Professional Documents
Culture Documents
Control Devices
SIMOCODE pro
System Manual 05/2011
Industrial Controls
Answers for industry.
Safety guidelines
Table of contents
Important information
System description
Short instructions for configuring
a reversing starter
Motor protection
SIMOCODEpro
Motor control
Monitoring functions
Outputs
Inputs
System manual
Edition 05/2011
GWA 4NEB 631 6050-22 DS 03
Feedback form
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A
B
C
D
E
F
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Trademarks
All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions..
Siemens AG
Industry Sector
Postfach 48 48
90026 NRNBERG
GERMANY
631 6050-22 DS 03
10/2005
Table of contents
Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
1
System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.2
1.3
1.4
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
1.6
1.7
1.7.1
1.7.2
1.7.3
1.7.4
1.7.9
1.7.10
1.8
1.8.1
1.9
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Simplifying configuration with SIMOCODE pro . . . . . . . . . . . . . . . .
Application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check list for selecting a device series . . . . . . . . . . . . . . . . . . . .
Overview of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional signal processing with freely-programmable logic modules . .
Operating, service and diagnostic data . . . . . . . . . . . . . . . . . . . .
Overview of system components . . . . . . . . . . . . . . . . . . . . . . . .
Description of system components . . . . . . . . . . . . . . . . . . . . . .
Basic units (BU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator panel (OP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator panel with display (OPD) for SIMOCODE pro V . . . . . . . . . .
Current measuring module (IM) for the SIMOCODE pro C and
SIMOCODE pro V device series . . . . . . . . . . . . . . . . . . . . . . . .
Current/voltage measuring modules (UM) for the
SIMOCODE pro V device series . . . . . . . . . . . . . . . . . . . . . . . .
Decoupling module (DCM) for current/voltage measuring modules,
SIMOCODE pro V device series. . . . . . . . . . . . . . . . . . . . . . . . .
Expansion modules for the SIMOCODE pro V device series . . . . . . . .
Configuration information for using an operator panel with display
and/or a decoupling module . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structural configuration of SIMOCODE pro . . . . . . . . . . . . . . . . . .
Function blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of function blocks (alphabetical) . . . . . . . . . . . . . . . . . .
2.1
2.2
2.3
2.4
1.7.5
1.7.6
1.7.7
1.7.8
SIMOCODE pro
GWA 4NEB631 6050-22 DS 03
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1-1
1-2
1-9
1-11
1-13
1-15
1-15
1-15
1-19
1-20
1-20
1-21
1-22
1-24
1-29
1-29
1-32
1-34
. 1-93
. 1-94
. 1-96
. 1-99
. 1-106
. 1-107
. 1-109
. 1-111
. 1-111
. 1-114
2-1
. 2-2
. 2-3
. 2-6
. 2-10
Table of contents
Motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.2
3.3
3.4
3.5
Introduction . . . . . . .
Overload protection . .
Unbalance protection .
Stalled rotor protection
Thermistor protection .
Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
4.2.10
4.2.11
4.2.12
4.2.13
4.2.14
4.2.15
4.2.16
4.3
Control stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating modes and mode selectors . . . . . . . . . . . . . . . . . . .
Releases and enabled control command. . . . . . . . . . . . . . . . . .
Control station settings . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General settings and definitions . . . . . . . . . . . . . . . . . . . . . .
"Overload relay" control function . . . . . . . . . . . . . . . . . . . . . .
"Direct starter" control function . . . . . . . . . . . . . . . . . . . . . . .
"Reversing starter" control function . . . . . . . . . . . . . . . . . . . . .
"Molded case circuit breaker (MCCB)" control function . . . . . . . . .
"Star-delta starter" control function . . . . . . . . . . . . . . . . . . . . .
"Star delta reversing starter" control function . . . . . . . . . . . . . . .
"Dahlander" control function . . . . . . . . . . . . . . . . . . . . . . . . .
"Dahlander reversing starter" control function . . . . . . . . . . . . . .
"Pole changing starter" control function . . . . . . . . . . . . . . . . . .
"Pole-changing reversing starter" control function . . . . . . . . . . . .
"Solenoid valve" control function . . . . . . . . . . . . . . . . . . . . . .
"Positioner" control function . . . . . . . . . . . . . . . . . . . . . . . . .
"Soft starter" control function . . . . . . . . . . . . . . . . . . . . . . . .
"Soft starter with reversing contactor" control function . . . . . . . . .
Active control stations, contactor controls, lamp controls and status
information for the control functions . . . . . . . . . . . . . . . . . . . .
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3-1
. 3-2
. 3-5
. 3-13
. 3-14
. 3-15
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4-1
4-2
4-2
4-5
4-7
4-9
4-10
4-10
4-15
4-20
4-22
4-24
4-27
4-30
4-33
4-37
4-40
4-44
4-47
4-51
4-54
4-59
4-62
. . . 4-65
Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
5.1.1
5.1.2
5.1.3
5.2
5.2.1
5.2.2
5.2.3
5.3
5.4
5.5
5.6
5.7
5.7.1
5.7.2
Earth-fault monitoring . . . . . . . . .
Description . . . . . . . . . . . . . . .
Internal earth-fault monitoring . . . .
External earth-fault monitoring (with
Current limit monitoring. . . . . . . .
Description . . . . . . . . . . . . . . .
I> (upper limit) . . . . . . . . . . . . .
I< (lower limit) . . . . . . . . . . . . .
Voltage monitoring . . . . . . . . . .
Cos phi monitoring . . . . . . . . . .
Active power monitoring . . . . . . .
0/4-20 mA monitoring . . . . . . . . .
Operation monitoring . . . . . . . . .
Description . . . . . . . . . . . . . . .
Operating hours monitoring . . . . .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
.. .. .. .. .. .. .. .. .. .. .
summation current transformer) .
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.. .. .. .. .. .. .. .. .. .. .
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5-1
5-2
5-2
5-3
5-4
5-5
5-5
5-6
5-7
5-8
5-11
5-13
5-15
5-18
5-18
5-19
SIMOCODE pro
ii
Table of contents
5.7.3
5.7.4
5.8
5.9
5.10
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5-19
5-20
5-22
5-24
5-25
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1
6.1
6.2
6.3
6.4
6.5
6.6
6.7
Introduction . . . . . . .
Basic unit outputs . . .
Operator panel LEDs .
Digital module outputs
Analog module output
Cyclic Send . . . . . . .
Acyclic Send . . . . . .
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
Introduction . . . . . . . . . .
Basic unit inputs . . . . . . .
Operator panel buttons . . .
Digital module inputs . . . .
Temperature module inputs
Analog module inputs . . . .
Cyclic Receive . . . . . . . .
Acyclic Receive. . . . . . . .
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7-2
7-4
7-6
7-9
7-12
7-14
7-16
7-17
8-1
9-1
10
10.1
10.2
10.3
10.4
10.5
10.5.1
10.5.2
10.6
10.7
10.8
10.9
10.10
Introduction . . . . . . . . . . . . . . . . . . . . . . .
Test/Reset . . . . . . . . . . . . . . . . . . . . . . . .
Test position feedback (TPF) . . . . . . . . . . . . .
External fault . . . . . . . . . . . . . . . . . . . . . .
Operational protection OFF (OPO) . . . . . . . . .
Response for positioner control function . . . . .
Response to other control functions . . . . . . . .
Power failure monitoring (UVO) . . . . . . . . . . .
Emergency start . . . . . . . . . . . . . . . . . . . .
Safety-oriented tripping . . . . . . . . . . . . . . . .
Watchdog (Bus monitoring, PLC/PCS monitoring)
Timestamping. . . . . . . . . . . . . . . . . . . . . .
11
11.1
11.2
11.3
11.4
11.5
Introduction . . .
Truth table 3I/1O
Truth table 2I/1O
Truth table 5I/2O
Counter . . . . .
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
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. 6-2
. 6-4
. 6-6
. 6-9
. 6-11
. 6-16
. 6-18
7-1
. 10-2
. 10-4
. 10-8
. 10-10
. 10-12
. 10-12
. 10-14
. 10-15
. 10-17
. 10-18
. 10-24
. 10-26
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11-2
11-3
11-6
11-7
11-8
iii
Table of contents
11.6
11.7
11.8
11.9
11.10
11.11
11.12
Timer . . . . . . . . . . .
Signal conditioner . . .
Non-volatile elements .
Flashing . . . . . . . . .
Flickering . . . . . . . .
Limit monitor . . . . . .
Calculators (calculation
12
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.1
12.2
12.3
12.4
12.4.1
12.4.2
12.4.3
12.5
12.5.1
12.5.2
12.5.3
12.5.5
12.6
12.6.1
12.6.2
12.7
12.8
12.8.1
12.8.2
12.8.3
12.9
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Failsafe data transfer via PROFIBUS/PROFIsafe . . . . . . . . . . . . . . .
Telegram description and data access . . . . . . . . . . . . . . . . . . . . .
Cyclic data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics data and alarms . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration of the slave diagnostics . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro in the DP master systems . . . . . . . . .
Slave operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro as a DPV1 slave via GSD in the
configuration software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro as SIMATIC PDM object (DPV1 slave
via GSD) in STEP7 HW Config . . . . . . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro as S7 slave via OM SIMOCODE pro . . .
Evaluating diagnostics data. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIMOCODE pro integrated with GSD . . . . . . . . . . . . . . . . . . . . .
Integration of SIMOCODE pro in SIMATIC S7 with OM SIMOCODE ES
Data records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameterization via PROFIBUS. . . . . . . . . . . . . . . . . . . . . . . . .
SIMOCODE ES Premium . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIMATIC PDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter data during startup . . . . . . . . . . . . . . . . . . . . . . . . . .
Timestamping/time synchronization . . . . . . . . . . . . . . . . . . . . . .
13
13.1
13.2
13.2.1
13.2.2
13.2.3
13.2.4
13.2.5
13.2.6
13.3
13.3.1
13.3.2
13.3.3
13.3.4
13.3.5
12.5.4
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11-10
11-15
11-18
11-21
11-22
11-23
11-27
. 12-2
. 12-4
. 12-5
. 12-6
. 12-6
. 12-7
. 12-8
. 12-17
. 12-17
. 12-17
. 12-18
. 12-19
. 12-20
. 12-21
. 12-21
. 12-22
. 12-24
. 12-25
. 12-25
. 12-26
. 12-27
. 12-28
. 13-2
. 13-4
. 13-4
. 13-5
. 13-6
. 13-7
. 13-8
. 13-10
. 13-12
. 13-12
. 13-25
. 13-30
. 13-31
. . . . . 13-33
SIMOCODE pro
iv
Table of contents
13.4
13.4.1
13.4.2
13.5
13.6
System interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System interfaces on basic units, expansion modules, decoupling
module, current measuring modules and current/voltage measuring
modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System interfaces on the digital modules DM-F Local or
DM-F PROFIsafe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System interfaces on the operator panel and the operator panel with
display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROFIBUS DP to a 9-pole SUB-D socket . . . . . . . . . . . . . . . . .
Installation guidelines for the PROFIBUS DP . . . . . . . . . . . . . . .
14
14.1
14.2
14.2.1
14.2.2
14.2.3
14.2.4
14.3
14.3.1
14.3.2
14.3.3
14.3.4
14.4
14.5
15
Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1
A.2
A.3
A.4
A.5
B.1
B.1.1
B.1.2
B.1.3
B.2
B.3
B.4
B.5
B.6
B.7
B.8
13.4.3
13.4.4
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
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. . . 13-36
. . . 13-39
. . . 13-41
. . . 13-42
. . . 13-46
. . . 13-47
information
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14-2
14-4
14-4
14-5
14-6
. 14-7
. 14-8
. 14-8
. 14-9
. 14-11
. 14-14
. 14-15
. 14-16
A-1
. A-2
. A-3
. A-5
. A-12
. A-14
B-1
. B-3
. B-3
. B-4
. B-5
. B-6
. B-8
. B-8
. B-9
. B-10
. B-11
. B-12
Table of contents
B.9
B.10
B.11
B.12
B.13
B.14
B.21.1
B.21.2
B.21.3
B.21.4
B.21.5
B.21.6
B.21.7
B.21.8
B.21.9
B.21.10
B.21.11
B.21.12
B.21.13
B.21.14
Dimension drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-1
C.1
C.1.1
C.1.2
C.2
C.2.1
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C-2
C-2
C-2
C-3
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C-3
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C-4
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C-5
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C-6
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C-7
C-8
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C-8
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C-9
B.15
B.16
B.17
B.18
B.19
B.20
B.21
C.2.2
C.2.3
C.2.4
C.2.5
C.3
C.3.1
C.3.2
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B-20
B-21
B-26
B-30
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. B-41
. B-41
. B-42
. B-43
. B-44
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. B-45
. B-46
. B-47
. B-48
. B-49
. B-50
. B-51
. B-52
. B-53
. B-54
. B-55
. B-56
. B-57
. B-58
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SIMOCODE pro
vi
Table of contents
C.3.3
C.4
C.4.1
C.4.2
C.5
C.6
C.7
C.7.1
C.7.2
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C-12
C-13
C-13
C-13
C-14
C-15
C-16
C-16
C-16
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D-1
D.1
D.2
D.3
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D-4
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D-7
D-9
D-10
D-10
D-12
D-14
D-17
D-19
D-20
D-21
D-22
D-22
D-23
D.8
Example circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E-1
E.1
E.2
E.2.1
E.2.2
E.3
E.3.1
E.3.2
E.4
E.4.1
E.4.2
General. . . . . . . . . . . . . . . . . . . . . .
"Overload relay" example circuit . . . . . . .
"Overload relay" circuit diagram . . . . . . .
"Overload relay" function circuit diagram . .
"Direct starter" example circuit. . . . . . . .
"Direct starter" circuit diagram . . . . . . . .
"Direct starter" function circuit diagram . .
"Direct starter" example circuit. . . . . . . .
"Reversing starter" circuit diagram . . . . .
"Reversing starter" function circuit diagram
E-2
E-3
E-4
E-5
E-6
E-6
E-7
E-8
E-8
E-9
C.3.4
C.3.5
D.4
D.5
D.5.1
D.5.2
D.5.3
D.5.4
D.5.5
D.5.6
D.5.7
D.6
D.6.1
D.6.2
D.7
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
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vii
Table of contents
E.5
E.5.1
E.5.2
E.6
E.6.1
E.6.2
E.6.3
E.6.4
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E-10
E-11
E-12
E-12
E-13
E-14
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E-15
E-16
E-16
E-17
E-18
E-18
E-19
E-20
E-20
E-21
E-23
E-24
E-25
E-26
E-26
E-27
E-29
E-30
E-31
E-32
E-32
E-33
E-34
E-35
E-36
E-37
E-38
E-39
E-40
E-41
E-42
E-42
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E-43
E-44
E-45
E-46
. E-46
. E-47
. E-48
SIMOCODE pro
viii
Table of contents
E.15.4
E.16
E.16.1
E.16.2
F-1
F.1
F.2
F.2.1
F.2.2
F.2.3
F.2.4
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set-up and commissioning . . . . . . . . . . . . . . . . . . . .
Setting the rated motor current . . . . . . . . . . . . . . . . .
SIMOCODE pro with thermistor input . . . . . . . . . . . . .
Sensor circuit wiring . . . . . . . . . . . . . . . . . . . . . . . .
Short-circuit protection for type of assignment 2 according
IEC 60947-4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable protection . . . . . . . . . . . . . . . . . . . . . . . . . .
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further safety guidelines . . . . . . . . . . . . . . . . . . . . .
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . .
Safety data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and repairs . . . . . . . . . . . . . . . . . . . . .
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further information . . . . . . . . . . . . . . . . . . . . . . . .
F-2
F-3
F-4
F-5
F-6
F.2.5
F.2.6
F.2.7
F.2.8
F.2.9
F.3
F.4
F.5
Index
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.E-49
. E-50
. E-50
. E-51
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. F-6
. F-7
. F-8
. F-8
. F-8
. F-9
. F-9
. F-10
.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .
1-1
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
ix
Table of contents
SIMOCODE pro
Important information
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Target group
Configurators, planners
Configurators, planners, technicians,
commissioners
Configurators, commissioners
Configurators, PLC programmers
Configurators, programmers,
commissioners, service personnel
Configurators, planners, programmers
Configurators, planners, programmers
Configurators, programmers,
commissioners, service personnel
Configurators, PLC programmers
Configurators, programmers
Configurators, programmers
Configurators, PLC programmers
Mechanics, electricians, maintenance and
service personnel
Commissioners, electricians, maintenance
and service personnel
Commissioners, maintenance and service
personnel, configurators, PLC
programmers
xi
Important information
Scope of application
This manual is applicable to the listed SIMOCODE pro system components.
It contains a description of the components applicable at the time of printing
the manual. We reserve the right to include updated information about new
components or new versions of components in a product information.
Definitions
When "SIMOCODE pro" is referred to, both the "SIMOCODE pro C" and the
"SIMOCODE pro V" series are meant.
Function 1
Function 2
Function 3
Tripping
Warning
Signaling
Deactivated
0 - 25.5 s
Delay
SIMOCODE pro
xii
Important information
Further information
Please read the operating instructions of the respective components.
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
In addition to this system manual, you will need the following manuals:
"Failsafe Digital Modules SIMOCODE pro SAFETY" manual
The appropriate manual for the DP master
Disclaimer of liability
The products described here have been developed to carry out safetyoriented functions as part of a complete plant or machine. In general, a
complete safety system consists of sensors, evaluation units, signaling
devices and methods for safe tripping. The manufacturer is responsible for
ensuring safe functioning of the complete plant or machine.
Siemens AG, its subsidiaries and associated companies (herein referred to
as "Siemens") are not in a position to guarantee every characteristic of a
complete plant or machine not designed by Siemens.
Siemens also denies all responsibility for any recommendations that are
made or implied in the following description. No new guarantee, warranty or
liability above those standard to Siemens can be derived from the following
description.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
xiii
Important information
SIMOCODE pro
xiv
System description
In this chapter
In this chapter you will find an introduction and general information about
the SIMOCODE pro system including e.g.
Characteristics of both the SIMOCODE pro C and the SIMOCODE pro V
device series
Simplification of SIMOCODE pro circuits
Overview of functions
An overview of system components.
Target groups
This chapter is addressed to the following target groups:
Planners and configurators
People who are now using SIMOCODE DP but wish to use SIMOCODE pro
as a replacement or additional system in the future
Optional for commissioners, maintenance and service personnel as additional
information "about SIMOCODE pro"
System integrators/process technology.
Necessary knowledge
You will require the following knowledge:
Basic knowledge about load feeders
Basic knowledge about motor protection
Basic knowledge of control engineering
Basic knowledge of industrial bus technology.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-1
System description
1.1
Introduction
Overview
SIMOCODE pro (SIRIUS Motor Management and Control Devices) is a
flexible and modular motor management system for motors with constant
speeds in low-voltage applications. It optimizes the link between the control
system and the motor feeder, increases plant availability, and also allows
considerable savings to be made during installation, commissioning,
operation and maintenance.
SIMOCODE pro is installed in the low voltage switchgear system and links
the higher-level automation system and the motor feeder (via
PROFIBUS DP) intelligently. It comprises the following functions:
Multifunctional and electronic full motor protection, independently of the
automation system
Integrated control functions for motor control (instead of hardware)
Detailed operating, service and diagnostic data
Open communication via PROFIBUS DP the standard for fieldbus systems.
Parameterization with the SIMOCODE ES software package.
Only the switching and short-circuit protection mechanisms of the main
circuit (contactors, circuit breakers, fuses) are additionally needed.
Benefits
Wiring effort between the motor feeder and the PLC is reduced significantly
by connecting the entire motor feeder to the process control system via the
bus (see Figure 1-1 "SIMOCODE pro integrated in the main circuit, control
circuit and at automation level (PLC)").
Automated processes are decentralized by means of configurable control and
monitoring functions in the feeder. This saves automation system resources
and ensures that the feeder is fully functional and protected even if the
control system or bus system fails.
By recording and monitoring operating, service and diagnostic data in the
feeder and process control system, plant availability is increased, and the
feeder is easier to service and maintain.
The user can implement plant-specific requirements for every motor feeder
thanks to the high degree of modularity.
SIMOCODE pro provides compact solutions and different levels of functions
for every customer application.
By replacing the control circuit hardware with an integrated control function,
the quantity of required hardware components with wiring is reduced. This
drives down storage costs and limits potential wiring errors.
Using electronic full motor protection allows the motors to be used more
efficiently and ensures that the tripping characteristic remains stable and the
tripping response stays the same, even after many years.
1-2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Main circuit
Control circuit
Automation level
Operator panel
Connecting cable
Remote
Protection + Monitoring
Control circuit
Communication
(operating, service and diagnostics data
+ control commands)
Fig. 1-1: SIMOCODE pro integrated in the main circuit, control circuit and at automation level (PLC)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-3
System description
Features
Multifunctional and electronic full motor protection for nominal motor
currents up to 820 A:
SIMOCODE pro provides comprehensive protection of the motor feeder by
means of a combination of delayable multi-level protection and monitoring
functions:
Current-dependent electronic overload protection (CLASS 5 to 40)
(see Chapter 3.2 "Overload protection")
Thermistor motor protection (see Chapter 3.5 "Thermistor protection")
Phase failure/phase unbalance protection (see Chapter 3.3 "Unbalance
protection")
Stalled rotor protection (see Chapter 3.4 "Stalled rotor protection")
Monitoring of adjustable limits for the motor current
(see Chapter 5.2 "Current limit monitoring")
Voltage monitoring (see Chapter 5.3 "Voltage monitoring")
Power monitoring (see Chapter 5.5 "Active power monitoring")
Monitoring of cos phi (non-load operation/load shedding)
(see Chapter 5.4 "Cos phi monitoring")
Earth-fault monitoring (see Chapter 5.1 "Earth-fault monitoring")
Temperature monitoring e.g. Pt100/Pt1000 (see Chapter 5.8 "Temperature
monitoring (analog)")
Monitoring of operating hours (see Chapter 5.7.2 "Operating hours
monitoring")
Motor stop time monitoring (see Chapter 5.7.3)
Monitoring the number of starts within a specific period of time (see
Chapter 5.7.4).
Safety-oriented tripping of motor feeders, e.g. failsafe tripping in the process
industry, locally or via PROFIBUS DP (see "Failsafe Digital Module
SIMOCODE pro Safety").
1-4
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-5
System description
Areas of application
SIMOCODE pro is usually deployed in automated processes that would
incur great expense during downtime (e. g. steel or cement industry), where
it is essential to prevent plant downtime by utilizing detailed operating,
service and diagnostic data and ensure that faults can be detected rapidly if
they occur.
SIMOCODE pro is modular, compact and specifically designed to be
deployed in motor control centers (MCC) in the process industry, and power
plant engineering.
Protection and control of motors:
In potentially explosive areas for type of protection EEx e/d according to
ATEX directive 94/9/EC (see Chapter F "Safety and commissioning
information for EEx areas")
Heavy-starting motors (paper, cement and metal industries; water
management)
In high-availability plants (chemical, oil, and raw material processing
industry, power plants)
SIMOCODE pro is especially designed for the chemical industry (including
oil and gas), the steel industry, water management, and the paper,
pharmaceutical, cement and glass industries. Further applications include
power plant engineering and diamond, gold and platinum mines.
SIMOCODE pro has been designed to meet the requirements of these
industries even more accurately, based on experiences with the previous
system (SIMOCODE DP). The availability of motors and thus the entire
process plays an important role in these industries. Downtime caused by
faults often leads to high costs. This is why it is even more important to
detect impending faults and introduce targeted, preventative measures.
Today, SIMOCODE pro provides the user with a motor management system
based on years of experience and the latest technology.
1-6
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Device series
SIMOCODE pro can be subdivided into two device series:
SIMOCODE pro C a compact system for direct and reversing starters
and/or for controlling a circuit breaker (MCCB)
SIMOCODE pro V a variable system, which offers numerous functions in
addition to all of the SIMOCODE pro C functions.
For each feeder, every system comprises a basic unit and a separate current
measuring module. Both modules are connected to each other electronically
via the system interface, by means of a connecting cable, and can be
installed together as a unit (behind one another) or separately (side-by-side).
An operator panel can also be connected optionally via the second system
interface on the basic unit, and installed in the switchgear cabinet door. The
current measuring module and the operator panel are connected to the
basic unit via connecting cables, which also supply the power.
Besides the existing inputs and outputs present, additional inputs, outputs,
and functions can be added to basic unit 2 (SIMOCODE pro V) by means of
optional expansion modules.
All modules can be connected to each other via connecting cables.
Connecting cables are available in various lengths. The maximum distance
between modules (e.g. between basic unit and current measuring module)
is 2.5 m.
Additional control programs are integrated in SIMOCODE pro V for star-delta
starters, Dahlanders, pole-changing starters, soft starters each also possible
in combination with reversing starter solenoid valves and positioners.
SIMOCODE pro V is also particularly versatile. Its functionality can be extended,
if required, for example:
The number and type of binary inputs and outputs can be increased in stages
and adapted.
A current/voltage measuring module can be used for additional voltage
measurement and for monitoring power-related measured values (power
management).
A temperature module enables the evaluation of several analog temperature
sensors.
An earth-fault detection system can be integrated together with a summation
current transformer.
An analog module extends the system by additional analog inputs and
outputs, for example, for fill-level or flow-rate monitoring.
In addition to the standard operator panel (OP), an operator panel with display
(OPD) is optionally available (basic unit 2 from version *E03*).
SIMOCODE pro C is upwards-compatible with SIMOCODE pro V. This
means both series can be used simultaneously in your plant, according to
requirements.
Both systems can be used simultaneously in a low voltage switchgear
system according to requirements without additional outlay.
The parameterization of SIMICODE pro C can be transferred without
problems. Removable terminals and terminal markings are identical for both
systems.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-7
System description
Independent operation
SIMOCODE pro C and pro V protect and control the motor feeder
independently of the automation system. Even if the automation system
(PLC) fails, or if communication is disrupted, the motor feeder remains fully
protected and controllable. SIMOCODE pro can be used without being
connected to PROFIBUS DP. This can easily be connected later, if required.
Typical configuration
The following schematic shows a typical SIMOCODE pro C and
SIMOCODE pro V hardware configuration:
SIMOCODE pro C
Current measuring
module (IM)
UF-01129
SIMOCODE pro V
Current/voltage
measuring module (UM)
1-8
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.2
-F3
- Q1
2 4 6
-X1
1 3 5
-Q11
Manual
2 4 6
ON/OFF
Manual/
automatic
Current
-Q1
-Q1 open
OFF
-Q1
Control commands
Thermistor
ON
Q1
Overload
Feedback
-F2-
1 3 5
Auto
-X2
1 3 5
Local stop
S1
- F2
2 4 6
PE
UV W
M
3~
Local start
2
4 A - 20 mA S2
PLC
Start/stop
-Q1
-Q12
-Q11
1
-Q1
-F3
-X3
Thermistor
evaluation
-F2
-F3
-Q1
D
A
Switchgear
-Q12
2
N
1N
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-9
System description
PROFIBUS DP
L+
L1/L+
1 3 5
Q1
Control station
Local control station [LC]
F11
S0
2 4 6
Current measuring
module (IM)
A2
A1
S1
IN1
IN2
24 V
T1
T2
OUT 1
Q1
1 3 5
N/L
- Q1
2 4 6
PE
U V W
T1
M
3~
Thermistor
T2
Fig. 1-4: Configuration of a load feeder (direct starter) with SIMOCODE pro
1-10
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.3
Application example
Description
The fill level of a liquid container is being monitored. A pump keeps the
liquid level (reference value) almost constant by pumping more liquid into
the container. The fill level (actual value) is measured by the fill level
indicator and output as an analog signal. When the fill level sinks below a
specific level, the pump is switched on by SIMOCODE pro. Liquid is
pumped in until the reference value is re-attained. The pump is then
switched off.
Controlling the pump
The pump can be controlled as follows:
Locally: Local control station [LC] for manual switching on and off (by visual
contact)
LC in the switchgear cabinet door: Control station operator panel [OP] for
switching on and off manually
At automation level: Control station PLC/PCS [DP] for remote-controlled
switching on and off (automatic operation) via PROFIBUS DP
Via SIMOCODE pro: Via local mode fill-level monitoring and/or limit value
monitoring.
Schematic
Control station
PLC/PCS [DP]
PLC/PCS
PROFIBUS DP
Fill-level indicator
L+
L1/L+
1 3 5
Q1
Control station
Local control station [LC]
F11
S1
S0
2 4 6
Current measuring
module (IM)
System
interface
A2
1 3 5
IN1
IN2
24 V
In+
Control station
In
Analog module (AM) Operator panel
Connecting cable
T1
N/L
- Q1
A1
Liquid container
T2
OUT 1
Out+
Out
Display
Motor current
(Unit: % of Is)
Q1
2 4 6
Pump
PE
U V W
T1
M
3~
Thermistor
Optional:
Laptop with
SIMOCODE ES
T2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-11
System description
1-12
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.4
pro C
(BU1)
pro V
(BU2)
Footnote
1)
1)
1)
1)
1)
2)
3)
3)
3)
2)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-13
System description
SIMOCODE
Requirements
pro C
(BU1)
pro V
(BU2)
Footnote
2)
2)
2)
2)
2)
1-14
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.5
Overview of functions
1.5.1
Protection functions
Detailed description: See Chapter 3 "Motor protection".
Overload protection
Current-dependent electronic protection of three-phase and AC motors with
adjustable tripping characteristics (class times) according to IEC 60947-4-1
requirements.
Unbalance protection
Protects motors from excessive temperatures caused by excessive phase
unbalance.
Stalled rotor protection
Immediate trip after the motor current overshoots an adjustable threshold.
Thermistor protection
The basic units (BU1 and BU2) enable connection of thermistor sensors
(binary PTC) for monitoring motor temperature.
1.5.2
Monitoring functions
Detailed description: See Chapter 5 "Monitoring functions" and Chapter 11
"Logic modules"
Earth-fault monitoring
Basic units have
Internal earth-fault monitoring:
For motors with a 3-wire connection, the basic unit calculates a possible fault
current/earth-fault current from the total current via a current measuring
module or a current/voltage measuring module. Internal earth-fault
monitoring is only possible for motors with a 3-phase connection in networks
that are either grounded directly or grounded with low impedance.
External earth-fault monitoring for SIMOCODE pro V 1) 5) :
In the case of networks that are grounded with a higher impedance it may be
necessary to set up the earth-fault monitoring for smaller earth-fault currents
using a summation current transformer, instead of carrying out internal earthfault monitoring via a current measuring module or current/voltage measuring
module. A maximum of one earth-fault module can be used to create an
additional input on basic unit 2 to connect a 3UL22 summation current
transformer. Rated fault currents of 0.3 A/ 0.5 A/ 1 A can be evaluated with
the summation current transformer.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-15
System description
Voltage monitoring 2)
SIMOCODE pro V allows voltage monitoring of a three-phase current
network or a one-phase network for undervoltage or further availability:
Monitoring for undervoltage:
Two-phase monitoring for freely-selectable limits. The SIMOCODE pro V
response can be freely parameterized upon reaching a particular pre-warning
or trip level.
Monitoring for further availability:
Even when the motor is switched off, SIMOCODE pro can display the further
availability of the feeder by measuring the voltage directly at the circuit
breaker or fuses.
Temperature monitoring 1) 3)
The SIMOCODE pro V temperature module allows analog temperature
monitoring of, for example, the motor windings or the bearings of up to 3
sensor measuring circuits.
SIMOCODE pro V supports two-phase monitoring of overtemperature for
freely-selectable limits. The response of SIMOCODE pro on reaching a prewarning level or trip level can be freely parameterized and delayed.
Temperature monitoring takes into account the highest temperature of all
the sensor measuring circuits in use.
Active power monitoring 2)
The active power curve of a motor reflects its actual load. Excess load
results in increased wear of the motor and, thus, may lead to premature
motor failure. Insufficient active power can, for example, be a sign of nonload motor operation.
SIMOCODE pro V allows two-phase active power monitoring for freelyselectable upper and lower limits. The SIMOCODE pro V response can be
freely parameterized and delayed upon reaching a pre-warning or trip level.
Cos phi monitoring 2)
The power factor fluctuates more than either the motor current or the active
power does, particularly in the low-end performance area of a motor.
Therefore, power factor monitoring is particularly suitable for distinguishing
between non-load operation and faults, e.g. a broken drive belt or drive
shaft.
SIMOCODE pro V enables two-phase monitoring of cos phi undershooting
for freely-selectable limits. The SIMOCODE pro V response can be freely
parameterized and delayed upon reaching a pre-warning or trip level.
Monitoring operating hours, motor stop time and number of starts
In order to avoid plant downtimes due to failed motors that were either
running too long (wear) or stopped for too long, both SIMOCODE pro C and
SIMOCODE pro V can monitor operating hours and motor stop times.
For example, if an adjustable limit value is exceeded, a signal indicating that
the relevant motor requires maintenance or replacement can be generated.
After replacing the motor, the operating hours and motor stop times can be
reset.
In order to avoid excessive thermal strain and premature aging of a motor,
the number of motor starts in a selected time frame can be limited. The
limited number of possible starts can be indicated by pre-warnings.
1-16
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1)
2)
3)
4)
5)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-17
System description
Safety-oriented tripping
The SIMOCODE pro V motor management system has been extended by 2
modules/safety relays for the safety-oriented tripping of motors:
Failsafe digital module DM-F Local:
For applications that require the safety-oriented tripping of a motor feeder via
a hardware signal that is detected and analyzed by the module.
Failsafe digital module DM-F PROFIsafe:
For applications that require the safety-oriented tripping of a motor feeder by
a failsafe control (F-CPU) via PROFIBUS with the failsafe PROFIsafe profile.
These modules fulfill the general requirements for EMERGENCY STOP
mechanisms or safety circuits, as described in the standards EN 418 and
EN 60204-1 (06/2006).
Depending on the external circuit, the following Performance Level/Safety
Integrity Level can be achieved:
PL e Category 4 according to ISO 13849-1 or
SIL 3 according to IEC 61508/62061.
Safety technology and safety-oriented functions:
Are limited exclusively to failsafe digital modules.
Do not directly affect existing SIMOCODE pro components and concepts.
A more detailed description is provided in the documentation listed below:
Documentation
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY " (German)
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY" (English)
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY" (French)
System manual "Failsafe Digital Modules SIMOCODE pro SAFETY" (Spanish)
Operating manual failsafe digital module DM-F Local
Operating manual failsafe digital module DM-F PROFIsafe
1-18
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.5.3
Control functions
Depending on the device series, the following parameterizable control
functions are available:
SIMOCODE
Control function
pro C
(BU1)
pro V
(BU2)
Overload relay
1)
Direct starter
1)
Reversing starter
1)
1)
Star-delta starter,
star-delta reversing starter
Dahlander,
Dahlander reversing starter
Pole-changing starter,
Pole-changing reversing starter
Solenoid valve
Positioner
Soft starter,
Soft starter with reversing contactor
All the necessary protection functions and interlocks are already available
and can be flexibly adapted and expanded.
For a detailed description of the individual control functions: See
Chapter 4 "Motor control".
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-19
System description
1.5.4
Communication
PROFIBUS DP
SIMOCODE pro has an integrated PROFIBUS DP interface (SUB-D socket or
terminal connection on the basic units).
SIMOCODE pro supports, for example, the following services:
SIMOCODE
Service
pro C (BU1)
pro V (BU2)
Standard functions
Standard functions are pre-defined functions that can be easily activated,
e.g. time-staggered restart of the drives after a power failure.
SIMOCODE pro has the following standard functions:
SIMOCODE
Standard function
pro C (BU1)
pro V (BU2)
Number
Number
Test
Reset
External fault
Emergency Start
Timestamping
1-20
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.5.6
pro C (BU1)
pro V (BU2)
Number
Number
Timer
Counters
Signal Conditioners
Non-volatile Elements
Flashing
Flickering
Limit Monitor
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-21
System description
1.5.7
Operating data
Motor switching state (ON, OFF, LEFT, RIGHT, SLOW, FAST), derived from the
current flow in the main circuit; thus, feedback via auxiliary contacts of circuit
breakers and contactors is not necessary
Current in phases 1, 2 and 3 and maximum current in % of set current
Voltage in phases 1, 2 and 3 in V 2)
Active power in W 2)
Apparent power in VA 2)
Power factor in % 2)
Phase unbalance in %
Phase sequence 2)
Temperature in the sensor measuring circuits 1, 2 and 3, and maximum
temperature in K 1) 4)
Actual analog signal values 1) 5)
Time to trip in s
Thermal motor model in %
Remaining cooling down period of the motor in s, etc.
It is possible to adapt the units via the device-internal conversion of
individual measured values with the help of the logic modules (calculators)
provided by SIMOCODE pro V. For example, the temperature recorded by
SIMOCODE pro can be calculated in either F or C and transmitted to the
automation system via PROFIBUS.
Service data
Among other things, SIMOCODE pro provides the following relevant data
for maintenance:
Number of motor operating hours, also resettable
Motor stop times, also resettable
Number of motor starts, also resettable
Number of permissible starts remaining
Number of overload trips, also resettable
Feeder power consumption in kWh, also resettable 3)
Internal feeder comments stored in the device, e.g. information regarding
maintenance events, etc.
Safety-oriented tripping monitoring in h, also resettable
1-22
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Diagnostic data
Numerous detailed early warning and fault messages, also for further
processing in the device or in the control system
Device-internal error protocolling with time stamp
Value of the last trip current
Feedback faults (e.g. no current flow in the main circuit after switch-on
command), etc.
Diagnostic message "Local" und PROFIsafe
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-23
System description
1.6
Devices
SIMOCODE
Connectable
system components
pro C
(BU1)
pro V
(BU2)
Application
Installation in the
switchgear cabinet
door. Additional control
station and display.
With system interface
for connecting a PC
Installation in the
switchgear cabinet
door. Additional control
station and display.
With system interface
for PC connection
Current measuring
with through-hole
technology. Basic unit
can be snapped on
Current measuring
with through-hole
technology or bus
connection system
1-24
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
SIMOCODE
Connectable
system components
pro C
(BU1)
pro V
(BU2)
Application
For connection in
series upstream from a
current/voltage
measuring module at
the system interface
when used in
ungrounded networks.
Additional binary inputs
and outputs. Max.
2 DM possible
For failsafe tripping via
hardware signal
- 2 relay enabling
circuits, wired in
parallel
- 2 relay outputs,
common ground
failsafe shutdown
- Inputs:
- 2 sensor circuits
- Start signal
- Cascade input
- Feedback circuit
- Safety function
configurable via
DIP switch
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-25
System description
SIMOCODE
Connectable
system components
pro C
(BU1)
pro V
(BU2)
Application
1-26
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Accessories
SIMOCODE basic unit
Connectable
system components
Application
For connecting
system components
via system interfaces
Memory module
Saving device
parameters. If a
device is replaced,
parameter transfer
without PC
Addressing plug
Configuring the
PROFIBUS DP
address without a PC
PC cable
Connecting
SIMOCODE pro to
a PC
Door adapter
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-27
System description
Software
For parameterization, control, diagnostics and testing
SIMOCODE basic unit
Software components
SIMOCODE ES
Application
1-28
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.7
1.7.1
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-29
System description
Test/Reset button:
Enables the device to be reset after tripping or after a fault has occurred and
makes it possible to test the device/motor feeder with or without tripping
the contactor control. If a memory module or addressing plug is plugged in,
the PROFIBUS address can be parameterized or adopted via the Test/Reset
button.
For more information see Chapter 10.2 "Test/Reset", Chapter 14.2.2 and
Chapter 14.3.2.
System interfaces:
2 system interfaces for connecting
A current measuring module
An operator panel.
Basic unit 2 (BU2).
Basic unit 2 is the fundamental component of the SIMOCODE pro V device
series and is used in combination with a current measuring module or
current/voltage measuring module and optional operator panels.
The following motor control functions are supported:
Overload relay
Direct and reversing starters
Star-delta starter, also with reversing starter
Two speeds, motors with separate windings (pole-changing starters), also
with reversing starter
2 speeds, motors with separate Dahlander windings, also with reversing
starter
Positioner control
Solenoid valve control
Circuit breaker control (MCCB)
Soft starter control, also with reversing starter.
In contrast to basic unit 1, basic unit 2 offers the following expansion
options:
Increased device functionality via various expansion modules according to
need
Implementation of a current/voltage measuring module in place of a current
measuring module
Additional inputs and outputs, as required.
Use of an operator panel with display in place of a standard operator panel.
LEDs for device diagnostics (Device, Bus, Gen.Fault):
These LEDs on the front of the device are used for device and fault
diagnostics, and indicate the basic status:
Of the device itself via the Device LED
About PROFIBUS communication via the Bus LED
About any motor feeder faults via the Gen. Fault LED
For more information see Chapter 14.2.3.
1-30
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Test/Reset button:
Enables the device to be reset after tripping or after a fault has occurred and
makes it possible to test the device/motor feeder with or without tripping
the contactor control. If a memory module or addressing plug is plugged in,
the PROFIBUS address can be parameterized or adopted via the Test/Reset
button.
For more information see Chapter 10.2 "Test/Reset", Chapter 14.2.2 and
Chapter 14.3.2.
System interfaces:
2 system interfaces for connecting
A current measuring module or a current/voltage measuring module
Expansion modules and
An operator panel.
Supplying the inputs
See Chapter 13 "Mounting, wiring, interfaces".
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-31
System description
1.7.2
Labeling strips:
Labeling strips are enclosed for designating buttons 1 to 4 and the yellow
LEDs 1 to 3:
Buttons 1 to 4:
6 pre-assigned labeling strips and 1 individually inscribable labeling strip
LEDs 1 to 3:
1 individually inscribable labeling strip.
1-32
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
CLOSE
OPEN
OPEN
STOP
CLOSE
0
0
Button 1 Button 2 Button 3 Button 4
0
0
TEST/
RESET
DEVICE
LED 1
BUS
LED 2
GEN. FAULT
LED 3
Fig. 1-8: Labeling strips for operator panel buttons and LEDs
Unused labeling strips can be stored on the back of the operator panel:
Labeling strips
Storage clips
Fig. 1-9: Storage clips for labeling strips
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-33
System description
1.7.3
1-34
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
The operator panel with display can be connected directly to basic unit 2 or
an expansion module via the rear system interface. Voltage is supplied by
the basic unit. A PC (via a PC cable with SIMOCODE ES software), the
memory module or the addressing plug can be connected to the front
system interface (with a cover for IP54).
Caution
The operator panel with display may not be removed or plugged in during
operation!
Note
When using an operator panel with display, the type and number of
expansion modules that can be connected to a basic unit are limited! See
Chapter 1.7.8.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-35
System description
Labeling strips:
Labeling strips for labeling buttons 1 to 4 are included:
6 pre-assigned labeling strips and 1 individually inscribable labeling strip
Button 1
Button 2
Button 3
Button 4
CLOSE
I
0
OPEN
OPEN
STOP
CLOSE
Fig. 1-12: Labeling strips for the buttons of the operator panel with display
1-36
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Unused labeling strips can be stored on the back of the operator panel with
display:
Labeling strips
Storage clips
Fig. 1-13: Storage clips for labeling strips
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-37
System description
IL1
IL2
IL3
8.00A/5/T
2.80 A
2.16 A
2.00 A
Menu
1 23
Fig. 1-15: Displays
1
Shows the set current Is / nominal motor current in A.
The corresponding set current Is1 or Is2 is always
shown for motors with two speeds, depending whether the current speed
is slow or fast, e.g. 8.00 A.
For motors with two speeds, the left-hand softkey can be used when the
motor is stopped to alternate between the display of the two set currents.
When running, the set current for the active motor speed is always
displayed.
2
Shows the set class time of the overload protection, e.g. 10 = Class 10
(class = trip class)
3
Indicates that temperature monitoring is active, e.g. the temperature
monitoring of the motor via thermistors or analog temperature sensors
(Pt100, Pt1000, KTY, NTC). T = Temperature monitoring is active.
4
The main display enables customized depiction of different measured
values when running. This is the standard display at the topmost menu
level. Predefined profiles in the display settings can be selected for this
purpose. When the "Menu" softkey on the right is pressed, the submenus of
the main display can be navigated (see "Read and adapt main display").
1-38
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1
Four freely-parameterizable control buttons.
These control buttons are used to control the motor with integrated status
LEDs for any status feedback. The functions can be user-defined. Labeling
can be either as desired or via the labeling strips included in the scope of
supply (see also Chapter 7.3 "Operator panel buttons" and Chapter 6.3
"Operator panel LEDs").
2
Two softkeys.
These softkeys can have different functions, depending upon the menu
depicted (e.g. Open Menu, Leave Menu, Test/Reset). The currently assigned
functions are shown on the lower left or right edge of the display.
3
Two arrow keys (up and down).
These arrow keys can be used for menu navigation or for changing the display
settings, e.g. contrast adjustment or selection of the main display profile.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-39
System description
Main display
Status display
Motor protection/motor control
Statistics/maintenance
Communication (PROFIBUS)
Device I/Os
Display settings
Commands
Status information
Warnings
10
Faults
11
Error buffer
12
Event memory
(OPD above *E04* and BU2 above *E07*)
13
Identification
14
About SIMOCODE
1-40
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
I_max [A]
I_max [%]
I_max, Cos
I_max, UL1-N, C
I_max, UL1-L2, C
(OPD above *E04*)
I_max, UL1-N, F
I_max, UL1-L2, F
Calculator 1
Calculator 2
Energy consumed [kWh]
(OPD above *E04*)
In 1[mA] / In 2 [mA]
Max. temp. C
Max. temp. F
Temperatures C
Temperatures F
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-41
System description
For details see "Display of measured values in the measured values display".
I_max [A]
1-42
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
General fault
General warning
Current flowing
Device ok
Bus ok
PLC/PCS in Run
ON <<
OFF
ON >>
ON <
ON >
Start active
FC
TC
FO
TO
Positioner...
Closes
Opens
Non-maintained
command mode
Cooling down period act.
Pause time active
Emergency start executed
Device test
Active
Phase sequence
3-2-1
1-2-3
Safety
DM-F Local
Enabling circuit
Switch-off
Safety o.k.
DIP Safety
1
2
3
Safety
DM-F Local
4
5
6
7
8
DM-F PROFIsafe
Enabling circuit
Switch-off
PROFIsafe o.k.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-43
System description
Statistics/maintenance (OPD)
Counter 1
Output
Operating hours
Motor >
Calculators
Number of starts
Calculator 1
Calculator 2
Number of
parameterizations
Operating hours basic unit [h]
Timer
1-44
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
PROFIBUS address
PROFIsafe address
(OPD above *E04* and BU2 above *E07*)
Baud rate
Bus
o.k.
Monitoring
PLC/PCS
in Run
Monitoring
Bus/PLC fault - Reset
Manual
Auto
Timestamping
Active
Compatibility mode
Compatibility mode 1
3UF50 mode
3UF50 - Operating mode
DPV0
DPV1
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-45
System description
For details see "Displays the current status of all device I/Os".
AM
Inputs
1
3
2
4
AM
Outputs
1
3
Output [%]
AM
PTC
High resistance/not present
Inputs
Open circuit
TM
PTC
ok
Short circuit
Sensor type
Pt 100
NTC
KTY84
Pt1000
KTY83
TM
Sensor
Fault
Out of range
DM 1.2
Inputs
1
3
2
4
DM 1.2
Monostable outputs
1
2
DM 1.2
Bistable outputs
1
2
DM1 = DM-F Local
Inputs
IN
Start
Feedback circuit
Cascaded
Sensor channels
1
2
Inputs
1
2
3
Feedback circuit
1-46
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Languages
Contrast [%]
Illumination [Off, 3 s,
10 s, 1 min, 5 min]
Profiles
Voltage display
Phase voltages
Line-to-line voltages
Voltage display
Phase voltages
Warnings
1 Do not display
2 Display
Voltage display
Line-to-line voltages
Faults
1 Do not display
2 Display
Return to main
display [Manual, 3 s, 10 s,
1 min, 5 min]
Factory settings
Display
Restore
display settings
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-47
System description
Commands (OPD)
Execute Test/Reset
Adopt address
Program
Clear
Read
Restart
Factory settings
Fig. 1-25: Commands (OPD)
Messages (OPD)
Warning T>
10 Warnings (OPD)
Thermistor trip
Warning T>
1-48
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
11 Faults (OPD)
Trip T>
Fault - 1
Fault - 21
13 Event memory, OPD (OPD above *E04* and BU2 above *E07*)
Event memory
DM1 = DM-F Local
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-49
System description
14 Identification (OPD)
For details see "Identification of the motor feeder and the SIMOCODE pro
components".
Display
Plant identifier
MLFB
Display
Location designation
HW version
Display
Date
FW version
Comment
MLFB
Short code
SIMOCODE pro V
Manufacturer
SIEMENS
Device family
Load feeder
Device subfamily
Motor management
Device class
SIMOCODE pro V
System
SIMOCODE pro
ID number
HW version
FW version
Time stamp
1-50
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Status display
Statistics/Maintenance
Communication
Table 1-9: Menu of the operator panel with display and menu navigation
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-51
System description
Device I/Os
Display settings
Commands
Status information
Warnings
Table 1-9: Menu of the operator panel with display and menu navigation (Cont.)
1-52
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Faults
Error buffer
The "Error buffer" menu item displays the SIMOCODE pro deviceinternal error buffer.
For detailed information, see "Reading out the device-internal error
buffer".
Event memory
Identification
About SIMOCODE
Table 1-9: Menu of the operator panel with display and menu navigation (Cont.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-53
System description
1-54
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V, the power factor, and the apparent power
in kVA.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD is above version
*E04*.
Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V, the power factor, and the apparent power
in W.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD used is above
version *E04*.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-55
System description
Displays the current value at input 1 of the analog module and at the
output of the analog module in mA.
Note
Only possible if the analog module is used.
Displays the current value at input 2 of the analog module and at the
output of the analog module in mA.
Note
Only possible if the analog module is used.
Temperatures C (example)
1-56
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Temperatures F (example)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-57
System description
Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V and the power factor.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD is above version
*E04*.
I_max, UL1-N, C
I_max, UL1-N, F
I_max, UL1-L2, C
Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V, and the maximum temperature of all used
sensor measuring circuits of the temperature module in C.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD used is above
version *E04*.
I_max, UL1-L2, F
Displays the maximum current of all three phases in A, the line-toline voltage UL1-L2 in V, and the maximum temperature of all used
sensor measuring circuits of the temperature module in F.
Note
Only possible if a current/voltage measuring module is being used,
line-to-line voltage is set/configured and the OPD used is above
version *E04*.
1-58
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Calculator 1 (example)
Calculator 2 (example)
Note
Only possible if a current/voltage measuring module is being used
and the OPD is above version *E04*.
Note
If measured values are not depicted on the main display for a sustained
period of time, a profile has been selected in the display settings that is no
longer supported, due, for example, to a changed system expansion or
changed hardware configuration. The profile must be reselected.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-59
System description
1-60
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Analog input 1
Analog input 2
Analog output (example)
Displays the current values at both inputs and the current value at
the output of the analog module, switchable between mA and %.
Note
This is only available if an analog module is being used.
Note
Only possible if a temperature module is being used.
Table 1-11: Display of measured values in the measured value display (Cont.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-61
System description
Time to trip
Displays the cooling down period remaining before the motor can
be switched on again after an overload trip.
Table 1-11: Display of measured values in the measured value display (Cont.)
1-62
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Control: The display of the status information can vary according to the control function.
ON<<, ON<, OFF, ON>, ON>>,
Start active
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-63
System description
Positioner closes
Positioner opens
1-64
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Protection
Cooling down period active,
Pause time active
Emergency start executed
Other
Device test active
Note
Only possible if a current/voltage measuring module is being used.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-65
System description
Safety
Safety DM-F Local
1-66
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-67
System description
Note
Only possible if a current/voltage measuring module is being used.
1-68
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Number of parameterizations
(example)
Timer
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-69
System description
Counters
Calculators
Calculator 1
1-70
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Calculator 2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-71
System description
PROFIsafe address
Baud rate
Bus o.k.
Bus monitoring
1-72
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
SPS/PCS in Run
PLC/PCS monitoring
Timestamping active
Compatibility mode
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-73
System description
Compatibility mode 1
3UF50 mode
3UF50 mode
DPVO, DPV1
Diagnostic device fault/status info Displays which type of diagnostic information "device fault" or
"status information" is sent by SIMOCODE pro to a higher-level
automation system via PROFIBUS.
Diagnostic warning
Diagnostic fault
1-74
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Outputs 1, 2, 3
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-75
System description
Current measuring
I L1, I L2, I L3
Voltage measurement
UL1-N, UL2-N, UL3-N (example)
1-76
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Monostable outputs
Outputs 1, 2 "monostable".
Note
Only possible if digital module 1 is being used as monostable.
For OPDs up to version *E03*: The display is different.
Bistable outputs
Bistable outputs 1, 2.
Note
Only possible if digital module 1 is being used as monostable.
For OPDs up to version *E03*: The display is different.
Table 1-15: Displays the current status of all device I/Os (Cont.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-77
System description
Table 1-15: Displays the current status of all device I/Os (Cont.)
1-78
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Analog module
Input 1, input 2 (example)
Output (example)
Open circuit
Note
This is only available if an analog module is being used.
Note
This is only available if an analog module is being used.
Note
This is only available if an analog module is being used.
Table 1-15: Displays the current status of all device I/Os (Cont.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-79
System description
Temperature module
Max. temperature (example)
Sensor type
Pt100
Pt1000
NTC
KTY83
KTY85
Note
Only possible if a temperature module is being used.
Note
Only possible if a temperature module is being used.
Note
Only possible if a temperature module is being used.
Sensor fault
Sensor out of range
Note
Only possible if a temperature module is being used.
Table 1-15: Displays the current status of all device I/Os (Cont.)
1-80
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
English
German
French
Polish
Spanish
Portuguese
Italian
Finnish
Contrast
Example:
10 %
15 %
20 %
25 %
30 %
35 %
40 %
45 %
50 %
55 %
60 %
65 %
70 %
75 %
80 %
85 %
90 %
Illumination
Example:
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-81
System description
Profiles
See "Menu of the operator
panel with display", main
display
1-82
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Voltage display
Switch voltage display
Note
Only available for OPDs above version *E04* and BU2 above
version *E06*.
From BU2 product version *E07, configuration is carried out in the
BU.
Warnings
Determines whether, in the case of a pending general warning, the
display is switched over to the menu item "Warnings" so that details
are displayed (not switched on as standard).
Do not display
Display
Faults
Determines whether, in the case of a pending general fault, the
display is switched over to the menu item "Faults" so that details are
displayed (switched on as standard, higher priority than pending
warnings).
Do not display
Display
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-83
System description
Manual
3s
10 s
1 min
5 min
1-84
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Adopt address
Only if the Test/Reset button has not been blocked and a password
has not been stipulated.
Program
Clear
Always possible.
Read
Only if the Test/Reset button has not been blocked and a password
has not been stipulated.
Restart
Factory settings
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-85
System description
1-86
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-87
System description
The entry contains the last event "DM-F enabling circuit closed", the
time and the related DIP switch configuration.
Note
Only available if digital module 1 is DM-F Local.
The entry contains the last event "DM-F enabling circuit closed", the
time and the related PROFIsafe address.
Note
Only possible if digital module 1 is DM-F PROFIsafe.
The entry contains the last event "DM-F enabling circuit open" and
the corresponding time.
Note
Only available if digital module 1 is DM-F Local or
DM-F PROFIsafe.
1-88
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Location designation
Date
Comment
Table 1-19: Identification of the motor feeder and the SIMOCODE pro components
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-89
System description
Basic unit
MLFB (order number)(example)
Short code
Manufacturer
Table 1-19: Identification of the motor feeder and the SIMOCODE pro components (Cont.)
1-90
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Device class
System
HW version (example)
FW version (example)
Table 1-19: Identification of the motor feeder and the SIMOCODE pro components (Cont.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-91
System description
Time stamp
Display
MLFB (order number)
HW version (example)
FW version (example)
Table 1-19: Identification of the motor feeder and the SIMOCODE pro components (Cont.)
1-92
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.7.4
0.3 A - 3 A
2.4 A - 25 A
20 A - 200 A
10 A - 100 A
63 A - 630 A
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-93
System description
0.3 A - 3 A
2.4 A - 25 A
20 A - 200 A
10 A - 100 A
63 A - 630 A
1-94
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-95
System description
1.7.6
Note
When using a decoupling module, the type and number of expansion
modules that can be connected to a basic device are limited! See
Chapter 1.7.8 "Configuration information for using an operator panel with
display and/or a decoupling module".
1-96
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Network configuration
4-wire, star
grounded with low
impedance
Decoupling
module
required
Note
No
TN-S system
according to
IEC 60364
Yes
No
TN-C system
according to
IEC 60364
Yes
Yes
IT system according
to IEC 60364
L1
L2
L3
N
PE
4-wire, star
grounded with high
impedance
L1
L2
L3
R
N
PE
3-wire, star
grounded with low
impedance
L1
L2
L3
PE
3-wire, star
grounded with high
impedance
L1
L2
L3
R
PE
3-wire, star
insulated
L1
L2
L3
PE
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-97
System description
Delta networks: 1)
Delta networks
Network configuration
3-wire, delta
single-phase grounded
Decoupling
module
required
Note
Yes
Parameter
"Voltage display
-> Line to line
voltage" must be
activated.
Yes
Parameter
"Voltage display
-> Line to line
voltage" must be
activated.
Yes
Parameter
"Voltage display
-> Line to line
voltage" must be
activated.
Yes
Parameter "Voltage
display -> phase
voltages" must be
active.
The applied voltage
can be calculated as
follows
U_L1N + U_L2N.
L1
L2
L3
PE
3-wire, delta
insulated
L1
L2
L3
PE
N
PE
Single-phase networks:
Single-phase networks
L
1-98
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.7.7
Notice:
Expansion modules can only be used in conjunction with basic unit 2!
Up to 5 expansion modules can be connected to a basic unit in any order.
