS 03

Index

Wiring the removable terminals 13-24


Wiring the removable terminals for basic
units 13-14
Wiring the removable terminals of the
digital module 13-46
Writing data 12-3

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Index-15

Index

SIMOCODE pro

Index-16

GWA 4NEB 631 6050-22 DS 03

List of abbreviations
Abbreviation

Meaning

Acycl.
AM

Acyclic
Analog module

AS
AS

Alarm switch
Auxiliary switch

ATEX

"Atmosphre explosible" (explosive atmospheres) according to the ATEX


equipment directive 94/9/EC

AWG
BU

American wire gauge


Basic unit

CPU
Cycl.

Central processing unit


Cyclic

DCM
DIP

Decoupling module
Dual in-line package

DM
DM-F

Digital module
Failsafe digital module (DM-FL or DM-FP)

DM-FL
DM-FP

Digital module Failsafe Local


Digital module Failsafe PROFIsafe

DP
EEx

Distributed peripherals
European norm EXplosion safe: Specifies the protection classes for
categorizing motors for use in potentially explosive areas.

EM
EMC

Earth-fault module
Electromagnetic compatibility

EMF
ex

Electromotive force
Explosion proof

FB
FC

Feedback
Feedback CLOSE

F-CPU
FMS

Failsafe CPU (controller)


Fieldbus message specification

FO
GF, CF

Feedback OFF
General fault, control function

GSD
IM

Device data
Current measuring module

IT
LC

Isolation Terre
Local control

MM
NTC

Memory module
Negative temperature coefficient (resistance dependent on temperature)

OB
OM

Organization blocks
Object manager for integrating PROFIBUS DP slaves in STEP 7

OP
OPD

Operator panel
Operator panel with display

OPO

Operational protection OFF

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Abbreviations-1

List of Abbreviations

OSSD

PCS

Part of the electro-sensitive protective equipment (EPSE) that is connected to


the controller and switches to the OFF state when the sensor component
responds during the specified operation.
Process control system

PD
PDM

Programming device
Process device manager

PELV
PFD

Protective extra low voltage


Probability of failure on demand: Probability of a dangerous failure of a safety
function when needed

PFHD

Probability of dangerous failure per hour: Mean probability of a dangerous


failure per hour

PL
PLC

Performance Level
Programmable logic controller

ProdIS

Product information system

PTC
PZ

Positive temperature coefficient (resistance dependent on temperature)


Pozidriv

SELV
SFB

Safety extra low voltage


System function block

SFC
SIL

System function
Safety Integrity Level

TC
Th

Torque closed
Thermistor

TM
TO

Temperature module
Torque open

TPF
UC

Test position feedback


Universal current

UM

Current/voltage measuring module

SIMOCODE pro

Abbreviations-2

GWA 4NEB 631 6050-22 DS 03

Glossary

Addressing plug
The addressing plug is necessary to enable the hardwarebased allocation of the PROFIBUS DP address to a basic unit
without a PC/PD.
Analog module (AM)
The analog module offers the option of extending BU2 by
adding optional analog inputs and outputs (0/4 mA - 20 mA).
This makes it possible to measure and monitor any arbitrary
process variables which can be mapped onto a 0/4 mA to 20
mA signal. The automation system has free access to the
measured process variables.
ATEX
This is abbreviated from the French "Atmosphre explosible"
(explosive atmospheres).
ATEX is used as a synonym for both EC directives on
explosion protection, specifically the ATEX equipment
directive 94/9/EC and the ATEX workplace directive 1999/92/
EC.
Basic unit (BU)
The basic units are the fundamental components of the
SIMOCODE pro system. Basic units are always necessary
when using SIMOCODE pro. They have the same enclosure
width of 45 mm and are equipped with removable terminals.
Basic unit 1 is the fundamental component of the
SIMOCODE pro C device series. It contains the important
motor control functions and motor protection functions.
Basic unit 2 is the fundamental component of the
SIMOCODE pro V device series. It contains all functions and
fulfills all requirements for motor protection, motor control,
diagnostics and monitoring.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Glossary-1