When using an operator panel with display and/or a decoupling module,
ensure that additional limitations governing the number of expansion
modules that can be connected per basic unit are observed!
See Chapter 1.7.8 "Configuration information for using an operator panel
with display and/or a decoupling module".
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-99
System description
Supply
Outputs
24 V DC, external
2 monostable relay
outputs
110 - 240 V AC/DC, external 2 monostable relay
outputs
24 V DC, external
2 bistable relay outputs
110 - 240 V AC/DC, external 2 bistable relay outputs
Note
If two digital modules are being used, the digital module connected the
closest to the basic unit via the system interface will be identified as digital
module 1. The digital module that follows behind will be identified as digital
module 2. If one digital module is connected to the front side and another to
the lower system interface of the basic unit, the digital module on the front
system interface of the basic unit will always be identified as digital
module 1.
1-100
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-101
System description
Supply 1)
Outputs
2 monostable relay outputs
inputs (non-safety-oriented)
Table 1-24: Inputs, outputs and voltage supply of the digital module
Failsafe Local (DM-F Local)
1-102
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Inputs
Supply 1)
Outputs
2 monostable relay outputs
inputs (non-safety-oriented)
Table 1-25: Inputs, outputs and voltage supply of the digital module
Failsafe PROFIsafe (DM-F PROFIsafe)
1)
Warning
Dangerous voltage
Use a power supply unit compliant with IEC 60536, Class III (SELV or PELV)!
Overvoltage limiters are required for inductive loads.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-103
System description
Note
The use of an analog module requires basic unit 2, version *E02*
(from 04/2005).
1-104
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Note
The use of an analog module requires basic unit 2, above at least version
*E02* (from 04/2005).
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-105
System description
1.7.8
U/I
U/I
1)
Earth-fault module
Analog module
Digital module
Digital module/DM-F
Earth-fault module
Temperature module
Analog module
Digital module
Digital module/DM-F
Decoupling module
Measurement
Operator panel
None/
Operator panel
Operator panel
with display
Temperature module
1)
1)
1)
Max. 4 modules
Max. 4 modules
U/I
Max. 4 modules
Max. 3 modules
U/I
1)
3)
2)
1)
1) No bistable relay outputs and a maximum of 5 of the 7 relay outputs are simultaneously
active (> 3 s)
2) No bistable relay outputs and a maximum of 3 of the 5 relay outputs are simultaneously
active (> 3 s)
3) Analog module output is not being used
Table 1-26: Maximum expansion with expansion modules when using an operator panel with display, a current/
voltage measuring module and a decoupling module for SIMOCODE pro V basic units with 24 V DC or
110-240 V AC/DC
1-106
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.7.9
Accessories
The following figure shows accessories that are independent of the device
series:
PC cable
System interface
cover
Door adapter
Addressing plug
Adapter for
Operator panel
Memory module
Connecting cable
PC cable
For device parameterization, for connecting a PC to the system interface of
a basic unit via the serial interface of the PC.
USB to serial adapter
For connecting a RS-232 cable to the USB interface of a PC.
Memory module
Allows system parameterization to be backed up completely and be
transferred to a new system without additional resources or specialist
expertise, for example if the device is replaced (see Chapter 14.3.3)
Addressing plug
For the hardware-related allocation of the PROFIBUS DP address to
SIMOCODE pro without a PC/PD via the system interface.
Setting the PROFIBUS DP address with an addressing plug:
See Chapter 14.2.2.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
1-107
System description
Connecting cable
In various designs and lengths. These are required to connect the basic unit
to its current measuring module and, if applicable, to its expansion modules
or the operator panel.
Notice:
The total length of all cables connecting modules and basic units must not
exceed 3 m per system interface of the basic unit!
Door adapter
Facilitates access to the SIMOCODE pro system interface, for example via
the front panel, to ensure fast parameterization.
System interface cover
To protect and/or seal the system interfaces against soiling. In normal
operation, unused system interfaces must be closed.
Operator panel adapter
Enables the use of the SIMOCODE pro 3UF720 operator panel in a front
panel cut-out, in which a SIMOCODE DP 3UF52 operator panel (IP54 degree
of protection) was previously used, e.g. after a system change. Can also be
used when replacing a 3UF721 operator panel with display with a 3UF720
standard operator panel.
1-108
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
1.7.10
Software
For communication-capable switching devices, device functions, hardware
configuration, user-friendliness of parameterization software and suitable
system integration (i.e. optimum and fast integration in various plant
configurations and process automation systems) play a key role.
SIMOCODE pro offers various software tools for thorough, time-saving
parameterization and configuration and diagnostics for:
SIMOCODE ES for "totally integrated" commissioning and service
Object manager OM SIMOCODE pro for "totally integrated" in SIMATIC S7
PCS 7 SIMOCODE pro function block library "totally integrated" in PCS 7
SIMOCODE ES
SIMOCODE ES is the standard parameterization software for
SIMOCODE pro, and runs on a PC/PD with Windows XP or Windows 7
Ultimate and Professional.
SIMOCODE ES is a user-friendly and clear user interface for the
SIMOCODE pro motor management system for parameterizing, operating,
monitoring and testing SIMOCODE in the field or from a centralized
location.
SIMOCODE ES provides detailed information for maintenance and service
by displaying operating, service and diagnostic data and helps to prevent,
localize and resolve faults.
Online parameterization during operation avoids unnecessary plant
downtime.
The integrated print function in SIMOCODE ES makes it possible to
document all parameters according to DIN EN ISO 7200.
Additionally, the graphics editor allows very ergonomic and user-friendly
parameterization per "drag and drop": Inputs and outputs of function blocks
can be linked graphically and the parameters set. Configured functions can
be described in detail and device parameterization can be documented
graphically using comments. This speeds up commissioning and simplifies
plant documentation. The optimized user interface and integrated graphic
editor are used for parameterization. Inputs and outputs of function blocks
can be linked graphically and the parameters set. The device
parameterization can be documented graphically. See also Chapter 1.9
"Overview of function blocks (alphabetical)".
Further functions: Operation, diagnostics, testing, S7 routing, Teleservice
via MPI, STEP 7 object manager.
You will find a demo and latest updates on the Internet at
http://www.siemens.com/simocode -> Support -> Software Downloads
Note
SIMOCODE ES is subject to continual maintenance and improvement.
Current Service Packs and Hotfixes can be downloaded at
http://www.siemens.com/simocode -> Support -> Software Downloads.
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System description
Notice
Observe the respective system versions!
GSD File
For integration into SIMATIC S7 or any standard DP master system
(automation system). The latest version can be found on the internet
at http://www.siemens.com/profibus-gsd.
Further information on integrating DP slaves can be found in the automation
system documentation.
Win SIMOCODE DP converter
This is a software tool for converting "old" Win SIMOCODE DP parameter
files (3UF5 device series) into SIMOCODE ES parameter files for
SIMOCODE pro.
1-110
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System description
1.8
1.8.1
Function blocks
See also Chapter 1.9 "Overview of function blocks (alphabetical)".
Properties
Function blocks are stored internally in the SIMOCODE pro system, e.g. for
the administration of various control stations, for the set control function, or
for motor protection. Every function block has a name and may be equipped
with inputs and outputs. The inputs and outputs are used for the internal
connection of the various function blocks and, thus, the setup of a deviceinternal logic instead of an externally wired logic in the control circuit.
The following table shows the possible input types of the internal function
blocks of SIMOCODE pro:
Input
Symbol
Example
Plugs
(binary)
Plugs
(analog)
Screw
terminals
Receive data
from
PROFIBUS DP
DP
Table 1-27: Input types of the internal function blocks of SIMOCODE pro
The following table shows the possible output types of the internal function
blocks of SIMOCODE pro:
Output
Sockets
(binary)
Symbol
Example
Function blocks in the basic units may have binary
sockets. These are assigned via software to binary
plugs.
They are relevant for parameterization, e.g. with
SIMOCODE ES.
Table 1-28: Input types of the internal function blocks of SIMOCODE pro
SIMOCODE pro
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1-111
System description
Sockets
(analog)
Screw
terminals
Send data to
PROFIBUS DP
DP
Binary terminal
block
Analog terminal
block
Table 1-28: Input types of the internal function blocks of SIMOCODE pro
1-112
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
System description
Sockets
BU Inputs
Sockets
BU Outputs
Function Block A
1
IN1
IN2
1
Standard function
IN4
OUT1
2
Function Block C
IN3
Outputs
(terminals)
Plugs
OUT2
OUT3
Standard function
Function Block B
Cyclic
Receive
Cyclic
Send
Bit 0.0
Bit 0.0
Control Function
From DP
Master
Bit 0.1
DP
Function Block D
Bit 0.1
Bit 0.2
Bit 0.2
To DP
Master
DP
Logic Function
PROFIBUS DP
PROFIBUS DP
Note
If external wiring has already been carried out, but SIMOCODE pro has not
yet been parameterized:
If you now press a button, the contactors will not be activated! 1)
1) If you select and load a preset application (e.g. the reversing starter) in
SIMOCODE ES, all links and interlocks for the reversing starter are created in
the basic unit.
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1-113
System description
1.9
See Chapter 8.
AM Output
1-114
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System description
SIMOCODE pro
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1-115
System description
OP Buttons
1-116
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System description
OPO
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1-117
System description
DM1(2) Outputs
1-118
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System description
Extended Protection
SIMOCODE pro
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1-119
System description
Extended Control
1-120
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System description
BU Outputs
SIMOCODE pro
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1-121
System description
1-122
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System description
SIMOCODE pro
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System description
Control Stations
1-124
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System description
SIMOCODE pro
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1-125
System description
Monitor 0/4-20 mA
1-126
SIMOCODE pro
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System description
SIMOCODE pro
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System description
Monitor Voltage
1-128
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System description
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1-129
System description
1-130
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System description
Watchdog
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System description
1-132
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In this chapter
In this chapter you will find short instructions for configuring a reversing
starter, with the aid of a practical example. The majority of the parameters
have been appropriately preset at the factory for most applications.
You only need to set a few parameters.
Target groups
This chapter is addressed to the following target groups:
Planners
Configurators
Technicians
Electricians
Commissioners.
Necessary knowledge
You will require the following knowledge:
Basic SIMOCODE pro knowledge (see Chapter 1 "System description")
Basic knowledge of SIMOCODE ES parameterization software.
SIMOCODE pro
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2-1
2.1
Introduction
The following simple example of a reversing starter demonstrates step-bystep how to commission SIMOCODE pro. In this context, the reversing
starter will be equipped with:
Initially, a local control station - Local Control
Followed by a second control station with PROFIBUS DP.
SIMOCODE ES software is used for parameterization.
The PC/programming device is connected to the basic unit via PC cable.
Objective of the example
This example is intended to:
1. Show you how to implement a standard switching operation with a reversing
starter using
SIMOCODE pro in just a few steps.
2. Help you modify this example for your respective application
3. Help you implement other applications easily.
Fundamental steps
The two fundamental SIMOCODE pro steps are always:
Implementation of external wiring (for control and feedback of main current
switching devices and control and signaling devices)
Implementation/activation of internal SIMOCODE pro functions (function
blocks), with control and evaluation of the SIMOCODE pro inputs/outputs
(internal SIMOCODE pro wiring).
Prerequisites
Load feeder/motor is present
PLC/PCS with PROFIBUS DP interface is present
The main circuit of the reversing circuit, including the current measuring
module, has already been wired. In this case, the 3 cables leading to the
motor must be led through the through-hole openings of the current
measuring module.
PC/programming device is present
SIMOCODE ES software is installed
The basic unit has the factory settings. You can find out how to implement
the basic factory settings in Chapter 14.3.4 "Resetting the factory settings".
SIMOCODE pro
2-2
2.2
Necessary components
The following table lists the components required for this example:
Item
Ordering data
Order number
3UF7000-1AU00-0
(3UF7010-1AU00-0)
3UF7100-1AA00-0
3UF793.-1AA00-0
3ZS1 312-4CC10-0YA5
or
"SIMOCODE ES 2007 Standard" software for
parameterization via the system interface
or
"SIMOCODE ES 2007 Premium" software for
parameterization via PROFIBUS DP and the system
interface with the graphic editor, includes STEP 7
Object Manager
5
3ZS1 312-5CC10-0YA5,
3ZS1 312-5CC10-0YD5,
3ZS1 312-5CC10-0YE5,
3ZS1 312-6CC10-0YA5,
3ZS1 312-6CC10-0YD5,
3ZS1 312-6CC10-0YE5
3UF7940-0AA00-0
SIMOCODE pro
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2-3
Main circuit
3/N/PE ~ 50/60 Hz 400/230 V
L1
L2
L3
N
PE
L1/L+
1 3 5
Q1
F11
S0
2 4 6
3 through-hole
openings
A2
Current measuring
module (IM)
System
interface
Connecting cable
S2
S1
IN1
IN2
Basic unit (BU)
A1
1 3 5
1 3 5
- Q2
2 4 6
PE
24 V
System
interface
OUT1
- Q1
IN3
Q1
OUT2
Q2
N/L
2 4 6
U V W
M
3~
Fig. 2-1: Wiring of the main circuit and the control circuit with SIMOCODE pro
SIMOCODE pro
2-4
L1/L+
L1/L+
S1
Necessary interlocks
and connections
F11
S0
A2
S0
Q1
S2
A1
S2
S1
IN1
IN2
IN3
24 V
Q2
Basic unit (BU)
Q2
Q1
OUT1
Q1
N/L
Q2
N/L
Q1
OUT2
Q2
The necessary interlocks and connections are carried out in the basic unit
via software.
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2-5
2.3
Parameterization
Description
Function blocks are stored internally in the SIMOCODE pro system, e.g. for
control stations, control functions and motor protection.
Function blocks may have set values, e.g. the type of control function and the
set current for overload protection.
Function blocks are equipped with plugs and sockets. These are clearly
designated.
The inputs of the function blocks in the basic unit are designated as plugs
and labeled accordingly:
The outputs of the function blocks in the basic unit are designated as sockets
and labeled accordingly:
The plugs and sockets of the device inputs and outputs are not connected as
factory defaults. If you press a button now, the contactors will not be
activated.
SIMOCODE pro
2-6
Connect
digital inputs
Connect
relay outputs
BU Inputs
BU Outputs
ON<
OFF
ON>
Protection/Control QE1
QE2
Is = 3 A
Right
Left
Contactor controls
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2-7
Description
Open the dialog Device Parameters > Motor Protection > Overload/
Unbalance/Stalled Rotor. Set the set current Is1 to 3 A.
Open the dialog Further Function Blocks > Outputs > Basic Unit and check
the following settings:
BU Output 1 > Contactor Control QE1
BU Output 2 > Contactor Control QE2
The relay outputs are connected
to the contactor controls.
Protection/
Control
BU Outputs
QE1
QE2
Note
By choosing a preset application (Step 2), other presets might be made
when assigning the BU outputs to the contactor controls.
6
Open the dialog Device Parameters > Motor Control > Control Stations
and check the following settings:
Local Control [LC] ON<: BU Input 1
Local Control [LC] OFF: BU Input 2
Local Control [LC] ON>: BU Input 3
BU Inputs
Protection/
Control
ON<
OFF
ON>
Check whether the releases for "ON" and "OFF" for operating mode "Local2"
are set.
7
SIMOCODE pro
2-8
Description
Connect the serial interface of the PC/programming device and the system
interface of the basic unit using the PC cable.
Observe the status LED on the basic unit. The "Device" LED should light up
green. SIMOCODE pro can be started up.
Transfer the parameter file to the basic unit via the menu, e.g. using Target
System > Download to Device. Select the RS232 interface with which
SIMOCODE pro is connected to the PC via the PC cable.
After transferring the data to the basic unit, you will receive the message
"Download to device successfully accomplished".
Table 2-4: Transferring the parameters to the basic unit and commissioning
Notice
Switching between "RIGHT" and "LEFT" is only possible via "OFF" after the
preset, 5-second interlocking time has expired.
SIMOCODE pro
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2-9
2.4
In this section
In this section you will find out how the previously configured example can
be extended by one control station via PROFIBUS DP. You can switch
between the local control station (local) and PLC/PCS (remote). Thus,
SIMOCODE pro can be controlled locally via the buttons, as well as via
PLC/PCS.
The necessary connections are preset as factory defaults in
SIMOCODE pro. Therefore, you only have to set the PROFIBUS DP address
for SIMOCODE pro so that it can be recognized correctly as a DP slave on
the PROFIBUS DP.
Prerequisites
The following prerequisites must be fulfilled:
The motor is switched off
The supply voltage for the basic unit is switched on. The "Device" LED lights
up green
You have connected the basic unit to the PROFIBUS DP. The PROFIBUS DP
interface is on the front side (9-pole SUB-D socket)
SIMOCODE pro is integrated with your automation system.
Further information on integrating DP slaves can be found in the automation
system documentation.
Setting the PROFIBUS DP Address
First, set the PROFIBUS DP address of the basic unit.
The following options are available:
Via the addressing plug
Via SIMOCODE ES.
SIMOCODE pro
2-10
Description
Save the data in the basic unit with Target System > Download to Device.
The address is set. Confirm the change of address.
Description
Briefly press the Test/Reset button. The set address is accepted. The
"Device" LED flashes yellow for approx. 3 seconds.
Table 2-6: Setting the PROFIBUS DP address via the addressing plug
SIMOCODE pro
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2-11
Control Stations
BU Inputs
1
LEFT
2
3
OFF
QE1
RIGHT
QE2
LEFT
RIGHT
PROFIBUS DP
Cyclic
Receive
LEFT
Status ON<
OFF
OFF
RIGHT
ON>
Bit 0.0
Bit 0.1
DP
Bit 0.2
Bit 0.0
Cyclic
Send
Bit 0.1
Bit 0.2
DP
Bit 0.5
S1
Fig. 2-4: Schematic of basic unit internal components for this example
SIMOCODE pro
2-12
Motor protection
In this chapter
In this chapter you will find information about motor protection.
Motor protection includes
Overload protection
Unbalance protection
Stalled rotor protection
Thermistor protection.
Motor protection operates alongside motor control "at a higher level in the
background". All motor protection parameters are explained here. They can
be active or not, according to the control function selected.
Target groups
This chapter is addressed to the following target groups:
Configurators
Commissioners.
Necessary knowledge
You will require the following knowledge:
Good knowledge of SIMOCODE pro
The principle of connecting plugs to sockets
Knowledge of electrical drive engineering.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device Parameters > Motor Protection.
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3-1
Motor protection
3.1
Introduction
Description
The motor protection functions "Overload Protection", "Unbalance
Protection" "Stalled Rotor Protection" and "Thermistor Protection" are
described in Chapters 3.2 to 3.4.
Schematic
The following schematic diagram shows the "Ext. Protection" function block
("Overload Protection", "Unbalance Protection" and "Stalled Rotor Protection")
with optional parameter settings and events.
SIMOCODE pro
3-2
Motor protection
Protection/Control
Overload Protection
QE1
Set current Is1
QE2
Tripping
QE3
QE4
QE5
Current from
current measuring
module
Event/Warning/Fault:
- Overload
See
Table 3-1
- Time to trip (analog)
Extended parameters:
Pause time
Cooling down period
Response at trip level
See
Table 3-1
Unbalance Protection
See
Table 3-1
- Unbalance
See
Table 3-1
- Stalled rotor
Fig. 3-1: "Ext. Protection" function block ("Overload Protection", "Unbalance Protection" and
"Stalled Rotor Protection")
SIMOCODE pro
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3-3
Motor protection
level
"Unbalance"
"Stalled Rotor
Protection" level
Deactivated
Signaling
Warning
0-25.5 s (0.5 s)
0-25.5 s (0.5 s)
0-25.5 s (0.5 s)
Tripping
Delay
Table 3-1: Responses for "Overload Protection", "Unbalance Protection" and "Stalled Rotor Protection"
Notice
Deactivate Unbalance Protection in SIMOCODE ES when the load type is
set to single-phase!
SIMOCODE pro
3-4
Motor protection
3.2
Overload protection
Description
SIMOCODE pro protects three-phase and AC motors in compliance with
IEC 60947-4-1. The trip class can be set to 8 different settings, ranging from
Class 5 to Class 40. Thus, the tripping time can be adapted precisely to the
power-up behavior of the motor, improving performance. Additionally, the
"Thermal motor model" and time to overload trip are calculated and made
available to the control system. After an overload trip, the remaining cooling
down period is displayed (see Class). The motor current is saved in the case
of an overload trip.
Depending on the control function, the set current Is is separately
parameterizable for one or two speeds (Is1 and Is2).
The motor rated current is usually set with set current I s1. This value can be
found on the type plate of the motor. It is the basis for calculating the
overload trip characteristic curve.
Set current Is2 is only necessary for motors with 2 speeds so that adequate
overload protection for the higher speed is also ensured. Generally, Is2
should be set higher than Is1.
Set current Is1
Range: Depends upon the selected current measuring module or
current/voltage measuring module.
Set current Is1:
0.3 A up to
3A
2.4 A up to
25 A
10 A
100 A
up to
20 A
up to
200 A
63 A
up to
630 A
SIMOCODE pro
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3-5
Motor protection
0.3 A up to
3A
2.4 A up to
25 A
10 A
up to
100 A
20 A
up to
200 A
63 A
up to
630 A
SIMOCODE pro
3-6
Motor protection
Application examples
Example 1:
Rated motor current: 700 A.
A 3UF18 68-3G current transformer (205 to 820 A) is used as interposing
transformer (transformation ratio 820:1), the secondary side is looped once
through a current measuring module (0.3 up to 3 A): Transformation ratio for
ls = 820:1; ls = 700 A
Settings (primary and secondary):
Set current Is1: 700 A
Transformation ratio - primary: 820
Transformation ratio - secondary: 1
Example 2:
Rated motor current: 225 A.
A 3UF18 68-3G current transformer (205 to 820 A) is used as interposing
transformer (transformation ratio 820:1), the secondary side is looped twice
through a current measuring module (0.3 up to 3 A): Transformation ratio for
ls = 820 : 2, l s = 225 A
Settings (primary and secondary):
Set current Is1: 225 A
Transformation ratio - primary: 820
Transformation ratio - secondary: 2.
Example 3:
The motor cable is looped twice through a current measuring module (0.3
up to 3 A, for a motor with a rated current of 0.25 A): Transformation ratio
for Is = 1: 2; Is = 0.25 A
Settings (primary and secondary)
Set current Is1: 0.25 A
Transformation ratio - primary: 1
Transformation ratio - secondary: 2
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3-7
Motor protection
Class
The class (trip class) indicates the maximum tripping time within which
SIMOCODE pro must trip cold at 7.2 times the set current Is (motor
protection according to IEC 60947). With regard to tripping time precision,
SIMOCODE pro fulfills the extended requirements of tolerance band E
according to IEC/EN 60947-4-1. Please take into account that with start-ups
> "Class 10", the admissible AC3 current of the contactor may have to be
reduced (derating), i.e. a larger contactor selected.
The following figure shows trip classes 5, 10, 15, 20, 25, 30, 35 and 40 for 3pole symmetrical loads:
1,15
SIMOCODE pro
3-8
Motor protection
The following figure shows trip classes 5, 10,15, 20, 25, 30, 35 and 40 for 2pole loads:
0,85
SIMOCODE pro
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3-9
Motor protection
Response to overload
In the case of overload, the SIMOCODE pro response can be additionally
adjusted here.
Further information: See "Tables of responses of SIMOCODE pro" in Chapter
"Important information" and the "Responses" table in Chapter 3.1
"Introduction".
Notice
With motors for EEx e applications, the response must remain set to
"Tripping!"
Cooling down period
The cooling down period is the amount of time that must elapse before an
overload trip can be reset. This is usually five minutes. The thermal memory
(motor model see below) is deleted after the cooling down period elapses.
SIMOCODE pro supply voltage failures during this time extend the specified
time accordingly.
Range:
Cooling down
period:
60 to 6553.5 seconds
Default: 300 s
SIMOCODE pro
3-10
Motor protection
The following schematic shows the cooling off response with and without
pause time:
Motor
ON
OFF
t
Thermal memory (motor model)
Without pause time
Trip level
100 %
Overload trip
t
With pause time
100 %
Trip level
No overload trip
t
Pause time
Thermal memory will be deleted after the pause time
elapses
Fig. 3-4: Cooling down response with and without pause time
Notice
Both the motor and the switching devices must be dimensioned specifically
for this load!
Pause time:
0 to 6553.5 seconds
Type of load
You can select whether SIMOCODE pro is to protect a 1-phase or a 3-phase
load.
For a single-phase type of load, Monitor Earth Fault and Unbalance
Protection must be deactivated.
Phase Failure Monitoring is deactivated automatically.
Type of load:
1-phase, 3-phase
See Table 1-20: Decoupling module requirements for star networks on Page
1-97.
SIMOCODE pro
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3-11
Motor protection
Pre-alarm delay
The "Delay" parameter (default: 0.5s) determines the amount of time that
the pre-warning level (1.15 x Is) must be constantly exceeded before
SIMOCODE pro executes the desired response. Otherwise there will be no
reaction.
In the case of phase failure or unbalance > 50 %, this pre-warning will
already be issued at approx. 0.85 x Is.
Reset
If the "Reset" parameter is set to "Auto", the "Overload", "Overload +
Unbalance" and "Thermistor" faults will be acknowledged automatically:
If the cooling down period has expired
If the thermistor value has dropped back down to the specified resetting
value.
If the "Reset" parameter is set to "Manual", the faults must be acknowledged
by a reset signal:
"Reset" button on the basic unit
"Reset" button on the operator panel.
Standard functions "Reset"
For this, the "Reset - Input" (plugs) must be connected to the corresponding
sockets, e.g. using reset via bus.
Reset:
Manual, Auto
Warning
The "Auto-Reset" mode must not be used for applications where an
unexpected motor restart may cause personal injury or damage to property.
SIMOCODE pro
3-12
Motor protection
3.3
Unbalance protection
Description
The extent of phase unbalance can be monitored and transmitted to the
control system. A definable and delayable response can be tripped when an
adjustable limit has been overshot. If phase unbalance is greater than 50%,
a reduction in the tripping time according to the overload characteristic
curve takes place automatically, as the heat development in motors
increases under asymmetrical conditions.
Level
The level of unbalance to which SIMOCODE pro should react when overshot
is set here.
Level:
0 to 100 %
Default: 40 %
Response
Here you can choose the response of SIMOCODE pro in case of phase
unbalance:
See "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and the "Responses" table in Chapter 3.1 "Introduction".
Delay
The unbalance level must be exceeded for the period of the set delay time
before SIMOCODE pro executes the desired response. Otherwise there will
be no reaction.
Adjustment range: 0 - 25.5 s (default: 0.5 s).
SIMOCODE pro
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3-13
Motor protection
3.4
Description
After the motor current exceeds an adjustable stalled rotor level (current
limit), a definable and delayable response can be parameterized in
SIMOCODE pro. For example, the motor can quickly be set to trip,
independently of the overload protection.
Stalled Rotor Protection is only active after the parameterized class time has
elapsed (e.g. for Class 10 after 10 seconds), and prevents unnecessarily high
thermal and mechanical loads, as well as premature aging of the motor.
Level
Upon exceeding the stalled rotor level, SIMOCODE pro reacts according to
the selected response.
Range:
Level:
0 to 1020% of Is
Response
Here you can determine the response when the stalled rotor level is
exceeded:
See "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and the "Responses" table in Chapter 3.1 "Introduction".
Delay
The "Delay" parameter determines the amount of time that the stalled rotor
level must be constantly exceeded before SIMOCODE pro executes the
desired response. Otherwise there will be no reaction.
Adjustment range: 0 - 25.5 s (default: 0.5 s).
SIMOCODE pro
3-14
Motor protection
3.5
Thermistor protection
Description
Thermistor protection is based on a direct temperature measurement in the
motor via binary PTC thermistors which can be connected to either basic
unit 1 (BU1) or basic unit 2 (BU2).
Thermistor protection is used for:
Motors with high switching frequencies
Converter operation
Motors with heavy starting
Intermittent and/or braking operation
Restricted air supply
Speeds below the rated speed.
In this case, the sensors are mounted in the winding slot or bearings of the
motor.
Schematic and characteristic curve
The resistance of the thermistors increases rapidly (erratically) when the
temperature limit is reached.
QE1
Thermistor
Tripping
QE2
QE3
QE4
T1
Thermistor
input
BU
See
Table 3-2
QE5
Event
- Thermistor trip level
T2
See
Table 3-2
Response
Overtemperature:
Here you can select the SIMOCODE pro response if the temperature exceeds
the trip level.
Notice
For motors for EEx e applications, the response must be set to "Tripping"!
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
3-15
Motor protection
Trip level
Sensor fault
Deactivated
Signaling
Warning
Tripping
SIMOCODE pro
3-16
Motor control
In this chapter
In this chapter you will find information on:
Control stations which you can select and enable according to need. The
following related topics are explained:
How control stations, operating modes and releases work together,
How control commands, e.g. "ON", "OFF", are switched through to the
control function.
Control functions you can select according to need. The following related
topics are explained:
How control commands, e.g. "ON", "OFF", are switched through from
the control stations to the contactor controls/relay outputs
Which parameters apply depending on the control function chosen.
Target groups
This chapter is addressed to the following target groups:
Configurators
PLC programmers.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
Electrical drive engineering
Motor protection.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameter > Motor control.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-1
Motor control
4.1
Control stations
4.1.1
Description
Control stations are places from which control commands can be given to
the motor. The "Control Stations" function block is used for administration,
switching and prioritization of these different control stations.
SIMOCODE pro allows the parallel administration of up to four different
control stations. Dependent on the specified control function, up to 5
different control commands can be transmitted from every control station to
SIMOCODE pro.
Local in the direct vicinity of the motor. Control commands via pushbuttons.
PLC/PCS, switching commands are issued by the automation system
(remote).
PC, control commands are issued via an operator control station or via
PROFIBUS DPV1 with the SIMOCODE ES software.
Operator panel, control commands are issued via the buttons of the operator
panel in the switchgear cabinet door.
Examples of control commands:
Motor ON (ON>), Motor OFF (OFF) for a direct starter
Motor LEFT (ON<), Motor OFF (OFF), Motor RIGHT (ON>) for a reversing
starter
Motor SLOW (ON>), Motor FAST (ON>>), Motor OFF (OFF) for a Dahlander
circuit.
The plugs of the "Control Stations" function block must be connected to
arbitrary sockets (e.g. binary inputs on the basic unit, control bits from
PROFIBUS DP, etc.) for the control commands to take effect.
Up to 5 different control commands can be sent from each control station.
Up to 5 plugs (plug
ON<<, ON<, OFF, ON>, ON>>) are available on the
function block for each control station. The number of active plugs depends
on the chosen control function. With a direct starter, for example, only the
plugs "ON>" and "OFF" are active.
SIMOCODE pro
4-2
Motor control
Control stations
Control station - local control
In this case, the control devices are usually in the direct vicinity of the motor
and are wired to the inputs of SIMOCODE pro. The plugs of the "Control
Stations" function block must be connected to arbitrary sockets (normally the
function blocks for the basic units or the digital module inputs BU Inputs,
DM Inputs) for the control commands to take effect.
Notice
The OFF command "LC OFF" is 0-active. This ensures that SIMOCODE pro
switches off the motor safely e.g. if a wire break occurs in the supply cable.
The precondition is that the control station is active.
Pushbutton
BU Inputs
1
IN1
IN2
IN3
IN4
ON <
ON
OFF
3
OFF
ON >
ON >>
ON <<
PLC/PCS [DP]
Releases
ON
Cyclic Receive
ON <<
Bit 0.0
PLC
PLC/PCS [DP]
ON <
Releases
ON
OFF
DP
Number: 16
OFF
ON >
ON >>
Bit 1.7
ON <<
PC [DPV1]
Releases
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-3
Motor control
Control station - PC
This control station is primarily intended for switching commands on an
arbitrary PC which, along with the automation system, is used as a second
master on the PROFIBUS DP. The control commands are sent via the
Acyclic Receive telegram from PROFIBUS DPV1.
Note
If the SIMOCODE ES or SIMATIC PDM PC software is connected to
SIMOCODE pro via PROFIBUS DP, its control commands automatically take
effect via the PC [DPV1] control station. In this case connection is not required!
Acyclic Receive
Bit 0.0
PC
ON <<
PC [DPV1]
Releases
ON <
DP
Number: 16
ON
OFF
OFF
ON >
Bit 1.7
ON >>
<>/<<>>
Fig. 4-3: Control station - PC
Notice
Since the operator panel only has four buttons for controlling the motor
feeder, one button must be used as a speed switch button for control
functions with two rotational speeds and two directions of rotation.
For this purpose, the button must be assigned to the internal control
command "[OP]<>/ <<>>".
Notice
If the SIMOCODE ES PC software on a programming device is connected to
SIMOCODE pro via the system interface, the control commands
automatically take effect via the operator panel [OP] control station and
must also be enabled here as applicable.
SIMOCODE pro
4-4
Motor control
OP buttons
Operator
panel
<>/<<>>
ON <
Releases
ON
OFF
ON >
OFF
ON >>
4.1.2
Operating modes
You can use the control stations either individually or in combination. There
are four different operating modes you can switch between:
Local 1
Local 2
Local 3
Remote/Automatic: In this operating mode, the communication must be
carried out via PLC.
Not all control stations are usually connected. If more than one control
station (e.g local and PLC/PCS) is connected, it makes sense and is also
mandatory to operate the control stations selectively. Four operating modes
are provided for this purpose which can be selected via two control signals
(mode selectors). For each individual control station in every operating
mode, it can be stipulated if "ON commands" and/or "OFF commands" are to
be used. The operating modes are so controlled that only one operating
mode is active at any one time.
Example: There are three operating modes in a system:
Operating mode
Description
Key-operated switch
operation,
e.g. Local 1
Manual operation
e.g. Local 3
Remote operation,
(e.g. Remote/Automatic)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-5
Motor control
Mode selector
The S1/S2 mode selectors are used to switch between the operating modes
"Local 1", "Local 2", "Local 3" and "Remote/Automatic". The S1 and S2 plugs
must be connected to arbitrary sockets (e.g. device inputs, control bits from
PROFIBUS DP, etc.) for this.
The following table shows the operating modes, depending on the signal
status of the S1 and S2 mode selectors:
Operating mode
Input
Local 1
Local 2
Local 3
Remote/
Automatic
S1
S2
The different operating modes for enabling the control stations can be used
to specify the switch authorizations for the individual control stations
Local control station [LC]
PLC/PCS [DP]
PC [DPV1]
Operator panel (OP)
S2
Key-operated
switch
Local 1
Remote
Local 3
Remote operation
Key-operated
switch
Remote
Local 1
Time t
SIMOCODE pro
4-6
Motor control
4.1.3
Releases
Releases for the control commands "ON" and "OFF", which must be
activated, are assigned to each operating mode for each control station. This
means that depending on the operating mode, it can be specified for each
control station whether the motor may only be switched on, off or both on
and off. The corresponding checkbox
is activated in the "Control stations"
dialog in SIMOCODE ES.
Releases and enabled control command schematic
The following schematic shows the "Control Stations" function block and the
operating modes:
Control stations
Mode selector
S1
S2
ON <<
0
1
1
0
Local 1 Local 2 Local 3 Remote
Local control
Releases
station [LC]
ON <
ON
Enabled
OFF
Disabled
OFF
ON >
ON >>
ON <<
PLC/PCS [DP]
ON <
Releases
ON
OFF
OFF
ON >
ON <<
ON >>
Enabled
ON <
OFF
ON <<
Control
command
PC [DPV1]
ON <
Releases
ON
ON >
ON >>
OFF
OFF
ON >
ON >>
<>/<<>>
Op. panel
[OP]
ON <
Releases
ON
OFF
ON >
OFF
ON >>
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-7
Motor control
Example:
Enabled commands
The following diagram shows an example of enabled commands for the
"Local 2" operating mode, "Dahlander reversing starter" control function:
In the example, the motor can only be switched on and off in the "Local 2"
operating mode via the buttons (local) connected to the inputs of the basic
unit and the digital module.
SIMOCODE pro
4-8
Motor control
4.1.4
Control stations
LC
ON<<
ON<
Description
Activates the control station via an arbitrary signal
(arbitrary sockets
,
but usually device inputs).
The "OFF" plug is 0-active on the control station [LC].
OFF
ON>
ON>>
PLC/PCS [DP]
ON<<
ON<
OFF
ON>
ON>>
PC [DPV1]
ON<<
ON<
OFF
ON>
ON>>
Operator panel [OP]
<>/<<>>
ON<
OFF
ON>
ON>>
Mode selector
S1
S1
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-9
Motor control
4.2
Control functions
4.2.1
Description
Control functions (e.g. direct starters, reversing starters) are used for
controlling load feeders.
They have the following important features:
Monitoring the switch-on/switch-off process
Monitoring the ON/OFF status
Tripping if a fault occurs.
For monitoring these statuses, SIMOCODE pro uses the auxiliary control
input "Feedback ON", which is usually derived directly from the current flow
in the main circuit via the current measuring modules.
All necessary interlocks and connections for the corresponding applications
are already implemented in the control functions.
Control functions contain:
Plugs
for
control commands (ON <<, ON <, OFF, ON >, ON >>) that are usually
connected with the "Enabled control command" sockets.
Auxiliary control inputs (plug
), e.g. Feedback ON
Sockets
for
Contactor controls QE1 to QE5.
Displays (lamp controls) QL, QLS.
Statuses, e.g. "Status - ON <<, Status - ON >>".
Faults, e.g. "Fault - Feedback (FB) ON",
"Fault - Antivalence".
Settings, e.g. interlocking time, non-maintained command mode ON/OFF, etc.
A logic component with all necessary interlockings and connections for the
control function.
Like control functions, the motor protection with its parameters and signals is
active "at a higher level in the background". Motor protection and thermistor
protection are independent functions that switch off the motor when
activated via the control functions. Detailed description: See Chapter 3
"Motor protection".
SIMOCODE pro
4-10
Motor control
Control stations
Contactor controls
ON <<
ON <<
Protection/Control
QE1
ON <
ON <
Control function
QE2
OFF
OFF
ON >
ON >
QE4
ON >>
ON >>
QE5
QE3
(Motor protection **)
Enabled
Displays (lamp
control)
Settings:
Control
command
Aux. control inputs *)
FB ON
FC
FO
*) Abbreviations
FB ON
Feedback ON
QLE <<
(ON <<)
Control commands
Auxiliary control inputs QLE < (ON <)
QLA
(OFF)
QLE >
(ON >)
QLE >>
(ON >>)
QLS
TC
TO
ON <<
Feedback CLOSED
FO
Feedback OPEN
TC
Torque CLOSED
ON >
TO
Torque OPEN
ON >>
Fig. 4-8:
Status information,
e.g. PROFIBUS DP
ON <
FC
(Fault)
OFF
Pos. opening
Pos. closing
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-11
Motor control
Extended Control
Settings:
FB CLOSED
Timings
Operating mode
Star-delta
FB OPEN
TQ CLOSED
TQ OPEN
Fault - Execution ON command
Fault - Execution STOP command
Fault - FB ON
Fault - FB OFF
Status - Change-over pause active
Trip - Stalled positioner
Trip - Double 0
Trip - Double 1
Trip - End position
Trip - Antivalence
Fig. 4-9:
Contactor controls:
The QE contactor controls are switched dependent on the incoming control
commands and taking the specified control function into consideration
including all corresponding interlocks, feedbacks, corresponding parameters
and the higher-level motor protection. In general, the QE contactor controls
are directly connected to the outputs of the basic unit or the digital modules
and switch the connected contactors using relays. The number of usable QE
contactor controls is directly dependent on the specified control function.
Lamp controls and status information:
The feeder status feedback is signaled via the status information or the QL
lamp controls. They are all directly dependent on the status of the auxiliary
control input "FB ON". The number of usable lamp controls and status
information is directly dependent on the specified control function.
Feeder status feedback:
Status information, e.g. "Status ON<": These are transmitted, for example, via
PROFIBUS DP to the automation system and signal the status of the feeder
there.
Displays (lamp control) "Display - QLE<": These can, for example, activate a
signal lamp or a pushbutton lamp for status display.
Note
If the motor is running in test operation, the QLE.../QLA lamp outputs show
a different response (e.g. flashing).
SIMOCODE pro
4-12
Motor control
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-13
Motor control
pro C (BU1)
pro V (BU2)
Overload relay
Direct starter
Reversing starter
Circuit breaker
Star-delta starter
Dahlander
Pole-changing starter
Solenoid valve
Positioner 1 to Positioner 5
Soft starter
SIMOCODE pro
4-14
Motor control
4.2.2
Application selection
Selection of the control functions to be carried out by SIMOCODE pro:
Fig. 4-10:
Application selection
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-15
Motor control
Parameter
Parameter
Description
ON <<, ON <, OFF, Are usually connected with the "Enabled control command" sockets
ON >, ON >>
of the "Control Station" function block. From there, the control
commands come from the different control stations. The number of
active inputs depends on the control function chosen. For example,
with a direct starter, only the inputs "ON >" and "OFF" are active.
Default: Connected
FB ON
Non-maintained
command mode
Deactivated:
The control command on the corresponding plug of the control
stations "ON <, ON <<, ON >,ON >>" is saved. It can only be
revoked by an "OFF" control command from the corresponding
control station. The auxiliary contact for locking the
contactor is no longer necessary. Motor feeders are usually
operated in locking mode. Locking is preset.
Activated:
Depending on the control function chosen, the non-maintained
command mode affects the plugs of all control stations "ON <,
ON <<, ON >, ON >>". A control command is only effective as
long as there is a "high signal".
SIMOCODE pro
4-16
Motor control
Parameter
Description
Safety/PROFIsafe - Deactivated:
separate function
Safety-oriented tripping via the DM-F module also affects the
from control
SIMOCODE pro control function, so that the contactor control is
function
always tripped, too.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function, so that the contactor control is
not tripped.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
SIMOCODE pro monitors the status of the feeder (ON or OFF) via
FB ON.
If the status of FB ON changes without a corresponding switching
command, "Fault - Feedback (FB)" switches off the feeder.
Default: 0.5 s.
The feedback time can be used to suppress such "feedback faults"
for a defined period of time, e.g. in the case of network
switches.When the motor is switched off,
SIMOCODE pro continuously checks if FB ON = 0. If the current
flows longer than the set feedback time without the "ON" control
command being issued, a fault message "Trip - Feedback (FB) ON"
is issued. The contactor controls can only be connected after the
fault has been rectified.
When the motor is switched on, SIMOCODE pro continuously
controls if FB ON = 1. If no current flows for longer than the set
feedback time without the "OFF" control command being issued, a
fault message "Trip - Feedback (FB) OFF" is issued. The contactor
controls are deactivated.
Execution time
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-17
Motor control
Parameter
Interlocking time
Description
SIMOCODE pro prevents, e.g. in the case of reversing starters,
both contactors from switching on at the same time. Switching
from one direction of rotation to the other can be delayed via the
interlocking time.
Default: 0 s.
Current measuring For the "Star-delta starter" or the "Star-delta reversing starter"
module installed
control function:
The set current and the switching levels for star-delta switching
depend on the mounting place of the current measuring module.
Delta: Set current Is is reduced to In x 1/ 3
In supply cable: Set current
Table 4-5: General settings and definitions (Cont.)
SIMOCODE pro
4-18
Motor control
QE
Switch ON
ON
Tripping
OFF
OFF
0
Voltage failure,
e.g. pulsating current
FB ON
1
OFF
0
ET
FT
ET
FT
Fig. 4-11: Execution time (ET) and feedback time (FT) in relation to FB ON
Faults
The contactor controls are deactivated.
The following is also issued:
A flashing signal on the QLS lamp control
A flashing signal on the "GEN. FAULT" LED
The "Status - General fault" signal
The corresponding signaling bit of the fault.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-19
Motor control
4.2.3
Description
With this control function, SIMOCODE pro functions like a solid-state
overload relay. Control commands (e.g. ON, OFF) cannot be issued to the
load. Control stations and inputs of the control function (e.g. ON >, OFF), do
not have any function in the case of overload relays.
When applying the control voltage, SIMOCODE pro automatically closes the
QE3 contactor control; it remains active until it is deactivated by the fault
message of a protection or monitoring system.
The QE3 contactor control must be connected to an arbitrary relay output
that switches off the contactor coil of the motor contactor in case of
overload.
Schematic
Protection/Control
Contactor controls
QE3
Overload relay
Motor protection
Load type
Displays
Auxiliary control inputs
FB ON*
Separate failsafe
function from
control function
QLS
(Fault)
*Feedback ON
Fig. 4-12: Schematic of the "Overload relay" control function, "Protection/Control" function block
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Overload relay
Description
FB ON
Load type
Separate failsafe
function from
control function
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
SIMOCODE pro
4-20
Motor control
Note
In the case of overload, the QE3 output is set (=1) and is only reset after an
overload trip (=0).
This output closes when the overload function is parameterized.
Note
Monitoring of the number of starts is not possible for this control function.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-21
Motor control
4.2.4
Description
SIMOCODE pro can switch a motor on and off with this control function.
Control commands
Start with "ON >" activates the QE1 internal contactor control.
Stop with "OFF" deactivates the QE1 internal contactor control.
Control commands
Protection/Control
Contactor controls
QE1
Direct starter
Motor protection
OFF
ON >
FB ON*
ON
Non-maintained
command mode
Separate failsafe
function from
control function
Displays (lamps)
Load type
QLA
Feedback time
QLE>
(OFF)
(ON)
Execution time
QLS
(Fault)
Status
OFF
ON>
*Feedback ON
Fig. 4-13: Schematic of the "Direct starter" control function, "Protection/Control" function block
SIMOCODE pro
4-22
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Direct starter
Description
OFF
ON >
ON control command
(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)
FB ON
Non-maintained
command mode
Deactivated
Activated
Separate failsafe
function from
control function
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
Execution time
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-23
Motor control
4.2.5
Description
With this control function, SIMOCODE pro can control the direction of
rotation of the motor (forwards and backwards).
Control commands
Start with "ON >" activates the QE1 contactor control (clockwise, i.e.
forwards)
Start with "ON <" activates the QE2 contactor control (counter-clockwise, i.e.
backwards)
Stop with "OFF" deactivates the QE1 and QE2 internal contactor controls.
SIMOCODE pro
4-24
Motor control
Schematic
Control commands
Protection/Control
Reversing starter
ON <
OFF
ON >
Motor protection
QE1
QE2
RIGHT
LEFT
Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function
Contactor controls
Displays
QLE<
(ON <)
QLA
QLE>
Load type
(OFF)
(ON >)
FB ON*
Feedback time
Execution time
Interlocking time
QLS
(Fault)
Status
ON <
OFF
ON >
*Feedback ON
Interlocking time
Extended control
active
Fig. 4-14: Schematic of the "Reversing starter" control function, "Protection/Control" function block
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-25
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Reversing starter
Description
ON <
OFF
ON >
FB ON
Non-maintained
command mode
Deactivated
Activated
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
Execution time
Interlocking time
SIMOCODE pro
4-26
Motor control
4.2.6
Description
SIMOCODE pro can mainly switch circuit breakers (e.g. 3WL, 3VL) ON and
OFF with this control function. The circuit breakers are connected to
PROFIBUS DP via SIMOCODE pro.
Control commands
Start with "ON >" activates the QE1 contactor control for a pulse of 400 ms.
Stop with "OFF" activates the QE3 contactor control for a pulse of 400 ms.
With "Reset", the QE3 contactor control is activated for a pulse of 400 ms
when the circuit breaker is tripped (alarm switch = ON).
The pulse of a control command is always fully executed before the "counter
pulse" is set.
The control commands can be issued to SIMOCODE pro from arbitrary
control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Making internal assignments
You have to make the following assignments:
1) Assign the QE1 contactor control to the relay output that is connected to the
"ON Connection" of the motor drive of the circuit breaker.
2) Assign the QE3 contactor control to the relay output that is connected to the
"OFF Connection" of the motor drive of the circuit breaker.
3) Assign the SIMOCODE pro input which is connected to the auxiliary switch
(AS) of the circuit breaker to the auxiliary control input "Feedback ON".
4) Assign the SIMOCODE pro input which is connected to the alarm switch (AS)
of the circuit breaker to the input (socket) of the "External fault 1" standard
function.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-27
Motor control
Schematic
Control commands
Protection/Control
QE1
400 ms
ON
Motor protection
Non-maintained
command mode
QE3
400 ms
OFF
Separate failsafe
function from
control function
Displays
Circuit breaker
OFF
ON >
Contactor controls
Load type
QLA
Feedback time
QLE>
(OFF)
(ON)
Execution time
QLS
(Fault)
Status
OFF
ON >
*Feedback ON
Fig. 4-15: Schematic of the "circuit breaker" control function, "Protection/Control" function block
SIMOCODE pro
4-28
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Circuit breaker
Description
OFF
ON >
ON control command
(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)
FB ON
Non-maintained
command mode
Deactivated
Activated
Separate failsafe
function from
control function
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
Execution time
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-29
Motor control
4.2.7
Description
Star-delta starting is used to limit the starting current and to avoid
overloading the network. In this control function, SIMOCODE pro initially
starts the motor with a star-switched stator winding and then switches it to
delta.
Control commands
Start with "ON" first activates the QE1 contactor control (star contactor) and
then immediately activates the QE3 contactor control (network contactor)
Stop with "OFF" deactivates the QE1, QE2 and QE3 contactor controls.
Notice
If you use internal earth-fault detection for star-delta circuits, this can lead to
false trippings. During delta operation, the summation current is non-zero
due to harmonics.
SIMOCODE pro
4-30
Motor control
Notice
If the current measuring module is switched to delta (normal case), a
current which is 1/ 3 times smaller must be set for the star-delta starter
control function.
Example: In = 100 A
Is = In x 1/ 3
Is = 100 A x 1/ 3 = 57.7 A
Current to be set Is = 57.7 A
Change-over pause
The switching time from star to delta can be extended by the change-over
pause.
Reason: For motors with a high ratio between starting current and rated
current, the mains voltage plus motor EMF might lead to a very high delta
starting current if the change-over pause is too short. The motor EMF
decreases if the pause is longer.
Schematic
Control commands
Protection/Control
Contactor controls
QE1
Star-delta starter
OFF
ON >
Motor protection
Non-maintained
command mode
Separate failsafe
function from
control function
QE2
QE3
Star contactor
Delta contactor
Network contactor
Displays
Load type
QLA
Feedback time
QLE>
(OFF)
(ON)
Execution time
FB ON*
Change-over pause
Max.
star time
Transformer
mounted
QLS
(Fault)
Status
OFF
ON >
Change-over pause
*Feedback ON
Extended control
active
Fig. 4-16: Schematic of the "Direct starter" control function, "Protection/Control" function block
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-31
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Star-delta starter
Description
OFF
ON >
ON control command
(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)
FB ON
Non-maintained
command mode
Deactivated
Activated
Separate failsafe
function from
control function
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
Execution time
Current measuring The set current and the switching levels for star-delta switching
module installed 1) depend on the mounting place of the current measuring module.
In delta: Set current Is is reduced to In x 1/3 (default)
In supply cable: Set current Is = In (rated current of the motor)
Table 4-10: Star-delta starter settings
1)Notice
If a current/voltage measuring module is in use, the transformer must be
connected to the supply cable!
SIMOCODE pro
4-32
Motor control
4.2.8
Description
With this control function, a motor can be started in both directions of
rotation in star-delta operation.
Control commands
Clockwise rotation: Start with "ON >" first activates the QE1 contactor
control (star contactor) and then immediately activates the QE3 contactor
control (network contactor, clockwise rotation)
Counter-clockwise rotation: Start with "ON <" first activates the QE1
contactor control (star contactor) and then immediately activates the QE4
contactor control (network contactor, counter-clockwise rotation)
Stop with "OFF" deactivates the QE1, QE2, QE3 and QE4 contactor controls.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-33
Motor control
Safety guidelines
Note
It is recommended to wire the QE1 and QE2 contactor controls to the relay
outputs of the basic unit. You need at least 1 digital module for this control
function.
Notice
If you use internal earth-fault detection for star-delta circuits, this can lead to
false trippings. During delta operation, the summation current is non-zero
due to harmonics.
Notice
If the current measuring module is switched to delta (normal case), a
current which is 1/ 3 smaller than normal must be set for the star-delta
starter control function.
Example: In = 100 A
Is = In x 1/ 3
Is = 100 A x 1/ 3 = 57.7 A
Current to be set Is = 57.7 A
Change-over pause
The switching time from star to delta can be extended by the change-over
pause.
Reason: For motors with a high ratio between starting current and rated
current, the mains voltage plus motor EMF might lead to a very high delta
starting current if the change-over pause is too short. The motor EMF
decreases if the pause is longer.
SIMOCODE pro
4-34
Motor control
Schematic
Control commands
ON <
OFF
ON >
Protection/Control
Star-delta
reversing starter
Motor protection
Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function
FB ON*
Load type
Feedback time
Contactor controls
QE1
QE2
QE3
QE4
Displays
QLE<
QLA
QLE>
QLS
Execution time
Interlocking time
Change-over pause
Max.
star time
*Feedback ON
Transformer
mounted
Extended control
Star contactor
Delta contactor
RIGHT - Network contactor
LEFT - Network contactor
(ON <)
(OFF)
(ON >)
(Fault)
Status
ON <
OFF
ON >
Change-over pause
active
Interlocking time
active
Fig. 4-17: Schematic of the "Star-delta reversing starter" control function, "Protection/Control"
function block
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Star-delta
reversing starter
Description
OFF
ON >
ON <
FB ON
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-35
Motor control
Star-delta
reversing starter
Non-maintained
command mode
Description
Deactivated
Activated
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
Execution time
Current measuring The set current and the switching levels for star-delta switching
module installed 1) depend on the mounting place of the current transformer/current
measuring module.
In delta: Set current Is is reduced to In x 1/ 3
In supply cable: Set current Is = In (rated current of the motor)
Table 4-11: Star-delta reversing starter settings (Cont.)
1) Notice
If a current/voltage measuring module is in use, the transformer must be
connected to the supply cable!
SIMOCODE pro
4-36
Motor control
4.2.9
Description
With this function, SIMOCODE pro can control motors with only one stator
winding at two speeds (FAST and SLOW). SIMOCODE pro wires the stator
winding via the contactors so that there is a high pole number at low speed
and a low pole number at high speed.
Control commands
SLOW: Start with "ON >" first activates the QE2 contactor control (SLOW).
FAST: Start with "ON >>" first activates the QE3 contactor control (star
contactor, FAST) and then immediately activates the QE1 contactor control
(network contactor, FAST)
Stop with "OFF" deactivates the QE1, QE2 and QE3 contactor controls.
The control commands can be issued to SIMOCODE pro from arbitrary
control stations (see also the description of "control stations"). Thus, the
inputs (plugs) must be connected to the corresponding sockets, preferably
to the "Enabled control command" sockets.
Every fault message causes the QE1, QE2 and QE3 contactor controls to be
deactivated.
Switching the speed
The speed can be switched once the "Feedback ON" signal has expired
(motor is switched off) AND when changing from "FAST" => "SLOW" after
the change-over pause has elapsed:
Via the OFF control command.
Directly when "Saving change-over command" is activated.
SIMOCODE pro prevents the contactors for the "FAST" speed from being
switched on at the same time as the contactor for the "SLOW" speed.
Change-over pause
The "Change-over pause" parameter can be used to delay switching from
"FAST" to "SLOW" to give the motor enough time to run down.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-37
Motor control
Notice
Two set currents must be set for this control function:
Is1 for the slow speed
Is2 for the fast speed.
Depending on the current range, the current can in many cases be directly
measured at both speeds with a single current converter. Otherwise you
will need two external current converters according to the corresponding
speed (e.g. 3UF18 with a 1 A secondary transformer rated current), whose
secondary cables must lead through the current measuring module with the
range 0.3 - 3 A. The set current Is1 or I s2 must be converted according to
the secondary currents of the external transformers. For further information,
see Chapter 3.2 "Overload protection".
Schematic
Control commands
Protection/Control
Contactor controls
QE1
Dahlander
Motor protection
OFF
ON >
ON >>
Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function
Load type
FB ON*
QE2
QE3
SLOW
Star contactor FAST
Displays
QLA
QLE>
QLE>>
Feedback time
FAST
QLS
Execution time
(OFF)
(ON >)
(ON >>)
(Fault)
Status
Change-over pause
OFF
ON >
ON >>
*Feedback ON
Change-over pause
Extended control
active
Fig. 4-18: Schematic of the "Dahlander" control function, "Protection/Control" function block
SIMOCODE pro
4-38
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Dahlander
Description
OFF
ON >
ON >>
FB ON
Non-maintained
command mode
Deactivated
Activated
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
Execution time
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-39
Motor control
4.2.10
Description
This control function can be used to change the direction of rotation of a
motor at both speeds.
Control commands
RIGHT - SLOW: Start with "ON >" activates the QE2 contactor control (RIGHTSLOW)
RIGHT - FAST: Start with "ON >>" first activates the QE3 contactor control
(star contactor FAST) and then immediately activates the QE1 contactor
control (RIGHT-FAST)
LEFT - SLOW: Start with "ON <" activates the QE4 contactor control
(LEFT-SLOW)
LEFT - FAST: Start with "ON <<" first activates the QE3 contactor control (star
contactor FAST) and then immediately activates the QE5 contactor control
(LEFT-FAST)
Stop with "OFF" deactivates the contactor controls.
SIMOCODE pro
4-40
Motor control
Change-over pause
The "Change-over pause" parameter can be used to delay switching from
"FAST" to "SLOW" to give the motor enough time to run down.
Safety guidelines
Note
You need at least one digital module for this control function. This control
function cannot be implemented with bistable relay outputs.
Notice
Two set currents must be set for this control function:
Is1 for the slow speed
Is2 for the fast speed.
Depending on the current range, the current can in many cases be directly
measured at both speeds with a single current converter. Otherwise you
will need two external current converters according to the corresponding
speed (e.g. 3UF18 with a 1 A secondary transformer rated current), whose
secondary cables must lead through the current measuring module with the
range 0.3 - 3 A. The set current Is1 or I s2 must be converted according to
the secondary currents of the external transformers. For further information,
see Chapter 3.2 "Overload protection".
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-41
Motor control
Schematic
Control commands
Protection/Control
ON <<
ON <
OFF
ON >
ON >>
Dahlander
reversing starter
Motor protection
Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function
Load type
FB ON*
Feedback time
Execution time
Contactor controls
QE1
QE2
QE3
RIGHT - SLOW
Star contactor FAST
QE4
LEFT - SLOW
QE5
LEFT - FAST
Displays
QLE<<
QLE<
QLA
QLE>
Interlocking time
Change-over pause
RIGHT - FAST
QLE>>
QLS
(ON <<)
(ON <)
(OFF)
(ON >)
(ON >>)
(Fault)
Status
ON <<
ON <
OFF
ON >
ON >>
*Feedback ON
Change-over pause
Extended control
active
Interlocking time
active
Fig. 4-19: Schematic of the "Dahlander reversing starter" control function, "Protection/Control"
function block
SIMOCODE pro
4-42
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Dahlander
reversing starter
Description
ON <<
ON <
OFF
ON >
ON >>
FB ON
Non-maintained
command mode
Deactivated
Activated
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
Execution time
Interlocking time
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-43
Motor control
4.2.11
Description
With this function, SIMOCODE pro can control motors with two stator
windings at two speeds (FAST and SLOW).
Control commands
SLOW: Start with "ON >" activates the QE2 contactor control (SLOW).
FAST: Start with "ON >>" activates the QE1 contactor control (FAST).
Stop with "OFF" deactivates the contactor controls.
SIMOCODE pro
4-44
Motor control
Schematic
Control commands
Protection/Control
Contactor controls
QE1
Pole-changing starter
Motor protection
OFF
ON >
Non-maintained
command mode
ON >>
Change-over
command Saving
Separate failsafe
function from
control function
Load type
Feedback time
Execution time
QE2
FAST
SLOW
Displays
QLA
QLE>
QLE>>
QLS
(OFF)
(ON >)
(ON >>)
(Fault)
Status
Change-over pause
OFF
ON >
ON >>
*Feedback ON
Change-over pause
Extended control
active
Fig. 4-20: Schematic of the "Pole-changing starter" control function, "Protection/Control" function
block
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-45
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions"
Pole-changing
starter
Description
OFF
ON >
ON >>
FB ON
Non-maintained
command mode
Deactivated
Activated
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
Execution time
SIMOCODE pro
4-46
Motor control
4.2.12
Description
This control function can be used to change the direction of rotation of a
motor at both speeds.
Control commands
RIGHT - SLOW: Start with ON > activates the QE2 contactor control
(RIGHT-SLOW)
RIGHT - FAST: Start with ON >> activates the QE1 contactor control
(RIGHT-FAST)
LEFT - SLOW: Start with ON < activates the QE4 contactor control
(LEFT-SLOW)
LEFT - FAST: Start with ON << activates the QE5 contactor control
(LEFT-FAST)
Stop with OFF deactivates the contactor controls.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-47
Motor control
Change-over pause
SIMOCODE pro prevents the contactors for "FAST" and "SLOW" from being
switched on simultaneously. The "Change-over pause" can be used to delay
switching from "FAST" to "SLOW" to give the motor enough time to run
down.
Safety guidelines
Note
At least one additional digital module is required for this control function.
Notice
Two set currents must be set for this control function:
Is1 for the slow speed
Is2 for the fast speed.
Depending on the current range, the current can in many cases be directly
measured at both speeds with a single current converter. Otherwise you
will need two external current converters according to the corresponding
speed (e.g. 3UF18 with a 1 A secondary transformer rated current), whose
secondary cables must lead through the current measuring module with the
range 0.3 - 3 A. The set current Is1 or I s2 must be converted according to
the secondary currents of the external transformers. For further information,
see Chapter 3.2 "Overload protection".
SIMOCODE pro
4-48
Motor control
Schematic
Control commands
ON <<
Protection/Control
ON >
Pole-changing
reversing starter
Motor protection
Non-maintained
command mode
ON >>
Change-over
command Saving
ON <
OFF
Separate failsafe
function from
control function
Load type
FB ON*
Contactor controls
QE1
QE2
RIGHT - SLOW
QE4
LEFT - SLOW
QE5
LEFT - FAST
Displays
QLE<<
QLE<
Feedback time
QLA
Execution time
QLE>
Interlocking time
RIGHT - FAST
QLE>>
Change-over pause
QLS
(ON <<)
(ON <)
(OFF)
(ON >)
(ON >>)
(Fault)
Status
ON <<
ON <
OFF
ON >
ON >>
*Feedback ON
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-49
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Pole-changing
reversing starter
Description
ON <<
ON <
OFF
ON >
ON >>
FB ON
Non-maintained
command mode
Deactivated
Activated
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
Feedback time
Execution time
Interlocking time
SIMOCODE pro
4-50
Motor control
4.2.13
Description
With this control function, SIMOCODE pro can activate a solenoid valve.
The solenoid valve is brought into the corresponding end position using the
control commands "OPEN" and "CLOSE". SIMOCODE pro must be informed
via corresponding limit switches (OPEN, CLOSED) when the end position
has been reached.
Control commands
OPEN: Start with "ON >" activates the QE1 contactor control.
CLOSE: Start with "OFF" deactivates the QE1 contactor control.
Notice
If both limit switches respond at the same time (FO=1 and FC=1), the
solenoid valve is immediately switched OFF via the fault message "Trip Double 1" (= "CLOSED")
If the end position feedback is different to the control command, the
solenoid valve is immediately switched OFF via the fault message "Trip - End
position" (= "CLOSED")
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-51
Motor control
Schematic
Control commands
Protection/Control
Contactor controls
QE1
Solenoid valve
OFF
ON >
OPEN
Non-maintained
command mode
Separate failsafe
function from
control function
Execution time
Displays
QLA
QLE>
QLS
FC
(CLOSE)
(OPEN)
(Fault)
Status
FO
* Abbreviations
OFF
FC
Feedback CLOSED
FO
Feedback OPEN
ON >
Extended control
FC
FO
Fig. 4-22: Schematic of the "Solenoid valve" control function, "Protection/Control" function block
SIMOCODE pro
4-52
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Solenoid valve
Description
OFF
ON >
Non-maintained
command mode
Deactivated
Activated
Separate failsafe
function from
control function
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Execution time
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-53
Motor control
4.2.14
Description
SIMOCODE pro can control positioners/actuators with this control function.
The positioner is moved into the corresponding end position with the
"OPEN" and "CLOSE" control commands and is deactivated via its limit
switches (1-active) or torque switches (0-active).
The response of the limit/torque switches must be passed to
SIMOCODE pro via its inputs.
Control commands
OPEN: Start with "ON >" activates the QE1 contactor control until "End
position OPEN" is reached (Feedback OPEN)
CLOSE: Start with "ON <" activates the QE2 contactor control until "End
position CLOSED" is reached (Feedback CLOSED)
Stop with "OFF" deactivates the contactor controls.
The drive remains in the present position.
TO
Torque switch
TC
Motor shaft with springs
at the beginning and end
OPEN
CLOSED
FO
FC
Limit switch
Positioner
Gear
OPEN
CLOSED
Fig. 4-23: Function schematic of the torque and limit switches when controlling positioners
SIMOCODE pro
4-54
Motor control
Notice
The corresponding torque switch must not respond before the associated
limit switch when the torque switch TO (OPEN) and/or TC (CLOSED) is
connected. In this case, the positioner is switched off immediately with the
fault message "Trip - Blocked positioner".
If both limit switches respond at the same time (FO=1 and FC=1), the
positioner is immediately switched off via the fault message
"Trip - Double 1".
If both torque switches respond at the same time (TO=0 and TC=0), the
positioner is switched off immediately with the fault message "Trip - Double
0".
If the end position feedback does not correspond to the control command,
the positioner is switched off with the fault message "Trip - End position
fault".
Schematic
Control commands
Protection/Control
Positioner
ON <
OFF
ON >
Motor protection
* Abbreviations
FB ON
FC
FB ON
Feedback ON
FC
Feedback CLOSED
FO
Feedback OPEN
TC
Torque CLOSED
TO
Torque OPEN
QE1
QE2
OPEN
CLOSED
Non-maintained
command mode
Separate failsafe
function from
control function
Load type
Contactor controls
Feedback time
Displays
QLE<
CLOSED
QLA
QLE>
Stop
OPEN
Execution time
Interlocking time
QLS
Status
ON <
FO
TC
OFF
TO
ON >
(Fault)
CLOSED
STOP
OPEN
Positioner closes
Positioner opens
Extended control
FC
FO
TC
TO
Interlocking time active
Fig. 4-24: Schematic of the "Positioner" control function, "Protection/Control" function block
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-55
Motor control
CLOSED
OPEN
TC
FC
FO
TO
Torque
Limit
Limit
Torque OPEN
CLOSED
CLOSED
OPEN
Positioner 1
After reaching the end position FO
(OPEN) or FC (CLOSED).
Positioner 2
After reaching the end position FO
(OPEN) or FC (CLOSED) AND
response of the associated torque
switch TO (OPEN) or TC (CLOSED)
Positioner 3
After reaching the end position FO
(OPEN). After reaching the end
position 'CLOSED', the respective
torque switch TC must also respond
after the limit switch FC has
responded.
Positioner 4
After reaching the end position FC
(CLOSED). After reaching the end
position FO (OPEN), the respective
torque switch TO must also
respond after the limit switch FO
has responded.
Positioner 5
After reaching the end position or the
torque. The actuator is monitored by
either the limit switches or by the
torque switches. The switches are
implemented as change-over
contacts and are checked for
antivalence. In the case of nonantivalent feedback (e.g. FC=0 and
TC=0), SIMOCODE pro recognizes a
wire break and deactivates the
positioner with the fault message
"Trip - Antivalence"
Antivalent active
Antivalent active
Notice
The signals of the torque switches and the limit switches must be wired to
the inputs of the basic unit. Torque switches must be 0-active, whereas the
limit switches must be 1-active.
SIMOCODE pro
4-56
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Positioner
Description
ON <
OFF
ON >
FB ON
FC
FO
TC
TO
Non-maintained
command mode
Deactivated
Activated
Separate failsafe
function from
control function
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Load type
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-57
Motor control
Positioner
Description
Feedback time
Execution time
Interlocking time
SIMOCODE pro
4-58
Motor control
4.2.15
Description
With this control function, SIMOCODE pro can activate the 3RW soft
starter. Thus, the 3RW soft starters are connected via SIMOCODE pro to
the PROFIBUS DP.
Control commands
Start with "ON >" activates the QE1 and QE4 contactor controls
Stop with "OFF" first deactivates the QE4 contactor control. When the signal
"Feedback ON" has expired, the QE1 contactor control is deactivated 3 s later
in order to facilitate a smooth run down via the soft starter.
With "Reset", the QE3 contactor control is activated for 20 ms and sends the
soft starter an acknowledgement signal via a parameterizable relay output.
Notice
In order to avoid disconnections due to faults, the "Execution time"
parameter in SIMOCODE pro must be set at least to the smooth running
down time of the soft starter.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-59
Motor control
Schematic
Control commands
Protection/Control
Contactor controls
QE1
Soft starter
OFF
ON >
Motor protection
Non-maintained
command mode
QE3
Separate failsafe
function from
control function
QE4
Load type
QLA
Feedback time
Auxiliary control inputs
FB ON*
Network contactor
20 ms
ON
Displays
QLE>
(OFF)
(ON >)
Execution time
QLS
(Fault)
Status
OFF
ON >
*Feedback ON
Fig. 4-25: Schematic of "Soft starter" control function, "Protection/Control" function block
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Soft starter
Description
OFF
ON >
ON control command
(connection with arbitrary socket
,
usually with "Enabled control command - ON >" socket)
FB ON
Non-maintained
command mode
Deactivated
Activated
Separate failsafe
function from
control function
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
SIMOCODE pro
4-60
Motor control
Soft starter
Description
Load type
Feedback time
Execution time
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-61
Motor control
4.2.16
Description
With this control function, SIMOCODE pro can activate the 3RW soft starter
including an additional reversing contactor. Thus, the 3RW soft starters are
connected via SIMOCODE pro to the PROFIBUS DP. With this control
function, SIMOCODE pro can also control the direction of rotation of the
motor (forwards and backwards).
Control commands
Start with "ON >" activates the QE1 and QE4 contactor controls (clockwise,
i.e. forwards)
Start with "ON <" activates the QE2 and QE4 contactor controls (counterclockwise, i.e. backwards)
Stop with "OFF" first deactivates the QE4 contactor control. When the
"Feedback ON" signal is no longer issued, the QE1 / QE2 contactor control is
deactivated 3 s later in order to facilitate a smooth run down via the soft
starter.
With "Reset", the QE3 contactor control is activated for 20 ms and sends the
soft starter an acknowledgement signal via a parameterizable relay output.
SIMOCODE pro
4-62
Motor control
Note
An additional digital module may be necessary for this control function.
Schematic
Control commands
ON <
OFF
ON >
Protection/Control
Soft starter with
reversing contactor
Motor protection
Non-maintained
command mode
Change-over
command Saving
Separate failsafe
function from
control function
Feedback
FB ON*
Load type
Contactor controls
QE1
QE2
LEFT
QE3
20 ms
QE4
ON
Displays
QLE<
(ON <)
QLA
QLE>
Feedback time
QLS
Execution time
Status
ON <
Interlocking time
RIGHT
(OFF)
(ON >)
(Fault)
OFF
ON >
*Feedback ON
Interlocking time
Extended control
active
Fig. 4-26: Schematic of the "Soft starter with reversing contactor" control function, "Protection/
Control" function block
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
4-63
Motor control
Settings
You will find detailed information about the settings in:
Chapter 4.2.2 "General settings and definitions".
Soft starter with
reversing
contactor
Description
ON <
OFF
ON >
FB ON
Non-maintained
command mode
Deactivated
Activated
Separate failsafe
function from
control function
Deactivated:
Safety-oriented tripping via the DM-F module also affects the
SIMOCODE pro control function, so that additional fault
messages are avoided.
This setting is selected for applications where safety-oriented
tripping directly affects the motor controlled by SIMOCODE pro.
Activated:
Safety-oriented tripping via the DM-F module does not affect the
SIMOCODE pro control function.
This setting is selected for applications where safety-oriented
tripping does not affect the motor controlled by SIMOCODE pro.
Feedback time
Execution time
Interlocking time
SIMOCODE pro
4-64
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
-
Star-delta
starter 2)
Solenoid valve 2)
Positioner 1 2)
Positioner 2 2)
Positioner 3 2)
Positioner 4 2)
Positioner 5 2)
Soft starter 2)
Soft starter
with reversing contactor 2)
Left
slow
Left
slow
LEFT
LEFT
ON<
LEFT
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
Left
fast
Left
fast
Pole-changing
reversing starter 2)
Pole-changing starter 2)
Dahlander
reversing starter 2)
Dahlander 2)
Star-delta reversing
starter2)
ON<<
OFF
OFF
STOP
STOP
STOP
STOP
STOP
CLOSED
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON>
Right
ON
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
Right
slow
Slow
Right
slow
Slow
Right
ON
ON
Right
Control station
Right
fast
Fast
Right
fast
Fast
ON>>
-
LEFT
QE2
OFF
pulse
Active
QE3
QE4
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
Right
slow
Slow
Right
slow
Slow
Right
Left
Network Network
contactor contactor
ON
Network
contactor
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
Right
fast
Fast
Right
fast
Fast
Reset
Reset
Fast
star
contactor
Fast
star
contactor
ON
command
ON
command
Left
slow
Left
slow
Star
Delta
Right
Left
contactor contactor Network Network
contactor contactor
Star
Delta
Network
contactor contactor contactor
ON
pulse
Right
ON
QE1
Contactor control
Left
fast
Left
fast
QE5
Left
fast
Left
fast
ON<<
QLA
(OFF)
QLE>
(ON>)
Lamp control
LEFT
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
Left
slow
Left
slow
LEFT
LEFT
ON<
OFF
OFF
STOP
STOP
STOP
STOP
STOP
CLOSED
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Right
ON
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
Right
slow
Slow
Right
slow
Slow
Right
ON
ON
Right
ON
ON>
Status information
QLE<
(ON<)
Right
fast
Fast
Right
fast
Fast
ON>>
QLE>>
(ON>>)
4.3
Overload 1),2)
Specification/
Control function
QLE<<
(ON<<)
Motor control
Table 4-21: Active control stations, contactor controls, lamp controls and status information for
control functions
4-65
Motor control
SIMOCODE pro
4-66
Monitoring functions
In this chapter
In this chapter you will find information about the monitoring functions
Earth-fault monitoring
Current limit monitoring
Voltage monitoring
Cos phi monitoring
Active power monitoring
0/4 A - 20 mA monitoring
Operation monitoring
Temperature monitoring (analog)
Monitoring interval for mandatory testing
As is the case with motor protection and motor control, the monitoring
functions work "in the background". All monitoring function parameters are
explained.
Target groups
This chapter is addressed to the following target groups:
Configurators
Programmers
Commissioners
Service personnel.
Necessary knowledge
You will require the following knowledge:
SIMOCODE pro
Motor protection, motor control
The principle of connecting plugs to sockets
Knowledge of electrical drive engineering.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameters > Monitoring functions.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
5-1
Monitoring functions
5.1
Earth-fault monitoring
5.1.1
Description
SIMOCODE pro measures and monitors all three phase currents. By
evaluating the summation current of the three current values, the motor
feeder can be monitored for a possible fault current or earth fault.
Internal earth-fault monitoring via current measuring modules or current/
voltage measuring modules is only possible for motors with a 3-phase
connection in networks that are either grounded directly or with low
impedance.
Internal earth-fault-monitoring can be activated by means of
parameterization. It covers two different operating conditions.
The normal operating condition up to 2 x Is. The effective operating current
must be smaller than twice the set current Is. Fault currents of > 30% of the
set current Is will be detected.
Start-up or overload operation from 2 x Is. The effective operating current is
more than twice the set current Is. Fault currents of > 15% of the effective
motor current will be detected.
Note
If you use internal earth-fault monitoring for star-delta circuits, false tripping
may occur. During delta operation, the summation current is non-zero due to
harmonics.
External earth-fault monitoring via a summation current transformer and
an earth-fault module is normally used for networks that are grounded with
high impedance.
Rated fault currents of 0.3 A/ 0.5 A/ 1 A can be evaluated with the 3UL22
summation current transformer. The response delay of the summation
current transformer is 300 ms - 500 ms. This response delay can be further
delayed by parameterizing SIMOCODE pro accordingly.
A definable and delayable response can be parameterized when an earth
fault is detected.
An event is generated if the earth-fault limit is exceeded. You can set
additional trippings via parameterization.
If the rated fault currents are exceeded, SIMOCODE pro V reacts by either:
Turning off the contactor controls QE, or
By issuing a warning,
depending upon the configuration you have set.
SIMOCODE pro
5-2
Monitoring functions
5.1.2
Response
Here you can set the SIMOCODE pro response to an internal earth fault:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Current from
Current measuring
module or
Current/voltage
measuring module
Earth-fault monitoring
Tripping
QE1
QE2
QE3
QE4
QE5
Response/delay
See Table 5-1
Event "Internal
earth fault"
Event "Warning
external earth fault"
Response
Deactivated
Signaling
Warning
Tripping
Delay
Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-3
Monitoring functions
5.1.3
Response
Here you can set the response of SIMOCODE pro to an external earth fault:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Earth-fault monitoring
Current from
Summation current
transformer/
Earth-fault module
Tripping
QE1
QE2
QE3
QE4
QE5
Event "External
earth fault"
Response/delay
See Table 5-2
Event "Warning
external earth fault"
Fig. 5-2: "Earth-fault Monitoring" function block
Response
Deactivated
Signaling
Warning
Tripping
Delay
If the response is set to "Signaling" the "External earth fault" event will be
generated in the case of an earth fault.
If the response is set to "Warning", the "Warning external earth fault" event
will be generated in the case of an earth fault.
Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").
SIMOCODE pro
5-4
Monitoring functions
5.2
5.2.1
Description
Current limit monitoring is used for process monitoring, independent of
overload protection.
SIMOCODE pro supports two-phase monitoring of the motor current for
freely-selectable upper and lower current limits. The response of
SIMOCODE pro when a pre-warning or trip level has been reached can be
freely parameterized and delayed.
Motor current measurement is carried out via current measuring modules or
current/voltage measuring modules.
Current limits
Tripping
See
Table 5-3
QE1
QE2
QE3
QE4
QE5
Event
- Trip level I>
See
Table 5-4
Event
- Warning level I>
See
Table 5-5
Event
- Trip level I<
See
Table 5-6
Event
- Warning level I<
Hysteresis
1) Upper limit
2) Lower limit
Fig. 5-3: "Current Limits" function block
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-5
Monitoring functions
5.2.2
0 to 1020% of Is in 4% increments
Warning level:
0 to 1020% of Is in 4% increments
Trip level
X
X
X
0 - 25.5 s (0.5 s)
Table 5-3: "Warning level" response for monitoring current limits I>
Warning level
X
X
X
0 - 25.5 s (0.5 s)
Table 5-4: "Warning level" response for monitoring current limits I>
Hysteresis
Here you can set the hysteresis for the current limits I> (upper limit):
Hysteresis
SIMOCODE pro
5-6
Monitoring functions
5.2.3
0 to 1020% of Is in 4% increments
0 to 1020% of Is in 4% increments
Warning level:
Trip level
X
X
X
0 - 25.5 s (0.5 s)
Table 5-5: "Warning level" response for monitoring current limits I<
Warning level
X
X
X
0 - 25.5 s (0.5 s)
Table 5-6: "Warning level" response for monitoring current limits I<
Hysteresis
Here you can set the hysteresis for the current limits I< (lower limit):
Hysteresis
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-7
Monitoring functions
5.3
Voltage monitoring
Description
SIMOCODE pro supports two-phase undervoltage monitoring of either a
three-phase network or a one-phase network for freely selectable limits.
The response of SIMOCODE pro on reaching a pre-warning level or trip level
can be freely parameterized and delayed.
Voltage is measured by current/voltage measuring modules. This is based
on the minimal voltage of all voltages Umin.
Note
Please note that only phase voltage is available with SIMOCODE pro V basic
units up to version *E06*. If required, the line-to-line voltage can be
calculated from the phase voltage using the logic module "Calculator 1/2" as
follows: Line-to-line voltage = phase voltage * 1.73.
From version *E07* onwards, either phase voltage or line-to-line voltage can
be used.
Voltage monitoring
Tripping
QE1
QE2
QE3
QE4
QE5
See
Table 5-7
Event
See
Table 5-8
Event
Hysteresis 1)
Furthermore, even when the motor is switched off, SIMOCODE pro can
determine and signal the further availability of the feeder by measuring the
voltage directly at the circuit breaker or at the fuses in the main circuit.
SIMOCODE pro
5-8
Monitoring functions
0 - 2040 V in 8 V increments
Warning level:
0 - 2040 V in 8 V increments
Trip level
X
X
X
0 - 25.5 s (0.5 s)
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-9
Monitoring functions
Warning level
X
X
X
0 - 25.5 s (0.5 s)
SIMOCODE pro
5-10
Monitoring functions
5.4
Description
Cos phi monitoring monitors the load condition of inductive loads. The main
field of application is for asynchronous motors in 1-phase or 3-phase
networks with loads that fluctuate significantly. The power factor fluctuates
more than either the motor current or the active power does, particularly in
the low-end performance area of a motor. Therefore, power factor
monitoring is particularly suitable for distinguishing between non-load
operation and faults, e.g. a broken drive belt or drive shaft. If the set trip
level or warning level is undershot, a signal is generated or the motor is
switched off, depending upon the setting.
Tripping
QE1
QE2
QE3
QE4
QE5
Trip level
Cos phi from
Current/voltage
measuring module
Response
See
Table 5-9
Event
- Trip level cos phi <
See
Table 5-10
Event
- Warning level cos phi <
Delay
Warning level
Response
Delay
Hysteresis 1)
1)
0 - 100 %
Warning level:
0 - 100 %
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-11
Monitoring functions
Trip level
Deactivated
Signaling
Warning
Tripping
Delay
0 - 25.5 s (0.5 s)
Warning level
Deactivated
Signaling
Warning
Tripping
Delay
0 - 25.5 s (0.5 s)
SIMOCODE pro
5-12
Monitoring functions
5.5
Description
SIMOCODE pro can indirectly monitor the state of a device or system via
the active power. For example, by monitoring the active power of a pump
motor, conclusions can be drawn from the active power level about the flow
rate or fluid fill levels. The active power curve of a motor is a precise
reflection of its actual load across the entire range. Excess load results in
increased wear of the motor and, thus, may lead to premature motor failure.
Insufficient active power can, for example, be a sign of non-load motor
operation.
SIMOCODE pro supports two-phase monitoring of the active power for
freely-selectable upper and lower current limits. The response of
SIMOCODE pro when a pre-warning or trip level has been reached can be
freely parameterized and delayed.
Voltage is measured by current/voltage measuring modules.
Power monitoring
Tripping
Trip level: P>
1)
QE1
QE2
QE3
QE4
QE5
See
Table 5-11
Event
- Trip level P>
See
Table 5-12
Event
- Warning level P>
See
Table 5-11
Event
- Trip level P<
See
Table 5-12
Event
- Warning level P<
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-13
Monitoring functions
0.000 - 4294967.295 kW
Warning level
P> (upper limit)
P< (lower limit)
0.000 - 4294967.295 kW
Trip level
X
X
X
0 - 25.5 s (0.5 s)
Response when warning level P> (upper limit), P< (lower limit)
Here you can set how SIMOCODE pro should respond if the set warning
level is either undershot or overshot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Delay
Warning level
X
X
X
0 - 25.5 s (0.5 s)
SIMOCODE pro
5-14
Monitoring functions
5.6
0/4-20 mA monitoring
Description
With the aid of an analog module, SIMOCODE pro is capable of measuring
and monitoring further process variables as desired.
For example, the fill level can be monitored to protect a pump against dry
operation, or a differential pressure transducer can be used to monitor the
degree of pollution in a filter. If the fill level undershoots a specified level,
the pump can be switched off and, if a specific differential pressure value is
exceeded, the filter must be cleaned.
Monitor 0/4-20 mA
Trip level 0/4-20 mA >
Tripping
See
Table 5-13
QE1
QE2
QE3
QE4
QE5
Event
- Trip level
0/4-20 mA >
See
Table 5-14
Event
- Warning level
0/4-20 mA >
See
Table 5-13
Event
- Trip level
0/4-20 mA <
See
Table 5-14
Event
- Warning level
0/4-20 mA <
Hysteresis
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-15
Monitoring functions
Warning level
0/4-20> (upper limit)
0/4-20< (lower limit)
Trip level
Deactivated
Signaling
Warning
Tripping
Delay
0 - 25.5 s (0.5 s)
SIMOCODE pro
5-16
Monitoring functions
Response when warning level 0/4-20 mA> (upper limit), 0/4-20 mA< (lower limit)
Here you can set how SIMOCODE pro should respond if the set warning
level is either undershot or overshot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Warning level
Deactivated
Signaling
Warning
Tripping
Delay
0 - 25.5 s (0.5 s)
Marking
The marking is stored in the device and allocated and displayed in the Faults/
Warnings online dialog. Optional marking for designating the signal, e.g. "0/
4-20>". Range: Up to 10 characters.
Hysteresis for 0/4-20 mA
Here you can set the fluctuation range for the analog signal:
Hysteresis for the analog signal
0 to 15% in 1% increments (5 %)
Note
Monitoring of a second process variable via input 2 of the analog module
can be done, for example, by free limit monitors.
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-17
Monitoring functions
5.7
Operation monitoring
5.7.1
Description
To avoid plant downtimes due to failed motors caused by excessive run or
stop times, SIMOCODE pro can monitor the operating hours and stop times
of a motor and limit the number of motor starts in a defined time frame.
If an adjustable limit value is exceeded, a signal or warning can be
generated that indicates maintenance or replacement of the motor in
question is required.
After replacing the motor, the operating hours and motor stop times can be
reset.
To avoid excessive thermal strain and premature aging of a motor, the
number of motor starts in a selectable time frame can be limited. The
number of starts still possible is available for further processing in
SIMOCODE pro.
A low number of possible starts can be indicated by pre-warnings.
Note
Operating hours, motor stop times and the number of motor starts can be
monitored completely in the device and/or transmitted to the automation
system via PROFIBUS.
Tripping
Operation monitoring
Operating hours
Operating hours level
See
Table 5-15
Response
QE1
QE2
QE3
QE4
QE5
Event
- Operating hours >
Response
See
Table 5-15
Number of starts
Permissible starts
Permissible starts
Time range for starts
Response at overshoot
See
Table 5-15
Event
- Number of starts >
Response at pre-warning
See
Table 5-15
Interlocking time
- No start possible
SIMOCODE pro
5-18
Monitoring functions
Response
Response
Number of
starts pre-warning
Deactivated
Signaling
Warning
Tripping
5.7.2
Level
If the operating hours exceed the set response level, the monitoring
function responds.
Level:
0 to 1193046 hours (0 h)
Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").
Response
You can set the response for overshoot here.
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and Table 5-15.
5.7.3
Level
The length of the permissible motor stop time is stipulated here; if
exceeded, the monitoring function responds.
Level:
0 to 65535 hours (0 h)
Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-19
Monitoring functions
Response
Here you can determine the response for when the permissible motor stop
time is exceeded:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and Table 5-15.
5.7.4
Time frame
Pre-warning
Overshot
Permissible starts
The maximum number of starts is set here. The time interval "Time range
for starts" commences to run after the first start. After the second to last
permissible start has been executed, the "Just one start possible" prewarning is generated.
Permissible starts:
1 to 255
Activity
Unless deactivated, this function is always active, independent of whether
the motor is running or not (operating state "ON").
Response at overshoot
Here you can set the response for when the number of starts within the
time range for starts has been overshot:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and Table 5-15.
SIMOCODE pro
5-20
Monitoring functions
Response at pre-warning
Here you can set the response required after the second to last start:
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information" and Table 5-15.
Interlocking time
If a new start command is issued within the time range for starts after the
last permissible start, this new start command will no longer be executed if
the setting "Response at overshoot - Tripping" has been set. "Trip - No. of
starts >" will be displayed and the set interlocking time activated.
Interlocking time:
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-21
Monitoring functions
5.8
Temperature monitoring
QE1
Tripping
Trip level
QE2
QE3
QE4
See
Table
"Response"
QE5
Event
- Temperature module
Trip level T>
Warning level
Response at warning level
- Temperature module
Warning level T>
See
Table
"Response"
(Marking)
Hysteresis
Settings
Temperature
Description
- 273 C - 65262 C
Response at trip
level T >
- 273 C - 65262 C
Response warning
level T >
Marking warning
level T >
Hysteresis
0 - 255 C in 1 C increments
Default: 5 C
SIMOCODE pro
5-22
Monitoring functions
Deactivated
Signaling
Warning
Tripping
Notice
With motors for EEx e applications, the response must be set to "Tripping"!
Note
The sensor type, the number of measuring circuits in use and the response
to a sensor fault must be set in the "Temperature Module Inputs (TM
Inputs)" function block if temperature monitoring is being used.
Note
To monitor several sensor measuring circuits individually and independently,
a suitable number of free limit monitors can be linked to the "Temperature
Module Inputs (TM Inputs)" function block and differing limits set for the
individual temperature sensors, instead of the "Temperature Monitoring"
function block.
SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-23
Monitoring functions
5.9
Description
Function for monitoring the interval between the connection and the
tripping of the enabling circuit (actuator tripping). The monitoring time starts
anew, every time the enabling circuit closes. This function supports you in
complying with test intervals that require verification.
In the enabling circuit of the DM-F Local and the DM-F PROFIsafe, relay
contacts carry out safety-oriented tripping. Whether the relay contacts of
the enabling circuit really open or not, can only be established via a change
in the switching state of the contacts.
The "Monitoring interval for mandatory testing" function supports the
system operator in the monitoring of the time that has elapsed since the
last connection of the enabling circuit.
When the adjustable limit has been reached, the set reaction follows
(deactivated, signaling, warning; see response). This is logged in the event
memory.
This monitoring function is an organizational measure that supports the
system operator in detecting faults by carrying out regular tests, see
information in the operating instructions on regularly testing the function of
a safety device. The monitoring function itself need not be safety-oriented.
Note:
The function "Time until test" is not safety-oriented.
Monitoring interval
for mandatory testing
Response
Test required
Response
You can set the response here.
See also "Tables of responses of SIMOCODE pro" in Chapter "Important
information".
Response
Deactivated
Signaling
Warning
Tripping
Test interval
Adjustable limit value for interval for mandatory testing:
Test interval:
0 to 255 weeks
SIMOCODE pro
5-24
Monitoring functions
5.10
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SIMOCODE pro
GWA 4NEB 631 6050- 22 DS 03
5-25
Monitoring functions
SIMOCODE pro
5-26
Outputs
In this chapter
In this chapter you will find information about the outputs of
SIMOCODE pro:
Relay outputs on the basic unit and the digital modules
Analog module output
Operator panel LEDs
Send Data on the PROFIBUS DP.
Target groups
This chapter is addressed to the following target groups:
Planners and configurators
Programmers.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
PROFIBUS DP.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Further Function Blocks > Outputs.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
6-1
Outputs
6.1
Introduction
Description
SIMOCODE pro has various outputs. These are represented by different
function blocks in SIMOCODE pro. They are the outgoing SIMOCODE pro
interfaces. Within SIMOCODE pro, the outputs are represented as plugs on
the corresponding function blocks and can be assigned to any functions or
events via connections.
Outputs can be:
Output terminals
on the exterior of the basic unit, digital modules and the
analog module
LED on the operator panel for visualizing the operating state or different
statuses
Outputs to PROFIBUS DP (cyclic and acyclic).
Schematic
The following schematic shows the general representation of the various
output types:
SIMOCODE pro
Plugs
Output
Output terminals
SIMOCODE pro
Plugs
Output
SIMOCODE pro
Plugs
Output
DP
PROFIBUS DP
SIMOCODE pro
6-2
Outputs
pro C (BU1)
pro V (BU2)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
6-3
Outputs
6.2
Description
SIMOCODE pro has a "BU Outputs" function block with three relay outputs.
You can switch contactors or lamps via these relay outputs. For this, the
inputs (plugs) of the function block must be connected to the respective
sockets (usually the QE contactor controls of the control function). The "BU
Outputs" function block consists of:
Three plugs corresponding to the relay outputs Out1 to Out3
Three relays
Output terminals.
Overall, there is one "BU Outputs" function block for BU1 and BU2.
Schematic
The following schematic shows the "BU Outputs" function block:
SIMOCODE pro
BU Outputs
1
2
Terminal numbers
Out1
2
Out2
6
Out3
7
Output terminals
Application examples
Control of the main contactor in the motor feeder:
You can, e.g., define which relay output is used for controlling the motor
contactor in the motor feeder. For this, connect the desired relay output to
the respective "QE." contactor control of the control function.
SIMOCODE pro
6-4
Outputs
In most cases, the outputs of the basic unit will be connected to the QE or
QL outputs. By referring to Table 4-21 on page 4-65 you can determine
which QE outputs are required for which control functions.
Settings
BU Outputs
Outputs 1 to 3
Description
Control of the "BU Outputs" function block via any signal
(any sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.
usually from the QE contactor controls)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
6-5
Outputs
6.3
Description
SIMOCODE pro has an "OP LED" function block for controlling the seven
freely-assignable LEDs. The LEDs are in the operator panel and can be used
to display any status. For this, the inputs (plugs) of the "OP LED" function
block must be connected to the respective sockets (e.g. to the sockets for
the status information of the control function).
Note
The "OP LED" function block can only be used if the operator panel (OP) is
connected and configured in the device configuration!
The "OP LED" function block consists of:
Four plugs, "OP LED Green 1" to "OP LED Green 4", corresponding to the
green LEDs. The green LEDs are optically/constructionally allocated to the
buttons on the operator panel. They normally display feedback concerning the
motor operating state.
Three plugs, "OP LED Yellow 1" to "OP LED Yellow 3", corresponding to the
yellow LEDs.
Four green LEDs
Three yellow LEDs (not for the operator panel with display).
Overall, there is one "OP LED" function block for BU1 and BU2.
Operator panel LEDs
The following diagram shows the front view of the operator panel and the
LEDs:
Green 1 Green 2 Green 3 Green 4
TEST/
RESET
DEVICE
BUS
GEN. FAULT
SIMOCODE pro
6-6
Outputs
Green 1
Green 2
Green 3
Green 4
Fig. 6-4: LEDs of the operator panel with display for SIMOCODE pro V
Schematic
The following schematic shows the "OP LED" function block:
OP LED
LED
Green 1
Green 2
Green 3
Green 4
Yellow 1
Yellow 2
Yellow 3
Note
The three yellow LEDs mentioned in this section are not available for the
operator panel with display. Status information can be read out here directly
via the display. The corresponding three plugs can also be connected via the
software. Nevertheless, they remain ineffective.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
6-7
Outputs
Application examples
Display of operating states:
You can define which LEDs are to be used for displaying the operating states
(Fault, ON, OFF, Fast, Slow...).
For this, connect the desired LED to the respective "QL." lamp control of the
control function.
In many cases, the LEDs are connected to the QL outputs. By referring to
Table 4-21 on page 4-65 you can determine which QL outputs are required
for which control functions.
Transfer of any other information, status information, warnings, faults, etc. to
the yellow LEDs.
Settings
OP LED
Green 1 to Green 4
Description
Control of the "OP LED" function block
with any signal
(any sockets
,
e.g. feedback concerning the "Motor" operating state)
SIMOCODE pro
6-8
Outputs
6.4
Description
SIMOCODE pro has two "DM1 Outputs" and "DM2 Outputs" function blocks,
which are each equipped with two relay outputs. You can switch contactors
or lamps via these relay outputs. For this, the inputs (plugs of the "DM
Outputs" function blocks) must be connected to the respective sockets (e.g.
of the control function).
Note
"DM Outputs" function blocks can only be used if the corresponding digital
modules (DM) are connected and configured in the device configuration!
Each function block has
Two plugs, corresponding to relay outputs Out1, Out2
Two relays
Output terminals.
Overall, there is
one "DM1 Outputs" function block on BU2, and
one "DM2 Outputs" function block on BU2.
Note:
In addition to the two jointly-switched failsafe enabling circuits, the failsafe
DM-F Local and DM-F PROFIsafe digital modules are equipped with two
standard relay outputs, the common ground of which is switched off for
safety reasons via an enabling circuit.
For the logical wiring, the standard relay outputs are always switched. The
state of the failsafe enabling circuits is not affected by the logical wiring.
Schematic
The following schematic shows the "DM Outputs" function blocks:
DM1 Outputs
1
2
DM2 Outputs
Out1
Out2
Output terminals
1
2
Out1
Out2
Output terminals
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
6-9
Outputs
Application examples
Controlling the motor contactor in the motor feeder
You can define which relay output is to be used for controlling the main
contactor in the motor feeder.
For this, connect the desired relay output to the respective "QE" contactor
control of the control function.
Controlling lamps for displaying operating states:
You can define which relay outputs are to be used for controlling the lamps/
LEDs that display the operating states of the motor (Fault, ON, OFF, Fast,
Slow...).
For this, connect the desired relay output to the respective "QL..." lamp
control of the control function.
Transfer of any other information, status information, warnings, faults, etc. to
the relay outputs.
In many cases, the outputs of the digital module will be connected to the
QE outputs. By referring to Table 4-21 on page 4-65 you can determine
which QE outputs are required for which control functions.
Settings
"DM1/DM2
Outputs"
Outputs 1 to 2
Description
SIMOCODE pro
6-10
Outputs
6.5
Description
You can expand basic unit 2 with an analog output using the analog module.
The corresponding function block allows every analog value (2 byte/1 word)
in SIMOCODE pro to be output as a 0/4 A - 20 mA signal, for example, on a
connected pointer instrument. By activating the function block via the
"Assigned analog output value" plug with any integer value between 0 and
65535, an equivalent analog signal of 0 to 20 mA or 4 to 20 mA will be sent
to the output terminals of the analog module.
Note
The "AM Output" function block can only be used if the analog module (AM)
is connected and configured in the device configuration!
Schematic
The following schematic shows the "AM Output" function block:
AM Output
Assigned
analog output value
OUT+
OUT-
Output signal
Settings
Signal/value
Range
Output signal
0-20 mA or 4-20 mA
0 - 65535
0 - 65535
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
6-11
Outputs
Note
The inputs of the analog module are passive inputs, i.e. to configure an
analog input circuit, each input will require an additional, isolated external
current source connected in series. If the output of the analog module is not
being used by another application, it can also be used as a current source
for an analog module input circuit. The "Start value of value range" and the
"End value of value range" of the analog module output have to be set to
65535 for this. Thus, the maximum possible current will always be available
via the analog module output.
SIMOCODE pro
6-12
Outputs
Application examples
1) Output of the effective motor current - across the entire motor
current range
The motor current of a motor ranges from 0 to 8 A.
The rated current IN of the motor at nominal load is 2 A.
The parameterized set current Is in SIMOCODE ES corresponds to the rated
current IN (2 A). In SIMOCODE pro, representation of the effective phase
currents or the maximum current (current IL_1, IL_2, IL_3, max. current
I_max) corresponds to the selected range as a percentage of the
parameterized set current Is:
0 A motor current corresponds to 0 % of Is
8 A motor current corresponds to 400% of Is
The smallest unit for the effective motor current in SIMOCODE pro is
1% (see measured values data record 94)
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As a result,
The "Start value of value range" to be selected is:
The "End value of value range" to be selected is:
0
400.
AM Output
Assigned
analog output value
400
0-20 mA
OUT+
OUT-
Output signal
Fig. 6-9: Application example: Motor current output - output values to function block
AM Output
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
6-13
Outputs
2) Output of the effective motor current - only part of the motor current
range (overload range)
The motor current of a motor ranges from 0 to 8 A.
The rated current IN of the motor at nominal load is 2 A.
The parameterized set current Is in SIMOCODE ES corresponds to the rated
current IN (2 A). However, only the overload range (2 A - 8 A) is to be
displayed on a pointer instrument via the analog module output.
In SIMOCODE pro, representation of the effective phase currents or the
maximum current (current IL_1, IL_2, IL_3, max. current I_max) corresponds
to the selected range as a percentage of the parameterized set current I s:
2 A motor current corresponds to 100 % of Is
8 A motor current corresponds to 400% of Is
The smallest unit for the effective motor current in SIMOCODE pro is 1%
(see measured values data record 94).
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As a result,
The "Start value of value range" to be selected is:
The "End value of value range" to be selected is:
100
400.
AM Output
Assigned
analog output value
100
400
0-20 mA
OUT+
OUT-
Output signal
Fig. 6-11: Application example: Motor current output - Output values to function block
AM Output
SIMOCODE pro
6-14
Outputs
27648
0-20 mA
OUT+
OUT-
Output signal
As a result,
The "Start value of value range" to be selected is: 0
The "End value of value range" to be selected is: 27648.
When the parameterized "Output signal" = 0 - 20 mA:
0:
0 mA at the analog module output
27648: 20 mA at the analog module output.
When the parameterized "Output signal" = 4 - 20 mA:
0:
4 mA at the analog module output
27648: 20 mA at the analog module output.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
6-15
Outputs
6.6
Cyclic Send
Description
The "Cyclic Send" function blocks allow you to specify the information to be
transferred cyclically to the automation system via PROFIBUS DP.
"Cyclic Send" function blocks consist of:
Eight bits each (two bytes, byte 0 and byte 1 for binary information)
Four words (= eight bytes, byte 2 to 9 for four analog values, freely
parameterizable)
One output to PROFIBUS DP each.
Overall there are three "Cyclic Send" function blocks (0, 1, 2/9).
Schematic
The following schematic shows the "Cyclic Send" function blocks:
Cyclic Send 0
Bit 1
Bit 1
Bit 2
Bit 2
Bit 3
to PROFIBUS DP
DP
Bit 3
Bit 4
Bit 4
Bit 5
Bit 5
Bit 6
Bit 6
Bit 7
Bit 7
DP
to PROFIBUS DP
Byte 2/3
Byte 2/3
Byte 4/5 to
Byte 6/7 PROFIBUS DP
Cyclic Send 1
DP
to
PROFIBUS DP
DP
Byte 8/9
SIMOCODE pro
6-16
Outputs
Cyclic services
Cyclic Send Data is exchanged once in every DP cycle between the DP
master and the DP slave. The DP master sends the cyclic receive data to
SIMOCODE pro. In response, SIMOCODE pro sends the cyclic send data to
the DP master.
Settings
Description
Byte 0 to 1
Bit 0 to bit 7
Basic types 1*, 2
Byte 2/3
Basic types 1*, 2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
6-17
Outputs
6.7
Acyclic Send
Description
In addition to "Cyclic Send" it is also possible to transfer a further 16 bits of
binary information to the PLC/PC via acyclic services.
The "Acyclic Send" function blocks allow you to specify the information to be
transferred acyclically to the automation system via PROFIBUS DP. The
inputs (plugs) of the function blocks must be connected to the respective
sockets.
The "Acyclic Send" function blocks consists of:
Eight bits each (= two bytes, byte 0 and byte 1 for binary information)
One output to PROFIBUS DP each.
Overall, there is one "Acyclic Send" function block for BU1 and BU2.
Schematic
The following schematic shows the "Acyclic Send" function blocks:
Byte 0
Bit 0
Acyclic Send 0
Byte 1
Bit 0
Bit 1
Bit 1
Bit 2
Bit 2
Bit 3
to PROFIBUS DP
DP
Bit 3
Bit 4
Bit 4
Bit 5
Bit 5
Bit 6
Bit 6
Bit 7
Bit 7
Acyclic Send 1
to PROFIBUS DP
DP
Acyclic services
Acyclic Send Data will only be transferred on request.
The information (two bytes) can be found in data record 203.
This data record can be read by every master (PLC or PC) that supports the
acyclic services of PROFIBUS DPV1.
Settings
Description
Control of bits with any signals
(any sockets
, e.g. device inputs, Send Data, status information,
events, etc.)
SIMOCODE pro
6-18
Inputs
In this chapter
In this chapter you will find information on the inputs of SIMOCODE pro.
The inputs are:
Binary inputs on the basic units and digital modules
Operator panel buttons
Temperature module inputs
Analog module inputs
Receive data from PROFIBUS DP.
Target groups
This chapter is addressed to the following target groups:
Planners and configurators
Planners.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameters > Inputs.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
7-1
Inputs
7.1
Introduction
Description
SIMOCODE pro has various inputs. These are represented by the different
function blocks in SIMOCODE pro. These function blocks are the ingoing
SIMOCODE pro interfaces. Within SIMOCODE pro, these inputs are
represented as sockets on the corresponding function blocks and can be
assigned via connections to any functions. Inputs can be:
Input terminals
, located on the outside of the basic units and digital
modules
Buttons on the operator panel (one Test/Reset button, four freelyparameterizable buttons), and basic units (one Test/Reset button)
Temperature module inputs
Analog module inputs
Inputs from PROFIBUS DP (cyclic and acyclic).
Schematic
The following schematic shows a general representation of the input types:
SIMOCODE pro
Input
Input terminals
Sockets
SIMOCODE pro
Buttons
- Control commands
- Test/Reset
Input
Sockets
SIMOCODE pro
PROFIBUS DP
DP
Input
Sockets
SIMOCODE pro
7-2
Inputs
pro C (BU1)
pro V (BU2)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
7-3
Inputs
7.2
Description
SIMOCODE pro has a "BU Inputs" function block with four binary inputs with
common ground potential. You can connect the buttons for a local control
station to the inputs. These signals can be further processed in
SIMOCODE pro by internally connecting the sockets of the "BU Inputs"
function block.
The "BU Inputs" function block consists of:
Input terminals
located on the outside of the basic unit, corresponding to
the sockets "BU Input 1" to "BU Input 4"
Sockets in SIMOCODE pro that can be connected to any plugs, e.g. to the
"Control Stations" function block
A socket for the "Test/Reset" button:
The function of the "Test/Reset" button is generally dependent upon the
operating status of the device:
- Reset function for the acknowledgement of pending faults
- Test function for carrying out device tests.
In addition, other functions can be assigned to the "Test/Reset" button (e.g.
operation of the memory module and the addressing plug).
For this, see also Chapter 10.2 "Test/Reset".
Overall, there is one "BU Inputs" function block for BU1 and BU2.
Schematic
The following schematic shows the "BU Inputs" function block:
Basic unit (BU)
Terminal
numbers
BU Inputs
8
IN1
IN2
IN3
IN4
9
10
4
5
Button
Test/Reset
BU Test/Reset button
SIMOCODE pro
7-4
Inputs
Application examples
The inputs can be used, for example, for connecting the start and stop
buttons of the local control station, which can then be assigned to the "Local
Control Station" function block.
If assigned accordingly, the input signals can also be used to activate
function blocks such as "Reset" or "External Fault".
Supplying the inputs
See Chapter 13.2.1 "Basic units, expansion modules and the decoupling
module".
Settings
Basic unit
Delay time
Inputs
Description
You can set a delay time for the inputs, if required.
Range: 6, 16, 26, 36 ms
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
7-5
Inputs
7.3
Description
The operator panel contains buttons 1 to 4 and the
"Test/Reset" button. Correspondingly, the "OP Buttons" function block is
available in SIMOCODE pro with five sockets.
Note
The "OP Buttons" function block can only be used if the operator panel (OP)
is connected and configured in the device configuration!
Note
The operator panel with display does not have a Test/Reset button. The
allocated functions can be carried out via the operator panel menu or via
softkeys. Similarly, the corresponding status signal will then be available at
the "OP Test/Reset Button" socket.
Operator panel, buttons 1 to 4:
Buttons 1 to 4 are usually used to input control commands for the motor
feeder. Control commands can be, for example:
- Motor ON (ON >), Motor OFF (OFF) for a direct starter
Motor LEFT (ON<), Motor OFF (OFF), Motor RIGHT (ON >) for a reversing
starter.
- Motor SLOW (ON >), Motor FAST (ON >>), Motor OFF (OFF) for a Dahlander
circuit.
However, the buttons 1 to 4 are not rigidly assigned to the above mentioned
control commands, and can be assigned to other functions via different
internal connection of the respective function block socket in
SIMOCODE pro.
Operator panel, "Test/Reset" button:
The function of the "Test/Reset" button is generally assigned to fixed
functions:
- Reset function for the acknowledgement of pending faults
- Test function for carrying out device tests.
- Operation of the memory module or the addressing plug
Nevertheless, the status of the "Test/Reset" button can be read from the
corresponding socket of the function block and can be assigned to further
functions in SIMOCODE pro.
See also Chapter 10.2 "Test/Reset", Chapter 14.2.2 "Setting the PROFIBUS DP
address". and Chapter 14.3.2 "Securing and saving parameters"..
SIMOCODE pro
7-6
Inputs
TEST/
RESET
DEVICE
BUS
GEN. FAULT
Button 1
Button 2
Button 3
Button 4
Fig. 7-4: Buttons on the operator panel with display for SIMOCODE pro V
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
7-7
Inputs
Schematic
The following schematic shows the "OP Buttons" function block:
Button 1
OP Buttons
OP Button 1
Button 2
OP Button 2
Button 3
OP Button 3
Button 4
OP Button 4
Button
Test/Reset1)
OP - Test/Reset button
SIMOCODE pro
7-8
Inputs
7.4
Description
SIMOCODE pro has two "DM Inputs" function blocks, each with 4 grouped
binary inputs with common ground potential. You can connect the buttons
for a local control station to the inputs. These signals can be further
processed in SIMOCODE pro by internally connecting the sockets of the
"DM Inputs" function blocks.
Note
The "DM Inputs" function blocks can only be used if the respective digital
module (DM) is connected and configured in the device configuration!
Note
When using the DM-F Local and DM-F PROFIsafe failsafe digital modules,
the input signals can be used as non-safety-oriented information.
Each "DM Inputs" function block consists of:
Input terminals
located on the outside of the digital module,
corresponding to the sockets "DM Input 1" to "DM Input 4"
Sockets in SIMOCODE pro that can be connected to any plugs, e.g. to the
"Control Stations" function block.
Overall, one function block "DM1 - Inputs" and "DM2 - Inputs" for BU2.
Schematic
The following schematic shows the "DM1/DM2 Inputs" function blocks:
Digital module (DM)
Terminal
numbers
DM1 Inputs
DM2 Inputs
25
25
IN1
23
IN2
24
IN2
IN3
IN4
24
IN3
26
26
IN4
27
IN1
23
27
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
7-9
Inputs
The following schematic shows the "DM1 Inputs" function block as failsafe
digital module DM-F Local:
Digital module (DM)
DM1 Inputs
Terminal
numbers
Input
IN1
Start
23
IN2
Feedback
24
IN3
Cascade
IN4
Sensor 1
26
27
Sensor 2
Fig. 7-7: The following schematic shows the "DM1 Inputs" function block as failsafe digital module
DM-F Local:
Input
Input
Start
Feedback
Cascade
Sensor 1
Sensor 2
Description
1 - "tripped" state
Start: Start input state (Y33)
Feedback: Feedback circuit state (Y34): 1 - closed; 0 - open
Cascade input state (1)
Sensor circuit 1 state (Y12)
Sensor circuit 2 state (Y22).
Table 7-3: The following schematic shows the "DM1 Inputs" function block as failsafe digital module
DM-F Local:
The following schematic shows the "DM1 inputs" function block as failsafe
digital module DM-F PROFIsafe:
Digital module (DM)
DM1 Inputs
Terminal
numbers
Input 1
IN1
Input 2
23
IN2
Input 3
24
IN3
Feedback
IN4
Sensor 1
26
27
Sensor 2
Fig. 7-8: The following schematic shows the "DM1 Inputs" function block as failsafe digital module
DM-F Local:
Input
Input 1
Input 2
Input 3
Feedback
Sensor 1
Sensor 2
Description
IN1 (83) state
IN2 (85) state
IN3 (89) state
FBC feedback circuit state (91): 1 - closed; 0 - open
-
Table 7-4: The following schematic shows the "DM1 Inputs" function block as failsafe digital module
DM-F PROFIsafe
SIMOCODE pro
7-10
Inputs
Application examples
Digital modules allow the number of binary inputs and binary outputs on
basic unit 2 to be increased in increments.
SIMOCODE pro V can thus be extended to a maximum of twelve binary
inputs and seven binary outputs. If assigned accordingly, the input signals
can be also used to activate, for example, function blocks such as "Reset" or
"External Fault". An external fault can be, for example, the binary signal of an
external speed monitor, signaling that the nominal speed of a motor has
been undershot.
Supplying the inputs
See Chapter 1.7.7 "Expansion modules for the SIMOCODE pro V device
series".
Settings
Basic unit
Delay time
inputs
Description
If required, you can set a delay time for the inputs.
Range: 6, 16, 26, 36 ms
These values are valid for digital modules with a 24 V DC input
supply.
For digital modules with a 110 to 240 V AC/DC input supply, the
values are approx. 40 ms higher.
Notice
The delay times of the digital module inputs can only be set and/or are only
relevant when "monostable" or "bistable" is set for digital module 1. The
delay time can not be set if digital module 1 is a DM-F PROFIsafe. If digital
module 1 is a DM-F Local, the delay times can be set using the DIP
switches on the front of the DM-F Local.
Non-safety functions (failsafe digital modules)
If digital module 1 is a DM-F Local, the DM-F Local is a digital module
with non-safety inputs, relay outputs and diagnostics in a SIMOCODE pro
system.
If digital module 1 is a DM-F PROFIsafe, the DM-F PROFIsafe is a digital
module with non-safety inputs, relay outputs and diagnostics in a
SIMOCODE pro system.
Detailed information on failsafe digital modules:
See Chapter 1.7.7 "Expansion modules for the SIMOCODE pro V device
series".
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
7-11
Inputs
7.5
Description
SIMOCODE pro has a "TM Inputs" function block with three analog sockets
corresponding to the three sensor measuring circuits of the temperature
module. The temperature (in K) of the three measuring circuits can be read
from these sockets and processed internally. An additional analog socket
always supplies the maximum temperature of all three measured
temperatures. Furthermore, the two binary sockets of the function block
represent the status of the sensor measuring circuits. The temperatures can
be processed internally and/or transmitted cyclically to the automation
system via the "Cyclic Send" function blocks.
Note
The "TM Inputs" function block can only be used if the temperature module
(TM) is connected and configured in the device configuration!
Schematic
The following schematic shows the "TM Inputs" function block:
TM Inputs
Inputs:
R
PT/KTY
50
1T3
51
2T3
52
3T3
53
1T2
54
2T2
55
3T2
56
T1
57
T1
Max. temperature
1
NTC
Terminal
numbers
Sensor type
Temperature 1
Temperature 2
Temperature 3
Event
Range:
0 ... 65535 K
- Sensor fault
- Out of range
Notes on wiring
You can connect up to three 2-wire or 3-wire temperature sensors. You will
find further information in Chapter 13.3 "Wiring".
SIMOCODE pro
7-12
Inputs
Application examples
Among other things, you can monitor the following motor components:
Motor windings
Motor bearings
Motor coolant temperature
Motor gearbox oil temperature.
The individual temperatures of the three sensor measuring circuits can be
monitored independently of each other by connecting free limit monitors.
Settings
Temperature module
Description
Sensor type
1)
Response
Deactivated
Signaling
Warning
Tripping
Delay
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
7-13
Inputs
7.6
Description
SIMOCODE pro has an "AM Inputs" function block with two analog sockets,
corresponding to the two analog inputs of the analog module. The effective
analog value of each input can be read from these sockets and processed
internally. An additional binary socket of the function block represents the
status of the analog measuring circuits. The analog values can be processed
internally and/or transmitted cyclically to the automation system via the
"Cyclic Send" function blocks.
Note
The "AM Inputs" function block can only be used if the respective analog
module (AM) has been connected and configured in the device
configuration!