Glossary

Baud rate
The baud rate is the speed at which data is transferred and
indicates the number of transmitted bits per second (baud
rate = bit rate).
With PROFIBUS DP, baud rates from 9.6 kBaud to 12 MBaud
are possible.
Bus
A common transmission path with which all stations are
connected. It has two defined ends.
With PROFIBUS, the bus is a two-wire cable (copper cable) or
a fiber optic cable.
Bus segment
PROFIBUS DP consists of at least one bus segment. A bus
segment has at least two stations, one of which must be a
DP master. A maximum of 32 stations can be connected to a
bus segment.
Cascade input
Safe single-channel input of a safety relay, e.g. DM-F Local
and DM-F PROFIsafe. This input is evaluated internally as a
sensor signal. If no voltage is applied the safety relay trips the
enabling circuits (outputs) safely.
Class
Unit for the tripping class. Indicates the maximum tripping
time in which SIMOCODE must trip at a current that is 7.2
times the value of the set current Is in a cold state (motor
protection according to IEC 60947). If Class 10 is set for
SIMOCODE pro (for example), it is ensured that if a current
that is 7.2 times the set current occurs
the (cold) motor will switch off after 10 seconds. The tripping
class can be set to 8 different settings ranging from Class 5
to Class 40.
Class 1 master
Active stations on PROFIBUS DP. The cyclic data exchange
with other stations is characteristic for this type of master.
Typical class 1 masters are, for example, PLCs with a
PROFIBUS DP connection.
Class 2 master
Optional stations on PROFIBUS DP.
Typical class 2 masters are, for example,
PC/PD devices with the "SIMOCODE ES" software
PDM (PCS7)
PC with "SIMARIS manager" software (power
management).

SIMOCODE pro

Glossary-2

GWA 4NEB 631 6050-22 DS 03

Glossary

Connecting cable
Connecting cables are necessary for connecting the
individual basic units with their current measuring modules
and, if required, with their expansion modules or operator
panels. They are available in various versions and lengths
(ribbon cable 0.025 m, 0.1 m, 0.5 m; round cable 2.0 m). The
total length of all connecting cables must not exceed 3 m per
system!
Contactor
Electromagnetically actuated low voltage switch with only
one rest position, which is not manually operated and can
make, carry or break currents under normal circuit conditions
including operating overload conditions.
A contact system comprises main and auxiliary contacts (NC
contacts and NO contacts). Main contacts can switch
currents of several hundred amps (depending on the size of
the contactor), while auxiliary contacts are only suitable for
low currents.
Control functions
Control functions (e.g. direct starters, reversing starters) are
used for controlling load feeders. They are characterized by
the following important features:
Monitoring the switch-on/switch-off process (no current
flows in the main circuit without the ON command)
Monitoring the OFF state (no current flows in the main
circuit without the ON command)
Monitoring the ON status
Tripping if a fault occurs.
Control stations
Control stations are places from which control commands are
issued to the motor. The "Control Stations" function block is
used for administration, switching and prioritization of these
different control stations. SIMOCODE pro allows the parallel
administration of up to four different control stations.
Dependent on the control function, up to 5 different control
commands can be transmitted from every control station to
SIMOCODE pro.
Local control, in the direct vicinity of the motor. Control
commands via pushbuttons.
PLC/PCS, switching commands are issued by the
automation system (remote).
PC, control commands are issued via an operator control
station or via PROFIBUS DPV1 with the SIMOCODE ES
software.
Operator panel/operator panel with display, control
commands are issued via the buttons of the operator
panel/operator panel with display in the switchgear cabinet
door.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Glossary-3