Schematic
The following schematic shows the "AM Inputs" function block:
AM Inputs
Inputs:
Terminal
numbers
30
IN1+
Input signal
31
IN2+
Response at
Open circuit
Input 1
Active inputs
Event
Open circuit
33
IN1-
34
IN2-
Input 2
Range:
0 ... 27648
SIMOCODE pro
7-14
Inputs
Application examples
Typical applications are:
Fill-level monitoring for implementing dry running protection for pumps
Monitoring of pollution in a filter using a differential pressure transducer.
Settings
Analog module
Description
Input signal
Active inputs
1 input, 2 inputs
Note
Note
The value of the analog module inputs is in S7 format.
Notice
The inputs of the analog module are passive inputs, i.e. to configure an
analog input circuit, each input will require an additional, isolated external
current source connected in series. If the output of the analog module is not
being used by another application, it can also be used as a current source
for an analog module input circuit. The "Start value of value range" and the
"End value of value range" of the analog module output have to be set to
65535 for this. Thus, the maximum possible current will always be available
via the analog module output.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
7-15
Inputs
7.7
Cyclic Receive
Description
With the "Cyclic Receive" function block, you can specify which cyclic data
from the automation system will be further processed via PROFIBUS DP in
SIMOCODE pro. These will normally be PLC/PCS binary control commands.
Connection with the "Control Stations" function block in SIMOCODE pro will
allow the motor to be controlled via PROFIBUS DP. Direct connection of the
analog value with the "AM Output" function block will result in, for example,
the cyclic output of the value sent via PROFIBUS at the output of the analog
module.
The "Cyclic Receive" function blocks consist of:
Eight bits each (= two bytes, byte 0 and byte 1 for binary information)
One word (= two bytes, byte 2 to 3 for an analog value, freely
programmable) for basic type 1
One input each from PROFIBUS DP.
Overall there are three "Cyclic Send" function blocks (0, 1, 2/3)
Schematic
The following schematic shows the "Cyclic Receive" function blocks:
Cyclic Receive 0
Cyclic Receive 1
Byte 0
Bit 0
Bit 1
Bit 1
Bit 2
DP
DP
From PROFIBUS DP
Bit 3
Byte 1
Bit 0
Bit 2
DP
From PROFIBUS DP
Bit 3
Bit 4
Bit 4
Bit 5
Bit 5
Bit 6
Bit 6
Bit 7
Bit 7
Byte 2/3
Analog value
Cyclic services
The Cyclic Data is exchanged between DP master and DP slave once every
DP cycle. The DP master sends the cyclic receive data (Cyclic Receive) to
SIMOCODE pro each time. SIMOCODE pro responds by sending the cyclic
send data (Cyclic Send) to the DP master.
SIMOCODE pro
7-16
Inputs
7.8
Acyclic Receive
Description
In addition to "Cyclic Receive", it is possible to transfer further data
acyclically to SIMOCODE pro via PROFIBUS DP.
With the "Acyclic Receive" function block, you can specify which acyclic
information from PROFIBUS DP will be further processed in
SIMOCODE pro. For this, simply connect the sockets of the "Acyclic
Receive" function block to any other function blocks in SIMOCODE pro.
The "Acyclic Receive" function blocks consist of:
Eight bits each (= two bytes, byte 0 and byte 1 for binary information)
One word (= 2 bytes, byte 2 to 3 for an analog value, freely
parameterizable)
One input each from PROFIBUS DP.
Overall there are three "Acyclic Receive" function blocks (0, 1, 2/3)
Schematic
The following schematic shows the "Acyclic Receive" function blocks:
Acyclic Receive 0
Acyclic Receive 1
Byte 0
Bit 0
Byte 1
Bit 0
Bit 1
Bit 1
Bit 2
DP
DP
From PROFIBUS DP
Bit 3
Bit 2
DP
From PROFIBUS DP
Bit 3
Bit 4
Bit 4
Bit 5
Bit 5
Bit 6
Bit 6
Bit 7
Bit 7
Byte 2/3
Analog value
Acyclic services
Acyclic data is only transferred on request.
The information (4 bytes) can be found in data record 202.
This data record can be read by every master (PLC or PC) that supports the
acyclic services of PROFIBUS DPV1. Connection monitoring is activated
every time the data set is received. The content of the data set is deleted
after a 5-second time-out has elapsed.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
7-17
Inputs
SIMOCODE pro
7-18
In this chapter
This chapter provides information regarding the possibility of recording the
measured curves of different measured values, e.g. the motor current when
the motor is started, using SIMOCODE pro V.
The increasing wear on the motor and the equipment driven by the motor all
cause the motor current to change over time. By recording the motor
current at different points in time and making direct comparisons,
conclusions can be drawn regarding the condition of the motor and the
equipment.
Target groups
This chapter is addressed to the following target groups:
Configurators
Programmers
Commissioners
Service personnel.
Necessary knowledge
You will require the following knowledge:
SIMOCODE pro
Motor protection, motor control
The principle of connecting plugs to sockets
Knowledge of electrical drive engineering.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameters > Analog value recording.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
8-1
Description
The "Analog Value Recording" function block can be used to record various
analog values (2 bytes/1word) in SIMOCODE pro over a set period of time.
For example, you can use this function block to record the characteristic
curve of the motor current when the motor is started.
Recording is carried out directly in SIMOCODE pro on the basis of the motor
feeder and independently of PROFIBUS or the automation system. Every
analog value present at the "Allocated analog value" analog socket is
recorded and saved. The recording starts on the basis of the edge (positive/
negative) via any binary signal at the trigger input of the function block. Up
to 60 values can be saved internally in the device. The time frame of the
recording is indirectly determined by the selected sampling rate:
Sampling time = sampling rate[s] * 60 values.
The pre-trigger can be used to specify how far in advance the recording
should commence before the trigger signal is issued. The pre-trigger is set
as a percentage of the entire sampling time. In addition, with
SIMOCODE ES you can also export the measured curve into a *.csv file for
further processing, for example, in MS Excel.
Functional principle
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The old measured curve will be overwritten in SIMOCODE pro each time a
new trigger signal is sent to the trigger input.
SIMOCODE pro
8-2
Schematic
The following schematic shows the "Analog Value Recording" function block:
Analog value recording
Trigger input
Trigger edge
Assigned
analog value
Sampling rate
Pre-trigger
Settings
Signal/value
Range
Trigger input
Trigger edge
Positive/negative
Sampling rate
Pre-trigger
0 to 100% in 5% increments
Application example
Record the motor current when the motor starts/sampling time = 12 s/pretrigger = 25% (3 s):
Positive
Trigger edge
0.2 s
Sampling rate
25 %
Pre-trigger
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
8-3
SIMOCODE pro
8-4
In this chapter
In this chapter you will find information on the 3UF50 compatibility mode.
Target groups
This chapter is addressed to the following target groups:
Configurators
PLC programmers.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
Knowledge about PROFIBUS DP.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Device parameters > 3UF50 compatibility mode.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
9-1
Description
The 3UF50 compatibility mode is applied when a SIMOCODE-DP device is
to be replaced by a SIMOCODE pro device without changing the
configuration.
In the 3UF50 compatibility mode you can operate a SIMOCODE pro V basic
unit 2 with a 3UF50 configuration.
In this case, the communication using SIMOCODE pro behaves the same as
communication using SIMOCODE-DP from the point of view of the PLC
(class 1 master).
Cyclic communication (basic types 1-3), diagnostics and the DPV1 data
records (DR 130, DR 131, DR 133) of SIMOCODE DP are supported.
Win SIMOCODE DP converter
In order for the technical functions (parameterization) of SIMOCODE DP to
be integrated into the technical functions of SIMOCODE pro V, the device
parameters must be adjusted accordingly. The "Win SIMOCODE-DP
Converter" software supports you in this process. This software enables you
to convert the parameter files (smc files) created with Win SIMOCODE-DP
into SIMOCODE ES parameter files (sdp files).
Safety guidelines
Notice
Communication with a DP master (class 2 master), e.g. with the Win
SIMOCODE-DP Professional software via PROFIBUS DP, is not covered by
the 3UF50 compatibility mode.
Notice
In the 3UF50 compatibility mode, the start-up parameter block is always set,
i.e. the transmission of the device parameters
created using SIMOCODE-DP-GSD or the SIMOCODE-DP object manager
cannot be integrated into SIMOCODE pro V.
Notice
The 3UF50 compatibility mode supports SIMOCODE-DP projects in which
SIMCODE-DP is integrated via GSD SIEM8031.gs?, SIEM8069.gs? or via the
SIMOCODE-DP object manager (OM).
SIMOCODE pro
9-2
Receive data
Basic type 1
SIMOCODE
pro V
Basic type 2
SIMOCODEDP
Not supported
0
Receive data
Basic type 2
SIMOCODE
pro V
Basic type 3
SIMOCODEDP
Not supported
Basic type 3
SIMOCODE
pro V
Cyclic Receive Bit 0. . 1.7
Receive data
Not supported
Send
Basic type 1
SIMOCODEDP
0
Basic type 1
SIMOCODE
pro V
Send Data
Cyclic Send
Bit 0.0 .. 1.7
Motor current
Specified: Max.
current I_max
Number of
starts
Number of starts
(Bytes 0 - 3)
Value
Counter 1
Counter 1
Actual value
Value
10 Counter 2
Counter 2
Actual value
11 Value sensor
TM - Max.
temperature
Basic type 2
SIMOCODEDP
0
1 Send Data
Basic type 2
SIMOCODE
pro V
Cyclic Send
Bit 0.0 .. 1.7
Basic type 3
SIMOCODEDP
0
Basic type 3
SIMOCODE
pro V
Cyclic Send
Bit 0.0 .. 1.7
1
Send Data
2
3
4
5
2
3
Motor current
Specified: Max.
current I_max
2
3
Acyclic Send
Bit 0.0 .. 1.7
6
7
8
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
9-3
Byte
Bit
0x0B
0x81
0x04
0x00
0x0E
7.0
Free
10.0
Free
7.1
Event: DP block
10.1
Event: DP block
7.2
10.2
7.3
Event: HW test OK
10.3
Event: HW test OK
7.4
Free
10.4
Free
7.5
10.5
7.6
10.6
7.7
10.7
8.0
11.0
8.1
11.1
Warning - Unbalance
8.2
11.2
8.3
11.3
8.4
11.4
8.5
Status: TPF
11.5
Status: TPF
8.6
Free
11.6
Free
8.7
Free
11.7
Free
9.0
12.0
9.1
Warning: Overload
12.1
Warning: Overload
Warning - Overload
9.2
12.2
9.3
12.3
9.4
12.4
9.5
12.5
9.6
12.6
Table 9-3: Diagram of the diagnostics data in the 3UF50 compatibility mode
SIMOCODE pro
9-4
Byte
Bit
Byte
Bit
9.7
Warning: Thermistor
12.7
Warning: Thermistor
10.0
13.0
10.1
Trip: Overload
13.1
Trip: Overload
Trip - Overload
10.2
13.2
10.3
13.3
10.4
10.5
10.6
10.7
Trip: Thermistor
13.7
Trip: Thermistor
11.0
Trip: FB ON
14.0
Trip: FB ON
Trip - Feedback ON
11.1
Trip: FB OFF
14.1
Trip: FB OFF
11.2
14.2
13.5
11.3
14.3
11.4
Trip: Double 0
14.4
Trip: Double 0
Trip - Double 0
11.5
Trip: Double 1
14.5
Trip: Double 1
Trip - Double 1
11.6
14.6
11.7
Trip: Antivalence
14.7
Trip: Antivalence
Trip - Antivalence
12.0
Trip: ESB
15.0
Trip: ESB
12.1
Trip: OPO
15.1
Trip: OPO
12.2
Trip: UVO
15.2
Trip: OPO
12.3
15.3
12.4
15.4
12.5
15.5
12.6
Trip: Runtime ON
15.6
Trip: Runtime ON
12.7
15.7
13.0
16.0
Trip - Parameterization
13.1
16.1
13.2
16.2
13.3
16.3
13.4
16.4
13.5
16.5
13.6
16.6
13.7
16.7
Table 9-3: Diagram of the diagnostics data in the 3UF50 compatibility mode (Cont.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
9-5
Byte
Bit
14 15
16 17
18 19
Byte
Bit
Table 9-3: Diagram of the diagnostics data in the 3UF50 compatibility mode (Cont.)
SIMOCODE pro
9-6
Standard functions
10
In this chapter
In this chapter you will find information about the standard functions stored
as function blocks in SIMOCODE pro. Standard functions are typical motor
functions that can be activated according to need and, as applicable,
individually set for each motor feeder.
Target groups
This chapter is addressed to the following target groups:
Configurators
Programmers of application programs for reference purposes.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
Motor protection
Control functions, control stations.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Further function blocks > Standard functions.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-1
Standard functions
10.1
Introduction
Description
So-called "Standard functions" in the form of function blocks are also stored
in SIMOCODE pro, and can be used as required. These function blocks may
contain:
Plugs (
)
Sockets (
) in the form of status information
Setting values, e.g. the response when external faults occur ("Signaling",
"Warning" or "Tripping").
Schematic
The following schematic shows the general representation of the function
block of a standard function:
Plug 1
Standard Function
Socket 1 - n
Plug n
Setting value
pro C (BU1)
pro V (BU2)
Test
Reset
External Fault
Emergency Start
SIMOCODE pro
10-2
Standard functions
SIMOCODE
Function block
pro C (BU1)
pro V (BU2)
Timestamping
Safe Tripping
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-3
Standard functions
10.2
Test/Reset
Test/Reset description
The function of the "Test/Reset" button on the basic unit or on the operator
panel is generally dependent upon the operating status of the device:
Reset function: If a fault occurs
Test function: In other operating states.
In addition to the Test/Reset button, SIMOCODE pro allows internal Test/
Reset tripping via the "Test" function blocks. The "Test" function block
consists of one plug.
Overall, the following are available:
Two function blocks, "Test 1" and "Test 2", for BU1 and BU2, whereby each
function block has a slightly different function:
Test 1: Test/trips the output relays
Test 2: Does not trip the output relays (normally for testing via the bus).
Schematic
The following schematic shows a general representation of the "Test/Reset"
function blocks:
"Test/Reset" function blocks
Test 1
Test 2
Reset 1
Reset 2
Reset 3
Test 1
Test 2
Reset 1
Control functions
Reset 2
Reset 3
BU "TEST/RESET" button
Test/Reset buttons blocked
OP "TEST/RESET" button*
*) The operator panel with display does not have a Test/Reset button. The
respective functions can be carried out via the operator panel menu or via
softkeys.
SIMOCODE pro
10-4
Standard functions
Testing
Testing can be carried out as follows:
Via the "TEST/RESET" button on the basic unit and on the operator panel (can
be deactivated), as well as via PC with SIMOCODE ES software.
Via the plugs of the internal "Test 1" or "Test 2" function blocks
Via the menu of the operator panel with display (e.g. the "Commands" menu
item).
Testing can be terminated at any time - it does not influence the thermal
motor model of the overload function, i.e. after switching off via test, the
system can be reset immediately.
Tripping only occurs for Test 1 when the operating mode is set to "Remote".
Reset function
Resetting can be carried out as follows:
Via the "TEST/RESET" button on the basic unit and on the operator panel (can
be deactivated), as well as via PC with SIMOCODE ES software.
Using the "Reset input" plug of the internal function blocks via the plugs of
the internal function blocks "Reset 1", "Reset 2" and "Reset 3".
Via the menu of the operator panel with display (e.g. the "Commands" menu
item).
The "Reset" function block consists of one plug.
Overall, three function blocks, "Reset 1" through to "Reset 3" are available for
BU1 and BU2.
All reset inputs (sockets) are equal (OR function).
Test function
A SIMOCODE pro function test can also be initialized via the test function.
The test function comprises the following steps:
Lamp/LED test (test function < 2 s activated)
Testing the device functionality (test function activated for 2 s - 5 s )
For the "Test 1" function block only: Switching off the QE (test function
activated for > 5 s).
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-5
Standard functions
Test phases
The following table shows the test phases carried out when the "TEST/
RESET" button is pressed for the required length of time:
Test
phase
Status
O.K.
Fault
Orange
Green
Orange
Green
"GEN.FAULT" LED
Contactor control
Unchanged
Unchanged
Unchanged
Unchanged
Show QL
Results of the hardware test/lamp test
"DEVICE" LED
2s - 5s
Green
Red
Green
Red
"GEN.FAULT" LED
Contactor control
Unchanged
Deactivated
Unchanged
Deactivated
Relay test
"DEVICE" LED
> 5s
Green
Red
Green
Red
"GEN.FAULT" LED
Contactor control
LED lit/activated
Deactivated
LED flashing
Deactivated
Deactivated
LED flickering
LED OFF
Deactivated
Test settings
Test 1 to 2 -
Description
Input
Control of the "Test" function block from any signal (any sockets
e.g. device inputs, control bits from PROFIBUS DP, etc.)
Test/Reset
buttons blocked
The blue Test/Reset buttons on the basic unit and the operator
panel are usually intended for acknowledging faults and for carrying
out a device test.
The buttons can be blocked via "Test/Reset buttons blocked". These
can then be used for other purposes. On the operator panel with
display, blocking is carried out via the corresponding menu function.
(Default: Unblocked)
SIMOCODE pro
10-6
Standard functions
Acknowledgement of faults
Generally, the following applies to the acknowledgement of faults:
Faults can only be acknowledged
If the cause of the fault has been eliminated
If there is no "ON" control command pending.
A reset will not be possible if the cause of the fault has not been eliminated
and/or if an "ON" control command is pending. The reset will be saved
depending on the type of fault. Saving a reset is indicated by the "GEN.
FAULT" LED on the basic unit and on the control panel. The LED changes from
flashing to continuous signal.
Automatic acknowledgement of faults
Faults are automatically acknowledged in the following cases:
A reset has been saved and the cause of the fault is no longer present (user
has previously acknowledged the fault)
Auto-reset of overload tripping or thermistor tripping if motor protection
reset = auto (acknowledgement is automatic after the cooling down period
elapses). The motor cannot start immediately since resetting is not possible if
an ON command is pending.
If a configured module fails, all related faults will be acknowledged
automatically. However, a configuration fault will be generated (exception:
operator panel, if parameterized accordingly). This ensures that a module fault
does not cause the general fault to be acknowledged automatically.
If a function or module is deactivated in the device configuration (via
parameterization), all related faults are acknowledged automatically (the
motor cannot start immediately since parameters cannot be entered if an ON
command is pending).
If a parameter of a function is changed from "Tripping" to "Warning", or to
"Signaling" or "Deactivated", all related faults will be acknowledged
automatically.
For an external fault: With its own parameter: "Auto-Reset".
Reset settings
Reset 1 to 3 Input
Description
Control of the "Reset" function block from any signal (any
sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.)
Test/Reset buttons The blue Test/Reset buttons on the basic unit and on the operator
blocked
panel are intended for acknowledging faults and carrying out device
tests.
The buttons can be blocked via "Test/Reset buttons blocked". These
can then be used for other purposes. On the operator panel with
display, blocking is carried out via the menu (default: Unblocked).
Table 10-4: Reset settings
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-7
Standard functions
10.3
Description
You can carry out the "Cold starting" function test using the "Test Position
Feedback (TPF)" function block. For this purpose, the function block input
(plug) must be connected to the respective socket. The activated test
position will be indicated by the flashing QL of the control function.
The "Test Position Feedback (TPF)" function block consists of:
One plug
One "Status - Test position" socket.
This is set when a signal is pending at the input.
One "Trip - Test position feedback" socket.
This is set when:
"TPF" is activated although current is flowing in the main circuit
"TPF" is activated and current is flowing in the main circuit.
Overall, there is one "Test Position Feedback" function block for BU1 and
BU2.
Note
When the test position is enabled, the QLE/QLA sockets of the control
function are activated, to indicate test operation of the motor feeder via a
blinking button LED, for example.
Schematic
The following schematic shows the "Test Position Feedback" function block:
TPF
Input
Type
SIMOCODE pro
10-8
Standard functions
Cold starting
If the motor feeder is in the test position, its main circuit is isolated from the
network. However, the control voltage is connected.
The "Cold starting" function test is carried out in this state. Cold starting
means the motor feeder is tested without a current in the main circuit.
To differentiate this function from normal operation, it must be enabled via
the socket on the function block.
Feedback stating that the motor feeder is isolated from the mains voltage
on the main current side can occur, for example, via an auxiliary contact of
the main switch in the motor feeder that is connected to any device input
(terminal). This is then internally connected to the "Test position feedback
(TPF) - Input" plug of the function block. When using current/voltage
measuring modules, this type of auxiliary contact is entirely unnecessary.
The "TPF" function block can be activated by monitoring for undervoltage
("Voltage Monitoring" function block).
Thereafter, the contactor outputs can be set via the control stations (see
Chapter 4.1 "Control stations"), enabling the current-free status to be tested.
If current flows erroneously during test operation, the contactor outputs are
switched off by "Trip - Test position feedback".
"Trip - Test position feedback (TPF)" fault message and acknowledgement
Notice
"Trip - Test position feedback (TPF)" will be generated if:
"TPF" is activated, although current is flowing in the motor feeder
"TPF" is activated and current is flowing in the motor feeder.
Acknowledge with "Reset".
Settings
Test position
feedback (TPF)
Description
Input
Activate the "Test Position Feedback (TPF)" function block with any
signal (any sockets
,
e. g. device input)
Type
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-9
Standard functions
10.4
External fault
Description
The "External Faults 1-6" function blocks can be used to monitor any
statuses and/or external devices, to generate fault messages and, if
necessary, to switch off the motor. To do this, the inputs (plugs) of the
"External Fault" function blocks must be connected to any sockets (e.g.
device inputs, control bits from PROFIBUS DP, etc.). External faults can also
be "marked" in SIMOCODE pro. This facilitates their allocation to the actual
malfunction. Example: Monitoring the rotational speed of the motor using
an external speed monitor.
The "External Fault" function block consists of:
Two plugs (1 plug for setting, 1 plug for resetting)
One "Event - External fault" socket. This is set when a signal is pending at the
input.
Overall, the following are available:
Four "External Faults 1 to 4" function blocks for BU1
Six "External Faults 1 to 6" function blocks for BU2.
Schematic
The following schematic shows the "External Fault" function blocks:
External Fault 1
External Fault 2
Input
Input
Type
Activity
Reset
Type
Response
Activity
Reset
Reset
(Marking)
External Fault 3
Reset
External Fault 4
Input
Type
Activity
Type
Response
Activity
Reset
Reset
(Marking)
Response
Reset
(Marking)
External Fault 5
External Fault 6
Input
Input
Type
Activity
Reset
Response
(Marking)
Input
Reset
Type
Response
Reset
(Marking)
Activity
Reset
Response
Reset
(Marking)
SIMOCODE pro
10-10
Standard functions
Description
Input
Type
Activity
Response
Reset
Reset also by
Marking
External fault
Fault/tripping
Warning
Event
Deactivated
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-11
Standard functions
10.5
10.5.1
Description
The "Operational Protection OFF (OPO)" function block returns the positioner
to a safe position. In order to do this, the input (plug) must be connected to
the respective socket (e.g. device inputs, control bits from PROFIBUS DP,
etc.).
The "Operational Protection OFF" function block consists of:
One plug
One "Status - OPO" socket. This is set when a signal is pending at the input.
One "Trip - OPO fault" socket. This is set when the respective, safe end
position has been reached.
Overall, there is one Operational Protection OFF (OPO)" function block
available for BU2.
The following table shows the general functionality:
OPO
Positioner
opens
Positioner
stop/OFF
Positioner
closes
Positioner
is closed
Reaction to OPO
Parameterized
response
"Positioner
closes"
Parameterized
"Positioner
opens"
response
Fault
Reset:
With close
command
Fault
Reset:
With close
command
Fault
Reset:
With close
command
Positioner
closes
Positioner
closes
Positioner
closes
Positioner
closes
Fault
Reset:
With open
command
Fault
Reset:
With open
command
Fault
Reset:
With open
command
Positioner
opens
Positioner
opens
Positioner
opens
Positioner
opens
Table 10-8: General functionality of Operational protection OFF(OPO) for the "Positioner" control
function
Schematic
The following schematic shows the "Operational Protection OFF (OPO)"
function block:
Input
Positioner response
Type
SIMOCODE pro
10-12
Standard functions
Settings
Operational
protection OFF
(OPO)
Description
Input
Positioner
response
Type
Safety guidelines
Note
A "Trip - Operational protection OFF (OPO)" fault message is not generated if
the "OPO" command attempts to run the positioner to the end position in
which it is already in, or to which it is heading.
Note
No other control command (counter command or stop command) is carried
out while "Operational protection OFF (OPO)" is active.
Note
The "Trip - Operation protection OFF (OPO)" fault message must be
acknowledged using the open or closed control command, depending on
the present "OPO" end position.
Note
Acknowledgement is carried out even if the desired end position has not yet
been reached.
Note
The fault message is available as diagnosis via PROFIBUS DP.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-13
Standard functions
10.5.2
Description
For other control functions, the following scenarios can be differentiated
between for OPO:
Motor in operation: The motor is switched off with a "Trip - Operational
protection OFF (OPO)" fault.
The motor is off. Initially no fault. The "Trip - Operational protection OFF
(OPO)" fault only occurs when an "ON command" is issued.
SIMOCODE pro
10-14
Standard functions
10.6
Description
The "Power Failure Monitoring (UVO)" function block is activated via the
plug. This is carried out via an external voltage relay that is connected to the
function block via the binary inputs of SIMOCODE pro.
Process (see process diagram below).
1) All contactors (QE) are immediately deactivated after response by the
monitoring relay/activation of the input (UVO).
2) The motor will be switched back to its previous status if the voltage returns
within the "power failure time". This can either take place immediately or can
be additionally delayed (restart time delay).
3) If the "power failure time" expires before the voltage returns, the device
signals a fault (UVO fault):
Type
*Activation
External power failure monitoring
Fig. 10-6: Schematic of the "Power Failure Monitoring (UVO)" function block
1)
UVO
t
Power failure
time
2)
Power failure
time
QE
3)
Fault
Fault
t
Fig. 10-7: Power failure monitoring (UVO) process diagram
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-15
Standard functions
Settings
Power failure
monitoring (UVO) -
Description
Input
Type
The restart time delay can be set so that not all motors restart
simultaneously (the mains voltage would otherwise fail again).
Range: 0 to 255 seconds.
SIMOCODE pro
10-16
Standard functions
10.7
Emergency start
Description
Emergency start deletes the thermal memory from SIMOCODE pro each
time it is activated. This allows the motor to be immediately restarted after
an overload trip. This function can be used to:
Enable a reset and start up the motor again immediately after an overload trip
Delete the thermal memory (motor model) during operation, if required.
Caution
If emergency starts are carried out too frequently this may lead to thermal
overloading of the motor!
Since emergency start is
edge-triggered, this function cannot permanently affect the thermal motor
model. An emergency start is carried out as follows:
Via the plug of the function block. To do this, the input (plug) of the function
block must be connected to an arbitrary socket (e.g. device inputs, control
bits from PROFIBUS DP, etc.).
The "Emergency Start" function block consists of:
One plug
One "Status - Emergency start executed" socket. This is set when the
emergency start is carried out.
Overall, there is one "Emergency Start" function block for BU1 and BU2.
Schematic
The following schematic shows the "Emergency Start" function block:
Emergency start
Input
1) The "Emergency start executed" signal is triggered by the edge (input) and reset
when the current flows.
Fig. 10-8: Function block "Emergency Start"
Settings
Emergency start
Input
Description
Activate the "Emergency Start" function block from any signal (any
sockets
,
e.g. device inputs, control bits from PROFIBUS DP, etc.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-17
Standard functions
10.8
Safety-oriented tripping
Description
Note:
Please note that the information made available for further processing is in
the form of non-safety-oriented signals.
Note:
Please note that the "Safe Tripping" function block is not a safety-oriented
tripping function.
The DM-F Local safety function is determined by the DIP switch setting on
the module only.
The DM-F PROFIsafe safety function is performed by the failsafe program in
the F-CPU.
The "DM-F Local Safe Tripping" function block consists of 3 sockets:
Event - DM-F LOCAL ok: The DM-F Local is ready for operation.
Event - Safe tripping: A safety-oriented tripping has been carried out.
Status - Enabling circuit closed: The enabling circuit is closed.
The "DM-F PROFIsafe Safe Tripping" function block consists of 3 sockets:
Event - PROFIsafe active: Failsafe communication between the F-CPU and the
DM-F PROFIsafe is active.
Event - Safe tripping: A safety-oriented tripping has been carried out.
Status - Enabling circuit closed: The enabling circuit is closed.
Overall one "Safe Tripping" function block is available for SAFETY (Local) or
PROFIsafe.
Schematic
The following schematic shows the "Safe Tripping" function block:
Safe Tripping
Response
DIP switch *)
SIMOCODE pro
10-18
Standard functions
SET/RESET button
*)
*) Notice:
The set DIP switch position in the SIMOCODE ES user interface (which can
be set using the mouse pointer) is transferred to the basic unit as part of the
download. However, it does not affect the function of the DM-F Local digital
module.
This way, the desired function is already set during parameterization.
The effective parameterization must be set using the DIP switches on the
front of the DM-F Local (see table below and/or "Failsafe digital module
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-19
Standard functions
Description
1 NC contact + 1 NO contact
evaluation/2 NC contact evaluation
2x 1-channel/1x 2-channel
2 sensors, each with one contact (2x 1channel) (NC/NC). Here, the sensors are
"AND"-connected with one another.
Simultaneity is not monitored.
1 sensor with 2 contacts (1x 2-channel) (NC/
NC). Here, it is expected that both contacts
open simultaneously.
SIMOCODE pro
10-20
Standard functions
Description
During the delay time, sensor signal changes
are not evaluated.
Delay time 50ms: Changes in the switching
position of strongly bouncing contacts are
hidden (e.g. position switch on heavy
protective doors).
Delay time 10ms: The shorter delay time
allows for a quicker tripping of bounce-free
sensors (e.g. light arrays).
Sensor input automatic start/monitored Automatic start: The enabling circuits are
start
switched to the operative position, as soon
as the starting condition on sensor inputs
Y12, Y22, Y34 and 1 have been fulfilled. The
start button connection terminal Y33 is not
queried.
Monitored start: The enabling circuits are
switched to the operative position, as soon
as the starting condition on sensor inputs
Y12, Y22, Y34 and 1 have been fulfilled and
the start button on terminal Y33 has
subsequently been actuated (start with the
falling edge).
Cascade input automatic start/
monitored start
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-21
Standard functions
Value
2 = 21
4 = 23
1=2
3=2
24
5=
6 = 25
16
32
7 = 26
64
8 = 27
128
9 = 28
256
10 = 29
512
When one DIP switch is set to ON, the respective value is active.
When more than one DIP switch is set to ON, the respective values must be added
up.
Briefly press the SET/RESET button.
LEDs from 1 to 10 show the current PROFIsafe address.
Setting the PROFIsafe address:
Switch off the supply voltage
Set the DIP switch configuration
Switch on the supply voltage.
SET/RESET button
SIMOCODE pro
10-22
Standard functions
Response
Safe tripping
Tripping
Deactivated
Signaling
Warning
1) Note:
In the event that the option "DM-F LOCAL/PROFIsafe - separate function
from control function has been activated under "Motor control > Control
function > Operating mode", "Tripping" can no longer be set as response;
"Deactivated", "Signaling" or "Warning" are the only remaining options.
"Safe tripping" reset
Here, you can select manual or automatic acknowledging of SIMOCODE pro
faults caused by safety-oriented tripping (default: manual).
Reset:
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Manual, Auto
10-23
Standard functions
10.9
Description
The "Watchdog" function block monitors communication with the PLC via
PROFIBUS DP, as well as the operating state of the PLC in the "Remote"
operating mode.
Schematic
Bus monitoring:
With this type of monitoring, the "Trip - Bus" fault is generated if
"Bus monitoring" is active
When, in the "Remote" operating mode (mode selector S1=1 and S2=1), the
Cyclic Data transfer between the PLC and SIMOCODE pro is interrupted, e.g.
by the PROFIBUS DP connection being interrupted.
"Status - Bus o.k." can always be evaluated. If SIMOCODE pro is cyclically
exchanging data with the PLC,
"Status - Bus o.k." is set to "1".
PLC/PCS monitoring:
With this type of monitoring, "Trip - PLC/PCS" is generated if
"PLC/PCS monitoring" is activated.
The PROFIBUS DP switches to the "CLEAR" status when in the "Remote"
operating mode (mode selector S1=1 and S2=1).
The "Status - PLC/PCS in Run" can always be evaluated. If the PROFIBUS DP
is in the "CLEAR" status, the "Status - PLC/PCS in Run" is set to "0".
If the "PLC/PCS monitoring - Input" is connected primarily to the "Cyclic
Receive - Bit 0.7" bit, the status of the PLC is deduced from this bit only.
Cyclic communication
Bus response
Notice
"Bus monitoring" and "PLC/PCS monitoring" can only be effective if the DP
slave address monitoring is activated in the DP master system.
SIMOCODE pro
10-24
Standard functions
Settings
Watchdog -
Description
PLC/PCS
monitoring - Input
Bus monitoring
Activated:
If a bus fault occurs, the "Trip - Bus" fault message is generated
and must be acknowledged
Deactivated:
No fault message; however, the "Status - Bus o.k." information
can be evaluated at anytime.
PLC/PCS
monitoring
Activated:
If an PLC fault occurs, the "Trip - PLC/PCS" fault message is
generated and must be acknowledged
Deactivated:
No fault message; however, the "Status - PLC/PCS in Run"
information can be evaluated at anytime.
Bus fault
PLC/PCS fault
Fault
Warning
Event
Deactivated
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
10-25
Standard functions
10.10
Timestamping
Description
SIMOCODE pro V can timestamp up to eight digital signals with high
temporal precision (10 ms). In the process, every change in the state of the
digital signal will be recorded.
Possible areas of application are:
Precise chronological recording of faults in a procedural system
Analysis of system interrelationships
Recording and signaling of time-critical signal changes
Prerequisite:
To use SIMOCODE pro V timestamping, the DP master being used must
support time synchronization functions via PROFIBUS (e.g. DP master
connections for SIMATIC S7 400), or a master clock must be used (e.g.
SICLOCK).
Process in STEP 7
Activation of the time synchronization for SIMOCODE pro V occurs
in STEP 7 HW Config in the slave properties under "Time Synchronization".
Notice
The set synchronization interval must correspond to the configuration of the
clock master.
For SIMOCODE pro, transmission of time-stamped information is analogous
to transmission with SIMATIC S7 IM 153-2.
Therefore, the "FB 62 TIMESTMP" function block can be used for further
processing of time-stamped information in the CPU, to transmit timestamped messages from the "Standard Library > Miscellaneous Blocks"
library.
Note
The "LADDR" parameter contains the diagnostic address of the DP slave
from STEP 7 HW Config.
LADDR2 contains the diagnostic address of slot 2 of SIMOCODE pro in the
DP mode "DPV1" of the DP master (integrated via OM SIMOCODE pro). For
all other configurations, LADDR2 will contain the same address as LADDR.
In contrast to the STEP7 FB62 online help, when integrating via GSD, the
slot number of the module is transmitted with Slot 1 for signal messages,
and with Slot 0 for special messages.
You will find further information about FB 62 in the STEP7 online help.
SIMOCODE pro
10-26
Logic modules
11
In this chapter
In this chapter you will find information on the SIMOCODE pro logic
modules. Logic modules are function blocks which are modeled not only on
standard logic functions, e.g. truth tables (AND, OR,...), but also on counters
and timers. In addition to the predefined control functions, you can use this,
for example, to implement logical functions, time relay functions and
counter functions without depending on external components (relays).
Target groups
This chapter is addressed to the following target groups:
Configurators
Programmers.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
The basics of digital signal processing, e.g. timers, counters, etc.
Navigation in SIMOCODE ES
You will find the dialogs in SIMOCODE ES under:
Further function blocks > Logic modules.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-1
Logic modules
11.1
Introduction
Description
Freely programmable logic modules are function blocks that process input
signals and provide binary or analog output signals according to their
internal logic components. Logic modules can contain:
Plugs
An internal logic component
Sockets
Settings, e.g. the time for a timer.
Schematic
The following schematic shows a general representation of a logic module:
Plug 1
Logic module
Socket 1 - n
(Logic component)
Plug n
Setting value
pro C
BU1
pro V
BU2
Number
Number
Timer
Counter
Signal conditioners
Non-volatile elements
Flashing
Flickering
Limit Monitor
SIMOCODE pro
11-2
Logic modules
11.2
Description
Truth table 3I/1O consists of:
Three plugs
One logic component
One socket.
You can choose from eight possible input conditions the ones with which to
generate an output signal.
Overall, the following are available:
Three truth tables, 1 to 3 for BU1
Six truth tables, 1 to 6 for BU2.
Schematic
The following schematic shows the "Truth Table for 3I/1O" logic modules:
Input 1
Input 1
Input 2
Input 3
Input 1
Input 1
Input 3
Input 2
Output
Input 3
Input 2
Input 1
Input 2
Input 2
Input 3
Input 1
Input 3
Input 2
Input 3
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-3
Logic modules
Example
You want to implement the following circuit:
Truth table, input conditions colored in gray:
Circuit:
S1
S2
S3
Q1
Q1 switches with:
(S1 or S2) and S3
or
S1 and S2 and S3
S1=
Input 1
S2=
Input 2
S3=
Input 3
Q1=
Output
SIMOCODE pro
11-4
Logic modules
Circuit:
Q1
BU Inputs
BU Outputs
BU
1
S1
Input 1
S2
Input 2
Out1
3
S3
Input 3
Fig. 11-4: Example circuit and parameterization for truth table 3I/1O
Settings
Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-5
Logic modules
11.3
Description
The truth table 2I/1O consists of:
2 plugs
One logic component
One socket.
You can choose from four possible input conditions the ones with which to
generate an output signal.
Overall, there are two truth tables (7 and 8) available for BU2.
Schematic
The following schematic shows the "Truth Table for 2I/1O" logic modules
Input 1
Input 1
Output
Output
Input 2
Input 2
Example
You want to implement the following circuit:
Circuit:
Truth table, input conditions colored in gray:
S1
S2
S1=
Input 1
S2=
Input 2
Q1=
Output
Q1 Q1 switches with:
S1 or S2
SIMOCODE pro
11-6
Logic modules
11.4
Description
The truth table 5I/2O consists of:
Five plugs
One logic component
Two sockets.
You can choose from 32 possible input conditions the ones with which to
generate up to 2 output signals.
Overall, one truth table (9) is available for BU2.
Schematic
The following schematic shows the "Truth Table for 5I/2O" logic modules
Input 1
Input 2
Output 1
Input 3
Input 4
Output 2
Input 5
Settings
Truth table 9
5I/2O Input 1 to 5
Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-7
Logic modules
11.5
Counter
Description
Counters are integrated in the SIMOCODE pro system. These are activated
via the plugs "+" or "-".
The counter output switches to "1" when the preset limit is reached. The
counter is reset with "Reset".
The actual value is available as a socket for further processing and can also
be transmitted to the automation system.
Plug +: Increases the actual value by 1 (maximum: limit)
Plug : Decreases the actual value by 1 (minimum: 0).
Reset: Resets the actual value to 0.
The counter consists of:
3 plugs (input +, input and reset)
One logic component
One socket.
One "Actual value" analog socket with the current value in the range between
0 and the limit. It remains even if there is a voltage failure.
Overall, the following are available:
Two counters, 1 to 2 for BU1
Four counters, 1 to 4 for BU2.
Schematic
The following schematic shows the "Counter" logic modules:
Input +
Input
Reset
Input +
Limit
Output
Input
Actual value
Reset
Input +
Counter 3
Input
Reset
Input +
Counter 1
Limit
Output
Input
Actual value
Reset
Counter 2
Output
Limit
Actual value
Counter 4
Output
Limit
Actual value
Note
The time between the events to be counted depends on:
- The input delay
- The device cycle time.
SIMOCODE pro
11-8
Logic modules
Note
The actual value remains the same
- During parameterization or failure of the supply voltage
- If there are simultaneous input signals at input + and input .
Note
The output is always 0 if a reset is pending.
Settings
Counters 1 to 4 -
Description
Input +
Input
Reset
Limit
The maximum value that can be reached when counting and where
the counter issues an output signal.
Range: 0 - 65535
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-9
Logic modules
11.6
Timer
Description
The timer consists of:
Two plugs (input and reset)
One socket.
One "Actual value" analog socket with the actual value.
The actual value is available as a socket for further internal processing and
can also be transmitted to the automation system.
If an input signal is pending, the timer can issue an output signal according
to the chosen timer type:
With closing delay
With closing delay with memory
With opening delay
Fleeting closing.
Overall, the following are available:
Two timers, 1 to 2 for BU1
Four timers, 1 to 4 for BU2
Schematic
The following schematic shows the "Timer" logic modules
Input
Input
Timer 1
Timer 2
Output
Output
Type
Reset
Value
Input
Type
Actual value
Reset
Value
Input
Timer 3
Timer 4
Output
Output
Type
Reset
Value
Actual value
Type
Actual value
Reset
Value
Actual value
Note
The output is always 0 if a reset is pending.
SIMOCODE pro
11-10
Logic modules
Note
The response of the plugs of all timers (input, reset) has been completely
changed to level-active for basic unit 1 from version *E05* and higher and
basic unit 2 from version *E03* and higher. Use of an unchanged parameter
file utilizing integrated timers may thus result in a different response if such
basic units are used. For example, if "Fixed level - '1'" is set at the timer
input, the timer function is automatically restarted after the timer reset
occurs. However, in timers with the parameterized type = "Fleeting closing"
there is no change in the response.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-11
Logic modules
Output
Output
With opening delay:
Input
Reset
Time
t
Output
Fleeting closing:
Input
Reset
Time
t
Output
Fig. 11-10: Output response of the timer (basic unit 1 before version *E05* and basic unit 2 before
version *E03*)
SIMOCODE pro
11-12
Logic modules
Output
Output
Output
Fleeting closing:
Input
Reset
Time
t
Output
Fig. 11-11: Output response of the timer (basic unit 1 from version *E05* onwards and basic unit 2
from version *E03* onwards)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-13
Logic modules
Settings
Timers 1 to 4 -
Description
Input
Reset
Type
Value
SIMOCODE pro
11-14
Logic modules
11.7
Signal conditioner
Description
If an input signal is pending, the signal conditioner can issue an output
signal according to the chosen signal conditioner type:
Non-inverting
Inverting
Edge rising with memory
Edge falling with memory.
You can set the output response.
The signal conditioner consists of:
Two plugs (input and reset)
One logic component
One socket.
Overall, the following are available:
Two signal conditioners for BU1 (signal conditioners 1 to 2)
Four signal conditioners for BU2 (signal conditioners 1 to 4).
Schematic
The following schematic shows the "Signal Conditioner" logic modules:
Input
Input
Signal Conditioner 1
Signal Conditioner 2
Output
Reset
Output
Reset
Type
Input
Type
Input
Signal Conditioner 3
Signal Conditioner 4
Output
Reset
Output
Reset
Type
Type
Note
The output is always 0 if a reset is pending.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-15
Logic modules
Level inverted
Input
Reset
Output
SIMOCODE pro
11-16
Logic modules
NOR function
You can implement a NOR function with the "Level inverted" type of signal:
Input
Reset
Output
Schematic
Input
Reset
>
=
Output
Settings
Signal conditioner
1 to 4 -
Description
Input
Reset
Type
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-17
Logic modules
11.8
Non-volatile elements
Description
Non-volatile elements behave like signal conditioners.
The output signals remain after failure of the supply voltage.
If an input signal is pending, the signal conditioner can issue an output
signal according to the chosen signal conditioner type:
Non-inverting
Inverting
Edge rising with memory
Edge falling with memory.
You can set the output response.
The non-volatile element consists of:
Two plugs (input and reset)
One logic component
One socket.
Overall, the following are available:
Two non-volatile elements 1 to 2 for BU1
Four non-volatile elements 1 to 4 for BU2.
Schematic
The following schematic shows the "Non-volatile Element" logic modules
Input
Input
Non-vol. Elem. 1
Non-vol. Elem. 2
Output
Reset
Output
Reset
Type
Input
Type
Input
Non-vol. Elem. 1
Non-vol. Elem. 2
Output
Reset
Output
Reset
Type
Type
Note
The output is always 0 if a reset is pending.
SIMOCODE pro
11-18
Logic modules
Level inverted
Input
Reset
Output
Voltage failure
Input
Reset
Output
Voltage failure
Input
Reset
Output
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-19
Logic modules
NOR function
You can implement a NOR function with the "Level inverted" type of signal:
Input
Reset
Output
Schematic
Input
Reset
>
=
Output
Settings
Non-volatile
elements
1 to 4 -
Description
Input
Reset
Type
SIMOCODE pro
11-20
Logic modules
11.9
Flashing
Description
If an input signal is pending at its plug, the "Flashing" logic module provides
a signal at its socket, which alternates between binary 0 and 1 with a fixed
frequency of 1 Hz. You can use this to make the LEDs on the operator panel
flash.
The logic module consists of:
One plug
One logic component
One socket.
Overall, three logic modules, "Flashing 1" through to "Flashing 3" are available
for BU1 and BU2.
Schematic
The following schematic shows the "Flashing" logic modules
Flashing 1
Flashing 2
Output
Input
Input
Output
Flashing 3
Output
Input
Settings
Flashing 1 to 3 Input
Description
Activation by any signal
(any sockets
, e.g. device inputs, status information, status, etc.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-21
Logic modules
11.10
Flickering
Description
You can use the "Flickering" logic modules to assign the "Flickering" function
to the operator panel LEDs (for example).
If an input signal is pending, the "Flickering" function block issues an output
signal with a frequency of 4 Hz.
The function block consists of:
One plug
One logic component
One socket.
Overall, three logic modules, "Flickering 1" through to "Flickering 3" are available
for BU1 and BU2.
Schematic
The following schematic shows the "Flickering" logic modules:
Flickering 1
Flickering 2
Output
Input
Input
Output
Flickering 3
Output
Input
Settings
Flickering 1 to 3 Input
Description
Activation by any signal
(any sockets
,
e. g. status information etc.)
SIMOCODE pro
11-22
Logic modules
11.11
Limit monitor
Description
Any analog values (2 bytes/1 word) can be monitored
for limit overshooting or limit undershooting. The limit monitor issues the
"Limit" signal at its socket. In addition, limit monitors can be "marked"
according to their function. Example: Monitoring the individual sensor
measuring circuits of the temperature module (Temperature 1 - 3) for
overtemperature.
The limit monitor consists of:
One analog plug
One logic component
One socket.
Overall, there are 4 limit monitors (1 to 4) available for BU2.
Schematic
The following schematic shows the "Limit Monitor" logic modules:
Limit Monitor 1
Type
Input
Limit
Type
Input
Limit
Activity
Activity
Response
Response
(Marking)
(Marking)
Limit Monitor 3
Limit Monitor 4
Type
Input
Limit Monitor 2
Limit
Type
Input
Limit
Activity
Activity
Response
Response
(Marking)
(Marking)
Response
Response
Tripping
Warning
Signaling
Disabled
Delay
Limit 1 to 4
X
0 - 25.5 s (0.5 s)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-23
Logic modules
Functional principle
The limit signal issued depends on
The operating state of the motor
The TPF function
The parameterized "Activity":
ON
ON+
RUN
RUN+.
The following display shows a flow chart with the different "activity"
parameters.
Activity
Class time
OFF
Start
Motor is running
OFF
"ON"
"ON+"
"RUN"
"RUN+"
Time
1)
TPF: There is test position feedback, the motor feeder is in the test
position, i.e. its main circuit is isolated from the network. However, the
control voltage is connected.
SIMOCODE pro
11-24
Logic modules
Settings
Limit Monitor
Description
Input
Type
Activity
Limit
Delay
Specifies the time period for which the limit must be constantly
overshot before the "Event - Limit" output is set.
Range: 0 - 25.5 s (0.5 s).
Marking
Note
When using limit monitors, always ensure that the correct range and unit
are used for the analog values connected to the limit input. These always
have a direct influence on the unit of the limit value to be set. The units and
the ranges of all relevant analog values can be found in Chapter B.9 "Data
record 94 - Measured values" and Chapter B.10 "Data record 95 - Service
data/statistical data".
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-25
Logic modules
Unit
Range
1K
0 - 65535
Operating hours
1s
0 - 1193046
1h
0 - 65535
Active power
1W
0 - 4294967295
Apparent power
1 VA
0 - 4294967295
100 ms
0 - 65535
1% of Is
0 - 66535
Thus, for example, a limit of 473 (K) should be parameterized for a limit
monitor to monitor a maximum temperature of 200 C.
SIMOCODE pro
11-26
Logic modules
11.12
Description
Both the "Calculator 1" and "Calculator 2" logic modules integrated in basic
unit 2 contain the standard calculation modes and enable all analog values
that occur in SIMOCODE pro to be adapted, calculated and converted, e.g.
Conversion of the measured temperatures from K (Kelvin) to F or C
Conversion of the motor current from [%] to [A]
Conversion of the 0/4 - 20 mA signals of the analog module directly into fill
levels, pressures and flow rates.
The analog value (2 bytes/1 word) present at the analog sockets is
calculated using a defined formula and using freely-selectable parameters
(counters, denominators, operators, offsets). The result of the calculation is
output as an analog value at the analog socket of the logic module
(2 bytes/1 word) for further processing.
Each calculator consists of:
One analog plug (calculator 1) or two analog plugs (calculator 2)
One logic component
One analog socket.
Schematic
The following schematic shows the "Calculator" logic modules
Calculator 1
Counter
Input
Denominator
Offset
Output
Range: 0 - 65535
Calculator 2
Input 1
Operating mode
Counter 1
Denominator 1
Input 2
Output
Range: 0 - 65535
Operator
Offset
Counter 2
Denominator 2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-27
Logic modules
SIMOCODE pro
11-28
Logic modules
Settings
Calculator
Description
Calculator 1 - Input
Calculator 1 - Output
Calculator 1 - Counter
Calculation 1 - Denominator
Calculator 1 - Offset
Calculator 2 - Input 1
Calculator 2 - Input 2
Calculator 2 - Output
Calculator 2
Calculator 2
Calculator 2
Calculator 2
Calculator 2
Calculator 2
Calculator 2
Counter 1
Denominator 1
Counter 2 1)
Denominator 2 1)
Offset
Operating mode
Operator 1)
Formulae
Calculator 1
Input
Output
Counter
Denominator
Input
Offset
Calculator 2
Input 1
Input 2
Counter 1
Denominator 1
Output
Counter 2
Input 1
Operator
Denominator 2
Input 2
Offset
Operating mode 1
Calculator 2
Input 1
(High)
Output
Counter 1
Input 2
(Low)
Denominator 1
Input 1, input 2
Offset
Operating mode 2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
11-29
Logic modules
Examples
Example 1
Conversion of the maximum temperature of the temperature module from
K to C
TM Inputs
Calculator 1
Max. temperature
Unit = 1 K
Sensor type
1
* Input +
-273
0 ... 65535 C
Out of range
Number of active sensors
Example 2
Conversion of the maximum temperature of the temperature module from
K to F
TM Inputs
Calculator 1
Max. temperature
Unit = 1 K
Sensor type
9
* Input +
-460
0 ... 65535 F
Out of range
Number of active sensors
Example 3
Conversion of the motor current I_max. from % to A (e.g. set current
Is = 3.36 A) (only possible for motors with one rotational speed)
Calculator 1
336
* Input +
100
SIMOCODE pro
11-30
Communication
12
In this chapter
In this chapter you will find information about the options of SIMOCODE pro
communication, e.g. communication with a PLC. The default receive, send
and diagnostics data settings are sufficient for almost all applications and as
such, the parameterization only has to be changed to a small extent.
Otherwise, you can adapt the settings of the individual bits specifically for
your application.
Target groups
This chapter is addressed to the following target groups:
Configurators
PLC programmers.
Necessary knowledge
You will require the following knowledge:
The principle of connecting plugs to sockets
Knowledge about PROFIBUS DP.
Navigation in SIMOCODE ES
You will find the following dialogs in SIMOCODE ES:
Device Parameters > Bus Parameters
Further function blocks > Outputs > Acyclic send data
Further function blocks >Outputs > Cyclic send data.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-1
Communication
12.1
Definitions
PROFIBUS DP
PROFIBUS bus system with the DP protocol (decentralized peripherals). The
main task of PROFIBUS DP is fast cyclic data exchange between the central
DP master and the I/O devices.
PROFIBUS DPV1
PROFIBUS DPV1 is an extension of the DP protocol. It enables acyclic data
exchange of parameter, diagnostic, receive and test data.
DP master
A master is designated as a DP master if it works with the DP protocol
according to the EN 50 170 standard, Volume 2, PROFIBUS.
Class 1 master
A class 1 master is an active station on the PROFIBUS DP. The cyclic data
exchange with other stations is characteristic for this type of master. Typical
class 1 masters are, for example, PLCs with a PROFIBUS DP connection.
Class 2 master
A class 2 master is an optional station on the PROFIBUS DP.
Typical class 2 masters are, for example:
PC/programming devices with the SIMOCODE ES software
SIMATIC PDM (PCS7)
PC with SIMATIC powercontrol software (power management).
DPV1 slave
A slave is designated as a DPV1 slave if it is operated on the PROFIBUS bus
with the PROFIBUS DP protocol and works according to the EN 50 170
standard, Volume 2, PROFIBUS.
GSD
Device data (GSD) include DP slave descriptions in a uniform format. Using
GSD (device data) makes it easier to parameterize the DP slaves in a DP
master system.
OM SIMOCODE pro
OM SIMOCODE pro (object manager) is used instead of GSD (device data)
to integrate SIMOCODE pro into STEP7.
OM SIMOCODE pro enables the use of SIMOCODE ES (if it is installed) for
parameterization within STEP7.
SIMOCODE pro
12-2
Communication
SIMATIC PDM
Software package for the configuration, parameterization, commissioning
and maintenance of devices (e.g. transducers, controllers, SIMOCODE) and
for configuring networks and PCs.
SIMOCODE pro S7 slave
A SIMOCODE pro S7 slave is a slave which is fully integrated into STEP7. It
is connected via OM SIMOCODE pro. It supports the S7 model (diagnostic
alarms, process alarms).
Writing data
Writing data means that data is transmitted to the SIMOCODE pro system.
Reading data
Reading data means that data is transmitted from the SIMOCODE pro
system.
PROFIsafe
A safety profile developed and tested according to IEC 61508 for the widelyused PROFIBUS and PROFINET fieldbus protocols.
The PROFIsafe profile determines how failsafe safety devices (e.g.
EMERGENCY-STOP buttons) are connected to programmable controllers via
PROFIBUS.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-3
Communication
12.2
Data transfer
Class 2 master
PC or programming device with
SIMOCODE ES
Communication principle
The following figure shows the communication principle and the way data is
transmitted depending on the master and slave operating modes:
Class 1 master
Cyclic I/O
Acyclic
Acyclic
Acyclic
PC or PCS
e.g. SIMOCODE ES
PLC
Communication processor
Configuration
GSD
Startup
parameter
block
SIMOCODE pro
3UF7
Diagnostics
DPV0
Cyclic send data
Cyclic receive data
DPV1
Alarms
Parameter
Data records
Data records
DPV1
SIMOCODE pro
12-4
Communication
12.3
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-5
Communication
12.4
12.4.1
Cyclic data
Cyclic data is exchanged between the PROFIBUS DP master and the DP
slave once every DP cycle. The PROFIBUS DP master module then sends
the receive data to SIMOCODE pro.
In response, SIMOCODE pro sends the send data to the master module.
Cyclic data is accessed via the inputs (send data) and outputs (receive data)
in the PLC program.
The length of the cyclic data which is to be transferred is already set when
SIMOCODE pro is integrated into the DP master system. This is achieved by
selecting the basic type which in turn determines the structure and the
length of the cyclic data.
The following basic types are available:
Cyclic data from the PROFIBUS DP master to SIMOCODE pro:
Designation
Basic type 1
Length
Designation
Information
BU2
BU1
BU2
PROFIsafe
BU2
Table 12-1: Cyclic data from the PROFIBUS DP master to SIMOCODE pro
Length
10 bytes send data
Designation
Cyclic Send Bit 0.0 to 1.7
Cyclic Send Analog inputs 1 to 4
Basic type 2
PROFIsafe
4 byte inputs
No user data
Information
BU2
BU1
BU2
BU2
Table 12-2: Cyclic data from SIMOCODE pro to the PROFIBUS DP master
SIMOCODE pro
12-6
Communication
12.4.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-7
Communication
12.4.3
Byte 0
Byte 1
Byte 2
Station status 1 to 3
Byte 3
Byte 4
Byte 5
High byte
Low byte
Byte 6
Byte 7
Identification-related diagnostics
Byte 8
.
.
.
Byte 27
Standard
diagnostics
Manufacturer's
identification
Status information
Byte 28
Byte 29
Byte 30
Channel-related diagnostics
(dynamic, n = 0; 3; 6)
Byte 31
Byte 32
Byte 33
Channel-related diagnostics
(dynamic, n = 0; 3; 6)
Byte 28+n
.
.
.
Byte 48+n
Byte 28+n
.
.
.
Byte 48+n
Advanced
diagnostics
SIMOCODE pro
12-8
Communication
Meaning
Cause/corrective measures
The DP slave is not yet ready for the The DP slave is just starting up.
data transfer.
Wait until the startup is completed.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-9
Communication
Station status 2
Bit
Meaning
There is a diagnostic message. The DP slave will not function until the fault is
rectified (static diagnostic message).
The bit is always "1" when the DP slave with this PROFIBUS address is present.
Station status 3
Station status 3 is not relevant for the slave diagnostics.
Bit
0 to 7
Meaning
Bits are always "0".
Byte 5
FDH
SIMOCODE pro
12-10
Communication
7 6 5
0 Bit number
Byte 6 0 1 0 0 0 0 1 0
= 0x42
Length of identification-related diagnostics
including byte 6 (= 2 bytes)
Code for identification-related diagnostics
7 6 5
0 Bit number
GSD
Byte 7 0 0 0 0 0 0 0 x
0: Identification-related diagnostics is not available
1: Identification-related diagnostics is available
6 5
0 Bit number
Byte 7 0 0 0 0 x 0 0 0
OM SIMOCODE pro
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-11
Communication
Byte 8
7 6 5
0 Bit number
= 0x14
0 0 0 1 0 1 0 0
Length of the status information
including byte 8 (= 20 bytes)
7
Byte 9
0
Status information
0x81
7
Byte 10
Byte 11
0x00
7
Slot number
GSD:
0x01
OM SIMOCODE pro: 0x04
6 5 4 3 2 1 0 Bit number
..
.
Byte 12
Detailed status information
Byte 27
SIMOCODE pro
12-12
Communication
Bit number
Byte 8
Length of H_STATUS including byte 8
Code for device-related diagnostics
Bit number
Byte 9
0x1E = Switching by DP master
0x1F = H_STATUS
7
Byte 10
0
0x00
Always "0"
Byte 11
Not relevant
Byte 12
Not relevant
7 6 5 4 3 2 1 0
Byte 13
H_STATUS
0 0
Deactivated
Activated
Hardware fault
Data exchange
Master - state - clear
Baud rate detected
Byte 14
Byte 15
0x04
0x00
Always "4"
Always "0"
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-13
Communication
6 5
Byte 28 1 0 0 0 0 0 x
0 Bit number
x
0x80 GSD
0x83 OM SIMOCODE pro
Code for channel-related diagnostics
7 6 5
0 Bit number
Byte 29 1 1 0 0 0 0 0 0
Input/output channel
6 5
0 Bit number
Byte 30 0 0 0
The block for the channel-related diagnostics, which has a length of 3 bytes,
is either missing (if there is no channel-related diagnostics) or is available
once or twice.
Error types
The diagnostic message is output on channel 0.
No.
Error type
Meaning/cause
F9
01001:
Error
F16
10000:
Parameterization
error
SIMOCODE pro
12-14
Communication
Byte 28+n 0 0 0 1 0 1 0 0
= 0x14
7
Byte 29+n
0
Diagnostic alarm
0x01
7
Byte 30+n
Byte 31+n
0x00
7 6 5 4 3 2 1 0
Slot number
GSD:
0x01
OM SIMOCODE pro: 0x04
Bit number
Byte 32+n
Contents of data record 1
Byte 48+n
n = 0; 3; 6
Fig. 12-8: Configuration of the diagnostic alarm
The first byte of the block for diagnostic alarms can be moved by 3 or 6
bytes depending on the number of blocks for channel-related diagnostics.
You will find a detailed description of the information contained in data
record 1 in Chapter B.2 "Data record 0/1 - S7 system diagnostics".
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-15
Communication
Bit number
= 0x14
7
Byte 29+n
0
Process alarm
0x02
7
Byte 30+n
Byte 31+n
0x00
7 6 5 4 3 2 1 0
Slot number
GSD:
0x01
OM SIMOCODE pro: 0x04
Bit number
Byte 32+n
Detailed status information
Byte 48+n
n = 0; 3; 6
Fig. 12-9: Configuration of the process alarm
The first byte of the block for process alarms can be moved by 3 or 6 bytes
depending on the number of blocks for channel-related diagnostics.
Detailed status information can be found in Chapter A.5 "Detailed messages
of the slave diagnostics".
SIMOCODE pro
12-16
Communication
12.5
12.5.1
DP master
manufacturerindependent,
without DPV1 alarms
DP master
manufacturerindependent,
with DPV1 alarms
S7 master
DPV1 slave
via GSD
Cyclic data
exchange
Standard
diagnostics
Status information
Parameterization
during startup (only
BU1)
Acyclic writing and
reading of DPV1
data records (if
supported by the
master)
Cyclic data
exchange
Standard
diagnostics
Status information
Process and
diagnostic alarm
Parameterization
during startup (only
BU1)
Acyclic writing and
reading of DPV1
data records
Cyclic data
exchange
Standard
diagnostics
Status information
Process and
diagnostic alarm
Parameterization
during startup (only
BU1)
Acyclic writing and
reading of DPV1
data records
Cyclic data
exchange
Standard
diagnostics
Process and
diagnostic alarm
Parameterization
during startup
Acyclic writing and
reading of DPV1
data records
S7 slave via
OM
SIMOCODE pro
12.5.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-17
Communication
12.5.3
3
4
Table 12-9: Integration of SIMOCODE pro as DPV1 slave via GSD in the configuration software
SIMOCODE pro
12-18
Communication
12.5.4
Enter
"SIMOCODE pro C (PDM)" or
"SIMOCODE pro V (PDM)" on the PROFIBUS.
Only for SIMOCODE pro V:
SIMOCODE pro V can be connected in two basic types (basic type 1 or
basic type 2). See Chapter 12.4.1 "Cyclic data". The default is basic type 2.
If you wish to use "basic type 1", delete the default "basic type 2" module
and insert "basic type 1" instead.
Only for the failsafe digital module DM-F PROFIsafe: Insert the
"PROFIsafe" module into the second position (in addition to "basic type 1"
or "basic type 2".)
You can find further information on using DM-F PROFIsafe in the system
manual "Failsafe Digital Modules SIMOCODE pro SAFETY ".
Check the set DP alarm mode (DPV0 or DPV1) as well as the release of
the DPV-1 alarms in the properties of the DP slave.
These settings influence the evaluation of the diagnostics data and alarms
(see Chapter 12.6 "Evaluating diagnostics data" and Chapter 10.10
"Timestamping").
Table 12-10:
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Integration of SIMOCODE pro as SIMATIC PDM object (DPV1 slave via GSD) in
STEP7 HW Config
12-19
Communication
12.5.5
STEP7
Enter
SIMOCODE pro C, SIMOCODE pro V (basic type 1) or
SIMOCODE pro V (basic type 2) on the PROFIBUS.
Only for SIMOCODE pro V:
SIMOCODE pro V can be connected in two basic types (basic type 1 or
basic type 2). See Chapter 12.4.1 "Cyclic data".
Insert the desired basic type "basic type 1" or "basic type 2" as a module.
Only for the failsafe digital module DM-F PROFIsafe: Insert the desired
basic type "Basic type 1 - PROFIsafe" or "Basic type 2 - PROFIsafe" as a
module.
You can find further information on using DM-F PROFIsafe in the system
manual "Failsafe Digital Modules
SIMOCODE pro SAFETY".
SIMOCODE pro
12-20
Communication
12.6
12.6.1
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-21
Communication
12.6.2
SIMOCODE pro
12-22
Communication
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-23
Communication
12.7
Data records
Data records contain additional information about the DP slave which can
only be read or partly written.
These data records can be accessed for reading and writing via acyclic DPV1
functions. This makes it possible, for example, to operate, monitor and
parameterize SIMOCODE pro.
You can use these functions if they are supported by the DP master. You will
find an overview of the data records provided by SIMOCODE pro in
Chapter B "Data formats and data records".
Special function blocks must be started in the user program in the PLC for
access to the DPV1 data records unlike access to cyclic I/O data.
SIMOCODE pro
12-24
Communication
12.8
12.8.1
SIMOCODE ES Premium
With SIMOCODE ES Premium you can parameterize all the SIMOCODE pro
devices which are connected to the same PROFIBUS DP network from a
central location. Parameter data which has been previously created with the
software can therefore be transmitted directly to SIMOCODE pro via
PROFIBUS DP.
Note
A PC with a system connection for PROFIBUS (e.g. SIMATIC NET CP 5512
or CP 5611) is required to carry out online functions via PROFIBUS DP, e.g.
transfer of SIMOCODE pro parameters.
The above-mentioned system connections for PROFIBUS are operated
together with SIMOCODE ES Premium as a class 2 master and use acyclic
DPV1 communication functions for the communication with
SIMOCODE pro.
If SIMOCODE pro is integrated as an S7 slave you can use the routing
function in connection with SIMOCODE ES Premium. A prerequisite for
using this function is that a network connection (for example via Industrial
Ethernet) can be established between the PC with SIMOCODE ES installed
and the SIMATIC controller which supports routing.
In this manner, routing can be used to reach all SIMOCODE pro devices that
are connected to the controller.
Notice
The startup parameter block (Device Parameter > Bus Parameter) must
always be set for this form of parameterization to avoid overwriting the
device parameters with any existing parameter data during startup.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-25
Communication
12.8.2
SIMATIC PDM
The standard version of SIMATIC PDM (PDM Basic) provides you with a
comparable functionality to SIMOCODE ES for parameterization of
SIMOCODE pro via PROFIBUS:
The following additional functions are available with the PDM option
"Integration in STEP7":
"Offline saving" of SIMOCODE pro parameter data in the STEP7 project and
manual transmission (no automatic transfer of parameter data during
startup!)
"Routing via S7 stations".
Example: Parameterization of all SIMOCODE pro devices from a central
engineering station, together with hardware components which provide a
data record gateway (CP443-5 Extended, IE/PB link), also in connection with
different networks.
Notice
The startup parameter block (Device Parameter > Bus Parameter) must
always be set for this form of parameterization to avoid overwriting the
device parameters with any existing parameter data during startup.
You will find further information about SIMATIC PDM in the SIMATIC PDM
manual.
SIMOCODE pro
12-26
Communication
12.8.3
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
12-27
Communication
12.9
Timestamping/time synchronization
See Chapter 10.10 "Timestamping".
SIMOCODE pro
12-28
13
In this chapter
This chapter contains information about mounting and wiring individual
SIMOCODE pro components.
Target groups
This chapter is addressed to the following target groups:
Technicians
Electricians
Maintenance and service personnel.
Necessary knowledge
You will require the following knowledge:
Basic general knowledge about SIMOCODE pro.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-1
13.1
Safety guidelines
Warning
Dangerous electrical voltage! Can cause electric shock and
burning. Ensure the system and the device are disconnected from voltage
before beginning work.
Notice
Please also observe the following SIMOCODE pro operating instructions
(enclosed with the devices):
Device
Order No.
Basic unit
3ZX1012-0UF70-1AA1
Operator panel
3ZX1012-0UF72-1AA1
3ZX1012-0UF78-2BA1
3ZX3012-0UF72-2AA1
Digital module
3ZX1012-0UF73-1AA1
3ZX1012-0UF73-1BA1
3ZX1012-0UF73-3BA1
Expansion modules
3ZX1012-0UF75-1BA1
3ZX1012-0UF71-1AA1
3ZX1012-0UF77-1BA1
Door adapter
3ZX1012-0UF78-1AA1
Decoupling module
3ZX1012-0UF71-5BA1
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
SIMOCODE pro
13-2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-3
13.2
Mounting
13.2.1
BU1
SIMOCODE pro V
SIMOCODE pro V
with increased installation
depth
Expansion module,
decoupling module
BU2
DM-F,
DM-DO
Screw attachment
3RP1903
5 mm
3RP1903
5 mm
Fig. 13-1: Mounting of basic units, expansion modules and the decoupling module
SIMOCODE pro
13-4
13.2.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-5
13.2.3
3UF7102-1AA00-0
10 A up to 100 A
0.3 A up to 3 A
2.4 A up to 25 A
Snap-on mounting
55 mm width
45 mm width
Screw attachment
3RP1900-0B
3UF7103-1AA00-0
20 A up to 200 A
Snap-on mounting or
Screw attachment
3RP1900-0B
25 mm spacer
3UF7103-1BA00-0
20 A up to 200 A
Snap-on mounting or
screw attachment
3UF7104-1BA00-0
63 A up to 630 A
screw attachment
SIMOCODE pro
13-6
13.2.4
3UF7112-1AA00-0
10 A up to 100 A
0.3 A up to 3 A
2.4 A up to 25 A
Snap-on mounting
55 mm width
45 mm width
Screw attachment
3RP1900-0B
3UF7113-1AA00-0
20 A up to 200 A
Snap-on mounting or
screw attachment
25 mm spacer
3UF7113-1BA00-0
20 A up to 200 A
Snap-on mounting or
screw attachment
3RP1900-0B
3UF7114-1BA00-0
63 A up to 630 A
screw attachment
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-7
13.2.5
Description
Make a cutout, e.g. in the front panel or switchgear cabinet door. Dimensions
(see Fig. 13-4 and 13-5).
Position the operator panel or the operator panel with display in the cutout.
Lock the operator panel in position by tightening the four mounting bracket
screws.
Table 13-1: Sequence for installing the operator panel/operator panel with display
Mounting bracket
Operator panel
90+0.5
30+0.5
Cutout
4 x 0.15 + 0.05 Nm
Front panel
switchgear
cabinet door
etc.
SIMOCODE pro
13-8
Mounting bracket
4 x 0.15 + 0.05 Nm
91.5+0.5
54.5+0.5
Cutout
Front panel
switchgear cabinet door
etc.
Warning
To ensure IP54 tightness and the correct functionality of the operator panel,
the tightening torque of the screws provided must not be set too high when
mounting and the seal provided must be applied.
Note
Only a connecting cable is required for connecting the operator panel with
display to SIMOCODE pro (see Chapter 1.6 "Overview of system
components"). Additional wiring for the power supply or ground is not
required.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-9
13.2.6
Description
Unscrew the four mounting bracket screws and remove the 3UF52 operator
panel from the front panel or switchgear cabinet door.
Ensure that the dimensions of the cutout in the front panel or switchgear
cabinet door measure 91.5 +0.5 mm (width) and 54.5+0.5 mm (height)
(see Fig. 13-6)
Slide the seal provided onto the operator panel adapter (see Fig. 13-6).
Lock the operator panel in position by tightening the four mounting bracket
screws (see Fig. 13-7 and safety guidelines!).
Table 13-2: Exchanging a 3UF52 operator panel for a 3UF720 operator panel
4x
SIMOCODE pro
13-10
IP54
Warning
To ensure IP54 tightness and the correct functionality of the operator panel,
the tightening torque of the screws provided must not be set too high when
mounting and the seal provided must be applied.
Notice
A SIMOCODE pro 3UF7 system operator panel can not be used with
SIMOCODE-DP 3UF5, and vice versa.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-11
13.3
Wiring
13.3.1
Basic units
Expansion modules/
decoupling module
A
A, C, D: Coding
Fig. 13-8: Removable terminals on basic units, expansion modules and the decoupling module
Notice
The removable terminals are mechanically coded and will only fit in a certain
position!
Cables
The cable cross sections are the same for all devices. The following table
shows cable cross sections, strip lengths and tightening torques of the
cables for the removable terminals:
Removable terminals
Screwdriver
PZ2/
5 mm - 6 mm
Strip lengths
Tightening torque
TORQUE: 7 LB.IN - 10.3 LB.IN
0.8 Nm - 1.2 Nm
Cable cross section
10
Solid
10
Finely stranded
with/without
end sleeve
Table 13-3: Cable cross sections, strip lengths and tightening torques of the cables
SIMOCODE pro
13-12
a)
b)
c)
BU Inputs
BU Inputs
BU Inputs
IN1
IN1
IN2
IN2
IN2
IN3
IN3
IN3
IN4
IN4
IN4
IN1
(not usable)
24 V DC
A1
A2
All inputs work reactionless, i.e. the signal statuses on neighboring inputs
do not influence each other.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-13
Assignment
Upper terminals
1
3 4 IN3 IN4 5
T2
SIMOCODE PRO
10
T1
BUS
GEN. FAULT
TEST/
RESET
PROFIBUS DP
T2
1 OUT1 2 .2
Lower terminals
A1
A2
PROFIBUS DP pin A
PROFIBUS DP pin B
SPE/PE
A1
A2
B SPE/PE
System shielding
Table 13-4: Pin assignment for the removable terminals of the basic unit
Description
If you wish to use the A/B terminals for PROFIBUS DP, connect the
PROFIBUS DP cable-shielding to the SPE/PE terminal.
Notice
The A/B terminals are an alternative to the 9-pole SUB-D connection! Baud
rates of up to 1.5 MBit/s are possible!
SIMOCODE pro
13-14
b)
a)
T1
T2
IN1
10
IN2
IN3
IN4
24 V
1
OUT1
2
OUT2
3
Device
Bus
Gen. Fault
6
OUT3
7
PROFIBUS DP
A1
B
A
Max. 1.5 MBd
A2
SPE/PE
DM Inputs
N/M
DM Inputs
~
IN1
IN1
IN2
IN2
IN3
IN3
IN4
IN4
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-15
Assignment
Upper terminals
20
21
22
23
24
25
20
OUT1 21 .2 22
23 IN1 IN2 24
25
Lower terminals
26
27
PE
System shielding
READY
26 IN3 IN4 27
PE
Table 13-6: Pin assignment of the removable terminals of the digital module
SIMOCODE pro
13-16
23 IN1
24 IN2
26 IN3
27 IN4
AC
+
DC
25 N/M
20
21
OUT1
Ready
22
OUT2
PE
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-17
Assignment
Upper terminals
40
40 C1
43
43 C2
Lower terminals
PE
System shielding
READY
EM
3UF7 5001AA000
G/YYMMDD
*Exx*
PE
Table 13-7: Pin assignment of the removable terminals of the earth fault module
SIMOCODE pro
13-18
L1
L2
L3
N
Z2
3UL22
Z1
*)
40 43
C1 C2
Ready
PE
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-19
Assignment
Upper terminals
50
51
52
53
54
55
Lower terminals
56
57
PE
System shielding
READY
TM
3UF7 7001AA000
G/YYMMDD
56
T1
57
*Exx*
PE
Table 13-8: Pin assignment of the removable terminals of the temperature module
SIMOCODE pro
13-20
3 x max.
1)
3 x max.
2)
*)
*)
T1 1T2 1T3
T1 2T2 2T3
T1 3T2 3T3
T1 1T2 1T3
T1 2T2 2T3
T1 3T2 3T3
53 50 54 51 55 52
1T2
1T3
2T2
2T3
3T2
3T3
Ready
T1 T1
56 57
PE
R
J
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-21
Assignment
Upper terminals
30
31
33
34
30 IN1+ 31 IN2+
33 IN1- 34 IN2-
Lower terminals
36
37
PE
System shielding
READY
AM
3UF7 4001AA000
G/YYMMDD
*Exx*
36 +OUT- 37 PE
Table 13-9: Pin assignment of the removable terminals of the analog module
SIMOCODE pro
13-22
L+
2 x max.
IIN (0/4 mA - 20 mA)
*)
IN1+
IN2+
30 33
IN1IN231 34
OUT+ OUT36
37
PE
*)
+
RL
-
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-23
Assignment
Upper terminals
Lower terminals
PE
System shielding
READY
DCM
3UF7 1501AA000
G/YYMMDD
*Exx*
PE
Table 13-10: Pin assignment of the removable terminals of the decoupling module
Ready
Wiring the removable terminals of the expansion modules and the decoupling
module
Connect the system shielding to the PE terminal.
SIMOCODE pro
13-24
13.3.2
Wiring:
See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY",
Chapter 5 "Mounting and connection".
Warning
Loss of safety function possible.
For the 24 V DC power supply, always use a power supply according to IEC
60536 protection class III (SELV or PELV).
Note
Surge suppressors are required for inductive loads.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-25
Assignment
Upper terminals
60, 66
61, 67
62, 68
Y12, Y22
T1, T2
Y33
Y34
Feedback circuit
Lower terminals
A1(+)
A2(-)
N or -24 V
Cascade input
T3
PE
Protective earth
Table 13-11: Pin assignment of the removable terminals of the digital module DM-F Local, 24 V DC
and 110-240 V UC version.
SIMOCODE pro
13-26
Assignment
Upper terminals
80, 86
81, 87
82, 88
83 (IN1)
85 (IN2)
89 (IN3)
84
90 (T)
91 (FBC)
Lower terminals
A1(+)
A2(-)
N or -24 V
PE
Protective earth
Table 13-12: Pin assignment of the removable terminals of the digital module DM-F PROFIsafe,
24 V DC version and 110-240 V UC version
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-27
DIAZED 4 A, gLgG
-Q4
START
-Q1
Y22
T2
Y34
Y12
T1
Y33
T3
61
62
ON
1
2
3
4
READY
DEVICE
OUT
IN
GF
CH1
5
6
Safety logic
CH2
8
9 10
OUT1
OUT2
A1
+/L
A2
-/N
60
66
67
68
Q3
Q4
Q2
Q1
PE
Fig. 13-17: Connection example "DM-F Local with cross circuit detection, 2 NCs, 2 channels,
monitored start"
SIMOCODE pro
13-28
-Q1
DIAZED 4 A, gLgG
-Q4
83
85
(IN1) (IN2)
READY
DEVICE
OUT
89
84
(IN3)
91
90
81
82
(T)
CH1
Safety logic
CH2
GF
OUT1
OUT2
A1
+/L
A2
-/N
80
86
87
88
Q3
Q4
Q1
Q2
PE
Connection examples:
See system manual "Failsafe Digital Modules SIMOCODE pro SAFETY"
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-29
13.3.3
3UF7102-1AA00-0
10 A - 100 A
through-hole
openings: 14 mm
3UF7101-1AA00-0
2.4 A - 25 A
through-hole
openings: 7.5 mm
3UF7103-1AA00-0
20 A - 200 A
through-hole
openings: 25 mm
3UF7103-1BA00-0
20 A - 200 A
Conductor cross
section:
16 mm - 95 mm,
AWG 5 to 3/0
L1
L2
L3
N
L1 L2 L3
Bus connection
system
T1 T2 T3
M
3~
3UF7104-1BA00-0
63 A - 630 A
Conductor cross
section:
50 mm - 240 mm,
AWG 1/0 kcmil to
500 kcmil
Table 13-13: Current measuring modules
Notice
When connecting or routing the cables of the individual phases of the main
circuit, ensure correct assignment of the phases on the current measuring
module and correct routing direction!
Observe the information in the operating instructions!
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
SIMOCODE pro
13-30
13.3.4
Main circuit
connection
Through-hole
technology
3UF7111-1AA00-0
2.4 A - 25 A
through-hole
openings: 7.5 mm
3UF7112-1AA00-0
10 A - 100 A
through-hole
openings: 14 mm
L1
L2
L3
N
3UF7113-1AA00-0
20 A - 200 A
through-hole
openings: 25 mm
3UF7113-1BA00-0
20 A up to 200 A
Conductor cross
section:
16 mm - 95 mm,
AWG 6 to 3/0
L1 L2 L3
Bus connection
system
L1 L2
L3
T1 T2 T3
M
3~
3UF7114-1BA00-0
63 A - 630 A
Conductor cross
section:
50 mm - 240 mm,
AWG 1/0 kcmil to
500 kcmil
Table 13-14: Current/voltage measuring modules
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-31
Safety guidelines
Note
Measuring voltage or power values:
For current/voltage measuring modules, connect the main circuit L1, L2, L3
with the connection terminals (L1, L2, L3) of the removable terminals via a
3-core cable. The supply cables may require additional cable protection, for
example, via short-circuit proof cable or fuses.
Notice
When connecting or routing the cables of the individual phases of the main
circuit, ensure correct assignment of the phases on the current/voltage
measuring modules and correct routing direction! Observe the information
in the operating instructions!
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
Removable terminals
The following table shows cable cross sections, strip lengths and tightening
torques of the cables for the removable terminals:
Removable terminals
Screwdriver
Tightening torque
PZ2/ 5 mm 6 mm
Strip lengths
10
Solid
10
Finely stranded
with/without
end sleeve
Table 13-15: Cable cross sections, strip lengths and tightening torques of the cables
Upper
L1, L2, L3:
Terminals for connecting the 3-wire
cable of the main circuit
Fig. 13-19: Pin assignment of the terminals of the current/voltage measuring modules
Caution
The L1 and L3 phases are interchanged on the upper/lower terminals!
SIMOCODE pro
13-32
13.3.5
Description
SIMOCODE pro can be operated with external current transformers. The
secondary cables of the current transformer are looped through the three
through-hole openings of the current measuring module, and shortcircuited. The secondary current of the external current transformer is the
primary current of the SIMOCODE pro current measuring module.
Notice
If the main circuit is using rated current, the secondary current of the
current transformer must be within the setting range of the current
measuring module used!
Main circuit
Secondary circuit
L1 L2 L3
K1
K2
Current measuring
module 3UF 71
K3
Basic unit
3UF 70
M
3~
Transformation ratio
The transformation ratio is calculated using the following formula:
Primary current (external current transformer)
Transformation ratio =
Secondary current x number of loops n
(ext. current transformer)
In the following examples, the displayed actual current flowing does not
need to be converted, even when an interposing transformer is used, since
SIMOCODE pro only outputs the proportional value, based upon the
parameterized set current Is.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-33
1A
Frequency:
50 Hz/60 Hz
Transformer rating:
Overcurrent factor:
5P10 or 10P10
Accuracy class:
Example 1:
3UF1868-3GA00 current transformer:
Primary current: 820 A at nominal load
Secondary current: 1 A
SIMOCODE pro with 3UF7 100-1AA00-0 current measuring module,
Set current 0.3 to 3 A
This means:
The secondary current of the current transformer is 1 A at the rated load
and is, therefore, within the 0.3 to 3 A setting range of the current
measuring module used
The set current Is to be parameterized in SIMOCODE pro is 1 A.
Secondary circuit
Main circuit
L1 L2 L3
K1
Current measuring
module 3UF 71
K2
K3
Adjustment range:
0.3 A - 3 A
M
3~
Primary current at
nominal load: 820 A
Basic unit
3UF 70
Fig. 13-21: Example (1 of 2) for current measuring with an 3UF18 external current transformer
SIMOCODE pro
13-34
Example 2:
3UF1868-3GA00 current transformer:
Primary current: 205 A at nominal load
Secondary current: 0.25 A
SIMOCODE pro with 3UF7 100-1AA00-0 current measuring module,
Set current 0.3 to 3 A
This means:
The secondary current of the current transformer is 0.25 A at the rated
load and is, therefore, not within the 0.3 A to 3 A setting range of the
current measuring module used.
The secondary current must be boosted by multiple looping of the
secondary cables through the through-hole openings of the current
measuring module. Double-looping results in 2 x 0.25 A = 0.5 A.
The set current Is to be parameterized in SIMOCODE pro is 0.5 A.
Main circuit
L1 L2 L3
Secondary circuit
Double-looping through of the secondary cables
K1
Current measuring
module 3UF 71
K2
K3
Adjustment range:
0.3 A - 3 A
M
3~
Primary current at
nominal load: 205 A
Basic unit
3UF 70
Fig. 13-22: Example (2 of 2) for measuring current with an 3UF18 external current transformer
Note
When using basic unit 2 (SIMOCODE pro V) from version *E03* onwards,
the set current does not have to be converted. It will correspond to the
rated current flowing on the main current side.
Additional entry of the transformation ratio of the current transformer
(interposing transformer) will result in automatic conversion in the device.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-35
13.4
System interfaces
13.4.1
General
Please observe the following:
SIMOCODE pro system components are connected to each other via the
system interfaces.
Connecting cables of different lengths are available for connecting the system
components.
The system is always configured according to the basic unit. Basic units have
two system interfaces:
Bottom: For outgoing connecting cables that, in the case of BU1, always
lead to the current measuring module.
Front: For outgoing connecting cables leading to an expansion module
or operator panel, or for PC cables, memory modules or addressing
plugs.
Current measuring modules have one system interface:
Bottom or front: Incoming connecting cable from the basic unit.
Expansion modules have 2 interfaces on the front.
Left: For incoming connecting cables from the upstream expansion
module or basic unit BU2.
Right: For outgoing connecting cables leading to an expansion module
or operator panel, and for PC cables, memory modules or addressing
plugs.
Decoupling modules have 2 interfaces on the front:
Left: For incoming connecting cables from the upstream expansion
module or basic unit BU2.
Right: Exclusively for the outgoing connecting cable to the current/
voltage measuring module.
Operator panels have two system interfaces:
Front: For PC cables, memory modules and addressing plugs.
Rear side: For incoming connecting cable from the upstream expansion
module or basic unit.
System interfaces not in use are closed with the cover.
Warning
Applies to system interfaces on operator panels and on door adapters (IP54
degree of protection):
When using for the first time, press the cover firmly against its stop in the
socket!
SIMOCODE pro
13-36
Fig. 13-23: Closing the system interface using the system interface cover on the door adapter
Fig. 13-24: Closing the system interface using the system interface cover on the operator panel
Fig. 13-25: Closing the system interface using the system interface cover on the operator panel
with display
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-37
Example
The following figure shows an example of a SIMOCODE pro V installation:
Basic units (BU)
Outgoing, to
Current measuring module
Decoupling module
Outgoing, to
Expansion module
Operator panel
Outgoing, to
Expansion module
Operator panel
Incoming, from
Expansion module
Basic unit BU2
Incoming, from
Basic unit
Outgoing, to
Expansion module
Operator panel
UF-01130
Incoming, from
Upstream expansion module
Basic unit
SIMOCODE pro V
Basic unit (BU2)
Current measuring
module (IM)
Expansion modules
UF-01130
Cover
SIMOCODE pro
13-38
13.4.2
Basic units
Expansion modules/
Decoupling module
System
interfaces
Memory module,
addressing plug,
System interface cover
Connecting cable
2 system
interfaces
System
interface
Connecting cable
Current/voltage measuring modules
Removable terminals
System
interface
Connecting cable
Removable terminals
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-39
Description
Place the plug in the plug shaft, keeping it is as straight as possible. Ensure
that the catches on the plug shaft above the plug housing audibly click into
place.
For SIMOCODE pro C, the system interfaces on the bottom can only be
used for the current measuring module!
Use the cover to close system interfaces that are not in use
Color coding
Catches
1
2
System interfaces on the
front side and bottom
Cover
Catches
Connecting
cable
Safety guidelines
Notice
For SIMOCODE pro C, the system interfaces on the bottom can only be
used for the current measuring module!
SIMOCODE pro
13-40
Notice
Only a current/voltage measuring module may be connected to the system
interface on the right of the decoupling module. Memory modules,
addressing plugs or PC cables will not be recognized there.
Notice
Observe the color coding for the connecting cable (see diagram)!
13.4.3
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-41
13.4.4
System interfaces on the operator panel and the operator panel with
display
The operator panel has two system interfaces:
Rear side system interface. This is not normally accessible on an integrated
operator panel. The incoming cable from the basic unit or expansion module
is always connected here.
Front system interface. This is normally accessible on an integrated operator
panel. Components are only connected directly when needed, and removed
again after use.
These can be:
Memory module
Addressing plug
PC cable for connecting a PC/programming device
Cover (if the system interface is not in use).
Connecting cable
SIMOCODE pro
13-42
Sequence for connecting cables to the system interface of the operator panel and the
operator panel with display
Proceed as follows:
Step
Description
Place the plug in the plug shaft, keeping it is as straight as possible. Ensure
that the catches on the plug shaft above the plug housing audibly click into
place.
The incoming connecting cable is connected to the rear side.
Use the cover to close system interfaces that are not in use
Notice
In order to ensure IP54 degree of protection, press the cover firmly against
its stop in the socket when using for the first time (see figure!).
When mounting the operator panel using the screws provided, ensure the
tightening torque is not set too high.
Note
Throughout connection, you can place the cover on one of the two "park
positions" (see Figure 13-31).
Notice
Observe the color coding for the connecting cable (see diagram)!
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-43
Front
Cover
Park pos.
Rear
Catches
1
1
2
Catches
Color coding
Connecting cable
Fig. 13-31: Sequence for connecting cables to the system interface of the operator panel
SIMOCODE pro
13-44
Front
Cover
Park position
Rear
Fig. 13-32: Sequence for connecting cables to the system interface of the operator panel with
display
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-45
13.5
Description
Connect the PROFIBUS DP cable with the 9-pole SUB-D plug to the
PROFIBUS DP interface.
9-pole
SUB-D plug
PROFIBUS DP interface
9-pole SUB-D socket
PROFIBUS DP cable
Fig. 13-33: Connecting the PROFIBUS DP to the 9-pole SUB-D socket
SIMOCODE pro
13-46
13.6
Specifications
The key data contained in this chapter is valid for Siemens products and
cables.
PROFIBUS User Organization (PUO) installation guidelines
For electrical PROFIBUS networks, please also adhere to the
PROFIBUS DP/FMS installation guidelines of the PROFIBUS User
Organization. They contain important information about the cable routing
and commissioning of
PROFIBUS networks.
Publisher:
PROFIBUS User Organization
Haid-und-Neu-Strasse 7
76131 Karlsruhe, Germany
Tel.: +49 721 96 58 590
Fax: +49 721 96 58 589
Internet: http://www.profibus.com
Guidelines, Order No. 2.111
See also the "SIMATIC NET PROFIBUS Networks" manual at
http://support.automation.siemens.com/WW/view/en/1971286.
Application of bus termination modules
The 3UF1900-1K.00 bus termination module is primarily intended for use in
MCC motor feeders. It provides correct bus termination, even for removed
MCC plug-in units. The bus termination module can also be utilized when a
standard SUB-D plug cannot be used for the last device on a bus line.
The 3UF1900-1KA00 bus termination module may also be connected to 220/
230 V, 380/400 V, 115/120 V or 24 V AC. The 3UF1900-1KB00 version can be
used for 24 V DC.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
13-47
SIMOCODE pro
13-48
14
In this chapter
In this chapter you will find information about how SIMOCODE pro is
commissioned, how components are replaced and how statistics are read.
Target groups
This chapter is addressed to the following target groups:
Commissioners
Technicians
Maintenance and service personnel.
Necessary knowledge
You will require the following knowledge:
General basic knowledge about SIMOCODE pro, e.g. from Chapter 1
SIMOCODE ES software.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
14-1
14.1
Safety guidelines
Warning
Dangerous electrical voltage! Can cause electric shock and burning. Ensure
the system and the device are disconnected from voltage before beginning
work.
Notice
Please also observe the following SIMOCODE pro operating instructions
(enclosed with the devices):
Device
Order No.
Basic unit
3ZX1012-0UF70-1AA1
Operator panel
3ZX1012-0UF72-1AA1
3ZX1012-0UF78-2BA1
3ZX3012-0UF72-2AA1
Digital module
3ZX1012-0UF73-1AA1
3ZX1012-0UF73-1BA1
3ZX1012-0UF73-3BA1
Expansion modules
3ZX1012-0UF75-1BA1
3ZX1012-0UF71-1AA1
3ZX1012-0UF77-1BA1
Door adapter
3ZX1012-0UF78-1AA1
Decoupling module
3ZX1012-0UF71-5BA1
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
Prerequisites
The following prerequisites must be fulfilled for commissioning and
servicing:
SIMOCODE pro is already mounted and wired
The motor is switched off.
SIMOCODE pro
14-2
Notes on parameterizing
You can parameterize SIMOCODE pro as follows:
With the memory module in which the parameters have already been saved
from a basic unit. The memory module is plugged into the system interface.
If the memory module is connected to the system interface and the supply
voltage returns to the basic unit, the basic unit will be automatically
parameterized by the memory module. The parameters can also be loaded
into the basic unit from the memory module by briefly pressing the Test/
Reset button.
With the SIMOCODE ES software via the serial interface:
The PC/programming device is connected to the system interface with the
PC cable.
With an automation system and/or SIMOCODE ES software via
PROFIBUS DP. For this, the PROFIBUS DP cable should be connected to the
PROFIBUS DP interface of the basic unit.
Commissioning options
There are two commissioning options:
1. Normal case: SIMOCODE pro has not yet been parameterized and still has
the factory settings:
When connected to PROFIBUS DP, the "Bus" LED flashes green when a DP
master is connected.
2. SIMOCODE pro has already been parameterized:
The parameters have already been loaded into the basic unit.
The parameters from a previous application still exist. Check whether
the parameters (e.g. the set current) apply to the new application.
Change these accordingly, if necessary.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
14-3
14.2
Commissioning
14.2.1
Sequence
Please observe the information in the previous Chapter "General information
about commissioning and service" on Page 14-2.
To commission SIMOCODE pro, proceed as follows:
Step
Description
Switch on the supply voltage. In a fault-free state, the following LEDS should
light up or flash green:
"Device" (lights up)
"Bus" if PROFIBUS DP is connected (lights up or flashes).
Continue with step 2.
Otherwise, carry out diagnostics according to the LED display.
You will find further information in Chapter 14.2.3 "Diagnostics via LED display
on the basic unit and on the operator panel". Try to rectify the fault.
If you wish to make SIMOCODE pro available on the PROFIBUS DP, set the
PROFIBUS DP address. You will find further information about this in Chapter
"Setting the PROFIBUS DP address" on Page 14-5.
PC cable,
Order No. 3UF7940-0AA00-0
SIMOCODE pro
14-4
14.2.2
Description
Plug the addressing plug into the system interface. The "Device" LED lights
up yellow.
Briefly press the Test/Reset button. The set address is accepted. The
"Device" LED flashes yellow for approx. 3 seconds.
Table 14-2: Setting the PROFIBUS DP address via the addressing plug
Description
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
14-5
14.2.3
Diagnostics via LED display on the basic unit and on the operator panel
The basic units and the operating panel have three LEDs for displaying
specific device states:
LED
Status
Display
Description
Device
Device
status
Green
Green
flickering
Internal fault
Yellow
Memory module or
addressing plug
recognized, Test/Reset
buttons control the
memory module or
addressing plug
Yellow
flashing
Memory module/
addressing plug read in;
factory settings
configured (duration: 3s)
Yellow
flickering
Memory module
programmed (duration:
3s)
Red
Parameterization
incorrect (also Gen.
Fault on)
Red
flashing
Memory module,
addressing plug,
expansion modules
defective (also Gen.
Fault on - flashing)
Reprogram/replace the
memory module,
replace the expansion
modules
Off
Off
Green
flashing
Green
Communication with
PLC/PCS
Red
Red
flashing
Off
No fault
Bus
Gen.
Fault
Bus
status
Fault
status
SIMOCODE pro
14-6
14.2.4
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
14-7
14.3
Service
14.3.1
Preventive maintenance
Preventive maintenance is an important step towards avoiding faults and
unforeseen costs. Industrial plants require regular professional maintenance
so that e.g. production losses due to plant downtimes are avoided.
Preventive maintenance ensures that all components are always kept in
perfect working order.
SIMOCODE pro
14-8
14.3.2
Saving parameters from the basic unit into the memory module
Note
This function will not be available if the Test/Reset button has been blocked.
Proceed as follows:
Step
Description
Plug the memory module into the system interface. The "Device" LED lights up
yellow for approx. 10 seconds. During this time, press the "TEST/RESET"
button for approx. 3 seconds. The parameters will be saved in the memory
module. After successful data transfer, the "Device" LED flickers yellow for
approx. 3 seconds.
Description
Open the menu Target System > Load into PC. The parameters are loaded
into the main memory from the basic unit.
Click on the menu Switchgear > Save copy as .... The parameters are saved
from the main memory into a SIMOCODE ES file.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
14-9
Saving parameters from the memory module into the basic unit
Note
This function will not be available if the Test/Reset button has been blocked.
Proceed as follows:
Step
Description
Plug the memory module into the system interface. The "Device" LED lights up
yellow for approx. 10 seconds. During this time, briefly press the "TEST/
RESET" button. The parameters will be transferred to the basic unit. After
successful data transfer, the "Device" LED flickers yellow for approx.
3 seconds.
Table 14-7: Saving parameters from the memory module into the basic unit
Notice
If the memory module is plugged in, the parameters will be transferred from
the memory module to the basic unit when the supply voltage is switched
on.
Saving parameters from a SIMOCODE ES file into the basic unit
Proceed as follows:
Step
Description
Click on the menu Switchgear > Open. The parameters from the
SIMOCODE ES file will be transferred to the main memory.
Click on the menu Target system > Load into switchgear. The parameters
will be saved into the basic unit from the main memory.
SIMOCODE pro
14-10
14.3.3
Safety guidelines
Warning
The main power for the feeder and the supply voltage for the basic unit
must be switched off before replacing current measuring modules and
current/voltage measuring modules.
Notice
Please observe the information contained in the operating instructions!
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
Notice
It is not necessary to detach the wiring from the removable terminals to
replace the components!
Description
Save the parameters. See Chapter "Securing and saving parameters" on Page
14-9.
Switch off the main power for the feeder and the supply voltage for the basic
unit.
If necessary, pull the PC cable, the cover or the connecting cable out of the
system interface.
Remove the removable terminals. You do not need to detach the wiring.
10
11
Save the parameters into the basic unit. See Chapter "Securing and saving
parameters" on Page 14-9.
12
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
14-11
Description
Switch off the main power for the feeder and the supply voltage for the basic
unit.
If necessary, pull the PC cable, the cover or the connecting cable out of the
system interface.
Remove the removable terminals. You do not need to detach the wiring.
10
Replacing a DM-F
Proceed as follows:
Step
Description
First, switch off the main power for the feeder and then the supply voltage for
the basic unit and the DM-F.
If necessary, pull the PC cable, the cover or the connecting cable out of the
system interface.
Remove the removable terminals. You do not need to detach the wiring.
10
Switch on the supply voltage for the DM-F and the basic unit.
11
12
SIMOCODE pro
14-12
Replacing the current measuring module and the current/voltage measuring module
Proceed as follows:
Step
Description
Switch off the main power for the feeder and the supply voltage for the basic
unit.
Pull out the removable terminal from the module as illustrated below
(Current/voltage measuring modules only).
Disconnect the three cables of the three phases of the main circuit.
Replace the module (see Chapter 13.2.3 "Current measuring modules" and
Chapter 13.2.4 "Current/voltage measuring modules").
Connect the three cables of the main circuit, leading them through the
through-hole openings.
10
Table 14-12: Replacing the current measuring module and the current/voltage measuring module
Upper terminals
Lower terminals
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
14-13
14.3.4
Resetting the factory settings with the Test/Reset button on the basic unit
Proceed as follows (also deletes any previous password setting!):
Step
Description
Press the Test/Reset button on the basic unit and keep it pressed.
Switch on the supply voltage for the basic unit. The Device LED lights up
yellow.
Table 14-13: Resetting factory settings with the Test/Reset button on the basic unit
Notice
If any one of the steps is not carried out correctly, the basic unit will revert
to normal operation.
Notice
This function is always active, independent of the "Test/Reset - Button
blocked" parameter.
Resetting the factory settings with the SIMOCODE ES software
Prerequisite: SIMOCODE pro is connected to the PC/programming device
via PROFIBUS DP or via the system interface and SIMOCODE ES is started.
Proceed as follows (resets to factory settings, excluding the password):
Step
Description
In the menu, select Target System > Command > Factory Settings.
Table 14-14: Resetting the factory settings with the SIMOCODE ES software
SIMOCODE pro
14-14
14.4
Fig. 14-4: Example of event logging using the "SIMOCODE ES" software
SIMOCODE pro has an error buffer, in which the 21 most recent errors/
faults, "Power - On" events" are recorded with a timestamp. Timestamps are
based upon the operating hours of the device (resolution 1 s), i.e. the
amount of time that the device is supplied with control supply voltage.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
14-15
Example:
The most recent "Power - On" event was logged at a device operating time
of 17 days, 21 hours and 31 minutes. Therefore, at the moment of "Power On", the device was operating (supplied with voltage) for 17d 21h 31min.
The "No. of Starts >" fault was logged at a device operating time of 18 days,
22 hours, 17 minutes, i.e. 24 h 46 min after the most recent "Power - On".
When using a DM-F, the events "Enabling circuit closed" and "Enabling circuit
open" are logged for the DM-F Local and/or the DM-F PROFIsafe in a
separate window:
Time
Event: "Enabling circuit closed" or "Enabling circuit open"
Number:
Line 1: 200 or 202
Line 2: 201 or 203
Text:
Line 1: "DM-F Local enabling circuit 0 -> 1" or DM-F PROFIsafe enabling
circuit 0 -> 1"
Line 2: "DM-F Local enabling circuit 1 -> 0" or "DM-F PROFIsafe enabling
circuit 1 -> 0".
The current DIP switch position of the DM-F Local and/or the DM-F
PROFIsafe is displayed under "DIP switch position DM-F during the last
event"
See also Chapter B.6 "Data record 72 - Error buffer".
14.5
Event buffer
In addition to the error buffer, various events can be stored in the event
buffer
Note:
From firmware version 3.0, the event buffer will be supported with the
following content from basic unit 2:
Entry 1 contains the last event "DM-F enabling circuit closed"
Entry 2 contains the last event "DM-F enabling circuit open"
See also Chapter B.7 "Data record 73 - Event memory".
SIMOCODE pro
14-16
15
In this chapter
In this chapter you will find information about troubleshooting.
Target groups
This chapter is addressed to the following target groups:
Commissioners
Maintenance and service personnel.
Configurators
PLC programmers.
Necessary knowledge
You will require the following knowledge:
Basic general knowledge about SIMOCODE pro
Knowledge about SIMOCODE ES software
Knowledge about PROFIBUS DP.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
15-1
Event
(alphabetical)
Description
Troubleshooting
Acknowledg Contactor
ement/fault control
rectification
Error
no.*)
Analog module
open circuit
Reset
64
Antivalence
Configuration
fault
DM-F feedback
circuit
DM-F Local or
Check the wiring of
DM-F PROFIsafe has detected a
the feedback circuit
fault in the feedback circuit
Check the contact
(when the enabling circuit is
blocks in the feedback
being switched on, the feedback
circuit.
circuit must be closed.);
The "GF" (Gen. Fault) LED on the
front of the DM-F Local or DMF PROFIsafe flashes red
Tripped
Rectify the
fault; reset
Tripped
Rectify fault
so that the
feedback
circuit is
closed.
Tripped
Acknowledg Tripped
e with
"Reset", if
auto-reset is
not active.
DM-F - Test
requirement
Please adopt
the
measures
intended for
this case.
DM-F wiring
DM-FL Configuration
deviation
Reset
Tripped
SIMOCODE pro
15-2
Event
(alphabetical)
Description
Troubleshooting
Acknowledg Contactor
ement/fault control
rectification
DM-FL Configuration
mode
Complete the
configuration (see
system manual "Failsafe
Digital Module
SIMOCODE
pro Safety", Chapter 7.4)
DM-FL - Cross
circuit
Tripped
DM-FL Simultaneity
Tripped
DM-FL waiting
for start-up test
DM-FP F PRM
error
Double 0
Tripped
13
Double 1
Tripped
14
End position
"OPEN/
CLOSED"
counter
command.
Tripped
15
Execution
ON command
Reset or
OFF
command/
countercommand
Tripped
Error
no.*)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
15-3
Event
(alphabetical)
Description
Execution
The motor feeder could not be
STOP command turned off after a STOP
command was issued.
Troubleshooting
Acknowledg Contactor
ement/fault control
rectification
Error
no.*)
Tripped
Tripped
29
External earth
fault
External fault
1, 2, 3, 4, 5 or 6
Tripped
56, 57,
58,
59,
60, 61
Feedback (FB)
OFF
Tripped
11
Feedback (FB)
ON
Rectify the
fault;
Reset or
OFF
command
Tripped
10
Hardware fault
Tripped
Internal earth
fault
Tripped
28
Module fault
Tripped
Reset
Reset
SIMOCODE pro
15-4
Event
(alphabetical)
Description
Module supply
voltage is not
present
Troubleshooting
Acknowledg Contactor
ement/fault control
rectification
Error
no.*)
Tripped
Reset
Tripped
Operational
protection OFF
(OPO)
Reset
Tripped; for
positioners:
QE1 or QE2
switched on
until end
position is
reached depending
upon
configuration
Overload
Overload and
unbalance
Tripped
19
25,26,
27
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
15-5
Event
(alphabetical)
Description
Troubleshooting
Parameter
changes not
allowed in the
current
operating state
Parameter is
incorrect
("Event"
category)
Parameter is
incorrect
("General fault"
category)
Permissible
The permissible number of
number of starts starts in the monitoring
exceeded
timeframe has already been
exceeded. The next start should
not be carried out until the
interlocking time has expired.
Phase unbalance The limit value for phase
unbalance has been exceeded.
Phase unbalance can cause an
overload.
Possible causes:
Phase failure
Fault in the motor windings.
Power failure
(UVO)
Pre-warning
overload
(I > 115%)
Acknowledg Contactor
ement/fault control
rectification
Error
no.*)
Rectify the
fault; reset
Tripped
Reset
Tripped
Reset
Tripped
Rectify the
fault;
Reset or
OFF
command
Tripped
52
18
SIMOCODE pro
15-6
Event
(alphabetical)
Description
Troubleshooting
Acknowledg Contactor
ement/fault control
rectification
Error
no.*)
Required
function is not
supported
Stalled
positioner
"OPEN/
CLOSED"
counter
command.
Tripped
12
Stalled rotor
Reset
Tripped
48
Start-up
The start-up parameter block
parameter block prevents adoption of
active
SIMOCODE pro parameters that
can be saved in the DP Master.
The block must be set when:
SIMOCODE ES
or
SIMATIC PDM
is used for parameterizing.
The block may not be set if:
SIMOCODE pro C/V is
integrated in STEP7 via the
SIMOCODE pro object
manager (OM)
or
SIMOCODE pro C has been
parameterized via GSD.
Notice
The parameter block is not active
in the case of devices that are st
set to the factory settings or
devices that have been reset to
the factory settings!
Status - Cooling
down period
active
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
15-7
Event
(alphabetical)
Description
Status - DM-F
enabling circuit
Troubleshooting
Acknowledg Contactor
ement/fault control
rectification
Error
no.*)
Status - Test
position (TPF)
Temperature
module Warning level
exceeded
Temperature
module out of
range
Reset
Tripped
37
Temperature
module sensor
fault
Rectify the
fault; reset
Tripped
36
Test position
feedback (TPF)
Reset or
OFF
command
Tripped
Test trip
Reset
Tripped
65
17
35
Rectify the
fault; reset
Tripped
33
Rectify the
fault; reset
Tripped
32
Thermistor trip
level
Thermistor protection response. Please check the motor Reset, auto- Tripped
The temperature of the motor is and the application that reset
too high.
is being driven by the
motor.
The motor cannot be
switched on again until
the temperature has
reached the switch-back
point of the thermistor.
31
Trip antivalence
Counter
command
"OPEN/
CLOSED"
Tripped
16
SIMOCODE pro
15-8
Event
(alphabetical)
Description
Troubleshooting
Acknowledg Contactor
ement/fault control
rectification
Error
no.*)
Trip - Bus
PROFIBUS DP communication
has been interrupted or is
interrupted
Reset;
counter
command
Trip - PLC/PCS
Trip temporary
components
(e.g. memory
module)
Rectify the
fault; reset
Tripped
Tripped
47
46
Warning level
cos phi <
44
40
41
42
43
Warning level U< The voltage in the motor feeder Check the motor feeder.
undershot
has undershot the warning level.
Possible causes:
Undervoltage in the network
Fuse has tripped.
45
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
15-9
Event
(alphabetical)
Description
Troubleshooting
Acknowledg Contactor
ement/fault control
rectification
Error
no.*)
SIMOCODE pro
15-10
Tables
In this chapter
In this chapter you will find various tables which can help you when working
with SIMOCODE pro.
Target groups
This chapter is addressed to the following target groups:
Configurators.
Necessary knowledge
You will require the following knowledge:
Thorough knowledge of SIMOCODE pro.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
A-1
A-2
-
Positioner 5 2)
Soft starter 2)
Left
OFF
OFF
CLOSED STOP
CLOSED STOP
CLOSED STOP
CLOSED STOP
Right
slow
Slow
Right
slow
Slow
Right
ON
ON
Right
ON
ON>
Right
ON
OPEN
OPEN
OPEN
OPEN
OPEN
CLOSED OPEN
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
CLOSED STOP
Left
slow
Positioner 3 2)
Positioner 2 2)
Positioner 4 2)
Positioner 1 2)
Left
fast
Pole changing
reversing starter 2)
Solenoid valve 2)
Pole-changing starter 2)
Left
slow
Left
fast
Dahlander
reversing starter 2)
Star-delta
starter 2)
Left
Dahlander 2)
Left
ON<
Star-delta
reversing starter 2)
ON<<
Right
fast
Fast
Right
fast
Fast
ON>>
Left
QE2
OFF
pulse
Active
QE3
QE4
QE5
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
Right
slow
Slow
Right
slow
Slow
Reset
Left
fast
Left
fast
ON
command
ON
command
Left
slow
Fast
Left
star
slow
contactor
Fast
star
contactor
Right
Left
Reset
network network
contactor contactor
ON
network
contactor
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
Right
fast
Fast
Right
fast
Fast
Star
Delta
Right
Left
contactor contactor network network
contactor contactor
Star
Delta
Network contactor contactor contactor
ON
pulse
Right
ON
QE1
Contactor control
Left
fast
Left
fast
ON<<
CLOSED STOP
OFF
OFF
CLOSED STOP
CLOSED STOP
Left
Right
slow
Slow
Right
slow
Slow
Right
ON
ON
Right
ON
ON>
Right
ON
OPEN
OPEN
OPEN
OPEN
OPEN
CLOSED OPEN
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
CLOSED STOP
QLE>
(ON>)
Status information
QLA
(OFF)
Lamp control
CLOSED STOP
Left
slow
Left
slow
Left
Left
ON<
QLE<< QLE<
(ON<<) (ON<)
Right
fast
Fast
Right
fast
Fast
ON>>
QLE>>
(ON>>)
A.1
Overload 1),2)
Designation /
control function
Control station
Tables
Table A-1: Active control stations, contactor/lamp controls and status information for control functions
SIMOCODE pro
Tables
A.2
Abbreviations
The following abbreviations are used in the tables:
Abbreviation
Meaning
BU1
BU2
IM
UM
DM1
Digital module 1
DM2
Digital module 2
DM-FL
DM-FP
OP
Operator panel
OPD
AM
Analog module
EM
Earth-fault module
TM
Temperature module
Th
Thermistor
GF
Cyclic
Cyclic
Acyclic
Acyclic
Fault
Status information
Warning
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
A-3
Tables
Specifications
The following specifications apply in the tables:
Example
Designation
Type
Reserved
Byte[4]
Cos phi
Byte
Reserved
Byte[5]
Word
Range
Unit
Information
0 .. 100
1%
BU2
0 .. 65535
1 % / Is
BU1 BU2
Byte.Bit
Designation
(PRM group)
Reserved
4.0
Parameter group 12
...
0.0
...
SIMOCODE pro
A-4
Tables
A.3
No.
0
Designation
Information
Not connected
BU1 BU2
Fixed level 0
BU1 BU2
Fixed level 1
BU1 BU2
Reserved
Reserved
Reserved
Reserved
Reserved
Static level
Designation
BU Test/Reset button
BU1 BU2
BU Input 1
BU1 BU2
10
BU Input 2
BU1 BU2
11
BU Input 3
BU1 BU2
12
BU Input 4
BU1 BU2
13
Reserved
14
Reserved
15
Reserved
16
Digital module DM
17
DM1 - Input 1
DM1
DM1 - Input 2
DM1
18
DM1 - Input 3
DM1
19
DM1 - Input 4
DM1
20
DM2 - Input 1
DM2
21
DM2 - Input 2
DM2
22
DM2 - Input 3
DM2
23
DM2 - Input 4
DM2
24
DM-FL
25
DM-FL
26
Reserved
27
Reserved
28
Reserved
29
Reserved
30
Reserved
31
Reserved
32
OP Test/Reset button
OP OPD
33
OP Button 1
OP OPD
34
OP Button 2
OP OPD
35
OP Button 3
OP OPD
36
OP Button 4
OP OPD
37
Reserved
Table A-3: Socket assignment table - digital
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
A-5
Tables
No.
Designation
38
41
Information
Reserved
39
40
Designation
Reserved
DPV1/RS-232 interface
(acyclic data)
BU1 BU2
BU1 BU2
42
BU1 BU2
43
BU1 BU2
44
BU1 BU2
45
BU1 BU2
46
BU1 BU2
47
BU1 BU2
48
BU1 BU2
49
BU1 BU2
50
BU1 BU2
51
BU1 BU2
52
BU1 BU2
53
BU1 BU2
54
BU1 BU2
55
56
57
BU1 BU2
BU1 BU2
BU1 BU2
58
BU1 BU2
59
BU1 BU2
60
BU1 BU2
61
BU1 BU2
62
BU1 BU2
63
BU1 BU2
64
BU1 BU2
65
BU1 BU2
66
BU1 BU2
67
BU1 BU2
68
BU1 BU2
69
BU1 BU2
70
BU1 BU2
BU1 BU2
71
72
73
74
75
76
77
Reserved
78
Reserved
79
Reserved
SIMOCODE pro
A-6
Tables
No.
80
Designation
Contactor controls
Designation
Contactor control 1 QE1
81
82
83
84
85
Reserved
86
Reserved
87
88
Reserved
Lamp controls
89
90
91
92
93
94
Reserved
95
96
Information
BU1 BU2
Reserved
Status information - General
BU1 BU2
97
BU1 BU2
98
Status - Device
BU1 BU2
99
Status - Bus
BU1 BU2
100
Status - PLC/PCS
BU1 BU2
101
IM UM
102
Reserved
103
104
Reserved
Status information - Receive
Status - ON <<
105
Status - ON <
106
Status - OFF
107
Status - ON >
108
Status - ON >>
109
BU1 BU2
110
111
Star-delta,
Dahlander,
Pole changing starter
112
113
114
Status - FC
115
Status - FO
116
Status - TC
117
Status - TO
118
BU1 BU2
119
Status - OPO
BU2
120
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
A-7
Tables
No.
121
Designation
Status information - Protection
Designation
Status - Emergency start executed
Information
IM UM
122
IM UM
123
IM UM
BU1 BU2
UM
126
UM
127
DM-F
124
125
128
IM UM
129
Events - Protection
Event - Unbalance
IM UM
130
Event - Overload
IM UM
131
IM UM
132
IM UM
133
EM
134
EM
135
Th
136
Th
137
Th
138
TM
139
TM
140
TM
141
TM
142
Reserved
143
Reserved
144
IM UM
145
IM UM
146
UM
147
UM
148
UM
149
UM
150
AM
151
AM
152
IM UM
153
IM UM
154
UM
155
UM
156
UM
157
UM
158
AM
159
AM
160
IM UM
161
Reserved
162
Reserved
163
BU1 BU2
164
BU1 BU2
SIMOCODE pro
A-8
Tables
No.