Glossary

Cooling down period


The cooling down period is the amount of time that must
elapse before an overload trip can be reset. This is usually
5 minutes.
Supply voltage failures of SIMOCODE pro during this time
extend the specified time correspondingly.
Cos phi monitoring
Cos phi monitoring monitors the load condition of inductive
loads. The main field of application is for asynchronous
motors in 1-phase or 3-phase networks with loads that
fluctuate significantly. The measuring principle for the power
factor (cos phi) is based on the evaluation of the phase
displacement between voltage and current in one phase.
Current limit monitoring
Monitoring of current limits is used for process monitoring.
Thus, impending irregularities in the system can be detected
in good time: If a current limit is exceeded but still below the
overload limit, it can, for example, indicate a dirty filter on a
pump, or an increasingly sluggish motor bearing. If the
current limit is undershot, it can be the first sign of a wornout drive motor belt.
Current measuring module (IM)
Current measuring modules are used together with the basic
units of the SIMOCODE pro C and SIMOCODE pro V device
series.
The current measuring module must be selected according to
the set current to be monitored (rated operating current of
the motor). The current measuring modules cover current
ranges between 0.3 A and 630 A, with intermediate
transformers up to 820 A.
Current/voltage measuring module
The SIMOCODE pro V device series allows a current/voltage
measuring module to be used instead of a current measuring
module.
In addition to measuring the motor current, current/voltage
measuring modules also enable:
Monitoring voltages up to 690 V
Calculation and monitoring of power and cos phi
Monitoring of the phase sequence.
Decoupling module
A module for connection in series upstream from a current/
voltage measuring module to the system interface when
voltage and power measurements are implemented in nonearthed networks.

SIMOCODE pro

Glossary-4

GWA 4NEB 631 6050-22 DS 03

Glossary

Device data (GSD file)


Information on the input and output range, as well as the
consistency of the cyclically transmitted data is defined in the
device data file (GSD file), tested with the configuration
telegram from the device and, if appropriate, declared to be
valid. It is used for integrating the device into SIMATIC S7 or
any standard DP master system (automation system).
Digital module (DM)
Digital modules offer the option of further increasing the
types and number of binary inputs and outputs on basic unit
2 as applicable.
A maximum of 2 digital modules can be connected to one
basic unit 2. All versions can be combined with each other.
SIMOCODE pro V can thus be extended to a maximum of
twelve binary inputs and seven binary outputs.
Digital modules DM-F Local and DM-F PROFIsafe
The failsafe digital modules DM-F Local and
DM-F PROFIsafe are used as safety relays in EMERGENCY
STOP mechanisms according to EN 418 and in safety circuits
according to EN 60204 (11.98):
Digital module DM-F Local:
For applications that require local safety-oriented tripping
with EMERGENCY OFF buttons.
Digital module DM-F PROFIsafe:
For applications that require decentralized, safety-oriented
tripping with EMERGENCY OFF buttons. A failsafe SIMATIC
controller adopts the logical connection between the
EMERGENCY OFF button and the failsafe digital module
PROFIsafe (DM-F PROFIsafe).
DIP switch
Small switch that allows basic settings to be carried out. DIP
stands for dual in-line package i.e. a design with two parallel
terminal rows.
Door adapter
The door adaptor is necessary for making the system
interface of a basic unit available at an easily accessible
location (e.g. front panel), thus enabling fast
parameterization.
DP master
A master which works with the DP protocol according to the
EN 50 170 standard, Volume 2, PROFIBUS.
Cyclic send data is exchanged between the DP master and
the DP slave once in every DP cycle. The DP master sends
the cyclic receive data to SIMOCODE pro. In response,
SIMOCODE pro sends the cyclic send data to the DP master.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Glossary-5

Glossary

DP slave/DP standard slave


A slave which is operated on the PROFIBUS with the
PROFIBUS DP protocol and works according to the EN 50
170 standard, Volume 2, PROFIBUS.
Earth-fault module (EM)
The earth-fault module offers the option of implementing
powerful external earth-fault monitoring in connection with
the 3UL22 summation current transformer (making it
possible to evaluate rated fault currents of 0.3 A, 0.5 A and 1
A). In addition to the internal earth-fault monitoring function
which is supported by both device series, SIMOCODE pro V
can be extended by an additional and more precise external
earth-fault monitoring system.
Earth-fault monitoring
SIMOCODE pro measures and monitors all three phase
currents. By evaluating the summation current of the three
current values, the motor feeder can be monitored for a
possible fault current or earth fault.
There is a difference between internal and external earth-fault
monitoring:
Internal earth-fault monitoring:
Internal earth-fault monitoring via current measuring modules
or current/voltage measuring modules is only possible for
motors with a 3-phase connection in networks that are either
grounded directly or with low impedance.
The basic unit uses the total current to detect a possible fault
current/earth-fault current.
External earth-fault monitoring with SIMOCODE pro V:
External earth-fault monitoring via a summation current
transformer and an earth-fault module is normally used for
networks that are grounded with high impedance.
The earth-fault module (EM) evaluates rated fault currents
using an externally connected summation current
transformer (e.g 3UL22).
Emergency start
Emergency start deletes the thermal memory from
SIMOCODE pro each time it is activated. This allows the
motor to be immediately restarted after an overload trip. This
function can be used to:
Enable an immediate restart/reset after an overload trip
Control the operation of the thermal memory (motor
model) during operation, if required.
Since the emergency start is edge-triggered, this function
cannot permanently affect the thermal motor model.

SIMOCODE pro

Glossary-6

GWA 4NEB 631 6050-22 DS 03

Glossary

EMERGENCY STOP
Stop in an emergency according EN 418 (ISO 13850).
Operation intended to stop a dangerous process or
movement as quickly as possible in an emergency.
EMERGENCY-STOP command device
Contact block (EMERGENCY STOP mushroom pushbutton
according to EN 418 (ISO 13850), cable-operated switch with
positive opening contacts according to EN 60204-1) that
causes the process, machine or plant to be stopped when
actuated in hazardous situations. This must have positivelyopening contacts, be easy to reach and be tamper-proof.
EMERGENCY-STOP device
A protective device for initiating the appropriate procedure in
an emergency according to EN 418 (ISO 13850) and
EN 60204-1
Enabling circuit
An enabling circuit generates a safety-oriented output signal.
To the outside enabling circuits function as NO contacts
(from the functional perspective safety-oriented opening is
always considered). A single enabling circuit that is designed
to be internally redundant in the safety relay (two-channel)
can be implemented for Category 3/4 according to EN_9541 (EN ISO 13849-1:2006).
European norm EXplosion safe (EEx)
European norm EXplosion safe: Specifies the protection
classes for categorizing motors for use in hazardous areas.
Expansion modules
Expansion modules are intended as optional additions for the
SIMOCODE pro V device series. The following expansion
modules are available:
Digital module (DM)
Analog module (AM)
Earth-fault module (EM)
Temperature module (TM).
All expansion modules have the same design with an
enclosure width of 22.5 mm. They are equipped with 2
system interfaces (incoming/outgoing) and removable
terminals.
Factory settings
The factory settings are used to reset all parameters of a
device to the default settings to which they were set at the
factory.
The factory settings can be restored using the "TEST/RESET"
button on the basic unit or via the SIMOCODE ES software.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Glossary-7

Glossary

Feedback circuit
Monitors activated actuators (e.g. relays or contactors with
positively-driven contacts). The evaluation unit can only be
activated if the feedback circuit is closed. Note: NC contacts
of the monitored relays that are connected in series are
integrated in the feedback circuit of the safety relay. If a
contact welds in the enabling current path, it is no longer
possible to re-activate the safety relay because the feedback
circuit remains open.
Fieldbus
Industrial communication system that connects a multitude
of field devices such as probes (sensors), actuators and
drives with a control device.
Field/field level
The field level or field is separate to the higher-level control
level in automation and the individual sensors and actuators
can be found here.
Function block
Defined group of functions that can be freely-parameterized
by the user and connected to other function blocks in order to
create a complete branched logic system. This means
conventional wired control circuits containing auxiliary relays
and time relays can be completely replaced.
Independent operation
SIMOCODE pro C and pro V protect and control the motor
feeder independently of the automation system. Even if the
automation system (PLC) fails, or if communication is
disrupted, the motor feeder remains fully protected and
controllable. SIMOCODE pro can be used without being
connected to PROFIBUS DP. This can easily be connected
later, if required.
I/O devices
The term I/O devices is used in automation to refer to
peripheral devices, for example, devices that are connected
to centralized controls.
IT system
The IT system (FR Isol Terre) is a specific type of ground
connection for increased failsafe protection in case of
isolation faults.
Logic module
Logical operations, time relay functions and counter functions
are implemented using logic modules.