Designation
165
Designation
Event - Just one start possible
Information
BU1 BU2
166
BU1 BU2
167
BU1 BU2
168
Event - Limit 1
BU2
169
Event - Limit 2
BU2
170
Event - Limit 3
BU2
171
Event - Limit 4
BU2
172
BU1 BU2
173
BU1 BU2
174
BU1 BU2
175
BU1 BU2
176
BU2
177
BU2
178
Reserved
179
Reserved
180
AM
181
DM-F
182
DM-F
183
Reserved
184
Events - Miscellaneous
185
186
Events - Miscellaneous
Events - System interface
189
190
DM-FL
DM-FP
BU1 BU2
Reserved
Warnings - Miscellaneous
191
192
BU2
Reserved
187
188
Trip - General
DM-F
DM-FL
BU1 BU2
193
BU1 BU2
194
BU1 BU2
195
BU1 BU2
196
Trip - Parameterization
BU1 BU2
197
Trip - Bus
BU1 BU2
198
Trip - PLC/PCS
BU1 BU2
199
Reserved
200
Trip - Controlling
201
202
Trip - FB ON
203
Trip - FB OFF
204
Positioner
205
Trip - Double 0
Solenoid valve/positioner
206
Trip - Double 1
Solenoid valve/positioner
207
Solenoid valve/positioner
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
A-9
Tables
No.
Designation
Designation
Information
208
Trip - Antivalence
Positioner
209
BU1 BU2
210
BU2
211
BU2
212
Reserved
213
Reserved
214
Reserved
215
216
Reserved
Freely-programmable elements
BU1 BU2
217
BU1 BU2
218
BU1 BU2
219
BU2
220
BU2
221
BU2
222
BU2
223
BU2
224
BU2
225
BU2
226
Reserved
227
Reserved
228
Reserved
229
Reserved
230
Reserved
231
Reserved
232
Timer 1 output
BU1 BU2
233
Timer 2 output
BU1 BU2
234
Timer 3 output
BU2
235
Timer 4 output
BU2
236
Counter 1 output
BU1 BU2
237
Counter 2 output
BU1 BU2
238
Counter 3 output
BU2
239
Counter 4 output
BU2
240
BU1 BU2
241
BU1 BU2
242
BU2
243
BU2
244
BU1 BU2
245
BU1 BU2
246
BU2
247
BU2
248
Flashing 1 output
BU1 BU2
249
Flashing 2 output
BU1 BU2
250
Flashing 3 output
BU1 BU2
251
Flickering 1 output
BU1 BU2
SIMOCODE pro
A-10
Tables
No.
Designation
Designation
Information
252
Flickering 2 output
BU1 BU2
253
Flickering 3 output
BU1 BU2
254
Reserved
255
Reserved
Table A-3: Socket assignment table - digital (Cont.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
A-11
Tables
A.4
No.
Designation
Unit
Information
Not connected
Reserved
BU1 BU2
Reserved
Reserved
100 ms
BU1 BU2
100 ms
BU1 BU2
100 ms
BU2
100 ms
BU2
BU1 BU2
BU1 BU2
10
BU2
11
BU2
12
Reserved
13
Reserved
14
Reserved
15
Reserved
16
1 % / Is
IM UM
17
Current I_L1
1 % / Is
IM UM
18
Current I_L2
1 % / Is
IM UM
19
Current I_L3
1 % / Is
IM UM
20
Phase unbalance
1%
IM UM
21
Reserved
22
Reserved
23
Reserved
24
Voltage U_L1
1V
UM
25
Voltage U_L2
1V
UM
26
Voltage U_L3
1V
UM
27
Cos phi
1%
UM
28
Reserved
29
Reserved
30
Reserved
31
Reserved
32
2%
IM UM
33
Time to trip
100 ms
IM UM
34
Recovery time
100 ms
IM UM
SIMOCODE pro
A-12
Tables
No.
Designation
Unit
Information
35
1 % / Is
IM UM
36
TM - Max. temperature
1K
TM
37
TM - Temperature 1
1K
TM
38
TM - Temperature 2
1K
TM
39
TM - Temperature 3
1K
TM
40
41
1h
BU1 BU2
42
1 week
DM-F
43
Reserved
44
AM - Input 1
See 1)
AM
45
AM - Input 2
See 1)
AM
46
Reserved
47
Reserved
BU1 BU2
48
BU1 BU2
49
BU2
50
Reserved
51
Reserved
52
BU1 BU2
53
BU1 BU2
54
55
1s
BU1 BU2
BU1 BU2
56
BU1 BU2
57
BU1 BU2
58
BU1 BU2
59
BU1 BU2
60
BU1 BU2
61
BU1 BU2
62
BU1 BU2
63
BU1 BU2
64
Reserved
..
Reserved
69
Reserved
70
71
72
73
75
Reserved
..
Reserved
255
Reserved
1W
1VA
BU2
BU2
BU2
BU2
1) S7 format:
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
0/4 mA=0
20 mA=27648
A-13
Tables
A.5
Byte.Bit
0.0
Status information
Trip - Controlling
Information
BU1 BU2
0.1
BU1 BU2
0.2
Trip - FB ON
BU1 BU2
0.3
Trip - FB OFF
BU1 BU2
0.4
BU1 BU2
0.5
Trip - Double 0
BU1 BU2
0.6
Trip - Double 1
BU1 BU2
0.7
BU1 BU2
1.0
Trip - Antivalence
BU1 BU2
1.1
BU1 BU2
1.2
BU2
1.3
BU2
1.4
Reserved
2.0
2.1
Reserved
Trip - Protection
Trip - Unbalance
IM UM
2.2
Trip - Overload
IM UM
2.3
IM UM
2.4
IM UM
2.5
EM
2.6
Reserved
2.7
Th
3.0
Th
3.1
Th
3.2
Reserved
3.3
TM
3.4
TM
3.5
TM
3.6
4.0
4.1
4.2
Reserved
Trips Level monitoring
IM UM
IM UM
UM
4.3
UM
4.4
UM
4.5
UM
4.6
AM
4.7
AM
5.0
IM UM
5.1
Reserved
Table A-5: Detailed messages of the slave diagnostics
SIMOCODE pro
A-14
Tables
Byte.Bit
Status information
5.4
5.5
6.0
6.1
Information
BU1 BU2
Reserved
Trips Miscellaneous
BU1 BU2
BU1 BU2
6.2
BU1 BU2
6.3
BU1 BU2
6.4
BU2
6.5
BU2
6.6
Reserved
6.7
Reserved
7.0
7.1
BU1 BU2
7.2
DM-FL DM-FP
7.3
DM-FL DM-FP
7.4
DM-FL
8.0
Warnings - Protection
AM
IM UM
8.1
Warning - Unbalance
IM UM
8.2
Warning - Overload
IM UM
8.3
IM UM
8.4
IM UM
8.5
EM
8.6
Reserved
8.7
Th
9.0
Th
9.1
Th
9.2
TM
9.3
Reserved
9.4
TM
9.5
TM
9.6
10.0
10.1
Reserved
Warnings Level monitoring
IM UM
IM UM
10.2
UM
10.3
UM
10.4
UM
10.5
UM
10.6
AM
10.7
AM
11.0
IM UM
11.1
Reserved
11.3
BU1 BU2
11.4
BU1 BU2
11.5
BU1 BU2
11.6
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
A-15
Tables
Byte.Bit
Status information
11.7
12.0
Information
BU1 BU2
BU1 BU2
12.1
BU1 BU2
12.2
BU1 BU2
12.3
BU1 BU2
12.4
BU2
12.5
BU2
12.6
Reserved
12.7
Reserved
13.0
13.1
13.2
13.3
Reserved
13.4
Reserved
13.5
Reserved
13.6
DM-FL DM-FP
13.7
Warning - DM-FL
DM-FL
14.0
14.1
BU2
DM-FL DM-FP
Reserved
Status information - Protection
IM UM
14.2
IM UM
14.3
IM UM
14.4
Reserved
14.5
Reserved
14.6
14.7
15.0
BU1 BU2
Reserved
Event - Start-up parameter block active
BU1 BU2
BU1 BU2
15.2
BU1 BU2
15.3
BU1 BU2
15.4
BU1 BU2
15.5
BU1 BU2
15.6
BU1 BU2
15.7
BU1 BU2
17.0
DM-FL
17.1
DM-FL
17.2
DM-FL
17.3
DM-FP
17.4
Reserved
15.1
Events Parameterization
SIMOCODE pro
A-16
In this chapter
In this chapter you will find information about the data records of
SIMOCODE pro.
Target groups
This chapter is addressed to the following target groups:
Configurators
PLC programmers.
Necessary knowledge
You will require the following knowledge:
Thorough knowledge of writing and reading data records
Thorough knowledge of SIMOCODE pro.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-1
Description
Read/write
S7 system diagnostics
Read
63
Read
67
Read
69
Read
72
Error buffer
Read
73
Event memory
Read
92
Device diagnostics
(faults, warnings, status information)
Read
94
Measured values
Read
95
Service/statistical data
Read/write
130
Read/write
131
Read/write
132
Read/write
133
Read/write
139
Marking
Read/write
160
Communication parameters
Read/write
165
Identification
Read/write
202
Acyclic receive
Read/write
203
Acyclic send
Read
224
Password protection
Write
SIMOCODE pro
B-2
B.1
B.1.1
High byte
Byte 1
Low byte
Byte 2
High byte
Byte 3
Low byte
Byte 0
High byte
Byte 1
Low byte
Byte 0
Byte 0
Byte 1
Byte 1
Data type
High word
Double word (D-word)
Low word
Word
Byte
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-3
B.1.2
Abbreviations
The following abbreviations are used in the tables:
Abbreviation
Meaning
BU1
BU2
IM
UM
DM1
Digital module 1
DM2
Digital module 2
DM-FL
DM-FP
OP
Operator panel
OPD
AM
Analog module
EM
Earth-fault module
TM
Temperature module
Th
Thermistor
CF
Control function
Cyclic
Cyclic
Acycl.
Acyclic
Fault
Status information
Warning
SIMOCODE pro
B-4
B.1.3
Specifications
The following specifications apply in the tables:
Example
Designation
Type
Reserved
Byte[4]
Cos phi
Byte
Reserved
Byte[5]
Word
Range
Unit
Information
0 .. 100
1%
BU2
0 .. 65535
1 % / Is
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-5
B.2
Designation
Type
No error
Error
0.0
Module fault/OK
Bit
0.1
Internal fault
Bit
0.2
External fault
Bit
0.3
Channel fault
Bit
0.4
0.5
Bit
0.6
Bit
0.7
Bit
1.0
Module type
Bit[4]
1.4
Bit
1.5
Bit
1.6
Bit
1.7
Reserved = 0
Bit
2.0
Bit
2.1
Communication fault
Bit
2.2
Bit
2.3
Bit
2.4
Bit
2.5
Bit
2.6
Bit
2.7
Reserved = 0
Bit
3.0
Bit
3.1
Processor failure
Bit
3.2
EPROM error
Bit
3.3
RAM error
Bit
3.4
ADC/DAC error
Bit
3.5
Blown fuse
Bit
3.6
PRAL missing
Bit
3.7
Reserved = 0
Bit
4.0
Channel type
Byte
0x7D
0x7D
5.0
Byte
0x20
0x20
6.0
Number of channels
Byte
0x01
0x01
7.0
Byte
0x00
0x01
8.0
Reserved
Bit
8.1
Short circuit
Bit
8.2
Undervoltage
Bit
8.3
Overvoltage
Bit
Information
SIMOCODE pro
B-6
Byte
Bit
DR0
DR1
Designation
Type
No error
Error
8.4
Overload
Bit
8.5
Overtemperature
Bit
8.6
Open circuit
Bit
8.7
Bit
9.0
Bit
9.1
Error
Bit
9.2
Reserved
Bit
9.3
Reserved
Bit
9.4
Reserved
Bit
9.5
Reserved
Bit
9.6
Reserved
Bit
9.7
Reserved
Bit
10.0
Parameterization error
Bit
10.1
Bit
10.2
Fuse defective
Bit
10.3
Reserved
Bit
10.4
Earth fault
Bit
10.5
Bit
10.6
Bit
10.7
Actuator warning
Bit
11.0
Actuator trip
Bit
11.1
Safety-oriented tripping
Bit
11.2
External fault
Bit
11.3
Non-specific error
Bit
11.4
Reserved
Bit
11.5
Reserved
Bit
11.6
Reserved
Bit
11.7
Reserved
Bit
12.0
Reserved
Byte[4]
Information
Error F9
Error F16
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-7
B.3
Byte.Bit
Designation
Type
Range
Information
0.0
StartPos
Word
BU2
2.0
Channel No.
Byte
BU2
3.0
Bit
0, 1
BU2
3.1
Bit
0, 1
BU2
3.2
Reserved
Bit[6]
4.0
Word
0 ... 65535
BU2
6.0
Word
0 ... 65535
BU2
122.0
Word
0 ... 65535
BU2
124.0
Reserved
Byte[76]
...
The unit of the measured value is dependent on the assigned analog value.
You will find all the available analog values with their units in Chapter A.4
"Socket assignment table - analog".
B.4
Byte.Bit
Default
(also see parameters)
Type
0.0
Bit
0.1
Bit
0.2
Bit
0.3
Test 1
Bit
0.4
Bit
0.5
Mode selector S1
Bit
0.6
Reset 1
Bit
0.7
Not assigned
Bit
1.0
Not assigned
Bit
1.1
Not assigned
Bit
1.2
Not assigned
Bit
1.3
Not assigned
Bit
1.4
Not assigned
Bit
1.5
Not assigned
Bit
1.6
Not assigned
Bit
1.7
Not assigned
Bit
2.0 to 3.7
Not assigned
Word
Information
BU1 BU2
BU2
SIMOCODE pro
B-8
B.5
Byte.Bit
Default
(also see parameters)
Status - ON <
Type
0.0
0.1
Status - OFF
Bit
0.2
Status - ON >
Bit
0.3
Bit
0.4
Bit
0.5
Bit
0.6
Bit
Information
Bit
0.7
Bit
1.0
Not assigned
Bit
1.1
Not assigned
Bit
1.2
Not assigned
Bit
1.3
Not assigned
Bit
1.4
Not assigned
Bit
1.5
Not assigned
Bit
1.6
Not assigned
Bit
1.7
Not assigned
Bit
2.0
Word
4.0
Not assigned
Word
BU2
6.0
Not assigned
Word
BU2
8.0
Not assigned
Word
BU2
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-9
B.6
Byte.Bit
Entry
0.0
Designation
Type
Information
Time stamp
D-word
BU1 BU2
Type
Byte
BU1 BU2
5.0
Error number
Byte
BU1 BU2
6.0
Time stamp
D-word
BU1 BU2
4.0
10.0
11.0
Type
Byte
BU1 BU2
Error number
Byte
BU1 BU2
Time stamp
D-word
BU1 BU2
Type
Byte
BU1 BU2
Error number
Byte
BU1 BU2
...
120.0
124.0
21
125.0
Time stamp
The operating hours of the device are used as a time stamp (resolution: 1 s).
Type/error number
If the type has the value 71, the entry contains an error: Refer to the error
numbers for detailed information. You will find the meaning in the "Error
number" column of "Data record 92 - Diagnostics" in Chapter B.8 "Data
record 92 - Device diagnostics".
If the type has the value 255, the entry displays "Power - On". In this case,
the error number contains the number of power on operations, reduced by 1
(0 = 1x power on, ...).
SIMOCODE pro
B-10
B.7
Byte.Bit
Entry
0.0
Designation
Type
Information
Time stamp
D-word
BU2
Type
Byte
BU2
5.0
Information
Byte
BU2
8.0
Time stamp
D-word
BU2
4.0
12.0
13.0
Type
Byte
BU2
Information
Byte
BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-11
B.8
Byte.Bit
0.0
1.0
Designation
Information
BU1 BU2
BU1 BU2
1.2
Status - Device
BU1 BU2
1.3
Status - Bus
BU1 BU2
1.4
Status - PLC/PCS
BU1 BU2
1.5
IM UM
2.0
Reserved
Status information Status - ON <<
- Receive
2.1
Status - ON <
2.2
Status - OFF
2.3
Status - ON >
2.4
Status - ON >>
2.5
BU1 BU2
2.6
2.7
Star-delta, Dahlander,
pole-changing
starters
Dependent on the
control function
3.0
3.1
3.2
Status - FC
3.3
Status - FO
3.4
Status - TC
3.5
Status - TO
3.6
BU1 BU2
3.7
Status - OPO
BU2
4.0
4.1
Dependent on the
control function
BU1 BU2
IM UM
4.2
4.3
4.4
4.5
Error No.
***)
Reserved
Status information Status - General fault
- General
1.1
1.6
DP
Diagn.*)
IM UM
BU1 BU2
UM
4.6
UM
4.7
DM-F
SIMOCODE pro
B-12
Byte.Bit
5.0
Designation
Events - Protection Event - Overload operation
Information
Event - Unbalance
5.2
Event - Overload
IM UM
5.3
IM UM
5.4
IM UM
5.5
EM
5.6
EM
5.7
Th
6.0
Th
6.1
Th
6.2
TM
6.3
TM
6.4
TM
6.5
TM
6.6
Reserved
Events - Level
monitoring
Error No.
***)
IM UM
IM UM
5.1
7.0
DP
Diagn.*)
IM UM
7.1
IM UM
7.2
UM
7.3
UM
7.4
UM
7.5
UM
7.6
AM
7.7
AM
8.0
IM UM
8.1
IM UM
8.2
UM
8.3
UM
8.4
UM
8.5
UM
8.6
AM
8.7
AM
9.0
IM UM
9.1
Reserved
9.3
BU1 BU2
9.4
BU1 BU2
9.5
BU1 BU2
9.6
BU1 BU2
9.7
BU1 BU2
10.0
Event - Limit 1
BU2
10.1
Event - Limit 2
BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-13
Byte.Bit
Designation
10.2
Information
Event - Limit 3
BU2
Event - Limit 4
BU2
BU1 BU2
10.5
BU1 BU2
10.6
BU1 BU2
10.7
BU1 BU2
11.0
BU2
11.1
BU2
11.2
Reserved
11.3
Reserved
11.4
AM
11.5
DM-F
11.6
DM-F
10.3
10.4
Events Miscellaneous
11.7
12.0
BU2
Reserved
Events Miscellaneous
12.3
12.4
Events - System
interface
12.5
12.6
DM-FL
DM-FP
BU1 BU2
BU1 BU2
BU2
BU1 BU2
13.1
BU1 BU2
13.2
BU1 BU2
13.0
Error No.
***)
Reserved
Events - Time
stamp function
12.1
12.2
DP
Diagn.*)
Events - Memory
module
13.3
Reserved
13.7
BU1 BU2
14.0
Events Parameterization
BU1 BU2
14.1
BU1 BU2
14.2
14.3
BU1 BU2
14.4
BU1 BU2
14.5
BU1 BU2
SIMOCODE pro
B-14
Byte.Bit
Designation
14.6
Information
BU1 BU2
14.7
BU1 BU2
15.0
BU1 BU2
16.0
DM-FL
16.1
DM-FL
16.2
DM-FL
16.3
DM-FP
16.4
17.0
DP
Diagn.*)
Reserved
Warnings Protection
IM UM
17.1
Warning - Unbalance
IM UM
17.2
Warning - Overload
IM UM
17.3
IM UM
17.4
IM UM
17.5
EM
17.6
Reserved
17.7
Th
18.0
Th
18.1
Th
18.2
TM
18.3
Reserved
18.4
TM
18.5
TM
18.6
Reserved
Warning - Warning I>
IM UM
19.1
IM UM
19.2
UM
19.3
UM
19.4
UM
19.0
Error No.
***)
19.5
UM
19.6
AM
19.7
AM
20.0
IM UM
20.1
Reserved
20.3
BU1 BU2
20.4
BU1 BU2
20.5
BU1 BU2
20.6
BU1 BU2
20.7
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-15
Byte.Bit
21.0
Designation
Warnings Miscellaneous
Information
DP
Diagn.*)
BU1 BU2
21.1
BU1 BU2
21.2
BU1 BU2
21.3
BU1 BU2
21.4
BU2
21.5
BU2
21.6
Reserved
21.7
Reserved
22.0
AM
22.1
DM-F
22.2
DM-F
22.3
Reserved
22.6
DM-F
22.7
Error No.
***)
DM-FL
BU1 BU2
F9
23.1
BU1 BU2
F9
23.2
BU1 BU2
F9
23.3
BU1 BU2
F16
23.4
Trip - Parameterization
BU1 BU2
F16
23.5
Trip - Bus
BU1 BU2
23.6
Trip - PLC/PCS
BU1 BU2
23.7
Reserved
23.0
24.0
Trips General
Trips Receive
Trip - Runtime ON
CF = positioner
24.1
CF = positioner
24.2
Trip - FB ON
CF = positioner
10
24.3
Trip - FB OFF
CF = Positioner
11
24.4
CF = positioner
12
24.5
Trip - Double 0
CF = positioner
13
24.6
Trip - Double 1
CF = positioner
14
24.7
CF = positioner
15
25.0
Trip - Antivalence
CF = positioner
16
25.1
BU1 BU2
17
25.2
BU2
18
25.3
BU2
19
25.4
Reserved
26.0
Reserved
Table B-9: Data record 92 - Diagnostics (Cont.)
SIMOCODE pro
B-16
Byte.Bit
26.1
Designation
Trip - Protection
Trip - Unbalance
Information
IM UM
DP
Diagn.*)
F
Error No.
***)
25
26.2
Trip - Overload
IM UM
26
26.3
IM UM
27
26.4
IM UM
28
26.5
EM
29
26.6
Reserved
26.7
Th
31
27.0
Th
32
27.1
Th
33
27.2
Reserved
27.3
TM
35
27.4
TM
36
27.5
TM
37
27.6
Reserved
Trip - Trip I>
IM UM
40
28.1
IM UM
41
28.2
UM
42
28.3
UM
43
28.4
UM
44
28.5
UM
45
28.6
AM
46
28.7
AM
47
29.0
IM UM
48
29.1
Reserved
29.4
BU1 BU2
52
BU1 BU2
56
30.1
BU1 BU2
57
30.2
BU1 BU2
58
30.3
BU1 BU2
59
30.4
BU2
60
30.5
BU2
61
30.6
Reserved
28.0
Trips - Level
monitoring
29.5
30.0
Reserved
Trips Miscellaneous
30.7
Reserved
31.0
AM
64
31.1
BU1 BU2
65
31.2
31.3
DM-FL
31.4
DM-FL
31.5
Reserved
Table B-9: Data record 92 - Diagnostics (Cont.)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-17
*) The "DP Diagn." column contains the bits which are additionally available
in the diagnostics using PROFIBUS DP:
F: Fault
M: Status information
W: Warning
F9, F16:Error types
See also Chapter A.5 "Detailed messages of the slave diagnostics".
**) Event - PRM error number (bytes):
If parameterization is not possible, the number of the parameter group
(PRM group) which caused the error is transmitted here. You will find the
parameter groups in the parameter data records 130 to 133.
Byte.Bit
Designation
(PRM group)
Reserved
4.0
Device configuration
(see above)(12)
Parameter group 12
...
0.0
***) See "Error number" in Chapter B.6 "Data record 72 - Error buffer".
SIMOCODE pro
B-18
B.9
Byte.Bit
Designation
Type
Range
Unit
Information
0.0
Reserved
Byte[4]
4.0
Byte
0 .. 255
See 2)
IM UM
5.0
Phase unbalance
Byte
0 .. 100
1%
IM UM
0 .. 100
1%
UM
6.0
Cos phi
Byte
7.0
Reserved
Byte[5]
12.0
Word
0 .. 65535
1 % / Is
IM UM
14.0
Current IL1
Word
0 .. 65535
1 % / Is
IM UM
16.0
Current IL2
Word
0 .. 65535
1 % / Is
IM UM
18.0
Current IL3
Word
0 .. 65535
1 % / Is
IM UM
20.0
Word
0 .. 65535
1 % / Is
IM UM
22.0
Time to trip
Word
0 .. 65535
100 ms
IM UM
24.0
Word
0 .. 65535
100 ms
IM UM
26.0
Voltage UL1
Word
0 .. 65535
1V
UM
28.0
Voltage UL2
Word
0 .. 65535
1V
UM
30.0
Voltage UL3
Word
0 .. 65535
1V
UM
32.0
AM - Output
Word
0 .. 32767
AM
34.0
AM - Input 1
Word
0 .. 32767
AM
36.0
AM - Input 2
Word
0 .. 32767
38.0
AM - Input 3
Word
0 .. 32767
See 1)
AM
AM
3)
TM
40.0
TM - Max. temperature
Word
0 .. 65535
1 K see
42.0
TM - Temperature 1
Word
0 .. 65535
1 K see 3)
TM
3)
TM
44.0
TM - Temperature 2
Word
0 .. 65535
1 K see
46.0
TM - Temperature 3
Word
0 .. 65535
1 K see 3)
TM
48.0
Reserved
Byte[4]
52.0
Active power P
D-word
0 .. 0xFFFFFFFF
1W
UM
56.0
Apparent power S
D-word
0 .. 0xFFFFFFFF
1 VA
UM
60.0
Reserved
Byte[4]
1) S7 format:
0/4 mA = 0
20 mA = 27648
2) Representation of the "Thermal motor model":
Value always refers to symm. trip level,
representation in 2% increments in bits 6 - 0 (range 0 to 254%),
bit 7 shows unbalance (fixed level 50%).
3) Representation in Kelvin.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-19
B.10
Coordination
Permissible starts - Actual value
DM-F - Time until test required
Reserved
Number of parameterizations
Number of overload trips
Number of internal overload trips
Motor stop time
Timer 1 - Actual value
Timer 2 - Actual value
Timer 3 - Actual value
Timer 4 - Actual value
Counter 1 - Actual value
Counter 2 - Actual value
Counter 3 - Actual value
Counter 4 - Actual value
Calculation module 1 - Output
Calculation module 2 - Output
Reserved
Motor operating hours
Int. motor operating hours
Device operating hours
Number of starts
Internal number of starts right
Internal number of starts left
Energy consumed
Reserved
Type
Byte[4]
Byte
Byte
Byte[2]
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Word
Byte[4]
D-word
D-word
D-word
D-word
D-word
D-word
D-word
Byte[8]
Range
0 .. 255
0 .. 255
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0 .. 65535
0
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
0 .. 0xFFFFFFFF
Unit
1 week
1h
100 ms
100 ms
100 ms
100 ms
1s
1s
1s
1 kWh
Information
r 1)
r
BU1 BU2
BU1 BU2
BU2
r
r/w
r
r/w
r
r
r
r
r
r
r
r
r
r
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU2
BU2
BU1 BU2
BU1 BU2
BU2
BU2
BU2
BU2
r/w
r
r
r/w
r
r
r/w
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
UM
SIMOCODE pro
B-20
B.11
Byte
Bit
Type
Range
Default
Note
Information
0.0
Reserved
Byte[4]
4.0
Byte[8]
4.0
Device class
Byte
5, 9
5 = BU1
9 = BU2
BU1 BU2
BU2
5.0
Thermistor (Th)
Bit
0, 1
BU1 BU2
5.1
Reserved
Bit[7]
6.0
Bit
0, 1
BU1 BU2
6.1
Bit
0, 1
BU2
6.2
Bit
0, 1
BU2
6.3
Bit
0, 1
BU2
6.4
Bit[2]
0 .. 2
6.6
Bit[2]
0 .. 2
7.0
Reserved
Bit[8]
8.0
Bit[7]
0 .. 5
8.7
Bit
0, 1
9.0
Reserved
10.0
BU1 BU2
0x00
0x10
0x11
0x12
0x20
0x21
0x30
0x31
0x40
0x41
0x50
0x60
0x61
0x62
0x63
0x64
0x70
0x71
11.0
Reserved
0 = no digital module
1 = monostable
2 = bistable
BU2
BU2
0 = no current measurement
1 = 0.3 A - 3 A
2 = 2.4 A - 25 A
3 = 10 A - 100 A
4 = 20 A - 200 A
5 = 63 A - 630 A
BU1 BU2
BU2
0x00 = Overload
0x10 = Direct starter
0x11 = Reversing starter
0x12 = Linked device
0x20 = Star-delta starter
0x21 = Star-delta
reversing starter
0x30 = Dahlander
0x31 = Dahlander
reversing starter
0x40 = Pole-changing starter
0x41 = Pole-changing
reversing starter
0x50 = Solenoid valve
0x60 = Positioner 1
0x61 = Positioner 2
0x62 = Positioner 3
0x63 = Positioner 4
0x64 = Positioner 5
0x70 = Soft starter
0x71 = Soft starter with
reversing contactor
BU1 BU2
BU1 BU2
BU1 BU2
BU1 BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
BU2
Bit[8]
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-21
Byte
Bit
Designation
(PRM group)
Type
Range
Default
Note
Information
12.0
12.0
Bit
0, 1
BU1 BU2
12.1
Bit
0, 1
BU1 BU2
12.2
Bit
0, 1
12.3
Bit
0, 1
12.4
Reserved
Bit
12.5
Reserved
Bit
12.6
Reserved
Bit
12.7
Reserved
Bit
13.0
0, 1
BU1 BU2
13.1
0, 1
BU1 BU2
Bit
BU1 BU2
0 = Manual, 1 = Auto
BU1 BU2
13.2
Bit
0, 1
BU1 BU2
13.3
Bit
0, 1
BU1 BU2
13.4
Reserved
Bit
13.5
Reserved
Bit
13.6
Bus monitoring
Bit
0, 1
BU1 BU2
13.7
PLC/PCS monitoring
Bit
0, 1
BU1 BU2
14.0
Bit
0, 1
0 = 3-phase, 1 = 1-phase
IM UM
0, 1
0 = Manual, 1 = Automatic
IM UM
14.1
Bit
14.2
Reserved
Bit
14.3
0, 1
14.4
Non-maintained command
mode
0, 1
Bit
14.5
Bit
0, 1
0 = NO contact, 1 = NC contact
BU1 BU2
14.6
Load type
Bit
0, 1
BU1 BU2
14.7
Reserved
Bit
15.0
Bit
0, 1
0 = NO contact, 1 = NC contact
BU1 BU2
15.1
Bit
0, 1
BU1 BU2
15.2
Bit
0, 1
BU1 BU2
15.3
Bit
0, 1
15.4
Bit
0, 1
15.5
Bit
0, 1
BU1 BU2
15.6
Bit
0, 1
BU1 BU2
15.7
Bit
0, 1
BU1 BU2
BU1 BU2
0 = Always, 1 = Only motor ON
BU1 BU2
SIMOCODE pro
B-22
Byte
Bit
Designation
(PRM group)
Type
Range
Default
Note
Information
16.0
16.0
Bit[2]
1, 2, 3
Th
16.2
Thermistor - Response
to sensor error
Bit[2]
0, 1, 2, 3
Th
16.4
0, 1, 2, 3
16.6
Bit[2]
0, 1, 2, 3
17.0
Bit[2]
0, 1, 2
17.2
Bit[2]
0, 1, 2, 3
17.4
Bit[2]
0, 1, 3
17.6
Bit[2]
0, 1, 2
18.0
Bit[2]
0, 1, 3
18.2
Bit[2]
0, 1, 2
18.4
Bit[2]
0, 1, 2, 3
18.6
Reserved
Bit[2]
19.0
0, 1, 2, 3
BU1 BU2
19.2
Bit[2]
0, 1, 2
BU1 BU2
19.4
Bit[2]
0, 1, 2
BU1 BU2
19.6
Bit[2]
0, 1, 2
BU1 BU2
20.0
Bit[2]
1, 2, 3
BU1 BU2
20.2
Bit[2]
1, 2, 3
BU1 BU2
20.4
Bit[2]
1, 2, 3
BU1 BU2
20.6
Bit[2]
1, 2, 3
BU1 BU2
21.0
Reserved
Bit[2]
21.2
Bit[2]
0-3
Offset 6 ms
BU1 BU2
21.4
Timer 1 - Type
Bit[2]
0, 1, 2, 3
21.6
Timer 2 - Type
Bit[2]
0, 1, 2, 3
BU1 BU2
0 = Non-inverting
1 = Inverting
2 = Edge rising with memory
3 = Edge falling with memory
BU1 BU2
0 = Deactivated
1 = Signaling
2 = Warning
3 = Tripping
0
BU1 BU2
22.0
Bit[2]
0, 1, 2, 3
22.2
Bit[2]
0, 1, 2, 3
BU1 BU2
22.4
Non-volatile
element 1 - Type
Bit[2]
0, 1, 2, 3
22.6
Non-volatile
element 2 - Type
Bit[2]
0, 1, 2, 3
BU1 BU2
23.0
Reserved
Bit[2]
BU1 BU2
23.2
Reserved
Bit[2]
BU1 BU2
23.4
Reserved
Bit[2]
BU1 BU2
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-23
Byte
Bit
Designation
(PRM group)
Type
Range
Bit[2]
Default
Note
Information
23.6
Reserved
24.0
BU1 BU2
24.0
Bit[4]
0 - 1111B
BU1 BU2
24.4
Bit[4]
0 - 1111B
25.0
Bit[4]
0 - 1111B
0101B
BU1 BU2
25.4
Bit[4]
0 - 1111B
0101B
BU1 BU2
26.0
Bit[4]
0 .. 15
BU1 BU2
26.4
Reserved
Bit[4]
27.0
Reserved
Bit[4]
27.4
Reserved
Bit[4]
BU1 BU2
28.0
28.0
Byte
0 .. 255
IM/UM
29.0
Byte
5, 10 .. 35,
40
10
BU1
BU2
30.0
Byte
0 .. 255
IM/UM
31.0
Byte
0 .. 100
40
IM/UM
32.0
Byte
0 .. 255
IM/UM
33.0
Interlocking time
Byte
0 .. 255
34.0
FB time
Byte
0 .. 255
0 = Deactivated
35.0
Byte
0 .. 255
IM/UM
36.0
Byte
0 .. 255
IM/UM
37.0
Byte
0 .. 255
IM/UM
38.0
Byte
0 .. 255
IM/UM
39.0
Byte
0 .. 255
IM/UM
40.0
Byte
0 .. 255
IM/UM
41.0
Byte
0 .. 255
IM/UM
42.0
Byte
0 .. 255
IM/UM
43.0
Byte
0 .. 255
IM/UM
44.0
Blocking delay
Byte
0 .. 255
IM/UM
45.0
Byte
1 .. 255
BU1
BU2
46.0
Reserved
Byte
47.0
Reserved
Byte
48.0
Byte
0 .. 11111111B 0
BU1 BU2
49.0
Byte
0 .. 11111111B 0
BU1 BU2
50.0
Byte
0 .. 11111111B 0
BU1 BU2
51.0
Reserved
Byte
SIMOCODE pro
B-24
Byte
Bit
Designation
(PRM group)
Type
Range
Default
Note
Information
52.0
52.0
54.0
0 .. 65535
0 = Deactivated
56.0
Execution time
Word
0 .. 65535
10
0 = Deactivated
58.0
Word
0 .. 65535
BU1
BU2
60.0
Word
0 .. 65535
BU1
BU2
62.0
Word
0 .. 65535
BU1
BU2
64.0
Timer 1 - Limit
Word
0 .. 65535
BU1
BU2
66.0
Timer 2 - Limit
Word
0 .. 65535
BU1
BU2
68.0
Counter 1 - Limit
Word
0 .. 65535
BU1
BU2
70.0
Counter 2 - Limit
Word
0 .. 65535
BU1
BU2
72.0
Reserved
Word
74.0
Reserved
Word
Word
600 .. 65535
3000
76.0
76.0
Enabled commands
0 .. 1..1B
0..0B
80.0
1)
30
84.0
D-word
0 .. 0xFFFFFFFF 0
88.0
Reserved
D-word
Bit[32]
IM/UM
IM/UM
IM/UM
BU1
BU2
1) Value range dependent on current range of the IM/UM and the conversion factor
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-25
B.12
Byte.
Bit
Designation
(PRM group)
Type
Range
Default
Note
Information
0.0
Reserved
Byte[4]
4.0
4.0
BU - Output 1
Byte
0 .. 255
BU1 BU2
5.0
BU - Output 2
Byte
0 .. 255
BU1 BU2
6.0
BU - Output 3
Byte
0 .. 255
BU1 BU2
7.0
Reserved
Byte
8.0
OP - LED green 1
Byte
0
0 .. 255
OP OPD
9.0
OP - LED green 2
Byte
0 .. 255
OP OPD
10.0
OP - LED green 3
Byte
0 .. 255
OP OPD
11.0
OP - LED green 4
Byte
0 .. 255
OP OPD
12.0
OP - LED yellow 1
Byte
0 .. 255
OP
13.0
OP - LED yellow 2
Byte
0 .. 255
OP
14.0
OP - LED yellow 3
Byte
0 .. 255
OP
15.0
Reserved
Byte
16.0
Byte
0 .. 255
0
105
BU1 BU2
17.0
Byte
0 .. 255
106
BU1 BU2
18.0
Byte
0 .. 255
107
BU1 BU2
19.0
Byte
0 .. 255
128
BU1 BU2
20.0
Byte
0 .. 255
110
BU1 BU2
21.0
Byte
0 .. 255
120
BU1 BU2
22.0
Byte
0 .. 255
96
BU1 BU2
23.0
Byte
0 .. 255
97
BU1 BU2
24.0
Byte
0 .. 255
BU1 BU2
25.0
Byte
0 .. 255
BU1 BU2
26.0
Byte
0 .. 255
BU1 BU2
27.0
Byte
0 .. 255
BU1 BU2
28.0
Byte
0 .. 255
BU1 BU2
29.0
Byte
0 .. 255
BU1 BU2
30.0
Byte
0 .. 255
BU1 BU2
31.0
Byte
0 .. 255
BU1 BU2
32.0
Byte
0 .. 255
BU1 BU2
33.0
Byte
0 .. 255
BU1 BU2
SIMOCODE pro
B-26
Byte.
Bit
Designation
(PRM group)
Type
Range
Default
Note
Information
34.0
Byte
0 .. 255
BU1 BU2
35.0
Byte
0 .. 255
BU1 BU2
36.0
Byte
0 .. 255
BU1 BU2
37.0
Byte
0 .. 255
BU1 BU2
38.0
Byte
0 .. 255
BU1 BU2
39.0
Byte
0 .. 255
BU1 BU2
40.0
Byte
0 .. 255
BU1 BU2
41.0
Byte
0 .. 255
BU1 BU2
42.0
Byte
0 .. 255
BU1 BU2
43.0
Byte
0 .. 255
BU1 BU2
44.0
Byte
0 .. 255
BU1 BU2
45.0
Byte
0 .. 255
BU1 BU2
46.0
Byte
0 .. 255
BU1 BU2
47.0
Byte
0 .. 255
BU1 BU2
48.0
Byte
0 .. 255
BU1 BU2
49.0
Byte
0 .. 255
60
50.0
Reserved
Byte
51.0
Reserved
Byte
52.0
Mode selector S1
Byte
0 .. 255
53.0
Mode selector S2
Byte
0 .. 255
Default: Cyclic
receive - Bit 0.4
IM UM
61
Default: Cyclic
receive - Bit 0.5
BU1 BU2
Default: Fixed
level value "1"
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-27
Byte.
Bit
Designation
(PRM group)
Type
Range
Default
Note
Information
54.0
Byte
0 .. 255
55.0
Byte
0 .. 255
Dependen
t on the
control
function
56.0
Byte
0 .. 255
57.0
Byte
0 .. 255
56
Default: Cyclic
receive - Bit 0.0
58.0
Byte
0 .. 255
57
Default: Cyclic
receive - Bit 0.1
59.0
Byte
0 .. 255
58
Default: Cyclic
receive - Bit 0.2
60.0
Byte
0 .. 255
61.0
Byte
0 .. 255
62.0
Byte
0 .. 255
63.0
Byte
0 .. 255
64.0
Byte
0 .. 255
65.0
Byte
0 .. 255
66.0
Byte
0 .. 255
73
Default: General
control station
ON <
67.0
Byte
0 .. 255
74
Default: General
control station OFF
68.0
Byte
0 .. 255
75
Default: General
control station
ON >
69.0
Byte
0 .. 255
101
70.0
Byte
0 .. 255
BU1 BU2
71.0
Byte
0 .. 255
BU1 BU2
72.0
Byte
0 .. 255
BU1 BU2
73.0
Byte
0 .. 255
BU1 BU2
74.0
Byte
0 .. 255
BU1 BU2
75.0
Byte
0 .. 255
BU1 BU2
76.0
Byte
0 .. 255
BU1 BU2
77.0
Byte
0 .. 255
BU1 BU2
78.0
Byte
0 .. 255
BU1 BU2
79.0
Test 1 - Input
Byte
0 .. 255
59
80.0
Test 2 - Input
Byte
0 .. 255
81.0
Reset 1 - Input
Byte
0 .. 255
62
Default: Cyclic
receive - Bit 0.3
BU1 BU2
BU1 BU2
Default: Cyclic
receive - Bit 0.6
BU1 BU2
82.0
Reset 2 - Input
Byte
0 .. 255
BU1 BU2
83.0
Reset 3 - Input
Byte
0 .. 255
BU1 BU2
84.0
Reserved
Byte
85.0
Reserved
Byte
86.0
Reserved
Byte
SIMOCODE pro
B-28
Byte.
Bit
Designation
(PRM group)
Type
Range
Default
Note
Information
87.0
Reserved
Byte
88.0
Byte
0 .. 255
0
BU1 BU2
89.0
Byte
0 .. 255
BU1 BU2
90.0
Byte
0 .. 255
BU1 BU2
91.0
Byte
0 .. 255
BU1 BU2
92.0
Byte
0 .. 255
BU1 BU2
93.0
Byte
0 .. 255
BU1 BU2
94.0
Byte
0 .. 255
BU1 BU2
95.0
Byte
0 .. 255
BU1 BU2
96.0
Byte
0 .. 255
BU1 BU2
97.0
Reserved
Byte
98.0
Timer 1 - Input
Byte
0
0 .. 255
BU1 BU2
99.0
Timer 1 - Reset
Byte
0 .. 255
BU1 BU2
100.0
Timer 2 - Input
Byte
0 .. 255
BU1 BU2
101.0
Timer 2 - Reset
Byte
0 .. 255
BU1 BU2
102.0
Counter 1 - Input +
Byte
0 .. 255
BU1 BU2
103.0
Counter 1 - Input -
Byte
0 .. 255
BU1 BU2
104.0
Counter 1 - Reset
Byte
0 .. 255
BU1 BU2
105.0
Counter 2 - Input +
Byte
0 .. 255
BU1 BU2
106.0
Counter 2 - Input -
Byte
0 .. 255
BU1 BU2
107.0
Counter 2 - Reset
Byte
0 .. 255
BU1 BU2
108.0
Byte
0 .. 255
BU1 BU2
109.0
Byte
0 .. 255
BU1 BU2
110.0
Byte
0 .. 255
BU1 BU2
111.0
Byte
0 .. 255
BU1 BU2
112.0
Byte
0 .. 255
BU1 BU2
113.0
Byte
0 .. 255
BU1 BU2
114.0
Byte
0 .. 255
BU1 BU2
115.0
Byte
0 .. 255
BU1 BU2
116.0
Flashing 1 - Input
Byte
0 .. 255
BU1 BU2
117.0
Flashing 2 - Input
Byte
0 .. 255
BU1 BU2
118.0
Flashing 3 - Input
Byte
0 .. 255
BU1 BU2
119.0
Flickering 1 - Input
Byte
0 .. 255
BU1 BU2
120.0
Flickering 2 - Input
Byte
0 .. 255
BU1 BU2
121.0
Flickering 3 - Input
Byte
0 .. 255
BU1 BU2
122.0
122.0
Byte
0 .. 255
16
123.0
Reserved
Byte
Default: Max.
current I_max
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-29
B.13
Byte.
Bit
Designation
(PRM group)
Type
Range
Unit
Default
Note
Information
0.0
Reserved
Byte[4]
4.0
4.0
Bit
0, 1
4.1
Bit
0, 1
4.2
Reserved
Bit
4.3
Reserved
Bit
4.4
Reserved
Bit
4.5
Reserved
Bit
4.6
Reserved
Bit
4.7
Reserved
Bit
5.0
Reserved
Bit
5.1
Reserved
Bit
5.2
Reserved
Bit
5.3
Reserved
Bit
5.4
Bit
5.5
Bit
5.6
Reserved
Bit
5.7
Reserved
Bit
6.0
Overshooting/undershooting limit 1
Bit
0, 1
6.1
Overshooting/undershooting limit 2
Bit
0, 1
6.2
Overshooting/undershooting limit 3
Bit
0, 1
6.3
Overshooting/undershooting limit 4
Bit
0, 1
6.4
Line-to-line voltage
Bit
0, 1
6.5
OPO level
Bit
0, 1
0 = NO
Contact,
1 = NC
Contact
6.6
Bit
0, 1
0 = CLOSED, 1 BU2
= OPEN
6.7
Bit
0, 1
0 = Delta
1 = In supply
cable
0 = NO
Contact
1 = NC
Contact
BU2
0 = DPV0,
1 = DPV1
BU2
0
0, 1
0, 1
AM
0
0
0 = 0..20 mA
1 = 4-20 mA
AM
0
0
7.0
Bit
0, 1
7.1
Bit
0, 1
7.2
Reserved
Bit
7.3
Reserved
Bit
7.4
Bit
0, 1
7.5
Bit
0, 1
0 = ">"
(Overshooting)
1 = "<"
(Undershootin
g)
BU2
BU2
BU2
BU2
BU2
BU2
BU2
0
0
0 = Always
1= Motor ON
BU2
BU2
SIMOCODE pro
B-30
Byte.
Bit
Designation
(PRM group)
Type
Range
Unit
Default
7.6
Reserved
Bit
7.7
Reserved
Bit
8.0
Bit
8.1
Reserved
Bit
8.2
Bit
0, 1
8.3
Bit
8.4
Timestamping active
Bit
8.5
Reserved
Bit
8.6
Reserved
Bit
8.7
Reserved
Bit
9.0
DM-FL - Configuration 1
Bit
0, 1
Note
Information
0 = Word
1= D-word
BU2
0 = No
1 = Yes
DM-F
0, 1
0 = Manual,
1 = Auto
DM-F
0, 1
BU2
0
0, 1
9.1
DM-FL - Configuration 2
Bit
0, 1
9.2
DM-FL - Configuration 3
Bit
0, 1
9.3
DM-FL - Configuration 4
Bit
0, 1
9.4
DM-FL - Configuration 5
Bit
0, 1
9.5
DM-FL - Configuration 6
Bit
0, 1
Configurable
parameters
comparable
with the
module
configuration
DM-FL
DM-FL
DM-FL
DM-FL
DM-FL
DM-FL
9.6
DM-FL - Configuration 7
Bit
0, 1
DM-FL
9.7
DM-FL - Configuration 8
Bit
0, 1
DM-FL
10.0
10.0
Bit[2]
0, 1, 2
BU2
10.2
Reserved
Bit[2]
10.4
Reserved
Bit[2]
10.6
Bit[2]
0, 1, 2
0=
Deactivated,
1 = Activated
11.0
Bit[2]
0, 1, 2
11.2
Bit[2]
0, 1, 2
UM
0 = ON
(always)
UM
1 = ON+
(always, not
TPF)
2 = RUN
(motor ON, not
TPF)
11.4
Reserved
Bit[2]
11.6
Reserved
Bit[2]
0
0
BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-31
Byte.
Bit
Designation
(PRM group)
Type
Range
Unit
Default
12.0
Bit[2]
0, 1, 2, 3
12.2
Bit[2]
0, 1, 2, 3
12.4
Bit[2]
0, 1, 2, 3
12.6
Bit[2]
0, 1, 2, 3
13.0
Monitoring limit 1
Bit[2]
0, 1, 2, 3
13.2
Monitoring limit 2
Bit[2]
0, 1, 2, 3
13.4
Monitoring limit 3
Bit[2]
0, 1, 2, 3
13.6
Monitoring limit 4
Bit[2]
0, 1, 2, 3
14.0
Reserved
Bit[2]
14.2
Reserved
Bit[2]
14.4
Reserved
Bit[2]
14.6
AM - Active inputs
Bit[2]
0, 1, 2
15.0
DM - Delay inputs
Bit[2]
0, 1, 2, 3
Bit[2]
10 ms
Note
Information
0 = ON
(always)
1 = ON+
(always, not
TPF)
2 = RUN
(motor ON, not
TPF)
3 = RUN+
(motor ON, not
TPF,
start-up
override)
AM
AM
AM
AM
BU2
BU2
BU2
BU2
0 = 1 input
1 = 2 inputs
2 = 3 inputs
AM
Offset 6ms
DM1 DM2
0=
Deactivated
1 = Signaling
2 = Warning
3 = Tripping
15.2
1, 2, 3
15.4
1, 3
15.6
EM - Response to warning of an
external earth fault
Bit[2]
0, 1, 2
16.0
Reserved
Bit[2]
16.2
Reserved
Bit[2]
16.4
Bit[2]
0, 1, 2
16.6
Bit[2]
0, 1, 2, 3
17.0
Bit[2]
1, 3
17.2
Bit[2]
0, 1, 2
17.4
Bit[2]
0, 1, 2, 3
17.6
TM - Active sensors
Bit[2]
0, 1, 2
0=
Deactivated
1 = Signaling
2 = Warning
3 = Tripping
AM
EM
EM
DM-F
DM-F
TM
TM
TM
0 = 1 sensor
1 = 2 sensors
2= 3 sensors
TM
SIMOCODE pro
B-32
Byte.
Bit
Designation
(PRM group)
Type
Range
Unit
Default
18.0
Bit[2]
0, 1, 3
18.2
Bit[2]
0, 1, 2
Note
0=
Deactivated
1 = Signaling
2 = Warning
3 = Tripping
Information
UM
UM
18.4
Bit[2]
0, 1, 3
18.6
Bit[2]
0, 1, 2
UM
19.0
Bit[2]
0, 1, 3
UM
19.2
Bit[2]
0, 1, 2
UM
19.4
Bit[2]
0, 1, 3
UM
UM
19.6
Bit[2]
0, 1, 2
UM
20.0
Bit[2]
0, 1, 3
AM
20.2
Bit[2]
0, 1, 2
AM
20.4
Bit[2]
0, 1, 3
AM
0, 1, 2
AM
20.6
Bit[2]
21.0
Reserved
Bit[2]
21.2
Reserved
Bit[2]
21.4
Reserved
Bit[2]
21.6
Reserved
Bit[2]
22.0
Bit[2]
1, 2, 3
22.2
Bit[2]
1, 2, 3
22.4
Reserved
Bit[2]
22.6
Reserved
Bit[2]
23.0
Bit[2]
23.2
Reserved
Bit[2]
23.4
Reserved
Bit[2]
23.6
Reserved
Bit[2]
24.0
Reserved
Bit[2]
24.2
Reserved
Bit[2]
24.4
Reserved
Bit[2]
24.6
Reserved
Bit[2]
25.0
Timer 3 - Type
Bit[2]
0, 1, 2, 3
25.2
Timer 4 - Type
Bit[2]
0, 1, 2, 3
0, 1
0=
Deactivated
1 = Signaling
2 = Warning
3 = Tripping
0 = Positive
1 = Negative
BU2
BU2
BU2
0
0 = With
BU2
closing
BU2
delay
1 = Closing
delay with
memory
2 = With
opening
delay
3 = With
fleeting
closing
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-33
Byte.
Bit
Designation
(PRM group)
Type
Range
Unit
Default
25.4
Bit[2]
0, 1, 2, 3
25.6
Bit[2]
0, 1, 2, 3
26.0
Non-volatile
element 3 - Type
Bit[2]
0, 1, 2, 3
26.2
Non-volatile
element 4 - Type
Bit[2]
0, 1, 2, 3
26.4
Bit[2]
0, 1, 2, 3
26.6
Reserved
Bit[2]
27.0
Reserved
Bit[2]
27.2
Reserved
Bit[2]
27.4
Reserved
Bit[2]
27.6
Reserved
Bit[2]
28.0
28.0
TM - sensor type
Bit[3]
+Bit
28.4
Reserved
Bit[4]
29.0
29.4
Note
Information
0 = Noninverting
1=
Inverting
2 = Edge rising
with memory
3 = Edge
falling with
memory
BU2
BU2
BU2
BU2
0 = +,
1 = -,
2 = *,
3=/
000B - 100B
000B
000B = PT100, TM
001B = PT1000
010B = KTY83
011B = KTY84
100B = NTC
Bit[4]
0 - 1111B
Bit[4]
0 - 1111B
0101B Bit[0] =
Panel reset,
0101B Bit[1] =
Auto-reset,
Bit[2] =
Remote reset,
Bit[3] = OFF
command
reset
30.0
Reserved
Bit[4]
30.4
Reserved
Bit[4]
31.0
Reserved
Bit[4]
31.4
Reserved
Bit[4]
32.0
Bit[4]
0 .. 1111B
BU2
32.4
Bit[4]
0 .. 1111B
BU2
33.0
0 .. 15
BU2
33.4
0 .. 15
34.0
Bit[4]
0 .. 15
34.4
Bit[4]
0 .. 15
1%
AM
35.0
Bit[4]
0 .. 15
1%
BU2
35.4
Reserved
Bit[4]
36.0
36.0
Reserved
Byte
0
BU2
BU2
BU2
1%
UM
SIMOCODE pro
B-34
Byte.
Bit
Designation
(PRM group)
Type
Range
Unit
Default
Note
Information
37.0
EM - Delay
Byte
0 .. 255
100 ms
EM
38.0
Byte
0 .. 100
1%
UM
39.0
Byte
0 .. 100
1%
UM
40.0
Byte
0 .. 255
8V
UM
41.0
Byte
0 .. 255
8V
UM
42.0
Byte
0 .. 255
*128
AM
43.0
Byte
0 .. 255
*128
AM
44.0
Byte
0 .. 255
*128
AM
45.0
Byte
0 .. 255
*128
AM
46.0
Byte
0 .. 255
100 ms
UM
47.0
Byte
0 .. 255
100 ms
UM
48.0
Byte
0 .. 255
100 ms
UM
49.0
Byte
0 .. 255
100 ms
UM
50.0
Byte
0 .. 255
100 ms
UM
51.0
Byte
0 .. 255
100 ms
UM
52.0
Byte
0 .. 255
100 ms
UM
53.0
Byte
0 .. 255
100 ms
UM
54.0
Byte
0 .. 255
100 ms
AM
55.0
Byte
0 .. 255
100 ms
AM
56.0
Byte
0 .. 255
100 ms
AM
57.0
Byte
0 .. 255
100 ms
AM
58.0
Delay limit 1
Byte
0 .. 255
100 ms
BU2
59.0
Delay limit 2
Byte
0 .. 255
100 ms
BU2
60.0
Delay limit 3
Byte
0 .. 255
100 ms
BU2
61.0
Delay limit 4
Byte
0 .. 255
100 ms
BU2
62.0
TM - Hysteresis
Byte
0 .. 255
1K
TM
63.0
Byte
0 .. 255
1s
20
64.0
UVO time
Byte
0 .. 255
100 ms
BU2
65.0
Staggering time
Byte
0 .. 255
1s
BU2
66.0
Byte
0 .. 20
5%
BU2
67.0
Byte
0 .. 255
BU2
68.0
Byte
0 .. 255
BU2
69.0
Byte
0 .. 255
BU2
Star-delta
starter
70.0
Byte
0 .. 11111111B
BU2
71.0
Byte
0 .. 11111111B
BU2
72.0
Byte
0 .. 11111111B
BU2
73.0
Byte
-128 .. 127
BU2
74.0
Byte
-128 .. 127
BU2
75.0
Byte
0 .. 255
BU2
1 week
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-35
Byte.
Bit
Designation
(PRM group)
Type
Range
Unit
Default
Note
Information
76.0
76.0
0 .. 65535
78.0
Word
0 .. 65535
AM
80.0
Word
0 .. 65535
1K
TM
82.0
Word
0 .. 65535
1K
TM
84.0
Word
0 .. 65535
BU2
86.0
Word
0 .. 65535
BU2
88.0
Word
0 .. 65535
BU2
90.0
Word
0 .. 65535
BU2
92.0
Timer 3 - Limit
Word
0 .. 65535
100 ms
BU2
100 ms
Value for
0/4mA
AM
94.0
Timer 4 - Limit
Word
0 .. 65535
BU2
96.0
Counter 3 - Limit
Word
0 .. 65535
BU2
98.0
Counter 4 - Limit
Word
0 .. 65535
BU2
100.0
Change-over pause
Word
0 .. 65535
10 ms
102.0
Word
1 .. 50000
1 ms
100
BU2
104.0
Word
0 .. 65535
BU2
106.0
Word
0 .. 65535
BU2
108.0
108.0
D-Word
1)
112.0
D-word
0 .. 0xFFFFFFFF 1 W
UM
116.0
D-word
0 .. 0xFFFFFFFF 1 W
UM
120.0
D-word
0 .. 0xFFFFFFFF 1 W
UM
124.0
D-word
0 .. 0xFFFFFFFF 1 W
UM
128.0
Truth table 9
type 5I/2O - Output 1
Bit [32]
0 .. 1..1B
BU2
132.0
Truth table 9
type 5I/2O - Output 2
Bit [32]
0 .. 1..1B
BU2
136.0
D-word
-0x80000000 ..
0x7FFFFFFF
BU2
140.0
D-word
2x
-32768..32767
BU2
10 mA
1) Value range dependent on current range of the IM/UM and the conversion factor
SIMOCODE pro
B-36
B.14
Byte.