SIMOCODE pro

Glossary-8

GWA 4NEB 631 6050-22 DS 03

Glossary

Low voltage
All voltage levels used for the distribution of electricity which
are located in a range whose upper limit in AC networks is
generally 1000 V.
Master
PROFIBUS DP is based on a master slave architecture.
Telegrams are sent from the master to the actuated station
(slave) and are answered by it in return.
Memory module
The memory module is plugged into the system interface and
is used for fast reading in or out of the entire SIMOCODE pro
parameterization, e.g. if a unit is exchanged.
Monitoring 0/4-20 mA
SIMOCODE pro supports two-phase monitoring of the analog
signals of a transducer (standard 0/4 - 20 mA output signal).
The analog signals are fed to the "0/4 - 20 mA" function block
via the analog module.
Monitoring functions
The following monitoring functions
Earth-fault monitoring
Current limit monitoring
Voltage monitoring
Cos phi monitoring
Active power monitoring
Monitoring 0/4 A - 20 mA
Operation monitoring
Temperature monitoring (analog)
Operate "in the background" in the same way as motor
protection and motor control. They can be active or not,
according to the control function selected.
Monitoring the number of starts
Monitoring the number of starts can protect system parts
(motors and switching devices such as soft starters and
converters) from too many start processes within a
parameterizable time frame and, thus, prevent damage. This
is particularly useful for commissioning or manual control.
Monitoring voltage
SIMOCODE pro supports two-phase undervoltage
monitoring of either a three-phase network or a one-phase
network for freely selectable limits, direction of rotation (for
AC) or readiness to start.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Glossary-9

Glossary

The response of SIMOCODE pro on reaching a pre-warning


level or trip level can be freely parameterized and delayed.
Voltage measuring is carried out using current/voltage
measuring modules.
Motor protection
The basic unit has several protection mechanisms for currentdependent motor protection:
Overload protection
Unbalance protection
Stalled rotor protection
Thermistor protection.
Motor stop time monitoring
SIMOCODE pro can monitor the stop times of a motor in
order to avoid plant down times due to failed motors caused
by either running too long (wearing out) or being stopped for
too long.
Operating hours monitoring
The motor operating hours monitoring function enables the
operating hours (service life) of a motor to be recorded so
that motor maintenance prompts can be generated in good
time as applicable.
Operation monitoring
SIMOCODE pro can monitor the operating hours and stop
times of a motor and restrict the number of start-ups in a
defined time frame in order to avoid plant downtimes due to
failed motors caused by running or being stopped for too
long.
Operational Protection OFF (OPO)
The "Operational Protection OFF (OPO)" function block puts
the positioner into a safe position and switches the motor off.
Operator panel (OP)
The operator panel controls the motor feeder from the
switchgear cabinet. It contains all the status LEDs which are
on the basic units, the "TEST/RESET" button and the external
system interface.
It can be used with both the SIMOCODE pro C device series
and the SIMOCODE pro V device series.
Operator panel (OPD)
The operator panel with display can be used as an alternative
to the standard operator panel (OP).
It displays the current measured values, operating and

SIMOCODE pro

Glossary-10

GWA 4NEB 631 6050-22 DS 03

Glossary

diagnostic data, status information for the motor feeder at


the switchgear cabinet and the device-internal error protocol.
It also contains all the status LEDs that are present on the
basic unit and facilitates access to the system interface from
outside the switchgear cabinet. Its keys can be used to
control the motor and to navigate the display menu.
The operator panel with display can only be used in
combination with basic unit 2 (SIMOCODE pro V) from
version *E03* onwards.
Organization blocks
Organization blocks form the interface between the CPU
operating system and the user program. The order that the
user program is processed in is specified in the organization
blocks.
Overload protection
SIMOCODE pro protects three-phase and AC motors
according to IEC 60947-4-1. The tripping class can be set to 8
different settings, ranging from Class 5 to Class 40.
Pause time
The pause time is the specified time for the cooling response
of the motor when tripped under normal operating conditions
(not in the case of an overload trip). After this interval, the
thermal memory in SIMOCODE pro is deleted and a new cold
start is possible. This makes frequent start-ups possible
within a short period of time.
Performance Level (PL)
According to the standard EN ISO 13849-1 "a distinct level
specifying the capability of safety-relevant parts of a control to
execute a safety function under predictable conditions". Five
Performance Levels are specified (a to e) with defined ranges of
the probability of a dangerous failure per hour.
PL "e" corresponds to SIL 3 and is specified as the highest level.

PC cable
The PC cable is used to connect the serial interface of the PC
to the system interface of a basic unit for device
parameterization.
Pozidriv (PZ)
Type of fixing screws and cross-tip screwdrivers.
Process automation
Automation of continuous production processes.
Controls manufacturing processes e.g. in the chemical
processing or water industry.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Glossary-11

Glossary

PROFIBUS
Process field bus, European process and fieldbus standard as
defined in the PROFIBUS standard (EN 50 170, Volume 2,
PROFIBUS).
It lays down the functional, electrical and mechanical
properties for a bit-serial fieldbus system.
PROFIBUS is a bus system that networks PROFIBUScompatible automation systems and field devices at the cell
and field level. PROFIBUS is available with the DP
(decentralized peripherals), FMS (fieldbus message
specification), PA (process automation) or TF (technological
functions) protocol.
PROFIBUS DP
PROFIBUS bus system with the DP protocol (decentralized
peripherals).
The main task of PROFIBUS DP is fast cyclic data exchange
between the central DP devices and the I/O devices.
PROFIBUS DP interface
SIMOCODE pro has an integrated PROFIBUS DP interface
(SUB-D socket or terminal connection on the basic units).

PROFIBUS DPV1
Expansion of the DP protocol.
This enables acyclic data exchange of parameter, diagnostic,
receive and test data.
PROFIBUS User Organization (PUO) installation guidelines
For PROFIBUS networks, the PROFIBUS DP/FMS installation
guidelines from the PROFIBUS User Organization must be
adhered to. They contain important information about the
cable routing and commissioning of PROFIBUS networks.
PROFINET
Automation standard for Industrial Ethernet.
PROFIsafe
The PROFIBUS safety profile (PROFIsafe) specifies the
communication between failsafe I/O devices and failsafe
controllers. It is based on the standard for safety-oriented
applications and the experiences of PLC users and
manufacturers in the PROFIBUS User Organization (PUO).
The PROFIsafe profile is certified by the TV and the IFA
(Institute for Occupational Safety and Health of the German
Social Accident Insurance). The newest version of the
PROFIsafe specification is the Profile for Safe Technology
V1.11 from July 2001.

SIMOCODE pro

Glossary-12

GWA 4NEB 631 6050-22 DS 03

Glossary

Programmable logic controller (PLC)