Bit
0.0
Designation
(PRM group)
Reserved
Type
Range
Default
Note
Information
Byte[4]
4.0
4.0
DM1 - Output 1
Byte
0 .. 255
DM1
DM-F
5.0
DM1 - Output 2
Byte
0 .. 255
DM1
FM-F
6.0
DM2 - Output 1
Byte
0 .. 255
DM2
7.0
DM2 - Output 2
Byte
0 .. 255
DM2
8.0
Reserved
Byte
9.0
Reserved
Byte
10.0
Reserved
Byte
11.0
Reserved
Byte
12.0
Timestamping - Input 0
Byte
0 .. 255
BU2
13.0
Timestamping - Input 1
Byte
0 .. 255
BU2
14.0
Timestamping - Input 2
Byte
0 .. 255
BU2
15.0
Timestamping - Input 3
Byte
0 .. 255
BU2
16.0
Timestamping - Input 4
Byte
0 .. 255
BU2
17.0
Timestamping - Input 5
Byte
0 .. 255
BU2
18.0
Timestamping - Input 6
Byte
0 .. 255
BU2
19.0
Timestamping - Input 7
Byte
0 .. 255
BU2
20.0
Byte
0 .. 255
BU2
21.0
Reserved
Byte
22.0
Byte
0 .. 255
23.0
Byte
0 .. 255
24.0
Byte
0 .. 255
25.0
Byte
0 .. 255
26.0
Byte
0 .. 255
27.0
Byte
0 .. 255
28.0
0 .. 255
29.0
Byte
0 .. 255
30.0
Byte
0 .. 255
31.0
Byte
0 .. 255
32.0
Byte
0 .. 255
33.0
Byte
0 .. 255
34.0
Byte
0 .. 255
35.0
Byte
0 .. 255
Dependen
t on the
control
function
36.0
Byte
0 .. 255
BU2
37.0
Byte
0 .. 255
BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-37
Byte.
Bit
Designation
(PRM group)
Type
Range
Default
Note
Information
38.0
Reserved
Byte
39.0
Reserved
Byte
40.0
Byte
0 .. 255
BU2
41.0
Byte
0 .. 255
BU2
42.0
Reserved
Byte
43.0
Reserved
Byte
44.0
UVO fault
Byte
0 .. 255
BU2
45.0
OPO error
Byte
0 .. 255
BU2
46.0
Byte
0 .. 255
BU2
47.0
Byte
0 .. 255
BU2
48.0
Byte
0 .. 255
BU2
49.0
Byte
0 .. 255
BU2
50.0
Byte
0 .. 255
BU2
51.0
Byte
0 .. 255
BU2
52.0
Byte
0 .. 255
BU2
53.0
Byte
0 .. 255
BU2
54.0
Byte
0 .. 255
BU2
55.0
Byte
0 .. 255
BU2
56.0
Byte
0 .. 255
BU2
57.0
Byte
0 .. 255
BU2
58.0
Byte
0 .. 255
BU2
59.0
Byte
0 .. 255
BU2
60.0
Byte
0 .. 255
BU2
61.0
Byte
0 .. 255
BU2
62.0
Byte
0 .. 255
BU2
63.0
Byte
0 .. 255
BU2
64.0
Timer 3 - Input
Byte
0 .. 255
BU2
65.0
Timer 3 - Reset
Byte
0 .. 255
BU2
66.0
Timer 4 - Input
Byte
0 .. 255
BU2
67.0
Timer 4 - Reset
Byte
0 .. 255
BU2
68.0
Counter 3 - Input +
Byte
0 .. 255
BU2
69.0
Counter 3 - Input -
Byte
0 .. 255
BU2
70.0
Counter 3 - Reset
Byte
0 .. 255
BU2
BU2
71.0
Counter 4 - Input +
Byte
0 .. 255
72.0
Counter 4 - Input -
Byte
0 .. 255
BU2
73.0
Counter 4 - Reset
Byte
0 .. 255
BU2
74.0
Byte
0 .. 255
BU2
75.0
Byte
0 .. 255
BU2
76.0
Byte
0 .. 255
BU2
77.0
Byte
0 .. 255
BU2
78.0
Byte
0 .. 255
BU2
79.0
Byte
0 .. 255
BU2
80.0
Byte
0 .. 255
BU2
SIMOCODE pro
B-38
Byte.
Bit
Designation
(PRM group)
Type
Range
81.0
Byte
82.0
Reserved
Byte
83.0
Reserved
Byte
84.0
Reserved
Byte
85.0
Reserved
Byte
86.0
Reserved
Byte
87.0
Reserved
Byte
88.0
88.0
Byte
0 .. 255
Default
0 .. 255
Note
Information
BU2
AM
89.0
Byte
0 .. 255
BU2
90.0
Byte
0 .. 255
BU2
91.0
Byte
0 .. 255
BU2
92.0
Byte
0 .. 255
BU2
93.0
Byte
0 .. 255
BU2
94.0
Byte
0 .. 255
BU2
95.0
Byte
0 .. 255
BU2
96.0
Byte
0 .. 255
BU2
97.0
Byte
0 .. 255
BU2
98.0
Byte
0 .. 255
BU2
99.0
Byte
0 .. 255
BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-39
B.15
Byte.Bit
Designation
Type
Information
0.0
Reserved
Byte[4]
4.0
Reserved
Byte[6]
10.0
Byte[10]
BU1 BU2
20.0
Byte[10]
BU1 BU2
30.0
Byte[10]
BU1 BU2
40.0
Byte[10]
BU1 BU2
50.0
Byte[10]
BU2
60.0
Byte[10]
BU2
70.0
Reserved
Byte[10]
80.0
Reserved
Byte[10]
90.0
Marking - Limit 1
Byte[10]
BU2
100.0
Marking limit 2
Byte[10]
BU2
110.0
Marking limit 3
Byte[10]
BU2
120.0
Marking limit 4
Byte[10]
BU2
130.0
Byte[10]
BU2
140.0
Byte[10]
BU2
150.0
Byte[10]
BU2
160.0
Byte[10]
BU2
170.0
Byte[10]
BU2
180.0
Byte[10]
BU2
190.0
Reserved
Byte[10]
SIMOCODE pro
B-40
B.16
Byte.Bit
Designation
Type
0.0
Reserved
Byte[4]
4.0
Station address
Byte
5.0
Baud rate
Byte
6.0 to 9.0
Reserved
Byte[6]
10.0
Word
Information
BU1 BU2
BU2
B.17
Byte.Bit
Designation
Type
0.0
Reserved
Byte[4]
4.0
Plant identifier
Byte[32]
36.0
Location designation
Byte[22]
58.0
Date
Byte[16]
74.0
Reserved
Byte[38]
112.0
Comment
Byte[54]
Information
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-41
B.18
Description
The acyclic receive data can be used for any functions. The receive data is
available as device-internal outputs (sockets).
Byte.Bit
Designation
Type
0.0
Reserved
Byte[4]
4.0
Bit
4.1
Bit
4.2
Bit
4.3
Bit
4.4
Bit
4.5
Bit
4.6
Bit
4.7
Bit
5.0
Bit
5.1
Bit
5.2
Bit
5.3
Bit
5.4
Bit
5.5
Bit
5.6
Bit
5.7
Bit
6.0
Word
Information
BU1 BU2
SIMOCODE pro
B-42
B.19
Description
Any data can be transmitted via the acyclic send data. The send data is
available as device-internal inputs (plugs).
Byte.Bit
Designation
Type
0.0
Bit
0.1
Bit
0.2
Bit
0.3
Bit
0.4
Bit
0.5
Bit
0.6
Bit
0.7
Bit
1.0
Bit
1.1
Bit
1.2
Bit
1.3
Bit
1.4
Bit
1.5
Bit
1.6
Bit
1.7
Bit
Information
BU1 BU2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-43
B.20
Description
Password protection ON
If the data record is received with this control flag, the password protection is
activated and the password is accepted. If, at the time of receiving,
"Password protection ON" and the password are not the same, the event
"Event - Wrong password" is set and no change is carried out.
Password protection OFF
If the data record is received with this control flag, the password protection
is deactivated. If the password is false, the event "Event - Wrong password" is
set and no change is carried out.
Byte.Bit
Designation
Type
0.0
Reserved
Byte[4]
4.0
Bit
4.1
Reserved
Bit[31]
8.0
Password
Byte[8]
16.0
Reserved
Byte[8]
Information
BU1 BU2
BU1 BU2
SIMOCODE pro
B-44
B.21
B.21.1
Overload relay
Cyclic receive data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Not connected
Not connected
Not connected
Further function blocks -> Standard functions -> Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Not connected
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Not connected
Not connected
Not connected
Event - Pre-warning overload (I>115 %)
Not connected
Not connected
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-45
B.21.2
Direct starter
Cyclic receive data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Not connected
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Not connected
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
SIMOCODE pro
B-46
B.21.3
Reversing starter
Cyclic receive data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Status - ON <
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Interlocking time active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-47
B.21.4
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Not connected
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Not connected
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
Table B-25: Assignment of cyclic receive/send data, molded case circuit breaker (MCCB)
SIMOCODE pro
B-48
B.21.5
Star-delta starter
Cyclic receive data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Not connected
Status - OFF
Status - ON
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-49
B.21.6
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Table B-27:
Status - ON <
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Status - Interlocking time active
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
Assignment of cyclic receive/send data, star-delta reversing starter
SIMOCODE pro
B-50
B.21.7
Dahlander
Cyclic receive data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >>
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Status - ON >>
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-51
B.21.8
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >>
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <<
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Status - ON >>
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Status - ON <<
Not connected
Status ON <
Status - Interlocking time active
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
SIMOCODE pro
B-52
B.21.9
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >>
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Status - ON >>
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-53
B.21.10
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >>
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <<
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Table B-31:
Status - ON >>
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Change-over pause active
Status - Remote mode
Status - General fault
Status - General warning
Status - ON <<
Not connected
Status ON <
Status - Interlocking time active
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
Assignment of cyclic receive/send data, pole-changing reversing starter
SIMOCODE pro
B-54
B.21.11
Solenoid valve
Cyclic receive data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> CLOSED
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OPEN
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Not connected
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Not connected
Status - OFF (Closed)
Status - ON > (Open)
Not connected
Not connected
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-55
B.21.12
Positioner
Cyclic receive data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> CLOSED
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> STOP
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OPEN
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
SIMOCODE pro
B-56
B.21.13
Soft starter
Cyclic receive data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Not connected
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Not connected
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Not connected
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
B-57
B.21.14
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 *) (analog value)
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON <
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> OFF
Device parameters -> Motor control -> Control stations -> PLC/PCS [DP] -> ON >
Further function blocks -> Standard functions - Test/Reset -> Test 1 - Input
Further function blocks -> Standard functions -> Emergency start -> Emergency start - Input
Device parameters -> Motor control -> Control stations -> Mode selector S1
Further function blocks -> Standard functions -> Test/Reset -> Reset 1 - Input
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Cyclic send data
Bit 0.0
Bit 0.1
Bit 0.2
Bit 0.3
Bit 0.4
Bit 0.5
Bit 0.6
Bit 0.7
Bit 1.0
Bit 1.1
Bit 1.2
Bit 1.3
Bit 1.4
Bit 1.5
Bit 1.6
Bit 1.7
Byte 2/3 (analog value)
Byte 4/5 *) (analog value)
Byte 6/7 *) (analog value)
Byte 8/9 *) (analog value)
Status - ON <
Status - OFF
Status - ON >
Event - Pre-warning overload (I>115 %)
Status - Interlocking time active
Status - Remote mode
Status - General fault
Status - General warning
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Not connected
Maximum current I_max
Not connected
Not connected
Not connected
Table B-35: Assignment of cyclic receive/send data, soft starter with reversing contactor
SIMOCODE pro
B-58
Dimension drawings
In this chapter
This chapter contains the technical dimension drawings of the
SIMOCODE pro system components.
Target groups
This chapter is addressed to the following target groups:
Configurators
Technicians.
Necessary knowledge
You will require the following knowledge:
Thorough knowledge of switchgear configuration.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
C-1
Dimension drawings
C.1.1
80
106
12
C.1
45
36
86
80
106
12
C.1.2
45
65
115
SIMOCODE pro
C-2
Dimension drawings
C.2.1
84
C.2
45
40
7,5
T1
T2
38
T3
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
C-3
Dimension drawings
94
C.2.2
55
67
14
T3
T2
65
T1
SIMOCODE pro
C-4
Dimension drawings
C.2.3
79
95
95
140
78
25
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
C-5
Dimension drawings
C.2.4
17
79
95
119
37
47
84
140
SIMOCODE pro
C-6
Dimension drawings
C.2.5
25
85
122
147
57
11
125
6
148
60,5
60,5
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
C-7
Dimension drawings
C.3
C.3.1
45
85
5
7
21
31
66
11
SIMOCODE pro
C-8
Dimension drawings
C.3.2
55
94
20
12
23
60
92
Fig. C-9: Current measuring module (through-hole converter) 3UF7112, 10 A to 100 A
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
C-9
Dimension drawings
C.3.3
SIMOCODE pro
C-10
Dimension drawings
C.3.4
37
17
79
79
95
119
95
120
47
140
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
C-11
Dimension drawings
C.3.5
48
25
122
147
88
1
1
32
125
67
149
145
SIMOCODE pro
C-12
Dimension drawings
C.4.1
36
29
C.4
96
29
89
96
55
60
C.4.2
29
33
91,5
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
C-13
Dimension drawings
68
92
10
C.5
22,5
115
110
15
Versions:
3UF73 digital modules
3UF7500 earth-fault module
3UF7700 temperature module
3UF7400 analog module
3UF715 decoupling module
SIMOCODE pro
C-14
Dimension drawings
C.6
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
C-15
Dimension drawings
C.7
Accessories
C.7.1
Door adapter
IP54
24,5+0,5
.4
17
13.5+0.5
.1
0
R2
37
370,1
46
IP54
R2
13.5+0.5
.4
39
26.5+0.5
37
Fig. C-17: Door adapter
C.7.2
SIMOCODE pro
C-16
Technical data
In this chapter
This chapter contains information about SIMOCODE pro technical data.
Target groups
This chapter is addressed to the following target groups:
Configurators.
Necessary knowledge
You will require the following knowledge:
Thorough knowledge of switchgear configuration
Thorough knowledge of SIMOCODE pro.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-1
Technical data
D.1
Specifications
Certificates:
www.siemens.com/industrial-controls/approvals.
-40 C - +80 C 2)
< 4000 m
Degree of protection
(according to IEC 60529)
IP20
All components (except current
measuring module with bus
connection, operator panel and door
adapter)
Current measuring module with
bus connection
IP00
IP54
15 g / 11 ms
Mounting position
Any
Frequencies
50/60 Hz 5 %
2 kV (power ports)
1 kV (signal ports)
Conducted interference, high
frequency according to
IEC 61000-4-6
10 V
2 kV (line to earth)
1 kV (line to line)
Electrostatic discharging,
ESD according to IEC 61000-4-2
8 kV (air discharge)
6 kV (contact discharge) 3)
10 V/m
SIMOCODE pro
D-2
Technical data
Safe isolation
according to IEC 60947-1
300 V
24 V
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-3
Technical data
D.2
Mounting
Display
Red/green/yellow "DEVICE" LED
"TEST/RESET" button
System interfaces
Front
Bottom
PROFIBUS DP interface
Interface design
Connection system
RS485
9-pole SUB-D socket (12 MBit)
Terminals (1.5 MBit), connection cross section as per control
circuit
Connection of a PROFIBUS DP cable via terminal connection or
9-pole SUB-D socket.
24 V DC
Operating range
0.85 x Us - 1.1 x Us -
0.8 x Us - 1.2 x Us -
7 VA/5 W
5W
10 VA 7 W
7W
Rated insulation
voltage Ui
4 kV
Power consumption
SIMOCODE pro
D-4
Technical data
Type 50 ms
SIMOCODE pro C 24 V DC
110 V - 240 V AC/DC
SIMOCODE pro V 24 V DC
SIMOCODE pro V 110 V - 240 V AC/DC
Type 50 ms
Type 200 ms
Relay outputs:
Number
Function
5A
6 A at max. +50 C
AC-15
DC-13
Inputs (binary)
4 inputs with a common ground that are supplied via the device
electronics (24 V DC) for measuring process signals (e.g. local
control station, key-operated switch, limit switch, etc.), freelyassignable to control functions.
24 V DC
Cable lengths (single)
Input characteristic
6 A/24 V AC
2 A/24 V DC
6 A/120 V AC
0.55 A/60 V DC
3 A / 230 V AC
0.25 A/125 V DC
300 m
Type 1 according to EN 61131-2
Response value
Return value
Cable lengths
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Length: 2 x 250 m
2 x 150 m
2 x 50 m
D-5
Technical data
Connection
Tightening torque
SIMOCODE pro
D-6
Technical data
D.3
Mounting
Set current Is = 0.3 A - 3 A;
2.4 A - 25 A; 10 A - 100 A
(3UF71.0, 3UF71.1, 3UF71.2)
System interface
Main circuit
Set current Is
3UF71.0: 0.3 A - 3 A
3UF71.3: 20 A - 200 A
3UF71.1: 2.4 A - 25 A
3UF71.4: 63 A - 630 A
3UF71.2: 10 A - 100 A
Rated insulation voltage Ui (at
Degree of Pollution 3)
690 V 1)
690 V
6 kV 2)
Rated frequency
50/60 Hz
Type of current
Three-phase current
Short circuit
+/- 3 %
Accuracy of current measuring
(ranging from 1 times the
minimum set current Iu to 8 times
the maximum set current Io)
Typical measuring range of the
voltage measuring
Line-to-line voltage/voltage
between lines (e.g. UL1L2)
Phase voltage (e.g. UL1)
Accuracy
Voltage measuring in the range
230 V - 400 V
Cos phi measurement (in the
nominal load range cos phi = 0.4 0.8)
Apparent power measurement (in
the nominal load range)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
+/- 5 % (typical)
D-7
Technical data
Diameter
7.5 mm
14.0 mm
25.0 mm
Bus connection 4)
Set current Is
20 A - 200 A
63 A - 630 A
Connection screw
M8x25
M10x30
Tightening torque
10 Nm - 14 Nm
2
14 Nm - 24 Nm
16 mm - 95
mm2 4)5)
AWG cable
SIMOCODE pro
D-8
Technical data
D.4
Mounting
Display
Green "READY" LED
System interfaces
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-9
Technical data
D.5
D.5.1
Mounting
Display
Green "READY" LED
System interfaces
Control circuit
Rated insulation
voltage Ui
4 kV
Relay outputs
Number
Function
24 V DC
Cable lengths (single)
Input characteristic
300 m
Type 2 according to EN 61131-2
SIMOCODE pro
D-10
Technical data
Connection
Tightening torque
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-11
Technical data
D.5.2
Technical data of the DM-F Local and DM-F PROFIsafe digital modules
Mounting
Enclosure width
45 mm
System interfaces
For connecting to a basic unit, an additional expansion module, a current measuring module or a current/voltage measuring module or the
operator panel
Operating range
Power consumption
DM-F Local:
DC 24 V: 3 W
AC/DC 110 V - 240 V: 9.5 VA/4.5 W
DM-F PROFIsafe:
DC 24 V: 4 W
AC/DC 110 V - 240 V: 11,0 VA/5.5 W
Rated insulation
voltage Ui
4 kV
DC 24 V: typ. 20 ms at 0,8xUs
AC/DC 110 V - 240 V: typ. 20 ms at 0,85xUs
typ. 200 ms at 230 V
Relay outputs
Quantity
Function
Function
Prescribed short-circuit
protection for relay
enabling circuits/relay
outputs
SIMOCODE pro
D-12
Technical data
circuits
Rated switching
capacity of relay
enabling circuits
5A
2000/h
Connection
Tightening torque
Connection cross-sections:
- solid
Table D-6: Technical data of the digital modules DM-F Local and DM-F PROFIsafe
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-13
Technical data
D.5.3
LED display
DM-F Local
Color
Meaning
"READY"
OFF
Green
Flashing
green
OFF
Green
Flashing
green
Self-test
Yellow
Configuration mode
Flashing
yellow
Configuration fault
Red
OFF
Green
Flashing
green
OFF
Input inactive
Green
Input active
Flashing
green
OFF
No general fault
Red
Flashing red
OFF
Yellow
Cross-circuit detection ON
Flashing
yellow
"DEVICE"
"OUT"
"IN"
"GF"
"1"
SIMOCODE pro
D-14
Technical data
"2"
"3"
"4"
"5"
"6"
"7"
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Flickering
yellow
Configuration fault
OFF
NC contact/NO contact
Yellow
NC contact/NC contact
Flashing
yellow
Flickering
yellow
Configuration fault
OFF
2 x 1-channel
Yellow
1 x 2-channel
Flashing
yellow
Flickering
yellow
Configuration fault
OFF
Yellow
Flashing
yellow
Flickering
yellow
Configuration fault
OFF
Yellow
Flashing
yellow
Flickering
yellow
Configuration fault
OFF
Yellow
Flashing
yellow
Flickering
yellow
Configuration fault
OFF
D-15
Technical data
"8"
Yellow
Flashing
yellow
Flickering
yellow
Configuration fault
OFF
Yellow
Flashing
yellow
Flickering
yellow
Configuration fault
DIP switch
SET/RESETbutton
1500 m
Input characteristic
SIMOCODE pro
D-16
Technical data
D.5.4
LED display
DM-F PROFIsafe
Color
Meaning
OFF
Green
Flashing
green
OFF
Green
Red
OFF
Green
Flashing
green
OFF
No general fault
Red
"1"
Yellow
PROFIsafe address 1
"2"
Yellow
PROFIsafe address 2
"3"
Yellow
PROFIsafe address 4
"4"
Yellow
PROFIsafe address 8
"5"
Yellow
PROFIsafe address 16
"6"
Yellow
PROFIsafe address 32
"7"
Yellow
PROFIsafe address 64
"8"
Yellow
"9"
Yellow
"10"
Yellow
"READY"
"DEVICE"
"OUT"
"GF"
DIP switch
SET/RESET button
Inputs (binary)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-17
Technical data
300 m
Input characteristic
Table D-8: Technical data of the DM-F PROFIsafe fail-safe digital module
Safety-related technical data of the DM-F Local and DM-F PROFIsafe digital modules:
See chapter "Technical Data" in the system manual "Failsafe Digital Modules
SIMOCODE pro Safety".
SIMOCODE pro
D-18
Technical data
D.5.5
Mounting
Display
Green "READY" LED
System interfaces
Control circuit
Type of connection:
2-wire connection
Inputs:
Channels
2 (passive)
Parameterizable measuring
ranges
0/4 mA - 20 mA
Cable shielding
40 mA
Accuracy
1 %
Input resistance
50 Ohm
Conversion time
150 ms
Resolution
12 bit
No
Output:
Channels
0/4 mA - 20 mA
Cable shielding
30 V DC
Accuracy
1 %
500 Ohm
Conversion time
25 ms
Resolution
12 bit
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-19
Technical data
Short-circuit proof
Yes
No
Connection:
Tightening torque
D.5.6
Mounting
Display
Green "READY" LED
System interfaces
Control circuit
Connectable 3UL22 summation
current transformer with rated
fault currents IN
IEarth fault < 50 % IN
IEarth fault > 100 % IN
0.3 / 0.5 / 1 A
No tripping
Tripping
Connection:
Tightening torque
SIMOCODE pro
D-20
Technical data
D.5.7
Mounting
Display
Green "READY" LED
System interfaces
Sensor circuit
Conversion time
500 ms
Type of connection
2 or 3-wire connection
1 mA (typical)
PT1000/KTY83/KTY84/NTC
0.2 mA (typical)
KTY83-110
KTY84
NTC
<+ 2 K
No
Connection:
Tightening torque
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-21
Technical data
D.6
D.6.1
Mounting
Display
Red/green/yellow "DEVICE" LED
Red: Blocked
Green:
Flashing green:
Yellow:
OFF:
Continuous light:
Flashing:
Continuous light/
flashing:
Buttons
Test/Reset
Control buttons
System interfaces
Front
Rear
SIMOCODE pro
D-22
Technical data
D.6.2
Mounting
Display
Red/green/yellow "DEVICE" LED
Red: Blocked
Green:
Flashing green:
Yellow:
OFF:
Continuous light:
Flashing:
Continuous light/
flashing:
4 green LEDs
Display
Buttons
Control buttons
Arrow keys
Softkeys
System interfaces
Front
Rear
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-23
D-24
5.0
6.5
9.0
6.5
12.0
17.0
18.0
25.0
25.0
3TF69
2)
2)
820
630
630
820
630
630
/
/
/
/
/
/
/
/
/
/
820
630
630
225.0
265.0
280.0
400.0
450.0
225
265
300
400
500
662
630
502
182
215
243
324
405
225
265
300
400
500
662
630
502
/ 182.3
/ 214.7
/ 243
/ 324
/ 405
/ 225
/ 265
/ 300
/ 400
/ 500
/ 93.2
/ 121.5
/ 149.9
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
662
630
502
182.3
214.7
243
324
405
225
265
300
400
500
93.2
121.5
149.9
20.0
24.0
24.0
47.0
58.0
58.0
93.2
100.0
4.0
5.2
6.3
5.2
9.0
13.0
13.0
20.0
24.0
572
572
440
160
188
213
284
355
225
265
300
400
500
81.7
107
131
22.3
29.4
32.7
49.0
53.0
59.0
81.7
100.0
7.0
9.0
10.0
9.0
12.0
16.0
16.0
22.3
25.0
5.0
6.5
9.0
6.5
12.0
16.0
16.0
22.3
25.0
4.0
5.2
6.3
5.2
9.0
13.0
13.0
20.0
24.0
/ 20.0
/ 24.0
/ 24.0
/ 47.0
/ 53.0
/ 58.0
/ 81.7
/ 100.0
/
/
/
/
/
/
/
3.0
3.0
/ 690V
/
/
572
572
440
572
572
440
/ 159.8 / 159.8
/ 188.2 / 188.2
/ 213 / 213
/ 284 / 284
/ 355 / 355
/ 225 / 225
/ 265 / 265
/ 300 / 300
/ 400 / 400
/ 500 / 500
/ 81.7 / 81.7
/ 106.5 / 106.5
/ 131.4 / 131.4
/ 22.3
/ 29.4
/ 32.7
/ 49.0
/ 53.0
/ 59.0
/ 81.7
/ 100.0
/
/
/
/
/
/
/
/
/
3.0
3.0
Size 14
3TF69
/
/
/
/
/
/
/
/
/
/
225
265
300
400
500
225
265
300
400
500
225.0
265.0
300.0
400.0
500.0
225
265
300
400
500
93.2
122
150
/ 25.5
/ 33.0
/ 38.5
/ 56.0
/ 61.0
/ 69.0
/ 93.2
/ 100.0
/
/
/
/
/
/
/
/
/
/
/
400V / 500V
3.0
3.0
531
531
408
146
172
195
260
325
194
228
258
344
430
74.8
98
120
20.3
28.0
29.4
45.0
47.0
53.0
74.8
97.5
12.0
15.0
15.0
20.3
25.0
5.0
6.5
9.0
3.0
3.0
/
/
/
/
/
/
/
/
/
/
/
/
/
20.0
24.0
24.0
45.0
47.0
53.0
74.8
97.5
9.0
13.0
13.0
20.3
24.0
4.0
5.2
6.3
3.0
3.0
/ 690V
/
/
/
/
/
/
/
/
/
/
/
/
531 /
531 /
531
531
408
/ 146.3
/ 172.3
/ 195
/ 260
/ 325
/ 194
/ 228
/ 258
/ 344
/ 430
408 /
146
172
195
260
325
194
228
258
344
430
/ 74.8 / 74.8
/ 98 / 97.5
/ 120 / 120.3
/
/
/
/
/
/
/
/
/
/
/
/
/
12.0
15.0
15.0
20.3
25.0
20.3
28.0
29.4
45.0
47.0
53.0
74.8
97.5
/
/
/
7.0
9.0
9.5
/
/
400V / 500V
3.0
3.0
2.4 - 25A
Size S0
0.3 - 3.0A
Size S00
20-200A
Size S6
Size 14
63-630A
3RT1064
3RT1065
3RT1066
3RT1075
3RT1076
3RT1264
3RT1265
3RT1266
3RT1275
3RT1276
2)
3TF68
/ 115.0 / 115.0
/ 150.0 / 150.0
/ 185.0 / 170.0
25.5
33.0
38.5
56.0
61.0
69.0
93.2
100.0
7.0
9.0
11.0
9.0
12.0
17.0
18.0
25.0
25.0
3.0
3.0
/ 690V
/
/
63-630A
115.0
150
185
20.0
24.0
24.0
47.0
58.0
58.0
100.0
4.0
5.2
6.3
5.2
9.0
13.0
13.0
20.0
24.0
3.0
3.0
Size S10/S12
3RT1054
3RT1055
3RT1056
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
400V / 500V
3.0
3.0
Overload relay
Setting range
(Type)
Size S10/S12
20-200A
Size S6
/ 32.0
/ 40.0
/ 50.0
/ 65.0
/ 80.0
/ 95.0
/ 100.0
5.0
6.5
9.0
6.5
12.0
17.0
18.0
25.0
25.0
3.0
3.0
/ 690V
/
/
25
10-100A
32.0
40.0
50.0
65.0
80.0
95.0
100.0
/
/
/
/
/
/
/
/
/
3.0
3.0
20
Size S2/S3
3RT1034
3RT1035
3RT1036
3RT1044
3RT1045
3RT1046
3RT1054
3RT1055
7.0
9.0
12.0
9.0
12.0
17.0
25.0
25.0
25.0
/
/
400V / 500V
3.0
3.0
Class
15
10-100A
3RT1015
3RT1016
3RT1017
3RT1023
3RT1024
3RT1025
3RT1026
3RT1034
3RT1035
3RT1015
3RT1016
5 and 10
Size S2/S3
2.4 - 25A
Size S0
0.3 - 3.0A
Contactor
3TF69
3TF69
2)
2)
3RT1064
3RT1065
3RT1066
3RT1075
3RT1076
3RT1264
3RT1265
3RT1266
3RT1275
3RT1276
3TF68 2)
3RT1054
3RT1055
3RT1056
3RT1034
3RT1035
3RT1036
3RT1044
3RT1045
3RT1046
3RT1054
3RT1055
3RT1015
3RT1016
3RT1017
3RT1023
3RT1024
3RT1025
3RT1026
3RT1034
3RT1035
3RT1015
3RT1016
Contactor
500
500
376
135.0
159.0
180.0
240.0
300.0
173.3
204.1
231
316
385
69.0
90
111
19.1
26.5
26.5
41.7
45.0
50.0
69.0
90.0
12.0
14.0
14.0
19.1
25.0
7.0
9.0
9.0
3.0
3.0
19.1
26.5
26.5
41.7
45.0
50.0
69.0
90.0
12.0
14.0
14.0
19.1
25.0
5.0
6.5
9.0
3.0
3.0
/
/
/
/
/
/
/
/
/
/
/
/
/
19.1
24.0
24.0
41.7
45.0
50.0
69.0
90.0
9.0
13.0
13.0
19.1
24.0
4.0
5.2
6.3
3.0
3.0
/ 690V
/
/
/
/
/
/
/
/
/
/
/
/
500
500
376
135.0
159.0
180.0
240.0
300.0
173.3
204.1
231
316
385
/
/
/
/
/
/
/
/
/
/
35
Class
500
500
376
135.0
159.0
180.0
240.0
300.0
173.3
204.1
231
316
385
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
17.6
25.0
25.0
38.2
43.0
47.0
63.0
82.0
12.0
13.0
13.0
17.6
25.0
5.0
6.5
9.0
3.0
3.0
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
17.6
24.0
24.0
38.2
43.0
47.0
63.0
82.0
9.0
13.0
13.0
17.6
24.0
4.0
5.2
6.3
3.0
3.0
/ 690V
/
/
469
469
340
344
/
/
/
/
/
/
/
/
126
146
165
220
275
152
180
204
469
469
344
340
126
146
165
220
275
152
180
204
126
146
165
220
275
152
180
204
/ 469
/ 469
/ 344
/ 340
/
/
/
/
/
/
/
/
17.6
25.0
25.0
38.2
43.0
47.0
63.0
82.0
12.0
13.0
13.0
17.6
25.0
7.0
9.0
9.0
3.0
3.0
400V / 500V
40
438
438
317
316
133
150
200
250
131
156
177
74
93
16.1
23.5
23.5
34.5
40.0
44.0
57.0
74.0
12.0
12.0
12.0
16.1
23.5
7.0
8.5
8.5
3.0
3.0
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
438
438
317
316
133
150
200
250
131
156
177
4.0
5.2
6.3
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
438
438
317
316
133
150
200
250
131
156
177
74.0
93.0
16.1
23.5
23.5
34.5
40.0
44.0
57.0
74.0
/ 9.0
/ 12.0
/ 12.0
/ 16.1
/ 23.5
3.0
3.0
/ 690V
/
/
74.0 /
93.0 /
16.1
23.5
23.5
34.5
40.0
44.0
57.0
74.0
12.0
12.0
12.0
16.1
23.5
5.0
6.5
8.5
3.0
3.0
400V / 500V
/ 69.0 / 69.0
/ 90.0 / 90.0
/ 111.0 / 111.0
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
400V / 500V
30
Size 14
63-630A
Size S10/S12
20-200A
Size S6
10-100A
Size S2/S3
2.4 - 25A
Size S0
0.3 - 3.0A
Size S00
Overload relay
Setting range
(Type)
3TF69
3TF69
2)
2)
3RT1064
3RT1065
3RT1066
3RT1075
3RT1076
3RT1264
3RT1265
3RT1266
3RT1275
3RT1276
2)
3TF68
3RT1054
3RT1055
3RT1056
3RT1034
3RT1035
3RT1036
3RT1044
3RT1045
3RT1046
3RT1054
3RT1055
3RT1015
3RT1016
3RT1017
3RT1023
3RT1024
3RT1025
3RT1026
3RT1034
3RT1035
3RT1015
3RT1016
Contactor
Type 3NA
800
800
800
500
500
500
630
630
500
500
500
800
800
355
355
355
125
125
160
200
200
200
355
355
35
35
35
63
63
63
100
125
125
35
35
630
630
4)
4)
400
400
400
500
500
500
500
500
800
800
4)
500
315
315
315
63
63
80
125
160
160
315
315
20
20
20
25
25
25
35
63
63
20
20
630
630
4)
4)
400
400
400
500
500
500
500
500
800
800
500 4)
315
315
315
63
63
80
125
160
160
315
315
20
20
20
25
25
25
25
63
63
20
20
500
4)
400
400
400
500
500
500
500
500
315
315
315
63
63
80
125
160
160
315
315
20
20
20
25
25
25
25
63
63
20
20
5)
aM
630
630
630
250
315
315
400
500
400
400
400
630
630
160
200
200
50
50
50
63
80
100
160
200
20
20
20
50
50
Type 3ND
690V/
50kA
Type of assignment
1
2
gL(gG)
Type 5SE
Type 5SB
LV HRC
Operating class
NEOZED
DIAZED
3)
690V/
100kA
Fuse links
415V/
50kA
BS88
Fuses
630
630
500
400
400
400
450
500
450
450
450
800
800
250
315
315
63
80
80
125
160
160
250
315
20
20
20
25
25
25
25
63
63
20
20
standards
British
1600
1600
1600
600
700
800
1000
1200
600
700
800
1000
1200
450
500
500
125
150
200
250
300
350
400
400
60
60
60
70
70
70
100
100
100
10
10
RK5/CLASS L
600V
Standard shortcircuit
Ratings
UL listed
Fuses
D.7
Size S00
Overload relay
Setting range
(Type)
690V/
50kA
Technical data
SIMOCODE pro
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
16,0A
3RT2018
25,0A
25,0A
25,0A
3RT2025
3RT2026
3RT2027
3RT2028
12,0A
17,0A
25,0A
32,0A
38,0A
3RT2024
3RT2025
3RT2026
3RT2027
3RT2028
100A
17,0A
3RT2024
ohne Schtz
25A
12,0A
ohne Schtz
2)
12,0A
3RT2017
3A
3RT2018
9,0A
3A
3RT2017
3RT2016
3A
3RT2016
7,0A
3A
3RT2015
3A
3RT2015
9,2A /
7,7A
6,0A /
3A
3A
3A
3A
3A
25A
/
9,0A
25A
8,9A
6,7A
6,7A
4,9A
3A
3A
3A
3A
3A
100A / 100A
/ 32,0A / 21,0A
/ 32,0A / 21,0A
/ 18,0A / 13,0A
/ 17,0A / 13,0A
/ 12,0A /
/ 25,0A / 21,0A
/ 25,0A / 21,0A
/ 18,0A / 13,0A
/ 17,0A / 13,0A
/ 12,0A /
15
9,2A
7,7A
6,0A
3A
3A
3A
3A
3A
25A
25A
25A
9,0A
100A
100A
12,0A / 12,0A /
100A
12,0A / 12,0A /
8,9A
6,7A
6,7A
4,9A
3A
3A
3A
3A
3A
/ 690V
13,0A / 12,4A /
10,7A /
9,0A
7,0A
3A
3A
3A
3A
3A
400V / 500V
20
9,2A
7,7A
6,0A
3A
3A
3A
3A
3A
25A
25A
25A
9,0A
100A / 100A
12,0A / 12,0A /
100A /
12,0A / 12,0A /
8,9A
6,7A
6,7A
4,9A
3A
3A
3A
3A
3A
/ 690V
11,5A / 11,5A /
10,0A /
9,0A
7,0A
3A
3A
3A
3A
3A
400V / 500V
/ 690V
5 u.10
/ 12,4A /
400V / 500V
ohne Schtz
2)
Schtz
25
3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
/ 9,2A / 6,7A
/ 7,7A / 6,7A
/ 6,0A / 4,9A
/ 25A / 25A
30
3A
3A
3A
3A
3A
25A / 25A
9,5A / 8,9A
9,0A / 6,7A
7,7A / 6,7A
6,0A / 4,9A
3A
3A
3A
3A
3A
/ 690V
25A
9,5A
9,0A
9,0A
7,0A
3A
3A
3A
3A
3A
400V / 500V
12,0A / 12,0A /
12,0A / 12,0A /
25A
9,5A
9,0A
7,0A
3A
3A
3A
3A
3A
/ 690V
CLASS
400V / 500V
3UF71021AA00-0/
3RB29062JG1
10 - 100A
2.4 - 25A
3UF71011AA00-0/
3RB29062DG1
Baugre S0
2.4 - 25A
3UF71011AA00-0/
3RB29062DG1
0.3 - 3.0A
3UF71001AA00-0/
3RB29062BG1
Baugre S00
(Typ)
Einstellbereich
berlastrelais
35
16,0A
16,0A
13,4A
13,4A
12,0A
100A
16,0A
16,0A
13,4A
13,4A
12,0A
25A
8,8A
8,5A
8,5A
7,0A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
25A / 25A
8,8A / 8,8A
8,5A / 6,7A
7,7A / 6,7A
6,0A / 4,9A
3A
3A
3A
3A
3A
/ 690V
/ 16,0A / 15,0A
/ 16,0A / 15,0A
/ 13,4A / 13,0A
/ 13,4A / 13,0A
/ 12,0A /
/ 100A / 100A
/ 16,0A / 15,0A
/ 16,0A / 15,0A
/ 13,4A / 13,0A
/ 13,4A / 13,0A
/ 12,0A / 9,0A
400V / 500V
40
15,0A
15,0A
13,0A
13,0A
12,0A
100A
15,0A
15,0A
13,0A
13,0A
12,0A
25A
8,3A
8,0A
8,0A
7,0A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
25A /
25A
8,3A / 8,3A
8,0A / 6,7A
7,7A / 6,7A
6,0A / 4,9A
3A
3A
3A
3A
3A
/ 690V
/ 15,0A / 15,0A
/ 15,0A / 15,0A
/ 13,0A / 13,0A
/ 13,0A / 13,0A
/ 12,0A /
/ 100A / 100A
/ 15,0A / 15,0A
/ 15,0A / 15,0A
/ 13,0A / 13,0A
/ 13,0A / 13,0A
/ 12,0A / 9,0A
400V / 500V
125A
125A
100A
63A
63A
315A
125A
125A
100A
63A
63A
125A
50A
50A
35A
35A
35A
35A
35A
35A
35A
50A
50A
35A
25A
25A
315A
50A
50A
35A
25A
25A
50A
25A
25A
20A
20A
20A
20A
20A
20A
20A
Betriebsklasse gG
50A
50A
50A
32A
32A
50A
50A
50A
32A
32A
50A
25A
20A
20A
20A
20A
20A
20A
20A
20A
Zuordnungsart
5)
25A
25A
20A
20A
20A
25A
25A
20A
20A
20A
25A
20A
16A
16A
16A
16A
16A
16A
16A
16A
Betriebsklasse aM
Typ 3ND
125A
125A
100A
63A
63A
315A
125A
125A
100A
63A
63A
125A
50A
35A
35A
35A
35A
35A
35A
35A
35A
BS88
50A
50A
35A
25A
25A
315A
50A
50A
35A
25A
25A
50A
25A
20A
20A
20A
20A
20A
20A
20A
20A
Sicherungen
415V/
80kA
NH DIAZED, NEOZED
690V/
100kA
British Standards
690V/
100kA
Sicherungseinstze 3)
High ShortCircuitRating
400A
100A
10A
400A
100A
10A
Sicherungen
RK5/CLASS L
UL-gelistetete
Standard
ShortCircuitRating
600V
Technical data
Table D-14: Short-circuit protection with fuses for motor feeders for short-circuit currents up to 100 kA and 690 V
for 3UF7
D-25
Technical data
The selection tables for fuseless motor feeders can be found in the manuals
"Configuring SIRIUS Innovations - Selection Data for Fuseless and Fused Load
Feeders"
http://support.automation.siemens.com/WW/view/en/39714188 and
"Configuration Manual SIRIUS Configuration - Selection data for Fuseless Load
Feeders"
http://support.automation.siemens.com/WW/view/en/40625241.
SIMOCODE pro
D-26
Technical data
D.8
D.8.1
Basic unit
Thermistor
400 ms
PROFIBUS
30 ms
Current measuring
200 ms
300 ms - 600 ms +
Set delay
Time: Processing
Time: Outputs
10 ms
30 ms
30 ms
Table D-15: Typical reaction times for SIMOCODE pro C device series
D.8.2
Time: Processing
Time: Outputs
Basic unit
10 ms
Thermistor
400 ms
PROFIBUS
5 ms
Current measuring
300 ms
Voltage measurement
300 ms
1000 ms
300 ms - 600 ms +
Set delay
Earth-fault module/
external earth fault
300 ms - 500 ms +
Set delay
15 ms + delay
25 ms
Digital module
(110 V - 240 V)
50 ms + delay
25 ms
Analog module
150 ms
25 ms
Temperature module
500 ms
DM-F Local
75 ms + delay time
30 ms
DM-F PROFIsafe
15 ms + delay
30 ms
5 ms
5 ms
1) Based upon a typical hardware set-up: Basic unit + current measuring module
+ 2 expansion modules
Table D-16: Typical reaction times for SIMOCODE pro V device series
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
D-27
Technical data
SIMOCODE pro
D-28
Example circuits
In this chapter
In this chapter you will find example circuits for the following
parameterizable control functions:
Overload relay
Direct starter
Reversing starter
Molded case circuit breaker (MCCB)
Star-delta starter
Star-delta reversing starter
Dahlander
Dahlander reversing starter
Pole-changing starter
Pole-changing reversing starter
Solenoid valve
Positioner
Soft starter
Soft starter with reversing contactor
Direct starter for 1-phase loads
Target groups
This manual is addressed to the following target groups:
Planners
Configurators
Technicians
Electricians
Commissioners.
Necessary knowledge
You will require the following knowledge:
Basic SIMOCODE pro knowledge (see Chapter 1)
Basic knowledge of SIMOCODE ES parameterization software.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-1
Example circuits
E.1
General
Prerequisites
Load feeder/motor is present
PLC/PCS with PROFIBUS DP interface is present
The main circuit is already connected
PC/programming device is present
SIMOCODE ES software is installed
The basic unit has the factory settings. More information about how to apply
the factory settings can be found in the "Resetting the factory settings"
section of the SIMOCODE pro manual.