A controller whose functions are stored as a program on the
control device. The PLC consists of a CPU, memory, input/
output modules and an internal bus system. The I/O devices
and the programming language are based on the needs of the
control engineering.
Programming device
A compact and transportable PC, suitable for industrial
purposes. It is characterized by a special hardware and
software configuration for SIMATIC programmable logic
controllers.
Protective extra low voltage (PELV)
Protective measure against electric shock (previously
"protective extra low voltage with safe isolation").
Active components and exposed conductive parts may be
grounded and connected to the protective conductor in
contrast to SELV. Safe isolation means that the primary circuit
of the transformer must be isolated from the secondary
circuit by means of double or reinforced insulation. PELV is
used where active low voltage conductors or exposed
conductive parts must be grounded. This is the case, for
example, if equipotential bonding is required to prevent
sparks in containers and hazardous areas. However
dangerous leakage currents can flow over the exposed
conductive parts through the enclosure ground (independent
of the low voltage), if faults occur in the higher-level network.
SELV
Safety extra low voltage
Low electric voltage (up to 50 V AC or 120 V DC), that offers
significant protection against electric shock due to its low
value and insulation.
Devices that are operated with SELV and do not generate
high voltages are categorized as Class III according to DIN EN
61140 (VDE 0140-1).
SFB
System function block
A block integrated in the S7 CPU operating system that can
be called like a function block (FB) in the user program if
required.
SFC
System function:
A function integrated in the S7 CPU operating system that
can be called like a function (FC) in the user program if
required.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Glossary-13

Glossary

SIL (Safety Integrity Level)


A measure of the safety-related performance of electric and
electronic control equipment defined in IEC 61508.
The IEC standard details four SIL levels (SIL1 to SIL4) that
define safety requirements for electric and electronic
devices. The specified safety-related function in the event of
a fault is expressed by the SIL value.
SIMATIC
Term for industrial automation products and systems from
Siemens AG.
SIMATIC PDM
You can also configure SIMOCODE pro via the SIMATIC PDM
(Process Device Manager) software.
The following options are available:
SIMATIC PDM as a stand-alone program
PDM integrated into STEP 7.
SIMOCODE ES
SIMOCODE ES is the standard parameterization software for
SIMOCODE pro, and runs on a PC/PD with Windows XP or
Windows 7 Ultimate and Professional.
SIMOCODE pro object manager (OM)
Part of SIMOCODE ES. When SIMOCODE ES and
SIMOCODE pro object manager are installed on a PC/PD,
SIMOCODE ES can be called directly from STEP 7 HW
Config. This enables simple and complete SIMATIC S7
configuration.
SIMOCODE pro PCS 7 library
The SIMOCODE pro PCS 7 library is used to connect
SIMOCODE pro to the SIMATIC PCS 7 process control
system. It contains:
The corresponding diagnostics and driver modules
containing the respective diagnostics and driver concept of
SIMATIC PCS 7
The elements (symbols and faceplates) necessary for
operating and monitoring.
Note
The PCS 7 libraries are subject to continual maintenance and
improvement.
Current service packs and hotfixes can be downloaded at
http://www.siemens.com/simocode -> Support -> Software
Downloads.

SIMOCODE pro

Glossary-14

GWA 4NEB 631 6050-22 DS 03

Glossary

SIMOCODE pro S7 Slave


The SIMOCODE pro S7 slave is a special slave that has the
following characteristics:
It supports the S7 model (diagnostic alarms, process
alarms)
It can be parameterized.
Slave
PROFIBUS DP is based on a master slave architecture.
Telegrams are sent from the master to the actuated station
(slave) and are answered by it in return.
Stalled rotor protection
After the motor current overshoots an adjustable blocking
limit (current limit), a definable and delayable response can
be parameterized in SIMOCODE pro. For example, the motor
can be set to switch off quickly independently of the overload
protection. The stalled rotor protection is only active after the
parameterized class time has elapsed, e.g. for Class 10 after
10 seconds, and prevents unnecessarily high thermal and
mechanical loads as well as premature aging of the motor.
Standard function
Standard functions are typical motor functions that can be
activated according to need and, as applicable, individually
set for each motor feeder.
They are already available, work independently of the
selected control function and can be used/activated as
optional additions.
Station
A device which can send, receive or amplify data via the bus,
e.g. master, slave.
Statistical data
SIMOCODE pro makes statistical data available which can be
read out with SIMOCODE ES under Target System >
Service Data/Statistical Data (for example).
STEP7
Engineering system Contains programming languages for
creating user programs for SIMATIC S7 controls.
Stop category 0
Non-controlled shutdown by immediately switching off the
power to the machine's drive elements.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Glossary-15

Glossary

System interface cover IP54


Cover to protect the system interface on the door adaptor or
on the operator panel/operator panel with display from soiling
or to seal it.
Temperature module (TM)
The temperature module offers the option of expanding the
SIMOCODE pro V device series using an analog temperature
monitoring system. With this, up to three analog sensor
measuring circuits (two-wire or three-wire systems) can be
connected. The temperatures recorded can be fully
integrated into the process, can be monitored and are also
available for a higher-level automation system. You can, for
example, implement analog temperature monitoring of the
motor windings, bearings, coolant or gear box oil.
SIMOCODE pro V supports various sensor types (NTC,
KTY83/84, PT100 and PT1000) for use with hard, fluid or
gaseous media.
Temperature monitoring
See temperature module (TM).
Terminal block
Insulating component with one or more insulated terminals
for fixing to a support.
Test position feedback (TPF)
If the motor feeder is in the test position, its main circuit is
isolated from the network. However, the control voltage is
connected.
The "Cold starting" function test is carried out in this state.
This means the motor feeder is tested without a current in
the main circuit.
Thermistor protection
The basic units (BU1 and BU2) also make it possible to
connect thermistor sensors (binary PTC) for monitoring the
motor temperature.
TN-C system
In a TN-C system (FR Terre Neutre Combin) 1 wire is used
simultaneously as a protective earth (PE) and neutral wire (N).
TN-S system
In a TN-S system (FR Terre Neutre Spar) the neutral wire
and the protective earth are led separately from the
transformer up to the appliance.

SIMOCODE pro

Glossary-16

GWA 4NEB 631 6050-22 DS 03

Glossary

Unbalance protection
The extent of the phase unbalance can be monitored and
transmitted to the control system. A definable and delayable
response can be tripped when an adjustable limit has been
overshot. If phase unbalance is greater than 50%, a reduction
in the tripping time according to the overload characteristic
curve takes place automatically, since the heat development
in motors increases under asymmetrical conditions.
Universal current (UC)
Universal current Feature of devices that can be operated
with both AC and DC current.
Voltage monitoring
See monitoring voltage
Win SIMOCODE DP converter
Software tool for converting "old" Win SIMOCODE DP
parameter files (3UF5 device series) into SIMOCODE ES
parameter files for SIMOCODE pro.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Glossary-17

Glossary

SIMOCODE pro

Glossary-18

GWA 4NEB 631 6050-22 DS 03

From (please complete)


Name

Company/Department

To
SIEMENS AG
I IA CE MK&ST 3

Address

Telephone

92220 Amberg, Germany


Fax

Fax: ++49 9621/ 80-3337

SIMOCODE pro Manual

Did you notice any mistakes while reading this manual?


Please use this reply sheet to inform us about them.
We are grateful for your comments and suggestions.

SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03

Service & Support


Internet:
www.siemens.com/simocode
Information and Download Center:
www.siemens.com/industrial-controls/infomaterial
Newsletter always up to date:
www.siemens.com/industrial-controls/newsletter
E-Business in the Industry Mall:
www.siemens.com/industrial-controls/mall
Product Information System (ProdIS):
www.siemens.com/industrial-controls/support
ATEX:
www.siemens.com/industrial-controls/atex
Certificates:
www.siemens.com/industrial-controls/approvals
Contact for all technical information:
Technical Assistance
Tel.: +49 (911) 895-5900
E-Mail: technical-assistance@siemens.com
www.siemens.com/industrial-controls/technical-assistance

Siemens AG
Industry Sector
Postfach 23 55
90713 FRTH
GERMANY

www.siemens.com/automation

Subject to change without prior notice


Order No.: 3UF7970-0AA00-0
Siemens AG 2011

You might also like