SIMOCODE pro
E-2
Example circuits
E.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-3
-T10
-Q1
Current measurement
BU
-X2
-M1
-X1
-K1
/.5
3
2
1
6
4
2
5
3
1
M PE
3 AC
-A10
PTC
X9
IN1
Basic Unit
Mains contactor
IN2
SIMOCODEpro C/V
Profibus DP
-X19
PE
/.2
PROFIBUS
18
19
20
SPE/PE
-X1
CT
T1
T2
A
B
A
B
10
IN3
IN4
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
1
2
I>
230V AC
-X19
OUT1
5
8
OUT2
C 1,6A
-K1
-F12
OUT3
I>
SYS
1
2
A1
A2
24V
L1
L2
L3
T1
T2
T3
1
3
5
2
4
6
6
5
4
1
2
3
U
V
W
2
5
1
3
6
7
3
4
1
2
6
7
E-4
A1
E.2.1
A2
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
/.2
PE
Example circuits
E.2.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-5
-T10
-X1
-M1
-X2
-X1
-Q2
/.4
Current measurement
3
2
1
BU
M
3 AC
PE
/.2
PE
6
4
2
5
3
1
L1
L2
L3
T1
T2
T3
1
3
5
2
4
6
6
5
4
1
2
3
U
V
W
CT
/.2
-A10
PTC
T1
T2
X9
-S11
-X19
IN1
=DOL
IN2
-S12
Basic Unit
SIMOCODEpro C/V
Profibus DP
-X19
PROFIBUS
18
19
20
A
B
IN3
IN4
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
I>
230V AC
Local
Off
Local
On
Motor contactor
C 1,6A
-F12
-Q2
OUT1
1
2
1
2
A1
A2
24V
SPE/PE
9
11
13
14
5
8
A
B
A
B
10
12
OUT2
I>
OUT3
DEVICE
BUS
Operator Panel
-A12
OFF
GEN.FAULT
ON
TEST/
RESET
21
E.3.1
22
4
10
E.3
9
8
2
A1
A2
3
4
1
2
1
3
5
6
7
6
E-6
SYS
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
PE
Example circuits
E.3.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-7
-T10
BU
-X1
-X2
-Q2
/.4
-M1
Current measurement
3
2
1
6
4
2
5
3
1
L1
L2
L3
T1
T2
T3
1
3
5
-X1
PE
M PE
3 AC
/.2
-Q3
/.4
/.2
-A10
PTC
X9
-S11
-S12
IN2
SIMOCODEpro C/V
Basic Unit
-X19
IN1
PROFIBUS
Profibus DP
-X19
SPE/PE
9
PE
2
4
6
6
5
4
1
2
3
U
V
W
CT
T1
T2
1
3
5
2
4
6
18
19
20
-S13
IN3
11
IN4
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
I>
Local
Run signal - left
Local
Run signal - right
Motor contactor
Run singal - left
Local
Off
Motor contactor
Run signal - right
-Q2
C 1,6A
-Q3
-F12
230V AC
OUT1
1
2
1
2
A1
A2
24V
A
B
13
14
I>
OUT2
2
A1
A2
A
B
A
B
10
12
21
OUT3
-A12
BUS
ON<
Operator Panel
DEVICE
OFF
GEN.FAULT
ON>
TEST/
RESET
22
E.4.1
10
13
E.4
14
5
8
9
8
3
4
1
2
1
3
A1
A2
6
7
6
E-8
SYS
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.4.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-9
/.6
-Q1
-T10
-X1
Current measurement
-X2
1
2
3
1
3
5
2
4
6
BU
L1
L2
L3
T1
T2
T3
1
2
3
-A10
PTC
X9
-S11
-X19
IN1
IN2
-S12
Basic Unit
SIMOCODEpro V
Profibus DP
-X19
SPE/PE
9
C4
CT
T1
T2
A5
A1
A3
13
-Q1
/.6
IN3
-Q1
/.6
IN4
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
I>
ff
OUT1
Circuit-breaker (MCCB) on
Circuit-breaker (MCCB) o
Checkback signal
LS on
Checkback signal
LS triggered
Local Control
ON
Local Control
-Q1
/.6
C 1,6A
-F12
230V AC
A2
A
B
A
B
10
C5
4
X1.1
C1
A1
24V
A
B
22
21
X1.3
X1.2
D1
D2
1
2
5
8
X1.4
PROFIBUS
X20.1
L1
L2
L3
N
PE
14
X20.2
I>
OUT2
D3
D4
1
2
1
3
X20.3
OUT3
Device
X20.5
1
3
5
2
4
6
X1.3
BUS
/.4
X1.4
Operator Panel
-A11
/.2
-Q1
X1.1
X1.2
/.3
SYS
X20.4
6
7
X1.5
X1.6
OFF
GEN.FAULT
ON
X20.1
X20.2
X20.3
X20.4
X20.5
TEST/
RESET
/.4
E-10
SYS
Example circuits
E.5
"Molded case circuit breaker (MCCB) 3VL" example
circuit
E.5.1
"Molded case circuit breaker (MCCB) 3VL" circuit diagram
Fig. E-7: "Molded case circuit breaker (MCCB) 3VL" circuit diagram
SIMOCODE pro
Example circuits
E.5.2
Fig. E-8: "Molded case circuit breaker (MCCB) 3VL" function circuit diagram
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-11
-X2
-Q2
/.5
1
2
3
1
3
5
2
4
6
Current measurement
2
4
6
1
3
5
*)
-A10
PTC
-Q4
/.4
IN1
-S11
-X19
IN2
-S12
Basic Unit
SIMOCODEpro V
Profibus DP
-X19
PROFIBUS
I>
OUT2
-Q2
OUT3
SYS
-A11
Local
Off
Star contactor
Delta contactor
-Q3
Mains contactor
-Q4
OUT1
-F12
C 1,6A
230V AC
Local
On
IN4
I>
IN3
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
BUS
Operator Panel
DEVICE
ON
OFF
GEN.FAULT
TEST/
RESET
W2
W1
V1 M V2
3
AC
U2
U1
-M1
-X2
BU
-Q3
/.4
L1
L2
L3
T1
T2
T3
1
2
3
CT
PE
/.2
1
3
5
2
4
6
5
6
4
X9
1
3
5
2
4
6
T1
T2
/.2
SPE/PE
9
C4
-X1
PE
A5
A1
A3
A
B
13
4
C3
A
B
A
B
10
C5
5
8
C2
C1
D1
D2
1
2
E.6.1
PE
14
E.6
22
21
2
A1
A2
A1
A2
24V
D3
D4
1
2
1
3
A2
A1
6
7
A1
A2
E-12
SYS
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
Example circuits
E.6.2
Fig. E-10: "Star-delta starter" function circuit diagram (current measuring in delta)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-13
-X2
W2
W1
V1 M V2
U1 3 AC U2
-M1
-X2
BU
-Q3
/.4
1
3
5
1
2
3
-Q2
/.5
-T10
Current measurement
2
4
6
-X1
1
2
3
1
3
5
2
4
6
L1
L2
L3
T1
T2
T3
PE
*)
-A10
CT
PE
/.2
1
3
5
2
4
6
5
6
4
PTC
-Q4
/.4
IN1
X9
IN2
-S12
Basic Unit
SIMOCODEpro V
-X19
-S11
PROFIBUS
Profibus DP
-X19
1
3
5
2
4
6
T1
T2
/.2
SPE/PE
9
I>
OUT2
-Q2
OUT3
SYS
-A11
Local
Off
Star contactor
Delta contactor
Mains contactor
-Q3
-Q4
OUT1
C 1,6A
-F12
230V AC
IN4
I>
Local
On
IN3
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
C4
14
PE
A5
A1
A3
A
B
13
4
C3
D1
D2
1
2
A
B
A
B
10
C5
5
8
C2
C1
22
21
2
A1
A2
A1
A2
24V
D3
D4
1
2
1
3
A2
A1
6
7
A1
E-14
A2
BUS
Operator Panel
DEVICE
ON
OFF
GEN.FAULT
TEST/
RESET
E.6.3
SYS
L1
L2
L3
N
PE
Example circuits
Fig. E-11: "Star-delta starter" circuit diagram (current measuring in supply cable)
SIMOCODE pro
Example circuits
E.6.4
Fig. E-12: "Star-delta starter" function circuit diagram (current measuring in supply cable)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-15
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Example circuits
SIMOCODE pro
Example circuits
E.7.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-17
-X2
-Q3
/.4
-T10
1
2
3
1
3
5
2
4
6
-X1
C urrent measurement
2
4
6
1
2
3
BU
-M1
W1
V2 M V1
3
AC
U1
U2
W2
-X2
-Q2
/.4
-A10
*)
PTC
-Q4
/.5
IN1
-X19
Profibus DP
Basic Unit
-X19
IN2
IN3
IN4
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
-S13
-S12
I>
230V AC
Local
Slow
Local
Off
Local
Fast
Star contactor
Fast
Mains contactor
Slow
-Q4
OUT3
OUT2
I>
Mains contactor
Fast
-Q2
C 1,6A
-F12
-Q3
OUT1
-S11
PROFIBUS
SIMOCODEpro V
X9
1
3
5
L1
L2
L3
T1
T2
T3
PE
9
C4
PE
/.2
5
3
1
6
4
2
6
5
4
SPE/PE
13
CT
PE
T1
T2
/.2
A
B
A
B
14
2
4
6
A
B
10
C5
21
A1
A2
24V
A5
A1
A3
A2
A4
4
C3
13
22
D1
D2
1
2
5
8
C2
C1
14
2
A1
D3
D4
1
2
1
3
6
7
A2
-A11
EIN>>
Operator Panel
DEVICE
OFF
GEN.FAULT
EIN>
TEST/
RESET
A1
E.8.1
A2
A1
E.8
A2
E-18
SYS
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.8.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-19
-X2
-Q21
/.5
1
2
3
1
3
5
PE
-X2
-Q41
/.5
/.2
-M1
W1
W2
V2 M V1
3 AC
U1
U2
-Q22
/.7
BU
2
4
6
Current measurement
L1
L2
L3
T1
T2
T3
1
3
5
2
4
6
-T10
1
3
5
2
4
6
1
2
3
1
3
5
2
4
6
4
5
6
-Q42
/.6
PTC
-A10
CT
/.2
-Q3
/.6
IN1
Basic Unit
-S12
IN2
SIMOCODEpro V
-X19
-S11
PROFIBUS
Profibus DP
-X19
X9
-X1
PE
5
3
1
6
4
2
T1
T2
1
3
5
-S13
IN3
IN4
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
-Q41
OUT2
-Q3
OUT3
-A11
N/M
PE
-S14
-X19
IN1
-Q42
25
-S15
IN2
IN3
SIMOCODEpro V
OUT1
Digital Module
BUS
ON<
-Q22
Operator Panel
DEVICE
<>/<<>>
OFF
GEN.FAULT
ON>
IN4
OUT2
TEST/
RESET
Mains contactor
Fast
Right
Mains contactor
Slow
Right
Star contactor
Fast
Mains contactor
Slow
Left
Mains contactor
Fast
Left
Local
Off
Local
Slow
Right
Local
Fast
Right
Local
Slow
Left
Local
Fast
Left
/.7
C 1,6A
I>
-A12
E.9.1
-Q21
230V AC
-F12
I>
OUT1
E.9
PE
9
C4
13
14
2
4
6
A
B
SPE/PE
A
B
10
C5
21
22
D1
D2
1
2
A1
A2
24V
/.5
A
B
4
C3
13
2
A1
A2
A5
A1
A3
A2
A4
5
8
D3
D4
1
2
1
3
A1
A2
6
7
SYS
23
SYS1
A1
A2
B4
13
14
A1
21
24
B5
13
A2
20
A1
A2
26
B3
Ready
22
27
14
C2
C1
14
SYS2
1
E-20
B2
B1
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.9.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-21
Example circuits
SIMOCODE pro
E-22
Example circuits
E.10
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-23
-X2
-Q2
/.4
-T10
Current measurement
1
3
5
BU
-X2
-Q3
/.4
W1
W2
V2 M V1
U2 3 AC U1
-M1
PE
2
4
6
1
2
3
1
2
3
1
3
5
2
4
6
L1
L2
L3
T1
T2
T3
PE
/.2
5
3
1
6
4
2
6
5
4
-X1
-A10
PTC
T2
/.2
X9
Basic Unit
-S11
-S12
IN2
SIMOCODEpro V
-X19
IN1
PROFIBUS
Profibus DP
-X19
SPE/PE
-S13
IN3
IN4
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
I>
Local
Off
Local
Slow
Local
Fast
I>
OUT2
Mains contactor
Slow
-Q3
-F12
C 1,6A
Mains contactor
Fast
-Q2
230V AC
OUT1
9
C4
13
CT
T1
PE
A
B
A
B
A5
A1
A3
14
D1
D2
1
2
A1
A2
24V
A
B
10
C5
22
21
4
C3
13
5
8
C2
C1
14
2
A2
A1
D3
D4
1
2
1
3
A1
A2
E-24
OUT3
6
7
-A11
BUS
ON>>
Operator Panel
Device
OFF
GEN.FAULT
ON>
TEST/
RESET
E.10.1
SYS
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.10.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-25
-X2
-Q21
/.5
-Q22
/.7
Current measurement
1
2
3
1
3
5
2
4
6
BU
L1
L2
L3
T1
T2
T3
1
3
5
PE
-X2
-Q31
/.5
/.2
W2
W1
V1 M V2
U1 3 AC U2
-M1
2
4
6
-T10
1
3
5
2
4
6
1
2
3
1
3
5
2
4
6
4
5
6
-Q32
/.6
/.2
-X1
PE
5
3
1
6
4
2
-A10
PTC
-S11
-X19
IN1
X9
IN2
-S12
Basic Unit
SIMOCODE pro V
Profibus DP
-X19
PROFIBUS
-S13
IN3
IN4
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
I>
-Q21
230V AC
OUT1
/.7
-Q31
C 1,6A
-F12
I>
OUT2
OUT3
-A11
PE
-S14
-X19
IN1
25
N/M
OUT1
-S15
IN2
Digital Module
BUS
ON<
-Q22
IN3
Operator Panel
DEVICE
<>/<<>>
SIMOCODE pro V
-Q32
-A12
OFF
GEN.FAULT
ON>
IN4
OUT2
TEST/
RESET
Mains contactor
Slow
Right
Local
Slow
Right
Local
Fast
Right
Local
Slow
Left
Local
Fast
Left
Local
Off
Mains contactor
Fast
Left
Mains contactor
Slow
Left
Mains contactor
Fast
Right
E.11
"Pole-changing reversing starter" example circuit
E.11.1
"Pole-changing reversing starter" circuit diagram
PE
CT
T1
T2
A5
A1
A3
C4
13
14
D1
D2
1
2
A1
A2
24V
/.5
A
B
A
B
22
2
A1
SPE/PE
A
B
10
C5
21
4
C3
13
5
8
D3
D4
1
2
A2
20
SYS
23
1
3
A1
A1
A2
B4
13
14
A2
21
24
B5
13
6
7
A1
A2
26
B3
SYS1
Ready
22
27
14
C2
C1
14
SYS2
1
E-26
B2
B1
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.11.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-27
Example circuits
SIMOCODE pro
E-28
Example circuits
E.12
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-29
-Y1
-X1
-X2
-Q2
/.4
-X1
PE
/.2
3
2
1
7
1
3
5
2
4
6
1
3
5
2
4
6
6
5
4
8
1
2
1
2
3
N
PE
-A10
PTC
X9
Basic Unit
-S11
-S12
IN2
SIMOCODE pro V
-X19
IN1
PROFIBUS
Profibus DP
-X19
SPE/PE
9
-RMZ
IN3
-RMA
IN4
Device
BUS
Gen.fault
Test/reset
C 1A
-F11
I>
-Q2
C 1,6A
Local
Off
Local
On
Mains contactor
230V AC
OUT1
11
13
14
CT
T1
T2
18
19
20
A
B
1
2
1
2
A1
A2
24V
A
B
A
B
10
12
22
21
4
10
14
13
14
13
5
8
9
8
2
A1
A2
-F12
3
4
I>
1
2
OUT2
1
3
Feedback
Limit switch
Close
Feedback
limit switch
Open
OUT3
6
7
E-30
6
-A12
BUS
Operator Panel
DEVICE
CLOSE
GEN.FAULT
OPEN
TEST/
RESET
E.12.1
SYS
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
PE
/.2
Example circuits
E.12.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-31
-T10
-Q1
Current measurement
BU
-M1
-X2
M
3 AC
PE
-Q3
/.4
/.2
PE
-X1
-Q2
/.4
3
2
1
6
4
2
5
3
1
L1
L2
L3
T1
T2
T3
1
3
5
6
5
4
U
V
W
1
2
3
2
4
6
-X1
PE
-A10
PTC
X9
Basic Unit
IN2
SIMOCODEpro V
-X19
IN1
PROFIBUS
Profibus DP
-X19
SPE/PE
-RMZ
-RMA
IN3
IN4
Device
BUS
Gen.fault
Test/reset
C 1,6A
-F11
CT
T1
T2
1
3
5
2
4
6
/.2
A
B
A
B
18
19
20
13
1
2
I>
1
2
OUT1
-Q2
230V AC
A1
A2
24V
A
B
10
14
13
14
4
15
13
14
5
8
16
17
/.7
C 1,6A
-F12
3
4
OUT2
-Q3
I>
OUT3
-A11
N/M
PE
-S11
-X19
IN1
25
-S12
IN2
230V AC
-S13
IN3
Digital Module
SIMOCODEpro V
OUT1
DEVICE
IN4
STOP
GEN.FAULT
OPEN
OUT2
BUS
CLOSE
Operator Panel
-A12
23
11
A1
A2
20
24
12
/.4
22
SYS1
Ready
21
26
10
1
3
A1
A2
SYS
14
22
27
6
7
6
TEST-/
RESET
Feedback
Limit switch
Open
Feedback
Limit switch
Closed
Local
Open
Local
Closed
Local
Stop
Mains contactor
Closed
Mains contactor
Open
13
E.13.1
21
13
E.13
14
SYS2
1
E-32
9
8
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.13.2
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-33
-T10
-Q1
3
2
1
BU
-X2
-M1
-X1
-Q2
/.4
Current measurement
PE
M PE
3 AC
-Q3
/.4
/.2
-A10
PTC
X9
Basic Unit
-DMZ
-X19
IN1
-RMZ
IN2
SIMOCODEpro V
Profibus DP
-X19
PROFIBUS
-RMA
IN3
-DMA
IN4
Device
BUS
Gen.fault
Test/reset
C 1,6A
-F11
I>
230V AC
-Q2
OUT1
1
2
1
2
6
4
2
5
3
1
L1
L2
L3
T1
T2
T3
-X1
PE
1
3
5
2
4
6
6
5
4
1
2
3
U
V
W
CT
T1
T2
1
3
5
SPE/PE
9
22
13
14
2
4
6
/.2
18
19
20
A
B
21
14
/.7
C 1,6A
-Q3
-F12
I>
OUT2
A1
A2
24V
3
4
A1
A2
A
B
A
B
10
14
13
4
15
13
22
21
5
8
16
17
OUT3
-A11
N/M
PE
-S11
-X19
IN1
OUT1
-S12
IN2
230V AC
-S13
IN3
Digital Module
SIMOCODEpro V
DEVICE
BUS
CLOSE
IN4
STOP
GEN.FAULT
OPEN
OUT2
Operator Panel
-A12
SYS2
1
2
1
3
A1
A2
25
11
14
SYS1
Ready
20
13
24
22
7
6
SYS
12
23
21
21
26
10
13
14
22
27
/.4
E-34
1
TEST/
RESET
Mains contactor
Closed
Local
Stop
Local
Closed
Local
Open
Feedback
Torque switch
Closed
Feedback
Limit switch
Closed
Feedback
Limit switch
Open
Feedback
Torque switch
Open
Mains contactor
Open
E.13.3
9
8
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.13.4
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-35
-T10
BU
-M1
-X2
M
3 AC
PE
-Q3
/.4
/.2
PE
-X1
-Q2
/.4
Current measurement
3
2
1
6
4
2
5
3
1
L1
L2
L3
T1
T2
T3
-X1
PE
1
3
5
2
4
6
6
5
4
1
2
3
U
V
W
-A10
CT
PTC
T1
T2
X9
Basic Unit
-DMZ
-RMZ
IN2
SIMOCODEpro V
-X19
IN1
PROFIBUS
Profibus DP
-X19
SPE/PE
9
-RMA
IN3
13
1
3
5
2
4
6
/.2
A
B
A
B
18
19
20
21
22
IN4
Device
BUS
Gen.fault
Test/reset
C 1,6A
-F11
I>
-Q2
230V AC
OUT1
1
2
1
2
A1
A2
24V
A
B
10
14
14
13
4
15
13
14
5
8
16
17
/.7
2
A1
A2
C 1,6A
OUT2
-Q3
-F12
3
4
I>
1
2
1
3
A1
A2
OUT3
6
7
6
-A11
N/M
PE
-S11
-X19
IN1
25
-S12
IN2
230V AC
-S13
IN3
DEVICE
IN4
STOP
GEN.FAULT
OPEN
OUT2
BUS
CLOSE
Operator Panel
Digital Module
SIMOCODEpro V
OUT1
-A12
11
14
SYS1
Ready
20
13
24
22
SYS2
SYS
12
23
21
21
26
10
13
14
22
27
/.4
E-36
1
TEST/
RESET
Mains contactor
Closed
Local
Stop
Local
Closed
Local
Open
Feedback
Torque switch
Closed
Feedback
Limit switch
Closed
Feedback
Limit switch
Open
Mains contactor
Open
E.13.5
9
8
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.13.6
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-37
-T10
-M1
-X2
-X1
-Q2
/.4
Current measurement
BU
PE
M PE
3 AC
/.2
-Q3
/.4
-A10
PTC
X9
Basic Unit
-RMZ
IN2
SIMOCODEpro V
-X19
IN1
PROFIBUS
Profibus DP
-X19
SPE/PE
3
2
1
6
4
2
5
3
1
L1
L2
L3
T1
T2
T3
1
3
5
2
4
6
6
5
4
1
2
3
U
V
W
-X1
PE
A
B
A
B
-RMA
IN3
-DMA
IN4
Device
BUS
Gen.fault
Test/reset
C 1,6A
-F11
I>
-Q2
230V AC
OUT1
1
2
1
2
A1
A2
24V
18
19
20
13
CT
T1
T2
1
3
5
2
4
6
/.2
/.7
C 1,6A
-Q3
-F12
I>
OUT2
A
B
10
14
14
13
4
15
13
14
21
5
8
3
4
1
2
1
A1
A2
OUT3
-A11
N/M
PE
-S11
-X19
IN1
25
-S12
IN2
230V AC
-S13
IN3
Digital Module
SIMOCODEpro V
OUT1
DEVICE
IN4
STOP
GEN.FAULT
OPEN
OUT2
BUS
CLOSE
Operator Panel
-A12
23
11
13
20
24
14
A1
A2
SYS
12
21
22
7
6
21
26
SYS1
Ready
22
10
13
14
16
17
22
SYS2
27
/.4
E-38
1
TEST/
RESET
Local
Stop
Local
Closed
Local
Open
Feedback
Limit switch
Closed
Feedbackl
Limit switch
Open
Feedback
Torque switch
Open
Mains contactor
Closed
Mains contactor
Open
E.13.7
9
8
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.13.8
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-39
-T10
BU
-X2
-M1
-X1
-Q2
/.4
Current measurement
3
2
1
6
4
2
5
3
1
L1
L2
L3
T1
T2
T3
M
3 AC
PE
/.2
PE
-Q3
/.4
-A10
PTC
X9
Basic Unit
-DMZ/ RMZ
IN2
SIMOCODEpro V
-X19
IN1
PROFIBUS
Profibus DP
-X19
SPE/PE
-X1
PE
1
3
5
2
4
6
6
5
4
1
2
3
U
V
W
CT
T1
T2
1
3
5
2
4
6
/.2
18
19
20
-DMA/RMA
IN3
IN4
Device
BUS
Gen.fault
Test/reset
C 1,6A
-F11
I>
230V AC
-Q2
OUT1
13
1
2
1
2
A1
A2
24V
A
B
21
22
/.7
C 1,6A
-Q3
-F12
I>
OUT2
2
A1
A2
A
B
A
B
10
14
14
13
4
15
14
13
22
21
5
8
16
17
3
4
1
2
1
3
A1
A2
OUT3
6
7
6
-A11
N/M
PE
-S11
-X19
IN1
25
-S12
IN2
230V AC
-S13
IN3
IN4
STOP
GEN.FAULT
OPEN
OUT2
BUS
CLOSE
Operator Panel
Digital Module
SIMOCODEpro V
OUT1
-A12
11
14
SYS1
Ready
20
13
24
22
SYS2
SYS
12
23
21
21
26
10
13
14
22
27
/.4
E-40
1
TEST/
RESET
Feedback
Torque switch/
Limit switch
Open
Feedback
Torque switch/
Limit switch
Closed
Local
Open
Local
Closed
Local
Stop
Mains Contactor
Closed
Mains Contactor
Open
E.13.9
9
8
L1
L2
L3
N
PE
Example circuits
SIMOCODE pro
SYS
Example circuits
E.13.10
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-41
-A1
-M1
3RW402/
3RW403/
3RW404
Current measurement
-Q1
/.4
1
3
5
2
4
6
BU
L1
L2
L3
T1
T2
T3
1
3
5
2
4
6
-T10
PE
PTC
OVERLOAD
+ 24vdc
-S11
Profibus DP
Basic Unit
-S12
IN2
SIMOCODEpro V
-X10
IN1
off
IN3
IN4
BUS
Gen.fault
Test/reset
Device
C 1A
-F11
-X10
I>
230V AC
-Q1
OUT1
-Q11
C 1,6A
-F12
OUT2
I>
OUT3
-Q11
/.4
C 3A
-F13
I>
DEVICE
ON>
BUS
OFF
Operator Panel
-A11
GEN.FAULT
TEST/
RESET
Soft starter
Reset
Soft starter
Fault
Local
On
Local
Off
Soft starter
Start
Mains contactor
E.14.1
Circuit diagram "Soft starter" (example 3RW402, 3RW403, 3RW404)
-A10
-X9
PROFIBUS
E.14
3 AC
230VAC
3RW40
13
PE
2
3
A1
A2
14/24
PE
CT
T1
T2
X9
-Q1
L1
L2
L3
N
PE
/.2
1L1
3L2
5L3
2T1
4T2
6T3
U
V
W
/.2
/.5
/.6
on
BYPAS
1
2
3
IN
23
95
96
98
A
B
'A
'B
8
4
7
1
2
1
2
A1
A2
24V
SPE/PE
A
B
13
14
5
8
6
5
10
9
21
22
2
A1
A2
3
4
1
2
1
3
A1
A2
6
7
1
2
11
12
2
3
/.2
/.2
E-42
SYS
Example circuits
Fig. E-37: Circuit diagram "Soft starter" (example 3RW402, 3RW403, 3RW404)
SIMOCODE pro
SYS
Example circuits
E.14.2
Fig. E-38: Function circuit diagram "Soft starter" (example 3RW402, 3RW403, 3RW404)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-43
-A1
Current measurement
-Q1
/.4
-M1
3RW405/
3RW407
-T10
BU
3 AC
230VAC
3RW40
PE
1
3
5
2
4
6
L1
L2
L3
T1
T2
T3
1
3
5
-A10
CT
PTC
T1
T2
OVERLOAD
+ 24vdc
-S11
Profibus DP
-X9
PROFIBUS
off
Basic Unit
-S12
IN2
SIMOCODEpro V
-X10
IN1
-Q1
13
2
4
6
1L1
3L2
5L3
PE
2
3
A1
A2
14/24
PE
L1
L2
L3
N
PE
/.2
2T1
4T2
6T3
U
V
W
/.2
/.5
/.6
on
BYPAS
1
2
3
IN
23
95
96
98
A
B
'A
'B
8
IN3
4
7
Device
IN4
BUS
Gen.fault
Test/reset
C 1A
-F11
-X10
I>
230V AC
-Q1
OUT1
OUT2
-A1R
Fern
Reset
C 1,6A
-F12
1
2
1
2
A1
A2
24V
SPE/PE
A
B
13
14
5
8
6
5
10
9
21
22
2
A1
A2
3
4
I>
1
2
1
3
E1
E2
OUT3
6
7
SYS
C 3A
-F13
I>
1
2
2
3
E-44
-A11
BUS
OFF
Operator Panel
DEVICE
ON>
/.2
/.2
GEN.FAULT
TEST/
RESET
6RIWVWDUWHU
5HVHW
6RIWVWDUWHU
)DXOW
/RFDO
2II
/RFDO
2Q
6RIWVWDUWHU
6WDUW
0DLQVFRQWDFWRU
E.14.3
SYS
Example circuits
SIMOCODE pro
Example circuits
E.14.4
Fig. E-40: Function circuit diagram "Soft starter" (example 3RW405, 3RW407)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-45
-Q2
/.5
-T10
1
3
5
-A1
Current measurement
-Q1
/.4
-M1
3RW402/
3RW403/
3RW404
2
4
6
BU
3 AC
-A10
PTC
OVERLOAD
+ 24vdc
230VAC
3RW40
PE
1
3
5
2
4
6
L1
L2
L3
T1
T2
T3
1
3
5
2
4
6
1L1
3L2
5L3
-S11
Profibus DP
-X9
PROFIBUS
off
Basic Unit
-S12
IN2
SIMOCODEpro V
-X10
IN1
X9
A
B
'A
'B
SPE/PE
A
B
-S13
IN3
IN4
BUS
Gen.fault
Test/reset
Device
C 1A
-F11
-X10
1
2
I>
1
2
230V AC
A1
A2
24V
-Q1
OUT1
C 1,6A
-Q2
-F12
OUT2
3
4
I>
1
2
-Q1
PE.
13
OUT3
6
7
-Q11
/.6
C 3A
-F13
I>
1
2
-A11
IN1
-Q11
N/M
Ready
A1
A2
OUT1
21
IN2
230V AC
-A12
BUS
ON>>
Operator Panel
DEVICE
IN3
Digital Module
SIMOCODEpro V
20
L1
L2
L3
N
PE
/.2
14/24
on
BYPAS
PE.
2T1
4T2
6T3
U
V
W
CT
T1
T2
A1
A2
2
3
/.6
/.6
1
2
3
IN
23
95
96
98
/.2
9
8
13
14
5
8
6
5
10
9
21
22
4
7
13
14
2
A1
A2
PE
SYS1
25
23
24
11
12
2
3
/.2
/.2
1
3
A1
A2
SYS
26
OFF
GEN.FAULT
ON>
IN4
OUT2
22
27
E-46
1/N AC 50Hz 230V
2L1
2N
TEST/
RESET
/RFDO
5LJKW
/RFDO
/HIW
6RIWVWDUWHU
)DXOW
6RIWVWDUWHU
5HVHW
/RFDO
2II
6RIWVWDUWHU
6WDUW
0DLQVFRQWDFWRU
5LJKW
0DLQVFRQWDFWRU
/HIW
Example circuits
E.15
"Soft starter with reversing contactor" example circuit
E.15.1
Circuit diagram "Soft starter with reversing contactor" (3RW402, 3RW403,
3RW404)
Fig. E-41: Circuit diagram "Soft starter with reversing contactor" (3RW402, 3RW403, 3RW404)
SIMOCODE pro
SYS2
SYS
Example circuits
E.15.2
Fig. E-42: "Soft starter with reversing contactor" function circuit diagram
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-47
-Q2
/.5
1
3
5
-A1
-Q1
/.4
Current measurement
-M1
3RW405/
3RW407
2
4
6
1
3
5
T1
T2
T3
BU
L1
L2
L3
2
4
6
1
3
5
2
4
6
-T10
3 AC
PE.
230VAC
PE
3RW40
13
/.2
2
3
A1
A2
-A10
PTC
OVERLOAD
+ 24vdc
-S11
PROFIBUS
off
-S12
IN2
SIMOCODEpro V
Basic Unit
-X10
IN1
Profibus DP
-X9
-Q1
CT
T1
T2
1
2
3
IN
/.5
/.5
/.2
14/24
on
BYPAS
PE.
1L1
3L2
5L3
2T1
4T2
6T3
U
V
W
IN3
-S13
23
95
96
98
A
B
'A
'B
Device
IN4
BUS
Gen.fault
Test/reset
C 1A
-F11
-X10
1
2
I>
1
2
230V AC
A1
A2
24V
SPE/PE
A
B
13
14
5
8
6
5
10
9
22
21
4
7
13
14
-Q1
OUT1
2
A1
A2
C 1,6A
-Q2
-F12
OUT2
3
4
I>
C 3A
-F13
OUT3
I>
/.2
/.2
SYS
1
2
1
3
A1
A2
1
2
2
3
6
7
-A11
IN1
-A1R
Fern
Reset
N/M
E1
E2
OUT1
21
IN2
230V AC
IN3
Digital Module
SIMOCODEpro V
20
Ready
PE
SYS1
25
23
24
L1
L2
L3
N
PE
26
E-48
-A12
22
OUT2
DEVICE
BUS
ON>>
SYS2
Operator Panel
IN4
SYS
GEN.FAULT
ON>
OFF
TEST/
RESET
/RFDO
/HIW
/RFDO
2II
/RFDO
5LJKW
6RIWVWDUWHU
5HVHW
6RIWVWDUWHU
6WDUW
6RIWVWDUWHU
)DXOW
0DLQVFRQWDFWRU
/HIW
0DLQVFRQWDFWRU
5LJKW
E.15.3
27
Example circuits
Fig. E-43: Circuit diagram "Soft starter with reversing contactor" (3RW405, 3RW407)
SIMOCODE pro
Example circuits
E.15.4
Fig. E-44: Function circuit diagram "Soft starter with reversing contactor" (3RW405, 3RW407)
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-49
-M1
-X2
-X1
-Q1
/.4
UL1
UL2
UL3
-T4
#2,5mm 2
#2,5mm 2
Current-/voltagemeasurement unit
-Q1
-X1
6
4
2
5
3
1
BU
L1
L2
L3
T1
T2
T3
1
3
5
2
4
6
PE
PTC
-S11
-X19
IN1
Profibus DP
-S12
IN2
Basic Unit
SIMOCODEpro V
IN3
Device
IN4
BUS
Gen.fault
Test/reset
I>
230V AC
-Q1
OUT1
C 1,6A
-F12
OUT2
I>
OUT3
-A12
BUS
Operator Panel
DEVICE
GEN.FAULT
ON
OFF
TEST/
RESET
Local
Off
Local
On
Main contactor
E.16.1
"Direct starter for 1-phase loads" circuit example
-A10
C 1A
-F11
1~
/.2
PE
-A13
-X19
PROFIBUS
E.16
L
N
PE
L1
L2
L3
N
PE
/.2
PE
SYS2
3
2
1
7
6
5
4
8
1
2
3
N
9
11
CT
T1
T2
X9
A
B
18
19
20
SPE/PE
A
B
13
14
4
10
1
2
1
2
A1
A2
24V
A
B
10
12
21
22
5
8
9
8
2
A1
A2
3
4
1
2
1
3
5
6
7
6
E-50
SYS
Example circuits
SIMOCODE pro
SYS
decoupling modul
SIMOCODEpro V
SYS1
Ready
Example circuits
E.16.2
Fig. E-46: "Direct starter for 1-phase loads" function circuit diagram
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
E-51
Example circuits
SIMOCODE pro
E-52
In this chapter
In this chapter you will find safety and commissioning information for
hazardous areas. It is imperative that you observe this information for the
protection of any motors in hazardous areas.
Target groups
This chapter is addressed to the following target groups:
Planners and configurators
Commissioners
Maintenance and service personnel.
Necessary knowledge
You will require the following knowledge:
Explosion protection
IEC 60079-14/EN 60079-14/DIN VDE 0165 - 1 Electrical apparatus for
explosive gas atmospheres - Electrical installations in hazardous areas (other
than mines)
IEC 60079-17/EN 60079-17/DIN VDE 0165 - 10 - 1 Electrical apparatus for
explosive gas atmospheres - Inspection and maintenance of electrical
installations in hazardous areas (other than mines)
IEC 61241-14/DIN VDE 0165 - 2 Electrical apparatus for use in the presence
of combustible dust - Selection and installation
IEC 61241-17/DIN VDE 0165 - 10 - 2 Electrical apparatus for use in the
presence of combustible dust - Inspection and maintenance of electrical
installations in hazardous areas (other than mines)
VDE 0118 Erection of electrical installations in mines
Betriebssicherheitsverordnung - BetrSichV (Ordinance on Industrial
Safety and Health).
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
F-1
F.1
General
I (M2) *)
II (2) GD *)
*) Note:
This safety and commissioning information is also valid for devices with the
certificate number BVS 04 ATEX F 003.
These devices are suitable for the protection of motors in hazardous areas
and comply with the standards listed above.
Tests other than those legally stipulated (Ordinance on Industrial
Safety and Health) are not required.
Warning
All installation, commissioning and maintenance work is to be carried out by
responsible, qualified personnel only. Unprofessional behavior can cause
serious damage to persons and goods.
SIMOCODE pro
F-2
F.2
Device
Order No.
Basic unit
3ZX1012-0UF70-1AA1
Digital module
3ZX1012-0UF73-1AA1
3ZX1012-0UF73-1BA1
3ZX1012-0UF73-3BA1
3ZX1012-0UF71-1AA1
3ZX1012-0UF77-1BA1
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
F-3
F.2.1
Notice
Set the response of the overload protection to "Tripping"!
Example
Motor 500 V, 50/60 Hz, 110 kW, 156 A, temperature class T3, time TE= 11 s,
IA/Is = 5.5:
TE = 11 s
IA/Is = 5.5
Fig. F-1: Tripping conditions of the EExe motor, selected: CLASS 10
SIMOCODE pro
F-4
F.2.2
Restart temperature
3 sensors
TNF + 4 K
TNF - 7 K
6 sensors
TNF - 5 K
TNF - 20 K
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
F-5
F.2.3
2.5 mm2
2 x 2800 m
2 x 250 m
1.5 mm2
2 x 1500 m
2 x 150 m
2 x 500 m
2 x 50 m
0.5 mm
1) A short circuit in the sensor circuit will be detected up to this maximum cable length.
Table F-2: Maximum cable length of the sensor circuit cables
F.2.5
Cable protection
Caution
Avoid impermissibly high cable surface temperatures by correctly
dimensioning the cross sections!
Select a sufficient cross section - especially with heavy starting CLASS 20
to CLASS 40 (see Chapter D.7 "Short-circuit protection with fuses for motor
feeders for short-circuit currents up to 100 kA and 690 V").
SIMOCODE pro
F-6
F.2.6
Test
SIMOCODE pro offers users the convenient option of checking the
complete motor protection chain (incl. actuators and sensors such as
contactors, thermistors). This can, for example, be used to carry out tests
according to IEC 60079-17.
This test includes a complete function test. For this purpose, all three test
phases are to be carried out (hardware test, current feedback, motor
protection tripping, see below). The test can be carried out using the "TEST/
RESET" buttons provided, or automatically via the bus. Due to existing selftest routines, tripping currents do not need to be started in order to carry
out testing.
Test phases
Phase 1: Hardware test/lamp test (0 to 2 s):
The hardware (e.g. the thermistor electronics) is tested, all LEDs and displays
are activated, including lamp controls. Contactor controls remain unchanged.
Phase 2: Hardware test results (2 to 5 s):
If there is a fault, the "HW fault basic unit" fault is triggered.
If there is no fault:
The "GEN. FAULT" LED flashes when no main current is flowing
The "GEN. FAULT" LED flickers if main current is flowing in all three
phases (special case: for "1-phase load" in one phase).
Phase 3: Relay test (> 5 s):
If testing is carried out with tripping, the contactor controls are deactivated.
The following table shows the test phases carried out when the "TEST/
RESET" button is pressed for the required length of time:
Test phase
Status
Fault *)
Fault
Orange
Green
Orange
Green
"GEN.FAULT" LED
<2s
Contactor control
Unchanged
Unchanged
Unchanged
Unchanged
Show QL*
Results of the hardware test/lamp test
"DEVICE" LED
2s-5s
Green
Red
Green
Red
"GEN.FAULT" LED
Contactor control
Unchanged
Deactivated
Unchanged
Deactivated
Relay test
"DEVICE" LED
>5s
Green
Red
Green
Red
"GEN.FAULT" LED
Contactor control
LED lit/activated
Deactivated
LED flashing
Deactivated
LED flickering
Deactivated
Deactivated
LED off
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
F-7
F.2.7
Caution
Only the relay outputs of the 3UF70 basic unit or the 3UF730 monostable
digital module may be used for the protection function!
Warning
The 3UF7 is not suitable for installation in hazardous areas.
The device may only be used in a switchgear cabinet with at least degree of
protection IP 4x.
When setting up the equipment in hazardous areas, ensure the 3UF7 does
not present a fire hazard. Appropriate measures must be taken (e.g.
encapsulation).
Warning:
For SIMOCODE pro devices with a 24 V DC supply, galvanic isolation must
be ensured with a battery or a safety isolating transformer according to
DIN EN 61558-2-6.
Notice
The 3UF7 is not suitable for load-side operation on frequency converters.
F.2.8
Ambient conditions
Permissible ambient temperature range:
Storage/transport:
-40 C to +80 C
Operation:
-25 C to +60 C; OPD: 0 C to +60 C
F.2.9
Safety data
SIL (IEC 61508): SIL 1
PFDavg (IEC 61508) < 3.0 * 10-2
Repeat test: DIN EN 60079-17, Section 4.4.
SIMOCODE pro
F-8
F.3
F.4
Warranty
Notice
For this warranty to be considered valid, the safety and commissioning
information of the following operating instructions must be observed:
Device
Order No.
Basic unit
3ZX1012-0UF70-1AA1
Operator panel
3ZX1012-0UF72-1AA1
3ZX1012-0UF78-2BA1
3ZX3012-0UF72-2AA1
Digital module
3ZX1012-0UF73-1AA1
3ZX1012-0UF73-1BA1
3ZX1012-0UF73-3BA1
Expansion modules
3ZX1012-0UF75-1BA1
3ZX1012-0UF71-1AA1
3ZX1012-0UF77-1BA1
Door adapter
3ZX1012-0UF78-1AA1
Decoupling module
3ZX1012-0UF71-5BA1
You can find the operating instructions for SIMOCODE pro at:
www.siemens.com/industrial-controls/manuals.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
F-9
F.5
Further information
You will find further information on the Internet:
Internet:
www.siemens.com/simocode
Information and Download Center:
www.siemens.com/industrial-controls/infomaterial
Product Information System (ProdIS):
www.siemens.com/industrial-controls/support
Service and support:
www.siemens.com/industrial-controls/technical-assistance.
ATEX:
www.siemens.com/industrial-controls/atex.
Certificates:
www.siemens.com/industrial-controls/approvals.
SIMOCODE pro
F-10
Index
Symbols
IL1, IL2, IL3
Imax 1-54
1-54
Numerics
0/4 A - 20 mA monitoring 5-1, 5-15
1NC contact + 1NO contact evaluation/
2NC contact evaluation 10-20
2x 1-channel/1x 2-channel 10-20
3UF50 basic type 1-74
3UF50 compatibility mode 1-20, 9-1, 9-2
3UF50 operating mode 1-74
3UF7200 and 3UF7210 operator
panels C-13
9-pole SUB-D connection 13-46
A
I_max 1-54
IL1, IL2, IL3 1-54
A/B terminals 13-46
Abbreviations A-3, B-4
Abbreviations and specifications A-3
About SIMOCODE 1-53
Access to data records in STEP7 12-24
Accessories 1-27, 1-107, C-16
Acknowledgement of faults 10-7
Active control stations 4-65, A-2
Active control stations, contactor controls,
lamp controls and status information for
the control functions 4-65
Active power 1-22
Active power monitoring 1-16, 5-1, 5-13
Actual analog signal values 1-22
Acyclic Receive 7-3, 7-17
Acyclic Receive Byte 0 (1, 2/3) 1-115
Acyclic Send 6-18
Acyclic Send Byte 0 (1) 1-115
Acyclic Send Data 6-18, 12-1
Acyclic services 1-20, 6-18, 7-17
Acyclic writing and reading of DPV1 data
records 12-17
Adapt display settings 1-75, 1-81
Addressing plug 1-27, 1-32, 1-107, 13-36,
13-42, Glossary-1
Adopt address 1-85
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Alarms 12-7
Alarms - diagnostic alarm 12-15
Alarms - process alarm 12-16
Alarms according to DPV1 1-20
Alarms, faults and system events 15-1
AM Inputs 1-114
AM inputs function block 7-14
AM Output 1-114, 6-11
Ambient conditions F-8
Analog input 1, 2 1-61
Analog module 1-7, 1-17, 1-26, 1-79, 1-99,
5-16
Analog module (AM) 1-104, Glossary-1
Analog module connection example 1313-23
Analog module inputs 7-1, 7-3, 7-14
Analog module open circuit 15-2
Analog module output 6-1, 6-11
Analog module pin assignment 13-22
Analog signals 1-22
Analog temperature monitoring with NTC,
PT100, PT1000 and KTY 83/84 sensor
types 1-14
Analog terminal block 1-112
Analog value recording 1-114, 8-1, 8-2,
8-3
Antivalence 15-2
Apparent power 1-22
Areas of application 1-6
Assignment of cyclic receive and send data
for predefined control functions B-45
ATEX Glossary-1
Automatic acknowledgement of faults
reset 10-7
Automatic baud rate recognition 1-20
Automatic starting after power failure
10-21
Auto-Reset 10-11
Acyclic Receive function blocks 7-17
B
Basic unit 1-15, 1-75, 1-90, 13-2, 14-2, F-3,
F-9, Glossary-1
Basic unit 1 1-29
Basic unit 2 1-30
Index-1
Index
Index-2
Index
Index-3
Index
Index-4
Index
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Index
Index-6
Index
J
Just one start possible
M
Main circuit, current measuring modules,
current/voltage measuring modules
D-7
Main display 1-51
Main display (OPD) 1-41
Main menu (OPD) 1-40
Mains buffering time, basic units D-5
Maintenance F-9
Manual operation 4-5
Manufacturer 1-90
Manufacturer's identification 12-10
Master Glossary-9
Master PROFIBUS address 12-10
Max. star time 4-32, 4-36
Max. temp. C 1-56
Max. temp. F 1-57
Max. temperature 1-61, 1-80
Maximum expansion with expansion
modules 1-106
Measured curves 1-4
Measured values display 1-51
Measured values display (OPD) 1-42
Measuring current and voltage with current/voltage measuring modules 13-31
Measuring current with an external current
transformer (interposing transformer)
13-33
Measuring current with current measuring
modules 13-30, 13-31
Measuring, processing and outputting
analog values 1-13
Memory module 1-27, 1-32, 1-107, 13-36,
13-42, Glossary-9
Memory module "park position" 1-34,
1-37
Menu of the operator panel with display
1-40
Messages (OPD) 1-48
MFLB 1-90, 1-92
Mode selector 4-5, 4-6, 4-9
Module fault 15-4
Module supply voltage is not present
15-5
15-4
K
Key-operated switch operation
KTY83 1-80
KTY85 1-80
4-5
L
Labeling strips 1-32, 1-33, 1-36
Lamp control for displaying operating
states 6-4
Lamp controls 4-12, 4-65, A-2
Lamp test 10-6, F-7
Languages 1-81
Last event "Enabling circuit closed",
DM-F Local 1-88
Last event "Enabling circuit closed",
DM-F PROFIsafe 1-88
Last event "Enabling circuit opened" 1-88
Last trip current 1-62
LC 4-9
LED display D-4
LED display, analog module D-19
LED display, decoupling module D-9
LED display, digital modules D-10
LED display, DM-F Local D-14
LED display, DM-F PROFIsafe D-17
LED display, earth-fault module D-20
LED display, operator panel D-22
LED display, operator panel with
display D-23
LED display, temperature module D-21
LEDs for DM-F device diagnostics 1-101
LEDs of the operator panel with
display 6-7
Limit Monitor 1-21, 11-2, 11-23, 11-24,
11-25
Limit Monitor 1 (2, 3, 4) 1-121
Limit Monitor logic modules 11-23
Limit overshooting 11-23
Limit undershooting 11-23
List of abbreviations Abbreviations-1
Load feeder 1-10
Load type 4-17, 4-20, 4-23, 4-26, 4-29,
4-32, 4-36, 4-39, 4-43, 4-46, 4-50, 4-57,
4-61, 4-64
Local 4-5, 4-6
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Index
N
Navigating the menu of the operator panel
with display 1-40
Navigation in SIMOCODE ES 11-1, 12-1
Network contactor 4-33
No start 1-68
No start possible 15-5
Non-maintained command mode 1-64,
4-16, 4-23, 4-26, 4-29, 4-32, 4-36, 4-39,
4-43, 4-46, 4-50, 4-53, 4-57, 4-60, 4-64
Non-safety functions (failsafe digital
modules) 7-11
Non-volatile element 1 (2, 3, 4) 1-122
Non-volatile element logic modules 11-18
Non-volatile element settings 11-20
Non-volatile elements 1-21, 11-2, 11-18,
11-19, 11-20
NOR function 11-17, 11-20
Notes on parameterizing 14-3
NTC 1-80
Number of motor starts 1-22
Number of overload trips 1-22, 1-67
Number of parameterizations 1-69
Number of permissible starts
remaining 1-22
Number of starts 1-16, 5-20
Number of starts - actual value 1-67
Number of starts - overshoot 5-19
Number of starts - pre-warning 5-19
O
Object Manager OM SIMOCODE pro
1-110
OFF command-reset 10-11
OM SIMOCODE pro 12-2
ON control command 4-53
ON, ON>>, Start active 1-63
Operator Panel 4-9
OP Buttons 1-116, 7-8
OP LED 1-115
Open circuit, analog module 1-79
Operating data 1-5, 1-22
Operating hours 1-16, 5-18
Operating hours BU 1-69
Operating hours monitoring 5-19,
Glossary-10
Operating manual failsafe digital module
DM-F Local 1-18, 1-102
Operating manual failsafe digital module
DM-F PROFIsafe 1-18, 1-102
Operating modes 4-1, 4-5, 4-6
Operating modes for calculator 2 11-28
Operating range, basic units D-4
Operating range, DM-F D-12
Operating, service and diagnostic data
1-22
SIMOCODE pro
Index-8
Index
Password 15-10
Pause time 3-10, Glossary-11
Pause time active 1-65
PC cable 1-27, 1-107, 13-36, 13-42,
Glossary-11
PCS 7 SIMOCODE pro function block
library 1-28
Performance Level (PL) 1-18, 1-101,
Glossary-11
Permissible ambient temperature D-2
Permissible number of starts
exceeded 15-6
Permissible starts 5-20
Permissible starts - actual value 1-68
PFD Abbreviations-2
PFDavg (IEC 61508) F-8
PFHD Abbreviations-2
Phase failure monitoring 1-13
Phase sequence 1-22, 1-94
Phase sequence 1-2-3 1-65
Phase sequence 3-2-1 1-65
Phase sequence identification 1-17
Phase unbalance 1-22, 1-60, 3-13, 15-6
Pin assignment of the removable
terminals 13-18, 13-20, 13-22, 13-24,
13-27, 13-32
Pin assignment of the removable terminals
of the basic unit 13-14
Pin assignment of the removable terminals
of the digital module 13-16
Pin assignment of the removable terminals
of the digital module DM-F Local 13-26
Pin assignments for digital module
DM-F PROFIsafe, 24 V DC version
13-27
Plant downtimes 5-18
Plant identifier 1-89
PLC/PCS 4-5, 4-9
PLC/PCS in Run 1-73
PLC/PCS monitoring 1-20, 1-73, 10-2,
10-24, 10-25
Plugs (analog) 1-111
Plugs (binary) 1-111
Pole-changing reversing starter 4-14,
4-50, B-54, E-26, E-27, E-28
Pole-changing reversing starter control
function 4-47
Pole-changing starter 1-13, 1-19, 1-30,
4-14, 4-46, B-53, E-24, E-25
Pole changing starter control function
4-44
Positioner 1-13, 1-19, 4-14, 4-57, 10-12,
10-13, B-56, E-32, E-33, E-34, E-35, E-36,
E-37, E-38, E-39, E-40, E-41
Positioner closes 1-64
Positioner control 1-30, 4-56
Index-9
Index
1-75
R
Rated control supply voltage Us D-4
Rated control supply voltage Us,
DM-F D-12
Rated impulse withstand voltage Uimp,
basic units D-4
Rated impulse withstand voltage Uimp,
DM-F D-12
Rated insulation voltage Ui, basic units
D-4
Rated insulation voltage Ui, DM-F D-12
Rated motor current F-4
Reaction times, typical D-27
Read and adapt main display 1-54
Reading data 12-3
Reading out statistical data 14-8
Reading out the device-internal error
buffer 1-87
Reading out the device-internal event
memory 1-88
Receive data from PROFIBUS DP 1-111,
7-1
Relay enabling circuits, DM-F D-12
Relay outputs 6-1
Relay outputs, basic units D-5
Relay outputs, digital modules D-10
Relay outputs, DM-F D-12
Relay test 10-6, F-7
Releases 4-1, 4-7
Remote operation 4-5
Remote reset 10-11
Remote/Automatic 4-5, 4-6
Removable terminals 13-3, 14-13
Repairs F-9
Replacing a basic unit 14-11
Replacing a DM-F 14-12
Replacing an expansion module or a
decoupling module 14-12
Required function is not supported 15-7
Reset 1-20, 3-12, 10-2
Reset 1 (2, 3) 1-125
Reset display settings 1-84
Reset function 10-4, 10-5
Reset settings 10-7
Resetting, testing and parameterizing via
commands 1-85
Resistive load 4-17
Response xii, 3-4, 3-14
Restart 1-85
Restart temperature F-5
Restart time delay 10-15
SIMOCODE pro
Index-10
Index
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Index
Index-12
Index
D-20
Technical data of the expansion modules
D-10
Technical data of the operator panel with
display D-23
Technical data of the temperature
module D-21
Technical data, analog module D-19
Technical data, decoupling module D-9
Technical data, digital modules D-10
Technical data, operator panel D-22
Telegram description 12-6
Temperature in the sensor measuring
circuits 1, 2 and 3 1-22
Temperature limit 3-15
Temperature module 1-7, 1-16, 1-26, 1-80,
1-99, 1-105, 15-8, Glossary-16
Temperature module - warning level
exceeded 15-8
Temperature module connection
example 13-21
Temperature module inputs 7-1, 7-12,
7-13
Temperature module inputs
(TM inputs) 7-3
Temperature module out of range 15-8
Temperature module pin assignment
13-20
Temperature monitoring 1-16, 1-26,
1-105, 1-128, 3-15, 5-1, Glossary-16
Temperature monitoring (analog) 5-22
Temperature sensor 1-7, 5-22
Temperatures C 1-56
Temperatures F 1-57
Terminal block Glossary-16
Test 1-20, 10-2, F-7
Test 1 (2) 1-125
Test function 10-4, 10-5
Test interval for mandatory testing 5-24
Test phases 10-6, F-7
Test position 10-8
Test position feedback (TPF) 1-20, 10-2,
10-8, 10-9, 15-8, Glossary-16
Test Position Feedback function block
10-8
Test settings 10-6
Test trip 15-8
Test verification documents D-2
Test/Reset 1-85, 10-4
Test/Reset button DM-F 1-101
TEST/RESET button, basic units D-4
Test/Reset buttons 10-11
Thermal motor model 1-22, 1-61, 3-10,
10-5
Thermistor 1-125
Thermistor motor protection (PTC
Index-13
Index
binary) D-5
Thermistor motor protection with PTC
(binary) 1-13, D-5
Thermistor open circuit 15-8
Thermistor protection 1-15, 3-1, 3-2,
Glossary-16
Thermistor sensor 1-15
Thermistor short circuit 15-8
Thermistor trip level 15-8
Thermistors 3-15
Through-hole opening, current measuring
modules, current/voltage measuring
modules D-8
Through-hole openings 13-30, 13-31
Through-hole technology 1-24, 13-30,
13-31
Through-hole technology up to 200 A
13-30, 13-31
Tightening torques 13-12, 13-32
Time range for permissible starts 5-20
Time range for starts 5-20
Time stamp 1-92, 1-131
Time synchronization 10-26
Time synchronization via
PROFIBUS DP 1-20
Time to trip 1-22, 1-62
Timer 1-21, 1-69, 11-2, 11-10, 11-14
Timer - output 1-69
Timer 1 (2, 3, 4) 1-125
Timer actual value 1-69
Timer logic modules 11-10
Timestamping 1-20, 10-3, 10-26
Timestamping active 1-73
TM inputs 1-125
TN-C system Glossary-16
TN-S system Glossary-16
Torque 4-56
TPF 1-122
Transferring parameters to the basic
unit 2-9
Transformation ratio 13-33
Transformation ratio - active 3-5, 3-6
Transformation ratio - primary 3-6
Transformation ratio - secondary 3-6, 3-7
Trip - Bus 15-9
Trip - PLC/PCS 10-24, 15-9
Trip - Power failure (UVO) 10-16
Trip - Test position feedback (TPF) 10-9
Trip antivalence 15-8
Trip class 3-5, 3-8, F-4
Trip current 1-23
Trip end position 15-9
Trip temporary components 15-9
Tripping characteristic F-4
Tripping temperature F-5
Tripping time 3-5, 3-8
1-13
W
Warning level 0/4 - 20 mA > overshot
15-9
Warning level 0/4 - 20 mA< undershot
15-9
Warning level cos phi < 15-9
Warning level I< undershot 15-9
Warning level I> overshot 15-9
Warning level P< undershot 15-9
Warning level P> overshot 15-9
Warning level U< undershot 15-9
Warnings 1-52, 1-83
Warnings (OPD) 1-48
Warranty F-9
Watchdog 1-20, 1-131, 10-2, 10-24, 10-25
Watchdog function block 10-24
Win SIMOCODE DP Converter 1-110
Win SIMOCODE DP converter
Glossary-17
Win SIMOCODE DP parameter files
1-110
Wiring 13-1, 13-12
Wiring the basic units, expansion modules
and the decoupling module 13-12
SIMOCODE pro
Index-14
Index
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Index-15
Index
SIMOCODE pro
Index-16
List of abbreviations
Abbreviation
Meaning
Acycl.
AM
Acyclic
Analog module
AS
AS
Alarm switch
Auxiliary switch
ATEX
AWG
BU
CPU
Cycl.
DCM
DIP
Decoupling module
Dual in-line package
DM
DM-F
Digital module
Failsafe digital module (DM-FL or DM-FP)
DM-FL
DM-FP
DP
EEx
Distributed peripherals
European norm EXplosion safe: Specifies the protection classes for
categorizing motors for use in potentially explosive areas.
EM
EMC
Earth-fault module
Electromagnetic compatibility
EMF
ex
Electromotive force
Explosion proof
FB
FC
Feedback
Feedback CLOSE
F-CPU
FMS
FO
GF, CF
Feedback OFF
General fault, control function
GSD
IM
Device data
Current measuring module
IT
LC
Isolation Terre
Local control
MM
NTC
Memory module
Negative temperature coefficient (resistance dependent on temperature)
OB
OM
Organization blocks
Object manager for integrating PROFIBUS DP slaves in STEP 7
OP
OPD
Operator panel
Operator panel with display
OPO
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Abbreviations-1
List of Abbreviations
OSSD
PCS
PD
PDM
Programming device
Process device manager
PELV
PFD
PFHD
PL
PLC
Performance Level
Programmable logic controller
ProdIS
PTC
PZ
SELV
SFB
SFC
SIL
System function
Safety Integrity Level
TC
Th
Torque closed
Thermistor
TM
TO
Temperature module
Torque open
TPF
UC
UM
SIMOCODE pro
Abbreviations-2
Glossary
Addressing plug
The addressing plug is necessary to enable the hardwarebased allocation of the PROFIBUS DP address to a basic unit
without a PC/PD.
Analog module (AM)
The analog module offers the option of extending BU2 by
adding optional analog inputs and outputs (0/4 mA - 20 mA).
This makes it possible to measure and monitor any arbitrary
process variables which can be mapped onto a 0/4 mA to 20
mA signal. The automation system has free access to the
measured process variables.
ATEX
This is abbreviated from the French "Atmosphre explosible"
(explosive atmospheres).
ATEX is used as a synonym for both EC directives on
explosion protection, specifically the ATEX equipment
directive 94/9/EC and the ATEX workplace directive 1999/92/
EC.
Basic unit (BU)
The basic units are the fundamental components of the
SIMOCODE pro system. Basic units are always necessary
when using SIMOCODE pro. They have the same enclosure
width of 45 mm and are equipped with removable terminals.
Basic unit 1 is the fundamental component of the
SIMOCODE pro C device series. It contains the important
motor control functions and motor protection functions.
Basic unit 2 is the fundamental component of the
SIMOCODE pro V device series. It contains all functions and
fulfills all requirements for motor protection, motor control,
diagnostics and monitoring.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Glossary-1
Glossary
Baud rate
The baud rate is the speed at which data is transferred and
indicates the number of transmitted bits per second (baud
rate = bit rate).
With PROFIBUS DP, baud rates from 9.6 kBaud to 12 MBaud
are possible.
Bus
A common transmission path with which all stations are
connected. It has two defined ends.
With PROFIBUS, the bus is a two-wire cable (copper cable) or
a fiber optic cable.
Bus segment
PROFIBUS DP consists of at least one bus segment. A bus
segment has at least two stations, one of which must be a
DP master. A maximum of 32 stations can be connected to a
bus segment.
Cascade input
Safe single-channel input of a safety relay, e.g. DM-F Local
and DM-F PROFIsafe. This input is evaluated internally as a
sensor signal. If no voltage is applied the safety relay trips the
enabling circuits (outputs) safely.
Class
Unit for the tripping class. Indicates the maximum tripping
time in which SIMOCODE must trip at a current that is 7.2
times the value of the set current Is in a cold state (motor
protection according to IEC 60947). If Class 10 is set for
SIMOCODE pro (for example), it is ensured that if a current
that is 7.2 times the set current occurs
the (cold) motor will switch off after 10 seconds. The tripping
class can be set to 8 different settings ranging from Class 5
to Class 40.
Class 1 master
Active stations on PROFIBUS DP. The cyclic data exchange
with other stations is characteristic for this type of master.
Typical class 1 masters are, for example, PLCs with a
PROFIBUS DP connection.
Class 2 master
Optional stations on PROFIBUS DP.
Typical class 2 masters are, for example,
PC/PD devices with the "SIMOCODE ES" software
PDM (PCS7)
PC with "SIMARIS manager" software (power
management).
SIMOCODE pro
Glossary-2
Glossary
Connecting cable
Connecting cables are necessary for connecting the
individual basic units with their current measuring modules
and, if required, with their expansion modules or operator
panels. They are available in various versions and lengths
(ribbon cable 0.025 m, 0.1 m, 0.5 m; round cable 2.0 m). The
total length of all connecting cables must not exceed 3 m per
system!
Contactor
Electromagnetically actuated low voltage switch with only
one rest position, which is not manually operated and can
make, carry or break currents under normal circuit conditions
including operating overload conditions.
A contact system comprises main and auxiliary contacts (NC
contacts and NO contacts). Main contacts can switch
currents of several hundred amps (depending on the size of
the contactor), while auxiliary contacts are only suitable for
low currents.
Control functions
Control functions (e.g. direct starters, reversing starters) are
used for controlling load feeders. They are characterized by
the following important features:
Monitoring the switch-on/switch-off process (no current
flows in the main circuit without the ON command)
Monitoring the OFF state (no current flows in the main
circuit without the ON command)
Monitoring the ON status
Tripping if a fault occurs.
Control stations
Control stations are places from which control commands are
issued to the motor. The "Control Stations" function block is
used for administration, switching and prioritization of these
different control stations. SIMOCODE pro allows the parallel
administration of up to four different control stations.
Dependent on the control function, up to 5 different control
commands can be transmitted from every control station to
SIMOCODE pro.
Local control, in the direct vicinity of the motor. Control
commands via pushbuttons.
PLC/PCS, switching commands are issued by the
automation system (remote).
PC, control commands are issued via an operator control
station or via PROFIBUS DPV1 with the SIMOCODE ES
software.
Operator panel/operator panel with display, control
commands are issued via the buttons of the operator
panel/operator panel with display in the switchgear cabinet
door.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Glossary-3
Glossary
SIMOCODE pro
Glossary-4
Glossary
SIMOCODE pro
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Glossary-5
Glossary
SIMOCODE pro
Glossary-6
Glossary
EMERGENCY STOP
Stop in an emergency according EN 418 (ISO 13850).
Operation intended to stop a dangerous process or
movement as quickly as possible in an emergency.
EMERGENCY-STOP command device
Contact block (EMERGENCY STOP mushroom pushbutton
according to EN 418 (ISO 13850), cable-operated switch with
positive opening contacts according to EN 60204-1) that
causes the process, machine or plant to be stopped when
actuated in hazardous situations. This must have positivelyopening contacts, be easy to reach and be tamper-proof.
EMERGENCY-STOP device
A protective device for initiating the appropriate procedure in
an emergency according to EN 418 (ISO 13850) and
EN 60204-1
Enabling circuit
An enabling circuit generates a safety-oriented output signal.
To the outside enabling circuits function as NO contacts
(from the functional perspective safety-oriented opening is
always considered). A single enabling circuit that is designed
to be internally redundant in the safety relay (two-channel)
can be implemented for Category 3/4 according to EN_9541 (EN ISO 13849-1:2006).
European norm EXplosion safe (EEx)
European norm EXplosion safe: Specifies the protection
classes for categorizing motors for use in hazardous areas.
Expansion modules
Expansion modules are intended as optional additions for the
SIMOCODE pro V device series. The following expansion
modules are available:
Digital module (DM)
Analog module (AM)
Earth-fault module (EM)
Temperature module (TM).
All expansion modules have the same design with an
enclosure width of 22.5 mm. They are equipped with 2
system interfaces (incoming/outgoing) and removable
terminals.
Factory settings
The factory settings are used to reset all parameters of a
device to the default settings to which they were set at the
factory.
The factory settings can be restored using the "TEST/RESET"
button on the basic unit or via the SIMOCODE ES software.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Glossary-7
Glossary
Feedback circuit
Monitors activated actuators (e.g. relays or contactors with
positively-driven contacts). The evaluation unit can only be
activated if the feedback circuit is closed. Note: NC contacts
of the monitored relays that are connected in series are
integrated in the feedback circuit of the safety relay. If a
contact welds in the enabling current path, it is no longer
possible to re-activate the safety relay because the feedback
circuit remains open.
Fieldbus
Industrial communication system that connects a multitude
of field devices such as probes (sensors), actuators and
drives with a control device.
Field/field level
The field level or field is separate to the higher-level control
level in automation and the individual sensors and actuators
can be found here.
Function block
Defined group of functions that can be freely-parameterized
by the user and connected to other function blocks in order to
create a complete branched logic system. This means
conventional wired control circuits containing auxiliary relays
and time relays can be completely replaced.
Independent operation
SIMOCODE pro C and pro V protect and control the motor
feeder independently of the automation system. Even if the
automation system (PLC) fails, or if communication is
disrupted, the motor feeder remains fully protected and
controllable. SIMOCODE pro can be used without being
connected to PROFIBUS DP. This can easily be connected
later, if required.
I/O devices
The term I/O devices is used in automation to refer to
peripheral devices, for example, devices that are connected
to centralized controls.
IT system
The IT system (FR Isol Terre) is a specific type of ground
connection for increased failsafe protection in case of
isolation faults.
Logic module
Logical operations, time relay functions and counter functions
are implemented using logic modules.
SIMOCODE pro
Glossary-8
Glossary
Low voltage
All voltage levels used for the distribution of electricity which
are located in a range whose upper limit in AC networks is
generally 1000 V.
Master
PROFIBUS DP is based on a master slave architecture.
Telegrams are sent from the master to the actuated station
(slave) and are answered by it in return.
Memory module
The memory module is plugged into the system interface and
is used for fast reading in or out of the entire SIMOCODE pro
parameterization, e.g. if a unit is exchanged.
Monitoring 0/4-20 mA
SIMOCODE pro supports two-phase monitoring of the analog
signals of a transducer (standard 0/4 - 20 mA output signal).
The analog signals are fed to the "0/4 - 20 mA" function block
via the analog module.
Monitoring functions
The following monitoring functions
Earth-fault monitoring
Current limit monitoring
Voltage monitoring
Cos phi monitoring
Active power monitoring
Monitoring 0/4 A - 20 mA
Operation monitoring
Temperature monitoring (analog)
Operate "in the background" in the same way as motor
protection and motor control. They can be active or not,
according to the control function selected.
Monitoring the number of starts
Monitoring the number of starts can protect system parts
(motors and switching devices such as soft starters and
converters) from too many start processes within a
parameterizable time frame and, thus, prevent damage. This
is particularly useful for commissioning or manual control.
Monitoring voltage
SIMOCODE pro supports two-phase undervoltage
monitoring of either a three-phase network or a one-phase
network for freely selectable limits, direction of rotation (for
AC) or readiness to start.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Glossary-9
Glossary
SIMOCODE pro
Glossary-10
Glossary
PC cable
The PC cable is used to connect the serial interface of the PC
to the system interface of a basic unit for device
parameterization.
Pozidriv (PZ)
Type of fixing screws and cross-tip screwdrivers.
Process automation
Automation of continuous production processes.
Controls manufacturing processes e.g. in the chemical
processing or water industry.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Glossary-11
Glossary
PROFIBUS
Process field bus, European process and fieldbus standard as
defined in the PROFIBUS standard (EN 50 170, Volume 2,
PROFIBUS).
It lays down the functional, electrical and mechanical
properties for a bit-serial fieldbus system.
PROFIBUS is a bus system that networks PROFIBUScompatible automation systems and field devices at the cell
and field level. PROFIBUS is available with the DP
(decentralized peripherals), FMS (fieldbus message
specification), PA (process automation) or TF (technological
functions) protocol.
PROFIBUS DP
PROFIBUS bus system with the DP protocol (decentralized
peripherals).
The main task of PROFIBUS DP is fast cyclic data exchange
between the central DP devices and the I/O devices.
PROFIBUS DP interface
SIMOCODE pro has an integrated PROFIBUS DP interface
(SUB-D socket or terminal connection on the basic units).
PROFIBUS DPV1
Expansion of the DP protocol.
This enables acyclic data exchange of parameter, diagnostic,
receive and test data.
PROFIBUS User Organization (PUO) installation guidelines
For PROFIBUS networks, the PROFIBUS DP/FMS installation
guidelines from the PROFIBUS User Organization must be
adhered to. They contain important information about the
cable routing and commissioning of PROFIBUS networks.
PROFINET
Automation standard for Industrial Ethernet.
PROFIsafe
The PROFIBUS safety profile (PROFIsafe) specifies the
communication between failsafe I/O devices and failsafe
controllers. It is based on the standard for safety-oriented
applications and the experiences of PLC users and
manufacturers in the PROFIBUS User Organization (PUO).
The PROFIsafe profile is certified by the TV and the IFA
(Institute for Occupational Safety and Health of the German
Social Accident Insurance). The newest version of the
PROFIsafe specification is the Profile for Safe Technology
V1.11 from July 2001.
SIMOCODE pro
Glossary-12
Glossary
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Glossary-13
Glossary
SIMOCODE pro
Glossary-14
Glossary
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Glossary-15
Glossary
SIMOCODE pro
Glossary-16
Glossary
Unbalance protection
The extent of the phase unbalance can be monitored and
transmitted to the control system. A definable and delayable
response can be tripped when an adjustable limit has been
overshot. If phase unbalance is greater than 50%, a reduction
in the tripping time according to the overload characteristic
curve takes place automatically, since the heat development
in motors increases under asymmetrical conditions.
Universal current (UC)
Universal current Feature of devices that can be operated
with both AC and DC current.
Voltage monitoring
See monitoring voltage
Win SIMOCODE DP converter
Software tool for converting "old" Win SIMOCODE DP
parameter files (3UF5 device series) into SIMOCODE ES
parameter files for SIMOCODE pro.
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Glossary-17
Glossary
SIMOCODE pro
Glossary-18
Company/Department
To
SIEMENS AG
I IA CE MK&ST 3
Address
Telephone
SIMOCODE pro
GWA 4NEB 631 6050-22 DS 03
Siemens AG
Industry Sector
Postfach 23 55
90713 FRTH
GERMANY
www.siemens.com/automation